MAKE RELIABILITY AND

Zhengzhou Hongxin Rubber Products Co., Ltd.

Xingyang Branch of Zhengzhou Hongxin Rubber Products Co., Ltd.
Changzhi Branch of Zhengzhou Hongxin Rubber Products Co., Ltd.

CONVENIENCE TOGETHER

Company: Zhengzhou Hongxin Rubber Products Co.,Ltd.

Sales Office Add: Room 1603, No.15 Minhang Road, Jinshui District, Zhengzhou, China.
Factory Add: Gaocun, Xingyang, Zhengzhou, Henan Province.
Hongshui, Wuxiang, Changzhi, Shanxi Province.
Foreign Trade Department: 86-371-55629352
Email: ciel@cnhxxj.cn
Website: www.hiconveyor.com
ZHENGZHOU HONGXIN RUBBER MAKE RELIABILITY AND
PRODUCTS CO.,LTD. CONVENIENCE TOGETHER

CONTENTS

Company Profile / Global Cooperative Clients 01~02

Global Sales Network 03~04
Quality Control Center / Qualifications 05~06
Technical Standard 07~08
Enterprise Production Standards And Inspection Standards 09
R&D Process And Standards 10
Conveyor Head Pulley Reloading Solution Product Categories 11~40
Conveyor Safe Operation Solution Product Categories 41~64
Conveyor Tail Pulley Blanking Solution Product Categories 65~80
Much experience of nearly 30 years.
Well understand customers’ need. Intelligent Product Categories 81~88
Other Product Categories 89~92

Strictly implement ISO9001 quality standards and provide

customers with products of multiple global technical standards.

Professional technical service team to solve various problems of

conveying equipment.

Serve for more than 100 companies worldwide.

Provide safe and efficient products and services for a long time.
01 / HONGXIN RUBBER HONGXIN RUBBER / 02

COMPANY PROFILE GLOBAL COOPERATIVE CLIENTS

With a 30-year history in the conveyor field, it focuses on the manufacture and application of conveyor drive
products, conveyor belts and their maintenance, conveyor dust reduction, conveyor belt impact protection,
belt cleaners.

CNPC CNOOC Triumph Heavy Sinograin

Has ISO9001, SGS, MA coal safety certification, with 12 product patent certificates and 4 brand trademarks,
it provides conveying equipment solutions for more than 4,000 customers in 42 countries around the world.

Huaxin Cement TK Bastion Huaneng Group DCS Limited

VISION: Jidong Cement Wuhan Steel China Huadian Jinzhou Port Co. , Ltd.
To become the technical standard of the global bulk material handling industry.
Establish more than 100 service stations around the world.
70% of employees become partners and share 70% of the company's profits.

Anhui Shengyun Rehan Can ( PVT) Ltd Conch Cement KazPetro Drilling

MISSION:

Focus on technology and service, to provide customers with safe,

convenient and reliable conveyor maintenance experience.
MG Industries Ltd Lambton Conveyor Ltd United Cement Port of Dalian

VALUES:

Co-create，Share，Professionality，Execute，Strive，Simple，Positive.
GSS Systems Co., Ltd.
03 / HONGXIN RUBBER HONGXIN RUBBER / 04

GLOBAL SALES NETWORK

30
Over 30 years experience
of Rubber Solutions

20%
20% Cost saving with
innovative rubber products

42
Cover 42 countries
worldwide

60%
Almost 60% of our
employees are technicians

3600 Over 3600

customers worldwide

7640
Almost 7640 kinds
of R&D products

36900
Over 36900 products
steadily running worldwide
05 / HONGXIN RUBBER HONGXIN RUBBER / 06

QUALITY CONTROL CENTER QUALIFICATIONS

01 / 2 Tons Tension Tester 02 / 5 Tons Tension Tester 03 / Abrasion Tester 04 / Aging Test Box

05 / Large-scale Combustion 06 / Steel Cord Belt Dynamic

07 / WSK(A) Plasticity Tester 08 / Rubber Vulcanizer
Characteristic Test Box Bonding Strength Tester

09 / (101-1) Electric Heating

10 / (101) Electric Heating
Blast Constant Temperature 11 / Pulley Friction Tester 12 / High-speed Rail Tester
Blast Drying Oven
Drying Oven

01 02 03 04

05 06 07 08

09 10 11 12
07 / HONGXIN RUBBER HONGXIN RUBBER / 08

TECHNICAL STANDARD

CN implementation standard German DIN standard

JC/T 821-2007 The clinker conveyer for cement industry Continuous mechanical handling equipment - Idlers for belt conveyors
DIN 15207-1-2000
- Main dimensions of idlers for belt conveyors for bulk material
GB/T 10595-2017 Belt conveyor Continuous mechanical handling equipment;
DIN 15207-2-1988
GB/T 50431-2008 Belt conveyor engineering design specifications idlers for belt conveyors for unit loads; main dimensions of idlers

DIN 15209-1984 Continous mechanical handling equipment; belt conveyors, impact rings for carrying idlers
GB 50270-2010 Conveying equipment installation engineering construction and acceptance specifications

Specification for safety performance inspection of rubber impact rollers for DIN 15210-1984 Continous mechanical handling equipment; belt conveyors, discs for return idlers
MT 559-1996
belt conveyors in coal mines DIN 22102-1-1991 Conveyor belts with textile plies for bulk goods; dimensions, specifications, marking
MT 820-2006 Technical conditions of belt conveyor for coal mine Continous mechanical handling equipment;
DIN 22107-1984
MT 912-2002 Technical conditions for brakes of lower belt conveyors used in coal mines idler sets for belt conveyors for loose bulk materials; principal dimensions

DIN 22112-1-2000 Belt conveyors for underground coal mining - Idlers - Part 1: Dimensions
MT 962 － 2005 Technical conditions of pulley rubber lagging of coal mine belt conveyors
DIN 22112-2-1996 Belt conveyors for underground coal mining - Idlers - Part 2: Requirements
MT/T 1018-2006 Classification and specifications of conveyor belts for coal mine belt conveyors
DIN 22112-3-1996 Belt conveyors for underground coal mining - Idlers - Part 3: Testing

DIN 22131 Wire rope conveyor belts for elevators and belt conveyors

US ANSI executive standard

ANSI/ASME B20.1-2006 Safety standards for conveyors and related equipment

ANSI/CEMA 402-2003 Belt conveyors

ANSI/CEMA 403-2003 Belt driven roller conveyor

ISO implementation standard

ISO 1120-2002 Conveyor belts - Determination of strength of mechanical fastenings - Static test method

Continuous mechanical handling equipment for bulk materials;

ISO 1535-1975
Troughed belt conveyors (except portable conveyors); Belts
British BS executive standard ISO 1536-1975
Continuous mechanical handling equipment for bulk materials;
Troughed belt conveyors (except portable conveyors); Belt pulleys
Continuous mechanical handling equipment for bulk materials;
BS 490-1983 Conveyor and hoist belts ISO 1537-1975
Troughed belt conveyors (except portable conveyors); Idlers
09 / HONGXIN RUBBER HONGXIN RUBBER / 10

ENTERPRISE PRODUCTION STANDARDS ENTERPRISE R&D PROCESS

AND INSPECTION STANDARDS AND STANDARDS

01 / Determine 02 / Rubber
01 / Raw material inspection 02 / Rubber mixing 03 / Performance test 04 / Rubber molding 03 / Mold design and production
drawings or samples technical formula design

06 / 06 / Intellectual
05 / Mold inspection 07 / Appearance treatment 08 / Appearance inspection 05 / Performance test
Hot vulcanization molding property evaluation

04 / Production of samples

09 / Warehousing and input 08 / Observation

10 / Product packaging 11 / Package inspection 12 / Product delivery 07 / Formal production
the maintenance system after application

01 02 03 04 01 02 03

05 06 07 08 04 05 06

09 10 11 12 07 08
11 / HONGXIN RUBBER HONGXIN RUBBER / 12

CONVEYOR HEAD PULLEY RELOADING SOLUTION

CONVEYOR 01 PRODUCT CATEGORIES
SYSTEM
SOLUTIONS

1.1、Pulley Rubber Lagging

01
Cold Bonding Rubber Lagging 13~14
Convenient Installation Pulley Lagging 15
Various Customized Type Rubber Lagging 16
HFR-1·Filler Rubber / DCCD®1997·Cold Bonding Cement 17
DCCD®1994·Metal Primer / DCCD®1995·Cleaning Agent 18
DDLRS-E01·AB Sealing Strip 18

1.2、Belt Cleaner

Conveyor Head Pulley Reloading Solution Product Categories Adjustment-free Belt Cleaner 19
▼

Primary Belt Cleaner For Mud 20

Conveyor Safe Operation Solution Product Categories BC-2-M·Secondary Belt Cleaner For Mud 21
▼

BC-2-W·Secondary Water Proof Belt Cleaner 22

Conveyor Tail Pulley Blanking Solution Product Categories BC-C-M·Ceramic Belt Cleaner for Mud 23
▼

BC-2-MC·Mud Cleaning Box System 24~26

Intelligent Product Categories BC-1-PL·Primary Polyurethane Belt Cleaner-Light Duty 27

▼

BC-1-PM·Primary Polyurethane Belt Cleaner-Medium Duty 28

Other Product Categories BC-1-PH·Primary Polyurethane Belt Cleaner-Heavy Duty 29

▼

BC-2-PL·Secondary Polyurethane Belt Cleaner-Light Duty 30

BC-2-PM·Secondary Polyurethane Belt Cleaner-Medium Duty 31
HBCT-1·Primary Tungsten Carbide Belt Cleaner 32
PBCT-2·Secondary Tungsten Carbide Belt Cleaner 33~34
HCBC-1-HR·Heat Resistant Ceramic Primary Belt Cleaner 35
HCBC-2-HR·Heat Resistant Ceramic Secondary Belt Cleaner 35
V - Plough Belt Cleaner 36
BC-4-M·Brush Belt Cleaner With Motor 37
BC-4-HD·Brush Belt Cleaner-Heavy Duty 38
DCCD® Belt Cleaner Blades 39
DCCD® Belt Cleaner Tensioner / DCCD® Belt Cleaner Bracket Frame 40
13 / HONGXIN RUBBER HONGXIN RUBBER / 14

Cold Bonding Rubber Lagging

Combined with DCCD® cleaning agent, metal treatment agent and cement, it can produce
the maximum bonding strength and is safer to use; No need to grind the CN layer.

HDRL-G · HDRL-C · HDRL-A · HCRL-19% · HCRL-39% · HCRL-58% · HPL-G · HPL-H ·

HPRL-1 ·
Diamond Cold Bond Diamond Cold Bond Diamond Cold Bond Ceramic Cold Bond Ceramic Cold Bond Ceramic Cold Bond Polyurethane Cold Polyurethane Cold
Plain Cold Bond
Rubber Lagging - Rubber Lagging - Rubber Lagging - Rubber Lagging - Rubber Lagging - Medium Rubber Lagging - Bond Lagging-General Bond Lagging-High Wear
Rubber Lagging
General Purpose Convenient Installation Belt Anti-skid Light Duty Duty Heavy Duty Purpose Resistant

Model HDRL-G HDRL-C HDRL-A HPRL-1 HCRL-19% HCRL-39% HCRL-58% HPL-G HPL-H

Thickness 10.12.15.18.20 mm 10.12.15.18.20 mm 10.12.15.18.20 mm 8.10.12.15.18.20 mm 12.15.18.20 mm 12.15.18.20 mm 12.15.18.20 mm 10.12.15.18.20 mm 10.12.15.18.20 mm

Conveyor belt width Variable Variable Variable Variable Variable Variable Variable Variable Variable

Pulley diameter ≥ 250mm ≥ 250mm ≥ 250mm ≥ 250mm ≥ 250mm ≥ 250mm ≥ 300mm ≥ 250mm ≥ 250mm

Anti-slip under
Normal Good Normal Weak Good Good Best Normal Normal
dry condition

Friction under
Normal Good Normal Weak Good Good Best Normal Normal
wet condition

Installation method On-site On-site On-site On-site On-site On-site On-site On-site On-site

Abrasion Normal Normal Normal Normal Good Good Best Good Good

Belt deviation
Can upgrade Can upgrade Can upgrade Can upgrade Can upgrade Can upgrade Can upgrade Can upgrade Can upgrade
correction function
15 / HONGXIN RUBBER HONGXIN RUBBER / 16

Convenient Installation Pulley Lagging Various Customized Type Rubber Lagging

Fast installation and convenient maintenance, can be installed without taking off the HHVRL-1 · Hot Vulcanization Special Rubber Lagging
pulley, shorten the down time, reduce maintenance cost, increase the friction between HLTRL-1 · Low Temperature Resistant Special Rubber Lagging
belt and pulley, reduce belt tension, protect pulley from wear and corrosion. HFARL-1 · Fire Retardant & Antistatic Special Rubber Lagging

HCSRL-G · HCSRL-HD ·
HSRL-1 · HSDRL-1 ·
Ceramic Slide-Lagging Ceramic Slide-Lagging
Slide-Lagging Pulley Segmented Shell
Pulley Lagging-General Pulley Lagging-Heavy
Lagging Diamond Rubber Lagging
Purpose Duty
Anti-Acid & Alkali Anti-Flame Anti-Low Temp Anti-High Temp Anti-Static Standard Type

Model HSRL-1 HCSRL-G HCSRL-HD HSDRL-1

Thickness 15.18mm 15mm 15mm 15.18mm

Conveyor belt width Variable Variable Variable Variable

Pulley diameter ≥ 300mm ≥ 400mm ≥ 400mm ≥ 300mm

Anti-slip under
Good Best Best Good
dry condition

Friction under
Good Best Best Good
wet condition

Installation method On-site On-site On-site On-site

Abrasion Normal Best Good Normal

Belt deviation
NO NO NO NO
correction function
17 / HONGXIN RUBBER HONGXIN RUBBER / 18

HFR-1·Filler Rubber DCCD®1994·Metal Primer

The CN bonding layer has huge adhesive power; Easy to install; Has variable sizes, For metal surface cleaning and anti-rust treatment.
can use for different applications; Short lead time; High rubber density, has strong
compressive strength.

