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HORNET - OM (English)

Hornet 2.0 manual
Copyright
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0% found this document useful (0 votes)
35 views115 pages

HORNET - OM (English)

Hornet 2.0 manual
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 115

This manual should be considered a permanent part of the vehicle

and should remain with the vehicle when it is resold.

This publication includes the latest production information available


before printing. Honda Motor Co., Ltd. reserves the right to make
changes at any time without notice and without incurring any
obligation.

No part of this publication may be reproduced without written


permission.

The vehicle pictured in this owner’s manual may not match your
actual vehicle.

For any query or assistance, please call Customer care number:


1800 103 3434 (Toll free)

© 2023 Honda Motor Co., Ltd.


Welcome
Congratulations on your purchase of a new zThe following code in this manual indicates
Honda vehicle. Your selection of a Honda the destination.
makes you part of a worldwide family of Destination Code
satisfied customers who appreciate Honda’s Code Destination
reputation for building quality into every CBF190MA
product.
II ID India
To ensure your safety and riding pleasure:
z Read this owner’s manual carefully.
z Follow all recommendations and
procedures contained in this manual.
z Pay close attention to safety messages
contained in this manual and on the
vehicle.
A Few Words About Safety
Your safety, and the safety of others, is very DANGER
important. Operating this vehicle safely is an
important responsibility. You WILL be KILLED or SERIOUSLY
To help you make informed decisions about HURT if you don’t follow instructions.
safety, we have provided operating
procedures and other information on safety
WARNING
labels and in this manual. This information You CAN be KILLED or SERIOUSLY
alerts you to potential hazards that could HURT if you don’t follow instructions.
hurt you or others.
Of course, it is not practical or possible to CAUTION
warn you about all hazards associated with You CAN be HURT if you don’t follow
operating or maintaining a vehicle. You must instructions.
use your own good judgement.
Other important information is
You will find important safety information in provided under the following titles:
a variety of forms, including: NOTICE Information to help you avoid
z Safety labels on the vehicle damage to your vehicle, other
z Safety Messages preceded by a safety alert property, or the environment.
symbol and one of three signal words:
DANGER, WARNING, or CAUTION.
These signal words mean:
Contents

Vehicle Safety P. 2

Operation Guide P. 14

Maintenance P. 31

Troubleshooting P. 69

Information P. 85

Specifications P. 98

Warranty Policy P. 101

Index P. 109
Vehicle Safety

This section contains important information for safe riding of your vehicle.
Please read this section carefully.

Safety Guidelines............................................................. P. 3
Image Labels........................................................................ P. 6
Safety Precautions.......................................................... P. 8
Riding Precautions......................................................... P. 9
Accessories & Modifications............................... P. 12
Loading.................................................................................. P. 13
Safety Guidelines

Safety Guidelines that you and your passenger are both wearing
an approved helmet and protective apparel.

Vehicle Safety
Follow these guidelines to enhance your safety: Instruct your passenger on holding onto the
z Perform all routine and regular inspections grab rails or your waist, leaning with you in
specified in this manual. turns, and keeping their feet on the footpegs,
z Stop the engine and keep sparks and flames even when the vehicle is stopped.
away before filling the fuel tank.
z Do not run the engine in enclosed or partly
enclosed areas. Carbon monoxide in exhaust Take Time to Learn & Practice
gases is toxic and can kill you. Even if you have ridden other vehicles, practice
riding in a safe area to become familiar with
how this vehicle works and handles, and to
Always Wear a Helmet become accustomed to the vehicle’s size and
It’s a proven fact: helmets and protective weight.
apparel significantly reduce the number and
severity of head and other injuries. So always
wear an approved helmet and protective Ride Defensively
apparel. P. 8 Always pay attention to other vehicles around
you, and do not assume that other drivers see
you. Be prepared to stop quickly or perform an
Before Riding evasive maneuver.
Make sure that you are physically fit, mentally
focused, and free of alcohol and drugs. Check
continued 3
Safety Guidelines

Make Yourself Easy to See Keep Your Honda in Safe Condition


Make yourself more visible, especially at night, It’s important to keep your vehicle properly
Vehicle Safety

by wearing bright reflective clothing, maintained and in safe riding condition.


positioning yourself so other drivers can see Inspect your vehicle before every ride and
you, signaling before turning or changing lanes, perform all recommended maintenance. Never
and using your horn when necessary. exceed load limits ( P. 13), and do not modify
your vehicle or install accessories that would
make your vehicle unsafe ( P. 12).
Ride within Your Limits
Never ride beyond your personal abilities or
faster than conditions warrant. Fatigue and If You are Involved in a Crash
inattention can impair your ability to use good Personal safety is your first priority. If you or
judgement and ride safely. anyone else has been injured, take time to
assess the severity of the injuries and whether it
is safe to continue riding. Call for emergency
Don’t Drink or Use Drugs and Ride assistance if needed. Also follow applicable laws
Alcohol or drugs and riding don’t mix. Even one and regulations if another person or vehicle is
alcoholic drink can reduce your ability to involved in the crash.
respond to changing conditions, and your
reaction time gets worse with every additional
drink. The same is true for drug use. Don’t drink If you decide to continue riding, first turn the
or use drugs and ride, and don’t let your friends ignition switch to the OFF position, and evaluate
do it either. the condition of your vehicle. Inspect for fluid
4
Safety Guidelines

leaks, check the tightness of critical nuts and


bolts, and check the handlebar, control levers,
WARNING

Vehicle Safety
brakes, and wheels. Ride slowly and cautiously. Running the engine of your vehicle
Your vehicle may have suffered damage that is while in an enclosed or even partially
not immediately apparent. Have your vehicle enclosed area can cause a rapid
thoroughly checked at a qualified service facility build-up of toxic carbon monoxide gas.
as soon as possible.
Breathing this colourless, odorless gas
can quickly cause unconsciousness and
Carbon Monoxide Hazard
lead to death.
Exhaust contains poisonous carbon monoxide,
a colourless, odorless gas. Breathing carbon Only run your vehicle’s engine when it
monoxide can cause loss of consciousness and is located in a well ventilated area
may lead to death. outdoors.

If you run the engine in a confined or even


partly enclosed area, the air you breathe could
contain a dangerous amount of carbon
monoxide.
Never run your vehicle inside a garage or other
enclosure.

5
Image Labels

Image Labels Read instructions contained in


Owner’s Manual carefully.
Vehicle Safety

The following pages describe the label


meanings. Some labels warn you of potential Read instructions contained in Shop
hazards that could cause serious injury. Others Manual carefully. In the interest of
provide important safety information. Read this safety, take the vehicle to be serviced
information carefully and don’t remove the only by your dealer.
labels.
DANGER (with RED background)
You WILL be KILLED or SERIOUSLY
If a label comes off or becomes hard to read,
HURT if you don’t follow instructions.
contact your dealer for a replacement. WARNING (with ORANGE
background)
There is a specific symbol on each label. You CAN be KILLED or SERIOUSLY
The meanings of each symbol and label are HURT if you don’t follow instructions.
as follows. CAUTION (with YELLOW
background)
You CAN be HURT if you don’t follow
instructions.
FUEL LABEL
• Unleaded petrol only.
• This mark means that the vehicle
parts are compliant up to
20% Ethanol blending with petrol.
6
Image Labels

BATTERY LABEL
DANGER

Vehicle Safety
• Keep flame and spark away from the battery.
Battery produce explosive gas that can cause explosion.
• Wear the eye protection and rubber gloves when handling
the battery, or you can get burned or lose your eyesight by
the battery electrolyte.
• Do not allow children and other people to touch a battery
unless they understand proper handling and hazards of
the battery very well.
• Handle the battery electrolyte with extreme care as it
contains dilute sulfuric acid. Contact with your skin or eyes
can burn you or cause loss of your eyesight.
• Read this manual carefully and understand it before
handling the battery. Neglect of the instructions can cause
personal injury and damage to the vehicle.
• Do not use a battery with the electrolyte at or below the
lower level mark. It can explode causing serious injury.

ABS INFORMATION LABEL


This model equipped with an Anti-lock Brake System (ABS)
on front wheel.

7
Safety Precautions

Safety Precautions z Face shield with unobstructed field of vision


or other approved eye protection
Vehicle Safety

z Ride cautiously and keep your hands on the


handlebar and feet on the footpegs. WARNING
z Instruct your passenger to keep their hands
on the grab rails or your waist and their feet Not wearing a helmet increases the
on the footpegs while riding. chance of serious injury or death in a
z Always consider the safety of your passenger, crash.
as well as other drivers and riders.
Make sure that you and any passenger
Protective Apparel always wear an approved helmet and
Make sure that you and any passenger are protective apparel.
wearing an approved helmet, eye protection, ▌ Gloves
and high-visibility protective clothing. Be sure Full-finger leather gloves with high abrasion
to avoid loose clothes that could get caught on resistance
any part of your vehicle. Ride defensively in
▌ Boots or Riding Shoes
response to weather and road conditions.
Sturdy boots with non-slip soles and ankle
▌ Helmet protection
Safety-standard certified, high-visibility, correct
▌ Jacket and Trousers
size for your head
z Must fit comfortably but securely, with the Protective, highly visible, long-sleeved jacket
chin strap fastened and durable trousers for riding (or a protective
suit)
8
Riding Precautions

Riding Precautions z Avoid continuous braking.


► Repeated braking, such as when

Vehicle Safety
Running-in Period descending long, steep slopes can
seriously overheat the brakes, reducing
During the first 500 km (300 miles) of running,
their effectiveness. Use engine braking
follow these guidelines to ensure your vehicle’s
with intermittent use of the brakes to
future reliability and performance.
z Avoid full-throttle starts and rapid
reduce speed.
z For full braking effectiveness, operate both
acceleration.
z Avoid hard braking and rapid down-shifts.
the front and rear brakes together.
z Ride conservatively. ▌ Anti-lock Brake System (ABS) on Front
Wheel
Brakes
This model equipped with an Anti-lock Brake
Observe the following guidelines: System (ABS) designed to help prevent the
z Avoid excessively hard braking and
front brake from locking up during hard
downshifting. braking.
► Sudden braking can reduce the vehicle’s z There is no ABS function to the rear wheel.
stability. z ABS does not reduce braking distance. In
► Where possible, reduce speed before certain circumstances, ABS may result in a
turning; otherwise you risk sliding out. longer stopping distance.
z Exercise caution on low traction surfaces.
z ABS does not function at speeds below
► The tyres slip more easily on such surfaces 5 km/h (3 mph).
and braking distances are longer.

continued 9
Riding Precautions

z The brake lever may recoil slightly when Parking


applying the brakes. This is normal.
Park on a firm, level surface.
Vehicle Safety

z
z Always use the recommended front/rear
z If you must park on a slight incline or loose
tyres and sprockets to ensure correct ABS
surface, park so that the vehicle cannot move
operation.
or fall over.
▌ Engine Braking z Make sure that high-temperature parts
cannot come into contact with flammable
Engine braking helps slow your vehicle down
materials.
when you release the throttle. For further z Do not touch the engine, muffler, brakes and
slowing action, downshift to a lower gear. Use
other high-temperature parts until they cool
engine braking with intermittent use of the
down.
brakes to reduce speed when descending long, z To reduce the likelihood of theft, always lock
steep slopes.
the handlebar and remove the key when
▌ Wet or Rainy Conditions leaving the vehicle unattended.
Use of an anti-theft device is also
Road surfaces are slippery when wet, and wet
recommended.
brakes further reduce braking efficiency.
Exercise extra caution when braking in wet ▌ Parking with the Side Stand or Centre Stand
conditions. 1. Stop the engine.
If the brakes get wet, apply the brakes while 2. Using the side stand
riding at low speed to help them dry. Push the side stand down.
Slowly lean the vehicle to the left until its
weight rests on the side stand.
10
Riding Precautions

Turn the handlebar fully to the left. 3. Turn the ignition switch to the LOCK position
► Turning the handlebar to the right reduces and remove the key. P. 24

Vehicle Safety
stability and may cause the vehicle to fall.
Using the centre stand Refuelling and Fuel Guidelines
To lower the centre stand, stand on the left
Follow these guidelines to protect the engine,
side of the vehicle.
fuel system and catalytic converter:
Hold the left handle grip and the left grab rail. z Use only unleaded petrol.
Press down on the tip of the centre stand z Use the recommended octane number. Using
with your right foot and, simultaneously, pull
lower octane petrol will result in decreased
up and back.
engine performance.
Turn the handlebar fully to the left or right. z Do not use fuels containing a high
concentration of alcohol. P. 96
Left handle grip
z Do not use stale or contaminated petrol or
an oil/petrol mixture.
z Avoid getting dirt or water in the fuel tank.

