五、附錄(KISSsoft 計算書)

Shaft

輸入軸

Changed on 23.12.2024, 22:22:09

Changed by MDL019

National Central University, TW-Jung Li (4594)

KISSsoft Release 2024

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Contents

1 Messages
2 Input data
2.1 Shafts
2.2 Weight force
2.3 Shaft modeling
2.4 Shear deformations
2.5 Rolling bearings
2.6 Housing
2.7 Load applications
3 Shaft definition (Shaft 1)
3.1 Outer contour
3.2 Forces
3.3 Bearing
4 Gears
5 Results
5.1 Shafts
5.2 Bearing
5.3 'Shaft 1' Rolling bearing 'Rolling bearing1'
5.4 'Shaft 1' Rolling bearing 'Rolling bearing2'
5.5 Damage relative to the required service life (Lreq = 20000 h)
5.6 Utilization relative to the required service life (Lreq = 20000 h)
5.7 Calculation of the factors required to define reliability R(t) using the Weibull distribution. t in (h)

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1 Messages

Calculation is consistent.

Shaft 'Shaft 1':

the sum of torques is not zero.

ΔT = -7.003 Nm

Shaft 'Shaft 1', Rolling bearing 'Rolling bearing1':

The minimal load of the bearing is not achieved!

(P = 0.5 kN, Pmin = 0.8 kN, Condition: P/C >

2.000 %)

Shaft 'Shaft 1', Rolling bearing 'Rolling bearing2':

The axial force is significantly bigger than the radial force.

Maybe it is better to use an axial bearing.

2 Input data

Coordinate system shaft: see picture W-002

2.1 Shafts

2.1.1 Shaft 'Shaft 1'

Drawing
Initial position (mm) 0.000
Length (mm) 233.130
Speed (1/min) 1500.000
Direction of rotation: clockwise

Material C45 (1)

Young's modulus (N/mm²) 206000.000
Poisson's ratio nu 0.300
Density (kg/m³) 7830.000
Coefficient of thermal expansion (10^-6/K) 11.500
Temperature (°C) 20.000
Mass of shaft (kg) 0.900
Note: mass stands for the shaft only without considering the gears
Mass of shaft, including additional masses (kg) 0.900
Mass moment of inertia (kg*mm²) 80.086
Momentum of mass GD2 (Nm²) 0.003

2.2 Weight force

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Position in space (°) 0.000

2.3 Shaft modeling

Gears mounted with stiffness according to ISO

2.4 Shear deformations

Consider deformations due to shearing

Shear correction factor 1.100

2.5 Rolling bearings

Contact angle of rolling bearings is considered

Tolerance field: Mean value

2.6 Housing

Reference temperature (°C) 20.000

2.7 Load applications

Figure: Load applications

3 Shaft definition (Shaft 1)

3.1 Outer contour

3.1.1 Cylinder (Cylinder), 0.000mm ...32.000mm

Diameter (mm) [d] 16.0000
Length (mm) [l] 32.0000

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Surface roughness (µm) [Rz] 8.0000

Chamfer left (Chamfer left)

l=1.00 (mm), alpha=45.00 (°)

Key way (Key way) 0.000 mm ... 20.000 mm

l=20.00 (mm), i=1, Rz=8.0, Machined (Ra=3.2μm/125μin)

3.1.2 Cylinder (Cylinder), 32.000mm ...58.130mm

Diameter (mm) [d] 20.0000
Length (mm) [l] 26.1300
Surface roughness (µm) [Rz] 8.0000

Chamfer left (Chamfer left)

l=3.16 (mm), alpha=20.00 (°)

3.1.3 Cylinder (Cylinder), 58.130mm ...74.380mm

Diameter (mm) [d] 25.0000
Length (mm) [l] 16.2500
Surface roughness (µm) [Rz] 8.0000

Chamfer left (Chamfer left)

l=1.00 (mm), alpha=45.00 (°)

