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Taurian Frac 225

Taurian Washing Systems (TWS) specializes in washing solutions for aggregates, recycling, industrial sands, and mining industries, leveraging over 20 years of experience. Their equipment is designed for high efficiency and rapid return on investment, featuring advanced technology and stringent safety standards. TWS offers a comprehensive range of customizable washing systems, including bucket wheels, hydrocyclones, and dewatering screens, ensuring effective material transformation and local support through a vast distribution network.

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Felix Benzan
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0% found this document useful (0 votes)
55 views10 pages

Taurian Frac 225

Taurian Washing Systems (TWS) specializes in washing solutions for aggregates, recycling, industrial sands, and mining industries, leveraging over 20 years of experience. Their equipment is designed for high efficiency and rapid return on investment, featuring advanced technology and stringent safety standards. TWS offers a comprehensive range of customizable washing systems, including bucket wheels, hydrocyclones, and dewatering screens, ensuring effective material transformation and local support through a vast distribution network.

Uploaded by

Felix Benzan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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®

WASHING SYSTEMS

TWS FRAC 225

In pit mining

Aggregates
The Complete TWS BucketWheel
Range capable of all your sand Ports

washing and classification needs. Rail loading

Recirculating

WASHING DONE RIGHT


About 03-04
Technical Data 05-06
Features 07-10
Centrifugal Pumps 11-12
Dimensions 13-14
Opera�ng Specifica�on 15-16
Taurian LiNK 17-18

2
20 years of experience
Start to Success, Together

Taurian Washing Systems (TWS) leverages over 20


years of development experience and exper�se in
the washing solu�ons industry, delivering
world-class equipment that transforms virgin and
waste materials into high-value, saleable products.
Our advanced plant solu�ons cater to aggregates,
recycling, industrial sands, and mining industries,
providing high efficiency and rapid return on
investment.

TWS stands out with innova�ve design, stringent


health and safety standards, and a commitment to
mee�ng market demands. Headquartered in India,
we offer unparalleled service and local exper�se,
ensuring fast response and life�me support
through our extensive distribu�on network. Tauri-
an’s unique specializa�on and washing heritage
make us the preferred partner for diverse operators
worldwide.

4
TECHNICAL DATA
HYDROCYCLONES FEED/HOPPER
• Customizable configura�on for unrivaled • Adjustable door for inspec�on
AGGREGATE CONVEYORS
cut point control • Large capacity hopper 12m³
RINSER SCREENBOX • 37� (11.3m) aggregate conveyors
• 100% rubber lined • Radio controlled Tipping grid
• Choice of 2 deck or 3 deck • Posi�oned to the le� or right
• Replacable drop in liners • Vibra�ng grid op�on
• Patented iso-spray technology for flexibility • 18 degree incline
• Integrated sealed subframe and catchbox • Stockpile capacity 125yd(95m3) • Variable speed belt feeder
• Aggregate blending chute • High quality polyurethane scraper
• Galvanised undercarriage

WALKWAYS
DEWATERING SCREEN • Galvanised walkways
• Dual and single sand op�ons up to 200TPH • 30 inch (760mm) wide walk�way
• High frequency dewatering screen delivering
superior moisture reduc�on

WASHBOX
Fully enclosed, sealed and rubber lined wash box
Easily replaceable rubber lining
Water satura�on of material
Targe�ng of material at rear of screenbox
maximising screening area

MAIN CONVEYOR
• 41 inch (1050mm) wide belt
• Galvanised undercarriage
MAIN TANK • Overband magnet op�on for
• Large inspec�on door(s) on tank removing ferrous materials in
• Large volume sump tank with overflow recycling opera�ons
box, baffle plates, pump protec�on
system and drain ports
SAND CONVEYERS
• 37� (11.3m) sand conveyors
• Automated Radial
• 20 degree incline PUMPS POWERPACK
• Stockpile capacity 575yds3 (440m3) • All pumps have replaceable rubber liners • Electric hydraulic powerpack for
• High quality polyurethane scraper for extende wear life maximum control of feeder func�on
• Galvanised undercarriage • Roll-out pump feature for easy
• 100� (30.5m) conveyor op�on maintenance