Centre stand

Left grab
rail

11
Accessories & Modifications

Accessories & WARNING


Modifications
Vehicle Safety

Improper accessories or modifications


We strongly advise that you do not add any can cause a crash in which you can be
accessories that were not specifically designed seriously hurt or killed.
for your vehicle by Honda or make
modifications to your vehicle from its original Follow all instructions in this owner’s
design. Doing so can make it unsafe. manual regarding accessories and
modifications.
Modifying your vehicle may also void your
warranty and make your vehicle illegal to
operate on public roads. Before deciding to Do not pull a trailer with, or attach a sidecar to,
install accessories on your vehicle, be certain your vehicle. Your vehicle was not designed for
the modification is safe and legal. these attachments, and their use can seriously
impair your vehicle’s handling.

12
Loading

Loading WARNING

Vehicle Safety
z Carrying extra weight affects your vehicle’s Overloading or improper loading can
handling, braking and stability. cause a crash and you can be seriously
Always ride at a safe speed for the load you hurt or killed.
are carrying.
z Avoid carrying an excessive load and keep
Follow all load limits and other loading
within specified load limits. guidelines in this manual.
Maximum weight capacity P. 98
z Tie all luggage securely, evenly balanced, and
close to the centre of the vehicle.
z Do not place objects near the lights or the
muffler.

13
Parts Location
Tool kit P. 29
First aid kit P. 29
Document bag P. 29
Operation Guide

Rear seat P. 49
Front seat
Fuel fill cap P. 28
Throttle grip P. 65
Front brake fluid
reservoir P. 56
Front brake lever
Right side cover P. 50

Spark plug P. 51

Engine oil fill cap/


dipstick P. 53

Rear brake pedal


Brakelight switch P. 58

Crankcase breather P. 66
Rear brake fluid
reservoir P. 56
14
Clutch lever P. 63
Left side cover P. 50

Operation Guide
Battery P. 47
Fuse box P. 82

Data link connector


Helmet holder P. 30
Seat lock P. 49
Rear suspension spring
preload adjuster P. 68
Drive chain P. 60
Side stand P. 59
Centre stand P. 11
Shift lever P. 27
Engine oil drain bolt P. 55
15
Instruments

Tachometer
Operation Guide

Tachometer red zone


(excessive engine rpm range)
NOTICE
Do not operate the engine in the
tachometer red zone. Excessive engine
speed can adversely affect engine life.

SET button
SEL button

Display Check
When the ignition switch is turned to the ON position, all the mode and digital segments will
show. If any part of these displays does not come on when it should, have your dealer check
for problems.
16
Operation Guide
Speedometer
Clock (12-hour display)
To set the clock P. 19

Fuel gauge
Remaining fuel when only 1st (E) segment starts flashing: NOTICE
approximately 1.9 litres (0.50 US gal, 0.42 Imp gal) You should refuel when the reading
approaches the E (1st) segment. Running
If the fuel gauge indicator flashes in a
out of fuel can cause the engine to misfire,
repeat pattern or turns off: P. 73 damaging the catalytic converter. Misfire
may made MIL lighting, and control to
suppress engine rotation.

continued 17
Instruments (Continued)
Operation Guide

Odometer [TOTAL]/ Tripmeter [TRIP A/B]/ Battery voltage meter [V]


The SEL button selects the odometer, tripmeter A, tripmeter B and battery voltage.

Odometer Tripmeter A Tripmeter B Battery voltage

• Odometer:
Total distance ridden.
• Tripmeter-[A/B]:
Distance ridden since tripmeter was reset
u Press and hold the SET button with tripmeter[A/B] displayed to reset to 0.0 km.
• Battery voltage:
Current battery voltage.

18
1 Clock Setting: e Press the button until the desired
a Turn the ignition switch to the ON position. minute is displayed.
b With odometer (TOTAL) displayed, press u Minute will advance by one minute,

Operation Guide
and hold the and button until each time the button is pressed.
the hour digits start flashing. Press and hold to advance the minute
fast.

c Press the button until the desired


hour is displayed. f Press the button. The clock is set,
and then the display moves to the
u Hour will advance by one hour, each
backlight brightness adjustment.
time button is pressed.Press and
u The time can also be set by turning the
hold to advance the hour fast.
ignition switch off.
u The display will stop flashing
automatically and the adjustment will
d Press the button. The minute digits be cancelled if the button is not pressed
start flashing. for about 30 seconds.

NOTICE
The clock will be reset “1:00” if the battery is
disconnected.

continued 19
Instruments (Continued)
2 Backlight brightness adjustment: The established setting can also be set by
You can adjust the brightness to one of five turning the ignition switch to the OFF
levels. position.
Operation Guide

a Press the button. The brightness is


switched. The control is automatically switched from
the setting mode to the ordinary display if
Bright the button is not pressed for about 30
seconds. Even in this case, established
setting is maintained.
If it does not work, contact your dealer.

Dark

b Press the button. The brightness is


set, and then the display moves to the
ordinary display.

20
SERVICE DUE indicator Second blinking of service due indicator will
When odometer reading reaches specified start 500 kms before second service (as per
distance then service due indicator light specified distance) of the vehicle and later

Operation Guide
blinks upto service limit (kms) and then light same pattern will continue for every next
glows continuously. service.
Service due indicator will continuous glow if
SERVICE DUE indicator lighting pattern service of the vehicle is not done as per the
understanding: specified distance mentioned in
Blinking: maintenance schedule.
u Blinking of service due indicator indicates
that your vehicle has reached the specified NOTICE
distance for service hence kindly visit your Service due indicator blinking / continuous glow is an
indication for vehicle service due which is based on
nearest Honda dealer for vehicle service.
distance (Kms) covered by the vehicle however every
Continuous glow: service schedule is to be followed as per the
u Indicate that your vehicle has crossed the maintenance schedule with respect to days or kms
specified distance for Service. covered (whichever comes first)
Immediately visit Honda dealer for If your vehicle is serviced before the specified distance
vehicle service. as mentioned in maintenance schedule P.34, in that
First blinking of service due indicator will case service due indicator will start blinking, whenever
start 250 kms before first service (as per your vehicle reach specified kilometer.
Kindly visit your Honda dealer for service due
specified distance) of the vehicle.
indicator resetting.
21
Indicators
If one of these indicators does not come on when it should, have your dealer check for
problems. Side stand indicator P. 59
Comes on when the side stand is lowered. It goes off when the
Operation Guide

Left turn signal side stand is raised.


indicator SERVICE DUE indicator P. 21
Gear position indicator
This shows 1st to 5th gear position.
“-” appears when not shifted properly
Right turn signal indicator
PGM-FI (Programmed Fuel
Injection) malfunction
indicator lamp (MIL)
Comes on briefly when the
ignition switch is turned to the
ON position.
High beam indicator
If it comes on or flashes
ABS (Anti-lock Brake System) indicator while engine is running:
Comes on when the ignition switch is turned to P. 71
the ON position. Goes off when your speed reaches N Neutral indicator
approximately 5 km/h (3 mph). Comes on when the
If it comes on while riding: P. 72 transmission is in Neutral.
22
Switches
Ignition switch P. 24

Engine stop switch

Operation Guide
Should normally remain in the 8(Run)
position.
u In an emergency, switch to the 9 (OFF)
position to stop the engine.

Hazard switch
Flashes all turn signals at the same time.
Horn button
Start button
Turn signal switch
u Pressing the switch turns the turn
signal off.
Headlight dimmer switch
• : High beam
• : Low beam

Passing light control switch


Flashes the high beam headlight.

continued 23
Switches (Continued)
Ignition Switch
Push
Switches the electrical system on/off, locks the
steering. b
Operation Guide

u Key can be removed when in the OFF or Turn


LOCK position. a

ON
Turns electrical system
Ignition key
on for starting/riding.
OFF # Locking
Turns engine off. a Turn the handlebar all the way to the left
or right.
LOCK
Locks steering. b Push the key down, and turn the ignition
switch to the LOCK position.
u Jiggle the handlebar if the lock is
Steering Lock difficult to engage.
Lock the steering when parking to help c Remove the key.
prevent theft.
A U-shaped wheel lock or similar device is # Unlocking
also recommended. Insert the key, push it in, and turn the
ignition switch to the OFF position.
24
Starting the Engine
Start your engine using the following NOTICE
procedure, regardless of whether the engine • If the engine does not start within 5 seconds, turn the
is cold or warm. ignition switch to the OFF position and wait 10 seconds

Operation Guide
before trying to start the engine again to recover
battery voltage.
a
• Extended fast idling and revving the engine can
c damage the engine and the exhaust system.

continued 25
Starting the Engine (Continued)
a Make sure the engine stop switch is in the If the engine does not start:
8(run) position. a Open the throttle fully and press the start
b Turn the ignition switch to the ON position. button for 5 seconds.
Operation Guide

c Shift the transmission to Neutral ( indicator b Repeat the normal starting procedure.
to come on)
c If the engine starts, open the throttle
d With the throttle completely closed, press slightly if idling is unstable.
the start button.
u If you cannot start the engine, open the d If the engine does not start, wait for 10
throttle slightly (about 3mm, without seconds, before trying steps a & b
freeplay) and press the start button. again.

# If Engine Will Not Start P. 70


About 3 mm without freeplay

26
Shifting Gears
Your vehicle transmission has 5 forward
gears in a one-down, four-up shift pattern.

Operation Guide
234
5

If you put the vehicle in gear with the side


stand down, the engine will shut off.

27
Refuelling
Opening the Fuel Fill Cap
Ignition key Lower edge of
Lift up the lock cover, insert the ignition key,
filler neck
and turn it clockwise to open the cap.
Operation Guide

Closing the Fuel Fill Cap


a After refuelling, push the fuel fill cap closed
until it locks.
b Remove the key and close the lock cover.
Lock cover u The key cannot be removed if the fuel
Fuel filler cap fill cap is not locked.

Do not fill with fuel above the lower edge of WARNING


the filler neck.
Petrol is highly flammable and
Fuel type: Unleaded petrol only explosive. You can be burned or
Fuel octane number: Your vehicle is seriously injured when handling fuel.
designed to use Research Octane Number
(RON) 91 or higher. • Stop the engine, and keep heat,
Tank capacity: 12.0 litres (3.17 US gal, 2.64 sparks, and flames away.
Imp gal) • Only handle fuel outdoors.
• Wipe up spills immediately.
# Refuelling and Fuel Guidelines P. 11

28
Storage Equipment
Tool Kit First Aid Kit/ Document Bag
Tool kit is located under the rear seat. First aid kit and document bag are stored in
the reverse side of the rear seat.

