Per Day

Brewery Project Solution

Shandong HG Machinery Co., Ltd.

 20HL Per Batch Brewery Project Solution

Item Parameters QTY

Production Process Wort capacity 5000L/batch
• Designed according to the production process of 20HL/batch craft beer, manually Ratio of main and auxiliary materials 100% malt
operated, and daily output is two batches. Raw materials handing 1000kg/h 1 set
• The mashing process adopts two-vessels model used in conjunction with hot water. T Feeding
he mashing process is manually controlled and the fermentation method uses automat Total feed: Malt 1000~1200kgs
ed temperature-controlled fermenter.Natural gas boilers for heating, and air-cooled re Mash
frigeration units for cooling. Cool wort per batch 5000L
Batched per day 5 batches Max per day
What We Offer? Boil period 60 min
• Confirm the craft flow and related parameters of the product Boiling evaporation rate 8%-12%
(To offer craft flow chart) Wort cooling
• Selection and matching of workshop equipment Wort cooling type Dual stage
(All of equipment models and specifications) Cooling medium 2-4℃
• Production workshop area planning and production equipment layout Fermentation
(To offer production equipment layout) Net volume of fermenter 5000L 6 sets
• Help with other related utilities and auxiliary works. Full fermenter 2-5 batches
Fermentation period 15 days
CIP 200L 1 set
Other
Chiller 20HP 1 set
Boiler 200kg/h 1 set
Beer solution Ale and others
 20HL Per Batch Brewery Project Solution

Company Strength
Ø 20+ years industrial experience from malt milling to mashing and beer filling lines
Ø The largest turnkey project supplier in Mainland China, with global completed 296 turnkey projects in 2021
Ø 18,000+ sqm factory and 300+ staff providing First-class service and deliveries to make brewery equipments and beer filling lines better
Ø 120+ countries coverage, impressive feedbacks

Technology Strength
Ø Advanced technique, better Lauter tun diameter design, patent automated controls system and energy saving in Automatic/semi-automatic/manual
operation solutions
Ø Efficient raw material utilization; ensure beer quality and best economic benefits through mature technology\Modularity and high integration saves your
budget, smaller footprint, shorter installation time, and extremely fast operation.
Ø Comprehensive utilization of energy; energy saving
20HL Per Batch Brewery Project Solution
 20HL Per Batch Brewery Project Solution

Beer craft
process
Tel:
0086-531-86418668

Email:
claire@shandonghg.com

www.hgbeerequipment.com
 20HL Per Batch Brewery Project Solution

FULL SYSTEM OVERVIEW(FOR REFERENCE)

 20HL Per Batch Brewery Project Solution

Two-vessel type with hot liquor tank

Mash/Lauter tun + Kettle/Whirpool tun + Hot liquor tank
2-3 batches of brew in 24 hours

Configuration Three-vessel type brewhouse with hot liquor tank

Mash tun + Lauter tun + Kettle/Whirpool tun + Hot liquor tank
Comparison 4-5 batches of brew in 24 hours

Four-vessel type brewhouse with hot liquor tank

Mash tun+Lauter tun+Brew kettle+Whirpool tank+Hot liquor tank
6-8 batches of brew in 24 hours
 20HL Per Batch Brewery Project Solution

Equipment list and quotation(Five-vessel brewhouse)

Equipment Qty Specifications Price(USD)
Grist mill system
Malt mill 1 set Stainless steel, 800-1000kg/h
stainless steel auger 1 set 1tons/h, Height ability: 0-9m;
01 $5,450
Grist case 1 set 1200L
Grist hydrator 1 set Stainless steel, match with the mash tun
Mash system
2500L Mash ltun 1 pc Top VFD mixer, Steam heating
2500L lauter tun 1 pc Top motor and sieve plate
2500L temporary tank 1pc Stainless steel
2500L kettle tun 1pc Steam heating with inside heater,
2500L whirlpool tun 1pc Tangential inlet
50L Wort grant 1 pc With mirror glass
Mash/water pumps 5 sets 10m³/h
Lauter pump 1set 5m³/H
02 30L Hop filter 1 pc Stainless steel, with the filter inside $73,940
20 ㎡ Plate heat ex-changer 1 set Easy to disassemble & clean
Wort Aeration Device 1 pc -
6000L hot liquor tank 1 set Steam heating,stainless steel
6000L glycol liquor tank 1 set Steam heating,stainless steel
Hot liquor pump 2 set 10 m³/hr
Steam boiler 1 set 200kg/h, powered by natural gas
Pipeline and accessories - To match
Work platform - Stainless steel, matched with brewhouse
 20HL Per Batch Brewery Project Solution