5 6
FEATURES

AGGREGRATE SCREEN HYDROCYCLONE


• Aggresand 206 - 20’ x 6’ (6m x 1.8m) Screen • Applica�on specific sizes for Coarse
• 2 or 3 deck screen box op�on and fine sands
• Mesh deck as standard, polyurethane modular • Spigot discharge
decks as op�on • All wear areas rubber lined
• Electrically driven • Underflow collec�on box with blending
• Op�mum 18 degree working angle op�ons in 2 grade applica�ons
• Independently controlled isolated spray • Pressure flange with gauge and protector
bars: 10 top deck, 10 middle deck, 8 bo�om deck,
complete with fan tail plas�c nozzles
• Enclosed rubber lined wash box complete with
independently controlled spray bar
• Lined rolling chute arrangement complete with
blending capabili�es
• Rubber lined catch box (complete with 1/3-2/3 rubber
lined division plate for dual sand models)
• Rubber lined discharge chutes
• HMI Pressure sensor on water manifold

SAND PLANT
• AggresandTM 206 - High frequency 4.3m x 1.8m (14’ x 6’)
dewatering screen - dewatering up to 200TPH of sand
• Polyurethane modules and side protec�on bars
• Moulded central division plate (double grade only)
• Catch box for screen underflow
• Single or twin cyclones with drop in replaceable liners
• Rubber or ceramic lined inlet bends
• Rubber lined underflow boxes - c/w quick release lids ACCESS
• Rubber lined blending box - c/w quick release lids (double • Galvanised access pla�orms & guard rails
grade only) • Access around both sides of machine
• Polyethylene wear lining in discharge chute • GRP walkway floors
• Adjustable discharge blending chute – double grade only • De-watering screen process
• Electrical monitoring of cyclone inlet pressure

7 8
FEATURES
CONVEYOR
• 1050mm (41”) wide belt
• Integrated sealed washbox
• Raisable head sec�on for screen
access
FEEDER
• Op�onal overband magnet for the
removal of ferrous metals when • Modular 12m3 (16yds3) capacity hopper
opera�ng in recycling applica�ons • Op�onal 30m3 (39yds3) capacity hopper
available
• Radio controlled �pping grid
• Variable speed belt feeder

SAND CONVEYORS CENTRE CHASSIS


• Rigid – folded for transport • Heavy duty, modular web and flange chassis

• Radial – wheel drive as standard • Rubber lined slurry pump(s) situated upon roll out
maintenance pla�orms
• Plain 26” (660mm) wide belt
• Rubber or ceramic lined bends
• 20° angle
• Water connec�on
• High quality PU scrapers AGGREGATE CONVEYORS
• Large volume self regula�ng sump tank
• Direct drive electric gearbox • Reconfigurable side conveyors (le� or right)
• Split tank for double grade (double grade only)
• 9.3m (30’ 5”) long • Plain 26” (660mm) wide belt
• Large inspec�on doors (both sides on double grade)
• 4.9m (16’ 1”) discharge height • 18 degree angle
• Tank drain (both sides on double grade)
• High quality tungsten �p scraper on mid-fines conveyor
• An�-turbulence baffle plateS
• High quality PU scraper on mid-overs and over size conveyor
• Replaceable rubber lined wear plates on feed area
• Direct drive electric gearbox
• Plant wash down hose on retractable reel (op�on
• 9.3m (30’ 5”) long
• 4.1m (13’ 5”) discharge height
• 3 deck oversize conveyor can discharge to right or le� side

10
9 10
CENTRIFUGAL PUMPS

Op�mized Component Wear for Maximum Efficiency Advanced Safety and Maintenance Features
Our pumps feature a streamlined design for easier
Our pumps are engineered for uniform component wear,
assembly and maintenance, safe li�ing points for easier
ensuring they all reach their lifespan end simultaneously.
handling, and a removable drainage plug to prevent
This maximizes efficiency and allows for predictable,
freezing and clogging, enhancing safety and reliability.
cost-effec�ve maintenance.

