Diesel Generator
3.5 kVA and 5 kVA
Prime Ratings Range Special Features
• Natural aspirated, air cooled diesel engine with superior
KDG0004P2 KDG0005P2
efficiency and operating economy
50Hz 50Hz
• Integral vibration isolation eliminates the need for
kVA 3.5 5 under-unit vibration spring isolators
• Advanced Digital Controller (ADC) with 3 auto crank cycles
• Alternator features:
Alternator meets Indian and international standards
Self-ventilated and dripproof of IP23 construction
Superior voltage waveform by 2/3 pitch wound stator
Sustained short circuit current of up to 300% of the
rated current for up to 20 seconds
• Silencer located inside canopy
Standard Features
• Engine mounted alternator
• Single - bearing alternator with insulation Class H
• Base frame mounted fuel tank with minimum 8 hrs
running capacity
• Dry type air filter
• DG isolator / circuit breaker
• Electric start with battery
The Kohler Advantage • Industrial grade power terminals
• One-stop solution for the generating system and accessories • Conveniently located fuel level indicator
• Manufactured in India with global expertise • Weather proof enclosures to withstand harsh climate
• Portable generator set • All routine service points on one side of canopy
• Compact design with ease of maintenance • Canopy with wheels and handle
• Maux winding provides excellent motor starting capability Conformance Standards
• Flexible & creative customized solutions to meet customer needs • ISO 3046 • BS 5514 • ISO 8528
• Fast response time • BS EN 60034 • BS5000 • VDE 0530
• One-year or 2000 hours as per standard warranty terms from • NEMA MG1-32 • IEC34 • AS1359
date of initial startup • CSA C22.2-100
Generator Set Ratings
Prime Rating
Genset Engine Alternator Voltage Phase Hz Amps
kWe kVA
KDG0004P2 KD441-GSI2 S16W-105 230 1 50 3.5 3.5 15.2
KDG0005P2 KD441-GSI2 ET16F-160 415 3 50 4 5 6.9
KDG0005P2 KD441-GSI2 S16W-150 230 1 50 4 5* 21.7
* 5kVA Prime for Resistive load and 5 kVA Standby for Inductive load
PRIME POWER RATINGS: Prime power ratings apply to installations where utility power is unavailable or unreliable. At varying load, the number of generator set operating hours is unlimited. A 10%
overload capacity is available for one hour in twelve. Ratings are in accordance with ISO-8528/1, overload power in accordance with ISO-3046/1 and BS 5514. For limited running time and base load
ratings, consult the factory. Obtain the technical information bulletin (TIB-101) on ratings guidelines for the complete ratings definitions.
GN-521B-ES and GN-521B-ES (KDG0004P2 and KDG0005P2) 06/18 Page 1 of 4
Engine Specifications
Specifications 3.5 kVA 5 kVA
Engine model KD441-GSI2 KD441-GSI2
Engine aspiration Natural aspiration Natural aspiration
No. of cylinders & arrangement 1, Vertical 1, Vertical
Displacement, L (cu. in.) 0.44 (26.85) 0.44 (26.85)
Bore and stroke, mm (in.) 86 x 76 (3.38 x 2.99) 86 x 76 (3.38 x 2.99)
Compression ratio 20.3:1 20.3:1
Governor type Mechanical Mechanical
Governor class Class A2 Class A2
Frequency regulation, steady state ISO 8528 G1 ISO 8528 G1
Air cleaner type, Qty Dry, 1 Dry, 1
Rated speed (rpm) 3000 3000
Max. power kWm (BHP) 6.1 (8.18) 6.1 (8.18)
Diesel Fuel Consumption
100% Load (Lph) 0.8 1.4
75% Load (Lph) 0.7 1
Lube Oil Consumption
100% load (Lph) 0.006 0.006
Fuel System
Fuel prime pump Mechanical Mechanical
Fuel filter : Type, Qty External , 1 External , 1
Recommended fuel HSD-ASTM D2 HSD-ASTM D2
Fuel tank capacity, L 15 15
Initial - 50 hrs / 3 months, Subsequent Initial - 50 hrs / 3 months, Subsequent
Fuel filter change period
250 hrs / 6 months whichever is earlier 250 hrs / 6 months whichever is earlier
Lubrication System
System type Forced Lubrication Forced Lubrication
Lube oil type Kohler Oil Kohler Oil
Oil pan capacity with filter, L 1.5 1.5
Oil filter: Quantity, Type 1, Cartridge 1, Cartridge
Initial - 50 hrs / 3 months, Subsequent Initial - 50 hrs / 3 months, Subsequent
Oil and oil filter change period
250 hrs / 6 months whichever is earlier 250 hrs / 6 months whichever is earlier
Exhaust System
