Presented To: Prepared By:
Managing Director Md. Mostafizur Rahman
Siam Superior Ltd Engineer
CEPZ, Chattogram Compressed Air System and Services Division
Bangladesh Chittagong
Bangla Trac Limited
Contact No: +880 1313 046944
Prepared On: 08/09/2021
This proposal is valid until 08/30/2021. After that date the quote and terms in the proposal may need to be revised.
Next Generation R-Series
RSe75-i/n,
Quote Ref: 570
Germany, 9th August 2021
PRELIMINARY STATEMENT
The oil-flooded rotary screw compressors and
accessories from INGERSOLL RAND described on
this quotation are manufactured and tested in our
factories using common components from our stock,
according to our specifications and procedures as
per a total quality assurance system.
Our Simmern factory in Germany is certified ISO
9001
Manufacturing factory – Simmern – Germany
Manufactured equipment may be different from present picture.
INSIDE THE NEXT GENERATION R-SERIES
The Next Generation R-Series is an electric motor driven, continuous duty, single stage rotary screw
compressor. The unit is base-plate mounted, pre-piped, pre-wired including a star-delta-starter and control
panel. It is a totally self-contained air compressor package, tested and shipped complete ready for startup.
How it works: The ambient air is drawn through the inlet and is then is routed through the inlet filter and
arriving to the airend for compression. In the airend the air is compressed to the rated pressure and the oil
is injected with three main objectives: Lubrication, Sealing and Cooling. The compressed air is then routed
to the separation system, where air and oil is separated by gravitational force trough a cyclonic effect inside
the separator tank.
Once separated and with the lowest possible oil carryover (3 ppm) the air is cooled down and temperature
reduced to the minimum possible through the aftercooler.
Then the compressed air is ready to leave the package at the required pressure, set in the controller as
required by application.
Quiet operation is ensured through innovative design of the cooling assembly. Cooling air is drawn from
one side of the enclosure and channeled separately though the coolers and the electrical cabinet by the
blower fan nested at the heart of the machine, while the hot cooling air is exhausted from the top of the unit.
The central position of the blower ensures quiet operation without the need for sound dampening material
to be applied to the external panels.
For easy maintenance, the package enclosure is equipped with easily removable flush mounted swivel
doors.
The complete Next Generation R-Series compressor package is manufactured, assembled, tested and
shipped according to the high INGERSOLL RAND manufacturing standards, per CE requirements and ISO
9001 quality standards.
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Next Generation R-Series
RSe75-i/n,
Quote Ref: 570
Germany, 9th August 2021
SCOPE OF SUPPLY (standard)
Rotary contact-cooled air compressor package, ready for operation, including initial oil-fill
State-of-the-art air-end design with integrated oil filter and oil regulation valve
Premium IE3 efficiency IP55 asynchronous motor
Enclosure with removable flush mounted swivel doors for easy service access
XePro 145 controller programmable in different languages
Complete instrumentation for full protection, alarm, and warning announcements accessible
remotely
IP 55 electrics for enhanced environmental protection to limit ingress of dust and liquids
Star-delta reduced voltage starter
Integrated variable frequency drive (VFD) on RSe55-75n models
Super premium efficiency IE4 motor available as option
Package rating for operation up to 45°C
Prefill of oil
Warranty
Helix
INLET AIR FILTER
Inlet air filtration is accomplished by a large dry type air cleaner. Minimum efficiency at 3 microns is 99.0%
(ISO 12103-1 A2 fine dust at a velocity of 15 cm/s).
The intake filter is oversized in order to decrease the pressure drop even before the compression to
maximize the efficiency of the package. INGERSOLL RAND uses a 2-stage vario pleat type woven element
ensuring peak performance over its lifetime.
COMPRESSION MODULE (Air end)
Since the air-end is the fundamental component in any rotary
screw compressor package, reliability, performance and efficiency
are determined for the most part by the design, manufacturing
tolerances and assembly of the air-end itself. All other elements in
the compressor system are essentially support and monitoring
devices included to ensure dependable service and performance.
The airend is manufactured on the latest CNC grinding machines
and inspected using accurate 3D monitoring technology.
A “fail-safe” shaft seal system eliminates oil leakage from the
housing.
