material science ppt
material science ppt
An Introduction
❑ Usually, good thermal conductors are also good electrical conductors. Why is this so?
Why is diamond a good thermal conductor, but not a good electrical conductor?
❑ If I pull a spring and then release the load, it ‘comes back’ to its original shape. However, a if
I bend an aluminium rod, does not come back to its original shape. How can one understand
these observations?
What will you learn in this chapter?
▪ Where does Materials Science lie in the broad scheme of things?
▪ What are the common types of materials?
▪ What are the Scientific and Engineering parts of Materials Science & Engineering?
▪ What is the important goal of Materials Science?
▪ What determines the properties of Materials?
Entropic force
UNIVERSE STRONG
WEAK
HYPERBOLIC ELECTROMAGNETIC
EUCLIDEAN SPACE ENERGY GRAVITY
SPHERICAL
nD + t
PARTICLES FIELDS
METAL
ATOMIC NON-ATOMIC
SEMI-METAL BAND STRUCTURE
SEMI-CONDUCTOR
INSULATOR STATE / VISCOSITY
LIQUID CRYSTALS
GAS SOLID LIQUID
Solid Electrolytes
STRUCTURE
NANO-QUASICRYSTALS NANOCRYSTALS
LIQUID CRYSTALS
GAS SOLID LIQUID
Solid Electrolytes
STRUCTURE
NANO-QUASICRYSTALS NANOCRYSTALS
Continued…
❑ Based on state (phase) a given material can be Gas, Liquid or Solid
Intermediate/coexistent states are also possible (i.e clear demarcations can get blurred).
(Kinetic variables can also affect how a material behaves: e.g. at high strain rates some materials may
behave as solids and as a liquid at low strain rates)
❑ Based on structure (arrangement of atoms/molecules/ions) materials can be
Crystalline, Quasicrystalline or Amorphous.
Intermediate states (say between crystalline and amorphous; i.e. partly
crystalline) are also possible. Polymers are often only partly crystalline.
▪ Liquid Crystals (‘in some sense’) are between Liquids and Crystals.
▪ Similarly Solid Electrolytes (also known as* fast ion conductors and superionic conductors) are also
between crystals and liquids. These materials have a sublattice which is ‘molten’
and the ions in this sublattice are highly mobile (these materials are similar to liquid electrolytes in this sense).
❑ Based on Band Structure we can classify materials into Metals, Semi-metals,
Semiconductors and Insulators.
▪ Based on the size of the entity in question we can Nanocrystals,
Nanoquasicrystals etc.
▪ There are other classifications we will encounter during the course (readers may want to check this out: Slide 7).
Funda Check
Hybrids (Composites)
Materials
Composites: have two (or more)
solid components; usually one is a
Monolithic Hybrids
matrix and other is a reinforcement
Metals
(& Metallic Alloys) Composite
Sandwich structures: have a
Ceramics and ceramic alloys material on the surface (one
& Glasses or more sides) of a core
Sandwich
material
Polymers (& Elastomers)
Lattice* Structures: typically a
Lattice combination of material and space
(e.g. metallic or ceramic forms,
aerogels etc.).
Segment Hybrids are
designed to improve
Segmented Structures: are divided in 1D, 2D certain properties of
or 3D (may consist of one or more materials). monolithic materials
Classification of composites.
▪ Based on the matrix: metal matrix, ceramic matrix, polymer matrix.
▪ Based on the morphology of the reinforcement: particle reinforced (0D), fiber reinforced (1D),
laminated (2D).
Q&A What are functionally graded materials?
▪ In functionally graded materials (FGM) the property varies from one side of the material (structure) to the other.
▪ E.g the outer surface may be made hard and abrasion resistant, while the interior could be made tough.
▪ The gradation in function could be obtained by composition changes, microstructure differences (via heat
treatment), etc.
Gradation of function
*Note: this use of the word 'lattice' should not be confused with the use of the word in connection with crystallography.
Also known by other names: foams, cellular materials)
Science of Metallurgy
• Thermodynamics • Kinetics
Hence, one has to traverse across lengthscales and look at various aspects to understand the properties of materials.
❑ Properties of a material are determined by two important characteristics*:
➢ Atomic structure
(The way atoms, ions, molecules arranged in the material).
➢ Electromagnetic structure – the bonding character
(The way the electrons**/charge are distributed and spin associated with electrons).
(Bonding in some sense is the simplified description of valence electron density distributions).
❑ Essentially, the electromagnetic structure and processing determine the atomic structure.
Atomic structure
Properties influenced by
Electromagnetic structure
(Bonding characteristics)
Note: the nuclear structure (at its interactions) is usually ignored in such considerations.
“The nucleus gives atom its mass, the electrons its personality”!
* Both these aspects are essentially governed by (properties of) electrons and how they talk to each other!