Maximum allowable back pressure, KPa (in.Hg) 5 (1.48) 5 (1.48)
Exhaust outlet size at engine hookup, mm (in) 40 (1.57) 40 (1.57)
Silencer Type, Quantity Residential, 1 Residential, 1
Exhaust temperature at rated kW, °C (°F) 550 (1022) 550 (1022)
Air System
Combustion air , LPM 530 530
Heat rejected to ambient air :
Generator, kW (BTU/min) 2.85 (162) 2.85 (162)
Generator set air cooling system Blower / Fan Blower / Fan
Engine Electrical System
Starter Motor rated voltage VDC 12 V 12 V
Battery charger 12 V, 5 Amp 12 V, 5 Amp
Ground (negative/positive) Negative Negative
Battery type- Lead acid Lead acid
Amp/hour 35 35
Quantity 1 1
Battery Voltage, VDC 12 12
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Alternator Specifications
Specifications 3.5 kVA 5 kVA
Type 2 Pole 2 Pole
Exciter type Brushless Brushless / Brush type
Voltage regulator Capacitor Capacitor / DSR
Insulation
- Material Class H Class H
- Temperature rise, Prime 125°C 125°C
Bearing: Quantity, Type 1, Sealed 1, Sealed
Coupling Direct Direct
Voltage regulation +/-10% +/-10%
Excitation Self excitation Self Excitation
Frequency, Fixed, Hz 50 50
Full load current - 1 Phase (Amp) 15.2 21.7
Full load current - 3 Phase (Amp) -- 6.9
Prime at 125° C, kVA 3.5 5
Advanced Digital Controller (ADC2000)
Standard Features
• Master switch: Control On/Off
• Event Log
• Remote two-wire start/stop capability
• One-source responsibility for generating system & accessories
• Automatic start with programmed cranking cycle
• Field software upgrade possibility
• Operating temperature: -20°C to 70°C (-4°F to 158°F)
• Storage temperature: -20°C to 70°C (-4°F to 158°F)
• Humidity: 0-95% condensing
• Control Panel
Alternator to control panel connection with copper cable only
MCCB/MCB details - with short circuit and overload protection
Output copper cable size : (Sq.mm x run) :
3.5 kVA 5 kVA
1 Phase : 4 6
3 Phase : -- 2.5
Optional Features
Microprocessor based AMF control panel
GPRS based generator monitoring system
Controller Information
LED Display LED Display Faults Display Warnings Optional Accessories Power Requirements
Runtime hours High engine temperature Low battery voltage Mains sensing relay 8 to 16 VDC with fuse protection
Engine speed Low oil pressure High battery voltage Earth leakage protection 40 mA @ 12 VDC
Battery voltage Overspeed / underspeed Low fuel level
Current Over and under voltage Maintenance alarm
Voltage Over and under frequency
Frequency Auxiliary fault
Low fuel level
Over load current
Phase reversal (3 Phase)
GN-521B-ES and GN-521B-ES (KDG0004P2 and KDG0005P2) 06/18 Page 3 of 4
Regulatory Compliance
Specifications 3.5 kVA 5 kVA
As per ISO 8178-5 mode cycle (Engine emission) CPCB-II compliant CPCB-II compliant
Noise level measured at 1 meter distance < 75 dB (A) < 75 dB (A)
Dimensions and weight
Specifications 3.5 kVA 5 kVA
Overall Size, L x W x H (mm) 960 x 660 x 789 960 x 660 x 789
Weight, dry, max (kg) 203 209
NOTE : Drawing provided is for reference only and should not be used for planning installation. Please contact the Company for latest updated details.
All the data is as per respective manufacturers’ specification.
Please refer O & M manual for maintenance and preservation guidelines.
KOHLER reserves the right to change the design or specifications without notice and without any obligation or liability whatsoever.
Authorised Channel Partner:
Corporate Office : Factory :
Kohler India Corporation Pvt. Ltd. Kohler Power India Pvt. Ltd.
Office No 701 & 702, 7th Floor “Pentagon” , Tower P5, (Formerly: Lombardini India Pvt. Ltd.)
Magarpatta City, Hadapsar, Pune - 411013, J-2/1, MIDC Chikalthana, CIDCO,
Maharashtra, India. Aurangabad - 431210, Maharashtra, India.
Printed in India
Regional Offices : © 2018 by Kohler Co.
Pune : +91 20 66497101 | Gurgaon : +91 124 4250248 All rights reserved. Use of this material is strictly prohibited
Kolkata : +91 33 40633512 | Bangalore : +91 80 42867000 without written permission from Kohler Co.
KOHLERPOWER.IN / 1 800 266 0600 / [email protected] / +91 95 2777 7779
Page 4 of 4 GN-521B-ES and GN-521B-ES (KDG0004P2 and KDG0005P2) 06/18