Ease of Maintenance Features


Designed for Simplified Maintenance
The innova�ve design offers easy access to internal one-piece premium
components, simplifying maintenance and minimizing rubber line
down�me, keeping your systems running smoothly.
fixed flanges

drain plug

one-piece suc�on cover

5 li�ing points

11 12
13
8m [26’-8”]
19m [62’-5”]
5m [15’-11”] CONVEYER AT 0˚ RADIAL

11m [37’-2”]
CONVEYER AT 55˚ RADIAL
Working Dimension
DIMENSIONS

11m [36’-2”]
28m [91’-9”]
CONVEYER AT 55˚ RADIAL

21m [69’-4”]
CONVEYER AT 0˚ RADIAL

4m [13’-7”]

17m[56’-3”]
7m [23’-2”]

8m [26’-8”]

5m [15’-11”]

19m [62’-5”]
CONVEYER AT 0˚ RADIAL

14m [44’-9”]
CONVEYER AT 45˚ RADIAL
Working Dimension

11m [36’-2”]
37m [122’-1”]
CONVEYER AT 45˚ RADIAL

31m [100’-6”]
CONVEYER AT 0˚ RADIAL

17m [56’-10”]

17m [56’-3”]

46.5m [5’-3”]
14
OPERATING SPECIFICATIONS

SCREENBOX 2 AGG 2 SAND 3 AGG 2 SAND 2AGG, 1 SAND 3AGG, 1 SAND


SCREENBOX 2 AGG 2 SAND 3 AGG 2 SAND 2AGG, 1 SAND 3AGG, 1 SAND Screenbox
Screening area 6m x 1.8m (20’x6”) 6m x 1.8m (20’x6”) 6m x 1.8m (20’x6”) 6m x 1.8m (20’x6”)
Screening area 4.9m x 1.5m (16’x5”) 4.9m x 1.5m (16’x5”) 4.9m x 1.5m (16’x5”) 4.9m x 1.5m (16’x5”) Number of decks 2 3 2 3
Number of decks 2 3 2 3 Power required 22kW (30hp) 22kW (30hp) 22kW (30hp) 22kW (30hp)
Power required 15kW (20hp) 15kW (20hp) 15kW (20hp) 15kW (20hp) Moun�ng Spring Spring Spring Spring
Moun�ng Spring Spring Spring Spring Screen bearings 2 bearing 2 bearing
2 bearing 2 bearing
Screen bearings 2 bearing 2 bearing 2 bearing 2 bearing Max spraybar water throughput @ 2 bar 268m3/hr 400m3/hr 268m3/hr 400m3/hr
Max spraybar water throughput @ 2 bar 235m3/hr 340m3/hr 235m3/hr 340m3/hr

SAND PLANT
Screenbox
SAND PLANT - STANDARD CAPACITY (120TPH)
Dewatering screen 4.3m x 1.8m (14’x6”) 4.3m x 1.8m (14’x6”) 4.3m x 1.8m (14’x6”) 4.3m x 1.8m (14’x6”)

dewatering screen 3.7m x 1.5m (12’x5”) 3.7m x 1.5m (12’x5”) 3.7m x 1.5m (12’x5”) 3.7m x 1.5m (12’x5”) Screen power required 12.4kW (16.5hp) 12.4kW (16.5hp) 12.4kW (16.5hp) 12.4kW (16.5hp)
Fines cyclone 1 x T500 1 x T500 2 x T660 2 x T660
Screen power required 8kW (11hp 8kW (11hp 8kW (11hp 8kW (11hp
Fines cyclone 1 x T375 1 x T375 1 x T660 1 x T660 Fines pump 200/150 - 22kW (29.5hp) 200/150 - 22kW (29.5hp) 250/200 - 45kW (60hp) 250/200 - 45kW (60hp)

