5332 SG Gyproc Plasters Guide Booklet (Print) - Apr'21
5332 SG Gyproc Plasters Guide Booklet (Print) - Apr'21
Plasters Guide
Re-absorbs water
when mixed on job
2
Introduction
Gypsum plasters are lightweight retarded
hemihydrate calcium sulphates that have
been formulated with the addition of various
additives to provide different types of
plasters. Various types of gypsum plasters
are formulated to provide unique application
nd solutions.
Levelling/Undercoat plasters
Levelling plasters are applied onto uneven background
surfaces. The aim of applying this type of plaster is to
ensure a level and plumb substrate. These applications
normally call for thicker application of product (10 mm+).
Examples of this type of plaster would be, plasters applied
to raw brick and block or concrete, to obtain a level and/or
plumb surface. It is for use on internal walls only and must
not be used outside.
1. 1 Coat multipurpose
One coat plasters provide levelling and finishing in
1 application. These plasters are applied to uneven
background surfaces. The aim of applying this type of
plaster is to ensure a level and plumb substrate and to
simultaneously provide a smooth surface finish. These
applications normally call for thicker application of product
(10 mm+). These plasters can also be used as skim coat
plasters.
2. Skim Plasters
Skim finishing plasters are applied to even surfaces. The
main aim of these plasters is to provide a smooth finish to
a pre-leveled and plumb surface. These applications range
from tight skim finishes of 1-2 mm to skim finishes of 3-6
mm.
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List of benefits: Gypsum plasters
Lightweight
• Sand/cement weighs +- 22 kg/ m2 at 12 mm thickness.
RhinoLite® weighs +- 9 kg/ m2 at 12 mm thickness. Results
in less effort/m2.
• Reduction in transport costs to site.
•R eduction in on-site labour, particularly in high-rise sites
(the weight to be moved around the site or up to various
floors has been halved).
•M uch more acceptable to artisans as it is easier and lighter
to work with.
• Premixed in bags – just add onto water.
Speed
• Can be applied much quicker, estimates at the moment
range from 25% to 50% faster than sand/cement (manual
application).
• Easier and quicker mixing of product.
• Overheads reduced because contracts are completed
quicker.
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• Extra profits obtained because the same number of crews
produce more work per annum.
• Sets and dries faster – you paint sooner.
Cleaner product
• Easier to keep site clean.
• Better working conditions due to cleaner site.
• Savings – less wastage.
• Savings – less cleaning up.
• Product (packed in 40 kg bags) gives easier stock control.
Better performance
• Less shrinkage cracks.
• Better adhesion to lintels and concrete when used with
Grippon® (refer to pg76) due to special adhesive in the
plaster.
• When used as a levelling plaster, it eliminates the bond
problems sometimes obtained on 2 coat work due to the
shrinkage of fatty/poor quality sands.
• Does not shatter or crack when nails are driven into it.
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List of tools
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A. 300 mm Steel trowel
Used with under coat
and skim plasters +
multipurpose.
B. Rubber float
Used with RhinoLite®
Multipurpose and RhinoLite®
Natural Plus® only.
C. Straight edge/Darby
Used in levelling plaster
applications.
D. Small tool
Refinement and finishing tool
for hard to reach and small
areas.
E. Bucket trowel
F. Hand hawk
G. Block brush
H. Mixing bucket
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List of tools
10
I. Paint Brush
J. Paint Roller
For applying Grippon®
K. 300 mm Taping knife
L. Mixing bucket
M. Mixing paddle or automated mixer
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Application specification of
gypsum plasters
Undercoats (leveling plaster)
• Provides level and plumb surface.
• Applied thick.
• No surface finish (requires wall skim plaster).
12
Skim plasters (finishing plasters)
• Provides smooth finish to pre-straightened undercoats.
• Applied thinly.
• Smooth surface finish.
• RhinoLite® CreteStone® (pg48).
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Application methods: Types
Manual application
Manual application normally consists of a system of hand
application techniques. Tools used in this method would
include a hand hawk and trowel (or set of trowels). The
manual application of gypsum plaster is done by means of
a batch mixing system (refer to pg38 – pg47).
