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B-65272EN05 - AC Spindle Motor Αi Series - Descriptions

The FANUC AC Spindle Motor manual outlines safety precautions and operational guidelines for users. It emphasizes the importance of following specified procedures to prevent injury and equipment damage, and it includes warnings, cautions, and notes regarding motor handling, installation, and maintenance. Additionally, it provides information on export regulations and the necessity of consulting FANUC for actions not covered in the manual.

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0% found this document useful (0 votes)
115 views414 pages

B-65272EN05 - AC Spindle Motor Αi Series - Descriptions

The FANUC AC Spindle Motor manual outlines safety precautions and operational guidelines for users. It emphasizes the importance of following specified procedures to prevent injury and equipment damage, and it includes warnings, cautions, and notes regarding motor handling, installation, and maintenance. Additionally, it provides information on export regulations and the necessity of consulting FANUC for actions not covered in the manual.

Uploaded by

Erick Ribeiro
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 414

FANUC AC SPINDLE MOTOR @* series

DESCRIPTIONS

B-65272EN/05
• No part of this manual may be reproduced in any form.
• All specifications and designs are subject to change without notice.

The products in this manual are controlled based on Japan’s “Foreign Exchange and
Foreign Trade Law”. The export from Japan may be subject to an export license by the
government of Japan.
Further, re-export to another country may be subject to the license of the government of
the country from where the product is re-exported. Furthermore, the product may also be
controlled by re-export regulations of the United States government.
Should you wish to export or re-export these products, please contact FANUC for advice.

In this manual we have tried as much as possible to describe all the various matters.
However, we cannot describe all the matters which must not be done, or which cannot be
done, because there are so many possibilities.
Therefore, matters which are not especially described as possible in this manual should be
regarded as ”impossible”.
B-65272EN/05 SAFETY PRECAUTIONS

SAFETY PRECAUTIONS
This "Safety Precautions" section describes the precautions which
must be observed to ensure safety when using FANUC spindle
motors.
Users of any spindle motor model are requested to read this manual
carefully before using the spindle motor.
The users are also requested to read this manual carefully and
understand each function of the motor for correct use.
The users are basically forbidden to do any behavior or action not
mentioned in this manual. They are invited to ask FANUC previously
about what behavior or action is prohibited.

For matters that are not described in this manual, a machine must be
designed and assembled in accordance with EN60204-1 to ensure the
safety of the machine and compliance with European specifications.
For details, refer to the specification.

Contents
DEFINITION OF WARNING, CAUTION, AND NOTE ................s-2
WARNING ........................................................................................s-3
CAUTION .........................................................................................s-5
NOTE.................................................................................................s-7

s-1
SAFETY PRECAUTIONS B-65272EN/05

DEFINITION OF WARNING, CAUTION, AND NOTE

This manual includes safety precautions for protecting the user and
preventing damage to the machine. Precautions are classified into
Warning and Caution according to their bearing on safety. Also,
supplementary information is described as a Note. Read the Warning,
Caution, and Note thoroughly before attempting to use the machine.

WARNING
Applied when there is a danger of the user being
injured or when there is a damage of both the user
being injured and the equipment being damaged if
the approved procedure is not observed.

CAUTION
Applied when there is a danger of the equipment
being damaged, if the approved procedure is not
observed.

NOTE
The Note is used to indicate supplementary
information other than Warning and Caution.

- Read this manual carefully, and store it in a safe place.

s-2
B-65272EN/05 SAFETY PRECAUTIONS

WARNING

WARNING
- Be safely dressed when handling a motor.
Wear safety shoes or gloves when handling a motor as you may get
hurt on any edge or protrusion on it or electric shocks.

- Use a crane or lift to move a motor from one place to another.


A motor is heavy. If you lift the motor by hand, you may get a
backache, or you may be seriously injured when you drop the motor.
A suitable crane or lift must be used to move the motor. (For the
weight of motors, refer to this manual.)
When moving a motor using a crane or lift, use a hanging bolt if the
motor has a corresponding tapped hole, or textile rope if it has no
tapped hole. If a motor is attached with a machine or any other heavy
stuff, do not use a hanging bolt to move the motor as the hanging bolt
and/or motor may get broken.

- Before starting to connect a motor to electric wires, make sure they are isolated
from an electric power source.
A failure to observe this caution is vary dangerous because you may
get electric shocks.

- Be sure to secure power wires and short-bars.


If operation is performed with a terminal loose, the terminal block
may become abnormally hot, possibly causing a fire. Also, the
terminal may become disconnected, causing a ground fault or
short-circuit, and possibly giving you electric shocks. See the section
in this manual that gives the tightening torque for attaching power
wires and short-bars to the terminal block.

- Be sure to ground a motor frame.


To avoid electric shocks, be sure to connect the grounding terminal in
the terminal box to the grounding terminal of the machine.

- Do not ground a motor power wire terminal or short-circuit it to another power


wire terminal.
A failure to observe this caution may cause electric shocks or a burned
wiring.
* Some motors require a special connection such as a winding
switching. Refer to their respective motor specification manuals
for details.

- Do not supply the power to the motor while any terminal is exposed.
A failure to observe this caution is very dangerous because you may
get electric shocks if your body or any conductive stuff touches an
exposed terminal.

s-3
SAFETY PRECAUTIONS B-65272EN/05

WARNING
- Do not bring any dangerous stuff near a motor.
Motors are connected to a power line, and may get hot. If a flammable
is placed near a motor, it may be ignited, catch fire, or explode.

- Do not get close to a rotary section of a motor when it is rotating.


You may get your clothes or fingers caught in a rotary section, and
may be injured. Before starting a motor, ensure that there is no stuff
that can fly away (such as a key) on the motor.

- Do not touch a motor with a wet hand.


A failure to observe this caution is vary dangerous because you may
get electric shocks.

- Before touching a motor, shut off the power to it.


Even if a motor is not rotating, there may be a voltage across the
terminals of the motor.
Especially before touching a power supply connection, take sufficient
precautions.
Otherwise you may get electric shocks.

- Do not touch any terminal of a motor for a while (at least 5 minutes) after the
power to the motor is shut off.
High voltage remains across power line terminals of a motor for a
while after the power to the motor is shut off. So, do not touch any
terminal or connect it to any other equipment. Otherwise, you may get
electric shocks or the motor and/or equipment may get damaged.

- To drive a motor, use a specified amplifier and parameters.


If a motor is driven with a wrong combination of an amplifier and
parameters, the motor may exhibit abnormal behavior, such as
runaway or excessive torque output, possibly causing damage to the
motor and machine. There also is a danger that workpieces, tools, or
other objects may fly away due to excessive rotation, possibly injuring
the user.

- Before driving a motor, be sure to secure it.


If a motor is drove without being secured, it may roll over during
acceleration or deceleration, injuring the user.

s-4
B-65272EN/05 SAFETY PRECAUTIONS

CAUTION

CAUTION
- Do not touch a motor when it is running or immediately after it stops.
A motor may get hot when it is running. Do not touch the motor
before it gets cool enough. Otherwise, you may get burned.

- Be careful not get your hair or cloths caught in a fan.


Be careful especially for a fan used to generate an inward air flow.
Be careful also for a fan even when the motor is stopped, because it
continues to rotate while the amplifier is turned on.

- FANUC spindle motors are designed for use with machine tool spindles. Do not
use them for any other purpose.
If a FANUC motor is used for an unintended purpose, it may cause an
unexpected symptom or trouble. If you want to use a motor for an
unintended purpose, previously consult with FANUC.

- Ensure that a base or frame on which a motor is mounted is strong enough.


Motors are heavy. If a base or frame on which a motor is mounted is
not strong enough, it is impossible to achieve the required precision.

- Ensure that motors and related components are mounted securely.


If a motor or its component slips out of place or comes off when the
motor is running, it is very dangerous.

- Be sure to connect motor cables correctly.


An incorrect connection of a cable cause abnormal heat generation,
equipment malfunction, or failure. Always use a cable with an
appropriate current carrying capacity (or thickness). For how to
connect cables to motors, refer to their respective specification
manuals.

- Ensure that motors are cooled if they are those that require forcible cooling.
If a motor that requires forcible cooling is not cooled normally, it may
cause a failure or trouble. For a fan-cooled motor, ensure that it is not
clogged or blocked with dust and dirt. For a liquid-cooled motor,
ensure that the amount of the liquid is appropriate and that the liquid
piping is not clogged. For both types, perform regular cleaning and
inspection.

- When attaching a component having inertia, such as a pulley, to a motor, ensure


that any imbalance between the motor and component is minimized.
If there is a large imbalance, the motor may vibrates abnormally,
resulting in the motor being broken.

s-5
SAFETY PRECAUTIONS B-65272EN/05

CAUTION
- Be sure to attach a key to a motor with a keyed shaft.
If a motor with a keyed shaft runs with no key attached, it may impair
torque transmission or cause imbalance, resulting in the motor being
broken. With the αi series, a shaft with no key is used as standard.

s-6
B-65272EN/05 SAFETY PRECAUTIONS

NOTE

NOTE
- Do not step or sit on a motor.
If you step or sit on a motor, it may get deformed or broken. Do not
put a motor on another unless they are in packages.

- When storing a motor, put it in a dry (non-condensing) place at room temperature


(0 to 40 °C).
If a motor is stored in a humid or hot place, its components may get
damaged or deteriorated. In addition, keep a motor in such a position
that its shaft is held horizontal and its terminal box is at the top.

- Do not remove a nameplate from a motor.


If a nameplate comes off, be careful not to lose it. If the nameplate is
lost, the motor becomes unidentifiable, resulting in maintenance
becoming impossible.

- Do not apply shocks to a motor or cause scratches to it.


If a motor is subjected to shocks or is scratched, its components may
be adversely affected, resulting in normal operation being impaired.
Be very careful when handling plastic portions, sensors, and windings,
because they are very liable to break. Especially, avoid lifting a motor
by pulling its plastic portion, winding, or power cable.

- Do not conduct dielectric strength or insulation test for a sensor.


Such a test can damage elements in the sensor.

- When testing the winding or insulation resistance of a motor, satisfy the


conditions stipulated in IEC34.
Testing a motor under a condition severer than those specified in
IEC34 may damage the motor.

- Do not disassemble a motor.


Disassembling a motor may cause a failure or trouble in it.
If disassembly is in need because of maintenance or repair, please
contact a service representative of FANUC.

- Do not modify a motor.


Do not modify a motor unless directed by FANUC. Modifying a
motor may cause a failure or trouble in it.

- Use a motor under an appropriate environmental condition.


Using a motor in an adverse environment may cause a failure or
trouble in it. Refer to this manual for details of the operating and
environmental conditions for motors.

s-7
SAFETY PRECAUTIONS B-65272EN/05

NOTE
- Do not apply a commercial power source voltage directly to a motor.
Applying a commercial power source voltage directly to a motor may
result in its windings being burned. Be sure to use a specified
amplifier for supplying voltage to the motor.

- For a motor with a terminal box, make a conduit hole for the terminal box in a
specified position.
When making a conduit hole, be careful not to break or damage
unspecified portions. Refer to an applicable specification manual.

- Before using a motor, measure its winding and insulation resistances, and make
sure they are normal.
Especially for a motor that has been stored for a prolonged period of
time, conduct these checks. A motor may deteriorate depending on the
condition under which it is stored or the time during which it is stored.
For the winding resistances of motors, refer to this manual, or ask
FANUC. For insulation resistances, see the following table.

- To use a motor as long as possible, perform periodic maintenance and inspection


for it, and check its winding and insulation resistances.
Note that extremely severe inspections (such as dielectric strength
tests) of a motor may damage its windings. For the winding
resistances of motors, refer to their respective specification manuals,
or ask FANUC. For insulation resistances, see the following table.

MOTOR INSULATION RESISTANCE MEASUREMENT

Measure an insulation resistance between each winding and motor


frame using an insulation resistance meter (500 VDC). Judge the
measurements according to the following table.

Insulation resistance Judgment


100 MΩ or higher Acceptable
The winding has begun deteriorating. There is no
10 to 100 MΩ problem with the performance at present. Be
sure to perform periodic inspection.
The winding has considerably deteriorated.
1 to 10 MΩ Special care is in need. Be sure to perform
periodic inspection.
Lower than 1 MΩ Unacceptable. Replace the motor.

s-8
B-65272EN/05 PREFACE

PREFACE
The models covered by this manual, and their abbreviations are:

Series Model
αiI 0.5/10000, αiI 1/10000, αiI 1.5/10000, αiI 2/10000,
αiI 3/10000, αiI 6/10000, αiI 8/8000, αiI 12/7000,
αiI 15/7000, αiI 18/7000, αiI 22/7000, αiI 30/6000,
αiI series
αiI 40/6000, αiI 50/4500, αiI 1/15000, αiI 1.5/20000,
200V type
αiI 2/20000, αiI 3/12000, αiI 6/12000, αiI 8/10000,
αiI 12/10000, αiI 12/12000, αiI 15/10000, αiI 15/12000,
αiI 18/10000, αiI 18/12000, αiI 22/10000, αiI 22/12000
αiI 0.5/10000HV, αiI 1/10000HV, αiI 1.5/10000HV,
αiI 2/10000HV, αiI 3/10000HV, αiI 6/10000HV,
αiI series
αiI 8/8000HV, αiI 12/7000HV, αiI 15/7000HV,
400V type
αiI 22/7000HV, αiI 30/6000HV, αiI 40/6000HV,
αiI 60/4500HV, αiI 100/4000HV
αiIP 12/6000, αiIP 15/6000, αiIP 18/6000, αiIP 22/6000,
αiIP series
αiIP 30/6000, αiIP 40/6000, αiIP 50/6000, αiIP 60/4500,
200V type
αiIP 12/8000, αiIP 15/8000, αiIP 18/8000, αiIP 22/8000
αiIP series αiIP 15/6000HV, αiIP 22/6000HV, αiIP 40/6000HV,
400V type αiIP 50/6000HV, αiIP 60/4500HV
αiIT 1.5/20000, αiIT 2/20000, αiIT 3/12000,
αiIT series
αiIT 6/12000, αiIT 8/12000, αiIT 8/15000,
200V type
αiIT 15/10000, αiIT 15/15000, αiIT 22/10000
αiIT 1.5/20000HV, αiIT 2/20000HV, αiIT 3/12000HV,
αiIT series
αiIT 6/12000HV, αiIT 8/12000HV, αiIT 8/15000HV,
400V type
αiIT 15/10000HV, αiIT 15/15000HV, αiIT 22/10000HV
αiIL series
αiIL 8/20000, αiIL 15/15000, αiIL 26/15000
200V type
αiIL series
αiIL 8/20000HV, αiIL 15/15000HV, αiIL 26/15000HV
400V type

p-1
B-65272EN/05 TABLE OF CONTENTS

TABLE OF CONTENTS

SAFETY PRECAUTIONS............................................................................s-1
DEFINITION OF WARNING, CAUTION, AND NOTE ............................................. s-2
WARNING ............................................................................................................... s-3
CAUTION ................................................................................................................ s-5
NOTE .................................................................................................................... s-7
PREFACE ....................................................................................................p-1

I. FANUC AC SPINDLE MOTOR αi SERIES


1 GENERAL ............................................................................................... 3
2 CONFIGURATION OF THE αi series .................................................... 5
3 MOTOR TYPES....................................................................................... 6
4 NOTES ON INSTALLATION................................................................... 7
4.1 COMMON...................................................................................................... 8
4.2 METHOD OF USING THE MOTOR WITH CONSIDERATION GIVEN TO
ITS ENVIRONMENTAL RESISTANCE ....................................................... 15
4.3 POWER LEAD CONNECTION.................................................................... 27
4.4 FAN MOTOR CONNECTION ...................................................................... 33
4.5 WHEN A MOTOR IS CONNECTED TO A SPINDLE VIA A BELT .............. 36
4.6 WHEN A MOTOR IS CONNECTED TO A SPINDLE VIA A GEAR ............. 39
4.7 WHEN A MOTOR IS DIRECTLY CONNECTED TO A SPINDLE VIA A
COUPLING .................................................................................................. 40
5 NOTES ON OPERATION...................................................................... 42
6 DETERMINING THE ACCELERATION TIME ...................................... 43
7 DETERMINING THE ALLOWABLE DUTY CYCLE.............................. 49
8 DISPOSAL OF SPINDLE MOTORS BY MATERIAL TYPE ................. 52

II. FANUC AC SPINDLE MOTOR αiI series 200V type


1 GENERAL ............................................................................................. 55
2 SPECIFICATIONS................................................................................. 56

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TABLE OF CONTENTS B-65272EN/05

3 OUTPUT/TORQUE CHARACTERISTICS ............................................ 66


3.1 MODEL αiI 0.5/10000 ................................................................................. 67
3.2 MODEL αiI 1/10000 .................................................................................... 67
3.3 MODEL αiI 1.5/10000 ................................................................................. 68
3.4 MODEL αiI 2/10000 .................................................................................... 68
3.5 MODEL αiI 3/10000 .................................................................................... 69
3.6 MODEL αiI 6/10000 .................................................................................... 69
3.7 MODEL αiI 8/8000 ...................................................................................... 70
3.8 MODEL αiI 12/7000 .................................................................................... 70
3.9 MODEL αiI 15/7000 .................................................................................... 71
3.10 MODEL αiI 18/7000 .................................................................................... 71
3.11 MODEL αiI 22/7000 .................................................................................... 72
3.12 MODEL αiI 30/6000 .................................................................................... 72
3.13 MODEL αiI 40/6000 .................................................................................... 73
3.14 MODEL αiI 50/4500 .................................................................................... 73
3.15 MODEL αiI 1/15000 .................................................................................... 74
3.16 MODEL αiI 1.5/20000 ................................................................................. 75
3.17 MODEL αiI 2/20000 .................................................................................... 76
3.18 MODEL αiI 3/12000 .................................................................................... 77
3.19 MODEL αiI 6/12000 .................................................................................... 78
3.20 MODEL αiI 8/10000 .................................................................................... 79
3.21 MODELS αiI 12/10000 AND αiI 12/12000 ................................................. 80
3.22 MODELS αiI 15/10000 AND αiI 15/12000 ................................................. 81
3.23 MODELS αiI 18/10000 AND αiI 18/12000 ................................................. 82
3.24 MODELS αiI 22/10000 AND αiI 22/12000 ................................................. 83

4 LOADMETER (DYNAMOMETER) ........................................................ 84


4.1 STANDARD TYPE....................................................................................... 85
5 CONNECTIONS .................................................................................... 89
5.1 MODEL αiI 0.5/10000 ................................................................................. 90
5.2 MODELS αiI 1/10000 TO αiI 50/4500 ........................................................ 92
5.3 CONNECTION OF SIGNAL LEAD .............................................................. 93
6 ALLOWABLE RADIAL LOAD .............................................................. 94

c-2
B-65272EN/05 TABLE OF CONTENTS

7 ASSEMBLING ACCURACY ................................................................. 95


8 EXTERNAL DIMENSIONS.................................................................... 96
8.1 MODEL αiI 0.5/10000 (FLANGE MOUNTING TYPE)................................. 97
8.2 MODELS αiI 1/10000 AND αiI 1/15000 (FLANGE MOUNTING TYPE) ..... 98
8.3 MODEL αiI 1/10000 (FOOT MOUNTING TYPE) ........................................ 99
8.4 MODEL αiI 1.5/10000 (FLANGE MOUNTING TYPE)............................... 100
8.5 MODEL αiI 1.5/20000 (FLANGE MOUNTING TYPE)............................... 101
8.6 MODEL αiI 1.5/10000 (FOOT MOUNTING TYPE) ................................... 102
8.7 MODEL αiI 2/10000 (FLANGE MOUNTING TYPE).................................. 103
8.8 MODEL αiI 2/20000 (FLANGE MOUNTING TYPE).................................. 104
8.9 MODEL αiI 2/10000 (FOOT MOUNTING TYPE) ...................................... 105
8.10 MODELS αiI 3/10000 AND αiI 3/12000 (FLANGE MOUNTING TYPE) ... 106
8.11 MODEL αiI 3/10000 (FOOT MOUNTING TYPE) ...................................... 107
8.12 MODELS αiI 6/10000 AND αiI 6/12000 (FLANGE MOUNTING TYPE) ... 108
8.13 MODEL αiI 6/10000 (FOOT MOUNTING TYPE) ...................................... 109
8.14 MODELS αiI 8/8000 AND αiI 8/10000 (FLANGE MOUNTING TYPE) ..... 110
8.15 MODEL αiI 8/8000 (FOOT MOUNTING TYPE) ........................................ 111
8.16 MODELS αiI 12/7000, αiI 12/10000, AND αiI 12/12000 (FLANGE
MOUNTING TYPE).................................................................................... 112
8.17 MODEL αiI 12/7000 (FOOT MOUNTING TYPE) ...................................... 113
8.18 MODELS αiI 15/7000, αiI 15/10000, AND αiI 15/12000 (FLANGE
MOUNTING TYPE).................................................................................... 114
8.19 MODEL αiI 15/7000 (FOOT MOUNTING TYPE) ...................................... 115
8.20 MODELS αiI 18/7000, αiI 18/10000, AND αiI 18/12000 (FLANGE
MOUNTING TYPE).................................................................................... 116
8.21 MODEL αiI 18/7000 (FOOT MOUNTING TYPE) ...................................... 117
8.22 MODELS αiI 22/7000, αiI 22/10000, AND αiI 22/12000 (FLANGE
MOUNTING TYPE).................................................................................... 118
8.23 MODEL αiI 22/7000 (FOOT MOUNTING TYPE) ...................................... 119
8.24 MODEL αiI 30/6000 (FLANGE MOUNTING TYPE).................................. 120
8.25 MODEL αiI 30/6000 (FOOT MOUNTING TYPE) ...................................... 121
8.26 MODEL αiI 40/6000 (FLANGE MOUNTING TYPE).................................. 122
8.27 MODEL αiI 40/6000 (FOOT MOUNTING TYPE) ...................................... 123

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TABLE OF CONTENTS B-65272EN/05

8.28 MODEL αiI 50/4500 (FLANGE MOUNTING TYPE).................................. 124


8.29 MODEL αiI 50/4500 (FOOT MOUNTING TYPE) ...................................... 125

III. FANUC AC SPINDLE MOTOR αiI series 400V type


1 GENERAL ........................................................................................... 129
2 SPECIFICATIONS............................................................................... 130
3 OUTPUT/TORQUE CHARACTERISTICS .......................................... 136
3.1 MODEL αiI 0.5/10000HV .......................................................................... 137
3.2 MODEL αiI 1/10000HV ............................................................................. 137
3.3 MODEL αiI 1.5/10000HV .......................................................................... 138
3.4 MODEL αiI 2/10000HV ............................................................................. 138
3.5 MODEL αiI 3/10000HV ............................................................................. 139
3.6 MODEL αiI 6/10000HV ............................................................................. 139
3.7 MODEL αiI 8/8000HV ............................................................................... 140
3.8 MODEL αiI 12/7000HV ............................................................................. 140
3.9 MODEL αiI 15/7000HV ............................................................................. 141
3.10 MODEL αiI 22/7000HV ............................................................................. 141
3.11 MODEL αiI 30/6000HV ............................................................................. 142
3.12 MODEL αiI 40/6000HV ............................................................................. 142
3.13 MODEL αiI 60/4500HV ............................................................................. 143
3.14 MODEL αiI 100/4000HV ........................................................................... 144

4 CONNECTIONS .................................................................................. 145


4.1 MODEL αiI 0.5/10000HV .......................................................................... 146
4.2 MODELS αiI 1/10000HV TO αiI 100/4000HV .......................................... 148
4.3 CONNECTION OF SIGNAL LEAD ............................................................ 149
5 ALLOWABLE RADIAL LOAD ............................................................ 150
6 ASSEMBLING ACCURACY ............................................................... 151
7 EXTERNAL DIMENSIONS.................................................................. 152
7.1 MODEL αiI 0.5/10000HV (FLANGE MOUNTING TYPE).......................... 153
7.2 MODEL αiI 1/10000HV (FLANGE MOUNTING TYPE)............................. 154
7.3 MODEL αiI 1/10000HV (FOOT MOUNTING TYPE) ................................. 155
7.4 MODEL αiII 1.5/10000HV (FLANGE MOUNTING TYPE)......................... 156
c-4
B-65272EN/05 TABLE OF CONTENTS

7.5 MODEL αiI 1.5/10000HV (FOOT MOUNTING TYPE) .............................. 157


7.6 MODEL αiI 2/10000HV (FLANGE MOUNTING TYPE)............................. 158
7.7 MODEL αiI 2/10000HV (FOOT MOUNTING TYPE) ................................. 159
7.8 MODEL αiI 3/10000HV (FLANGE MOUNTING TYPE)............................. 160
7.9 MODEL αiI 3/10000HV (FOOT MOUNTING TYPE) ................................. 161
7.10 MODEL αiI 6/10000HV (FLANGE MOUNTING TYPE)............................. 162
7.11 MODEL αiI 6/10000HV (FOOT MOUNTING TYPE) ................................. 163
7.12 MODEL αiI 8/8000HV (FLANGE MOUNTING TYPE)............................... 164
7.13 MODEL αiI 8/8000HV (FOOT MOUNTING TYPE) ................................... 165
7.14 MODEL αiI 12/7000HV (FLANGE MOUNTING TYPE)............................. 166
7.15 MODEL αiI 12/7000HV (FOOT MOUNTING TYPE) ................................. 167
7.16 MODEL αiI 15/7000HV (FLANGE MOUNTING TYPE)............................. 168
7.17 MODEL αiI 15/7000HV (FOOT MOUNTING TYPE) ................................. 169
7.18 MODEL αiI 22/7000HV (FLANGE MOUNTING TYPE)............................. 170
7.19 MODEL αiI 22/7000HV (FOOT MOUNTING TYPE) ................................. 171
7.20 MODEL αiI 30/6000HV (FLANGE MOUNTING TYPE)............................. 172
7.21 MODEL αiI 30/6000HV (FOOT MOUNTING TYPE) ................................. 173
7.22 MODEL αiI 40/6000HV (FLANGE MOUNTING TYPE)............................. 174
7.23 MODEL αiI 40/6000HV (FOOT MOUNTING TYPE) ................................. 175
7.24 MODEL αiI 60/4500HV (FLANGE MOUNTING TYPE)............................. 176
7.25 MODEL αiI 60/4500HV (FOOT MOUNTING TYPE) ................................. 177
7.26 MODEL αiI 100/4000HV (FOOT FLANGE MOUNTING TYPE)................ 178

IV. FANUC AC SPINDLE MOTOR αiIP series 200V type


1 GENERAL ........................................................................................... 181
2 SPECIFICATIONS............................................................................... 182
3 OUTPUT/TORQUE CHARACTERISTICS .......................................... 188
3.1 MODEL αiIP 12/6000 ................................................................................ 189
3.2 MODEL αiIP 15/6000 ................................................................................ 190
3.3 MODEL αiIP 18/6000 ................................................................................ 191
3.4 MODEL αiIP 22/6000 ................................................................................ 192
3.5 MODEL αiIP 30/6000 ................................................................................ 193

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TABLE OF CONTENTS B-65272EN/05

3.6 MODEL αiIP 40/6000 ................................................................................ 194


3.7 MODEL αiIP 50/6000 ................................................................................ 195
3.8 MODEL αiIP 60/4500 ................................................................................ 196
3.9 MODEL αiIP 12/8000 ................................................................................ 197
3.10 MODEL αiIP 15/8000 ................................................................................ 198
3.11 MODEL αiIP 18/8000 ................................................................................ 199
3.12 MODEL αiIP 22/8000 ................................................................................ 200

4 CONNECTIONS .................................................................................. 201


4.1 MODELS αiIP 12/6000 TO αiIP 60/4500 .................................................. 202
4.2 CONNECTION OF SIGNAL LEAD ............................................................ 203
5 ALLOWABLE RADIAL LOAD ............................................................ 204
6 ASSEMBLING ACCURACY ............................................................... 205
7 EXTERNAL DIMENSIONS.................................................................. 206
7.1 MODELS αiIP 12/6000 AND αiIP 12/8000
(FLANGE MOUNTING TYPE) ................................................................... 207
7.2 MODEL αiIP 12/6000 (FOOT MOUNTING TYPE) .................................... 208
7.3 MODELS αiIP 15/6000 AND αiIP 15/8000
(FLANGE MOUNTING TYPE) ................................................................... 209
7.4 MODEL αiIP 15/6000 (FOOT MOUNTING TYPE) .................................... 210
7.5 MODELS αiIP 18/6000 AND αiIP 18/8000
(FLANGE MOUNTING TYPE) ................................................................... 211
7.6 MODEL αiIP 18/6000 (FOOT MOUNTING TYPE) .................................... 212
7.7 MODELS αiIP 22/6000 AND αiIP 22/8000
(FLANGE MOUNTING TYPE) ................................................................... 213
7.8 MODEL αiIP 22/6000 (FOOT MOUNTING TYPE) .................................... 214
7.9 MODELS αiIP 30/6000 AND αiIP 40/6000
(FLANGE MOUNTING TYPE) ................................................................... 215
7.10 MODELS αiIP 30/6000 AND αiIP 40/6000 (FOOT MOUNTING TYPE).... 216
7.11 MODEL αiIP 50/6000 (FLANGE MOUNTING TYPE)................................ 217
7.12 MODEL αiIP 50/6000 (FOOT MOUNTING TYPE) .................................... 218
7.13 MODEL αiIP 60/4500 (FLANGE MOUNTING TYPE)................................ 219
7.14 MODEL αiIP 60/4500 (FOOT MOUNTING TYPE) .................................... 220

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B-65272EN/05 TABLE OF CONTENTS

V. FANUC AC SPINDLE MOTOR αiIP series 400V type


1 GENERAL ........................................................................................... 223
2 SPECIFICATIONS............................................................................... 224
3 OUTPUT/TORQUE CHARACTERISTICS .......................................... 229
3.1 MODEL αiIP 15/6000HV ........................................................................... 230
3.2 MODEL αiIP 22/6000HV ........................................................................... 231
3.3 MODEL αiIP 40/6000HV ........................................................................... 232
3.4 MODEL αiIP 50/6000HV ........................................................................... 233
3.5 MODEL αiIP 60/4500HV ........................................................................... 234

4 CONNECTIONS .................................................................................. 235


4.1 MODELS αiIP 15/6000HV TO αiIP 60/4500HV ........................................ 236
4.2 CONNECTION OF SIGNAL LEAD ............................................................ 237
5 ALLOWABLE RADIAL LOAD ............................................................ 238
6 ASSEMBLING ACCURACY ............................................................... 239
7 EXTERNAL DIMENSIONS.................................................................. 240
7.1 MODEL αiIP 15/6000HV (FLANGE MOUNTING TYPE)........................... 241
7.2 MODEL αiIP 15/6000HV (FOOT MOUNTING TYPE) ............................... 242
7.3 MODEL αiIP 22/6000HV (FLANGE MOUNTING TYPE)........................... 243
7.4 MODEL αiIP 22/6000HV (FOOT MOUNTING TYPE) ............................... 244
7.5 MODEL αiIP 40/6000HV (FLANGE MOUNTING TYPE)........................... 245
7.6 MODEL αiIP 40/6000HV ((OOT MOUNTING TYPE) ................................ 246
7.7 MODEL αiIP 50/6000HV (FLANGE MOUNTING TYPE)........................... 247
7.8 MODEL αiIP 50/6000HV (FOOT MOUNTING TYPE) ............................... 248
7.9 MODEL αiIP 60/4500HV (FLANGE MOUNTING TYPE)........................... 249
7.10 MODEL αiIP 60/4500HV (FOOT MOUNTING TYPE) ............................... 250

VI. FANUC AC SPINDLE MOTOR αiIT series 200V type


1 GENERAL ........................................................................................... 253
2 SPECIFICATIONS............................................................................... 255
3 OUTPUT/TORQUE CHARACTERISTICS .......................................... 261
3.1 MODEL αiIT 1.5/20000 ............................................................................. 262

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TABLE OF CONTENTS B-65272EN/05

3.2 MODEL αiIT 2/20000 ................................................................................ 263


3.3 MODEL αiIT 3/12000 ................................................................................ 264
3.4 MODEL αiIT 6/12000 ................................................................................ 265
3.5 MODEL αiIT 8/12000 ................................................................................ 266
3.6 MODEL αiIT 8/15000 ................................................................................ 267
3.7 MODEL αiIT 15/10000 .............................................................................. 268
3.8 MODEL αiIT 15/15000 .............................................................................. 269
3.9 MODEL αiIT 22/10000 .............................................................................. 270

4 CONFIGURATION AND ORDERING NUMBER................................. 271


4.1 CONFIGURATION..................................................................................... 272
4.2 ORDERING NUMBER............................................................................... 273
5 CONNECTIONS .................................................................................. 274
5.1 CONNECTION OF THE POWER, FAN MOTOR, AND αiMZ SENSOR
SIGNAL LEADS......................................................................................... 275
5.2 CONNECTION OF SIGNAL LEAD ............................................................ 277
6 ASSEMBLING ACCURACY ............................................................... 278
7 EXTERNAL DIMENSIONS.................................................................. 279
7.1 MODEL αiIT 1.5/20000 ............................................................................. 280
7.2 MODEL αiIT 2/20000 ................................................................................ 281
7.3 MODEL αiIT 3/12000 ................................................................................ 282
7.4 MODEL αiIT 6/12000 ................................................................................ 283
7.5 MODELS αiIT 8/12000 AND αiIT 8/15000 ................................................ 284
7.6 MODEL αiIT 15/10000 .............................................................................. 285
7.7 MODEL αiIT 15/15000 .............................................................................. 286
7.8 MODEL αiIT 22/10000 .............................................................................. 287
7.9 DISTANCE BLOCK TYPE αiIT 1.5........................................................... 288
7.10 DISTANCE BLOCK TYPE αiIT 2.............................................................. 289
7.11 DISTANCE BLOCK TYPE αiIT 6.............................................................. 290
7.12 DISTANCE BLOCK TYPE αiIT 15............................................................ 291
7.13 DISTANCE BLOCK WITH WINDOWS TYPE αiIT 2 ................................ 292
7.14 DISTANCE BLOCK WITH WINDOWS TYPE αiIT 6 ................................ 293
7.15 DISTANCE BLOCK WITH WINDOWS TYPE αiIT 15 .............................. 294

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B-65272EN/05 TABLE OF CONTENTS

8 POINTS ABOUT DIRECT CONNECTION STRUCTURE ................... 295


9 NOTES ON MOTOR INSTALLATION ................................................ 296
9.1 HIGHER-PRECISION MOUNTING FLANGE AND SHAFT ....................... 297
9.2 CENTERING USING CENTERING PLATES............................................. 298
9.3 CHECKING MOTOR VIBRATION (TO SEE WHETHER CENTERING IS
SUCCESSFUL) ......................................................................................... 299
9.4 COUPLING SELECTION........................................................................... 300
9.5 ROTATION JOINT..................................................................................... 304
9.6 COOLANT JOINT ...................................................................................... 305
9.7 ROTATION JOINT SUPPORT HOUSING ................................................. 308

VII. FANUC AC SPINDLE MOTOR αiIT series 400V type


1 GENERAL ........................................................................................... 311
2 SPECIFICATIONS............................................................................... 312
3 OUTPUT/TORQUE CHARACTERISTICS .......................................... 318
3.1 MODEL αiIT 1.5/20000HV ........................................................................ 319
3.2 MODEL αiIT 2/20000HV ........................................................................... 320
3.3 MODEL αiIT 3/12000HV ........................................................................... 321
3.4 MODEL αiIT 6/12000HV ........................................................................... 322
3.5 MODEL αiIT 8/12000HV ........................................................................... 323
3.6 MODEL αiIT 8/15000HV ........................................................................... 324
3.7 MODEL αiIT 15/10000HV ......................................................................... 325
3.8 MODEL αiIT 15/15000HV ......................................................................... 326
3.9 MODEL αiIT 22/10000HV ......................................................................... 327

4 CONFIGURATION AND ORDERING NUMBER................................. 328


4.1 CONFIGURATION..................................................................................... 329
4.2 ORDERING NUMBER............................................................................... 330
5 CONNECTIONS .................................................................................. 331
5.1 CONNECTION OF THE POWER, FAN MOTOR, AND αiMZ SENSOR
SIGNAL LEADS......................................................................................... 332
5.2 CONNECTION OF A SINGLE-PHASE FAN MOTOR ............................... 333
5.3 CONNECTION OF SIGNAL LEAD ............................................................ 334
6 ASSEMBLING ACCURACY ............................................................... 335

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TABLE OF CONTENTS B-65272EN/05

7 EXTERNAL DIMENSIONS.................................................................. 336


7.1 MODEL αiIT 1.5/20000HV ........................................................................ 337
7.2 MODEL αiIT 2/20000HV ........................................................................... 338
7.3 MODEL αiIT 3/12000HV ........................................................................... 339
7.4 MODEL αiIT 6/12000HV ........................................................................... 340
7.5 MODELS αiIT 8/12000HV AND αiIT 8/15000HV ...................................... 341
7.6 MODEL αiIT 15/10000HV ......................................................................... 342
7.7 MODEL αiIT 15/15000HV ......................................................................... 343
7.8 MODEL αiIT 22/10000HV ......................................................................... 344

VIII. FANUC AC SPINDLE MOTOR αiIL series 200V type


1 GENERAL ........................................................................................... 347
2 SPECIFICATIONS............................................................................... 348
3 OUTPUT/TORQUE CHARACTERISTICS .......................................... 351
3.1 MODEL αiIL 8/20000................................................................................. 352
3.2 MODEL αiIL 15/15000............................................................................... 353
3.3 MODEL αiIL 26/15000............................................................................... 354

4 CONNECTIONS .................................................................................. 355


4.1 TOTAL CONNECTION DIAGRAM ............................................................ 356
4.2 SIZE OF POWER LEAD............................................................................ 357
4.3 CONNECTION OF SIGNAL LEAD ............................................................ 358
4.4 COOLING .................................................................................................. 359
5 ASSEMBLING ACCURACY ............................................................... 361
6 EXTERNAL DIMENSIONS.................................................................. 362
6.1 MODEL αiIL 8/20000................................................................................. 363
6.2 MODEL αiIL 15/15000............................................................................... 364
6.3 MODEL αiIL 26/15000............................................................................... 365

IX. FANUC AC SPINDLE MOTOR αiIL series 400V type


1 GENERAL ........................................................................................... 369
2 SPECIFICATIONS............................................................................... 370

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B-65272EN/05 TABLE OF CONTENTS

3 OUTPUT/TORQUE CHARACTERISTICS .......................................... 373


3.1 MODEL αiIL 8/20000HV............................................................................ 374
3.2 MODEL αiIL 15/15000HV.......................................................................... 375
3.3 MODEL αiIL 26/15000HV.......................................................................... 376

4 CONNECTIONS .................................................................................. 377


4.1 POWER WIRE CRIMP TERMINAL SIZE .................................................. 378
4.2 CONNECTION OF SIGNAL LEAD ............................................................ 379
4.3 COOLING .................................................................................................. 380
5 ASSEMBLING ACCURACY ............................................................... 382
6 EXTERNAL DIMENSIONS.................................................................. 383
6.1 MODEL αiIL 8/20000HV............................................................................ 384
6.2 MODEL αiIL 15/15000HV.......................................................................... 385
6.3 MODEL αiIL 26/15000HV.......................................................................... 386

c-11
I. FANUC AC SPINDLE MOTOR αi SERIES
B-65272EN/05 FANUC AC SPINDLE MOTOR αi series 1.GENERAL

1 GENERAL
As motors for driving the spindle of a CNC machine tool, the FANUC
AC Spindle Motor αi series has incorporated accumulated
technologies and employs the latest design and manufacturing
techniques to provide the features listed below.

Features
• The series provides a lineup of motors that satisfy various spindle
driving structures such as gear driving, belt driving, and direct
motor connection. So, the user can choose an optimal motor that
meets the spindle driving structure of the user.
• By employing winding switching, a wider rated output range
required for the spindle driving motor of a machine tool is
achieved. With the αiI series and αiIT series, a high-speed
winding is used to remarkably increase the output level in the
high-speed area, thus reducing acceleration/deceleration time.
With the αiIP series, a low-speed winding is used to increase the
torque by a factor of 1.5.
• An up-to-date stator cooling method is employed for direct
air-cooling of the electromagnetic steel plate. So, a high power
and high torque are achieved with a compact size.
• By precision rotor aluminum casting and accurate rotor balance
correction, vibration grade V3 (option) is achieved even at high
speed.
• The user can select a motor fan exhaust direction: forward
direction or backward direction. An exhaust direction that
subjects the machine to less heat deformation can be selected.
With the αi series, the cooling air path is optimized to further
improve cooling performance.
• Two types of speed sensors built into the motor are available:
αiM sensor based on the A/B-phase signal and αiMZ sensor
based on the A/B-phase signal and one-rotation signal. The user
can choose between the two types according to the spindle
configuration and spindle function.
• This series employ waterproof and pressure-proof design
conforming to the international standard (IEC).

αiI series αiIT series

-3-
1.GENERAL FANUC AC SPINDLE MOTOR αi series B-65272EN/05

Features of αiI

- Higher speed
- Increased rated output range by employing winding switching

αiI, αiIT : Remarkable output increase in the high-speed area by employing a high-speed
winding.
αiI 6/12000
αiI 6/12000
(Low-speed winding) (High-speed winding)
α6/12000
(kW)
7.5 7.5kW

Output : 2 times
3.7kW

0
1500 4000 8000 12000
Motor speed (min-1)

αiIP: Remarkable torque increase in the low-speed area by employing a low-speed winding
→ Enables optimal spindle speed selection and motor model downsizing

αiIP 12/6000 αiIP 12/6000


(Low-speed winding) (High-speed winding)
(kW)

7.5

αP12/6000

0 500 750 6000


Motor speed (min-1)

Torque : 1.5 times

- Low vibration: Vibration grade V3 (optional specification with the non-key type
only)

-4-
B-65272EN/05 FANUC AC SPINDLE MOTOR αi series 2.CONFIGURATION OF THE αi series

2 CONFIGURATION OF THE αi series


The FANUC AC Spindle Motor αi series consists of the series listed
below with their features.

Rated Example of applicable


Series Feature
output [kW] machine
@ iI Standard motors for machine-tool spindles
0.55 to 45
200V type
αiI series directly connectable to a 400 V power For Lathe and Machining
@ iI 0.55 to 100 center
400V type supply
Motors with constant output over a wide range, which
@ iIP 5.5 to 30 require no reduction units
Model for direct spindle connection used with
@ iIT 1.5 to 22 machining centers
For Machining center
Liquid-cooled model for direct spindle connection used
@ iIL 7.5 to 30 with high precision machining centers

Lineup for Spindle Motor @i series


- 200V type
Rated
0.55 1.1 1.5 2.2 3.7 5.5 7.5 9 11 15 18.5 22 30 37 45 60 100
output [kW]
αiI 0.5/ αiI 1/ αiI 1.5/ αiI 2/ αiI 3/ αiI 6/ αiI 8/ αiI 12/ αiI 15/ αiI 18/ αiI 22/ αiI 30/ αiI 40/ αiI 50/
10000 10000 10000 10000 10000 10000 8000 7000 7000 7000 7000 6000 6000 4500
@ iI αiI αiI αiI αiI αiI α iI α iI α iI α iI α iI
1/ 1.5/ 2/ 3/ 6/ 8/ 12/ 15/ 18/ 22/
15000 20000 20000 12000 12000 10000 12000 12000 12000 12000
αiIP αiIP αiIP αiIP αiIP αiIP αiIP αiIP
@ iIP 12/
6000
15/
6000
18/
6000
22/
6000
30/
6000
40/
6000
50/
6000
60/
4500
αiIT αiIT αiIT αiIT αiIT αiIT αiIT
@ iIT 1.5/
20000
2/
20000
3/
12000
6/
12000
8/
12000
15/
15000
22/
10000
αiIL αiIL αiIL
@ iIL 8/
20000
15/
15000
26/
15000

- 400V type
αiI αiI αiI αiI αiI αiI αiI αiI αiI αiI αiI αiI αiI α iI

@ iI 0.5/
10000
1/
10000
1.5/
10000
2/
10000
3/
10000
6/
10000
8/
8000
12/
7000
15/
7000
22/
7000
30/
6000
40/
6000
60/
4500
100/
4000
HV HV HV HV HV HV HV HV HV HV HV HV HV HV
αiIP αiIP αiIP αiIP αiIP

@ iIP 15/
6000
22/
6000
40/
6000
50/
6000
60/
4500
HV HV HV HV HV
αiIT αiIT αiIT αiIT αiIT αiIT αiIT

@ iIT 1.5/
20000
2/
20000
3/
12000
6/
12000
8/
12000
15/
15000
22/
10000
HV HV HV HV HV HV HV
αiIL αiIL αiIL

@ iIL 8/
20000
15/
15000
26/
15000
HV HV HV

Model supporting winding switching

-5-
3.MOTOR TYPES FANUC AC SPINDLE MOTOR αi series B-65272EN/05

3 MOTOR TYPES
Each model includes the types of motors listed below, and the user can
make an optimal choice according to the spindle driving structure.
See the ordering list (B-65271EN) for available motors.

Item Type Use Remarks


Connected to spindle via a gear
The motor can be positioned
Flange mounting type Directly connected to a spindle
Mounting types accurately.
Connected to spindle via a belt
Foot mounting type Connected to spindle via a belt
When connected to the spindle via a
belt or gear at a deceleration ratio For a detailed explanation, refer to the
αiM sensor
other than 1:1 following descriptions:
(When the spindle has a sensor) Subsection, “Spindle Amplifier (αiSP)”
Built-in sensor
When connected to the spindle via a in the FANUC SERVO AMPLIFIER αi
αiMZ sensor belt, gear, or coupling on a 1:1 basis series DESCRIPTIONS (B-65282EN)
(When the spindle has no sensor)
A shaft with no key is used as
standard to facilitate pulley and gear
balance correction and acceleration/
Shaft figure With no key Connected to a pulley deceleration operation.
When a shaft with a key is needed,
contact your FANUC sales
representative.
Rearward exhaust
When the machine is positioned at
(Exhaust from side
the output shaft side
Cooling air opposite the output shaft) Direct the exhaust out and away from
exhaust direction Forward exhaust the machine.
When the machine is positioned at
(Exhaust from the output
the side opposite the output shaft
shaft side)
Gear connection, direct connection, Used in flange mounting type
Oil seal
and belt driving standard-speed models.
Belt driving and direct connection
Used in flange mounting type
(Only when no lubricant or coolant
Labyrinth high-speed models. (Some
splashes onto the flange surface of
high-speed models have an oil seal.)
Output shaft seal the motor)
Foot-mounting type models have no
Belt driving output shaft seal, but can be changed
No seal (Only when no lubricant splashes to a model with an oil seal or labyrinth.
onto the flange surface of the motor) For the models that can be changed,
refer to "Order List" (B-65271EN).
Standard-speed model - Consider the maximum speed of each
Maximum speed
High-speed model - model and select a model accordingly.

