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5332 SG Gyproc Plasters Guide Booklet (Print) - Apr'21

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0% found this document useful (0 votes)
148 views96 pages

5332 SG Gyproc Plasters Guide Booklet (Print) - Apr'21

Uploaded by

James Hill
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Gyproc

Plasters Guide

SA’s No.1 Plaster Brand


The RhinoLite® Range of Plasters C

Jointing Range of Plasters

300 Janadel Avenue,


Halfway House, Midrand, South Africa
CONTENTS
2. Introduction 48. RhinoLite® CreteStone®
4. Types of Gypsum Plasters 51. Covering capacity
6 List of benefits RhinoLite® CreteStone®
8. List of tools 54. Step by step skim
12. Application specification application
14. Application methods 56. Skim application method
16. Application methods guide 60. Covering capacity
24. Mixing of Gypsum plasters 62. Jointing range of plasters
30. RhinoLite® range of plasters 64. RhinoGlide®
32. RhinoLite® Multipurpose 70. RhinoGlide® application
Plaster 71. RhinoGlide® tools
34. Natural Plus® & RhinoLite® 72. RhinoGlide®
Natural Plasters 70. RhinoBed® tool
36. Covering capacity 75. RhinoBed® application
RhinoLite® Multipurpose 74. Bonding agents
Plaster & Natural Plus® 76. Grippon®
38. Step by step one coat / 78. Tools Grippon®
multipurpose 80. Selection chart
40. One coat application 84. Product plaster summary

Note: These coverage rates are according to laboratory tests.


1
Gypsum rock

On drying, returns Crushed and


to original form GYPSUM
The magical material
ground

that will not burn

On wall, crystals Calcined to


form and harden remove water

Re-absorbs water
when mixed on job

2
Introduction
Gypsum plasters are lightweight retarded
hemihydrate calcium sulphates that have
been formulated with the addition of various
additives to provide different types of
plasters. Various types of gypsum plasters
are formulated to provide unique application
nd solutions.

To understand gypsum plasters and their


application uses, it is important to understand
the different groups, and application areas, as
o well as the different application methods.
er

SA’s No.1 Plaster Brand


3
Types of gypsum plasters

Levelling/Undercoat plasters
Levelling plasters are applied onto uneven background
surfaces. The aim of applying this type of plaster is to
ensure a level and plumb substrate. These applications
normally call for thicker application of product (10 mm+).
Examples of this type of plaster would be, plasters applied
to raw brick and block or concrete, to obtain a level and/or
plumb surface. It is for use on internal walls only and must
not be used outside.

Uneven brick wall made level


4
Finishing plasters
Two types of finishing plasters can be differentiated:

1. 1 Coat multipurpose
One coat plasters provide levelling and finishing in
1 application. These plasters are applied to uneven
background surfaces. The aim of applying this type of
plaster is to ensure a level and plumb substrate and to
simultaneously provide a smooth surface finish. These
applications normally call for thicker application of product
(10 mm+). These plasters can also be used as skim coat
plasters.

– Products used: RhinoLite® Multipurpose, RhinoLite®


Natural Plus®

2. Skim Plasters
Skim finishing plasters are applied to even surfaces. The
main aim of these plasters is to provide a smooth finish to
a pre-leveled and plumb surface. These applications range
from tight skim finishes of 1-2 mm to skim finishes of 3-6
mm.

– Products used: RhinoLite® CreteStone®

5
List of benefits: Gypsum plasters

Superior smooth finish


• Can be floated up to 1 hour after application.

Lightweight
• Sand/cement weighs +- 22 kg/ m2 at 12 mm thickness.
RhinoLite® weighs +- 9 kg/ m2 at 12 mm thickness. Results
in less effort/m2.
• Reduction in transport costs to site.
•R eduction in on-site labour, particularly in high-rise sites
(the weight to be moved around the site or up to various
floors has been halved).
•M uch more acceptable to artisans as it is easier and lighter
to work with.
• Premixed in bags – just add onto water.

Speed
• Can be applied much quicker, estimates at the moment
range from 25% to 50% faster than sand/cement (manual
application).
• Easier and quicker mixing of product.
• Overheads reduced because contracts are completed
quicker.

6
• Extra profits obtained because the same number of crews
produce more work per annum.
• Sets and dries faster – you paint sooner.