Model Width.mm Thickness.mm Length.mm Parameters

HFR-1-500-10000-2 500 2 10000

Without fabric;
HFR-1-500-10000-3 500 3 10000
Shore A Hardness : 68±5;
Tensile strength: 16.07MPa;
HFR-1-500-10000-4 500 4 10000
Elongation at break: 420%
HFR-1-500-10000-5 500 5 10000

HFR-2-500-10000-2 500 2 10000

Reinforced fabric;
HFR-2-500-10000-3 500 3 10000
Shore A Hardness : 68±5;
Tensile strength: 16.07MPa;
HFR-2-500-10000-4 500 4 10000
Elongation at break: 420% DCCD®1995·Cleaning Agent
HFR-2-500-10000-5 500 5 10000

Rubber and metal surface cleaning agent.

DCCD®1997·Cold Bonding Cement

Application: Rubber-Rubber,Rubber-Metal,Fabric-Fabric,Rubber-Fabric;
Dose on the metal or CN layer: 200g/m2; Dose on the rubber: 300g/m2;
Dose on the fabric: 400g/m2.

VOLUME PACKING
DDLRS-E01·AB Sealing Strip
DCCD®1997
1000g One plywood case contains 10 barrels of
Cold bonding adhesive
One box DCCD®1997 cold bonding adhesive and 10
Adopting the fast rubber vulcanization technology, after injecting the glue through
DCCD® Hardener 50g bottles of DCCD® hardener
the special glue injection gun, the sealant can be quickly and naturally vulcanized
within 4-8 hours.
BONDING STRENGTH TESTING Hardness: Shore A 60+5 Color: Gray, Black Weight: 5kg/CTN
Bonding strength
【Mpa】
21
20.1
20
19.5

19
18.7
18

17

16.4
16 Storage
period
1 4 8 12 16 20 24 【h】
19 / HONGXIN RUBBER HONGXIN RUBBER / 20

Adjustment-free Belt Cleaner Primary Belt Cleaner For Mud

The automatic locking device ensures the cleaning efficiency of the Belt cleaner for mud：Solve the cleaning problem of sediment and sticky material on conveyor belt.
conveyor belt at all times, and avoids the uncleanness of the conveyor
belt caused by the lack of manual adjustment of the locking device.

BC-1-180 BC-1-280 BC-1-400 BC-1-500

BC-1-A BC-2-A Primary Belt Cleaner for Primary Belt Cleaner for Primary Belt Cleaner for Primary Belt Cleaner for
Primary Adjustment-free Belt Cleaner Secondary Adjustment-free Belt Cleaner Mud-Light Duty Mud-Medium Duty Mud-Heavy Duty Mud-Super Heavy Duty

Model BC-1-A BC-2-A BC-1-180 BC-1-280 BC-1-400 BC-1-500

Blade height 260mm 260mm 200mm 300mm 400mm 500mm

Available pulley 600mm~1500mm 600mm~1500mm ≤ 630mm 630mm~1200mm 1000mm~1600mm ≥ 1200mm

Available belt width ≤ 3000mm ≤ 3000mm ≤ 2400mm ≤ 3000mm ≤ 3000mm ≤ 3000mm

Available belt speed ≤ 7.5m/s ≤ 6m/s ≤ 2.85m/s ≤ 3.15m/s ≤ 4.6m/s ≤ 6m/s

Available temperature -35℃ ~210℃ -35℃ ~210℃ -35℃ ~50℃ -35℃ ~50℃ -35℃ ~50℃ -35℃ ~50℃

Wear corrosion Strong Strong Strong Strong Strong Strong

Cleaning effect against

Strong Strong Strong Strong Strong Strong
uneven conveyor belt

Conveyor belt metal joint Not suitable Not suitable Suitable Suitable Suitable Suitable
21 / HONGXIN RUBBER HONGXIN RUBBER / 22

BC-2-M·Secondary Belt Cleaner For Mud BC-2-W·Secondary Water Proof Belt Cleaner

Belt cleaner for mud：Solve the cleaning problem of sediment and sticky material Belt cleaner for mud：Solve the cleaning problem of sediment and sticky material
on conveyor belt. on conveyor belt.

Application Environment： Application Environment：

Maximum belt speed: ≤ 6m/s; Maximum belt speed: ≤ 3.15m/s;
Maximum applicable temperature: 50℃ ; Maximum applicable temperature: 50℃ ;
Minimum applicable temperature: minus 35℃ ; Minimum applicable temperature: minus 35℃ ;
Maximum belt width: ≤ 3m. Maximum belt width: ≤ 2.4m.

Suitable Industry： Suitable Industry：

Grain transportation, coal, cement plants, thermal power plants, mines. Any conveying industry which has water or slurry.

Application Environment：
Product parameters
Improve the flexibility of polyurethane, fit more closely with the conveyor belt, and
Belt width.mm Blade width.mm Blade quantity have better water wiping effect;
650 608 4 Slotted integral blade, quicker to replace;
The cleaner is made of galvanized or stainless steel with stronger corrosion resistance.
800 760 5

900 912 6
Product Parameters：
1000 912 6

1200 1064 7

1400 1216 8

1600 1520 10

1800 1672 11

2000 1976 13

2200 2128 14

2400 2280 15

2800 2736 18

3000 2888 19
23 / HONGXIN RUBBER HONGXIN RUBBER / 24

BC-C-M·Ceramic Belt Cleaner for Mud BC-2-MC·Mud Cleaning Box System

Belt cleaner for mud：Solve the cleaning problem of sediment and sticky material For coal, tunnel and other working conditions where a large amount of sticky material
on conveyor belt. cannot be cleaned on the working surface of the conveyor belt, the Cleaning-Master
cleaning box can effectively clean the stubborn sticky material on the surface of the
conveyor belt and the potholes;
The spray system uses 80-120bar water pressure to remove and soften the stubborn
Effectively solves the problem of the belt scraper blade and belt cleaner being sticky material on the surface of the conveyor belt with every 40cm as a spray port;
damaged by bulk materials. The belt scraper blade and belt cleaner are close to the The return idler can make the running angle of the conveyor belt more suitable for
surface of the conveyor belt and will not affect the falling parabola of bulk materials; the cleaner scraper, resulting in better scraper cleaning effect;
Can be adapted to various high-speed working conditions; The water removal cleaner cooperates with the drying facilities to remove the
For conveyor lines with high water content, secondary ceramic belt cleaner for mud remaining water on the surface of the conveyor belt, avoiding the slippery ground
can be installed; of the conveyor line, and improving the safety of the production environment.
It can adapt to the high temperature working conditions of steel industries and
cement industries; Product Features：
Using highly wear-resistant ceramics, the service life of the belt scraper blade and 1、Through a systematic configuration scheme, the stubborn sticky material on the
belt cleaner is longer than that of other materials; surface of the conveyor belt under different working conditions can be removed.
Lower conveyor belt wear; 2、The secondary cleaner adopts a pull-out locking device, and the replacement of
Belt cleaner installation and daily maintenance are simpler. the scraper is convenient and quick.
3、The metal material chooses galvanized coating or stainless steel material, which
has stronger anti-rust performance and prolongs the service life.
25 / HONGXIN RUBBER HONGXIN RUBBER / 26

Ultra-clean cleaning box configuration Spraying system main specifications

Working condition Equipment Quantity No. Spraying system main specifications Parameters

BC-2-M·Secondary belt cleaner for mud or 1 Sprinkler distance 40cm

1-2
PBCT-2-G·Secondary tungsten carbide belt cleaner-general purpose

BC-2-W·Secondary water proof belt cleaner 1 2 Water pressure 80-120bar

3 Flow 10-60L/min
MOL-2-550·Dedicated dryer 1
Conveyor line with high
water content 4 Pump power 4W
Return roller 1~3

5 Spray control method Manual/Auto/Remote

Cleaning box 1

Can be customized according to national and

6 Voltage
Observation port 1~2 regional characteristics and working conditions

7 Noise leve ＜ 50 decibel

Ultra-clean cleaning box configuration

Cleaning box main specifications

Working condition Equipment Quantity

No. Cleaning box main specifications Parameters

BC-2-M·Secondary belt cleaner for mud or
2
PBCT-2-G·Secondary tungsten carbide belt cleaner-general purpose
1 Box material Galvanized Steel or Stainless Steel
BC-2-W·Secondary Water Proof Belt Cleaner 1

2 Steel plate thickness 3-6cm

MOL-4·Sprinkler system 2

Conveyor line with severe 3 Belt cleaner material Galvanized Steel or Stainless Steel
sticky material on the MOL-2-550 Dedicated dryer 1
conveyor belt 4 Belt cleaner frame wall thickness 3.5mm-8mm

Return roller 3
5 Fast maintenance Yes

Cleaning box 1
Can be customized according to national and
6 Dryer voltage
regional characteristics and working conditions
Observation port 1~2
7 Return idler material High molecular polyethylene(UHMWPE) or steel

8 Return idler bearing SKF® or SRB®

Ultra-clean cleaning box configuration

Provide 3 options of 7,000 hours, 10,000 hours and
9 Alloy blade service life
14,000 hours of use under normal working conditions

Working condition Equipment Quantity Provide 2 options of 4,000 hours and 6,000 hours of
10 Brush belt cleaner service life
use under normal working conditions
BC-2-A · Secondary adjustment-free belt cleaning or
1
BC-2-M · Secondary belt cleaner for mud

BC-4-M · Brush belt cleaner with motor 2

Process

MOL-4 · Sprinkler system 2

No. Process

Conveyor belt with uneven

MOL-2-550 Dedicated dryer 1 The customer provides the basic information of the conveyor line according
conveyor line 1
to the "Measurement Diagram of the Cleaner" provided by our technicians

Return roller 3 2 Our technicians provide cleaning box solutions and quotations

Cleaning box 1 3 Our technicians provide confirmation drawings and accessories information

Observation port 1~2 4 When shipped, the installation manual and maintenance manual are provided with the goods
27 / HONGXIN RUBBER HONGXIN RUBBER / 28

BC-1-PL·Primary Polyurethane Belt Cleaner-Light Duty BC-1-PM·Primary Polyurethane Belt Cleaner-Medium Duty

Standard primary belt cleaner is mounted in the front of head pulley. Its main Medium duty primary belt cleaner is mounted in the front of head pulley. Its main function is to remove
function is to remove most of the residual material attached to the surface of most of the residual material attached to the surface of the belt. It is suitable for pulley diameter 600mm to
the belt. It is suitable for pulley diameter ≤ 600mm. 1000mm.

BC-1-PL-180 BC-1-PL-198 BC-1-PL-198B BC-1-PM-226 BC-1-PM-226B BC-1-PM-300

Primary Polyurethane Belt Primary Polyurethane Belt Primary Polyurethane Belt Primary Polyurethane Belt Primary Polyurethane Belt Primary Polyurethane Belt
Cleaner-Light Duty Cleaner-Light Duty Cleaner-Light Duty Cleaner-Medium Duty Cleaner-Medium Duty Cleaner-Medium Duty

Model BC-1-PL-180 BC-1-PL-198 BC-1-PL-198B BBC-1-PM-226 BC-1-PM-226B BC-1-PM-300

Blade height 180mm 198mm 198mm 226mm 226mm 300mm

Available pulley ≤ 500mm ≤ 500mm ≤ 500mm 400~700mm 400~700mm 400~700mm

Available belt width ≤ 2000mm Any Any ≤ 2000mm ≤ 2000mm ≤ 2000mm

Available belt speed 3.2m/s 3.4m/s 3.4m/s 3.6m/s 3.6m/s 3.6m/s

Available temperature -25℃ ~70℃ -25℃ ~70℃ -25℃ ~70℃ -25℃ ~70℃ -25℃ ~70℃ -25℃ ~70℃

Wear corrosion Normal Normal Strong Normal Strong Normal

Cleaning effect against

Normal Strong Strong Normal Normal Normal
uneven conveyor belt

Conveyor belt metal joint Suitable Suitable Suitable Suitable Suitable Suitable
29 / HONGXIN RUBBER HONGXIN RUBBER / 30

BC-1-PH·Primary Polyurethane Belt Cleaner-Heavy Duty BC-2-PL·Secondary Polyurethane Belt Cleaner-Light Duty

Heavy duty primary belt cleaner is mounted in the front of head pulley. Its main The DCCD® standard secondary belt cleaner is suitable for conveyor cleaning in a
function is to remove most of the residual material attached to the surface of the belt. variety of environments.
It is suitable for pulley diameter ≥ 1200mm. The DCCD® secondary cleaner aims at enhancing cleaning effectiveness in the
conveyor cleaning system. It is installed in the return section behind the head
roller. Its main function is to remove residual tiny material that remain on the
belt after being cleaned by the primary cleaner. The secondary polyurethane belt
cleaner-light duty is suitable for belt widths from 400 to 2200mm.
The secondary polyurethane belt cleaner-light duty blade is made of polyurethane
material, which has the characteristics of wear resistance, corrosion resistance,
BC-1-PH-400 BC-1-PH-400N BC-1-PH-500 BC-1-PH-500N hydrolysis resistance, no damage to the belt, no stickiness and long service life.
Primary Polyurethane Primary Polyurethane Primary Polyurethane Primary Polyurethane The unique herringbone blade, can be applied to the belt conveyor running in both
Belt Cleaner-Heavy Duty Belt Cleaner-Heavy Duty Belt Cleaner-Heavy Duty Belt Cleaner-Heavy Duty
directions.

