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Ict 3 Report

The document is a pre-commissioning test report for a 500 MVA auto transformer manufactured by Toshiba for a solar energy transmission project in Karnataka. It includes detailed checklists of electrical tests, pre-commissioning checks, and measurements related to the transformer, ensuring it meets operational standards. The report also documents the status of various tests and inspections performed by the involved engineering teams.

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muthuselvam1711
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0% found this document useful (0 votes)
22 views47 pages

Ict 3 Report

The document is a pre-commissioning test report for a 500 MVA auto transformer manufactured by Toshiba for a solar energy transmission project in Karnataka. It includes detailed checklists of electrical tests, pre-commissioning checks, and measurements related to the transformer, ensuring it meets operational standards. The report also documents the status of various tests and inspections performed by the involved engineering teams.

Uploaded by

muthuselvam1711
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
You are on page 1/ 47

Document No.

F04(PRJ(SOL)-P-01)/1-1 PRE-COMMISSIONING TEST REPORT FOR


Revision No. 00 AUTO TRANSFORMER
Date: 12-12-2020

PRE-COMMISSIONING TESTS FOR AUTO TRANSFORMER


I. GENERAL DETAILS
DETAILS
Project: Transmission scheme for solar energy
zone in Gadag Karnataka (1500MW), Part –II A, Sub-Station: 400/220 KV AIS SUBSTATION
Phase -02
Feeder name: ICT 3 LOA/PO No: LOA/GADAG PH II/SUBSTATION/22-23
Dt: 30th DEC’22.
Make: TOSHIBA Type: 3-PHASE AUTO TRANSFORMER
Sr. No.: 90768A01 Year of Manufacture: 2024
Rated Capacity: 500 MVA Rated Voltage: 400/220/33 KV
Rated Current: Vector Group: YNa0d11
Cooling Type: ONAN / ONAF / ODAF Rated Frequency: 50 Hz
Type of Neutral Grounding: Type of Tap Changer:
Voltage Variation: Oil Make:
Oil Type: Oil Quantity:
Date of Receipt at site: Date of Starting of Erection:
Date of Completion of Erection: Date of Completion of Oil filling:
Date of Commissioning: Date of Loading:

II. CHECK LISTS OF ELECTRICAL TESTS CARRIED OUT FOR TRANSFORMER


Sl. Performed Test Results
Name of Tests
No. (Yes/No) (Ok/Not Ok)
1 Checks after receipt of Transformer at site
2 Checks / Precautions during erection
3 Pre-Commissioning Checks
4 Measurement of earth resistance of electrode
5 Details of relays / contactors used
6 Evacuating and oil filling
7 Insulation Resistance Measurement
8 Vector Group Test & Polarity Check
9 Measurement of Winding Resistance
10 Magnetic Balance Test
11 Floating Neutral Voltage Measurement

Sign: Sign: Sign: Sign: Sign:

Name: SOUMEN Name: KUMARA GURU


Name: MANIARASAN Name: SV RAJU Name: Sai kumar
GHOSH BARA NATHAN
Designation: Deputy Designation: Site Designation: Quality Designation: Service
Designation: T&C
Manager. Engr. Engr. Engr.
Organization: Organization: Godrej & Organization:
Organization: ReNew Organization: ReNew
Voltech Engg Pvt ltd Boyce Toshiba
Document No.
F04(PRJ(SOL)-P-01)/1-1 PRE-COMMISSIONING TEST REPORT FOR
Revision No. 00 AUTO TRANSFORMER
Date: 12-12-2020

12 Magnetization Current Test


13 Voltage Ratio Test
14 Tan Delta & Capacitance Measurement of Bushing
15 Tan Delta & Capacitance Measurement of Winding
16 Short Circuit Impedance
17 Oil Characteristics
18 Dissolved Gas Analysis
19 Test on OLTC
20 Operational test of other equipment
21 Insulation Resistance Measurements Of Bushing CTs
22 Continuity test of Bushing CTs
23 Secondary Winding Resistance of Bushing CTs
24 Polarity Test Of Bushing CTs
25 Current Ratio Test
26 Magnetizing Curves Performance
27 Contact Resistance Measurement
28 Protection And Alarm Tests
29 Sweep Frequency Response Analysis
30 All Electrical Test Results Compared with Factory test Results
31 Checks after charging
32 Final Document Review

III. CHECK LISTS AFTER RECEIPT AT SITE:


A) N2 Pressure & Dew Point Record / Dry Air Pressure Record
N2 Pressure /
Description Dew Point Remarks*
Dry Air
During dispatch at Factory
After receipt at site
Storage at site before commissioning

*Please write Nil in case of No Remarks


NOTE: N2 pressure and dew point should be within permissible range as per graph provided by
manufacturer. During storage at site, dew point has to be measured whenever any drop in n2 pressure is
observed. During storage at site before commissioning, n2 pressure has to be measured daily and record
to be maintained in a separate sheet.

B) Impact Recorder Analysis


Sign: Sign: Sign: Sign: Sign:

Name: SOUMEN Name: KUMARA GURU


Name: MANIARASAN Name: SV RAJU Name: Sai kumar
GHOSH BARA NATHAN
Designation: Deputy Designation: Site Designation: Quality Designation: Service
Designation: T&C
Manager. Engr. Engr. Engr.
Organization: Organization: Godrej & Organization:
Organization: ReNew Organization: ReNew
Voltech Engg Pvt ltd Boyce Toshiba
Document No.
F04(PRJ(SOL)-P-01)/1-1 PRE-COMMISSIONING TEST REPORT FOR
Revision No. 00 AUTO TRANSFORMER
Date: 12-12-2020

Description Status Brief Analysis


Received in healthy condition at site Yes
Analysis report received from
Yes
manufacturer before charging
Note: Impact Recorder should be detached from the Transformer preferably when the main unit has
been placed on its foundation.
*Permissible limit for maximum shock is ±3G for any axis.