Operation Guide
First aid kit
Tool kit

Document bag

Removing the rear seat P. 49

continued 29
Storage Equipment (Continued)
Helmet Holder
The helmet holder is located under the rear
WARNING
seat of the motorcycle. Riding with a helmet attached to the
Operation Guide

u Use the helmet holder only when holder can interfere with your ability
parked. to safely operate the vehicle and could
lead to a crash in which you can be
Helmet holder
seriously hurt or killed.

Use the helmet holder only while


parked. Do not ride with a helmet
secured by the holder.

Helmet D-ring

30
Maintenance

Please read “Importance of Maintenance” and “Maintenance Fundamentals” carefully


before attempting any maintenance. Refer to “Specifications” for service data.

Importance of Maintenance..................................P.32 Side Stand.............................................................................. P.59


Maintenance Schedule...............................................P.33 Drive Chain.......................................................................... P.60
Maintenance Fundamentals..................................P.36 Clutch........................................................................................P.63
Tools...........................................................................................P.46 Throttle....................................................................................P.65
Removing & Installing Body Components...... P.47 Crankcase Breather...................................................... P.66
Battery......................................................................................................P.47 Other Adjustments........................................................P.67
Clip................................................................................................................ P.48 Adjusting the Headlight Aim........................................P.67
Rear Seat................................................................................................P.49 Adjusting the Rear Suspension................................ P.68
Side Cover............................................................................................P.50
Spark Plug............................................................................. P.51
Engine Oil...............................................................................P.53
Brakes........................................................................................P.56
Importance of Maintenance
Importance of Maintenance Maintenance Safety
Keeping your vehicle well-maintained is Always read the maintenance instructions
absolutely essential to your safety and to protect before you begin each task and make sure that
your investment, obtain maximum performance, you have the tools, parts, and skills required.
avoid breakdowns, and reduce air pollution. We cannot warn you of every conceivable
Maintenance

Maintenance is the owner’s responsibility. Be hazard that can arise in performing


sure to inspect your vehicle before each ride
maintenance. Only you can decide whether or
and perform the periodic checks specified in
not you should perform a given task.
the Maintenance Schedule. 2 P. 33

WARNING Follow these guidelines when performing


maintenance.
Improperly maintaining your vehicle z Stop the engine and remove the key.
or failing to correct a problem before z Place your vehicle on a firm, level surface
you ride can cause a crash in which using the side stand, centre stand or a
you can be seriously hurt or killed. maintenance stand to provide support.
z Allow the engine, muffler, brakes, and other
Always follow the inspection and high-temperature parts to cool before
maintenance recommendations and servicing as you can get burned.
schedules in this owner’s manual. z Run the engine only when instructed, and do
so in a well-ventilated area.

32
Maintenance Schedule
The maintenance schedule specifies the All scheduled maintenance is considered a
maintenance requirements necessary to ensure normal owner operating cost and will be
safe, dependable performance, and proper charged to you by your dealer. Retain all
emission control. receipts. If you sell the vehicle, these receipts
should be transferred with the vehicle to the

Maintenance
Maintenance work should be performed in new owner.
accordance with Honda’s standards and
specifications by properly trained and equipped Honda recommends that your dealer should
technicians. Your dealer meets all of these road test your vehicle after each periodic
requirements. Keep an accurate record of maintenance is carried out.
maintenance to help ensure that your vehicle is
properly maintained.
Make sure that whomever performs the
maintenance completes this record.

continued 33
Maintenance Schedule

Pre- Frequency *1
Refer
ride × 1,000 km 1 6 12 18 24 30 36 Annual Regular
Items to
Check × 1,000 mi 0.6 4 8 12 16 20 24 Check Replace
page
P.36 Months 1 6 12 18 24 30 36
Honda Diagnostic System I I I
Fuel Line I I I I I I I –
Maintenance

Fuel Level I –
Throttle Operation I I I I I I I I 65
Air Cleaner *2 R R 45
Crankcase Breather *3 C C C C C C 66
Spark Plug I R I R I R 51
Valve Clearance I I I I I I –
Engine Oil I R R R R R R R R 53
Engine Oil Strainer Screen C C C –
Engine Oil Centrifugal filter C C C –
Engine Idle Speed I I I I I I I –
Evaporative Emission Control System I I –
Drive Chain I 1000 km (600mi): I L 60
Maintenance Level Maintenance Legend
: Intermediate. We recommend service by your I : Inspect (clean, adjust, lubricate, or replace, if
dealer, unless you have the necessary tools and necessary)
are mechanically skilled. R : Replace
Procedures are provided in an official Honda C : Clean
Shop Manual. L : Lubricate
: Technical. In the interest of safety, have your
vehicle serviced by your dealer.
34
Maintenance Schedule

Pre- Frequency *1
Refer
ride × 1,000 km 1 6 12 18 24 30 36 Annual Regular
Items to
Check × 1,000 mi 0.6 4 8 12 16 20 24 Check Replace
page
P.36 Months 1 6 12 18 24 30 36
Brake Fluid*4 I I I I I I I I 2 Years 56
Brake Pads Wear I I I I I I I I 57

Maintenance
Brake System I I I I I I I I 56
Brake Light Switch I I I I I I I –
Headlight Aim I I I I I I I 67
Lights/Horn I –
Engine Stop Switch I –
Clutch System I I I I I I I I I 63
Side Stand I I I I I I I I 59
Suspension I I I I I I I 68
Nuts, Bolts, Fasteners I I I I I –
Wheels/Tires I I I I I I I I 43
Steering Head Bearings I I I I –
Service according to odometer reading or months, whichever is earlier.
Notes:
*1 : At higher odometer readings, repeat at the frequency interval established here.
*2 : Service more frequently when riding in unusually wet or dusty areas.
*3 : Service more frequently when riding in rain or at full throttle.
*4 : Replacement requires mechanical skill.

35
Maintenance Fundamentals
Pre-ride Inspection z Brakes - Check operation;
Front and Rear: check brake fluid level and
To ensure safety, it is your responsibility to
pads wear. 2 P. 56, 57
perform a pre-ride inspection and make sure that z Lights and horn - Check that lights, indicators
any problem you find is corrected. A pre-ride and horn function properly.
inspection is a must, not only for safety, but z Engine stop switch: Check for proper
Maintenance

because having a breakdown, or even a flat tyre, function. 2 P. 23


can be a major inconvenience. z Clutch - Check operation;
Check the following items before you get on Adjust freeplay if necessary. 2 P. 64
your vehicle: z Side stand ignition cut-off system - Check
for proper function. 2 P. 59
z Fuel level - Fill fuel tank when necessary. z Wheels and tyres - Check condition, air
2 P. 28 pressure and adjust if necessary. 2 P. 43, 99
z Throttle - Check for smooth opening and full
closing in all steering positions. 2 P. 65
z Engine oil level - Add engine oil if necessary.
Check for leaks. 2 P. 53
z Drive chain − Check condition and slack,
adjust and lubricate if necessary. 2 P. 60

36
Maintenance Fundamentals

Replacing Parts Battery


Always use Honda Genuine Parts or their Your vehicle has a maintenance-free type
equivalents to ensure reliability and safety. battery. You do not have to check the battery
electrolyte level or add distilled water. Clean the
WARNING battery terminals if they become dirty or

Maintenance
corroded.
Installing non-Honda parts may make Do not remove the battery cap seals. There is
your vehicle unsafe and cause a crash no need to remove the cap when charging.
in which you can be seriously hurt or
killed. NOTICE
Your battery is a maintenance-free type and can be
permanently damaged if the cap strip is removed.
Always use Honda Genuine Parts or
equivalents that have been designed This symbol on the battery means
and approved for your vehicle. that this product must not be
treated as household waste.

NOTICE
An improperly disposed of battery can be harmful to
the environment and human health.
Always confirm local regulations for proper battery
disposal instruction.

continued 37
Maintenance Fundamentals

# What to do in an emergency WARNING


If any of the following occur, immediately see
your doctor. The battery gives off explosive
z Electrolyte splashes into your eyes: hydrogen gas during normal operation.
► Wash your eyes repeatedly with cool water
Maintenance

for at least 15 minutes. Using water under A spark or flame can cause the battery
pressure can damage your eyes. to explode with enough force to kill or
z Electrolyte splashes onto your skin:
seriously hurt you.
► Remove affected clothing and wash your
skin thoroughly using water.
z Electrolyte splashes into your mouth: Wear protective clothing and a face
► Rinse mouth thoroughly with water, and shield, or have a skilled mechanic do
do not swallow. the battery servicing.

# Cleaning the Battery Terminals


1. Remove the battery. 2 P. 47
2. If the terminals are starting to corrode and
are coated with a white substance, wash with
warm water and wipe clean.

38
Maintenance Fundamentals

3. If the terminals are heavily corroded, clean Fuses


and polish the terminals with a wire brush or
Fuses protect the electrical circuits on your
sandpaper. Wear safety glasses.
vehicle. If something electrical on your vehicle
stops working, check for and replace any blown
fuses. 2 P. 82

Maintenance
# Inspecting and Replacing Fuses
Turn the ignition switch to the OFF position to
remove and inspect fuses. If a fuse is blown,
replace with a fuse of the same rating. For fuse
ratings, see “Specifications.” 2 P. 100
4. After cleaning, reinstall the battery. Blown fuse

The battery has a limited life span. Consult your


dealer about when you should replace the
battery. Always replace the battery with another
maintenance-free battery of the same type.

NOTICE
Installing non-Honda electrical accessories can NOTICE
overload the electrical system, discharging the battery Replacing a fuse with one that has a higher rating greatly
and possibly damaging the system. increases the chance of damage to the electrical system.

continued 39
Maintenance Fundamentals

If a fuse fails repeatedly, you likely have an *1 . The JASO T 903 standard is an index for engine
electrical fault. Have your vehicle inspected by oils for 4-stroke motorcycle engines. There are
your dealer. two classes: MA and MB. For example, the
following label shows the MA classification.
Engine Oil
Engine oil consumption varies and oil quality Oil code
Maintenance

deteriorates according to riding conditions and Oil classification


time elapsed.
Check the engine oil level regularly, and add
*2.The SAE standard grades oils by their viscosity.
the recommended engine oil if necessary. Dirty
*3.The API classification specifies the quality and
oil or old oil should be changed as soon as
performance rating of engine oils. Use SJ or
possible. higher oils, excluding oils marked as “Energy
# Selecting the Engine Oil Conserving” or “Resource Conserving” on the
For recommended engine oil, see circular API service symbol.
“Specifications.” 2 P. 99
If you wish to use other than recommended
engine oil, check the label to make sure that the
oil satisfies all of the following standards:
z JASO T 903 standard*1: MA
Not recommended Recommended
z SAE standard*2: 10W-30
z API classification*3: SJ or higher

40
Maintenance Fundamentals

Brake Fluid If the chain does not move smoothly, makes


strange noises, has damaged rollers, has loose
Do not add or replace brake fluid, except in an
pins, has missing O-rings, or has kinks, have the
emergency. Use only fresh brake fluid from a
chain inspected by your dealer.
sealed container. If you do add fluid, have the
brake system serviced by your dealer as soon

Maintenance
Also inspect the drive sprocket and driven
as possible.
sprocket. If either has worn or damaged teeth,
NOTICE have the sprocket replaced by your dealer.
Brake fluid can damage plastic and painted surfaces.
Wipe up spills immediately and wash thoroughly.

