Job Safety Analysis (JSA)

Date Client ZFOD JSA # JSA0013

Location -ZB Job Type Pumping package operation Revision 4
Crew Members

No Sequence of basic job steps Potential accident or hazard Recommendation to eliminate or reduce potential hazard
1. General Activities Dropped objects,  Pre job meeting and sign the log by all personnel.
Stuck/crushed by equipment,  Valid PTW system
Working at height/ below scaffolding,  Discuss the job program and give assignment
Overhead pipe works or instruments,  Authorized and competent personnel only for work.
Excessive noise work environment,  Proper Supervision
Restricted work areas, pinch point,  Carry out dropped object inspection
Manual handling, slips trips and falls,  Clear off all unwanted people from the vicinity
Trapped/nipped fingers, contained  Barricade the area
pressure  Use appropriate PPE for the job
Electric lines and repairs  Use certified safety harness when working above 2mtr height
Oil and chemical spillage.  Assign only trained and authorized personnel for the job
H2S and other potential gas Proper warning signs in place
Extreme weather, Heat stress  Mark all pinch point area and fix guard wherever it is required
 Proper communication throughout job
 Manual Handling training
 No unauthorized electric works
 Lockout and tag out system
 Ensure that all connection are properly tightened and inspection
 prior to the job
 Proper spill control kits
 Personnel H2S detector and BA set for each
 Ensure wind soak is available and it is being monitored
 Use area gas monitor
 Use buddy system
 Communicate the emergency response
 Block out the direct sun light and other heat sources
 Provide enough drinking water
QAF5099 Rev.4 Page 1 of 8
No Sequence of basic job steps Potential accident or hazard Recommendation to eliminate or reduce potential hazard
 Schedule rest and frequent water breaks.
2. Inspection on location Improper access to location  See General Activities
Inadequate or unsafe egress to worksite  Conduct site inspection by supervisor
Unsafe work platform  Ensure proper access is available to location
Personnel injury and operation failure  Ensure proper emergency escape is available
Unstable ground  Ensure work platform is safe and fit for work
 Immediately report with client representative, if proper access,
escape route or work platform is not available
 Understand wind direction
 Immediately report with client representative, if ground level is
uneven
3. Preparation for Rig Up Desert animal  See General activities
Moving vehicles  Pre job safety meeting
 Inspect the working location prior to spot the equipment
Unsafe conditions or acts  Provide adequate lighting for night service
Personnel injury  Stay away from desert animals and report to client focal point
 Alert people about moving vehicles and assign a signal man
 Buddy system
 Use appropriate PPE
4. Offloading/ spotting of equipment’s Failure of lifting equipment’s  See General Activities
on site Stuck/ crushed by equipment  Spotting only as per plan and program
Non compatible spotting  Proper supervision Assign vehicle parking area
Dropped object while lifting  Use only trained and authorized crane operator and rigger
Uneven ground  Ensure the lifting certificates of crane, lifting skid and tackles are
valid
 Carry out visual inspection before lifting
 Immediately report with client representative, if ground level is
uneven
 Carryout dropped object inspection prior to lifting
5. Rig up of well testing equipment, check Manual Handling of heavy items  See General Activities
manifold and flow back line  Manual handling training
Stuck/ crushed by equipment  Use crane for heavy lift
Pinch point  Rig up as per approved plan and program only
Wrong tools for the purpose  Assign trained and authorized personnel only
Impact by hammer while connecting lines  Proper supervision throughout the job
QAF5099 Rev.4 Page 2 of 8
No Sequence of basic job steps Potential accident or hazard Recommendation to eliminate or reduce potential hazard
Trip, slip and fall  Use appropriate PPEs
 Inspect and use right tools for the purpose
 Use iron supports below the iron to avoid crushing hands.
 Check hammer / clear off personnel from vicinity.
 Use only brass hammer inside the fencing
 Provide adequate lighting for night service
 Maintain good housekeeping
 Proper communication
 Runs to avoid exits and walkways
 Pay attention
 Barrier off area
6. Remove flange from production line H2S and other potential gases  See General Activities
and Unexpected pressure while removing  Ensure that the wing valve is closed prior to open the flange
connect flow back line flange  Check pressure through certified gauge
Manual Handling of heavy items  Bleed off pressure through the needle valve, do a gas test
Pinch point  Carry personnel H2S detector to work on site
Impact by hammer while removing flange  Suitable BA sets near work area
Wrong tools for the purpose  Only authorized and trained personnel
Trip and slip  Manual handling training
Desert animal  Use crane for heavy lift
 Clear the area
 Inspect and use right tools for the purpose
 Use only brass inside the fencing
 Use necessary PPE
 Look around before doing task
7. Operation of diesel driven pump units Moving machinery parts.  See General Activities
Equipment failure, diesel leaks.  Protect all rotating parts with suitable guards
Starting equipment with operating controls  Proper pre job inspection before starting
in improper position.  Authorized personnel only to operate
Fuel / fluid shortage  Use proper PPE including hearing protection
Faulty wires loose connections  Use spark arrestor on the exhaust
Spark  Check fuel/fluid level before starting.
Noise  Do pre job inspection
Electrocution and electric shock due to the  Drip tray
faulty wire  Secure the cable
QAF5099 Rev.4 Page 3 of 8
No Sequence of basic job steps Potential accident or hazard Recommendation to eliminate or reduce potential hazard
8. Pressure test well testing equipment, High back pressure caused by clogged  See General Activities
chock manifold and flow back line pumping line  Ensure pressure test is done prior to pressure testing
Connection failure due to excessive  Ensure elastomer seals are in place and they are in good condition
pressure  Thoroughly inspect each connection prior to rig up
Connection failure due to the mismatched  Use only certified high-pressure joints for flow back
connection  Ensure certified PRV is fixed on line
Connection failure due to the faulty  PRV discharge line back to displacement tank at required pressure
connection; worn components or damaged rate
connection  Ensure the lines are secured with appropriate restrain system
Noise Ensure there is no mismatched connection or wrong components
Spark on flow line
Moving machinery  Ensure there is no non-integral connection on the pumping line
 Ensure each joints are properly maintained, inspected and
certified as per industrial standard
 Barricade the area
 Pre job safety meeting
 Hearing protection
 Protect all rotating parts with adequate guard
 Use spark arrestor on the exhaust

