FS-521 Finisher

INSTALLATION MANUAL
Applied Machine: C6501/C6501P/C65hc/C8000/C7000/C7000P/C6000/C70hc/1200/1200P/1051
COLOR MFP: 65ppm COLOR MFP: 80/(71ppm/71ppm)/(70ppm/70ppm)/(60ppm/60ppm) MFP: 120ppm/105ppm-2
Product Code: A0U0/A0U2/A0Y8/A1RF/A1DU/A204/A1DV/A205/A0G6/A0GA/A0G9

I. Contents
[COLOR MFP 65ppm series] [C7000/C7000P/C6000/C70hc]
[C6501/C6501P/C65hc] • FS-521 + RU-509 + C7000/C7000P/C6000
/C70hc.......................................pages 13 to 14
• FS-521 + RU-504 + COLOR MFP 65ppm series
• FS-521 + PB-503 + RU-509 + C7000/C7000P
...................................................pages 3 to 7
/C6000/C70hc...........................pages 15 to 16
• FS-521 + LS-505 + RU-504 + COLOR MFP
• FS-521 + LS-505 + RU-509 + C7000/C7000P
65ppm series..............................pages 17 to 18
/C6000/C70hc...........................pages 17 to 18
• FS-521 + FD-503 + RU-504 + COLOR MFP
• FS-521 + FD-503 + RU-509 + C7000/C7000P
65ppm series..............................pages 19 to 20
/C6000/C70hc...........................pages 19 to 20
• FS-521 + SD-506 (+ FD-503) + RU-504 + COLOR
• FS-521 + SD-506 (+ FD-503) + RU-509 + C7000
MFP 65ppm series.........................pages 21 to 22
/C7000P/C6000/C70hc.............pages 21 to 22
•Common operations after installing FS-521 •Common operations after installing FS-521
. . . . . . . . . . . . . . . . . . .Page E-23 to 25 . . . . . . . . . . . . . . . . . . Page E-23 to 25

[MFP 120ppm(105ppm-2) series]

[1200/1200P/1051]
• FS-521 + MFP 105ppm-2...........pages 8 to 10
• FS-521 + RU-506 + MFP 120ppm(105ppm-2) series
..........................................................pages 10 to 11
• FS-521 + PB-503 + RU-506 + MFP 120ppm
(105ppm-2) series.......................pages 15 to 16
• FS-521 + LS-505 + RU-506 + MFP 120ppm
(105ppm-2) series.......................pages 17 to 18
• FS-521 + FD-503 + RU-506 + MFP 120ppm
(105ppm-2) series.......................pages 19 to 20
• FS-521 + SD-506 (+ FD-503) + RU-506 + MFP
120ppm(105ppm-2) series..........pages 21 to 22
•Common operations after installing FS-521
. . . . . . . . . . . . . . . . . . .Page E-22 to 24

[C8000]
• FS-521 + RU-508 + EF-101 + C8000
...................................................pages 12 to 13
• FS-521 + PB-503 + RU-508 + EF-101 + C8000
...................................................pages 15 to 16
• FS-521 + LS-505 + RU-508 + EF-101 + C8000
...................................................pages 17 to 18
• FS-521 + FD-503 + RU-508 + EF-101 + C8000
...................................................pages 19 to 20
• FS-521 + SD-506 (+ FD-503) + RU-508 + EF-101
+ C8000........................................pages 21 to 22
•Common operations after installing FS-521
. . . . . . . . . . . . . . . . . . .Page E-22 to 24

E-1 A0GY955066
II. Accessory parts III. Confirmation Prior to Installation
No. Name Shape Q’ty 1. Select a flat and stable place for installing the machine.
2. Unit weight: Approx. 80kg
1. Installation 3. Make sure to have an adequate number of per-
plate/1 2 sons for handling or carrying the machine.
15AQIXC001CA 4. The packaging material should not be reused for
2. Installation repacking.
plate/2 5. Choose a location where air conditioners and
1
other drafts do not directly blow on the main tray
15AQIXC002SA (to prevent paper-exiting failures).
3. Installation 6. Use the machine where the ambient light does not
plate/3 1 come in. (To prevent the overdrive of the main tray.)
15AQIXC003SA

4. Installation IV.Lock Removal Procedures

plate/4 1 1. Visually inspect the unit, and remove external
15AQIXC004SA
locking tapes and accessory parts.
5. Connector
cover
1