Using the 3 O-rings unique design we minimize the down time of
the compressor by indicating the need of replacement before
breakdown
What makes this air-end unique?
The fully redesigned air-end of RSe55-75 compressors with its highly optimized rotor profile maximizes
efficiency across the full range of operation. Ingersoll Rand achieves improved profile gaps and high
precision dimensional and surface accuracy on all diameters through the implementation of a reverse-
turning process using new tooling technology and a 5-axis machining of the housing.
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Next Generation R-Series
RSe75-i/n,
Quote Ref: 570
Germany, 9th August 2021
With its semi-integrated design and major components such as inlet check valve, oil filter or thermostatic
valve mounted directly onto the casing of the airend, air paths are shortened and optimized for minimum
pressure drop, while air and oil connections are reduced to a minimum, drastically reducing opportunities
for leaks, while making service and maintenance a lot easier.
INTAKE VALVE
The Ingersoll Rand inlet valve is designed for minimum pressure drop and has precise control, and
alignment through durable external pneumatic cylinder actuation.
The Inlet valve is virtually maintenance free thanks to the use of hardened surfaces and corrosion resistant
materials.
OPTIMIZED SEPARATION SYSTEM
The oil separator uses a swivel top for easy replacement of the element. The separator element is a two-
stage molded fiberglass structurally reinforced coalescing separator with integrated sealing eliminating the
need for o-rings.
The oil carryover after the separator element is less than 3 ppm. Due to the sizing of the separator element
there is a minimal pressure drop. This reduces the required power to move the air through the compressor
system, improving the overall efficiency.
The pressure reducing blow down valves allow the pressure in the separator tank to be reduced when the
machine is unloaded which minimizes the unloaded power requirement.
EXTENDED INTERVAL MAINTENANCE
The Next Generation R-Series is designed to maximize the uptime of our
customers with an extended maintenance interval (4.000 hours), and come
factory filled with Ultra Coolant with exchange interval of 8.000 hours, helping
reducing the maintenance cost and downtime.
OPTIONAL Energy Recovery
An additional brazed plate heat exchanger is included within the
machine enclosure to take advantage of the hot oil and transform that
heat into energy savings for the customer. This brazed plate heat
exchanger will cool down the oil by means of the water the customer
would like to heat up for process or other usage. If at times the hot
water requirement decreases or is not required at all, the compressor
can still work with full reliability since the oil will still be cooled down
by the air-oil cooler standard for every machine.
This option is an ideal way to maximize your return on investment by
using waste heat to support your boiler system or any other process
requiring heat. It can save up to 25.000 EUR per year on energy
depending on the operating conditions and the heating you currently
use, can help boost your savings even further, or even fund your
[1] Heat Recovery
investment through a government scheme by investing in energy [2] Temperature Regulator With Switch-Off
efficient products! Function
[3] Heat Exchanger
[4] Cooling Water Connection
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Next Generation R-Series
RSe75-i/n,
Quote Ref: 570
Germany, 9th August 2021
DRIVE ASSEMBLY
While variable speed models are direct driven, on fixed speed models the power transmission between the
motor drive and the airend male rotor is handled by a coupling and a gear that ensures the airend or
compression element runs at an optimum speed. This drive system is sealed and requires virtually no
maintenance. This setup ensures performance integrity and maximum drive life. The entire drive system is
shielded by protective guarding for maximum safety.
ELECTRIC MOTOR
The main drive motor is exactly matched to the requirements of the compressor. Torque and shaft load
requirements of the compressor were matched to design criteria that enable the motor to develop peak
efficiency and power factor at full load of the compressor package.
Standard units are supplied with IP55 asynchronous motors, meeting or exceeding IE3 (IEC60034-
30) rating requirements for totally enclosed fan cooled motors. Motors are supplied with flying leads
directly connected to the compressor starter box (no terminal box in motor). The motor has class F
insulation as standard
Electrical Design - Speed, torque and operating characteristics have been designed to match the
load of the compressor. Motor efficiency and power factor have been optimized.
o Standard motors are available in 400V +/-10% 50Hz +/-2%
o Alternative motor configurations are also available as standard options: 380v/50Hz,
380v/60Hz, 460v/60Hz
Bearings – Premium quality vacuum degassed bearings without groove provide dependable and
reliable service for an average applied life of approximately 70000h at 9 bar.
