MAJNOON CENTRAL

POWER PLANT
PROJECT

Mechanical Datasheet for Instrument Air Receiver

(PP2-V-50802)

005 Approved for Design 07-Nov-2023 CS SJ AK

004 Approved for Design 19-May-2023 AP HS AT
003 Re-Issued for Approval 06-Feb-2023 AP HS AT
002 Issued for Approval 13-Jan-2023 AP HS AT
001 Issued for Review 11-Nov-2022 HS SD AT

Rev. Reason for Issue Date Author Checker Approver

Rev.
MGP1-PP2-CPE-MS-2105-0007
005
 Mechanical Datasheet for Instrument Air Receiver (PP2-V-50802) Majnoon Central Power Plant Project

Revision History

Revision Date Revision Number Approver Summary of Changes

13-Jan-2023 002 AT Client's comments incorporated

06-Feb-2023 003 AT Client's comments incorporated
19-May-2023 004 AT Submitted for Approved for Design
07-Nov-2023 005 AK Submitted for Approved for Design

Holds
Hold Ref. Description / Reason for Hold Ref. Section

1 Nozzle orientations and elevations Page 5

Capacity and dimensions to be re-verified based on actual

2 Page 3
demands from consumers

3 PSV Size

Reference Documents

Sr. No Doc. No. Doc. Title

1 ASME Section VIII Div 1 Rules for Construction of Pressure Vessels

2 ASME Section II Materials-Part A-Ferrous Materials Specifications

3 ASME Section V Nondestructive Examination

4 ASME Section IX Welding, Brazing, and Fusing Qualifications

Precision Equations and Enhanced Diagrams for Local Stresses in

5 WRC BUL-537 Spherical and Cylindrical Shells Due to External Loadings for
Implementation of WRC Bulletin 107
Pipe flanges and flanged fitting NPS 1/2 through NPS 24 metric/ inch
6 ASME B16.5
standard
7 MGP1-PP2-CPE-MS-7771-0001 Specification for Pressure Vessels

Specification for Piping Bulk Material (Pipes, Flanges, Fittings, Fasteners

8 MGP1-PP2-CPE-MP-7737-0002
and Gaskets)
9 MGP1-PP2-CPE-MP-7880-0001-001 Specification for Flexibility Analysis
10 MGP1-PP2-CPE-CX-7704-0002 Structural Design Criteria

11 MGP1-PP2-CPE-RA-7754-0001 Specification for Painting

12 MGP1-PP2-CPE-CX-7704-0001 Civil Design Criteria

13 MGP1-PP2-CPE-CX-7880-0004-001 Standard Drawing for Anchor Bolts
14 MGP1-PP2-CPE-MP-7737-0001 Piping Material Specification
15 MGP1-PP2-CPE-MS-7704-0001 Mechanical Design Basis – Static Equipment & Packages
16 MGP1-PP2-CPE-PX-7704-0001 Process Design Basis
17 MGP1-PP2-CPE-RA-8241-0001 Material Selection Report
18 MGP1-PP2-ABG-QA-6038-0006 Positive Material Identification Procedure
19 MGP1-PP2-CPE-PX-2105-0011 Process Datasheet for Pressure Vessels (IA Receiver) (PP2-V-50802)
20 MGP1-PP2-CPE-PX-2365-0009-001 P&ID for Plant & Instrument Air Package and Instrument Air Receiver

