MT 03
MT 03
MTN320-A
BEV-F8199-E0
EAU46094
Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
UBEVE0E0.book Page 1 Wednesday, September 8, 2021 9:29 AM
Introduction
EAU10103
WARNING
Please read this manual carefully and completely before operating this motorcycle.
UBEVE0E0.book Page 1 Wednesday, September 8, 2021 9:29 AM
A NOTICE indicates special precautions that must be taken to avoid damage to the
NOTICE vehicle or other property.
EAUN0430
MTN320-A
OWNER’S MANUAL
©2022 PT Yamaha Indonesia Motor
Manufacturing
1st edition, December 2021
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
PT Yamaha Indonesia Motor Manufac-
turing
is expressly prohibited.
Printed in Indonesia.
UBEVE0E0.book Page 1 Wednesday, September 8, 2021 9:29 AM
Table of contents
Safety information............................ 1-1 Ignition circuit cut-off system .......3-22 Valve clearance............................. 6-16
Tires .............................................. 6-16
Description ....................................... 2-1 For your safety – pre-operation Cast wheels .................................. 6-18
Left view ......................................... 2-1 checks ...............................................4-1 Adjusting the clutch lever
Right view....................................... 2-2 free play..................................... 6-18
Controls and instruments ............... 2-3 Operation and important riding Checking the brake lever
points .................................................5-1 free play..................................... 6-19
Instrument and control functions... 3-1 Engine break-in ...............................5-1 Brake light switches ..................... 6-19
Main switch/steering lock............... 3-1 Starting the engine..........................5-2 Checking the front and rear
Indicator lights and warning Shifting ............................................5-3 brake pads ................................ 6-20
lights............................................ 3-2 Tips for reducing fuel Checking the brake fluid level ...... 6-20
Multi-function meter unit ................ 3-4 consumption................................5-3 Changing the brake fluid .............. 6-21
Handlebar switches...................... 3-10 Parking ............................................5-4 Drive chain slack........................... 6-22
Clutch lever .................................. 3-11 Cleaning and lubricating the
Shift pedal .................................... 3-11 Periodic maintenance and drive chain................................. 6-23
Brake lever.................................... 3-12 adjustment ........................................6-1 Checking and lubricating the
Brake pedal .................................. 3-12 Tool kit ............................................6-1 cables........................................ 6-24
ABS .............................................. 3-12 Periodic maintenance charts ..........6-2 Checking and lubricating the
Fuel tank cap ................................ 3-13 Periodic maintenance chart for the throttle grip and cable ............... 6-24
Fuel............................................... 3-14 emission control system..............6-2 Checking and lubricating the
Fuel tank overflow hose ............... 3-16 General maintenance and brake and shift pedals............... 6-25
Catalytic converter ....................... 3-16 lubrication chart...........................6-4 Checking and lubricating the
Seats ............................................ 3-17 Checking the spark plugs ...............6-8 brake and clutch levers ............. 6-25
Helmet holders ............................. 3-18 Canister...........................................6-9 Checking and lubricating the
Storage compartment .................. 3-19 Engine oil and oil filter cartridge......6-9 sidestand................................... 6-26
Adjusting the shock absorber Why Yamalube ..............................6-12 Lubricating the swingarm
assembly ................................... 3-19 Coolant..........................................6-12 pivots......................................... 6-26
Luggage strap holders ................. 3-20 Replacing the air filter element Checking the front fork................. 6-27
Auxiliary DC connector................. 3-20 and cleaning the check hose.....6-14 Checking the steering................... 6-27
Quick shifter connector ................ 3-21 Checking the throttle grip Checking the wheel bearings ....... 6-28
Sidestand ..................................... 3-21 free play .....................................6-15 Battery .......................................... 6-28
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Table of contents
Replacing the fuses.......................6-29
Vehicle lights .................................6-31
Replacing the license plate
light bulb ....................................6-32
Supporting the motorcycle............6-33
Troubleshooting ............................6-33
Troubleshooting chart ...................6-34
Specifications....................................8-1
Index ................................................10-1
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Safety information
EAU1028C
Never operate a motorcycle with- pears to be very effective in reduc-
1
out proper training or instruction. ing the chance of this type of
Take a training course. Beginners accident.
Be a Responsible Owner should receive training from a cer- Therefore:
As the vehicle’s owner, you are re- tified instructor. Contact an autho- • Wear a brightly colored jacket.
sponsible for the safe and proper oper- rized motorcycle dealer to find out • Use extra caution when you are
ation of your motorcycle. about the training courses nearest approaching and passing
Motorcycles are single-track vehicles. you. through intersections, since in-
Their safe use and operation are de- tersections are the most likely
pendent upon the use of proper riding Safe Riding places for motorcycle accidents
techniques as well as the expertise of Perform the pre-operation checks to occur.
the operator. Every operator should each time you use the vehicle to make • Ride where other motorists can
know the following requirements be- sure it is in safe operating condition. see you. Avoid riding in another
fore riding this motorcycle. Failure to inspect or maintain the vehi- motorist’s blind spot.
He or she should: cle properly increases the possibility of • Never maintain a motorcycle
Obtain thorough instructions from an accident or equipment damage. without proper knowledge.
a competent source on all aspects See page 4-1 for a list of pre-operation Contact an authorized motorcy-
of motorcycle operation. checks. cle dealer to inform you on ba-
Observe the warnings and mainte- This motorcycle is designed to sic motorcycle maintenance.
nance requirements in this Own- carry the operator and a passen- Certain maintenance can only
er’s Manual. ger. be carried out by certified staff.
Obtain qualified training in safe The failure of motorists to detect
and proper riding techniques. and recognize motorcycles in traf-
Obtain professional technical ser- fic is the predominating cause of
vice as indicated in this Owner’s automobile/motorcycle accidents.
Manual and/or when made neces- Many accidents have been
sary by mechanical conditions. caused by an automobile driver
who did not see the motorcycle.