Recommended brake fluid:


Honda DOT3 or DOT4 Brake Fluid or
equivalent
Normal Worn Damaged
(GOOD) (REPLACE) (REPLACE)
Drive Chain
The drive chain must be inspected and
lubricated regularly. Inspect the chain more NOTICE
frequently if you often ride on bad roads, ride Use of a new chain with worn sprockets will cause rapid
at high speed, or ride with repeated fast chain wear.
acceleration. 2 P. 60

continued 41
Maintenance Fundamentals

# Cleaning and Lubricating Do not use a steam cleaner, a high pressure


After inspecting the slack, clean the chain and cleaner, a wire brush, volatile solvent such as
sprockets while rotating the rear wheel. Use a petrol and benzene, abrasive cleaner, chain
dry cloth with chain cleaner designed specially cleaner or lubricant NOT designed specially for
for O-ring chains, or neutral detergent. Use a O-ring chains as these can damage the rubber
Maintenance

soft brush if the chain is dirty. O-ring seals.


After cleaning, wipe dry and lubricate with the Avoid getting lubricant on the brakes or tyres.
recommended lubricant. Avoid applying excess chain lubricant to prevent
spray onto your clothes and the vehicle.
Recommended lubricant:
Drive chain lubricant designed
specifically for O-ring chains.
If not available, use SAE 80 or 90 gear
oil.

42
Maintenance Fundamentals

Crankcase Breather # Inspecting for Damage


Inspect the tyres for
Service more frequently when riding in rain, at
cuts, slits, or cracks
full throttle, or after the vehicle is washed or
that expose fabric or
overturned. Service if the deposit level can be
cords, or nails or other
seen in the transparent section of the drain

Maintenance
foreign objects
tube.
embedded in the side
If the drain tube overflows, the air filter may
of the tyre or the tread. Also inspect for any
become contaminated with engine oil, causing
unusual bumps or bulges in the side walls of
poor engine performance. 2 P. 66
the tyres.
Tyres (Inspecting/Replacing) # Inspecting for Abnormal Wear
Inspect the tyres for
# Checking the Air Pressure signs of abnormal
Visually inspect your tyres and use an air
wear on the contact
pressure gauge to measure the air pressure at
surface.
least once a month or any time you think the
tyres look low. Always check air pressure when
your tyres are cold.

continued 43
Maintenance Fundamentals

# Inspecting Tread Depth WARNING


Inspect the tread wear indicators. If they become
visible, replace the tyres immediately. Riding on tyres that are excessively
For safe riding, you should replace the tyres worn or improperly inflated can cause
when the minimum tread depth is reached. a crash in which you can be seriously
Maintenance

hurt or killed.

Follow all instructions in this owner’s


manual regarding tyre inflation and
maintenance.

Have your tyres replaced by your dealer.


Wear indicator For recommended tyres air pressure and
location mark minimum tread depth, see “Specifications.”
2 P. 99
Follow these guidelines whenever you replace
tyres:
z Use the recommended tyres or their
equivalents of the same size, construction,
speed rating, and load range.

44
Maintenance Fundamentals

z Do not install a tube inside a tubeless tyre on Air Cleaner


this vehicle. Excessive heat build-up can
This vehicle is equipped with a viscous type air
cause the tube to burst.
z Use only tubeless tyres on this vehicle. cleaner element.
The rims are designed for tubeless tyres, and Air blow cleaning or any other cleaning can
during hard acceleration or braking, a degrade the viscous element performance and

Maintenance
tube-type tyre could slip on the rim and cause the intake of dust.
cause the tyre to rapidly deflate. Do not perform the maintenance. Should be
serviced by your dealer.
WARNING
Installing improper tyres on your
vehicle can adversely affect handling
and stability, and can cause a crash in
which you can be seriously hurt or
killed.

Always use the size and type of tyres


recommended in this owner’s manual.

45
Tools
The tool kit is stored under the rear seat. 2 P. 29

You can perform some roadside repairs, minor


adjustments and parts replacement with the
provided tools.
Maintenance

z 14 x 17 mm Open end wrench


z Spark plug wrench
z Standard/Philips screwdriver
z Fuse puller
z 5 mm Hex wrench (Allen Key)

46
Removing & Installing Body Components

Battery # Removal
Make sure the ignition switch is in the OFF
Negative terminal Bolt Positive terminal position.
1. Remove the left side cover. 2 P. 50
2. Remove the battery holder by removing the

Maintenance
bolt.
3. Disconnect the negative terminal from the
battery.
4. Disconnect the positive terminal from the
battery.
5. Remove the battery taking care not to drop
the terminal nuts.
# Installation
Install the parts in the reverse order of removal.
Always connect the positive terminal first.
Battery holder Battery Make sure bolts and nuts are tight.
Make sure the clock information is correct
after the battery is reconnected. 2 P. 19
For proper handling of the battery, see
“Maintenance Fundamentals.” 2 P. 37
“Battery Goes Dead.” 2 P. 80

47
Removing & Installing Body Components ► Clip

Clip
# Removal :
1. Press down on the centre pin to release
the lock.
Maintenance

2. Pull the clip out of the hole.

Centre
pin

# Installation :
1. Push the bottom of the centre pin.

2. Insert the clip into the hole.


3. Press down on the centre pin to lock the
clip.

48
Removing & Installing Body Components ► Rear Seat

Rear Seat # Removal


1. Insert the ignition key into the seat lock.
2. Turn it clockwise, then pull the seat up and back.
Prongs
# Installation
1. Insert the prongs into the stays on the frame.

Maintenance
2. Push forward and down on the rear of the seat
until it locks in place.
Make sure that the seat is locked securely in
Seat position to pull it up lightly.
The seat locks automatically when closed.
Take care not to lock your key under the seat.

Seat lock

Stays Ignition key

49
Removing & Installing Body Components ► Side Cover

Side Cover The right and left side covers can be removed
in the same manner.

Prong Grommets # Removal :


Stay 1. Remove the screw.
2. Remove the clip. 2 P. 48
Maintenance

3. Remove the prong from the grommet.


4. Remove the side cover by sliding forword
while releasing the stay from the grommet
and tabs form slots.
# Installation :
Install the parts in the reverse order of removal.

Clip

Side cover Screw Tabs Slots

50
Spark Plug

Checking Spark Plug Open end wrench Spark plug cap

For the recommended spark plug, see


“Specifications”. 2 P. 99
Use only the recommended type of spark plug
in the recommended heat range.

Maintenance
NOTICE
Using a spark plug with an improper heat range can
cause engine damage.

1. Disconnect the spark plug cap from the spark


Spark plug wrench
plug.
2. Clean any dirt from around the spark plug
base. 4. Inspect the electrodes and centre porcelain
3. Remove the spark plug using provided spark for deposits, erosion or carbon fouling.
plug wrench. 2 P. 46 ► If the erosion or deposit is heavy, replace
the plug.
► Clean a carbon or wet-fouled plug with a
plug cleaner, otherwise use a wire brush.

continued 51
Removing & Installing Body Components ► Checking Spark Plug

5. Check the spark plug gap using a wire-type 8. Tighten the spark plug:
feeler gauge. z If the old plug is good:
► If adjustment is necessary, bend the side 1/8 turn after it seats.
electrode carefully. z If installing a new plug, tighten it twice to
prevent loosening:
The gap should be:
a) First, tighten the plug:
Maintenance

0.8 to 0.9 mm (0.03 to 0.04 in) 1/2 turn after it seats.


b) Then loosen the plug.
c) Next, tighten the plug again:
Side electrode 1/8 turn after it seats.

NOTICE
Spark plug gap An improperly tightened spark plug can damage the
engine. If a plug is too loose, a piston may be
Plug washer
damaged. If a plug is too tight, the threads may be
damaged.

6. Make sure the plug washer is in good 9. Install the parts in the reverse order of
condition. removal.
7. Install the spark plug. With the plug washer ► When reinstalling the spark plug cap, take
attached, thread the spark plug in by hand to care to avoid pinching any cables or wires.
prevent cross-threading.

52
Engine Oil

Checking the Engine Oil Oil fill cap/dipstick


1. If the engine is cold, idle the engine for 3 to 5
minutes.
2. Turn the ignition switch to the OFF position
and wait 2 to 3 minutes.

Maintenance
3. Place your vehicle on its centre stand on a
firm, level surface.
4. Remove the oil fill cap/dipstick and wipe it
clean.
5. Insert the oil fill cap/dipstick until it seats, but Upper level
don’t screw it in.
6. Check that the oil level is between the upper
level and lower level marks on the oil fill cap/
dipstick.
7. Securely install the oil fill cap/dipstick. Lower level

53
Engine Oil ► Adding Engine Oil

Adding Engine Oil For the recommended oil and oil selection
guidelines, see “Maintenance Fundamentals”.
If the engine oil is below or near the lower level
2 P. 40
mark, add the recommended engine oil.
2 P. 40, 99
Changing Engine Oil
Maintenance

1. Remove the oil fill cap/dipstick. Add the


recommended oil until it reaches the upper Changing the oil requires special tools. We
level mark. recommend that you have your vehicle serviced
► Place your vehicle on its centre stand on a
by your dealer.
firm, level surface when checking the oil
level. 1. If the engine is cold, idle the engine for 3 to 5
► Do not overfill above the upper level minutes.
mark. 2. Turn the ignition switch to the OFF position
and wait for 2 to 3 minutes.
► Make sure no foreign objects enter the oil
3. Place your vehicle on its centre stand on a
filler opening.
firm, level surface.
► Wipe up any spills immediately.
4. Place a drain pan under the drain bolt.
2. Securely reinstall the oil fill cap/dipstick.

NOTICE
Overfilling with oil or operating with insufficient oil can
cause damage to your engine. Do not mix different
brands and grades of oil. The may affect lubrication
and clutch operation.

54
Engine Oil ► Changing Engine Oil

5. Remove the oil fill cap/dipstick, drain bolt 6. Install a new sealing washer onto the drain
and sealing washer to drain the oil. bolt. Tighten the drain bolt.
► Discard the oil at an approved recycling
centre. Torque: 30 N·m (3.1 kgf·m, 22 lbf·ft)

7. Fill the crankcase with the recommended

Maintenance
oil (2 P. 40, 99) and install the oil fill cap/
dipstick.

Required oil
When changing oil:
1.0 litres (1.1 US qt, 0.9 Imp qt)

Sealing washer 8. Check the oil level. 2 P. 53


9. Check that there are no oil leaks.

Oil drain bolt

55
Brakes

Checking Brake Fluid If the brake fluid level in either reservoir is


below the LWR mark or LOWER level mark or
1. Place your vehicle in an upright position on a the brake lever and pedal freeplay becomes
firm, level surface.
excessive, inspect the brake pads for wear. If the
2. Check that the brake fluid reservoir is
brake pads are not worn, you most likely have a
horizontal and that the fluid level is:
Maintenance

Front above the LWR mark. leak. Have your motorcycle inspected.
Rear between the LOWER level and
UPPER level marks.

Front Rear
Front brake fluid reservoir
Rear brake fluid reservoir
UPPER level mark

LWR mark LOWER level mark

56
Brakes ► Inspecting the Brake Pads

Inspecting the Brake Pads Front

Check the condition of the brake pad wear


indicator. Brake
The pads need to be replaced if a brake pad is pads

Maintenance
worn to the bottom of the indicator.

1. Front Inspect the brake pads from


below the brake caliper.
2. Rear Inspect the brake pads from the Wear
Disc indicators
rear right of the vehicle.
Rear
If necessary, have the pads replaced by your
dealer.
Always replace both left and right brake pads at
the same time. Brake
pads

Wear
Disc indicators
57
Brakes ► Adjusting the Brakelight Switch

Adjusting the Brakelight Brake light switch


Switch
Check the operation of the brake light switch.
Hold the brakelight switch and turn the
Maintenance

adjusting nut in the direction A if the switch B A


operates too late, or turn the nut in the
direction B if the switch operates too soon.

