Waste Management
Waste Management
Waste Management
journal homepage: www.elsevier.com/locate/wasman
a r t i c l e i n f o a b s t r a c t
Article history: Reduction in construction waste is a pressing need in many countries. The design of building elements is
Received 4 September 2015 considered a pivotal process to achieve waste reduction at source, which enables an informed prediction
Revised 30 March 2016 of their wastage reduction levels. However the lack of quantitative methods linking design strategies to
Accepted 25 May 2016
waste reduction hinders designing out waste practice in building projects. Therefore, this paper addresses
Available online xxxx
this knowledge gap through the design and validation of a Building Design Waste Reduction Strategies
(Waste ReSt) model that aims to investigate the relationships between design variables and their impact
Keywords:
on onsite waste reduction. The Waste ReSt model was validated in a real-world case study involving 20
Building design waste reduction model
Design waste reduction strategies
residential buildings in Spain. The validation process comprises three stages. Firstly, design waste causes
Design waste reduction level quantification were analyzed. Secondly, design strategies were applied leading to several alternative low waste building
Design waste reduction assessment elements. Finally, their potential source reduction levels were quantified and discussed within the
context of the literature. The Waste ReSt model could serve as an instrumental tool to simulate designing
out strategies in building projects. The knowledge provided by the model could help project stakeholders
to better understand the correlation between the design process and waste sources and subsequently
implement design practices for low-waste buildings.
Ó 2016 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.wasman.2016.05.026
0956-053X/Ó 2016 Elsevier Ltd. All rights reserved.
Please cite this article in press as: Llatas, C., Osmani, M. Development and validation of a building design waste reduction model. Waste Management
(2016), http://dx.doi.org/10.1016/j.wasman.2016.05.026
2 C. Llatas, M. Osmani / Waste Management xxx (2016) xxx–xxx
Furthermore, approaches of existing-methods on DW reduction are Waste estimation tools provide the essential basis for
largely unfitting because ‘‘they do not specifically identify waste- understanding causes, types and quantities of construction waste
stream components in relation to their occurrence during the arising from building designs (Wu et al., 2014). Prior knowledge of
architectural design” (Osmani et al., 2008). Therefore, this paper waste in a project will enable assessment of their management
aims to develop and validate a model for Building Design Waste possibilities, including the waste prevention (Llatas, 2013).
Reduction Strategies (Waste ReSt) that accentuates and assesses However, the complexity of the construction process and the
the relationships between design variables and their impact on involvement of a diverse number of stakeholders across different
onsite waste reduction using a structured, traceable and quantita- project stages make it difficult to realistically predict the types and
tive approach. A case study was conducted to apply the proposed quantities of onsite waste streams. This is further hindered by an
model to 20 Housing buildings in Andalusia in Spain. It is expected imperceptible stakeholders’ allocation of waste minimization
that the identified variables associated with DW reduction strate- responsibilities. As such, a recent study defined and related origins,
gies and their inter-relationships could assist project stakeholders causes and sources of waste across all project life stages and
in understanding and addressing DW sources in building projects. concluded that ‘‘waste generation is affected by a wide practice of
Within the context of this paper ‘design waste (DW)’ is defined not embedding waste reduction in briefing and contractual docu-
as construction waste that could be avoided during the design ments, no baseline setting, and lack of designers’ understanding of
stage; waste ‘sources’ are associated with DW generation prove- design waste origins, causes and sources” (Osmani, 2013).
nance in the building site (e.g., damaged materials and excavated
soil); waste ‘parameters’ refer to variables considered in the design 2.2. Design waste reduction strategies
stage that affect the DW sources; ‘building element’ is a key compo-
nent of a building (e.g., beam, wall and door); and ‘building system’ A growing body of literature (Osmani et al., 2008; Baldwin et al.,
represents a group of building elements that are interrelated and 2006; Poon et al., 2004; Greenwood, 2003) indicates that designers
coordinated among themselves through the project (e.g., structure, play a pivotal role in reducing onsite CW. Coventry and Guthrie
masonry, carpentry). (1998) assigned to architects a triple role in reducing waste: giving
advice to customers, improving design practices and initiating
waste reduction at project level. Over the past decade, several
2. A review of design waste literature studies with different approaches identified strategies to reduce
DW in the project that can be grouped into soft and hard strategies.
2.1. Design waste causes Within the first group, modulation, standardization and optimiza-
tion were identified as effective designing out waste strategies for
Several studies identified design as a key stage of a project life several reasons. The modulation of the project and dimensional
cycle to identify and adopt specific waste minimization actions coherence of products improve coordination at project level as it
that could be implemented throughout the construction phase. prevents design modifications and abortive work during site oper-
Innes (2004) estimated that 33% of on-site waste is due to archi- ations (Coventry and Guthrie, 1998). The standardization of design
tects’ failure to implement waste reduction measures during applied to both the use of standard dimensions and units, such as
design stages. Uninformed design decisions such as inadequate the use of standard materials, reduces the off-cuts and improves
dimensional coordination during the design stage tend to generate buildability (Hylands, 2004). The optimization of buildability solu-
off-cuts, which were identified as a major waste cause (Bossink tions was deemed as an appropriate waste minimization strategy
and Brouwers, 1996). Similarly, Ekanayake and Ofori (2000) rated to streamline designs that conventionally require more material
lack of information on drawings, complexity of detailing, selection than necessary as a result of over-specification resulting in unused
of low-quality materials and lack of familiarity of alternative materials that generally skipped and landfilled (Greenwood, 2003).
