JOB SAFETY ANALYSIS

Doc No-NHP 704 A/FABS/2.13

JSA NO-NHP 704A/MICRON/ 10 Revision: R0

PROJECT NAME NHP 704 A EXTENSION | Package: Electrical Installation Works

Nature of JOB : Wiring Works Date 07.05.2019

Name of the Contractor M/s. Micron Electricals Location BOSCH | Naganathapura | Bangalore | Karnataka
Name of Safety Officer : Chandrashekar S | +91 98864 15147 Contractor Project Manager Mr. Karunakar | +91 93413 63203

Prerequisites-
1.Induction, Screening, Medical Fitness Certificate and ID card should issued before entry. 2. Tool Box Talk. 3. JST Before to deploy the work 4. Ensure work
Permit (General, Height, Lifting, Scaffold erection and dismantling) before start of the work. 5.Ensure Mandatory / Job specific PPE'S (Helmet, safety shoes,
Reflective jacket, Goggles, Nose mask, Hand gloves, Safety harness).

Sequence of Job / Job

SL.NO Activity Photographs Potential Hazard Recommended Control Measures Responsibility
Steps
1.a. Prior to start the work, Work permit (General, Height, Lifting,
Material Shifting: Scaffold erection and dismantling) has to be taken
1.b. Prior to start the work, workers should undergo for TBT and Job
a) Shifting of material from Specific Trainings.
store to site by using Pallet 1.c. Basic PPE’S (Safety Helmets, Reflective jacket, Goggles, Hand
trolley or manually. 1. Fall of material / Person
gloves, Safety shoe, Nose Mask, Shoulder pad) have to be provide
2. Slip & trip. Site Engineer/
1 1.d. Before shifting of material ensure the stacking area free from dust,
3. Stacking may collapse. Safety Engineer
Obstructions with proper housekeeping and Stack system available with
barricade & signage's
1.e. Ensure to Deploy sufficient Man power to unload the Materials

2.a. Access should be cleared & obstructions to be removed

2.b. Ensure Experienced person has to do the activity

3.a. Ensure Allowed weight has to be loaded in the Pallet Trolley

3.b. Ensure Continuous Supervision while shifting materials
1.a. Prior to start the work, Work permit (Height) has to be taken
1.b. Trained and certified person is responsible for erecting the mobile
scaffold.
1.c. Ensure adequate access, work platforms and hand railing is in
place.

2.a. After completion of erection, site engineer/safety officer inspect

the scaffold and provide SAFE FOR USE tag .
2.b. Site engineer/safety officer should ensure the mobile scaffold have
lockable wheels.
1. Fall of material / Person 2.c. All scaffolds must have top rail, mid rail and toe guard should
2. It may collapse comply as per standard.
Approved Mobile scaffold Site Engineer/
2 3. Manual handling leads to 2.d. Inspect scaffold before commencing the work with the help of
erection Safety Engineer
ergonomic effect. checklist.
2.e. Erect the scaffold in even ground.
2.f. Railing should have proper pipes no scaffold pipes protruding
sharp edges.

3.a. Ensure appropriate PPE while handling the material. (hand gloves,
nose mask, goggles)
3.b. Ensure to Deploy sufficient man power to complete the task
3.d. Ensure Continuous Supervision

1.a. Prior to start the work, Height work permit has to be taken
1.b. Ensure to take Scaffold Erection & Dismantling permit
1.c. Ensure safety harness above 1.8mts
1. Fall of person 1.d. Competent person need to perform the job
2. Fall of materials
3. finger punctures 1.e. Need to provide proper working platform as per scaffold inspection
checklist..
4. Excessive Noise 1.f. Safety Harness has to inspected as per the inspection checklist
1.g. Do not move the scaffold from one place to another place with
person on it. Site Engineer/
3 Mobile scaffold usage
5. Scaffold collapse Safety Engineer
6. Incompetent Person 2.a. Ensure catching net above 2mts
2.b. Hand tools has to be used with hand roil tie
7. Scaffold roll over 2.c. Ensure barricading while usage of
8. Electrocution scaffolding
9. Horseplay 2.d. No materials shall be stored on working platform ensure no rolling
10. Slip & trip type materials also not to be kept on working platform
3.a. Ensure Competent person need to perform the job.

3.b. Ensure proper gripping of tools.

3.c. Ensure job specific PPE's(Hand Gloves)

4.a. Ensure Job Specific PPE's (Ear Plug)

5.a. Ensure to Provide barricading in the work area

5.b. Ensure to lock the scaffolding with locking pins

5.c. Ensure to erect the scaffolding as per
Site Engineer/
catalogue recommendations .
Safety Engineer
5.d. Ensure proper Daily check list.

5.e. Need to provide signage's.

5.f. Ensure to Provide Proper Hand rails and mid rails.
5.g. Ensure to Provide Proper Diagonal (cross) bracings
5.h. Ensure to Provide Proper out riggers.

5.i. Pre inspection should be done before start the activity

5.j. Tag system to be followed for its safe work .