Fermentation system
5000L fermenter 12sets Double jackets, Cooling jacket
03 Yeast adding tank 1 pc Stainless steel, 40L $94,000
Sanitation Hoses 2 pcs 5 meters each piece, Φ38
Refrigerating system
8000L Glycol liquor tank 1 set Stainless steel
20HP Refrigerator unit 1 set Air cooled chiller
04 $15,880
Glycol liquor pump 1 set 10m³/hr
Glycol pipeline and insulation 1set SUS304
CIP system
05 500L CIP System(4 tanks) 1 set Disinfection, alkali tank, hot water tank, acid tank with pump $7,400
Control system
06 Control system 1 set Stainless steel control cabinet, PLC touch screen 6,800
Total amount for this 5000L brewery equipments: USD 203,470

Filling system
Keg washer 1 set 30-60kegs/hour; PLC touch screen $5,000
07
Keg filler 1 set 30-60kegs/hour; PLC touch screen $2,680
 20HL Per Batch Brewery Project Solution

Bottling system
Rotary worktable 1 3000Bottles
Automatic bottling rinsing filling machine 1 2500-3000BPH;3 in 1 monoblock
Pasteurizing machine 1 2500-3000BPH
Bottle dryer 1 2500-3000BPH
08 $85,500
Self-adhesive labeling machine 1 2500-3000BPH
Printer 1 2500-3000BPH
Down flat worktable 1 3000B
Convey system 1 -
Canning system
Upload table 1 2000cans
Can rinsing machine 1 1500-2000CPH
09 $34,200
Automatic canning and sealing machine 11 1500-2000CPH
Down flat worktable 1 2000 cans

Total amount for filling line : USD 127,380

Total amount for Turnkey project : USD 330,850

 20HL Per Batch Brewery Project Solution

Notes:
1.This price is based on EXW.
2.Payment: 50%TT before production, 50%TT before shipment.
3.This quotation is valid within 30 days.
4.Time of delivery of the brewery equipment: 60 days.
5. Guarantee: 3 years for the tanks and 1 year for the electrical components.
6. Layout advice, visually 3D drawing, individually flow chart design etc. are provided for free.
 20HL Per Batch Brewery Project Solution

EQUIPMENT DETAILS
Malt mill
Capacity: 1000-1500Kg/h

Equipment type: roller type, motor, pulley, belt

Material: stainless steel
Motor power: 3KW
The weight: 125KG
Size: 750×550×1300mm(L×W×H)
Roller type: Double roller type, designed specifically for malt mill
Accessories: Contains motor, motor mounts, rolls, shafts, bearings gear boxes, pulley, belts, etc.
Design: Roller width is adjustable, eliminate the noise.
Advantages: Little dust, low noise, work environment has been greatly improved.

Function: Milling malt, the main raw material in beer production.

 20HL Per Batch Brewery Project Solution

1000kg/h
Stainless steel,Exterior paint Filling ability: 3.0T/h
Elevator
Motor power: 3.75kw Material bin volume: 1.5kg Hoist material: polyethylene
Explosion-proof electric machine

1000L, Stainless steel

Grist hopper
The outer surface of the paint, the hopper steel grille on the floor filter grid

Glass one that can see the inside of the grist hydrator
Water blending: Hot water ball valve, brew water ball valve,mixing valve,thermometer
Grist hydrator It has spray nozzle inside which connect with water tap, so it can spray the water to welt the malt
for pre-mash. It is glass type,which you can see inside situation directly.
 20HL Per Batch Brewery Project Solution