15BMIXC002SA

6. Main tray
Locking
1 tapes

15AEIXC001CA

7. Sub tray
1

15AEIXC002CA

8. Alignment plate
/Fr
1 Locking tapes

15AEIXC003CA

9. Alignment plate
/Rr
1

15AEIXC004CA

10. Truss screw

2
(black) M4x6
Locking
11. TP screw tapes
6
(black) M3x4
12. TP screw
8
M4x6
Accessory parts
13. TP screw
2
M4x10 A0GYIXC002CA

14. Holding material

(MFP120ppm
1
(105ppm-2)
series only) A0GYIXC001CA

15. Installation
manual 1

E-2
2. Remove the locking tapes from each guide plate, V. Installation Procedure
and remove the locking materials (4 places).
Installation procedure for
[FS-521 + RU-504 + COLOR MFP 65ppm series]
* For the installation procedure for the RU-504,
Locking see the RU-504 installation manual.
tapes
1. Turn OFF the machine's Sub and Main power
switches, and unplug the power cord.
2. Remove the positioning bracket/top of the FS-
521 (two screws).
Locking
materials

Positioning bracket/top
Locking tapes
15AEIXC002CC

3. Pull out the stacker and remove the locking tapes.

Remove the locking materials (2 pieces) within the
stacker.

Locking guide tape Locking tapes

15AEIXE038SA

3. Install machine installation plate/L (included in the

RU package) (TP screw M4x6: 4 pcs.: included
with the RU).

Machine installation plate/L

Locking materials
15AEIXE003CA

TP screws M4x6

Locking tapes
15AEIXE039SA

4. Remove the locking tape, the locking guide tape,

and the cushions from the stapling portion.

Cushions

Locking tape
Locking guide tape

15AEIXC005CA

E-3
4. Install the blindfold plate (included in the RU 7. Open the front door of the FS-521, and install
package) (TP screw M4x6: 2 pcs.: included with installation plate/4 (TP screw M4x10: 1 pc.).
the RU).

Blindfold plate
TP screw
M4x10

Installation plate/4

TP screws M4x6 15AFIXE042SA

15AEIXE040SA
Note:
5. Connect the four FS-521 connector plugs to the If the screw holes do not match when securing instal-
connector jacks of the power supply unit. lation plate/4, adjust the height of the four casters of
the FS-521 to match the screw holes. Every caster
has ratchet mechanism.
It goes up with reciprocating the driver into the whole
1, and it goes down with reciprocating the driver into
the whole 2.
Be sure not to go it up too much, otherwise the bolt
would come off. (max. ±5mm)
(Be sure the caster is contacting installation surface,
otherwise the ratchet will not work.)

FS-521 connectors
A0GYIXC009CA

6. Align the bottom hole of the FS-521 with the posi-

tioning pin on the power supply unit, and lock
them by sliding the FS-521 toward the back.

FS-521 RU Driver socket

Skew adjustment

Hole position
Pin

15AEIXE014CA

15AEIXE041SB

E-4
8. Install the reinforcing plate/R (included in the RU 11. Remove the lock shaft of the conveyance unit
package) on the back of machine installation plate/ (1 black screw).
R and machine installation plate/L (TP screw Note:
M4x6: 4 pcs.: included with the RU). When removing conveyance unit, being to use the
lock shaft, keep.
Reinforcing
plate/R

TP screws Lock shaft

M4x6
TP screws M4x6

15AQIXE050SA

9. Retract the supporting leg on the back side of the 15AQIXE053SA

power supply unit. 12. Pull out the conveyance unit, secure it with
screws (TP screw (black) M3x8: 2pcs.: included
with the RU), and push it back.

TP screws M3x8

15AQIXC008SA Option side Machine side

10. Place the conveyance unit on the rail of machine

installation plate/R and machine installation plate/ 15AQIXE054SA

L, and slide it all the way in until it stops at the 13. Loosen two screws, and remove the connector
back. cover on the back side of the RU conveyance
Conveyance unit segment.

Machine Option
Connector cover

Machine
installation
Machine installation plate/L
plate/R
15AQIXE052SA

15AQIXE055SA

E-5
14. Connect two connector jacks of the power sup- 17. Install the rear cover (included with the RU)
ply unit to the connector plugs of the conveyance (Truss screw (black) M4x6: 2 pcs.: included with
segment, and secure the wire bundle with two the RU).
clamps as shown in the figure.

Rear cover

Truss screws(black)
Clamps M4x6
Power supply
connectors

Wire bundle

15AEIXE044SB

15AQIXE056SA
18. Install the front cover (included with the RU).
15. Secure the bundled connectors of the power sup- (1) Temporarily place two screws in the front of the
ply unit with the clamp on the connector cover. power supply unit (TP screw M4x6: 2 pcs.:
included with the RU).

