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Ms For Conc Repair1

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23 views10 pages

Ms For Conc Repair1

Uploaded by

Sh
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOC, PDF, TXT or read online on Scribd
You are on page 1/ 10

1. OBJECTIVE................................................................................................................................

2. SCOPE........................................................................................................................................4

3. REFERENCES............................................................................................................................4

3. APPLICABLE CODES AND STANDARDS...............................................................................4

5. ABBRIVIATIONS/DEFINITIONS................................................................................................5

6. EQUIPMENTS AND TOOLS.......................................................................................................5

7. RESPONSIBILITIES...................................................................................................................5

8. WORK PROCEDURE.................................................................................................................8

8.1. Foundation Preparation.......................................................................................................8


8.2. MATERIAL RECEIVING & INSPECTION......................................................................................8
8.3. INSTALLATION OF EQUIPMENT................................................................................................9
8.4. ALIGNMENT OF EQUIPMENT....................................................................................................9
8.5. MOUNTING OF ACCESSORIES.................................................................................................9
8.6. CP Installation......................................................................................................................9
8.7. STATIC EQUIPMENT FINAL CHECK........................................................................................10
8.8. MECHANICAL COMPLETION & PRE-COMMISSIONING..............................................................10

9. HSE INSTRUCTIONS...............................................................................................................11

10. RESOURCES............................................................................................................................12

1. OBJECTIVE

The purpose of the project is to UPGRADE FIRE PROTECTION & INDUSTRIAL DRAINAGE SYSTEM OF
NORTH RIYADH BULK PLANT TANK FARM FACILITIES X56 & TERMINAL LOADING RACK X57 PROJECT.

2. SCOPE

The scope of this method statement covers the following activities.

NRBP X56 NEW WORKS:

 Installation of new slope storage tank X56-D-0314 and accessories


Page 2 of 10
Date: JAN 01, 2025
Document Title:

3. REFERENCES

Project drawings/ documents

 Approved Technical specification and data sheet.


 Approved Project Drawings with IFC Stamp.
 Approved General Arrangement drawings.
 Approved Assembling Drawings
 Layout drawings
 Approved Rigging Plan
 Approved method statement
 Approved JSA

4. APPLICABLE CODES AND STANDARDS

G.I.2.100 Saudi Aramco work permit instructions


SAES-A-005 Safety Instruction Sheet
SAES-B-014 Safety requirements for plant
SAES-B-054 Access, Egress, material handling for plant facilities
SAES-B-067 Safety identification & Safety colors
SAES-B-071 Emergency siren system
SAEP-385 Preservation of Projects materials & Equipment
SAEP-1151 Inspection requirements for contractor procured materials & Equipment
G.I.2.710 Mechanical completion & Performance Acceptance of facilities
SEAS-H-101V Approved SAUDI ARAMCO Data Sheets – Paints & Coatings
SAES-H-102 Safety Requirements for Coating Applications
SAES-H-200 Storage, Handling, and Installation of Externally Coated Pipe
12-SAMSS-008 Erection of Structural and Miscellaneous Steel
CSM Construction Safety Manual

Note: In case of conflict between this method statement and reference documents, follow as ‘’As a
standard practice, method statement will follow the specification and then specification will follow the
code. - In case the specification has conflict with the method statement then it could be changed after
comments.

5. ABBRIVIATIONS/DEFINITIONS
COMPANY SAUDI ARAMCO
CONTRACTOR SENDAN
PM Project Manager
SM Site Manager
CM Construction Manager
DE Discipline Engineer
QA&QC Quality Assurance & Quality Control
QCI Quality Control Inspector
PQP Project Quality Plan
PPE Personal Protective Equipment
HSEP Health Safety & Environment Plan
Page 3 of 10
Date: JAN 01, 2025
Document Title:

HSE Health Safety & Environment

6. EQUIPMENTS & TOOLS

6.1. Crane (100 Tones) – Grove GRT8100, Sr. No: 623068


6.2. Bow shackle Size: 1 Inch (8T) – 04 Nos
6.3. Bow shackle Size: 1-1/8 Inch (9T) – 08 Nos
6.4. Bow shackle Size: 1-1/4 Inch (12T) – 04 Nos
6.5. Wire rope sling leg: ¾ Inch X 1.8 M (4.6T) – 04 Nos
6.6. Wire rope sling leg: 7/8 Inch X 3M (6.2T) – 04 Nos
6.7. Wire rope sling leg: 7/8 Inch X 4.5M (6.2T) – 04 Nos
6.8. Spreader Bar (LB-00036) 5M Long, Cross + Plus – 20T – 01 No

7. RESPONSIBILITIES

7.1 Project Manager

He has overall responsibility to organize resources to perform static equipment procurement,


transportation & Erection activities as per project specification, in compliance with quality, schedule &
HSE requirements.

