Parametric Study of Pressure Swing Adsorption
Parametric Study of Pressure Swing Adsorption
ScienceDirect
Article history: Metal organic framework (MOF), for example Cu-BTC, has the characteristics of structure
Received 13 February 2018 adversity, high pore volume, large surface area and strong selectivity. It is being considered
Received in revised form as a new adsorbent in the field of pressure swing adsorption (PSA). A model describing
5 May 2018 hydrogen mixture flow, heat and mass transfer with multi-component adsorption is
Accepted 9 May 2018 developed for predicting breakthrough curves and performance of PSA cycles in the
Available online 1 June 2018 hydrogen purification system using Cu-BTC as adsorbent. The model is implemented on
Aspen platform and validated by experiments. Hydrogen purification performances (purity,
Keywords: recovery, productivity) were evaluated, and parametric study on the performance of
Hydrogen purification hydrogen purification has been performed. The results show that the simulated mole
Pressure swing adsorption fractions, temperature and pressure in the PSA cycles agree with the experiments very
Metal organic framework well. In general, the variation trend of hydrogen purity is opposite to that of recovery and
Heat transfer productivity. As the parametric study shows, within a certain range, higher adsorption
Simulation pressure, shorter feeding time and lower feeding flow rate lead to higher hydrogen purity,
Optimization then lower recovery and productivity. Parametric studies help to effectively improve
hydrogen purification performance in the Cu-BTC adsorption bed. Furthermore, a multi-
objective algorithm is needed to optimize the PSA process.
© 2018 Hydrogen Energy Publications LLC. Published by Elsevier Ltd. All rights reserved.
du Que
* Corresponding author. Hydrogen Research Institute, Universite bec a
Trois-Rivie
res, QC, G9A 5H7, Canada.
E-mail address: [email protected] (J. Xiao).
https://doi.org/10.1016/j.ijhydene.2018.05.054
0360-3199/© 2018 Hydrogen Energy Publications LLC. Published by Elsevier Ltd. All rights reserved.
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 3 ( 2 0 1 8 ) 1 3 9 6 2 e1 3 9 7 4 13963
Model description
where KLg is the thermal conductivity of gas phase and Cpg is
Mass conservation equations heat capacity of gas phase, cg is the gas molar fraction, p is the
bed pressure, hgs is the heat transfer coefficient between gas
Each component obeys the mass conservation equations, phase and solid phase, ap means particle external specific
which can be known as area, hin is heat transfer coefficient between gas and bed wall,
db stands for bed inner diameter. Tg , Ts and Tw are gas phase
vci vðvz ci Þ v2 ci vni
εb þ ¼ εb DL 2 rb ; i ¼ 1; :::; N (1) temperature, solid phase temperature and wall temperature
vt vz vz vt
separately. The term pvvz =vz in the gas phase energy equation
where ci is the molar concentration of each component. εb Eq. (2) is used to expressed the effect of compression, which is
means bed porosity. DL stands for the axial dispersion coeffi- the reversible rate of internal energy increase per unit volume
cient. vz means the Darcy's velocity, ni represents the by compression.
adsorption amount of species i. rb is the bed density. z is the The energy conservation equation for the solid phase is
bed axial position and t is time.
X X N
vTs N
vTs v2 Ts vni
rs cps þ rs Cpi ni ¼ KLs 2 þ rs DHi
Energy conservation equation vt i¼1
vt vz i¼1
vt
þ ap hgs Tg Ts (3)
In the process of PSA, temperature is changed and energy
conservation equation is observed along the adsorption bed. where KLs is the thermal conductivity of solid phase, rs is
The energy conservation equation includes gas phase, solid skeletal density, cps stands for the heat capacity of solid phase,
phase and wall. The energy conservation equation for gas can Cpi means the heat capacity of adsorbed phase, DHi is the
be known as adsorption heat of component i in Cu-BTC bed.