Fines pump 150/125 - 15kW (20hp) 150/125 - 15kW (20hp) 200/150 - 30kW (40hp) 200/150 - 30kW (40hp) Coarse cyclone 1 x T660 1 x T660 - -
Coarse cyclone 1 x T500 1 x T500 - - Coarse pump 200/150 - 30kW (40hp) 200/150 - 30kW (40hp) - -
Coarse pump 200/150 - 22kW (29.5hp) 200/150 - 22kW (29.5hp - -

STOCKPILE CONVEYORS
Quan�ty 4 5 3 4
SAND PLANT - HIGH CAPACITY (200TPH)
Length 9.3m 9.3m 9.3m 9.3m

Dewatering screen 4.3m x 1.8m (14’x6”) 4.3m x 1.8m (14’x6”) 4.3m x 1.8m (14’x6”) 4.3m x 1.8m (14’x6”) Belt width 650mm (26”) 650mm (26”) 650mm (26”) 650mm (26”)

Screen power required 12.4kW (16.5hp) 12.4kW (16.5hp) 12.4kW (16.5hp) 12.4kW (16.5hp) Belt type 650mm EP315 3 ply 650mm EP315 3 ply 650mm EP315 3 ply 650mm EP315 3 ply
plain x 3+1.5 covers plain x 3+1.5 covers plain x 3+1.5 covers plain x 3+1.5 covers
Fines cyclone 1 x T500 1 x T500 2 x T660 2 x T660
Fines pump 200/150 - 22kW (29.5hp) 250/200 - 45kW (60hp) 250/200 - 45kW (60hp) Stockpile capacity - sand 350m3 350m3 800m3 800m3
200/150 - 22kW (29.5hp)
Coarse cyclone 1 x T660 1 x T660 - - Stockpile capacity - aggregate 100m3 100m3 100m3 100m3

Coarse pump 200/150 - 30kW (40hp) 200/150 - 30kW (40hp) - - Power required 4 x 4kW (5hp) 5 x 4kW (5hp) 3 x 4kW (5hp) 4 x 4kW (5hp)
Radial wheel drive power requirements 2 x 0.37kW (0.5hp) 2 x 0.37kW (0.5hp) 1 x 0.37kW (0.5hp) 1 x 0.37kW (0.5hp)

STOCKPILE CONVEYORS POWER AND WATER REQUIREMENT

Quan�ty 4 5 3 4 Typical power requirements 162.3kW (218hp) 166.3kW (223hp) 154.5kW (207hp) 157.5kW (211hp)
Length 9.3m 9.3m 9.3m 9.3m Water requirements 250-500m3/hr 250-500m3/hr 250-500m3/hr 250-500m3/hr

Belt width 650mm (26”) 650mm (26”) 650mm (26”) 650mm (26”)
Belt type 650mm EP315 3 ply 650mm EP315 3 ply 650mm EP315 3 ply 650mm EP315 3 ply HOPPER AGGRESANDTM 165 AGGRESANDTM 206
plain x 3+1.5 covers plain x 3+1.5 covers plain x 3+1.5 covers plain x 3+1.5 covers
Capacity 12m3 12m3
Stockpile capacity - sand 350m3 350m3 800m3 800m3 Grid spacing 100mm (4")
100mm (4")
Stockpile capacity - aggregate 100m3 100m3 100m3 100m3
Power required 4 x 4kW (5hp) 5 x 4kW (5hp) 3 x 4kW (5hp) 2 DECK VIBRATING GRID
Radial wheel drive power requirements 2 x 0.37kW (0.5hp) 2 x 0.37kW (0.5hp) 1 x 0.37kW (0.5hp) 1 x 0.37kW (0.5hp) Working angle 10-20° 10-20°
Tipping angle 450 max 450 max
Motor (Hydraulic) 59cc/rev 59cc/rev