products as the most significant causes of waste. Furthermore, Other studies focused on hard strategies to recover waste
Chandrakanthi et al. (2002) attributed DW causes to lack of through the development of cleaner technologies. Regarding the
knowledge about construction techniques during design activities, use of reclaimed CDW, designers can influence reusability and
alternative products and standard sizes available in the market. recyclability potential through the selection and specification of
Several research studies identified last minute design changes, appropriate materials and structural systems, component types
which result in rework and partial demolition, as a significant and their connections (Kartam et al., 2004; Gibb, 2001; Coventry
DW cause. This was attributed to various design related inefficien- and Guthrie, 1998). Cleaner technologies, pre-casting and prefabri-
cies, including errors in specifications and contract documents cation were identified as efficient design strategies because they
(Poon et al., 2004; Poon and Jaillon, 2002); last minute client offer significant opportunities to reduce waste (Baldwin et al.,
requirements (Poon et al., 2004; Poon and Jaillon, 2002; Coventry 2006) and better control of waste and damage avoidance (Dainty
et al., 2001); and the complexity of detailing drawings or changes and Brooke, 2004). A limited number of research studies quantified
in the type or quantity of building materials required at later stages the levels of waste reduction achieved with the use of prefabrica-
(Osmani, 2013). A recent study categorized causes of design errors tion in buildings. These studies obtained overall wastage reduction
into three types: illogical design such as clashes between different levels up to 52% (Jaillon et al., 2008); 84.7% (Tam et al., 2007a) and
building elements as well as drafting errors; discrepancies even 100% (Tam et al., 2007b). In addition, these investigations
between drawings; and missing items (Won et al., 2016). These identified building systems that were most affected, estimating
causes could be addressed through an integrated building design reduction of 74–87% in timber formwork and 51–60% in concrete
that can avoid design changes, thereby reducing onsite works (Tam et al., 2005) and 70% in building finishing works on site
construction waste generation (Cheng et al., 2015). concreting (Lawton et al., 2002). Table 1 highlights the key litera-
Additionally, there is general agreement in the literature that ture causes that related waste streams to their respective sources
poor communication between project stakeholders’ leading to and used prefabrication systems to quantify the levels of CW
mistakes and errors; ‘overlapping of design and construction’ reduction.
(Keys et al., 2000); and long project durations that allow the design However, there is a lack of quantitative approaches to assess the
to be modified to suit changes in the market, research or legislation effects of each prefabricated component on the overall waste
(Poon et al., 2004; Ekanayake and Ofori, 2000) are significant DW reduction rate in buildings. Studies that adopted a qualitative
causes. approach evaluated alternative building elements and developed
Please cite this article in press as: Llatas, C., Osmani, M. Development and validation of a building design waste reduction model. Waste Management
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C. Llatas, M. Osmani / Waste Management xxx (2016) xxx–xxx 3
Table 1
Design waste (DW) streams, causes, strategies and reduction (compiled from literature).
tools obtaining a benchmarking score in the projects according to 3.1. Model development methodological approach
their level of waste reduction (Ekanayake and Ofori, 2004). A
growing number of tools, have been developed, such as The approaches used in the literature to estimate the levels and
SMARTWaste (BRE, 2007), as a means of recording and generating classification of construction waste are mainly based on the experi-
data on the quantities and types of onsite waste streams. However, ence of construction companies and developers through on-site
these tools do not associate onsite waste to its source evaluation, measurements (Bossink and Brouwers, 1996; Pinto and Agopyan,
particularly design waste. Moreover, despite the potential use of 1994; Skoyles and Skoyles, 1987); surveys (Ekanayake and Ofori,
Building Information Modeling (BIM) techniques by architects as 2004); documentary records (Forsythe and Marsden, 1999); and
a platform for minimizing construction waste in their design interviews (Serpell and Labra, 2003; Forsythe and Marsden, 1999).
projects, there are hardly any BIM applications in current practice However a major barrier for CW prediction in projects is the absence
that address design out waste in an integrated manner with the of informed CW generation data that can be assessed during the
other design parameters (Liu et al., 2015), Therefore, there is a lack pre-construction stages and extrapolated to the specificity of each
of methods and design tools, that identify waste streams in relation project. To overcome this drawback, a CW quantification model is
to their project stage incidence, as indicated by Osmani et al. proposed in this paper. Unlike other approaches, the quantification
(2008), and as such it is difficult to analyze the traceability of waste model allows to estimate ‘virtual’ CW of each building element
generated. Moreover, despite well-established recognition of the during the design process. The methodological development process
impact of design on the reduction of waste in literature, DW of the Waste Rest model comprises three interdependent and
research efforts in the last decade are limited if compared with consequential steps described below.
CDW recycling studies (Yuan and Shen, 2011).
Although existing literature emphasizes the correlation Step 1: Evaluation of design waste (DW): Firstly, the types and
between design and CW reduction, there is a lack of methods amounts of DW can be estimated from seven DW factors
and tools that address their relationships. Therefore, this research (Table 5) by applying Eqs. (1)–(5). DW is predicted by building
set out to develop and validate a model for DW reduction strate- element and classified according to the European Waste List
gies using a quantitative, traceable and structured approach. (European Commission, 2014). Building elements and building
systems can be identified within a systematic structure of the
3. Methodology construction process (Andalusian Government, 2015). DW
parameters that affect DW sources can be identified and
As shown in Fig. 1, the adopted method is twofold: (1) develop a assessed from their respective DW factor.
model for Building Design Waste Reduction Strategies (Waste Step 2: Development of DW reduction strategies: Secondly, DW
ReSt); and (2) carry out a real-world case study to validate the reduction strategies (R 1.1. - R 8.2) that decrease DW can be
Waste ReSt model, which has been applied to 20 new residential developed (Table 6) by applying eight causal relationships
buildings. The resulting design waste strategies of this research (C1-C8) that relate DW factors, DW reduction strategies and
are based on a systematic correlation between onsite waste reduced DW.
generation of building systems and their respective design sources. Step 3: Assessment of DW reduction strategies: Thirdly,
The adopted methodological process for the development and alternative building elements ðAij Þ can be designed taking into
validation of the building design waste reduction model is account the latter DW reduction strategies. DW0 factors can be
described and discussed in the sections below. allocated for these alternative building elements, and the types
Please cite this article in press as: Llatas, C., Osmani, M. Development and validation of a building design waste reduction model. Waste Management
(2016), http://dx.doi.org/10.1016/j.wasman.2016.05.026
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Table 2
Selected buildings.