7.2 Construction Manager

He is ensuring that static equipment activities are executed according to the relevant project
specifications, in compliance with quality, schedule & HSE requirements.

7.3 Discipline Superintendent/Engineer

 Ensure work is carried out complying with work method statement, Permit to Work, QA/QC & HSE
procedures.
 Plan each task with HSE as an integral part and conduct pre-job risk assessment to all work activities
on
 Assign personnel only to tasks for which they are trained and qualified.
 Monitor worker and work group performance for quality and safe work practices.
 Correct any deficiencies noted and educate the worker to improve work methods.
 Report and investigate all non-injury and injury incidents and secure incident scenes.
 Train the employees in safe work procedures.
 Inform employees about potential health hazards.
 Always ensure good housekeeping
 Encourage crew members to actively participate in the HSE program and Enforce company and Project
QA / QC, HSE policies always.
 Responsible for monitoring all equipment unloading, receiving inspection, lifting plan verification,
equipment erection, alignment activities.
 Coordinate with QC in accordance with the procedures, specification, and construction drawing.
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Date: JAN 01, 2025
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 Responsible for all the equipment preservation activities.

7.4 Site Supervisor

 Responsible for all field construction activities on site.


 Reporting critical activity constrains to Site Engineer.
 Preparation of work methods for critical activities.
 Scrutinizing the skills of trade man like Mill Wright Fitters, Helpers, and recommending for training for
continue safety improvement.
 Assignment of work to general foreman.
 To monitor the execution of all works.
 To obtain the work permit from the safety section.
 Inviting the QC section for inspections.
 To chair the weekly meeting for reporting about the site resource requirement.
 HIP to be obtained prior to start of work.
 Inspection techniques will be discussed at daily toolbox talks.
 The area under operation will be barricaded off.
 Tools and equipment will be inspected by competent people and color coded.
 All equipment is subject to periodic inspection and calibration.

7.5 Preservation Supervisor

 Responsible for all equipment preservation activities.


 Refer to all the vendor instructions whether outdoor or indoor storage.
 Observing the gauge of Nitrogen minimum of 0.5 bar pressure and periodic check as per vendor
preservation procedure/Instruction.
 Responsible for covering all flange surfaces and applied with rust-preventatives on all bolts.
 Machined surfaces shall be preserved by grease or molykote.
 Preservation Check list shall be maintaining and must be signed off after inspecting the equipment
preservation condition.
 Responsible for not being placed with the equipment directly on the earth, wooden blocks to be used.
 Vendor preserved Nitrogen level shall be verified.
 All flanges tightening with gasket and suitable bolts shall be verified.
 Name plates shall be verified in accordance with issued for approval drawing.
 Responsible for checking all the vendor preservation recommendations for all equipment and
implementation at site.

7.6 Material Controller


He is responsible for receiving and maintaining material, Control of material stock status before release
to construction team. Issuance of material, Request for material receiving inspection to QA/QC team

7.7 Permit Receiver

He is responsible to ensure that only that work is done for which permit is issued, and work permit
should be taken for work according to Saudi Aramco work permit requirement, Initiating and completing
all applicable section of the permit to work, ensure availability of all necessary resources related with
work.
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Date: JAN 01, 2025
Document Title:

7.8 Lifting Supervisor

 Coordinate all lifting activities.


 Ensure that only registered crane operators, appointed riggers and appointed signalman participate in
any lifting operation involving the use of a crawler or mobile crane
 Ensure color coding is done on all loose lifting gears.
 Ensure that the ground conditions are safe for any lifting operation to be performed by any crane.
 Supervise all lifting operations and ensure lifting is done in a safe manner.

7.9 QC Inspector

 The QC Inspector of contractors and the company representative will carry out the necessary tests,
preservations, and inspections respectively at various stages of the work.
 QC inspector shall be present during the test or inspection.
 Inspection shall be based on approved ITP, QC Plan and Project specifications listed in technical
Specification of this Method Statement, or as stated on the IFC drawings.
 QA /QC shall confirm that all material meets the required specifications.
 The required inspection for each activity will be monitored by an authorized and certified QA/QC Site
Inspector in accordance with ITP for equipment Erection during demolition & construction.
 Testing shall be carried out to adequately demonstrate the suitability and acceptability of the material
and in accordance with Inspection and Test Plan (ITP).
 Quality records shall be compiled and maintained at QA/QC department for final submission at the end
of the project as per handling over documentation.
 All precautions and notes associated with equipment erection shall be in accordance with Project
Standard Specifications.
 Keep the preservation check list on all the equipment and periodically verified.
7.10 HSE Officer

