S.P.S.M.B.
H’S COLLEGE OF ARCHITECTURE, KOLHAPUR
ADVANCE CONSTRUCTION
SPURTI KHEMLAPURE F.Y.M.ARCH TECHNOLOGY-I
ADVANCE FORMWORK
Advanced Formwork refers to the modern and innovative techniques,
materials, and systems used in the construction industry to create temporary
structures or molds that hold concrete in place while it hardens. These
systems are more efficient, cost-effective, and environmentally friendly
compared to traditional methods.
The Shift to Modular Systems
Shifting to modular formwork systems, we're witnessing a remarkable
change in the construction landscape that's allowing us to optimize design
flexibility, boost efficiency, and enhance site safety like never before. This
shift isn't just a superficial trend, but a profound evolution rooted in concrete
benefits that are reshaping modern construction practices.
Sustainability in Formwork Practices
The construction industry is transforming, acknowledging that the materials
we use, and how we use them, have a significant impact on our environment.
The evolution of formwork technology is no exception; it's
embracing sustainable materials and practices that reduce the
environmental footprint of our construction projects.
Modular Formwork Systems save contractors by reducing the costs
associated with conventional purchases. This eliminates the need to
recover purchase costs by reusing or reselling materials once the job is
complete.
Material Innovation
Plastic and Fiber-
Steel, Aluminum, and
Reinforced Polymers
Composite
(FRP)
Steel Formwork Plastic and Fiber-Reinforced
Steel formwork is made from high- Polymer (FRP) formwork are two
strength steel and is commonly advanced materials that are
used for large-scale projects and increasingly being used in modern
situations requiring durability, construction due to their light
strength, and reusability. weight, durability, and other
Aluminum Formwork beneficial properties. Both types
Aluminum formwork is of formwork offer advantages over
lightweight, durable, and traditional materials like steel and
commonly used for projects aluminum, particularly for projects
that require quicker that require specific characteristics
construction and ease of such as corrosion resistance,
handling. flexibility in design, or reduced
weight. Here’s a closer look at
these two materials:
Formwork Techniques
3D Formwork
Climbing Jump Tunnel Reusable and
(3D-Printed
Formwork Formwork Formwork Eco-friendly
Forms)
Climbing formwork (RMW or
Rising Modular Wall Formwork): is a
specialized formwork system used in
high-rise building construction,
particularly for vertical concrete
elements such as core walls, elevator
shafts, stairwells, and other high-rise
structural components. This formwork
system is unique because it “climbs” as
the structure progresses, typically using
a hydraulic or mechanical lifting system
to move the formwork up as the
construction rises.
Jump Formwork (also known as
Jumping Formwork or Climbing
Formwork) is a specialized type of
formwork system used in the
construction of vertical concrete
structures, especially in tall buildings,
bridges, and dams. It is particularly
designed for repetitive, continuous
vertical concrete pours, such as core
walls, elevator shafts, and other
vertical elements that need to be built
up incrementally as the building rises
Tunnel Formwork is a specialized formwork system primarily used in the
construction of reinforced concrete structures that have consistent cross-
sectional shapes, such as tunnels, multi-story buildings, parking structures,
and concrete vaults. Tunnel formwork allows for the fast and efficient casting
of concrete walls and floors in one continuous process, creating large sections
of concrete structures quickly and with high-quality results.
This method of formwork is widely used in the construction of buildings,
especially those requiring repetitive floor plans, such as apartments or office
buildings. The system is particularly advantageous in situations where high
productivity, fast cycle times, and robust structural integrity are needed.
3D-Printed Formwork is an innovative formwork system that uses
additive manufacturing (3D printing) technology to create custom-designed
molds for concrete pouring. Unlike traditional formwork systems, which are
typically made from materials like wood, steel, or plastic, 3D-printed formwork
offers the ability to create complex, geometrically intricate shapes with a high
level of precision and efficiency.
This technology is particularly advantageous for creating non-standard shapes
and structures, reducing material waste, and enabling faster, more flexible
construction processes..
Climbing formwork 150F is a tried-and-tested system for crane-lifted climbing projects. It is simply
to set up and easy to use.
an adjustable-height disposable concrete formwork system made of recycled plastic. The system
is also called 'void formers', 'permanent formwork' or 'single-use formwork'.
Advance shape
building steel and frp
formwork
Professional Production Fast Installation Advanced Concrete Bridge Precast Steel
Building Construction Concrete Timber Box Girder Formwork
Beam Formwork for Concrete Slab
Concrete forms advanced rapid
clamp for construction Reusable Aluminum Formwork Advance
Aluminium Formwork For Concrete Wall
Metal Forms
Formwork for Movable scaffolding system-Long, pre-stressed concrete bridges
built span by span
Benefits of Advanced Formwork
Increased Speed: Streamlined assembly and quicker turnover times lead to
faster construction projects.
Cost Efficiency: Reusable systems and reduced labor demands cut overall
project costs.
Safety: Modern systems include features like integrated scaffolding, reducing
the need for manual labor at heights and enhancing worker safety.
High Precision: Advanced systems ensure accurate dimensions, improving the
overall quality and finish of the concrete.
Environmental Sustainability: The use of reusable formwork and reducing waste
through optimized materials contributes to eco-friendly construction practices.
The RUNDFLEX
wall formwork
provides pre-
assembled
standard panels
for curved walls.
Technology in Formwork
Digital Twin Technology: Advanced formwork systems can be integrated with
BIM (Building Information Modeling) and digital twin technologies to improve
the design, planning, and implementation of formwork.
Automation: Robotic systems and automation in formwork assembly can
help reduce manual labor and improve precision in complex tasks.
Sensors: Embedded sensors in the formwork can monitor concrete curing
and ensure quality control throughout the process.
Applications of Advanced Formwork
High-Rise Buildings: For tall buildings, climbing or jumping formwork is used
to streamline vertical construction processes.
Bridges and Infrastructure: Advanced formwork solutions like tunnel and
climbing formwork are ideal for infrastructure projects like bridges, tunnels,
and dams.
Complex Architectural Structures: 3D-printed formwork allows for the
creation of irregular shapes and complex geometries that were previously
difficult to achieve with traditional methods.
Challenges and Considerations
Initial Investment: The cost of acquiring advanced formwork systems can be
high, which might make them less feasible for smaller projects.
Training and Expertise: Workers need specific training to handle advanced
formwork systems safely and effectively.
Complexity: Some advanced systems may have a learning curve or require
more careful planning and design to ensure optimal performance.
Sanjay Puri Architects ,Convention Centre
GUNTUR, ANDHRA PRADESH