3.1.4 Cylinder (Cylinder), 74.380mm ...79.380mm

Diameter (mm) [d] 35.0000
Length (mm) [l] 5.0000
Surface roughness (µm) [Rz] 8.0000

Chamfer left (Chamfer left)

l=1.00 (mm), alpha=45.00 (°)

3.1.5 Cone(Cone), 79.380mm ...91.380mm

Diameter left (mm) [dl] 35.0000
Diameter right (mm) [dr] 26.0000
Length (mm) [l] 12.0000
Surface roughness (µm) [Rz] 8.0000

3.1.6 Cylinder (Cylinder), 91.380mm ...201.380mm

Diameter (mm) [d] 26.0000
Length (mm) [l] 110.0000
Surface roughness (µm) [Rz] 8.0000

3.1.7 Cone(Cone), 201.380mm ...211.130mm

Diameter left (mm) [dl] 26.0000
Diameter right (mm) [dr] 35.0000
Length (mm) [l] 9.7500
Surface roughness (µm) [Rz] 8.0000

3.1.8 Cylinder (Cylinder), 211.130mm ...216.130mm

Diameter (mm) [d] 35.0000
Length (mm) [l] 5.0000
Surface roughness (µm) [Rz] 8.0000

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 Chamfer right (Chamfer right)
l=1.00 (mm), alpha=45.00 (°)

3.1.9 Cylinder (Cylinder), 216.130mm ...233.130mm

Diameter (mm) [d] 25.0000
Length (mm) [l] 17.0000
Surface roughness (µm) [Rz] 8.0000

Chamfer right (Chamfer right)

l=1.00 (mm), alpha=45.00 (°)

3.2 Forces

3.2.1 Eccentric force (Eccentric force)

Position on shaft (mm) [ylocal] 146.3800

Position in global system (mm) [yglobal] 146.3800
Center point of load application, X-coordinate (mm) 0.0000
Center point of load application, Z -coordinate (mm) 0.0000
Length of load application (mm) 0.0000
Power (kW) 0.0000
Torque (Nm) 0.0000
Axial force (N) 1933.6000
Shearing force X (N) 375.2000
Shearing force Z (N) 911.3000
Bending moment X (Nm) 0.0000
Bending moment Z (Nm) 0.0000

3.2.2 Coupling (Coupling)

Position on shaft (mm) [ylocal] 10.0000

Position in global system (mm) [yglobal] 10.0000
Effective diameter (mm) 0.0000
Radial force factor (-) 911.3000
Direction of the radial force (°) 0.0000
Axial force factor (-) 1933.6000
Length of load application (mm) 20.0000
Power (kW) 1.1000 driving (output)
Torque (Nm) -7.0028
Axial force (N) 0.0000
Shearing force X (N) 0.0000
Shearing force Z (N) 0.0000
Bending moment X (Nm) 0.0000
Bending moment Z (Nm) 0.0000
Mass (kg) 0.0000
Mass moment of inertia Jp (kg*m²) 0.0000e+00
Mass moment of inertia Jxx (kg*m²) 0.0000e+00
Mass moment of inertia Jzz (kg*m²) 0.0000e+00
Eccentricity (mm) 0.0000

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3.3 Bearing

3.3.1 Rolling bearing1 (SKF 30205)

Bearing type Tapered roller bearing (single row)

SKF Explorer
Bearing position (mm) [ylokal] 66.255
Bearing position (mm) [yglobal] 66.255
Attachment of external ring Set fixed bearing left
Inner diameter (mm) [d] 25.000
External diameter (mm) [D] 52.000
Width (mm) [b] 16.250
Corner radius (mm) [r] 1.000