Making yourself conspicuous ap-
1-1
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Safety information
Many accidents involve inexperi- • Always signal before turning or Protective Apparel
1
enced operators. In fact, many op- changing lanes. Make sure that The majority of fatalities from motorcy-
erators who have been involved in other motorists can see you. cle accidents are the result of head in-
accidents do not even have a cur- The posture of the operator and juries. The use of a safety helmet is the
rent motorcycle license. passenger is important for proper single most critical factor in the pre-
• Make sure that you are qualified control. vention or reduction of head injuries.
and that you only lend your mo- • The operator should keep both Always wear an approved helmet.
torcycle to other qualified oper- hands on the handlebar and Wear a face shield or goggles.
ators. both feet on the operator foot- Wind in your unprotected eyes
• Know your skills and limits. rests during operation to main- could contribute to an impairment
Staying within your limits may tain control of the motorcycle. of vision that could delay seeing a
help you to avoid an accident. • The passenger should always hazard.
• We recommend that you prac- hold onto the operator, the seat The use of a jacket, heavy boots,
tice riding your motorcycle strap or grab bar, if equipped, trousers, gloves, etc., is effective
where there is no traffic until you with both hands and keep both in preventing or reducing abra-
have become thoroughly famil- feet on the passenger footrests. sions or lacerations.
iar with the motorcycle and all of Never carry a passenger unless Never wear loose-fitting clothes,
its controls. he or she can firmly place both otherwise they could catch on the
Many accidents have been feet on the passenger footrests. control levers, footrests, or wheels
caused by error of the motorcycle Never ride under the influence of and cause injury or an accident.
operator. A typical error made by alcohol or other drugs. Always wear protective clothing
the operator is veering wide on a This motorcycle is designed for that covers your legs, ankles, and
turn due to excessive speed or un- on-road use only. It is not suitable feet. The engine or exhaust sys-
dercornering (insufficient lean an- for off-road use. tem become very hot during or af-
gle for the speed). ter operation and can cause
• Always obey the speed limit and burns.
never travel faster than warrant- A passenger should also observe
ed by road and traffic condi- the above precautions.
tions.
1-2
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Safety information
Avoid Carbon Monoxide Poisoning Do not run engine outdoors where When loading within this weight limit,
1
All engine exhaust contains carbon engine exhaust can be drawn into keep the following in mind:
monoxide, a deadly gas. Breathing a building through openings such Cargo and accessory weight
carbon monoxide can cause head- as windows and doors. should be kept as low and close to
aches, dizziness, drowsiness, nausea, the motorcycle as possible. Se-
confusion, and eventually death. Loading curely pack your heaviest items as
Carbon Monoxide is a colorless, odor- Adding accessories or cargo to your close to the center of the vehicle
less, tasteless gas which may be motorcycle can adversely affect stabil- as possible and make sure to dis-
present even if you do not see or smell ity and handling if the weight distribu- tribute the weight as evenly as
any engine exhaust. Deadly levels of tion of the motorcycle is changed. To possible on both sides of the mo-
carbon monoxide can collect rapidly avoid the possibility of an accident, use torcycle to minimize imbalance or
and you can quickly be overcome and extreme caution when adding cargo or instability.
unable to save yourself. Also, deadly accessories to your motorcycle. Use Shifting weights can create a sud-
levels of carbon monoxide can linger extra care when riding a motorcycle den imbalance. Make sure that
for hours or days in enclosed or poorly that has added cargo or accessories. accessories and cargo are se-
ventilated areas. If you experience any Here, along with the information about curely attached to the motorcycle
symptoms of carbon monoxide poi- accessories below, are some general before riding. Check accessory
soning, leave the area immediately, get guidelines to follow if loading cargo to mounts and cargo restraints fre-
fresh air, and SEEK MEDICAL TREAT- your motorcycle: quently.
MENT. The total weight of the operator, pas- • Properly adjust the suspension
Do not run engine indoors. Even if senger, accessories and cargo must for your load (suspension-ad-
you try to ventilate engine exhaust not exceed the maximum load limit. justable models only), and
with fans or open windows and Operation of an overloaded vehicle check the condition and pres-
doors, carbon monoxide can rap- could cause an accident. sure of your tires.
idly reach dangerous levels. • Never attach any large or heavy
Do not run engine in poorly venti- Maximum load: items to the handlebar, front
lated or partially enclosed areas 160 kg (353 lb) fork, or front fender. These
such as barns, garages, or car- items, including such cargo as
ports. sleeping bags, duffel bags, or
1-3
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Safety information
tents, can create unstable han- Aftermarket Parts, Accessories, and steering travel or control opera-
1
dling or a slow steering re- Modifications tion, or obscure lights or reflec-
sponse. While you may find aftermarket prod- tors.
This vehicle is not designed to ucts similar in design and quality to • Accessories fitted to the han-
pull a trailer or to be attached to genuine Yamaha accessories, recog- dlebar or the front fork area can
a sidecar. nize that some aftermarket accesso- create instability due to improp-
ries or modifications are not suitable er weight distribution or aerody-
Genuine Yamaha Accessories because of potential safety hazards to namic changes. If accessories
Choosing accessories for your vehicle you or others. Installing aftermarket are added to the handlebar or
is an important decision. Genuine products or having other modifications front fork area, they must be as
Yamaha accessories, which are avail- performed to your vehicle that change lightweight as possible and
able only from a Yamaha dealer, have any of the vehicle’s design or operation should be kept to a minimum.
been designed, tested, and approved characteristics can put you and others • Bulky or large accessories may
by Yamaha for use on your vehicle. at greater risk of serious injury or seriously affect the stability of
Many companies with no connection death. You are responsible for injuries the motorcycle due to aerody-
to Yamaha manufacture parts and ac- related to changes in the vehicle. namic effects. Wind may at-
cessories or offer other modifications Keep the following guidelines in mind, tempt to lift the motorcycle, or
for Yamaha vehicles. Yamaha is not in as well as those provided under “Load- the motorcycle may become
a position to test the products that ing” when mounting accessories. unstable in cross winds. These
these aftermarket companies produce. Never install accessories or carry accessories may also cause in-
Therefore, Yamaha can neither en- cargo that would impair the per- stability when passing or being
dorse nor recommend the use of ac- formance of your motorcycle. passed by large vehicles.