-6-
B-65272EN/05 FANUC AC SPINDLE MOTOR αi series 4.NOTES ON INSTALLATION

4 NOTES ON INSTALLATION

-7-
4.NOTES ON INSTALLATION FANUC AC SPINDLE MOTOR αi series B-65272EN/05

4.1 COMMON

Be sure to observe the following, regardless of the connection method


of the motor:

WARNING
When connecting a metallic conduit to a plastic terminal box, connect
the conduit to ground on the power magnetics cabinet side.

CAUTION
1 Mount the motor so that the output shaft points in a direction
ranging within 45° degrees above the horizontal to vertically
downwards.

2 When the motor needs to be pointed to more than 45° degrees


above the horizontal, consult you FANUC representative.

-8-
B-65272EN/05 FANUC AC SPINDLE MOTOR αi series 4.NOTES ON INSTALLATION

3 Use the eyebolt of the motor to lift only a motor alone, (gear and
pulley may be attached).

4 Place a cover over an air-cooled motor to prevent the motor from


being exposed to cutting fluid or lubricant.

5 Limit the vibration acceleration at the rear bracket of the motor to


0.5 G (4.9 m/s2) to ensure the long-term reliability of each part of
the motor.
In particular, to limit the acceleration in the case of direct
connection to 0.5 G, carefully perform centering with the mating
spindle and make the motor shaft parallel with the spindle.

Details of the measuring method


Measuring instrument:
Equivalent to the VM-3314A or VM-3304 manufactured by
IMV CORPORATION.
Condition: At the time of highest-speed rotation with no load
Measurement frequency range with no load at the highest speed:
10 to 1000 Hz
Criteria: 0.5 G (4.9 m/s2) or less at the rear bracket

1. Using a pickup
A. Pressing a pickup against B. Screwing a block into the
the side of the rear bracket eyebolt internal thread on the
rear bracket, then screwing a
pickup into the block.

Block

Pickup Pickup
Side of the rear bracket
Eyebolt internal thread

2. Vibration measurement position (rear bracket)

Side of the rear bracket

Eyebolt
internal thread

-9-
4.NOTES ON INSTALLATION FANUC AC SPINDLE MOTOR αi series B-65272EN/05

6 Dynamic balance
During high-speed operation, a small imbalance may cause a
large vibration, resulting in an unusual sound, premature bearing
damage, or some other abnormality.
Therefore, reduce the amount of the imbalance with the dynamic
balance of the other rotation shafts, as well as the gear and pulley
mounted on the output shaft of the motor, as much as possible.

- Balance correction
With the αi series, a shaft with no key is used as standard to
facilitate the balance correction of a pulley, gear, and
coupling attached to the shaft. Use a completely symmetric
pulley, gear, or coupling, and use a backlash-less tightening
part such as a SPANN ELEMENTE to secure a pulley, gear,
or coupling to the shaft. When attaching a pulley to a shaft,
for example, adjust the periphery vibration to within 20 µm.
This basically eliminates the need for balance correction. To
further reduce the vibration level, make a field balance
correction, for example, by tightening a screw into the
tapped hole for balance correction provided on a component
such as a pulley.

NOTE
When a shaft with a key is required, contact your
FANUC sales representative.

7 The edge of the fauset joint to mount the flange mounting type
motor should be chamfered about C1.

- 10 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αi series 4.NOTES ON INSTALLATION

8 Please space 30 mm or more between the fan cover and the


partition to keep the cooling ability well.
We recommend to take a structure such as you can clean air
holes and the fan cover easily.

- 11 -
4.NOTES ON INSTALLATION FANUC AC SPINDLE MOTOR αi series B-65272EN/05

NOTE
3 Cable wiring
Follow the procedure below to install the cable.
(1) Use a hammer to strike the portion for the cable hole on the
terminal box and open the hole.
This time, pay attention not to break the other place except
hole. (In some models, it is not necessary to make a hole.)
(2) Thread the cable through a conduit. Connect the conduit
with the connector. (*1)
(3) Tighten the connector at the cable hole of the terminal box
using a nut. (*2, *3)
(4) Connect each terminal appropriately in the terminal box
with screws.

When a hole once made is not used, purchase the following


rubber bushing and mount it at the hole.
Model Ordering number
αiI 1 to αiI 15 , αiIP 12 to αiIP 22
αiIT 1.5/20000 to αiIT 15/10000
αiI 6HV to αiI 22HV
A06B-0754-K001
αiIP 15HV, αiIP 22HV
αiIT 1.5/20000HV to αiIT 22/10000HV
αiIL 8/20000, αiIL 8/20000HV
αiI 18, αiI 22, αiIP 30, αiIP 40,
αiIP 50 αiIP 40HV, αiIP 50HV
αiIT 15/15000, αiIT 22/10000 A06B-0731-K001
αiIL 15/15000, αiIL 26/15000
αiIL 15/15000HV, αiIL 26/15000HV
High-speed models are same as above.

- 12 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αi series 4.NOTES ON INSTALLATION

*1 If a 90° connector is used on any of the following models,


the mounting orientation of its conduit is limited as shown
below to avoid interference between the conduit and motor.
If you want to mount the conduit in any orientation, use a
45° connector. (For any model other than listed below, the
conduit for a 90° connector can be mounted in any
orientation.)
Applicable models :
αiI 12 to αiI 15, αiIP 12 to αiIP 22, αiIT 15/10000,
αiI 12HV to αiI 22HV,
αiIP 15/6000HV to αiIP 22/6000HV,
αiIT 15/10000HV, αiIT 15/15000HV,
αiIT 22/10000HV
Conduit mounting orientation for a 90° connector

Conduit mounting orientation for a 45° connector

*2 The nut used to fasten the connector to the terminal box


must be smaller than the size listed below. (Any larger nut
interferes with the terminal box.) For the diameter of the
cable hole in each model, refer to the outside dimension
drawing of the respective models.
Cable hole
Outside diameter e Width t
diameter
φ42.5 mm 53 mm (maximum) 9 mm (maximum)
φ61 mm 80 mm (maximum) 15 mm (maximum)
Outside dimensions of the conduit-connector retaining nut

e t

- 13 -
4.NOTES ON INSTALLATION FANUC AC SPINDLE MOTOR αi series B-65272EN/05

2 Center of gravity
The distance L from the flange end face to the center of gravity
in each model is listed below.

Center
of gravity

αiI series αiI series αiIP series αiIP series Center of


200V type 400V type 200V type 400V type gravity [mm]
αiI 0.5/10000 αiI 0.5/10000HV - - 95±5
αiI 1/10000
αiI 1/10000HV - - 125±5
αiI 1/15000
αiI 1.5/10000
αiI 1.5/10000HV - - 145±5
αiI 1.5/20000
αiI 2/10000
αiI 2/10000HV - - 125±5
αiI 2/20000
αiI 3/10000
αiI 3/10000HV - - 170±5
αiI 3/12000
αiI 6/10000
αiI 6/10000HV - - 150±5
αiI 6/12000
αiI 8/8000
αiI 8/8000HV - - 185±5
αiI 8/10000
αiI 12/7000 αiIP 12/6000
αiI 12/7000HV - 160±5
αiI 12/10000 αiIP 12/8000
αiI 15/7000 αiIP 15/6000
αiI 15/7000HV αiIP 15/6000HV
αiI 15/10000 αiIP 15/8000
αiI 18/7000 αiIP 18/6000
- -
αiI 18/10000 αiIP 18/6000
αiI 22/7000 αiIP 22/6000
αiI 22/7000HV αiIP 22/6000HV
αiI 22/10000 αiIP 22/8000
αiIP 30/6000
αiI 30/6000 αiI 30/6000HV αiIP 40/6000HV
αiIP 40/6000
αiI 40/6000 αiI 40/6000HV αiIP 50/4500 αiIP 50/6000HV
αiI 50/4500 - - -
- αiI 60/4500HV αiIP 60/4500 αiIP 60/4500HV
- αiI 100/4000HV - -

- 14 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αi series 4.NOTES ON INSTALLATION

4.2 METHOD OF USING THE MOTOR WITH CONSIDERATION


GIVEN TO ITS ENVIRONMENTAL RESISTANCE

CAUTION
The motor is an electric part, and if the lubricant or cutting fluid falls
on the motor, it will enter the inside of the motor, possibly adversely
affecting the motor. In particular, if the cutting fluid adheres to the
motor, it will deteriorate the resin or rubber sealing members, causing
a large amount of cutting fluid to enter the inside of the motor and
possibly damaging the motor. When using the motor, note the points
described below.

1. Level of motor protection


According to IEC 60034-5, the models equipped with an oil seal
comply with the degree of protection IP54, and the other models
comply with IP40. Even for the models complying with IP40, their
motor main body excluding the output shaft end (with a simple
labyrinth for the high-speed models or with no seal for the foot
mounting type models) complies with IP54.

IP5□: Machine protected from dust


- Ingress of dust is not totally prevented, but dust does not
enter in sufficient quantity to interfere with satisfactory
operation of the motor.

IP4□: Machine protected from introduction of solid foreign matter


over 1.0 mm
- Electric cables and wires with a diameter or thickness
greater than 1.0 mm do not enter.

IP□4: Machine protected form water spray


- Water sprayed on the motor from any direction will have
no harmful effect.

IP□0: Machine not protected


- No special protection is provided to prevent ingress of
water.

Note that these models satisfy the provisions for short-time water
immersion, and do not guarantee their water-proof performance in an
atmosphere in which cutting fluid is applied directly to the motor.
Before actual use, note the points described below.

- 15 -
4.NOTES ON INSTALLATION FANUC AC SPINDLE MOTOR αi series B-65272EN/05

2. Motor periphery
If the cutting fluid or lubricant falls on the motor, it will adversely
affect the sealing properties of the motor surface, entering the inside
of the motor and possibly damaging the motor.

• Make sure that the motor surface is never wet with the cutting
fluid or lubricant, and also make sure that no fluid builds up
around the motor. If there is a possibility of the surface being wet,
a cover is required.

• If the cutting fluid is misted, the cutting fluid may be condensed


on the inside of the cover and fall on the motor. Make sure that
no condensed droplets fall on the motor.

• If the inside of the machine is full of misted cutting fluid, the


cutting fluid adhered to the motor can enter the inside of the
motor and damage the motor. Install a mist collector with an
appropriate capacity to prevent the inside of the machine from
becoming full of mist.

• Completely separate the machining area from the motor area,


using a telescopic cover, accordion curtain, and so on. Note that
partitions such as accordion curtains are consumable and require
periodic inspection for damage.

- 16 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αi series 4.NOTES ON INSTALLATION

3. Output shaft seal


To prevent cutting lubricant or dust from penetrating inside the motor,
one of the following output shaft seals is provided on the output shaft.
(For the use and applicable motors, see Chapter 3, "MOTOR
TYPES.")

For those models with an oil seal, ensure that the surface of the
lubricant is below the lip of the oil seal.

If a simple labyrinth is used as the output shaft seal (high-speed


model) or if no seal is provided (foot mounting type), ensure that
lubricant does not splash onto the flange surface. If such a motor is
directly mounted on a gear box, the lubricant may gradually penetrate
inside the motor even when no lubricant splashes on flange surface,
thus resulting in motor failure. Therefore, do not mount such a motor
on a gear box directly.

When the motor is used in an environment in which lubricant does not


splash onto the motor, the simple labyrinth type instead of the oil seal
type may be selected. Generally in a dry environment, the motor
temperature of the simple labyrinth type will increase more
moderately than that of the oil seal type.

- 17 -
4.NOTES ON INSTALLATION FANUC AC SPINDLE MOTOR αi series B-65272EN/05

3.1 oil seal


The shaft of the motor is provided with an oil seal to prevent entry of
lubricant and other fluids into the motor. (The high-speed model and
the foot mounting type are excluded.) It does not, however,
completely prevent the entry of lubricant and other fluids depending
on the working conditions.

• When the motor is rotating, the oil seal has an effect of


discharging any oil that enters, but if it is pressurized for a long
time when the motor is stopped, it may allow oil to enter through
the lip. When lubrication with an oil bath is conducted for gear
engagement, for example, the oil level must be below the lip of
the oil seal of the shaft, and the oil level must be adjusted so that
the oil does nothing but splash on the lip.

Oil seal lip

Oil level

Diameters of the oil seal lips of motor shafts


Oil seal diameter
Motor model
[mm]
αiI 0.5, αiI 0.5HV φ 20
αiI 1, αiI 1.5, αiI 1HV, αiI 1.5HV φ 30

αiI 2, αiI 3, αiI 6, αiI 2HV, αiI 3HV, αiI 6HV φ 40

αiI 8, αiI 8HV φ 50

αiI 12, αiI 15, αiI 18, αiI 22, αiI 12HV, αiI 15HV,
αiI 22HV, αiIP 12, αiIP 15, αiIP 18, αiIP 22, φ 60
αiIP 15HV, αiIP 22HV

αiI 30, αiI 40, αiI 30HV, αiI 40HV, αiIP 30,
φ 70
αiIP 40, αiIP 50, αiIP 40HV, αiIP 50HV

αiI 50, αiI 60HV, αiI 100HV, αiIP 60, αiIP 60HV φ 85

• If foreign matter such as cutting chips is caught by the oil seal lip,
it will be easily worn, losing its sealing properties. When the
motor is used within a splash guard, and so cutting chips may fall
on the motor, for example, take measures to prevent cutting chips
from entering near the lip.

- 18 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αi series 4.NOTES ON INSTALLATION

• In an environment in which dry and wet states alternate, if


cutting fluid splashes onto the lip after it has worn in a dry state,
the cutting fluid may easily enter the inside of the motor. In this
case, provide a cover to prevent cutting fluid from splashing onto
the oil seal of the motor.

• Ensure that no pressure is applied to the lip of the oil seal.

• The oil seal shows its sealing effect when a part such as the gear
coupling is lubricated by oil bath. Cutting fluid does not provide
lubrication for the oil seal lip, so the cutting fluid may easily
penetrate the seal. Therefore, provide a cover to prevent cutting
fluid from splashing onto the oil seal.

3.2 When the oil seal is not used


When a simple labyrinth is used as the output shaft seal (high-speed
models) or when no seal is provided (foot mounting type), ensure that
lubricant does not splash onto the flange surface directly. If such a
motor is directly mounted on a gear box, lubricant may gradually enter
the inside of the motor even when the flange surface is protected
against lubricant splash, therefore resulting in motor failure. So, do
not mount such a motor on a gear box directly.

NOTE
1 The foot mounting type motors are not equipped
with an oil seal. When an oil seal is necessary, add
#0002 to a motor drawing number when ordering
the motor. The oil seal, however, cannot be added
to the high-speed models. For details, refer to the
order list (B-65271EN).
Example)
Model αiI 12/7000 (foot mounting type, with no
key, rear exhaust)
To add an oil seal to A06B-1408-B200, order
A06B-1408-B200#0002.
2 When lubricant does not splash onto the oil seal,
remove the coil spring of the oil seal to reduce
friction between the lip and shaft.
This does not affect sealing from dry dust.
When the area in which the shaft touches the oil
seal is dry, turning the shaft at a high speed may
generate contact sound (abnormal sound) from
that area or may damage the lip.

- 19 -
4.NOTES ON INSTALLATION FANUC AC SPINDLE MOTOR αi series B-65272EN/05

4. Motor coupling
When a coupling box is used to connect the motor to the machine,
take measures as follows not to allow leaked cutting fluid to build up
in the coupling box.

• Provide a cover for the top and sides of the coupling box.
• Provide a drain hole at the bottom of the coupling box. The hole
must be large enough to avoid clogging.
Partition Cover

Machining Motor area


area

Spindle Motor
Drain Coupling box

<Fault example>
The cutting fluid leaks from a gap in the accordion curtain to the
motor area, and builds up in the coupling box. While the spindle
is moving, the cutting fluid ripples, splashing onto the oil seal of
the motor. The cutting fluid enters the inside of the motor there
in large quantities, deteriorating the insulation of the motor.
Accordion curtain
There is a gap, so the cutting fluid enters No cover, thus the cutting fluid falls in
the motor area. the box.

Machining
Motor area
area

Spindle Motor
Drain Coupling box
The hole is too small, and clogged.

- 20 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αi series 4.NOTES ON INSTALLATION

5. Connectors, terminal box, and their surroundings

5.1 Connectors
The αiI 0.5/10000 and αiI 0.5/10000HV use connectors to connect
the power and signal cables.

• Make sure that no cutting fluid is introduced to the motor via


cables. If the motor connector is used horizontally, this can be
accomplished by forming a slack in the cable.

• If the motor connector is directed upward, the cutting fluid


collects into the cable connector. Whenever possible, direct the
motor connector sideways or downward.

5.2 terminal box


Models other than the αiI 0.5/10000 and αiI 0.5/10000HV use a
terminal box to connect the power and signal cables.

• When a conduit is attached to the terminal box, use a water-proof


connector with rubber packings to prevent lubricant and cutting
fluid from entering the inside of the terminal box through its
cable holes.

- 21 -
4.NOTES ON INSTALLATION FANUC AC SPINDLE MOTOR αi series B-65272EN/05

• On the inner side of the upper lid of the terminal box, a rubber
water-proof packing is installed. Ensure that the packings are not
damaged, then install the lid so that no foreign matter is caught.
Rubber packing Upper lid

Connector Terminal
box
Nut
Rubber packing

• If the connector you want to use is smaller than the cable hole on
the terminal box, prepare the bushing, nut, and O-ring shown
below.

O-ring

Connector

Bushing Nut

Cable hole diameter O-ring code


φD JIS B 2401 ISO 3601-1
φ42.5 mm P46 C0462G
φ61 mm P65 C0650G

NOTE
For the diameter of the cable hole in each model,
refer to the outside dimension drawing of the
respective models.

- 22 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αi series 4.NOTES ON INSTALLATION

6. Fan motor and its surroundings


If lubricant or cutting fluid mist, particles, or cutting chips are drawn
into the fan motor, the air holes in the motor and the blades of the fan
motor will clog, causing the cooling capacity to reduce. Employ a
machine structure that allows clean, cooling air to be fed into the
motor.
Example)
When a duct with a filter is installed on a flange mounting type
motor with a rear exhaust (The filter requires periodic cleaning.)
Duct

Cooling air

Filter
Cooling air

7. Motor with a through hole


The αiIT series and αiIL series motors with a through hole comply
with the degree of protection IP40. The motor main body excluding
the simple labyrinth at the end of the output shaft and the flinger at the
rear end of the shaft complies with IP54. When center through coolant
machining is performed, employ such a structure that cutting fluid
leaked from the coolant joint or rotation joint does not enter the inside
of the motor.

- 23 -
4.NOTES ON INSTALLATION FANUC AC SPINDLE MOTOR αi series B-65272EN/05

7.1 Front side of the motor

A simple labyrinth is mounted on the shaft on the front side of the


motor. Therefore, a splash of cutting fluid or cutting fluid leaked from
the coolant joint can enter the inside of the motor.

• Employ such a structure that the O-ring of the coolant joint is not
damaged by sliding.

• Provide a drain not to allow leaked cutting fluid to build up in


case the O-ring is damaged.
Cover

O-ring Coolant joint

Motor
Simple labyrinth
Drain

- 24 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αi series 4.NOTES ON INSTALLATION

7.2 Rear side of the motor


When a separate external support type rotation joint is installed at the
rear end of the shaft, cutting fluid leaks from the seal (where the
stationary side and the rotation side come in contact); therefore,
employ such a structure that the leaked cutting fluid does not enter the
inside of the motor.
Rotation Contact
Separated Stationary
side
side

When coolant is off When coolant is on


Fig. Example of a separate external support type rotation joint

• Provide the rotation joint mounting housing with notches and


drains not to allow leaked cutting fluid to build up in the housing.

• The rotation joint is a consumable part. It requires periodic


inspection and replacement.

• If the rotation joint is damaged, a large amount of cutting fluid


can leak out. So, provide the mounting housing with many
notches.

• When the motor is oriented downward vertically, enhance


drainage by means such as air purging.

When the motor is mounted horizontally When the motor is oriented downward vertically
6-M5 tap depth 7 Air purge tube Taper
section
Flinger
Mounting housing

Rotation joint
(separate type)

Coolant tube

Drain
(Inner diameter of
hose: φ18 or more)
(PT3/8 or more)
Drain (reserved)

Spigot joint at rear Drain (notch)


end of motor Spigot joint at rear end of motor
Notch on mounting housing

Notch

- 25 -
4.NOTES ON INSTALLATION FANUC AC SPINDLE MOTOR αi series B-65272EN/05

8. Notes on cutting fluid


Cutting fluid containing highly active sulfur, oil-free cutting fluid
called synthetic cutting fluid, and highly alkaline, water-soluble
cutting fluid in particular significantly affect the CNC, motor, or
amplifier. Even when these components are protected from direct
spraying of cutting fluid, problems as described below may arise. So
special care should be taken.

• Cutting fluid containing highly active sulfur


Some cutting fluids containing sulfur show extremely high
activity of sulfur. Ingress of such cutting fluid into the CNC,
motor, or amplifier can cause corrosion of copper, silver, and so
on used as parts' materials, therefore resulting in parts' failures.

• Synthetic cutting fluid with high permeability


Some synthetic type cutting fluids that use polyalkylene glycol
(PAG) as a lubricant have extremely high permeability. Such
cutting fluid can easily penetrate into the motor even if the motor
is sealed well. Ingress of such cutting fluid into the CNC, motor,
or amplifier can degrade insulation or lead to parts' failures.

• Highly alkaline, water-soluble cutting fluid


Some cutting fluids that strengthen pH by alkanolamine show
strong alkalinity of pH10 or higher when diluted to the standard
level. Ingress of such cutting fluid into the CNC, motor, or
amplifier can cause chemical reaction with plastic and so on and
deteriorate them.

- 26 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αi series 4.NOTES ON INSTALLATION

4.3 POWER LEAD CONNECTION

WARNING
To attach the power leads and jumpers, follow the procedure described
in this section to make connections with specified torque. Driving a
motor with terminals loosened could result in the terminal board
overheating and causing a fire. In addition, it may remove terminal to
cause a ground fault, short circuit, or electric shock.

CAUTION
1. When attaching the power leads and jumpers to the terminal
board of a motor, tighten the screws with torque specified in the
table. For the terminal size of a terminal board, refer to Chapter 4,
"CONNECTIONS" in the manual of the corresponding series.

Tightening torque
Terminal size
[N⋅m]
M4 1.1 to 1.5
M5 2.0 to 2.5
M6 3.5 to 4.5
M8 8 to 10
M10 15 to 16

2. To maintain the required isolation distance, observe the


following:
• When attaching a crimp terminal at the end of a power lead,
cover the crimped portion of the crimp terminal with
insulating tube.
• If the terminal board is provided with an insulating cover,
fasten the power leads with the screws, and then put back
the insulating cover in place.

- 27 -
4.NOTES ON INSTALLATION FANUC AC SPINDLE MOTOR αi series B-65272EN/05

3. If you want to energize an output switching type motor only with


the low- or high-speed winding rather than switching its output,
jumper the low- or high-speed winding, whichever is applicable,
and then connect three power leads (the U-, V-, and W-phase
wires) to the motor (except for the αiIT 15/12000 and αiIL series
motors).

For the following motors, a jumper is provided as standard in the


terminal block.

Model name Type of supplied jumper


αiI 6/12000, αiI 8/10000
αiI 12/10000, αiI 12/12000
αiI 15/10000, αiI 15/12000 For low-speed winding (Y connection)
αiI 18/10000, αiI 18/12000
αiI 22/10000, αiI 22/12000
αiIP 12/6000, αiIP 12/8000
αiIP 15/6000, αiIP 15/8000
αiIP 18/6000, αiIP 18/8000
αiIP 22/6000, αiIP 22/8000
For High-speed winding (∆ connection)
αiIP 30/6000, αiIP 40/6000
αiIP 15/6000HV
αiIP 22/6000HV
αiIP 40/6000HV

If you want to any other output switching type motor, place an


order for jumpers according to the following list.

Terminal Specification of the Required


Ordering number
size winding to be used quantity
M5 Low-speed winding A65L-0001-0630/SS 1
M5 High-speed winding A65L-0001-0630/SD 3
M6 Low-speed winding A290-1410-X416 1
M6 High-speed winding A290-1410-X417 3

- 28 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αi series 4.NOTES ON INSTALLATION

4. How to connect power leads to output switching type motors

For output switching type motors, six power leads (the U-, V-,
W-, X-, Y-, and Z-phase wires) can be connected on the terminal
board.

• Detailed descriptions of an Screws (six M5 screws)


M5 type terminal board U
V
The terminal board has two Cover
W
rows. The U-, V-, and W-phase
leads can be connected to the
upper row, while the Z-, X-, and
Y-phase wires can be
connected to the lower row.
Z
X
Y
Terminal board

1) Using the motor by switching its output


To use the motor by switching its output, connect the six
power leads (the U-, V-, W-, X-, Y-, and Z-phase wires)
respectively to the terminal board screws marked U, V, W,
X, Y, and Z.
(For the αiIT 15/12000 and αiIL series motors, the terminal
board screws are marked U1, V1, W1, U2, V2, and W2.)

• Connecting power wires to


an M5 type terminal board

<1> Connecting power leads to


the lower row
Attach the Z-, X-, and
Y-phase power leads to the
lower row and fasten them
with the screws.
Power lead

Z
X
Y

U
<2> Attaching power leads to V
the upper row Cover W
After putting the cover on
the lower row, attach the
U-, V-, and W-phase power
leads to the upper row and
fasten them with the
screws.

- 29 -
4.NOTES ON INSTALLATION FANUC AC SPINDLE MOTOR αi series B-65272EN/05

2) Using the motor by energizing it only with the low-speed


winding (Y connection) rather than switching its output

• Connecting power leads to an M5


type terminal board

<1> Mounting a jumper


Mount a jumper on the lower row to
make electric connections (Z-X-Y)
among the three terminals on the
lower row.
Z
X
Y

Jumper
(A65L-0001-0630/SS)

<2> Attaching power leads


After putting the cover on the U
lower row, attach the U-, V-, V
Cover W
and W-phase power leads to
the upper row and fasten them Power lead
with the screws.

• Connecting power leads to an M6 type Power leads (six)


terminal board on the motor side
<1> Mounting a jumper
Mount a jumper on the lower row to
make electric connections among the
Z, X, and Y terminals.
The jumper must be mounted in the
specified orientation. See the figure at
the right.
Z
X
Y

Jumper
(A290-1410-X416)

<2> Attaching power leads


Attach the U-, V-, and W-phase
power leads and fasten them with
the screws.

Power lead
U
V
W

- 30 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αi series 4.NOTES ON INSTALLATION

3) Using the motor by energizing it only with the high-speed


winding (∆ connection) rather than switching its output

• Connecting power leads to an M5 Jumper


type terminal board (A65L-0001-0630/SD)
<1> Mounting jumpers
Mount three jumpers between the U
upper and lower rows to make
electric connections between U
and Z, between V and X, and
between W and Y.

U
V
<2> Attaching power leads W
Attach the U-, V-, and
W-phase power leads to Power lead
the upper row and fasten
them with the screws.
No cover need be put on
the lower row.

• Connecting power leads to an M6


type terminal board Power leads (six)
on the motor side
<1> Mounting jumpers
Mount three jumpers to make an
electric connection in each pair of
adjacent terminals (between U
and Z, between V and X, and
between W and Y).
The jumper must be mounted in U
the specified orientation. See the
Z
figure at the right.

Jumper
(A290-1410-X417)

<2> Attaching power leads


Attach the U-, V-, and W-
phase power leads and
fasten them with the
screws.

Power lead
U
V
W

- 31 -
4.NOTES ON INSTALLATION FANUC AC SPINDLE MOTOR αi series B-65272EN/05

5. Connecting the motor and amplifier when output switching is


used

To use output switching, connect the motor and amplifier as


shown in the figure below. The switching method varies
depending on the model used. Confirm the switching method by
referring to Chapter 2, "SPECIFICATIONS", in each series.

1) Y-Δ switching
αiSP

MCC1

XYZ

MOTOR
U VWG MCC2

U VW
2) Y-Y switching
αiSP U2V2W2

G
MOTOR

U V WG MCC2
U1 V1W1

MCC1

Relationship between the magnetic contactors (MCC) and


the low- and high-speed windings
Low-speed winding High-speed winding
MCC1 ON OFF
MCC2 OFF ON

- 32 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αi series 4.NOTES ON INSTALLATION

4.4 FAN MOTOR CONNECTION

Fan motor current values

50Hz 60Hz
αiI, αiIP, αiIT series
Rated Rated Surge Rated Rated Surge
200V type Usable Usable
voltage current current voltage current current
spindle motor models voltage [V] voltage [V]
[V] [A] [Ap-p] [V] [A] [Ap-p]
αiI 1, αiI 1.5, αiIT 1.5 160-270 240 0.15 0.47 160-270 240 0.12 0.48
αiI 2, αiI 3, αiIT 2, αiIT 3 170-240 200 0.10 0.41 170-240 200 0.10 0.40
αiI 6, αiI 8, αiIT 6, αiIT 8 170-240 200 0.13 0.50 170-240 200 0.14 0.51
αiI 12 to αiI 22,
αiIP 12 to αiIP 22, 170-240 200 0.22 1.15 170-240 200 0.32 1.10
αiIT 15, αiIT 22
αiI 30, αiI 40,
170-253 200 0.65 3.12 170-253 200 0.8 3.06
αiIP 30, αiIP 40, αiIP 50
αiI 50, αiI 60, αiIP 60 170-253 200 0.75 3.96 170-253 200 0.75 3.68

50Hz 60Hz
αiI, αiIP, αiIT series
Rated Rated Surge Rated Rated Surge
400V type Usable Usable
voltage current current voltage current current
spindle motor models voltage [V] voltage [V]
[V] [A] [Ap-p] [V] [A] [Ap-p]
αiI 1HV, αiI 1.5HV,
170-220 200 0.09 195-253 230 0.11
αiIT 1.5HV
αiI 2HV, αiI 3HV,
170-220 200 0.11 195-253 230 0.13
αiIT 2HV, αiIT 3HV
αiI 6HV, αiI 8HV,
323-440 400 0.07 0.31 391-528 480 0.08 0.37
αiIT 6HV, αiIT 8HV
αiI 12HV to αiI 22HV,
αiIP 15HV, αiIP 22HV, 323-440 400 0.20 0.97 391-528 480 0.24 1.22
αiIT 15HV, αiIT 22HV
αiI 30HV, αiI 40HV,
αiI 100HV (circumference fan), 320-460 380 0.30 1.86 320-460 380 0.35 1.82
αiIP 40HV, αiIP 50HV
αiI 60HV, αiIP 60HV 320-460 380 0.30 2.18 320-460 380 0.30 1.98
αiI 100HV (back fan) 320-528 400 0.30 320528 400 0.36

NOTE
1 The term "surge current" represents a
peak-to-peak current that flows when the power is
turned on.
2 The values listed below are a rough standard. They
are not guaranteed.

- 33 -
4.NOTES ON INSTALLATION FANUC AC SPINDLE MOTOR αi series B-65272EN/05

Cable for the fan motor


The machine tool builder is to prepare the following cable for the fan
motor:

Vinyl heavy-duty power cord JIS C 3312 3-conductor


Conductor: 37/0.26 (2 mm2)
Sheath: PVCφ11
Crimp terminal: T2-4S

<1> For a non-screw terminal block (Peel off each wire sheath on the
motor side by 8 to 9 mm.)

φ11
<2> For an M4 or M3.5 screw terminal block (Attach crimp terminals
to the both ends.)

φ11

- 34 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αi series 4.NOTES ON INSTALLATION

Method of connection to a non-screw terminal for the fan motor


8 to 9mm
Peel-off length of a wire sheath
By using an appropriate tool, peel off each wire sheath by 8 to 9
mm.

Sheath Conductor Screwdriver


Use a flat-blade screwdriver with a blade size of 3.5 × 0.5 mm.
(210-120J (standard type), 210-350J (short type) manufactured
by WAGO)

<3> Connection procedure


Screwdriver <1> Insert the tip of the screwdriver into the screwdriver insertion slot
(small rectangular hole) until the tip touches the spring. Next,
<4>
<1>
while tilting the screwdriver toward the inside of the terminal
<2> block, push the screwdriver until it butts the conductive plate. In
this state, the spring is opened completely, and the screwdriver is
held in the terminal block. Ensure that the screwdriver is secured.
Otherwise, the next step (wire insertion) cannot be conducted
easily.
<2> Check the peel-off length (8 to 9 mm), then insert the wire into
the wire insertion slot (large rectangular hole) until it stops, by
sliding the wire along the outer side of the hole slowly so that the
conductor does not become loose. Be careful not to push a thin
wire excessively.
<3> While holding down the inserted wire by one hand, extract the
screwdriver. The spring is closed to make a connection.
Conductor Spring <4> By slightly pulling the wire, check that the wire is connected
Conductive plate
firmly. The wire need not be pulled intensely.

Cautions
- Only one wire must be connected to one spring.
- A wire, which may be a stranded wire or single conductor, can be
directly connected without performing terminal processing if its
sheath is peeled off. A wire after ferrule processing can also be
connected.

Screwdriver

Non-screw
terminal block Conductor

Non-screw terminal block


(cross section)

Inside the terminal box State of cable connection

- 35 -
4.NOTES ON INSTALLATION FANUC AC SPINDLE MOTOR αi series B-65272EN/05

4.5 WHEN A MOTOR IS CONNECTED TO A SPINDLE VIA A


BELT

CAUTION
1 Mounting the pulley
- The gap between the inner surface of the motor pulley and
output shaft should be 10µm to 15µm.
- If the gap is large when the high-speed rotation (4500 min-1),
fretting produced at the gap causes a large vibration,
resulting in damage to the motor bearing.
- As the vibration is intensified, fretting occurs in the gap
mentioned above, and the pulley and shaft can stick to each
other.
- To secure a pulley, use a friction-tightening part such as a
SPANN ELEMENTE or clamping sleeve.

NOTE
The SPANN ELEMENTE RfN8006 is manufactured
by RINGFEDER.
The clamping sleeve DSM is manufactured by
SPIETH.

Example 1 Two sets of SPANN ELEMENTE RfN8006 are used.


The collar is pinched at two points by the two sets.

SPANN ELEMENTE

Example 2 Clamping sleeve DSM is used.


Clamping sleev

2 After attaching a pulley to the motor, adjust the vibration of the


belt groove to within 20 µm (T.I.R).

5 Before the belt is looped, FANUC recommends that the dynamic


balance (field balance) be corrected.

- 36 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αi series 4.NOTES ON INSTALLATION

4 Limit the radial load applied to the motor output shaft by the
tension of the belt to the allowable value described in the manual
for each series. If the allowable value is exceeded, the bearing or
shaft may fail prematurely.

5 The tension of the belt is reduced as a result of abrasion during


the initial several hours of operation. To transfer torque normally
after this reduction in tension, the initial tension before operation
should be set to a value 1.3 times the actually required tension T.

Recommended belts:
Ribace manufactured by BANDO.
Ribstar manufactured by MITSUBOSHI.

- 37 -
4.NOTES ON INSTALLATION FANUC AC SPINDLE MOTOR αi series B-65272EN/05

6 Use an appropriate tension gage to tension the belt.


Examples
Sonic type:
U-305 series manufactured by UNITTA.
Mechanical type:
BT-33-73F manufactured by KENT-MOORE of the
United States
A mechanical type tension gage may give a false reading
depending on the belt's number of peaks and length. To
overcome this problem, hang an object of a known weight on the
belt, read the tension value, then adjust the tension gage.

Tension
kgf

Tension gage
Adjustment belt T3
(onie unit) Read the value
T2
Tension : T=W/2 kgf
T1

M1 M2 M3
Tension gage scale
Adjustment weight (W kgf)

Radial load applied to the motor shaft (kgf) = tension (T kgf) × 2 × number of belts

7 Reduce the deviation between the positions of the motor and


machine pulleys in the shaft direction as much as possible and
ensure that the center lines of the shafts are as parallel as
possible.

Spindle pulley Spindle pulley

Spindle

Parallelism Pulley positions

Spindle motor

Motor pulley Motor pulley

- 38 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αi series 4.NOTES ON INSTALLATION

4.6 WHEN A MOTOR IS CONNECTED TO A SPINDLE VIA A


GEAR

CAUTION
1 Do not use a helical gear which applies a load in the motor axial
direction.
2 To prevent unusual gear sounds, apply the following precautions:
(1) The deviation of the gear tooth surface should indicate the
proper value.
(Tip) Measuring the deviation of a gear tooth surface

(2) The correct backlash should be provided.


(3) The perpendicularity of the motor flange mounting surface
to the machine shaft should indicate the proper value.
3 Mount the motor on the machine so that the vibration
acceleration is 0.5 G or less when it is measured using the
method described in CAUTION 4 of Section 4.1.

- 39 -
4.NOTES ON INSTALLATION FANUC AC SPINDLE MOTOR αi series B-65272EN/05

4.7 WHEN A MOTOR IS DIRECTLY CONNECTED TO A


SPINDLE VIA A COUPLING

CAUTION
1 When connecting the spindle and motor shaft, be sure to use a
flexible coupling.
(Flexible coupling examples)
- Diaphragm coupling (EAGLE INDUSTRY CO., LTD.)
- Oldham's coupling
- Gear coupling (MIKI PULLEY)

Example of disk coupling


Flexible coupling has three tolerances of degree of freedom:
eccentricity, declination, and axial displacement. This enables
coupling with less vibration and less noise to achieve high-speed
rotation.
• Tolerances of eccentricity and declination: Slight
eccentricity and declination that could not be absorbed by
centering are absorbed.
• Tolerance of axial displacement: Extension of the spindle
and motor shaft due to temperature increase is absorbed.
(Caution)
• These tolerances are criteria for preventing the coupling
from being damaged, not criteria for preventing load from
being applied to the spindle and motor bearings. Therefore,
to peform rotation with low vibration and low noise before
high-speed rotation is achieved, the spindle and motor shaft
must be centered.
• FANUC has confirmed that with a coupling (disk coupling)
that permits only the degrees of freedom of declination and
axial displacement, rotation can take place properly if
centering has been pereformed with a concentricity of 5 µm.

2 It is important to perform centering and obtain parallelism to


avoid having to recourse to the flexibility of the coupling.
At high speeds, any eccentricity may cause the bearing to fail
prematurely.

3 Check all machines before shipping to confirm that the vibration


acceleration is 0.5 G or less when measured using the method
described in CAUTION 5 of Section 4.1.

- 40 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αi series 4.NOTES ON INSTALLATION

4 Set the torsional rigidity of the coupling to an appropriate high


value. If the torsional rigidity is low, vibration may be produced
during orientation.

5 When attaching the coupling to the motor shaft, never use a


hammer or the like; otherwise, impact load is applied to the
bearing.

- 41 -
5.NOTES ON OPERATION FANUC AC SPINDLE MOTOR αi series B-65272EN/05

5 WARNING
NOTES ON OPERATION

1 When supplying voltage to the spindle motor or the fan motor,


ensure that the earth cable is connected to the earth terminal and
secure that the spindle motor is put to earth certainly. In addition,
be sure to check that the power cable and jumper are secured to
the terminal block.

CAUTION
1 After a continuous and long operation, the temperature of model
αiI 0.5 may rise higher than other motors because they have no
fan motor. So please treat them carefully.

2 Sound and vibration


Check that there is no abnormal sound or vibration.

3 Cooling
Clean off dust from the cooling air inlet and outlet of the stator
every year, and check the flow of air carefully. The table given
below indicates the direction of the rotation of the cooling fan
when viewed from the rear side of the motor. Check that the
actual rotating direction is correct.

Rear exhaust Front exhaust


Model names (Exhaust on side (Exhaust on
opposite to load axis) load axis side)
αiI 2 to αiI 22, αiI 50
αiI 6HV to αiI 22HV, αiI 60HV
Counterclockwise Clockwise
αiIP 12 to αiIP 22,
(CCW) (CW)
αiIP 60, αiIP 60HV
αiIT 2 to αiIT 22
Clockwise Clockwise
Models other than the above
(CW) (CW)

NOTE
1 To increase the operating lifetime of a motor of these series,
break in the motor. As a guideline, increase the speed of the
motor from 1000 min-1 to its maximum speed in 1000 min-1
increments, and operate the motor at each speed for about 5
minutes.

- 42 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αi series 6.DETERMINING THE ACCELERATION TIME

6 DETERMINING THE ACCELERATION


TIME
The time required for each acceleration for the acceleration/
deceleration output characteristics shown below can be obtained from
the following equation.
Since machine load torque is not taken into consideration, the actual
time is slightly longer than the calculated time.

Output
[kW]

Acceleration/deceleration output characteristics (Note)


Pf

Pm

0 Speed
Nb Nf Nm
(1) (2) (3)

JL : Load inertia converted for the motor shaft [kgf⋅m⋅s2]


Jm : Motor inertia [kgf⋅m⋅s2]
Pf, Pm : Output [kW]
Nb, Nf, Nm : Speed [min-1]

NOTE
Obtain an output value at acceleration time
according to the following methods:
- When a maximum output value at acceleration
time is shown in the output characteristics
diagram, use the value.
- In other cases
The target output during
acceleration/deceleration is 1.2 times the
30-minute rated output of each model (10- or
15-minute rated output for some models).

- 43 -
6.DETERMINING THE ACCELERATION TIME FANUC AC SPINDLE MOTOR αi series B-65272EN/05

- Acceleration time (t1) in the constant-torque range (0 to Nb)


(JL+Jm) ×Nb2
t1=0.10754× [sec]
Pf×1000

- Acceleration time (t2) in the constant-output range (Nb to Nf)


(JL+Jm) × (Nf2-Nb2)
t2=0.10754× [sec]
2×Pf×1000

- Acceleration time (t3) in the decreasing-output range (Nf to Nm)


(JL+Jm) × (Nm-Nf) Pf Nm-Pm Nf
t3=0.10754× × {(Nm-Nf) - ×Ln(Pm/Pf)} [sec]
(Pm-Pf) ×1000 Pm-Pf

The total time (t) required for acceleration in the range from 0 to N m
is t1+t2+t3 [sec]
Deceleration can be controlled so that the time required for
deceleration is nearly equal to that for acceleration. When the power
voltage is high, or the impedance of the power is high, the time
required for deceleration may not be made equal to that for
acceleration.

Calculation example
Model αiI 8/8000 has the acceleration/deceleration output
characteristics shown below.

Output
[kW] Acceleration/deceleration output
30-minute rated output

13.2

11 9
7.5

0 Speed
1500 6000 8000[min-1]

In this case, the variables have the following values.


Jm : 0.0028 [kgf⋅m⋅sec2]

NOTE
The rotor inertia is 0.28 [kgf⋅cm⋅sec2] in the
αiI 8/8000 specifications. When the unit is changed
for calculation, the rotor inertia is 0.28
[kgf⋅cm⋅sec2]/100 = 0.0028[kgf⋅m⋅sec2]

- 44 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αi series 6.DETERMINING THE ACCELERATION TIME

Pf : 11×1.2=13.2 [kW]
Pm : 7.5×1.2=9 [kW]
Nb : 1500 [min-1]
Nf : 6000 [min-1]
Nm : 8000 [min-1]

NOTE
A value obtained by “30-minute rated output × 1.2”
is a rough standard, not a guaranteed value. And,
setting of the parameter related to
acceleration/deceleration time constant is also
necessary. (Refer to Parameter Manual
(B-65280EN).)

Suppose that JL is 0.0056 [kgf⋅m⋅sec2]. Then the acceleration times


are as follows:

- Acceleration time (t1) in the constant-torque range (0 to Nb)


(0.0056+0.0028) ×15002
t1=0.10754× =0.154[sec]
13.2×1000

- Acceleration time (t2) in the constant-output range (Nb to Nf)


(0.0056+0.0028) × (60002-15002)
t2=0.10754×
2×13.2×1000
=1.155[sec]

- Acceleration time (t3) in the decreasing-output range (Nf to Nm)


(0.0056+0.0028) × (8000-6000)
t3=0.10754×
(9-13.2) ×1000

13.2×8000-9×6000
×{(8000-6000) - ×Ln(9 / 13.2)}
9-13.2
=1.164[sec]

The total time required for acceleration in the range from 0 to 8000
min-1 is t1+t2+t3=2.47 [s]

- 45 -
6.DETERMINING THE ACCELERATION TIME FANUC AC SPINDLE MOTOR αi series B-65272EN/05

Reference 1
When a cylinder rotates about its center axis, its inertia can be
obtained from the following equation. The inertia of a gear can be
obtained in a similar way.

Q [cm]

L [cm]

πγ
J= Q4L [kgf⋅cm⋅sec2]
32×980

When steel (γ=7.8×10-3 kgf/cm3) is used, the approximate inertia is


obtained from the following equation.
J=0.78×10-6Q4L [kgf⋅cm⋅sec2]

When the unit for J is changed.


J=0.78×10-8Q4L [kgf⋅m⋅sec2]

- 46 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αi series 6.DETERMINING THE ACCELERATION TIME

Reference 2
To obtain the value GD2 [kgf⋅m2] for cylinder, get the value of G from
its weight in kilograms and use the following equation to get the value
of D2.

- Solid cylinder

D0 [m]

D2=D02/2

- Hollow cylinder

D0 [m] D1 [m]

D2=(D02+D12)/2

Use the following equiation to convert GD2 [kgf⋅m2] to J [kgf⋅cm⋅sec2]


J[kgf⋅cm⋅sec2] = GD2 [kgf⋅m2]/4/g×100
= GD2 [kgf⋅m2]/4/9.8×100
= GD2 [kgf⋅m2] ×2.55

NOTE
g indicates the acceleration of gravity :
9.80 [m/sec2].