MGP1-PP2-CPE-MS-2105-0007 2 of 6 Rev : 005

 Majnoon Central Power Plant Project Document No.: MGP1-PP2-CPE-MS-2105-0007
Page 3 of 6
Mechanical Datasheet for Instrument Air Receiver
COMPANY JOB No. : BOC 1477 Date: 07-Nov-2023
(PP2-V-50802)
CONTRACTOR JOB No.: AB11 Phase: Detail Design Rev.
1 Tag No. PP2-V-50802 QUANTITY: 1 P&ID:MGP1-PP2-CPE-PX-2365-0009-001
2 PROCESS DATA
3 Fluid Name Instrument Air
4 Sour service (Yes/ No) No
5 Lethal service (Yes/ No) No
6 Cyclic service (Yes/ No) No
7 Design pressure - Internal / External Barg 12 / -
8 Operating pressure - Max / Nor / Min Barg 8.5 / 7.5 / 5.5
9 Design temperature - Max / Min °C 85 / (-) 6
10 Operating temperature - Max / Nor / Min °C 55 / 40 / 5
11 Liquid hydrocarbon
12 - Mass flow rate kg/hr /
3
13 - Density (@ operating P & T) kg/m /
14 - Viscosity cP /
15 - Surface tension mN/m /
16 Liquid aqueous
17 - Mass flow rate kg/hr /
3
18 - Density (@ operating P & T) kg/m /
19 - Viscosity cP /
20 Vapour
21 - Mass flow rate Nm3/hr 383 (Note19)
22 - Molecular weight 28.85
3 o
23 - Density (@ operating P & T) kg/m 9.18 ( @40 C and 7.5 barg)
24 - Viscosity cP N/A
25 VESSEL
26 Vessel orientation (Horizontal / Vertical) Vertical
27 Internal Diameter of shell (ID) mm 2800(Note 19)
28 Shell length (T/T) mm 6800(Note 19)
29 Insulation thickness mm N/A
30 Internal Diameter of boot (ID) mm N/A
31 Boot length (T/T) mm N/A
3
32 Design Capacity m 47.6 (Note 19)
33 INTERNALS
34 Separation Efficiency and Droplet Size N/A
35 Turndown N/A
36 Weir Height N/A
37 Demister Type N/A
38 Vortex Breaker N/A
39 Other internals N/A
40 COMPOSITION
41 Components : (Mole %) -O2 21
42 - Nitrogen 79
43 - C1 /
44 - C2 /
45 - C3 /
46 - i-C4 /
47 - n-C4 /
48 - i-C5 /
49 - n-C5 /
50 - n C6 /
51 - C7 + /
52 H2 O /
53 H2 S /
 Majnoon Central Power Plant Project Document No.: MGP1-PP2-CPE-MS-2105-0007
Page 4 of 6
Mechanical Datasheet for Instrument Air Receiver
COMPANY JOB No. : BOC 1477 Date: 07-Nov-2023
(PP2-V-50802)
CONTRACTOR JOB No.: AB11 Phase: Detail Design Rev.
1 Tag No. PP2-V-50802 QUANTITY: 1 P&ID:MGP1-PP2-CPE-PX-2365-0009-001
2 DESIGN REQUIREMENT
3 Design life years 40
4 Design and construction code ASME VIII Div. 1-latest edition
5 ASME code stamp Yes
6 User Design Specification for ASME Sec VIII Div. 2 No
7 Fatigue analysis (Yes/ No) No
8 Corrosion allowance mm 1.5
9 Joint efficiency 1.0
10 Type of heads 2:1 Elliptical
11 Minimum Wall thickness - Shell / Head mm Shell: 16 (VTA)(Note9) Head: 16 (VTA)(Note9)
12 Maximum Allowable Working Pressure Barg VTC
13 Minimum Design Metal Temperature °C -29
14 Relative humidity (Min-Max) % 16.8 - 65.9
15 Wind design / speed m/s Code: ASCE7-2016 Speed: 40.9 m/s at 10m height (Note2)
16 Seismic design Code: ASCE7-2016 Risk Category: Ⅲ(Note2)
Yes, External Painting and Internal lining shall be as per MGP1-PP2-CPE-RA-7754-0001, Specification for
17 Protective coating
Painting.