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C. Llatas, M. Osmani / Waste Management xxx (2016) xxx–xxx 5
Table 4 DWRi, DWPi, DWSi are the volumes of the product waste,
Characteristics of residential buildings in Spain-Andalusia (Spanish Government, packaging waste and soil expected in the building element
2015).
number ‘‘i”.
Building by type of housing Statistics building construction (EWL)Rk, (EWL)Pk, (EWL)Sk, (EWL)⁄P/R/S are the types of the
and building system data (number of buildings, %) product waste, packaging waste, soil and hazardous waste
Spain Andalusia number ‘‘k” coded respectively according to the EWL.
Type of housing Ni, Qi, FP, FR, FS, FC, FI are the DW factors of the building element
Single-family buildings 32 36 ‘‘i”.
Multi-family buildings 68 64
Number of storeys Throughout this analysis DW parameters that affect DW
0–1 floor 8 8 sources can be identified and assessed from their respective DW
2 floors 26 36
factor. For example and as shown in Table 5, the design of building
3 floors 15 18
>4 floors 51 38 elements that requires more materials and auxiliary resources
(DW parameter) increase Qi (DW factor) and therefore the appear-
Structure
In-situ concreting 72 91 ance of damages of materials (DW sources) resulting in a greater
Steel 6 2 amount of DW. This analysis can also be regressive, then starting
Brick walls 15 5 with the detection of DW and ending with the assessment of its
Mixed and other 7 2
DW parameters. Therefore, the sequence of DW source-effect
Floors provided by the Waste ReSt model allows the traceability of wastes
In-situ concreting 83 81
from their sources to their designing out waste parameters. This
Others 17 19
structured approach through the building process allows also the
Roofing
analysis of the waste origins as Osmani (2013) denoted, since the
Flat roof 35 50
Pitched roof 65 50
model can detect the project stages or processes during which
wastes occurs.
Exterior wall finishes
Ceramic 50 63
Stone 13 3 4.2. Step 2: development of design waste reduction strategies
Mortar 32 31
Others 5 3
DW factors are related to the DW sources. Therefore, DW reduc-
tion strategies that address DW sources can decrease DW factors.
4.1. Step 1: evaluation of design waste
Consequently, DW is reduced in accordance with Eqs. (1)–(5).
Table 6 shows the relationship between 34 DW reduction strate-
DW is analyzed in relation to seven DW factors that are defined
gies classified into eight groups (R-1 to R-8), the DW factor affected
in Table 5. The main sources of DW factors data are collected from
and the type of reduced DW according to the following eight causal
project documents, statistical data from construction databases,
relationships (C1-C8):
material suppliers’ information, execution process records
provided by contractors, and onsite auditing and measurements.
(C1) If ‘Ni factor’ decreases then DWPi, DWRi and DWSi would
Once the DW factors are obtained, the types and amounts of DW
be reduced. This will happen with seven strategies (R 1.1 to R
are then estimated. Firstly, building elements, (e.g., footings, catch-
1.7).
basins, beams, columns, collectors, etc.) are identified within the
(C2) If ‘Qi factor’ decreases then DWPi, DWRi and DWSi would
building systems, (e.g., foundation, structure, masonry, roofing up
be reduced. This will happen with six strategies (R 2.1 to R 2.6).
to finish) according to the conventional sequence of construction
(C3) If ‘FP factor’ decreases then DWPi would be reduced. This
processes. Secondly, the types of DW generated in each building will happen with three strategies (R 3.1 to R 3.3).
system are identified and quantified by applying Eqs. (1)–(5). The
(C4) If ‘FR factor’ decreases then DWRi would be reduced. This
nomenclature and code of each type of waste follows the European
will happen with ten strategies (R 4.1 to R 4.10).
Waste List (EWL) (European Commission, 2014). The EWL encoding
(C5) If ‘FS factor’ decreases then DWSi would be reduced. This
allows distinguish four main groups of DW for each building
will happen with two strategies (R 5.1 and R 5.2).
element/system with different features: packaging waste (DWPi),
(C6) If ‘FC factor’ decreases then DWPi, DWRi and DWSi would
product waste (off-cuts, debris, left-overs) (DWRi), soil (DWSi) and
be reduced. This is linked with the strategy R 6.1.
hazardous waste (EWL)⁄P/R/S. The five equations to identify and
(C7) If ‘FI factor’ decreases then DWPi, DWRi and DWSi would
quantify DW in each building system are shown below.
be reduced. This will happen with three strategies depending
X
i on the waste source (R 7.1 to R 7.3).
DWBSj ¼ Ni DWbei ð1Þ (C8) Finally, the model also detects those building elements to
j which designers should pay more attention due to the possibil-
X X X
DWbei ¼ DWRi þ DWPi þ DWSi ð2Þ ity of generating hazardous waste. Therefore if (EWL)⁄P/R/S
Xi i i (EWL code hazardous waste) is removed, reduced, or replaced
DWRi ¼ ðEWLÞRk Q i FR FC FI ð3Þ by a non-hazardous waste; hence potential to avoid cross waste
k
X contamination. This is particularly applicable to two strategies
DWPi ¼ ðEWLÞPk Q i FP FC FI ð4Þ (R 8.1 and R 8.2).
k
X
DWSi ¼ ðEWLÞSk Q i FS FC FI ð5Þ 4.3. Step 3: assessment of design waste reduction strategies
k
DWBSj is the volume of the DW expected in the building system Within each building system ‘‘j”, attributes that influence DW
number ‘‘j”. generation (a1, a2, a3, an) can be identified to design alternative
DWbei is the volume of the DW expected in the building building elements ‘‘i” ðAij Þ. The conventional building element (Oj)
element number ‘‘i”. is defined as the building element which attributes (o1, o2, o3, on)
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(2016), http://dx.doi.org/10.1016/j.wasman.2016.05.026
6 C. Llatas, M. Osmani / Waste Management xxx (2016) xxx–xxx
have a major impact on waste generation and hence are used as a DWROi is the volume of the design waste expected to be reduced
reference for calculating DW reduction. DW reduction strategies in the conventional building element number ‘‘j” (Oj) with
are applied to associated DW sources in accordance with Table 6, respect the alternative building element ‘‘i” ðAij Þ.