 Support and advise site management in their duty to implement CONTRACTOR and site-specific HSE
policies and procedures.
 Assure the adequacy of site and approved HSE procedures.
 Assess the work to determine compliance with HSE policies and procedures promptly,
 Communicate concerns and recommendations to managers and supervisors for their action.
 Take immediate action on any imminent dangerous situation observed.
 Advise and ensure the required personal protective equipment and safety equipment are provided and
safe to use.
 Ensure adequate investigation and analysis of accidents (non-injury and injury)
 Provide HSE information for the education of management, supervision and employees concerned.
 Ensure preparation, submittal, and/or maintenance of required HSE documentation, such as inspection
reports, training records, equipment log, toolbox meeting records, etc.

8. WORK PROCEDURE

8.1 Foundation Preparation

 Foundation anchor bolt shall be cut and removed as per approved NMR 602
 As per tank OEM, foundation smooth surface shall be prepared by using concrete/ grout
Page 6 of 10
Date: JAN 01, 2025
Document Title:

 Foundation top elevation shall be maintained as IFC and surveyor to confirm the elevation by
producing report
 The foundation release note shall be prepared and approved.
 Prior to tank installation, location, elevation of foundation, surface preparation of foundation shall
be checked and verified.
 Foundation center marking, and center of equipment discharge nozzle marking shall be done on
foundation by surveyor.
 Impregnated board marking will be done and installed.

8.2 Material Receiving & Inspection

 Material receiving inspection shall be done before starting the Installation activity.
 Visually inspect the components for physical damage or contamination by opening packages and
crates.
 Verify that the shop inspection has been completed and that the vendor has supplied the
purchase order and packing list.
 Verify that shipping protection has been applied and is still in effect.
 Verify that loose components and separate packages match the packing list.
 Verified that special handling instructions are provided and carried out.
 Verify proper identification of components.
 Perform visual inspection of components for compliance with project requirements.
 Verify that plugs and caps are in place, desiccants are unsaturated, and the equipment is
lubricated as required.
 The equipment should not be placed directly on the earth, wooden blocks to be used.
 All flanges shall be tightened with a gasket and suitable bolts.
 Name plates shall be verified in accordance with issued for approval drawing.

8.3 Installation of Equipment

 Bottom part of the equipment shall be checked and examined for its cleanliness, being straight
and undamaged.
 During installation special care shall be made in order not to damage the equipment.
 Equipment shall be lowered slowly by crane.
 The leg surface shall be cleaned and plastered with grease.
 Final adjustment between equipment base and foundation.
 After completion of equipment installation, alignment to be done.
 Lifting plans be available and ensuring that all lifting requirements and procedures to be followed.
 Competent personnel such as certified riggers and operators to execute the activities.
 All necessary lifting tools and equipment should be inspected as per SA requirements.

8.4 Alignment of Equipment

 The alignment for level shall be made using a spirit level or dumpy level instrument at four (04)
points on the centerline marked on the equipment in the shop.
 Level erection tolerance shall be according to ITP for static equipment erection.
 Impregnated board positions shall be visually inspected
 After the inspection is finished, the equipment shall be released for piping.
Page 7 of 10
Date: JAN 01, 2025
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8.5 Mounting of Accessories

 Access scaffolding platform shall be completed and tagged


 Accessories shall be checked by means of quantity, natural relation of parts, etc. to meet the
requirements in the Vendor’s drawings and parts list.
 Sort and prepare the materials for each equipment such as ladder, handrail, pipe supports and
riser pipe.
 For Platforms assembly, brackets shall be attached first all the bolts and nuts shall be tightened
after adjustment has been made.
 For the mounting of staircase and ladder, attention shall be made to the location of the bolt holes
and step bolts by considering the operating temperature. Further details shall conform to the
Vendor’s drawing.
 Accessories not fitted with the vessel or equipment shall be mounted with necessary modification
as approved by the client.
 Care shall be taken to avoid damaging the equipment or apparatus while assembling and
installation.