C) Core Insulation Test


Applied Voltage: 1 kV DC

Description Insulation Value (GΩ)

Between CC-G 1.48


Between CL-G 1.56
Between CC-CL 1.23
Note: Shorting link between CC, CL & G to be removed and IR value to be taken between CC-G, CL-G &
CCCL (Recommended value > 10 MΩ)

D) Internal Inspection
Status
Internal Inspection
Yes No
Details photographs of all visible parts /components are taken during
internal inspection and enclosed.
Any abnormality observed during internal inspection
Matter referred to manufacturer, CC-ENGG and CC-OS
Details of abnormalities noticed if any:

IV. CHECKS / PRECAUTIONS DURING ERECTION:

a. Active part of transformer should be minimum exposed to atmosphere.


b. Use of dry air generator / dry air cylinders, during exposure of active part of transformer to
atmosphere.
Yes No Remarks

c. While entering in transformer tank, check availability of
proper Oxygen. Yes No Remarks

d. Transformer kept sealed with N2 in between different erection
activities. Yes No Remarks

Sign: Sign: Sign: Sign: Sign:

Name: SOUMEN Name: KUMARA GURU


Name: MANIARASAN Name: SV RAJU Name: Sai kumar
GHOSH BARA NATHAN
Designation: Deputy Designation: Site Designation: Quality Designation: Service
Designation: T&C
Manager. Engr. Engr. Engr.
Organization: Organization: Godrej & Organization:
Organization: ReNew Organization: ReNew
Voltech Engg Pvt ltd Boyce Toshiba
Document No.
F04(PRJ(SOL)-P-01)/1-1 PRE-COMMISSIONING TEST REPORT FOR
Revision No. 00 AUTO TRANSFORMER
Date: 12-12-2020

V. PRE-COMMISSIONING CHECKS:
Sl. Status Remarks
Description
No YES NO Deficiencies
Transformer and its Auxiliaries are free from visible defects on physical
1
inspection.
2 All fittings as per out line General Arrangement Drawing
3 Check Main Tank has been provided with double earthing
Check neutral is grounded through separate connections. Ensure
4 metallic requirements as per specification (e.g. Cu) in earthing strips
used
Check that Marshalling Box, T/C Driving Gear, Diverter, Radiator Bank
5
Pump & Fan Motor etc. has been earthed
All nuts and bolts are tightened correctly as per specified torque (as
6
per manufacturers recommendation)
7 Check tightness of Terminal Connectors
8 Check leveling of Transformer and its accessories
Erection Completion Certificate along with list of outstanding activities
9
reviewed
10 Any Paint removed / scratched in transit has been touched up
11 Bushings are clean and free from physical damages
Check oil leakage through any Joints / Valves etc.
15 Check oil drain valves are properly closed and locked
16 Check oil level in Main / OLTC Conservator tank
Check oil level at conservator matches with oil temperature of
17
transformer
18 Check Gear box oil level in OLTC
19 Check OTI and WTI pockets and replenish the oil, if required
20 Check all valves for their opening & closing Sequence
21 Check the colour of the breather silica gel (blue when dry)
22 Check availability of oil in the breather cup
Check all rollers are locked and tack welded with rails (wherever
23
applicable)
24 Check busing test tap is grounded
Check no debris, loose T & P and oil strains on and around the
25
Transformer
Check door seals of Marshalling Box is intact and all cable gland plates
26
unused holes are sealed
27 Check that pressure relief valve is correctly mounted
Ensure unused secondary cores of Bushing CT’s, if any, has been
28
shorted
29 Check CT star point has been formed properly and grounded at one

Sign: Sign: Sign: Sign: Sign:

Name: SOUMEN Name: KUMARA GURU


Name: MANIARASAN Name: SV RAJU Name: Sai kumar
GHOSH BARA NATHAN
Designation: Deputy Designation: Site Designation: Quality Designation: Service
Designation: T&C
Manager. Engr. Engr. Engr.
Organization: Organization: Godrej & Organization:
Organization: ReNew Organization: ReNew
Voltech Engg Pvt ltd Boyce Toshiba
Document No.
F04(PRJ(SOL)-P-01)/1-1 PRE-COMMISSIONING TEST REPORT FOR
Revision No. 00 AUTO TRANSFORMER
Date: 12-12-2020

end only as per scheme


30 Check that permanent and adequate lighting arrangements are ready
31 Check that labeling and identification is permanent and satisfactory
Check that Buchholz Relay is correctly mounted with arrow pointing
32
towards conservator
33 Check cables are properly fixed and ensure cable entry at the bottom
34 Ensure all Power and Control cable Terminals are Tightened
Check all cables and Ferrules are provided with Number as per Cable
35
Schedule (Cross Ferruling to be checked)
36 Check that all cables are correctly glanded
Check external cabling from Junction Box to Relay / Control Panel
37
completed
Check that air has been released from the Radiators and their
38
headers/OLTC Buchholz relay/Main tank/tank/Bushing turrets etc
39 Check Fire Protection System & Emulsifier systems is adequate & ready
40 Check that CC-CL & G are shorted
Check that all radiator bank valves on top and bottom headers are
41
open
42 Change over operation of ac supply from source- I to source-II checked
43 Check the flanges of bushing & OLTC for any crack after fixing
44 Calibration of OTI & WTI performed as per procedure
Check various interlocks provided with Fire Fighting as per the
45 schematic Ref. Drg.
No.___________________
46 Equipment is cleaned and free from dust/dirt foreign materials etc.
47 Equipment is free from all visible defects on physical inspection.
48 Check tightness of terminal connector.
49 Labeling and identification marking is carried out.
Erection completion certificate along with list of outstanding activities
50
reviewed.
51 Check all the fuse/ MCB.

Sign: Sign: Sign: Sign: Sign:

Name: SOUMEN Name: KUMARA GURU


Name: MANIARASAN Name: SV RAJU Name: Sai kumar
GHOSH BARA NATHAN
Designation: Deputy Designation: Site Designation: Quality Designation: Service
Designation: T&C
Manager. Engr. Engr. Engr.
Organization: Organization: Godrej & Organization:
Organization: ReNew Organization: ReNew
Voltech Engg Pvt ltd Boyce Toshiba
Document No.
F04(PRJ(SOL)-P-01)/1-1 PRE-COMMISSIONING TEST REPORT FOR
Revision No. 00 AUTO TRANSFORMER
Date: 12-12-2020

VI. MEASUREMENT OF EARTH RESISTANCE OF ELECTRODE

LOCATION VALUE
With Grid (Earth Pit – HVN1) 0.34
With Grid (Earth Pit – HVN2) 0.24
With Grid (Earth Pit – LVN1) 0.56
With Grid (Earth Pit – LVN2) 0.44
*Permissible limit with grid < 1 ohm

VIII. EVACUATING AND OIL FILLING

a) Before filling oil, check all area valves of Transformer Main tank & intermediate tanker has been
physically checked for free moisture and appearance

Yes No
b) Details of oil filter machine Yes

Make: MOONLIGHT ELECTRICALS Capacity: 12 KL

Sl.
DESCRIPTION OF WORKS REMARKS / READING
No.
1 Changing of Lubricating oil of Vacuum pump
2 Cleaning of Filter packs
3 Flushing of whole filter machine with fresh oil
4 Vacuum obtained without load (milli bar)

c) Vacuum pump for evacuation of Transformer

Sl.
DESCRIPTION OF WORKS REMARKS / READING
No.
1 Changing of Lubricating oil of Vacuum pump
2 Vacuum obtained without load (milli bar)
3 Diameter of vacuum hose (50 mm)
4 Employ of Dry ice chamber

Sign: Sign: Sign: Sign: Sign:

Name: SOUMEN Name: KUMARA GURU


Name: MANIARASAN Name: SV RAJU Name: Sai kumar
GHOSH BARA NATHAN
Designation: Deputy Designation: Site Designation: Quality Designation: Service
Designation: T&C
Manager. Engr. Engr. Engr.
Organization: Organization: Godrej & Organization:
Organization: ReNew Organization: ReNew
Voltech Engg Pvt ltd Boyce Toshiba
Document No.
F04(PRJ(SOL)-P-01)/1-1 PRE-COMMISSIONING TEST REPORT FOR
Revision No. 00 AUTO TRANSFORMER
Date: 12-12-2020

d) Oil storage tank

Capacity: Quantity:

Sl.
DESCRIPTION OF WORKS REMARKS / READING
No.
1 Silica gel breather provided in the tank
2 Any opening left uncovered
3 Inside painted or not
4 Cleanliness of inside of pipes/ hoses to the storage tank

e) Exposure during erection


Sl.
DESCRIPTION OF WORKS REMARKS / READING
No.
1 First day exposure (in hrs)
2 Second day exposure (in hrs)
3 Third Day exposure (in hrs)
4 N2 pressure applied after each days erection work ( in PSI)
5 Ambient Temperature (in degC)
6 Average Relative Humidity
7 Weather Condition

f) Schedule for Oil filling and Settling


Sl. TIME REMARKS
INSPECTION ACTIONS DATE
No. / READING
1 Oil Filling in Main Tank
2 Oil filling in Conservator tank
3 Oil filling in diverter switch
4 Start of oil settling
End of oil settling
* Minimum settling time to be given 12 hrs for 145
5
KV ,48 hrs for 145 to 420kV and 120 hrs for above 420
kV .

Sign: Sign: Sign: Sign: Sign:

Name: SOUMEN Name: KUMARA GURU


Name: MANIARASAN Name: SV RAJU Name: Sai kumar
GHOSH BARA NATHAN
Designation: Deputy Designation: Site Designation: Quality Designation: Service
Designation: T&C
Manager. Engr. Engr. Engr.
Organization: Organization: Godrej & Organization:
Organization: ReNew Organization: ReNew
Voltech Engg Pvt ltd Boyce Toshiba
Document No.
F04(PRJ(SOL)-P-01)/1-1 PRE-COMMISSIONING TEST REPORT FOR
Revision No. 00 AUTO TRANSFORMER
Date: 12-12-2020

IX. INSULATION RESISTANCE MEASUREMENT:

a) Insulation Resistance Measurement of Cable and others


(Using 500 Volts Megger)

STATUS
Sl. No. DESCRIPTION REMARKS, IF ANY
YES NO
A Control Wiring
B Tap changer
a) Motor
b) Control
C Cooling System
a) Motor Fan
b) Motor Pump
c) Control wiring
* Permissible limit of IR value should be > 50 M Ω

b) Insulation Resistance Measurement in GΩ


(Using 5000 Volts Megger)
Make & Sl. No. of testing kit : kyoritsu & W0259364
Calibration validity of the kit : 17/08/2024
Ambient temp in ºC : 31
Date of testing : 17/04/2024
Applied D.C. IR Value (in GΩ) PI
Connection
Voltage 15 Sec 60 Sec 600 Sec (600 Sec / 60 Sec)
HV – LV 5000 Volts 5.50 6.45 18.09 2.79
HV – E 5000 Volts 5.54 6.12 10.10 2.66
LV – E 5000 Volts 4.82 6.25 16.2 2.59
*Permissible limit of IR value should be > 500 M Ω at 30°C, DAI should be >1.3 and PI should be
>1.25 To

Sign: Sign: Sign: Sign: Sign:

Name: SOUMEN Name: KUMARA GURU


Name: MANIARASAN Name: SV RAJU Name: Sai kumar
GHOSH BARA NATHAN
Designation: Deputy Designation: Site Designation: Quality Designation: Service
Designation: T&C
Manager. Engr. Engr. Engr.
Organization: Organization: Godrej & Organization:
Organization: ReNew Organization: ReNew
Voltech Engg Pvt ltd Boyce Toshiba
Document No.
F04(PRJ(SOL)-P-01)/1-1 PRE-COMMISSIONING TEST REPORT FOR
Revision No. 00 AUTO TRANSFORMER
Date: 12-12-2020

X. VECTOR GROUP TEST & POLARITY CHECKING

Vector Group: YNa0d11


Apply 3-ᴓ, 415 Volts in HV Terminals
Measure Voltage
Connection Remark
(Volts)
1U-3U terminals shorted
Applied Voltage
1U – 1V 415
1V – 1W 416
1W – 1U 416
Measured Voltage
1V – 3W 386

Condition 1) 1V – 3W ≅ 1W – 3W
1W – 3W 386.2

1W – 3V 417.0
1V – 3V 386
Condition 2) 1W – 3V > 1V – 3V
As all conditions are satisfied, the
1U – N 240.2
vector group YNa0d11 is confirmed.
1U – 3W 34.6

Condition 3) 1U-N ≅ 1U-3W + 3W-N


3W – N 205.8

1U – N 240.1
1U – 2U 108.1

Condition 4) 1U-N ≅ 1U-2U + 2U-N


2U – N 132.0

1V – N 240.2
1V – 2V 108.0

Condition 5) 1V-N ≅ 1V-2V + 2V-N


2V – N 132.2

1W – N 240.7
1W – 2W 108.4

Condition 6) 1W-N ≅ 1W-2W + 2W-N


2W – N 132.3

Sign: Sign: Sign: Sign: Sign:

Name: SOUMEN Name: KUMARA GURU


Name: MANIARASAN Name: SV RAJU Name: Sai kumar
GHOSH BARA NATHAN
Designation: Deputy Designation: Site Designation: Quality Designation: Service
Designation: T&C
Manager. Engr. Engr. Engr.
Organization: Organization: Godrej & Organization:
Organization: ReNew Organization: ReNew
Voltech Engg Pvt ltd Boyce Toshiba
Document No.
F04(PRJ(SOL)-P-01)/1-1 PRE-COMMISSIONING TEST REPORT FOR
Revision No. 00 AUTO TRANSFORMER
Date: 12-12-2020

XI. MEASUREMENT OF WINDING RESISTANCE:

Make & Sl. No. of testing kit : Real Time System, 5066
Date of last calibration of kit : 17-04-2025
Date of Testing : 28-04-2024