Adjusting nut

58
Side Stand

Checking the Side Stand 3. Sit on the vehicle, shift the transmission to
Neutral, and raise the side stand.
4. Start the engine, pull the clutch lever in, and
shift the transmission into gear.
5. Lower the side stand all the way. The engine
should stop as you lower the side stand. If

Maintenance
the engine doesn’t stop, have your vehicle
inspected by your dealer.

Side stand spring

1. Check that the side stand operates smoothly.


If the side stand is stiff or squeaky, clean the
pivot area and lubricate the pivot bolt with
clean grease.
2. Check the spring for damage or loss of
tension.

59
Drive Chain

Inspecting the Drive Chain


Slack
Drive chain
Check the drive chain slack at several points
along the chain. If the slack is not constant at all
Maintenance

points, some links may be kinked and binding.


Have the chain inspected by your dealer.
1. Shift the transmission to Neutral. Stop the
engine.
2. Place your vehicle on its centre stand on a
firm, level surface.
3. Check the slack in the lower half of the drive
chain midway between the sprockets. 4. Rotate the rear wheel and check that the
Drive chain slack: chain moves smoothly.
5. Inspect the sprockets. 2 P. 41
30 to 40 mm (1.2 to 1.6 in)
6. Clean and lubricate the drive chain. 2 P. 42
► Do not ride your vehicle if the slack
exceeds 50 mm (2.0 in).

60
Drive Chain ► Adjusting the Drive Chain Slack

Adjusting the Drive Chain Scale


Slack graduations
Adjusting the chain requires special tools.
Have the drive chain slack adjusted by your

Maintenance
dealer.
1. Shift the transmission to Neutral. Stop the
engine. Rear edge of
2. Place your vehicle on its centre stand on a adjusting slot
firm, level surface. Adjusting nut Lock nut
3. Loosen the rear axle nut.
4. Loosen the lock nuts on both sides of the 5. Turn both adjusting nuts an equal number of
swingarm. turns until the correct drive chain slack is
Axle nut obtained. Turn the adjusting nuts clockwise
Scale to tighten the chain. Turn the adjusting nuts
graduations counterclockwise and push the rear wheel
toward the front to provide more slack.
Adjust the slack at a point midway between
the front sprocket and the rear sprocket.
Check the drive chain slack. 2 P. 60
6. Check rear axle alignment by making sure the
Rear edge of
adjusting slot end of the chain adjuster aligns with the scale
Lock nut Adjusting nut graduations on both sides of the swingarm.
continued 61
Drive Chain ► Adjusting the Drive Chain Slack

Both marks should correspond. If axle is # Checking the Drive Chain Wear
misaligned, turn the right or left adjusting Check the chain wear label when adjusting the
nut until the marks are aligned and recheck drive chain. If the index mark of the adjusting
chain slack. plate enters the red zone on the label after the
7. Tighten the rear axle nut. chain has been adjusted to the proper slack,
Maintenance

Torque: 88 N·m (9.0 kgf·m, 65 lbf·ft) the chain is excessively worn and must be
replaced.
8. Tighten the drive chain adjusting nuts lightly, Drive chain must be replaced with new sprocket
then hold the adjusting nuts and tighten the set.
lock nuts.
9. Recheck drive chain slack.
Chain: LGB R428NOR
If necessary have the drive chain replaced by
If a torque wrench was not used for installation, your dealer.
see your dealer as soon as possible to verify Chain wear label
proper assembly. Red zone

Improper assembly may lead to loss of braking


capacity.

Index mark
Adjusting plate
62
Clutch

Checking the Clutch Check the clutch cable for kinks or signs of
wear. If necessary, have it replaced by your
# Checking the Clutch Lever Freeplay dealer.
Check the clutch lever freeplay. Lubricate the clutch cable with a commercially
available cable lubricant to prevent premature

Maintenance
Freeplay at the clutch lever: wear and corrosion.
10 to 20 mm (0.4 to 0.8 in)
NOTICE
Improper freeplay adjustment can cause premature
Freeplay clutch wear.
Clutch lever

63
Clutch ► Adjusting the Clutch Lever Freeplay

Adjusting the Clutch Lever Adjusting nut

Freeplay
1. Loosen the lock nut.
2. Turn the adjusting nut until the clutch lever
Maintenance

freeplay is 10 to 20 mm (0.4 to 0.8 in).


3. Tighten the locknut and check the clutch +
lever freeplay.
4. Start the engine, pull the clutch lever in and -
shift into gear. Make sure the engine does
not stall and the vehicle does not creep.
Gradually release the clutch lever and open
the throttle. Your vehicle should move
smoothly and accelerate gradually.
Lock nut

If proper adjustment cannot be obtained or the


clutch does not work correctly, see your dealer.

64
Throttle

Checking the Throttle


With the engine off, check that the throttle
rotates smoothly from fully closed to fully open
in all steering positions and throttle freeplay is

Maintenance
correct. If the throttle does not move smoothly
or close automatically, or if the cable is
damaged, have the vehicle inspected by your
dealer.
Freeplay at the throttle grip flange:
2 to 6 mm (0.1 to 0.2 in).

Freeplay

Flange

65
Crankcase Breather

Cleaning the Crankcase


Breather
1. Place a suitable container to receive deposits.
2. Remove the crankcase breather tube and
Maintenance

drain deposits.
3. Reinstall the crankcase breather tube.

Crankcase breather tube

66
Other Adjustments

Adjusting the Headlight


Aim
You can adjust vertical aim of the headlight for
proper alignment. Turn the pinion in or out as

Maintenance
necessary using a Phillips screwdriver. Lower
Tighten the bolt after adjustment.
Obey local laws and regulations.
Raise

Headlight
Pinion

67
Other Adjustments ► Adjusting the Rear Suspension

Adjusting the Rear Pin spanner


Adjuster
Suspension
Adjusting the suspension requires a pin
spanner. We recommend that you have your
Maintenance

vehicle serviced by your dealer.


▌ Spring Preload
You can adjust the spring preload by the 1 2 3
adjuster to suit the load or the road surface.
Use the pin spanner to turn the adjuster.
Position 1 is for a decrease spring preload (soft),
or turn the position 2 to 3 to increase spring
preload (hard). The standard position is 2.
NOTICE
Attempting to adjust directly from 1 to 3 or 3 to 1 may
damage the shock absorber.

NOTICE
Do not turn the adjuster beyond its limits.

68
Troubleshooting

Engine Will Not Start ............................................... P. 70 Unstable Engine Operation Occur


Warning Indicators On or Flashing .............. P. 71 Intermittently................................................................ P. 84
PGM-FI (Programmed Fuel Injection)
Malfunction Indicator Lamp (MIL).........................P. 71
ABS (Anti-lock Brake System) Indicator...............P. 72
Other Warning Indications ................................. P. 73
Fuel Gauge Failure Indication........................................P. 73
Tyre Puncture................................................................... P. 74
Electrical Trouble.......................................................... P. 80
Battery Goes Dead...................................................................P. 80
Burned-out Light Bulb..........................................................P. 80
Blown Fuse......................................................................................... P. 82
Engine Will Not Start

Starter Motor Operates But Starter Motor Does Not


Engine Does Not Start Operate
Check the following items: Check the following items:
z Check the correct engine starting z Check the correct engine starting
sequence. 2 P. 25 sequence. 2 P. 25
Troubleshooting

z Check that there is petrol in the fuel tank. z Make sure engine stop switch is in the
z Check if the PGM-FI malfunction indicator (Run) position. 2 P. 23
lamp (MIL) is on. z Check for a blown fuse. 2 P. 82
u If the indicator lamp is on, contact your z Check for a loose battery connection ( 2 P. 47)
dealer as soon as possible. or battery terminal corrosion ( 2 P. 37).
z Check the condition of the battery. 2 P. 37
If the problem continues, have your vehicle
inspected by your dealer.

70
Warning Indicators On or Flashing

PGM-FI (Programmed Fuel What to do when the indicator lamp


blinks
Injection) Malfunction Park the vehicle in a safe place with no
Indicator Lamp (MIL) flammable items and wait at least 10 minutes
with the engine stopped until it cools.
Reasons for the indicator lamp to come
on or blink NOTICE

Troubleshooting
z Comes on if there is a problem with the If the malfunction indicator lamp blinks again when
engine emissions control system. restarting the engine, drive to the nearest dealer at 50
z Blinks when engine misfiring is detected. km/h (31 mph) or less. Have your vehicle inspected.

What to do when the indicator lamp


comes on
Avoid high speeds and immediately get your
vehicle inspected at a dealer.

NOTICE
If you drive with the malfunction indicator lamp on, the
emissions control system and the engine could be
damaged.

71
Warning Indicators On or Flashing u ABS (Anti-lock Brake System) Indicator

ABS (Anti-lock Brake the ground. In this case, turn the ignition
switch to the OFF position, and then to the
System) Indicator ON position again. The ABS indicator will go
If the indicator operates in one of the off after your speed reaches 5 km/h (3 mph).
following ways, you may have a serious
problem with the ABS. Reduce your speed
Troubleshooting

and have your vehicle inspected by your


dealer as soon as possible.
z Indicator comes on or starts flashing while
riding.
z Indicator does not come on when the
ignition switch is in the ON position.
z Indicator does not go off at speeds above
5 km/h (3 mph).
If the ABS indicator stays on, your brakes will
continue to work as a conventional system,
but without the anti-locking function.

The ABS indicator may flash if you turn the


rear wheel while the rear wheel is lifted off

72
Other Warning Indications

Fuel Gauge Failure Indication


If the fuel system has an error, the fuel gauge
indicators will be displayed as shown in the
illustration.
If these occur, see your dealer as soon as
possible.

Troubleshooting
73
Tyre Puncture
Repairing a puncture or removing a wheel
requires special tools and technical expertise.
WARNING
We recommend you have this type of service Riding your vehicle with a temporary
performed by your dealer. tyre repair can be risky. If the
After an emergency repair, always have the temporary repair fails, you can crash
tyre inspected/replaced by your dealer. and be seriously injured or killed.
Troubleshooting

Emergency Repair Using a If you must ride with a temporary tyre


repair, ride slowly and carefully and do
Tyre Repair Kit not exceed 50 km/h (30 mph) until the
If your tyre has a minor puncture, you can tyre is replaced.
make an emergency repair using a tubeless
tyre repair kit. Removing Wheels
Follow the instructions provided with the
emergency tyre repair kit. Follow these procedures if you need to
Riding your vehicle with a temporary tyre remove a wheel in order to repair a
repair is very risky. Do not exceed 50 km/h puncture.
(30 mph). Have the tyre replaced by your When removing and installing the wheel, be
dealer as soon as possible. careful not to damage the wheel speed
sensor and pulser ring

74
Tyre Puncture u Removing Wheels

# Front Wheel Side collar


Removal
1. Place your vehicle on its centre stand on a
firm, level surface.
2. Support your vehicle securely and raise
the front wheel off the ground using a
maintenance stand or a hoist.

Troubleshooting
3. Loosen the fork pinch bolt.
4. Remove the front axle shaft, front wheel
and side collars. Fork Pinch bolt Front axle shaft
u Avoid getting grease, oil, or dirt on the
disc or pad surfaces. Side collar
u Do not pull the brake lever while the
front wheel is removed.

continued 75
Tyre Puncture u Removing Wheels

Installation 4. After installing the wheel, apply the brake


1. Attach the side collars and position the lever several times, then check if the wheel
wheel between the fork legs. Insert the rotates freely. Recheck the wheel if the
front axle shaft from the left side, through brake drags or if the wheel does not
the left fork leg and wheel hub. rotate freely.