Mash Tun
Outline size:φ1960×2850mm
Gross capacity: 2600L
Useful capacity: 2000L
Insulation thickness:80mm
Inner-Jacket (SUS304) thickness:3.0mm
External-Jacket (SUS304)thickness: 2.0mm
With Spraying apple type washing ball
With flow meter and liquid level sensor.
Temperature is controlled by thermometer blind tube
LED sight light to observe inside conveniently, DN100, 24V 100W
With glass manway on the top
Heat exchange area:2㎡
The heating rate: 1.5℃/min
Specially designed paddles for automatic blender with grain remover
Blender power: 1.5KW; Output speed:1-60RPM( frequency control)
Polishing accuracy: 0.4um(three times polishing process)
Pickling & passivation inside
Argon shielded welding 100%
Water-filled leak testing, jacket water pressure testing, the test pressure us 0.4Mpa. All testing
keep for 48 hours
 20HL Per Batch Brewery Project Solution

The bottom installation is more stable, which

Advantages:
is convenient for maintenance

More stable operation, more stable

production, saving time and energy, thereby
Benefit:
saving costs
 20HL Per Batch Brewery Project Solution

Lauter Tun
Outline size:φ1960×2850mm
Gross capacity: 2600L
Useful capacity: 2000L
Insulation thickness:80mm
Inner-Jacket (SUS304) thickness:3.0mm
External-Jacket (SUS304)thickness: 2.0mm
With Spraying apple type washing ball
With backwash pipe and backwash port on bottom
With Backflow port
Top with ring pipe for washing grain
Temperature is controlled by thermometer blind tube
LED sight light to observe inside conveniently
With glass manway on the top
Milling seive plate for false bottom
Automatic raker with grain remover
Polishing accuracy: 0.4um(three times polishing process)
Pickling & passivation inside
Argon shielded welding 100%
Water-filled leak testing, jacket water pressure testing, the test pressure us 0.4Mpa. All testing keep for 48 hours
 20HL Per Batch Brewery Project Solution

Advantages: The raker can deal with the spent grain vertically and horizontally. Good for
the lauter. The raker is with chain. When the raker is not in use, just use the chain to lift
the raker. The raker includes spent grain plate. Spent grain out automatically.

Milled sieve,4mm, load of sieve: 160-190kg/㎡, Filter gap 0.7mm, the thickness of the
bottom plate is 10mm,the distance between the filter plate and the pot bottom is 2-5cm,
which is evenly distributed at the bottom of the filter tank, connected with the distribution
pipe, and equipped with nozzles and combined check valves, and the flow rate of each
nozzle is 1m3 / h.

Grains discharge way: dry out, bottom electric discharge door: DN300, with limit switch
detection; filter discharge main pipe with sight glass and sanitary sampling valve, The
sight glass is horizontal installed.
 20HL Per Batch Brewery Project Solution

Kettle tank
Outline size:φ1960×2850mm；
Gross capacity: 2600L
Useful capacity: 2000L
Heat exchange area: 2㎡
Insulation thickness:80mm
Inner-Jacket (SUS304) thickness:3.0mm
External-Jacket (SUS304)thickness: 2.0mm
Steam jacket is on the tank body and bottom
With Spraying apple type washing ball
With CIP cleaning port on bottom
Top glass manhole
Thermometer blind tube and PT100
Top with exhaust port
LED sight light
Indoor exhaust
Polishing accuracy: 0.4um(three times polishing process)
Pickling & passivation inside
Argon shielded welding 100%
Water-filled leak testing, jacket water pressure testing, the test pressure us 0.4Mpa. All testing keep for 48 hours
 20HL Per Batch Brewery Project Solution

Exhaust way: indoor exhaust, with condensate recovery; the diameter of the
upper steam discharge pipe is ￠ 159, the condensate collection device is
added on the steam discharge pipe, and the drainage pipe is embedded in the
insulation layer.

Ø Total evaporation 8 to 12 % in combination with high wort quality

Ø Coagulable nitrogen adjustable
Ø Efficient evaporation of undesirable flavors
Ø DMS end of boiling < 20
Ø No pressure kettle needed
 20HL Per Batch Brewery Project Solution

Special Design : Wort Boiling

1、Total evaporation 8 to 12 % in combination with high wort quality

2、Coagulable nitrogen adjustable

3、No fouling in calandria tubes

4、Efficient evaporation of undesirable favors

5、DMS end of boiling < 20

6、 No pressure kettle needed

 20HL Per Batch Brewery Project Solution

Whirlpool tank
Outline size:φ1960×2850mm；
Gross capacity: 2600L
Useful capacity: 2000L
Insulation thickness:80mm
Inner-Jacket (SUS304) thickness:3.0mm
External-Jacket (SUS304)thickness: 2.0mm
Steam jacket is on the tank body and bottom
With Spraying apple type washing ball
With CIP cleaning port on bottom
Top glass manhole
Thermometer blind tube and PT100
Top with exhaust port
LED sight light
Indoor exhaust
Polishing accuracy: 0.4um(three times polishing process)
Pickling & passivation inside
Argon shielded welding 100%
With two whirlpool target inlet
Water-filled leak testing, jacket water pressure testing, the test pressure us 0.4Mpa. All testing keep for 48 hours
 20HL Per Batch Brewery Project Solution