cessories not sold by Yamaha or Carefully inspect the accessory • Certain accessories can dis-
modifications not specifically recom- before using it to make sure that it place the operator from his or
mended by Yamaha, even if sold and does not in any way reduce her normal riding position. This
installed by a Yamaha dealer. ground clearance or cornering improper position limits the
clearance, limit suspension travel, freedom of movement of the
1-4
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Safety information
operator and may limit control Remove all loose items from the
1
ability, therefore, such accesso- motorcycle.
ries are not recommended. Check that the fuel cock (if
Use caution when adding electri- equipped) is in the off position and
cal accessories. If electrical ac- that there are no fuel leaks.
cessories exceed the capacity of Shift the transmission into gear
the motorcycle’s electrical sys- (for models with a manual trans-
tem, an electric failure could re- mission).
sult, which could cause a Secure the motorcycle with tie-
dangerous loss of lights or engine downs or suitable straps that are
power. attached to solid parts of the mo-
torcycle, such as the frame or up-
Aftermarket Tires and Rims per front fork triple clamp (and not,
The tires and rims that came with your for example, to rubber-mounted
motorcycle were designed to match handlebars or turn signals, or
the performance capabilities and to parts that could break). Choose
provide the best combination of han- the location for the straps carefully
dling, braking, and comfort. Other so the straps will not rub against
tires, rims, sizes, and combinations painted surfaces during transport.
may not be appropriate. See page 6-16 The suspension should be com-
for tire specifications and for informa- pressed somewhat by the tie-
tion on servicing and replacing your downs, if possible, so that the mo-
tires. torcycle will not bounce exces-
sively during transport.
Transporting the Motorcycle
Be sure to observe following instruc-
tions before transporting the motorcy-
cle in another vehicle.
1-5
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Description
EAU10411
Left view
1 2 3 4 5 2
10 9 8 7 6
1. Coolant reservoir (page 6-12) 9. Engine oil filter cartridge (page 6-9)
2. Main fuse (page 6-29) 10.Canister (page 6-9)
3. Tool kit (page 6-1)
4. Passenger seat lock (page 3-17)
5. Storage compartment (page 3-19)
6. Shock absorber assembly spring preload adjusting ring (page 3-19)
7. Shift pedal (page 3-11)
8. Engine oil drain bolt (page 6-9)
2-1
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Description
EAU10421
Right view
2 1 2 3 4 5
10 9 8 7 6
1. Fuse box (page 6-29) 9. Rear brake light switch (page 6-19)
2. Battery (page 6-28) 10.Rear brake fluid reservoir (page 6-20)
3. Fuel tank cap (page 3-13)
4. Auxiliary light
5. Headlight (page 6-31)
6. Engine oil filler cap (page 6-9)
7. Engine oil level check window (page 6-9)
8. Brake pedal (page 3-12)
2-2
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Description
EAU10431
2
1 2 3 4 5 6 7 8
2-3
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WARNING
3
Never turn the key to “ ” or “LOCK”
while the vehicle is moving. Other-
wise the electrical systems will be
LOCK switched off, which may result in
loss of control or an accident.
1. Push.
The main switch/steering lock controls EAU1068B 2. Turn.
the ignition and lighting systems, and is LOCK
The steering is locked and all electrical 1. Turn the handlebars all the way to
used to lock the steering. The various the left.
positions are described below. systems are off. The key can be re-
moved. 2. With the key in the “OFF” position,
EAU84035
push the key in and turn it to
ON “LOCK”.
All electrical circuits are supplied with 3. Remove the key.
power and the vehicle lights are turned TIP
on. The engine can be started. The key If the steering will not lock, try turning
cannot be removed. the handlebars back to the right slight-
TIP ly.
The headlight(s) will turn on when
the engine is started.
To prevent battery drain, do not
leave the key in the “ON” position
without the engine running.
3-1
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on.
MPG mile
EAU85091
1. Push. Oil pressure warning light “ ”
2. Turn. This warning light comes on when the
1. Malfunction indicator light “ ”
From the “LOCK” position, push the engine oil pressure is low.
2. Oil pressure warning light “ ”
key in and turn it to “OFF”. 3. Left turn signal indicator light “ ” TIP
4. Neutral indicator light “ ” When the vehicle is turned on, the light
5. Shift indicator light “ ” should come on and remain on until
6. Right turn signal indicator light “ ” the engine is started. Otherwise, have
7. High beam indicator light “ ”
a Yamaha dealer check the vehicle.
8. Anti-lock Brake System (ABS) warning light
“ ABS ” ECA21211
NOTICE
EAU11033
Turn signal indicator lights “ ” and If the warning light comes on when
“ ” the engine is running, stop the en-
Each indicator light will flash when its gine and check the oil level. If the oil
corresponding turn signal lights flash. level is low, add sufficient oil of the
recommended type. If the warning
3-2
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cal circuit of the warning light can be ware of the engine control unit. This warning light comes on when the
checked by turning the vehicle power Do not add any electrical acces- vehicle is first turned on, and goes off
on. The light should come on for a few sories that interfere with engine after starting riding. If the warning light
seconds, and then go off. If the light control. comes on while riding, the anti-lock
does not come on initially when the ve- Do not use aftermarket accesso- brake system may not work correctly.
hicle power is turned on, or if the light ries or parts such as suspension, EWA16043
remains on, have a Yamaha dealer spark plugs, injectors, exhaust WARNING
check the vehicle. system, etc. If the ABS warning light does not
ECA26820 Do not change the drivetrain turn off after reaching 10 km/h (6
NOTICE specifications (chain, sprockets, mi/h), or if the warning light comes
If the MIL starts flashing, reduce en- wheels, tires, etc.). on while riding:
gine speed to prevent exhaust sys- Do not remove or alter the O2 sen- Use extra caution to avoid pos-
tem damage. sor, air induction system, or ex- sible wheel lock during emer-
haust parts (catalysts or EXUP, gency braking.
etc.). Have a Yamaha dealer check
Maintain the drive chain properly. the vehicle as soon as possible.