** Including sharing of electrons.
❑ In the next three slides we will traverse across lengthscales to demarcate the usual
domain of Materials Science.
❑ Many of the terms and concepts in the slide will be dealt with in later chapters.
❑ As we shall see the scale of Microstructures is very important and in some sense
Materials Scientists are also ‘Microstructure Engineers’!
(Material scientists are microstructure engineers who ‘worry’ about
mechanisms).
❑ There could be issues involved at the scale of the component (i.e. design of the
component or its meshing with the remainder of the system), which are
traditionally not included in the domain of Materials Science.
E.g. sharp corners in a component would lead to stress concentration during loading, which could lead to crack
initiation and propagation, leading to failure of the component.
● The inherent resistance of the material to cracks (and stress concentrations) would
typically be of concern to materials scientists and not the design of the component.
Diamond cubic • Casting
• Metal Forming
• Welding
Thermo-mechanical • Powder Processing
Crystal Treatments • Machining
Electro-
magnetic
Electro-
magnetic Phases + Defects + Residual Stress
& their distributions
• Vacancies
• Dislocations
• Twins
• Stacking Faults
• Grain Boundaries
• Voids
• Cracks
Processing determines shape and microstructure of a component
Please spend time over this figure and its implications (notes in the next slide)
❑ Structure could imply two types of structure:
➢ Crystal structure
➢ Electromagnetic structure
Fundamentally these aspects are two sides of the same coin
❑ Microstructure can be defined as:
(Phases* + Defect Structure + Residual Stress) and their distributions
(more about these in later chapters)
❑ There are microstructure ‘sensitive’ properties (often called structure sensitive properties)
and microstructure insensitive properties (note the word is sensitive and not dependent).
❑ ➢ Microstructure ‘sensitive’ properties → Yield stress, hardness, Magnetic coercivity…
➢ Microstructure insensitive properties → Density, Elastic modulus…
❑ Hence, one has to keep in focus:
➢ Atomic structure
Electronic Interactions
➢ Electromagnetic structure/Bonding
In materials
➢ Microstructure
to understand the properties. Bonding Structure
Weak Strong
Interactions Interactions
Hydrogen bond COVALENT
Etc. IONIC
Van der Waals
METALLIC
❑ Two important contributing factors to the properties of materials is the nature of bonding
and the atomic structure.
❑ Both of these are a result of electron interactions and resulting distribution in the material.
❑ Note: the energies listed in the table below are approximate.
Structures Mechanisms
Compliant Mechanisms Continued…
❑ Elasticity is a property associated with a material, while stiffness is associated with a
structure. Young’s modulus and Poisson's ratio are two material properties which
characterize the elastic behaviour of an isotropic material. E.g. Young’s modulus is
associated with a sample of steel, while the reversible deformation behaviour of a spring is
characterized by stiffness. Young’s modulus is a measure of the resistance of the material to
deformation (in the reversible regime) and stiffness is the resistance of the structure. By
making the geometry in the form of a helix in a spring, we obtain higher elongations for the
same load (more ‘springy’) (and the deformation mode switches from tension to torsion).
There is no counterpart of Poisson's ratio for a structure.
❑ In an actual test to determine some of the properties of a material, a standard test geometry
may be specified. E.g. a uniaxial tension test may be performed on a specimen with a dog-
bone geometry to determine the Young’s modulus (albeit the fact that the values determined
by this method are often not very accurate).
❑ Often the geometry of the material is included (implicitly) in the definition of a property. E.g.
in the determination of fracture toughness a geometry with a notch may be used and plane
strain conditions (i.e. a thick enough sample) are assumed.
❑ Malleability is the ability to form a material into a particular shape. Ductility can be thought
of a an inherent material property. Ductility is a measure of the ability of a material to
undergo plastic deformation, which is usually characterized by percentage elongation or
percentage reduction in area in a uniaxial tension test).
Funda Check What are the four founding pillars of materials science?
❑ The four pillars of Materials Science and Engineering are (a simplified view!!!):
(i) Physical structure→ Atomic structure (+ Microstructure)
(ii) Electromagnetic Structure→ Electronic and Magnetic structure
(iii) Thermodynamics
(iv) Kinetics
❑ If one gains understanding of these four pillars, one can comprehend most aspects of
Material behaviour and engineer materials for applications.
❑ The subject of Materials Engineering can be envisaged as a confluence of Physics,
Chemistry, Biology, Mechanical Engineering, etc.
Physical Structure
Electromagnetic structure
Kinetics
Thermodynamics
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Material usage strategies
❑ There are basically three strategies* available for the use of materials for specific purposes.
➢ Design a material with better properties
(e.g. materials with better creep resistance at high temperatures).
➢ Protect the material with surface coatings, cooling etc.
(e.g. paint the material to avoid corrosion).
