IPE IV Year Syllabus 2020-21
IPE IV Year Syllabus 2020-21
COURSE OUTCOMES:
Upon successful completion of the course the student should be able to:
1. Understanding of the production functions and operations management
2. Have Skills in solving production management problems such as design of efficient
plant location and layout, aggregate planning and master scheduling
3. Comprehend the significance of production planning and control as well as demand
forecasting
4. Understand the fundamental concepts of materials management such as MRP,
inventory control, stores management and maintenance of production systems.
COURSE CONTENT:
1
UNIT 5. Maintenance Management: Types of maintenance strategies, Breakdown and
Preventive Maintenance, Predictive and Total Productive Maintenance, Condition
monitoring, individual and Group replacement policies.
ASSESSMENT:
Students will be assessed as following
(1) End Semester Exam: 70% weightage,
(2) Continuous assessment: 30% weightage (Two midterm tests: 67% weightage,
assignment: 16.5% weightage, regularity 16.5% weightage)
2
IP- 43614 : PRODUCT MANAGEMENT
PERIOD PER WEEK MAXIMUM MARKS
CREDITS
PRE-REQUISITE: NA
COURSE OUTCOMES:
Upon successful completion of the course the student should be able to:
1. Have ability to analyze the product design and knowledge of new product
development processes
2. Define the components and their functions of product design and development
processes and their relationship from concept to customer over whole product
lifecycle
3. Understand Application of marketing research as well as address various marketing
issues, identify them and solve the consumer problems
4. Have ability to develop a comprehensive plan for new product marketing starting with
ideation to completion of the proposed marketing mix
COURSE CONTENT:
UNIT 2. Design for manufacturing and Design for assembly, Role of Aesthetics and
Ergonomics in design. Design for Environment. Robust Design using Taguchi methods,
Reliability based design. Modular versus integral design.
UNIT 3. Value analysis-scope techniques and job plan, Standardization, Renard series,
Simplification vis-a-vis Variety in products .Patents, copyright and Intellectual Property
Rights.
THEORY ASSESSMENT:
Students will be assessed as following
(1) End Semester Exam: 70% weightage,
(2) Continuous assessment: 30% weightage (Two midterm tests: 67% weightage,
assignment: 16.5% weightage, regularity 16.5% weightage)
PRACTICAL ASSESSMENT:
(1) Sessional: 40% Weightage (Continuous assessment of experiments and lab manual 50%
weightage, final viva 25% weightage, regularity 25% weightage.)
(2) End semester practical viva: 60% weightage
1 Gupta V., Lal G.K. and Reddy, Fundamentals of Design and manufacturing 3
Narosa Publishing, New
1 Chitale A. K. and Gupta R. C., Product Design and Manufacturing, PHI, New 1-5
Delhi, India.
4
IP 43611 MANAGEMENT INFORMATION SYSTEM AND ERP (Elective I / Group 2)
PERIOD PER WEEK CREDITS MAXIMUM MARKS
CW END SW END
30 70 - -
PRE-REQUISITE: NA
COURSE OUTCOMES:
Upon successful completion of the course the student should be able to
1. Understanding the basic concepts of ERP and MIS and basic issues in an enterprise
systems
2. Understand and gain insight into process views of organizations as well as tools and
techniques used for modeling
3. Ability to analyze a current architecture and perform an effective gap analysis before
an ERP implementation, and understand to the enterprise application integration life
cycle
4. Knowledge of selection, acquisition and implementation of enterprise systems, and
different tools used in ERP
5. Ability to communicate and assess an organization’s readiness for enterprise system
implementation with a professional approach and to work independently and in a
group
COURSE CONTENTS:
UNIT 1 Introduction to Information, Importance of Information, Characteristics of
Information, Taxonomy of Information, Measurement of Information, Integrated Information
System, Information Resource Management, search, storage and measurement of
information.
UNIT 2 Introduction to M18, M15 definitions, Evolutionary Stages of M18, M18
components, MIS Model, MIS concepts, Management concept of M18, System concept of
M15, approaches to MIS, System approach, Management approach, subsystem approach,
production, marketing, finance and personnel subsystems of M18, Database Perspective of
M15.
UNIT 3 Introduction to Computer Based Information Systems (CBIS), Importance and
Characteristics of CBIS, Role of C.B.I.S. In Management , Transaction Processing System
(TPS), Decision Support System (DSS), Group Decision Support System(GDSS), Executive
Support System (ESS), Knowledge Work System (KWS).
5
UNIT 4 Evolutionary stages of Enterprise Resource Planning(ERP), Need for ERP, Variety
accommodation, Strategic and operational issues in ERP, Integrated and Business model of
ERP, Zachmann enterprise architecture, MRP and MRP-II.