Model BC-1-PH-400 BC-1-PH-400N BC-1-PH-500 BC-1-PH-500N

Blade height 400mm 400mm 500mm 500mm

Available pulley 800~1200mm 800~1200mm ≥ 1200mm ≥ 1200mm

Available belt width Any Any Any Any

Belt width.mm Width of blade.mm AOL.mm

Available belt speed 5m/s 5m/s 7m/s 7m/s 550 450 1200

650 600 1300

Available temperature -25℃ ~70℃ -25℃ ~70℃ -25℃ ~70℃ -25℃ ~70℃ 800 750 1500

1000 900 1700

1200 1200 1900

Wear corrosion Normal Strong Normal Strong
1400 1350 2100

Cleaning effect against 1600 1500 2300

Strong Strong Strong Strong
uneven conveyor belt
1800 1800 2500

2000 1950 2700

Conveyor belt metal joint Suitable Suitable Suitable Suitable
2000 2100 2900
31 / HONGXIN RUBBER HONGXIN RUBBER / 32

BC-2-PM·Secondary Polyurethane Belt Cleaner-Medium Duty HBCT-1·Primary Tungsten Carbide Belt Cleaner

The DCCD® medium duty secondary belt cleaner is suitable for various of severe DCCD® Primary tungsten carbide belt cleaner-general purpose is mainly used for
working conditions. cleaning the belt widths from 500mm to 1600mm. The tungsten carbide blade can
The medium duty secondary belt cleaner increases the bearing capacity by clean the adhesive material on the conveyor belt surface effectively, and is more
modifying the structure of the cleaner. In the heavy material cleaning operation, suitable for high-speed conveying equipment.
the steel beam is not deformed. At the same time, the design of the tensioning
system is optimized, which extends the service life of the tensioning system in harsh
environments.
The secondary polyurethane belt cleaner-medium duty is mainly suitable for the HBCT-1-G-280· HBCT-1-G-280N·
belt widths from 500mm to 2200mm. Primary Tungsten Carbide Belt Cleaner Primary Tungsten Carbide Belt Cleaner
The secondary polyurethane belt cleaner-medium duty blade is made of polyurethane -General Purpose： -General Purpose+Hot Dip Galvanized：
material and has the characteristics of abrasion resistance, corrosion resistance,
hydrolysis resistance, no damage to the belt, no stickiness to the material and long Available belt speed 6m/s; Available belt speed 6m/s;
service life. Available pulley dia. 600mm to 2000mm; Available pulley dia. 600mm to 2000mm;
Available belt width: any; Suitable for coal, iron ore, copper ore and other acid
Suitable for mines, thermal power and ports etc. and alkali resistant conveyor equipment.

HBCT-1-P· HBCT-1-H·
Primary Tungsten Carbide Belt Cleaner Primary Tungsten Carbide Belt Cleaner
-Powder： -High Temperature Resistant：
Belt width.mm Width of blade.mm AOL.mm

550 450 1200 Available belt speed 6m/s; Metal and alloy blades are secured with an adhesive
Available pulley dia. 600mm to 2000mm; that can withstand temperatures up to 700° C;
650 600 1300 Suitable for coal, iron ore, copper ore and other acid The impact rubber adopts special high-temperature
and alkali resistant conveyor equipment. resistant rubber that conforms to T1 to T4 grades.
800 750 1500

1000 900 1700

1200 1200 1900

1400 1350 2100

1600 1500 2300

1800 1800 2500

2000 1950 2700

2200 2100 2900

33 / HONGXIN RUBBER HONGXIN RUBBER / 34

PBCT-2·Secondary Tungsten Carbide Belt Cleaner

Tungsten carbide secondary belt cleaner is installed under conveyor belt working surface. Tungsten carbide
blade can clean the adhesive materials on the belt surface effectively.

PBCT-2-G-118· PBCT-2-G-118N·Secondary Tungsten BCD-2-G-150 · Tungsten carbide belt cleaner Tungsten carbide belt cleaner

Secondary Tungsten Carbide Belt Carbide Belt Cleaner -General Tungsten Carbide Secondary Belt
Cleaner-General Purpose： Purpose+Hot Dip Galvanized： Cleaner： Belt width.mm Width of blade.mm AOL.mm Belt width.mm Width of blade.mm AOL.mm

500 500 1200 1400

Available belt speed 6m/s; Available belt speed 6m/s; Available Belt Speed 6m/s;
1200 1900
Available pulley dia. 600mm to 2000mm; Conveyor direction:irreversible; Conveyor direction: reversible;
500 1600
Available belt width: any; Suitable for coal, iron ore, copper ore and other Suitable for conveyor equipment in mines,
650 1300
Suitable for mines, thermal power and ports etc. acid and alkali resistant conveyor equipment. thermal power, ports, etc.
630
800

500
1000

630
1400 1250 2100

800
1400

800 1000 1500

1600

1250
1000

1400
1250

1600 1600 2300

PBCT-2-P-118 · PBCT-2-P-118N · PBCT-2-H· 1400

630
Secondary Tungsten Carbide Secondary Tungsten Carbide Secondary Tungsten Carbide Belt
1600
Belt Cleaner-Powder： Belt Cleaner-Powder： Cleaner-High Temperature Resistant：
800

1000
Available belt speed 6m/s; Available belt speed 6m/s; Metal and alloy blades are secured with an adhesive 1000
Conveyor direction: irreversible; Conveyor direction: irreversible; that can withstand temperatures up to 700° C; 1000 1700
1250
Suitable for conveyor equipment in mines, Suitable for conveyor equipment in mines, The impact rubber adopts special high-temperature 1250
1800 2500
thermal power, ports, etc. thermal power, ports, etc. resistant rubber that conforms to T1 to T4 grades.
1400
1400

1600
1600

1000
630

1250
800
1200 1900 2000 2700

1000 1400

1250 1600
35 / HONGXIN RUBBER HONGXIN RUBBER / 36

HCBC-1-HR·Heat Resistant Ceramic Primary Belt Cleaner V - Plough Belt Cleaner

Can be adapted to various high-speed working conditions; The DCCD® V-Plough belt cleaner is suitable for conveyor cleaning in a variety of
It can adapt to the high temperature working conditions of steel industries and environments. The DCCD® V-Plough belt cleaner is one of the most widely used
cement industries; belt cleaners in the cleaning system. Because it is installed on the non-working
Using highly wear-resistant ceramics, the service life of the Belt Scraper Blade and surface of the belt at the conveyor non-working part. Its main function is to clean
Belt cleaner is longer than that of other materials; the residual material on the non-working surface of the return belt and discharge
Lower conveyor belt wear; the material off to both sides.
Belt cleaner installation and daily maintenance are simpler. The V-Plough belt cleaner is mainly suitable for the belt widths from 650mm to
2200mm.
The V-Plough belt cleaner blade is made of polyurethane material and has the
characteristics of abrasion resistance, corrosion resistance, hydrolysis resistance,
no damage to the belt, no stickiness to the material and long service life.

HCBC-2-HR·Heat Resistant Ceramic Secondary Belt Cleaner

Can be adapted to various high-speed working conditions;

It can adapt to the high temperature working conditions of steel industries and
cement industries;
Using highly wear-resistant ceramics, the service life of the Belt Scraper Blade and
Belt cleaner is longer than that of other materials; Belt width.mm L L1 L2 β α

Lower conveyor belt wear; 400 620 480 593 400

Belt cleaner installation and daily maintenance are simpler. 500 788 600 615 600

650 938 730 743 700

800 1138 910 920 900 60°

1000 1360 1160 1175 1100

1200 1610 1410 1419 1400

1400 1810 1610 1623 1600

1600 2060 1844 1529 1500 75°

1800 2280 2030 1560 1500

2000 2470 2270 1730 1700 80°

2200 2700 2500 1960 1900

37 / HONGXIN RUBBER HONGXIN RUBBER / 38

BC-4-M·Brush Belt Cleaner With Motor BC-4-HD·Brush Belt Cleaner-Heavy Duty

The DCCD® brush belt cleaner with motor is placed under the working surface of The surface of the conveyor belt can be cleaned under more severe working
the conveyor belt. conditions.
The electric brush belt cleaner can effectively clean the surface of the conveyor
belt such as coal dust, mud, powdery materials and other viscous materials, and is The strength of the cleaner shaft is increased by 30%, providing stronger upward
more suitable for the herringbone belt cleaning. pressure for the brush, which can clean various dead corners of the conveyor belt;
Increasing the diameter and length of the brush increases the cleaning effect and
1、Available belt speed 2.8m/s service life of the brush during cleaning;
2、Available belt width: Any Adding a cleaning plate will automatically clean the remaining bulk materials on
3、Drived by motor power the brush and improve the cleaning effect of the conveyor belt;
4、Suitable for wood, sand, powder, grain conveying equipment The brush surface maintains low friction and is more friendly to the conveyor belt
surface.

Belt width.mm Length of brush.mm Motor power Speed rate Belt width.mm Length of brush.mm Motor power Speed rate

500 500 500 500

0.75KW 1/10 0.75KW 1/10
600 600 600 600

800 800 800 800

1000 1000 1000 1000

1.1KW 1/10 1.1KW 1/10
1200 1200 1200 1200

1400 1400 1400 1400

1600 1600 1600 1600

1800 1800 2.2KW 1/10 1800 1800 2.2KW 1/10

2000 2000 2000 2000

2200 2200 3.0KW 1/10 2200 2200 3.0KW 1/10

39 / HONGXIN RUBBER HONGXIN RUBBER / 40

DCCD® Belt Cleaner Blades DCCD® Belt Cleaner Tensioner

DCCD® develops standard polyurethane blades, wear-resistant polyurethane blades, DCCD® provides standard tensioner, medium duty tensioner, and heavy duty
tungsten carbide polyurethane blades and ceramic polyurethane blades, which can tensioner for different belt speeds and conveyor capacity, which can provide the
adapt to be used in various harsh environments. most ideal blade fit in different working conditions.

DCCD® Belt Cleaner Bracket Frame

In order to ensure no any decrease on cleaning effect though bracket frame

deformation under different working conditions, DCCD® selects a carbon steel
material with higher hardness.

Product Parameters

No. Testing items Unit Standard Wear-resistant Testing method

1 Hardness Shore A 90±2 90±2 GB/T 531-1999

2 Tensile strength Mpa 40 45 GB/T528-1992

3 Break elongation rate ％ 500 650 GB/T528-1992

4 Tear strength KN/m 105 120 GB/T529-1999

Compression deformation rate

5 ％ 40 23 BG/T7759-1996
（Compression10%）70℃ *22H

6 Impact elasticity ％ 30 45 GB/T1681-91

7 Density mg/m3 1.25 1.27 GB/T533-1991

8 Abrasion mm3 50 30 GB/T689-1998

41 / HONGXIN RUBBER HONGXIN RUBBER / 42

CONVEYOR SAFE OPERATION SOLUTION

CONVEYOR 02 PRODUCT CATEGORIES
SYSTEM
SOLUTIONS
2.1、Conveyor Belt Repair

Intermediate Rubber & Cover Rubber 43~45

02
Special Filler Rubber For Steel Cord Belt 46
DCCD®1996·Quick Repair Glue 46
BRS-1·Conveyor Belt Repair Strip 47
BRS-1·Conveyor Belt Repair Patch 47
HVPM-1·Conveyor Belt Joint Vulcanizing Machine 48~49
Conveyor Belt Splicing Joint Accessories 49~50
BSJ-3·Super Screw Conveyor Belt Splice 51

2.2、Conveyor Roller And Belt Deviation Correcting Device

Conveyor Head Pulley Reloading Solution Product Categories Conveyor Roller And Belt Deviation Correcting Device 52
▼

Conveyor Safe Operation Solution Product Categories

▼

2.3、Conveyor Belt

Conveyor Tail Pulley Blanking Solution Product Categories DTQS® Steel Cord Conveyor Belt 53
▼

DTQS® Flame-retardant steel cord conveyor belt for coal mine 54

Intelligent Product Categories DTQS® Anti-tearing Steel Cord Belt 55

▼

DTQS® Fabric Inserted Conveyor Belt 56

Other Product Categories DTQS® Pipe Conveyor Belt 57

▼

DTQS® Bucket Elevator Conveyor Belt 58

DTQS® Profiled Conveyor Belt 58
DTQS® Corrugated Sidewall Conveyor Belt 59~60
DTQS® High Wear-resistant Conveyor Belt 61
DTQS® Oil Resistant Conveyor Belt 61
DTQS® Impact Resistant Conveyor Belt 62
DTQS® General Use Flame Retardant Conveyor Belt 62
DTQS® Acid & Alkali Resistant Conveyor Belt 63
DTQS® Cold Resistant Conveyor Belt 63
DTQS® Heat Resistant Conveyor Belt 64
DTQS® High Temperature Resistant Conveyor Belt 64
43 / HONGXIN RUBBER HONGXIN RUBBER / 44

Conveyor Belt Wear-resistant Splicing Joint Rubber Conveyor Belt Oil-resistant Splicing Joint Rubber
- Intermediate Rubber - Intermediate Rubber
Product parameters Product specification Product parameters Product specification

Item Parameter Standard P/N Flame retardant P/N Thickness.mm Width.mm Item Parameter Standard P/N Flame retardant P/N Thickness.mm Width.mm

Material NR SBR DIR-50-1 DIR-50-2 0.51 500 Material NR SBR DIROR-50-1 DIROR-50-2 0.51 500
3 3
Density 1.275g/cm DIR-70-1 DIR-70-2 0.76 500 Density 1.33g/cm DIROR-70-1 DIROR-70-2 0.76 500

Tensile strength ≥ 15MPA DIR-110-1 DIR-110-2 1.14 500 Tensile strength ≥ 15MPA DIROR-110-1 DIROR-110-2 1.14 500

Abrasion ≤ 200mm³ DIR-150-1 DIR-150-2 1.52 500 Abrasion ≤ 200mm³ DIROR-150-1 DIROR-150-2 1.52 500

Elongation at break ≥ 350% DIR-200-1 DIR-200-2 2.03 500 Elongation at break ≥ 350% DIROR-200-1 DIROR-200-2 2.03 500

Bonding strength 4.5N/mm Can be customized : Yes Bonding strength 4.5N/mm Can be customized : Yes