resulting in alternative building elements ‘‘i” ðAij Þ
as shown in DWORiR R
, DWOPi R
, DWOSi are the volumes of the product waste,
Fig. 2. Subsequently, DW factors are allocated for these alternative packaging waste and soil expected to be reduced.
building elements. Thereby, the waste expected to be reduced in (EWL)Rk, (EWL)Pk, (EWL)Sk, (EWL)⁄P/R/S, are the types of the
each conventional building element (Oj) in the alternatives is reduced product waste, packaging waste, soil and hazardous
calculated as the addition of the product waste, packaging waste number ‘‘k” coded respectively according to the EWL.
and soil. The four equations to identify and quantify DW reduction Q Oj Oj Oj Oj Oj Oj
i , FR , FP , FS , FC , FI are the DW factors of the conventional
in each building system are noted below.
building element ‘‘j” (Oj) and Q Aji Aji Aji Aji Aji Aji
i , FR , FP , FS , FC , FI are the
X X X
DWROi ¼ DWRORi þ DWROPi þ DWROSi ð6Þ DW factors of the alternative building element ‘‘i” ðAij Þ.
i i i
X
DWRORi ¼ ðEWLÞRk ðQ Oj Aji Oj Aji Oj Aji Oj Aji
i Q i Þ ðFR FR Þ ðFC FC Þ ðFI FI Þ ð7Þ The model obtains the levels of DW reduction in volume instead
k
X of weight because it takes into account the compaction of waste
DWROPi ¼ ðEWLÞPk ðQ Oj Aji Oj Aji Oj Aji Oj Aji
i Q i Þ ðFP FP Þ ðFC FC Þ ðFI FI Þ ð8Þ
k
collection in the work that will result in the optimization of the
X waste containers and in a greater efficiency in their transport.
DWROSi ¼ ðEWLÞSk ðQ Oj Aji Oj Aji Oj Aji Oj Aji
i Q i Þ ðFS FS Þ ðFC FC Þ ðFI FI Þ ð9Þ
k However, DW factors can be redefined to obtain the DW reductions
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C. Llatas, M. Osmani / Waste Management xxx (2016) xxx–xxx 7
Table 5
Design waste (DW) factors. Definitions and correlation with DW parameters.
Table 6
Relationships between design waste reduction strategies, DW factors and types of reduced design wastes.
R: design waste reduction strategy; Ni: number factor; Qi: quantity factor; FP: packaging factor; FR: remains factor; FS: soil factor; FC: conversion factor; FI: increasing factor;
DWPi: packaging waste; DWRi: product waste; DWSi: soil; (EWL)⁄ hazardous waste.
Please cite this article in press as: Llatas, C., Osmani, M. Development and validation of a building design waste reduction model. Waste Management
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8 C. Llatas, M. Osmani / Waste Management xxx (2016) xxx–xxx
in weight, in particular ‘FC’ and ‘FI’ factors. The unit of comparison is evaluation of design waste sources and design reduction strategies
‘‘volume of reduced waste/U”, U is the unit of measurement of the related to thirteen building systems. The Waste ReSt model
building element. From this data, other forms of comparison can validation results are discussed below.
be obtained, such as ‘‘volume of reduced waste/m2 of construction
floor area”. Finally, the model allows the evaluation of the
effectiveness of waste source reduction of each design strategy 5.1. Evaluation of design waste
by applying Eq. (10) and the attainment of a design waste
reduction performance hierarchy. The systematic structure of the construction process was
conducted according to the Banco de Costes de la Construccion en
DWAaj DWAbj Andalucia (construction cost database of Andalusia) (Andalusian
ERij ¼ 100 ð10Þ
DWAaj Government, 2015) because the projects were drafted in
accordance with this structure. Thirteen building systems were
ERij is the effectiveness of the design waste reduction strategy identified from project documents. Within each building system,
(Ri) in each sub-system (j). building elements with common functional features were
DWAaj is the volume of wastes generated by the building identified. Table 7 shows the nine building sub-systems (O1-O9)
most waste generators and representative building elements.
element Aaj .
Once DW factors were obtained, as indicated in Table 5, waste
DWAbj is the volume of wastes generated by the building sources were then identified. Table 8 shows the main sources of
element Aaj after applying the design waste reduction strategy building material wastes used in the case study buildings. It
(Ri). highlights the inherent relationship between the type and amount
of supplied building materials and the generated onsite waste
5. Model validation results types and amounts. The same approach was adopted to assess
streams and volumes of hazardous wastes.
The verification and validation of the Waste ReSt model was Table 9, which shows the main sources of packaging wastes,
performed in a real-world case study involving 20 residential illustrates the relationship between the types and amounts of the
buildings in Spain (B1-B20), described in Section 3.2. ‘Model supplied conventional as well as hazardous building materials
validation case study’. The validation case study enabled the and their associated packaging wastes.
Table 7
Design wastes (DW) attributes, amounts, compositions and sources in building elements.