Cleaner product
• Easier to keep site clean.
• Better working conditions due to cleaner site.
• Savings – less wastage.
• Savings – less cleaning up.
• Product (packed in 40 kg bags) gives easier stock control.

Better performance
• Less shrinkage cracks.
• Better adhesion to lintels and concrete when used with
Grippon® (refer to pg76) due to special adhesive in the
plaster.
• When used as a levelling plaster, it eliminates the bond
problems sometimes obtained on 2 coat work due to the
shrinkage of fatty/poor quality sands.
• Does not shatter or crack when nails are driven into it.

7
List of tools

8
A. 300 mm Steel trowel
Used with under coat
and skim plasters +
multipurpose.
B. Rubber float
Used with RhinoLite®
Multipurpose and RhinoLite®
Natural Plus® only.
C. Straight edge/Darby
Used in levelling plaster
applications.
D. Small tool
Refinement and finishing tool
for hard to reach and small
areas.
E. Bucket trowel
F. Hand hawk
G. Block brush
H. Mixing bucket

9
List of tools

10
I. Paint Brush
J. Paint Roller
 For applying Grippon®
K. 300 mm Taping knife
L. Mixing bucket
M. Mixing paddle or automated mixer
11
Application specification of
gypsum plasters
Undercoats (leveling plaster)
• Provides level and plumb surface.
• Applied thick.
• No surface finish (requires wall skim plaster).

One coats (leveling/finishing plaster)


• Provides level and plumb surface.
• Applied thick.
• Smooth surface finish.

Multipurpose (Undercoat and skim plaster)


• A plaster that can be applied as a undercoat or a skim
plaster (thick or thin).
• RhinoLite® Multipurpose plaster (pg32), RhinoLite® Natural
plaster (Pg34).

12
Skim plasters (finishing plasters)
• Provides smooth finish to pre-straightened undercoats.
• Applied thinly.
• Smooth surface finish.
• RhinoLite® CreteStone® (pg48).

Board skim plasters (finishing plaster)


• Provides smooth finish to straight and level RhinoBoard®.
• Applied thinly.
• Smooth finish.
• RhinoLite® CreteStone® (pg48)
RhinoLite® Multipurpose.

13
Application methods: Types
Manual application
Manual application normally consists of a system of hand
application techniques. Tools used in this method would
include a hand hawk and trowel (or set of trowels). The
manual application of gypsum plaster is done by means of
a batch mixing system (refer to pg38 – pg47).

14
15
Application methods: Guidelines
Undercoat and multipurpose
plaster onto brickwork and concrete blocks
Brush off all the loose particles of cement with a wire
brush and ensure that dust, particularly in confined areas
where mechanical chasing has been done. Slight damping
down the wall using copious amounts of water will help to
settle the dust and reduce suction of the wall. Fix plaster
corner beads, plumb and square on all external corners and
reveals, using dabs of RhinoLite®. It is recommended that all
corner beads be applied before plastering is considered.

N.B. Although we strongly recommend the use of plaster


corner beads, RhinoLite® can be finished off around the
corners in the normal manner with a corner tool.

Apply a thin tight coat of RhinoLite® and then follow


with a filler coat to the required thickness. Level out with
RhinoLite® using a feathered edge, straight edge or darby.
At this stage the plaster will not be completely smooth and
a brush finish can be achieved by brushing evenly with up
and down strokes using a damp block brush.

16
When smooth finish is required, allow to stand until the
plaster has stiffened and then treat in one of the following
ways:

a) On areas plastered with the same mix: float the entire
surface with a sponge rubber float to level the area and
bring the “fat” to the surface. Holding a steel trowel at an
acute angle to the wall, remove the “fat” whilst polishing
the surface.
b) On areas plastered with different mixes: apply a tight
skim coat, made up of one mix only, over the entire
surface and finish using a rubber float and a steel trowel.