POWERPACK

POWER AND WATER REQUIREMENT Motor size - all op�ons 37kW (50hp) 37kW (50hp)
Hydraulic pump capacity 46cc/33cc/33cc 46cc/33cc/33cc
Typical power requirements - standard sand plant 124.9kW (168hp) 128.9kW (173hp) 113.6kW (152hp) 117.6kW (158hp) Oil cooler motor size 0.18kW (0.24hp) 0.18kW (0.24hp)

Typical power requirements - high capacity sand plant 139.9kW (188hp) 143.9kW (193hp) 128.6kW (172hp) 132.6kW (178hp) FEED CONVEYOR
Water requirements - standard sand plant 250-350m3/hr 250-350m3/hr 250-350m3/hr 250-350m3/hr Length 18.7m 22.7m
250-500m3/hr 250-500m3/hr 250-500m3/hr 250-500m3/hr Belt 1050mm (42") 1050mm (42")
Water requirements - high capacity sand plant
Number of decks 11kW (15hp) 2 x 11kW (15hp)
Power required 1.5kW (2hp) 1.5kW (2hp)

15 16
Taurian LiNK

Taurian LINK enhances the LINK opera�ng system by transmi�ng essen�al informa�on
Stockpile Monitoring – Enhancing Produc�vity
about the crushing plant directly to the operator's smartphone. Regardless of whether the operator
is in an excavator, a wheel loader, or elsewhere in the vicinity, they will always have up-to-date LINK provides real-�me monitoring of material stockpiles,
details on the machine's status at their finger�ps. aler�ng users when they reach a specific level (e.g., 90%) and need clearing.
This is par�cularly useful for plant trains, where the excavator operator may
Fault Elimina�on Support – Always Well-Assisted not have visibility of all stockpiles and the wheel loader operator has other
LINK provides a comprehensive range of
du�es. This feature significantly facilitates workflow, preven�ng shutdowns
data, including fuel consump�on, current produc�on
Ac�ve faults displayed on the LINK touch panel are and enhancing overall produc�vity.
output, diesel and coolant levels,and fault alerts. With
op�onal camera, live feeds from areas like the crusher simultaneously shown on the operator's smartphone via
inlet or feeding unit can be streamed directly to the LINK APP. This informs the operator about the
operator's smartphone, elimina�ng the need to pause necessary ac�ons and provides specific fault elimina�on Stockpile Monitoring – Enhancing Produc�vity
work for status checks. Addi�onally, the system can support. Based on the fault type, the operator can decide
generate detailed reports for greater transparency whether they need to leave their excavator or wheel loader. With LINK users can generate and send daily, weekly, and monthly
for the opera�ng company. The fault elimina�on aids allow for direct interven�on at reports. These reports include cri�cal informa�on such as produc�vity and fuel
the fault site, reducing down�mes and boos�ng produc�vity. consump�on, enabling detailed analysis and insigh�ul conclusions.
Key benefits include:
• Immediate access to all relevant data If the fault cannot be resolved on-site, LINK APP
Some key ques�ons that can be addressed through this analysis include:
• Overview of all connected plants generates a service report that can be sent to the technical
• Operators can stay in their excavators or team or a TAURIAN Service center. All opera�onal • Why is the morning output consistently below average?
wheel loaders data, fault messages, and related informa�on are presented • Are the varia�ons in output due to unop�mized processes?
• No interrup�ons to workflow clearly for quick access. Addi�onally, offline troubleshoo�ng • What can be inferred about fuel consump�on for future orders?
• Enhanced opera�onal and work safety assistance offers remote support when needed.
• Improved working comfort

1714 . 1518

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