Maintain correct tire pressure.
3-3
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MPH MPH
MPH
MPG mile
MPG mile
MPG mile
1 1
1 1. Coolant temperature meter
1. Fuel meter
1. Clock
The fuel meter indicates the amount of This meter shows the temperature of
The clock uses a 12-hour time system. the coolant, and thereby the condition
fuel in the fuel tank. The display seg-
ments of the fuel meter disappear from of the engine. The segments come on
To set the clock from “C” (cold) to “H” (hot) as the en-
“F” (full) towards “E” (empty) as the fuel
1. Push both the “SELECT” button gine temperature increases. If the hot
level decreases. When approximately
and “RESET” button until the hour segment flashes, stop the engine as
digits start flashing. soon as possible, and let the engine
3-5
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MPH
1
EAU86890
Odometer
MPG mile
1. Multi-function display The odometer shows the total distance
The multi-function display is equipped traveled by the vehicle.
1. Neutral indicator light “ ”
2. Transmission gear display
with the following: TIP
an odometer (ODO) The odometer will lock at 999999 and
This display shows the selected gear. two tripmeters (TRIP 1 and TRIP 2) cannot be reset.
The neutral position is indicated a fuel reserve tripmeter (TRIP F)
by “ ” and by the neutral indicator an oil change tripmeter (OIL TRIP) EAU88050
light. an oil change indicator Tripmeters
an instantaneous fuel consump- The tripmeters show the distance trav-
tion display (km/L, L/100 km, or eled since they were last reset.
MPG) To reset a tripmeter, change the dis-
an average fuel consumption dis- play to the tripmeter you want to reset,
play (AVE_ _._ km/L, AVE_ _._ and then push the “RESET” button un-
L/100 km, or AVE_ _._ MPG) til it is reset.
Push the “SELECT” button to change
the display in the following order:
3-6
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If you do not reset the fuel reserve trip- The oil change indicator “OIL” will flash
meter manually, it will reset automati- at the initial 1000 km, and then at every
cally and disappear from the display 5000 km thereafter.
after refueling and traveling 5 km (3 mi). To reset the oil change tripmeter and 1
oil change indicator, select the oil 1. Instantaneous fuel consumption display
change tripmeter, and then push the
“RESET” button until “OIL” and the This display shows the fuel consump-
tripmeter start flashing. While “OIL” tion under the current riding condi-
and the tripmeter are flashing, push the tions. It can be set to either “km/L” or
“RESET” button until the tripmeter is “L/100 km”, or “MPG” when using
reset. miles. To switch the fuel consumption
measurement units, push the “SE-
LECT” button until the measurement
units change.
3-7
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TIP
amount of fuel necessary to travel
When traveling under 10 km/h (6 mi/h),
100 km.
“_ _._” is displayed.
“AVE_ _._ MPG”: the average dis-
tance that can be traveled on 2
EAU87860
1.0 Imp.gal of fuel. 1. Shift indicator light “ ”
Average fuel consumption display
2. Brightness level display
TIP
To reset the display, push the This mode cycles through 4 control
“RESET” button until it resets. functions in the order listed below.
After resetting, “_ _._” is shown Shift indicator light on / flash / off
MPH
until the vehicle has traveled some Shift indicator light on r/min
distance. Shift indicator light off r/min
Shift indicator light brightness
1
1. Clutch lever 1. Shift pedal
To disengage the drivetrain from the The shift pedal is located on the left
engine, such as when shifting gears, side of the motorcycle. To shift the
pull the clutch lever toward to the han- transmission to a higher gear, move
dlebar. Release the lever to engage the the shift pedal up. To shift the trans-
clutch and transmit power to the rear mission to a lower gear, move the shift
wheel. pedal down. (See page 5-3.)
TIP
The lever should be pulled rapidly and
released slowly for smooth shifting.
(See page 5-3.)
3-11
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front brake, pull the lever toward the rear brake, press down on the brake WARNING
throttle grip. pedal. Always keep a sufficient distance
from the vehicle ahead to match the
riding speed even with ABS.
The ABS performs best with
long braking distances.
On certain surfaces, such as
rough or gravel roads, the brak-
ing distance may be longer with
the ABS than without.
The ABS is monitored by an ECU,
which will revert the system to conven-
tional braking if a malfunction occurs.
3-12
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3-13
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3-16
UBEVE0E0.book Page 17 Wednesday, September 8, 2021 9:29 AM
3-17
UBEVE0E0.book Page 18 Wednesday, September 8, 2021 9:29 AM
1 1. Helmet
2. Passenger seat
1. Helmet holder
The helmet holders are located on the To release a helmet from a helmet
2 bottom of the passenger seat. holder
1. Projection Remove the passenger seat, remove
2. Seat holder To secure a helmet to a helmet hold- the helmet from the helmet holder, and
er then install the seat.
2. Install the rider seat bolts.
3. Install the center cover by install- 1. Remove the passenger seat. (See
ing the screws. page 3-17.)
4. Install the passenger seat. 2. Attach a helmet to a helmet hold-
er, and then securely install the
TIP passenger seat. WARNING! Nev-
Make sure that the seats are properly er ride with a helmet attached to
secured before riding. the helmet holder, since the hel-
met may hit objects, causing
loss of control and possibly an
accident. [EWA10162]
3-18
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3-19
UBEVE0E0.book Page 20 Wednesday, September 8, 2021 9:29 AM
1
TIP
For ABS models, be sure to install the
drive chain guard by installing the col-
lars and bolts, and then tighten the 1. Luggage strap holder
bolts to the specified torque.
Use the indicated strap points to se-
Tightening torque: cure luggage ties to the vehicle.
Drive chain guard bolt:
10 N·m (1.0 kgf·m, 7.4 lb·ft)
3-20
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WARNING
The vehicle must not be ridden with
the sidestand down, or if the side-
stand cannot be properly moved up
(or does not stay up), otherwise the
sidestand could contact the ground
and distract the operator, resulting
in a possible loss of control.