17
Application methods guidelines (cont)

Applying and undercoat, one coat


or multipurpose onto brickwork

18
Multipurpose can be applied up to 75
mm thick using RhinoLite® Multipurpose
plaster or Natural Plus® depending on
availability

19
Application methods guidelines (cont)
One coat/finishing plaster onto concrete
Grease or oil of any description is always detrimental to the
bond of any plastering material, and if not cleaned entirely
from the surface, could result in bond failure between the
RhinoLite® and the concrete. We recommend that the
concrete surface is scrubbed with a cleansing agent to
remove the grease or oil. All traces of the cleansing agent
must also be removed by rinsing with copious amounts
of water. Apply Grippon® plaster bonding liquid using a
brush or roller and whilst still wet and tacky, follow with the
RhinoLite® plaster applications.

Finishing plaster onto RhinoBoard®


Apply 48 mm RhinoTape® over all joints. A double layer
of RhinoTape® should be applied over butt joints. Apply
RhinoLite® to all joints in all directions ensuring the
RhinoLite® is pushed firmly into the RhinoTape®. Allow
RhinoLite® to set (net dry) then plaster the entire surface
with 3-6 mm of RhinoLite®. RhinoLite® must be applied to
the unprinted side of RhinoBoard®.

20
RhinoLite® CreteStone®, RhinoLite®
Multipurpose plaster and RhinoLite®
Natural Plus® can be applied to ceilings
and other RhinoBoard® surfaces.

21
Application methods guidelines (cont)

Always make sure


that screws used to
fasten RhinoBoard®
securely are flush
to the board and
are not protruding
as this would cause
problems when
plastering.

Ensure that
RhinoBoard® is
elevated off the floor
when fastening.

Apply RhinoTape® to
the joints

Apply RhinoLite®
to fill holes that
may have resulted
from the fastening
of RhinoBoard®.
Wait to dry before
plastering.

22
Finishing plaster onto sand cement basecoats
Sand and cement plaster must comply with the relevant
SANS. The sand cement undercoat must be completely
dry before RhinoLite® is applied. Brush down the entire
surface to remove all loose particles. Wet the sand cement
basecoat to eliminate excessive suction. RhinoLite® finishing
plaster is applied in two layers, the first of which should be
applied in a thin tight layer. The second filling-out layer, to
between 2-3 mm thick, follows immediately. As the plaster
stiffens, float and/or steel trowel to a smooth surface free
from blemishes, as described in paragraph (a) and (b) in the
base/one coat and multipurpose application (refer to pg17).

One coat/finishing plaster to painted surfaces


Ensure that the painted surface is sound and free of
bubbles, loose particles, and/or oiliness. Using a paint roller
or paint brush, apply first coat of Grippon® and allow it
to dry. Then apply a second coat of Grippon®, while the
second coat is still sticky/tacky, apply RhinoLite®.

23
Mixing of gypsum plasters
1. Do not add any foreign matter (e.g. cement) to
RhinoLite®.
2. Measure out 22 litres of clean water into a container.
3. Add 40kg of RhinoLite® slowly to clean water and allow
to soak for 5 minutes. Mixture must have the texture of
thick cream.
4. Mixing should preferably be done by mechanical
means. This aerates the plaster, increasing coverage and
improving workability.
5. Mix only until the plaster is lump free. Do not re-stir or
add more RhinoLite® or water to the mix after mixing is
complete.
6. Do not mix more RhinoLite® that can be used in
approximately 60 minutes. No more than 2 x 40 kg
bags per mixing container.
7. Clean tools after each mix. Material from a previous mix,
scraped down from a darby or any other tool, must not
be added to a fresh mix.
8. Do not apply RhinoLite® while temperature is below
freezing.
9. Before decoration check the entire surface carefully to
see that the plaster has been set hard, is dry and free
from powder/dust.

24
N.B. Water ratio is an approximate figure. Workability can be
altered by adding or reducing the volume of water.

Use clean water and containers


(not a dirty drum or wheel barrows)

25
Mixing of gypsum plasters (cont)

Add RhinoLite® to water.

26
Mix-aerate. N.B. Do not add anything
more to this batch

27
Mixing of gypsum plasters (cont)

Do not mix more plaster than you can use in


60 minutes. Not more than 2 bags per mixing
container. Do not add any foreign matter to RhinoLite®.
Use it neat.