The energy conservation equation for the column wall is
vTg vTg v2 Tg vvz
εb cg Cpg þ cg Cpg vz ¼ εb KLg 2 p þ ap hgs Ts Tg
vt vz vz vz vTw v2 Tw 4db hin Tg Tw 4ðdb þ dw Þhout Tw Tf
rw cpw ¼ Kw 2 þ
4hin vt vz 2
ðdb þ dw Þ d2b
þ Tw Tg (2)
db (4)
where Kw is thermal conductivity, rw is density, cpw is heat where ni and nsi are the equilibrium and saturation adsorption
capacity, dw is thickness of the wall, hout is heat transfer co- amount. pi is the pressure of each component, bi is a param-
efficient between the wall and external environment. eter in extended Langmuir isotherm, which can be known as.
pi ¼ yi p; bi ¼ bi0 expðbi1 =TÞ; i ¼ 1; :::; N
Momentum conservation equation The adsorption kinetics of gas adsorption in Cu-BTC bed
can be expressed by the linear driving force (LDF) model:
Ergun equation can be used to describe the given pressure
vni
gradient and Darcy's velocity [30]: ¼ ki n*i ni ; i ¼ 1; :::; N (7)
vt
dp 150mð1 εb Þ2 rð1 εb Þ ! where ki is the mass transfer coefficient of each component.
¼ vz þ 1:75 vz j v j (5)
dz d2p ε3b dp ε3b
Equation of state
where m is the dynamic viscosity, dp is the particle diameter.
Adsorption pressure: 3.5 bar, Purge pressure: 1.0 bar, Feeding temperature: 303 K
Model parameters
X
N
r ¼ cM ¼ c yi Mi (9)
i¼1 Material properties and operation conditions
where M is the molar weight of the mixture, Mi is the molar
weight of each component. The Cu-BTC adsorbent properties parameters and adsorption
The specific heat capacity of the mixture is calculated by bed characteristics are shown as Table 1, and other parame-
molar fraction weighted average form as ters like LDF coefficient, extended Langmuir model parame-
ters in Cu-BTC are given in Table 2. The operating parameters
X
n
for breakthrough experiment including adsorption and
Cpg ¼ yi Cpi (10)
i¼1 desorption process are show in Table 3. And Table 4 shows the
operating conditions used in four-step (pressurization, feed,
depressurization and purge) PSA cycles.
Fig. 2 e Simulated (line) and experimental (symbol) [25] results of breakthrough curves (a) and temperature profiles at three
thermocouple positions (b) for the mixture H2/CO2/CH4.
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 3 ( 2 0 1 8 ) 1 3 9 6 2 e1 3 9 7 4 13967
PSA cycle flow chart feed pure H2 through U1 to W1 to make the bed can be
reused.
Simulation was conducted based on Aspen Adsorption. Fig. 1 The finite difference method is adopted Aspen Adsorption
shows the PSA cycle flow chart in Aspen Adsorption. In for the PSA simulation. In this simulation process, after
breakthrough experiment, just use the inlet (F1), bed and sensitivity analysis, the adsorption bed is divided into 20 nodes
outlet (P1), what needs illustration is that, after adsorption, along length of the bed and the time step size is set as 10s.
pure H2 will feed in the bed in order to desorption. The four-
step PSA cycle for hydrogen purification includes pressuri-
zation, feed, depressurization and purge. In pressurization Model validation
step, just feed through F1 to make the pressure higher. After
that, feed the mixture gas through F1 to P1 and the pure For model validation, the simulation results are compared
hydrogen will be got out of P1. In depressurization step, use with experimental values which come from Bruna Silva et al.'s
W1 to make the adsorbates get out of the bed. In purge step, breakthrough and PSA experiments [25].
Fig. 3 e Simulated (line) and experimental (symbol) [25] results of breakthrough curves (a) and temperature profiles at three
thermocouple positions (b) for the mixture H2/CO2/N2.
13968 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 3 ( 2 0 1 8 ) 1 3 9 6 2 e1 3 9 7 4
Model validation by breakthrough experiments saturated gas breakthrough. Cu-BTC has stronger adsorption
capability for CO2 than other gases, so carbon dioxide is the
The comparisons of molar fractions and temperatures are last one to breakthrough. After about 1500s, molar fraction no
shown in Figs. 2e4. longer changes because the adsorption reaches equilibrium.