18 MATERIAL OF CONSTRUCTION
19 Shell SA-516 Gr.70
20 Heads SA-516 Gr.70
21 Reinforcing Pads SA-516 Gr.70
22 Nozzle Neck - Pipe/ Plate SA-106 B /SA-516 Gr.70
23 Forged Flanges SA-105
24 Nozzles (Self-Reinforced) N/A
25 Skirt / Saddle / Any Other Support and Baseplate SA-516 Gr.70 /SA-283 Gr. C
26 Plate Welded to Shell SA-516 Gr.70
27 Removable/Welded Internal SS316L / SA-516 Gr.70 Lifting Lugs SA-516 Gr.70
28 External Bolt/ Nut SA-193 B7/ SA-194 2H (Note14) Internal Bolt/ Nut SS316L / SS316L
29 Gaskets Spiral wound, SS 316L winding, graphite filled, SS 316L centering ring
30 Nameplate SS316L
31 INSPECTION AND TESTING REQUIREMENTS
32 Material Impact Test Required Yes, as per Code and MGP1-PP2-CPE-MS-7771-0001
33 Material Certification BS EN 10204; 3.1 for pressure parts & 2.2 for non-pressure retaining parts
34 Post Weld Heat Treatment (PWHT) As per Code
35 Radiography 100%
36 Ultrasonic As per Code & MGP1-PP2-CPE-MS-7771-0001
37 Magnetic Particle / Dye Penetrant 100% for fillet weld(Magnetic Particle or Dye Penetrant)
38 Hardness Test As per Code & MGP1-PP2-CPE-MS-7771-0001
39 Other Test As per Code & spec.
40 Pressure Test As per Code & MGP1-PP2-CPE-MS-7771-0001Pneumatic Test Required for nozzle reinforce pads
41 Vessel orientation during hydrostatic test Shop: Horizontal Field: Vertical
42 EXTERNAL ATTACHMENT WEIGHTS (Note15)
43 Type Of Support Skirt Empty (Including Internals) kg 15000 (VTC)
44 Platform/Ladder/Pipe Clip Required(Note20) Shipping kg 15000 (VTC)
45 Insulation Supports No Operating kg 15000 (VTC)
46 Manway Davit Required Shop Hydro Test kg 58000 (VTC)
47 Earthing Boss Required
48 Lifting Lugs / Eyes Required
49 Nameplate Required
50 Anchor Bolts By others(Note12)
51 Insulation N/A
52 Fire Proofing N/A
 Majnoon Central Power Plant Project Document No.: MGP1-PP2-CPE-MS-2105-0007
Page 5 of 6
Mechanical Datasheet for Instrument Air Receiver
COMPANY JOB No. : BOC 1477 Date: 07-Nov-2023
(PP2-V-50802)
CONTRACTOR JOB No.: AB11 Phase: Detail Design Rev.
1 Tag No. PP2-V-50802 QUANTITY: 1 P&ID:MGP1-PP2-CPE-PX-2365-0009-001
2 NOZZLE SCHEDULE
3 Nozzle Nominal Flange
Number Service Remarks
4 Number Size Rating Type
ASME B16.5
5 N1 3'' 1 Class150 WN RF Instrument Air Inlet
with Reinforcing pads
ASME B16.5
6 N2 3'' 1 Class150 WN RF Instrument Air Outlet
with Reinforcing pads
ASME B16.5
7 N3 2" 1 Class150 WN RF Drain Outlet
with Reinforcing pads
ASME B16.5
8 N4 2" 1 Class150 WN RF Vent
with Reinforcing pads
ASME B16.5
9 N5 2" 1 Class150 LWN RF Utility Connection
with Reinforcing pads
ASME B16.5
10 C1 2'' 1 Class150 LWN RF Pressure Gauge
with Reinforcing pads
ASME B16.5
11 C2A/B 2'' 2 Class150 LWN RF Level Gauge
with Reinforcing pads
ASME B16.5
12 C3 4"(Hold) 1 Class150 WN RF Safety Valve
with Reinforcing pads
With Blind Flange, Gasket,
13 M1/M2 24'' 1 Class150 WN RF Manway
Bolts, Nuts & Davit.

14 M3 18'' 1 / / Skirt Opening /

15
16 SKETCH
17
18 N2
19 N4
20
21
T/L
22
23
24 Lifting Trunnion (2
25 nos.)
C3
26 M2
27
28 C2A
C1
29
30
N1
31
6800

32
ID 2800
33
34
35
36
37
Internal Grab Rungs
M1
38
39 C2B
40
41
42 N5
43
T/L
44
Base ring (by VENDOR)
45
with anchor bolts(by
46 others)
47
N3
48 M3 Skirt Support
49
50
51
52 Remark： All dimensions are in mm, unless otherwise specified.
53 Nozzle location & orientation & Skirt height will be confirmed after 3D Model review. (HOLD 1)
54
 Majnoon Central Power Plant Project Document No.: MGP1-PP2-CPE-MS-2105-0007
Page 6 of 6
Mechanical Datasheet for Instrument Air Receiver
COMPANY JOB No. : BOC 1477 Date: 07-Nov-2023
(PP2-V-50802)
CONTRACTOR JOB No.: AB11 Phase: Detail Design Rev.
1 NOTES

2 1. VTA: Vendor to Advise; VTC: Vendor to Calculate.