Yamaha’s ignition circuit cut-off
system has been designed to assist
the operator in fulfilling the respon-
sibility of raising the sidestand be-
fore starting off. Therefore, check
3-21
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3-22
UBEVE0E0.book Page 23 Wednesday, September 8, 2021 9:29 AM
YES NO
YES NO
The sidestand switch may not be working.
After the engine has stalled: The motorcycle should not be ridden until
10. Move the sidestand up. checked by a Yamaha dealer.
11. Pull the clutch lever.
12. Push the start switch.
Does the engine start?
3-23
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Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
EWA11152
WARNING
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in 4
this manual, have the vehicle inspected by a Yamaha dealer.
Before using this vehicle, check the following points:
ITEM CHECKS PAGE
4-1
UBEVE0E0.book Page 2 Wednesday, September 8, 2021 9:29 AM
• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
Rear brake • Replace if necessary. 6-20, 6-20
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage.
4 • Check operation.
• Lubricate cable if necessary.
Clutch 6-18
• Check lever free play.
• Adjust if necessary.
• Make sure that operation is smooth.
• Check throttle grip free play.
Throttle grip 6-15, 6-24
• If necessary, have Yamaha dealer adjust throttle grip free play and lubricate ca-
ble and grip housing.
• Make sure that operation is smooth.
Control cables 6-24
• Lubricate if necessary.
• Check chain slack.
• Adjust if necessary.
Drive chain 6-22, 6-23
• Check chain condition.
• Lubricate if necessary.
• Check for damage.
• Check tire condition and tread depth.
Wheels and tires 6-16, 6-18
• Check air pressure.
• Correct if necessary.
• Make sure that operation is smooth.
Brake and shift pedals 6-25
• Lubricate pedal pivoting points if necessary.
• Make sure that operation is smooth.
Brake and clutch levers 6-25
• Lubricate lever pivoting points if necessary.
• Make sure that operation is smooth.
Sidestand 6-26
• Lubricate pivot if necessary.
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UBEVE0E0.book Page 3 Wednesday, September 8, 2021 9:29 AM
• Make sure that all nuts, bolts and screws are properly tightened.
Chassis fasteners —
• Tighten if necessary.
Instruments, lights, signals • Check operation.
—
and switches • Correct if necessary.
• Check operation of ignition circuit cut-off system.
Sidestand switch 3-21
• If system is not working correctly, have Yamaha dealer check vehicle.
4
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there is a control or function you do not between 0 and 1600 km (1000 mi). For NOTICE
understand, ask your Yamaha dealer. this reason, you should read the fol- Keep the engine speed out of
EWA10272
lowing material carefully. the tachometer red zone.
WARNING Since the engine is brand new, do not If any engine trouble should oc-
Failure to familiarize yourself with put an excessive load on it for the first cur during the engine break-in
5 the controls can lead to loss of con- 1600 km (1000 mi). The various parts in period, immediately have a
trol, which could cause an accident the engine wear and polish themselves Yamaha dealer check the vehi-
or injury. to the correct operating clearances. cle.
During this period, prolonged full-throt-
tle operation or any condition that
might result in engine overheating
must be avoided.
EAU17094
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Parking
When parking, stop the engine, and
then remove the key from the main
switch.
EWA10312
WARNING
Since the engine and exhaust
system can become very hot,
park in a place where pedestri- 5
ans or children are not likely to
touch them and be burned.
Do not park on a slope or on soft
ground, otherwise the vehicle
may overturn, increasing the
risk of a fuel leak and fire.
Do not park near grass or other
flammable materials which
might catch fire.
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EAU71051
6-2
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TIP
Air filter
• This model’s air intake system is equipped with a disposable oil-coated paper element. The air filter element cannot
be cleaned with compressed air, it must be replaced.
• The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas.
Hydraulic brake service
• After disassembling the brake master cylinder and caliper, always change the fluid. Regularly check the brake fluid
level and fill the reservoir as required.
• Every two years replace the internal components of the brake master cylinder and caliper, and change the brake
6 fluid.
• Replace the brake hose every four years and if cracked or damaged.
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6-8
UBEVE0E0.book Page 9 Wednesday, September 8, 2021 9:29 AM
1. O-ring
2 2
1. Cowling TIP 6
2. Bolt Make sure that the O-ring is properly
seated.
5. Remove the engine oil filler cap, 1 2
the engine oil drain bolt and its 8. Install the new oil filter cartridge
1. Oil filter wrench
gasket to drain the oil from the with an oil filter wrench, and then
2. Oil filter cartridge
crankcase. tighten it to the specified torque
TIP with a torque wrench.
An oil filter wrench is available at a
Yamaha dealer.
7. Apply a thin coat of clean engine
1 2
oil to the O-ring of the new oil filter
cartridge.
1 NOTICE
In order to prevent clutch slip-
page (since the engine oil also
1. Torque wrench 1. Engine oil drain bolt lubricates the clutch), do not
2. Gasket mix any chemical additives. Do
6 Tightening torque: not use oils with a diesel speci-
Oil filter cartridge: Tightening torque: fication of “CD” or oils of a high-
17 N·m (1.7 kgf·m, 13 lb·ft) Engine oil drain bolt: er quality than specified. In
20 N·m (2.0 kgf·m, 15 lb·ft) addition, do not use oils labeled
9. Install the engine oil drain bolt and “ENERGY CONSERVING II” or
its new gasket, and then tighten 10. Refill with the specified amount of
higher.
the bolt to the specified torque. the recommended engine oil, and
Make sure that no foreign mate-
then install and tighten the oil filler
TIP rial enters the crankcase.
cap.
Install the new gasket as shown. 11. Install the cowling by installing the
Recommended engine oil: bolts.
See page 8-1. 12. Start the engine, and then let it idle
Oil quantity: for several minutes while checking
Oil change:
2.00 L (2.11 US qt, 1.76 Imp.qt) it for oil leakage. If oil is leaking,
With oil filter removal: immediately turn the engine off
2.30 L (2.43 US qt, 2.02 Imp.qt) and check for the cause.
6-11
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the air filter case. NOTICE: Make Checking the throttle grip free
sure that the air filter element is play
properly seated in the air filter Measure the throttle grip free play as
case. The engine should never shown.