Building system (j) Ni U Building element (i)/main DW amount DW composition Resulting onsite waste streams
conventional attributes l (on)
m3 DW stream %
Foundation (O1)
1.00 m3 Cast in situ footings 1.538 Soil 96 Excavated soil
Depth = 4.00 m Concrete 2 Cast in situ concrete losses
Formwork type = brick wall Bricks 1 Broken bricks
Packaging type = sacks of cement Wood 1 Broken wooden pallets
Structure, columns and beams (O2); floors-(O3)
1.00 m3 Cast in situ columns 0.027 Concrete 83 Cast in situ concrete losses
Formwork type = metallic Metallic* 15 Release agent cans
1.00 m3 Cast in situ beams 0.110 Wood* 77 Damaged timber formwork
Formwork type = timber Concrete 20 Cast in situ concrete losses
Metallic* 3 Release agent cans
1.00 m2 Cast in situ floor 0.015 Concrete 40 Broken inter-joist blocks
Type: one-way floor 25 + 5 Wood 31 Broken wooden pallets
Joist type = pre-cast Concrete 13 Cast in situ concrete losses
Inter-joist type = concrete block Wood 11 Timber formwork losses
Masonry, exterior walls (O4); interior walls-(O5)
1.00 m2 Brick wall 0.025 Wood 47 Broken wooden pallets
Thick = 11.5 cm Bricks 28 Broken hollow bricks
Type = hollow brick 9 cm Cardboards 9 Broken sacks
Modulation = uncoordinated Concrete 6 Mortar and cement losses
Mortar type = in-situ Plastic 6 Brick plastic protection
Packaging type = sacks Soil 2 In-situ mortar sand losses
Roofing (O6)
1.00 m2 Cast in situ flat roof 0.028 Wood 49 Broken wooden pallets
Average thickness = 10 cm Concrete 16 Cast in situ concrete and mortar spills
Slope type = in-situ mortar Cardboards 14 Broken sacks
Flooring type = adhered Soil 7 In-situ mortar aggregates losses
Finishing, wall finishes (O7); floor finishes (O8); ceiling finishes (O9)
1.00 m2 Mortar plaster 0.002 Concrete 46 In situ mortar losses
Manufacturing type = in-situ Cardboards 27 Broken cement sacks
1.00 m2 Gypsum plaster 0.001 Wood 37 Broken wooden pallets
Manufacturing type = in-situ Gypsum 33 Gypsum spills
Packaging type = bags Plastic 29 Broken bags
1.00 m2 Ceramic tiles on walls 0.005 Cardboards 27 Broken boxes and sacks
Grip type = in-situ mortar Plastic 23 Broken plastic protections
Modulation = uncoordinated Ceramics 16 Broken and cut tiles
1.00 m 2
Painting 0.001 Metallic* 98 Broken cans
Packaging type = cans Paints* 1 Paint spills
*
Ni: number factor; U: measurement unit; Potentially hazardous waste.
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C. Llatas, M. Osmani / Waste Management xxx (2016) xxx–xxx 9
Table 8
Sources of building material waste.
Table 10 shows the main sources of soil waste provenance, – Remains Factor (FR) assessed the effects of the strength of
types and volumes. This was mainly generated during the materials on waste generation. For example, 4 cm thick hollow
excavation of various site-works. bricks would generate 24% brick waste more than 4 cm thick
DW parameters, which were identified and analyzed in relation solid brick (Table 8).
to their associated DW factors as indicated in Table 5, are described – Packaging Factor (FP) assessed the effects of the packaging levels
below. of the products on waste generation. For example, 1 ton of
cement supplied in the form of sacks on pallets and covered
– Remains Factor (FR) assessed the effects of quality levels in with plastic would generate 0.1058 m3 packaging waste more
the execution of materials on waste generation. For than 1 ton cement silos (Table 9).
example, in-situ mass concrete would generate 50%
concrete waste more than ready-mixed mass concrete Additionally, the identification of the hazardous materials
(Table 8). allowed the analysis of the generation of hazardous waste. For
– Conversion Factor (FC) assessed the effects of the volume of the example, 1 kg of paint with organic solvent would generate
products on waste generation. For example, 9 cm thick hollow 0.0010 m3 of hazardous waste which could become
bricks would generate 28% brick waste more than 7 cm thick non-hazardous waste in case of its substitution by paint without
hollow bricks (Table 8). organic solvent (Tables 8 and 9).
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Table 9
Sources of packaging waste.
Table 10
Sources of excavation waste.
Subsequently, expected wastes to be generated during the according to the standard sequence of the execution of a
execution of building elements were estimated from knowledge of construction program. Table 7 shows the major design waste
the materials used in their execution and their amounts (Qi). The sources that were identified. The main issues in the analysis of DW
identification and analysis of DW sources was accomplished sources were:
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C. Llatas, M. Osmani / Waste Management xxx (2016) xxx–xxx 11
Table 11
Alternative low waste foundation building systems and associated design waste reduction strategies.
DW reduction strategy coded according to Table 6; Oj: reference building element ‘‘j”; Aji : alternative building element ‘‘i”; m2 refers to square meter of building floor area.
Table 12
Alternative low waste structural building systems and associated design waste reduction strategies.
Floors (O3)
O3 Cast in situ waffle slab floor 25 + 5, inter-joist concrete block 0.00 0.01 0.02 0
A3 Cast in situ beam and pot floor 25 + 5, semi-resistant joists, concrete block R2.5 0.00 0.01 0.01 18
1
A32 Cast in situ waffle slab floor 25 + 5, recoverable inter-joist PVC block R4.9 0.00 0.01 0.01 22
A33 Cast in situ beam and pot floor 25 + 5, self-resistant -joists, concrete block R2.5/R4.10 0.00 0.01 0.01 29
A34 Cast in situ beam and pot floor 25 + 5, semi-resistant joists, ceramic block R2.5/R4.4 0.01 0.01 0.01 39
A35 Cast in situ beam and pot floor 25 + 5, self-resistant-joists, ceramic block R2.5/R4.4/10 0.01 0.00 0.01 49
A36 Cast in situ waffle slab floor 25 + 5, recoverable self-resistant block R4.9/R4.10 0.00 0.01 0.01 56
A37 Pre-cast concrete hollow core slabs 16 cm, concrete layer 4 cm R1.4 0.00 0.00 0.00 85
A38 Pre-cast concrete hollow core slabs 16 cm, without concrete layer R1.4/R1.5 0.00 0.00 0.00 90
DW reduction strategy is coded according to Table 5; Oj: conventional building element ‘‘j”; Aji : 2
alternative building element ‘‘i”; m refers to square meter of building floor
area; * Potentially hazardous waste.
a
Remove 100% hazardous waste.