Conveyor Belt Wear-resistant Splicing Joint Rubber Conveyor Belt Oil-resistant Splicing Joint Rubber
- Cover Rubber - Cover Rubber
Product parameters Product specification Product parameters Product specification

Item Parameter Standard P/N Flame retardant P/N Thickness.mm Width.mm Item Parameter Standard P/N Flame retardant P/N Thickness.mm Width.mm

Material NR SBR DCR-70-1 DCR-70-2 0.76 500 Material NBR DCROR-70-1 DCROR-70-2 0.76 500

Density 1.15g/cm3 DCR-150-1 DCR-150-2 1.52 500 Density 1.22g/cm3 DCROR-150-1 DCROR-150-2 1.52 500

Tensile strength ≥ 15MPA DCR-300-1 DCR-300-2 3.05 500 Tensile strength ≥ 15MPA DCROR-300-1 DCROR-300-2 3.05 500

Abrasion ≤ 200mm³ DCR-470-1 DCR-470-2 4.75 500 Abrasion ≤ 200mm³ DCROR-470-1 DCROR-470-2 4.75 500

Elongation at break ≥ 350% DCR-630-1 DCR-630-2 6.35 500 Elongation at break ≥ 350% DCROR-630-1 DCROR-630-2 6.35 500

Bonding strength 4.5N/mm Can be customized : Yes Bonding strength 4.5N/mm Can be customized : Yes

Conveyor Steel Cord Belt Splicing Joint Rubber Conveyor Belt Wear-resistant Low Temperature Splicing Joint Rubber
- Intermediate Rubber - Intermediate Rubber
Product parameters Product specification Product parameters Product specification

Item Parameter Standard P/N Flame retardant P/N Thickness.mm Width.mm Item Parameter Standard P/N Flame retardant P/N Thickness.mm Width.mm
Material NR SBR
Material NR SBR DIRST-50-1 DIRST-50-2 0.51 500 DIRLT-50-1 DIRLT-50-2 0.51 500
Density 1.27g/cm3
Density 1.245g/cm3 DIRST-70-1 DIRST-70-2 0.76 500 DIRLT-70-1 DIRLT-70-2 0.76 500
Tensile strength ≥ 15MPA
Tensile strength ≥ 18MPA DIRST-110-1 DIRST-110-2 1.14 500 DIRLT-110-1 DIRLT-110-2 1.14 500
Abrasion ≤ 200mm³
Abrasion ≤ 100mm³ DIRST-150-1 DIRST-150-2 1.52 500 DIRLT-150-1 DIRLT-150-2 1.52 500
Elongation at break ≥ 400%
Elongation at break ≥ 400% DIRST-200-1 DIRST-200-2 2.03 500 Bonding strength 4.5N/mm DIRLT-200-1 DIRLT-200-2 2.03 500

Bonding strength 4.5N/mm Can be customized : Yes Min.applicable temperature -45℃ Can be customized : Yes

Conveyor Steel Cord Belt Splicing Joint Rubber Conveyor Belt Wear-resistant Low Temperature Splicing Joint Rubber
- Cover Rubber - Cover Rubber
Product parameters Product specification Product parameters Product specification

Item Parameter Standard P/N Flame retardant P/N Thickness.mm Width.mm Item Parameter Standard P/N Flame retardant P/N Thickness.mm Width.mm
Material NR BR
Material NR SBR DCRST-70-1 DCRST-70-2 0.76 500 DCRLT-70-1 DCRLT-70-2 0.76 500
3
Density 1.14g/cm3
Density 1.13g/cm DCRST-150-1 DCRST-150-2 1.52 500 DCRLT-150-1 DCRLT-150-2 1.52 500
Tensile strength ≥ 15MPA
Tensile strength ≥ 18MPA DCRST-300-1 DCRST-300-2 3.05 500 DCRLT-300-1 DCRLT-300-2 3.05 500
Abrasion ≤ 200mm³
Abrasion ≤ 100mm³ DCRST-470-1 DCRST-470-2 4.75 500 DCRLT-470-1 DCRLT-470-2 4.75 500
Elongation at break ≥ 400%
Elongation at break ≥ 400% DCRST-630-1 DCRST-630-2 6.35 500 Bonding strength 4.5N/mm DCRLT-630-1 DCRLT-630-2 6.35 500

Bonding strength 4.5N/mm Can be customized : Yes Min.applicable temperature -45℃ Can be customized : Yes
45 / HONGXIN RUBBER HONGXIN RUBBER / 46

Conveyor Belt Heat-resistant Splicing Joint Rubber Special Filler Rubber For Steel Cord Belt
- Intermediate Rubber
Item Parameter
Product parameters Product specification
Item Parameter Standard P/N Flame retardant P/N Thickness.mm Width.mm Material NR SBR
Material NR SBR
DIRHT-50-1 DIRHT-50-2 0.51 500
Density 1.23g/cm3 Density 1.33g/cm3
DIRHT-70-1 DIRHT-70-2 0.76 500
Tensile strength ≥ 15MPA
DIRHT-110-1 DIRHT-110-2 1.14 500 Tensile strength ≥ 15MPA
Abrasion ≤ 200mm³
DIRHT-150-1 DIRHT-150-2 1.52 500
Elongation at break ≥ 350% Abrasion ≤ 200mm³
Bonding strength 4.5N/mm DIRHT-200-1 DIRHT-200-2 2.03 500

Max.applicable temperature T4 ≤ 175℃ Can be customized : Yes Elongation at break ≥ 350%

Bonding strength 4.5N/mm

Conveyor Belt Heat-resistant Splicing Joint Rubber

- Cover Rubber
Product parameters Product specification
Item Parameter Standard P/N Flame retardant P/N Thickness.mm Width.mm
Material EPDM SBR
DCRHT-70-1 DCRHT-70-2 0.76 500
Density 1.135g/cm3
DCRHT-150-1 DCRHT-150-2 1.52 500
Tensile strength ≥ 15MPA
DCRHT-300-1 DCRHT-300-2 3.05 500
Abrasion ≤ 200mm³
DCRHT-470-1 DCRHT-470-2 4.75 500
Elongation at break ≥ 350%
DCRHT-630-1 DCRHT-630-2 6.35 500
DCCD®1996·Quick Repair Glue
Bonding strength 4.5N/mm

Max.applicable temperature T4 ≤ 175℃ Can be customized : Yes

Conveyor Belt Acid and Alkali Resistant Splicing Joint Rubber Quick repair of defects such as longitudinal tearing, holes, scratches, and cover
rubber falling of the conveyor belt.
- Intermediate Rubber
Product parameters Product specification
Property Index Remark
Item Parameter Standard P/N Flame retardant P/N Thickness.mm Width.mm

Material NR SBR DIRCR-50-1 DIRCR-50-2 0.51 500 Color Adhesive-no color hardener-black --

Density 1.26g/cm3 DIRCR-70-1 DIRCR-70-2 0.76 500

Apply method Inject,scraper Easy operate,lower cost
Tensile strength ≥ 15MPA DIRCR-110-1 DIRCR-110-2 1.14 500

Abrasion ≤ 250mm³ DIRCR-150-1 DIRCR-150-2 1.52 500 Density/25℃ 1.05~1.15g/cm3 --

Elongation at break ≥ 350% DIRCR-200-1 DIRCR-200-2 2.03 500

Coverage 0.9m2/kg（1mm thickness） Effective coverage
Bonding strength 4.5N/mm Can be customized : Yes

Gel time(25℃ ) 6~10min（2mm thickness） Effectively saving time

Conveyor Belt Acid and Alkali Resistant Splicing Joint Rubber Hardness(24h later,at 25℃ ) Shore A 60~65；Shore A 70 (80℃ ) Strength and toughness

- Cover Rubber
Tensile Strength 7.5~10Mpa Allow tension

Product parameters Product specification

Elongation at break 300~400% Flexible and strong
Item Parameter Standard P/N Flame retardant P/N Thickness.mm Width.mm

Material SBR DCRCR-70-1 DCRCR-70-2 0.76 500 Tear strength 38~45KN/m Tear
3
Density 1.15g/cm DCRCR-150-1 DCRCR-150-2 1.52 500
Abrasion resistance 120~170mm3 Not easy to wear
Tensile strength ≥ 15MPA DCRCR-300-1 DCRCR-300-2 3.05 500

Abrasion ≤ 250mm³ DCRCR-470-1 DCRCR-470-2 4.75 500 High temp performance 80~90℃ Very good
Elongation at break ≥ 350% DCRCR-630-1 DCRCR-630-2 6.35 500
Capacity 400mL/package --
Bonding strength 4.5N/mm Can be customized : Yes
47 / HONGXIN RUBBER HONGXIN RUBBER / 48

BRS-1·Conveyor Belt Repair Strip HVPM-1·Conveyor Belt Joint Vulcanizing Machine

Belt repair strip is made of special wear resistant rubber, which mainly used to Faster heating and cooling time, reducing downtime;
prevent belt from damaging, to prolong service life. Lighter weight, more convenient handling, saving manpower;
SCHNEIDER® and SIEMENS® electrical control system, more accurate vulcanization
Model Width.mm Thickness.mm Length.mm Parameters control, help improve the performance of rubber after vulcanization;
The temperature distribution is more uniform, the error is lower, and the reliability
BRS2.2-100-10000-1 100 2.2 10000
of the conveyor belt joint is improved.
BRS3.2-150-10000-1 150 3.2 10000

Without fabric;
BRS3.2-220-10000-1 220 3.2 10000 Hardness:Shore A 68±5;
Tensile strength:16.07MPa;
BRS3.4-300-10000-1 300 3.4 10000 Elongation at break 420% ;
Abrasions：≤ 100 mm³

BRS3.4-400-10000-1 400 3.4 10000

BRS5-220-10000-1 220 5 10000

BRST3.6-100-10000-1 100 3.6 10000

BRST4.6-150-10000-1 150 4.6 10000

With fabric reinforcement;

BRST4.6-220-10000-1 220 4.6 10000 Hardness:Shore A 68±5;
Tensile strength:16.07MPa;
BRST4.8-300-10000-1 300 4.8 10000 Elongation at break 420% ;
Abrasions：≤ 100 mm³

BRST4.8-400-10000-1 400 4.8 10000

BRST5-220-10000-1 220 5 10000

BRS-1·Conveyor Belt Repair Patch Technical data

No. Parameters

Belt repair patch is made of special wear resistant rubber, which mainly used to
1 Vulcanizing pressure:0~2.0Mpa
prevent belt from damaging, to prolong service life.
2 Vulcanizing temperature:145℃

Model Width.mm Thickness.mm Length.mm Parameters 3 Surface temp.difference of vulcanizing plate: ±5℃

BRS2.4-130-160-1 130 2.4 160 4 Temperature rising time: ≤ 30min (145℃ )

Without fabric;
Hardness:Shore A 68±5;
5 Voltage:380V 50Hz (Can be customized)
BRS2.4-200-260-1 200 2.4 260 Tensile strength:16.07MPa;
Elongation at break 420% ;
6 Output power of control panel:36~60Kw
BRS2.4-270-360-1 270 2.4 360 Abrasions：≤ 100 mm³

7 Temp.adjusting scope:0~299℃
BRST3.8-130-160-1 130 3.8 160 With fabric reinforcement;
8 Time adjusting scope:0~999min
Hardness:Shore A 68±5;
BRST3.8-200-260-1 200 3.8 260 Tensile strength:16.07MPa;
9 After pressuring to 0.8Mpa,the gap between the plates is no more than 0.3mm
Elongation at break 420% ;

BRST3.8-270-360-1 270 3.8 360 Abrasions：≤ 100 mm³

10 Drop from 145℃ to 70℃ ≤ 20min
49 / HONGXIN RUBBER HONGXIN RUBBER / 50

Specifications 02 / BP-4 Steel cord conveyor belt stripper

Model Belt width.mm Rectangle spec.mm Hot plate size.mm Power.kw Machine size.mm Weight.kg It is suitable for the separation between cover rubber and canvas, cover rubber and
650*830 830*800 10.8 1322*830*585 440 steel wire rope and canvas of various fabric core and steel cord conveyor belts.
HVPM-1-650 650
800 1000*800 13 1384*1000*585 530

800*830 830*995 12.7 1492*830*585 515 Features: Large peeling area and fast speed; Light weight and easy to carry.
HVPM-1-800 800
1200 1000*995 15.4 1554*1000*585 630

1000*830 830*1228 15 1692*830*585 600

HVPM-1-1000 1000
1600 1000*1228 18 1754*1000*585 715

1200*830 830*1431 18.5 1922*830*750 800

HVPM-1-1200 1200
2000 1000*1431 22 1984*1000*750 912

1400*830 830*1653 20.6 2142*830*750 885

HVPM-1-1400 1400
1400*1000 1000*1653 24.6 2204*1000*750 1050

1600*830 830*1867 22.8 2382*830*795 1130

HVPM-1-1600 1600
1600 1000*1867 27.2 2444*1000*795 1325

1800*830 830*2079 25 2592*830*900 1420

HVPM-1-1800 1800
2000 1000*2079 30 2654*1000*900 1630

2000*830 830*2303 27.4 2792*830*900 1560

HVPM-1-2000 2000
2000*1000 1000*2303 33 2854*1000*900 1824

2200*830 830*2478 30 2992*830*980 1720

HVPM-1-2200 2200
2200*1000 1000*2478 36.2 3054*1000*980 2030

03 / Other accessories

Conveyor Belt Splicing Joint Accessories

01 / BP-3 Common conveyor belt stripper

Suitable for various layered belt joints such as EP,NN,cotton canvas.

Features: Suitable for using in various environments; Light weight and easy to carry.