TP screws M4x6(temporarily secured)

Clamp

15AQIXE057SA
00AAIXE000SA

16. Install the connector cover on the RU convey- 15AQIXE001CA

ance segment.(2 screws) (2) Align the bottom holes of the front cover with
Note: the pins of the power supply unit, and use the
Put the wire bundled into the RU machine so that it temporarily placed screws to secure it.
will not get hooked when the conveyance segment
is pulled out.

Connector cover

Pin Pin

15AQIXE061SA

15AQIXE058SA

E-6
Note: 20. Install the Connector cover.
If the front cover does not close because it touches (TP screw (black) M3x4: 2 pcs.)
the machine or optional unit, adjust the horizontal
position or angle of the front cover. If the actuator
does not turn the interlock switch ON, adjust the
position of the actuator adjustment plate as well. TP screws
(black) M3x4
Loosen the screw to adjust the angle

Connector cover

Loosen the screw to

adjust the horizontal position

15AEIXC029SC

21. Perform the operations described in "VI. Com-

mon operations after installing FS-521", page
23.

15AQIXF062SA

Actuator adjustment plate

Loosen the
screws to
adjust the
horizontal
position

19. Plug in the power cord.

Connect the power cord to the RU-504 and plug
it into the outlet. (included in the machine pack-
age)

Machine RU-504 FS-521

Power cord

15AEIXE045SB

E-7
 4. Remove the CN-19 connector from the control
Installation procedure for board as shown in the figure below.
[FS-521 + MFP 105ppm-2] 5. Remove the short connector from the clamp.
1. Turn OFF the machine's Sub and Main power
switches, and unplug the power cord.
2. Install the Installation plate/1 (2 places), the
Installation plate/2, and the Installation plate/3 on
the left side of the main body as below. (TP screw
M4x6: each 2 pcsx4 places.)
Note:
For the Installation plate/2 and the Installation CN-19
plate/3, use the screw holes with the engraved
marking “FS503”.
Short connector

15AEIXC065SB

6. Connect the short connector to the CN-19.

Note:
Unless the short connector is connected, the ISW
cannot be performed.

CN-19

Installation plate/1 Installation plate/2 Installation plate/3

Short connector
TP screws M4x6
TP screws M4x6 TP screws M4x6 A0GYIXC003CA
15AEIXC020SC

3. Remove the rear cover of the FS-521. (5 screws)

FS-521 connector

7. Reinstall the rear cover of the FS-521. (5 screws)

Rear cover

15AEIXE019SB

E-8
8. Remove the protection bag of the FS-521 con- Note:
nector and pull out the connector to the FS-521 If the vertical opening between the FS-521 and the
rear cover side. main body is not even and their heights are differ-
ent, adjust the height of the four casters of the FS-
521 to make the opening even. Every caster has
ratchet mechanism.
It goes up with reciprocating the driver into the
whole 1, and it goes down with reciprocating the
driver into the whole 2.
Be sure not to go it up too much, otherwise the bolt
would come off. (max. ±5mm)
Place to pull out
(Be sure the caster is contacting installation surface,
the connector jack
otherwise the ratchet will not work.)

Connector jack

15AEIXE009SA

Driver socket
9. Install the FS-521 to the machine.
(1) Align the top and bottom holes of the FS-521
to the Installation plate/1 pins, and lock them
by sliding the FS-521 to the back.
Skew adjustment

Top

FS-521 Main Body

15AEIXE014CA

(2) Connect 3 FS-521 connector plugs to the con-

nector jacks of the main body on the paper exit
side. (1 small 2-pin connector is not used.)
Holes Installation plate/1

Not used
Bottom
15AEIXC010SB

2-pin connector
(Not used)

A0GYIXC004CA

E-9
 (3) Install the Connector cover. (TP screw (black)
M3x4: 2 pcs.) Installation procedure for
[FS-521 + RU-506 + MFP 120ppm (105ppm-2)
series]
* For the installation procedure for the RU-
506, see the RU-506 installation manual.
Connector cover
1. Turn OFF the machine's Sub and Main power
switches, and unplug the power cord.
TP screws 2. Install the Installation plate/1 (2 places), the
(black) M3x4
Installation plate/2, and the Installation plate/3 on
the left side of the RU-506 as below. (TP screw
M4x6: each 2 pcsx4 places.)
Note:
A0GYIXC005CA For the Installation plate/2 and the Installation
(4) Secure the upper part of the FS-521 to the main plate/3, use the screw holes with the engraved
body with a screw. (TP screw M4x10: 1 pc.) marking “FS503”.