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Application methods: Guidelines
Undercoat and multipurpose
plaster onto brickwork and concrete blocks
Brush off all the loose particles of cement with a wire
brush and ensure that dust, particularly in confined areas
where mechanical chasing has been done. Slight damping
down the wall using copious amounts of water will help to
settle the dust and reduce suction of the wall. Fix plaster
corner beads, plumb and square on all external corners and
reveals, using dabs of RhinoLite®. It is recommended that all
corner beads be applied before plastering is considered.
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When smooth finish is required, allow to stand until the
plaster has stiffened and then treat in one of the following
ways:
a) On areas plastered with the same mix: float the entire
surface with a sponge rubber float to level the area and
bring the “fat” to the surface. Holding a steel trowel at an
acute angle to the wall, remove the “fat” whilst polishing
the surface.
b) On areas plastered with different mixes: apply a tight
skim coat, made up of one mix only, over the entire
surface and finish using a rubber float and a steel trowel.
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Application methods guidelines (cont)
18
Multipurpose can be applied up to 75
mm thick using RhinoLite® Multipurpose
plaster or Natural Plus® depending on
availability
19
Application methods guidelines (cont)
One coat/finishing plaster onto concrete
Grease or oil of any description is always detrimental to the
bond of any plastering material, and if not cleaned entirely
from the surface, could result in bond failure between the
RhinoLite® and the concrete. We recommend that the
concrete surface is scrubbed with a cleansing agent to
remove the grease or oil. All traces of the cleansing agent
must also be removed by rinsing with copious amounts
of water. Apply Grippon® plaster bonding liquid using a
brush or roller and whilst still wet and tacky, follow with the
RhinoLite® plaster applications.
20
RhinoLite® CreteStone®, RhinoLite®
Multipurpose plaster and RhinoLite®
Natural Plus® can be applied to ceilings
and other RhinoBoard® surfaces.
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Application methods guidelines (cont)
Ensure that
RhinoBoard® is
elevated off the floor
when fastening.
Apply RhinoTape® to
the joints
Apply RhinoLite®
to fill holes that
may have resulted
from the fastening
of RhinoBoard®.
Wait to dry before
plastering.
22
Finishing plaster onto sand cement basecoats
Sand and cement plaster must comply with the relevant
SANS. The sand cement undercoat must be completely
dry before RhinoLite® is applied. Brush down the entire
surface to remove all loose particles. Wet the sand cement
basecoat to eliminate excessive suction. RhinoLite® finishing
plaster is applied in two layers, the first of which should be
applied in a thin tight layer. The second filling-out layer, to
between 2-3 mm thick, follows immediately. As the plaster
stiffens, float and/or steel trowel to a smooth surface free
from blemishes, as described in paragraph (a) and (b) in the
base/one coat and multipurpose application (refer to pg17).
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Mixing of gypsum plasters
1. Do not add any foreign matter (e.g. cement) to
RhinoLite®.
2. Measure out 22 litres of clean water into a container.
3. Add 40kg of RhinoLite® slowly to clean water and allow
to soak for 5 minutes. Mixture must have the texture of
thick cream.
4. Mixing should preferably be done by mechanical
means. This aerates the plaster, increasing coverage and
improving workability.
5. Mix only until the plaster is lump free. Do not re-stir or
add more RhinoLite® or water to the mix after mixing is
complete.
6. Do not mix more RhinoLite® that can be used in
approximately 60 minutes. No more than 2 x 40 kg
bags per mixing container.
7. Clean tools after each mix. Material from a previous mix,
scraped down from a darby or any other tool, must not
be added to a fresh mix.
8. Do not apply RhinoLite® while temperature is below
freezing.
9. Before decoration check the entire surface carefully to
see that the plaster has been set hard, is dry and free
from powder/dust.
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N.B. Water ratio is an approximate figure. Workability can be
altered by adding or reducing the volume of water.
25
Mixing of gypsum plasters (cont)
26
Mix-aerate. N.B. Do not add anything
more to this batch
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Mixing of gypsum plasters (cont)
28
Use clean tools for each batch.
Clean tools after mixing.
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The RhinoLite® Range of plasters
RhinoLite®
– Multipurpose plaster
RhinoLite® CreteStone®
– Skimming plaster
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RhinoLite®
– Multipurpose plaster
32
RhinoLite® Multipurpose plaster is a multipurpose finishing
plaster applied with a one-coat application method using
a steel trowel and a rubber float. A straight edge and/or
darbies will be required when applying as a thick leveling
plaster.