- 47 -
6.DETERMINING THE ACCELERATION TIME FANUC AC SPINDLE MOTOR αi series B-65272EN/05

Reference 3
Note the following relationship between the value of inertia I [kg⋅m2]
in SI units and the value of GD2 [kgf⋅m2]:
I[kg⋅m2]=GD2 [kgf⋅m2]/4
Therefore, to convert I [kg⋅m2] to J [kgf⋅cm⋅sec2], use the following
equation:
J[kgf⋅cm⋅sec2] = GD2 [kgf⋅m2]/4/g×100
= I [kg⋅m2]/g×100
= I [kg⋅m2]/9.80×100
= I [kg⋅m2] ×10.2

NOTE
g indicates the acceleration of gravity:
9.80 [m/sec2].

Reference 4

- Difference of inertia
Calculate the inertia of the solid steel cylinder shown in the following
figure.

10 [cm]

20 [cm]

(1) Calculating J [kgf⋅cm⋅sec2]


J = πγ /(32×980) ×Q4×L
= π×7.8×10-3/(32×980) ×104×20
= 0.156[kgf⋅cm⋅sec2]

(2) Calculating GD2 [kgf⋅m2]


G = π/4×102×20×γ
= π/4×102×20×7.8×10-3
= 12.25[kgf]
D2 = D02/2
= 0.12/2
= 0.005[m2]
2
GD = 12.25×0.005
= 0.0613[kgf⋅m2]

- 48 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αi series 7.DETERMINING THE ALLOWABLE DUTY CYCLE

7 DETERMINING THE ALLOWABLE DUTY


CYCLE
When machining requires the spindle to accelerate and decelerate
frequently, the average output per cycle must not exceed the
continuous rated output. The allowable duty cycle for a typical AC
spindle motor can be obtained as shown below.

Duty cycle and average output


Motor
speed

One cycle time Dt

t1 t2 t3 t4 t5

Motor P1 P2 P3 P4 P1
output

P1, P4 : Acceleration/deceleration output [kW]


= 30 min rated output at const. output power range × 1.2
Note 1) 10 min rated output at const. output power range ×
1.2 or 15 min rated output at const. output power
range × 1.2 apply for some models.
Note 2) This is not a guaranteed value but a guideline.
P2 : Output with no load [kW] (P2=0)
P3 : Cutting output [kW]

2 2 2 2
P1 t1 + P2 t 2 + P3 t 3 + P4 t 4
Average output Pav =
Dt
NOTE
This is not a guaranteed value but a guideline.

- 49 -
7.DETERMINING THE ALLOWABLE DUTY CYCLE FANUC AC SPINDLE MOTOR αi series B-65272EN/05

NOTE
1 Cutting output P3 at motor speed N which is lower
than base speed Nb shall be calculated by the
following equation.
P3=PC × Nb/N [kW] (PC: Actual cutting output)
2 In case that P3 is calculated by the load indicator
voltage, use the following equation.
P3=P1 × L3/10 [kW]
(L3: Load indicator voltage in cutting [V])

Allowable duty cycle time Dt


From the equation for getting the value of Pav[kW].

1
Dt= × (P12t1+P22t2+P32t3+P42t4)
2
Pav

Substitute the continuous rated output of the used AC spindle motor


for Pav [kW] in the equation above.
Example)
To obtain the allowable duty cycle when model αiI 3 accelerates
and decelerates repeatedly without load (P2=P3=0).
- Continuous rated output Pav=Pcont=3.7kW
- Acceleration/deceleration output P1=P4=5.5kW×1.2=6.6kW
- Acceleration time t1=3s, deceleration time t4=3s

1
Dt= ×(6.62×3+6.62×3)=19.1 seconds
3.72

As shown above, when model αiI 3 accelerates and decelerates


repeatedly, the allowable duty cycle time is 19 seconds.

- 50 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αi series 7.DETERMINING THE ALLOWABLE DUTY CYCLE

Allowable duty cycle time Dt for repeated acceleration/deceleration


Motor
output

Passage
of time t1 t4

Motor
output P4 P1
P1

Passage 1 cycle time Dt


of time

1
Dt= ×(P30min2×1.22) × (t1+t4)
2
P CONT

Pcont : Continuous rated output


P30min : 30-minute rated output
t1+t4 : Sum of the acceleration and deceleration time

- 51 -
8.DISPOSAL OF SPINDLE MOTORS BY MATERIAL TYPE FANUC AC SPINDLE MOTOR αi series B-65272EN/05

8 DISPOSAL OF SPINDLE MOTORS BY


MATERIAL TYPE
Disposal of motors by separating plastic parts from metal parts
After a motor is dismantled, the plastic parts (terminal box, terminal
box cover, fan cover) must be separated for disposal. The plastic parts
are made of the following material.

Plastic material : >(PBT+PC)-GF(30)FR(17)<

Terminal box cover

Terminal
box

Fan cover

- 52 -
II. FANUC AC SPINDLE MOTOR αiI series
200V type
B-65272EN/05 FANUC AC SPINDLE MOTOR αiI series 200V type 1.GENERAL

1 GENERAL
The FANUC AC spindle motor αiI series 200V type is ideal for CNC
machine tool spindles.

Features
• The motor is compact, light-weight and furnished with digital
control for much higher performance.
• The motor inertia of the AC spindle motor is made smaller to
shorten the acceleration/deceleration speed. Further, optimum
control enables highly efficient cutting.
• The built-in αiM sensor or αiMZ sensor enables synchronous
spindle and Z-axis feed and rigid tapping.
• Improvement in machining of the motor housing enhances the
accuracy of the mounting part.
• Waterproof and pressure-proof design conforming to the
international standard (IEC) is employed to improve reliability
and make it resistant to most environments.

- 55 -
2.SPECIFICATIONS FANUC AC SPINDLE MOTOR αiI series 200V type B-65272EN/05

2 SPECIFICATIONS

- 56 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiI series 200V type 2.SPECIFICATIONS

Series αiI series 200V type


Model
αiI 0.5/10000 αiI 1/10000 αiI 1.5/10000
Item
Cont. rated
kW 0.55 1.5 1.1
(HP) (0.74) (2.0) (1.5)
30 min rated kW 1.1 2.2 3.7
Output [15 min, 10min]
(*2) (*3) (HP) (1.5) (3.0) (5.0)
S3 60% kW 1.1 2.2 3.7
[40%,25%,15%]
(*4)(*5) (HP) (1.5) (3.0) (5.0)
Cont. rated 7 11 14
Rated current A
30 min rated, S3 60% (*3) (*4) 11 13 28
(*6)
S3 25% 13 32
3000 3000 1500
Speed Base speed (*7)
(2400) (2400) (1300)
min-1
Max. speed 10000 10000 10000
Output torque
1.75 4.77 7.00
(Cont. rated torque at const. rated torque range)
(17.9) (48.7) (71.4)
N⋅m (kgf⋅cm)
kg⋅m2 0.00048 0.003 0.0043
Rotor inertia
kgf⋅cm⋅s2 0.0048 0.03 0.04
Weight kgf 7 18 24
Vibration V5 (option V3)
Noise 75dB(A) or less
Totally enclosed and
Cooling system (*8) Totally enclosed and fan cooled IC0A6
non-ventilated IC0A0
Cooling fan W None 17
Mount the motor so that the output shaft points in a direction ranging
Installation (*9) within 45° degrees above the horizontal to vertically downwards.
IMB5,IMV1,IMB3,IMB6,IMB7,IMB8,IMV5
Allowable overload capacity (1 min) (*10) 120 % of 30 min rated output
Insulation Class H
Ambient temperature 0 to 40°C
Altitude Height above sea level not exceeding 1000m
Painting color Munsell system N2.5
Sensor αiM sensor or αiMZ sensor
Type of thermal protection (*11) TP211
Resolution of the αiMZ sensor /rev. 2048
Number of detected gear teeth per rotation
64 128
λ/rev.
Bearing lubrication Grease
Maximum output during acceleration (*12)
1.32 2.64 4.44
kW
Applicable spindle amplifier αiSP 2.2 αiSP 5.5
Model αiI 0.5/10000 αiI 1/10000 αiI 1.5/10000

- 57 -
2.SPECIFICATIONS FANUC AC SPINDLE MOTOR αiI series 200V type B-65272EN/05

Series αiI series 200V type


Model
αiI 2/10000 αiI 3/10000 αiI 6/10000 αiI 8/8000
Item
Cont. rated
kW 2.2 3.7 5.5 7.5
(HP) (3.0) (5.0) (7.4) (10)
30 min rated kW 3.7 5.5 7.5 11
Output [15 min, 10min]
(*2) (*3) (HP) (5.0) (7.4) (10) (14.7)
S3 60% kW 3.7 5.5 7.5 11
[40%,25%]
(*4)(*5) (HP) (5.0) (7.4) (10) (14.7)
Cont. rated 19 23 43 43
Rated current A
30 min rated, S3 60% (*3)(*4) 27 29 49 53
(*6)
S3 25% 32 53
1500 1500 1500 1500
Speed Base speed (*7)
(1350) (1400) (1200) (1400)
min-1
Max. speed 10000 10000 10000 8000
Output torque
14.0 23.5 35.0 47.7
(Cont. rated torque at const. rated torque range)
(143) (240) (357) (487)
N⋅m (kgf⋅cm)
kg⋅m2 0.0078 0.0148 0.0179 0.0275
Rotor inertia
kgf⋅cm⋅s2 0.08 0.15 0.18 0.28
Weight kgf 27 46 51 80
Vibration V5 (option V3)
Noise 75dB(A) or less
Cooling system (*8) Totally enclosed and fan cooled IC0A6
Cooling fan W 17 20
Mount the motor so that the output shaft points in a direction ranging
Installation (*9) within 45° degrees above the horizontal to vertically downwards.
IMB5,IMV1,IMB3,IMB6,IMB7,IMB8,IMV5
Allowable overload capacity (1 min) (*10) 120 % of 30 min rated output
Insulation Class H
Ambient temperature 0 to 40°C
Altitude Height above sea level not exceeding 1000m
Painting color Munsell system N2.5
Sensor αiM sensor or αiMZ sensor
Type of thermal protection (*11) TP211
Resolution of the αiMZ sensor /rev. 2048 4096
Number of detected gear teeth per rotation
128 256
λ/rev.
Bearing lubrication Grease
Maximum output during acceleration (*12)
4.44 6.6 9.0 13.2
kW
Applicable spindle amplifier αiSP 5.5 αiSP 11
Model αiI 2/10000 αiI 3/10000 αiI 6/10000 αiI 8/8000

- 58 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiI series 200V type 2.SPECIFICATIONS

Series αiI series 200V type


Model
αiI 12/7000 αiI 15/7000 αiI 18/7000 αiI 22/7000
Item
Cont. rated kW 11 15 18.5 22
(HP) (14.7) (20.1) (24.8) (29.5)
30 min rated kW 15 18.5 22 26
Output [15 min, 10min]
(*2) (*3) (HP) (20.1) (24.8) (29.5) (34.9)
S3 60% kW 15 18.5 22 26
[40%,25%]
(*4)(*5) (HP) (20.1) (24.8) (29.5) (34.9)
Rated Cont. rated 54 70 82 98
current A 30 min rated, S3 60% (*3)(*4) 64 82 95 111
(*6) S3 25% 72 96
1500 1500 1500 1500
Speed Base speed (*7)
(1250) (1200) (1200) (1250)
min-1
Max. speed 7000 7000 7000 7000
Output torque
70.0 95.4 117.7 140.0
(Cont. rated torque at const. rated torque range)
(714) (974) (1201) (1428)
N⋅m (kgf⋅cm)
kg⋅m2 0.07 0.09 0.105 0.128
Rotor inertia
kgf⋅cm⋅s2 0.77 0.93 1.08 1.29
Weight kgf 95 110 125 143
Vibration V5 (option V3)
Noise 75dB(A) or less
Cooling system (*8) Totally enclosed and fan cooled IC0A6
Cooling fan W 56
Mount the motor so that the output shaft points in a direction ranging
Installation (*9) within 45° degrees above the horizontal to vertically downwards.
IMB5,IMV1,IMB3,IMB6,IMB7,IMB8,IMV5
Allowable overload capacity (1 min) (*10) 120 % of 30 min rated output
Insulation Class H
Ambient temperature 0 to 40°C
Altitude Height above sea level not exceeding 1000m
Painting color Munsell system N2.5
Sensor αiM sensor or αiMZ sensor
Type of thermal protection (*11) TP211
Resolution of the αiMZ sensor /rev. 4096
Number of detected gear teeth per rotation
256
λ/rev.
Bearing lubrication Grease
Maximum output during acceleration (*12)
18.0 22.2 26.4 31.2
kW
Applicable spindle amplifier αiSP 15 αiSP 22 αiSP 26
Model αiI 12/7000 αiI 15/7000 αiI 18/7000 αiI 22/7000

- 59 -
2.SPECIFICATIONS FANUC AC SPINDLE MOTOR αiI series 200V type B-65272EN/05

Series αiI series 200V type


Model
αiI 30/6000 αiI 40/6000 αiI 50/4500
Item
Cont. rated kW 30 37 45
(HP) (40.2) (49.6) (60.3)
30 min rated kW 37 45 55
Output [15 min, 10min]
(*2) (*3) (HP) (49.6) (60.3) (73.7)
S3 60% kW 37 45 55
[40%,25%]
(*4)(*5) (HP) (49.6) (60.3) (73.7)
Cont. rated 131 160 193
Rated current A
30 min rated,S3 60% (*3)(*4) 155 185 236
(*6)
S3 25%
1150 1500 1150
Speed Base speed (*7)
(950) (1200) (950)
min-1
Max. speed 6000 6000 4500
Output torque
249.1 235.5 373.6
(Cont. rated torque at const. rated torque range)
(2540) (2402) (3810)
N⋅m (kgf⋅cm)
kg⋅m2 0.295 0.355 0.49
Rotor inertia
kgf⋅cm⋅s2 3.0 3.6 5.0
Weight kgf 250 290 460
Vibration V5 (option V3) V10 (option V5)
Noise 75dB(A) or less 80dB(A) or less
Cooling system (*8) Totally enclosed and fan cooled IC0A6
Cooling fan W 84 185
Mount the motor so that the output shaft points in a direction ranging
Installation (*9) within 45° degrees above the horizontal to vertically downwards.
IMB5,IMV1,IMB3,IMB6,IMB7,IMB8,IMV5
Allowable overload capacity (1 min) (*10) 120 % of 30 min rated output
Insulation Class H
Ambient temperature 0 to 40°C
Altitude Height above sea level not exceeding 1000m
Painting color Munsell system N2.5
Sensor αiM sensor or αiMZ sensor
Type of thermal protection (*11) TP211
Resolution of the αiMZ sensor /rev. 4096
Number of detected gear teeth per rotation
256
λ/rev.
Bearing lubrication Grease
Maximum output during acceleration (*12)
44.4 54.0 66.0
kW
Applicable spindle amplifier αiSP 45 αiSP 55
Model αiI 30/6000 αiI 40/6000 αiI 50/4500

- 60 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiI series 200V type 2.SPECIFICATIONS

Series αiI series 200V type


Model
αiI 1/15000 αiI 1.5/20000 αiI 2/20000 αiI 3/12000
Item
Cont. rated kW 1.5 1.5 2.2 3.7
(HP) (2.0) (2.0) (3.0) (5.0)
30 min rated kW 2.2 2.2 3.7 5.5
Output [15 min, 10min]
(*2) (*3) (HP) (3.0) (3.0) (5.0) (7.4)
S3 60% kW 2.2 2.2 3.7 5.5
[40%,25%]
(*4)(*5) (HP) (3.0) (3.0) (5.0) (7.4)
Cont. rated 24 28 41 36
Rated current A
30 min rated (*3)
(*6) 27 33 53 46
S3 60% (*4)
Speed Base speed 3000 3000 3000 1500
min-1 Max. speed 15000 20000 20000 12000
Output torque
4.77 4.77 7.0 23.5
(Cont. rated torque at const. rated torque range)
(48.7) (48.7) (71.5) (240)
N⋅m (kgf⋅cm)
kg⋅m2 0.003 0.0043 0.0078 0.0148
Rotor inertia
kgf⋅cm⋅s2 0.03 0.04 0.08 0.15
Weight kgf 18 24 27 46
Vibration V3 V5 (option V3)
Noise 75dB(A) or less
Cooling system (*8) Totally enclosed and fan cooled IC0A6
Cooling fan W 17
Mount the motor so that the output shaft points in a direction ranging
Installation (*9) within 45° degrees above the horizontal to vertically downwards.
IMB5,IMV1,IMB3,IMB6,IMB7,IMB8,IMV5
Allowable overload capacity (1 min) (*10) 120 % of 30 min rated output
Insulation Class H
Ambient temperature 0 to 40°C
Altitude Height above sea level not exceeding 1000m
Painting color Munsell system N2.5
Sensor αiMZ sensor (*13)
Type of thermal protection (*11) TP211
Resolution of the αiMZ sensor /rev. 2048
Number of detected gear teeth per rotation
128
λ/rev.
Bearing lubrication Grease
Maximum output during acceleration (*12)
5.6 13 20 13
kW
Applicable spindle amplifier αiSP 5.5 αiSP 15 αiSP 22 αiSP 11
Model αiI 1/15000 αiI 1.5/20000 αiI 2/20000 αiI 3/12000

- 61 -
2.SPECIFICATIONS FANUC AC SPINDLE MOTOR αiI series 200V type B-65272EN/05

Series αiI series 200V type


Model αiI 6/12000(*1) αiI 8/10000(*1)
Low-speed High-speed Low-speed High-speed
winding winding winding winding
Item (Y connection) (∆ connection) (Y connection) (∆ connection)
Cont. rated kW 5.5 5.5 7.5 7.5
(HP) (7.4) (7.4) (10) (10)
30 min rated kW 7.5 7.5 11 11
Output [15 min, 10min]
(*2) (*3) (HP) (10) (10) (14.7) (14.7)
S3 60% kW 7.5 7.5 11 11
[40%,25%]
(*4)(*5) (HP) (10) (10) (14.7) (14.7)
Cont. rated 38 38 43 46
Rated current A
30 min rated (*3)
(*6) 48 45 53 56
S3 60% (*4)
Speed Base speed 1500 4000 1500 4000
min-1 Max. speed 12000 12000 10000 10000
Output torque
35.0 13.1 47.7 17.9
(Cont. rated torque at const. rated torque range)
(357) (133) (487) (183)
N⋅m (kgf⋅cm)
kg⋅m2 0.0179 0.0275
Rotor inertia
kgf⋅cm⋅s2 0.18 0.28
Weight kgf 51 80
Vibration V5 (option V3)
Noise 75dB(A) or less
Cooling system (*8) Totally enclosed and fan cooled IC0A6
Cooling fan W 20
Mount the motor so that the output shaft points in a direction ranging
Installation (*9) within 45° degrees above the horizontal to vertically downwards.
IMB5,IMV1,IMB3,IMB6,IMB7,IMB8,IMV5
Allowable overload capacity (1 min) (*10) 120 % of 30 min rated output
Insulation Class H
Ambient temperature 0 to 40°C
Altitude Height above sea level not exceeding 1000m
Painting color Munsell system N2.5
Sensor αiM sensor or αiMZ sensor
Type of thermal protection (*11) TP211
Resolution of the αiMZ sensor /rev. 4096
Number of detected gear teeth per rotation
256
λ/rev.
Bearing lubrication Grease
Maximum output during acceleration (*12)
9 13.2
kW
Applicable spindle amplifier αiSP 11
Model αiI 6/12000 αiI 8/10000

- 62 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiI series 200V type 2.SPECIFICATIONS

Series αiI series 200V type


Model αiI 12/10000(*1) αiI 15/10000(*1)
αiI 12/12000 αiI 15/12000
Low-speed High-speed Low-speed High-speed
winding winding winding winding
Item (Y connection) (∆ connection) (Y connection) (∆ connection)
Cont. rated kW 11 11 15 15
(HP) (14.7) (14.7) (20.1) (20.1)
30 min rated kW 15 15 18.5 18.5
Output [15 min, 10min]
(*2) (*3) (HP) (20.1) (20.1) (24.8) (24.8)
S3 60% kW 15 15 18.5 18.5
[40%,25%]
(*4)(*5) (HP) (20.1) (20.1) (24.8) (24.8)
Rated Cont. rated 54 52 70 71
current A 30 min rated (*3)
64 63 82 81
(*6) S3 60% (*4)
Speed Base speed 1500 4000 1500 4000
min-1 Max. speed 10000,12000 10000,12000 10000,12000 10000,12000
Output torque
70.0 26.3 95.4 35.8
(Cont. rated torque at const. rated torque range)
(714) (268) (974) (365)
N⋅m (kgf⋅cm)
kg⋅m2 0.07 0.09
Rotor inertia
kgf⋅cm⋅s2 0.77 0.93
Weight kgf 95 110
Vibration 10000 : V5 12000 : V3
Noise 75dB(A) or less
Cooling system (*8) Totally enclosed and fan cooled IC0A6
Cooling fan W 56
Mount the motor so that the output shaft points in a direction ranging
Installation (*9) within 45° degrees above the horizontal to vertically downwards.
IMB5,IMV1,IMB3,IMB6,IMB7,IMB8,IMV5
Allowable overload capacity (1 min) (*10) 120 % of 30 min rated output
Insulation Class H
Ambient temperature 0 to 40°C
Altitude Height above sea level not exceeding 1000m
Painting color Munsell system N2.5
Sensor αiM sensor or αiMZ sensor
Type of thermal protection (*11) TP211
Resolution of the αiMZ sensor /rev. 4096
Number of detected gear teeth per rotation
256
λ/rev.
Bearing lubrication Grease
Maximum output during acceleration (*12)
18.0 22.2
kW
Applicable spindle amplifier αiSP 15 αiSP 22
αiI 12/10000 αiI 15/10000
Model
αiI 12/12000 αiI 15/12000

- 63 -
2.SPECIFICATIONS FANUC AC SPINDLE MOTOR αiI series 200V type B-65272EN/05

Series αiI series 200V type


Model αiI 18/10000(*1) αiI 22/10000(*1)
αiI 18/12000 αiI 22/12000
Low-speed High-speed Low-speed High-speed
winding winding winding winding
Item (Y connection) (∆ connection) (Y connection) (∆ connection)
Cont. rated kW 18.5 18.5 22 22
(HP) (24.8) (24.8) (29.5) (29.5)
30 min rated kW 22 22 26 26
Output [15 min, 10min]
(*2) (*3) (HP) (29.5) (29.5) (34.9) (34.9)
S3 60% kW 22 22 26 26
[40%,25%]
(*4)(*5) (HP) (29.5) (29.5) (34.9) (34.9)
Rated Cont. rated 82 83 100 101
current A 30 min rated (*3)
95 94 111 112
(*6) S3 60% (*4)
Speed Base speed 1500 4000 1500 4000
min-1 Max. speed 10000,12000 10000,12000 10000,12000 10000,12000
Output torque
117.7 44.2 140.0 52.5
(Cont. rated torque at const. rated torque range)
(1201) (451) (1428) (536)
N⋅m (kgf⋅cm)
kg⋅m2 0.105 0.128
Rotor inertia
kgf⋅cm⋅s2 1.08 1.29
Weight kgf 125 143
Vibration 10000 : V5 12000 : V3
Noise 75dB(A) or less
Cooling system (*8) Totally enclosed and fan cooled IC0A6
Cooling fan W 56
Mount the motor so that the output shaft points in a direction ranging
Installation (*9) within 45° degrees above the horizontal to vertically downwards.
IMB5,IMV1,IMB3,IMB6,IMB7,IMB8,IMV5
Allowable overload capacity (1 min) (*10) 120 % of 30 min rated output
Insulation Class H
Ambient temperature 0 to 40°C
Altitude Height above sea level not exceeding 1000m
Painting color Munsell system N2.5
Sensor αiM sensor or αiMZ sensor
Type of thermal protection (*11) TP211
Resolution of the αiMZ sensor /rev. 4096
Number of detected gear teeth per rotation
256
λ/rev.
Bearing lubrication Grease
Maximum output during acceleration (*12)
26.4 31.2
kW
Applicable spindle amplifier αiSP 22 αiSP 26
αiI 18/10000 αiI 22/10000
Model
αiI 18/12000 αiI 22/12000

- 64 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiI series 200V type 2.SPECIFICATIONS

(*1) For αiI 6/12000, αiI 8/10000, αiI 12/10000, αiI 12/12000,
αiI 15/10000, αiI 15/12000, αiI 18/10000, αiI 18/12000,
αiI 22/10000, and αiI 22/12000, the CNC soft option and
switching magnetic contactor unit associated with the output
switch function (Y-∆ switch) are required. See FANUC
SERVO AMPLIFIER αi series DESCRIPTIONS (B-65282EN)
for details of the output switch control.
(*2) The rated output is guaranteed at the rated voltage.
(Amplifier input: 200/220/230V AC +10% -15%, 50/60 Hz
±1Hz)
If the input voltage fluctuates, it is possible that the rated output
cannot be obtained even when such fluctuations are within the
allowable fluctuation range.
(*3) The output for αiI 0.5/10000, αiI 1/10000, αiI 2/10000,
αiI 1/15000, αiI 1.5/20000, or αiI 2/20000 is 15 min rated.
That for αiI 1.5/10000is 10 min rated.
(*4) S3 40% for αiI 0.5/10000, αiI 30/6000, αiI 50/4500,
αiI 1/15000, αiI 1.5/20000, or αiI 2/20000, S3 15% for
αiI 1.5/10000.
(*5) The cycle time is 10 minutes, S3 60%: ON 6 minutes, OFF 4
minutes, S3 40%: ON 4 minutes, OFF 6 minutes and S3 25%:
ON 2.5 minutes, OFF 7.5 minutes.
(*6) The rated current is not a guaranteed value but a guideline for
the maximum current at rated output.
(*7) Values in parentheses represent the base speeds for S3 25%
rated output. (For the αiI 1.5/10000, the base speed is S3 15%.)
To output S3 25% rating (S3 15% rating for the αiI 1.5/10000),
the αiSP amplifier (A06B-6141-Hxxx) and dedicated
parameters are required.
(*8) IC code conforms to IEC 34-6.
(*9) IM code conforms to IEC 34-7. When using αiI 1/15000,
αiI 1.5/20000, or αiI 2/20000, the output shaft must be placed
horizontally or vertically downward (IMB5, IMV1).
(*10) This is not a guaranteed value but a guideline for the maximum
motor output at a rated supply voltage. 120 % of 15 min rated
for αiI 0.5/10000, αiI 1/10000, αiI 2/10000, αiI 1/15000,
αiI 1.5/20000, or αiI 2/20000 and 120% of 10 min rated for
αiI 1.5/10000.
(*11) Type conforms to IEC 34-11.
(*12) These values are to be used only as guidance for selecting a
power supply (αiPS) and are not guaranteed.
(*13) There is another type of αiI 3/12000 that has a built-in αiM
sensor.
(*14) Degree of protection:
with oil seal: IP54, without oil seal: IP40.

- 65 -
3.OUTPUT/TORQUE CHARACTERISTICS FANUC AC SPINDLE MOTOR αiI series 200V type B-65272EN/05

3
Reference
OUTPUT/TORQUE CHARACTERISTICS

Calculation for torque


Torque T can be obtained by the following equation.

T[N⋅m]=P[kW]×1000/0.1047/N[min-1]
P[kW]: Motor output
-1
N[min ]: Motor speed

When the unit of T is [kgf⋅m],


T[kgf⋅m]=P[kW]×1000/1.0269/N[min-1]

CAUTION
To output S3 25% rating (S3 15% rating for the αiI 1.5/1000), the
αiSP amplifier (A06B-6141-Hxxx) and dedicated parameters are
required.

- 66 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiI series 200V type 3.OUTPUT/TORQUE CHARACTERISTICS

3.1 MODEL αiI 0.5/10000


Applicable amplifier αiSP 2.2
Output Torque
[kW] [N⋅m]
1.6 5
S3 25% S3 25%
Operating zone 4 Operating zone
1.2 1.1kW
15min, S3 40%
15min, S3 40% 3
0.9kW Operating zone
0.8 Operating zone

0.55kW 2

0.4 Continuous 0.37kW 1 Continuous


operating zone operating zone
3000 3000
0 0
2400 2400
0 2000 4000 6000 8000 10000 0 2000 4000 6000 8000 10000
-1 -1
Motor speed [min ] Motor speed [min ]

3.2 MODEL αiI 1/10000


Applicable amplifier αiSP 2.2
Output Torque
[kW] [N⋅m]
2.5 10
2.2kW S3 25% operating zone S3 25%
operating zone
2 15min, S3 60% 8
15min, S3 60%
operating zone operating zone
1.5 6
Continuous
operating zone
1 4

Continuous
0.5 2 operating zone

3000 3000
0 0
2400 2400
0 2000 4000 6000 8000 10000 0 2000 4000 6000 8000 10000
Motor speed [min-1] Motor speed [min ]-1

- 67 -
3.OUTPUT/TORQUE CHARACTERISTICS FANUC AC SPINDLE MOTOR αiI series 200V type B-65272EN/05

3.3 MODEL αiI 1.5/10000


Applicable amplifier αiSP 5.5
Output Torque
[kW] [N⋅m]
5 30
S3 15% operating zone S3 15% operating zone
25
4 3.7kW
20 10min, S3 25%
3 10min, S3 25% operating zone
operating zone
15
2.2kW Continuous
2 operating zone
10
1.1kW
1 0.9kW 5
Continuous
1500 operating zone 1300
0 0
1300 1500
0 2000 4000 6000 8000 10000 0 2000 4000 6000 8000 10000
-1 -1
Motor speed [min ] Motor speed [min ]

3.4 MODEL αiI 2/10000


Applicable amplifier αiSP 5.5
Output Torque
[kW] [N⋅m]
5 28
S3 25% operating zone S3 25% operating zone
4 3.7kW 21 15min, S3 60%
15min, S3 60% operating zone
3 operating zone
2.2kW 14
2 Continuous
Continuous operating zone
operating zone 7
1

1350 1350
0 0
1500 1500
0 2000 4000 6000 8000 10000 0 2000 4000 6000 8000 10000
-1 -1
Motor speed [min ] Motor speed [min ]

- 68 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiI series 200V type 3.OUTPUT/TORQUE CHARACTERISTICS

3.5 MODEL αiI 3/10000


Applicable amplifier αiSP 5.5
Output Torque
[kW] [N⋅m]
8 40
S3 25% operating zone S3 25% operating zone
30min, S3 60%
6 operating zone 30 30min, S3 60%
5.5kW
operating zone

4 3.7kW 20
3.7kW
Continuous
Continuous
operating zone
operating zone 2.5kW
2 10

7000
0 1400 0 1400
1500 1500
0 2000 4000 6000 8000 10000 0 2000 4000 6000 8000 10000
-1 -1
Motor speed [min ] Motor speed [min ]

3.6 MODEL αiI 6/10000


Applicable amplifier αiSP 11
Output Torque
[kW] [N⋅m]
10 70
S3 25% operating zone S3 25% operating zone
30min, S3 60%
operating zone 60
8 7.5kW
30min, S3 60%
50 operating zone
6 5.5kW
5.5kW 40

4 30
Continuous 3.7kW Continuous
operating zone operating zone
20
2
10
0
1200 1200
1500 0 1500
0 2000 4000 6000 8000 10000 0 2000 4000 6000 8000 10000
-1
Motor speed [min ] Motor speed [min-1]

- 69 -
3.OUTPUT/TORQUE CHARACTERISTICS FANUC AC SPINDLE MOTOR αiI series 200V type B-65272EN/05

3.7 MODEL αiI 8/8000


Applicable amplifier αiSP 11
Output Torque
[kW] [N⋅m]
16 80
S3 25% operating zone S3 25% operating zone
30min, S3 60%
12 operating zone 60
11kW
30min, S3 60%
operating zone
8 7.5kW 40
7.5kW
Continuous Continuous
operating zone 5.5kW operating zone
4 20

1400 1400
0 0
1500 1500
0 2000 4000 6000 8000 0 2000 4000 6000 8000
-1 -1
Motor speed [min ] Motor speed [min ]

3.8 MODEL αiI 12/7000


Applicable amplifier αiSP 15
Output Torque
[kW] [N⋅m]
20 120
S3 25% operating zone S3 25% operating zone
30min, S3 60%
15kW operating zone
15 90
30min, S3 60%
11kW operating zone
11kW
10 60
Continuous Continuous
7.5kW
operating zone operating zone
5 30

1250 7000 1250 7000


0 0
1500 1500
0 2000 4000 6000 8000 0 2000 4000 6000 8000
-1 -1
Motor speed [min ] Motor speed [min ]

- 70 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiI series 200V type 3.OUTPUT/TORQUE CHARACTERISTICS

3.9 MODEL αiI 15/7000


Applicable amplifier αiSP 22
Output Torque
[kW] [N⋅m]
25 180
S3 25% operating zone
30min, S3 60%
150
20 18.5kW operating zone S3 25% operating zone

15kW 120 30min, S3 60%


15 15kW operating zone
Continuous 90
operating zone 11kW
10
60 Continuous
operating zone
5
30

1200 7000 1200 7000


0 0
1500 1500
0 2000 4000 6000 8000 0 2000 4000 6000 8000
-1 -1
Motor speed [min ] Motor speed [min ]

3.10 MODEL αiI 18/7000


Applicable amplifier αiSP 22
Output Torque
[kW] [N⋅m]
30 210
S3 25% operating zone
30min, S3 60% 180
24 22kW operating zone S3 25% operating zone
150
18.5kW 30min, S3 60%
18 18.5kW operating zone
120
Continuous
15kW
operating zone 90
12
Continuous
60 operating zone
6
30
1200 7000 1200 7000
0 0
1500 1500
0 2000 4000 6000 8000 0 2000 4000 6000 8000
-1 -1
Motor speed [min ] Motor speed [min ]

- 71 -
3.OUTPUT/TORQUE CHARACTERISTICS FANUC AC SPINDLE MOTOR αiI series 200V type B-65272EN/05

3.11 MODEL αiI 22/7000


Applicable amplifier αiSP 26
Output Torque
[kW] [N⋅m]
32 240
S3 25% operating zone 30min, S3 60%
26kW operating zone
S3 25% operating zone
24 180
22kW
22kW 30min, S3 60%
Continuous
18.5kW operating zone
operating zone
16 120

8 60
Continuous
operating zone
1250 7000 1250 7000
0 0
1500 1500
0 2000 4000 6000 8000 0 2000 4000 6000 8000
-1 -1
Motor speed [min ] Motor speed [min ]

3.12 MODEL αiI 30/6000


Applicable amplifier αiSP 45
Output Torque
[kW] [N⋅m]
50 400
S3 25% operating zone
30min, S3 40% S3 25% operating zone
40 37kW operating zone
300 30min, S3 40%
operating zone
30kW
30
200
Continuous 22kW
20
operating 18.5kW
zone 100
10 Continuous
operating zone
1150 3500 1150
0 0
950 950
0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 4000 5000 6000
-1
Motor speed [min ] Motor speed [min-1]

- 72 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiI series 200V type 3.OUTPUT/TORQUE CHARACTERISTICS

3.13 MODEL αiI 40/6000


Applicable amplifier αiSP 45
Output Torque
[kW] [N⋅m]
60 400
S3 25% operating zone
30min, S3 60% S3 25% operating zone
45kW operating zone
45 300
30min, S3 60%
37kW operating zone
30 30kW 200
Continuous 26kW
operating zone
15 100
Continuous
operating zone
1500 1500
0 0
1200 1200
0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 4000 5000 6000
-1
Motor speed [min ] Motor speed [min-1]

3.14 MODEL αiI 50/4500


Applicable amplifier αiSP 55
Output Torque
[kW] [N⋅m]
80 600
S3 25%
operating zone 30min, S3 40% S3 25% operating zone
operating zone 30min, S3 40%
60 55kW 450
operating zone
45kW
45kW
40 300
Continuous 37kW
operating zone
20 150 Continuous
operating zone
1150 3500 1150
0 0
950 950
0 1000 2000 3000 4000 4500 0 1000 2000 3000 4000 4500
Motor speed [min-1] Motor speed [min-1]

- 73 -
3.OUTPUT/TORQUE CHARACTERISTICS FANUC AC SPINDLE MOTOR αiI series 200V type B-65272EN/05

3.15 MODEL αiI 1/15000


Applicable amplifier αiSP 5.5
Output Torque
[kW] [N⋅m]
3 8
15min, S3 40%
2.5 operating zone
2.2kW
6
2 15min, S3 40%
operating zone
1.5 4
Continuous
operating zone
1
2
0.5
Continuous
operating zone
0 0
0 3000 6000 9000 12000 15000 0 3000 6000 9000 12000 15000
-1 -1
Motor speed [min ] Motor speed [min ]

Acceleration
output
[kW]
8

5.6kW (Maximum output


during acceleration)
6

0
0 3000 6000 9000 12000 15000
Motor speed [min-1]

NOTE
Acceleration output is used as a measure to
calculate the acceleration or deceleration time.
Acceleration output is not an assured value.

- 74 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiI series 200V type 3.OUTPUT/TORQUE CHARACTERISTICS

3.16 MODEL αiI 1.5/20000


Applicable amplifier αiSP 15
Output Torque
[kW] [N⋅m]
3 8
15min, S3 40%
2.5 operating zone
2.2kW
6
2 15min, S3 40%
operating zone
1.5 4
Continuous
1 operating zone
2
0.5
3000 3000 Continuous
operating zone
0 0
0 5000 10000 15000 20000 0 5000 10000 15000 20000
-1 -1
Motor speed [min ] Motor speed [min ]

Acceleration
output
[kW]
16
13kW (Maximum output
during acceleration)

12
11kW

6000 8000
0
0 5000 10000 15000 20000

Motor speed [min-1]

NOTE
Acceleration output is used as a measure to
calculate the acceleration or deceleration time.
Acceleration output is not an assured value.

- 75 -
3.OUTPUT/TORQUE CHARACTERISTICS FANUC AC SPINDLE MOTOR αiI series 200V type B-65272EN/05

3.17 MODEL αiI 2/20000


Applicable amplifier αiSP 22
Output Torque
[kW] [N⋅m]
5 16
15min, S3 40%
4 3.7kW operating zone
12
15min, S3 40%
3 operating zone
2.2kW 8
2
Continuous
operating zone 4
1
3000
3000
Continuous operating zone
0 0
0 5000 10000 15000 20000 0 5000 10000 15000 20000
-1 -1
Motor speed [min ] Motor speed [min ]
Acceleration output
[kW]
24
20kW (Maximum output
during acceleration)

18

12

8kW
6

5500 8000
0
0 5000 10000 15000 20000

Motor speed [min-1]

NOTE
Acceleration output is used as a measure to
calculate the acceleration or deceleration time.
Acceleration output is not an assured value.

- 76 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiI series 200V type 3.OUTPUT/TORQUE CHARACTERISTICS

3.18 MODEL αiI 3/12000


Applicable amplifier αiSP 11
Output Torque
[kW] [N⋅m]
8 40
30min, S3 60%
operating zone
6 30
5.5kW
30min, S3 60%
operating zone
4
3.7kW 20
Continuous
operating zone
2 10
1500
1500 Continuous operating zone
0 0
0 3000 6000 9000 12000 0 3000 6000 9000 12000

Motor speed [min-1] Motor speed [min-1]


Acceleration output
[kW]
16
13kW (Maximum
14 output during
l ti )
12

10
9.5kW
8

2
7000
0
0 3000 6000 9000 12000

Motor speed [min-1]

NOTE
Acceleration output is used as a measure to
calculate the acceleration or deceleration time.
Acceleration output is not an assured value.

- 77 -
3.OUTPUT/TORQUE CHARACTERISTICS FANUC AC SPINDLE MOTOR αiI series 200V type B-65272EN/05

3.19 MODEL αiI 6/12000


Applicable amplifier αiSP 11
Low-speed winding output (Y connection) Low-speed winding torque (Y connection)
[kW] [N⋅m]
10 60
30min, S3 60%
30min, S3 60%
operating zone 50
8 7.5kW operating zone

40
6 5.5kW
30 Continuous
ContinuousQ
4 operating zone 3.7kW
operating zone
20

2 2.2kW
10
1500 8000 1500
0 0
0 3000 6000 9000 12000 0 3000 6000 9000 12000
-1 -1
Motor speed [min ] Motor speed [min ]

High-speed winding output (∆ connection) High-speed winding torque (∆ connection)


[kW] [N⋅m]
10 20
30min, S3 60% operating zone 30min, S3 60%
8 7.5kW operating zone
15

6 5.5kW
Continuous 10
4 operating zone

5
2
Continuous
4000 4000 operating zone
0 0
0 3000 6000 9000 12000 0 3000 6000 9000 12000
Motor speed [min-1] Motor speed [min-1]

- 78 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiI series 200V type 3.OUTPUT/TORQUE CHARACTERISTICS

3.20 MODEL αiI 8/10000


Applicable amplifier αiSP 11
Low-speed winding output (Y connection) Low-speed winding torque (Y connection)
[kW] [N⋅m]
16 80
30min, S3 60%
30min, S3 60%
operating zone
operating zone
12 11W 60

7.5kW
8 40 Continuous
Continuous operating zone
operating zone 5.5kW
4 3.7kW 20

1500 1500
0 0
0 2000 4000 6000 8000 10000 0 2000 4000 6000 8000 10000
-1 -1
Motor speed [min ] Motor speed [min ]

High-speed winding output (∆ connection) High-speed winding torque (∆ connection)


[kW] [N⋅m]
16 30
30min, S3 60% operating zone 30min, S3 60%
operating zone
12 11kW
20

7.5kW
8 Continuous
Continuous operating zone
operating zone 10
4

0 0
0 2000 4000 6000 8000 10000 0 2000 4000 6000 8000 10000
Motor speed [min-1] Motor speed [min-1]

- 79 -
3.OUTPUT/TORQUE CHARACTERISTICS FANUC AC SPINDLE MOTOR αiI series 200V type B-65272EN/05

3.21 MODELS αiI 12/10000 AND αiI 12/12000


Applicable amplifier αiSP 15
Low-speed winding output (Y connection) Low-speed winding torque (Y connection)
[kW] [N⋅m]
20 120
30min, S3 60%
operating zone 100
15kW 30min, S3 60%
15 operating zone
80
11kW 7.5kW
10 60
Continuous
Continuous operating zone
operating zone 40
5 5.5kW
5.5kW
3.7kW 20
10000
1500 10000 1500
0 0
0 3000 6000 9000 12000 0 3000 6000 9000 12000
-1 -1
Motor speed [min ] Motor speed [min ]

High-speed winding output (∆ connection) High-speed winding torque (∆ connection)


[kW] [N⋅m]
20 40
30min, S3 60% operating zone 30min, S3 60%
15kW operating zone
15 30

11kW
10 20
Continuous
operating zone
5 10
4000 10000
4000 10000
Continuous operating zone
0 0
0 3000 6000 9000 12000 0 3000 6000 9000 12000
-1 -1
Motor speed [min ] Motor speed [min ]

- 80 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiI series 200V type 3.OUTPUT/TORQUE CHARACTERISTICS

3.22 MODELS αiI 15/10000 AND αiI 15/12000


Applicable amplifier αiSP 22
Low-speed winding output (Y connection) Low-speed winding torque (Y connection)
[kW] [N⋅m]
24 160
30min, S3 60%
30min, S3 60%
18.5kW operating zone
operating zone
18 120
15kW

11kW
12 80
Continuous
operating zone Continuous
7.5kW operating zone
6 7.5kW 40
5.5kW
10000
1500 10000 1500
0 0
0 3000 6000 9000 12000 0 3000 6000 9000 12000
-1 -1
Motor speed [min ] Motor speed [min ]

High-speed winding output (∆ connection) High-speed winding torque (∆ connection)


[kW] [N⋅m]
24 50
30min, S3 60% operating zone 30min, S3 60%
18.5kW operating zone
40
18
15kW
15kW 30
12
11kW
Continuous 20
operating zone
6 Continuous
10
operating zone
4000 10000
4000 10000
0 0
0 3000 6000 9000 12000 0 3000 6000 9000 12000
-1 -1
Motor speed [min ] Motor speed [min ]

- 81 -
3.OUTPUT/TORQUE CHARACTERISTICS FANUC AC SPINDLE MOTOR αiI series 200V type B-65272EN/05

3.23 MODELS αiI 18/10000 AND αiI 18/12000


Applicable amplifier αiSP 22
Low-speed winding output (Y connection) Low-speed winding torque (Y connection)
[kW] [N⋅m]
30 160
30min, S3 60%
30min, S3 60%
operating zone
24 22kW operating zone
120
18.5kW
18 15kW
80
Continuous
12 operating zone
11kW 9kW
40
6 7.5kW
10000
Continuous
1500 10000 1500 operating zone
0 0
0 3000 6000 9000 12000 0 3000 6000 9000 12000
-1 -1
Motor speed [min ] Motor speed [min ]

High-speed winding output (∆ connection) High-speed winding torque (∆ connection)


[kW] [N⋅m]
30 80
30min, S3 60% operating zone 30min, S3 60%
24 22kW operating zone
60
18.5kW
18 18.5kW

15kW 40
12
Continuous
operating zone 20
6 Continuous
operating
4000 10000 4000 zone 10000
0 0
0 3000 6000 9000 12000 0 3000 6000 9000 12000
Motor speed [min-1] Motor speed [min-1]

- 82 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiI series 200V type 3.OUTPUT/TORQUE CHARACTERISTICS

3.24 MODELS αiI 22/10000 AND αiI 22/12000


Applicable amplifier αiSP 26
Low-speed winding output (Y connection) Low-speed winding torque (Y connection)
[kW] [N⋅m]
36 200
30min, S3 60%
30min, S3 60%
operating zone
operating zone
27 26kW 150
22kW
18.5kW
18 100
Continuous 15kW
operating zone 15kW
11kW
9 50
10000
Continuous
1500 10000 1500 operating zone
0 0
0 3000 6000 9000 12000 0 3000 6000 9000 12000
-1 -1
Motor speed [min ] Motor speed [min ]

High-speed winding output (∆ connection) High-speed winding torque (∆ connection)


[kW] [N⋅m]
36 80
30min, S3 60% operating zone 30min, S3 60%
operating zone
27 26kW 60
22kW
22kW
18 18.5kW 40
Continuous
operating zone
9 20 Continuous
operating zone
4000 10000 4000 10000
0 0
0 3000 6000 9000 12000 0 3000 6000 9000 12000
-1 -1
Motor speed [min ] Motor speed [min ]

- 83 -
4.LOADMETER (DYNAMOMETER)FANUC AC SPINDLE MOTOR αiI series 200V type B-65272EN/05

4 LOADMETER (DYNAMOMETER)
The loadmeter (dynamometer) shows the percentage of the load (load
factor) to the maximum output that the motor can produce. At the
maximum output, 10 V is output. It is output on pin 16 of the JY1
connector of the spindle amplifier (αiSP). (For details, refer to
"FANUC SERVO AMPLIFIER αi series Descriptions"
(B-65282EN).)

