®

APPROVAL CERTIFICATE LRC 160047

6 MEGASTAR
FORGED STEEL BALL VALVES

PED 97/23 EC ATEX 94/9 CE

0038
Certificate N°: RPS 0160304/01 Tech. File N° ST01 ATEX 6D-0233
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CONSTRUCTION - MATERIAL
STANDARD SEATS DEVLON “V”® 163 NGG 165 NGG 166 NGG
STARLINE
OPTIONAL SEATS DELRIN® 163 DGG 165 DGG 166 DGG
Figure No.
OPTIONAL SEATS KEL’F® 163 KGG 165 KGG 166 KGG
Part name Designation
ITEM Q.TY Bezeichnung A105/F316 LF2/F316 F316/F316
Componentes
Handle Levier C.S. Galvanized C.S. Galvanized C.S. Galvanized
1 1
Handhebel Maneta Plastic cover Plastic cover Plastic cover
Nut Ecrou C.S. Cadmium
•• 2 A 2 S.S. 316 S.S. 316
B Mutter Tuerca Plated
Packing ring Guarniture
• 3 1 Graphite Graphite Graphite
Stopfbuchsenpackung Junta eje
Spring washer Rondelle ressort
•• 4 2 S.S. Special Spring S.S. Special Spring S.S. Special Spring
Tellerfedem Arandela
Antistatic stem Tige antistatique
•• 5 1 S.S. 316 S.S. 316 S.S. 316
Antistatische spindel Eje antiestatico
Gland packing Fouloir
6 1 S.S. 316 S.S. 316 S.S. 316
Druck ring Estopada
Thrust washer Rondelle butée
• 7 1 Reinf. PTFE Reinf. PTFE Reinf. PTFE
Spindeldichtung Junta eje
«O» Ring stem Joint torique
• 8 1 VITON VITON VITON
«O» Ring spindel Torica eje
Ball Sphère
•• 9 1 S.S. 316 S.S. 316 S.S. 316
Kugel Espera
Seats Sièges
• 10 2 DEVLON “V” DEVLON “V” DEVLON “V”
Sitzring Asientos
Body seal Joint de corps
• 11 2 GRAPHITE GRAPHITE GRAPHITE
Gehäusedichtung Junta cuerpo
Body Corps
12 1 ASTM A105 ASTM A350 LF2 ASTM A182 F316
Gehäuse Cuerpo
End connections Embout
13 2 ASTM A105 ASTM A350 LF2 ASTM A182 F316L
Anschlubstutzen Terminales
Stop-pin Butée
14 1 S.S. 304 S.S. 304 S.S. 304
Anschlag Tope
Bolts Vis
16 note 1 ASTM A193 B7 ASTM A193 B8 ASTM A193 B8
Gehäuseschrauße Goujon
Stop washer Rondelle-frein
•• 17 1 S.S. 304 S.S. 304 S.S. 304
Sicherungsscheiße Arandela de seguridad
Body seal Joint de corps VITON VITON VITON
• 18 2
Gehäusedichtung Junta de cuerpo
Ring - Seat Joints de sieges
• 19 2 PTFE PTFE PTFE
Ring - sitzring Junta asientos

NOTE 1: for size 1/4” to 1” N. 6÷6 bolts NOTE 2: Other possible seats materials Peek - Vespel
• Suggested materials after 2 years service •• Suggested materials after 5 years service for size 1.1/4” to 1.1/2” N. 8÷8 bolts
• Empfonlene ersatzteile für 2 Jahres betrieb •• Empfonlene ersatzteile für 5 Jahres betrieb for size 2” N. 10÷10 bolts
• Pièces de rechange conseillées pour 2 ans de service •• Pièces de rechange conseillées pour 5 ans de service
• Recambios aconsejados para 2 años de servico •• Recambios aconsejados para 5 años de servico