OTI: 35 °C WTI: 35 °C
a. HV SIDE
Winding Resistance (mOhms) Avg.
TAP %Error
1U – N 1V – N 1W – N Fact.
NO.
At 38°C At 75 °C At 38°C At 75 °C At 38°C At 75 °C At 75 °C U V W
1 274.9 311.9 275.2 313.3 274.7 312.0 325.30 -4.11927 -3.6889 -4.08853
2 271.0 307.8 271.2 309.2 271.1 307.9 321.03 -4.12111 -3.68501 -4.08996
3 267.7 304.1 268.8 305.3 267.8 304.2 317.23 -4.13895 -3.76068 -4.10743
4 264.2 300.0 265.0 301.2 264.2 300.1 312.97 -4.14417 -3.76074 -4.11222
5 261.0 296.4 262.0 297.3 261.0 296.5 309.20 -4.13972 -3.84864 -4.10737
6 257.4 292.2 258.3 293.5 257.4 292.4 304.93 -4.17473 -3.7484 -4.10914
7 254.4 288.5 255.2 289.7 254.2 288.7 301.11 -4.18784 -3.78931 -4.12142
8 250.8 284.4 251.8 286.0 250.9 284.9 297.22 -4.3133 -3.77498 -4.14508
9 247.1 280.6 248.2 281.8 247.2 280.8 292.92 -4.20593 -3.79626 -4.13765
10 250.9 285.0 251.9 286.2 251.1 285.2 297.44 -4.18236 -3.77891 -4.11512
11 254.2 288.9 255.4 290.1 254.4 289.0 301.41 -4.15049 -3.75236 -4.11732
12 257.8 292.8 258.9 294.1 258.0 293.0 305.54 -4.16967 -3.74419 -4.10421
13 261.2 296.6 262.3 297.9 261.4 296.8 309.53 -4.1773 -3.75731 -4.11269
14 264.6 300.7 265.7 301.8 264.9 300.8 313.64 -4.12575 -3.77503 -4.09387
15 268.0 304.5 269.1 305.7 268.3 304.7 317.63 -4.13374 -3.75594 -4.07077
16 271.3 308.1 272.3 309.4 271.5 308.4 321.42 -4.14411 -3.73966 -4.05077
17 274.6 311.8 275.6 313.1 274.7 312.0 325.25 -4.13528 -3.73559 -4.07379

b. IV SIDE
Winding Resistance (mOhms) Avg.
TAP %Error
2U – N 2V – N 2W – N Fact.
NO.
At 38°C At 75 °C At 38°C At 75 °C At 38°C At 75 °C At 75 °C U V W
9b 146.20 166.01 147.01 166.97 146.01 165.79 173.38 -4.444 -3.83 -4.57

Sign: Sign: Sign: Sign: Sign:

Name: SOUMEN Name: KUMARA GURU


Name: MANIARASAN Name: SV RAJU Name: Sai kumar
GHOSH BARA NATHAN
Designation: Deputy Designation: Site Designation: Quality Designation: Service
Designation: T&C
Manager. Engr. Engr. Engr.
Organization: Organization: Godrej & Organization:
Organization: ReNew Organization: ReNew
Voltech Engg Pvt ltd Boyce Toshiba
Document No.
F04(PRJ(SOL)-P-01)/1-1 PRE-COMMISSIONING TEST REPORT FOR
Revision No. 00 AUTO TRANSFORMER
Date: 12-12-2020

c. LV SIDE
Winding Resistance (mOhms) Avg.
TAP %Error
3U – 3W 3U – 3V 3V – 3W Fact.
NO.
At 38°C At 75 °C At 38°C At 75 °C At 38°C At 75 °C At 75 °C U V W
9b 11.290 12.840 11.30 12.831 11.28 12.808 198.05 -2.822 -2.894 -3.062

* Formula for calculating the resistance at 75°C: R75 = Rt (235+75)/ (235+t),


Where Rt = Resistance Measured At Winding Temperature t.

XII. MAGNETIC BALANCE TEST

Apply single phase 230 V across one phase of HV winding terminal and neutral then measure voltage
in other two HV terminals across neutral. Repeat the test for each of the three phases.
HV Side
Voltage Applied Voltage Measured (Volts)
Tap Position
Between 1U – N 1V – N 1W – N
1U – N 240.7 223.8 36.75
1 1V – N 140.2 240.5 110.6
1W – N 24.55 222.5 246.0
1U – N 240.2 226.5 22.46
9b 1V – N 163.4 240.0 88.4
1W – N 23.76 219.1 240.5
1U – N 240.7 225.1 23.92
17 1V – N 105.2 240.5 139.8
1W – N 21.62 223.8 241.0

IV Side
Voltage Applied Voltage Measured (Volts)
Tap Position
Between 2U – N 2V – N 2W – N
2U – N 240.7 226.5 15.32
9b 2V – N 150.6 240.5 92.0
2W – N 19.18 225.0 241.0

LV Side
Sign: Sign: Sign: Sign: Sign:

Name: SOUMEN Name: KUMARA GURU


Name: MANIARASAN Name: SV RAJU Name: Sai kumar
GHOSH BARA NATHAN
Designation: Deputy Designation: Site Designation: Quality Designation: Service
Designation: T&C
Manager. Engr. Engr. Engr.
Organization: Organization: Godrej & Organization:
Organization: ReNew Organization: ReNew
Voltech Engg Pvt ltd Boyce Toshiba
Document No.
F04(PRJ(SOL)-P-01)/1-1 PRE-COMMISSIONING TEST REPORT FOR
Revision No. 00 AUTO TRANSFORMER
Date: 12-12-2020

Voltage Applied Voltage Measured (Volts)


Tap Position
Between 3U – 3W 3V – 3U 3W – 3V
3U – 3W 418 362 150.7
9b 3V – 3U 211.1 416 204.2
3W – 3V 148.4 368 415.9

When outer phase is excited, voltage induced in the center phase shall be 50 to 90% of the applied
voltage. However, when the center phase is excited then the voltage induced in the outer phases shall
be 30 to 70% of the applied voltage.

XIII. MAGANETIZATION CURRENT TEST

Applied 1-phase on HV Side


Tap Voltage Applied (Volts) Current Measured In mAmps
No. 1U – N 1V – N 1W – N 1U 1V 1W
1 240.7 241.5 241.0 2.0 1.8 2.2
9b 240.2 239.9 240.5 2.1 2.0 2.7
17 240.7 240.5 241.0 2.8 2.3 2.8

Applied 3-phase on HV Side


Tap Voltage Applied (Volts) Current Measured In mAmps
No. 1U – 1V 1V – 1W 1W – 1U 1U 1V 1W
1 416 417 418 1.9 1.5 1.3
9b 414.2 417 416 1.9 1.6 1.4
17 416 415.7 416.3 2.6 2.1 1.3

Applied 1-phase on IV Side


Tap Voltage Applied (Volts) Current Measured In mAmps
No. 2U – N 2V – N 2W – N 2U 2V 2W
9b 240.7 240.5 241.0 5.3 4.2 6.0