Whirlpool tank advantages

It is convenient for workers to observe the saccharification process through

the glass manhole during the brewing process, and avoid multiple opening
manholes for observation

Ø Ensure the personal safety of workers; maintain the temperature without

wasting heat
 20HL Per Batch Brewery Project Solution

Hot water tank

Gross capacity:6200L
Useful capacity:6000L
Outline size:2000x4100mm
Inner-Jacket (SUS304) thickness: 3.0mm
External-Jacket (SUS 304) thickness: 2.0mm
Dimple jacket plate(SUS 304) thickness: 1.5mm
Heating way: steam heating
Heat exchange area: 6
Exhaust way: outdoor
Insulation layer: Rock wool material
Insulation thickness: 100mm
Innerpolishing accuracy: Ra0.4卩m
Diameter of the top manhole: 500mm
Temperature way:Temperature probe PT100, temperature transmitting.
Temperature control display
 20HL Per Batch Brewery Project Solution

Cold water tank

Gross capacity:6200L
Useful capacity:6000L
Outline size:2000x4100mm
Inner-Jacket (SUS304) thickness: 4.0mm
External-Jacket (SUS 304) thickness: 2.0mm
Dimple jacket plate(SUS 304) thickness: 1.5mm
Heating way: Dimple cooling jacket
Exhaust way: Outdoor exhaust
Insulation layer: PU
Insulation thickness: 100mm
Innerpolishing accuracy: Ra0.4卩m
Diameter of the top manhole: 500mm
Temperature way:Temperature probe PT100, temperature transmitting.
Temperature control instrument display
CIP cleaning device: Material: SUS 304
Processing technic: All argon shielded welding
Outsourcing surface: Weld polishing processing
Control way: PLC automatic control, Pneumatic butterfly valves
Feeding and discharging ways: Pump inlet and outlet
 20HL Per Batch Brewery Project Solution

Details show for brewhouse

Sieve plate Grain spent door

Argon shielded welding line Top glass manhole

 20HL Per Batch Brewery Project Solution

Automatic raker Automatic raker lift

Grant wort (glass) Wort sample station

 20HL Per Batch Brewery Project Solution

LED sight light to observe the inside easily when brew Ring pipe for collecting wort and backwash on bottom

Hops adding device for boiling Flow meter

 20HL Per Batch Brewery Project Solution

Wort pump Material: stainless steel 304

lift: 18m, 1.5kW, frequency control

inletφ38,outlet:φ32, clamp connection
Standard: DIN,SMS
Impeller: open impeller, no sanitary dead angle
Working conditions: Sanitary centrifugal pump belongs to high and low liquid level and horizontal transmission, not self-
priming type.
Surface treatment: Polish the wetted part, and the rest is matte or sandblasted
Function:mash wort go into lauter tank, after lautering, wort coming into boiling tank
Plate heat exchanger Qty: 1 set
Model: BR0.23/ 20 ㎡
Wort cooling: 8m³/h, the wort can be cooled from 98℃ to 10℃

Brewing water temperature: the water can be from 3℃ to 65℃

Sealing material: Nitrile-butadiene rubber

Clamp connection: With clamp connector

Wort outlet: With bimetallic thermometer (0-100℃)

Cooling medium: With 2 bimetallic thermometers in wort inlet (water from 0-100℃, glycol water from -50 ~ 50℃)
 20HL Per Batch Brewery Project Solution

Gas Steam boiler Material: carbon steel

Soft water device and automatic hydration

Evaporation: 200kg/h

Rated Pressure: 0.7Mpa

Rated Steam Temperature: 170℃

Natural gas consumption: 16m³/h

Water Inlet Caliber : DN15

Steam Caliber: DN25

Drain Caliber: DN25

Chimney Caliber: 140mm

Safety Equipment: Lack of Water, Electronic Over-pressure, Mechanical Over-pressure, Leakage, Water
Pump Overload Protection