5.k. Ensure to Provide Proper wheels with locks.
5.l. Be cautious while using mobile scaffold at the adjacent of floor
openings.
5.m. scaffolding has to shift one level to another level with proper
dismantling
5.n. Maximum two workers can allowed to do the work on the Scaffold Site Engineer/
5.o. Scaffold can be used without out trigger up to 1.8mts and above Safety Engineer
1.8mtr should use required out trigger as per the scaffolding height

6.a. Ensure Competent person need to perform the job.

6.b. Ensure Work area should be Barricaded
6.c. Ensure Signage's need to be displayed (Height work is in progress)
6.d. Only authorized persons has to enter into barricaded area
 6.e. when a person is working on the platform, site engineer should
ensure all accesses openings in working platforms to be closed.

7.a. Daily inspection on wheel locks to be done

7.b. Damaged wheel locks shall not be used
7.c. scaffold has to be locked when it is in use or idle, Wheel locks has
to be open only for movement or shifting
7.d. Ensure the mobile scaffold shall not be used on the slope areas Site Engineer/
7.e. Scaffold should have the required rigger length as per the scaffold Safety Engineer
height (plot form height max would be 10m height, out riggers should
be 5m height)
7.f. Scaffold SWL should be followed, at the height of 10mts scaffold
maximum load should be 250kgs

8.a. Ensure near by cable routing

9.a. Continuous supervision

Site Engineer/
9.b. Training regards scaffold usage
Safety Engineer
10.a. Ensure no more loose materials shall be placed around the
working area, Scaffold movement area and on the working platform
Height work performing
1.a. Vehicle RC, Valid Insurance, Emission test certificate need to
by
checked
Boom lift / Scissor lift:
1.b. Ensure once in a 6 months on site TPI has to be done
1. Vehicle accident 1.c. Driver / Operator has to undergone Breathalyzer test for alcohol Site Engineer/
4
consumption Safety Engineer
1. Boom lift arriving and
1.d. Road access should be cleared from obstructions
placing

2.a. Operator's valid license, TPI certificate, Photograph, mobile

number and Machine details has to be displayed in the driver's cabin
2.b. Speed limit should not exceed 15kmph at inside the site Site Engineer/
2. Hit to personal
2.c. Signal man must guide the vehicle Safety Engineer
2.d. Ensure the vehicle access free from obstructions

3.a. Ensure vehicle Physical checking (Tyre condition, Pressure, Oil

leakages etc..) Site Engineer/
3. Physical Checking
3.b.Before
1.a Ensurestart
Reverse Horn and
the activity Warning
Machine lamp be
should is in good working
checked as per the Safety Engineer
condition
checklist
1.a Before any operation always check the liquid levels such as
hydraulic oil, coolant, oil and fuel
1.b Before commencing use, inspect all the controls for proper
operation.
1.d Inspect the operation of outriggers, stops and brakes and make sure Site Engineer/
Pre-start checks 1. Loss of control
the unit will remain stable when the boom is extended. Safety Engineer
1.e Make sure that the gates and guard fences are secure and they
close securely.
1.f If any of the liquid levels are low, top them up.
Inspect the bottom and top controls
2.a Never use the machine with jerky movements.
Site Engineer/
2. Accidental movement 2.b Never use the machine if the stops and brakes are not preventing
Safety Engineer
all movement of the machine.

1.a To prevent collision of boom lift with other vehicles or plants in the
vicinity, use signs, traffic cones and barricades
1.b In areas where boom lift is to be used, all travelling overhead cranes
Site Engineer/
work location safety 1. Collision must be isolated and tagged out.
Safety Engineer
1.c When the boom is raised, do not allow persons near the machine.
1.d On completion, store the machine in a secure area, lower the boom
fully and remove the key.
2.a Use the cones, signs and barricades to protect the work area.
Site Engineer/
2. Falling objects
Safety Engineer
3.a Do not allow unauthorized entry and use Site Engineer/
3. Unauthorized use
Safety Engineer
4.a Inspect the path which the machine will be traversing. Make sure
there is adequate clearing and that the surface will not make the
machine lose stability while travelling. Site Engineer/
4. Instability 4.b Before travelling, make sure that the boom is retracted and is Safety Engineer
lowered.
4.c Make sure the cage gates remain closed.
1.a Make sure all persons in the EWP bucket are wearing proper safety
harnesses to prevent them from falling.
1.b Ensure safety harness has to be checked as per the inspected
checklist
1.c When in an elevated position, never open the gates.
Site Engineer/
Working at heights 1. Persons falling 1.d Never try to climb on, sit or stand on platform guard rails.
Safety Engineer
1.e Ensure high drive cutout is in working condition before start the
activity
1.f Make sure the anchor points in the platform are in proper condition

2.a Ensure not more than 3 members loaded at a time in the platform Site Engineer/
2. Overloading of platform 2.b Make sure never to exceed the safe working load of the EWP. Safety Engineer

3.a The total load in the bucket of the EWP, including all materials,
equipment, tools and personnel must never exceed the safe working
Site Engineer/
load of the unit.
3. Falling objects Safety Engineer
3.b Never use the boom lift as a crane for lifting materials. Carry loads
within the confines of the platform cage only.