➢ Use ‘sacrificial materials’ to protect the key component
(e.g. use of sacrificial anodes to prevent corrosion).
❑ The obvious has not been stated above− i.e. use more “quantity” of material.
❑ Also, we could do a better design of the component/mechanism/machine/… itself (so that
the “load” on the material is not as much) .
❑ We often want to convert linear ‘stuff’ to angular or vice-versa. Some examples are:
➢ A solenoid ‘converts’ ‘circular magnetic fields’ to linear fields.
➢ A spring converts linear loading into torsional loading of the material.
➢ In Bragg’s diffraction experiment (say XRD) linear information (d-spacing between atomic planes) is converted
to angular information (the diffraction angle).
➢ The crank of a ‘steam locomotive’ converts linear motion of a piston to circular motion (of the wheel).
Ode to the electron
❑ Fundamental particles have important properties associated with them (not all have all the
properties as below):
Size, Mass, Charge, Spin, Angular Momentum (arising from spin), Magnetic
Moment (arising from spin of charged particles), etc.
❑ The electron in spite of being a familiar ‘entity’, is perhaps one of the most
mysterious ‘objects’ around.
❑ It has no known size to less than about 10−15 m → it is as close as we can get to a
geometrical point.
❑ Yet it has Mass, Charge and Spin (and hence angular and magnetic moments).
❑ It can behave a like a particle or a wave (hence used in electron microscopy).
Global versus local
❑ Often for an event to take place the necessary and sufficient conditions must be satisfied.
❑ For many processes taking place in materials science, one has to ‘worry’ about a picture
involving a global criterion and a local criterion*. In many circumstances the global
criterion is the necessary condition and local is a sufficient one.
❑ Let us take an example of a crack in a body loaded in tension (Fig. below). For the crack to grow,
there must be sufficient elastic energy stored in the body (global, necessary condition), but
this is not enough. The stresses at the crack tip (which depends on the crack tip radius or
‘sharpness’) must be sufficient to break the bonds at the crack tip (local, sufficient condition) and
lead to the propagation of the crack.
❑ In many situations the global criterion is energy based, while the local is stress based.
❑ Other examples include: grain growth, formation of interfacial misfit dislocation during the
growth of precipitate or epitaxial film, nucleation of second phase, etc.
A crack in a material
❑ The stress present in a material/component in the absence of external loading/forces or constraints (i.e.
in a free-standing body) is called residual stress.
❑ Residual stress can ‘be’ in the macro-scale or micro-scale and can be deleterious or beneficial
depending on the context (diagram below).
❑ Residual stress may have multiple origins as in the diagrams below.
+ 0.67
0.00
(a crystallographic defect) − 0.33
Stress state (plot of y) due to a coherent -Fe precipitate
in a Cu–2 wt.%Fe alloy aged at 700 C for (a) 30 min. − 0.67
Residual y
x
Simulated σy contours
− 1.00
− 1.16
z
Stress
• Thermal
Physical properties • Magnetic
Defects • Vacancies, Dislocations, Voids, Cracks • Ferroelectric
Residual
Origins/Related to
Phase Transformation & reactions Stress
Thermal origin • Mismatch in coefficient of Geometrical entities
thermal expansion
Q&A What is the difference between homogeneous and isotropic?
❑ In a homogeneous material the properties do not change from one position to another. A piece of Cu or
an solid solution of Ni in Cu are examples of homogeneous materials, wherein the composition and
structure is the same at each point in the material.
❑ On the other hand in heterogeneous material, the material composition or structure varies from one
place to another, which further implies a change in the properties (from one place to another).
❑ From a practical standpoint, we usually consider a ‘lengthscale’ at which the homogeneity is
considered. E.g. there might be some compositional variations (and hence local property variations) at
the level of a few nanometers, but at the lengthscale of micrometers (microns) these heterogeneities
even out and material can be considered homogeneous.
❑ In an isotropic material a given property is NOT direction dependent, while in an anisotropic a given
property is direction dependent. A material could be isotropic w.r.t. to one property, while could be
anisotropic with respect to another. E.g. A single crystal of Cu is isotropic w.r.t. electrical conductivity−
a second order tensor property; while is anisotropic w.r.t. elastic modulus− a forth order tensor
property. Click here to know more. (Also see next slide).
Q&A How can isotropy arise in a material? (or) How can a material be isotropic?
Atomic and
microstructural Amorphous atomic structure
Origins of isotropy in
materials Origin of Isotropy (In single crystals) The order of the
tensor in conjunction with the
symmetry of the crystal
Amorphous material
Microstructure level
Click here to know more Randomly oriented crystallites
References
1. NPTEL
2. Electrical Engineering Materials, T.T.T.I, Madras
3. Lectures/Videos/ Notes from IITK
4. Material Science and Engineering- Elsevier