1
be operated without the air filter
element installed, otherwise the
piston(s) and/or cylinder(s) may
become excessively worn.
[ECA10482]
1. Air filter check hose 1
7. Install the air filter case cover by
6 installing the screws, and then 2. If dirt or water is visible, remove
place the rubber covers in their the hose, clean it, and then install
original positions. it.
8. Place the left side panel in the 1. Throttle grip free play
original position, and then install
the bolts. Throttle grip free play:
9. Install the rider seat. 3.0–5.0 mm (0.12–0.20 in)
To clean the air filter check hose Periodically check the throttle grip free
1. Check the hose on the front of the play and, if necessary, have a Yamaha
air filter case for accumulated dirt dealer adjust it.
or water.
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Checking the brake lever free sult in loss of control and an acci- Brake light switches
play dent. The brake light should come on just
before braking takes effect. The brake
1 light is activated by switches connect-
ed to the brake lever and brake pedal.
Since the brake light switches are
components of the anti-lock brake sys-
tem, they should only be serviced by a
Yamaha dealer.
6
1. No brake lever free play
WARNING
A soft or spongy feeling in the brake
lever can indicate the presence of
air in the hydraulic system. If there is
air in the hydraulic system, have a
Yamaha dealer bleed the system be-
fore operating the vehicle. Air in the
hydraulic system will diminish the
6-19
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Checking the front and rear peared, have a Yamaha dealer replace Checking the brake fluid level
brake pads the brake pads as a set. Before riding, check that the brake fluid
The front and rear brake pads must be is above the minimum level mark.
checked for wear at the intervals spec- EAU36721
TIP
ified in the periodic maintenance and Rear brake pads
Make sure the reservoir is parallel to
lubrication chart. the ground when checking.
EAU22434
Front brake pads Specified brake fluid:
DOT 4
1 ECA17641
1 NOTICE 6
1 1 Brake fluid may damage painted
surfaces or plastic parts. Always
1. Brake pad wear indicator groove clean up spilled fluid immediately.
Each rear brake pad is provided with Front brake
wear indicator grooves, which allow
1. Brake pad wear indicator groove you to check the brake pad wear with-
out having to disassemble the brake.
Each front brake pad is provided with To check the brake pad wear, check
wear indicator grooves, which allow 1
the wear indicator grooves. If a brake
you to check the brake pad wear with- pad has worn to the point that the wear
out having to disassemble the brake. indicator grooves have almost disap-
To check the brake pad wear, check peared, have a Yamaha dealer replace
the wear indicator grooves. If a brake the brake pads as a set.
pad has worn to the point that the wear 1. Minimum level mark
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low air to enter the brake sys- Changing the brake fluid
1 tem, reducing braking Have a Yamaha dealer change the
performance. brake fluid every 2 years. In addition,
Clean the filler cap before re- have the seals of the master cylinders
moving. Use only DOT 4 brake and brake calipers, as well as the brake
fluid from a sealed container. hoses replaced at the intervals listed
Use only the specified brake flu- below or sooner if they are damaged or
id; otherwise, the rubber seals leaking.
may deteriorate, causing leak- Brake seals: every 2 years
1. Minimum level mark age. Brake hoses: every 4 years
6 Refill with the same type of
As the brake pads wear, it is normal for
brake fluid. Adding a brake fluid
the brake fluid level to gradually go
other than DOT 4 may result in a
down.
harmful chemical reaction.
A low brake fluid level may indi-
Be careful that water does not
cate worn brake pads or brake
enter the brake fluid reservoir
system leakage; therefore, be sure
when refilling. Water will signifi-
to check the brake pads for wear
cantly lower the boiling point of
and the brake system for leakage.
the fluid and may result in vapor
If the brake fluid level goes down
lock.
suddenly, have a Yamaha dealer
check the cause before further rid-
ing.
EWA15991
WARNING
Improper maintenance can result in
loss of braking ability. Observe
these precautions:
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may contain substances that Checking and lubricating the Checking and lubricating the
could damage the O-rings. cables throttle grip and cable
[ECA11112] The operation of all control cables and The operation of the throttle grip
the condition of the cables should be should be checked before each ride. In
checked before each ride, and the ca- addition, the cable should be lubricat-
bles and cable ends should be lubri- ed by a Yamaha dealer at the intervals
cated if necessary. If a cable is specified in the periodic maintenance
damaged or does not move smoothly, chart.
have a Yamaha dealer check or re-
place it. WARNING! Damage to the
outer housing of cables may result 6
in internal rusting and cause inter-
ference with cable movement. Re-
place damaged cables as soon as
possible to prevent unsafe condi-
tions. [EWA10712]
Recommended lubricant:
Yamaha cable lubricant or other
suitable cable lubricant
6-24
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Checking and lubricating the Recommended lubricant: Checking and lubricating the
Lithium-soap-based grease
brake and shift pedals brake and clutch levers
The operation of the brake and shift The operation of the brake and clutch
pedals should be checked before each levers should be checked before each
ride, and the pedal pivots should be lu- ride, and the lever pivots should be lu-
bricated if necessary. bricated if necessary.
Brake pedal Brake lever
6-25
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6
The operation of the sidestand should The swingarm pivots must be lubricat-
be checked before each ride, and the ed by a Yamaha dealer at the intervals
sidestand pivot and metal-to-metal specified in the periodic maintenance
contact surfaces should be lubricated and lubrication chart.
if necessary.
EWA10732 Recommended lubricant:
WARNING Lithium-soap-based grease
If the sidestand does not move up
and down smoothly, have a Yamaha
dealer check or repair it. Otherwise,
the sidestand could contact the
ground and distract the operator, re-
sulting in a possible loss of control.
Recommended lubricant:
Lithium-soap-based grease
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Have your Yamaha dealer charge the stallation. NOTICE: When install- Replacing the fuses
battery if it seems to have discharged. ing the battery, be sure to turn The main fuse is located under the
Keep in mind that the battery tends to the main switch off, then con- passenger seat. The fuse boxes, which
discharge more quickly if the vehicle is nect the positive lead before contain the fuses for the individual cir-
equipped with optional electrical ac- connecting the negative lead. cuits, are located behind the center
cessories. [ECA16842]
panel.
