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Installation Instructions
ELEKTROMAT
SE 3,5.120-25,00
Model: 10003542 10011
-en-
Status: 30.08.2022
GfA ELEKTROMATEN GmbH & Co. KG
Wiesenstraße 81
D-40549 Düsseldorf
www.gfa-elektromaten.de
[email protected]
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Table of contents
1 General safety information .............................................................................................. 4
2 Technical data ................................................................................................................ 6
3 Mechanical installation .................................................................................................... 7
4 Electrical installation ..................................................................................................... 12
5 Limit switch adjustment ................................................................................................. 14
6 Motor connection .......................................................................................................... 15
7 Limit switch connection ................................................................................................. 15
8 Completing commissioning / inspection......................................................................... 16
9 Disposal ........................................................................................................................ 18
10 Declaration of incorporation / Declaration of conformity................................................. 19
Symbols
Warning - Potential injury or danger to life!
Warning - Danger to life from electric current!
Note - Important information!
▶ Requirement - Required action!
Schematic representations are based on product examples. Deviations from delivered
products are possible.
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1 General safety information
Specified use
The drive unit is intended for vertically moving doors that do not need to be secured
against dropping. A safety brake is integrated into the gearbox. The doors must be weight
balanced or weigh less than 20kg.
The drive unit must be protected against moisture and aggressive environmental
conditions (such as corrosive substances). The drive units are only suitable for indoor use.
Appropriate protective measures must be taken for outdoor installation. The drive unit is
not intended for hazardous areas. The values specified in the technical data of the drive
unit must not be exceeded. The safe operation can only be ensured if used as specified.
Target audience of these installation instructions
These installation instructions are geared towards qualified persons trained in the handling
of door systems. Expert knowledge, relevant skills and practical experience are what set
apart qualified persons. They are capable of safely carrying out the tasks involving
installation, maintenance and modernisation according to the instructions.
Safe operation
The safe operation of the product can only be ensured if it is used as specified. Follow the
installation instructions. Observe all specifications, especially warnings, when installing the
product in the overall system. GfA is not liable for damage resulting from non-observance
of the installation instructions. The resulting overall system must be reassessed for its
safety in accordance with applicable standards and directives (e.g. CE marking). These
installation instructions refer only to a part of the overall system and are not sufficient as
the sole instructions for the overall system. The installer of the system must prepare the
instructions for the overall system. We recommend entering the danger area of the system
only when the drive unit is at a standstill.
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Warning - Failure to follow these installation instructions may result in severe injury or death.
Please read these instructions before using the product.
Keep these instructions handy.
Include these instructions when passing on the product to third parties.
Warning - Danger from improper use of the product!
Do not let children operate the product unsupervised or use as a toy.
Warning - Danger to life from incorrect installation!
Work carried out improperly may result in death or severe injury from electrical
current or falling parts.
Allow only competent people to carry out the work.
Disconnect all cables from the power supply.
Observe valid regulations and standards.
Use suitable tools.
Warning! Danger to life from falling objects if the drive unit is subjected to
impermissible forces.
Inadmissible forces (examples: collision with a forklift, dropping the drive unit, tearing
or pulling on the motor) lead to damage to the drive unit. There is a risk of severe
injury or death from falling objects.
Prevent impermissible forces from acting on the drive unit,
Check the drive unit for damage if impermissible forces have acted on it. Look
even for minor damage. Lock the door during the inspection.
Contact the service department if you have difficulty assessing the damage.
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2 Technical data
Designation Unit
Output speed 120 rpm
Output torque 35 (35) 1) Nm
Output / hollow shaft 25,00 mm
Series SG 50 -
Limit switch range 20 -
(maximum revolutions of the output / hollow shaft)
Supply voltage 3~ 230 V
Operating current 2,06 A
Operating frequency 50 Hz
Power factor cos φ 0,87 -
Safety circuit 24 V
Degree of protection IP 65 -
Temperature range -10 / +40 (+60) 2) °C
Operating sound pressure level < 70 dB(A)
Maximum output speed OPEN / CLOSE 200 / 200 min-1
for frequency inverter operation
Cycles per hour 30 (29,0)1) h-1
Max. holding torque - Nm
Braking torque 7 Nm
Braking voltage 103 V DC
Rectifier type B1 230/103 -
Manual force emergency manual operation - N
1) Specification in ( ) according to EN 60335-2-103.
2) When using a temperature range of +40°...+60°C use half of maximum cycles per hour.
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3 Mechanical installation
Prerequisites
The permissible loads on walls, fastenings, mountings and transmission elements must not
be exceeded, even for maximum holding torques or locking torques (▶ refer to technical
data).
Connection elements:
▶ Self-locking connection ▶ Utilize the hole diameter ▶ Use adequately
elements with a minimum to the full. dimensioned washers for
strength of 800 N/mm2 elongated holes.
(8.8) must be used.
BAGAB00002_Z002 BAGAB00003_Z002
3:1
Permissible mounting positions
BAGAC01002_Z003
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Mounting
Eight threads are provided for mounting.
▶ Use at least 2 of these (①).
Keys are used to connect to the door shaft.
▶ Use a key that is at least as long as the hollow shaft (②).
BAGAD0 1 0 0 1 _Z0 0 2
8 x (M8x16)
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Installation
The descriptions below apply to general door specifications. The specifications of the door
manufacturer must also be observed during installation.
Warning - Potential injury or danger to life!
During installation, be sure to use a lifting device that has a sufficient load-
carrying capacity.