NOTICE If a torque wrench was not used for


Troubleshooting

When installing a wheel or caliper into original position,


installation, see your dealer as soon as
carefully fit the brake disc between the pads to avoid
scratching them. possible to verify proper assembly.
Improper assembly may lead to loss of
braking capacity.
2. Tighten the front axle shaft.

Torque: 64 N·m (6.5 kgf·m, 47 lbf·ft)

3. Tighten the fork pinch bolt.

Torque: 22 N·m (2.2 kgf·m, 16 lbf·ft)

76
Tyre Puncture u Removing Wheels

# Rear Wheel Lock nut Side collar


Removal
1. Support your vehicle securely and raise
the rear wheel off the ground using the Rear axle nut
centre stand or a hoist.
2. Loosen the rear axle nut, lock nuts and

Troubleshooting
turn the adjusting nuts so the rear wheel
can be moved all the way forward for
maximum drive chain slack. Adjusting nut Rear axle washer
3. Remove the rear axle nut and rear axle
washer while holding the rear axle shaft at
Rear axle shaft Adjusting nut
the other end with a wrench.
4. Remove the drive chain from the driven
sprocket by pushing the rear wheel
forward.

Rear axle
washer
Lock nut Drive chain
continued 77
Tyre Puncture u Removing Wheels

5. Remove the rear axle shaft, rear axle NOTICE


washer, side collars and rear wheel. When installing a wheel or caliper into original position,
u Support the brake caliper assembly so carefully fit the brake disc between the pads to avoid
that it doesn’t hang from the brake scratching them.
hose. Do not twist the brake hose.
2. Make sure that the slot on the brake
u Avoid getting grease, oil, or dirt on the
caliper bracket is positioned in the lug on
disc or pad surfaces.
Troubleshooting

the swingarm.
u Do not push the brake pedal while the
brake caliper is removed. Brake caliper bracket
Installation
1. To install the rear wheel, reverse the
removal procedure. Lug
u Take care to prevent the brake caliper
from scratching the wheel during
installation.

Swingarm Slot

78
Tyre Puncture u Removing Wheels

3. Adjust the drive chain. 2 P. 61


4. Install and tighten the rear axle nut.

Torque: 88 N·m (9.0 kgf·m, 65 lbf·ft)

5. After installing the wheel, apply the brake


pedal several times, then check if the

Troubleshooting
wheel rotates freely. Recheck the wheel if
the brake drags or if the wheel does not
rotate freely.

If a torque wrench was not used for


installation, see your dealer as soon as
possible to verify proper assembly.
Improper assembly may lead to loss of
braking capacity.

79
Electrical Trouble

Battery Goes Dead Burned-out Light Bulb


Charge the battery using a motorcycle All light bulbs on the motorcycle are LEDs. If
battery charger. there is an LED which is not turned on, see
Remove the battery from the vehicle before your dealer for servicing
charging.
Do not use an automobile-type battery
Troubleshooting

charger, as these can overheat a motorcycle


battery and cause permanent damage.
If the battery does not recover after
recharging, contact your dealer.

NOTICE
Jump starting using an automobile battery can damage
your vehicle’s electrical system and is not recommended.

80
Electrical Trouble u Burned-out Light Bulb

# Headlight/Position Light/Front # Brakelight/Taillight/License


Turn Signal Light Plate Light/Rear Turn Signal
Front turn signal lights
Light
Brakelight/Taillight License plate
light

Troubleshooting
Headlight

Position light Rear turn signal lights


The headlight, position light and front turn The brakelight/taillight, license plate light and
signal light uses several LEDs. rear turn signal light uses several LEDs.
If there is an LED which is not turned on, see If there is an LED which is not turned on, see
your dealer for servicing. your dealer for servicing.

continued 81
Electrical Trouble u Blown Fuse

Blown Fuse 1. Remove the left side cover. 2 P. 50


2. Open the fuse box cover.
Before handling fuses, see “Inspecting and
3. Pull out the fuses one by one with the
Replacing Fuses.” 2 P. 39
fuse puller provided in the tool kit ( 2 P. 29)
# Fuse Box Fuses to check for a blown fuse. Always replace
a blown fuse with a spare of the same
rating.
Troubleshooting

Fuse box
cover u Spare fuses are provided in the fuse
box.
4. Reinstall parts in the reverse order of
removal.

NOTICE
If a fuse fails repeatedly, you likely have an electrical
problem. Have your vehicle inspected by your dealer.

Spare fuses

82
Electrical Trouble u Blown Fuse

# Main Fuse 1. Remove the left side cover. 2 P. 50


2. Disconnect the negative - terminal from
Wire connector
the battery. 2 P. 47
Main fuse
3. Pull out the starter magnetic switch.
4. Disconnect the wire connector of the
starter magnetic switch..
5. Pull the main fuse out and check for a

Troubleshooting
blown fuse. Always replace a blown fuse
with a spare fuse of the same rating.
u Spare main fuse (15 A) is provided
Spare below the starter magnetic switch.
main fuse 6. Reinstall parts in the reverse order of
removal.

Starter magnetic switch NOTICE


If a fuse fails repeatedly, you likely have an electrical
problem. Have your vehicle inspected by your dealer.

83
Unstable Engine Operation Occurs Intermittently
If the fuel pump filter is clogged, unstable
engine operation will occur intermittently
while riding.
Even if this symptom occurs, you can
continue to ride your vehicle.
If unstable engine operation occurs even if
sufficient fuel is available, have your vehicle
Troubleshooting

inspected by your dealer as soon as possible.

84
Information

Service Diagnostic Recorders............................. P. 86


Keys........................................................................................... P. 87
Instruments, Controls, &
Other Features................................................................. P. 88
Caring for Your Vehicle............................................ P. 89
Storing Your Vehicle................................................... P. 92
Transporting Your Vehicle..................................... P. 93
You & the Environment........................................... P. 94
Serial Numbers............................................................... P. 95
Fuels Containing Alcohol....................................... P. 96
Catalytic Converters................................................... P. 97
Service Diagnostic Recorders

Service Diagnostic
Recorders
Your vehicle is equipped with service-related
devices that record information about
powertrain performance and riding conditions.
The data can be used to help technicians
diagnose, repair and maintain the vehicle. This
data may not be accessed by anyone else
Information

except as legally required or with the


permission of the vehicle owner.
However this data may be accessed by Honda,
its authorised dealers and authorised repairers,
employees, representatives and contractors
only for the purpose of the technical diagnosis,
research and development of the vehicle.

86
Keys

Keys
Ignition key
Be sure to record the key number provided with
the key number plate. Store the spare key and
key number in a safe location.
To make a duplicate, take the spare key or the
key number to your dealer.

Information
If you lose all ignition keys and the key number,
the ignition switch assembly will probably have Ignition key Key number plate
to be removed by your dealer to determine the
key number.
A metal key holder may cause damage to the
area surrounding the ignition switch.

87
Instruments, Controls, & Other Features

Instruments, Controls, & Tripmeter


Other Features Each tripmeter resets to 0.0 when the trip
mileage exceeds 9,999.9.
Ignition Switch
Leaving the ignition switch in the ON position
with the engine stopped will drain the battery.
Document Bag
Do not turn the key while riding. The owner’s manual, registration, and insurance
information can be stored in the plastic
Information

document bag located in the reverse side of


Engine Stop Switch the rear seat.
Do not use the engine stop switch except in an
emergency. Doing so when riding will cause the
engine to suddenly turn off, making riding
Ignition Cut-off System
unsafe. A banking (lean angle) sensor automatically
If you stop the engine using the engine stop stops the engine and fuel pump if the vehicle
switch, turn the ignition switch to the OFF falls over. To reset the sensor, you must turn the
position. Failing to do so will drain the battery. ignition switch to the OFF position and back to
the ON position before the engine can be
restarted.
Odometer
The display remains at 999,999 when the
odometer mileage exceeds 999,999.

88
Caring for Your Vehicle

Caring for Your Vehicle 3. Thoroughly rinse your vehicle with plenty of
clean water and dry with a soft, clean cloth.
Frequent cleaning and polishing is important to 4. After the vehicle dries, lubricate any moving
ensure the life of your Honda. A clean vehicle parts.
makes it easier to spot potential problems. u Make sure that no lubricant spills onto the
In particular, seawater and salts used to prevent brakes or tyres. Brake discs, pads, drum
ice on roads promote the formation of or shoes contaminated with oil will suffer
corrosion. Always wash your vehicle thoroughly greatly reduced braking effectiveness and
after riding on coastal or treated roads. can lead to a crash.

Information
5. Lubricate the drive chain immediately after
Washing washing and drying the vehicle.
6. Apply a coat of wax to prevent corrosion.
Allow the engine, muffler, brakes, and other
u Avoid products that contain harsh
high-temperature parts to cool before washing.
detergents or chemical solvents. These
1. Rinse your vehicle thoroughly using a low
can damage the metal, paint, and plastic
pressure garden hose to remove loose dirt.
on your vehicle.
2. If necessary, use a sponge or a soft towel
Keep the wax clear of the tyres and
with mild cleaner to remove road grime.
brakes.
u Clean the headlight lens, panels, and
u If your vehicle has any matte painted
other plastic components with extra care
parts, do not apply a coat of wax to the
to avoid scratching them. Avoid directing
matte painted surface.
water into the air cleaner, muffler, and
electrical parts.

continued 89
Caring for Your Vehicle

# Washing Precautions z Do not direct water at the air cleaner:


Follow these guidelines when washing: u Water in the air cleaner can prevent the
z Do not use high-pressure washers: engine from starting.
u High-pressure water cleaners can damage z Do not direct water near the headlight:
moving parts and electrical parts, u The headlight’s inside lens may fog
rendering them inoperable. temporarily after washing or while riding
u Water in the air intake can be drawn into in rain. This does not impact the headlight
the throttle body and/or enter the air function.
cleaner. However, if you see a large amount of
Information

z Do not direct water at the muffler: water or ice accumulated inside the
u Water in the muffler can prevent starting lens(es), have your vehicle inspected by
and causes rust in the muffler. your dealer.
z Dry the brakes: z Do not use wax or polishing compounds on
u Water adversely affects braking matte painted surfaces:
effectiveness. After washing, apply the u Use a soft cloth or sponge, plenty of
brakes intermittently at low speed to help water, and a mild detergent to clean matte
dry them. painted surfaces. Dry with a soft clean
z Do not direct water under the seat: cloth.
u Water under the seat can damage your
documents and other belongings.

90
Caring for Your Vehicle

Aluminium Components Exhaust Pipe and Muffler


Aluminium will corrode from contact with dirt, If the exhaust pipe and muffler are painted, do
mud, or road salt. Clean aluminium parts not use a commercially available abrasive
regularly and follow these guidelines to avoid kitchen cleaning compound. Use a neutral
scratches: detergent to clean the painted surface on the
z Do not use stiff brushes, steel wool, or exhaust pipe and muffler. If you are not sure if
cleaners containing abrasives. your exhaust pipe and muffler are painted,
z Avoid riding over or scraping against curbs. contact your dealer.

Information
Panels
Follow these guidelines to prevent scratches
and blemishes:
z Wash gently using a soft sponge and plenty
of water.
z To remove stubborn stains, use diluted
detergent and rinse thoroughly with plenty
of water.
z Avoid getting petrol, brake fluid, or
detergents on the instruments, panels or
headlight.

