SZGH-CNC-IO-12 IO Relay Board
SZGH-CNC-IO-12 is newest version I/O Relay board with 12pcs of relays,
which is used for connecting all inputs & outputs on CN3/CN4/CN10 plugs of CNC
controller to external switches & loads easily.
Fig1 Practical Picture of SZGH-CNC-IO-12
Fig2 Design Sketch of SZGH-CNC-IO-12
CN3 IO1 Control Socket (Female/DB25)
CN3_I/O1 socket is corresponding to CN3 plug of CNC Controller one by one;
CN3 I/O1 signal with Female Socket of DB25
signal pin I/O function Valid
0V 1 OUT 0V 0V
+24V 14 OUT +24V +24V
M36/Y0 2 IN Zero Point Input of Y-axis 0V
X0 3 IN Zero Point Input of X-axis 0V
Z0 17 IN Zero Point Input of Z-axis 0V
-L 15 IN Positive limit input 0V
+L 16 IN Negative limit input 0V
M34/A0 4 IN M34/Zero Point input of A-axis 0V
ALM1 5 IN Alarm1 of Spindle 0V
HALT 6 IN Pause 0V
RUN 18 IN Run 0V
M03 19 OUT Clockwise Rotation of Spindle 0V
M04 7 OUT Counter clockwise Rotation of Spindle 0V
M05 20 OUT Stop of Spindle 0V
M08 8 OUT Coolant 0V
M10 21 OUT Chuck 0V
M32 9 OUT Lubrication 0V
M79 22 OUT User-defined output8 0V
S01 10 OUT Spindle first gear 0V
S02 23 OUT Spindle second gear 0V
S03 11 OUT Spindle third gear 0V
S04 24 OUT Spindle fourth gear 0V
M75 12 OUT User-defined output9 0V
+10V 25 OUT Analog Output Signal of 1st spindle 0～10V
0V 13 OUT Ground of frequency conversion 0V
CN10 IO2 Socket (Female/DB25)
CN10 I/O2 signal with Female Socket of DB25
Signal Pin I/O Function Valid
0V 1 OUT Ground of the power supply 0V
+24V 14 OUT 24V power supply +24V
ALM2 2 IN Alarm2 of Machine Tool 0V
M24 3 IN User-defined input 7 0V
M22 5 IN M01 Quasi-stop Input 0V
M59 6 OUT Huff Output 0V
M61 19 OUT User-defined output1 0V
M63 7 OUT User-defined output2 0V
M65 20 OUT User-defined output3 0V
M67 8 OUT User-defined output4 0V
M69 21 OUT User-defined output5 0V
M71 9 OUT User-defined output6 0V
M73 22 OUT User-defined output7 0V
M18 10 IN User-defined input1 0V
M28 23 IN User-defined input2 0V
M12 11 IN User-defined input3 0V
M14 24 IN User-defined input4 0V
M16 12 IN User-defined input5 0V
+10V 25 OUT Analog Voltage of 2nd Spindle 0～10V
0V 13 OUT Ground of frequency conversion 0V
Note: Pin4&Pin15-Pin18 are null.
CN4 Turret Socket (Female/DB15)
CN4 socket is corresponding to CN4 plug of CNC Controller one by one
CN4 Turret signal with Female socket DB15
Signal Pin I/O function Valid
T1 1 IN X0 Input Signal 0V
T2 2 IN X1 Input Signal 0V
T3 3 IN X2 Input Signal 0V
T4 4 IN X3 Input Signal 0V
T5 5 IN X4 Input Signal 0V
T6 6 IN X5 Input Signal 0V
T7 7 IN X6 Input Signal 0V
T8 8 IN X7 Input Signal 0V
TOK 9 IN X21 Input signal 0V
0V 10 OUT 0V from power supply 0V
+24V 11 OUT +24V from power supply +24V
+T 12 OUT Y18 Output 0V
-T 13 OUT Y19 Output 0V
+24V 15 OUT +24V from Power supply
Note:Pin14 on CN4 plug is null.
Update Point 1:
T01-T08 & TOK can support NPN & PNP input.
NPN INPUT PNP INPUT
When short-circuit cap is at side of NPN, also COM is connected to +24V, valid
level of T01-T08 & Tok inputs are 0V (also NPN),also input 0V to these inputs,which
will activate valid of input points.
When short-circuit cap is at side of PNP, also COM is connected to 0V, valid level
of T01-T08 & Tok inputs are +24V (also PNP),also input +24V to input these
points,which will activate valid of inputs.
Update Point 2:
INPUT
OUTPUT
There are more reasonable layout,which can let user to make wiring more easily.
1 Ports on upper side of SZGH-CNC-IO-12 IO relay board are includes all
IOs (includes HALT/RUN/TOK/M05) of CN3 &CN4 &CN10 plugs,except output
pins for relays. And there are more common ports, such as +24V, 0V, PE. And also it
is more easily to expand connections of external relays.
2 Strong and Weak electricity are separated, avoid wrong connections,which
will damage CNC controller easily. Weak electricity are at upper side of SZGH IO
relay board , Strong electricity are at output ports of relays,which is for ON/OFF loads
directly.
Update Point 3:
There are 12 pcs of relays output with Omron brand relays.All outputs of relays
are with NC output/NO output & COM port.
Default control signals for 12pcs of relays as following table:
No. 1 2 3 4 5 6 7 8 9 A B C
Output BRK M8 M10 M32 M79 M65 M67 M69 M71 M73 +T -T
1/BRK relay is for control brake on servo motor.Brake control input port is at
BRK on upper side.If we don’t need to control brake,we want to use this relay for M3,
connect M3 to BRK,also make short circuit between BRK & M3.
There are short-circuit caps/LED indicator/reverse diode on control side of relays.
Short circuit cap: we can renew define function of relays by short-circuit cap.
Example: We don’t need to use 3/M10 for spindle chuck,and want to use it for M4
relay control output, remove short-circuit,there are two pins, pin in the left side is
control pin of relay, pin in the right side is M10 output of CNC, so we connect M4 to
pin in the left side of 3/M10 relay.
We can define M65/M67/M69 outputs for Yellow/Red/Green indicators by P28
& P29 to 1 on Other parameter.
Note:Outputs ports of relays can suffer 10A, 250VAC/30VDC
Note:
1. HAL, also HALT, Pin6_CN3 plug , AL1 ,also ALM1, Pin5_CN3 plug,AL2,also ALM2,
Pin2_CN10 plug.
2. When output points is with relay, user can use them to control loads directly; when output
points is output from CNC controller directly without relay, it cannot control external
devices directly, otherwise it will damage CNC controller.
3. When power of controlling devices is over 250VAC/10A, please add contactors.
4. Valid level of all inputs & outputs of SZGH CNC controller is 0V.
5. When without Y-axis/C-axis, Y0 is input point of M36 command.
6. M79 is for tailstock on Lathe system, user-defined output on Milling system.
7. Above output ports(M3/M4/M5/M75/M41/M42/M43/M44/M59/M61/M63) are output from
ports of CNC directly,without controls relays,which output drive current of these outputs
are about 50mA, cannot control loads directly,otherwise it will damage these output points
& CNC controller.
8. NC, also Normal Close ; NO,also Normal Open; CM,also Common port.