28
Use clean tools for each batch.
Clean tools after mixing.

29
30
The RhinoLite® Range of plasters

RhinoLite®
– Multipurpose plaster

RhinoLite® Natural Plus®


– Multipurpose plaster

RhinoLite® CreteStone®
– Skimming plaster

31
RhinoLite®
– Multipurpose plaster

32
RhinoLite® Multipurpose plaster is a multipurpose finishing
plaster applied with a one-coat application method using
a steel trowel and a rubber float. A straight edge and/or
darbies will be required when applying as a thick leveling
plaster.

A lightweight basecoat and finishing plaster


RhinoLite® is a lightweight retarded hemihydratre gypsum
plaster, specifically manufactured as a combined basecoat,
finishing and multipurpose plaster for internal application
onto brickwork, concrete block, concrete and RhinoBoard®,
and as a finishing plaster onto sand cement basecoats.

RhinoLite® multipurpose plaster is suitable for providing:


• Easy mixing
• Easy application
• Smooth finish, and should be used neat, added to
clean water only. The plaster has a setting time of
approximately 60 minutes.

As in good building practise, roof, windows and doors


should be installed before plastering with RhinoLite® (to
help prevent dry-outs and ensure consistent setting).

RhinoLite® should not be used in areas where walls are


washed with hosepipes, in showers or in industrial type
kitchens.

33
RhinoLite® Natural Plus®
– Multipurpose plaster

34
RhinoLite® Natural Plus® is a multipurpose finishing plaster
applied with a one-coat application method by using a steel
trowel and a rubber float. A straight edge and/or darbies
will be required when applying as a thick leveling plaster.

A lightweight basecoat and finishing plaster


RhinoLite® is a lightweight retarded hemihydratre gypsum
plaster, specifically manufactured as a combined basecoat,
finishing and multipurpose plaster for internal application
onto brickwork, concrete block, concrete and RhinoBoard®,
and as a finishing plaster onto sand cement basecoats.

RhinoLite® Multipurpose plaster is suitable for providing:


• Easy mixing
• Easy application
• Smooth finish, and should be used neat, added to
clean water only. The plaster has a setting time of
approximately 60 minutes.

As in good building practise, roof, windows and doors


should be installed before plastering with RhinoLite® (to
help prevent dry-outs and ensure consistent setting).

RhinoLite® should not be used in areas where walls are


washed with hosepipes, in showers or in industrial type
kitchens.

35
RhinoLite® Multipurpose plaster covering capacity
The approximate coverage of a 10 kg bag of RhinoLite®
Multipurpose plaster is:
5,5 m2 applied to a thickness of 2-3 mm
2,2 m2 applied to a thickness of 5-6 mm
0,9 m2 applied to a thickness of 12-15 mm
0,7 m2 applied to a thickness of 15-20 mm

RhinoLite® Multipurpose plaster


+ Natural Plus® covering capacity
The approximate coverage of a 40 kg bag of RhinoLite®
Multipurpose plaster + Natural Plus® is:
22 m2 applied to a thickness of 2-3 mm
8,8 m2 applied to a thickness of 5-6 mm
3,6 m2 applied to a thickness of 12-15 mm
2,8 m2 applied to a thickness of 15-20 mm

N.B. RhinoLite® Multipupose plaster and Natural Plus® should not


be applied less than 2-3 mm thick. Gypsum plasters should be
stacked on a level surface in a dry place, preferably inside a
building and properly protected from damp and inclement weather.
If gypsum plasters are stacked on a concrete floor inside a building,
a damp proof membrane should first be laid down, or stacked on a
timber pallet.
For information on plaster types and definitions, application
methods and surfaces, decoration, benefits, mixing and
painting guidelines please refer to pgs 4-7, 12-15 and pgs 16-29

Note: These coverage rates are according to laboratory tests.


36
40 kg bag coverage

22 m2 at thickness of 2-3 mm 8,8 m2 at thickness of 5-6 mm

3,6 m2 at thickness of 12-15 mm 2,8 m2 at thickness of 15-20 mm


37
Step by step
One coat and multipurpose application
Tools for application

Hawk Steel trowel Rubber float Mixing


bucket

Darby or straight-edge

For levelling application For skimming application


38
Plasters for one coat and multipurpose application

RhinoLite® Multipurpose plaster RhinoLite® Natural Plus®


Used on Used on
• Concrete • Concrete
• Undercoats • Undercoats
• Soffits • Soffits
• RhinoBoard® • RhinoBoard®
• Sand/cement • Sand/cement

For more info see pg33, 36-38 For more info see pgs35-38

Note: For multipurpose application, refer to skim and one coat application
methods (please refer to pgs 5, 12, 16-17)
39
One coat application method

Apply RhinoLite® onto surface.

