Lean Supply Chain Management and Its Effects On Operational Performance A Study On Food
Lean Supply Chain Management and Its Effects On Operational Performance A Study On Food
Z. B. Junaid
Associate Professor
Bahria University
[email protected]
Aiman Majid
Lecturer
Bahria University
[email protected]
Abstract
The firm is trying to get ahead of its competitors in different industries through LSCM
in today’s cutthroat competition environment. By reducing waste, removing risks and
increasing efficiency and cost-effectiveness, it enhances its operational performance.
This research explores food depots’ problems in the food industry and how they can
apply LSCM to minimise wastage, reduce lead time, improve cost-effectiveness,
enhance efficiency and achieve better operational performance within a framework of
constant improvement. As such, an ideal environment, as well as proper care for these
perishable items, is crucial since any deviation may lead to contamination that
ultimately results in reduced productivity and increased cost. Thus, this research
provides insight into the extent to which deployment of lean supply chain management
can help ensure optimal utilisation of resources in terms of achieving maximum
productivity levels with minimal costs involved during the process while improving
operational performances for the food depots. In sum, Lean Supply Chain Management
offers a systematised approach towards daily activities at a food depot with an efficient
distribution system, hence minimum expenditure mitigating unnecessary wastage, thus
achieving topmost production rates.
Introduction
LSCM offers a series of practical remedies that can effectively minimise waste
in the supply chain across various industries, from suppliers to distributors and back to
This work is licensed under a Creative Commons Attribution 4.0 International License.
192 Lean Supply Chain Management and Its Effects on
Operational Performance: A study on Food
such as waste reduction, efficiency enhancement, and cost minimisation, have proven
effective in various industries by streamlining operations, reducing lead times, and
lowering inventory and operational costs. Given the perishable nature of food
inventory, implementing LSCM practices in food depots is anticipated to optimise
processes, reduce waste, and ultimately improve operational performance. This study
seeks to validate these expectations within the specific context of food depot
operations, thereby contributing valuable insights to both academic literature and
practical applications in supply chain management.
Problem Statement
Research Questions
2. What difficulties do food depots encounter in meeting the latest trends of Lean
SCM programs into place?
3. What are some potential ways to increase the Lean SCM practices to enhance
efficacy?
Research Objectives
Theoretical Framework
time and reducing inventory holding costs while also increasing value but not
efficiency. Slight reductions in lead times may represent operational performance,
another few percentage points off inventory levels and holding costs or a marginal
further widening of revenues to cost. By using the principles of lean, a greater number
of depots and food are able to accomplish their goals with increased efficiency, lower
waste, and higher performance. The adoption of LSCM practices in this vein would
influence the operational performance outcome measure, such that improved resource
utilisation and reduced costs could be attributed to adopting more advanced forms of
SCM design (Womack & Jones, 2003; Ohno, 1988; Liker, 2004; Shah & Ward, 2007;
Christopher, 2011).
Conceptual Framework
Cost Effectiveness
Operational Performance
• Reduce Lead time
• Reduce inventory Level
• Reduce holding costs
• Reduce Operational Cost
LSCM
Research Hypotheses
Significance of Research
Literature Review
Toyota was the pioneer in the 1950s of lean model-aheo "lean assembling"
with its "Just in Time" approach. This approach is known as the Toyota Production
System (TPS) of assembly, which "eliminates waste or no value-added activities to
reduce costs and enhance productivity" (Womack et al., 1991).
The goal of lean principles is to find waste in almost any kind of business and
reduce or eliminate it wherever feasible. The six pillars listed below are where
businesses find the most waste.
● Defects
Defects can result in scrap and rework/salvage. It is the most expensive kind
of waste, particularly if a damaged product is delivered to the client. Defective products
may also indicate additional problems with vendors or with product development.
● Over- or under-production
Delays waste money and effort that could have been better used on other
projects. They may take many various forms, ranging from stopping production to just
waiting for information from partners or members of the internal team.
People's skills are wasted when their talents are not used, and this might
eventually cost the company creative talent. Businesses must reach the full capabilities
of all of their stakeholders to avoid those stakeholders choosing another company that
appreciates their whole skill set.
● Transportation
It occurs across the whole supply chain. Businesses that are currently
developing a strategically diverse network have longer lead times, lower profit
margins, and greater transportation expenses. The five primary areas of inventory are
office supplies, raw materials, finished goods, sub-assemblies, and operations, repair,
and maintenance (MRO). All of these places may amass out-of-date or unused items,
which can take up valuable space and negatively impact your cash flow.