Equipped with an automatic greaser as standard no manual intervention is required. The system
eliminates the guess-work, and ensures that the right type and amount of grease is provided at
exactly the right time, reduces maintenance time, extends drive motor life and brings peace of mind
and reduced downtime to our customers.
IE4 premium efficiency motors are offered as option for i and n variants. This can help on boosting
even further your savings or even fund your investment through a government scheme by investing in
energy efficient products! IE4 motors are made available for 400v/50Hz for fixed speed machines and
for 380v/50Hz or 460v/60Hz variable speed machines.
COOLING
The internal layout of the cooling assembly is entirely
rethought and redesigned.
Both the cooling air inlets, and the inlet for the air to be
compressed are positioned on one side of the machine.
Cooling air is channeled through the package, the
electrical cabinet and the oil and air coolers by the blower
type fan which is arranged vertically and located at the
heart of the machine and exhausting the hot cooling air
from the top off the package. This new cooling assembly
maximizes the cooling capacity of the fan while greatly
reducing noise levels, with sound dampening now only
required on the compressed air inlet.
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Next Generation R-Series
RSe75-i/n,
Quote Ref: 570
Germany, 9th August 2021
CONNECTIVITY
This compressor package is also Industry 4.0 ready. Thanks to our complete Helix IoT infrastructure, a
factory fitted modem connected to the compressor controller, 3/4G mobile data transmission, a cloud
platform accessible on PC, Tablet or smartphone, and a full technical support team behind it, remote
analytics service is now possible with huge benefits to our customers:
• Always instant awareness of alarms
• Helix will tell YOU if there is an problem i.e. alerts & alarms
• Alarms pushed to customer (optional)
• Alarms pushed to service provider
• Helix will tell YOU when it needs a service
• On-time service management managed by distributor
• Minimise downtime risk
TESTS AND INSPECTIONS
The Next Generation R-Series compressors are manufactured, painted and tested in our factories
according to INGERSOLL RAND standard procedures.
A performance test report of assembled unit can be delivered with the unit (acc. To IR standard procedures
and ISO1217)
CE Marking (Ingersoll Rand Standard template) is supplied for all standard Simmern built products.
If demanded, a performance test can be witnessed at Simmern (Germany) under extra price. The Witness
Test is performed according to Ingersoll Rand standard procedure, please ask your sales contact for the
document.
DOCUMENTATION
INGERSOLL RAND will deliver a set of technical documentation in English language according to
described limits of actual quotation as per INGERSOLL RAND and sub-suppliers’ standards.
Product and Safety Information Manuals will be supplied in English and the local language of the shipping
address and part lists will be in English.
Among others the standard package of technical documents includes:
- GA drawings (PDF version for standard units)
- PID drawings (PDF version for standard units)
- Electrical Schematics (PDF version for standard units)
- Data Sheets for main equipment
- CE/PED Certificates if applicable
- Product Safety Information Manual
- Product Information Manual
- Product Maintenance Manual
Some other documents may be available under request.
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Next Generation R-Series
RSe75-i/n,
Quote Ref: 570
Germany, 9th August 2021
XE PRO SERIES CONTROLLER
The new XePro145 microprocessor based compressor management system coupled with comprehensive
instrumentation monitors and protects the compressor as well as providing the operator with status
indication. The attached schedule provides a full list of all the parameters and functions available via the
control panel. The controller incorporates an RS485 communication port for simple connection to additional
equipment. The controller provides useful trending information for an optimized system in terms of energy
and maintenance.