The bearing pressure angle will be considered in the calculation

Contact angle (°) [α] 14.036
Position (center of pressure) (mm) [yD,lokal] 70.460
Position (center of pressure) (mm) [yD,global] 70.460
Basic static load rating (kN) [C0] 33.500
Basic dynamic load rating (kN) [C] 38.100
Fatigue load limit (kN) [Cu] 3.450
Values for approximated geometry:
Basic dynamic load rating (kN) [Ctheo] 0.000
Basic static load rating (kN) [C0theo] 0.000
Correction factor Basic dynamic load rating
[fC] 1.000
Correction factor Basic static load rating
[fC0] 1.000

3.3.2 Rolling bearing2 (SKF 30205)

Bearing type Tapered roller bearing (single row)

SKF Explorer
Bearing position (mm) [ylokal] 224.255
Bearing position (mm) [yglobal] 224.255
Attachment of external ring Set fixed bearing right
Inner diameter (mm) [d] 25.000
External diameter (mm) [D] 52.000
Width (mm) [b] 16.250
Corner radius (mm) [r] 1.000

The bearing pressure angle will be considered in the calculation

Contact angle (°) [α] 14.036
Position (center of pressure) (mm) [yD,lokal] 220.050
Position (center of pressure) (mm) [yD,global] 220.050
Basic static load rating (kN) [C0] 33.500
Basic dynamic load rating (kN) [C] 38.100
Fatigue load limit (kN) [Cu] 3.450
Values for approximated geometry:
Basic dynamic load rating (kN) [Ctheo] 0.000
Basic static load rating (kN) [C0theo] 0.000
Correction factor Basic dynamic load rating
[fC] 1.000

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Correction factor Basic static load rating
[fC0] 1.000

4 Gears

Gears are considered as mass and as stiffness according to ISO 6336-1 (interference fit).

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5 Results

5.1 Shafts

Maximum deflection (μm) 18.869

Position of the maximum (mm) 0.000
Mass center of gravity (mm) 130.915
Total axial load (N) 1933.600
Torsion of the shaft under torque (°) -0.008
(Difference between left and right shaft end)

Figure: Deformation (bending etc.) (Arbitrary plane 247.5928361 131)

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Nominal stresses, without taking into account stress concentrations
GEH(von Mises): sigV = ((sigB+sigZ,D)^2 + 3*(tauT+tauS)^2)^1/2
SSH(Tresca): sigV = ((sigB-sigZ,D)^2 + 4*(tauT+tauS)^2)^1/2

Figure: Equivalent stress

5.2 Bearing

Probability of failure [n] 10.00 %

Axial clearance (ISO 281) [uA] 10.00 µm
Lubricant ISO-VG 220
Lubricant - service temperature [TB] 70.00 °C
Rolling bearings, classical calculation (contact angle considered)

5.3 'Shaft 1' Rolling bearing 'Rolling bearing1'

Position (Y-coordinate) [y] 66.25 mm

Dynamic equivalent load [P] 0.48 kN
Static equivalent load [P0] 0.48 kN
Life modification factor for reliability [a1] 1.000

5.3.1 Results according to ISO 281

Lubricant ISO-VG 220
Load ratio [C/P] 79.336
Operating viscosity [ν] 48.884 mm²/s
Reference viscosity [ν1] 0.000 mm²/s
Viscosity ratio [κ] 0.000
Basic rating life [L10h] > 10000000 h
Bearing rating life [Lnh] > 10000000 h
Static safety factor [S0] 69.757

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5.3.2 Bearing reactions
Bearing reaction force [Fx] -0.185 kN
Bearing reaction force [Fy] 0.150 kN
Bearing reaction force [Fz] -0.443 kN
Bearing reaction force [Fr] 0.480 kN
Inclination angle [αFr] -112.617 °
Bearing reaction moment [Mx] -1.864 Nm
Bearing reaction moment [Mz] 0.777 Nm
Bearing reaction moment [Mr] 2.019 Nm
Inclination angle [αMr] 157.383 °
Displacement of bearing [ux] -0.000 µm
Displacement of bearing [uy] 11.506 µm
Displacement of bearing [uz] -0.000 µm
Displacement of bearing [ur] 0.000 µm
Misalignment of bearing [rx] 0.263 mrad
Misalignment of bearing [rz] -0.109 mrad
Misalignment of bearing [rr] 0.284 mrad