■Legend
Yellow Red
S2 short-time rating Excess of rated output

Motor White
speed S1 continuous rating
(min-1)

0
0 10

Loadmeter (voltage: 10 V max)


Orange
S3 iterative rating

- 84 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiI series 200V type 4.LOADMETER (DYNAMOMETER)

4.1 STANDARD TYPE

αiI 0.5/10000

3.4
10000
8000

3000
2400
0
0 3.3 4.2 6.7 8.3 10

αiI 1/10000

10000

3000
2400
0
0 4.5 5.7 6.7 8.3 10

αiI 1.5/10000

3.4
10000
8000

1500
1300
0
0 2.1 2.5 3.2 8.3 10

αiI 2/10000

10000

1500
1350
00 7.5 8.3 10
4.5 5.0

- 85 -
4.LOADMETER (DYNAMOMETER)FANUC AC SPINDLE MOTOR αiI series 200V type B-65272EN/05

αiI 3/10000

10000

1500
1400
0
0 5.2 5.6 7.8 8.3 10

αiI 6/10000

5.6
10000
8000

1500
1200
0
0 4.4 6.1 6.7 8.3 10

αiI 8/8000

6.1
8000
6000

1500
1200
0
0 5.3 5.7 7.8 8.3 10

αiI 12/7000

5.7
7000
6000

1500
1250
0
0 5.1 6.1 6.9 8.3 10

- 86 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiI series 200V type 4.LOADMETER (DYNAMOMETER)

αiI 15/7000

6.1 6.8
7000
6000

1500
1200
0
0 5.4 6.7 8.3 10

αiI 18/7000

6.8
7000
6000

1500
1200
0
0 5.6 6.7 7.0 8.3 10

αiI 22/7000

7.0
7000
6000

1500
1250
0
0 3.3 5.9 6.9 7.1 8.3 10

αiI 30/6000

7.0
6000

3500

1150
950
0
0 3.3 5.6 6.8 6.9 8.3 10

- 87 -
4.LOADMETER (DYNAMOMETER)FANUC AC SPINDLE MOTOR αiI series 200V type B-65272EN/05

αiI 40/6000

7.2
6000

4000

1500
1200
0
0 5.5 6.7 6.9 8.3 10

αiI 50/4500

6.6
4500
3500

1150
950
0
0 5.6 6.86.9 8.3 10

- 88 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiI series 200V type 5.CONNECTIONS

5 CONNECTIONS

- 89 -
5.CONNECTIONS FANUC AC SPINDLE MOTOR αiI series 200V type B-65272EN/05

5.1 MODEL αiI 0.5/10000

The power lead and signal lead are connected with the connector. Use
the shield cable for the connection.
Refer to FANUC SERVO AMPLIFIER αi series DESCRIPTIONS
(B-65282EN) for other respects in the connection.

Signal line connector

Power line connector

Connection of power lead


Connector parts related to cable side
Tyco Electronics AMP
Ordering number
specification
A06B-6114-K220/S
Connector kit of power lead (FANUC specification : 1473063-2
A63L-0001-0875/SC)

Power lead specification


Number of Conductor Grounding cable
Sheath diameter (Note)
core size cross-section
4 or more AWG16 to 18 φ1.8 to 2.8mm φ10.4 to 11.4mm

NOTE
If the outer sheath diameter is inadequate, the
waterproofness can degrade.

Connector pins arrangement


1 2 3 4 5 6
U V W G - -

- 90 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiI series 200V type 5.CONNECTIONS

Connection of signal lead

- For type with αiM sensor


Connector parts related to cable side
Japan Aviation Electronics Industry specification
THR1 JN2xS10SL1-R: Applicable sheath diameter φ5.7 to 7.3
THR2
JN2xS10SL2-R: Applicable sheath diameter φ6.5 to 8.0
+5V
0V Connector ↑
VA
D: Straight plug
*VA
VB F: Elbow plug
*VB
Terminal JN1-22-22S

SS
Connector pins arrangement
1 2 3
*VA *VB -
4 5 6 7
VA VB - 0V
8 9 10
+5V THR1 THR2

- For type with αiMZ sensor


Connector parts related to cable side
Japan Aviation Electronics Industry specification
THR1 Connector JN2xS10SL1-R: Applicable sheath diameter φ5.7 to 7.3
THR2
JN2xS10SL2-R:Applicable sheath diameter φ6.5 to 8.0
+5V
0V ↑
VA
D: Straight plug
*VA
VB F: Elbow plug
*VB
VZ
Terminal JN1-22-22S
*VZ
SS
Connector pins arrangement
1 2 3
*VA *VB *VZ
4 5 6 7
VA VB VZ 0V
8 9 10
+5V THR1 THR2

- Thermistor specification
Signal THR1 corresponds to one of the thermistor terminals, and
signal THR2, to the other terminal. The resistance of the thermistor is
about 30 to 90 kΩ as measured at room temperature (20°C to 30°C).

- 91 -
5.CONNECTIONS FANUC AC SPINDLE MOTOR αiI series 200V type B-65272EN/05

5.2 MODELS αiI 1/10000 TO αiI 50/4500

Cables for power lead and fan motor are connected to the terminal
block.
αiM sensor or αiMZ sensor signal or thermistor signal use a
connector manufactured by Tyco Electronics AMP.
The connector housing and the connector are attached to the motor.

Size of screws used in Power lead Fan motor


the terminal
block U,V,W,G X,Y,Z FMU,FMV,FMW
Model
αiI 1/10000, αiI 1.5/10000 M5 - M4
αiI 2/10000 to αiI 15/7000 M5 - Screw-less terminal block
αiI 18/7000 to αiI 22/7000 M6 - Screw-less terminal block
αiI 30/6000 to αiI 40/6000 M10 - Screw-less terminal block
αiI 50/4500 M8 - Screw-less terminal block
αiI 1/15000, αiI 1.5/20000 M5 - M4
αiI 2/20000, αiI 3/12000 M5 - Screw-less terminal block
αiI 6/12000 to αiI 15/10000 M5 M5 Screw-less terminal block
αiI 18/10000 to αiI 22/10000 M6 M6 Screw-less terminal block

Cable for the power lead


For the power lead cable specification, refer to "FANUC SERVO
AMPLIFIER αi series DESCRIPTIONS (B-65282EN)".

Cable for the fan motor


For the fan motor current value and cable specifications, refer to
Section I.4.3, "FAN MOTOR CONNECTION" in this manual.

- 92 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiI series 200V type 5.CONNECTIONS

5.3 CONNECTION OF SIGNAL LEAD

Connector attachment for a motor with a built-in αiM sensor


Connector pins arrangement
THR1
Number B1 B2 B3 B4 B5 B6
THR2
+5V
Color
0V Signal *VA *VB 0V THR2
VA
VB Number A1 A2 A3 A4 A5 A6
*V A
*V B
Color
SS Signal +5V VA VB SS THR1

Connector attachment for a motor with a built-in αiMZ sensor


THR1 Connector pins arrangement
THR2
+5V Number B1 B2 B3 B4 B5 B6
0V
VA
Color
*V A Signal *VA *VB *VZ 0V THR2
VB
*V B Number A1 A2 A3 A4 A5 A6
VZ
*V Z Color
SS
Signal +5V VA VB VZ SS THR1

- Connector housing and contact specifications


Connector and contact :
Tyco Electronics AMP specification D-3000 series
Motor side Cable side
Manufacture Manufacture
FANUC specification FANUC specification
specification specification
Housing A63L-0001-0535/121KDF 178964-6 A63L-0001-0460/121KD 178289-6
Contact A63L-0001-0456/ASMT 175288-2 A63L-0001-0456/ASM 1-175217-2
Crimping tool : 91559-1 Extractor : 234168-1

- Thermistor specification
Signal THR1 corresponds to one of the thermistor terminals, and
signal THR2, to the other terminal. The resistance of the thermistor is
about 30 to 90 kΩ as measured at room temperature (20°C to 30°C).

- 93 -
6.ALLOWABLE RADIAL LOAD FANUC AC SPINDLE MOTOR αiI series 200V type B-65272EN/05

6 ALLOWABLE RADIAL LOAD


Use the motor output shaft below the allowable radial loads shown in
the table below.
Allowable radial load (kgf)
Model
At output shaft end At output shaft center
αiI 0.5/10000 294N (30kgf) 323N (33kgf)
αiI 1/10000 392N (40kgf) 441N (45kgf)
αiI 1.5/10000 882N (90kgf) 980N (100kgf)
αiI 2/10000 882N (90kgf) 999N (102kgf)
αiI 3/10000 1470N (150kgf) 1607N (164kgf)
αiI 6/10000 1960N (200kgf) 2205N (225kgf)
αiI 8/8000 2940N (300kgf) 3371N (344kgf)
αiI 12/7000, αiI 15/7000 2940N (300kgf) 3410N (348kgf)
αiI 18/7000, αiI 22/7000 4410N (450kgf) 4988N (509kgf)
αiI 30/6000, αiI 40/6000 5390N (550kgf) 6134N (626kgf)
αiI 50/4500 1078N (1100 kgf) 1230N (1255 kgf)
αiI 1/15000, αiI 1.5/20000
Direct connection to the spindle
αiI 2/20000
αiI 3/12000 980N (100kgf) 1068N (109kgf)
αiI 6/12000 1470N (150kgf) 1656N (169kgf)
αiI 8/10000 1960N (200kgf) 2244N (229kgf)
αiI 12/10000, αiI 12/12000
2450N (250kgf) 2842N (290kgf)
αiI 15/10000, αiI 15/12000
αiI 18/10000, αiI 18/12000
2940N (300kgf) 3332N (340kgf)
αiI 22/10000, αiI 22/12000

NOTE
1 When using a belt, adjust the tension so the allowable
loads indicated above are not exceeded. If an excessive
load is applied, consider the use of a support bearing on
the machine side to maintain the long-term reliability of
the motor. (If an excessive load is applied, it is possible
that an abnormal sound may occur.)
2 When the belt tension is maximized at a point outside
the output shaft end, the allowable loads are less than
those at the output shaft end.
3 If a thrust load is applied when a helical gear is used, the
shaft moves in the direction of the thrust. So, as a
general rule, never apply a thrust load.

- 94 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiI series 200V type 7.ASSEMBLING ACCURACY

7 ASSEMBLING ACCURACY
αiI 1/15000 to
Model αiI 2/20000,
αiI 0.5 to αiI 22 αiI 30 to αiI 50 Measuring method
Item αiI 12/12000 to
αiI 22/12000

1/2 the output


shaft length
Run-out at the end of
20µm or less 20µm or less 10µm or less
the output shaft

Run-out of the faucet


joint for mounting the 10
flange against the core 40µm or less 60µm or less 30µm or less
of the shaft (only for
flange type)

Run-out of the flange


mounting surface
10

against the core of the 80µm or less 100µm or less 40µm or less
shaft (only for flange
type)

CAUTION
Except for αiI 1/15000 to αiI 2/15000, the
assembling accuracies of high-speed models are
the same as those of the standard models shown
above.

- 95 -
8.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αiI series 200V type B-65272EN/05

8 EXTERNAL DIMENSIONS
Model name Section
Model αiI 0.5/10000 (flange mounting type) 8.1
Models αiI 1/10000 and αiI 1/15000 (flange mounting type) 8.2
Model αiI 1/10000 (foot mounting type) 8.3
Model αiI 1.5/10000 (flange mounting type) 8.4
Model αiI 1.5/20000 (flange mounting type) 8.5
Model αiI 1.5/10000 (foot mounting type) 8.6
Model αiI 2/10000 (flange mounting type) 8.7
Model αiI 2/20000 (flange mounting type) 8.8
Model αiI 2/10000 (foot mounting type) 8.9
Models αiI 3/10000 and αiI 3/12000 (flange mounting type) 8.10
Model αiI 3/10000 (foot mounting type) 8.11
Models αiI 6/10000 and αiI 6/12000 (flange mounting type) 8.12
Model αiI 6/10000 (foot mounting type) 8.13
Models αiI 8/8000 and αiI 8/10000 (flange mounting type) 8.14
Model αiI 8/8000 (foot mounting type) 8.15
Models αiI 12/7000, αiI 12/10000, and αiI 12/12000 (flange 8.16
mounting type)
Model αiI 12/7000 (foot mounting type) 8.17
Models αiI 15/7000, αiI 15/10000, and αiI 15/12000 (flange 8.18
mounting type)
Model αiI 15/7000 (foot mounting type) 8.19
Models αiI 18/7000, αiI 18/10000, and αiI 18/12000 (flange 8.20
mounting type)
Model αiI 18/7000 (foot mounting type) 8.21
Models αiI 22/7000, αiI 22/10000, and αiI 22/12000 8.22
(flange mounting type)
Model αiI 22/7000 (foot mounting type) 8.23
Model αiI 30/6000 (flange mounting type) 8.24
Model αiI 30/6000 (foot mounting type) 8.25
Model αiI 40/6000 (flange mounting type) 8.26
Model αiI 40/6000 (foot mounting type) 8.27
Model αiI 50/4500 (flange mounting type) 8.28
Model αiI 50/4500 (foot mounting type) 8.29

- 96 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiI series 200V type 8.EXTERNAL DIMENSIONS

8.1 MODEL αiI 0.5/10000 (FLANGE MOUNTING TYPE)

JN1□S10SL1-R(CABLE DIA. φ 5.7~7.3)


JN1□S10SL2-R(CABLE DIA. φ 6.5~8.0)

- 97 -
8.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αiI series 200V type B-65272EN/05

8.2 MODELS αiI 1/10000 AND αiI 1/15000 (FLANGE


MOUNTING TYPE)

αiI 1/15000: Labyrinth


αiI 1/10000: Oil seal

- 98 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiI series 200V type 8.EXTERNAL DIMENSIONS

8.3 MODEL αiI 1/10000 (FOOT MOUNTING TYPE)

- 99 -
8.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αiI series 200V type B-65272EN/05

8.4 MODEL αiI 1.5/10000 (FLANGE MOUNTING TYPE)

- 100 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiI series 200V type 8.EXTERNAL DIMENSIONS

8.5 MODEL αiI 1.5/20000 (FLANGE MOUNTING TYPE)

- 101 -
8.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αiI series 200V type B-65272EN/05

8.6 MODEL αiI 1.5/10000 (FOOT MOUNTING TYPE)

- 102 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiI series 200V type 8.EXTERNAL DIMENSIONS

8.7 MODEL αiI 2/10000 (FLANGE MOUNTING TYPE)

αiI 2/10000: Oil seal

- 103 -
8.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αiI series 200V type B-65272EN/05

8.8 MODEL αiI 2/20000 (FLANGE MOUNTING TYPE)

- 104 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiI series 200V type 8.EXTERNAL DIMENSIONS

8.9 MODEL αiI 2/10000 (FOOT MOUNTING TYPE)

- 105 -
8.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αiI series 200V type B-65272EN/05

8.10 MODELS αiI 3/10000 AND αiI 3/12000 (FLANGE


MOUNTING TYPE)

αiI 3/12000: Labyrinth


αiI 3/10000: Oil seal

- 106 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiI series 200V type 8.EXTERNAL DIMENSIONS

8.11 MODEL αiI 3/10000 (FOOT MOUNTING TYPE)

- 107 -
8.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αiI series 200V type B-65272EN/05

8.12 MODELS αiI 6/10000 AND αiI 6/12000 (FLANGE


MOUNTING TYPE)

αiI 6/12000: Labyrinth


αiI 6/10000: Oil seal
αiI 6/10000
αiI 6/12000

- 108 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiI series 200V type 8.EXTERNAL DIMENSIONS

8.13 MODEL αiI 6/10000 (FOOT MOUNTING TYPE)

- 109 -
8.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αiI series 200V type B-65272EN/05

8.14 MODELS αiI 8/8000 AND αiI 8/10000 (FLANGE


MOUNTING TYPE)

αiI 8/10000: Labyrinth


αiI 8/8000: Oil seal
αiI 8/10000
αiI 8/8000

- 110 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiI series 200V type 8.EXTERNAL DIMENSIONS

8.15 MODEL αiI 8/8000 (FOOT MOUNTING TYPE)

- 111 -
8.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αiI series 200V type B-65272EN/05

8.16 MODELS αiI 12/7000, αiI 12/10000, AND αiI 12/12000


(FLANGE MOUNTING TYPE)

: 6-M5 (U, V, W, X, Y, Z)

: Labyrinth
: Oil seal
: 3-M5 (U, V, W)

αiI 12/10000, αiI 12/12000


αiI 12/10000, αiI 12/12000

αiI 12/7000
αiI 12/7000

- 112 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiI series 200V type 8.EXTERNAL DIMENSIONS

8.17 MODEL αiI 12/7000 (FOOT MOUNTING TYPE)

- 113 -
8.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αiI series 200V type B-65272EN/05

8.18 MODELS αiI 15/7000, αiI 15/10000, AND αiI 15/12000


(FLANGE MOUNTING TYPE)

: Labyrinth
: 6-M5 (U, V, W, X, Y, Z)

: Oil seal
: 3-M5 (U, V, W)

αiI 15/10000, αiI 15/12000


αiI 15/7000
αiI 15/10000, αiI 15/12000
αiI 15/7000

- 114 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiI series 200V type 8.EXTERNAL DIMENSIONS

8.19 MODEL αiI 15/7000 (FOOT MOUNTING TYPE)

- 115 -
8.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αiI series 200V type B-65272EN/05

8.20 MODELS αiI 18/7000, αiI 18/10000, AND αiI 18/12000


(FLANGE MOUNTING TYPE) : 6-M6 (U, V, W, X, Y, Z)

: Labyrinth
: Oil seal
: 3-M6 (U, V, W)

αiI 18/10000, αiI 15/12000


αiI 18/10000, αiI 18/12000

αiI 18/7000
αiI 18/7000

- 116 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiI series 200V type 8.EXTERNAL DIMENSIONS

8.21 MODEL αiI 18/7000 (FOOT MOUNTING TYPE)

- 117 -
8.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αiI series 200V type B-65272EN/05

8.22 MODELS αiI 22/7000, αiI 22/10000, AND αiI 22/12000


(FLANGE MOUNTING TYPE) : 6-M6 (U, V, W, X, Y, Z)

: Labyrinth
: Oil seal
: 3-M6 (U, V, W)

αiI 22/10000, αiI 22/12000


αiI 22/10000, αiI 22/12000

αiI 22/7000
αiI 22/7000

- 118 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiI series 200V type 8.EXTERNAL DIMENSIONS

8.23 MODEL αiI 22/7000 (FOOT MOUNTING TYPE)

- 119 -
8.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αiI series 200V type B-65272EN/05

8.24 MODEL αiI 30/6000 (FLANGE MOUNTING TYPE)

- 120 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiI series 200V type 8.EXTERNAL DIMENSIONS

8.25 MODEL αiI 30/6000 (FOOT MOUNTING TYPE)

- 121 -
8.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αiI series 200V type B-65272EN/05

8.26 MODEL αiI 40/6000 (FLANGE MOUNTING TYPE)

- 122 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiI series 200V type 8.EXTERNAL DIMENSIONS

8.27 MODEL αiI 40/6000 (FOOT MOUNTING TYPE)

- 123 -
8.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αiI series 200V type B-65272EN/05

8.28 MODEL αiI 50/4500 (FLANGE MOUNTING TYPE)

- 124 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiI series 200V type 8.EXTERNAL DIMENSIONS

8.29 MODEL αiI 50/4500 (FOOT MOUNTING TYPE)

- 125 -
III. FANUC AC SPINDLE MOTOR αiI series
400V type
B-65272EN/05 FANUC AC SPINDLE MOTOR αiI series 400V type 1.GENERAL

1 GENERAL
The FANUC AC spindle motor αiI series 400V type includes
standard spindle motors for CNC machine tool spindles, which can be
driven by 400 to 480VAC without a step-down transformer(*1).
(*1) For models αiI 1HV, αiI 1.5HV, αiI 2HV, and αiI 3HV,
however, a single-phase step-down transformer for fan motors is
required when 480VAC is applied.

Features
• The motor is compact, light-weight and furnished with digital
control for much higher performance.
• The motor inertia of the AC spindle motor is made smaller to
shorten the acceleration/deceleration speed. Further, optimum
control enables highly efficient cutting.
• The built-in αiM sensor or αiMZ sensor enables synchronous
spindle and Z-axis feed and rigid tapping.
• Improvement in machining of the motor housing enhances the
accuracy of the mounting part.
• Waterproof and pressure-proof design conforming to the
international standard (IEC) is employed to improve reliability
and make it resistant to most environments.

- 129 -
2.SPECIFICATIONS FANUC AC SPINDLE MOTOR αiI series 400V type B-65272EN/05

2 SPECIFICATIONS

- 130 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiI series 400V type 2.SPECIFICATIONS

Series αiI series 400V type


Model
αiI 0.5/10000HV αiI 1/10000HV αiI 1.5/10000HV
Item
Cont. rated kW 0.55 1.5 1.1
(HP) (0.74) (2.0) (1.5)
30 min rated kW 1.1 2.2 3.7
Output [15 min, 10min]
(*2) (*3) (HP) (1.5) (3.0) (5.0)
S3 60% kW 1.1 2.2 3.7
[40%,25%]
(*4)(*5) (HP) (1.5) (3.0) (5.0)
Cont. rated 4 5 7
Rated current A
30 min rated (*3)
(*6) 5 7 14
S3 60% (*4)
Speed Base speed 3000 3000 1500
min-1 Max. speed 10000 10000 10000
Output torque
(Cont. rated torque at const. rated torque range) 1.75 4.77 7.00
N⋅m (17.9) (48.7) (71.4)
(kgf⋅cm)
kg⋅m2 0.00048 0.003 0.0043
Rotor inertia
kgf⋅cm⋅s2 0.0048 0.03 0.04
Weight kgf 7 18 24
Vibration V5 (option V3)
Noise 75dB(A) or less
Totally enclosed and
Cooling system (*7) Totally enclosed and fan cooled IC0A6
non-ventilated IC0A0
Cooling fan W None (*13)
Mount the motor so that the output shaft points in a direction ranging
Installation (*8) within 45° degrees above the horizontal to vertically downwards.
IMB5,IMV1,IMB3,IMB6,IMB7,IMB8,IMV5
Allowable overload capacity (1 min) (*9) 120 % of 30 min rated output
Insulation Class H
Ambient temperature 0 to 40°C
Altitude Height above sea level not exceeding 1000m
Painting color Munsell system N2.5
Sensor αiM sensor or αiMZ sensor
Type of thermal protection (*10) TP211
Resolution of the αiMZ sensor /rev. 2048
Number of detected gear teeth per rotation
64 128
λ/rev.
Bearing lubrication Grease
Maximum output during acceleration(*11)
1.32 2.64 4.44
kW
Applicable spindle amplifier αiSP 5.5HV
Model αiI 0.5/10000HV αiI 1/10000HV αiI 1.5/10000HV

- 131 -
2.SPECIFICATIONS FANUC AC SPINDLE MOTOR αiI series 400V type B-65272EN/05

Series αiI series 400V type


Model
αiI 2/10000HV αiI 3/10000HV αiI 6/10000HV αiI 8/8000HV
Item
Cont. rated kW 2.2 3.7 5.5 7.5
(HP) (3.0) (5.0) (7.4) (10)
30 min rated kW 3.7 5.5 7.5 11
Output [15 min, 10min]
(*2) (*3) (HP) (5.0) (7.4) (10) (14.7)
S3 60% kW 3.7 5.5 7.5 11
[40%,25%]
(*4)(*5) (HP) (5.0) (7.4) (10) (14.7)
Cont. rated 10 11 20 21
Rated current A
30 min rated (*3)
(*6) 15 14 26 28
S3 60% (*4)
Speed Base speed 1500 1500 1500 1500
min-1 Max. speed 10000 10000 10000 8000
Output torque
(Cont. rated torque at const. rated torque range) 14.0 23.5 35.0 47.7
N⋅m (143) (240) (357) (487)
(kgf⋅cm)
kg⋅m2 0.0078 0.0148 0.0179 0.0275
Rotor inertia
kgf⋅cm⋅s2 0.08 0.15 0.18 0.28
Weight kgf 27 46 51 80
Vibration V5 (option V3)
Noise 75dB(A) or less
Cooling system (*7) Totally enclosed and fan cooled IC0A6
Cooling fan W (*13)
Mount the motor so that the output shaft points in a direction ranging
Installation (*8) within 45° degrees above the horizontal to vertically downwards.
IMB5,IMV1,IMB3,IMB6,IMB7,IMB8,IMV5
Allowable overload capacity (1 min) (*9) 120 % of 30 min rated output
Insulation Class H
Ambient temperature 0 to 40°C
Altitude Height above sea level not exceeding 1000m
Painting color Munsell system N2.5
Sensor αiM sensor or αiMZ sensor
Type of thermal protection (*10) TP211
Resolution of the αiMZ sensor /rev. 2048 4096
Number of detected gear teeth per rotation
128 256
λ/rev.
Bearing lubrication Grease
Maximum output during acceleration(*11)
4.44 6.6 9.0 13.2
kW
Applicable spindle amplifier αiSP 5.5HV αiSP 11HV
Model αiI 2/10000HV αiI 3/10000HV αiI 6/10000HV αiI 8/8000HV

- 132 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiI series 400V type 2.SPECIFICATIONS

Series αiI series 400V type


Model
αiI 12/7000HV αiI 15/7000HV αiI 22/7000HV αiI 30/6000HV
Item
Cont. rated kW 11 15 22 30
(HP) (14.7) (20.1) (29.5) (40.2)
30 min rated kW 15 18.5 26 37
Output [15 min, 10min]
(*2) (*3) (HP) (20.1) (24.8) (34.9) (49.6)
S3 60% kW 15 18.5 26 37
[40%,25%]
(*4)(*5) (HP) (20.1) (24.8) (34.9) (49.6)
Rated Cont. rated 27 37 50 68
current A 30 min rated (*3)
33 45 57 81
(*6) S3 60% (*4)
Speed Base speed 1500 1500 1500 1150
min-1 Max. speed 7000 7000 7000 6000
Output torque
(Cont. rated torque at const. rated torque range) 70.0 95.4 140.0 249.1
N⋅m (714) (974) (1428) (2540)
(kgf⋅cm)
kg⋅m2 0.07 0.09 0.128 0.295
Rotor inertia
kgf⋅cm⋅s2 0.77 0.93 1.29 3.0
Weight kgf 95 110 143 250
Vibration V5 (option V3)
Noise 75dB(A) or less
Cooling system (*7) Totally enclosed and fan cooled IC0A6
Cooling fan W
Mount the motor so that the output shaft points in a direction ranging
Installation (*8) within 45° degrees above the horizontal to vertically downwards.
IMB5,IMV1,IMB3,IMB6,IMB7,IMB8,IMV5
Allowable overload capacity (1 min) (*9) 120 % of 30 min rated output
Insulation Class H
Ambient temperature 0 to 40°C
Altitude Height above sea level not exceeding 1000m
Painting color Munsell system N2.5
Sensor αiM sensor or αiMZ sensor
Type of thermal protection (*10) TP211
Resolution of the αiMZ sensor /rev. 4096
Number of detected gear teeth per rotation
256
λ/rev.
Bearing lubrication Grease
Maximum output during acceleration(*11)
18.0 22.2 31.2 44.4
kW
Applicable spindle amplifier αiSP 15HV αiSP 30HV αiSP 45HV
Model αiI 12/7000HV αiI 15/7000HV αiI 22/7000HV αiI 30/6000HV

- 133 -
2.SPECIFICATIONS FANUC AC SPINDLE MOTOR αiI series 400V type B-65272EN/05

Series αiI series 400V type


αiI 100/4000HV (*1)
Model
αiI 40/6000HV αiI 60/4500HV Low-speed High-speed
Item winding winding
(Y connection) (∆ connection)
Cont. rated kW 37 60 100 100
(HP) (49.6) (80.4) (134.0) (134.0)
30 min rated kW 45 75
Output - -
(*3) (HP) (60.3) (100.5)
(*2)
S3 60% kW
45 75
[40%] - -
(60.3) (100.5)
(*4)(*5) (HP)
Rated Cont. rated 84 138 159 170
current A 30 min rated
97 163 - -
(*6) S3 60%
Cont. rated 1500 1380 1000 2000
Speed Base speed 30 min rated 1500 1150 - -
min-1 120 min rated - 1150 - -
Max. speed 6000 4500 3000 4000
Output torque
(Cont. rated torque at const. rated torque range) 235.5 415.1 955 477
N⋅m (2402) (4234) (9738) (4869)
(kgf⋅cm)
kg⋅m2 0.355 0.49 0.98
Rotor inertia
kgf⋅cm⋅s2 3.6 5.0 10
Weight kgf 290 468 820
V5 V10
Vibration V10
(option V3) (option V5)
Noise 75dB(A) or less 80dB(A) or less
Cooling system (*7) Totally enclosed and fan cooled IC0A6
Circumference fan motor : 84×2
Cooling fan W 180
Rear fan motor : 84
Mount the motor so that the output shaft points in a direction ranging
Installation (*8) within 45° degrees above the horizontal to vertically downwards.
IMB5,IMV1,IMB3,IMB6,IMB7,IMB8,IMV5
Allowable overload capacity (1 min) (*9) 120 % of 30 min rated output 120 % of continuous rated output
Insulation Class H
Ambient temperature 0 to 40°C
Altitude Height above sea level not exceeding 1000m
Painting color Munsell system N2.5

Sensor αiM sensor or αiMZ sensor αiMZ sensor

Type of thermal protection (*10) TP211


Resolution of the αiMZ sensor /rev. 4096
Number of detected gear teeth per rotation
256
λ/rev.
Bearing lubrication Grease
Maximum output during acceleration(*11)
54 90 117
kW
Applicable spindle amplifier αiSP 45HV αiSP 75HV αiSP 75HV
Model αiI 40/6000HV αiI 60/4500HV αiI 100/4000HV

- 134 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiI series 400V type 2.SPECIFICATIONS

(*1) For αiI 100/4000HV, the CNC soft option and switching
magnetic contactor unit associated with the output switch
function (Y-∆ switch) are required.
See FANUC SERVO AMPLIFIER αi series DESCRIPTIONS
(B-65282EN) for details of the output switch control.
(*2) The rated output is guaranteed at the rated voltage.
(Amplifier input:
αiI 100/4000HV : 460/480VAC +10% -0%, 50/60 Hz ±1Hz
Models except αiI 100/4000HV : 400/480VAC +10% -15%,
50/60 Hz ±1Hz)
If the input voltage fluctuates, it is possible that the rated output
cannot be obtained even when such fluctuations are within the
allowable fluctuation range.
(*3) The output for αiI 0.5/10000HV, αiI 1/10000HV, or
αiI 2/10000HV is 15 min rated. That for αiI 1.5/10000HV is
10 min rated.
(*4) S3 40% for αiI 0.5/10000HV, αiI 30/6000HV, or
αiI 60/4500HV, S3 25% for αiI 1.5/10000HV.
(*5) The cycle time is 10 minutes, S3 60%: ON 6 minutes, OFF 4
minutes, S3 40%: ON 4 minutes, OFF 6 minutes and S3 25%:
ON 2.5 minutes, OFF 7.5 minutes.
(*6) The rated current is not a guaranteed value but a guideline for
the maximum current at rated output.
(*7) IC code conforms to IEC 34-6.
(*8) IM code conforms to IEC 34-7.
(*9) This is not a guaranteed value but a guideline for the maximum
motor output at a rated supply voltage. 120% of 15 min rated
for αiI 0.5/10000HV, αiI 1/10000HV, or αiI 2/10000HV,
120% of 10 min rated for αiI 1.5/10000HV, and 120% of
continuous rated for αiI 100/40000HV.
(*10) Type conforms to IEC 34-11.
(*11) These values are to be used only as guidance for selecting a
power supply (αiPS) and are not guaranteed.
(*12) Degree of protection: with oil seal:IP54, without oil seal:IP40.
Degree of protection (αiI 100/4000HV): with oil seal:IP40.
(*13) Input power supply voltage of a fan motor for αiI 1/10000HV,
αiI 1.5/10000HV, αiI 2/10000HV, or αiI 3/10000HV is
200/230VAC +10% -15%, 50/60 Hz ±1Hz.

- 135 -
3.OUTPUT/TORQUE CHARACTERISTICS FANUC AC SPINDLE MOTOR αiI series 400V type B-65272EN/05

3
Reference
OUTPUT/TORQUE CHARACTERISTICS

Calculation for torque


Torque T can be obtained by the following equation.

T[N⋅m]=P[kW]×1000/0.1047/N[min-1]
P[kW]: Motor output
-1
N[min ]: Motor speed

When the unit of T is [kgf⋅m],


T[kgf⋅m]=P[kW]×1000/1.0269/N[min-1]

- 136 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiI series 400V type 3.OUTPUT/TORQUE CHARACTERISTICS

3.1 MODEL αiI 0.5/10000HV


Applicable amplifier αiSP 5.5HV
Output Torque
[kW] [N⋅m]
1.6 4
15min, S3 40%
Operating zone
1.2 1.1kW 3

15min, S3 40% 0.9kW


0.8 Operating zone 2
0.55kW

0.4 Continuous 1
0.37kW Continuous
operating zone operating zone
3000 3000
0 0
0 2000 4000 6000 8000 10000 0 2000 4000 6000 8000 10000
-1 -1
Motor speed [min ] Motor speed [min ]

3.2 MODEL αiI 1/10000HV


Applicable amplifier αiSP 5.5HV
Output Torque
[kW] [N⋅m]
2.5 8
2.2kW 15min, S3 60%
Operating zone
2 15min, S3 60%
6
Operating zone
1.5
Continuous
4
operating zone
1
Continuous
2 operating zone
0.5

3000 3000
0 0
0 2000 4000 6000 8000 10000 0 2000 4000 6000 8000 10000
-1 -1
Motor speed [min ] Motor speed [min ]

- 137 -
3.OUTPUT/TORQUE CHARACTERISTICS FANUC AC SPINDLE MOTOR αiI series 400V type B-65272EN/05

3.3 MODEL αiI 1.5/10000HV


Applicable amplifier αiSP 5.5HV
Output Torque
[kW] [N⋅m]
5 25

4 3.7kW 20 10min, S3 25%


Operating zone
3 10min, S3 25% 15
Operating zone Continuous
2.2kW operating zone
2 10
1.1kW
1 0.9kW 5
Continuous
1500 operating zone 1500
0 0
0 2000 4000 6000 8000 10000 0 2000 4000 6000 8000 10000
-1 -1
Motor speed [min ] Motor speed [min ]

3.4 MODEL αiI 2/10000HV


Applicable amplifier αiSP 5.5HV
Output Torque
[kW] [N⋅m]
5 28
15min, S3 60%
24 Operating zone
4 3.7kW
20
3 15min, S3 60%
16 Continuous
2.2kW Operating zone operating zone
2 12
Continuous
operating zone 8
1
4
1500 1500
0 0
0 2000 4000 6000 8000 10000 0 2000 4000 6000 8000 10000
-1 -1
Motor speed [min ] Motor speed [min ]

- 138 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiI series 400V type 3.OUTPUT/TORQUE CHARACTERISTICS

3.5 MODEL αiI 3/10000HV


Applicable amplifier αiSP 5.5HV
Output Torque
[kW] [N⋅m]
8 40
30min, S3 60% 30min, S3 60%
Operating zone Operating zone
6 5.5kW 30

Continuous
4 3.7kW 20
3.7kW operating zone
Continuous
operating zone 2.5kW
2 10

1500 7000 1500


0 0
0 2000 4000 6000 8000 10000 0 2000 4000 6000 8000 10000
-1 -1
Motor speed [min ] Motor speed [min ]

3.6 MODEL αiI 6/10000HV


Applicable amplifier αiSP 11HV
Output Torque
[kW] [N⋅m]
10 60
30min, S3 60% 30min, S3 60%
Operating zone 50 Operating zone
8 7.5kW

40
6 5.5kW
Continuous
5.5kW
30 operating zone
4
Continuous 3.7kW
20
operating zone
2
10
1500 1500
0 0
0 2000 4000 6000 8000 10000 0 2000 4000 6000 8000 10000
-1 -1
Motor speed [min ] Motor speed [min ]

- 139 -
3.OUTPUT/TORQUE CHARACTERISTICS FANUC AC SPINDLE MOTOR αiI series 400V type B-65272EN/05

3.7 MODEL αiI 8/8000HV


Applicable amplifier αiSP 11HV
Output Torque
[kW] [N⋅m]
16 80
30min, S3 60% 30min, S3 60%
Operating zone Operating zone
12 11kW 60

7.5kW
8 40
7.5kW Continuous
5.5kW operating zone
4 20
Continuous
operating zone
1500 1500
0 0
0 2000 4000 6000 8000 0 2000 4000 6000 8000
-1 -1
Motor speed [min ] Motor speed [min ]

3.8 MODEL αiI 12/7000HV


Applicable amplifier αiSP 15HV
Output Torque

[kW] [N⋅m]
20 120
30min, S3 60% 30min, S3 60%
Operating zone Operating zone
15 90

11kW
11kW
10 60
Continuous
7.5kW operating zone
5 30
Continuous
operating zone
1500 7000 1500 7000
0 0
0 2000 4000 6000 8000 0 2000 4000 6000 8000
Motor speed [min-1] Motor speed [min-1]

- 140 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiI series 400V type 3.OUTPUT/TORQUE CHARACTERISTICS

3.9 MODEL αiI 15/7000HV


Applicable amplifier αiSP 30HV
Output Torque
[kW] [N⋅m]
25 150
30min, S3 60% 30min, S3 60%
Operating zone Operating zone
20 18.5kW 120

15kW
15 15kW 90
Continuous
11kW operating zone
10 60
Continuous
operating zone
5 30

1500 7000 1500 7000


0 0
0 2000 4000 6000 8000 0 2000 4000 6000 8000
-1 -1
Motor speed [min ] Motor speed [min ]

3.10 MODEL αiI 22/7000HV


Applicable amplifier αiSP 30HV
Output Torque
[kW] [N⋅m]
32 180
30min, S3 60%Operating zone 30min, S3 60%
26kW
150 Operating zone
24 22kW
22kW 120
18.5kW
16 90
Continuous
operating zone 60
Continuous
8
operating zone
30
1500 7000 1500 7000
0 0
0 2000 4000 6000 8000 0 2000 4000 6000 8000
-1 -1
Motor speed [min ] Motor speed [min ]

- 141 -
3.OUTPUT/TORQUE CHARACTERISTICS FANUC AC SPINDLE MOTOR αiI series 400V type B-65272EN/05

3.11 MODEL αiI 30/6000HV


Applicable amplifier αiSP 45HV
Output Torque
[kW] [N⋅m]
50 400
30min, S3 40%Operating zone 30min, S3 40%
40 37kW Operating zone
300
30kW
30
200
Continuous 22kW
20
operating zone 18.5kW
100 Continuous
10
operating zone
1150 3500 1150 3500
0 0
0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 4000 5000 6000
-1
Motor speed [min ] Motor speed [min-1]

3.12 MODEL αiI 40/6000HV


Applicable amplifier αiSP 45HV
Output Torque
[kW] 30min, S3 60%Operating zone [N⋅m]
50 400
45kW

40 37kW
300
30min, S3 60%
30 30kW Operating zone
26kW 200
Continuous
20
operating zone
100 Continuous
10 operating zone

1500 1500
0 0
0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 4000 5000 6000
-1
Motor speed [min ] Motor speed [min-1]

- 142 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiI series 400V type 3.OUTPUT/TORQUE CHARACTERISTICS

3.13 MODEL αiI 60/4500HV


Applicable amplifier αiSP 75HV
Output Torque
[kW] [N⋅m]
100 800
30min, S3 40%Operating zone 30min, S3 40%
Operating zone
80 75kW
600
60kW
120min
60 Operating zone
Continuous 55kW
operating zone 400
45kW
40
120min
Operating zone Continuous
200
20 operating zone

1150 1380 3500 1150 1380 3500


0 0
0 1000 2000 3000 4000 4500 0 1000 2000 3000 4000 4500
Motor speed [min-1] Motor speed [min-1]

- 143 -
3.OUTPUT/TORQUE CHARACTERISTICS FANUC AC SPINDLE MOTOR αiI series 400V type B-65272EN/05

3.14 MODEL αiI 100/4000HV


Applicable amplifier αiSP 75HV
Low-speed winding output (Y connection) Low-speed winding torque (Y connection)
[kW] [N⋅m]
120 1200
100kW
100 1000

80 800

60 60kW 600
Continuous
40 operating zone 400
Continuous
200 operating zone
20

0 0
0 500 1000 1500 2000 2500 3000 0 500 1000 1500 2000 2500 3000
-1
Motor speed [min ] Motor speed [min-1]

High-speed winding output (∆ connection) High-speed winding torque (∆ connection)


[kW] [N⋅m]
120 1200
100kW
100 1000

80 800 Continuous
operating zone
60 600
Continuous
operating zone
40 400

20 200

0 0
0 1000 2000 3000 4000 0 1000 2000 3000 4000
Motor speed [min-1] Motor speed [min-1]

- 144 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiI series 400V type 4.CONNECTIONS

4 CONNECTIONS

- 145 -
4.CONNECTIONS FANUC AC SPINDLE MOTOR αiI series 400V type B-65272EN/05

4.1 MODEL αiI 0.5/10000HV

The power lead and signal lead are connected with the connector. Use
the shield cable for the connection.
Refer to FANUC SERVO AMPLIFIER αi series DESCRIPTIONS
(B-65282EN) for other respects in the connection.

Signal line connector

Power line connector

Connection of power lead


Connector parts related to cable side
Tyco Electronics AMP
Ordering number
specification
A06B-6114-K220/S
Connector kit of power lead (FANUC specification : 1473063-2
A63L-0001-0875/SC)

Power lead specification


Number of Conductor Grounding cable
Sheath diameter (Note)
core size cross-section
4 or more AWG16 to 18 φ1.8 to 2.8mm φ10.4 to 11.4mm

NOTE
If the outer sheath diameter is inadequate, the
waterproofness can degrade.

Connector pins arrangement


1 2 3 4 5 6
U V W G - -

- 146 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiI series 400V type 4.CONNECTIONS

Connection of signal lead

- For type with αiM sensor


Connector parts related to cable side
Japan Aviation Electronics Industry specification
THR1 JN2xS10SL1-R: Applicable sheath diameter φ5.7 to 7.3
THR2
JN2xS10SL2-R: Applicable sheath diameter φ6.5 to 8.0
+5V
0V Connector ↑
VA
D:Straight plug
*VA
VB F:Elbow plug
*VB
Terminal JN1-22-22S

SS
Connector pins arrangement
1 2 3
*VA *VB -
4 5 6 7
VA VB - 0V
8 9 10
+5V THR1 THR2

- For type with αiMZ sensor


Connector parts related to cable side
Japan Aviation Electronics Industry specification
THR1
Connector JN2xS10SL1-R: Applicable sheath diameter φ5.7 to 7.3
THR2
+5V JN2xS10SL2-R: Applicable sheath diameter φ6.5 to 8.0
0V

VA
*VA D:Straight plug
VB
F:Elbow plug
*VB
VZ Terminal JN1-22-22S
*VZ
SS

Connector pins arrangement


1 2 3
*VA *VB *VZ
4 5 6 7
VA VB VZ 0V
8 9 10
+5V THR1 THR2

- Thermistor specification
Signal THR1 corresponds to one of the thermistor terminals, and
signal THR2, to the other terminal. The resistance of the thermistor is
about 30 to 90 kΩ as measured at room temperature (20°C to 30°C).

- 147 -
4.CONNECTIONS FANUC AC SPINDLE MOTOR αiI series 400V type B-65272EN/05

4.2 MODELS αiI 1/10000HV TO αiI 100/4000HV

Cables of primary winding and fan motor are connected to the


terminal block.
αiM sensor or αiMZ sensor signal or thermistor signal use a
connector manufactured by Tyco Electronics AMP.
The connector housing and the connector are attached to the motor.

Size of screws used in Power lead Fan motor


the terminal
block U,V,W,G X,Y,Z FMU,FMV,FMW FMU,FMV
Model
αiI 1/10000HV to αiI 1.5/10000HV M5 - - M4
αiI 2/10000HV to αiI 3/10000HV M5 - - Screw-less terminal block
αiI 6/10000HV to αiI 22/7000HV M5 - Screw-less terminal block -
αiI 30/6000HV, αiI 40/6000HV M10 - Screw-less terminal block -
αiI 60/4500HV M10 - M3.5 -
αiI 100/4000HV M8 M8 M3.5 -

Cable for the power lead


For the power lead cable specification, refer to "FANUC SERVO
AMPLIFIER αi series DESCRIPTIONS (B-65282EN)".

Cable for the fan motor


For the fan motor current value and cable specifications, refer to
Section I.4.3, "FAN MOTOR CONNECTION" in this manual.

- 148 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiI series 400V type 4.CONNECTIONS

4.3 CONNECTION OF SIGNAL LEAD

Connector attachment for a motor with a built-in αiM sensor


Connector pins arrangement
THR1
Number B1 B2 B3 B4 B5 B6
THR2
+5V
Color
0V Signal *VA *VB 0V THR2
VA
VB Number A1 A2 A3 A4 A5 A6
*V A
*V B
Color
SS Signal +5V VA VB SS THR1

Connector attachment for a motor with a built-in αiMZ sensor


THR1 Connector pins arrangement
THR2
+5V Number B1 B2 B3 B4 B5 B6
0V
VA
Color
*V A Signal *VA *VB *VZ 0V THR2
VB
*V B Number A1 A2 A3 A4 A5 A6
VZ
*V Z Color
SS
Signal +5V VA VB VZ SS THR1

- Connector housing and contact specifications


Connector and contact :
Tyco Electronics AMP specification D-3000 series
Motor side Cable side
Manufacture Manufacture
FANUC specification FANUC specification
specification specification
Housing A63L-0001-0535/121KDF 178964-6 A63L-0001-0460/121KD 178289-6
Contact A63L-0001-0456/ASMT 175288-2 A63L-0001-0456/ASM 1-175217-2
Crimping tool : 91559-1 Extractor : 234168-1

- Thermistor specification
Signal THR1 corresponds to one of the thermistor terminals, and
signal THR2, to the other terminal. The resistance of the thermistor is
about 30 to 90 kΩ as measured at room temperature (20°C to 30°C).