Breakthrough curve is an important subject to study the At the desorption step, with the feeding of H2, the molar
performance of adsorption process, it is a curve of gas molar fraction of CO2, CH4, N2 and CO drop down, while the drop rate
fraction at the outlet of adsorption bed over time. Fig. 2(a) is slower, so only using pure H2 under feeding condition to
shows the evolutions of molar fractions of each components purge the bed is unreasonable, because it will lengthen the
with ternary gases (H2, CO2, CH4) which were simulated in cycle time and decrease the system recovery.
Aspen Adsorption, so are Fig. 3(a) and Fig.4(a), but for different Fig. 2(b) shows the gas phase temperature for the ternary
gas mixture. The simulation enjoyed good agreements with gas mixture (H2, CO2, CH4), Figs. 3(b) and Fig.4(b) also show the
experimental data. At the initial time, the bed is full of gas temperatures but for other mixtures. The three tempera-
hydrogen. As the mixture gases continue to be charged, the ture detection points are placed at the entrance position (2 cm),
Fig. 4 e Simulated (line) and experimental (symbol) [25] results of breakthrough curves (a) and temperature profiles at three
thermocouple positions (b) for the mixture H2/CO2/CO.
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 3 ( 2 0 1 8 ) 1 3 9 6 2 e1 3 9 7 4 13969
middle position (12.5 cm) and exit position (24 cm) of the
adsorption bed. As the mixture gases continue to be charged,
the adsorbent adsorbs mixture, which releases a lot of
adsorption heat and makes the bed temperature keep rising
until getting peak. Subsequently, the bed temperatures drop
until approaching the environmental temperature because of
the heat exchange between bed wall and the outside. The bed
temperature at 2 cm height rises faster than 12.5 cm and 24 cm,
because the adsorption occurs along the inlet of the bed.
After a while, the temperature drops during desorption and
approaches the environmental temperature finally. And we
can know that the time spent in the desorption process is
obviously longer than that in the adsorption process, so it is
important to reduce the pressure before purge, otherwise it
will cost a lot of time and pure hydrogen.
The solid temperature is 1.6 K higher than gas temperature
in the current case when the heat transfer coefficient (hgs ) is
75 W/m2/K. Increasing hgs will decrease the difference be-
tween the gas or solid phase.
Fig. 6 e Comparison between simulated (line) and experimental (symbol) [25] results of molar fractions for the mixture H2/
CO2/N2 (a) and H2/CO2/CO (b) during PSA cycles 1,2,3.
Z tfeed Z tpurge
cH2 Vz jz¼L dt cH2 Vz jz¼L dt
Recovery ¼ Z tfeed
0 0
Z tpressurization ð%Þ (12) Table 5 e Performances of hydrogen purification
evaluated by simulation for three mixtures.
cH2 Vz jz¼0 dt þ cH2 Vz jz¼0 dt
0 0
Feeding mixture and Productivity
composition Purity Recovery (mol/kg/h)
Z tfeed Z tpurge
(%) (%)
cH2 Vz jz¼L dt cH2 Vz jz¼L dt
p 2
Productivity ¼ db 0 0
ðmol=kg=hÞ H2:CO2:CH4 ¼ 0.78:0.18:0.04 99.867 46.767 8.488
4 tcycle madsorbent =3600 H2:CO2:N2 ¼ 0.67: 0.28:0.05 98.249 49.803 8.471
(13) H2:CO2:CO ¼ 0.68: 0.27:0.05 99.696 47.753 6.758
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 3 ( 2 0 1 8 ) 1 3 9 6 2 e1 3 9 7 4 13971
Fig. 7 e Effects of feeding flow rate (a) and adsorption pressure (b) on breakthrough features of the mixture H2/CO2/
CH4 ¼ 0.355:0.47:0.175.
Table 6 e Parametric study of hydrogen purification performances for the mixture H2/CO2/CH4 ¼ 0.78:0.18:0.04.