Applied 3-phase on IV Side


Tap Voltage Applied (Volts) Current Measured In mAmps
No. 2U – 2V 2V – 2W 2W – 2U 2U 2V 2W
9b 417 418 417 3.1 2.2 4.0

Applied 3-phase on LV Side

Sign: Sign: Sign: Sign: Sign:

Name: SOUMEN Name: KUMARA GURU


Name: MANIARASAN Name: SV RAJU Name: Sai kumar
GHOSH BARA NATHAN
Designation: Deputy Designation: Site Designation: Quality Designation: Service
Designation: T&C
Manager. Engr. Engr. Engr.
Organization: Organization: Godrej & Organization:
Organization: ReNew Organization: ReNew
Voltech Engg Pvt ltd Boyce Toshiba
Document No.
F04(PRJ(SOL)-P-01)/1-1 PRE-COMMISSIONING TEST REPORT FOR
Revision No. 00 AUTO TRANSFORMER
Date: 12-12-2020

Tap Voltage Applied (Volts) Current Measured In mAmps


No. 3U – 3W 3V – 3U 3W – 3V 3U 3V 3W
9b 417 416 417 24.4 47.8 45.2

*If the excitation current is less than 50 milli-Amperes (mAmp), the difference between the two higher
currents should be less than 10%. If the excitation current is more than 50 mAmp, the difference
should be less than 5%. The value on the outside legs should be within 15% of each other and values
for centre leg should not be more than either outside for a three phase transformer. Results between
similar single phase units should not vary more than 10%.

XIV. FLOATING NEUTRAL VOLTAGE MEASUREMENT

Disconnect the Transformer neutral from the ground and apply 3 phase 415 Volts to the high voltage
winding and make the measurement in the LV winding with respect to neutral and neutral point to
ground

Voltage Voltage
Tap Position HV Winding IV Winding
Applied(V) Measured (V)
9b 1U-N 240.2 2U-N 132.2
9b 1V-N 240 2V-N 132.0
9b 1W-N 240.7 2W-N 132.0
N – Earth 0.157

XV. VOLTAGE RATIO TEST:

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Date: 12-12-2020

Make & Sl. No. of testing kit : Eltel &20072201


Date of last calibration of the kit : 18-05-2024
Date of Testing : 29-03-2024

Combination: HV/IV
Measured Ratio %Error
Tap Calculated
1U – N/ 1V – N/ 1W – N/
No. Ratio U V W
2U – N 2V – N 2W – N
1 1.9965 1.9940 1.9941 2.00 -0.175 -0.3 -0.295
2 1.972 1.9701 1.9728 1.9773 -0.268 -0.364 -0.227
3 1.9495 1.9484 1.9506 1.9545 -0.255 -0.312 -0.199
4 1.9249 1.9240 1.9266 1.9318 -0.357 -0.403 -0.269
5 1.9036 1.9022 1.9048 1.9091 -0.288 -0.361 -0.225
6 1.8796 1.8779 1.5805 1.8864 -0.360 -0.450 -0.312
7 1.8577 1.8560 1.8586 1.8636 -0.316 -0.407 -0.265
8 1.8357 1.8344 1.8365 1.8409 -0.282 -0.353 -0.239
9 1.81.37 1.8127 1.8151 1.8182 -0.247 -0.302 -0.1705
10 1.7896 1.7882 1.7908 1.7955 -0.328 -0.406 -0.261
11 1.7677 1.7669 1.7690 1.7727 -0.282 -0.327 -0.208
12 1.7436 1.4226 1.7447 1.7500 -0.365 -0.422 -0.302
13 1.4217 1.7208 1.7231 1.7273 -0.324 -0.376 -0.243
14 1.6979 1.6968 1.6991 1.7045 -0.387 -0.451 -0.316
15 1.6759 1.6750 1.6770 1.6818 -0.350 -0.404 -0.285
16 1.6540 1.6530 1.6553 1.6591 -0.307 -0.367 -0.022
17 1.6321 1.6310 1.6335 1.6364 -0.262 -0.329 -0.177

Combination: IV/LV
Measured Ratio %Error
Tap Calculated
2U – N/ 2V – N/ 2W – N/
No. Ratio U V W
3U – 3W 3V – 3U 3W – 3V
9b 3.854 3.850 3.855 3.8490 0.1297 0.0259 0.1556

Combination: HV/LV

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Measured Ratio %Error


Tap Calculated
1U – N/ 1V – N/ 1W – N/
No. Ratio U V W
3U – 3W 3V – 3U 3W – 3V
1 7.734 7.714 7.736 7.6980 0.467 0.207 0.493
2 7.637 7.618 7.644 7.6105 0.348 0.098 0.440
3 7.554 7.535 7.555 7.5230 0.412 0.159 0.425
4 7.461 7.441 7.464 7.4356 0.341 0.059 0.381
5 7.377 7.355 7.383 7.3481 0.393 0.093 0.474
6 7.281 7.262 7.289 7.2606 0.280 0.019 0.491
7 7.196 7.178 7.203 7.1731 0.319 0.068 0.416
8 7.112 7.092 7.117 7.0857 0.371 0.088 0.441
9 7.027 7.007 7.029 6.9982 0.411 0.125 0.440
10 6.931 6.914 6.937 6.9107 0.293 0.047 0.380
11 6.847 6.829 6.853 6.8232 0.348 0.085 0.436
12 6.752 6.736 6.758 6.7358 0.210 0.029 0.329
13 6.667 6.652 6.668 6.6483 0.281 0.055 0.296
14 6.569 6.557 6.575 6.5608 0.124 -0.057 0.216
15 6.486 6.472 6.495 6.4733 0.196 -0.020 0.335
16 6.401 6.386 6.408 6.3858 0.238 0.003 0.347
17 6.316 6.303 6.318 6.2984 0.279 0.025 0.311

Remarks (if any):


Ratio Error = ((Measured Ratio – Calculated Ratio)/Calculated Ratio) X 100
* The variation of result should be within ± 0.5 % from specified values or factory test result.