9. Open master or another valve to open Sudden pressure on surface equipment  See General Activities
wellhead Personnel injury  Only authorized persons in the vicinity of the equipment and
wellhead
 Verify the wellhead pressure with calibrated gauge
 Make sure the well is open by counting the turns when opening
the well.
 Use appropriate PPE

10. Flowing the well through the Separator Oil spillage  See General Activities
& Flaring operations Connection failure  Ensure that all connections are tightened
Fire  Thoroughly inspect each connection prior to flow the well
Failure of chock manifold  Ensure the lines are secured with appropriate restrain system
Uncontrolled flaring  Ensure that all equipment is properly grounded
 Strictly enforced no smoking policy
QAF5099 Rev.4 Page 4 of 8
No Sequence of basic job steps Potential accident or hazard Recommendation to eliminate or reduce potential hazard
Personnel entry to flaring area  Operator must stay near choke manifold
Failure of flaring line Ensure the chock manifold is certified as per industrial standard
Separator overflow  Carryout preventive maintenance and inspection of chock
Over Pressure manifold
• Ignition/Explosion due to gas fumes  Ensure monitor for level Separator.
escaping the Gauge measuring tanks.  Ensure that are taking reading for level on storage tank each 15
• Wrong valve operation minute and not exceed 80% for storage tank capacity
 Ensure the availability of valid flaring notification

Ensure burn pit is away from 150m far from work area
 Keep the propane storage cylinder at least 25m away from flare
stake
 Do not approach to burn pit during flaring
Ensure that all flow back equipment and connections are certified
as per industrial standard
 Ensure the flare stake is adequately secured
Pressure test the flare line, chock manifold and flow back line
prior to operation
 Ensure elastomers are selected based on effluent properties and
they are in good condition
 Assign authorized and experience personnel only
 Communicate the emergency response procedure
 Ensure valves of the Gauge measuring tank are lined up correctly
 Ensure sight glasses are clean and verify that the isolation valves
are open prior passing flow to the tank.
 Prior starting the Well Testing Job, the Supervisor to check the
dead oil level and mentioned it in reading sheet.
 Ensure vent line is run to safe area / flare pit and the line is
unrestricted.
 Always open a Valve prior to Closing a valve.
 2 persons present at all times.
 Dedicated person assigned to tank monitoring.
 ESD has to be activated immediately, then proceed to shut in the
well; in case of ESP commissioning operation, ESP crew need to
be communicated to shut down the pump.