Professional rubber conveyor belt vulcanizing tool kit

HVPM-1 conveyor belt layer machine HVPM-1 conveyor belt cutting machine
51 / HONGXIN RUBBER HONGXIN RUBBER / 52

BSJ-3·Super Screw Conveyor Belt Splice Conveyor Roller And Belt Deviation Correcting Device

Compared with other rubber joint technique, DCCD® super screw conveyor belt The cone-shaped roller design can quickly correct the deviation position of the
splice can provide a faster and safer conveyor belt connection method. It can be conveyor belt, and can be used under different working conditions. The special
used in an environment with a temperature of -60° C to 170° C. Special models are models are available for belt speed ≥ 5.2 m/s or conveying capacity ≥ 4000 tons/hour.
provided for acid and alkali resistant, flame retardant, anti-static, and oil resistant
working conditions. SKF bearings are used to ensure that the bearings run for more than 30,000 hours;
Three adjustment levels can be applied to conveyor racks with different hole
Quieter operation, less noise when rollers and pulley rub; spacing and height;
Better sealing, no material leakage during operation; By upgrading cone-shaped roller and adopting thicker roller wall and better lagging
It is more friendly to the surface of cleaners, rollers and pulleys; technique, the service life of roller are prolonged;
It can be used for conveyor belt joints and conveyor belt transversal and longitudinal It can be used on conveyors with a belt speed of ≤ 5.2 m/s or a conveying capacity
tear repair; of ≤ 4000 tons/hour;
It can be put into use immediately after installation; The roller adopts sealing technique, which are available in the muddy, wet and
It is suitable for various conveyor belt joints other than steel cord conveyor belts. sandy working environment.

URR-1·Upper Belt Deviation Correcting Device

Product Parameters

Rubber material Nitrile rubber and Butadiene rubber

Rubber tensile strength 21MPA

Abrasion ≤ 110mm³

Hardness Shore A 65±5

Tear strength ≥ 105N/mm

Applicable conveyor belt strength range ≤ EP1000/4

VRR-1·Lower Belt Deviation Correcting Device

Metal component material Stainless steel / High-strength carbon steel
53 / HONGXIN RUBBER HONGXIN RUBBER / 54

DTQS® Steel Cord Conveyor Belt DTQS® Flame-retardant steel cord conveyor belt for coal mine

Suitable for high-strength, long-distance, high-speed, and large-volume material In addition to the advantages of high strength, long distance, large capacity,
conveyor belts. It can be widely used in coal, mining, port, metallurgy, power and and high belt speed of the general purpose steel cord conveyor belt, the flame-
other industries to achieve high-efficiency transportation of materials. retardant steel cord conveyor belt also has flame retardant and antistatic
properties. It is suitable for safe transportation of underground coal mines.
DIN 22131 Steel cord conveyor belt
MT668-2008 Flame-retardant steel cord conveyor belt for coal mine
Spec. ST1000 ST1250 ST1600 ST2000 ST2500 ST3150 ST3500 ST4000 ST4500 ST5000 ST5400 Belt tension
Technical rating ST630 ST800 ST1000 ST1250 ST1600 ST2000 ST2500 ST2800 ST3150 ST3500 ST4000 ST4500 ST5000 ST5400 ST6300 ST7000 ST7500
items
Min. breaking load Min. breaking
1000 1250 1600 2000 2500 3150 3500 4000 4500 5000 5400 630 800 1000 1250 1600 2000 2500 2800 3150 3500 4000 4500 5000 5400 6300 7000 7500
.N/mm load.N/mm

Max. cord dia Max. cord

4.1 4.9 5.6 5.6 7.2 8.1 8.6 8.9 9.7 10.9 11.3 dia.mm
3.0 3.5 4.0 4.5 5.0 6.0 7.2 7.5 8.1 8.6 8.9 9.7 10.9 11.3 12.8 13.5 15
.mm
Supplied. cord
2.8 3.0 3.4 3.8 4.4 5.0 6.6 6.9 7.3 7.7 8.2 9.0 9.8 10.2 11.8 12.6 13.2
Supplied cord dia dia.mm
3.6 4.4 5.2 5.2 6.8 7.7 8.1 8.6 9.5 10.3 10.8
.mm Cord pitch
.mm
10 10 12 12 12 12 15 15 15 15 15 16 17 17 20 19 21

Cord pitch .mm 12 14 15 12 15 15 15 15 16 17 17 Gauge of top and

buttom covers.mm
5+5 5+5 6+6 6+6 6+6 8+8 8+8 8+8 8+8 8+8 8+8 8+8 8.5+8.5 9+9 10+10 10+10 10+10

Min. cover rubber Overall belt

4 4 4 5 5.5 6.0 6.5 7.0 7.0 7.5 8 gauge.mm
12.8 13.0 15.4 15.8 16.4 21.0 22.6 22.9 23.3 23.7 24.2 25.0 26.8 28.0 32.4 33.5 35.0
.mm
Reference
Width weight.kg/m2
19.0 19.5 23.0 24.5 27.0 35.0 40.5 42.5 43.0 45.0 47.0 49.5 53.4 55.6 67.5 73.2 78.9
BW Number of cords
tolerance
Belt width Number of cords
500 ±5 39 34 - - - - - - - - -
800 75 75 63 63 63 63 50 50 50 50 - - - - - - -

650 ±7 51 44 - - - - - - - - - 1000 95 95 79 79 79 79 64 64 64 64 64 59 55 55 48 49 45

1200 113 113 94 94 94 94 76 76 76 77 77 71 66 66 58 59 54

800 ±8 64 55 50 64 - - - - - - -

1400 133 133 111 111 111 111 89 89 89 90 90 84 78 78 68 69 63

1000 ±10 81 69 64 81 64 64 64 64 59 55 55
1600 151 151 126 126 126 126 101 101 101 104 104 96 90 90 78 80 72

1200 ±10 97 84 77 97 77 77 77 77 71 66 66 1800 171 171 143 143 143 143 114 114 114 117 117 109 102 102 88 90 82

1400 ±12 114 98 90 114 90 90 90 90 84 78 78 2000 196 196 159 159 159 159 128 128 128 130 130 121 113 113 98 101 91

2200 216 216 176 176 176 176 141 141 141 144 144 134 125 125 108 11 100
1600 ±12 131 112 104 131 104 104 104 104 96 90 90
2400 236 236 193 193 193 193 155 155 155 157 157 146 137 137 118 121 109
1800 ±14 147 127 117 147 117 117 117 117 109 102 102
2600 256 256 209 209 209 209 168 168 168 170 170 159 149 149 128 131 119

2000 ±14 164 141 130 164 130 130 130 130 121 113 113 2800 276 276 230 230 230 230 184 184 184 184 184 171 161 161 138 142 129

3000 296 296 247 247 247 247 198 198 198 198 198 185 174 174 148 152 138
2200 ±15 181 155 144 181 144 144 144 144 134 125 125
3200 316 316 264 264 264 264 211 211 211 211 211 198 186 186 158 162 147
2400 ±15 197 169 157 197 157 157 157 157 146 137 137

Safety performance

DIN22131 Cover rubber grade

Items -- Parameters

Grade Min. tensile strength ≥ MPa Elongation at break ≥ % Abrasion ≤ mm3 Surface resistance The average value of the resistance of the cover and bottom rubber of the belt ≤ 3x108 Ω

Pulley surface temperature（℃） ≤ 325

W 18 400 90 Pulley friction
The sample does not have any flame or flameless combustion --
X 25 450 120
Average self-extinguishing time of six samples ≤3
Completely burnt cover rubber
Y 20 400 150 Alcohol blowtorch burning Single value of self-extinguishing time of a sample ≤ 10
（flame or flameless
combustion） Average self-extinguishing time of six samples ≤5
K 20 400 200
Peel off the cover rubber
Single value of self-extinguishing time of a sample ≤ 15

Propane combustion test The full width and undamaged length section of the specimen retained （mm） ＞ 600
55 / HONGXIN RUBBER HONGXIN RUBBER / 56

DTQS® Anti-tearing Steel Cord Belt DTQS® Fabric Inserted Conveyor Belt

WIRE BREAKER Product category：

Features： Fabric inserted conveyor belts can be divided into cotton canvas (CC) conveyor
◎ Weft: High elongation steel wire ensures good trough ability belt, nylon (NN) conveyor belt, and polyester (EP) conveyor belt according to the
material of the inserted layer.
◎ Warp: RFL Nylon
According to different rubber properties, the layered fabric inserted conveyor belt
Specifications：
has general type, heat-resistant type, high-temperature resistant type,
◎ 125, 250, 315, 500 N/mm
burn-resistant type, abrasion-resistant type, general flame-retardant type,
◎ Wire breaker can be embedded in top cover or bottom cover, or both top and static-conducting type, acid and alkali resistant type, oil resistant type, food type,
bottom covers cold resistant type and other varieties . Products are widely used in mines, ports,
coal, metallurgy, construction, chemical, food and other industries.
NYLON FABRIC BREAKER
Technical parameters
Features：
Min. ply Thickness
◎ Weft: RFL Nylon Belt type Fabric ply
strength(N/mm)
# Of plies
Top cover rubber Bottom cover rubber
Belt width.mm Grade

◎ Warp: RFL Nylon EP-100 100

Specifications： EP-125 125

EP-160 160
◎ 80 N/mm EP-200 200 2-8
◎ Nylon fabric breaker can be embedded in top cover or bottom cover,or both top EP Belts
EP-250 250 (Recommend
2~25 0~15 500~3200
EP-300 300 not to
and bottom covers EP-350 350 exceed 6 plies)
Abrasion Resistant.
EP-400 400
Impact Resistant.
EP-500 500 Heat Resistant.
Cover rubber performance
EP-600 600 Oil Resistant.

NN-100 100 Acid/Alkali Resistant.

Parameters Fire Resistant
NN-125 125
Etc.
Items Unit
NN-150 150
D H L NN-200 200 2-10
(Recommend
NN Belts NN-250 250 2~25 0~15 500~3200
not to
Tensile strength Mpa ≥ 18 24 15 NN-300 300 exceed 8 plies)
NN-400 400
Elongation at break %≥ 400 450 350 NN-500 500
NN-600 600
Aging resistance test CC Belts CC-56 56 3~12 2~25 0~15 500~3200 --
(70℃ , 7d)
Change rate of tensile % -25~+25 -25~+25 -25~+25
Strength and of elongation Recommend minimum pulley diameter
At break
Driver pulley # Of plies
dia.
2 3 4 5 6 7 8 9 10 11 12
Abrasion ≤ 100 120 200 Belt type Fabric ply
EP100 200 250 315 400 500 630 800 / / / /
EP125 200 250 315 400 500 630 800 / / / /
D -- For conveying highly abrasive materials
H -- Used to transport sharp and abrasive materials with strong damage EP160 250 400 500 630 800 1000 1250 / / / /
L -- Used for conveying moderately abrasive materials EP200 315 500 630 800 1000 1250 1400 / / / /
EP Belts EP250 400 630 800 1000 1250 1400 1600 / / / /
EP300 500 630 800 1000 1250 1400 1600 / / / /
EP400 630 800 1000 1250 1400 1600 1800 / / / /
Tear resistance EP500 800 1000 1250 1400 1600 / / / / / /
EP600 1000 1250 1400 1600 1800 / / / / / /
Parameters NN100 200 250 315 400 500 630 800 1000 1250 / /
Items Unit NN125 200 250 315 400 500 630 800 1000 1250 / /
A B NN150 200 250 315 400 50 630 800 1000 1250 / /
NN200 250 315 400 500 630 800 1000 1250 1400 / /
Cracking resistance KN ≥ 3.0 10.0 NN Belts NN250 315 400 500 630 800 1000 1250 1250 1400 / /
NN300 400 500 630 800 1000 1250 1400 1400 1600 / /
Breakdown impact strength N.M ≥ 400.0 1000.0 NN400 500 630 800 1000 1250 1400 1600 1600 1800 / /
NN500 630 800 1000 1250 1400 1600 1800 / / / /
NN600 800 1000 1250 1400 1600 1800 2000 / / / /
CC Belts CC-56 / 400 500 600 800 1000 1250 1250 1400 1600 1600
57 / HONGXIN RUBBER HONGXIN RUBBER / 58

DTQS® Pipe Conveyor Belt DTQS® Bucket Elevator Conveyor Belt

Features： Applications：
A well-rounded solution for securing materials over the long haul. Minimizing Bucket elevator conveyor belts are used for vertical transportation of materials. They
dust pollution and keeping environment clean. It can easily conform to existing are widely used in construction material industry, mining, chemical industry, light
environment by going ups and downs and making turns, and occupy less land. It industry, power agriculture and food industry.
can have larger lift angle. Materials can be conveyed at both upper (carry) and lower
(return) branches. Developed using FEA modeling to meet the demands of modern Features：
pipe conveyor systems. Provides superb long-term transverse stiffness, excellent Occupying less land, low environmental pollution and large transport capacity.
overlap seal, and reducing buckling and minimizing seam rotation in curves. Expecially for conveying powdery materials.

Product classifications：
Select carcass reinforcement according to conveying distance, take-up travel, belt
tension rating DTQS® Profiled Conveyor Belt
◎ Fabric pipe belt (short distance, low belt tension rating)
◎ Steel cord pipe belt (long distance, high belt tension rating) Applications：
Select covers according to material type, temperature, and energy saving requirement Conveyor belts with smooth top cover are useful for conveying bulk solid materials
◎ Ambient low wear, acid/alkali resistant, heat resistant, flame resistant, energy up to the angle of inclination 22° as an upper limit. When reliable conveyor belts for
saving low rolling resistance steep inclines are needed, possibly as steep as 30° or even 40° , then profiled belts
are the right belts when material has to be conveyed without slip.

Features：
Cleats are integrally molded and vulcanized as parts of the top cover during
Pipe Outside Dia.
Pipe Inside Dia.

manufacturing process. Full range of belt widths with a variety of pattern designs
and cleat heights are available, to suit most applications. Ensured belt troughability
75% Volume Ratio
conforms to satisfy demanding 3-,4-or 5-idler configuration with large trough angle
equipped on steep-angle conveyors departments.