DESCRIPTION PRESSURE / TEMPERATURE

CONSTRUCTION: THREE PIECES BOLTED CONSTRUCTION - SOLID BALL - ANTI BLOW OUT PROOF STEM
DESIGN - ENCAPSULATED SOFT SEATS - HIGH INTEGRITY SHUT-OFF AT LOW AND HIGH PRESSURE - ANTI- LIMITATIONS OF SEAT SEAL
STATIC DEVICE - ISO 5211 ON THE TOP FOR EASY AUTOMETION - FIRE TEST APPROVED:
SIZE: 1/4” TO 2” FULL BORE
CLASS: FOR SIZE 1/4”÷ 1” ASME 900 ÷ 2500 LSB or 6000 WOG
FOR SIZE 1.1/4” ÷ 2” ASME 900 ÷ 1500 or 4000 WOG
TEMPERATURE: -101° C UP TO +250° C
MATERIAL: ASTM A105 - LF2 - 316 - 316L - AND SPECIAL MATERIALS
DESIGN: ASME B16.34 - ASME B31.1 - BS5351 - P.E.D. 97/23/EC - ATEX 94/9 CE
MARKING: MSS SP25
CE 0038: ACCORDING TO DIRECTIVE 97/23/CE - MODULE H CATEGORY III -
NOTIFIED BODY LLOYD’S REGISTERED CERTIFICATE NR. RPS 01060304/01
Ex IM2/II 2GD: ACCORDING TO ATEX 94/9 CE - TECHNICAL FILE NR. ST01 ATEX
TEST CERTIFICATE: UNI EN 10204 TYPE 3.1B UNLESS OTHERWISE REQUIRED
FIRE TEST APPROVED: BS6755 PART 2 - API607 - API6FA
SERVICES: FOR PETROLEUM, CHEMICALS, PETROLCHEMICALS, GAS APPLICATION AND
ALLIED INDUSTRIES

FLOW DATA
The following flow rates were determined for ball valves in fully open position and a water
temperature of 60°F (15°C).
Kv value is the full capacity flow rate through the ball valve in cubic metres per hour (m3/h) with
a pressure drop of 1bar.
Cv value is the full capacity flow rate through the ball valve in gallons/min of water at 60°F with
a pressure drop of 1 psi.
VALVE Inches 1/4” 3/8” 1/2” 3/4” 1” 1.1/4” 1.1/2” 2”

SIZE DN 8 10 15 20 25 32 40 50

Cv G.P.M. 8 8 8 25 34 100 100 180

Kv m3/h 6.8 6.8 6.8 21.3 29.1 85.5 85.5 153.8

BREAK AWAY TORQUE AT 200 BAR

VALVE Inches 1/4” 3/8” 1/2” 3/4” 1” 1.1/4” 1.1/2” 2”

SIZE DN 8 10 15 20 25 32 40 50

DEVLON “V” Nm 25 25 25 40 55 120 120 145

SEATS Inch/Lbs 222 222 222 355 488 1063 1063 1285
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DIMENSIONS
FULL BORE
DIMENSION WEIGHT
ASME VALVE ISO
KG
CLASS SIZE A B C D E 5211
LBS
900 Lbs DN 8 100 85 193 11.1 80 3
F03
1500 Lbs inch 1/4” 3.95” 3.35” 7.6” 0.44” 3.15” 6.6
2500 Lbs DN 10 100 85 193 11.1 80 3
F03
or inch 3/8” 3.95” 3.35” 7.6” 0.44” 3.15” 6.6
6000 WOG DN 15 100 85 193 11.1 80 3
F03
inch 1/2” 3.95” 3.35” 7.6” 0.44” 3.15” 6.6
DN 20 127 95 193 15.5 98 5
F04
inch 3/4” 5” 3.75” 7.6” 0.6” 3.85” 11
DN 25 140 110 225 21 110 6.5
F05
inch 1” 5.5” 4.3” 8.85” 0.83” 4.33” 14.4
900 Lbs DN 32 170 140 350 34 135 13.5
F07
1500 Lbs inch 1.1/4” 6.7” 5.5” 13.78” 1.34” 5.32” 30
or DN 40 170 140 350 34 135 13.5
F07
BSP Parallel: BS21RP - ISO 228/1 - ISO 7/1RP 4000 WOG inch 1.1/2” 6.7” 5.5” 13.78” 1.34” 5.32” 30

BSP Taper: BS21RC - ISO 7/1RC - DIN 2999/1 DN 50 200 150 350 43 150 18.5
F07
NPT: ASME B1 20.1 inch 2” 7.87” 5.9” 13.78” 1.69” 5.9” 41

FULL BORE
DIMENSION WEIGHT
ASME VALVE ISO
KG
CLASS SIZE A B C D E 5211
LBS
900 Lbs DN 8 216 85 193 11.1 80 4
F03
1500 Lbs inch 1/4” 8.5” 3.35” 7.6” 0.44” 3.15” 8.9
2500 Lbs DN 10 216 85 193 11.1 80 4
F03
or inch 3/8” 8.5” 3.35” 7.6” 0.44” 3.15” 8.9
6000 WOG DN 15 216 85 193 11.1 80 4
F03
inch 1/2” 8.5” 3.35” 7.6” 0.44” 3.15” 8.9
DN 20 229 95 193 15.5 98 6.5
F04
inch 3/4” 9” 3.75” 7.6” 0.6” 3.85” 14.4
DN 25 254 110 225 21 110 8
F05
inch 1” 10” 4.3” 8.85” 0.83” 4.33” 17.8
900 Lbs DN 32 280 140 350 34 135 16.5
F07
1500 Lbs inch 1.1/4” 11” 5.5” 13.78” 1.34” 5.32” 36.5
or DN 40 305 140 350 34 135 17
F07
B.W. - P.E.: ASME B 16.25 Sch. 160 or XXS 4000 WOG inch 1.1/2” 12” 5.5” 13.78” 1.34” 5.32” 37.8