Control Buttons Indication Alarm Trip
Start Button
Stop Button
Emergency Stop Button X
Reset Button
Menu Buttons
Operating Parameters
Power On X
Discharge Pressure X X X
Air-end Discharge Pressure X
Total Run Hours X
Hours Run Loaded X
Service Hours to Run X
Air-end Discharge Temperature X X X
Low Temperature Start X
Change Air Filter Element X
Change Oil Filter Element X
Change Separator Element X
Change Oil X
Main Motor Over Temperature X
Excess Air Pressure X
Press/Temp Probe Faults X
Second Pressure Band X
Additional Control Functions
Auto-Restart after Power Failure X
Remote Start-Stop X
Remote Load / Unload
Common Fault Output X X
Trending Graphs (On Load hours, X
Pressure, Motor Speed for n models…)
Programmable Inputs and Outputs X
Weekly Start – Stop Pre-Programmed X
Programming dryer pre-run time X
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Next Generation R-Series
RSe75-i/n,
Quote Ref: 570
Germany, 9th August 2021
TECHNICAL DATA SHEET
MODEL RSe75n (Variable Speed)
Performance Data
Max. Target Operating Pressure bar (g) 10
Pressure Range bar (g) 5 to 13
Rated Operating Pressure bar (g) 10
Capacity FAD at Operating Pressure m³/min 2.13 - 12.15
Ambient temperature °C 1 to 45
Noise level ** dB(A) 73
Electrical Data
Power Supply Voltage V 400 +/- 10%
Power Supply Frequency Hz 50
Main Motor
Type / IP55
Motor size kW 75
Dimensions & weight
Length mm 1958
Width mm 1138
Height mm 1857
Weight kg 1520
Air Connection inch 2
Compressed air connection flange: acc. EN 10226- R 2”
Weights and dimensions for base machine, for other variants please check the General Arrangement Drawing
* Data Measured and stated in accordance with ISO1217 Edition 4, Annex C & E
Air Intake Pressure - 1 bar a / 14.5 psi.a
Air Intake Temperature - 20C / 68F
Humidity - 0%(dry)
**
Measured in free field conditions and in accordance with the ISO2151, tolerance +/-3dB(A)
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Next Generation R-Series
RSe75-i/n,
Quote Ref: 570
Germany, 9th August 2021
STANDARD OPTIONAL EQUIPMENT
Outlined below are the pre-engineered options that are available for the Next Generation R-Series
compressor series.
Energy Recovery (integrated)
An additional brazed plate heat exchanger is included within the machine enclosure to take advantage of
the hot oil and transform that heat into energy savings for the customer. This brazed plate heat exchanger
will cool down the oil by means of the water the customer would like to heat up for process or other usage.
If at times the hot water requirement decreases or is not required at all, the compressor can still work with
full reliability, as the oil will still be cooled down by the air-oil cooler standard for every machine.
Energy Recovery (External)
Internal piping is rearranged to allow for heat recovery through the customer’s external heat exchanger
Canopy Heater
For ambient temperatures that could fall below 2 deg C, Ingersoll Rand offers as an option a canopy heater
to keep the compressor at temperature ready to start when required, while protecting the machine at the
same time.
Super Premium Efficiency IE4 Motor
For customers concerned on their carbon footprint, Ingersoll Rand offers as an option a super premium
efficiency IE4 motor that can be installed on any 400v/50Hz fixed speed or variable speed model across the
RSe55-75i/n range to improve energy efficiency by a further 1% approximately.
Water Separator
A cyclonic water separator with no loss drain valve, can be added to the package at the factory. This option
is not available as a retrofit kit.
Circuit breaker
Automatic power circuit breaker available for all 380, 400 and 460v configurations.
Remote On/Off
This option is required for control distances greater than 20 meters.
Base Load Sequencing – BLS Master
This option is required in sequencing scenarios and allows the connection via serial link (RS485)
of up to 3 slave compressor packages equipped with XePro 25 or XePro145 controllers.
Contact kit
Free potential contact kit for remote monitoring of “Motor ON” and “Full load” signals.
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Next Generation R-Series
RSe75-i/n,
Quote Ref: 570
Germany, 9th August 2021
Filter monitoring kit
Air, oil, and separator element fouling factor can be monitored by the controller to trigger service alarms,
help minimize the pressure drop across the package, and in turn maximize the energy efficiency of the
compressor.
Profibus Interface (under development - availability TBC)
Profibus interface for remote monitoring through your CMC system.
Ultra Food Grade Coolant
Ultra FG is an H-1F and NSF certified food grade lubricant designed specifically to help customers in the
food and beverage industries meet their production quality standards.
Ultra FG offers longer life (6000 hours +) compared to commercial food grade compressor lubricants. Ultra
FG also has outstanding anti-wear protection and exhibits resistance to formulation of foam, sludge,
varnish, and corrosive acids.