TP screw M4x10

15AEIXE014SA

(5) Install the Installation plate/4 to secure the

lower part of the FS-521 to the main body. (TP
screw M4x10: 1 pc.)
Installation plate/1 Installation plate/2 Installation plate/3

TP screw M4x10

TP screws M4x6
TP screws M4x6 TP screws M4x6 A0GYIXC006CA
Installation plate/4
3. Install FS-521 to RU-506.
(1) Connect the four FS-521 connector plugs to
the connector jacks of the RU-506.
15AEIXE015SA
RU-506 FS-521
10. Perform the operations described in "VI. Com-
mon operations after installing FS-521", page 23.

A0GYIXC007CA

E-10
 (2) Align the top and bottom holes of the FS-521 (3) Install the Connector cover.
to the Installation plate/1 pins, and lock them (TP screw (black) M3x4: 2 pcs.)
by sliding the FS-521 to the back.

Top

TP screws (black) M3x4

FS-521 RU-506

Connector cover

Holes Installation plate/1

15AEIXC029SC

(4) Secure the upper part of the FS-521 to the RU-

506 with a screw. (TP screw M4x10: 1 pc.)

Bottom
A0GYIXC008CA

Note:
If the vertical opening between the FS-521 and the
RU-506 is not even and their heights are different, TP screw M4x10
adjust the height of the four casters of the FS-521
to make the opening even. Every caster has ratchet
mechanism. 15AEIXE010CA

It goes up with reciprocating the driver into the (5) Install the Installation plate/4 to secure the
whole 1, and it goes down with reciprocating the lower part of the FS-521 to the RU-506. (TP
driver into the whole 2. screw M4x10: 1 pc.)
Be sure not to go it up too much, otherwise the bolt
would come off. (max. ±5mm)
(Be sure the caster is contacting installation surface,
otherwise the ratchet will not work.)

TP screw M4x10

Installation plate/4

Driver socket A0GYIXC011CA

4. Perform the operations described in "VI. Com-

mon operations after installing FS-521", page 23.
Skew adjustment

15AEIXE014CA

E-11
 (2) Align the top and bottom holes of the FS-521
Installation procedure for to the Installation plate/1 pins, and lock them
[FS-521 + RU-508 + EF-101 +C8000] by sliding the FS-521 to the back.
* For the installation procedure for the RU-
508, see the RU-508 installation manual. Top

1. Turn OFF the machine's Sub and Main power

switches, and unplug the power cord. FS-521 RU-508
2. Install the Installation plate/1 (2 places), the
Installation plate/2, and the Installation plate/3 on
the left side of the RU-508 as below. (TP screw
M4x6: each 2 pcsx4 places.)
Note:
For the Installation plate/2 and the Installation
plate/3, use the screw holes with the engraved Holes Installation plate/1
marking “FS503”.

Bottom
A0GYIXC008CB

Note:
If the vertical opening between the FS-521 and the
RU-508 is not even and their heights are different,
adjust the height of the four casters of the FS-521
to make the opening even. Every caster has ratchet
mechanism.
It goes up with reciprocating the driver into the
whole 1, and it goes down with reciprocating the
Installation plate/1 Installation plate/3 Installation plate/2 driver into the whole 2.
Be sure not to go it up too much, otherwise the bolt
would come off. (max. ±5mm)
(Be sure the caster is contacting installation surface,
otherwise the ratchet will not work.)
TP screws M4x6
TP screws M4x6 TP screws M4x6
A0GYIXC017CA

3. Install FS-521 to RU-508.

(1) Connect the four FS-521 connector plugs to
the connector jacks of the RU-508.

RU-508 FS-521

Driver socket

Skew adjustment

Connectors

A0GYIXC016CA

15AEIXE014CA

E-12
 (3) Install the Connector cover.
(TP screw (black) M3x4: 2 pcs.) Installation procedure for
[FS-521 + RU-509
+ C7000/C7000P/C6000/C70hc]
* For the installation procedure for the RU-
509, see the RU-509 installation manual.
TP screws (black) M3x4
1. Turn OFF the machine's Sub and Main power
switches, and unplug the power cord.
2. Install the Installation plate/1 (2 places), the
Installation plate/2, and the Installation plate/3 on
Connector cover the left side of the RU-509 as below. (TP screw
M4x6: each 2 pcsx4 places.)
Note:
For the Installation plate/2 and the Installation
plate/3, use the screw holes with the engraved
15AEIXC029SC
marking “FS503”.
(4) Secure the upper part of the FS-521 to the RU-
508 with a screw. (TP screw M4x10: 1 pc.)