UNIT 5. Introduction to Business Process Re-Engineering, ERP Implementation: Role of
consultants, vendors and users, Guidelines and Procedure for ERP implementation, strategic
advantage through ERP, ERP Domain.
ASSESSMENT:
Students will be assessed as following
(1) End Semester Exam: 70% weightage,
(2) Continuous assessment: 30% weightage (Two midterm tests: 67% weightage,
assignment: 16.5% weightage, regularity 16.5% weightage)
REFERENCES RECOMMENDED:
6
IP 43499- MINOR PROJECT (AB GROUP)
CW END SW END
- - 100 -
PRE- REQUISITES: NA
COURSE OUTCOMES:
COURSE CONTENTS:
ASSESSMENT:
Practical: (1) Sessional: 70 % Weightage The students’ projects are evaluated twice in the
whole year, once during every semester. For the award of sessional marks in the first
semester, a departmental committee comprising of HOD and all project supervisors, evaluate
the students for the award of sessional marks. The students are required to give a presentation
of about 20 minutes and submit a write up of the work carried out. The committee awards
marks out of a maximum of 100 and gives suggestions to the students regarding possible
improvements in their project.
7
During the second semester, the students complete their project work under the guidance of
their respective supervisors, prepare a final report and give a presentation of about 20 minutes
to the departmental committee. The committee awards sessional marks out of 60, based on
the students’ presentation and the final report.
For conducting practical/viva of the students, based on the project report, an external
examiner from Industry/ academia 1s invited. The project supervisor acts as an internal
examiner. Both the examiners award marks out of a maximum of 60 marks, based on the
students’ performance in the practical/viva.
8
IP- 43998 MAJOR PROJECT
CW END SW END
- - 40 60
PRE- REQUISITES: NA
COURSE OUTCOMES:
COURSE CONTENTS:
ASSESSMENT:
Practical: (1) Sessionals: 70 % Weightage: The students’ projects are evaluated twice in the
whole year, once during every semester. For the award of sessional marks in the first
semester, a departmental committee comprising of HOD and all project supervisors, evaluate
the students for the award of sessional marks. The students are required to give a presentation
of about 20 minutes and submit a write up of the work carried out. The committee awards
marks out of a maximum of 100 and gives suggestions to the students regarding possible
improvements in their project.
9
During the second semester, the students complete their project work under the guidance of
their respective supervisors, prepare a final report and give a presentation of about 20 minutes
to the departmental committee. The committee awards sessional marks out of 60, based on
the students’ presentation and the final report.
(2) End semester practical viva: 30% weightage: For conducting practical/viva of the
students, based on the project report, an external examiner from Industry/ academia 1s
invited. The project supervisor acts as an internal examiner. Both the examiners award marks
out of a maximum of 60 marks, based on the students’ performance in the practical/viva.
10
IP-43482 : INDUSTRIAL TRAINING & SEMINAR
CW END SW END
- - 40 60
PRE-REQUISITES: NA
COURSE OUTCOMES:
This course is designed to enable students in their learning for the following-
1. To provide student with a comprehensive experience for applying the knowledge
gained so far by studying various courses.
2. To develop an enquiring aptitude and build confidence amongst students by working
on solutions of small industrial problems
3. To give students an opportunity to do something creative and to assimilate a real life
work situation in the institute
4. To adapt students to latest developments and to handle with team and independently
new situations
5. To develop good power of expression and presentation abilities in the students
COURSE CONTENTS
The students are required to work in industry and gain exposure to various departments of
the company.
PRACTICALS,
LIST OF PRACTICALS
The students are required to work in industry and gain exposure to various departments of
the company
ASSESSMENT:
The students are assessed on the basis of following criteria-
1. PPT presentation and its quality: 40% weightage.
2. Evaluation of training report submitted and question answers: 20% weightage.
3. Attendance: 40% weightage.
11
IP- 43058: TOOL ENGINEERING AND DESIGN OF CUTTING TOOL
CW END SW END
30 70 40 60
PRE-REQUISITE: NA
COURSE OUTCOMES:
Upon successful completion of the course the student will be able to :
1. Have knowledge of properties of various cutting tool materials and their applications
for machining of different materials .
2. Design strategies for chip breakers tools and cutting tools for different machining
processes.
3. Design plastic moulding and metal working tools such as mould, dies and elements of
press working tools.