▶ Thoroughly grease the door shaft.
BAGAE0 1 0 0 1 _Z0 0 3
▶ Mount the keys. Observe possible variants
BAGAE0 1 0 0 2 _Z0 0 3
Ⓐ or Ⓑ.
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▶ Attach the drive unit.
BAGAE0 1 0 0 3 _Z0 0 3
Note – possible stalling of the gearbox!
Do not hit the gearbox with a hammer when placing the drive unit on the shaft.
Hammer blows or similar impacts of force may stall the gearbox.
▶ Tighten all connection elements (M8) to 25
BAGAE0 1 0 0 6 _Z0 0 2
Nm. Install all other connection elements
according to the specifications of the door
manufacturer.
25 Nm
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▶ Secure the keys (version Ⓑ only).
BAGAE0 1 0 0 7 _Z0 0 2
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4 Electrical installation
Warning - Danger to life from electric current!
Switch the mains OFF and check that the cables are de-energised
Observe the applicable regulations and standards
Make the electrical connection according to standard
Use suitable tools
Remove the cover.
BAHAA01_22
Insert the motor plug and brake plug.
BAHAB02_22
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Insert the limit switch plug.
BAHAC13_22
Completing the electrical installation
Mount the cable entries and/or cable glands.
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5 Limit switch adjustment
The adjustment of the final limit positions
OPEN and CLOSE is described in the
instructions for the door control panel.
The door control must meet Performance Level c!
Use only door controls that evaluate the limit switch according to EN 12453 and meet
Performance Level c.
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6 Motor connection
G1 Half-wave rectifier
M1 Motor
X13 Motor plug
X14 Brake plug
Y1 Magnetic brake
7 Limit switch connection
F10 Thermal contact
X12 DES connection
1 Safety circuit
2 Channel B (RS485)
3 Ground
4 Channel A (RS485)
5 Safety circuit
6 Supply voltage
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8 Completing commissioning / inspection
Check the following components and then install all covers.
Gearbox
Check the drive unit for loss of oil (a few drops can be neglected). Protect the output-shaft
permanently against corrosion.
Mounting
Check that all connection elements (consoles, torque mounts, screws, locking rings, etc.) are
secure and in proper condition.
Electrical wiring
Check the connection cables and cabling for damage or crushing. Check that the screw
connections and plug connections are fitted properly with a good electric contact.
Limit switch
Check the final limit positions by opening and closing fully. The safety area must not be
approached.
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Brake
Warning - Potential injury or danger to life!
Carry out a brake test. Overrun depends on the door and its equipment. The
specifications of the door manufacturer must be observed.
In an environment that can affect the coefficient of friction of the brake pad (atmosphere with
oil, solvents, detergents, etc.), class of protection IP65i must be adopted.
Drive unit
Note!
Engage a qualified engineer to check the drive unit annually
Apply shorter inspection intervals for doors that are operated frequently
Observe the applicable regulations and standards
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9 Disposal
Dispose of packaging
Dispose of the packaging material properly according to the local legal regulations or recycle
it.
Dispose of old devices
Dispose of old devices properly according to local legal regulations. Return old devices to the
return and collection systems available. You can also return GfA products free of charge.
Please apply enough postage to the package and mark it as "old devices".
Notice- Environmental damage!
The gearbox contains oil.
Ensure proper disposal according to local legal regulations.
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10 Declaration of incorporation / Declaration of conformity
Declaration of incorporation
within the meaning of Machinery Directive 2006/42/EC
for partly completed machinery, Appendix II Part B
Declaration of conformity
within the meaning of EMC Directive 2014/30/EU
within the meaning of RoHS Directive 2011/65/EU
We, The following requirements from Appendix I of
GfA ELEKTROMATEN GmbH & Co. KG the Machinery Directive 2006/42/EC are met:
declare under our sole responsibility that the 1.1.2, 1.1.3, 1.1.5, 1.2.2, 1.2.3, 1.2.6, 1.3.2,
following product complies with the above 1.3.3, 1.3.9, 1.5.1, 1.5.2, 1.5.4, 1.5.6, 1.5.7,
directives and is only intended for installation in a 1.5.8, 1.5.9, 1.5.10, 1.5.11, 1.5.13, 1.6.1, 1.6.2,
door system. 1.6.4, 1.7.2, 1.7.3, 1.7.4.3.
Drive unit Standards applied:
SE 3,5.120-25,00 EN 12453:2001
Industrial, commercial and garage doors and
Part no.: 10003542 10011
gates - Safety in use of power operated doors -
Requirements
We undertake to transmit in response to a
EN 12604:2017
reasoned request by the appropriate regulatory
Industrial, commercial and garage doors and
authorities the special documents on the partly
gates - Mechanical aspects - Requirements
completed machinery.
EN 60335-1:2012
This product must only be put into operation
Household and similar electrical appliances -
when it has been determined that the complete
Safety - Part 1: General requirements
machine/system in which it has been installed
complies with the provisions of the above-
EN 61000-6-2:2005
mentioned directives.
Electromagnetic compatibility (EMC) Part 6-2
Generic standards – Immunity standard for
Authorised representative to compile the
industrial environments
technical documents is the undersigned.
EN 61000-6-3:2007
Düsseldorf, 10.08.2018
Electromagnetic compatibility (EMC) Part 6-3
Generic standards – Emission standard for
Stephan Kleine
residential, commercial and light-industrial
CEO
environments
Signature
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