Product classifications：
Select carcass reinforcement according to conveying distance, take-up travel, belt
Recommend technical parameters
tension rating.
Maximum allowed material loading Maximum allowed lump size Maximum allowed power utility
75% 30% of pipe Full load-less than 80% of nameplate ◎ Fabric belt (short distance, low belt tension rating)
◎ Steel cord belt (underground fire retardant, long distance, high belt tension
Bridgestone standard HG/T 4224-2011 JB/T 10380-2013

Nominal dia.mm
Actual pipe
Belt width.mm Nominal dia.mm
Actual pipe
Nominal dia.mm
Actual pipe
Belt width.mm
rating)
outside dia.mm outside dia.mm outside dia.mm
100 111.4 430 360 / 800 100 360
Select covers according to material type, temperature, and energy saving requirement.
150 165.5 600 550 / 1000 150 550 ◎ Fire retardant, wear resistant, acid/alkali resistant, heat resistant, flame resistant,
200 217.5 780 730 218 1100 200 730
oil resistant
250 284.4 1000 910 282 1300 250 910
300 308.9 1100 1100 308 1600 300 1100
350 360.9 1300 1280 361 / 350 1280
Typical Profile Patterns：
400 456.6 1600 1460 457 1850 400 1460 Closed V chevron Open V chevron Multi-V chevron
/ / / 1640 / / 450 1640
500 542.7 1900 1820 543 2250 500 1820
/ / / 2050 / / 560 2050 Without solid rubber edge
600 637.5 2250 2190 610 2450 600 2190
/ / / 2300 / / 630 2300
700 724.6 2550 2550 728 / 700 2550
With solid rubber edge
/ / / 2900 / / 800 2900
850 862.6 3100 3100 / / 850 3100
59 / HONGXIN RUBBER HONGXIN RUBBER / 60

DTQS® Corrugated Sidewall Conveyor Belt Specifications of various sidewall belts

Sidewall Model Height Pitch Pitch Width Meter per sqm Diaphragm qty Diaphragm type Base Width Meter per sqm

S 60 44 42 45 0.61 50 CT 55 0.55

Product features： S 80 44 42 50 0.75 75 CT 70 1.29

It can greatly shorten the floor space of the conveyor. S 120 44 42 50 1.69 110 CT 100 1.73

S 160 65 65 80 2.68 150 CT 100 2.24

It is not necessary to equip the side plate when in use, so as to avoid unnecessary
S 200 70 65 90 3.53 180 CT 160 3.39
wear and tear.
S 240 80 65 90 4.75 220 CT 160 5.00

S 300 90 70 95 7.03 280 CT 160 7.05

Product applications：
Diaphragm can be divided into "T" type and "L" type. Specifications of various sidewall belts
Pitch between sidewall
Belt width.mm Sidewall height.mm Diaphragm height.mm Sidewall width.mm Sidewall Pitch.mm
and base belt.mm
Product classifications： 40 35 25 180 35
It can convey powder or bulk materials, and can realize large inclination angle 300 60 55
50 120 40
transportation, the maximum inclination angle can reach 75° . 80 75

60 55

Product structure： 400 80 75 50 180 60

100 90
01 / Base belt requirements 80 75
Corrugated Sidewall Conveyor Belt are required to have a certain degree of tensile strength and wear 500 100 90 50 250 75
resistance. Wherein, for the corrugated sidewall conveyor belt with empty edges, in order to meet
120 110
the requirements of angle changes, the longitudinal direction of the belt needs to be flexibile, and the
100 90
transverse direction needs to have a certain degree of rigidity. 50 350
600 120 110 100

02 / The structure of the base belt 160 140 75 300

The base belt is composed of four parts: cover rubber, bottom rubber, belt carcass and lateral rigid 120 110 50 460
layer. The thickness of the cover rubber is generally 3-6mm, and the thickness of the bottom rubber is 800 160 140 120
75 410
generally 1.5-4.5mm. The carcass material bears the tensile force. The material can be cotton canvas 200 180
(CC), nylon (NN), polyester canvas (EP) or steel cord (ST). In order to increase the lateral rigidity of the 160 140
base belt, a special reinforcement layer is added to the belt carcass, which is called the lateral rigid 1000 200 180 75 550 150
layer. The width specification of the base belt is the same as that of the ordinary belt, and it meets the 240 220
standard requirements of GB/T7984-2001. 160 140

03 / Corrugated ribs 1200

200 180 75 690
180
Put a tear-resistant canvas layer inside the corrugated ribs to enhance the tear resistance and flexural 240 220

resistance of the corrugated ribs, and to avoid the edges being torn due to tension and compression 300 280 105 630

increasing the service life of the ribs. S-shaped corrugated ribs can be divided into light (N), medium (S) 200 180
75 830
and heavy (ES) according to their bearing capacity. 240 220
1400 210
300 280
04 / Diaphragm 105 770
400 360
The diaphragm is made of fiber composite material, which has great stiffness, enhanced impact
200 180
resistance, and to avoid the deformation of the diaphragm due to force. In the case of heavy wear and 75 970
240 220
tear, for easy maintenance, the diaphragm can be made by cyclopean type, such as TS type and TCS 1600 240
300 280
type. When the inclination angle of the conveyor is less than 40 degrees, the diaphragm shall be of T 105 910
400 360
type or TS type. When the inclination angle is greater than 40 degrees, the diaphragm shall be of C
240 220 75 1110
type, TC type or TCS type. When arranging the spacing of the diaphragms, it should be considered to
300 280
correspond to the crests of the corrugated ribs. To prevent the material leaking from the gap between 1800 105 1050 270
400 360
the two and causing a dead angle when unloading.
500 460 125 1010

Calculation method：

cover rubber thickness+bottom rubber thickness perimeter

Total volume = [ BW *（carcass layer + ———————————————————————— ）* perimeter ]+[ perimeter * 2 *SK ]+[ —————— * BW * CTK ]
1.5 pitch
61 / HONGXIN RUBBER HONGXIN RUBBER / 62

DTQS® High Wear-resistant Conveyor Belt DTQS® Impact Resistant Conveyor Belt

Specifications and main technical performance：According to the different working Product Applications：When the material has a large impact, if you use a general
conditions of users or different use requirements, the framework materials can conveyor belt, the cover rubber is easy to be worn, and the belt body is also
choose fabric carcasses and steel cord carcasses. easy to be torn. At this time, the impact-resistant and tear-resistant conveyor
belt should be selected. This product is specially designed for mines, ports, and
Product features：The cover rubber has excellent wear resistance, good tear metallurgical industries. It is suitable for transporting all kinds of large ores with
resistance and impact resistance, good interlayer adhesion, no need to worry about relatively large volume density.
delamination, ozone and ultraviolet resistance. It has good erosion performance
and small elongation, which can be applied to the conveying system with short Product features：the conveyor belt has high strength and large safety factors；
tension line spacing. The special canvas used has excellent impact absorption performance, high tear
strength and weft strength；The cover rubber has the characteristics of high
Product applications：It is suitable for the transportation of heavy materials in strength, good elasticity, excellent wear resistance, good tear resistance, good
metallurgy, building materials, electric power, chemical industry, ports and other aging resistance and long service life.
industries. It is especially suitable for the transportation of materials with high
Specifications and main technical performance
abrasiveness, high bulk density and harsh working conditions.
Item Impact resistant conveyor belt

Tensile strength MPa ≥ 25

Main indicators
Cover rubber performance Elongation at break % ≥ 450
Item High wear-resistant conveyor belt
Abrasion mm³ ≤ 120
Tensile strength MPa ≥ 18
Standard GB7984，AS1332，BS14890，DIN22102，GB/T9770
Cover rubber performance Elongation at break % ≥ 400

Abrasion mm3 ≤ 90

Standard GB7984，AS1332，BS14890，DIN22102，GB/T9770

DTQS® Oil Resistant Conveyor Belt DTQS® General Use Flame Retardant Conveyor Belt

Product features：The cover rubber is made of nitrile rubber with excellent Product applications：The conveyor belt runs in unattended places or the working
durability; the reinforcing material should be selected according to the different environment has a fire hazard. It is difficult to eliminate the fire hazard if using a
needs of customers. general conveyor belt. At this time, a specially treated conveyor belt with flame
retardant effect can be used. This product is mainly used in coal mines and power
Product applications：Ordinary conveyor belts have relatively poor tolerance to industries to prevent fire accidents or the spread of fire accidents.
various oils and organic solvents. When transporting oily materials, due to the
Physical properties of the cover rubber Safety performance
swelling and corrosiveness of oils to the belt cover rubber, the volume of the
Index Flame retardant performance level
cover rubber increases; the structure relaxes; the physical and mechanical energy Items Unit Items
D L K2 K3
decreases; making the product service life short. The oil-resistant conveyor belt
Tensile strength MPa ≥ 18 14
has relatively good durability and organic solvent resistance. It is suitable for the The total flame
Elongation at break %≥ 450 400 The average
transportation of oily materials, and can be used in some occasions where oily and duration of the six
covered samples
value of the flame
duration of three
chemical solvents may appear. Aging test（70℃、7d）
Flame duration shall not exceed
coated samples,
% -25~+25 -25~+25 45S, Any single
Tensile strength change rate shall not exceed
value cannot be
Main varieties and indicators 60s
greater than 15S
Oil resistance Working temp Oily materials Durability index (72h under room temp ) Abrasion mm3 ≤ 200 200

LO -30~70℃ Mineral oil, organic solvent Volume expansion ratio ≤ 20% Electrostatic
Standards GB/T10822，DIN22102K/S ≤ 3x10Ω
properties
DO -30~70℃ Vegetable oil, animal fat Volume expansion ratio ≤ 5%
D-under light abrasion working conditions; No flame should
L-under normal working conditions Reflammability
LO: Oil resistant conveyor belt under general conditions DO: Conveyor belt under strong wear and oil resistant working conditions reappear on any sample
63 / HONGXIN RUBBER HONGXIN RUBBER / 64

DTQS® Acid & Alkali Resistant Conveyor Belt DTQS® Heat Resistant Conveyor Belt

Product applications：Acid and alkali resistant conveyor belt is suitable for the Product applications：If the material temperature exceeds 70℃ , the ordinary
transportation of acid or alkaline materials in the chemical, paper, cement, and conveyor belts will be affected, and the service life will be significantly shortened.
fertilizer energy industries. At this time, heat-resistant conveyor belts should be used. This type uses styrene
Product features：It can prevent the corrosion of the conveyor belt by acid and butadiene rubber and EPDM rubber with good heat resistance as cover rubber
alkali; With good adhesion performance, to avoid falling during use; The belt carcass and buffer layer, and the finished product has good thermal stability. This type is
can be made of cotton, polyester cotton, nylon, polyester and other materials. suitable for steel, metallurgy, building materials, glass and other industries, and
transports granular, powder, and massive sintered ore, coke, and cement clinker
Main performance and index
with a temperature of 100-300℃ .
Acid-base types Acid-base types Acid-base types Concentration
Main performance and index

Hydrochloric acid Hydrochloric acid Carbonic acid Applicable Choose

Maximum intermittent
Types material skeleton Abrasion Applications
operating temperature
temperature material
Nitric acid Nitric acid Sulfurous acid
Cotton, It is suitable for occasions where heat resistance is
Sulfuric acid Sulfuric acid Acetic acid Any T1 Type -20~100℃ polyester, ≤ 120mm3 required and the temperature of the material is not very 140℃
steel cord high. It is not suitable for powdery materials.

Boric acid Boric acid Caustic soda Cotton, Used in occasions with abrasion resistance requirements
T2 Type -20~125℃ polyester, ≤ 150mm3 and suitable temperature, or used for powdery materials 175℃
steel cord with not too high temperature.
Phosphoric acid Phosphoric acid Caustic Potassium
Cotton, Used in occasions with high temperature and high wear
T3 Type -20~150℃ polyester, ≤ 180mm3 resistance requirements, such as sintered products, 220℃
Arsenic acid Any
steel cord cement clinker, etc.
Cotton, Used in occasions with high temperature and high wear
T4 Type -20~175℃ polyester, ≤ 200mm3 resistance requirements, such as sintered products, 300℃
steel cord cement clinker, etc.