4. Design Jig and Fixtures applicable to various manufacturing processes.
COURSE CONTENT:
UNIT 1. Tooling classification, material, properties and application, General design
considerations. Design of single point cutting tool for strength & rigidity, Design for
optimum geometry, Design strategies for H.S.S. Carbide and Ceramic, Chip Breakers, Design
of form tool. Design of drill, and milling cutters
UNIT 2. Design of Metal Working Tools: Design of elements of press working tool dies and
die set, concept of center of pressure, compound dies, progressive dies, Combination dies,
bending, forming dies, press tonnage and its calculations.
UNIT 3. Tooling for forging and rolling – Design principles for forging dies, drop forging,
upset forging, Design principles and practice for rolling, roll pass design.
UNIT 4. Design of Jig and Fixtures : Economics of jigs and fixture, principle of location
and clamping, Drilling Bushes, Design of various jigs and fixtures, such as Drilling jig,
milling fixture, Assembly fixture, Welding fixtures.
UNIT 5. Dies and Mould Design for Plastics and rubber Parts: Compression moulding,
transfer moulding, blow moulding.
PRACTICALS:
LIST OF EXPERIMENTS:
THEORY ASSESSMENT:
Students will be assessed as following
(1) End Semester Exam: 70% weightage,
(2) Continuous assessment: 30% weightage (Two midterm tests: 67% weightage,
assignment: 16.5% weightage, regularity 16.5% weightage)
PRACTICAL ASSESSMENT:
(1) Sessional: 40% Weightage (Continuous assessment of experiments and lab manual 50%
weightage, final viva 25% weightage, regularity 25% weightage.)
(2) End semester practical viva: 60% weightage
13
IP- 43501: SUPPLY CHAIN MANAGEMENT
CW END SW END
30 70 40 60
COURSE OUTCOMES:
This course is designed to enable students in their learning:
1. Basic components of demand management in supply chain and their roles in the
success of supply chain
2. Role of mathematical models, optimization models and simulation in supply chain
planning and decision-making
3. An insight into the role of internet technologies and electronic commerce in supply
chain operations as well as technical aspects of key ITEC components in SCM
4. Understanding the significance of integrated logistics management including
various strategies of distribution, transportation and network design issues
COURSE CONTENT:
UNIT 1 Introduction to SCM: Definition, elements of supply chain, building blocks
of supply chain network, drivers of supply chain, Decision making in supply chain, Decision
making models, supply chain performance measurement.
UNIT 2 Demand management in supply chain: Demand planning and forecasting, types of
demand, Forecasting methods, aggregate planning, Economic Order Quantity models and
Reorder Point models, Inventory optimization in supply chain.
UNIT 3 Mathematical foundations of Supply chain Solutions: Stochastic models and
Optimization techniques in Supply Chain Planning, Facility layout, capacity planning,
routing and scheduling in supply chain, determining optimal levels of product availability.
UNIT 4 Logistic Management: Definition, Elements of logistics management, Organization
for logistics function, Logistics function integration, logistic function performance
measurement, distribution and distribution strategies, integrated logistics and business
logistics, customer orientation and relationship management.
UNIT 5 Transportation, Network design and Information Technology: Transportation
fundamentals, Decisions in transportation, Network design in supply chain, Information
Technology for supply chain management, Coordination, E-business, E-procurement, E-
logistics, E-markets, Internet auctions, E-business process optimization.
14
ASSESSMENT:
Students will be assessed as following
(1) End Semester Exam: 70% weightage,
(2) Continuous assessment: 30% weightage (Two midterm tests: 67% weightage,
assignment: 16.5% weightage, regularity 16.5% weightage)
1 Chopra, S. and P. Meindl, Supply Chain Management: Strategy Planning and 1,2,4,5
Operation, (4th ed.),
2 Prentice Hall, Upper Saddle River, NJ, USA 2010. (Textbook) 1-5
15
IP- 43065: ERGONOMICS
PERIOD PER MAXIMUM MARKS
CREDITS
WEEK
CW END SW END
30 70 40 60
PRE-REQUISITE: NA
COURSE OUTCOMES:
After successful completion of this course students will be able to
1. Have knowledge of ergonomics and its application for benefit of worker’s
performance, as well as employ work techniques to minimize stress and alleviate eye
strain during working hours.
2. Have ability to summarize stressors that cause occupational injuries and describe an
expanded view of ergonomics which encompasses more than ergonomically related
injuries
3. Have ability to impart industrial culture, environmental concern and industrial safety
in workers
4. Have knowledge of Ergonomics assessments and solutions to practical use in
workplace and distinguish proper workstation settings to minimize hazards
5. Have ability to develop team work with development and design of safe working
environment.
COURSE CONTENT:
16
Design of seats and seating Arrangement, Location of components, Design of work place.