91
Storing Your Vehicle

Storing Your Vehicle After removing your vehicle from storage,


inspect all maintenance items required by the
If you store your vehicle outdoors, you should Maintenance Schedule.
consider using a full-body vehicle cover.
If you won’t be riding for an extended period,
follow these guidelines:
z Wash your vehicle and wax all painted
surfaces (except matte painted surfaces).
Coat chrome pieces with rust-inhibiting oil.
Information

z Lubricate the drive chain. 2 P. 42


z Place your vehicle on its centre stand and
position a block so that both tyres are off the
ground.
z After rain, remove the body cover and allow
the vehicle to dry.
z Remove the battery ( 2 P. 47) to prevent
discharge. Fully charge the battery and then
place it in a shaded, well-ventilated area.
u If you leave the battery in place,
disconnect the negative terminal to
prevent discharge.

92
Transporting Your Vehicle

Transporting Your
Vehicle
If your vehicle needs to be transported, it
should be carried on a motorcycle trailer or a
flatbed truck or trailer that has a loading ramp
or lifting platform and motorcycle tie-down
straps. Never try to tow your vehicle with a
wheel or wheels on the ground.

Information
NOTICE
Towing your vehicle with a wheel or wheels on the
ground can cause serious damage to the transmission.

93
You & the Environment

You & the Environment down a drain or on the ground. Used oil, petrol,
and cleaning solvents contain poisons that can
Owning and riding a vehicle can be enjoyable, hurt refuse workers and contaminate drinking
but you must do your part to protect the water, lakes, rivers, and oceans.
environment.

Choose Sensible Cleaners


Use a biodegradable detergent when you wash
Information

your vehicle. Avoid aerosol spray cleaners that


contain chlorofluorocarbons (CFCs) which
damage the atmosphere’s protective ozone
layer.

Recycle Wastes
Put oil and other toxic wastes in approved
containers and take them to a recycling centre.
Call your local or state office of public works or
environmental services to find a recycling
centre in your area and to get instructions on
how to dispose of non-recyclable wastes. Do
not place used engine oil in the trash or pour it

94
Serial Numbers

Serial Numbers
The frame and engine serial numbers uniquely
identify your vehicle and are required in order
to register your vehicle. They may also be
required when ordering replacement parts.
You should record these numbers and keep
them in a safe place.

Information
Frame number

Engine number

95
Fuels Containing Alcohol

Fuels Containing Alcohol


Some conventional fuels blended with alcohol
are available in some locales to help reduce
emissions to meet clean air standards. If you
plan to use blended fuel, check that it is
This mark means that the vehicle parts are
unleaded and meets the minimum octane
compliant up to 20% Ethanol blending with
rating requirement.
petrol.
Information

The following fuel blends can be used in your NOTICE


vehicle: Use of blended fuels containing higher than approved
z Ethanol (ethyl alcohol) up to 10% by volume. percentages can damage metal, rubber, plastic parts of
u Petrol containing ethanol may be your fuel system.
marketed under the name Gasohol.
If you notice any undesirable operating
The use of petrol containing more than 10% symptoms or performance problems, try a
ethanol may: different brand of petrol.
z Cause poor drivability and affect mileage.

96
Catalytic Converters

Catalytic Converters Follow these guidelines to protect your vehicle’s


catalytic converter:
This vehicle is equipped with two three-way z Always use unleaded petrol. Leaded petrol
catalytic converters. Each catalytic converter will damage the catalytic converters.
contains precious metals that serve as catalysts z Keep the engine in good running condition.
in high temperature chemical reactions that z Have your vehicle serviced if your engine is
convert hydrocarbons (HC), carbon monoxide misfiring, backfiring, stalling, or otherwise not
(CO), and oxides of nitrogen (NOx) in the running properly, stop riding and turn off the
exhaust gases into safe compounds. engine.

Information
A defective catalytic converter contributes to air
pollution and can impair your engine’s
performance. A replacement unit must be an
original Honda part or equivalent.

97
Specifications
J Main Components Displacement 184.40 cm3 (11.248 cu-in)
Overall length 2,034 mm (80.1 in) Bore x stroke 61.000 x 63.096 mm (2.402 × 2.484 in)
Overall width 783 mm (30.8 in) Compression ratio 9.5 : 1
Overall height 1,064 mm (41.9 in) Unleaded petrol
Fuel
Wheelbase 1,355 mm (53.3 in) Recommended: 91 RON or higher

Minimum ground clearance 167 mm (6.6 in) Fuel containing ETHANOL up to 10% by volume as per
alcohol certification
Caster angle 25.3º 0’
Tank capacity 12.0 litres (3.17 US gal, 2.64 Imp gal)
Trail 98 mm (3.9 in)
YTZ6V/ ATZ6
Curb weight 142 kg (313 lb) Battery
12 V - 5.0 Ah (10 HR)
Specifications

Maximum weight capacity*1 170 kg (375 lb) 1st 3.076


Passenger capacity Rider and 1 passenger 2nd 1.789
Minimum turning radius 2.30 m (7.55 ft) Gear ratio 3rd 1.300
4th 1.066
*1 Including rider, passenger, all luggage, and accessories
5th 0.916
Reduction ratio
3.136 / 3.214
(primary / final)

98
Specifications

J Service Data Honda 4-stroke motorcycle oil


Front 110/70-17M/C 54S API Service Classification SJ or higher,
Recommended
Tyre size excluding oils marked as “Energy Conserving,”
Rear 140/70-17M/C 66S engine oil
or “Resource Conserving”
Tyre type Tubeless SAE 5W-30, JASO T 903 standard MA
MAXXIS M-6233-X 1.0 litres
Front After draining
Engine oil (1.1 US qt, 0.9 Imp qt)
Recommended MRF ZAPPER-FY2
capacity 1.2 litres
Tyre MAXXIS M-6234-X After disassembly
Rear (1.3 US qt, 1.1 Imp qt)
MRF NYLOGRIP ZAPPER-S1
Recommended
(Driver only) Honda DOT3 or DOT4 Brake fluid
brake fluid
175 kPa (1.75 kgf/cm2, 25 psi)

Specifications
Front Recommended
(Driver and passenger) Drive chain lubricant
drive chain
175 kPa (1.75 kgf/cm2, 25 psi) If not available, use SAE 80 or 90 gear oil.
Tyre air pressure lubricant
(Driver only)
175 kPa (1.75 kgf/cm2, 25 psi) Drive chain slack 30 to 40 mm (1.2 to 1.6 in)
Rear
(Driver and passenger)
200 kPa (2.00 kgf/cm2, 29 psi) Standard drive LGB R428NOR
chain
No. of links 132
Minimum tread Front 1.5 mm (0.06 in)
depth Drive
Rear 2.0 mm (0.08 in) 14T
Standard sprocket
Spark plug CPR8EA-9 (NGK) sprocket size Driven
45T
Spark plug gap 0.8 to 0.9 mm (0.03 to 0.04 in) sprocket
Idle speed 1500 ± 100 rpm

99
Specifications

J Bulbs J Torque Specifications


Headlight LED Engine oil drain bolt 30 N·m (3.1 kgf·m, 22 lbf·ft)
Position light LED Rear axle nut 88 N·m (9.0 kgf·m, 65 lbf·ft)
Brakelight/Taillight LED Front axle shaft 64 N·m (6.5 kgf·m, 47 lbf·ft)
Front turn signal LED Front fork pinch bolt 22 N·m (2.2 kgf·m, 16 lbf·ft)
Rear turn signal LED
License plate light LED
Specifications

J Fuses

Main fuse 15 A
10 A
Other fuses
7.5 A

100
Warranty Policy (Valid in India only)
Honda Motorcycle & Scooter India (Pvt.) Ltd. In all such cases the decision of the respective
(HMSI) gives the following warranty in respect of manufacturer will be final and binding.
vehicle “HORNET 2.0” manufactured by them. HMSI shall not be liable in any manner to
Proper care and precaution has been taken to replace them though their dealers will give full
ensure the best quality in respect of the assistance in preferring such claims on their
material and workmanship in manufacturing of manufacturers.
every vehicle. HMSI undertake no liability in the matter of
HMSI would repair or replace at its discretion, consequential loss or damage caused due to
those part(s) found to have manufacturing the failure of the parts. Delay, if any, at the
defects during examination. This repair or repairing workshop in carrying out repair to
replacement of part(s) would be done free of vehicle shall not be a ground for extending the
charge at their authorised workshop, within a warranty period nor shall it give any right to the
warranty period of 36 months from the date of customer for claiming any compensation for

Warranty Policy
sale or until the vehicle has covered 42000 kms, damages.
whichever comes first. HMSI reserves the right either to repair or
Warranty claims in respect of proprietary parts replace the defective part.
like tyres and battery are warranted by their Where a defective part can replaced by part/s
respective manufacturers and should be of alternative brand/s, which are normally used
claimed on them directly by customer. by HMSI in the course of manufacturing, HMSI
NOTE: Battery Warranty is applicable from 21 reserves the right to carry out the replacement
months from Date Of Charging at manufacturer by a part or parts of any such alternative
or 18 Months from the Date Of Sale or 20000 brands.
Kms whichever is earlier.
101
Warranty
Warranty PolicyPolicy (Valid
(Valid in India in India only)
Only)

This warranty and any claim arising there from Further this warranty is not applicable to:
is subject to Gurugram jurisdiction only.
No claim for exchange or repair can be 1. Any vehicle on which any free and paid
consider unless the customer: services has not been carried out, as per
a. Ensures that immediately upon discovery of schedule given in Owner’s Manual.
the defect, he approaches any nearest 2. Normal maintenance operations like valve
authorised dealer of HMSI with the adjustment, cleaning of fuel system or such
concerned vehicle and enables him to other adjustments.
remove and dispatch the part/parts 3. HMSI does not warrant normal wear and
attributing to manufacturing defect to the tear items like Clutch Weight, Clutch Disc,
company. Brake shoe, Brake Pads, Brake Disc, Drive
b. Produces Owner’s Manual in original, to belt, Drive Chain, Drive Chain Sprocket,
enable that dealer to verify the details. It Wheel Rim (in case of misalignment and
Warranty Policy

must be expressly understood that claims bent), Bushes, Fasteners, Shims, Washers
forwarded directly to us by the owner/ and Electrical items like Bulbs, Fuses,
customer will not be entertained at all and Rubber and Plastic Components like
such defective part/parts thus forwarded Grommets, O-Rings, Bellows, Packings,
by them will lie at our factory at their own Gaskets, Oil Seals and Consumables like
risk, and this warranty shall not be Fuel Filter, Air Cleaner Element, Engine Oil,
enforceable. Grease, Suspension Oil, and other items as
specified by HMSI.
4. Fasteners and clips which needs
replacement during maintenance/service
will not be covered under warranty.
102
Warranty Policy (Valid in India only) Warranty Policy (Valid in India Only)

5. If there is any damage to the painted not manufactured or recommended for use
surface due to industrial pollution or other by HMSI if in the sole judgment of HMSI,
extraneous factors. such use prematurely affects the
6. Any damage resulting from unavoidable performance and reliability of the vehicle.
natural disaster i.e fire, collision, earthquake, 13. Parts of the vehicle that have been altered
flood etc. or modified or replaced in unauthorised
7. Any damage caused by exposure of the manner, and which in the sole judgment of
product to soot and smoke, chemical HMSI affect its performance and reliability.
agents, bird-droppings, sea water, sea 14. The vehicle that has not been serviced by
breeze, or other environmental HMSI authorised dealer as per the service
phenomenon. schedule or which have not been operated
8. If there is any damage caused due to usage or maintained in accordance with instructions
of improper oil/grease, non genuine parts. mentioned in the Owner’s Manual.