DTQS® Cold Resistant Conveyor Belt DTQS® High Temperature Resistant Conveyor Belt

Product features： Product features：The carcass of this product is made of polyester canvas or high
Cotton canvas, nylon canvas or polyester canvas are chosen as thecarcass, temperature resistant steel mesh (model: SN400; SN600) with high modulus, low
covering the combined rubber of natural rubber and butadiene rubber. It has the shrinkage and high tensile strength. The cover rubber is made of EPDM which
characteristics of high elasticity, impact resistance, cold resistance, etc., and can be has good high temperature resistance feature, with a unique formulad design,
used normally in the minimum -60 ℃ environment. can effectively solve the problem of low interlayer adhesion caused by ethylene
propylene rubber of high saturation and poor adhesion. It has the characteristics of
Product applications： light belt body, long service life and good heat resistance features.
Suitable for conveying materials in cold areas, open-air refrigerated warehouses
Physical properties of cover rubber after heat resistance test
and other occasions.
Items --- Variation range

Technical index： Difference between after aging and before aging (IRHD) ±20
Hardness
Cold-resistant conveyor belts are divided into three types: Maximum value after aging (IRHD) 85
◎ Scratch-resistant (H) and wear-resistant (D) general (L) according to the
Decreased rate of performance change (％≤ ) 40
performance of the cover rubber. Tensile strength
Lowest value after aging (MPa) 5
According to the cold resistance, it is divided into two levels: C1 and C2.
◎ The ambient temperature of C1 is -45℃ ~+50℃ ; Performance change rate (％≤ ) 55
Elongation at break
◎ the ambient temperature of C2 is -60℃ ~+50℃ . Lowest value after aging (MPa) 180
65 / HONGXIN RUBBER HONGXIN RUBBER / 66

CONVEYOR TAIL PULLEY BLANKING SOLUTION

CONVEYOR 03 PRODUCT CATEGORIES
SYSTEM
SOLUTIONS

3.1、Impact Bed & Impact Bar

03
Light-duty Impact Bed 67
Medium-duty Impact Bed 68
Heavy-duty Impact Bed 68
IB-LD·General Purpose Impact Bar 69
IB-HD·Heavy-duty Impact Bar 70
IB-D·Heavy-duty Double-row Impact Bar 70

3.2、Conveyor Skirting Rubber

PSR-1·Polyurethane Skirting Rubber - For Big Rocks 71

Conveyor Head Pulley Reloading Solution Product Categories
▼

CSR-2·Y Dual Seal PU Skirting Rubber - For General Purpose 71

RSR-3·Rubber Skirting Rubber - For Powder 72
Conveyor Safe Operation Solution Product Categories
▼

RSR-4·Y Shape Skirting Rubber - For High Temperature Resistant 72

Conveyor Tail Pulley Blanking Solution Product Categories

▼

3.3、Ceramic Liner
Intelligent Product Categories
▼

Rocks Resistant Ceramic Rubber Liner 73

Dust Resistant Ceramic Rubber Liner 73
Other Product Categories
▼

Mud Resistant Ceramic Liner 74

Wear-Resistant Coating Liner 74
WRM-1·Wear-resistant And Corrosion-resistant Coating 75
WRM-2·Ceramic Wear Resistant Coating 75
WRM-3·Wear-resistant And Water-resistant Coating 76
WRM-4·Wear-resistant And Water-resistant Coating 76

3.4、Conveyor Dust Control System Products

DCCD® Conveyor Dust Control System 77~79

DCAF-3·Air Filter 80
67 / HONGXIN RUBBER HONGXIN RUBBER / 68

Light-duty Impact Bed Medium-duty Impact Bed Heavy-duty Impact Bed

Can adapt for the shock of small bulk materials; Can adapt to the shock of medium bulk materials; Can adapt to the shock of heavy-duty bulk
Adjustable degree 20° 35° 45° in two sides; The impact bars can be push-pulled and replaced; materials; Suitable for conveying equipment
Suitable for small bulk material with conveying capacity <1000T/H. Suitable for conveying equipment with conveying capacity <1800T/H. with conveying capacity ＞ 1800T/H.

IBB-LD-A IBB-LD-B IBB-LD-C IBB-MD-A IBB-MD-B IBB-MD-C IBB-HD-A IBB-HD-B

Light-duty Impact Bed Light-duty Impact Bed Light-duty Impact Bed Medium-duty Impact Bed Medium-duty Impact Bed Medium-duty Impact Bed Heavy-duty Impact Bed Heavy-duty Impact Bed

Model IBB-LD-A IBB-LD-B IBB-LD-C IBB-MD-A IBB-MD-B IBB-MD-C IBB-HD-A IBB-HD-B

Drop height ≤ 3000mm ≤ 3000mm ≤ 3000mm ≤ 4000mm ≤ 4000mm ≤ 4000mm ≤ 5000mm ≤ 5000mm

Available belt width ≤ 2000mm ≤ 2000mm ≤ 2000mm ≤ 2000mm ≤ 2000mm ≤ 2000mm Any Any

Available belt speed 4m/s 4m/s 4m/s 5.2m/s 5.2m/s 5.2m/s 7m/s 7m/s

Available temperature -50℃ ~85℃ -50℃ ~85℃ -50℃ ~85℃ -50℃ ~85℃ -50℃ ~85℃ -50℃ ~85℃ -50℃ ~85℃ -50℃ ~85℃

Corrosion resistance Normal Normal Strong Normal Normal Strong Normal Strong

Available bulk materials Powder and small pieces Powder and small pieces Powder and small pieces Various bulk materials Various bulk materials Various bulk materials Various bulk materials Various bulk materials

Gap with conveyor belt 10mm~25mm 10mm~25mm 10mm~25mm 5mm~15mm 5mm~15mm 5mm~15mm 5mm~15mm 5mm~15mm

Conveyor belt protection Normal Normal Normal Stronger Stronger Stronger Stronger Stronger

Anti-overflow Normal Normal Normal Strong Strong Strong Stronger Stronger

Simple replacement Normal Normal Normal Easy Easy Easy Normal Normal
69 / HONGXIN RUBBER HONGXIN RUBBER / 70

DCCD® Impact Bar IB-HD·Heavy-duty Impact Bar

The design feature of conveyor impact bar is to prevent the belt from being ① IB-HD-B·Heavy-duty Impact Bar
damaged by the blanking, and has excellent cushioning and wear resistance.
IB-HD-B impact bar mainly designed for large heavy bulk materials, such as mining,
coal etc; Reinforced aluminum part can withstand huge loading.
Low friction coefficient;
High wear resistant; ② IB-HD-C·Heavy-duty Impact Bar
Protect belt from damaging; IB-HD-B IB-HD-C Impact bar is a heavy-duty type specially developed by DCCD® for
Shorten downtime and improve productivity;
conveyor equipment with a conveying capacity ≥ 1500 tons/hour.
Effectively prevent material splash;
No moving parts, high firmness. Model Length.mm Width.mm Thickness.mm Thick of UHMWPE Iayer.mm

600/700/750/800/900/1000/1220/
IB-HD-B / IB-HD-C 100 50/75 25
1300/1400/1500/1520/1600/1800

UHMWPE Qty of impact bar

Belt width.mm
Tensile strength 30Mpa Left Center Right

IB-HD-C Elongation at break 300% 550 1 2 1

Hardness 96~98 Shore A 650 2 2 2

800 2 3 2
Gravity 0.93~0.94 g/cm3

Coefficient of friction 0.07 1000 3 3 3

1200 3 4 3
IB-LD·General Purpose Impact Bar Rubber 1400 4 5 4

Tensile strength 19Mpa 1600 5 5 5

Elongation at break 350% 1800 5 6 5

① IB-LD-0·Impact Bar for Coal Mine
Color Red/Green/Blue/White/Black etc. 2000 6 6 6
DCCD® provides IB-LD-0 impact bar for high-sulfur conveyor equipment; The steel fixing
frame has better corrosion resistance in the environment with high sulfur content.

② IB-LD-A·General Purpose Impact Bar

IB-LD-0 The arc design on aluminum and special damping rubber provide the strongest
shock absorption protection for the conveyor belt.

Model Length.mm Width.mm Thickness.mm Thick of UHMWPE Iayer.mm IB-D·Heavy-duty Double-row Impact Bar
600/700/750/800/900/1000/1220/
IB-LD-0 / IB-LD-A 100 50/75 12.5
1300/1400/1500/1520/1600/1800
This type of impact bar developed by DCCD® is for the conveying equipment with
UHMWPE Qty of impact bar
strong falling impact power.
Belt width.mm
Tensile strength 30Mpa Left Center Right
Model Length.mm Width.mm Thickness.mm Thick of UHMWPE Iayer.mm

IB-LD-A Elongation at break 300% 550 1 2 1

600/700/750/800/900/1000/1220/
IB-D 280 100 25
Hardness 96~98 Shore A 650 2 2 2 1300/1400/1500/1520/1600/1800

Gravity 0.93~0.94 g/cm3

800 2 3 2 IB-D
1000 3 3 3 UHMWPE Rubber
Coefficient of friction 0.07
1200 3 4 3 Tensile strength 30Mpa
Tensile strength 19Mpa
Rubber 1400 4 5 4 Elongation at break 300%

Tensile strength 19Mpa 1600 5 5 5 Hardness 96~98 Shore A Elongation at break 350%

Elongation at break 350% 1800 5 6 5 Gravity 0.93~0.94 g/cm 3

Color Red/Green/Blue/White/Black etc.

Color Red/Green/Blue/White/Black etc. 2000 6 6 6 Coefficient of friction 0.07
71 / HONGXIN RUBBER HONGXIN RUBBER / 72

PSR-1·Polyurethane Skirting Rubber - For Big Rocks RSR-3·Rubber Skirting Rubber - For Powder

The polyurethane Skirting Rubber is extremely wear, tear and impact resistant; It is Natural rubber is used to improve the abrasion resistance of the contact point
ideal product for mining, aggregates, foundries and all light industries. between the rubber skirt board and the conveyor belt, to increase the service life
of the product.
Technical parameter SIZE & SPEC.

Technical parameter SIZE & SPEC.

Width.mm Thickness.mm Length.m/roll
Polymer Palyester prepolymer
Width.mm Thickness.mm Length.m/roll
114 10/12/15/20 50 or customized Polymer NR/SBR/NBR

Structure Pure polyurethane 150 10/12/15/20 50 or customized

Structure Rubber
170 10/12/15/20 50 or customized

Hardness 70~90 Shore A

190 10/12/15/20 50 or customized
Hardness 65±5 Shore A
200 10/12/15/20 50 or customized
Elongation. 400%
215 22 30m~50m
220 10/12/15/20 50 or customized Tensile strength 12Mpa

Tear strength. Kn/m 45~100 250 10/12/15/20 50 or customized

Elongation 345%
280 10/12/15/20 50 or customized

---- ----
300 10/12/15/20 50 or customized
Compression set
28
100C*22H.%

CSR-2·Y Dual Seal PU Skirting Rubber - For General Purpose RSR-4·Y Shape Skirting Rubber - For High Temperature Resistant

Through the Y-shaped design, the sealing performance of the conveyor feeding Through the Y-shaped design, the sealing performance of the conveyor feeding
chute is increased, and the overflow and smoke emission are reduced. chute is increased, and the overflow and smoke emission are reduced.

Technical parameter SIZE & SPEC. Technical parameter SIZE & SPEC.

Width.mm Thickness.mm Length.m/roll Width.mm Thickness.mm Length.m/roll

Polymer NR/SBR/NBR Polymer NR/SBR/NBR

114 10/12/15/20 30m~50m 114 10/12/15/20 30m~50m

Structure Polyurethane+Rubber 150 10/12/15/20 30m~50m Structure Rubber 150 10/12/15/20 30m~50m

170 10/12/15/20 30m~50m 170 10/12/15/20 30m~50m

Hardness 70±5 Shore A Hardness 70±5 Shore A

190 10/12/15/20 30m~50m 190 10/12/15/20 30m~50m

200 10/12/15/20 30m~50m 200 10/12/15/20 30m~50m

Tensile strength 12Mpa Tensile strength 12Mpa

220 10/12/15/20 30m~50m 220 10/12/15/20 30m~50m

Elongation 345% 250 10/12/15/20 30m~50m Elongation 345% 250 10/12/15/20 30m~50m

280 10/12/15/20 30m~50m 280 10/12/15/20 30m~50m

Compression set Compression set
28 28
100C*22H.% 300 10/12/15/20 30m~50m 100C*22H.% 300 10/12/15/20 30m~50m
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Rocks Resistant Ceramic Rubber Liner Mud Resistant Ceramic Liner

It adopts a variety of highly wear-resistant circular ceramic designs, thermal It uses 92% AL2O3 high wear-resistant ceramics, bonded to the inner wall of the
vulcanization bonding on 6 mm support steel plate, and then fixed firmly with lining by a special adhesive, to make it strong and safe.
welding bolts. It is mainly used for lining protection for blanking trough, guid Wide working temperature range: -50℃ to 1200℃ .
trough and silo on bulk materials conveyor lines.
Ceramic Ceramic Ceramic Ceramic
Model KG.Sqm
length.mm width 1.mm width 2.mm thickness.mm
Ceramic
Model Length.mm Width.mm Thickness.mm Kg/Piece
thickness.mm

CRLP-C100A 100 30 28 15 30.4

CRLP-A32 300 300 20 32 10

CRLP-C100B 100 30 28 12 26.2

CRLP-A60 300 300 50 60 22.5

CRLP-C100C 100 50 48 12 43.8

CRLP-C150A 150 50 48 15 55

CRLP-C150B 150 50 48 12 43.8

Wear-Resistant Coating Liner

Dust Resistant Ceramic Rubber Liner
It uses 92% AL2O3 high wear-resistant ceramics, bonded to the inner wall of the
lining by a special adhesive, to make it strong and safe.
It adopts a variety of highly wear-resistant circular ceramic designs, thermal
Wide working temperature range: -50℃ to 1200℃ .
vulcanization bonding on 6 mm support steel plate, and then fixed firmly with
welding bolts. It is mainly used for lining protection for blanking trough, guid
Ceramic Ceramic Ceramic
trough and silo on bulk materials conveyor lines. Model
length.mm width 1.mm thickness.mm
KG.Sqm

Ceramic
Model Length.mm Width.mm Thickness.mm Kg/Piece CRLP-D150 150 50 15 56
thickness.mm

CRLP-B32 300 300 20 32 11 CRLP-D100A 100 50 15 56

CRLP-B60 300 300 50 60 22.5 CRLP-D100B 100 100 15 56

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WRM-1·Wear-resistant And Corrosion-resistant Coating WRM-3·Wear-resistant And Water-resistant Coating

Good toughness, high bonding strength, high bonding strength with metal substrates, It has high bonding strength with metal and resin substrates,
no shrinkage after curing. It is suitable for the protection of erosion, abrasion and corrosion.