ECA16522
4. After installation, make sure that To access the main fuse, proceed as
NOTICE the battery leads are properly con- follows.
To charge a VRLA (Valve Regulated nected to the battery terminals. 1. Remove the passenger seat. (See
Lead Acid) battery, a special (con- ECA16531 page 3-17.)
stant-voltage) battery charger is re- NOTICE 2. Remove the tray by removing the
6
quired. Using a conventional battery Always keep the battery charged. quick fasteners.
charger will damage the battery. Storing a discharged battery can 1
cause permanent battery damage.
To store the battery
1. If the vehicle will not be used for 2
more than one month, remove the
battery, fully charge it, and then
place it in a cool, dry place.
NOTICE: When removing the
battery, be sure to turn the main
switch off, then disconnect the 1. Quick fastener
negative lead before discon- 2. Tray
necting the positive lead. [ECA16304] 3. Pull back the starter relay cover.
2. If the battery will be stored for
more than two months, check it at
least once a month and fully
charge it if necessary.
6-29
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6-30
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install a new fuse of the specified again, have a Yamaha dealer Vehicle lights
amperage. WARNING! Do not check the electrical system.
3
use a fuse of a higher amperage
rating than recommended to
avoid causing extensive dam-
age to the electrical system and
possibly a fire. [EWA15132]
Specified fuses:
Main fuse: 1 2
30.0 A
6 1. Headlight (high beam)
Headlight fuse:
7.5 A 2. Headlight (low beam)
Signaling system fuse: 3. Auxiliary light
15.0 A
Ignition fuse: Except for the license plate light bulb,
15.0 A this model’s lights are all LED.
Radiator fan motor fuse: If an LED light does not come on,
7.5 A check the fuses and then have a
ABS motor fuse: Yamaha dealer check the vehicle. If the
30.0 A
ABS solenoid fuse: license plate light does not come on,
15.0 A check and replace the bulb. (See page
ABS control unit fuse: 6-32.)
7.5 A ECA16581
2 2
1. Bolt
2. Screw
3. Rear fender lower panel 6
3. Remove the license plate light
bulb socket (together with the
1. Mudguard
2. Quick fastener
bulb) by pulling it out.
4. Remove the burnt-out bulb by
2. Remove the rear fender lower pulling it out.
panel by removing the bolts and
screws.
2
1
WARNING
When checking the fuel system, do
not smoke, and make sure there are
no open flames or sparks in the ar-
ea, including pilot lights from water
6-33
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Troubleshooting chart
1. Fuel
There is enough fuel. Check the battery.
Check the fuel level in
the fuel tank.
The engine does not start.
There is no fuel. Supply fuel.
Check the battery.
6-34
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WARNING
Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
Place a thick rag, like a towel, over the radiator cap, and then slowly rotate the cap counterclockwise to the
detent to allow any residual pressure to escape. When the hissing sound has stopped, press down on the cap
while turning it counterclockwise, and then remove the cap.
The coolant level Start the engine. If the engine overheats again, have a
is OK. Yamaha dealer check and repair the cooling system.
TIP
If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended cool-
ant as soon as possible.
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7-1
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7-3
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Specifications
Dimensions: Starting system: Fuel injection:
Overall length: Electric starter Throttle body:
2090 mm (82.3 in) Engine oil: ID mark:
Overall width: Recommended brand: B2X1
755 mm (29.7 in) Drivetrain:
Overall height: Gear ratio:
1070 mm (42.1 in) 1st:
Seat height: 2.500 (35/14)
780 mm (30.7 in) 2nd:
SAE viscosity grades:
Wheelbase: 1.824 (31/17)
10W-40
1380 mm (54.3 in) 3rd:
Recommended engine oil grade:
Ground clearance: 1.348 (31/23)
API service SG type or higher, JASO
160 mm (6.30 in) 4th:
standard MA
Minimum turning radius: 1.087 (25/23)
Engine oil quantity:
2.9 m (9.51 ft) 5th:
Oil change:
Weight: 2.00 L (2.11 US qt, 1.76 Imp.qt) 0.920 (23/25)
Curb weight: 6th:
With oil filter removal:
167 kg (368 lb) 0.800 (24/30)
2.30 L (2.43 US qt, 2.02 Imp.qt)
Engine: Coolant quantity: Front tire: 8
Combustion cycle: Type:
Coolant reservoir (up to the maximum level
4-stroke Tubeless
mark):
Cooling system: Size:
0.25 L (0.26 US qt, 0.22 Imp.qt)
Liquid cooled 110/70R17M/C 54H
Radiator (including all routes):
Valve train: Manufacturer/model:
0.81 L (0.86 US qt, 0.72 Imp.qt)
DOHC DUNLOP/GPR-300F
Fuel:
Cylinder arrangement: Rear tire:
Recommended fuel:
Inline Type:
Unleaded gasoline (E10 acceptable)
Number of cylinders: Tubeless
Octane number (RON):
2-cylinder Size:
90
Displacement: 140/70R17M/C 66H
Fuel tank capacity:
321 cm3 Manufacturer/model:
14 L (3.7 US gal, 3.1 Imp.gal)
Bore stroke: DUNLOP/GPR-300
Fuel reserve amount:
68.0 44.1 mm (2.68 1.74 in)
3.0 L (0.79 US gal, 0.66 Imp.gal)
8-1
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Specifications
Loading: Auxiliary light:
Maximum load: LED
160 kg (353 lb) License plate light:
(Total weight of rider, passenger, cargo and 5.0 W
accessories)
Front brake:
Type:
Hydraulic single disc brake
Rear brake:
Type:
Hydraulic single disc brake
Front suspension:
Type:
Telescopic fork
Rear suspension:
Type:
Swingarm
Electrical system:
8 System voltage:
12 V
Battery:
Model:
GTZ8V
Voltage, capacity:
12 V, 7.0 Ah (10 HR)
Bulb wattage:
Headlight:
LED
Brake/tail light:
LED
Front turn signal light:
LED
Rear turn signal light:
LED
8-2
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Consumer information
EAU26366 EAU62971 EAU26442
1. Model label
9-1
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Consumer information
The model label is affixed to the frame EAU69910 EAU85300
under the passenger seat. (See page Diagnostic connector Vehicle data recording
3-17.) Record the information on this This model’s ECU stores certain vehi-
label in the space provided. This infor- cle data to assist in the diagnosis of
1 malfunctions and for research, statisti-
mation will be needed when ordering
spare parts from a Yamaha dealer. cal analysis and development purpos-
es.
