SCM - Mod 3
SCM - Mod 3
Management
3. Contract Warehouse
– Companies offer to build, own and operate
warehouse facilities for the benefit of clients
who do not want to undertake those
responsibilities themselves
4. Co-operative warehouse
– owned, managed, and controlled by
cooperative societies.
Types of Warehouses
5. Bonded warehouse
– licensed to accept imported goods for storage
before payment of customs duty
6. Distribution centers
– designed to move goods, highly automated.
– Receive goods and efficiently deliver to
customers.
7. Cold storage
– temperature is controlled here for sensitive
products.
Types of Warehouses
3. Storage
Products are held, even if for only a few
minutes in a storage area
4. Order-Picking
The products are removed from storage and
assembled into appropriate quantities and
assortments to fill customer orders
Basic Warehousing Operation
5. Staging (Packing)
The assembled orders are moved to an
area in the warehouse in readiness for
loading into a transportation vehicle
bound for customer locations
6. Shipping
Involves verifying that the assembled orders
are correct and the actual loading of the
transportation vehicles
Diagrams
Primary Functions of
Warehousing
1. Trans-Shipment Point
– A facility where products are received, sorted,
sequenced and selected into loads consistent
with the customers’ needs
2. Stockpiling
– The storage of inventories in warehouses to
protect against seasonality either in supply or
demand
3. Production Support
– A warehouse dedicated to storing parts and
components needed to support a plant’s
operations
Primary Functions
of Warehousing
4. Break-Bulk
– Splitting a large shipment into individual orders
and arranging for local delivery to customers
– occurs when a warehouse receives a single large
shipment and arranges for delivery to multiple
destinations
Primary Functions
of Warehousing
5. Warehouse Consolidation
– Combining shipments from a number of sources
into one larger shipment going to a single
location
– occurs when a warehouse receives materials
from a number of sources and combines them
into exact quantities for a specific destination
Primary Functions
of Warehousing
6. Cross-Docking
– Combines inventory from multiple origins into a
prespecified assortment for a specific customer
– used extensively by retailers to replenish store
inventories
Primary Functions of
Warehousing
7. Reverse Logistics Support
– The logistics needed to send products or
packaging materials back to disassembly,
reclamation or disposal sites
– Returned products can be remanufactured or
updated for resale
Primary Functions of
Warehousing
8. Value-Added Services
– Any work that creates greater value for customers
– Services may change the physical features or
configuration of products so they are presented
to customers in a unique or customized manner
Warehousing decisions
Site Selection
Design
Product-Mix Analysis
Expansion
Materials Handling
Layout
Sizing
Warehouse management system
Accuracy and audit
Security
Safety and maintenance
Site Selection
Site selection is driven by service availability
and cost factors
Identify broad geography where an active
warehouse meets service, economic and
strategic requirements
Selection and number of retail outlets drives
location of support warehouses
Final selection should be preceded by
extensive analysis
Warehouse Layout and Design
Develop a demand forecast.
Determine each item’s order
quantity.
Convert units into cubic
footage requirements.
Allow for growth.
Allow for adequate aisle
space for materials handling
equipment.
Principles for
Warehouse Design
Use one story facilities where possible.
Move goods in a straight-line.
Use the most efficient materials handling
equipment.
Minimize aisle space.
Use full building
height.
Warehouse Management System
➢ Inventory Reduction
➢ Reliable
and consistent delivery
performance
➢ Freight economy
➢ Minimum product damage
➢ Quick Response
Importance of Material Handling
1. Manual
2. Mechanized
3. Semiautomatic
4. Automatic
5. Information guided
Manual System
➢ The cheapest and the most common method
of material movement used in warehousing.
➢ The limitations of this system are low
volumes, slow speed, physical characteristics
of the product, and distances.
➢ In warehouses where cartoons do not weigh
more than 20 kg and volume handled are not
large, material loading, unloading, and
movement are done manually.
Mechanized System
➢ Mechanized equipment requires space for
free movement across the warehousing.
➢ Mechanization enhances system
productivity.
➢ Helps to improve space utilization,
reduction of time taken for material
movement, speeding up the overall material
flow, reduction in material damages during
material handling.
Mechanized System
➢ The equipment most commonly used are:
• Wheeled trolley,
• Forklift,
• Pallet truck,
• Tractor-trailer device,
• Conveyors, cranes and carousels etc.
Mechanized System
Overview of
Materials Handling Equipment
Material handling equipment includes:
▪ Transport Equipment: industrial trucks,
Automated Guided vehicles (AGVs),
monorails, conveyors, cranes and hoists.
▪ Storage Systems: bulk storage, rack systems,
shelving and bins, drawer storage, automated
storage systems.
▪ Unitizing Equipment: palletizers
▪ Identification and Tracking systems
PACKAGING
➢ Packaging is the science, art and technology of enclosing or
protecting products for distribution, storage, sale or use.
➢ Packaging also refers to the process of design, evaluation
and production of packages.
➢ Packaging can be described as a coordinated system of
preparing goods of transport, warehousing, logistics, sale
and end use.
➢ Packaging contents, protects, preserves, transports, informs
and sells.
➢ Packaging is a marketing tool and is related to the
performance of marketing function.
Concept of Packaging
➢ Packaging is the essential for the success
of any product which can make the
difference between an expensive failure
or a big win.
➢ The most important aspects of
Packaging is for the product to reach the
consumer in the same condition as it
left the manufacturer.
Concept of Packaging
2. Secondary packaging
Secondary Packaging is
outside the primary
packaging – perhaps used
to group or unitize
primary packages
together.
Types of Packaging
Container
Carrier
Courier
Freight
Forwarder
Shipment
Transportation management
decisions
The overall goal in transportation is to connect
sourcing locations with customers at the lowest
possible transportation cost within the constraints of
the customer service policy.
Highway/Motor Carriers/Trucks
Motor Carriers Highway transportation has
expanded rapidly since the end of World War II.
Motor carriers have flexibility because they are
able to operate on all types of roadways.
Motor Trucks
Motor Trucks