Physical and mechanical performance table Physical and mechanical performance table

Color Status Compressive Shear Tensile Bending Hardness Color Status Compressive Shear Tensile Bending Hardness
Density Density
(after mix) (after mix) strength strength strength strength (Shore D) (after mix) (after mix) strength strength strength strength (Shore D)

Grey Paste 2.0±0.1 g/cm3 >930 kg/cm2 >160 kg/cm2 >340 kg/cm2 >520 kg/cm2 >85 Grey Paste 1.83 g/cm3 973 kg/cm2 167 kg/cm2 382 kg/cm2 516 kg/cm2 89

Usage and curing characteristics table Usage and curing characteristics table
(experimental conditions: temperature 25℃ ±2℃ , relative humidity 55%±5%) (experimental conditions: temperature 25℃ ±2℃ , relative humidity 55%±5%)

Construction Operational Required curing time before Curing time required Working temperature Construction Operational Required curing time before Curing time required Working temperature
method time putting into operation before full load operation range in slurry method time putting into operation before full load operation range in slurry

>72h or 10℃ homoeothermy 48h or

Squeegee ≤ 40min >24h -60℃～ 120℃ Squeegee 30min 24h -60℃～ 120℃
4h+80℃ 2h homoeothermy 2h+80℃ 2h

Media resistance test data sheet

15% 5% sodium 50%

20% sulfuric acid 30% phosphoric acid 50% lime water
hydrochloric acid hypochlorite sodium hydroxide

The mass change rate of the test block immersed in the above
medium at room temperature (25℃ ±2℃ ) for 30 days is all <1%

WRM-2·Ceramic Wear Resistant Coating WRM-4·Wear-resistant And Water-resistant Coating

It has high bonding strength with metal substrates. Excellent wear resistance and corrosion resistance, suitable for repairing and
It is suitable for the repair and protection of various abrasion and corrosion. protection of various abrasion and corrosion conditions.

Physical and mechanical performance table Physical and mechanical performance table

Color Compressive Tensile Shear Bending Hardness The highest temperature/ Color Status Compressive Shear Tensile Bending Hardness
Density Density
(after mix) strength strength strength strength (Shore D) recommended temperature (after mix) (after mix) strength strength strength strength (Shore D)
160℃
Grey 2.4 g/cm3 1006 kg/cm2 377 kg/cm2 120 kg/cm2 516 kg/cm2 88 Grey Paste 1.75 g/cm3 936 kg/cm2 162 kg/cm2 347 kg/cm2 512 kg/cm2 89
/-60 ～ 110℃

Usage and curing characteristics table Usage and curing characteristics table
(experimental conditions: temperature 25℃ ±2℃ , relative humidity 55%±5%)
Status Operation Curing time Construction Operational Required curing time before Curing time required Working temperature
Application scope
(after mix) time(25℃ ) (25℃ ) method time putting into operation before full load operation range in slurry
Two-component, widely used for repairing of various abrasion parts and the
Paste 30min >24h preparation of wear-resistant protective coatings on the surface of various parts with >72h or
Squeegee 30min 24h -60℃～ 60℃
wear-resistant and corrosion-resistant requirements. >10℃ 4h+80℃ 2h
77 / HONGXIN RUBBER HONGXIN RUBBER / 78

DCCD® Conveyor Dust Control System Primary And Secondary Spray System

DCCD® provides professional dust control solution according to the conveyor dust and airflow direction, can Two spray systems are installed at the discharge slot of the conveyor, which can
effectively suppress more than 95% dust. By reducing dust pollution and spillage, to provide customers with a effectively prevent the dust from overflowing from the material guide port. At the
clean and safe production environment. same time, it can also reduce the amount of dust that slips behind the bulk material.

A / Air filter bag C / Skirting E / Spray system

B / Dust filter D / Impact bed F / Dust curtain

Airtight Cabin Full-scale Filter System

When the bulk material enters the airtight cabin of the conveyor line, the dust is
wrapped through the full-scale airtight cabin without leakage. The dust will be
suppressed by the airflow filter, air filter, high-pressure atomizing spray system,
and dust curtain.
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Conveyor Belt Deviation Correction Roller System DCAF-3·Air Filter

The deviation of the conveyor belt and the inadequate sealing between the conveyor In the dust control of conveying equipment and storage equipment, DCAF-3 air
belt and the lower chute are important factors leading to the overflow of bulk materials filter improves the purification efficiency by ≥ 50% compared with the previous air
and dust. The deviation correction roller set can effectively prevent the leakage of filters, and can carry out dust reduction and purification work in a small space.
dust and bulk materials on the side of the airtight cabin due to the deviation of the
conveyor belt. More durable service life:
The air filter element used in the DCAF-3 air filter maintains good ventilation
performance in dusty environments. The service life is 50% longer than that of
other filter elements.

Larger filtered air volume:

According to different application environments and bandwidth, it can provide an
air volume of 1200-6950m3/h, and reduce dust spillage by increasing the airflow in
the filtering area.

More convenient maintenance:

DCAF-3 air filter can set the filtering air volume and working time by itself, and the
device will automatically prompt when the filter element is replaced.

Cleaner air:
DCAF-3 air filter can easily filter out dust ≥ 5μm, ensuring a clean working environment.

Conveyor Dustproof Skirting Rubber Seal System

The skirt rubber can seal the airtight cabin and conveyor belt, to control the dust
and prevent the overflow of bulk materials. For high belt speed of conveyor system
( belt speed ≥ 5m/s), DCCD® pure rubber skirt can provide better sealing and
prolong service life.
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CONVEYOR 04 INTELLIGENT PRODUCT CATEGORIES

SYSTEM
SOLUTIONS

Intelligent Products

04
Dust Monitor 83~84
Color Detector 85
Material Collection And Cleaning Equipment 86
Tape Anti-tear Monitoring Device 87
HET-1·Fully Automatic Cleaner Tensioners 88

Conveyor Head Pulley Reloading Solution Product Categories

▼

Conveyor Safe Operation Solution Product Categories

▼

Conveyor Tail Pulley Blanking Solution Product Categories

▼

Intelligent Product Categories

▼

Other Product Categories

▼
83 / HONGXIN RUBBER HONGXIN RUBBER / 84

Dust Monitor Schematic diagram of dust online monitoring system - wired

At present, environmental protection is receiving more and more attention. For belt
conveyors, dust has always been a big problem that is difficult to solve.
Alarm
The DCCD® dust monitor can realize real-time monitoring of dust conditions on
the sides, front and rear of the guide trough, as well as funnels, chute pipes, dust Dust monitor
collectors and other locations prone to leakage and overflow. Each position can
monitor the dust conditions of 8 types of particles ranging from 0.3μm to 10μm, Power supply switch
especially the overflow of fine dust that cannot be seen by the human eye, for
effective monitoring.

For dust that exceeds a certain range, the dust monitor will alarm, and maintenance
personnel can replace anti-overflow skirts, curtains, filters and other sealing materials; All-in-one counter
when the detected dust exceeds a certain range, the dust monitor will issue a stop
Operation signal, maintenance personnel should handle it immediately. The DCCD®
dust monitor can effectively monitor dust pollution, making the solution to the
pollution problem of belt conveyors more and more convenient, easy and fast. System server

On-site display all-in-one machine

Schematic diagram of the installation location of the online monitoring system

Schematic diagram of dust online monitoring system-wireless

Alarm
Dust monitor The longest barrier-free
distance is 1000 meters

MES system
System server

Dust Monitor Wireless signal receiver

On-site display all-in-one machine
85 / HONGXIN RUBBER HONGXIN RUBBER / 86

Color Detector Material Collection And Cleaning Equipment

At present, the wear and tear on the rubber surface of pulley or rollers can only be The DCCD® material collection and cleaning equipment is mainly used to clean
discovered by maintenance personnel through inspections, and the specific wear the materials that are scattered under the belt conveyor due to various reasons
and tear can only be seen when the machine is shut down. If the maintenance during the conveying process of the belt conveyor. It is mainly installed under the
personnel do not pay attention to the wear and tear of the rubber surface, it will conveyor belt at the head of the belt conveyor to collect the materials scattered
cause accidents such as slippage, deviation of the conveyor, and material spillage outside the funnel on the return trip of the conveyor, and transport the collected
on the surface, seriously affecting the normal operation of the conveyor. materials to the funnel at the head of the conveyor.

The DCCD® color detector uses advanced color recognition sensors to identify Product features:
the different colors set in the rubber surface to determine the wear of the rubber 1、It is easy to install, simple and fast, safe and reliable in operation, and requires
surface. When the rubber surface wears to the yellow rubber surface, the system little maintenance. After installation, it can run in conjunction with the host
sends an alarm signal; when the rubber surface wears to the red rubber surface, machine and does not require manual operation. It is cleaned thoroughly and has
the system sends an alarm and requires immediate replacement. The DCCD® color obvious effects, which greatly saves a large number of cleaning personnel required
detector can effectively avoid a series of problems caused by rubber surface wear for spreading materials. Greatly reduces manual cleaning costs.
and prevent greater safety operation accidents. 2、It has a large cleaning range, and the length of the material collection and
cleaning equipment can be set according to the conveyor bandwidth and the
actual scattering of materials on site.
3、The cleaning slideway is made of wear-resistant alloy steel, which has a long
service life; the cleaning material plate is made of wear-resistant material, which is
wear-resistant, has a small friction coefficient, and has low operating noise.
4、The material collection and cleaning equipment can be combined with the
second- and third-pass cleaners to clean the tape more cleanly and the scattered
materials more thoroughly.

8-Channel color sensor

Accurate identification / Multiple detection modes / Sensitive response / Strong anti-interference
87 / HONGXIN RUBBER HONGXIN RUBBER / 88

Tape Anti-tear Monitoring Device HET-1·Fully Automatic Cleaner Tensioners

When materials fall onto the belt conveyor, sharp long strips of material or debris The DCCD® HET-1 fully automatic tensioners can make the cleaner tensioners
often pierce the tape, causing the tape to tear along a long distance in the maintenance-free during the use of the cleaner, and no longer requires on-site
longitudinal direction, resulting in greater losses. workers to frequently adjust the tensioners, saving labor costs for customers.
The HET-1 automatic tensioners adopt distance-measuring sensing technology to
The DCCD® tape anti-tear monitoring device can quickly send out an alarm signal detect the wear and tear of the cleaner blade, and then automatically adjust the
when a sharp object pierces the tape, or shut down the conveyor to avoid greater tensioners to ensure that the cleaner blade is closely attached to the conveyor belt
losses. at all times, ensuring the cleaning efficiency of the cleaner .

The DCCD® tape anti-tear monitoring device consists of two devices arranged on
both sides of the conveyor's blanking point. The steel wire rope forms a closed
loop under the belt that is consistent with the conveyor groove. When an object
pierces the tape and touches the steel wire rope, it will prevent tearing. The
monitoring device sends an alarm signal or stops the conveyor.

Product features:
1、The structure is simple and solid and requires no maintenance.
2、Universal casing design, easy to install.
3、Integrated rear casing, easy for wiring and maintenance.

Product Parameters

Working voltage 2.4v

Holding torque 2.4~4.8N.m

Ranging maximum distance 300mm

Detection cycle Anytime

Belt width ≤ 1000mm,equipped with 1 tensioner；

Automatic tensioner qty per single cleaner
Belt width ＞ 1000mm,equipped with 2 tensioners；

Blade service life warning Yes

Tensioner automatically rebound function Yes

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CONVEYOR 05 OTHER PRODUCT CATEGORIES

SYSTEM
SOLUTIONS

Other Products

05
Drill Rotory Table Anti-slip Safety Mat 91
Abrasion Resistant Rubber Sheeting 92

Conveyor Head Pulley Reloading Solution Product Categories

▼

Conveyor Safe Operation Solution Product Categories

▼

Conveyor Tail Pulley Blanking Solution Product Categories

▼

Intelligent Product Categories

▼

Other Product Categories

▼
91 / HONGXIN RUBBER HONGXIN RUBBER / 92

Drill Rotory Table Anti-slip Safety Mat Abrasion Resistant Rubber Sheeting

DCCD® has nearly 30-year of production experience in the field of drill rotory table Wear-resistant rubber sheeting is a type of rubber material designed to resist
anti-slip safety mat. No matter how harsh the site environment is, our anti-slip safety abrasion, impact, and other forms of wear and tear. It is commonly used in industrial
mats can always provide users with sufficient anti-slip performance to avoid slipping applications where materials are subject to high levels of friction or impact, such as
and falling during construction operations. mining, construction, and manufacturing.

Applicable to various harsh working conditions: The rubber used in wear-resistant sheeting can vary depending on the specific
Whether it is in the desert area of 50° C or in the offshore operation platform of application, but common materials include natural rubber, SBR (styrene-butadiene
-35° C, the polyurethane technology of DCCD® can ensure that the performance rubber), neoprene, EPDM (ethylene propylene diene monomer), and butyl rubber.
of the anti-slip safety mat will not decline. For the heavy objects’ pressure and the These materials are chosen for their durability and resistance to chemicals, oils,
outdoor acid-base environment, we have passed the flame retardant test, pressure and other fluids.Wear-resistant rubber sheeting can be supplied in a variety of
test, and acid and alkali resistance test to ensure that the product can stand the test thicknesses and sizes to meet the needs of different applications.
under various working conditions.

Customized service:
We can provide customized service of anti-slip safety mats according to the
application environment and usage needs of customers. We can design and produce
according to customer requirements in terms of shape, specification, polyurethane
performance, color and packaging , etc.

Product parameters

High tear-resistant and

ltem General flat rubber sheet Rubber lining with CN layer
wear-resistant rubber sheet

Material NR,SBR,CR,NBR,EPDM NR,SBR,CR,NBR,EPDM NR,SBR,CR,NBR,EPDM

CN layer NO NO Yes

CN layer color NO NO Green/Brown

Thickness Max.20mm Max.30mm Max.10mm

Width Max.2000mm Max.2000mm Max.2000mm

Product parameters Length 10m per roll, customized 10m per roll, customized 10m per roll, customized

Density 1.3g/cm3 1.3g/cm3 1.3g/cm3

Tensile strength: 40MPA Temperature range: -40~120° C

Hardness Shore 45±5A Shore 45~90A Shore 45~90A

Elongation at break: 450% Fire test: flame retardant V-0

Elongation >15Mpa 10~25Mpa 10~25Mpa

Hardness: 85±5 Shore A Water absorption: less than 0.1%

Tensile strength >500% 200~400% 200~400%

Tear resistance: 105N Coefficient of friction: 0.9 wet 0.95 dry

Temperature resistance -40~80° C -40~80° C -40-80° C

Specifications: ZP175, ZP275, ZP375, ZP475, customized Color Brown,Green,Black,customized Brown.Green.Black.customized Brown,Green,Black,customized