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Feb 24

This document presents a statistical process control study for the part number Kiraflex, utilizing a digital micrometer for measurements. The study involved a sample size of 50, with calculations indicating no non-conforming parts and a process deemed excellent based on various statistical metrics. Key metrics include an average measurement of 0.71 mm, a process width of 0.04 mm, and a Cpk value of 2.38570.

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5 views1 page

Feb 24

This document presents a statistical process control study for the part number Kiraflex, utilizing a digital micrometer for measurements. The study involved a sample size of 50, with calculations indicating no non-conforming parts and a process deemed excellent based on various statistical metrics. Key metrics include an average measurement of 0.71 mm, a process width of 0.04 mm, and a Cpk value of 2.38570.

Uploaded by

kiraflex
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as XLSX, PDF, TXT or read online on Scribd
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STATISTICAL PROCESS CONTROL STUDY

Part Number :- Kiraflex INSTRUMENT : Digital Micrometer (KTL-11) L.COUNT : 0.001

Sleeves Size :- 1130001310C0055 SPECIFIC : 0.5 +0.1mm MACHINE : ----- DATE: 15.02.2024

SAMPLE SIZE:- 50 NO.OF DECIMALS: 2


DATA COLLECTION: -
SNO. 1 2 3 4 5 6 7 8 9 10 U.T.L. 0.85 SAMPLE D2 A2 D4
1 0.70 0.70 0.71 0.70 0.72 0.71 0.72 0.70 0.70 0.70 1 1.12 2.560 3.270
2 0.70 0.70 0.71 0.71 0.71 0.71 0.70 0.70 0.70 0.70 2 1.13 1.880 3.270
3 0.70 0.70 0.71 0.71 0.71 0.71 0.71 0.70 0.70 0.72 L.T.L. 0.65 3 1.69 1.020 2.570
4 0.70 0.70 0.71 0.71 0.71 0.71 0.70 0.70 0.70 0.74 4 2.06 0.730 2.230
5 0.70 0.70 0.71 0.71 0.71 0.71 0.70 0.70 0.70 0.71 5 2.33 0.590 2.110
CALCULATIONS FOR HISTOGRAM : -
XLARGE 0.70 0.70 0.71 0.71 0.72 0.71 0.72 0.70 0.70 0.74 Xmax. = 0.74 NO.OF NON CONFORMING PART = 0.00 NOS.
XSMALL 0.70 0.70 0.71 0.70 0.71 0.71 0.70 0.70 0.70 0.70 Xmin. = 0.70
RANGE 0.00 0.00 0.00 0.01 0.01 0.00 0.02 0.00 0.00 0.04 R - BAR = 0.01 NO. OF PARTS ABOVE U.T.L. = 0.00 NOS.
AVG. 0.70 0.70 0.71 0.71 0.71 0.71 0.71 0.70 0.70 0.71 X - BAR = 0.71 NO. OF PARTS BELOW L.T.L. = 0.00 NOS.
Process Width ( P ) = 0.04 Specification Width(S) = 0.20 Index (K)={2 x (D-XBAR)/S} = 0.44 INTERVAL FREQ. CU. FREQ.

Design Centre ( D ) = 0.75 Interval = 0.01 Selecting no. of classes = 5.00 0.68 0.68 0.00 0.00
Starting Point = 0.70 No. of readings = 50.00 Shift Of 'X-BAR' from 'D' = 0.04 0.68 0.69 0.00 0.00
HISTOGRAM 0.72 X-CHART 0.69 0.70 26.00 26.00
30.00
0.70 0.71 0.00 26.00
AVG
0.71 .
U.C.
0.7080 0.7160 20 46
25.00 L.
L.C.
L. 0.7160 0.7240 3 49
X-
Bar
0.70 0.7240 0.7320 0 49
20.00
0.7320 0.7400 1 50

0.69
0.7400 0.7480 0 50
15.00 1 2 3 4 5 6 7 8 9 10
0.7480 0.7560 0 50

0.1
R- CHART 0.7560 0.7640 0 50
10.00 0.7640 0.7720 0 50
RAN
GE
U.C.L
U.C.L.XBAR = 0.71072
.
L.C.L
5.00 R- L.C.L.XBAR = 0.701280
Bar

U.C.L.RBAR = 0.01688

0.00 L.C.L.RBAR = 0
1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 0.0 Std.Dev."s" = 0.00782
1 2 3 4 5 6 7 8 9 10
Cp=(S/6s) = 4.26010
Cpk={1-K}xCp) = 2.38570
CONCLUSION : - PROCESS IS EXCELLENT

Prepared By: Approved By: QMS-T-3.12

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