- 149 -
5.ALLOWABLE RADIAL LOAD FANUC AC SPINDLE MOTOR αiI series 400V type B-65272EN/05

5 ALLOWABLE RADIAL LOAD


Use the motor output shaft below the allowable radial loads shown in
the table below.

Allowable radial load (kgf)


Model At output shaft At output shaft
end center
αiI 0.5/10000HV 294N (30kgf) 323N (33kgf)
αiI 1/10000HV 392N (40kgf) 441N (45kgf)
αiI 1.5/10000HV 882N (90kgf) 980N (100kgf)
αiI 2/10000HV 882N (90kgf) 999N (102kgf)
αiI 3/10000HV 1470N (150kgf) 1607N (164kgf)
αiI 6/10000HV 1960N (200kgf) 2205N (225kgf)
αiI 8/8000HV 2940N (300kgf) 3371N (344kgf)
αiI 12/7000HV, αiI 15/7000HV 2940N (300kgf) 3410N (348kgf)
αiI 22/7000HV 4410N (450kgf) 4988N (509kgf)
αiI 30/6000HV, αiI 40/6000HV 5390N (550kgf) 6134N (626kgf)
αiI 60/4500HV - 19600N (2000kgf)
αiI 100/4000HV Direct connection to the spindle

NOTE
1 When using a belt, adjust the tension so the
allowable loads indicated above are not exceeded.
If an excessive load is applied, consider the use of
a support bearing on the machine side to maintain
the long-term reliability of the motor. (If an
excessive load is applied, it is possible that an
abnormal sound may occur.)
2 When the belt tension is maximized at a point
outside the output shaft end, the allowable loads
are less than those at the output shaft end.
3 If a thrust load is applied when a helical gear is
used, the shaft moves in the direction of the thrust.
So, as a general rule, never apply a thrust load.

- 150 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiI series 400V type 6.ASSEMBLING ACCURACY

6 ASSEMBLING ACCURACY
Model αiI 0.5HV to αiI 30HV to
αiI 100HV Measuring method
Item αiI 22HV αiI 60HV

1/2 the output


shaft length
Run-out at the end of the
20µm or less 20µm or less 40µm or less
output shaft

Run-out of the faucet joint


for mounting the flange

10
against the core of the 40µm or less 60µm or less 200µm or less
shaft (for flange type or
foot flange type)

Run-out of the flange


mounting surface against
10

the core of the shaft (for 80µm or less 100µm or less 200µm or less
flange type or foot flange
type)

- 151 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αiI series 400V type B-65272EN/05

7 EXTERNAL DIMENSIONS
Model name Section
Model αiI 0.5/10000HV (flange mounting type) 7.1
Model αiI 1/10000HV (flange mounting type) 7.2
Model αiI 1/10000HV (foot mounting type) 7.3
Model αiI 1.5/10000HV (flange mounting type) 7.4
Model αiI 1.5/10000HV (foot mounting type) 7.5
Model αiI 2/10000HV (flange mounting type) 7.6
Model αiI 2/10000HV (foot mounting type) 7.7
Model αiI 3/10000HV (flange mounting type) 7.8
Model αiI 3/10000HV (foot mounting type) 7.9
Model αiI 6/10000HV (flange mounting type) 7.10
Model αiI 6/10000HV (foot mounting type) 7.11
Model αiI 8/8000HV (flange mounting type) 7.12
Model αiI 8/8000HV (foot mounting type) 7.13
Model αiI 12/7000HV (flange mounting type) 7.14
Model αiI 12/7000HV (foot mounting type) 7.15
Model αiI 15/7000HV (flange mounting type) 7.16
Model αiI 15/7000HV (foot mounting type) 7.17
Model αiI 22/7000HV (flange mounting type) 7.18
Model αiI 22/7000HV (foot mounting type) 7.19
Model αiI 30/6000HV (flange mounting type) 7.20
Model αiI 30/6000HV (foot mounting type) 7.21
Model αiI 40/6000HV (flange mounting type) 7.22
Model αiI 40/6000HV (foot mounting type) 7.23
Model αiI 60/4500HV (flange mounting type) 7.24
Model αiI 60/4500HV (foot mounting type) 7.25
Model αiI 100/4000HV (foot flange mounting type) 7.26

- 152 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiI series 400V type 7.EXTERNAL DIMENSIONS

7.1 MODEL αiI 0.5/10000HV (FLANGE MOUNTING TYPE)

JN1□S10SL1-R(CABLE DIA. φ 5.7~7.3)


JN1□S10SL2-R(CABLE DIA. φ 6.5~8.0)

- 153 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αiI series 400V type B-65272EN/05

7.2 MODEL αiI 1/10000HV (FLANGE MOUNTING TYPE)

- 154 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiI series 400V type 7.EXTERNAL DIMENSIONS

7.3 MODEL αiI 1/10000HV (FOOT MOUNTING TYPE)

- 155 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αiI series 400V type B-65272EN/05

7.4 MODEL αiI 1.5/10000HV (FLANGE MOUNTING TYPE)

- 156 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiI series 400V type 7.EXTERNAL DIMENSIONS

7.5 MODEL αiI 1.5/10000HV (FOOT MOUNTING TYPE)

- 157 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αiI series 400V type B-65272EN/05

7.6 MODEL αiI 2/10000HV (FLANGE MOUNTING TYPE)

- 158 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiI series 400V type 7.EXTERNAL DIMENSIONS

7.7 MODEL αiI 2/10000HV (FOOT MOUNTING TYPE)

- 159 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αiI series 400V type B-65272EN/05

7.8 MODEL αiI 3/10000HV (FLANGE MOUNTING TYPE)

- 160 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiI series 400V type 7.EXTERNAL DIMENSIONS

7.9 MODEL αiI 3/10000HV (FOOT MOUNTING TYPE)

- 161 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αiI series 400V type B-65272EN/05

7.10 MODEL αiI 6/10000HV (FLANGE MOUNTING TYPE)

- 162 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiI series 400V type 7.EXTERNAL DIMENSIONS

7.11 MODEL αiI 6/10000HV (FOOT MOUNTING TYPE)

- 163 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αiI series 400V type B-65272EN/05

7.12 MODEL αiI 8/8000HV (FLANGE MOUNTING TYPE)

- 164 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiI series 400V type 7.EXTERNAL DIMENSIONS

7.13 MODEL αiI 8/8000HV (FOOT MOUNTING TYPE)

αiI 8/8000HV : 3-M5 (U, V, W)

- 165 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αiI series 400V type B-65272EN/05

7.14 MODEL αiI 12/7000HV (FLANGE MOUNTING TYPE)

- 166 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiI series 400V type 7.EXTERNAL DIMENSIONS

7.15 MODEL αiI 12/7000HV (FOOT MOUNTING TYPE)

- 167 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αiI series 400V type B-65272EN/05

7.16 MODEL αiI 15/7000HV (FLANGE MOUNTING TYPE)

- 168 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiI series 400V type 7.EXTERNAL DIMENSIONS

7.17 MODEL αiI 15/7000HV (FOOT MOUNTING TYPE)

- 169 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αiI series 400V type B-65272EN/05

7.18 MODEL αiI 22/7000HV (FLANGE MOUNTING TYPE)

- 170 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiI series 400V type 7.EXTERNAL DIMENSIONS

7.19 MODEL αiI 22/7000HV (FOOT MOUNTING TYPE)

- 171 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αiI series 400V type B-65272EN/05

7.20 MODEL αiI 30/6000HV (FLANGE MOUNTING TYPE)

- 172 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiI series 400V type 7.EXTERNAL DIMENSIONS

7.21 MODEL αiI 30/6000HV (FOOT MOUNTING TYPE)

- 173 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αiI series 400V type B-65272EN/05

7.22 MODEL αiI 40/6000HV (FLANGE MOUNTING TYPE)

- 174 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiI series 400V type 7.EXTERNAL DIMENSIONS

7.23 MODEL αiI 40/6000HV (FOOT MOUNTING TYPE)

- 175 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αiI series 400V type B-65272EN/05

7.24 MODEL αiI 60/4500HV (FLANGE MOUNTING TYPE)

- 176 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiI series 400V type 7.EXTERNAL DIMENSIONS

7.25 MODEL αiI 60/4500HV (FOOT MOUNTING TYPE)

- 177 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αiI series 400V type B-65272EN/05

7.26 MODEL αiI 100/4000HV (FOOT FLANGE MOUNTING


TYPE)

- 178 -
IV. FANUC AC SPINDLE MOTOR αiIP series
200V type
B-65272EN/04 FANUC AC SPINDLE MOTOR αiIP series 200V type 1.GENERAL

1 GENERAL
FANUC AC spindle motor αiIP series 200V type is suitable for
structural simplification by eliminating the machine spindle gear box.

Features
• As the rated output range is wide from 1:10 to 1:16 , a gear box
structure for speed change is not required, thereby allowing the
structure of the machine to be simplified.
Accordingly, vibration and noise caused by the gear box
structure is also eliminated.
• Improvement in efficiency of construction equipment
Unnecessary use of time is reduced because it is not necessary to
stop the spindle when switching the gear.
• Despite a compact configuration, a large low-speed torque can be
obtained.
• The method of fan exhaust can be selected from either a exhaust
front type or exhaust rear type, thus preventing heat deformation
of the machine.
• Waterproof and pressure-proof design conforming to the
international standard (IEC) is employed to improve reliability
and make it resistant to most environments.

- 181 -
2.SPECIFICATIONS FANUC AC SPINDLE MOTOR αiIP series 200V type B-65272EN/05

2 SPECIFICATIONS

- 182 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiIP series 200V type 2.SPECIFICATIONS

Series αiIP series


αiIP 12/6000 αiIP 15/6000

Model αiIP 12/8000 αiIP 15/8000


Item Low-speed High-speed Low-speed High-speed
winding winding winding winding
(Y connection) (∆ connection) (Y connection) (∆ connection)
Cont. rated kW 3.7 5.5 5 7.5
(HP) (4.9) (7.4) (6.6) (10)
30 min rated kW
7.5 7.5 9 9
Output [15 min]
(10) (10) (12) (12)
(*2) (*3) (HP)
S3 60% kW 7.5 7.5 9 9
[15%]
(*4)(*5) (HP) (10) (10) (12) (12)
Cont. rated 23 39 40 50
Rated current A
30 min rated (*3)
(*6) 42 49 61 58
S3 60%, 15% (*4)
Speed Base speed 500 750 500 750
min-1 Max. speed 1500 6000, 8000 1500 6000, 8000
Cont. rated torque at const. rated torque range
70.7 70 95.5 95.5
N⋅m
(721) (714) (974) (974)
(kgf⋅cm)
kg⋅m2 0.07 0.09
Rotor inertia
kgf⋅cm⋅s2 0.77 0.93
Weight kgf 95 110
Vibration V5 (option V3)
Noise 75dB(A) or less
Cooling system (*7) Totally enclosed and fan cooled IC0A6
Cooling fan W 56
Mount the motor so that the output shaft points in a direction ranging
Installation (*8) within 45° degrees above the horizontal to vertically downwards.
IMB5,IMV1,IMB3,IMB6,IMB7,IMB8,IMV5
Allowable overload capacity (1 min) (*9) 120 % of 30 min rated output
Insulation Class H
Ambient temperature 0 to 40 °C
Altitude Height above sea level not exceeding 1000m
Painting color Munsell system N2.5
Sensor αiM sensor or αiMZ sensor
Type of thermal protection (*10) TP211
Resolution of the αiMZ sensor /rev. 4096
Number of detected gear teeth per rotation
256
λ/rev.
Bearing lubrication Grease
Maximum output during acceleration (*11)
12.3 13.5
kW
Applicable spindle amplifier αiSP 11 αiSP 15
Model αiIP 12/6000 αiIP 15/6000

- 183 -
2.SPECIFICATIONS FANUC AC SPINDLE MOTOR αiIP series 200V type B-65272EN/05

Series αiIP series


αiIP 18/6000 αiIP 22/6000

Model αiIP 18/8000 αiIP 22/8000


Item Low-speed High-speed Low-speed High-speed
winding winding winding winding
(Y connection) (∆ connection) (Y connection) (∆ connection)
Cont. rated kW 6 9 7.5 11
(HP) (8) (12) (10) (14.7)
30 min rated kW
11 11 15 15
Output [15 min]
(14.7) (14.7) (20.1) (20.1)
(*2) (*3) (HP)
S3 60% kW 11 11 15 15
[15%]
(*4)(*5) (HP) (14.7) (14.7) (20.1) (20.1)
Cont. rated 32 55 43 69
Rated current A
30 min rated (*3)
(*6) 53 63 80 88
S3 60%, 15% (*4)
Speed Base speed 500 750 500 750
min-1 Max. speed 1500 6000, 8000 1500 6000, 8000
Cont. rated torque at const. rated torque range
114.6 114.6 143.2 140
N⋅m
(1169) (1169) (1461) (1428)
(kgf⋅cm)
kg⋅m2 0.105 0.128
Rotor inertia
kgf⋅cm⋅s2 1.08 1.29
Weight kgf 125 143
Vibration V5 (option V3)
Noise 75dB(A) or less
Cooling system (*7) Totally enclosed and fan cooled IC0A6
Cooling fan W 56
Mount the motor so that the output shaft points in a direction ranging
Installation (*8) within 45° degrees above the horizontal to vertically downwards.
IMB5,IMV1,IMB3,IMB6,IMB7,IMB8,IMV5
Allowable overload capacity (1 min) (*9) 120 % of 30 min rated output
Insulation Class H
Ambient temperature 0 to 40 °C
Altitude Height above sea level not exceeding 1000m
Painting color Munsell system N2.5
Sensor αiM sensor or αiMZ sensor
Type of thermal protection (*10) TP211
Resolution of the αiMZ sensor /rev. 4096
Number of detected gear teeth per rotation
256
λ/rev.
Bearing lubrication Grease
Maximum output during acceleration (*11)
15.1 20.0
kW
Applicable spindle amplifier αiSP 15 αiSP 22
Model αiIP 18/6000 αiIP 22/6000

- 184 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiIP series 200V type 2.SPECIFICATIONS

Series αiIP series


αiIP 30/6000 αiIP 40/6000
Model Low-speed High-speed Low-speed High-speed
Item winding winding winding winding
(Y connection) (∆ connection) (Y connection) (∆ connection)
Cont. rated kW 11 15 13 18.5
(HP) (14.7) (20.1) (17.3) (24.8)
30 min rated kW
18.5 18.5 22 22
Output [15 min]
(24.8) (24.8) (29.5) (29.5)
(*2) (*3) (HP)
S3 60% kW 18.5 18.5 22 22
[15%]
(*4)(*5) (HP) (24.8) (24.8) (29.5) (29.5)
Cont. rated 54 86 70 108
Rated current A
30 min rated (*3)
(*6) 87 101 115 123
S3 60%, 15% (*4)
Speed Base speed 400 575 400 575
min-1 Max. speed 1500 6000 1500 6000
Cont. rated torque at const. rated torque range
263 249 310 307
N⋅m
(2678) (2540) (3165) (3133)
(kgf⋅cm)
kg⋅m2 0.295 0.295
Rotor inertia
kgf⋅cm⋅s2 3.0 3.0
Weight kgf 250 250
Vibration V5 (option V3)
Noise 75dB(A) or less
Cooling system (*7) Totally enclosed and fan cooled IC0A6
Cooling fan W 84
Mount the motor so that the output shaft points in a direction ranging
Installation (*8) within 45° degrees above the horizontal to vertically downwards.
IMB5,IMV1,IMB3,IMB6,IMB7,IMB8,IMV5
Allowable overload capacity (1 min) (*9) 120 % of 30 min rated output
Insulation Class H
Ambient temperature 0 to 40 °C
Altitude Height above sea level not exceeding 1000m
Painting color Munsell system N2.5
Sensor αiM sensor or αiMZ sensor
Type of thermal protection (*10) TP211
Resolution of the αiMZ sensor /rev. 4096
Number of detected gear teeth per rotation
256
λ/rev.
Bearing lubrication Grease
Maximum output during acceleration (*11)
25.0 29.0
kW
Applicable spindle amplifier αiSP 22 αiSP 26
Model αiIP 30/6000 αiIP 40/6000

- 185 -
2.SPECIFICATIONS FANUC AC SPINDLE MOTOR αiIP series 200V type B-65272EN/05

Series αiIP series


αiIP 50/6000 αiIP 60/4500
Model Low-speed High-speed Low-speed High-speed
Item winding winding winding winding
(Y connection) (∆ connection) (Y connection) (∆ connection)
Cont. rated kW 22 22 18.5 22
(HP) (29.5) (29.5) (24.8) (29.5)
30 min rated kW 30 30 30 30
Output [15 min]
(*2) (*3) (HP) (40.2) (40.2) (40.2) (40.2)
S3 60% kW 30 30 30 30
[15%]
(*4)(*5) (HP) (40.2) (40.2) (40.2) (40.2)
Cont. rated 95 94 87 106
Rated current A
30 min rated (*3)
(*6) 118 117 132 139
S3 60%, 15% (*4)
Speed Base speed 575 1200 400 750
min-1 Max. speed 1500 6000 1500 4500
Cont. rated torque at const. rated torque range
365 175 442 280
N⋅m
(3726) (1785) (4504) (2850)
(kgf⋅cm)
kg⋅m2 0.355 0.49
Rotor inertia
kgf⋅cm⋅s2 3.6 5.0
Weight kgf 290 468
Vibration V5 (option V3) V10 (option V5)
Noise 75dB(A) or less 80dB(A) or less
Cooling system (*7) Totally enclosed and fan cooled IC0A6
Cooling fan W 84 185
Mount the motor so that the output shaft points in a direction ranging
Installation (*8) within 45° degrees above the horizontal to vertically downwards.
IMB5,IMV1,IMB3,IMB6,IMB7,IMB8,IMV5
Allowable overload capacity (1 min) (*9) 120 % of 30 min rated output
Insulation Class H
Ambient temperature 0 to 40 °C
Altitude Height above sea level not exceeding 1000m
Painting color Munsell system N2.5
Sensor αiM sensor or αiMZ sensor
Type of thermal protection (*10) TP211
Resolution of the αiMZ sensor /rev. 4096
Number of detected gear teeth per rotation
256
λ/rev.
Bearing lubrication Grease
Maximum output during acceleration (*11)
35.4 36
kW
Applicable spindle amplifier αiSP 26 αiSP 30
Model αiIP 50/6000 αiIP 60/4500

- 186 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiIP series 200V type 2.SPECIFICATIONS

(*1) When the output switch function is used, the CNC soft option
and switching magnetic contactor unit associated with the
output switch function (Y-∆ switch) are required.
See FANUC SERVO AMPLIFIER αi series DESCRIPTIONS
(B-65282EN) for details of the output switch control.
(*2) The rated output is guaranteed at the rated voltage.
(Amplifier input: 200/220/230V AC +10% -15%, 50/60 Hz
±1Hz)
If the input voltage fluctuates, it is possible that the rated output
cannot be obtained even when such fluctuations are within the
allowable fluctuation range.
(*3) The output for low-speed winding models other than
αiIP 50/6000 and αiIP 60/4500 is 15 min rated.
(*4) S3 15% for low-speed winding models other than αiIP 50/6000
and αiIP 60/4500
S3 25% for low-speed winding of αiIP 50/6000 and
αiIP 60/4500
(*5) The cycle time is 10 minutes, S3 60%: ON 6 minutes, OFF 4
minutes, S3 25%: ON 2.5 minutes, OFF 7.5 minutes and S3
15%: ON 1.5 minutes, OFF 8.5 minutes.
(*6) The rated current is not a guaranteed value but a guideline for
the maximum current at rated output.
(*7) IC code conforms to IEC 34-6.
(*8) IM code conforms to IEC 34-7.
(*9) This is not a guaranteed value but a guideline for the maximum
motor output at a rated supply voltage.
(*10) Type conforms to IEC 34-11.
(*11) These values are to be used only as guidance for selecting a
power supply (αiPS) and are not guaranteed.
(*12) Degree of protection:
with oil seal: IP54, without oil seal: IP40.

- 187 -
3.OUTPUT/TORQUE CHARACTERISTICS FANUC AC SPINDLE MOTOR αiIP series 200V typeB-65272EN/05

3
Reference
OUTPUT/TORQUE CHARACTERISTICS

Calculation for torque


Torque T can be obtained by the following equation.

T[N⋅m]=P[kW]×1000/0.1047/N[min-1]
P[kW]: Motor output
-1
N[min ]: Motor speed

When the unit of T is [kgf⋅m],


T[kgf⋅m]=P[kW]×1000/1.0269/N[min-1]

- 188 -
B-65272EN/05FANUC AC SPINDLE MOTOR αiIP series 200V type 3.OUTPUT/TORQUE CHARACTERISTICS

3.1 MODEL αiIP 12/6000


Applicable amplifier αiSP 11
Low-speed winding output (Y connection) Low-speed winding torque (Y connection)
[kW] [N⋅m]
10 160

7.5kW 15min, S3 15%


8
120 Operating zone
15min, S3 15%
6 Operating zone
80
3.7W
4
Continuous
operating zone 40
2
Continuous
operating zone
0 0
0 500 1000 1500 0 500 1000 1500
Motor speed [min-1] Motor speed [min ] -1

High-speed winding output (∆ connection) High-speed winding torque (∆ connection)


[kW] [N⋅m]
10 120
30min, S3 60%Operating zone
8 7.5kW 30min, S3 60%
90
Operating zone
6 5.5kW
Continuous operating zone 60
4 Continuous
operating zone
30
2

750 750
0 0
0 1500 3000 4500 6000 0 1500 3000 4500 6000
Motor speed [min-1] Motor speed [min-1]

- 189 -
3.OUTPUT/TORQUE CHARACTERISTICS FANUC AC SPINDLE MOTOR αiIP series 200V typeB-65272EN/05

3.2 MODEL αiIP 15/6000


Applicable amplifier αiSP 15
Low-speed winding output (Y connection) Low-speed winding torque (Y connection)
[kW] [N⋅m]
12 250

9kW 200 15min, S3 15%


Operating zone
8 15min, S3 15%
Operating zone 150

5kW
100
4 Continuous
operating zone
50
Continuous
operating zone
0 0
0 500 1000 1500 0 500 1000 1500
Motor speed [min-1] Motor speed [min ] -1

High-speed winding output (∆ connection) High-speed winding torque (∆ connection)


[kW] [N⋅m]
12 160
30min, S3 60%Operating zone
9kW 30min, S3 60%
9 120
7.5kW Operating zone

6 80
Continuous
Continuous operating zone operating zone
3 40

750 750
0 0
0 1500 3000 4500 6000 0 1500 3000 4500 6000
Motor speed [min-1] Motor speed [min-1]

- 190 -
B-65272EN/05FANUC AC SPINDLE MOTOR αiIP series 200V type 3.OUTPUT/TORQUE CHARACTERISTICS

3.3 MODEL αiIP 18/6000


Applicable amplifier αiSP 15
Low-speed winding output (Y connection) Low-speed winding torque (Y connection)
[kW] [N⋅m]
16 250

200 15min, S3 15%


12 11kW Operating zone
15min, S3 15% 150
Operating zone
8
6kW
100
Continuous
4 operating zone
50
Continuous
operating zone
0 0
0 500 1000 1500 0 500 1000 1500
Motor speed [min-1] Motor speed [min ] -1

High-speed winding output (∆ connection) High-speed winding torque (∆ connection)


[kW] [N⋅m]
16 160
30min, S3 60%Operating zone

11kW 30min, S3 60%


12 120
Operating zone
9kW

8 80
Continuous
Continuous operating zone operating zone
4 40

750 750
0 0
0 1500 3000 4500 6000 0 1500 3000 4500 6000
Motor speed [min-1] Motor speed [min-1]

- 191 -
3.OUTPUT/TORQUE CHARACTERISTICS FANUC AC SPINDLE MOTOR αiIP series 200V typeB-65272EN/05

3.4 MODEL αiIP 22/6000


Applicable amplifier αiSP 22
Low-speed winding output (Y connection) Low-speed winding torque (Y connection)
[kW] [N⋅m]
20 320

15min, S3 15%
15 240
Operating zone
15min, S3 15%
Operating zone
10 160
7.5kW

Continuous
5 operating zone 80
Continuous
operating zone
0 0
0 500 1000 1500 0 500 1000 1500
-1 -1
Motor speed [min ] Motor speed [min ]

High-speed winding output (∆ connection) High-speed winding torque (∆ connection)


[kW] [N⋅m]
20 250
30min, S3 60%Operating zone
200 30min, S3 60%
15
Operating zone
11kW 150
10
100 Continuous
Continuous operating zone operating zone
5
50

750 750
0 0
0 1500 3000 4500 6000 0 1500 3000 4500 6000
Motor speed [min-1] Motor speed [min-1]

- 192 -
B-65272EN/05FANUC AC SPINDLE MOTOR αiIP series 200V type 3.OUTPUT/TORQUE CHARACTERISTICS

3.5 MODEL αiIP 30/6000


Applicable amplifier αiSP 22
Low-speed winding output (Y connection) Low-speed winding torque (Y connection)
[kW] [Nm]
24 500

18.5kW 15min, S3 15%


400
18 Operating zone
15min, S3 15%
Operating zone 300
12
11KW
11KW 200
Continuous 7.5KW
6 operating zone 100
Continuous
400 400 operating zone
0 0
0 500 1000 1500 0 500 1000 1500
Motor speed [min-1] Motor speed [min ] -1

High-speed winding output (∆ connection) High-speed winding torque (∆ connection)


[kW] [Nm]
24 360
30min, S3 60%Operating zone
18.5kW
30min, S3 60%
18 270
15kW Operating zone

12 180
9kW Continuous
Continuous operating zone operating zone
6 7.5kW 90

575 3450 575


0 0
0 1500 3000 4500 6000 0 1500 3000 4500 6000
Motor speed [min-1] Motor speed [min-1]

- 193 -
3.OUTPUT/TORQUE CHARACTERISTICS FANUC AC SPINDLE MOTOR αiIP series 200V typeB-65272EN/05

3.6 MODEL αiIP 40/6000


Applicable amplifier αiSP 26
Low-speed winding output (Y connection) Low-speed winding torque (Y connection)
[kW] [Nm]
30 600

24 22kW 480 15min, S3 15%


Operating zone
15min, S3 15%
18 18.5KW 360
Operating zone

12 13KW 240
11KW
Continuous
6 operating zone 120
Continuous
400 400 operating zone
0 0
0 500 1000 1500 0 500 1000 1500
Motor speed [min-1] Motor speed [min ] -1

High-speed winding output (∆ connection) High-speed winding torque (∆ connection)


[kW] [Nm]
30 400
30min, S3 60%Operating zone
24 22kW 30min, S3 60%
300
18.5kW Operating zone
18
200
12 11kW
Continuous
operating zone
Continuous operating zone 9kW
100
6

575 3450 575


0 0
0 1500 3000 4500 6000 0 1500 3000 4500 6000
Motor speed [min-1] Motor speed [min-1]

- 194 -
B-65272EN/05FANUC AC SPINDLE MOTOR αiIP series 200V type 3.OUTPUT/TORQUE CHARACTERISTICS

3.7 MODEL αiIP 50/6000


Applicable amplifier αiSP 26
Low-speed winding output (Y connection) Low-speed winding torque (Y connection)
[kW] [N⋅m]
40 600
30min, S3 25%
Operating zone 480 30min, S3 25%
30 Operating zone
26kW
22KW 360
20
Continuous
operating 240
zone
10
120
Continuous
575 1200 575 operating zone
0 0
0 500 1000 1500 0 500 1000 1500
Motor speed [min-1] Motor speed [min ] -1

High-speed winding output (∆ connection) High-speed winding torque (∆ connection)


[kW] [N⋅m]
40 250
30min, S3 60%Operating zone
200
30 30min, S3 60%
22kW Operating zone
150
22kW
20
Continuous
15kW 100
operating zone
10
50
Continuous
1200 4000 1200 operating zone
0 0
0 1500 3000 4500 6000 0 1500 3000 4500 6000
Motor speed [min-1] Motor speed [min-1]

- 195 -
3.OUTPUT/TORQUE CHARACTERISTICS FANUC AC SPINDLE MOTOR αiIP series 200V typeB-65272EN/05

3.8 MODEL αiIP 60/4500


Applicable amplifier αiSP 30
Low-speed winding output (Y connection) Low-speed winding torque (Y connection)
[kW] [N⋅m]
40 800
30min, S3 25%
30kW Operating zone 30min, S3 25%
30 600 Operating zone

18.5KW
20 400
17kW
13kW
10 200
Continuous
operating zone Continuous
400 750 400 operating zone
0 0
0 500 1000 1500 0 500 1000 1500
Motor speed [min-1] Motor speed [min ] -1

High-speed winding output (∆ connection) High-speed winding torque (∆ connection)


[kW] [N⋅m]
40 400
30min, S3 60%Operating zone
30kW 30min, S3 60%
30 300
Operating zone
22kW
22kW
20 200
Continuous 18.5kW Continuous
operating zone operating zone
10 100

750 4500 750 4500


0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
Motor speed [min-1] Motor speed [min-1]

- 196 -
B-65272EN/05FANUC AC SPINDLE MOTOR αiIP series 200V type 3.OUTPUT/TORQUE CHARACTERISTICS

3.9 MODEL αiIP 12/8000


Applicable amplifier αiSP 11
Low-speed winding output (Y connection) Low-speed winding torque (Y connection)
[kW] [N⋅m]
10 160

7.5kW 15min, S3 15%


8
120 Operating zone
15min, S3 15%
6 Operating zone
80
3.7W
4
Continuous
operating zone 40
2
Continuous
operating zone
0 0
0 500 1000 1500 0 500 1000 1500
Motor speed [min-1] Motor speed [min ] -1

High-speed winding output (∆ connection) High-speed winding torque (∆ connection)


[kW] [N⋅m]
10 120
30min, S3 60%Operating zone
8 7.5kW 30min, S3 60%
90
Operating zone
6 5.5kW
5.5kW
60
4 Continuous
3.7kW operating zone
Continuous operating zone
30
2

750 750
0 0
0 2000 4000 6000 8000 0 2000 4000 6000 8000
Motor speed [min-1] Motor speed [min-1]

- 197 -
3.OUTPUT/TORQUE CHARACTERISTICS FANUC AC SPINDLE MOTOR αiIP series 200V typeB-65272EN/05

3.10 MODEL αiIP 15/8000


Applicable amplifier αiSP 15
Low-speed winding output (Y connection) Low-speed winding torque (Y connection)
[kW] [N⋅m]
12 250

9kW 200 15min, S3 15%


Operating zone
8 15min, S3 15%
Operating zone 150

5kW
100
4
Continuous
operating zone 50
Continuous
operating zone
0 0
0 500 1000 1500 0 500 1000 1500
Motor speed [min-1] Motor speed [min ] -1

High-speed winding output (∆ connection) High-speed winding torque (∆ connection)


[kW] [N⋅m]
12 160
30min, S3 60%Operating zone
9kW 30min, S3 60%
9 120
7.5kW Operating zone
7.5kW

6 80
5.5kW
Continuous
Continuous operating zone operating zone
3 40

750 750
0 0
0 2000 4000 6000 8000 0 2000 4000 6000 8000
Motor speed [min-1] Motor speed [min-1]

- 198 -
B-65272EN/05FANUC AC SPINDLE MOTOR αiIP series 200V type 3.OUTPUT/TORQUE CHARACTERISTICS

3.11 MODEL αiIP 18/8000


Applicable amplifier αiSP 15
Low-speed winding output (Y connection) Low-speed winding torque (Y connection)
[kW] [N⋅m]
16 250
15min, S3 15%
Operating zone 15min, S3 15%
200
12 11kW Operating zone
150
8
6kW
100
Continuous
4 operating zone
50
Continuous
operating zone
0 0
0 500 1000 1500 0 500 1000 1500
Motor speed [min-1] Motor speed [min ] -1

High-speed winding output (∆ connection) High-speed winding torque (∆ connection)


[kW] [N⋅m]
16 160
30min, S3 60%Operating zone

11kW 30min, S3 60%


12 120
Operating zone
9kW
9kW
8 80
7.5kW
Continuous
Continuous operating zone operating zone
4 40

750 750
0 0
0 2000 4000 6000 8000 0 2000 4000 6000 8000
Motor speed [min-1] Motor speed [min-1]

- 199 -
3.OUTPUT/TORQUE CHARACTERISTICS FANUC AC SPINDLE MOTOR αiIP series 200V typeB-65272EN/05

3.12 MODEL αiIP 22/8000


Applicable amplifier αiSP 22
Low-speed winding output (Y connection) Low-speed winding torque (Y connection)
[kW] [N⋅m]
20 320

15min, S3 15%
15 240 Operating zone
15min, S3 15%
Operating zone
10 160
7.5kW

5 80
Continuous Continuous
operating zone operating zone
0 0
0 500 1000 1500 0 500 1000 1500
Motor speed [min-1] Motor speed [min ] -1

High-speed winding output (∆ connection) High-speed winding torque (∆ connection)


[kW] [N⋅m]
20 250

30min, S3 60%Operating zone


200 30min, S3 60%
15
Operating zone
11kW 150
11kW
10
9kW Continuous
100
Continuous operating zone operating zone
5
50

750 750
0 0
0 2000 4000 6000 8000 0 2000 4000 6000 8000
Motor speed [min-1] Motor speed [min-1]

- 200 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiIP series 200V type 4.CONNECTIONS

4 CONNECTIONS

- 201 -
4.CONNECTIONS FANUC AC SPINDLE MOTOR αiIP series 200V type B-65272EN/05

4.1 MODELS αiIP 12/6000 TO αiIP 60/4500

Cables for power lead and fan motor are connected to the terminal
block.
αiM sensor or αiMZ sensor signal or thermo stat signal use a
connector manufactured by Tyco Electronics AMP.
The connector housing and the connector are attached to the motor.

Size of screws used in Power lead Fan motor


the terminal
block U,V,W,G X,Y,Z FMU,FMV,FMW
Model
αiIP 12/6000 to αiIP 22/6000 M5 M5 Screw-less terminal block
αiIP 30/6000 to αiIP 50/6000 M6 M6 Screw-less terminal block
αiIP 60/4500 M8 M8 M3.5

Cable for the power lead


For the power lead cable specification, refer to "FANUC SERVO
AMPLIFIER αi series DESCRIPTIONS (B-65282EN)".

Cable for the fan motor


For the fan motor current value and cable specifications, refer to
Section I.4.3, “FAN MOTOR CONNECTION” in this manual.

- 202 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiIP series 200V type 4.CONNECTIONS

4.2 CONNECTION OF SIGNAL LEAD

Connector attachment for a motor with a built-in αiM sensor


Connector pins arrangement
THR1
Number B1 B2 B3 B4 B5 B6
THR2
+5V
Color
0V Signal *VA *VB 0V THR2
VA
VB Number A1 A2 A3 A4 A5 A6
*V A
*V B
Color
SS Signal +5V VA VB SS THR1

Connector attachment for a motor with a built-in αiMZ sensor


THR1 Connector pins arrangement
THR2
+5V Number B1 B2 B3 B4 B5 B6
0V
VA
Color
*V A Signal *VA *VB *VZ 0V THR2
VB
*V B Number A1 A2 A3 A4 A5 A6
VZ
*V Z Color
SS
Signal +5V VA VB VZ SS THR1

- Connector housing and contact specifications


Connector and contact :
Tyco Electronics AMP specification D-3000 series
Motor side Cable side
Manufacture Manufacture
FANUC specification FANUC specification
specifica-tion specification
Housing A63L-0001-0535/121KDF 178964-6 A63L-0001-0460/121KD 178289-6
Contact A63L-0001-0456/ASMT 175288-2 A63L-0001-0456/ASM 1-175217-2
Crimping tool : 91559-1 Extractor : 234168-1

- Thermistor specification
Signal THR1 corresponds to one of the thermistor terminals, and
signal THR2, to the other terminal. The resistance of the thermistor is
about 30 to 90 kΩ as measured at room temperature (20°C to 30°C).

- 203 -
5.ALLOWABLE RADIAL LOAD FANUC AC SPINDLE MOTOR αiIP series 200V type B-65272EN/05

5 ALLOWABLE RADIAL LOAD


Use the motor output shaft below the allowable radial loads shown in
the table below.

Allowable radial load (kgf)


Model At output shaft At output shaft
end center
αiIP 12/6000, αiIP 15/6000 2940N (300kgf) 3410N (348kgf)
αiIP 18/6000, αiIP 22/6000 4410N (450kgf) 4988N (509kgf)
αiIP 30/6000, αiIP 40/6000,
5390N (550kgf) 6134N (626kgf)
αiIP 50/6000
αiIP 60/4500 - 19600N (2000kgf)
αiIP 12/8000, αiIP 15/8000 2450N (250kgf) 2842N (290kgf)
αiIP 18/8000, αiIP 22/8000 2940N (300kgf) 3332N (340kgf)

NOTE
1 When using a belt, adjust the tension so the
allowable loads indicated above are not exceeded.
If an excessive load is applied, consider the use of
a support bearing on the machine side to maintain
the long-term reliability of the motor. (If an
excessive load is applied, it is possible that an
abnormal sound may occur.)
2 When the belt tension is maximized at a point
outside the output shaft end, the allowable loads
are less than those at the output shaft end.
3 If a thrust load is applied when a helical gear is
used, the shaft moves in the direction of the thrust.
So, as a general rule, never apply a thrust load.

- 204 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiIP series 200V type 6.ASSEMBLING ACCURACY

6 ASSEMBLING ACCURACY
Model
αiIP 12 to αiIP 22 αiIP 30 to αiIP 60 Measuring method
Item

1/2 the output


shaft length
Run-out at the end of the output
20µm or less 20µm or less
shaft

Run-out of the faucet joint for


mounting the flange against the

10
40µm or less 60µm or less
core of the shaft (only for flange
type)

Run-out of the flange mounting


10

surface against the core of the 80µm or less 100µm or less


shaft (only for flange type)

CAUTION
Assembling accuracy of high speed models are
same as above.

- 205 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αiIP series 200V type B-65272EN/05

7 EXTERNAL DIMENSIONS
Model name Section
Models αiIP 12/6000 and αiIP 12/8000 (flange mounting type) 7.1
Model αiIP 12/6000 (foot mounting type) 7.2
Models αiIP 15/6000 and αiIP 15/8000 (flange mounting type) 7.3
Model αiIP 15/6000 (foot mounting type) 7.4
Models αiIP 18/6000 and αiIP 18/8000 (flange mounting type) 7.5
Model αiIP 18/6000 (foot mounting type) 7.6
Models αiIP 22/6000 and αiIP 22/8000 (flange mounting type) 7.7
Model αiIP 22/6000 (foot mounting type) 7.8
Models αiIP 30/6000 and αiIP 40/6000 (flange mounting type) 7.9
Models αiIP 30/6000 and αiIP 40/6000 (foot mounting type) 7.10
Model αiIP 50/6000 (flange mounting type) 7.11
Model αiIP 50/6000 (foot mounting type) 7.12
Model αiIP 60/4500 (flange mounting type) 7.13
Model αiIP 60/4500 (foot mounting type) 7.14

- 206 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiIP series 200V type 7.EXTERNAL DIMENSIONS

7.1 MODELS αiIP 12/6000 AND αiIP 12/8000 (FLANGE


MOUNTING TYPE)

αiIP 12/8000: Labyrinth


αiIP 12/6000: Oil seal

- 207 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αiIP series 200V type B-65272EN/05

7.2 MODEL αiIP 12/6000 (FOOT MOUNTING TYPE)

- 208 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiIP series 200V type 7.EXTERNAL DIMENSIONS

7.3 MODELS αiIP 15/6000 AND αiIP 15/8000 (FLANGE


MOUNTING TYPE)

αiIP 15/8000: Labyrinth


αiIP 15/6000: Oil seal

- 209 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αiIP series 200V type B-65272EN/05

7.4 MODEL αiIP 15/6000 (FOOT MOUNTING TYPE)

- 210 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiIP series 200V type 7.EXTERNAL DIMENSIONS

7.5 MODELS αiIP 18/6000 AND αiIP 18/8000 (FLANGE


MOUNTING TYPE)

αiIP 18/8000: Labyrinth


αiIP 18/6000: Oil seal

- 211 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αiIP series 200V type B-65272EN/05

7.6 MODEL αiIP 18/6000 (FOOT MOUNTING TYPE)

- 212 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiIP series 200V type 7.EXTERNAL DIMENSIONS

7.7 MODELS αiIP 22/6000 AND αiIP 22/8000 (FLANGE


MOUNTING TYPE)

αiIP 22/8000: Labyrinth


αiIP 22/6000: Oil seal

- 213 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αiIP series 200V type B-65272EN/05

7.8 MODEL αiIP 22/6000 (FOOT MOUNTING TYPE)

- 214 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiIP series 200V type 7.EXTERNAL DIMENSIONS

7.9 MODELS αiIP 30/6000 AND αiIP 40/6000 (FLANGE


MOUNTING TYPE)

- 215 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αiIP series 200V type B-65272EN/05

7.10 MODELS αiIP 30/6000 AND αiIP 40/6000 (FOOT


MOUNTING TYPE)

- 216 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiIP series 200V type 7.EXTERNAL DIMENSIONS

7.11 MODEL αiIP 50/6000 (FLANGE MOUNTING TYPE)

- 217 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αiIP series 200V type B-65272EN/05

7.12 MODEL αiIP 50/6000 (FOOT MOUNTING TYPE)

- 218 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiIP series 200V type 7.EXTERNAL DIMENSIONS

7.13 MODEL αiIP 60/4500 (FLANGE MOUNTING TYPE)

- 219 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αiIP series 200V type B-65272EN/05

7.14 MODEL αiIP 60/4500 (FOOT MOUNTING TYPE)

- 220 -
V. FANUC AC SPINDLE MOTOR αiIP series
400V type
B-65272EN/05 FANUC AC SPINDLE MOTOR αiIP series 400V type 1.GENERAL

1 GENERAL
FANUC AC spindle motor αiIP series 400V type is suitable for
structural simplification by eliminating the machine spindle gear box.

Features
• As the rated output range is wide from 1:10 to 1:16 , a gear box
structure for speed change is not required, thereby allowing the
structure of the machine to be simplified.
Accordingly, vibration and noise caused by the gear box
structure is also eliminated.
• Improvement in efficiency of construction equipment
Unnecessary use of time is reduced because it is not necessary to
stop the spindle when switching the gear.
• Despite a compact configuration, a large low-speed torque can be
obtained.
• The method of fan exhaust can be selected from either a exhaust
front type or exhaust rear type, thus preventing heat deformation
of the machine.
• Waterproof and pressure-proof design conforming to the
international standard (IEC) is employed to improve reliability
and make it resistant to most environments.