8.6 Cathodic Protection (CP) Installation

 Check and ensure that all the CP materials are available at site
 Competent supervisor and manpower will be deployed by CP vendor
 Confined space (Tank inside) entry training requirement to be completed well in advance to CP
installation site activities
 Tank top activities are done after installation of permanent access and platform.
 CP installation shall be done by the CP vendor
 CP pre-commissioning and commissioning to be done

8.7 Static Equipment Final Check

 For static equipment after all inspection and tests that given in the vendor procedure and
specifications shall be completed.
 All internals’ parts shall be visually checked if required.
 Equipment internal parts shall be cleaned and checked to ensure that all dirt, loose scale, slag
and any parts or tools are removed from inside of the vessels using vacuum machine, cleaning
sheets, or compressed air.
 All stage and final inspection shall be done as per ITP no. (will be submitted)
 All instrumentations should be installed before the box-up.
 All equipment nozzles reinstatement shall be completed by piping before to the box-up.
 Manhole box up shall be completed. Torquing procedure shall be followed up as per vendor
instruction.
 Suitable new gaskets shall be used for the box-up.
 Box up shall be witnessed and signed by contractor and client.

8.8 Mechanical Completion & Pre-Commissioning


Page 8 of 10
Date: JAN 01, 2025
Document Title:

The mechanical completion package shall consist of an MC certificate, an MC status index and a punch
list register printout as described below.

A MECHANICAL COMPLETION CERTIFICATE (MCC) is a Form completed by the Executor after all
MC is carried out. The MCC is the cover sheet for each MC package. When an MC package is
signed it shall be ready for commission.

THE CHECK RECORDS (CR) are the forms on which the Executors record the results of all checks,
inspections and tests carried out for each individual item.

A PUNCH LIST REGISTER (PLR) shall be prepared by the Executor along with the MC activity. In
each MC package a printout from the PLR shall be included to document the incomplete work.

A MC STATUS INDEX (MCSI) listing the status of all CRs for the completed MC package shall be
included in the MC documentation dossier.

HANDOVER AT MECHANICAL COMPLETION: Handover at Mechanical completion to commissioning


shall be at commissioning level, documented by the Ready for Commissioning Certificate (RFCC).

CARRY OVER WORK REGISTER (COWR): The Carry Over Work Register lists all punch items that
the Project accepts as cannot be completed during present phase. The COWR is used for the
release of the work from the Executor and will as such be an input to the scheduling and planning
of outstanding work to be performed during later phases.

COWR Material Status List (MSL) and marked up drawings/instructions shall contain sufficient
information for job setting in a later phase.

9. HSE INSTRUCTIONS

Saudi Aramco Standards and Procedures shall be followed all throughout the phase of the Activity
in phases of Fabrication, Erection and Commissioning.
All personnel involved will use the necessary PPE as required and prescribed from the activity.
The workers will be made aware of HSE requirements related to this activity through daily, weekly,
and monthly toolbox and HSE talks.
Caution signages and informative posters should be installed.
Equipment and tools (e.g., lifting tackles, lifting equipment) shall be inspected as per SA
requirements.
Daily checklists shall be utilized for the tools and equipment involved.
During transportation, the material should be properly supported and secured on the Trailer.
 Ensure that all the proper lifting methods, strategies, plan shall be executed as per the
applicable standards and procedures safely.
 Access and good housekeeping should be maintained in all areas.
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Date: JAN 01, 2025
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 UL listed Fire extinguisher should be available with trained Fire Watchers in all hot work areas.
 Proper storage and handling of materials shall be implemented.
 Trained flag men should be available for the equipment for guidance.
 Waste Management should be strictly followed to keep the job site neat and clean.

9.1 WORKING AT HEIGHT

All employees shall be protected using a personnel fall arrest system at height of 1.8m and more.
(Full Body Harness)
100% tie off should be implemented while working at height.
Scaffolds, Man lift/basket (if no other option possible) are used for working at high elevations.
While ascending/descending on the ladder, face the ladder and maintain 3-point contact with
hands free of material.
All opening /holes shall be barricade / covered.
Provide proper guardrails all around the platform without gaps.
Ensure that the proper tagging system for the scaffolding is implemented.
Barricade the perimeter where work at heights is being conducted and the radius of the lift is being
implemented.
Use scaffolding tool basket/gin-wheel for lowering/ hoisting tool and materials.

10. RESOURCES
10.1 Manpower

Services of following category of manpower are envisaged:

 Engineer
 Supervisor/Foreman
 Safety officer
 Permit Receiver
 Operators
 Fitter
 Rigger/banks man
 Mechanical helpers

10.2 Equipment

The following category of equipment is envisaged for the execution of works.

 Crane
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Date: JAN 01, 2025
Document Title:

 Low bed trailer


 Hand tools, Power tools, Chain blocks, Web slings, Spreader bar and Rigging tools.

10.3 RISK Assessment

 Risk assessment shall be carried out through the HIP process.


 All the required safety precautions identified through ‘Risk Analysis’ shall be undertaken to
reduce the risk to as low as reasonably practicable.

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