– The identification of the major building elements’ DW – The analysis of the key attributes that affect DW source
generators in each building system. As shown in Table 7, ten reduction, of which some of them have been included in
types of building elements were identified across nine building Table 7.
sub-systems. Other building elements were found to be low
waste generators; such as downspouts, buried piping, and 5.2. Development of design waste reduction strategies
structural joints.
– The incidence of the types of generated DW in each building Within each building system ‘‘j”, attributes that influenced DW
system. Table 7 shows the main DW sources of each building generation (a1, a2, a3, an) were identified and conventional building
element and associated waste volume generation. elements (Oj) were developed. For example, in the foundation build-
– The identification of the building elements most likely to ing system (‘‘j:1”), major attributes were ‘a1 (type of foundation)’, ‘a2
generate hazardous waste. Table 7 shows the detected (the depth)’, ‘a3 (type of formworks)’; ‘a4 (type of packaging of the
hazardous waste. formwork-materials)’ as shown in Table 7; and the conventional
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12 C. Llatas, M. Osmani / Waste Management xxx (2016) xxx–xxx
Table 13
Alternative low waste masonry building systems and associated design waste reduction strategies.
Masonry building system (O4, O5) DW reduction DW packaging DW product DW total DW reduction
strategy (m3/m2) (m3/m2) (m3/m2) (%)
Exterior walls (O4)
O4 Brick wall, thick: 24.0 cm, solid brick 4 cm, cement sacks, uncoordinated 0.05 0.01 0.06 0
A4 Brick wall, thick: 24.0 cm, solid brick 4 cm, cement sacks, coordinated R4.3 0.05 0.01 0.05 11
1
A42 Brick wall, thick 24.0 cm, innertube 10.0 cm, hollow brick 7 cm, cement sacks R2.2/R6.1 0.03 0.01 0.04 30
A43 Brick wall, thick: 11.5 cm, solid brick 4 cm, cement sacks R6.1 0.02 0.01 0.03 51
A44 Brick wall, thick: 11.5 cm, hollow brick 9 cm, cement sacks R6.1/R3.1 0.02 0.01 0.03 59
A45 Brick wall, thick: 11.5 cm, hollow brick 9 cm, mortar bulk R6.1/R4.7 0.01 0.01 0.02 65
A46 Block wall, thick: 14.0 cm, cement sacks R2.5 0.02 0.01 0.02 68
A47 Pre-cast concrete panel, thick: 16 cm (wet-joint) R1.4 0.00 0.00 0.00 95
A48 Pre-cast concrete panel, thick: 16 cm (dry-joint) R1.4/R1.5 0.00 0.00 0.00 98
DW reduction strategy is coded according to Table 5; Oj: conventional building element ‘‘j”; Aji : alternative building element ‘‘i”; m2 refers to square meter of wall.
Table 14
Alternative low waste roofing building systems and associated design waste reduction strategies.
j
DW reduction strategy is coded according to Table 5; O : conventional building element ‘‘j”; Aji : 2
alternative building element ‘‘i”; m refers to square meter of roof.
building element (O1) with the highest waste generation attributes (e.g., reduction of the depth of excavation). From the variation of
was ‘cast in situ footings (o1), 4 m average depth (o2), permanent the attributes may arise multiple alternative building elements Aij .
brick formwork (o3), cement supplied in sacḱ (o4)’: as shown in In the structural building system (Table 12), the major attri-
Table 11. Therefore, the proposed DW reduction strategies were butes that affected the amount of wastes in columns and beams
developed by replacing the conventional attributes (on) by were: building materials (cast in situ, steel, pre-cast); the form of
alternates (an) that reduce or do not generate wastes. For example, cast in situ delivery (executed on-site, ready-mixed); the design
foundation related waste could be reduced if the conventional of beams (embedded, not embedded); the type of formworks
attribute ‘o3 (permanent brick formwork)’ is replaced by a (timber, metal); and the type of joint (dry, wet). The major
recoverable formwork such as ‘timber formwork’ or by a recoverable attributes in the floor sub-system were: materials (cast in situ,
and durable formwork such as ‘metal formwork’. pre-cast, steel); flooring type (beam and pot, waffle); type of joists
Tables 11–15 show examples of alternatives to conventional (semi-resistant joists, self-resistant); and inter-joists type
building elements (Oj) and the respective design waste reduction (concrete, ceramic, recoverable PVC).
strategies that were applied. For each alternative, DW factors were In the masonry building system (Table 13), the key attributes
obtained and DW was estimated according to the European Waste were: materials (brick, pre-cast concrete); material thickness
List (EWL). In the foundation building system (Table 11) for (24–4 cm); type of brick (solid, hollow); material modulation
example, the building element A11 was designed from O1 by varying (coordinated, uncoordinated); type of mortar delivery (bulk,
attribute ‘a4’. The ‘use of bulk mortar’ (alternative attribute) cements sacks); and type pre-cast concrete joints (wet, dry). Other
instead of ‘cement sacks’ (conventional attribute) in the brick walls building elements that were also assessed included brick walls built
is comprised within two design strategies: ‘R.3.2. use of materials and demolished as a result of design changes.
provided without packaging’ and ‘R 4.7. use of pre-elaborated As shown in Table 14, the main roofing building system
building materials’. These two strategies will lead to fewer material attributes were: roof type (tiled, flat, steel beam); materials
losses and less packaging waste. Other strategies were applied, (ceramic, mortar); roof slope type (brick, mortar, steel beam); the
such as: ‘R5.2 reuse the excavated soil as fill material’, ‘R1.4 place- slope and thickness (150–10 cm); tiling (mortar-adhered,
ment of prefabricated building elements’ (e.g., pre-cast concrete adhesive-adhered, non-adhered, without tiling); and the mortar
piles), and ‘R2.3 optimization of site-work excavation elements’ delivery (sacks, bulk).
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C. Llatas, M. Osmani / Waste Management xxx (2016) xxx–xxx 13
Table 15
Alternative low waste finishing building systems and associated design waste reduction strategies.