- 223 -
2.SPECIFICATIONS FANUC AC SPINDLE MOTOR αiIP series 400V type B-65272EN/05

2 SPECIFICATIONS

- 224 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiIP series 400V type 2.SPECIFICATIONS

Series αiIP series 400V type


αiIP 15/6000HV αiIP 22/6000HV
Model Low-speed High-speed Low-speed High-speed
Item winding winding winding winding
(Y connection) (∆ connection) (Y connection) (∆ connection)
Cont. rated kW 5 7.5 7.5 11
(HP) (6.6) (10) (10) (14.7)
30 min rated kW
9 9 15 15
Output [15 min]
(12) (12) (20.1) (20.1)
(*2) (*3) (HP)
S3 60% kW
9 9 15 15
[15%]
(12) (12) (20.1) (20.1)
(*4)(*5) (HP)
Cont. rated 25 25 38
Rated current A
30 min rated (*3)
(*6) 29 45 49
S3 60%, 15% (*4)
Speed Base speed 500 750 500 750
min-1 Max. speed 1500 6000, 8000 1500 6000, 8000
Cont. rated torque at const. rated torque range
95.5 95.5 143.2 140
N⋅m
(974) (974) (1461) (1428)
(kgf⋅cm)
kg⋅m2 0.09 0.128
Rotor inertia
kgf⋅cm⋅s2 0.93 1.29
Weight kgf 110 143
Vibration V5 (option V3)
Noise 75dB(A) or less
Cooling system (*7) Totally enclosed and fan cooled IC0A6
Cooling fan W 56
Mount the motor so that the output shaft points in a direction ranging
Installation (*8) within 45° degrees above the horizontal to vertically downwards.
IMB5,IMV1,IMB3,IMB6,IMB7,IMB8,IMV5
Allowable overload capacity (1 min) (*9) 120 % of 30 min rated output
Insulation Class H
Ambient temperature 0 to 40 °C
Altitude Height above sea level not exceeding 1000m
Painting color Munsell system N2.5
Sensor αiM sensor or αiMZ sensor
Type of thermal protection (*10) TP211
Resolution of the αiMZ sensor /rev. 4096
Number of detected gear teeth per rotation
256
λ/rev.
Bearing lubrication Grease
Maximum output during acceleration (*11)
13.5 20.0
kW
Applicable spindle amplifier αiSP 15HV αiSP 30HV
Model αiIP 15/6000HV αiIP 22/6000HV

- 225 -
2.SPECIFICATIONS FANUC AC SPINDLE MOTOR αiIP series 400V type B-65272EN/05

Series αiIP series 400V type


αiIP 40/6000HV αiIP 50/6000HV
Model Low-speed High-speed Low-speed High-speed
Item winding winding winding winding
(Y connection) (∆ connection) (Y connection) (∆ connection)
Cont. rated kW 13 18.5 22 22
(HP) (17.3) (24.8) (29.5) (29.5)
30 min rated kW
22 22 30 30
Output [15 min]
(29.5) (29.5) (40.2) (40.2)
(*2) (*3) (HP)
S3 60% kW
22 22 30 30
[15%]
(29.5) (29.5) (40.2) (40.2)
(*4)(*5) (HP)
Cont. rated 34 53 48 47
Rated current A
30 min rated (*3)
(*6) 54 61 59 59
S3 60%, 15% (*4)
Speed Base speed 400 575 575 1200
min-1 Max. speed 1500 6000 1500 6000
Cont. rated torque at const. rated torque range
310 307 365 175
N⋅m
(3165) (3133) (3726) (1785)
(kgf⋅cm)
kg⋅m2 0.295 0.355
Rotor inertia
kgf⋅cm⋅s2 3.0 3.6
Weight kgf 250 290
Vibration V5 (option V3)
Noise 75dB(A) or less
Cooling system (*7) Totally enclosed and fan cooled IC0A6
Cooling fan W 84
Mount the motor so that the output shaft points in a direction ranging
Installation (*8) within 45° degrees above the horizontal to vertically downwards.
IMB5,IMV1,IMB3,IMB6,IMB7,IMB8,IMV5
Allowable overload capacity (1 min) (*9) 120 % of 30 min rated output
Insulation Class H
Ambient temperature 0 to 40 °C
Altitude Height above sea level not exceeding 1000m
Painting color Munsell system N2.5
Sensor αiM sensor or αiMZ sensor
Type of thermal protection (*10) TP211
Resolution of the αiMZ sensor /rev. 4096
Number of detected gear teeth per rotation
256
λ/rev.
Bearing lubrication Grease
Maximum output during acceleration (*11)
29.0 35.4
kW
Applicable spindle amplifier αiSP 30HV αiSP 30HV
Model αiIP 40/6000HV αiIP 50/6000HV

- 226 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiIP series 400V type 2.SPECIFICATIONS

Series αiIP series 400V type


αiIP 60/4500HV
Model
Item Low-speed winding High-speed winding
(Y connection) (∆ connection)
Cont. rated kW 18.5 22
(HP) (24.8) (29.5)
30 min rated kW
30 30
Output [15 min]
(40.2) (40.2)
(*2) (*3) (HP)
S3 60% kW
30 30
[15%]
(40.2) (40.2)
(*4)(*5) (HP)
Cont. rated 44 53
Rated current A
30 min rated (*3)
(*6) 67 66
S3 60%, 15% (*4)
Speed Base speed 400 750
min-1 Max. speed 1500 4500
Cont. rated torque at const. rated torque range
442 280
N⋅m
(4504) (2850)
(kgf⋅cm)
kg⋅m2 0.49
Rotor inertia
kgf⋅cm⋅s2 5.0
Weight kgf 468
Vibration V10 (option V5)
Noise 80dB(A) or less
Cooling system (*7) Totally enclosed and fan cooled IC0A6
Cooling fan W 180
Mount the motor so that the output shaft points in a direction ranging
Installation (*8) within 45° degrees above the horizontal to vertically downwards.
IMB5,IMV1,IMB3,IMB6,IMB7,IMB8,IMV5
Allowable overload capacity (1 min) (*9) 120 % of 30 min rated output
Insulation Class H
Ambient temperature 0 to 40 °C
Altitude Height above sea level not exceeding 1000m
Painting color Munsell system N2.5
Sensor αiM sensor or αiMZ sensor
Type of thermal protection (*10) TP211
Resolution of the αiMZ sensor /rev. 4096
Number of detected gear teeth per rotation
256
λ/rev.
Bearing lubrication Grease
Maximum output during acceleration (*11)
36
kW
Applicable spindle amplifier αiSP 30HV
Model αiIP 60/4500HV

- 227 -
2.SPECIFICATIONS FANUC AC SPINDLE MOTOR αiIP series 400V type B-65272EN/05

(*1) When the output switch function is used, the CNC soft option
and switching magnetic contactor unit associated with the
output switch function (Y-∆ switch) are required.
See FANUC SERVO AMPLIFIER αi series DESCRIPTIONS
(B-65282EN) for details of the output switch control.
(*2) The rated output is guaranteed at the rated voltage.
(Amplifier input: 400/480VAC +10% -15%, 50/60 Hz ±1Hz)
If the input voltage fluctuates, it is possible that the rated output
cannot be obtained even when such fluctuations are within the
allowable fluctuation range.
(*3) The output for low-speed winding models other than
αiIP 50/6000HV and αiIP 60/4500HV is 15 min rated.
(*4) S3 15% for low-speed winding models other than
αiIP 50/6000HV and αiIP 60/4500HV.
S3 25% for low-speed winding of αiIP 50/6000HV and
αiIP 60/4500HV
(*5) The cycle time is 10 minutes, S3 60%: ON 6 minutes, OFF 4
minutes, S3 25%: ON 2.5 minutes, OFF 7.5 minutes and S3
15%: ON 1.5 minutes, OFF 8.5 minutes.
(*6) The rated current is not a guaranteed value but a guideline for
the maximum current at each rated output.
(*7) IC code conforms to IEC 34-6.
(*8) IM code conforms to IEC 34-7.
(*9) This is not a guaranteed value but a guideline for the maximum
motor output at a rated supply voltage.
(*10) Type conforms to IEC 34-11.
(*11) These values are to be used only as guidance for selecting a
power supply (αiPS) and are not guaranteed.
(*12) Degree of protection:
with oil seal: IP54, without oil seal: IP40.

- 228 -
B-65272EN/05FANUC AC SPINDLE MOTOR αiIP series 400V type 3.OUTPUT/TORQUE CHARACTERISTICS

3
Reference
OUTPUT/TORQUE CHARACTERISTICS

Calculation for torque


Torque T can be obtained by the following equation.

T[N⋅m]=P[kW]×1000/0.1047/N[min-1]
P[kW]: Motor output
-1
N[min ]: Motor speed

When the unit of T is [kgf⋅m],


T[kgf⋅m]=P[kW]×1000/1.0269/N[min-1]

- 229 -
3.OUTPUT/TORQUE CHARACTERISTICSFANUC AC SPINDLE MOTOR αiIP series 400V type B-65272EN/05

3.1 MODEL αiIP 15/6000HV


Applicable amplifier αiSP 15HV
Low-speed winding output (Y connection) Low-speed winding torque (Y connection)
[kW] [N⋅m]
12 250

9kW 200 15min, S3 15%


Operating zone
8 15min, S3 15%
Operating zone 150

5kW
100
4 Continuous
operating zone
50
Continuous
operating zone
0 0
0 500 1000 1500 0 500 1000 1500
Motor speed [min-1] Motor speed [min ] -1

High-speed winding output (∆ connection) High-speed winding torque (∆ connection)


[kW] [N⋅m]
12 160
30min, S3 60%Operating zone
9kW 30min, S3 60%
9 120
7.5kW Operating zone

6 80
Continuous
Continuous operating zone operating zone
3 40

750 750
0 0
0 1500 3000 4500 6000 0 1500 3000 4500 6000
Motor speed [min-1] Motor speed [min-1]

- 230 -
B-65272EN/05FANUC AC SPINDLE MOTOR αiIP series 400V type 3.OUTPUT/TORQUE CHARACTERISTICS

3.2 MODEL αiIP 22/6000HV


Applicable amplifier αiSP 30HV
Low-speed winding output (Y connection) Low-speed winding torque (Y connection)
[kW] [N⋅m]
20 320

15min, S3 15%
15 240
Operating zone
15min, S3 15%
Operating zone
10 160
7.5kW

Continuous
5 operating zone 80
Continuous
operating zone
0 0
0 500 1000 1500 0 500 1000 1500
-1 -1
Motor speed [min ] Motor speed [min ]

High-speed winding output (∆ connection) High-speed winding torque (∆ connection)


[kW] [N⋅m]
20 250
30min, S3 60%Operating zone
200 30min, S3 60%
15
Operating zone
11kW 150
10
100 Continuous
Continuous operating zone operating zone
5
50

750 750
0 0
0 1500 3000 4500 6000 0 1500 3000 4500 6000
Motor speed [min-1] Motor speed [min-1]

- 231 -
3.OUTPUT/TORQUE CHARACTERISTICSFANUC AC SPINDLE MOTOR αiIP series 400V type B-65272EN/05

3.3 MODEL αiIP 40/6000HV


Applicable amplifier αiSP 30HV
Low-speed winding output (Y connection) Low-speed winding torque (Y connection)
[kW] [Nm]
30 600

24 22kW 480 15min, S3 15%


Operating zone
15min, S3 15%
18 18.5KW 360
Operating zone

12 13KW 240
11KW
Continuous
6 operating zone 120
Continuous
400 400 operating zone
0 0
0 500 1000 1500 0 500 1000 1500
Motor speed [min-1] Motor speed [min ] -1

High-speed winding output (∆ connection) High-speed winding torque (∆ connection)


[kW] [Nm]
30 400
30min, S3 60%Operating zone
24 22kW 30min, S3 60%
300
18.5kW Operating zone
18
200
12 11kW
Continuous
operating zone
Continuous operating zone 9kW
100
6

575 3450 575


0 0
0 1500 3000 4500 6000 0 1500 3000 4500 6000
Motor speed [min-1] Motor speed [min-1]

- 232 -
B-65272EN/05FANUC AC SPINDLE MOTOR αiIP series 400V type 3.OUTPUT/TORQUE CHARACTERISTICS

3.4 MODEL αiIP 50/6000HV


Applicable amplifier αiSP 30HV
Low-speed winding output (Y connection) Low-speed winding torque (Y connection)
[kW] [N⋅m]
40 600
30min, S3 25%
Operating zone 480 30min, S3 25%
30 Operating zone
26kW
22KW 360
20
Continuous
operating 240
zone
10
120
Continuous
575 1200 575 operating zone
0 0
0 500 1000 1500 0 500 1000 1500
Motor speed [min-1] Motor speed [min ] -1

High-speed winding output (∆ connection) High-speed winding torque (∆ connection)


[kW] [N⋅m]
40 250
30min, S3 60%Operating zone
200 30min, S3 60%
30
Operating zone
22kW 150
22kW
20
Continuous 100
operating zone 15kW

10
50
Continuous
1200 4000 1200 operating zone
0 0
0 1500 3000 4500 6000 0 1500 3000 4500 6000
Motor speed [min-1] Motor speed [min-1]

- 233 -
3.OUTPUT/TORQUE CHARACTERISTICSFANUC AC SPINDLE MOTOR αiIP series 400V type B-65272EN/05

3.5 MODEL αiIP 60/4500HV


Applicable amplifier αiSP 30HV
Low-speed winding output (Y connection) Low-speed winding torque (Y connection)
[kW] [N⋅m]
40 800
30min, S3 25%
30kW Operating zone 30min, S3 25%
30 600 Operating zone

18.5KW
20 400
17kW
13kW
10 200
Continuous
operating zone Continuous
400 750 400 operating zone
0 0
0 500 1000 1500 0 500 1000 1500
Motor speed [min-1] Motor speed [min ] -1

High-speed winding output (∆ connection) High-speed winding torque (∆ connection)


[kW] [N⋅m]
40 400
30min, S3 60%Operating zone
30kW 30min, S3 60%
30 300
Operating zone
22kW
22kW
20 200
Continuous 18.5kW Continuous
operating zone operating zone
10 100

750 4500 750 4500


0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
Motor speed [min-1] Motor speed [min-1]

- 234 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiIP series 400V type 4.CONNECTIONS

4 CONNECTIONS

- 235 -
4.CONNECTIONS FANUC AC SPINDLE MOTOR αiIP series 400V type B-65272EN/05

4.1 MODELS αiIP 15/6000HV TO αiIP 60/4500HV

Cables for the power lead and fan motor are connected to the terminal
block.
αiM sensor or αiMZ sensor signal or thermo stat signal use a
connector manufactured by Tyco Electronics AMP.
The connector housing and the connector are attached to the motor.

Size of screws used in Power lead Fan motor


the terminal
block U,V,W,G X,Y,Z FMU,FMV,FMW
Model
αiIP 15/6000HV
M5 M5 Screw-less terminal block
αiIP 22/6000HV
αiIP 40/6000HV
M6 M6 Screw-less terminal block
αiIP 50/6000HV
αiIP 60/4500HV M8 M8 M3.5

Cable for the power lead


For the power lead cable specification, refer to "FANUC SERVO
AMPLIFIER αi series DESCRIPTIONS (B-65282EN)".

Cable for the fan motor


For the fan motor current value and cable specifications, refer to
Section I.4.3, “FAN MOTOR CONNECTION” in this manual.

- 236 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiIP series 400V type 4.CONNECTIONS

4.2 CONNECTION OF SIGNAL LEAD

Connector attachment for a motor with a built-in αiM sensor


Connector pins arrangement
THR1
Number B1 B2 B3 B4 B5 B6
THR2
+5V
Color
0V Signal *VA *VB 0V THR2
VA
VB Number A1 A2 A3 A4 A5 A6
*V A
*V B
Color
SS Signal +5V VA VB SS THR1

Connector attachment for a motor with a built-in αiMZ sensor


THR1 Connector pins arrangement
THR2
+5V Number B1 B2 B3 B4 B5 B6
0V
VA
Color
*V A Signal *VA *VB *VZ 0V THR2
VB
*V B Number A1 A2 A3 A4 A5 A6
VZ
*V Z Color
SS
Signal +5V VA VB VZ SS THR1

- Connector housing and contact specifications


Connector and contact :
Tyco Electronics AMP specification D-3000 series
Motor side Cable side
Manuafacture Manuafacture
FANUC specification FANUC specification
specification specification
Housing A63L-0001-0535/121KDF 178964-6 A63L-0001-0460/121KD 178289-6
Contact A63L-0001-0456/ASMT 175288-2 A63L-0001-0456/ASM 1-175217-2
Crimping tool : 91559-1 Extractor : 234168-1

- Thermistor specification
Signal THR1 corresponds to one of the thermistor terminals, and
signal THR2, to the other terminal. The resistance of the thermistor is
about 30 to 90 kΩ as measured at room temperature (20°C to 30°C).

- 237 -
5.ALLOWABLE RADIAL LOAD FANUC AC SPINDLE MOTOR αiIP series 400V type B-65272EN/05

5 ALLOWABLE RADIAL LOAD


Use the motor output shaft below the allowable radial loads shown in
the table below.

Allowable radial load (kgf)


Model At output shaft At output shaft
end end
αiIP 15/6000HV 2940N (300kgf) 3410N (348kgf)
αiIP 22/6000HV 4410N (450kgf) 4988N (509kgf)
αiIP 40/6000HV, αiIP 50/6000HV 5390N (550kgf) 6134N (626kgf)
αiIP 60/4500HV - 19600N (2000kgf)

NOTE
1 When using a belt, adjust the tension so the
allowable loads indicated above are not exceeded.
If an excessive load is applied, consider the use of
a support bearing on the machine side to maintain
the long-term reliability of the motor. (If an
excessive load is applied, it is possible that an
abnormal sound may occur.)
2 When the belt tension is maximized at a point
outside the output shaft end, the allowable loads
are less than those at the output shaft end.
3 If a thrust load is applied when a helical gear is
used, the shaft moves in the direction of the thrust.
So, as a general rule, never apply a thrust load.

- 238 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiIP series 400V type 6.ASSEMBLING ACCURACY

6 ASSEMBLING ACCURACY
Model αiIP 15HV αiIP 40HV to
Measuring method
Item αiIP 22HV αiIP 60HV

1/2 the output


shaft length
Run-out at the end of the
20µm or less 20µm or less
output shaft

Run-out of the faucet joint for


mounting the flange against
10
40µm or less 60µm or less
the core of the shaft (only for
flange type)

Run-out of the flange


mounting surface against the
10

80µm or less 100µm or less


core of the shaft (only for
flange type)

- 239 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αiIP series 400V type B-65272EN/05

7 EXTERNAL DIMENSIONS
Model name Section
Model αiIP 15/6000HV (flange mounting type) 7.1
Model αiIP 15/6000HV (foot mounting type) 7.2
Model αiIP 22/6000HV (flange mounting type) 7.3
Model αiIP 22/6000HV (foot mounting type) 7.4
Model αiIP 40/6000HV (flange mounting type) 7.5
Model αiIP 40/6000HV ((oot mounting type) 7.6
Model αiIP 50/6000HV (flange mounting type) 7.7
Model αiIP 50/6000HV (foot mounting type) 7.8
Model αiIP 60/4500HV (flange mounting type) 7.9
Model αiIP 60/4500HV (foot mounting type) 7.10

- 240 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiIP series 400V type 7.EXTERNAL DIMENSIONS

7.1 MODEL αiIP 15/6000HV (FLANGE MOUNTING TYPE)

- 241 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αiIP series 400V type B-65272EN/05

7.2 MODEL αiIP 15/6000HV (FOOT MOUNTING TYPE)

- 242 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiIP series 400V type 7.EXTERNAL DIMENSIONS

7.3 MODEL αiIP 22/6000HV (FLANGE MOUNTING TYPE)

- 243 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αiIP series 400V type B-65272EN/05

7.4 MODEL αiIP 22/6000HV (FOOT MOUNTING TYPE)

- 244 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiIP series 400V type 7.EXTERNAL DIMENSIONS

7.5 MODEL αiIP 40/6000HV (FLANGE MOUNTING TYPE)

- 245 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αiIP series 400V type B-65272EN/05

7.6 MODEL αiIP 40/6000HV ((OOT MOUNTING TYPE)

- 246 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiIP series 400V type 7.EXTERNAL DIMENSIONS

7.7 MODEL αiIP 50/6000HV (FLANGE MOUNTING TYPE)

- 247 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αiIP series 400V type B-65272EN/05

7.8 MODEL αiIP 50/6000HV (FOOT MOUNTING TYPE)

- 248 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiIP series 400V type 7.EXTERNAL DIMENSIONS

7.9 MODEL αiIP 60/4500HV (FLANGE MOUNTING TYPE)

- 249 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αiIP series 400V type B-65272EN/05

7.10 MODEL αiIP 60/4500HV (FOOT MOUNTING TYPE)

- 250 -
VI. FANUC AC SPINDLE MOTOR αiIT series
200V type
B-65272EN/05 FANUC AC SPINDLE MOTOR αiIT series 200V type 1.GENERAL

1
Features
GENERAL

By directly connecting the spindle with a spindle motor (hollow shaft),


higher-speed spindle rotation and highly efficient center-through
coolant machining are enabled. A spindle of direct motor connection
type is connected with a motor by using a coupling, so that this type of
spindle has several advantages. For example, transfer of heat produced
by the motor to the spindle is minimized, and each of the motor and
spindle can be maintained separately.

Belt driving, gear Direct motor


Item of comparison
driving connection
Sindle rotation speed - Higher
Spindle vibration - Lower
Spindle heat-up - Lower

Example of spindle of direct motor connection structure


Center-through Direct connection using a
coolant coupling

Coolant-through
Spindle spindle motor model
αiIT 6/12000

Features of a spindle of direct motor connection type


<1> Higher-speed spindle rotation can be achieved.
<2> Transfer of heat produced by the motor to the spindle is
minimized.
<3> Each of the motor and spindle can be maintained separately.

- 253 -
1.GENERAL FANUC AC SPINDLE MOTOR αiIT series 200V type B-65272EN/05

Caution
(1) For attachment of this type of motor to a spindle, only
coupling-based direct connection with the spindle is allowed.
When a spindle of direct motor connection type is used, fretting
can occur with the motor shaft in a short-time operation, or the
bearing of the spindle or motor can be damaged if the spindle and
motor are not aligned precisely. As the method of quantitatively
determining whether a spindle and motor are aligned precisely,
FANUC recommends the user to measure the vibration
(acceleration G) of the motor after being connected with the
spindle. For details, see Section 9.3, "CHECKING MOTOR
VIBRATION" in this manual.

(2) Do not apply a thrust load onto the motor shaft. Select a coupling
that does not apply a thrust load onto the motor shaft for a cause
such as coolant pressure when the temperature rises or cutting is
performed.

- 254 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiIT series 200V type 2.SPECIFICATIONS

2 SPECIFICATIONS

- 255 -
2.SPECIFICATIONS FANUC AC SPINDLE MOTOR αiIT series 200V type B-65272EN/05

Model
αiIT 1.5/20000 αiIT 2/20000 αiIT 3/12000
Item
(S1)Cont. rated kW 1.5 2.2 3.7
(HP) (2.0) (3.0) (5.0)
Output (S2)30 min rated kW 2.2 3.7 5.5
(*1) [15 min](*2)(HP) (3.0) (5.0) (7.4)
(S3)60%[40%]kW 2.2 3.7 5.5
(*3) (*4) (HP) (3.0) (5.0) (7.4)
Rated (S1) A 28 41 36
current
(*5) (S2),(S3) A 33 53 46
Speed Base speed 3,000 3,000 1,500
min-1 Max. speed 20,000 20,000 12,000
Cont. rated torque at const.
rated torque range
N⋅m 4.77 7.0 23.5
(kgf⋅cm) (48.7) (71.5) (240)
Rotor kg⋅m2 0.0043 0.0078 0.0148
inertia (kgf⋅cm⋅s2) (0.04) (0.08) (0.15)
Weight kgf 24 27 46
Vibration V3 (rotation component)
Noise 75dB(A) or less
Cooling system (*6) Totally enclosed and fan cooled (IC0A6)
Cooling fan W 17
Mount the motor so that the output shaft points in a direction ranging within the
Installation (*7)
horizontally to vertically downwards. (IMB5,IMV1)
Allowable overload capacity
120% of (S2)
(1 min) (*8)
Insulation Class H
Ambient temperature 0°C to 40°C
Altitude Height above sea level not exceeding 1000m
Painting color Munsell system N2.5
Type of thermal protection (*9) TP211
Resolution of the Built-in with αiMZ sensor
built-in sensor p/rev 2048
Number of detected gear teeth
128
per rotation λ/rev.
Bearing lubrication Grease
Shaft end seal, protection
Simplified labyrinth: IP40
format (IEC34)
Method of connection with the
To be directly connected with the spindle
spindle (*10)
Allowable thrust load (*11)kgf 6
Maximum output during
13.0 20.0 13.0
acceleration (*12) kW
Applicable spindle amplifier αiSP 15 αiSP 22 αiSP 11
* See Page 260 for Cautions and limitations.

- 256 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiIT series 200V type 2.SPECIFICATIONS

Model
αiIT 6/12000 αiIT 8/12000
Item
Low-speed winding High-speed winding Low-speed winding High-speed winding
Connection (*13)
(Y connection) (∆ connection) (Y connection) (∆ connection)
(S1)Cont. rated kW 5.5 5.5 7.5 7.5
(HP) (7.4) (7.4) (10) (7.5)
Output (S2)30 min rated kW 7.5 7.5 11 11
(*1) (HP) (10) (10) (14.7) (14.7)
(S3)60% kW 7.5 7.5 11 11
(*4) (HP) (10) (10) (14.7) (14.7)
Rated (S1) A 37 38 49 51
current
(*5) (S2),(S3) A 47 45 61 62
Speed Base speed 1,500 4,000 1,500 4,000
min-1 Max. speed 12,000 12,000 12,000 12,000
Switching speed min-1 4,000 4,000
Cont. rated torque at const. rated
torque range
N⋅m 35.0 13.2 47.7 17.9
(kgf⋅cm) (357) (134) (487) (182.7)
kg⋅m2 0.0179 0.0275
Rotor inertia
(kgf⋅cm⋅s2) (0.18) (0.28)
Weight kgf 51 80
Vibration V3 (rotation component)
Noise 75dB(A) or less
Cooling system (*6) Totally enclosed and fan cooled (IC0A6)
Cooling fan W 20
Mount the motor so that the output shaft points in a direction ranging within the
Installation (*7)
horizontally to vertically downwards. (IMB5,IMV1)
Allowable overload capacity
120% of (S2)
(1 min) (*8)
Insulation Class H
Ambient temperature 0°C to 40°C
Altitude Height above sea level not exceeding 1000m
Painting color Munsell system N2.5
Type of thermal protection (*9) TP211
Resolution of the Built-in with αiMZ sensor
built-in sensor p/rev 4096
Number of detected gear teeth per
256
rotation λ/rev.
Bearing lubrication Grease
Shaft end seal, protection format
Simplified labyrinth: IP40
(IEC34)
Method of connection with the
To be directly connected with the spindle
spindle (*10)
Allowable thrust load (*11) kgf 13
Maximum output during
13.0 13.2
acceleration (*12) kW
Applicable spindle amplifier αiSP 15 αiSP 15
* See Page 260 for Cautions and limitations.

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2.SPECIFICATIONS FANUC AC SPINDLE MOTOR αiIT series 200V type B-65272EN/05

Model
αiIT 8/15000 αiIT 15/10000
Item
Low-speed winding High-speed winding Low-speed winding High-speed winding
Connection (*13)
(Y connection) (∆ connection) (Y connection) (∆ connection)
(S1)Cont. rated kW 7.5 7.5 15 15
(HP) (10) (10) (20.1) (20.1)
(S2)30 min rated kW 11 11 18.5 18.5
Output (HP) (14.7) (14.7) (24.8) (24.8)
(*1) (S2) 10 min rated kW 15.0 15.0
- -
(HP) (20.1) (20.1)
(S3)60% kW 18.5 18.5
- -
(*4) (HP) (24.8) (24.8)
Rated (S1) A 70 74 70 71
current
(*5) (S2),(S3) A 108 107 82 81
Speed Base speed 1,500 4,000 1,500 4,000
min-1 Max. speed 4,000 15,000 10,000 10,000
Switching speed
4,000 4,000
min-1
Cont. rated torque at const.
rated torque range
N⋅m 47.7 17.9 95.4 35.8
(kgf⋅cm) (487) (182) (974) (365)
kg⋅m2 0.0275 0.09
Rotor inertia
(kgf⋅cm⋅s2) (0.28) (0.93)
Weight kgf 80 110
Vibration V3 (rotation component)
Noise 75dB(A) or less
Cooling system (*6) Totally enclosed and fan cooled (IC0A6)
Cooling fan W 20 56
Mount the motor so that the output shaft points in a direction ranging within the
Installation (*7)
horizontally to vertically downwards. (IMB5,IMV1)
Allowable overload capacity
120% of (S2)
(1 min) (*8)
Insulation Class H
Ambient temperature 0°C to 40°C
Altitude Height above sea level not exceeding 1000m
Painting color Munsell system N2.5
Type of thermal protection (*9) TP211
Resolution of the Built-in with αiMZ sensor
built-in sensor p/rev 4096
Number of detected gear teeth
256
per rotation λ/rev.
Bearing lubrication Grease
Shaft end seal, protection
Simplified labyrinth: IP40
format (IEC34)
Method of connection with the
To be directly connected with the spindle
spindle (*10)
Allowable thrust load (*11) kgf 13
Maximum output during
28.0 22.2
acceleration (*12) kW
Applicable spindle amplifier αiSP 26 αiSP 22
* See Page 260 for Cautions and limitations.

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B-65272EN/05 FANUC AC SPINDLE MOTOR αiIT series 200V type 2.SPECIFICATIONS

Model
αiIT 15/15000 αiIT 22/10000
Item
Low-speed winding High-speed winding Low-speed winding High-speed winding
Connection (*13)
(Y connection) (Y connection) (Y connection) (∆ connection)
(S1)Cont. rated kW 15 15 22 22
(HP) (20.1) (20.1) (29.5) (29.5)
(S2)30 min rated kW 18.5 18.5 26 26
Output (HP) (24.8) (24.8) (34.9) (34.9)
(*1) (S2) 15 min rated kW 22 22
- -
(HP) (29.5) (29.5)
(S3)40% kW 26 26
- -
(*3)(*4) (HP) (34.9) (34.9)
Rated (S1) A 76 86 100 101
current
(*5) (S2),(S3) A 104 108 111 112
Speed Base speed 1,400 5,000 1,500 4,000
min-1 Max. speed 4,000 15,000 10,000 10,000
Switching speed
3,500 4,000
min-1
Cont. rated torque at const. rated
torque range
N⋅m 102.2 28.6 140 52.5
(kgf⋅cm) (1043.3) (292.1) (1428) (536)
kg⋅m2 0.055 0.128
Rotor inertia
(kgf⋅cm⋅s2) (0.56) (1.29)
Weight kgf 121 143
Vibration V3 (rotation component)
Noise 75dB(A) or less
Cooling system (*6) Totally enclosed and fan cooled (IC0A6)
Cooling fan W 56
Mount the motor so that the output shaft points in a direction ranging within the
Installation (*7)
horizontally to vertically downwards. (IMB5,IMV1)
Allowable overload capacity
120% of (S2)
(1 min) (*8)
Insulation Class H
Ambient temperature 0°C to 40°C
Altitude Height above sea level not exceeding 1000m
Painting color Munsell system N2.5
Type of thermal protection (*9) TP211
Resolution of the Built-in with αiMZ sensor
built-in sensor p/rev 4096
Number of detected gear teeth per
256
rotation λ/rev.
Bearing lubrication Grease
Shaft end seal, protection format
Simplified labyrinth: IP40
(IEC34)
Method of connection with the
To be directly connected with the spindle
spindle (*10)
Allowable thrust load (*11) kgf 13
Maximum output during
38 31.2
acceleration (*12) kW
Applicable spindle amplifier αiSP 30 αiSP 26
* See Page 260 for Cautions and limitations.

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2.SPECIFICATIONS FANUC AC SPINDLE MOTOR αiIT series 200V type B-65272EN/05

Cautions and limitations


(*1) The rated output is guaranteed at the rated voltage.
(Amplifier input: 200/220/230VAC +10% -15%, 50/60Hz±1Hz)
If the input voltage fluctuates, it is possible that the rated output
cannot be obtained even when such fluctuations are within the
allowable fluctuation range.
(*2) The output for αiIT 1.5/20000 and αiIT 2/20000 is 15 min rated.
(*3) 40% for αiIT 1.5/20000, αiIT 2/20000, and αiIT 22/10000.
(*4) The cycle time is 10 minutes, S3 60%: ON 6 minutes, OFF 4
minutes and S3 40%: ON 4 minutes, OFF 6 minutes
(*5) The rated current is the maximum current for each rated output.
(*6) IC code conforms to IEC 34-6.
(*7) IM code conforms to IEC 34-7.
(*8) This is not a guaranteed value but a guideline for the maximum
motor output at a rated supply voltage.
(*9) Type conforms to IEC 34-11.
(*10)When assembling a motor with the machine, align the motor
shaft with the spindle so that the vibration acceleration of the
motor does not exceed 0.5 G (at maximum speed).
(Before shipping machines, check that the vibration acceleration
is 0.5 G or less for all motors.)
(*11)Select a coupling that does not apply a thrust load onto the motor
shaft for a cause such as coolant pressure when the temperature
rises.
Note that in the direction in which the motor shaft is pushed
toward the inside of the motor, the allowable load is 0 kgf.
(If an Oldham coupling is used, the motor shaft can be left
pushed into the inside of the motor when the motor shaft is
inserted into the spindle. So, measure the distance between the
mounting face for a rotation joint support housing and the flinger
rear end face before and after insertion, and check that the two
measured values are identical.
For details, see Section 9.4 "COUPLING SELECTION".)
(*12)These values are to be used only as guidance for selecting a
power supply (αiPS) and are not guaranteed.
(*13)Switching methods of power lead are two types (Y-∆ switching
and Y-Y switching).
Required are the CNC software option related to the output
switching function and the switching magnetic connection unit.
Refer to FANUC SERVO AMPLIFIER αi series
DESCRIPTIONS (B-65282EN) for output switching control.
(*14)The protection grade (IEC34-5) is IP40. However, the grade is
IP54 when the labyrinth seal on the front side of the output axis
and the flinger seal on the rear side are excluded.
Ensure that the labyrinth seal and flinger seal are not directly
exposed to coolant and mist.

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B-65272EN/05FANUC AC SPINDLE MOTOR αiIT series 200V type 3.OUTPUT/TORQUE CHARACTERISTICS

3
Reference
OUTPUT/TORQUE CHARACTERISTICS

Calculation for torque


Torque T can be obtained by the following equation.

T[N⋅m]=P[kW]×1000/0.1047/N[min-1]
P[kW]: Motor output
-1
N[min ]: Motor speed

When the unit of T is [kgf⋅m],


T[kgf⋅m]=P[kW]×1000/1.0269/N[min-1]

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3.OUTPUT/TORQUE CHARACTERISTICS FANUC AC SPINDLE MOTOR αiIT series 200V typeB-65272EN/05

3.1 MODEL αiIT 1.5/20000


Applicable amplifier αiSP 15
Output Torque
[kW] [N⋅m]
3 8
15min, S3 40%
2.5 Operating zone
2.2kW 6
2 15min, S3 40%
Operating zone
1.5 1.5kW 4
Continuous
1 operating zone
2
0.5
Continuous
3000 3000 operating zone
0 0
0 5000 10000 15000 20000 0 5000 10000 15000 20000
Motor speed [min-1] Motor speed [min-1]
Acceleration output

[kW]
16
13kW (Maximum output during acceleration)

12
11kW

6000 8000
0
0 5000 10000 15000 20000
Motor speed [min-1]

NOTE
Acceleration output is used as a measure to
calculate the acceleration or deceleration time.
Acceleration output is not an assured value.

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B-65272EN/05FANUC AC SPINDLE MOTOR αiIT series 200V type 3.OUTPUT/TORQUE CHARACTERISTICS

3.2 MODEL αiIT 2/20000


Applicable amplifier αiSP 22
Output Torque
[kW] [N⋅m]
5 15
15min, S3 40%
4 12 Operating zone
3.7kW

3 15min, S3 40% 9
Operating zone
2.2kW
2 6
Continuous
operating zone
1 3
3000
3000 Continuous
operating zone
0 0
0 5000 10000 15000 20000 0 5000 10000 15000 20000
-1 -1
Motor speed [min ] Motor speed [min ]
Acceleration output
[kW]
24
20kW (Maximum output
during acceleration)

18

12

8kW
6

5500 8000
0
0 5000 10000 15000 20000
-1
Motor speed [min ]

NOTE
Acceleration output is used as a measure to
calculate the acceleration or deceleration time.
Acceleration output is not an assured value.

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3.OUTPUT/TORQUE CHARACTERISTICS FANUC AC SPINDLE MOTOR αiIT series 200V typeB-65272EN/05

3.3 MODEL αiIT 3/12000


Applicable amplifier αiSP 11
Output Torque
[kW] [N⋅m]
8 40

30min, S3 60%
6 30
5.5kW Operating zone
30min, S3 60%
Operating zone
4 3.7kW 20
Continuous
operating zone
2 10

1500 1500 Continuous operating zone


0 0
0 3000 6000 9000 12000 0 3000 6000 9000 12000
-1
Motor speed [min ] Motor speed [min-1]
Acceleration output
[kW]
16
13kW (Maximum output
during acceleration)

12

9.5kW
8

7000
0
0 3000 6000 9000 12000
Motor speed [min-1]

NOTE
Acceleration output is used as a measure to
calculate the acceleration or deceleration time.
Acceleration output is not an assured value.

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B-65272EN/05FANUC AC SPINDLE MOTOR αiIT series 200V type 3.OUTPUT/TORQUE CHARACTERISTICS

3.4 MODEL αiIT 6/12000


Applicable amplifier αiSP 15
Low-speed winding output (Y connection) Low-speed winding torque (Y connection)

[kW] [N⋅m]
15 50
13kW (Maximum output during acceleration)
30min, S3 60%
Operating zone
12 40

9 30
7.5kW Continuous
30min, S3 60% operating zone
6 Operating zone 20
5.5kW 4.4kW
3
Continuous 3.7kW 10
operating zone 2.2kW
1500 8000 1500 8000
0 0
0 3000 6000 9000 12000 0 3000 6000 9000 12000
-1 -1
Motor speed [min ] Motor speed [min ]

High-speed winding output (∆ connection) High-speed winding torque (∆ connection)


[kW] [N⋅m]
15 20
13kW (Maximum output during acceleration) 30min, S3 60%
Operating zone
12
15
10kW Continuous
9 operating zone

7.5kW 10
30min, S3 60% Operating
6 5.5kW
Continuous operating zone 5
3

4000 8000 4000


0 0
0 3000 6000 9000 12000 0 3000 6000 9000 12000
-1 -1
Motor speed [min ] Motor speed [min ]

NOTE
Acceleration output is used as a measure to
calculate the acceleration or deceleration time.
Acceleration output is not an assured value.

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3.OUTPUT/TORQUE CHARACTERISTICS FANUC AC SPINDLE MOTOR αiIT series 200V typeB-65272EN/05

3.5 MODEL αiIT 8/12000


Applicable amplifier αiSP 15
Low-speed winding output (Y connection) Low-speed winding torque (Y connection)

[kW] [N⋅m]
16 80
30min, S3 60%
Operating zone
12 11kW 60
30min, S3 60%
Operating zone
8 40
7.5kW 6.6kW Continuous
operating zone
4.5kW 20
4
Continuous
operating zone
1500 7000 1500 7000
0 0
0 3000 6000 9000 12000 0 3000 6000 9000 12000
-1 -1
Motor speed [min ] Motor speed [min ]

High-speed winding output (∆ connection) High-speed winding torque (∆ connection)


[kW] [N⋅m]
16 40
30min, S3 60%
Operating zone
12 30
11kW Continuous
30min, S3 60%
Operating zone operating zone
8 7.5kW 20
Continuous
operating zone
4 10

4000 4000
0 0
0 3000 6000 9000 12000 0 3000 6000 9000 12000
-1
Motor speed [min ] Motor speed [min-1]

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B-65272EN/05FANUC AC SPINDLE MOTOR αiIT series 200V type 3.OUTPUT/TORQUE CHARACTERISTICS

3.6 MODEL αiIT 8/15000


Applicable amplifier αiSP 26
Low-speed winding output (Y connection) Low-speed winding torque (Y connection)

[kW] [N⋅m]
20 120
10 min
operating zone

15 90 30 min
15kW
10 min operating zone
operating zone Continuous
11kW operating zone
10 30 min 60
operating zone
7.5kW
5 30
Continuous
operating zone
1500 1500
0 0
0 1000 2000 3000 4000 0 1000 2000 3000 4000
-1 -1
Motor speed [min ] Motor speed [min ]

High-speed winding output (∆ connection) High-speed winding torque (∆ connection)


[kW] [N⋅m]
30 40
25kW (Maximum output during acceleration)
10 min
operating zone
24
30 30 min
operating zone
18
15kW 20
10 min operating zone
12 11kW
30 min operating zone
7.5kW 10
6
Continuous Continuous
4000 operating zone 4000 operating zone
0 0
0 3000 6000 9000 12000 15000 0 3000 6000 9000 12000 15000
-1 -1
Motor speed [min ] Motor speed [min ]

NOTE
Acceleration output is used as a measure to
calculate the acceleration or deceleration time.
Acceleration output is not an assured value.

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3.OUTPUT/TORQUE CHARACTERISTICS FANUC AC SPINDLE MOTOR αiIT series 200V typeB-65272EN/05

3.7 MODEL αiIT 15/10000


Applicable amplifier αiSP 22
Low-speed winding output (Y connection) Low-speed winding torque (Y connection)

[kW] [N⋅m]
30 160
30min, S3 60% Operating zone 30min, S3 60%
Operating zone
24
120
18.5kW
18
15kW
80
Continuous
12 operating zone
Continuous 11kW
operating zone 7.5kW 40
6

1500 1500
0 0
0 2000 4000 6000 8000 10000 0 2000 4000 6000 8000 10000
-1
Motor speed [min ] Motor speed [min-1]

High-speed winding output (∆ connection) High-speed winding torque (∆ connection)


[kW] [N⋅m]
30 80
30min, S3 60% Operating zone 30min, S3 60%
Operating zone
24
60

18 18.5kW
15kW 40
12
Continuous
operating zone 20
6
Continuous
operating zone
0 0
0 2000 4000 6000 8000 10000 0 2000 4000 6000 8000 10000
-1 -1
Motor speed [min ] Motor speed [min ]

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B-65272EN/05FANUC AC SPINDLE MOTOR αiIT series 200V type 3.OUTPUT/TORQUE CHARACTERISTICS

3.8 MODEL αiIT 15/15000


Applicable amplifier αiSP 30
Low-speed winding output (Y connection) Low-speed winding torque (Y connection)

[kW] [N⋅m]
30 200
15 min 15 min
30 min
operating zone operating zone
25 operating zone
22kW 30 min
150
operating zone
20
Continuous
18.5kW operating zone
15 15kW 100
15kW
10 11kW
Continuous
7.5kW 50
operating zone
5

1400 2500 1400 2500


0 0
0 1000 2000 3000 4000 0 1000 2000 3000 4000
-1 -1
Motor speed [min ] Motor speed [min ]

High-speed winding output (Y connection) High-speed winding torque (Y connection)


[kW] [N⋅m]
40 50
35kW (Maximum output during acceleration) 15 min
15 min operating zone
operating zone
40
30 30 min
30 min operating zone
operating 26kW
22kW 30
zone
20
18.5kW 20
15kW
15kW Continuous
10 11kW operating zone
Continuous 7.5kW 10
operating zone
5000 10000 5000 10000
0 0
0 3000 6000 9000 12000 15000 0 3000 6000 9000 12000 15000
-1 -1
Motor speed [min ] Motor speed [min ]

NOTE
Acceleration output is used as a measure to
calculate the acceleration or deceleration time.
Acceleration output is not an assured value.

- 269 -
3.OUTPUT/TORQUE CHARACTERISTICS FANUC AC SPINDLE MOTOR αiIT series 200V typeB-65272EN/05

3.9 MODEL αiIT 22/10000


Applicable amplifier αiSP 26
Low-speed winding output (Y connection) Low-speed winding torque (Y connection)

[kW] [N⋅m]

40 200
30min, S3 40% 30min, S3 40%
Operating zone
Operating zone
30 150
26kW
22kW
20 100 Continuous
Continuous operating zone
16kW
operating zone 13kW
10 50

1500 1500
0 0
0 2000 4000 6000 8000 10000 0 2000 4000 6000 8000 10000
Motor speed [min-1] -1
Motor speed [min ]

High-speed winding output (∆ connection) High-speed winding torque (∆ connection)


[kW] [N⋅m]

40 80
30min, S3 40% Operating zone 30min, S3 40% Operating zone

30 60
26kW
22kW
20 40

10 20
Continuous Continuous
operating zone operating zone
0 0
0 2000 4000 6000 8000 10000 0 2000 4000 6000 8000 10000
-1 -1
Motor speed [min ] Motor speed [min ]

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B-65272EN/05FANUC AC SPINDLE MOTOR αiIT series 200V type4.CONFIGURATION AND ORDERING NUMBER

4 CONFIGURATION AND ORDERING


NUMBER

- 271 -
4.CONFIGURATION AND ORDERING NUMBERFANUC AC SPINDLE MOTOR αiIT series 200V typeB-65272EN/05

4.1 CONFIGURATION

The αiIT series motor 200V type consists of the following items:

(1) Main spindle motor unit


(2) Fan motor (Exhaust on the side opposite to the load axis. Packed
separately.)
(3) Connector (housing, contact) for an αiMZ sensor
The connector is contained in the terminal block.
(4) Distance block (Separately packed. To be ordered separately in
addition to the main motor unit.)

Main spindle motor unit


Distance block
(to be ordered separately)
Connector for an αiMZ sensor
Fan motor

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B-65272EN/05FANUC AC SPINDLE MOTOR αiIT series 200V type4.CONFIGURATION AND ORDERING NUMBER

4.2 ORDERING NUMBER

Motor (including a cooling fan)


Model Ordering number SPM Remarks
αiIT 1.5/20000 A06B-1463-B123#0121 αiSP 15
αiIT 2/20000 A06B-1464-B123#0121 αiSP 22
- Flange mounting
αiIT 3/12000 A06B-1465-B123#0021 αiSP 11
type
αiIT 6/12000 A06B-1466-B123#0021 αiSP 15 - Hollow shaft
αiIT 8/12000 A06B-1467-B123#0021 αiSP 15 (with no key)
- Labyrinth
αiIT 8/15000 A06B-1477-B133#0121 αiSP 26
- Built-in with αiMZ
αiIT 15/10000 A06B-1469-B123#0021 αiSP 22
sensor
αiIT 15/15000 A06B-1479-B133#0221 αiSP 30
αiIT 22/10000 A06B-1471-B123#0021 αiSP 26

Distance block
* Please prepare Distance-block by the machine tool builder.
The distance blocks indicated in the table below are available
from FANUC as separate items.

• Distance block
Name Ordering number Remarks
Type αiIT 1.5 A06B-1463-K560 For αiIT 1.5
Type αiIT 2 A06B-1464-K560 For αiIT 2 and αiIT 3
Type αiIT 6 A06B-1466-K560 For αiIT 6 and αiIT 8
Type αiIT 15 A06B-1469-K560 For αiIT 15 and αiIT 22

• Distance block with windows


Name Ordering number Remarks
Type αiIT 2 A06B-1464-K580 For αiIT 2 and αiIT 3
Type αiIT 6 A06B-1466-K580 For αiIT 6 and αiIT 8
Type αiIT 15 A06B-1469-K580 For αiIT 15 and αiIT 22

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5.CONNECTIONS FANUC AC SPINDLE MOTOR αiIT series 200V type B-65272EN/05

5 CONNECTIONS

- 274 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiIT series 200V type 5.CONNECTIONS

5.1 CONNECTION OF THE POWER, FAN MOTOR, AND αiMZ


SENSOR SIGNAL LEADS

Cables for power lead and fan motor are connected to the terminal
block.
αiMZ sensor signal or thermo stat signal use a connector
manufactured by Tyco Electronics AMP.
The connector housing and the connector are attached to the motor.
Size of screws used in Power lead Cooling fan
the terminal
block U,V,W,G X,Y,Z FMU,FMV,FMW
Model
αiIT 1.5/20000 M5 - M4
αiIT 2/20000 M5 - Screw-less terminal block
αiIT 3/12000 M5 - Screw-less terminal block
αiIT 6/12000 M5 M5 Screw-less terminal block
αiIT 8/12000 M5 M5 Screw-less terminal block
αiIT 8/15000 M5 M5 Screw-less terminal block
αiIT 15/10000 M5 M5 Screw-less terminal block
αiIT 15/15000 M6 M6 Screw-less terminal block
αiIT 22/10000 M6 M6 Screw-less terminal block

Size of power lead


Observe the sizes indicated below when using power leads to be used
between the amplifier and motor, and crimp terminals.
Crimp terminal size Applicable power lead size (mm2)
Motor model (*2)
Motor Amplifier (*1) Flonlex power
LMFC
side side cable
αiIT 1.5/20000 M5 M5 - 8.0
αiIT 2/20000 M5 M6 - 8.0
αiIT 3/12000 M5 M5 5.5 -
αiIT 6/12000 M5 M5 8 -
αiIT 8/12000 M5 M5 8 -
αiIT 8/15000 M5 M6 14 -
αiIT 15/10000 M5 M6 14 -
αiIT 15/15000 M6 M6 22 -
αiIT 22/10000 M6 M6 22 -

NOTE
1 LMFC power lead: Fire-retardant Polyflex power
cable (Heat resistance: 105°C)
2 Flonlex power lead: Manufactured by HITACHI
CABLE, Ltd. (Heat resistance: 200°C)

- 275 -
5.CONNECTIONS FANUC AC SPINDLE MOTOR αiIT series 200V type B-65272EN/05

Cable for the fan motor


For the fan motor current value and cable specifications, refer to
Section I.4.3, “FAN MOTOR CONNECTION” in this manual.