Energy Saving Configuration: Energy Saving Device, Condenser

Control Configuration: Microprocessor Control, 3.2inch LCD, Pump Running Status, Water Level
Monitoring, Pressure Level Display
 20HL Per Batch Brewery Project Solution

Details for Fermentation system and Chilling system

4000L Fermenter Material: SS304; Overall dimensions(mm): φ1900×46500(adjustable)；

Gross capacity: 6200L, useful capacity: 5000L; Heat exchange area: 6 sqm;

Insulation: Polyurethane; Insulation thickness: 80mm; Inner jacket thickness: 3mm; external jacket thickness 2mm

Mechanical pressure relief valve with pressure gauge Food Grade Aseptic Sampling Valve

Racking arm beer outlet CIP washing tube and apple type washing ball

Shadowless stainless steel side manway Breathing valve on top of tank

Carbon stone for CO2 charging Two glycol water inlet and two glycol water outlet

Two stage cooling jacket Automatic temperature and pressure control process

Temperature measurement way: PT100

Polishing accuracy: 0.4um(three times polishing process)

Pickling & passivation inside

The inside and outside of the head and inner cone are sanding smooth and the rest are well protected.

The welding seam is polished wit a fine sanding tape of 40mm, the legs are polished, and the outer cone and legs are fully welded.

Argon shielded welding 100%

Water-filled leak testing, jacket water pressure testing, the test pressure us 0.4Mpa. All testing keep for 48 hours
 20HL Per Batch Brewery Project Solution

Material: SUS304
Yeast adding device Effective volume: 40L
Inner shell is polished and outer shell stainless steel; the valves and accessories are matched

Ф32Internal diameter:Ф32
Food grade hose
L=5m/pc, with hose connector

Material: PPR
Refrigerant pipeline
φ32/φ25，including valves and pipe fittings

Insulation pipeline Material: polyethylene, φ32/φ25（Internal diameter）With PAP board and tape
 20HL Per Batch Brewery Project Solution

Glycol liquor tank Material: Stainless steel 304; Outline size: As per drawings

Gross capacity: 8200L,useful capacity 8000L； Insulation layer: Polyurethane-thickness: 80mm

internal pickling of weld, external polishing sanding belt, matching valves and accessories;

With height adjustment bolt component Polishing accuracy: 0.4um(three times polishing process)

Pickling & passivation inside

The inside and outside of the head and inner cone are sanding smooth and the rest are well protected.

The welding seam is polished wit a fine sanding tape of 40mm, the legs are polished, and the outer cone and legs are fully welded.

Argon shielded welding 100%

Water-filled leak testing, jacket water pressure testing, test pressure 0.4Mpa. All testing keep for 48 hrs

Chiller Material: assembly, (20HP), air-cooled refrigerator Model: MG-10C(D)

Power supply: customized Water temperature control: -10℃~ +30℃

Power :11.5kW Temp. range: -5℃~0℃

Compressor type: Scroll type, Panasonic or Copeland Refrigerant type:R407A

Evaporator type: Dry shell and tube type Condenser type: Screw copper tube covered aluminum fins

Safety Protection: Compressor over current protection, overload protection, High/low pressure protection, Phase sequence/phase missing
protection, Anti freezing protection, Over temperature protection, water flow protection.
 20HL Per Batch Brewery Project Solution

Glycol pump

Folw:5m³/h
Lift 25m;
Self-priming 220V 0.75kW heat exchanger; with stainless steel cover.

Pipes and valves Material; PPR; φ32/φ25, Including valves and pipes

Material: Polyethylene
Insulated pipeline
φ32/φ25 (inner diameter) with PAP board and tape.
 20HL Per Batch Brewery Project Solution

Details for CIP unit

CIP system Material: SUS304, 500L*4 tanks

Disinfection, alkali tank, hot water tank, acid tank with pump + control cabinet

Thickness of cylinder: 2mm;

Wire drawing board;

Matching of valves and accessories;

Sand polishing belt at weld joint;
Electric heating tube 4kW;
Temperature display.