40
For levelling/undercoat applications use
a darby or straight edge. Leave until
partially set. Test with back of hand –
RhinoLite® must stick to wall, not your
hand.

41
When floating RhinoLite® do not use
excessive water to lubricate the float.

42
When floating RhinoLite® only use
enough water to lubricate the trowel.

43
The rubber float will bring “fat” to the
surface – fast – and will help smooth
the plaster.

44
Using a steel trowel scrape the “fat” off
the wall. Throw the “fat” away, it is dead
plaster.

45
Leave and polish to harden
with a steel trowel.

46
Clean all tools and use fresh, clean
water for the next batch.

47
RhinoLite® CreteStone®
– Skimming plaster

48
RhinoLite® CreteStone® is a skim finishing plaster applied
with a skim application method, by using a steel trowel.
RhinoLite® CreteStone® is suitable as a skim finishing
plaster for application onto low-suction concrete soffits,
concrete blocks and RhinoBoard®.

Application
One coat/finishing plaster onto concrete
Grease or oil of any description is always detrimental to the
bond of any plastering material, and if not cleaned entirely
from the surface, could result in bond failure between the
RhinoLite® and the concrete. We recommend that the
concrete surface is scrubbed with a cleansing agent to
remove the grease or oil. All traces of the cleansing agent
must also be removed by rinsing with copious amounts
of water. Apply Grippon® plaster bonding liquid using a
brush or roller and whilst still wet and tacky, follow with the
RhinoLite® plaster applications.

Finishing plaster onto RhinoBoard®


Apply 48 mm RhinoTape® over all joints. A double layer
of RhinoTape® should be applied over butt joints. Apply
RhinoLite® to all joints in all directions ensuring the
RhinoLite® is pushed firmly into the RhinoTape®. Allow
RhinoLite® to set (net dry) then plaster the entire surface
with 3-6 mm of RhinoLite®. RhinoLite® must be applied to
the unprinted side of RhinoBoard®.
49
Application to painted surfaces

Applied 3 mm thick the coverage will be approximately


12,8 m2/40 kg

Note: These coverage rates are according to laboratory tests.

50
Application method (cont)

N.B. Gypsum plasters should be stacked on a level surface in a


dry place, preferably inside a building and properly protected
from damp and inclement weather. If gypsum plasters are
stacked on a concrete floor inside a building, a damp proof
membrane should first be laid down, or stacked on a timber
pallet.

For information on plaster types and definitions, application


methods and surfaces, decoration, gypsum benefits, mixing
and painting guidelines please refer to pgs 4-7, 12-15 and
pgs 16-29. For internal use only.

51
52
53
Step by step
Skim application
Tools for application

Hawk Steel trowel Mixing bucket

Thin application onto Onto RhinoBoard® thin.


sand cement plaster

54
Plasters for skim applications

RhinoLite® CreteStone®
Used on
• RhinoBoard®
• Internal undercoat plaster
• Painter surfaces

For more info see pgs 49-54

55
Skim application method

Apply RhinoLite® onto surface.

56
Work through and set the profile.
Plaster will continue to “stiffen” and
lose workability.

57
When floating RhinoLite® do not use
excessive water to lubricate the float.

58
When floating RhinoLite® only use
enough water to lubricate the trowel.

59
Leave and polish to harden
with a steel trowel.

60
Clean all tools and use fresh, clean
water for the next batch.

61
62
Jointing Range of Plasters
RhinoGlide®
– Jointing compound

RhinoBed®
– Adhesive plaster

63
RhinoGlide®
– Jointing compound

64
RhinoGlide® is a smooth setting jointing compound.

Description
RhinoGlide® is a quick setting drywall joint filler for
patching, bedding and finishing. This product has been
developed specifically to assist the drywall contractor
to complete the jointing on drywall jobs within one day.
RhinoGlide® is packed in 10 kg, 20 kg and 25 kg bags.

It is designed as a filler for plasterboard systems but can


also be used as an interior crack filler and for filling rough
plaster surfaces prior to painting.