5.3.3 Friction and power loss

Oil level [H] 0.000 mm
Rolling frictional moment [Mrr] 0.099 Nm
Sliding frictional moment [Msl] 0.001 Nm
Frictional moment seals [Mseal] 0.000 Nm
Moment of friction for seals determined according to SKF main catalog 17000/1 EN:2018
Frictional moment drag losses [Mdrag] 0.000 Nm
Friction moment [Mloss] 0.100 Nm
Power loss [Ploss] 15.692 W
The moment of friction is calculated according to the details in SKF Catalog 2018.
The calculation is always performed with a coefficient for additives in the lubricant μbl = 0.15.

5.4 'Shaft 1' Rolling bearing 'Rolling bearing2'

Position (Y-coordinate) [y] 224.25 mm

Dynamic equivalent load [P] 3.53 kN
Static equivalent load [P0] 2.12 kN
Life modification factor for reliability [a1] 1.000

5.4.1 Results according to ISO 281

Lubricant ISO-VG 220
Load ratio [C/P] 10.788
Operating viscosity [ν] 48.884 mm²/s
Reference viscosity [ν1] 0.000 mm²/s
Viscosity ratio [κ] 0.000
Basic rating life [L10h] 30820.527 h
Bearing rating life [Lnh] 30820.527 h
Static safety factor [S0] 15.778

5.4.2 Bearing reactions

Bearing reaction force [Fx] -0.190 kN
Bearing reaction force [Fy] -2.083 kN
Bearing reaction force [Fz] -0.459 kN
Bearing reaction force [Fr] 0.497 kN
Inclination angle [αFr] -112.535 °
Bearing reaction moment [Mx] 1.929 Nm
Bearing reaction moment [Mz] -0.800 Nm

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Bearing reaction moment [Mr] 2.089 Nm
Inclination angle [αMr] -22.535 °
Displacement of bearing [ux] 0.000 µm
Displacement of bearing [uy] 10.000 µm
Displacement of bearing [uz] 0.000 µm
Displacement of bearing [ur] 0.000 µm
Misalignment of bearing [rx] -0.266 mrad
Misalignment of bearing [rz] 0.110 mrad
Misalignment of bearing [rr] 0.288 mrad

5.4.3 Friction and power loss

Oil level [H] 0.000 mm
Rolling frictional moment [Mrr] 0.208 Nm
Sliding frictional moment [Msl] 0.005 Nm
Frictional moment seals [Mseal] 0.000 Nm
Moment of friction for seals determined according to SKF main catalog 17000/1 EN:2018
Frictional moment drag losses [Mdrag] 0.000 Nm
Friction moment [Mloss] 0.214 Nm
Power loss [Ploss] 33.547 W
The moment of friction is calculated according to the details in SKF Catalog 2018.
The calculation is always performed with a coefficient for additives in the lubricant μbl = 0.15.

5.5 Damage relative to the required service life (Lreq = 20000 h)

Wälzlagerschäden pro Lastkollektiv-

Element (%)

Load bin B1 B2

1 0.20 64.89

Σ 0.20 64.89

Note: Damage = Lreq/Lh

B1 : Rolling bearing1 (SKF 30205)

B2 : Rolling bearing2 (SKF 30205)

5.6 Utilization relative to the required service life (Lreq = 20000 h)

Rolling B1 B2
bearings

Utilization (%) 15.50 87.83

Note: Utilization = (Lreq/Lh)(1/k)

Ball bearing: k = 3, roller bearing: k = 10/3

B1 : Rolling bearing1 (SKF 30205)

B2 : Rolling bearing2 (SKF 30205)

5.7 Calculation of the factors required to define reliability R(t) using the Weibull distribution. t in (h)

Reliability not calculated

End of report (lines: 426)

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