CIP pump
Flow rate: 5m3/h, lift: 24m, 1.5kW
Clamp connection for inlet φ38 and outlet φ32
Overall dimensions: 500×250×350.
 20HL Per Batch Brewery Project Solution

Details for control system

Control cabinet Material: Stainless steel Dimension: 600×350×1500

PLC control Fermentation system PLC control

Mashing system PLC control
Including power control, refrigeration control, fermentation control, mashing control, etc.
Mainly used for automatic control of the whole system
Can automatically control fermentation temperature and ice water tank temperature
The control accuracy is ±0.1℃
Intensive, simple, easy to operate
Wort Pump on/off by VFD; Hot water pump on/off; Rake knife motor on/off
Temperature display and Auto heating Control for brewhouse
Temperature display and Auto Control for FVs
Separate control for each fermentation tank, temperature display control
Each pump can be controlled individually
The control cabinet temperature exceeds 40℃ protection function
 20HL Per Batch Brewery Project Solution

Double head keg washer

Keg washer Characteristic
Item Parameter
Model HG-TQX-2
Washing nozzles Twonozzles
Size of platform 60×60mm, two platforms
Height of the platform 1100-1400mm, can be adjusted
Size of the machine 1200×1800×2200mm
Net weight 1400kg
Capacity 60kegs/h
Air compressor 0.3m3/m
Water consumption 1-3 m3/h
Power 3.5kw
Washing type inversion
The keg size Dia:φ250mm-φ500mm H:400mm-660mm
 20HL Per Batch Brewery Project Solution

Double head keg washer

Keg washer Characteristic
Item Parameter
Filling Nozzles Two nozzles
Production capacity 60 kegs/h
Size of plateform 1560*600*1460mm
Overall size 100kg
Weight Less than 1%
Rate of beer waste SUS304
Material 10-60L stainless steel and plastic kegs
PLC control system 410*220*240mm
This machine adopts the patent technology of the isobaric pressure filling. The whole filling process is
controlled automatically by PLC, which is very easy and stable. You just need to put keg on the filler, and
then press the button. The filling work will be finished automatically. The machine is made by excellent
SUS304, and all the pipes, connections, pumps are sanitary. Superior quality of corrosion proof, long-life
for use. No doubt it is the necessary machine for the brewery.
 20HL Per Batch Brewery Project Solution

HGMC’s advantages for manufacturing of brewing equipments

All complete sets of equipment adopt 3D design, the pipeline valve installation is reasonable,
Stainless steel materials are from POSCO or Tisco. Our accessories are
easy to operate, and easier for customers to install and debug on site; at the same time,
purchased from famous China manufacturers, and the quality is
according to the customer site conditions, the 3D layout of the site is designed, with a realistic
guaranteed to be durable
image and optimal placement

Laser cutting is used for the blanking of sheet metal, and the size of the
produced tank is accurate, which prevents the tank from deforming and
reducing the service life and pressure resistance of the tank.

The pipeline adopts automatic laser welding, and the polishing degree in
the tank is less than 0.4μm, which ensures that the pipeline and the inside
of the tank are smooth and does not leave dead corners and reduces
bacterial contamination
 20HL Per Batch Brewery Project Solution

The diameter of the lauter tun is calculated according to the customer's feeding The design of the fermentation tank ensures that the empty volume is above 25%, to
amount, and the thickness of the filtered wort layer is strictly controlled to be about ensure that the upper foam will not overflow from the CIP pipe when the wine is
300mm, so as to improve the filtering speed of the wort, shorten the feeding time, fermented vigorously, reducing the loss of beer.
and reduce the oxidation of the wort

When designing the PLC control for the fermentation temperature, we usually
reserve the fermentation temperature control point for the customer in case of
increasing the number of fermentation tanks when expanding production.

In the process control, the automatic control degree of saccharification can be

reasonably designed according to customer requirements, and the automatic control
of saccharification temperature and time can be realized, which is convenient for
customers to easily operate on the platform and reduce labor costs.
 20HL Per Batch Brewery Project Solution

HGMC’s Special parts designed and used for this brewing system
Name Picture Functions Benefits

Precisely control the ratio of cold and hot water, reducing less manual
Mixing valves Reduce labor, improve beer quality
participation, and ensuring precise saccharification temperature

Precisely control the amount and time of hops adding to prevent wort
Increase hop utilization, improve beer tasting
Hops adding tank oxygen absorption, temperature changes and the risk of wort spillage
quality and reduce brewery risk sources
caused by open population