XVI. TAN DELTA AND CAPACITANCE MEASUREMENT OF BUSHING:

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Make & Sl. No. of Testing Kit : Megger, 19781015


Date of Last Calibration of the Kit : 02-10-2024
Date of Testing : 13-04-2024

Capacitance Capacitance Tanδ Tanδ


Test Voltage
Bushing Details Mode (pF) (pF) (%) (%)
(kV)
Site Factory Site Factory
2 627.902 - 0.273 -
Sr.No:1ZSCT18005078/03 UST 5 627.936 627.47 0.273 0.00291
Identification: 1U 10 628.305 627.47 0.276 0.00293
GST-g 1 714.69 - 0.241 -
2 630.580 - 0.280 -
Sr.No:1ZSCT18005078/02 UST 5 630.365 630..90 0.278 0.00296
Identification: 1V 10 630.650 630.85 0.280 0.00297
GST-g 1 726.033 - 0.248 -
2 627.894 - 0.276 -
Sr.No:1ZSCT18005078/01 UST 5 628.081 625.83 0.273 0.00295
Identification: 1W 10 628.293 625.83 0.274 0.00297
GST-g 1 710.625 - 0.255 -
2 495.453 - 0.335 -
Sr. No: 34860 UST 5 495.381 495.88 0.332 0.00351
Identification: 2U 10 495.543 495.84 0.334 0.00355
GST-g 1 570.79 - 2.951 -
2 487.327 - 0.327 -
Sr. No: 35085 UST 5 487.269 495.12 0.328 0.00351
Identification: 2V 10 487.536 495.07 0.326 0.00355
GST-g 1 590.572 - 2.519 -
2 494.594 - 0.331 -
Sr. No: 34858 UST 5 494.509 485.68 0.333 0.00348
Identification: 2W 10 494.751 485.66 0.329 0.00348
GST-g 1 577.06 - 2.615 -
2 229.356 - 0.293 -
Sr. No: S-5210067716 UST 5 229.379 229.06 0.294 0.00300
Identification: 3U 10 229.447 229.06 0.293 0.00301
GST-g 1 366.58 - 1.671 -
2 214.569 - 0.282 -
Sr. No:S-5210067687 UST 5 214.579 214.64 0.280 0.00296
Identification: 3V 10 214.670 214.65 0.283 0.00301
GST-g 1 358.91 - 0.617 -
Sr. No:S-5210067681 2 206.128 - 0.290 -
UST
Identification: 3W 5 206.148 206.11 0.288 0.00312

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10 206.267 206.11 0.292 0.00311


GST-g 1 395.193 - 0.839 -
Apply Voltage 4 kV
Capacitance (pF) Tan δ (%)
Frequency
1U 1V 1U 1U
17 Hz 627.902 631.664 0.273 0.243
34 Hz 627.936 631.031 0.273 0.267
51 Hz 628.305 630.654 0.276 0.280
68 Hz 629.056 630.179 0.239 0.293
85 Hz 628.458 629.885 0.261 0.306
102HZ 628.094 629.643 0.272 0.310
119HZ 627.581 629.429 0.288 0.317
136HZ 627.260 629.203 0.297 0.324
153HZ 627.065 628.926 0.309 0.330
170HZ 626.840 628.734 0.315 0.334
187HZ 626.623 628.589 0.319 0.343
204HZ 626.366 628.420 0.325 0.346
221HZ 626.207 628.280 0.331 0.351
238HZ 626.060 628.157 0.335 0.356
255HZ 625.920 628.035 0.341 0.364
272HZ 625.796 627.948 0.346 0.364
289HZ 625.687 627.850 0.351 0.369
306HZ 625.590 627.783 0.355 0.372
323HZ 625.503 627.696 0.359 0.377
340HZ 625.413 627.613 0.363 0.376
357HZ 625.312 627.909 0.379 0.388
374HZ 625.216 627.837 0.380 0.388
391HZ 625.054 627.755 0.386 0.391

Apply Voltage 4 kV
Frequency Capacitance (pF) Tan δ (%)

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1W 2U 1W 2U
17 Hz 628.970 496.495 0.239 0.330
34 Hz 628.387 495.889 0.258 0.329
51 Hz 628.023 495.549 0.274 0.331
68 Hz 627.859 495.299 0.288 0.342
85 Hz 627.558 495.018 0.297 0.349
102HZ 627.309 494.797 0.302 0.356
119HZ 627.060 494.629 0.313 0.362
136HZ 626.743 494.458 0.319 0.368
153HZ 626.499 494.259 0.325 0.374
170HZ 626.330 494.040 0.330 0.380
187HZ 626.159 493.898 0.335 0.385
204HZ 625.990 493.730 0.341 0.394
221HZ 625.851 493.603 0.346 0.396
238HZ 625.724 493.499 0.351 0.401
255HZ 625.621 493.396 0.356 0.404
272HZ 625.501 493.320 0.360 0.411
289HZ 625.380 493.229 0.362 0.412
306HZ 625.305 493.179 0.369 0.424
323HZ 625.258 493.093 0.374 0.421
340HZ 625.162 493.046 0.379 0.427
357HZ 625.439 493.239 0.380 0.431
374HZ 625.356 493.175 0.383 0.438
391HZ 625.253 493.087 0.387 0.442

Apply Voltage 4 kV

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Capacitance (pF) Tan δ (%)


Frequency
2V 2W 2V 2W
17 Hz 488.291 495.603 0.317 0.321
34 Hz 487.718 495.023 0.320 0.325
51 Hz 487.391 494.658 0.328 0.331
68 Hz 487.157 494.421 0.333 0.337
85 Hz 486.882 494.158 0.344 0.346
102HZ 486.664 493.944 0.352 0.354
119HZ 486.493 493.754 0.359 0.361
136HZ 486.325 493.597 0.366 0.368
153HZ 486.101 493.386 0.373 0.371
170HZ 485.911 493.162 0.379 0.382
187HZ 485.782 493.023 0.388 0.387
204HZ 485.631 492.872 0.391 0.393
221HZ 485.489 492.735 0.397 0.398
238HZ 485.415 492.619 0.406 0.408
255HZ 485.304 492.523 0.409 0.413
272HZ 485.225 492.462 0.413 0.413
289HZ 485.144 492.361 0.418 0.419
306HZ 485.070 492.288 0.422 0.425
323HZ 485.006 492.219 0.427 0.428
340HZ 484.958 492.149 0.435 0.433
357HZ 485.221 492.400 0.438 0.435
374HZ 485.140 492.314 0.441 0.443
391HZ 485.038 492.200 0.446 0.446

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Apply Voltage 4 kV
Capacitance (pF) Tan δ (%)
Frequency
3U 3V 3U 3V
17 Hz 229.811 214.970 0.313 0.285
34 Hz 229.539 214.733 0.298 0.280
51 Hz 229.388 214.595 0.294 0.280
68 Hz 229.285 214.499 0.291 0.281
85 Hz 229.197 214.421 0.296 0.284
102HZ 229.140 214.367 0.292 0.284
119HZ 229.090 214.329 0.292 0.287
136HZ 229.045 214.278 0.295 0.288
153HZ 229.009 214.242 0.296 0.290
170HZ 228.938 214.155 0.296 0.290
187HZ 228.870 214.104 0.296 0.289
204HZ 228.805 214.030 0.293 0.292
221HZ 228.669 213.910 0.298 0.294
238HZ 228.604 213.854 0.300 0.295
255HZ 228.559 213.816 0.302 0.296
272HZ 228.518 213.782 0.303 0.298
289HZ 228.483 213.753 0.305 0.299
306HZ 228.456 213.730 0.306 0.303
323HZ 228.431 213.704 0.308 0.304
340HZ 228.414 213.679 0.311 0.304
357HZ 228.522 213.824 0.313 0.304
374HZ 228.492 213.786 0.315 0.309
391HZ 228.438 213.730 0.317 0.312