Although the sensors and recorded
data will vary by model, the main data
points are:
Vehicle status and engine perfor-
1. FI diagnostic connector mance data
Fuel-injection and emission-relat-
The diagnostic connector is located as ed data
shown. This data will be uploaded only when a
special Yamaha diagnostic tool is at-
tached to the vehicle, such as when
maintenance checks or service proce-
9 dures are performed.
Vehicle data uploaded will be handled
appropriately according to the follow-
ing Privacy Policy.
Privacy Policy
https://www.yamaha-motor.eu/eu/
en/privacy/privacy-policy/
9-2
UBEVE0E0.book Page 3 Wednesday, September 8, 2021 9:29 AM
Consumer information
Yamaha will not disclose this data to a
third party except in the following cas-
es. In addition, Yamaha may provide
vehicle data to a contractor in order to
outsource services related to the han-
dling of vehicle data. Even in this case,
Yamaha will require the contractor to
properly handle the vehicle data we
provided and Yamaha will appropriate-
ly manage the data.
With the consent of the vehicle
owner
Where obligated by law
For use by Yamaha in litigation
When the data is not related to an
individual vehicle nor owner
9-3
UBEVE0E0.book Page 1 Wednesday, September 8, 2021 9:29 AM
Index
A Drive chain slack .................................. 6-22 Matte color, caution ................................7-1
ABS.......................................................3-12 E Model label .............................................9-1
ABS warning light ...................................3-3 Engine break-in ...................................... 5-1 Multi-function display .............................3-6
Air filter element and check hose, Engine oil and oil filter cartridge ............. 6-9 Multi-function meter unit.........................3-4
replacing and cleaning .......................6-14 Engine overheating............................... 6-35 N
Auxiliary DC connector .........................3-20 Engine serial number.............................. 9-1 Neutral indicator light..............................3-2
B F O
Battery ..................................................6-28 Front and rear brake pads, checking ... 6-20 Oil pressure warning light .......................3-2
Brake and clutch levers, Front fork, checking ............................. 6-27 P
checking and lubricating ....................6-25 Fuel....................................................... 3-14 Parking ....................................................5-4
Brake and shift pedals, Fuel consumption, tips for reducing ...... 5-3 Part locations ..........................................2-1
checking and lubricating ....................6-25 Fuel meter .............................................. 3-5 Pass switch ...........................................3-10
Brake fluid, changing ............................6-21 Fuel tank cap........................................ 3-13 Q
Brake fluid level, checking ....................6-20 Fuel tank overflow hose ....................... 3-16 Quick shifter connector.........................3-21
Brake lever ............................................3-12 Fuses, replacing ................................... 6-29 S
Brake lever free play, checking.............6-19 H Safety information...................................1-1
Brake light switches..............................6-19 Handlebar switches.............................. 3-10 Seats .....................................................3-17
Brake pedal...........................................3-12 Hazard switch....................................... 3-10 Shift indicator light ..................................3-4
C Helmet holders ..................................... 3-18 Shift indicator light control mode............3-8
Cables, checking and lubricating .........6-24 High beam indicator light ....................... 3-2 Shifting ....................................................5-3
Canister...................................................6-9 Horn switch .......................................... 3-10 Shift pedal.............................................3-11
Care ........................................................7-1 I Shock absorber assembly, adjusting....3-19
Catalytic converter................................3-16 Identification numbers............................ 9-1 Sidestand ..............................................3-21
Clock.......................................................3-5 Ignition circuit cut-off system............... 3-22 Sidestand, checking and lubricating.....6-26
10
Clutch lever...........................................3-11 Indicator lights and warning lights ......... 3-2 Spark plugs, checking ............................6-8
Clutch lever free play, adjusting ...........6-18 L Specifications .........................................8-1
Coolant .................................................6-12 License plate light bulb, replacing........ 6-32 Speedometer ..........................................3-4
Coolant temperature meter ....................3-5 Luggage strap holders ......................... 3-20 Start/Engine stop switch.......................3-10
D M Starting the engine..................................5-2
Data recording, vehicle ...........................9-2 Main switch/steering lock....................... 3-1 Steering, checking ................................6-27
Diagnostic connector..............................9-2 Maintenance and lubrication, periodic ... 6-4 Storage ...................................................7-3
Dimmer switch ......................................3-10 Maintenance, Storage compartment ...........................3-19
Display units, switching ..........................3-4 emission control system ...................... 6-2 Supporting the motorcycle ...................6-33
Drive chain, cleaning and lubricating....6-23 Malfunction indicator light (MIL) ............. 3-3 Swingarm pivots, lubricating ................6-26
10-1
UBEVE0E0.book Page 2 Wednesday, September 8, 2021 9:29 AM
Index
T
Tachometer ............................................ 3-4
Throttle grip and cable,
checking and lubricating .................... 6-24
Throttle grip free play, checking........... 6-15
Tires ...................................................... 6-16
Tool kit.................................................... 6-1
Transmission gear display...................... 3-6
Troubleshooting.................................... 6-33
Troubleshooting chart .......................... 6-34
Turn signal indicator lights ..................... 3-2
Turn signal switch................................. 3-10
V
Valve clearance .................................... 6-16
Vehicle identification number ................. 9-1
Vehicle lights ........................................ 6-31
W
Wheel bearings, checking .................... 6-28
Wheels.................................................. 6-18
Y
Yamalube.............................................. 6-12
10
10-2
Original instructions
PRINTED IN INDONESIA
2021.12
DIC183