Ultra Extended Longevity Coolant
Ultra EL is our extra long life synthetic coolant. At 16,000 hours it offers twice the longevity of our standard
8000 hours Ultra Coolant, for extended service intervals.
Mechanical Performance test certificate
On request at the time of order with the factory, a performance test certificate can be prepared at the
desired service pressure. The performance test certificate is a document that certifies the performance
according to ISO 1217 annex C.
Witness performance test
On request at the time of order with the factory, arrangements can be made for a client to witness in person
the test of the compressor(s) on order. Additionally the client will receive a performance test certificate for
each compressor tested. The performance test certificate is a document that certifies the performance
according to ISO 1217 annex C.
The client is responsible for all travel related costs.
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Next Generation R-Series
RSe75-i/n,
Quote Ref: 570
Germany, 9th August 2021
Commercial Offer: REVISED 1
COO: GERMANY
Option Qty Total Price
Particulars / Items
No’s (in EURO)
Air Cooled, Single stage, Oil injected, Variable Speed
Rotary screw air Compressor
Model : RSe75n
1 1
Capacity : 2.13~12.15 m3/min at 10 bar
Motor : 75 kW
Refrigerated Air Dryer
Model : DA950 IN-A
2 1
Capacity : 15.83 m3/min
Pressure dew point : +3°C
24,100.00
General Purpose Filter
3 Model : FA1000IG 1
Flow Rate : 16.99 m3/min
High Efficiency Filter
4 Model : FA1000IH 1
Flow Rate : 16.99 m3/min
Air Receiver Tank
5 1
2000 Litre
Ex-Work, IR-GERMANY 24,100.00
Packing and Freight 3,400.00
Total CFR Chittagong EURO 27,500.00
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Next Generation R-Series
RSe75-i/n,
Quote Ref: 570
Germany, 9th August 2021
Commercial Terms & Conditions
Manufacturer : INGERSOLL RAND INTERNATIONAL LTD
Country of Origin : GERMANY
Port of Shipment : Any European Seaport
Port of Destination : Chittagong port, Bangladesh.
Shipment : 10 weeks from the date of receipt of confirmed L/C. by the
beneficiary.
Pre-shipment inspection : If third party pre-shipment inspection is needed all the charges
should be borne by the buyer. Also the detail address of the
inspection agent to be incorporated in the L/C
Payment Terms : 100% payment of the order is to be made through an irrevocable
letter of credit established favoring:
Daud Machinery Trading DWC-LLC
Unit 401, Level 4, Building C,
Dubai South Business Park, Dubai, UAE,
PO Box 122122
Registration no. 5431
L/C should stipulate following conditions:
a) Insurance to be on BUYER’S account.
b) All banking charges in Bangladesh will be on BUYER’S account
c) L/C. should allow 21 days negotiation time.
d) L/C should be advised/ confirmed by the following Bank in UAE
- ABU DHABI COMMERCIAL BANK
(SWIFT CODE# ADCBAEAA
Warranty : The Company warrants that the equipment manufactured by it
and delivered thereunder will be free of defects in material and workmanship
for a period of Twelve (12) months from the date of placing the equipment in operation
or eighteen (18) months from the date of shipment whichever shall occur first.
After Sales Services : We ensure that Bangla Trac Ltd will provide all necessary after
sales service as and when it will be required during
warranty period & thereafter at mutual terms & conditions.
H. S. Code : 8414.80.10
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Next Generation R-Series
RSe75-i/n,
Quote Ref: 570
Germany, 9th August 2021
Installation and Commissioning
Bangla Trac Ltd will Supervise the Installation work (to be done by buyer) and Commissioning the Compressor.
EXCLUSIONS FROM SCOPE OF SUPPLY:
All electrical Cabling and wiring work.
All civil works
All Air Piping work.
Any other work related to complete the installation work.
Schedule maintenance:
Sl No Item Ingersoll Rand
1 Air Filter 4000 hrs
2 Oil Filter 4000 hrs
3 Separator 8000 hrs
4 Coolant 8000 hrs
Note:
Change intervals/Quality may vary due to environment and operating conditions.
Prepared By:
Md. Mostafizur Rahman
Engineer
Compressed Air System and Services Division
Chittagong
Bangla Trac Limited
Contact No: +880 1313 046944
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