Coverage
w A 20 kg bag should be sufficient to finish approximately
35–55 lm of joint.
w A 10 kg bag should be sufficient to finish approximately
17.5–27.5 lm of joint.

Note: These coverage rates are according to laboratory tests.

Mixing instructions
1. Do not add foreign matter to RhinoGlide®.
2. To 460ml of water add 1 kg of plaster. Use clean water
only.
3. Add RhinoGlide® to water and allow to soak for 10
minutes.
65
4. Stir slowly to a creamy texture. Do not overstir.
5. Do not mix more RhinoGlide® than can be used in one
hour.
6. Do not re-stir or add more RhinoGlide® or water to the
mix after mixing is complete.
7. Clean tools after each mix.

Application
RhinoGlide® is applied using the same tools and procedure
as described in the Rhino Drywall Hand Jointing Application
data sheet.

Rhino Drywall Hand Jointing Application


1. Check board surface. Any repairs and/or joints wider
than 5 mm should be prefilled with RhinoGlide®. Pull off
any loose paper and retape where the core is exposed.
2. Apply self-adhesive RhinoTape® over the centre of the
joint.
3. Apply 1st layer of RhinoGlide® using a 150 mm taping
knife (putty knife). Clean off edges. Allow to set.
4. Apply 2nd layer of RhinoGlide® using a 300 mm trowel.
Clean off edges and allow to set.
5. A butt joint can be tapered in the normal way using
RhinoGlide® (as in no. 2&3). When set, apply the 2nd
layer of RhinoGlide® to each side of the tape with a 300
mm trowel. Clean off the outside edges. When set apply
the 3rd layer over the centre of the joint and allow to dry.
66
6. Apply RhinoTape® to the internal corner ensuring that
the tape is evenly spaced either side. Apply a coat of
RhinoGlide® to one side using a 125 mm taping knife.
Allow one side to set before beginning the other side.
7. To fit corner bead onto the external corner, apply a layer
of RhinoGlide® to each side of the corner bead. Press the
corner bead firmly into position. Using a 150 mm taping
knife apply bead. When set apply a 2nd layer using the
300 mm trowel. Clean off the outside edges.
8. Screws can be flushed using a taping knife. Apply a
small amount of RhinoGlide® over the screw head in one
direction and wipe in a right angle direction. Apply 2nd
coat in the same way.
Note: Allow to set between each coat.
9. When all final coats are set, sand lightly to a smooth
level finish using a fine grit sand paper (100 grit). Do not
oversand.

N.B. Use a damp cloth to remove all powder from the joint and
surface of the board prior to decoration.

N.B. When using RhinoGlide® care should be taken while jointing


to clean off excess plaster and feather the edges of the joint. This
will reduce sanding and disguise the joint better.

67
Decoration
A good quality plaster primer must be used on the entire
surface.

Check list
1. Make sure that the RhinoGlide® is allowed to set
thoroughly between coats.
2. Check that the screws and metal trims are completely
covered with compound.
3. Check that all finished joints are smooth and dry for
decoration.
4. Check surface generally for smoothness and possible
unfinished work.

N.B. RhinoGlide® should be stacked on a level surface in a dry


place, preferably inside a building and properly protected from
damp and inclement weather. If RhinoGlide® is to be stacked on a
concrete floor inside a building, a damp proof membrane should
first be laid down, or stacked on a timber pallet.

68
Tools for application

Steel trowel Putty knife

Apply RhinoTape® over Apply RhinoGlide on top of


RhinoBoard® joints. RhinoTape® using a wide taping knife

Apply second finishing coat using a Sandpaper to a smooth finish -


300 mm trowel. Allow to dry. using a 100 grit sandpaper.

69
RhinoBed®
– Adhesive Plaster

70
Description
RhinoBed® is a quality setting adhesive plaster for detailed
finishing, fixing and joint filling of RhinoCove cornices.

Mixing instructions
1. Don’t apply when temperatures are below freezing.
2. Surfaces must be clean and dust free before application.
3. For internal use only.
4. Store inside on a level surface, off the floor, in a dry place
protected from the weather.

N.B. Gypsum plasters should be stacked on a level surface in a


dry place, preferably inside a building and properly protected
from damp and inclement weather. If gypsum plasters are
stacked on a concrete floor inside a building, a damp proof
membrane should first be laid down, or stacked on a timber
pallet.