● Continuous Growth
● Make Use Of 5S
● Put in Order
● Standardize
● Sustain
● Sort
● Shine
2. Decrease in Inventory Levels: The LSCM practices like JIT (Just in Time) and
many more practices like that can lead to a significant reduction in inventory
levels, which results in decreasing holding cost for inventory and frees up the
capital for other resource usage (Shah & Ward, 2007).
3. Reduction in Operational Costs: Non-value-added tasks can really eat away all
the productivity and costs which should be eliminated. By eliminating these costs,
organisations can reduce operational costs and improve efficiency. This includes
savings in Labor costs, overhead costs and material costs (Eroglu & Hofer, 2011).
Food depots must manage the procurement, storage, and delivery of perishable
inventory, and they must handle it with care and caution to prevent it from spoiling.
Also, these depots work under strict budget constraints and diverse demand patterns
(Ruiz-Benítez et al., 2018).
198 Lean Supply Chain Management and Its Effects on
Operational Performance: A study on Food
Existing studies suggest that lean practices can enhance efficiency and reduce
costs in military supply chains, but more research is needed to validate these findings
and provide actionable insights (Golini et al., 2011).
Research Methodology
The research employs a quantitative design, using surveys to gather data from
Food depot supervisors and middle and upper management. The survey includes
questions on job satisfaction, employee performance, and the perceived impact of
LSCM practices. A purposive sampling method was used, with a sample size of fifteen
supervisors and middle and upper management. The data collection process involved
administering standardised questionnaires and conducting semi-structured interviews.
Research Design
Sampling Strategy
Descriptive data analysis techniques are used to analyse the data. The data
obtained from the questionnaires is analysed through descriptive analysis, namely
mean, median, mode, standard deviation, etc. Other techniques, such as ANOVA and
regression statistics analysis, are also used. Through these techniques, the group's
hypothesis can be tested and evaluated.
Ethical Considerations
The validity and reliability of data are ensured through the sampling by taking
samples from food depot supervisors and middle and upper management who have
real-time experience and give their best input for the betterment of the industry.
Although their identity is kept hidden due to ethical considerations, the input collected
from them through questionnaires and by compiling results of that questionnaire
through running descriptive stats, Regression and ANOVA, the validity and reliability
of data is confirmed.
200 Lean Supply Chain Management and Its Effects on
Operational Performance: A study on Food
Descriptive Stats
The statistics show symmetrical distributions with no skewness for both "Lean
SCM" and "Cost Effectiveness." For "Lean SCM," the mean (3.59) and median (3.57)
are close, with a standard deviation of 0.55, indicating moderate variability around the
mean.
Regression Analysis
Multiple R 0.88
R Square 0.78
Observations 15
ANOVA
f SS MS F Significance F
Total 14 5.983
The coefficient for the intercept term is -0.21, indicating its impact on the
dependent variable (Operational Performance) when all independent variables are
zero.
The standard error for the intercept coefficient is 0.57, measuring the accuracy
of this estimate. The t-statistic for the intercept is -0.37, suggesting it may not be
statistically significant due to its value being close to zero. The p-value is 0.71, higher
than 0.05, further suggesting insignificance.
For the independent variable LSCM (Lean SCM), the coefficient is 0.86,
indicating that a one-unit increase in LSCM predicts a 0.86-unit increase in Operational
Performance, assuming other variables are constant. The standard error is 0.19,
indicating a reliable estimate. The t-statistic is 4.33, suggesting high significance, and
the p-value is 0.0009, confirming statistical significance.
Discussion
The regression analysis tells us how our dependent variables, Lean Supply
Chain Management (LSCM) and Cost Effectiveness (CE), influence our independent
variable, Operational Performance (OP). By inspecting the results, we can see how
much impact each factor has on the other and whether these impacts are statistically
significant or not.
202 Lean Supply Chain Management and Its Effects on
Operational Performance: A study on Food
The coefficients show the direction and degree of the impact, and the t-
statistics and p-values indicate the reliability of the results. This research clarifies the
significance of both LSCM and CE in determining operational performance.
The coefficient for LSCM in this model is 0.86, indicating a strong positive
impact on Operational Performance. Given that other factors remain constant, for every
one-unit increase in LSCM, there is an expected increase of approximately 0.86 units
in OP.
The t-statistic for LSCM in this model is about 4.33, which suggests it is quite
high. A higher t-statistic indicates there is a stronger relationship between variables,
which means that LSCM has a statistically significant and positive impact on OP in
this model. Furthermore, the p-value is 0.0009, which is well below 0.05, indicating
there is statistical significance in the estimated relationship between LSCM and OP.