TP screw M4x10

15AEIXE010CA

(5) Install the Installation plate/4 to secure the

lower part of the FS-521 to the RU-508. (TP
screw M4x10: 1 pc.)
Installation plate/1 Installation plate/3 Installation plate/2

TP screws M4x6 TP screws M4x6

TP screw M4x10 TP screws M4x6 A0GYIXC017CA

3. Install FS-521 to RU-509.

Installation plate/4
(1) Connect the four FS-521 connector plugs to
the connector jacks of the RU-509.

RU-509 FS-521

A0GYIXC011CA

4. Perform the operations described in "VI. Com-

mon operations after installing FS-521", page 23.

Connectors

A0GYIXC016CA

E-13
 (2) Align the top and bottom holes of the FS-521 (3) Install the Connector cover.
to the Installation plate/1 pins, and lock them (TP screw (black) M3x4: 2 pcs.)
by sliding the FS-521 to the back.

Top

TP screws (black) M3x4

FS-521 RU-509

Connector cover

Holes Installation plate/1

15AEIXC029SC

(4) Secure the upper part of the FS-521 to the RU-

509 with a screw. (TP screw M4x10: 1 pc.)

Bottom
A0GYIXC008CB

Note:
If the vertical opening between the FS-521 and the
RU-509 is not even and their heights are different, TP screw M4x10
adjust the height of the four casters of the FS-521
to make the opening even. Every caster has ratchet
mechanism. 15AEIXE010CA

It goes up with reciprocating the driver into the (5) Install the Installation plate/4 to secure the
whole 1, and it goes down with reciprocating the lower part of the FS-521 to the RU-509. (TP
driver into the whole 2. screw M4x10: 1 pc.)
Be sure not to go it up too much, otherwise the bolt
would come off. (max. ±5mm)
(Be sure the caster is contacting installation surface,
otherwise the ratchet will not work.)

TP screw M4x10

Installation plate/4

Driver socket A0GYIXC011CA

4. Perform the operations described in "VI. Com-

mon operations after installing FS-521", page 23.
Skew adjustment

15AEIXE014CA

E-14
 4. Install the FS-521 to the PB-503.
Installation procedure for (1) Connect the four FS-521 connector plugs to
[FS-521 + PB-503 + RU-506 the connector jacks of the PB-503.
+ MFP 120ppm(105ppm-2) series]
[FS-521 + PB-503 + RU-508 + EF-101 + C8000]
[FS-521 + PB-503 + RU-509
+ C7000/C7000P/C6000/C70hc]
* For the installation procedure for the RU-506/
508/509, see the RU-506/508/509 installation
manual.

1. Turn OFF the machine's Sub and Main power

switches, and unplug the power cord.
2. Install the Installation plate/1 (2 places), the
Installation plate/2, and the Installation plate/3 on
the left side of the PB-503 as below. (TP screw A0GYIXC014CA

M4x6: each 2 pcsx4 places.)

(2) Align the top and bottom holes of the FS-521
Note: to the Installation plate/1 pins, and lock them
For the Installation plate/2 and the Installation by sliding the FS-521 to the back.
plate/3, use the screw holes with the engraved
marking “FS503”. Top

Installation plate/2
FS-521 PB-503

Engraved marking FS503

Installation plate/3

Holes Installation plate/1

Installation plate/1 Engraved marking FS503

A0GYIXC012CA

Bottom
3. Remove the connector cover on the left side of A0GYIXC015CA

the PB-503. (1 screw)

Connector cover

A0GYIXC013CA

E-15
Note: (4) Secure the upper part of the FS-521 to the PB-
If the vertical opening between the FS-521 and the 503 with a screw. (TP screw M4x10: 1 pc.)
PB-503 is not even and their heights are different,
adjust the height of the four casters of the FS-521
to make the opening even. Every caster has ratchet
mechanism.
It goes up with reciprocating the driver into the
whole 1, and it goes down with reciprocating the
driver into the whole 2. TP screw M4x10
Be sure not to go it up too much, otherwise the bolt
would come off. (max. ±5mm)
(Be sure the caster is contacting installation surface, 15AEIXE010CA

otherwise the ratchet will not work.) (5) Install the Installation plate/4 to secure the
lower part of the FS-521 to the PB-503. (TP
screw M4x10: 1 pc.)

TP screw M4x10

Driver socket Installation plate/4

Skew adjustment

A0GYIXC011CA

5. Perform the operations described in "VI. Com-

mon operations after installing FS-521", page 23.

15AEIXE014CA

(3) Install the Connector cover.

(TP screw (black) M3x4: 2 pcs.)