71
Tool for application

Putty knife

72
RhinoBed® application

Apply to finger thickness to Stick cornice to surface.


both sides of the cover cornice.

Remove excess RhinoBed® Wipe cornice off with


with putty knife. a damp sponge.

73
74
Bonding Agents
RhinoLite® Grippon®
– Bonding agent

75
Grippon® Plaster
– Bonding agent

76
Used as a bonding agent to improve adhesive of gypsum
plasters to pre-paint, pre-plastered and concrete surfaces.

Spillage of Grippon®
If spillage of Grippon® occurs, it must be cleared
immediately using a damp cloth or sponge and clean water.

Coverage
9 m2 per litre per coat, subject to suction of substrate.
Available in 5 l and 20 l buckets.

77
Directions for use
1. Surfaces to which you apply Grippon® must be clean
and free from oil and grease. Any oil or grease should be
removed with a cleaning agent and rinsed off well with
water.
2. Plaster must be applied while the final coat of the
Grippon® is still wet/tacky.

N.B. If in any doubt about the absorption of the surface,


conduct a small bond test to establish treatment. Wash brush
and/or rollers in clean water after use.

3. For surfaces with average absorption, apply one liberal


coat of Grippon® using a brush or roller.
4. For surfaces with high absorption apply two liberal coats
of Grippon®. Let the first coat dry completely before
applying the second coat.
5. Surfaces with very high absorption should be wet down
well with water and immediately treated as in point 2 on
the previous page.

Acute hazards
o
Flammable above 190 C. Do not use near intense heat
source.

For internal use only.

78
Tools for application

Brush Roller

Apply to surface. Plaster over treated area.

79
RhinoLite® Plasters Selection Chart:

Background Pre-treatment required

Brick (internal walls only) Dampen walls


Concrete soffits Grippon®
Undercoat plaster (sand/cement) Grippon® or dampen walls
Cast in-situ & precast concrete Plaster bonding liquid
Finishing RhinoBoard® N/A
Jointing RhinoBoard® N/A
Painted surfaces Grippon®
Ceilings (RhinoBoard )®
N/A
Cornice adhesive (gypsum) N/A
Moulding & decor N/A

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RhinoLite® RhinoLite® RhinoLite®
Multipurpose Natural Plus ®
CreteStone®

✓ ✗ ✓
✓ ✓ ✓
✓ ✓ ✓
✓ ✓ ✓
✓ ✓ ✓
✗ ✗ ✗
✓ ✓ ✓
✓ ✓ ✓
✗ ✗ ✗
✗ ✗ ✗

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Gyproc Plasters Selection Chart:

Background RhinoGlide® RhinoBed®

Brick (internal walls only) ✗ ✗


Concrete soffits ✗ ✗
Undercoat plaster (sand/cement) ✗ ✗
Cast in-situ & precast concrete ✗ ✗
Finishing RhinoBoard® ✗ ✗
Jointing RhinoBoard® ✗ ✓
Painted surfaces ✗ ✗
Ceilings (RhinoBoard®) ✗ ✗
Cornice adhesive (gypsum) ✓ ✗
Moulding & decor ✗ ✗

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83
Summary - Plasters Product Guide

Product Name Description and use


RhinoLite –
®
Lightweight basecoat, multipurpose
Multipurpose plaster and finishing plaster for brickwork,
Natural Plus® concrete blocks, concrete and
RhinoBoard® and a finishing plaster
to sand cement basecoats.

RhinoLite® A finishing plaster for application to


Cretestone® RhinoBoard®, concrete or sand
cement basecoats plaster.

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Package and sizes
Coverage:
The approximate coverage of a 40 kg bag of RhinoLite® is:
2-3 mm = 22 m2
5-6 mm = 8,8 m2
12-15 mm = 3,6 m2
15-20 mm = 2,8 m2
Water demand = 40 kg plaster/22 L water

The approximate coverage of a 10 kg bag of RhinoLite® is:


2-3 mm = 5,5 m2
5-6 mm = 2,2 m2
12-15 mm = 0,9 m2
15-20 mm = 0,7 m2
Water demand = 10 kg plaster/5,5 L water

Coverage:
The approximate coverage of a 40 kg bag of RhinoLite®
Cretestone® is:
6 mm = 12,8 m2
Water demand = 40 kg plaster/22 L water

85
Plasters Product Guide

Product Name Description and use


RhinoGlide ®
A smooth setting, sandable compound
used as:
1. A quick setting Drywall jointing plaster
for both bedding and
finishing.
2. An interior patching plaster to fill holes.
3. Used before sparkling plaster walls
before painting.