33
RhinoLite® Natural Plus®
– Multipurpose plaster
34
RhinoLite® Natural Plus® is a multipurpose finishing plaster
applied with a one-coat application method by using a steel
trowel and a rubber float. A straight edge and/or darbies
will be required when applying as a thick leveling plaster.
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RhinoLite® Multipurpose plaster covering capacity
The approximate coverage of a 10 kg bag of RhinoLite®
Multipurpose plaster is:
5,5 m2 applied to a thickness of 2-3 mm
2,2 m2 applied to a thickness of 5-6 mm
0,9 m2 applied to a thickness of 12-15 mm
0,7 m2 applied to a thickness of 15-20 mm
Darby or straight-edge
For more info see pg33, 36-38 For more info see pgs35-38
Note: For multipurpose application, refer to skim and one coat application
methods (please refer to pgs 5, 12, 16-17)
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One coat application method
40
For levelling/undercoat applications use
a darby or straight edge. Leave until
partially set. Test with back of hand –
RhinoLite® must stick to wall, not your
hand.
41
When floating RhinoLite® do not use
excessive water to lubricate the float.
42
When floating RhinoLite® only use
enough water to lubricate the trowel.
43
The rubber float will bring “fat” to the
surface – fast – and will help smooth
the plaster.
44
Using a steel trowel scrape the “fat” off
the wall. Throw the “fat” away, it is dead
plaster.
45
Leave and polish to harden
with a steel trowel.
46
Clean all tools and use fresh, clean
water for the next batch.
47
RhinoLite® CreteStone®
– Skimming plaster
48
RhinoLite® CreteStone® is a skim finishing plaster applied
with a skim application method, by using a steel trowel.
RhinoLite® CreteStone® is suitable as a skim finishing
plaster for application onto low-suction concrete soffits,
concrete blocks and RhinoBoard®.
Application
One coat/finishing plaster onto concrete
Grease or oil of any description is always detrimental to the
bond of any plastering material, and if not cleaned entirely
from the surface, could result in bond failure between the
RhinoLite® and the concrete. We recommend that the
concrete surface is scrubbed with a cleansing agent to
remove the grease or oil. All traces of the cleansing agent
must also be removed by rinsing with copious amounts
of water. Apply Grippon® plaster bonding liquid using a
brush or roller and whilst still wet and tacky, follow with the
RhinoLite® plaster applications.
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Application method (cont)
51
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Step by step
Skim application
Tools for application
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Plasters for skim applications
RhinoLite® CreteStone®
Used on
• RhinoBoard®
• Internal undercoat plaster
• Painter surfaces
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Skim application method
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Work through and set the profile.
Plaster will continue to “stiffen” and
lose workability.
57
When floating RhinoLite® do not use
excessive water to lubricate the float.
58
When floating RhinoLite® only use
enough water to lubricate the trowel.
59
Leave and polish to harden
with a steel trowel.
60
Clean all tools and use fresh, clean
water for the next batch.
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Jointing Range of Plasters
RhinoGlide®
– Jointing compound
RhinoBed®
– Adhesive plaster
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RhinoGlide®
– Jointing compound
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RhinoGlide® is a smooth setting jointing compound.
Description
RhinoGlide® is a quick setting drywall joint filler for
patching, bedding and finishing. This product has been
developed specifically to assist the drywall contractor
to complete the jointing on drywall jobs within one day.
RhinoGlide® is packed in 10 kg, 20 kg and 25 kg bags.
Coverage
w A 20 kg bag should be sufficient to finish approximately
35–55 lm of joint.
w A 10 kg bag should be sufficient to finish approximately
17.5–27.5 lm of joint.
Mixing instructions
1. Do not add foreign matter to RhinoGlide®.
2. To 460ml of water add 1 kg of plaster. Use clean water
only.
3. Add RhinoGlide® to water and allow to soak for 10
minutes.
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4. Stir slowly to a creamy texture. Do not overstir.
5. Do not mix more RhinoGlide® than can be used in one
hour.
6. Do not re-stir or add more RhinoGlide® or water to the
mix after mixing is complete.