S.W.: ASME B 16.11 DN 50 368 150 350 43 150 23.5

F07
Instruction for welding the valve on the line: inch 2” 14.5” 5.9” 13.78” 1.69” 5.9” 52.2

With the valve in open position tack-weld in four points

on both ends and then complete the welding without
desmantling the valve.

FULL BORE
DIMENSION WEIGHT
ASME VALVE ISO
KG
CLASS SIZE A B C D E 5211
LBS
900 Lbs DN 15 216 85 193 11.1 80 7
F03
1500 Lbs inch 1/2” 8.5” 3.35” 7.6” 0.44” 3.15” 15.5
DN 20 229 95 193 15.5 98 9
F04
inch 3/4” 9” 3.75” 7.6” 0.6” 3.85” 20
DN 25 254 110 225 21 110 12
F05
inch 1” 10” 4.3” 8.85” 0.83” 4.33” 26.6
DN 32 280 140 350 34 135 22
F07
inch 1.1/4” 11” 5.5” 13.78” 1.34” 5.32” 48.8
DN 40 305 140 350 34 135 23
F07
inch 1.1/2” 12” 5.5” 13.78” 1.34” 5.32” 51
RF 368
DN 50 RJ 371 150 350 43 150 34
RF 14.5
F07
inch 2” RJ 14.6 5.9” 13.78” 1.69” 5.9” 75.5
2500 Lbs DN 15 263 85 193 11.1 80 8
F03
inch 1/2” 10.35” 3.35” 7.6” 0.44” 3.15” 17.8
DN 20 273 95 193 15.5 98 10.5
F04
FLANGES: in according to ASME B 16.5 inch 3/4” 10.75” 3.75” 7.6” 0.6” 3.85” 23.5
FACE to FACE in according to ASME B 16.10 DN 25 308 110 225 21 110 13.5
F05
Note: when flanges are RF type of finish must be stated on the order inch 1” 12.12” 4.3” 8.85” 0.83” 4.33” 30
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TECHNICAL DATA
SALES ORGANIZATION APPROVAL CERTIFICATE No. LRC 160047

Catalogue N° 2 - PZZ 4 - 9.2003

DESCRIPTION
CONSTRUCTION : THREE PIECES BOLTED CONSTRUCTION - SOLID BALL - ANTI BLOW OUT PROOF STEM DESIGN
SOFT SEATS - ANTISTATIC DEVICE - ISO 5211 ON THE TOP FOR EASY AUTOMATION.
SIZE : DN 8 ÷ 40 FULL BORE -- DN 15 ÷ 50 REDUCED BORE

2 STANDARD
1/4” ÷ 1.1/2” FULL BORE -- 1/2” ÷ 2” REDUCED BORE
CLASS : PN 16 ÷ 100 or ASME 150 ÷ 800 LBS or 1000 ÷ 2000 WOG
TEMPERATURE : -100°C UP TO + 260°C
MATERIAL : ASTM A105 - 316 - 316L
DESIGN
MARKING
: ASME B16.34 - ASME B31.1 - BS5351 - P.E.D. 97/23/EC - ATEX 94/9 CE
: MSS SP25
FORGED STEEL BALL VALVES
CE 0038 : ACCORDING TO DIRECTIVE 97/23/CE - MODULE H CATEGORY III - NOTIFIED BODY LLOYD’S REGISTERED
CERTIFICATE NR. RPS 01060304/01
Ex IM2/II 2GD : ACCORDING TO ATEX 94/9 CE - TECHNICAL FILE NR. ST01 ATEX
TEST CERTIFICATE : UNI EN 10204 TYPE 3.1B UNLESS OTHERWISE REQUIRED
SERVICES : FOR GENERAL SERVICES AND CHEMICAL INDUSTRIES

PRESSURE/TEMPERATURE LIMITATIONS OF SEAT SEAL

S-B 1/4" to 1/2" F.B. 1/2" to 3/4" R.B.