RhinoBed® An adhesive used for fixing decorative


mouldings and RhinoCove.

Grippon® A plaster bonding liquid for use on most


surfaces and specifically for:
1. RhinoLite® to concrete surfaces.
2. RhinoLite® to painted surfaces.
3. QuickCornice® adhesive and
RhinoBed® to painted surfaces.

86
Package and sizes
Coverage (20 kg bag): Setting time:
35-50 lm of drywall joint per 20 kg bag 70-90 minutes
Water demand = 20 kg plaster/9,2 L water
Coverage (10 kg bag): Setting time:
17,5-27,5 lm of drywall joint per 10 kg bag 70-90 minutes
Water demand = 10 kg plaster/4,6 L water

Coverage (20 kg bag): Setting time:


40 lm per 20 kg bag 65 minutes
Water demand = 20 kg plaster/10 L water

500ml, 5 L tin and 20 L drum


Coverage:
9 m2 per litre per coat.
Subject to suction of substrate.

87
Plasters Product Guide

Product Name Description and use


RhinoMould Setting additive in crack filler.
®

Cementitious component in fire


prevention sprays in mines, acoustic
sprays in buildings.
Carving moulding and artwork. Bonding
of granite blocks for cutting.

Packaging and sizes


10 kg sacks N.B. Gypsum plasters
should be stacked on a
level surface in a dry place,
preferably inside a building
20 kg and properly protected
from damp and inclement
weather. If gypsum plasters
are stacked on a concrete
floor inside a building, a
damp proof membrane
should first be laid down, or
stacked on a timber pallet.
40 kg

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89
Plaster Troubleshooting

Quick set of plaster slurry

Definition: Plaster sets before sufficiently soaked and


completely mixed.
Cause A: Contaminated plaster
Cure A: Determine if plaster became contaminated
after removal from bag. Do this by mixing
plaster from the storage bin in one mix,
then under identical conditions use plaster
directly from the bag for a second mix. Any
lumps of set up plaster in the bag or bin
should be removed. If both mixes set too
fast, and do not appear contaminated, any
of the following causes may be present.

Cause B: Dirty mixing equipment


Cure B: Clean mixing equipment to remove set
plaster or other contamination. Dirty
equipment shortens setting time.

90
Cause C: Impure mixing water
Cure C: If excessive alum, chloride or sulphate is
present in the water, plaster mix will set too
quickly. Check set by making a mix with
distilled water. Plaster should always be
mixed with water that is fit to drink.

Note: PH7 recommended

Slow set of plaster

Definition: Plaster unusually slow in setting.

Cause: Contamination
Cure: Confirm that plaster has not become
contaminated by sugar, glue or organic
acids. Then accelerate set by mixing faster,
mixing longer, using warmer water or
plaster to increase temperature of slurry, or
all of the above in the combination.

91
Lumpy plaster

Cause A: 
Plaster has absorbed moisture
Cure A: Equip plaster with tight-fitting lid to
prevent absorption of moisture from the air.
Keep bin closed so water cannot splash into
bin.

Cause B: Plaster has become wet en route to site


Cure B: Bags showing evidence of water should
be examined before carrier is relieved of
responsibility.

N.B. Paper bags are usually wrinkled when wet, and lumps have a
smooth side next to paper. Carrier inspection should be initiated as
the carrier is responsible for this damage.

Cause C: Plaster has become wet in storage


Cure C: Store plaster in warm, dry, ventilated place.
Keep off damp floor.

Cause D: Packing lumps in bag of plaster


Cure D: Do not store plaster in stacks higher than
ten bags. Always rotate stocks, using older
plaster first. Packing lumps usually are the
result of lengthy storage. Never use lumpy
plaster, it does not make good casts.

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93
Make the right choice in
the quest for perfection.

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