DW reduction strategy is coded according to Table 2; Oj: conventional building element ‘‘j”; Aji : alternative building element ‘‘i”; m2 refers to square meter of wall, of floor, of
ceiling, in each case; * Potentially hazardous waste.
In the finishing building system (Table 15), the major attributes 5.3. Assessment of design waste reduction strategies
were: materials (ceramic, stone, gypsum, mortar); material
modulation (uncoordinated, coordinated); anchoring system The next stage in the validation of the Waste ReSt model com-
(mortar grip, adhesive, mechanical); material delivery (bulk, prised the evaluation of the effectiveness of design waste reduction
sacks); and finishes (painting, without painting, only painting). strategies in each building system obtained by applying Eq. (10).
The alternatives ðAij Þ for all building systems were ranked based Figs. 3–10 show the proposed DW strategies in nine building
on the achieved waste reduction levels with respect to the sub-systems (O1-O9) that were used to replace conventional
identified conventional building element (Oi). This process led to attributes by alternatives and the potential waste reduction levels.
the following key findings: The eight figures represent the impact of each design strategy on
DW reduction. As shown in Fig. 3, the strategy ‘R 4.9 use of
– The application of design waste reduction strategies led to a recoverable and durable auxiliary metal framework materials’
decrease of DW factors and associated waste types in would entail a 9% reduction of total foundation waste generation,
accordance with Table 6. if compared to brick wall formworks that were used in the case
– The Waste ReSt model allowed the assessment of waste study buildings. The most effective DW strategies were the reuse
reduction estimation of alternative building elements, which is of soil; the use of pre-cast piles; and the optimization of the
absent from literature in terms of DW project decision-making. foundation design.
– The obtained DW reduction levels with alternative building With regard the Structural Building System (Figs. 4 and 5), the
elements were variable, reaching in several cases almost 100%. use of pre-cast concrete with dry joints was deemed the most
A subsequent analysis identified the most effective strategies in effective strategy. Other DW strategies, such as the use of metal
each building system, which is discussed in the section below. instead of timber formworks in cast in situ columns would entail
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14 C. Llatas, M. Osmani / Waste Management xxx (2016) xxx–xxx
Fig. 4. Achieved waste reduction levels in Structural Building System, columns and beams (O2).
Fig. 5. Achieved waste reduction levels in Structural Building System, floors (O3).
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C. Llatas, M. Osmani / Waste Management xxx (2016) xxx–xxx 15
Fig. 6. Achieved waste reduction levels in Masonry Building System (O4, O5).
Fig. 8. Achieved waste reduction levels in Finishing Building System, wall finishes (O7).
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16 C. Llatas, M. Osmani / Waste Management xxx (2016) xxx–xxx
Fig. 9. Achieved waste reduction levels in Finishing Building System, floor finishes (O8).
Fig. 10. Achieved waste reduction levels in Finishing Building System, ceiling finishes (O9).
a 27% reduction; the use of recoverable blocks in floors would – While strategies vary from one building sub-system to another,
reduce wastes by 21% and the use of release agent without OS in the use of pre-cast and dry joints was the most effective strat-
cast in situ would potentially achieve 100% hazardous waste egy in almost all systems reaching up to 100% DW reduction
reduction (mainly timber formworks and contaminated in columns and beams; 90% in floors; 97% in walls; and 94%
packaging). in roofs. The use of pre-cast and wet joints would achieve DW
In the Masonry Building System (Fig. 6), the main DW strategies reduction levels ranging from 73% to 96%.
were the use of pre-cast materials with mechanical anchoring, the – The most effective finishing building system strategies were:
use of blocks instead bricks, the modulation of brick walls and the the use of uncoated and unpainted building elements, which
use of preprocessed materials, such as ready-mixed mortar. For would reduce up to 100% waste; the use of uncoated building
example, the recovery of wooden pallets would also entail a 68% elements (only painted) resulting in 86–98% DW reduction
of DW reduction. levels; and the use of unpainted building elements (only
In the Roofing Building System (Fig. 7), the optimization of the coated), which would reduce waste by up to 70%.
slopes and the use of mechanical anchorage and materials with a – With respect to the foundation building system, the reuse of
dual function would entail a 7% and 20% reduction. The use of soil would achieve excavation waste reduction by up to 96%.
non-adhered tiles for example, would imply not only less building The use of pre-cast piles would reach up to 78% reduction
material wastes (1% of total wastes) but also less packaging wastes and optimization of the excavation by halving its depth or
(6% of total wastes). the foundations by using slabs would lead to 42% and 24%
In the Finishing Building System (Figs. 8–10), the most effective DW reduction respectively. The use of recoverable formwork
strategies were those that use building elements uncoated and instead of brick formwork would achieve a 9–7% reduction
unpainted. (100% reduction); only painted (86–98%) or coated of soil waste. As far as hazardous waste is concerned, the
without the need of painting (70%). Others, such as the use of use of release agents in-situ cast without organic solvent
mechanical anchorage systems instead of mortar would entail a instead of release agents with organic solvent could remove
35% DW reduction. 100% of hazardous waste in structural building systems due
The major findings of this stage of the model validation process to contaminated formworks and release agent packaging.
were: Additionally, the use of pre-cast concrete elements as well as
reducing waste would further contribute to hazardous waste
– Nine DW strategy clusters were developed in relation to each minimization.
building sub-system that resulted in an average of five to six – The avoidance of design changes that result in partial demoli-
strategies per cluster. The main types of waste affected by the tions would be the most effective strategy in interior wall
strategies were grouped in Figs. 3–10 to simplify data. sub-system attaining 352% less waste.