The coefficient for CE in this model is about 0.204223479, which means that
CE has a statistically significant and positive but relatively moderate impact on
Operational Performance. Consequently, increasing CE by one unit will lead to an
approximate increase in operational performance of 0.2042 units, holding all other
variables constant. Although CE is positive and has a relatively small but positive
impact on operational performance, it is quite modest.
The t-stat for CE in this model is 1.28, which is significantly lower than the t-
stat for LSCM in this model, which is about 4.33. This finding shows that CE does not
have the same magnitude or impact on OP as LSCM. The associated p-value is 0.22,
which is well above 0.05, suggesting CE does not have a statistically significant and
positive relationship with OP.
The results from the regression analyses presented in this chapter also provide
insight into the direction of relationships between Dependent and Independent
Variables. The primary results here indicate the impact of Dependent Variables (LSCM
and Cost-effectiveness) on the Independent Variable, which is Operational
Performance. The findings concerning LSCM suggest that LSCM has a statistically
significant and positive impact on OP, as indicated by the large t-stat and statistically
significant, low p-value. In short, the results show that it is important for food depots
to adopt Lean practices in supply chain management in order to improve operational
efficiency and impact operational performance. In comparison, CE does not show a
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ISSN (Print): 2959-099X ISSN (Online): 2959-1007
Volume 4, Issue 1, Page 191-207, June 30, 2024
statistically significant impact on OP, as specified by its low t-stat and high p-value.
This implies that although cost efficiency could have an impact on operational
performance, it is less strong and consistent than LSCM in the circumstances of this
investigation.
Ho1 Rejected
H1 Accepted
Ho2 Rejected
H2 Accepted
Ho3 Accepted
H3 Rejected
Conclusion
This study was conducted in food depots. It has provided valuable insights into
the impact of Lean Supply Chain Management (LSCM) practices on the operational
performance of food depots. The study’s finding highlights the critical importance of
adopting lean practices within supply chain management to enhance efficiency and
overall performance in food depots. This study shows that the lean supply chain is a
crucial and powerful tool for businesses as well as depots and warehouses. The lean
supply chain itself does not add any value to the product or services. Still, a lean supply
chain can certainly enhance operational performance and reduce waste, leading to cost-
effectiveness in business and inventory management.
It can reduce lead time and holding costs, which are crucial milestones for
businesses and warehouses to achieve. Companies implementing the Lean Supply
chain can also see improvements in productivity, efficiency, and costs incurred in
business operations. It not only means less cost but as well as fewer defects to meet
customer’s demands. A lean supply chain helps minimise waste and optimise processes
in the supply chain of a business, leading to significant improvements in inventory,
defects in production, and transportation and reducing overall operational expenses.
Conversely, the study found that Cost Effectiveness (CE) does not have a
statistically significant impact on operational performance. The findings suggest that
204 Lean Supply Chain Management and Its Effects on
Operational Performance: A study on Food
while cost efficiency may influence operational performance to some extent, its effect
is less pronounced or consistent than that of LSCM within the context of this study.
This research consistently shows that a lean supply chain can improve the
performance of the business as well as warehouses in crucial times. Although
implementing a lean supply chain is not about saving money and expenses, it is a clear
set of operations to improve the process. It is just a perk for the businesses and
warehouses to improve performance. Through implementing lean operations,
companies can streamline their processes, which can lead to a positive impact on the
outcomes of the operations conducted in the businesses and warehouses. It helps
increase productivity, shrink lead time, and improve quality. The products or services
have fewer defects, and the financial benefits are undeniable, too. A lean supply chain
is a holistic approach that helps build responsive, efficient, and ultimately successful
businesses. The only drawback is that the initial investment can be too high for the
warehouses, which can affect the ongoing operations conducted at any business or
warehouse.
Recommendations
Process Optimization
Continuous Improvement
Workforce Development
Limitations
This research has a few notable limitations. One limitation is the study's focus
on a single industry, food depots. This limitation means that the findings of the research
might not apply to other industries with potentially dissimilar operational contexts.
This study also depends on self-reported data from the managers of the food depots,
which might inflate the results. The third limitation is the research's geographic focus,
which is too limited and does not cover a large swath of the United States to generalise
much from. Lastly, the study limits itself to analyzing the short-term impacts of Lean
Supply Chain Management implementations and misses out on assessing the long-term
impacts.
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