3 2. The design wind pressure shall be worked out based on ASCE 7-16 and parameters specified in MGP1-PP2-CPE-CX-7704-0002.

3.The equipment shall be designed, manufactured, tested and inspected as per Specification for Pressure Vessels Doc. No: MGP1-PP2-CPE-MS-
4
7771-0001 and referenced codes and specifications.
5 4. Non-standard forgings shall be fully examined by UT at the mill, in accordance with the requirements of ASTM A388.

6 5. Instrument nozzle shall be properly braced on shell.

7 6. Two diagonally opposed earthing bosses shall be provided. Material earthing bosses shall be equal to part to with the boss will be welded.

7. At least two lifting lugs/Trunnions shall be set for the equipment and the design load for lugs shall be at least 2 times of equipment weight.
8
Calculations for Lifting Lugs/ Trunnions shall be provided by Vendor. Tailing lugs should be considered as per lugs calculations.
8. Pressure part materials and welds shall perform V-notch impact at minus 29°C unless otherwise specified. Three specimens’ average shall
meet the requirement of the relevant codes. Only one specimen may be below the minimum average value. Other properties shall meet the
9
requirement of ASME UG-84. Vendor shall perform detail calculations for the equipment, and ensure the calculated MDMT is not colder than
minus 29°C.
10 9. The wall thickness is the minimum requirement. Vendor needs to recalculate and guarantee the equipment safety & reliability.
11 10. Vendor shall calculate hydrostatic test pressure for Shop based on MAP as per UG-99c & future field based on MAWP as per UG-99b.
12 11. All Manways shall be provided with blinds, davit arm, studs, nuts and Gaskets.
13 12. Material, size and type of anchor bolts shall be specified by Vendor.
14 13. This datasheet is prepared according to process datasheet MGP1-PP2-CPE-PX-2105-0011.
15 14. Bolts and nuts shall be Hot dip galvanized and shall comply with specification MGP1-PP2-CPE-MP-7737-0002.
16 15. Weights provided are estimated, Vendor to provide final equipment weights.
17 16. Internal and external parts welded/bolted to the shell shall be in Vendor scope.
17. All flanges face surface finish shall be as per ASME B16.5. Unless otherwise indicated, all flanges holes shall be staggered to main axes of
18
vessel. All nozzle projections are measured from the centreline / tan line of the vessels to the gasket face of the flange.
19 18. Unless otherwise indicated, all dimension are in mm. All drawings and document of vendor shall be in S.I. units
20 19. Flow-rate and dimensions shall be based on latest information of VENDOR consumer units.

20. Vendor shall provide fixed platforms & Ladders for access & maintenance of manway, instruments, etc. Location of platforms & ladders shall be
21
indicated in General Arrangement Drawing submitted with the Bid.

21. Nozzle reinforcement shall not limit max allowable working pressure. Nozzle external load calculations shall be done as per MGP1-PP2-CPE-
MP-7880-0001-001. Local load analysis of pipe support cleats/lifting lugs/ structural support cleats for the specified loadings as per PD 5500 Annex-
22
G or WRC107/537 or WRC297.FEA analysis for geometry / size / falling outside ASME code limit & for nozzle local loads where geometry exceeds
WRC107/537 or WRC297 limit shall be done.
23 22. Transportation saddles to be provided by Vendor and Vendor to consider the fixation manner of this saddles during transportation.
24 23. Instrument Air Receiver(PP2-V-50802) is sized to provide hold up capacity for 15 mins with pressure drop from 8.5 barg to 5.5 barg.
25 24. Deleted
26 25. All lifting equipment including lugs, spreader beam, shackles shall be tested and certified.
26. The distance between main seam welds (longitudinal and circumferential joints) and nozzles, reinforcement or other welded attachments shall
27
be at least 50 mm, measured weld toe to weld toe.
28 27. Grab rungs on all Manways/openings for entry & exit shall be considered.

28. Unless otherwise indicated, all flanges holes shall be staggered to main axes of vessel. All nozzle projections are measured from the centreline
29
/ tan line of the vessels to the gasket face of the flange.
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48