Apply Voltage 4 kV

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Capacitance (pF) Tan δ (%)


SR.NO
3W - 3W -
17 Hz 206.532 - 0.298 -
34 Hz 206.295 - 0.296 -
51 Hz 206.156 - 0.289 -
68 Hz 206.059 - 0.292 -
85 Hz 205.991 - 0.289 -
102HZ 205.935 - 0.292 -
119HZ 205.898 - 0.292 -
136HZ 205.849 - 0.294 -
153HZ 205.814 - 0.296 -
170HZ 205.785 - 0.298 -
187HZ 205.744 - 0.294 -
204HZ 205.669 - 0.297 -
221HZ 205.546 - 0.299 -
238HZ 205.473 - 0.303 -
255HZ 205.420 - 0.301 -
272HZ 205.384 - 0.303 -
289HZ 205.346 - 0.303 -
306HZ 205.328 - 0.303 -
323HZ 205.305 - 0.307 -
340HZ 205.281 - 0.309 -
357HZ 205.379 - 0.311 -
374HZ 205.354 - 0.311 -
391HZ 205.276 - 0.312 -

C & Tan δ values shall be only for record purpose.


Factory test report ref no:
*ACCEPTABLE LIMIT FOR Tan δ1:-0.004 & Tan δ2:-0.01

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XVII. TAN DELTA AND CAPACITANCE MEASUREMENT OF WINDING:

Make & Sl. No. of Testing Kit : Megger, 19781015


Date of Last Calibration of the Kit : 02-10-2024
Date of Testing : 13-04-2024 :

Test Capacitance Capacitance Tanδ Tanδ


Combination ModeVoltage (nF) (nF) (%) (%)
(kV) Site Factory Site Factory
2 6638.14 - 0.165 -
HV+IV+N/LV UST 5 6638.30 6.489 0.166 0.00160
10 6618.16 6.488 0.164 0.00160
2 9651.91 - 0.233 -
HV+IV+N/ground with
GST-g 5 9618.18 9.710 0.231 0.00256
LV Guard
10 9621.80 9.709 0.230 0.00254
2 16292.90 - 0.208 -
HV+IV+N/LV+ Ground GST 5 16236.60 16.20 0.204 0.00219
10 16244.20 16.20 0.204 0.00219
2 6637.88 - 0.171 -
LV/HV+IV+N UST 5 6637.07 6.488 0.168 0.00153
10 6619.03 6.488 0.164 0.00158
2 16213.40 - 0.250 -
LV/ground with
GST-g 5 16159.40 15.833 0.248 0.00251
HV+IV+N Guard
10 16163.80 15.832 0.247 0.00252
2 22780.00 - 0.222 -
LV/HV+IV+N+ Ground GST 5 22774.00 22.321 0.223 0.00228
10 22782.80 22.319 0.222 0.00230
* Should be comparable (+/- 0.001) with factory value subjected to max of 0.005.

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XVIII. SHORT CIRCUIT CURRENT TEST:

Combination: HV/IV
Applied 3 phase Voltage on HV Side and Measured Current in HV & IV Side. While IV kept shorted & LV
Open.
Tap HV Side (Applied Volts) HV Side (Current in Amp) IV SIDE(Current Amp)
Pos. 1U – 1V 1V – 1W 1W – 1U 1U 1V 1W 2U 2V 2W
1 414.6 417 416 4.7 4.7 4.7 9.8 9.8 9.8
9 416 415.8 418 5.7 5.7 5.7 10.7 10.7 10.7
17 418 417 416.3 6.8 6.7 6.7 11.3 11.3 11.3

Combination: HV/LV
Applied 3 phase Voltage on HV Side and Measured Current in HV & LV Side. While LV kept shorted & IV
Open.
Tap HV Side (Applied Volts) HV Side (Current in Amp) LV SIDE(Current Amp)
Pos. 1U – 1V 1V – 1W 1W-1V 1U 1V 1W 3U 3V 3W
1 415 416 415.8 1.242 1.264 1.254 16.7 16.7 16.7
9 415 416 415.2 1.509 1.533 1.524 18.5 18.5 18.5
17 415 416 415.5 1.854 1.884 1.871 20.5 20.5 20.5

Combination: IV/LV
Applied 3 phase Voltage on IV Side and Measured Current in IV & LV Side. While LV kept shorted & HV
Open.
Tap IV Side (Applied Volts) IV Side (Current in Amp) Amp
Pos. 2U – 2V 2V – 2W 2W – 2U 2U 2V 2W 3U 3V 3W
9 417 416 418 7.8 7.8 7.9 52.5 52.5 52.5

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XIX. OIL CHARACTERISTICS:


(Sample to be taken prior to charging to Transformer and it should fulfill the recommendations as
per IS 1865 /IEC 60422)

DATE OF OIL INTERFACIAL


B.D.V. MOISTURE TAN DELTA RESISTIVITY
SAMPLING TENSION
Permissible 0.01 at 90º C 6 X 10 ^ 12 Ω -CM 0.0 35 N/m at 27ºC
70 KV (min) 5 PPM (Max)
Limit (Max) at 90º C (Min) (Min)
>60KV <15 mg/kg <0.10 >0.4GΩ <20mN/m
96,98,98,96,=
2.03 0.0005 79 44
96.66

XX. DISSOLVED GAS ANALYSIS:


Date of Testing :

DISSOLVED GASES BEFORE CHARGING 7 DAYS AFTER CHARGING Remarks


H2
CH4
CO
CO2
C2H4
C2H6
C2H2
O2
N2
TCG
* TCG should be below 1%
* Lab report has to be enclosed enclosed
* BDL: BELOW DETECTION LIMIT

XXI. TEST ON OLTC:


Date of Testing :

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SL. STATUS
DESCRIPTION Remarks
NO. OK NOT OK
1 Visual inspection of equipment
Manual operation on all taps (local) with confirmation of the
2
no. Of revolutions and locking at extreme taps
3 Over load device of driving motor
4 Local operation (electrical)
5 Remote operation (electrical)
6 Tap position indicator
Check operation with master follower Scheme (parallel
7
operation )
8 Out of step relay
9 Step by step contactor
10 Limit switch
11 Winding resistance at all taps
Continuity test of winding during one complete cycle of
12
operation
* TCG should be below 1%

XXII. OPERATIONAL TEST OF OTHER EQUIPMENTS:

i. Checking of cooling Equipment


Date of Testing :
SL. STATUS
DESCRIPTION REMARKS
NO. OK NOT OK
1 Rotation direction of Fans