Factors and values Purity (%) Recovery (%) Productivity (mol/kg/h)
Adsorption pressure (bar) 2.5 99.6621 64.074 8.71
3.5 99.8672 46.767 8.49
5 99.9269 40.798 7.76
7 99.9296 33.268 7.03
Feeding flow rate (mol/s) 2.46 104 99.9766 34.495 5.18
4.46 104 99.8672 46.767 8.49
6.46 104 99.4729 59.187 12.3
8.46 104 98.9534 69.363 16.4
Feeding time (s) 192 99.9098 46.697 8.15
212 99.8672 46.767 8.49
232 99.8029 48.825 9.29
252 98.7041 49.948 9.54
13972 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 3 ( 2 0 1 8 ) 1 3 9 6 2 e1 3 9 7 4
Fig. 8 e Effects of adsorption pressure (a), feeding flow rate (b) and feeding time (c) on hydrogen purity, recovery and
productivity from the mixture H2/CO2/CH4 ¼ 0.78:0.18:0.04.
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 3 ( 2 0 1 8 ) 1 3 9 6 2 e1 3 9 7 4 13973
From definitions, larger purity will induce, inversely, lower and conversely lower purity, because faster feeding flow rates
recovery and lower productivity. The values of these perfor- mean more mixture gases in a certain time, and cause more
mance parameters for hydrogen purification from the mix- CO2 and CH4 in the mixture gases in the outlet, which can lead
tures H2/CO2/CH4, H2/CO2/N2 and H2/CO2/CO are presented in to the lower purity but high recovery and productivity.
Table 5. In order to study the influence of feeding time in PSA
process, different feeding time (192s, 212s, 232s, 252s) were set
respectively. We take ternary component mixtures (H2/CO2/
Parametric study CH4) to analyze the performance of PSA cycles. From Fig. 8(c),
we can conclude that longer feeding time induces higher re-
Parametric studies are performed for both the breakthrough covery and productivity, and conversely lower purity, because
curves and the PSA cycles. We will study the effects of feeding longer feeding time means more mixture gases in the
flow rate and adsorption pressure on the breakthrough curves adsorption process, and causes more CO2 and CH4 in the
of gas adsorption in Cu-BTC bed, and the effects of adsorption mixture gases in the outlet, which can lead to the lower purity
pressure, feeding flow rate and feeding time on the perfor- but high recovery and productivity.
mance of PSA cycles.
The study of breakthrough curves of multicomponent gas is A model describing hydrogen mixture flow, heat and mass
particularly important for the performance of hydrogen pu- transfer with multi-component adsorption has been devel-
rification and designing PSA cycle, so the effects of feeding oped for predicting breakthrough curves and PSA cycles by
flow rate and adsorption pressure on breakthrough curves are using Cu-BTC as adsorbent. The model was built on Aspen
studied in this session. Adsorption and validated, the simulations of breakthrough
Fig. 7(a) shows the breakthrough curves for H2, CO2 and CH4 and PSA cycles fit well with experimental data from the
under three different feeding flow rates (6.9 cm3/s, 9.9 cm3/s, reference in both breakthrough curves and PSA cycles in Cu-
12.9 cm3/s) to analyze its influence of performance of BTC adsorption bed. Hydrogen purification performances
hydrogen purification. The different symbols stand for the (purity, recovery, productivity) were evaluated, and para-
different simulation results under three different feeding flow metric study on breakthrough curves and PSA cycles has been
rates conditions. We can conclude that faster feeding rate performed. Three different pressures and gas feeding rates
induces earlier breakthrough, because the faster feeding rate were used in simulation for breakthrough curves, and we can
means more adsorbates in a certain time, which leads the know lower pressure and faster feeding flow rate cause earlier
adsorbent reaching equilibration. breakthrough points. Parametric studies on PSA cycles show
Fig. 7(b) shows the breakthrough curves for H2, CO2 and that, within a certain range, higher adsorption pressure,
CH4 under three different adsorption pressure (1bar, 2bar, shorter feeding time and lower feeding rate lead to higher
3bar) to analyze its influence of performance of hydrogen hydrogen purity, but lower recovery and productivity.
purification. The different symbols stand for different simu- Furthermore, a multi-objective algorithm is needed to opti-
lation results of adsorption pressure. It's clear that higher mize the PSA process.
adsorption pressure induces later breakthrough due to higher
adsorption capability.
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