Wort balance Control the frequency of wort pumping, reduce damage to the sieve plate, Improve equipment utilization and increase
tank prevent deformation and reduce filtration time brewing batches

Improve the stability of steam, improve the heating efficiency of steam, Reduce energy consumption and reduce
Steam trap
prevent steam overflow and burns brewery risk sources
 20HL Per Batch Brewery Project Solution

Control the flow of cold wort, control the adding amount of hot and cold Reduce labor participation and reduce the
Flow meter
water steam consumption

Mix evenly and improve mixing efficiency;

Ensure the mash is not contaminated and
Stir in mash tun No oil leakage, reduce mash pollution;
reduce accidental losses
Two-way airflow stirring, lessening wort condensation;

Automatic lifting and lowering, loosen the grain thickness under the premise
Raker in lauter Improve filtration efficiency and reduce
of not destroying the grain bed, improving the filtration efficiency and
tun wort oxidation
reduce the filtration time

Inner heater of Increase evaporation intensity and reduce the formation of DMS;
Improve the quality of beer
kettle Make the wort evenly heated and improve the boiling efficiency;
 20HL Per Batch Brewery Project Solution

Easy to clean, reduce wort

Dispel the thermal coagulation to prevent the accumulation of thermal
Disperser contamination and improve beer
coagulation, facilitate the cleaning of the spin sink, and prevent scaling;
quality

Forced internal Make the wort evenly heated and force the wort to circulate by convection;
Reduce risks
circulation device Break up the boiling foam to prevent overflow

Wort collection
and bottom
Prevent the sieve plate from deforming due to excessive pressure and uneven
backwash pipe Extend equipment life
force; improve the efficiency of wort collection and filtration
(HGMC’s patent
technology)
20HL Per Batch Brewery Project Solution

HGMC’s
Manufacturing
Process Control

Strict quality control: raw material

test, check on blanking , welding
and polishing, tank pressure test and
installation test, etc.

Professional machineries and tools

are equipped for process QC.
 20HL Per Batch Brewery Project Solution

HGMC’s Manufacturing facility and finished products

Production tools Function Finished product

Automatic welding machine

Perfect and uniform longitudinal welding seams high tensile resistance，

less oxidation and longer X-ray testing to avoid any welding defects.
Fast cooling of welding seams to avoid deformations.

Automatic punching machine

Automatic formation of dimple jackets as to design uniform shaping

and punching without damages.For high pressure testing and durability.
 20HL Per Batch Brewery Project Solution

Laser cutting machine

Cut precisely as per technical drawing

Smooth cutting edges without burrs
3D cutting available to meet customized designs

Decoiling machine

Perfect flatness without scratching

Cut stainless steel plates in precise length
Automatic conveying to laser cutting machine
 20HL Per Batch Brewery Project Solution

Cone rolling machine

Precise cone formation as per custom design

Protect the finish from scratching or damaging
To avoid any deformation failures

Blader and other accessories processing equipment

Neat and smooth welding seams without dead angles

Less oxidation and longer servide lift
High working efficiency without man-made failure
 20HL Per Batch Brewery Project Solution

Polishing machine

Well control of polishing precisions as requirements

High polishing accuracy to ensure sanitary finishes
Smooth and shiny appearance

Polishing detector

The hydrothermal tank reaches 0.6μm

The cold tank reaches 0.4μm
 20HL Per Batch Brewery Project Solution

Tel: 0086-531-86418668 Fax: 0086-531-86418868 Http://hgbeerequipment.com

 20HL Per Batch Brewery Project Solution

Pre-sales

Free consultation service

Project planning and design services

Layout: Send us your building floor plan, sketch, we can provide you with layout

Technical drawings：We will offer the drawings of every tanks according to your requirements.

3D layout: To make sure you have a more intuitive experience.

After-sales

We can provide weekly production report to let you clear of production progress and details

Will do equipment test and test report available for you

Help you to arrange transportation till to your location

Providing pipelines connection drawings and operation manuals

Providing installation, debugging and training service

Tel: 0086-531-86418668 / Fax: 0086-531-86418868 Main machine guarantee for two years, electronic components have one year
Http://hgbeerequipment.com free warranty.Supply lifetime maintenance and technical service.
 Look forward to
cooperating with you!

Shandong HG Machinery Co., Ltd.