Connector cover
TP screws
(black) M3x4

15AEIXC036SD

E-16
 4. Install the FS-521 to the LS-505.
Installation procedure for (1) Connect the four FS-521 connector jacks to the con-
[FS-521 + LS-505 + RU-504 nector plugs of the LS-505 on the paper exit side.
+ COLOR MFP 65ppm series]
[FS-521 + LS-505 + RU-506
+ MFP 120ppm(105ppm-2) series]
[FS-521 + LS-505 + RU-508 + EF-101 + C8000
[FS-521 + LS-505 + RU-509
+ C7000/C7000P/C6000/C70hc]
* For the installation procedure for the RU-504/
506/508/509, see the RU-504/506/508/509
installation manual.

1. Turn OFF the machine's Sub and Main power

switches, and unplug the power cord.
2. Install the Installation plate/1 (2 places), the 15AEIXE006CA

Installation plate/2, and the Installation plate/3 on (2) Align the top and bottom holes of the FS-521
the left side of the LS-505 as below. (TP screw to the Installation plate/1 pins, and lock them
M4x6: each 2 pcsx4 places.) by sliding the FS-521 to the back.
Note:
For the Installation plate/2 and the Installation Top
plate/3, use the screw holes with the engraved
marking “FS503”. FS-521 LS-505

Installation plate/2

Engraved marking FS503

Holes Installation plate/1

Installation plate/3

Installation plate/1 Engraved marking FS503

15AEIXE015CA Bottom
15AEIXE023SB

3. Remove the connector cover on the left side of

the LS-505.(1 screw)

Connector cover

15AEIXE021SA

E-17
Note: (4) Secure the upper part of the FS-521 to the LS-
If the vertical opening between the FS-521 and the 505 with a screw. (TP screw M4x10: 1 pc.)
LS-505 is not even and their heights are different,
adjust the height of the four casters of the FS-521
to make the opening even. Every caster has ratchet
mechanism.
It goes up with reciprocating the driver into the
whole 1, and it goes down with reciprocating the
driver into the whole 2.
Be sure not to go it up too much, otherwise the bolt
would come off. (max. ±5mm) TP screw M4x10
(Be sure the caster is contacting installation surface,
otherwise the ratchet will not work.)
15AEIXE014SA

(5) Install the Installation plate/4 to secure the

lower part of the FS-521 to the LS-505. (TP
screw M4x10: 1 pc.)

TP screw M4x10

Driver socket
Installation plate/4

Skew adjustment
15AEIXE015SA

5. Plug in the power cord.

(COLOR MFP 65ppm series only)
Connect the power cord to the RU-504 and plug it
into the outlet. (included in the machine package)
15AEIXE014CA

(3) Install the Connector cover.

Machine RU-504 LS-505
(TP screw (black) M3x4: 2 pcs.)

TP screws
(black) M3x4

Power cord
Connector cover

15AEIXE063SB

15AEIXE024SC
6. Perform the operations described in "VI. Com-
mon operations after installing FS-521", page 23.

E-18
 4. Install the FS-521 to the FD-503.
Installation procedure for (1) Connect the four FS-521 connector plugs to
[FS-521 + FD-503+ RU-504 the connector jacks of the FD-503 on the paper
+ COLOR MFP 65ppm series] exit side.
[FS-521 + FD-503 + RU-506
+ MFP 120ppm(105ppm-2) series]
[FS-521 + FD-503+ RU-508 + EF-101 + C8000
[FS-521 + FD-503+ RU-509
+ C7000/C7000P/C6000/C70hc]
* For the installation procedure for the RU-504/
506/508/509, see the RU-504/506/508/509
installation manual.

1. Turn OFF the machine's Sub and Main power

switches, and unplug the power cord.
2. Install the Installation plate/1 (2 places), the 15AEIXE009CA
Installation plate/2, and the Installation plate/3 on
(2) Align the top and bottom holes of the FS-521
the left side of the FD-503 as below. (TP screw
to the Installation plate/1 pins, and lock them
M4x6: 8 pcs.)
by sliding the FS-521 to the back.
Note:
For the Installation plate/2 and the Installation plate/ Top
3, use the screw holes with the engraved marking
“FS503”. FS-521 FD-503

Installation plate/2

Engraved marking FS503

Holes Installation plate/1
Installation plate/3

Installation plate/1 Engraved marking FS503

15AEIXJ016CA
Bottom
15AEIXE028SB

3. Remove the connector cover on the left side of

the FD-503.(1 screw)

Connector cover

15AEIXE026SA

E-19
Note: (4) Secure the upper part of the FS-521 to the FD-
If the vertical opening between the FS-521 and the 503 with a screw. (TP screw M4x10: 1 pc.)
FD-503 is not even and their heights are different,
adjust the height of the four casters of the FS-521
to make the opening even. Every caster has ratchet
mechanism.
It goes up with reciprocating the driver into the
whole 1, and it goes down with reciprocating the
driver into the whole 2.
TP screw M4x10
Be sure not to go it up too much, otherwise the bolt
would come off. (max. ±5mm)
(Be sure the caster is contacting installation surface, 15AEIXE010CA

otherwise the ratchet will not work.) (5) Install the Installation plate/4 to secure the
lower part of the FS-521 to the FD-503. (TP
screw M4x10: 1 pc.)