4.a Before commencing work, make sure the electric wires are either Site Engineer/
4. Electric shock
de-energized or must be insulated in the properly Safety Engineer

1.a Use a fuel hose, pouring spout or funnel

1.b Fill tank and wipe away excess
1.c Ensure there is no over spill
1. Fuel & Lubricants spillage
1.d Ensure cap has been secured and any vapor residue has been wiped Site Engineer/
Fuel refilling
away Safety Engineer
1.e Must ensure there should not be leakage
1.f Never Refuel while the motor is running
1.g Never jam the refueling latch on the nozzle open

2. Fire Hazards 2.a Isolate Ignition sources include pilot lights, stoves, heaters,
cigarettes, matches/lighters, grinding, welding, power points, lighting, Site Engineer/
light switches, radio transmitters, mobile phones, battery powered Safety Engineer
forklifts etc
 3.a Avoid breathing vapors or contact with fuel, If clothing is splashed
with fuel, change it immediately
3. Chemical exposure (fuel,
3.b Never Siphon or swallow fuel as this can be fatal Site Engineer/
lubricants)
3.c Do not eat, drink or smoke during/after-handling fuel until hands are Safety Engineer
carefully washed.
3.d Shower and wash immediately after work.
1.a Need to place them at flat surface area.
1.b Ensure rubber feet for firm grip
1.c Deploy one person need to hold the Ladder.
1.d Ensure spreader without damage locking mechanism

2.a One person has to climb the ladder at a time

2.b Do not cross Ladder SWL.
1. Tilting / Shake of Ladder.
2. Heavy load on
2.c Follow the manufacturer guidelines.
the ladder.
3. Slips while
3.a Use gripping foot wear, PPE"s.
Height work performing Climbing the ladder. Site Engineer/
5
by "A" Ladder 4.Structure collapse. Safety Engineer
3.b Need to check(Daily) the rungs and tight if required.
5.Fall of
person, Material.
4.a Need to check the ladder daily basis as per the checklist
6.Fall of ladder.
4.b Follow the manufacturer guidelines.
4.c Do not cross Ladder SWL.

5.a Ensure safety harness above 1.8mts by providing life line.

5.b Ensure tool kit to avoid fall of material.

5.c Ensure safety harness has to be inspected as per the checklist in

daily basis
5.d Competent person need to perform the job
5.e Ensure the climbing person should have three point contact
5.f Ensure to check whether all the rungs & steps are in good condition
before climb the ladder Site Engineer/
Safety Engineer
6.a Need to arrest the ladder while it reaches double height
6.b One person Need to hold the Ladder.

6.c Ensure proper gripping to the ladder legs and stoppers should be
provide to avoid slips of ladder.

1.a Ensure to wear cut resistant hand gloves

1.b Deploy competent person to do the activity

2.a Ensure Hand tools has to tie with hand tool tie
1. Cut, Hit injury & Sharp
2.b Insulated hand tools must be used, and hand grip must be provided
edges
Pulling of Wires through to avoid slippages Site Engineer/
6 2. Slippage of hand tools or
GI Spring 2.c Continuous effective supervision must be insured Safety Engineer
Improper tools
3. Unauthorized entry
3.a Authorized persons has to enter into the work area
3.b Ensure work area should be barricaded and signage's need to be
displayed

1.a Ensure safety harness above 1.8mts by providing life line.

1.b Ensure safety harness has to be inspected as per the checklist in
daily basis
1.c Job specific training should given to the workers, before start the
activity
1.d Ensure Loose or Rolling materials should not be placed on the
1. Fall of Person / Material
working platform
Wires Dropping to the 2. Hit Injury Site Engineer/
7
DB's / Socket points 3. Sharp Edges Safety Engineer
2.a Ensure continuous supervision
2.b Ensure sufficient number of persons has to involve in the activity
2.c Experienced / Competent person has to do the activity

3.a Ensure job specific PPE's ( Cut resistant hand gloves)

3.b Area should be inspected and obstacles has to be removed before
start the activity

1.a Ensure to wear cut resistant hand gloves

1.b Deploy competent person to do the activity

1. Cut, Hit injury & Sharp 2.a Insulated hand tools must be used, and hand grip must be provided
edges to avoid slippage Site Engineer/
8 Termination
2. Improper tools 2.b Continuous effective supervision must be insured Safety Engineer
3. Incompetent person
3.a. Experienced / Competent person need to perform the job
3.b. Ensure that work area should be barricaded and signage's need to
be displayed

1.a. Ensure Access has to cleared and obstructions has to be removed

1. Slips & trips
2.a. Debris and scraps to be stacked at dedicated place and to be
2. Accumulation of scraps Site Engineer/
9 Housekeeping removed on daily basis.
3. Dust inhalation Safety Engineer
3.a. Ensure nose mask and goggle to be used
3.b. Required housekeeping man power to be engaged.

Prepared by Reviewed by Reviewed by Reviewed by Reviewed and Approved by Reviewed and Approved by

Micron EHS Engineer Micron Project Manager FABS Site Engineer FABS EHS Engineer BOSCH EHS Manager BOSCH Project Manager