MAXIMUM WORKING PRESSURE (WOG/CWP)
VALVE

FULL BORE 1/4” 3/8” 1/2” 3/4” 1” 1.1/4” 1.1/2”

SIZE

R 1/4" to 1/2" F.B. 1/2" to 3/4" R.B. REDUCED BORE 1/2” 3/4” 1” 1.1/4” 1.1/2” 2”

T 1/4" to 1/2" F.B. 1/2" to 3/4" R.B. Reinforced PTFE Psi 2580 2580 2580 2320 2320 2060 2060
(S-B) Bar 178 178 178 160 160 142 142
MATERIAL
SEAT

S-B 3/4" to 1" F.B. 1" to 1.1/4 R.B. Reinforced PTFE Psi 2350 2350 2350 2030 2030 1860 1860
(R) Bar 162 162 162 140 140 128 128
R 3/4" to 1" F.B. 1" to 1.1/4 R.B.

T 3/4" to 1" F.B. 1" to 1.1/4" R.B.

Virgin PTFE
(T)
Psi
Bar
2250
155
2250
155
2250
155
2000
138
2000
138
1800
124
1800
124
MAIN DISTRIBUTORS
S-B 1.1/4" to 1.1/2" F.B. 1.1/2 to 2" R.B.
CLASS RATING Norway, Sweden, Denmark, Netherlands,
R 1.1/4" to 1.1/2" F.B. 1.1/2" to 2" R.B.
VALVE

FULL BORE 1/4” 3/8” 1/2” 3/4” 1” 1.1/4” 1.1/2”

SIZE

T 1.1/4" to 1.1/2" F.B. 1.1/2" to 2" R.B. REDUCED BORE 1/2” 3/4” 1” 1.1/4” 1.1/2” 2”
Reinforced PTFE
Belgium, Switzerland, Austria, Greece,
(S-B) 150 ÷ 800
MATERIAL
SEAT

Reinforced PTFE
(R) 150 ÷ 800 150 ÷ 600 Brasil, Usa, Canada, Australia, New Zeland, South Africa,
Virgin PTFE
(T) 150 ÷ 800 150 ÷ 600
UAE, Czech Republic, Slowakia, Poland

Singapore, Romania, Oman, Saudi Arabia, Kuwait

SEAT MATERIALS
“T” = PTFE Virgin
+°C
“R” = PTFE + 15% Fiberglass STARLINE S.p.A.
+°F
“S” = PTFE + 20% C. 5% Graphite Via F. Baracca, 30 - 24060 S. PAOLO D’ARGON (Bergamo) ITALY
“B” = PTFE +60% Bronze Phone: 0039 035/958041/958102 - Fax: 0039 035/958413
http: www.starline.it - e-mail: [email protected]
STARLINE BALL VALVES LTD STARLINE FRANCE STARLINE IBERICA S.A. STARLINE VALVES OY STARLINE Armaturen GmbH
Telford Way Stephenson Ind. Est. 7, Parc d’Activités Poligono Industrial El Circuit Martinkyläntie, 39 Industriestrasse, 25
Coalville Leicestershire LE 67 3HE de la Verdière 1 C/Rec Del Molinar F-3 01720 Vantaa - Finland 64569 Nauheim - Germany
FLOW DATA Great Britain
Phone: 0044 (0)1530815818
13880 VELAUX - France
Phone: 0033 (0)442878400
08160 Montmelò Barcelona - Spain
Phone: 0034 (0)935799370
Phone: 0035 (0)898787711
Fax: 0035 (0)898787221
Phone: 0049 (0)6152987655
Fax: 0049 (0)6152987656
Fax: 0044 (0)1530815819 Fax: 0033 (0)442878404 Fax: 0034 (0)935799244 http: www.starline.fi e-mail: [email protected]
http: www.acvalvealliance.com http: www.star-line.fr http: www.starline.es e-mail: [email protected]
The following flow rates were determined for ball valves in fully open position and a water temperature of 60°F (15°C). e-mail: [email protected] e-mail: [email protected] e-mail: [email protected]
Kv value is the full capacity flow rate through the ball valve in cubic metres per hour (m3/h) with a pressure drop of 1 bar.
Cv value is the full capacity flow rate through the ball valve in gallons/min. of water at 60°F with a pressure drop of 1 psi. Your Representative:
PED 97/23 EC ATEX 94/9 CE

REDUCED BORE FULL BORE

VALVE
SIZE
–
–
1/2”
15
3/4”
20
1”
25
1.1/4”
32
1.1/2”
40
2”
50
VALVE
SIZE
1/4”
8
3/8”
10
1/2”
15
3/4”
20
1”
25
1.1/4”
32
1.1/2”
40 0038 P-8871 MAC/10699/2/TO/99
Cv 8 13 32 48 82 120 Cv 8 8 12 30 45 78 115 Certificate N°: RPS 0160304/01 Tech. File N° ST01 ATEX 6D-0233
KV 6,8 11 27,5 41 70 103 KV 6,8 6,8 10 26 38 67 99