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B-65272EN/05 FANUC AC SPINDLE MOTOR αiIT series 200V type 5.CONNECTIONS

5.2 CONNECTION OF SIGNAL LEAD

αiMZ sensor signal or overheat signal use a connector manufactured


by Tyco Electronics AMP.
The connector housing and the connector are attached to the motor.

THR1 Connector pins arrangement


THR2
+5V Number B1 B2 B3 B4 B5 B6
0V
VA
Color
*V A Signal *VA *VB *VZ 0V THR2
VB
*V B Number A1 A2 A3 A4 A5 A6
VZ
*V Z Color
SS
Signal +5V VA VB VZ SS THR1

Connector housing and contact specifications


Connector and contact :
Tyco Electronics AMP specification D-3000 series
Motor side Cable side
Manufacture Manufacture
FANUC specification FANUC specification
specification specification
Housing A63L-0001-0535/121KDF 178964-6 A63L-0001-0460/121KD 178289-6
Contact A63L-0001-0456/ASMT 175288-2 A63L-0001-0456/ASM 1-175217-2
Crimping tool : 91559-1 Extractor : 234168-1

Thermistor specification
Signal THR1 corresponds to one of the thermistor terminals, and
signal THR2, to the other terminal. The resistance of the thermistor is
about 30 to 90 kΩ as measured at room temperature (20°C to 30°C).

- 277 -
6.ASSEMBLING ACCURACY FANUC AC SPINDLE MOTOR αiIT series 200V type B-65272EN/05

6 Item
ASSEMBLING ACCURACY
Accuracy Measuring method

1/2 the output


shaft length

Run-out at the end of the output shaft 10µm or less

Run-out of the faucet joint for

10
mounting the flange against the core 30µm or less
of the shaft

Run-out of the flange mounting


10

40µm or less
surface against the core of the shaft

Front shaft end through hole inlet


Rear shaft end through hole inlet 20µm or less
Run-out of socket and spigot joint

Run-out of front shaft end face


10µm or less
Run-out of rear shaft end face

- 278 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiIT series 200V type 7.EXTERNAL DIMENSIONS

7 EXTERNAL DIMENSIONS
Model name Section
Model αiIT 1.5/20000 7.1
Model αiIT 2/20000 7.2
Model αiIT 3/12000 7.3
Model αiIT 6/12000 7.4
Models αiIT 8/12000 and αiIT 8/15000 7.5
Model αiIT 15/10000 7.6
Model αiIT 15/15000 7.7
Model αiIT 22/10000 7.8
Distance block Type αiIT 1.5 7.9
Distance block Type αiIT 2 7.10
Distance block Type αiIT 6 7.11
Distance block Type αiIT 15 7.12
Distance block with windows Type αiIT 2 7.13
Distance block with windows Type αiIT 6 7.14
Distance block with windows Type αiIT 15 7.15

- 279 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αiIT series 200V type B-65272EN/05

7.1 MODEL αiIT 1.5/20000

- 280 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiIT series 200V type 7.EXTERNAL DIMENSIONS

7.2 MODEL αiIT 2/20000

- 281 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αiIT series 200V type B-65272EN/05

7.3 MODEL αiIT 3/12000

- 282 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiIT series 200V type 7.EXTERNAL DIMENSIONS

7.4 MODEL αiIT 6/12000

- 283 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αiIT series 200V type B-65272EN/05

7.5 MODELS αiIT 8/12000 AND αiIT 8/15000

- 284 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiIT series 200V type 7.EXTERNAL DIMENSIONS

7.6 MODEL αiIT 15/10000

- 285 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αiIT series 200V type B-65272EN/05

7.7 MODEL αiIT 15/15000

- 286 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiIT series 200V type 7.EXTERNAL DIMENSIONS

7.8 MODEL αiIT 22/10000

- 287 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αiIT series 200V type B-65272EN/05

7.9 DISTANCE BLOCK TYPE αiIT 1.5

- 288 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiIT series 200V type 7.EXTERNAL DIMENSIONS

7.10 DISTANCE BLOCK TYPE αiIT 2

- 289 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αiIT series 200V type B-65272EN/05

7.11 DISTANCE BLOCK TYPE αiIT 6

- 290 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiIT series 200V type 7.EXTERNAL DIMENSIONS

7.12 DISTANCE BLOCK TYPE αiIT 15

- 291 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αiIT series 200V type B-65272EN/05

7.13 DISTANCE BLOCK WITH WINDOWS TYPE αiIT 2

- 292 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiIT series 200V type 7.EXTERNAL DIMENSIONS

7.14 DISTANCE BLOCK WITH WINDOWS TYPE αiIT 6

- 293 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αiIT series 200V type B-65272EN/05

7.15 DISTANCE BLOCK WITH WINDOWS TYPE αiIT 15

- 294 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiIT series 200V type 8.POINTS ABOUT DIRECT CONNECTION STRUCTURE

8 POINTS ABOUT DIRECT CONNECTION


STRUCTURE
If the motor shaft and spindle are not centered precisely when the
spindle motor is directly connected to the spindle, fretting can occur
with the motor shaft in a short-time operation, or the bearing of the
motor can be damaged because of vibration occurring at the joint.
Six important points for high-speed rotation with low vibration in a
direct motor connection structure are described below.

<1> See Section 9.1, "HIGHER-PRECISION <2> See Section 9.2, "CENTERING
MOUNTING FLANGE AND SHAFT". USING CENTERING PLATES".

<3> See Section 9.3, "CHECKING


MOTOR VIBRATION".

<4> See Section 9.4, <6> See Section 9.6, <5> See Section 9.5,
"COUPLING SELECTION". "COOLANT JOINT". "ROTATION JOINT".

- 295 -
9.NOTES ON MOTOR INSTALLATIONFANUC AC SPINDLE MOTOR αiIT series 200V type B-65272EN/05

9 NOTES ON MOTOR INSTALLATION

- 296 -
B-65272EN/05FANUC AC SPINDLE MOTOR αiIT series 200V type 9.NOTES ON MOTOR INSTALLATION

9.1 HIGHER-PRECISION MOUNTING FLANGE AND SHAFT

With the αiIT series, a mounting flange and shaft are assembled with
higher precision for direct connection with the spindle. For details, see
Chapter 6, "ASSEMBLY PRECISION".

- 297 -
9.NOTES ON MOTOR INSTALLATIONFANUC AC SPINDLE MOTOR αiIT series 200V type B-65272EN/05

9.2 CENTERING USING CENTERING PLATES

When connecting the spindle with the motor shaft, make centering
with a target concentricity of 5µm. If centering accuracy measurement
is difficult, it is recommended to use centering plates between the
spindle head and motor.
Prepare two centering plates: one for the motor and the other for the
spindle head. Mate the socket and spigot joint of the plate for the
motor with the socket and spigot joint of the plate for the spindle head
(with a target of no gap). After centering of the plate for the motor
with the motor, center the plate for the spindle head with the spindle
head. Then, attach the motor with the plate to the plate for the spindle
head. (For plate centering, the user should prepare a stand and orient
the spindle upward.)

This centering structure allows high-precision installation even in the case of motor replacement in the field.
To be produced for mating (with
Center the spindle with the a target of no gap)
plate, then drive pins.

To be produced with
a gap of 30 to 40 µm Spring pin

Stand

Spring pin
Center the motor with the
plate, then drive pins.

- 298 -
B-65272EN/05FANUC AC SPINDLE MOTOR αiIT series 200V type 9.NOTES ON MOTOR INSTALLATION

9.3 CHECKING MOTOR VIBRATION (TO SEE WHETHER


CENTERING IS SUCCESSFUL)

To check whether the spindle is centered with the motor successfully,


measure the vibration acceleration of the motor.
Center the motor shaft with the spindle so that the vibration
acceleration of the motor does not exceed 0.5 G (at maximum speed).
(Frequency range: 10 to 1000 Hz)
Before shipping machines, check that the vibration acceleration is 0.5
G or less for all motors.

Method of motor vibration measurement


Motor body

Pickup

Vibration-meter

(Recommended vibration-meter) Use the following vibration-meter or


an equivalent:

Name: Anavibro
Model: VM-3304
Manufacturer: IMV Corporation (TEL : 03-3262-6311)
Features: Since a pickup of moving-coil (velocity) type is
employed, the need for complicate setting is
eliminated to allow an easy measurement.
The frequency range is 10 to 1000 Hz, so that this
vibration-meter is suitable for measurement of motor
rotation components.

* FANUC does not recommend a charge vibration-meter using a


piezoelectric acceleration type pickup because it requires
complicate setting for use.

- 299 -
9.NOTES ON MOTOR INSTALLATIONFANUC AC SPINDLE MOTOR αiIT series 200V type B-65272EN/05

9.4 COUPLING SELECTION

1 When connecting the spindle and motor shaft, be sure to use a


flexible coupling.
(Flexible coupling examples)
- Diaphragm coupling (EAGLE INDUSTRY CO., LTD.)
- Oldham's coupling
- Gear coupling (MIKI PULLEY)

Example of disk coupling

Flexible coupling has three tolerances of degree of freedom:


eccentricity, declination, and axial displacement. This enables
coupling with less vibration and less noise to achieve high-speed
rotation.
• Tolerances of eccentricity and declination: Slight
eccentricity and declination that could not be absorbed by
centering are absorbed.
• Tolerance of axial displacement: Extension of the spindle
and motor shaft due to temperature increase is absorbed.
(Caution)
• These tolerances are criteria for preventing the coupling
from being damaged, not criteria for preventing load from
being applied to the spindle and motor bearings. Therefore,
to peform rotation with low vibration and low noise before
high-speed rotation is achieved, the spindle and motor shaft
must be centered.
• FANUC has confirmed that with a coupling (disk coupling)
that permits only the degrees of freedom of declination and
axial displacement, rotation can take place properly if
centering has been pereformed with a concentricity of 5 µm.
2 It is important to perform centering and obtain parallelism to
avoid having to recourse to the flexibility of the coupling.
At high speeds, any eccentricity may cause the bearing to fail
prematurely.
3 Use a coupling in which thrust load is not applied to the motor
shaft by, for example, an increased temperature, cutting operation,
or coolant pressure.
4 Set the torsional rigidity of the coupling to an appropriate high
value. If the torsional rigidity is low, vibration may be produced
during orientation.

- 300 -
B-65272EN/05FANUC AC SPINDLE MOTOR αiIT series 200V type 9.NOTES ON MOTOR INSTALLATION

5 When attaching the coupling to the motor shaft, never use a


hammer or the like; otherwise, impact load is applied to the
bearing.

NOTE
If an Oldham coupling is used, the motor shaft can
be left pushed into the inside of the motor when the
motor shaft is inserted into the spindle. So, measure
the distance (L in the figure below) between the
mounting face for a rotation joint support housing
and the flinger rear end face before and after
insertion, and check that the two measured values
are identical.

(Reference)

Mounting face for a rotation


joint support housing

Flinger rear end face

Motor model End face distance L

αiIT 1.5 (17)


αiIT 2 to αiIT 3 (18)
αiIT 6 to αiIT 22 (22)

(Reference) Contact points for couplings


Type of Point of Applicable
Manufacturer
coupling contact maximum speed (*)
EAGLE INDUSTRY CO.,
Diaphragm 03-3438-1390 20,000 min-1
LTD
MIKI PULLEY CO., LTD Disk 044-733-5151 12,000 min-1
* FANUC recommends diaphragm coupling for high-speed which
is more than 12,000 min-1 and high-torque motor.
Because diaphragm coupling has three degrees of freedom
(parallel offset, angular misalignment and axial movement) and
will realize high-speed rotation under low vibration and low
noise.
* Example of diaphragm coupling for αiIT 3 to αiIT 22.
TYPE 67E304-30-ZZ (EAGLE INDUSTRY)

- 301 -
9.NOTES ON MOTOR INSTALLATIONFANUC AC SPINDLE MOTOR αiIT series 200V type B-65272EN/05

NOTE
Select SPANN ELEMENTE that can withstand a
torque(*1) 3.6 times greater than the S3 rated torque
to protect against slippage in intermittent cutting.
With the models αiIT 1.5/20000 and αiIT 2/20000,
however, the motor shaft to which a SPANN
ELEMENTE is fastened is thin. So, select SPANN
ELEMENTE and a fastening method so that the
stress applied to the motor shaft does not exceed
the yield point of the motor shaft (490 N/mm2). As
shown below, provide a space of L mm or more
between the SPANN ELEMENTE and the tip of the
motor shaft.
*1 With the high-acceleration type models αiIT
1.5/20000, αiIT 2/20000, αiIT 8/15000, and
αiIT 15/15000, select SPANN ELEMENTE that
can withstand a torque 3 times greater than the
maximum torque at acceleration time.
See the example of SPANN ELEMENTE selection
shown below. For the method of calculation and the
location of fastening to the motor shaft, contact the
following company:
TAKEDA TRADE CO., LTD. (RINGFEDER)
Tel: 06-6441-1503, 03-3815-6501

L
t

L
φd

Motor shaft

SPANN ELEMENTE
RINGFEDER

The models αiIT 1.5/20000 and αiIT 2/20000 have a less thickness (t).

[Stress applied to motor shaft] ≤ [Motor shaft yield point (490 N/mm2)]

- 302 -
B-65272EN/05FANUC AC SPINDLE MOTOR αiIT series 200V type 9.NOTES ON MOTOR INSTALLATION

αiIT 6/12000iT
αiIT 8/12000iT
αiIT 1.5/20000iT
αiIT 8/15000iT
Model αiIT 2/20000iT
αiIT 15/10000iT
αiIT 3/12000iT
αiIT 15/15000iT
αiIT 22/10000iT
φd φ16 +−00.018 φ 20 +−00.021
L 13 17

An example of SPANN ELEMENTE selection for the model αiIT


2/20000 is given below.

[Example of selection]
Condition 1: Two sets of SPANN ELEMENTE RfN8006 22 × 26 (inner diameter × outer diameter) are used.
Condition 2: Four M5 bolts (strength class: 12.9) are tightened by a tightening torque of 10.0 [N⋅m].

Surface pressure P (170.7 [N/mm2]) is produced on the motor shaft, and torque T (128.2 [N⋅m]) becomes transferable.

Checking transferable torque T


[Check]: Transferable torque T ≥ 3 times maximum torque at motor acceleration time
The maximum torque at acceleration time of the model α2/20000iT is 34.8 [N⋅m](*2). Accordingly, the following
transferable torque is obtained:
128.2 ≥ 3 × 34.8

From the produced surface pressure P and the transferable torque T, check stress σ applied onto the motor shaft.
[Check]: Stress σ applied onto the motor shaft ≤ Motor shaft yield point (490 [N/mm2])
From the produced surface pressure P (170.7 [N/mm2]) and the transferable torque (128.2 [N⋅m]), stress σ applied onto
the motor shaft is calculated as σ = 453.1 [N/mm2]. Accordingly, the following is obtained:
453.1 ≤ 490

*2 This data is calculated from a maximum output at acceleration


time used as a guideline for power supply (αiPS) selection and
from the motor base speed, and is not a guaranteed value.

- 303 -
9.NOTES ON MOTOR INSTALLATIONFANUC AC SPINDLE MOTOR αiIT series 200V type B-65272EN/05

9.5 ROTATION JOINT

When coolant is flown through the through hole of the motor shaft, a
coolant pressure acts on the end face of the coolant joint attached to
the shaft front end, thus producing a thrust load that pushes the motor
shaft backward. (See Section 9.6.)
If a rotation joint of separate external support type is attached to the
motor shaft rear end, a coolant pressure acts also on the rotation joint
to push the motor shaft forward, and therefore the thrust load can be
canceled.
The αiIT series is designed assuming that a rotation joint indicated in
the table below is attached to the shaft rear end:
Rotation joints of separate external support type manufactured by
Deublin or Rix.
Motor model αiIT 1.5 to αiIT 3 αiIT 6 to αiIT 22
Mounting screw size M12 × 1.25 (left-hand screw) M16 × 1.5 (left-hand screw)
Piping direction Straight type Elbow type Straight type Elbow type
Specification of Deublin 1129-036-327 1129-033-327 1129-036-301 1129-033-301
Specification of Rix ESX20M-S012 ESX20M-E012 ESX20M-S016 ESX20M-E016
Spindle-through coolant during rotation or stopping
Function(Caution) Air-through during stopping
(Air-through disabled during rotation)

CAUTION
When selecting a rotation joint, if the coolant-through
frequency during the machine cycle is high (use in a
dedicated machine or line machine), be sure to contact the
rotation joint manufacturer.
NOTE
Inquire the following of the rotation joint manufacturer:
・Details of features of the rotation joint and its installation
・Type for enabling air-through during rotation
For rotation joints and support housings, contact:
Deublin Japan Ltd. TEL 072-757-0099
Rotation Joint Div., RIX CORPORATION Co., LTD. TEL 092-935-8913

Contact
Rotation Separated Stationary
side
side

When coolant is off When coolant is on

Example of rotation joint (separate external support type)

* Before attaching a rotation joint to the motor shaft, apply screw


locking adhesive.

- 304 -
B-65272EN/05FANUC AC SPINDLE MOTOR αiIT series 200V type 9.NOTES ON MOTOR INSTALLATION

9.6 COOLANT JOINT

The machine tool builder is to prepare the following coolant joint:

Shaft tip screw

Motor shaft

(Deublin)
φd

φ12.9
A Coolant joint
B

(Figure of coolant joint)


Convex type Concave type
φd

φd

* • when installing the coolant joint, apply thread-locking


adhesive to the joint, and be sure to use the screw used at
the end of the motor shaft.
• Press the coolant joint against the shaft end face.

(1) When center-through coolant is used, thrust load due to coolant


is applied between the spindle and motor and between the motor
and rotation joint. The motor can be made stable without
affecting impacts such as pulsation of the coolant pump by
setting a slightly larger thrust load in direction B in the above
figure than a thrust load in direction A.
(2) When a rotation joint described in Section 9.5 is used, the
pressure reception diameter on the rotation joint side is
φ12.9(Deublin) or φ12.6(Rix). So, ensure that the pressure
reception diameter (φd) on the side of a coolant joint attached to
the motor shaft tip follows the table below.
* When the coolant pressure is 70 kgf/cm2 or less (For a
coolant pressure of more than 70 kgf/cm2, consult with
FANUC.)
Pressure reception
Rotation joint Shaft tip
Motor model Manufacturer diameter φd on
specification screw size
coolant joint side
1129-036-327
Deublin φ12.5
1129-033-327
αiIT 1.5 to αiIT 3 M12
ESX20M-S012
Rix φ12.2
ESX20M-E012

- 305 -
9.NOTES ON MOTOR INSTALLATIONFANUC AC SPINDLE MOTOR αiIT series 200V type B-65272EN/05

Pressure reception
Rotation joint Shaft tip
Motor model Manufacturer diameter φd on
specification screw size
coolant joint side
1129-036-301
Deublin φ12.0
1129-033-301
αiIT 6 to αiIT 22 M16
ESX20M-S016
Rix φ11.7
ESX20M-E016

(3) Concept of thrust load applied to the motor


Direction A Direction B
φDc1 φdc2 φdm φdr2 φDr1

Coolant direction

Spindle
Coolant joint Motor shaft
Rotation joint

<1> In the above figure, calculate the thrust load applied to the
motor.
Coolant pressure: P
Outside diameter of coolant joint: φDc1, outside area: Sc1
Inside diameter of coolant joint: φdc2, inside area: Sc2
Inside diameter of motor shaft: φdm, inside area: Sm
Outside diameter of rotation joint: φDr1, outside area: Sr1
Inside diameter of rotation joint: φdr2, inside area: Sr2
・ Thrust load applied to the motor in direction A:
FA=P(Sc1-Sc2)+P(Sm-Sr2)
・ Thrust load applied to the motor in direction B:
FB=P(Sr1-Sr2)+P(Sm-Sc2)
・ Total thrust load applied to the motor:
F=FB-FA=
P(Sr1-Sr2)+P(Sm-Sc2)-( P(Sc1-Sc2)+P(Sm-Sr2) )
=P(Sr1-Sc1)=P(π(φDr1)2/4-π(φDc1)2/4)
Therefore, only the coolant pressure, the outside diameter of
the rotation joint (φDr1), and the outside diameter of the
coolant joint (φDc1) are related to the calculation of the
thrust load applied to the motor.

- 306 -
B-65272EN/05FANUC AC SPINDLE MOTOR αiIT series 200V type 9.NOTES ON MOTOR INSTALLATION

<2> Example for calculating the thrust load


Assume that the coolant pressure is 70 kgf/cm2, the pressure
reception diameter is φDc1=φ12.
Also assume that the rotation joint is manufactured by
Deublin (φDr1=φ12.9).
The thrust load applied to the motor is then calculated as
follows:
F=70kgf/cm2×(1.31cm2 (φ12.9)- 1.13cm2(φ12))= 12.6kgf
A thrust load of 12.6 kgf is applied in such a direction that it
presses the motor shaft forward.

Also when the pressure reception diameter is φDc1=φ12.5, a


thrust load of 5.6 kgf can be obtained by similar calculation.

- 307 -
9.NOTES ON MOTOR INSTALLATIONFANUC AC SPINDLE MOTOR αiIT series 200V type B-65272EN/05

9.7 ROTATION JOINT SUPPORT HOUSING

The machine tool builder is to prepare a rotation joint support housing.


To secure a housing, use a socket and spigot joint and six M5 tapped
holes at the motor rear end. Prepare six M5 bolts to secure a housing.
When a rotation joint of separate external support type is used, cutting
fluid leaks from the sealing section (contact section between the
stationary side and rotation side). So, be sure to provide a drain on the
housing for the rotation joint. A drain of PT3/8 or more is required,
and a hose with an inner diameter of φ12 mm or more is required.
(To determine the final figure of a drain, be sure to contact the
manufacturer of a rotation joint.)
A housing of labyrinth structure for preventing cutting fluid from
penetrating into the inside of the motor is required. Particularly when
the motor is oriented downward vertically, enhance drainage by means
such as air purging.
When the rotation joint is damaged, a large amount of cutting fluid
can leak. So, provide many notches on the housing. Moreover, attach
a flow rate sensor to the drain to perform periodic flow rate
management. For details, refer to the specifications of each rotation
joint.

(Example of rotation joint support housing)


When the motor is oriented horizontally When the motor is oriented downward vertically

6 M5 tapped holes Air purge piping Taper section


with a depth of 7
Mounting housing

Rotation joint
(separate type)

Coolant piping

Drain
(Inner hose diameter of
φ18 or more)
(PT3/8 or more)
Drain (spare)
(PT1/4)

Drain (notch)
Socket and spigot joint at
the motor rear end Socket and spigot joint at
the motor rear end
Notch (window) on the mounting housing

Notch (window)

- 308 -
VII. FANUC AC SPINDLE MOTOR αiIT series
400V type
B-65272EN/05 FANUC AC SPINDLE MOTOR αiIT series 400V type 1.GENERAL

1 GENERAL
The FANUC AC spindle motor αiIT series 400V type includes
spindle motors (hollow shaft), which can be driven by 400 to 480VAC
without a step-down transformer(*1).
(*1) For models αiIT 1.5HV, αiIT 2HV, and αiIT 3HV, however, a
single-phase step-down transformer for fan motors is required
when 480VAC is applied.

Features
• For features of a spindle that is directly connected to a motor, see
the αiIT series 200V type section.

- 311 -
2.SPECIFICATIONS FANUC AC SPINDLE MOTOR αiIT series 400V type B-65272EN/05

2 SPECIFICATIONS

- 312 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiIT series 400V type 2.SPECIFICATIONS

Model
αiIT 1.5/20000HV αiIT 2/20000HV αiIT 3/12000HV
Item
(S1)Cont. rated kW 1.5 2.2 3.7
(HP) (2.0) (3.0) (5.0)
Output (S2)30 min rated kW 2.2 3.7 5.5
(*1) [15 min](*2)(HP) (3.0) (5.0) (7.4)
(S3)60%[40%]kW 2.2 3.7 5.5
(*3) (*4) (HP) (3.0) (5.0) (7.4)
Rated (S1) A 13 21 18
current
(S2),(S3) A 16 28 23
(*5)
Speed Base speed 3,000 3,000 1,500
min-1 Max. speed 20,000 20,000 12,000
Cont. rated torque at const.
rated torque range
N⋅m 4.77 7.0 23.5
(kgf⋅cm) (48.7) (71.5) (240)
Rotor kg⋅m2 0.0043 0.0078 0.0148
inertia (kgf⋅cm⋅s2) (0.04) (0.08) (0.15)
Weight kgf 24 27 46
Vibration V3 (rotation component)
Noise 75dB(A) or less
Cooling system (*6) Totally enclosed and fan cooled (IC0A6)
Cooling fan W (*15)
Mount the motor so that the output shaft points in a direction ranging within the
Installation (*7)
horizontally to vertically downwards. (IMB5,IMV1)
Allowable overload capacity
120% of (S2)
(1 min) (*8)
Insulation Class H
Ambient temperature 0°C to 40°C
Altitude Height above sea level not exceeding 1000m
Painting color Munsell system N2.5
Type of thermal protection (*9) TP211
Resolution of the Built-in with αiMZ sensor
built-in sensor p/rev 2048
Number of detected gear teeth
128
per rotation λ/rev.
Bearing lubrication Grease
Shaft end seal, protection
Simplified labyrinth: IP40
format (IEC34)
Method of connection with the
To be directly connected with the spindle
spindle (*10)
Allowable thrust load (*11)kgf 6
Maximum output during
13.0 20.0 13.0
acceleration (*12) kW
Applicable spindle amplifier αiSP 15HV αiSP 30HV αiSP 11HV
* See Page 317 for Cautions and limitations.

- 313 -
2.SPECIFICATIONS FANUC AC SPINDLE MOTOR αiIT series 400V type B-65272EN/05

Model
αiIT 6/12000HV αiIT 8/12000HV
Item
Low-speed winding High-speed winding Low-speed winding High-speed winding
Connection (*13)
(Y connection) (∆ connection) (Y connection) (∆ connection)
(S1)Cont. rated kW 5.5 5.5 7.5 7.5
(HP) (7.4) (7.4) (10) (7.5)
Output (S2)30 min rated kW 7.5 7.5 11 11
(*1) (HP) (10) (10) (14.7) (14.7)
(S3)60% kW 7.5 7.5 11 11
(*4) (HP) (10) (10) (14.7) (14.7)
Rated (S1) A 18 18 23 25
current
(S2),(S3) A 22 24 29 30
(*5)
Speed Base speed 1,500 4,000 1,500 4,000
min-1 Max. speed 12,000 12,000 12,000 12,000
Switching speed min-1 4,000 4,000
Cont. rated torque at const. rated
torque range
N⋅m 35.0 13.2 47.7 17.9
(kgf⋅cm) (357) (134) (487) (182.7)
kg⋅m2 0.0179 0.0275
Rotor inertia
(kgf⋅cm⋅s2) (0.18) (0.28)
Weight kgf 51 80
Vibration V3 (rotation component)
Noise 75dB(A) or less
Cooling system (*6) Totally enclosed and fan cooled (IC0A6)
Cooling fan W
Mount the motor so that the output shaft points in a direction ranging within the
Installation (*7)
horizontally to vertically downwards. (IMB5,IMV1)
Allowable overload capacity
120% of (S2)
(1 min) (*8)
Insulation Class H
Ambient temperature 0°C to 40°C
Altitude Height above sea level not exceeding 1000m
Painting color Munsell system N2.5
Type of thermal protection (*9) TP211
Resolution of the Built-in with αiMZ sensor
built-in sensor p/rev 4096
Number of detected gear teeth per
256
rotation λ/rev.
Bearing lubrication Grease
Shaft end seal, protection format
Simplified labyrinth: IP40
(IEC34)
Method of connection with the
To be directly connected with the spindle
spindle (*10)
Allowable thrust load (*11) kgf 13
Maximum output during
13.0 13.2
acceleration (*12) kW
Applicable spindle amplifier αiSP 15HV αiSP 15HV
* See Page 317 for Cautions and limitations.

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B-65272EN/05 FANUC AC SPINDLE MOTOR αiIT series 400V type 2.SPECIFICATIONS

Model
αiIT 8/15000HV αiIT 15/10000HV
Item
Low-speed winding High-speed winding Low-speed winding High-speed winding
Connection (*13)
(Y connection) (∆ connection) (Y connection) (∆ connection)
(S1)Cont. rated kW 7.5 7.5 15 15
(HP) (10) (10) (20.1) (20.1)
(S2)30 min rated kW 11 11 18.5 18.5
Output (HP) (14.7) (14.7) (24.8) (24.8)
(*1) (S2) 10 min rated kW 15.0 15.0
- -
(HP) (20.1) (20.1)
(S3)60% kW 18.5 18.5
- -
(*4) (HP) (24.8) (24.8)
Rated (S1) A 35 37 37 36
current
(S2),(S3) A 55 53 45 41
(*5)
Speed Base speed 1,500 4,000 1,500 4,000
min-1 Max. speed 4,000 15,000 10,000 10,000
Switching speed
4,000 4,000
min-1
Cont. rated torque at const.
rated torque range
N⋅m 47.7 17.9 95.4 35.8
(kgf⋅cm) (487) (182) (974) (365)
kg⋅m2 0.0275 0.09
Rotor inertia
(kgf⋅cm⋅s2) (0.28) (0.93)
Weight kgf 80 110
Vibration V3 (rotation component)
Noise 75dB(A) or less
Cooling system (*6) Totally enclosed and fan cooled (IC0A6)
Cooling fan W
Mount the motor so that the output shaft points in a direction ranging within the
Installation (*7)
horizontally to vertically downwards. (IMB5,IMV1)
Allowable overload capacity
120% of (S2)
(1 min) (*8)
Insulation Class H
Ambient temperature 0°C to 40°C
Altitude Height above sea level not exceeding 1000m
Painting color Munsell system N2.5
Type of thermal protection (*9) TP211
Resolution of the Built-in with αiMZ sensor
built-in sensor p/rev 4096
Number of detected gear teeth
256
per rotation λ/rev.
Bearing lubrication Grease
Shaft end seal, protection
Simplified labyrinth: IP40
format (IEC34)
Method of connection with the
To be directly connected with the spindle
spindle (*10)
Allowable thrust load (*11) kgf 13
Maximum output during
28.0 22.2
acceleration (*12) kW
Applicable spindle amplifier αiSP 30HV αiSP 30HV
* See Page 317 for Cautions and limitations.

- 315 -
2.SPECIFICATIONS FANUC AC SPINDLE MOTOR αiIT series 400V type B-65272EN/05

Model
αiIT 15/15000HV αiIT 22/10000HV
Item
Low-speed winding High-speed winding Low-speed winding High-speed winding
Connection (*13)
(Y connection) (∆ connection) (Y connection) (∆ connection)
(S1)Cont. rated kW 15 15 22 22
(HP) (20.1) (20.1) (29.5) (29.5)
(S2)30 min rated kW 18.5 18.5 26 26
Output (HP) (24.8) (24.8) (34.9) (34.9)
(*1) (S2) 15 min rated kW 22 22
- -
(HP) (29.5) (29.5)
(S3)40% kW 26 26
- -
(*3)(*4) (HP) (34.9) (34.9)
Rated (S1) A 48 41 46 47
current
(S2),(S3) A 67 56 54 53
(*5)
Speed Base speed 1,400 5,000 1,500 4,000
min-1 Max. speed 4,000 15,000 10,000 10,000
Switching speed
3,500 4,000
min-1
Cont. rated torque at const. rated
torque range
N⋅m 102.2 28.6 140 52.5
(kgf⋅cm) (1043.3) (292.1) (1428) (536)
kg⋅m2 0.055 0.128
Rotor inertia
(kgf⋅cm⋅s2) (0.56) (1.29)
Weight kgf 121 143
Vibration V3 (rotation component)
Noise 75dB(A) or less
Cooling system (*6) Totally enclosed and fan cooled (IC0A6)
Cooling fan W
Mount the motor so that the output shaft points in a direction ranging within the
Installation (*7)
horizontally to vertically downwards. (IMB5,IMV1)
Allowable overload capacity
120% of (S2)
(1 min) (*8)
Insulation Class H
Ambient temperature 0°C to 40°C
Altitude Height above sea level not exceeding 1000m
Painting color Munsell system N2.5
Type of thermal protection (*9) TP211
Resolution of the Built-in with αiMZ sensor
built-in sensor p/rev 4096
Number of detected gear teeth per
256
rotation λ/rev.
Bearing lubrication Grease
Shaft end seal, protection format
Simplified labyrinth: IP40
(IEC34)
Method of connection with the
To be directly connected with the spindle
spindle (*10)
Allowable thrust load (*11) kgf 13
Maximum output during
38 31.2
acceleration (*12) kW
Applicable spindle amplifier αiSP 30HV αiSP 30HV
* See Page 317 for Cautions and limitations.

- 316 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiIT series 400V type 2.SPECIFICATIONS

Cautions and limitations


(*1) The rated output is guaranteed at the rated voltage.
(Amplifier input: 400/480VAC +10%, -15%, 50/60Hz±1Hz)
If the input voltage fluctuates, it is possible that the rated output
cannot be obtained even when such fluctuations are within the
allowable fluctuation range.
(*2) The output for αiIT 1.5/20000HV and αiIT 2/20000HV is 15
min rated.
(*3) 40% for αiIT 1.5/20000HV, αiIT 2/20000HV, and
αiIT 22/10000HV
(*4) The cycle time is 10 minutes, S3 60%: ON 6 minutes, OFF 4
minutes and S3 40%: ON 4 minutes, OFF 6 minutes
(*5) The rated current is the maximum current for each rated output.
(*6) IC code conforms to IEC 34-6.
(*7) IM code conforms to IEC 34-7.
(*8) This is not a guaranteed value but a guideline for the maximum
motor output at a rated supply voltage.
(*9) Type conforms to IEC 34-11.
(*10)When assembling a motor with the machine, align the motor
shaft with the spindle so that the vibration acceleration of the
motor does not exceed 0.5 G (at maximum speed).
(Before shipping machines, check that the vibration acceleration
is 0.5 G or less for all motors.)
(*11)Select a coupling that does not apply a thrust load onto the motor
shaft for a cause such as coolant pressure when the temperature
rises.
Note that in the direction in which the motor shaft is pushed
toward the inside of the motor, the allowable load is 0 kgf.
(If an Oldham coupling is used, the motor shaft can be left
pushed into the inside of the motor when the motor shaft is
inserted into the spindle. So, measure the distance between the
mounting face for a rotation joint support housing and the flinger
rear end face before and after insertion, and check that the two
measured values are identical.
For details, see Section V-9.4 "COUPLING SELECTION".)
(*12)These values are to be used only as guidance for selecting a
power supply (αiPS) and are not guaranteed.
(*13)Switching method of power lead is Y-∆ switching.
Required are the CNC software option related to the output
switching function and the switching magnetic connection unit.
Refer to FANUC SERVO AMPLIFIER αi series
DESCRIPTIONS (B-65282EN) for output switching control.
(*14)The protection grade (IEC34-5) is IP40. However, the grade is
IP54 when the labyrinth seal on the front side of the output axis
and the flinger seal on the rear side are excluded.
Ensure that the labyrinth seal and flinger seal are not directly
exposed to coolant and mist.
(*15)The input power requirements of the fan motor for
αiIT 1.5/20000HV, αiIT 2/20000HV, or αiIT 3/12000HV are:
200/230VAC +10% -15%, single-phase, and 50/60 Hz±1Hz.
- 317 -
3.OUTPUT/TORQUE CHARACTERISTICS FANUC AC SPINDLE MOTOR αiIT series 400V typeB-65272EN/05

3
Reference
OUTPUT/TORQUE CHARACTERISTICS

Calculation for torque


Torque T can be obtained by the following equation.

T[N⋅m]=P[kW]×1000/0.1047/N[min-1]
P[kW]: Motor output
-1
N[min ]: Motor speed

When the unit of T is [kgf⋅m],


T[kgf⋅m]=P[kW]×1000/1.0269/N[min-1]

- 318 -
B-65272EN/05FANUC AC SPINDLE MOTOR αiIT series 400V type 3.OUTPUT/TORQUE CHARACTERISTICS

3.1 MODEL αiIT 1.5/20000HV


Applicable amplifier αiSP 15HV
Output Torque
[kW] [N⋅m]
3 8
15min, S3 40%
2.5 Operating zone
2.2kW 6
2 15min, S3 40%
Operating zone
1.5 1.5kW 4
Continuous
1 operating zone
2
0.5
3000 3000 Continuous
operating zone
0 0
0 5000 10000 15000 20000 0 5000 10000 15000 20000
-1
Motor speed [min ] Motor speed [min-1]
Acceleration output
[kW]
16
13kW (Maximum output during acceleration)

12
11kW

6000 8000
0
0 5000 10000 15000 20000
Motor speed [min-1]

NOTE
Acceleration output is used as a measure to
calculate the acceleration or deceleration time.
Acceleration output is not an assured value.

- 319 -
3.OUTPUT/TORQUE CHARACTERISTICS FANUC AC SPINDLE MOTOR αiIT series 400V typeB-65272EN/05

3.2 MODEL αiIT 2/20000HV


Applicable amplifier αiSP 30HV
Output Torque
[kW] [N⋅m]
5 15

4 12 15min, S3 40%
3.7kW Operating zone
15min, S3 40%
3 Operating zone 9

2.2kW
2 6
Continuous
operating zone
1 3
3000
3000 Continuous
operating zone
0 0
0 5000 10000 15000 20000 0 5000 10000 15000 20000
-1 -1
Motor speed [min ] Motor speed [min ]
Acceleration output
[kW]

24
20kW (Maximum output
during acceleration)

18

12

8kW
6

5500 8000
0
0 5000 10000 15000 20000
-1
Motor speed [min ]

NOTE
Acceleration output is used as a measure to
calculate the acceleration or deceleration time.
Acceleration output is not an assured value.

- 320 -
B-65272EN/05FANUC AC SPINDLE MOTOR αiIT series 400V type 3.OUTPUT/TORQUE CHARACTERISTICS

3.3 MODEL αiIT 3/12000HV


Applicable amplifier αiSP 11HV
Output Torque
[kW] [N⋅m]
8 40

30min, S3 60%
6 30
5.5kW Operating zone
30min, S3 60%

4 Operating zone
3.7kW 20
Continuous
operating zone
2 10

1500 1500 Continuous operating zone


0 0
0 3000 6000 9000 12000 0 3000 6000 9000 12000
-1
Motor speed [min ] Motor speed [min-1]
Acceleration output
[kW]
16
13kW (Maximum output
during acceleration)

12

9.5kW
8

7000
0
0 3000 6000 9000 12000
Motor speed [min-1]

NOTE
Acceleration output is used as a measure to
calculate the acceleration or deceleration time.
Acceleration output is not an assured value.

- 321 -
3.OUTPUT/TORQUE CHARACTERISTICS FANUC AC SPINDLE MOTOR αiIT series 400V typeB-65272EN/05

3.4 MODEL αiIT 6/12000HV


Applicable amplifier αiSP 15HV
Low-speed winding output (Y connection) Low-speed winding torque (Y connection)

[kW] [N⋅m]
15 50
13kW (Maximum output during acceleration)
30min, S3 60%
Operating zone
12 40

9 30
7.5kW Continuous
30min, S3 60% operating zone
6 Operating zone 20
5.5kW 4.4kW
3
Continuous 3.7kW 10
operating zone 2.2kW
1500 8000 1500 8000
0 0
0 3000 6000 9000 12000 0 3000 6000 9000 12000
-1 -1
Motor speed [min ] Motor speed [min ]

High-speed winding output (∆ connection) High-speed winding torque (∆ connection)


[kW] [N⋅m]
15 20
13kW (Maximum output during acceleration) 30min, S3 60%
Operating zone
12
15
10kW Continuous
9 operating zone

7.5kW 10
30min, S3 60% Operating
6 5.5kW
Continuous operating zone 5
3

4000 8000 4000


0 0
0 3000 6000 9000 12000 0 3000 6000 9000 12000
-1 -1
Motor speed [min ] Motor speed [min ]

NOTE
Acceleration output is used as a measure to
calculate the acceleration or deceleration time.
Acceleration output is not an assured value.

- 322 -
B-65272EN/05FANUC AC SPINDLE MOTOR αiIT series 400V type 3.OUTPUT/TORQUE CHARACTERISTICS

3.5 MODEL αiIT 8/12000HV


Applicable amplifier αiSP 15HV
Low-speed winding output (Y connection) Low-speed winding torque (Y connection)

[kW] [N⋅m]
16 80
30min, S3 60%
Operating zone
12 11kW 60

30min, S3 60%
Operating zone
8 40
7.5kW 6.6kW Continuous
operating zone
4.5kW 20
4
Continuous
operating zone
1500 7000 1500 7000
0 0
0 3000 6000 9000 12000 0 3000 6000 9000 12000
-1 -1
Motor speed [min ] Motor speed [min ]

High-speed winding output (∆ connection) High-speed winding torque (∆ connection)


[kW] [N⋅m]
16 40
30min, S3 60%
Operating zone
12 30
11kW Continuous
30min, S3 60%
Operating zone operating zone
8 7.5kW 20
Continuous
operating zone
4 10

4000 4000
0 0
0 3000 6000 9000 12000 0 3000 6000 9000 12000
-1
Motor speed [min ] Motor speed [min-1]

- 323 -
3.OUTPUT/TORQUE CHARACTERISTICS FANUC AC SPINDLE MOTOR αiIT series 400V typeB-65272EN/05

3.6 MODEL αiIT 8/15000HV


Applicable amplifier αiSP 30HV
Low-speed winding output (Y connection) Low-speed winding torque (Y connection)

[kW] [N⋅m]
20 120
10 min
operating zone
15 15kW 90 30 min
10 min operating zone
operating zone Continuous
11kW operating zone
10 30 min 60
operating zone
7.5kW
5 30
Continuous
operating zone
1500 1500
0 0
0 1000 2000 3000 4000 0 1000 2000 3000 4000
-1 -1
Motor speed [min ] Motor speed [min ]

High-speed winding output (∆ connection) High-speed winding torque (∆ connection)


[kW] [N⋅m]
30 40
25kW (Maximum output during acceleration)
10 min
operating zone
24
30 30 min
operating zone
18
15kW 20
10 min operating zone
12 11kW
30 min operating zone
7.5kW 10
6
Continuous Continuous
4000 operating zone 4000 operating zone
0 0
0 3000 6000 9000 12000 15000 0 3000 6000 9000 12000 15000
-1 -1
Motor speed [min ] Motor speed [min ]

NOTE
Acceleration output is used as a measure to
calculate the acceleration or deceleration time.
Acceleration output is not an assured value.

- 324 -
B-65272EN/05FANUC AC SPINDLE MOTOR αiIT series 400V type 3.OUTPUT/TORQUE CHARACTERISTICS

3.7 MODEL αiIT 15/10000HV


Applicable amplifier αiSP 30HV
Low-speed winding output (Y connection) Low-speed winding torque (Y connection)

[kW] [N⋅m]
30 160
30min, S3 60% Operating zone 30min, S3 60%
Operating zone
24
120
18.5kW
18
15kW
80
Continuous
12 operating zone
Continuous 11kW
operating zone 7.5kW 40
6

1500 1500
0 0
0 2000 4000 6000 8000 10000 0 2000 4000 6000 8000 10000
-1
Motor speed [min ] Motor speed [min-1]

High-speed winding output (∆ connection) High-speed winding torque (∆ connection)


[kW] [N⋅m]
30 80
30min, S3 60% Operating zone 30min, S3 60%
Operating zone
24
60

18 18.5kW
15kW 40
12
Continuous
operating zone 20
6
Continuous
operating zone
0 0
0 2000 4000 6000 8000 10000 0 2000 4000 6000 8000 10000
-1 -1
Motor speed [min ] Motor speed [min ]

- 325 -
3.OUTPUT/TORQUE CHARACTERISTICS FANUC AC SPINDLE MOTOR αiIT series 400V typeB-65272EN/05

3.8 MODEL αiIT 15/15000HV


Applicable amplifier αiSP 30HV
Low-speed winding output (Y connection) Low-speed winding torque (Y connection)

[kW] [N⋅m]
30 200
15 min 15 min
30 min
operating zone operating zone
25 operating zone
22kW 30 min
150
operating zone
20
Continuous
18.5kW operating zone
15 15kW 100
15kW
10 11kW
Continuous
7.5kW 50
operating zone
5

1400 2500 1400 2500


0 0
0 1000 2000 3000 4000 0 1000 2000 3000 4000
-1 -1
Motor speed [min ] Motor speed [min ]

High-speed winding output (∆ connection) High-speed winding torque (∆ connection)


[kW] [N⋅m]
40 50
35kW (Maximum output during acceleration) 15 min
30 min 15 min operating zone
operating 40
30 operating zone 30 min
zone 4000 8000 operating zone
22kW 30
20
18.5kW
18.5kW 20
15kW
15kW Continuous
10 11kW operating zone
Continuous
operating zone 7.5kW 10

5000 10000 5000 10000


0 0
0 3000 6000 9000 12000 15000 0 3000 6000 9000 12000 15000
-1
Motor speed [min ] Motor speed [min-1]

NOTE
Acceleration output is used as a measure to
calculate the acceleration or deceleration time.
Acceleration output is not an assured value.

- 326 -
B-65272EN/05FANUC AC SPINDLE MOTOR αiIT series 400V type 3.OUTPUT/TORQUE CHARACTERISTICS

3.9 MODEL αiIT 22/10000HV


Applicable amplifier αiSP 30HV
Low-speed winding output (Y connection) Low-speed winding torque (Y connection)

[kW] [N⋅m]

40 200
30min, S3 40% 30min, S3 40%
Operating zone
Operating zone
30 150
26kW
22kW
20 100 Continuous
Continuous operating zone
16kW
operating zone 13kW
10 50

1500 1500
0 0
0 2000 4000 6000 8000 10000 0 2000 4000 6000 8000 10000
Motor speed [min-1] -1
Motor speed [min ]

High-speed winding output (∆ connection) High-speed winding torque (∆ connection)


[kW] [N⋅m]

40 80
30min, S3 40% Operating zone 30min, S3 40% Operating zone

30 60
26kW
22kW
20 40

10 20
Continuous Continuous
operating zone operating zone
0 0
0 2000 4000 6000 8000 10000 0 2000 4000 6000 8000 10000
-1 -1
Motor speed [min ] Motor speed [min ]

NOTE
Acceleration output is used as a measure to
calculate the acceleration or deceleration time.
Acceleration output is not an assured value.