Warranty Policy
9. For two-wheelers, which have been used 15. The vehicles used for any competition or
for any commercial purposes as taxi etc. race and/or for attempting to set up any
10. For maintenance repairs required due to kind of record HMSI reserves the right to
misuse while driving or due to adulteration make any changes in design or to add any
of oil, petrol or due to bad road conditions. improvement on the vehicle at any time
without incurring any obligations to install
11. Recommended fuel quality not used.
the same on a vehicle previously supplied
12. Parts of the vehicle that have been
and sold. Also the conditions of this
subjected to misuse, accident, negligent
warranty are subject to alteration without
treatment or which have been used in
any notice.
conjunction with parts and an equipment
103
Warranty
Warranty PolicyPolicy (Valid
(Valid in India in India only)
Only)

This warranty is entirely written warranty the authorized service center shall take such
given by HMSI and no other person, corrective measures as may be necessary and
including the dealer or its or his agent or shall at its sole discretion replace free of charge
employee is authorised to extend or such components of emission control system as
enlarge this warranty. are specified in schedule.
This warranty is given in lieu of and excludes
every condition or warranty whether A. Conditions
statutory or otherwise not herein expressly 1. This warranty will be in addition to and run
set out. parallel to the product warranty given by
the manufacturer and will apply to
components as mentioned later. This
EMISSION WARRANTY warranty is applicable in Delhi, Mumbai,
Subject to other terms of the warranty policy Kolkata and Chennai with effective from 1st
and other conditions and obligations laid down July 2001. Other places when included will
Warranty Policy

hereunder, the manufacturer certifies that the be covered under warranty accordingly.
components liable to affect the emission of the 2. The period of the vehicle’s emission warranty
gaseous pollutants in the vehicle in normal use will be determined starting from the date of
despite the use to which it may be subjected, the vehicle sale. The period of time and
kilometers that are covered under the
comply with provisions of rule 115(2) of the
provisions of warranty may vary but should
Central Motor Vehicle Rules, 1989 and further not be less than the minimum warranty
warrants that if on examination by a service period based on the vehicle category.
center duly authorized by the manufacturer, the
For a two-wheeler the emission warranty
vehicle is discovered to be failing to meet the
period is 30,000 kms or 3 years whichever
emission standard as specified in the said rule,
is earlier.
104
Warranty Policy (Valid in India only) Warranty Policy (Valid in India Only)

3. Warranty claim for the components under of such examination will be final and binding.
Emission warranty will be admitted, for a If, on examination, a warrantable condition is
prima facie examination, in the event of not established, the manufacturers will have
failure of the vehicle to meet the emission to charge all, or part, of the cost of such
standard as specified in sub-rule (2) of Rule examination.
No 115 of the Central Motor vehicle Rules. 6. In case of a vehicle in which the
4. The warranty claim will be accepted only components covered under Emission
after the examinations carried out by warranty, the manufacturer will replace, at
Authorized Service Centers leads to a firm Authorized centers free of charge, the
conclusion that none of the original settings components which are covered, but the
have been tampered with and that the consumables as mentioned in Owner’s
components has/have a manufacturing Manual shall be charged as per actuals.
defect, and/or, that the vehicle is unable to 7. In case of a vehicle in which the

Warranty Policy
meet the in-use emission standard, in spite components covered under Emission
of the vehicle being maintained and used in warranty or the associated parts are not
accordance with the instructions in the independently replaceable on account of
owner’s manual. their being integral parts of a complete
5. The methods of examination to determine assembly, the manufacturer will have the
the warrantable condition of the sole discretion to replace either the entire
components will be at the sole discretion of assembly or by using some of the parts of
manufacturers and or their Authorized the system through suitable repairs or
service centers and results modifications.

105
Warranty
Warranty PolicyPolicy (Valid
(Valid in India in India only)
Only)

8. Any consequential repairs or replacement statutory authorities on account of failure


of parts which may be found necessary to to comply with the in use emission
establish compliance to in-use emission standards.
standards, in addition to replacement of the 12. Emission warranty will be applicable
parts covered under emission warranty, will irrespective of the change of ownership of the
not be made free of cost unless such parts vehicle provided all the conditions as laid
are also found to be in a warrantable down in this document are met from the date
condition within the scope and limit of the of original sale of the vehicle.
product warranty. The consumables shall 13. The emission warranty will be applicable
be charged as per actual during such only if:
repairs or replacement of parts.
a. Observes all the important instructions
9. All the parts removed for replacement and any other precautions listed in the
under warranty will be the property of the Owner’s Manual for use of the vehicle.
Warranty Policy

manufacturer.
b. Under all circumstances uses lubricants
10 The manufacturer will not be responsible and fuel as recommended by
for the cost of transportation of the vehicle manufacturer.
to the nearest Authorized Service center or
c. Regularly obtains and carries out
any loss due to non-availability of the
maintenance in accordance with the
vehicle during the period of lodging of a
manufacturers guidelines and enters
warranty claim and examination by the
the details in the Logbook.
manufacturer and repairs.
d. Immediately approaches the nearest
11. The manufacturer will not be responsible
authorized service center upon
for any penalties that may be charged by
discovery of failure to comply with the

106
Warranty Policy (Valid in India only) Warranty Policy (Valid in India Only)

in use emission standards in spite of h. Produces valid certificate of insurance


having maintained and used the vehicle and RTO registration.
in accordance with the instructions in 14. Conditions under which warranty is not
the Owner’s Manual and having carried applicable:
out such repairs and adjustments as A valid ‘Pollution Under Control’ certificate
may be required with a view to establish as described in customer obligation D(6)
such compliance. above is not produced.
e. Produces the ‘Pollution Under Control’ A vehicle which is not serviced by
certificate valid for the period Authorized service center as per the service
immediately preceding the test during schedule described in the maintenance
which the failure is discovered, the test chart given in the Owner’s Manual.
having been carried out either for
A vehicle, which has been subjected to
obtaining a new certificate, or pursuant
abnormal use, abuse, neglect and improper

Warranty Policy
upon being directed by an officer as
maintenance or has met with an accident.
referred to in sub-rule(2) of Rule 116 of
Use of replacement parts not specified and
the Central Motor Vehicle Rules.
approved by the manufacturer.
f. Produces the Owner’s Manual and Log
A vehicle, or parts thereof, which has been
book for verification details.
altered, tampered with or modified or
g. Produces receipts covering maintenance replaced in an unauthorized manner.
of the vehicle as specified in the
A vehicle on which the odometer is not
Owner’s Manual from the date of
functioning or the odometer has been
original purchase of the vehicle.
changed/tampered with so that the actual
mileage cannot be readily determined.

107
Warranty
Warranty PolicyPolicy (Valid
(Valid in India in India only)
Only)

A vehicle which has been used for 2. The emission warranty covers only
competitions, races, rallies or for the compliance with the emission standard as
purpose of establishing records. specified in the sub rule (2) of rule 115 of
Examination by the manufacturers or his CMVR. It does not cover any other
Authorized Service Centers of the vehicle performance of these parts or routine test
shows that any of the conditions stipulated and consequent maintenance or
in the Owner’s Manual with regard to use adjustments to establish compliance to the
and maintenance have been violated. in use emission standard as applicable to
A vehicle, which has been run on, the state, in which the vehicle is registered
adulterated fuel, leaded fuel or lubricant or and is in use.
fuel/lubricants other than those specified The parts, which are covered under emission
by the manufacturer in the Owner’s Manual warranty, are throttle body, fuel injector,
with regard to use and maintenance have ignition coil, muffler etc.
Warranty Policy

been violated. NOTE: The emission warranty is applicable only


when a customer enters into emission warranty
SCOPE AND LIMITS contract.
1. This emission warranty is in addition to product
warranty and shall run parallel to the product
warranty for the vehicle as per the scope and
limit described in the Owner’s Manual and all
conditions described there in will apply in
addition to those exclusively stipulated in this
warranty.

108
Index
A C
ABS (Anti-lock Brake System) on Front Caring for Your Vehicle.....................................89
Wheel........................................................................ 9 Catalytic Converter............................................ 97
ABS (Anti-lock Brake System) Clock....................................................................17, 19
Indicator.......................................................... 22, 72 Clutch .......................................................................63
Accessories.............................................................12 Crankcase Breather............................................66
Air Cleaner............................................................. 45 D
B Drive Chain...................................................... 41, 60
Battery................................................................37, 47 E
Brakes Electrical Trouble..................................................80
Brake Light Switch...............................................58 Engine
Fluid........................................................................ 56 Number................................................................. 95
Pad Wear............................................................... 57 Oil.............................................................. 40, 53, 99
Braking........................................................................ 9 Starting.................................................................. 25

Index
Bulb Engine Stop Switch...................................... 23, 88
Brake/Tail Light.................................................... 81 Environment...........................................................94
Front Turn Signal................................................. 81 Equipment
Headlight............................................................... 81 Document Bag.............................................. 29, 88
License Plate Light.............................................. 81 First Aid Kit............................................................29
Rear Turn Signal................................................... 81 Owner’s Manual..................................................88
Tool Kit...................................................................29

109
F Image Labels........................................................... 6
Frame Number......................................................95 Indicators................................................................22
Fuel Instruments............................................................ 16
Gauge..................................................................... 17 Instruments, Controls, & Other Features...88
Recommended.................................................... 28
Remaining............................................................. 17
K
Keys............................................................................ 87
Tank Capacity....................................................... 28
Fuels Containing Alcohol.................................96 L
Fuses.................................................................39, 100 Load Limits.............................................................13
G Loading Guidelines.............................................13
Gasohol....................................................................96 M
H Maintenance
Hazard Switch.......................................................23 Fundamentals....................................................... 36
Headlight Aim.......................................................67 Importance........................................................... 32
Index

Headlight Dimmer Switch...............................23 Safety...................................................................... 32


Helmet Holder......................................................30 Schedule................................................................ 33
High Beam Indicator..........................................22 Maximum Weight Limit.............................13, 98
Horn Button........................................................... 23 Modifications.........................................................12
N
I Neutral Indicator..................................................22
Ignition Cut-off System....................................88
Ignition Key............................................................ 87
Ignition Switch...............................................23, 88
110
O Side Cover.............................................................50
Odometer........................................................18, 88 Riding Precautions................................................ 9
Oil
Engine...................................................... 40, 53, 99
S
Safety Guidelines................................................... 3
P Safety Precautions................................................ 8
Parking...................................................................... 10 SEL button.............................................................. 16
Parts Location....................................................... 14 Serial Numbers.....................................................95
Passing Light Control Switch..........................23 Service Diagnostic Recorders.......................86
Petrol..................................................................28, 98 SET button.............................................................. 16
PGM-FI (Programmed Fuel Injection) Shifting Gears........................................................27
Malfunction Indicator Lamp (MIL).......... 22, 71 Side Cover...............................................................50
Protective Apparel................................................ 8 Side Stand............................................................... 59
Spark Plug............................................................... 51
R Specifications........................................................98
Rear Seat................................................................. 49

Index
Speedometer........................................................ 17
Recommended Start Button........................................................... 23
Engine Oil..............................................................40 Starting the Engine............................................. 25
Fuel.........................................................................28 Steering Lock......................................................... 24
Refueling.................................................................. 28 Storage Equipment.............................................29
Removal Storing Your Vehicle........................................... 92
Battery.................................................................... 47 Switches...................................................................23
Clip..........................................................................48
Rear Seat............................................................... 49

111
T
Throttle.................................................................... 65
Tools..........................................................................46
Transporting Your Vehicle............................... 91
Tripmeter..........................................................18, 88
Troubleshooting................................................... 69
Turn signal indicators.........................................22
Turn signal Switch................................................23
Tyres
Air Pressure.................................................... 43, 99
Puncture................................................................72
Replacing........................................................ 43, 74
W
Warning Indicator On or Flashing...............71
Index

Warranty Policy..................................................101
Washing Your Vehicle........................................89
Weight Limit..........................................................13
Wheels
Front Removal...................................................... 75
Rear Removal.......................................................77

112

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