QAF5099 Rev.4 Page 5 of 8

No Sequence of basic job steps Potential accident or hazard Recommendation to eliminate or reduce potential hazard
 Multi-gas detectors installed and interconnected for visual and
sound alarm purposes.
 Well Testing Crew to line up valves and verify according to the
Check List on the PID
 ALL Gauge Measuring tanks lined up to operate simultaneously.
 When manipulating valves, pressure has to be monitored in the
manifold gauge by operator. All equipment and lines pressure
tested as per program prior starting operation.
 All tank hatches to be CLOSED and SEALED.
 Physical check of vent line to be free from any
Restriction/blockage.
 Vent Line rig up to consider 50m from the tank to overboard area.
 Monitor carry-under at Well Testing Separator to avoid extra gas
going to the tanks.
 Use of electronic devices within the Well Testing Area is strictly
forbidden.
 Hydrostatic Test perfumed to the tanks in the Base to be
conducted, validated and certified prior to be sent to the job.
 Monitor Wind direction at all times prior and during the job
execution, use SWA to shut the well immediately if needed.
 Multi-gas detectors installed and interconnected for visual and
sound alann purposes (Rig rat) as per Well Testing Layout
 All tanks vent line to be equipped with independent flame
arrestor as per Well Testing Layout.
 In case of low wind speed observed (weather condition) consider
explosion proof fans to be located beside the Gauge measuring
tank pointing to the vent line direction or shut in the well.
 Fire extinguishers in place and checked prior the flow.
11. Crude Oil Pumping Operation. Human error.  STOP WORK AUTHORITY. Spill Kit available on site. Qualified,
Overpressure lines. pump operator.
Miscommunication with DGS.  Supervisor to be presented at all the time during the pumping to
Fire and Explosion. DGS.
High ambient temperature.  Double check line up to production before commence the
Flammable gas. pumping operation.
Re-filling diesel.  Gas test.
QAF5099 Rev.4 Page 6 of 8
No Sequence of basic job steps Potential accident or hazard Recommendation to eliminate or reduce potential hazard
Hi/Low pumping rate.  Checking for pump integrity at all the time during the pumping.
 Pumping rate according the DGS representative instructions.
 Diesel re-filling procedure. Sight lass on Gauge tank lean and in
good condition.
 Storage tank equipped with flame arrestor. No hot work permit
during the pumping operation.
 MSDS sheet available on location. Appropriate PPE worn by all
personnel.
 ERP to include:
 Medevac plan.
 Communication protocol.
 First aider.
12. Rig down of equipment, HP lines and H2S and other potential gases  See General Activities
Fix back flange to production line Fire  Reduce flow to minimum the and shut the wing valve
Spillage  Shut down the master valve
Manual Handling of heavy items  Displace all flow back fluid to pipeline prior to rig down
Stuck/ crushed by equipment  Shut down the flaring
Pinch point  Assign a leader for team lifting
Wrong tools for the purpose  Authorized personnel only
Impact by hammer while connecting lines  Proper supervision throughout the job
Trip, slip and fall  Inspect and use right tools for the purpose
Lifting operation  Provide adequate lighting for night service
 Use iron supports below the iron to avoid crushing hands.
 Check hammer / clear off personnel from vicinity.
 Use only brass hammer inside the fencing
 Use safety harness working above 2mtr height
 Proper communication
 Proper and required PPE
 Certified crane operator, rigger, crane, lifting skid and tackles
13. Loading of equipment Failure of lifting equipment  See General Activities
Stuck/ crushed by equipment Use only trained and authorized crane operator and rigger
Dropped object while lifting  Ensure the lifting certificates of crane, lifting skid and tackles are
Moving vehicles valid
 Carry out dropped object inspection before lifting
 Alert people about moving vehicles and assign a signal man
QAF5099 Rev.4 Page 7 of 8
No Sequence of basic job steps Potential accident or hazard Recommendation to eliminate or reduce potential hazard

Safety Equipment To Do This Job

Hard Hats x Dust Mask Chemical Masks SCBA x Chemical Suits First Aid Kit x
Safety Boots x Safety Harness x Fire Extinguishers x Sign Boards x Search Lights x Communication Devices x
Safety Glasses x Face Shield x Gas Monitors x Safety Goggle x Safety Shower x Lock Out / Tag Out x
Gloves x Goggles x Barricades x Work Vest x Eye Wash x Work Permit Required x

QAF5099 Rev.4 Page 8 of 8