- 327 -
4.CONFIGURATION AND ORDERING NUMBERFANUC AC SPINDLE MOTOR αiIT series 400V typeB-65272EN/05

4 CONFIGURATION AND ORDERING


NUMBER

- 328 -
B-65272EN/05FANUC AC SPINDLE MOTOR αiIT series 400V type4.CONFIGURATION AND ORDERING NUMBER

4.1 CONFIGURATION

The αiIT series motor 400V type consists of the following items:

(1) Main spindle motor unit


(2) Fan motor (Exhaust on the side opposite to the load axis. Packed
separately.)
(3) Connector (housing, contact) for an αiMZ sensor
The connector is contained in the terminal block.
(4) Distance block (Separately packed. To be ordered separately in
addition to the main motor unit.)

Main spindle motor unit


Distance block
(to be ordered separately)
Connector for an αiMZ sensor
Fan motor

- 329 -
4.CONFIGURATION AND ORDERING NUMBERFANUC AC SPINDLE MOTOR αiIT series 400V typeB-65272EN/05

4.2 ORDERING NUMBER

Motor (including a cooling fan)


Model Ordering number SPM Remarks
αiIT 1.5/20000HV A06B-1563-B123#0121 αiSP 15HV
αiIT 2/20000HV A06B-1564-B123#0121 αiSP 30HV
- Flange mounting
αiIT 3/12000HV A06B-1565-B123#0021 αiSP 11HV
type
αiIT 6/12000HV A06B-1566-B123#0021 αiSP 15HV - Hollow shaft
αiIT 8/12000HV A06B-1567-B123#0021 αiSP 15HV (with no key)
- Labyrinth
αiIT 8/15000HV A06B-1577-B133#0121 αiSP 30HV
- Built-in with αiMZ
αiIT 15/10000HV A06B-1569-B123#0021 αiSP 30HV
sensor
αiIT 15/15000HV A06B-1579-B133#0221 αiSP 30HV
αiIT 22/10000HV A06B-1571-B123#0021 αiSP 30HV

Distance block
* Please prepare Distance-block by the machine tool builder.
The distance blocks indicated in the table below are available
from FANUC as separate items.
• Distance block
Name Ordering number Remarks
Type αiIT 1.5 A06B-1463-K560 For αiIT 1.5HV
Type αiIT 2 A06B-1464-K560 For αiIT 2HV and αiIT 3HV
Type αiIT 6 A06B-1466-K560 For αiIT 6HV and αiIT 8HV
Type αiIT 15 A06B-1469-K560 For αiIT 15HV and αiIT 22HV

• Distance block with windows


Name Ordering number Remarks
Type αiIT 2 A06B-1464-K580 For αiIT 2HV and αiIT 3HV
Type αiIT 6 A06B-1466-K580 For αiIT 6HV and αiIT 8HV
Type αiIT 15 A06B-1469-K580 For αiIT 15HV and αiIT 22HV

- 330 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiIT series 400V type 5.CONNECTIONS

5 CONNECTIONS

- 331 -
5.CONNECTIONS FANUC AC SPINDLE MOTOR αiIT series 400V type B-65272EN/05

5.1 CONNECTION OF THE POWER, FAN MOTOR, AND αiMZ


SENSOR SIGNAL LEADS

Cables for power lead and fan motor are connected to the terminal
block.
αiMZ sensor signal or thermostat signal use a connector manufactured
by Tyco Electronics AMP.
The connector housing and the connector are attached to the motor.

Size of screws used in Power lead Cooling fan


the terminal
block U,V,W,G X,Y,Z FMU,FMV,FMW FMU,FMV
Model
αiIT 1.5/20000HV M5 - M4 M4
αiIT 2/20000HV M5 - - Screw-less terminal block
αiIT 3/12000HV M5 - - Screw-less terminal block
αiIT 6/12000HV M5 M5 Screw-less terminal block -
αiIT 8/12000HV M5 M5 Screw-less terminal block -
αiIT 8/15000HV M5 M5 Screw-less terminal block -
αiIT 15/10000HV M5 M5 Screw-less terminal block -
αiIT 15/15000HV M5 M5 Screw-less terminal block -
αiIT 22/10000HV M5 M5 Screw-less terminal block -

Cable for the fan motor


For the fan motor current value and cable specifications, refer to
Section I.4.3, “FAN MOTOR CONNECTION” in this manual.

- 332 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiIT series 400V type 5.CONNECTIONS

5.2 CONNECTION OF A SINGLE-PHASE FAN MOTOR

The input power requirements of the fan motor for αiIT 1.5/20000HV,
αiIT 2/20000HV, or αiIT 3/12000HV are: 200/230VAC +10%
-15%, single-phase, and 50/60 Hz±1Hz.
For αiIT 1.5/20000HV
Capacitor

Blue (already
Red
connected)
Blue

White

Capacitor Terminal block


Green

Fan motor M4 small screw

Ground plate

To fan motor

For αiIT 2/20000HV and αiIT 3/12000HV


Capacitor

Blue (already
Red
connected)
Blue

White

Green Capacitor Terminal block

Fan motor M4 small screw

Ground plate
To fan motor

- 333 -
5.CONNECTIONS FANUC AC SPINDLE MOTOR αiIT series 400V type B-65272EN/05

5.3 CONNECTION OF SIGNAL LEAD

αiMZ sensor signal or overheat signal use a connector manufactured


by Tyco Electronics AMP .
The connector housing and the connector are attached to the motor.

THR1 Connector pins arrangement


THR2
+5V Number B1 B2 B3 B4 B5 B6
0V
VA
Color
*V A Signal *VA *VB *VZ 0V THR2
VB
*V B Number A1 A2 A3 A4 A5 A6
VZ
*V Z Color
SS
Signal +5V VA VB VZ SS THR1

Connector housing and contact specifications


Connector and contact :
Tyco Electronics AMP specification D-3000 series
Motor side Cable side
Manufacture Manufacture
FANUC specification FANUC specification
specification specification
Housing A63L-0001-0535/121KDF 178964-6 A63L-0001-0460/121KD 178289-6
Contact A63L-0001-0456/ASMT 175288-2 A63L-0001-0456/ASM 1-175217-2
Crimping tool : 91559-1 Extractor : 234168-1

Thermistor specification
Signal THR1 corresponds to one of the thermistor terminals, and
signal THR2, to the other terminal. The resistance of the thermistor is
about 30 to 90 kΩ as measured at room temperature (20°C to 30°C).

- 334 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiIT series 400V type 6.ASSEMBLING ACCURACY

6 Item
ASSEMBLING ACCURACY
Accuracy Measuring method

1/2 the output


shaft length

Run-out at the end of the output shaft 10µm or less

Run-out of the faucet joint for

10
mounting the flange against the core 30µm or less
of the shaft

Run-out of the flange mounting


10

40µm or less
surface against the core of the shaft

Front shaft end through hole inlet


Rear shaft end through hole inlet 20µm or less
Run-out of socket and spigot joint

Run-out of front shaft end face


10µm or less
Run-out of rear shaft end face

- 335 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αiIT series 400V type B-65272EN/05

7 EXTERNAL DIMENSIONS
Model name Section
Model αiIT 1.5/20000HV 7.1
Model αiIT 2/20000HV 7.2
Model αiIT 3/12000HV 7.3
Model αiIT 6/12000HV 7.4
Models αiIT 8/12000HV and αiIT 8/15000HV 7.5
Model αiIT 15/10000HV 7.6
Model αiIT 15/15000HV 7.7
Model αiIT 22/10000HV 7.8

* For a distance block, see the αiIT series 200V type section.

- 336 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiIT series 400V type 7.EXTERNAL DIMENSIONS

7.1 MODEL αiIT 1.5/20000HV

- 337 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αiIT series 400V type B-65272EN/05

7.2 MODEL αiIT 2/20000HV

- 338 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiIT series 400V type 7.EXTERNAL DIMENSIONS

7.3 MODEL αiIT 3/12000HV

- 339 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αiIT series 400V type B-65272EN/05

7.4 MODEL αiIT 6/12000HV

- 340 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiIT series 400V type 7.EXTERNAL DIMENSIONS

7.5 MODELS αiIT 8/12000HV AND αiIT 8/15000HV

- 341 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αiIT series 400V type B-65272EN/05

7.6 MODEL αiIT 15/10000HV

- 342 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiIT series 400V type 7.EXTERNAL DIMENSIONS

7.7 MODEL αiIT 15/15000HV

- 343 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αiIT series 400V type B-65272EN/05

7.8 MODEL αiIT 22/10000HV

- 344 -
VIII. FANUC AC SPINDLE MOTOR αiIL series
200V type
B-65272EN/05 FANUC AC SPINDLE MOTOR αiIL series 200V type 1.GENERAL

1 GENERAL
The FANUC AC spindle motor αiIL series 200V type is liquid-cooled
motors. They feature low temperature rise, high-speed, high torque at
low speed, and low vibration.
Coupling an αiIL series 200V type motor directly to the spindle of a
machining center makes it possible to realize gear-less, high-precision
operation.
The motor shaft has a through hole, through which center-through
coolant can be passed.
Features
(1) Thermal conduction to the spindle head and heat radiation to the
machine column are reduced by cooling the front flange and
motor case with a unique conduit structure (granted Japanese
patent No. 2105-445 and US patent No. 5,084,642).

(2) A high torque at low rotation speed is realized by achieving


high-efficient cooling based on liquid coolant and employing an
output switching function (Y-Y switching).

(3) High-speed rotation is supported with grease-based lubrication.

(4) A vibration class of V3 (rotation component) is attained by strict


rotor balance adjustments.

(5) The motor shaft is provided with a through hole for


center-through coolant.

(6) The αiMZ sensor signal incorporated in the motor can be used in
performing orientation and rigid tapping, so there is no need to
mount a detector on the machine tool.

• See descriptions about the αiIT series for the features of the
spindle coupled directly to the motor, the points of the direct
coupling structure, and cautions for mounting the motor.

- 347 -
2.SPECIFICATIONS FANUC AC SPINDLE MOTOR αiIL series 200V type B-65272EN/05

2 SPECIFICATIONS

- 348 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiIL series 200V type 2.SPECIFICATIONS

Model
αiIL 8/20000 αiIL 15/15000 αiIL 26/15000
Item
Low-speed High-speed Low-speed High-speed Low-speed High-speed
Connection (*1) winding (Y winding (Y winding (Y winding (Y winding (Y winding (Y
connection) connection) connection) connection) connection) connection)
(S1) Cont. rated kW 11 15 18.5 18.5 15 26
(HP) (14.7) (20.1) (24.8) (24.8) (20.1) (34.9)
(S2) 30 min rated kW 22 30
- - - -
(HP) (29.5) (40.2)
(S2) 15 min rated kW 22
Rated - - - - -
(HP) (29.5)
output
(S3)60% kW 15 18.5 30
(*2) - - -
(*3) (HP) (20.1) (24.8) (40.2)
(S3)40% kW 22
- - - - -
(*3) (HP) (29.5)
(S3)25% kW 15
- - - - -
(*3) (HP) (20.1)
Rated (S1) A 76 107 103 84 79 107
current (*4) (S2),(S3) A 119 121 121 96 108 133
Speed Base speed 1,500 5,000 1,400 6,000 600 2,500
min-1 Max. speed 4,000 20,000 4,000 15,000 2,000 15,000
Switching speed min-1 4,000 4,000 1,800
Cont. rated torque at N⋅m 70.0 28.6 126.1 29.4 238.8 99.3
const. rated torque range (kgf⋅cm) (715) (292) (1286) (300) (2435) (1013)
kg⋅m2 0.0275 0.055 0.167
Rotor inertia
(kgf⋅cm⋅s )
2
(0.28) (0.56) (1.70)
Weight kgf 80 140 170
Vibration V3 (rotation component)
Noise 75dB(A) or less
Cooling system (*5) Liquid-cooling method (IC9U7A7)
Mount the motor so that the output shaft points in a direction ranging within the
Installation (*6)
horizontally to vertically downwards. (IMB5,IMV1)
Allowable overload capacity
120% of (S2) or (S3)
(1 min) (*7)
Insulation Class H
Ambient temperature 0°C to 40°C
Altitude Height above sea level not exceeding 1000m
Painting color Munsell system N2.5
Type of thermal protection (*8) TP211
Resolution of the Built-in with αiMZ sensor
built-in sensor p/rev 2048
Number of detected gear teeth per
128
rotation λ/rev
Bearing lubrication Grease
Shaft end seal, protection format
Simplified labyrinth: IP40
(IEC34)
Method of connection with the
To be directly connected with the spindle
spindle (*9)
Allowable thrust load (*10) kgf 6 13
Maximum output during
41 41 43
acceleration (*11) kW
Applicable spindle amplifier αiSP 30 αiSP 30 αiSP 30
* See Page 350 for Cautions and limitations.

- 349 -
2.SPECIFICATIONS FANUC AC SPINDLE MOTOR αiIL series 200V type B-65272EN/05

Cautions and limitations


(*1) The power wire switching method is Y-Y switching. Refer to
FANUC SERVO AMPLIFIER αi series DESCRIPTIONS
(B-65282EN) for explanations about output switching control.
(*2) The rated output is guaranteed at the rated voltage.
(Amplifier input: 200/220/230VAC +10% -15%, 50/60Hz±1Hz)
If the input voltage fluctuates, it is possible that the rated output
cannot be obtained even when such fluctuations are within the
allowable fluctuation range.
(*3) The cycle time is 10 minutes, S3 60%: ON 6 minutes, OFF 4
minutes, S3 40%: ON 4 minutes, OFF 6 minutes, S3 25%: ON
2.5 minutes, OFF 7.5 minutes
(*4) The rated current is the maximum current for each rated output.
(*5) IC code conforms to IEC 34-6. Apply cooling conditions
stipulated elsewhere.
(*6) IM code conforms to IEC 34-7.
(*7) This is not a guaranteed value but a guideline for the maximum
motor output at a rated supply voltage.
(*8) Type conforms to IEC 34-11.
(*9) When assembling a motor with the machine, align the motor
shaft with the spindle so that the vibration acceleration of the
motor does not exceed 0.5 G (at maximum speed).
(Before shipping machines, check that the vibration acceleration
is 0.5 G or less for all motors.)
(*10)Select a coupling that does not apply a thrust load onto the motor
shaft for a cause such as coolant pressure when the temperature
rises.
Note that in the direction in which the motor shaft is pushed
toward the inside of the motor, the allowable load is 0 kgf.
(If an Oldham coupling is used, the motor shaft can be left
pushed into the inside of the motor when the motor shaft is
inserted into the spindle. So, measure the distance between the
mounting face for a rotation joint support housing and the flinger
rear end face before and after insertion, and check that the two
measured values are identical.
For details, see Section 9.4 "COUPLING SELECTION" in Part
VI.)
(*11)These values are to be used only as guidance for selecting a
power supply (αiPS) and are not guaranteed.
(*12)The protection grade (IEC34-5) is IP40. However, the grade is
IP54 when the labyrinth seal on the front side of the output axis
and the flinger seal on the rear side are excluded.
Ensure that the labyrinth seal and flinger seal are not directly
exposed to coolant and mist.

- 350 -
B-65272EN/05FANUC AC SPINDLE MOTOR αiIL series 200V type 3.OUTPUT/TORQUE CHARACTERISTICS

3
Reference
OUTPUT/TORQUE CHARACTERISTICS

Calculation for torque


Torque T can be obtained by the following equation.

T[N⋅m]=P[kW]×1000/0.1047/N[min-1]
P[kW]: Motor output
-1
N[min ]: Motor speed

When the unit of T is [kgf⋅m],


T[kgf⋅m]=P[kW]×1000/1.0269/N[min-1]

- 351 -
3.OUTPUT/TORQUE CHARACTERISTICS FANUC AC SPINDLE MOTOR αiIL series 200V typeB-65272EN/05

3.1 MODEL αiIL 8/20000


Applicable amplifier αiSP 30
Cooler capacity 2.9kW (2500kcal/h)
Low-speed winding output (Y connection) Low-speed winding torque (Y connection)

[kW] [N⋅m]
30 150
S3 25%
Operating zone
S3 25%
Operating zone
20 S3 60% 100
Operating zone S3 60%
Operating zone
15kW

10 11kW 50
Continuous
Continuous
operating zone
operating zone
1500 1500
0 0
1150 1150
0 1000 2000 3000 4000 0 1000 2000 3000 4000
Motor speed [min-1] Motor speed [min ]-1

Low-speed winding output (Y connection) Low-speed winding torque (Y connection)

[kW] 38kW (Maximum output [N⋅m]


40 during acceleration) 40
S3 60%
Operating zone
30 30
6000
S3 60%
Operating zone 22kW
20 20
18.5kW
15kW
10 10
Continuous Continuous
operating zone operating zone
0 0
0 5000 10000 15000 20000 0 5000 10000 15000 20000
Motor speed [min-1] Motor speed [min-1]

NOTE
Acceleration output is used as a measure to
calculate the acceleration or deceleration time.
Acceleration output is not an assured value.

- 352 -
B-65272EN/05FANUC AC SPINDLE MOTOR αiIL series 200V type 3.OUTPUT/TORQUE CHARACTERISTICS

3.2 MODEL αiIL 15/15000


Applicable amplifier αiSP 30
Cooler capacity 3.5kW (3000kcal/h)
Low-speed winding output (Y connection) Low-speed winding torque (Y connection)

[kW] [N⋅m]
40 200
15 min
15 min operating zone
operating zone
30 150

22kW
20 100
18.5kW
15kW
10 11kW 50
Continuous
operating zone
1400 1400
0 0
0 1000 2000 3000 4000 0 1000 2000 3000 4000
Motor speed [min-1] Motor speed [min-1]

Low-speed winding output (Y connection) Low-speed winding torque (Y connection)

[kW] 35kW (Maximum output [N⋅m]


40 during acceleration) 45
30 min 30 min
operating zone operating zone

30
4000 30
22kW 24kW

20
18.5kW 15kW
15
11kW
10 Continuous
Continuous operating zone
6000 operating zone 6000
0 0
0 5000 10000 15000 0 5000 10000 15000
-1
Motor speed [min ] Motor speed [min-1]

NOTE
Acceleration output is used as a measure to
calculate the acceleration or deceleration time.
Acceleration output is not an assured value.

- 353 -
3.OUTPUT/TORQUE CHARACTERISTICS FANUC AC SPINDLE MOTOR αiIL series 200V typeB-65272EN/05

3.3 MODEL αiIL 26/15000


Applicable amplifier αiSP 30
Cooler capacity 4.1kW (3500kcal/h)
Low-speed winding output (Y connection) Low-speed winding torque (Y connection)

[kW] [N⋅m]
30 400
S3 15%
S3 40% S3 40%
Operating zone
Operating zone Operating zone
22kW 300
20
S3 15%
Operating zone
15kW 200

10 Continuous
operating zone
100
Continuous
600 operating zone
600
0 0
0 500 1000 1500 2000 0 500 1000 1500 2000
Motor speed [min-1] Motor speed [min-1]

Low-speed winding output (Y connection) Low-speed winding torque (Y connection)

[kW] [N⋅m]
40kW (Maximum output
45 120
during acceleration)
S3 60% S3 60%
Operating zone Operating zone
90
30 30kW
26kW
24kW 60
18.5kW
15 15kW
Continuous 30 Continuous
operating zone operating zone

2500 8000 2500


0 0
0 5000 10000 15000 0 5000 10000 15000
Motor speed [min-1] Motor speed [min-1]

NOTE
Acceleration output is used as a measure to
calculate the acceleration or deceleration time.
Acceleration output is not an assured value.

- 354 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiIL series 200V type 4.CONNECTIONS

4 CONNECTIONS

- 355 -
4.CONNECTIONS FANUC AC SPINDLE MOTOR αiIL series 200V type B-65272EN/05

4.1 TOTAL CONNECTION DIAGRAM

Switching unit

CNC
JA7BA +24V RYS(8) RELAY
SOCKET(5)
200 VAC, single
phase
MCC1(42)

Spindle Magnetic
contactor for
amplifier power wire
PMC
(αiSP) MCC2
U U2
U U2
V V2
V V2
W W
W W2
G AC spindle
PE MCC1
U1
V1
U1 motor
V1
W
W1
JYA2 G

NOTE
1 The machine tool builder is requested to prepare
cables for any equipment other than the spindle
amplifier module, switching unit, or AC spindle
motor, which are enclosed within the heavy-line
frame.
2 Refer to FANUC SERVO AMPLIFIER αi series
DESCRIPTIONS (B-65282EN) for explanations
about the switching unit and the low-/high-speed
winding switching sequence.
3 The power wire switching method is Y-Y switching.
4 The relationships between the magnetic contactor
in the switching unit and the winding state are listed
below:
State MCC1 MCC2
Low-speed winding ON OFF
High-speed winding OFF ON

- 356 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiIL series 200V type 4.CONNECTIONS

4.2 SIZE OF POWER LEAD

When connecting power wires to the amplifier, switching unit, and


motor, use the wire size and crimp terminal listed below or
equivalents.

Applicable power lead size


Crimp terminal size
(mm2)
Motor model (*2)
Amplifier (*1) Flonlex power
Motor side LMFC
side cable
αiIL 8/20000 M5 M6 22 14
αiIL 15/15000 M6 M6 22 14
αiIL 26/15000 M6 M6 22 14

NOTE
1 LMFC power lead: Fire-retardant Polyflex power
cable (Heat resistance: 105°C)
2 Flonlex power lead: Manufactured by HITACHI
CABLE, Ltd. (Heat resistance: 200°C)

- 357 -
4.CONNECTIONS FANUC AC SPINDLE MOTOR αiIL series 200V type B-65272EN/05

4.3 CONNECTION OF SIGNAL LEAD

αiMZ sensor signal or overheat signal use a connector manufactured


by Tyco Electronics AMP.
The connector housing and the connector are attached to the motor.

THR1
Connector pins arrangement
THR2
Number B1 B2 B3 B4 B5 B6
+5V
0V Color
VA
*V A Signal *VA *VB *VZ 0V THR2
VB
Number A1 A2 A3 A4 A5 A6
*V B
VZ Color
*V Z
SS Signal +5V VA VB VZ SS THR1

Connector housing and contact specifications


Connector and contact :
Tyco Electronics AMP specification D-3000 series
Motor side Cable side
Manufacture Manufacture
FANUC specification FANUC specification
specifica-tion specification
Housing A63L-0001-0535/121KDF 178964-6 A63L-0001-0460/121KD 178289-6
Contact A63L-0001-0456/ASMT 175288-2 A63L-0001-0456/ASM 1-175217-2
Crimping tool : 91559-1 Extractor : 234168-1

Thermistor specification
Signal THR1 corresponds to one of the thermistor terminals, and
signal THR2, to the other terminal. The resistance of the thermistor is
about 30 to 90 kΩ as measured at room temperature (20°C to 30°C).

- 358 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiIL series 200V type 4.CONNECTIONS

4.4 COOLING

Cooling conditions
Item αiIL 8/20000 αiIL 15/15000 αiIL 26/15000
(*1) (*1) (*1)
kw 2.3 to 3.5 2.9 to 3.5 2.9 to 4.1
Cooler capacity
(kcal/h) (2000 to 3000) (2500 to 3000) (2500 to 3500)
1. Liquid
Liquid coolant
2. Liquid additive (example: 2% SHELL DONAX CC) (*2)
Liquid coolant flow L/min 10 or more
Liquid coolant
kPa(kgf/cm2) 490 or lower (5 or lower) (as measured at the cooling pipe inlet)
pressure
Liquid coolant
m2/sec(cSt) 1.0 × 10-5 or lower (10 or lower)
viscosity
Liquid coolant
J/g⋅K 1.87
specific heat
Liquid coolant
g/cm3 0.78
density
Liquid coolant (*3) Room temperature +0°C to +10°C
temperature (as measured at the cooling pipe inlet)
(*1) This cooler capacity meets the corresponding CE marking
standard.
(*2) It has been confirmed that a dilute solution with 2% of "SHELL
DNAX CC" made by SHELL is usable for cooling.
(*3) If the temperature of the liquid coolant is lower than the room
temperature as measured at the cooling pipe inlet, it is likely that
condensation may occur in the motor. Be sure to strictly observe
the specified temperature.

- 359 -
4.CONNECTIONS FANUC AC SPINDLE MOTOR αiIL series 200V type B-65272EN/05

Liquid coolant piping


This motor series needs cooling based on liquid coolant.

- Factory-setting
The motor comes with rubber blocks for pipe protection.
The machine tool builder is requested to prepare a pipe block
according to the following drawing.

Enlarged drawing
of portion A

A
Pipe protection
rubber blocks (two)

- Example of a pipe block


Two through holes 5.5 mm 1.8±0.05
in diameter

φ15
φ10
23
36

26 PT3/8 20
O-ring
42
(P11)

- 360 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiIL series 200V type 5.ASSEMBLING ACCURACY

5 Item
ASSEMBLING ACCURACY
Accuracy Measuring method

1/2 the output


shaft length

Run-out at the end of the output shaft 10µm or less

Run-out of the faucet joint for mounting

10
30µm or less
the flange against the core of the shaft

Run-out of the flange mounting surface


10

40µm or less
against the core of the shaft

Front shaft end through hole inlet


Rear shaft end through hole inlet 20µm or less
Run-out of socket and spigot joint

Run-out of front shaft end face


10µm or less
Run-out of rear shaft end face

- 361 -
6.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αiIL series 200V type B-65272EN/05

6 EXTERNAL DIMENSIONS
Model name Section
Model αiIL 8/20000 6.1
Model αiIL 15/15000 6.2
Model αiIL 26/15000 6.3

- 362 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiIL series 200V type 6.EXTERNAL DIMENSIONS

6.1 MODEL αiIL 8/20000

- 363 -
6.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αiIL series 200V type B-65272EN/05

6.2 MODEL αiIL 15/15000

- 364 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiIL series 200V type 6.EXTERNAL DIMENSIONS

6.3 MODEL αiIL 26/15000

- 365 -
IX. FANUC AC SPINDLE MOTOR αiIL series
400V type
B-65272EN/05 FANUC AC SPINDLE MOTOR αiIL series 400V type 1.GENERAL

1 GENERAL
The FANUC AC spindle motor αiIL series 400V type is liquid-cooled
motors that can be energized at 400 to 480 V without using a
step-down transformer. They feature low temperature rise, high-speed,
high torque at low speed, and low vibration.
Coupling an αiIL series 400V type motor directly to the spindle of a
machining center makes it possible to realize gear-less, high-precision
operation.
The motor shaft has a through hole, through which center-through
coolant can be passed.
Features
(1) Thermal conduction to the spindle head and heat radiation to the
machine column are reduced by cooling the front flange and
motor case with a unique conduit structure (granted Japanese
patent No. 2105-445 and US patent No. 5,084,642).

(2) A high torque at low rotation speed is realized by achieving


high-efficient cooling based on liquid coolant and employing an
output switching function (Y-∆ switching).

(3) High-speed rotation is supported with grease-based lubrication.

(4) A vibration class of V3 (rotation component) is attained by strict


rotor balance adjustments.

(5) The motor shaft is provided with a through hole for


center-through coolant.

(6) The αiMZ sensor signal incorporated in the motor can be used in
performing orientation and rigid tapping, so there is no need to
mount a detector on the machine tool.

• See descriptions about the αiIT series for the features of the
spindle coupled directly to the motor, the points of the direct
coupling structure, and cautions for mounting the motor.

- 369 -
2.SPECIFICATIONS FANUC AC SPINDLE MOTOR αiIL series 400V type B-65272EN/05

2 SPECIFICATIONS

- 370 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiIL series 400V type 2.SPECIFICATIONS

Model
αiIL 8/20000HV αiIL 15/15000HV αiIL 26/15000HV
Item
Low-speed High-speed Low-speed High-speed Low-speed High-speed
Connection (*1) winding (Y winding (∆ winding (Y winding (∆ winding (Y winding (∆
connection) connection) connection) connection) connection) connection)
(S1) Cont. rated kW 11 15 18.5 18.5 15 26
(HP) (14.7) (20.1) (24.8) (24.8) (20.1) (34.9)
(S2) 30 min rated kW 22 30
- - - -
(HP) (29.5) (40.2)
(S2) 15 min rated kW 22
Rated - - - - -
(HP) (29.5)
output
(S3)60% kW 15 18.5 30
(*2) - - -
(*3) (HP) (20.1) (24.8) (40.2)
(S3)40% kW 22
- - - - -
(*3) (HP) (29.5)
(S3)25% kW 15
- - - - -
(*3) (HP) (20.1)
Rated (S1) A 48 47 66 53 51 54
current (*4) (S2),(S3) A 75 53 77 63 75 62
Speed Base speed 1,500 5,000 1,400 6,000 700 2,000
min-1 Max. speed 4,000 20,000 4,000 15,000 2,000 15,000
Switching speed min-1 4,000 4,000 1,500
Cont. rated torque at
N⋅m 70.0 28.6 126.1 29.4 204.7 124.2
const. rated torque
(kgf⋅cm) (715) (292) (1286) (300) (2088) (1267)
range
kg⋅m2 0.0275 0.055 0.167
Rotor inertia
(kgf⋅cm⋅s2) (0.28) (0.56) (1.70)
Weight kgf 80 140 170
Vibration V3 (rotation component)
Noise 75dB(A) or less
Cooling system (*5) Liquid-cooling method (IC9U7A7)
Mount the motor so that the output shaft points in a direction ranging within the
Installation (*6)
horizontally to vertically downwards. (IMB5,IMV1)
Allowable overload capacity
120% of (S2) or (S3)
(1 min) (*7)
Insulation Class H
Ambient temperature 0°C to 40°C
Altitude Height above sea level not exceeding 1000m
Painting color Munsell system N2.5
Type of thermal protection (*8) TP211
Resolution of the Built-in with αiMZ sensor
built-in sensor p/rev 2048
Number of detected gear teeth per
128
rotation λ/rev
Bearing lubrication Grease
Shaft end seal, protection format
Simplified labyrinth: IP40
(IEC34)
Method of connection with the
To be directly connected with the spindle
spindle (*9)
Allowable thrust load (*10) kgf 6 13
Maximum output during
48 48 50
acceleration (*11) kW
Applicable spindle amplifier αiSP 45HV αiSP 45HV αiSP 45HV
* See Page 372 for Cautions and limitations.
- 371 -
2.SPECIFICATIONS FANUC AC SPINDLE MOTOR αiIL series 400V type B-65272EN/05

Cautions and limitations


(*1) The power wire switching method is Y-∆ switching. Refer to
FANUC SERVO AMPLIFIER αi series DESCRIPTIONS
(B-65282EN) for explanations about output switching control.
(*2) The rated output is guaranteed at the rated voltage.
(Amplifier input:400/480VAC+10%-15%, 50/60Hz±1Hz)
If the input voltage fluctuates, it is possible that the rated output
cannot be obtained even when such fluctuations are within the
allowable fluctuation range.
(*3) The cycle time is 10 minutes, S3 60%: ON 6 minutes, OFF 4
minutes, S3 40%: ON 4 minutes, OFF 6 minutes, S3 25%: ON
2.5 minutes, OFF 7.5 minutes
(*4) The rated current is the maximum current for each rated output.
(*5) IC code conforms to IEC 34-6. Apply cooling conditions
stipulated elsewhere.
(*6) IM code conforms to IEC 34-7.
(*7) This is not a guaranteed value but a guideline for the maximum
motor output at a rated supply voltage.
(*8) Type conforms to IEC 34-11.
(*9) When assembling a motor with the machine, align the motor
shaft with the spindle so that the vibration acceleration of the
motor does not exceed 0.5 G (at maximum speed).
(Before shipping machines, check that the vibration acceleration
is 0.5 G or less for all motors.)
(*10)Select a coupling that does not apply a thrust load onto the motor
shaft for a cause such as coolant pressure when the temperature
rises.
Note that in the direction in which the motor shaft is pushed
toward the inside of the motor, the allowable load is 0 kgf.
(If an Oldham coupling is used, the motor shaft can be left
pushed into the inside of the motor when the motor shaft is
inserted into the spindle. So, measure the distance between the
mounting face for a rotation joint support housing and the flinger
rear end face before and after insertion, and check that the two
measured values are identical.
For details, see Section 9.4 "COUPLING SELECTION" in Part
VI.)
(*11)These values are to be used only as guidance for selecting a
power supply (αiPS) and are not guaranteed.
(*12)The protection grade (IEC34-5) is IP40. However, the grade is
IP54 when the labyrinth seal on the front side of the output axis
and the flinger seal on the rear side are excluded.
Ensure that the labyrinth seal and flinger seal are not directly
exposed to coolant and mist.

- 372 -
B-65272EN/05FANUC AC SPINDLE MOTOR αiIL series 400V type 3.OUTPUT/TORQUE CHARACTERISTICS

3
Reference
OUTPUT/TORQUE CHARACTERISTICS

Calculation for torque


Torque T can be obtained by the following equation.

T[N⋅m]=P[kW]×1000/0.1047/N[min-1]
P[kW]: Motor output
-1
N[min ]: Motor speed

When the unit of T is [kgf⋅m],


T[kgf⋅m]=P[kW]×1000/1.0269/N[min-1]

- 373 -
3.OUTPUT/TORQUE CHARACTERISTICS FANUC AC SPINDLE MOTOR αiIL series 400V typeB-65272EN/05

3.1 MODEL αiIL 8/20000HV


Applicable amplifier αiSP 45HV
Cooler capacity 2.9kW (2500kcal/h)
Low-speed winding output (Y connection) Low-speed winding torque (Y connection)

[kW] [N⋅m]
30 150
S3 25%
Operating zone
S3 25%
Operating zone
20 S3 60% 100
Operating zone S3 60%
Operating zone
15kW

10 11kW 50
Continuous
Continuous
operating zone
operating zone
1500 1500
0 0
1150 1150
0 1000 2000 3000 4000 0 1000 2000 3000 4000
Motor speed [min-1] Motor speed [min-1]

Low-speed winding output (∆ connection) Low-speed winding torque (∆ connection)

[kW] [N⋅m]

40
50 43kW (Maximum output S3 60%
during acceleration) Operating zone
40 30
8000
30
S3 60%
Operating zone 20
20 18.5kW
13kW
15kW 10
10 11kW Continuous
Continuous 7.5kW operating zone
operating zone
0 0
0 5000 10000 15000 20000 0 5000 10000 15000 20000
Motor speed [min-1] Motor speed [min-1]

NOTE
Acceleration output is used as a measure to
calculate the acceleration or deceleration time.
Acceleration output is not an assured value.

- 374 -
B-65272EN/05FANUC AC SPINDLE MOTOR αiIL series 400V type 3.OUTPUT/TORQUE CHARACTERISTICS

3.2 MODEL αiIL 15/15000HV


Applicable amplifier αiSP 45HV
Cooler capacity 3.5kW (3000kcal/h)
Low-speed winding output (Y connection) Low-speed winding torque (Y connection)

[kW] [N⋅m]
40 200
15 min
15 min operating zone
operating zone
30 150

22kW
20 100
18.5kW Continuous
15kW
operating zone
10 11kW 50
Continuous
operating zone
1400 1400
0 0
0 1000 2000 3000 4000 0 1000 2000 3000 4000
-1
Motor speed [min ] Motor speed [min ] -1

Low-speed winding output (∆ connection) Low-speed winding torque (∆ connection)

[kW] [N⋅m]
50 43kW (Maximum output 45
during acceleration) 30 min 30 min
operating zone operating zone
40

30
30
4000 7000
22kW
20
18kW
18.5kW 15kW 15
Continuous
10 11kW
Continuous operating zone
operating zone
6000 6000
0
0
0 5000 10000 15000
0 5000 10000 15000

Motor speed [min-1] Motor speed [min-1]

NOTE
Acceleration output is used as a measure to
calculate the acceleration or deceleration time.
Acceleration output is not an assured value.

- 375 -
3.OUTPUT/TORQUE CHARACTERISTICS FANUC AC SPINDLE MOTOR αiIL series 400V typeB-65272EN/05

3.3 MODEL αiIL 26/15000HV


Applicable amplifier αiSP 45HV
Cooler capacity 4.1kW (3500kcal/h)
Low-speed winding output (Y connection) Low-speed winding torque (Y connection)

[kW] [N⋅m]
30 400
S3 15%
S3 40% S3 40%
Operating zone
Operating zone Operating zone
22kW 300
20
S3 15%
Operating zone
15kW 200

10 Continuous
operating zone
100
Continuous
700 operating zone
0 0 700
0 500 1000 1500 2000 0 500 1000 1500 2000
-1
Motor speed [min ] Motor speed [min ] -1

Low-speed winding output (∆ connection) Low-speed winding torque (∆ connection)

[kW] [N⋅m]
45kW (Maximum output
50 160
during acceleration)
S3 60% S3 60%
Operating zone Operating zone
40
120

30
30kW
26kW
80
20
13kW Continuous
40
10 11kW operating
Continuous 7.5kW zone
2000 7000 operating zone 2000 7000
0 0
0 5000 10000 15000 0 5000 10000 15000
Motor speed [min-1] Motor speed [min ] -1

NOTE
Acceleration output is used as a measure to
calculate the acceleration or deceleration time.
Acceleration output is not an assured value.

- 376 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiIL series 400V type 4.CONNECTIONS

4 CONNECTIONS

- 377 -
4.CONNECTIONS FANUC AC SPINDLE MOTOR αiIL series 400V type B-65272EN/05

4.1 POWER WIRE CRIMP TERMINAL SIZE

For the power wires, use the crimp terminals listed below or
equivalents.
Crimp terminal size
Motor model
Motor side Amplifier side
αiIL 8/20000HV M5 M6
αiIL 15/15000HV M6 M6
αiIL 26/15000HV M6 M6

- 378 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiIL series 400V type 4.CONNECTIONS

4.2 CONNECTION OF SIGNAL LEAD

αiMZ sensor signal or overheat signal use a connector manufactured


by Tyco Electronics AMP.
The connector housing and the connector are attached to the motor.

THR1
Connector pins arrangement
THR2
Number B1 B2 B3 B4 B5 B6
+5V
0V Color
VA
*V A Signal *VA *VB *VZ 0V THR2
VB
Number A1 A2 A3 A4 A5 A6
*V B
VZ Color
*V Z
SS Signal +5V VA VB VZ SS THR1

Connector housing and contact specifications


Connector and contact :
Tyco Electronics AMP specification D-3000 series
Motor side Cable side
Manufacture Manufacture
FANUC specification FANUC specification
specification specification
Housing A63L-0001-0535/121KDF 178964-6 A63L-0001-0460/121KD 178289-6
Contact A63L-0001-0456/ASMT 175288-2 A63L-0001-0456/ASM 1-175217-2
Crimping tool : 91559-1 Extractor : 234168-1

Thermistor specification
Signal THR1 corresponds to one of the thermistor terminals, and
signal THR2, to the other terminal. The resistance of the thermistor is
about 30 to 90 kΩ as measured at room temperature (20°C to 30°C).

- 379 -
4.CONNECTIONS FANUC AC SPINDLE MOTOR αiIL series 400V type B-65272EN/05

4.3 COOLING

Cooling conditions
Item αiIL 8/20000HV αiIL 15/15000HV αiIL 26/15000HV
(*1) (*1) (*1)
kw 2.3 to 3.5 2.9 to 3.5 2.9 to 4.1
Cooler capacity
(kcal/h) (2000 to 3000) (2500 to 3000) (2500 to 3500)
1. Liquid
Liquid coolant
2. Liquid additive (example: 2% SHELL DONAX CC) (*2)
Liquid coolant flow L/min 10 or more
Liquid coolant pressure kPa(kgf/cm2) 490 or lower (5 or lower) (as measured at the cooling pipe inlet)
Liquid coolant viscosity m2/sec(cSt) 1.0 × 10-5 or lower (10 or lower)
Liquid coolant specific heat J/g⋅K 1.87
Liquid coolant density g/cm3 0.78
(*3) Room temperature +0°C to +10°C
Liquid coolant temperature
(as measured at the cooling pipe inlet)
(*1) This cooler capacity meets the corresponding CE marking
standard.
(*2) It has been confirmed that a dilute solution with 2% of "SHELL
DNAX CC" made by SHELL is usable for cooling.
(*3) If the temperature of the liquid coolant is lower than the room
temperature as measured at the cooling pipe inlet, it is likely that
condensation may occur in the motor. Be sure to strictly observe
the specified temperature.

- 380 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiIL series 400V type 4.CONNECTIONS

Liquid coolant piping


This motor series needs cooling based on liquid coolant.

- Factory-setting
The motor comes with rubber blocks for pipe protection.
The machine tool builder is requested to prepare a pipe block
according to the following drawing.

Enlarged drawing
of portion A

A
Pipe protection
rubber blocks (two)

- Example of a pipe block


Two through holes 5.5 mm 1.8±0.05
in diameter

φ15
φ10
23
36

26 PT3/8 20
O-ring
42
(P11)

- 381 -
5.ASSEMBLING ACCURACY FANUC AC SPINDLE MOTOR αiIL series 400V type B-65272EN/05

5 Item
ASSEMBLING ACCURACY
Accuracy Measuring method

1/2 the output


shaft length

Run-out at the end of the output shaft 10µm or less

Run-out of the faucet joint for mounting


10
30µm or less
the flange against the core of the shaft

Run-out of the flange mounting surface


10

40µm or less
against the core of the shaft

Front shaft end through hole inlet


Rear shaft end through hole inlet 20µm or less
Run-out of socket and spigot joint

Run-out of front shaft end face


10µm or less
Run-out of rear shaft end face

- 382 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiIL series 400V type 6.EXTERNAL DIMENSIONS

6 EXTERNAL DIMENSIONS
Model name Section
Model αiIL 8/20000HV 6.1
Model αiIL 15/15000HV 6.2
Model αiIL 26/15000HV 6.3

- 383 -
6.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αiIL series 400V type B-65272EN/05

6.1 MODEL αiIL 8/20000HV

- 384 -
B-65272EN/05 FANUC AC SPINDLE MOTOR αiIL series 400V type 6.EXTERNAL DIMENSIONS

6.2 MODEL αiIL 15/15000HV

- 385 -
6.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αiIL series 400V type B-65272EN/05

6.3 MODEL αiIL 26/15000HV

- 386 -
B-65272EN/05 INDEX

INDEX
<A> <H>
ALLOWABLE RADIAL LOAD ............ 94, 150, 204, 238 HIGHER-PRECISION MOUNTING FLANGE AND
ASSEMBLING ACCURACY SHAFT....................................................................297
.......................... 95, 151, 205, 239, 278, 335, 361, 382
<L>
<> LOADMETER (DYNAMOMETER) .............................84
CAUTION...................................................................... s-5
<M>
CENTERING USING CENTERING PLATES ............ 298
METHOD OF USING THE MOTOR WITH
CHECKING MOTOR VIBRATION
CONSIDERATION GIVEN TO ITS
(TO SEE WHETHER CENTERING IS
ENVIRONMENTAL RESISTANCE .......................15
SUCCESSFUL) ...................................................... 299
MOTOR TYPES ...............................................................6
COMMON ........................................................................8
CONFIGURATION .............................................. 272, 329 <N>
CONFIGURATION AND ORDERING NUMBER NOTE ............................................................................. s-7
........................................................................ 271, 328 NOTES ON INSTALLATION .........................................7
CONFIGURATION OF THE αi series ............................5 NOTES ON MOTOR INSTALLATION ......................296
CONNECTION OF A SINGLE-PHASE FAN NOTES ON OPERATION..............................................42
MOTOR .................................................................. 333
<O>
CONNECTION OF SIGNAL LEAD
ORDERING NUMBER ........................................ 273, 330
.......................... 93, 149, 203, 237, 277, 334, 358, 379
OUTPUT/TORQUE CHARACTERISTICS
CONNECTION OF THE POWER, FAN MOTOR, AND
.......................... 66, 136, 188, 229, 261, 318, 351, 373
αiMZ SENSOR SIGNAL LEADS ................. 275, 332
CONNECTIONS..... 89, 145, 201, 235, 274, 331, 355, 377 <P>
COOLANT JOINT........................................................ 305 POINTS ABOUT DIRECT CONNECTION
COOLING............................................................. 359, 380 STRUCTURE .........................................................295
COUPLING SELECTION ............................................ 300 POWER LEAD CONNECTION.....................................27
POWER WIRE CRIMP TERMINAL SIZE..................378
<D>
PREFACE ......................................................................p-1
DEFINITION OF WARNING, CAUTION, AND
NOTE....................................................................... s-2 <R>
DETERMINING THE ACCELERATION TIME .......... 43 ROTATION JOINT ......................................................304
DETERMINING THE ALLOWABLE DUTY CYCLE. 49 ROTATION JOINT SUPPORT HOUSING .................308
DISPOSAL OF SPINDLE MOTORS BY MATERIAL
<S>
TYPE ........................................................................ 52
SAFETY PRECAUTIONS ............................................ s-1
<E> SIZE OF POWER LEAD..............................................357
EXTERNAL DIMENSIONS SPECIFICATIONS . 56, 130, 182, 224, 255, 312, 348, 370
.......................... 96, 152, 206, 240, 279, 336, 362, 383 STANDARD TYPE ........................................................85

<F> <T>
FAN MOTOR CONNECTION....................................... 33 TOTAL CONNECTION DIAGRAM ...........................356

<W>
WARNING .................................................................... s-3

i-1
INDEX B-65272EN/05

WHEN A MOTOR IS CONNECTED TO A SPINDLE


VIA A BELT ............................................................ 36
WHEN A MOTOR IS CONNECTED TO A SPINDLE
VIA A GEAR............................................................ 39
WHEN A MOTOR IS DIRECTLY CONNECTED TO A
SPINDLE VIA A COUPLING ................................. 40

i-2
Revision Record

FANUC AC SPINDLE MOTOR αi series DESCRIPTIONS (B-65272EN)

Changing of model names of following series

05 Sep., 2006 αiI series, αiIP series, αiIT series, and αiIL series

Increase of torque of short-time rating at low speed in αiI


series

Changing of model names of following series

04 Mar., 2003 αiP series, αiT series, αiL series, α(HV)iP, α(HV)iT, and
α(HV)iL series

Deleting of αCi series

Addition of following series


03 Sep., 2002
αLi series and αL(HV)i series

Addition of following series


02 Dec., 2001 Large type of αi series, αCi series, α(HV)i series,

αP(HV)i series, and αT(HV)i series

01 Jul., 2001

Edition Date Contents Edition Date Contents

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