TP screw M4x10

Driver socket
Installation plate/4

Skew adjustment

A0GYIXC011CA

5. Plug in the power cord.

(COLOR MFP 65ppm series only)
Connect the power cord to the RU-504 and plug it
15AEIXE014CA
into the outlet. (included in the machine package)
(3) Install the Connector cover.
(TP screw (black) M3x4: 2 pcs.) Machine RU-504 FD-503

TP screws
(black) M3x4

Power cord

Connector cover

15AEIXE064SB

6. Perform the operations described in "VI. Com-

15AEIXE029SC
mon operations after installing FS-521", page 23.

E-20
 4. Install the FS-521 to the SD-506.
Installation procedure for (1) Connect the four FS-521 connector plugs to the
[FS-521 + SD-506 + (FD-503+) RU-504 connector jacks of the SD-506 on the paper exit
+COLOR MFP 65ppm series] side.
[FS-521 + SD-506 + (FD-503+) RU-506
+MFP 120ppm(105ppm-2) series]
[FS-521 + SD-506 + (FD-503+) RU-508 + EF-101
+COLOR MFP 80ppm series]
[FS-521 + SD-506 + (FD-503+) RU-509
+CC7000/C7000P/C6000/C70hc]
* For the installation procedure for the RU-504/506/
508/509, see the RU-504/506/508 /509 installation
manual.

1. Turn OFF the machine's Sub and Main power

switches, and unplug the power cord.
2. Install the Installation plate/1 (2 places), the 15AEIXE011CA

Installation plate/2, and the Installation plate/3 on (2) Align the top and bottom holes of the FS-521
the left side of the SD-506 as below. (TP screw to the Installation plate/1 pins, and lock them
M4x6: each 2 pcsx4 places.) by sliding the FS-521 to the back.
Note:
For the Installation plate/2 and the Installation Top
plate/3, use the screw holes with the engraved
marking “FS503”. FS-521 SD-506

Installation plate/2

Engraved marking FS503

Holes Installation plate/1
Installation plate/3

Engraved marking FS503

Installation plate/1 15AEIXE017CA Bottom

15AEIXE035SB

3. Remove the connector cover on the left side of

the SD-506 (1 screw).

Connector cover

15AEIXE033SA

E-21
Note: (4) Secure the upper part of the FS-521 to the SD-
If the vertical opening between the FS-521 and the 506 with a screw. (TP screw M4x10: 1 pc.)
SD-506 is not even and their heights are different,
adjust the height of the four casters of the FS-521
to make the opening even. Every caster has ratchet
mechanism.
It goes up with reciprocating the driver into the
whole 1, and it goes down with reciprocating the
driver into the whole 2. TP screw M4x10
Be sure not to go it up too much, otherwise the bolt
would come off. (max. ±5mm)
(Be sure the caster is contacting installation surface, 15AEIXE010CA

otherwise the ratchet will not work.) (5) Install the Installation plate/4 to secure the
lower part of the FS-521 to the SD-506. (TP
screw M4x10: 1 pc.)

TP screw M4x10

Driver socket
Installation plate/4

Skew adjustment

A0GYIXC011CA

5. Plug in the power cord.

(COLOR MFP 65ppm series only)
Connect the power cord to the RU-504 and plug
15AEIXE014CA it into the outlet. (included in the machine pack-
(3) Install the Connector cover. (TP screw (black) age)
M3x4: 2 pcs.)
Machine RU-504 FD-503
(SD-506)

Connector cover
TP
TP screws
(black)
(black) M3x4
M3x5

Power cord

15AEIXE066SB

15AEIXE036SB 6. Perform the operations described in the following

"VI. Common operations after installing FS-521",
page 23.

E-22
VI. Common operations after installing FS-521 3. Insert the sub tray into the sub tray paper exit slot
on the FS-521.
1. Install the alignment plate/Fr, /Rr on the paper
exit slot of the main tray. (TP screw (black) M3x4: Note:
4pcs) When installing the sub tray, push the tray all the
way in until you hear a click.
Alignment plate/Rr Alignment plate/Fr

Sub tray

15AEIXJ007CB

4. Install the main tray on the main tray up-down

portion on the FS-521 (Truss screw M4x6: 2 pcs.)
Note:
When installing the main tray, hook the main tray
guide holes to the four auxiliary metal hooks and
secure the tray.