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C. Llatas, M. Osmani / Waste Management xxx (2016) xxx–xxx 17
– Other strategies and their respective DW waste reduction that 9%. Furthermore, the recovery of masonry wooden pallets enabled
emanated from the model validation were: masonry wooden timber waste reduction by 68%. Other DW strategies were also
pallet recovery (68%); the use of blocks instead of bricks for evaluated that include: the use of durable materials (e.g., ceramic
walls (58%); use of metal instead of wooden for column blocks inter-joist versus concrete blocks; terrazzo tiles versus
formwork (27%); the use of ready-mixed concrete instead of ceramic tiles); the use of pre-processed building materials
in-situ concrete for columns and beams (21%); dimensional (e.g., pre-mixed mortar versus in-situ mortar); and types of
coordination for tiles (13%), brick walls (11%) and flooring building finishes (e.g., non-adhered versus adhered tiles in roofs
(11%); and the use of pre-mixed mortar in masonry instead of and pavings).
in-situ mortar (5%). This paper demonstrates that the Waste ReSt model could
significantly facilitate and support designing out waste strategies
6. Discussion that would enable the prediction of DW sources for building
elements, and inform appropriate DW strategies that would result
6.1. Validation in substantial DW reduction levels. The Waste ReSt model could
potentially be adopted as an integrated designing out waste
The results were compared with data from other research platform for building projects.
studies to test the quantitative analysis of the model validation.
A major comparison difficulty lies in the fact that the literature 6.2. Limitations
identifies broad design waste reduction strategies, as there is
limited data on waste reduction levels that are specific to each The limitations of this research related to data collection and
building system, except for prefabrication which provides data model validation are presented below.
for the entire building (Jaillon et al., 2008; Tam et al., 2007b).
Another drawback is that waste reduction obtained from other Data collection: the research focused on residential buildings
investigations refers to the waste weight, while the Waste ReSt with low to medium-rise height in the area of Andalusia in
model provides reductions in volume. That said, this approxima- Spain. Future research studies could apply the model to: other
tion allowed the verification of the strategies developed in this building heights (e.g., high-rise); different building types
research as well as reducing levels of waste were in line with those (e.g., office buildings); and other construction methods
of other investigations. As such, the use of prefabrication (e.g., offsite construction).
techniques for the entire building achieved an overall wastage Model validation: the lack of actual data recorded by contractors
reduction range from 84.7% (Tam et al., 2007a) to 100% (Tam limits the validation of these types of models. However, the
et al., 2007b) for the entire building. Furthermore, the use of pre- evidences supporting that the Waste ReSt model could be a
fabricated elements would imply coordination between elements. valid approach to design out waste, are:
The Waste ReSt model obtained different waste reduction rates o Waste estimation was carried out with a quantification
depending on the level of prefabrication of the components. These method already validated to predict wastes by building
vary between 100% in the case of dry joints and 73–96% in wet elements (Llatas, 2011). The absence of design waste reduc-
joints. However; the data obtained from this research resulted in tion quantitative data related to each building element in
reduction of waste emanating from the main building systems, the literature limited the comparison. Greater knowledge
which are absent from the literature. of the actual data of wastes in the construction industry
Other authors identified modulation of the project and in the future will allow the verification of the model in
dimensional coordination (Coventry and Guthrie, 1998) as a key additional case studies. Additionally, the research focused
waste reduction strategy. The Waste ReSt model went further by on the construction stage using conventional building
revealing that dimensional coordination in floor tiles, wall tiles systems. Potential model developments could include
and brick walls would potentially reduce DW by 24%, 15%, and processes (e.g., prefabricated building systems) and other
11% respectively. Greenwood (2003) reported that optimization phases of the building life cycle (e.g., refurbishment).
of material resources would generate less waste. This was specifi- o The waste reduction levels were measured by volume,
cally quantified by the findings of Waste ReSt model validation however, ‘Quantification factors’ could be redefined to
case study. For example, the effects of including a 10 cm thick measure wastes by weight.
inner tube within a 24 cm brick wall resulted in 30% reduction of o Other variables that reduce the environmental, economic
brick wastes. Equally, the design of a 10 cm deep roof slope and social impact of waste (e.g., CO2 emissions, amount of
achieved a 7% waste reduction with a lower slope of 5 cm. The resources consumed, toxicity, economic costs) could be
impact of thinner layers in finishes on waste reduction was also included and assessed.
assessed in the Waste ReSt model validation process. Indeed, the o New strategies can be incorporated (e.g., the use of
plastered walls and ceilings alternatives during the finishing reclaimed/recycled building materials or the reuse/recy-
stages, led to significant waste reduction rates ranging from 70 cling of the waste generated in constructive solutions). This
to 100%. would allow further research on reclaimed material input
Several authors have also identified design changes leading to and reclaimed material output.
partial demolitions as a major waste source (Poon et al., 2004;
Coventry et al., 2001). A specific contribution to knowledge of this 6.3. Implications
research relates to proposed DW strategies to address design
changes to partitions that led to a 352% waste reduction level. The major implications of this study are noted below.
The use of reclaimed building materials, as other studies have
shown (Coventry and Guthrie, 1998; Kartam et al., 2004) was also Greater informed knowledge and awareness of design waste
assessed in this research. For example, the use of recoverable causes and sources and associated design strategies to reduce
blocks inter-joist instead of unrecoverable blocks in the execution onsite waste, which is absent from the literature. This research
of cast in situ beams and pot floors allowed 21% waste reduction. demonstrated this knowledge gap through the identification of
Additionally, the use of recoverable formworks instead of brick ‘DW Factors’ and corresponding ‘DW Parameters’, as summa-
formworks reduced packaging, brick, and mortar spills waste by rized in Table 5, which enable DW estimation. As such, a novel
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18 C. Llatas, M. Osmani / Waste Management xxx (2016) xxx–xxx
DW source-effect approach has been introduced in this research Waste Reduction in the Design and Construction of Dwellings in
via the developed Waste ReST model that would facilitate Andalusia” (Andalusian Government, 2009). The authors are also
design waste source traceability and assessment. This will grateful for the help and support from companies and individuals
enable construction project stakeholders, particularly, designers during the validation case study.
and constructors, to make informed design and buildability
decisions to specify and select low waste strategies and References
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