7. Clean tools after each mix.
Application
RhinoGlide® is applied using the same tools and procedure
as described in the Rhino Drywall Hand Jointing Application
data sheet.
N.B. Use a damp cloth to remove all powder from the joint and
surface of the board prior to decoration.
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Decoration
A good quality plaster primer must be used on the entire
surface.
Check list
1. Make sure that the RhinoGlide® is allowed to set
thoroughly between coats.
2. Check that the screws and metal trims are completely
covered with compound.
3. Check that all finished joints are smooth and dry for
decoration.
4. Check surface generally for smoothness and possible
unfinished work.
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Tools for application
69
RhinoBed®
– Adhesive Plaster
70
Description
RhinoBed® is a quality setting adhesive plaster for detailed
finishing, fixing and joint filling of RhinoCove cornices.
Mixing instructions
1. Don’t apply when temperatures are below freezing.
2. Surfaces must be clean and dust free before application.
3. For internal use only.
4. Store inside on a level surface, off the floor, in a dry place
protected from the weather.
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Tool for application
Putty knife
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RhinoBed® application
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Bonding Agents
RhinoLite® Grippon®
– Bonding agent
75
Grippon® Plaster
– Bonding agent
76
Used as a bonding agent to improve adhesive of gypsum
plasters to pre-paint, pre-plastered and concrete surfaces.
Spillage of Grippon®
If spillage of Grippon® occurs, it must be cleared
immediately using a damp cloth or sponge and clean water.
Coverage
9 m2 per litre per coat, subject to suction of substrate.
Available in 5 l and 20 l buckets.
77
Directions for use
1. Surfaces to which you apply Grippon® must be clean
and free from oil and grease. Any oil or grease should be
removed with a cleaning agent and rinsed off well with
water.
2. Plaster must be applied while the final coat of the
Grippon® is still wet/tacky.
Acute hazards
o
Flammable above 190 C. Do not use near intense heat
source.
78
Tools for application
Brush Roller
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RhinoLite® Plasters Selection Chart:
80
RhinoLite® RhinoLite® RhinoLite®
Multipurpose Natural Plus ®
CreteStone®
✓ ✗ ✓
✓ ✓ ✓
✓ ✓ ✓
✓ ✓ ✓
✓ ✓ ✓
✗ ✗ ✗
✓ ✓ ✓
✓ ✓ ✓
✗ ✗ ✗
✗ ✗ ✗
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Gyproc Plasters Selection Chart:
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Summary - Plasters Product Guide
84
Package and sizes
Coverage:
The approximate coverage of a 40 kg bag of RhinoLite® is:
2-3 mm = 22 m2
5-6 mm = 8,8 m2
12-15 mm = 3,6 m2
15-20 mm = 2,8 m2
Water demand = 40 kg plaster/22 L water
Coverage:
The approximate coverage of a 40 kg bag of RhinoLite®
Cretestone® is:
6 mm = 12,8 m2
Water demand = 40 kg plaster/22 L water
85
Plasters Product Guide
86
Package and sizes
Coverage (20 kg bag): Setting time:
35-50 lm of drywall joint per 20 kg bag 70-90 minutes
Water demand = 20 kg plaster/9,2 L water
Coverage (10 kg bag): Setting time:
17,5-27,5 lm of drywall joint per 10 kg bag 70-90 minutes
Water demand = 10 kg plaster/4,6 L water
87
Plasters Product Guide
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Plaster Troubleshooting
90
Cause C: Impure mixing water
Cure C: If excessive alum, chloride or sulphate is
present in the water, plaster mix will set too
quickly. Check set by making a mix with
distilled water. Plaster should always be
mixed with water that is fit to drink.
Cause: Contamination
Cure: Confirm that plaster has not become
contaminated by sugar, glue or organic
acids. Then accelerate set by mixing faster,
mixing longer, using warmer water or
plaster to increase temperature of slurry, or
all of the above in the combination.
91
Lumpy plaster
Cause A:
Plaster has absorbed moisture
Cure A: Equip plaster with tight-fitting lid to
prevent absorption of moisture from the air.
Keep bin closed so water cannot splash into
bin.
N.B. Paper bags are usually wrinkled when wet, and lumps have a
smooth side next to paper. Carrier inspection should be initiated as
the carrier is responsible for this damage.
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Make the right choice in
the quest for perfection.