15AEIXE013CA

2. Install the holding material.

(MFP 120ppm (105ppm-2) series only) Main tray
Note:
Refer to the user's guide for the usage of the hold-
ing material.

15AEIXJ008CB

Holding material

Truss screws M4x6

A0GYIXC010CA

E-23
VII.Serial Number Registration [MFP 120ppm (105ppm-2) series]
Register the serial number of the FS-521 to the Step
machine memory.
The location of the serial number is shown in the fig- 1. Plug the power cord into the outlet and turn
ure below. ON the Main power switch.
2. Enter Service mode.
Note:
Refer to procedures in the Service Manual to
enter into the Service Mode.
3. Touch the “System Setting” key.
4. Touch the “M/C Serial Number Setting” key.
5. Touch the “Finisher” key to display the serial
number setting screen. (Select the installa-
tion order key.)

15AEIXC003SA
6. Enter the serial number of the FS-521 and
touch the “OK” key. (Use “Shift” to switch
between upper case letters and lower case
letters.)
7. Touch the “OK” key on the serial number set-
ting screen.

[C8000]
[C7000/C7000P/C6000/C70hc]
[COLOR MFP 65ppm series] Step
1. Plug the power cord into the outlet and turn
Step
ON the Main power switch.
1. Plug the power cord into the outlet and turn 2. Enter Service mode.
ON the Main power switch.
Note:
2. Enter Service mode. Refer to procedures in the Service Manual to
Note: enter into the Service Mode.
Refer to procedures in the Service Manual to 3. Touch the “System Setting” key.
enter into the Service Mode.
4. Touch the “Serial Number Setting” key.
3. [Service Mode Menu screen]
Touch “System Setting”. 5. Touch the “Finisher” key to display the serial
number setting screen. (Select the installa-
4. [System Setting Menu screen] tion order key.)
Touch “M/C Serial Number Setting”.
6. Enter the serial number of the FS-521 and
5. Touch the finisher No. key according to the touch the “OK” key. (Use “Shift” to switch
place where it was installed to display the between upper case letters and lower case
Serial number entry screen. letters.)
* Machine + FS-521: Finisher 1
Machine + other optional unit + FS-521: 7. Touch the “Return” key, then touch the
Finisher 2 "Close" key.
Machine + other optional unit x 2 + FS-521:
Finisher 3
6. Enter the serial number of the FS-521 and
touch “OK”. (Use “Shift” to switch between
upper case letters and lower case letters.)
7. Touch “Return” on the serial number list
screen.

E-24
VIII. Importing FS Adjustment Data X. Adjustment Data Backup
Import the factory adjustment data of the FS-521 to If the FS-521 adjustment data is changed, back up
the machine memory. the machine finisher data to the FS-521 memory.
If a FS-521 and other optional units are connected, If a FS-521 and other optional units are connected,
they can recover the standard data at the same the data will be backed up to both memories at the
time. same time.
[COLOR MFP 65ppm series]
[COLOR MFP 65ppm series] [ MFP 120ppm (105ppm-2) series]
[ MFP 120ppm (105ppm-2) series]
[C8000]
Step [C7000/C7000P/C6000/C70hc]
1. On the Service mode menu screen, touch Step
the “Finisher Adjustment” key.
1. On the Service mode menu screen, touch the
2. Touch the “Recall Standard Data” key. “Machine Condition” key or “State Confirma-
3. Touch the “Factory Initial Data” key. tion” key.
4. “Completed in recalling standard data.“ 2. Touch the “I/O Check Mode” key.
appears on the screen. 3. Enter “9” and “0” using the quantity setting
(MFP120ppm (105ppm-2) series only) buttons.
Make sure that <90-00> or <090-00>
[C8000] appears on the message display.
[C7000/C7000P/C6000/C70hc] 4. Press the [Start] key.
Step Make sure that <OUT:FIN> appears on the
message display after the adjustment.
1. On the Service mode menu screen, touch
5. Touch the "Return" key, then touch the "Exit"
the “Finisher Adjustment” key.
key.
2. Touch the “Recall Standard Data” key.
3. Touch the “Factory Initial Data” key, then
touch the "Yes" key.
4. Touch the “Return” key, then touch the
"Close" key.

IX. Confirmation of Paper Output

Output paper in binding mode. If staples are skewed
from the center or paper edges are not even, adjust
the settings.
See the Service Manual for adjustment method.

E-25