UNIT 5.Environment and Safety: Introduction to Environmental stresses and their impacts on
human work. Industrial Safety: Analysis of cost of accidents, Hazards in various fields like
Fire, Electrical shocks
PRACTICALS:
LIST OF EXPERIMENTS:
1. Measurement of reaction time and movement time for a perceptual motion task in a
reaction time apparatus. Separating the reaction time and movement time with MTM
standards.
2. Establish reaction between heart rate of a person and rate of expenditure at work and
rest pauses.
3. Study of sound level meter.
4. To measure the illuminance in the given working area to compare it with standard
illuminations for the given type of work.
5. To observe EMG waveform generated by human muscle.
6. To Measure the Heart Rate / Pulse Rate of subject (Human body) in resting state.
7. To measure the Respiration-Rate of subject (Human body)
THEORY ASSESSMENT:
Students will be assessed as following
(1) End Semester Exam: 70% weightage,
(2) Continuous assessment: 30% weightage (Two midterm tests: 67% weightage,
assignment: 16.5% weightage, regularity 16.5% weightage).
PRACTICAL ASSESSMENT:
(1) Sessional: 40% Weightage (Continuous assessment of experiments and lab manual 50%
weightage, final viva 25% weightage, regularity 25% weightage.)
(2) End semester practical viva: 60% weightage
1 McCormick, Human Factors in Engineering and Design, 7th Ed, ISBN-13: 1,2
978-0070549012, McGraw Hill NY, USA.
REFERENCE BOOKS:
S.N BOOK UNIT
O
1 Grandjean, fitting task to the men, Tata McGraw Hill Co., New Delhi 1-5
17
IP 43377: TOTAL QUALITY MANAGEMENT (Elective II/ Group II)
PERIOD PER WEEK CREDITS MAXIMUM MARKS
CW END SW END
30 70 - -
PRE-REQUISITES: NA
COURSE OUTCOMES:After successful completion of this course, students will be able to:
UNIT 2 Elements of TQM: Total employee involvement, Elimination of Waste and problem
exposure, Total Quality Control Systems, SPC and ISO 9000, Demings wheel, Deming 14
points-Pros and Cons in Industrial Engineering context. Philip Crosby Philosophy, Ishikawa
Diagram. Just-in-time philosophy, Design and Development strategy in TQM, Quality
function development.
UNIT 3 Just-in-time Management: Problems of queues, Tenets of JIT. Load smoothing, Push
vs pull method of production, Set up time reduction.
UNIT 4 Total Productive maintenance (TPM), Kaizen and continual improvement, Cost
benefit analysis, Life cycle costing.
UNIT 5 Application of TQM to service type organizations, Service guarantees, case studies
on application of TQM to service type organization, Various quality awards, cost benefit
analysis, Life cycle costing.
(2) Continuous assessment: 30% weightage (Two midterm tests: 67% weightage,
assignment: 16.5% weightage, regularity 16.5% weightage).
18
TEXT BOOKS RECOMMENDED:
REFERENCES RECOMMENDED:
19
IP- 43282: PROJECT MANANAGEMENT (ELECTIVE-II)
CW END SW END
30 70 _ _
PRE-REQUISITE: NA
COURSE OUTCOMES:
After successful completion of this course students will be able to have:
1. Understanding of the application of management and engineering principles to
manage projects
2. Ability for planning of a new project and assessing its economic feasibility
3. Understanding of the concepts of capital structuring and time value of money
4. Ability to apply analytical techniques for executing projects
COURSE CONTENT:
UNIT 3 Feasibility and Risk Analysis: Time value of money, DCF and Non DCF Methods
for Evaluating Projects. Types of risk, techniques of risk evaluation and its mitigation.
Sensitivity analysis, Hiller’s model, scenario analysis, simulation with numerical aspects
UNIT 4 Financial Management and Analysis: Concept, Nature, Scope, and Objective of
Financial Management, Finance Functions, Sources of Finance. Liquidity, Activity,
Profitability and Leverage Ratios. Interpretation of ratios.
UNIT 5 Capital structuring and Working capital management: Cost of Capital, Cost of
Debt, Preference shares, Equity Shares, Weighted Average Cost of Capital. Working Capital:
Concept, Need and Determinants. Computing working capital.
20
THEORY ASSESSMENT:
Students will be assessed as following
(1) End Semester Exam: 70% weightage,
(2) Continuous assessment: 30% weightage (Two midterm tests: 67% weightage,
assignment: 16.5% weightage, regularity 16.5% weightage)
1 Gupta Rajeev M., “Project Management”, New Delhi: PHI learning 1,2
solutions, 2nd ed. 2014
3 Khan, M.Y., Jain, P.K., “Financial Management”, Delhi: Tata McGraw Hill, 4-5
5th Edition, 2008.
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