XXIII. INSULATION RESISTANCE MEASUREMENT OF BUSHING CT’S:

Applied 500V for 1 Mint. Unit:GΩ


MEASUREMENT
1U 1V 1W 2U 2V 2W 3V N
BETWEEN
Core 1-Earth >1 >1 >1 >1 >1 >1 >1 >1
Core 2-Earth >1 >1 >1 >1 >1 >1 - -
Core S-Earth - >1 - >1 >1 >1 - -
Core 1-Core 2 >1 >1 >1 >1 >1 >1 - -
Core 1-Core S - >1 - >1 >1 >1 - -
Core 2-Core S - >1 - >1 >1 >1 - -

XXIV. CONTINUITY TEST OF BUSHING CT’S :

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Date of Testing: 12-02-2024


Continuity, Check between Terminals: OK / NOT OK
MEASUREMENT
1U 1V 1W 2U 2V 2W 3V N
BETWEEN
1S1-1S2 OK OK OK OK OK OK OK OK
2S1-2S2 OK OK OK OK OK OK - -
3S1-3S2 - OK - OK OK OK - -
3S1-3S3 - - - - OK - - -
3S1-3S4 - - - - OK - - -

XXV. SECONDARY WINDING RESISTANCE OF BUSHING CT’S (in Ω):

Date of Testing: 13-02-2024


Measured in Ohm Temp: 30°C
MEASUREMENT
1U 1V 1W 2U 2V 2W 3V 1N
BETWEEN
1S1-1S2 3.488 3.468 3.440 3.701 3.438 3.483 0.359 3.356
2S1-2S2 6.064 5.172 5.254 8.521 8.394 7.895 - -
S1-S2 - 1.802 - 3.106 1.717 2.953 - -
S1-S3 - - - - 1.861 - - -
S1-S4 - - - - 2.123 - - -

XXVI. POLARITY TEST OF BUSHING CT’S


(Connect +ve at P1 and –ve at P2)
MEASUREMENT
1U 1V 1W 2U 2V 2W 3V N
BETWEEN
1S1(+)-1S2(-) OK OK OK OK OK OK OK OK
2S1(+)-2S2(-) OK OK OK OK OK OK - -
S1(+)-S2(-) - OK - OK OK OK - -
S1(+)-S3(-) - - - - OK - - -
S1(+)-S4(-) - - - - OK - - -

XXVII. CURRENT RATIO TEST OF BUSHING CT’S

XXVIII. Date of Testing : 12-02-2024


Primary Injection through Primary Injection Kit at Primary Terminal P1 – P2 Measure current on the
secondary Terminals.
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HV Side
Primary Current
%ERROR
%
CORE
1U 1V 1W
20 -0.2604 -0.1766 -0.2674
Core 1 50 -0.2092 -0.1275 -0.2362
(1S1 –1S2)
100 -0.1838 -0.1048 -0.2225
1600/1
120 -0.1776 -0.0997 -0.2195
20 -0.0744 -0.0557 -0.1137
CORE-2 50 -0.0325 -0.0443 -0.0619
(2S1 – 2S2)
100 -0.0018 -0.0315 -0.0229
1000/1
120 -0.0087 -0.0283 -0.0157
20 - -1.0190 -
CORE-S 50 - -0.3544 -
(3S1 – 3S2)
100 - -0.0261 -
802/1.4
120 - -0.1159 -

IV Side
CURRENT %ERROR
CORE
ACTUAL (A) 2U 2V 2W
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20 -0.1193 -0.0816 -0.1008


Core 1
50 -0.1009 -0.0643 -0.0812
(1S1 –1S2)
100 -0.0834 -0.0473 -0.0633
1600/1
120 -0.0813 0.0109 -0.0614
20 -0.0307 0.0195 -0.0375
Core 2
50 -0.0181 0.0304 -0.0219
(2S1 –2S2)
100 -0.0046 0.0332 -0.0069
1600/1
120 -0.0016 0.0332 -0.0038
20 - -0.3855 -
Core 3
50 - -0.1112 -
(3S1 –3S2)
100 - 0.0475 -
1313/1.9
120 - 0.0853 -
20 - -0.0871 -
Core 3
50 - 0.1857 -
(3S1 –3S3)
100 - 0.3435 -
1313/1.7
120 - 0.3810 -
Core 3 20 - -0.2551 -
(3S1 –3S2) 50 - 0.0155 -
1313/1.6 100 - 0.1725 -
120 - 0.2101 -
20 0.0420 - -0.0134
Core 3
50 0.1528 - 0.0443
(3S1 –3S2)
100 0.2054 - 0.0765
1313/1
120 0.2165 - 0.0837

LV Side
CURRENT %ERROR
CORE
ACTUAL (A) 3V
20 -4.155
Core 1
50 -3.084
(1S1 –1S2)
100 -2.219
88/1.4
120 -1.980

Permissible limit ±3

XXIX. MAGNETISING CURVES PERFORMANCE

Date of Testing : 12-02-2024

KVP = 1600V Imag:25mA @ Vk

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Applied Current Measurement (mA)


Voltage (Volts) 1U 1V 1W 1N
Actual Value 1S1 – 1S2 1S1 – 1S2 1S1 – 1S2 1S1 – 1S2
400 6.591 6.819 6.668 3.564
800 10.82 11.13 11.08 5.987
1200 15.08 15.51 15.64 8.987
1600 19.96 20.70 21.13 11.98
1760 22.49 23.53 24.16 13.87

KVP = 1600V Imag:25mA @ Vk


Applied Voltage Current Measurement (mA)
(Volts) 2U 2V 2W
Actual Value 1S1 – 1S2 1S1 – 1S2 1S1 – 1S2
400 5.370 5.447 5.417
800 8.994 9.330 9.093
1200 12.69 13.31 12.82
1600 17.07 18.35 17.18
1760 19.52 21.47 19.56

Note:
1. CT should not saturate at 110% of Knee Point Voltage (KVp)
2. If Knee Point Voltage is not mentioned then Knee Point Current may be taken into

consideration.SWEEP FREQUENCY RESPONSE ANALYSIS (SFRA) :


Date of Testing : 14-04-2024

Listing of Measurement combinations:


COMBINATION: OPEN OR SHORTED OR GROUND
No. Tap Position
MEASURED BETWEEN TERMINALS (if any)

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1 1U-2U ALL OPEN 1


2 1V-2V ALL OPEN 1
3 1W-2W ALL OPEN 1
4 1U-2U ALL OPEN 9
5 1V-2V ALL OPEN 9
6 1W-2W ALL OPEN 9
7 1U-2U ALL OPEN 17
8 1V-2V ALL OPEN 17
9 1W-2W ALL OPEN 17
10 1U-N IV SHORTED 1
11 1V-N IV SHORTED 1
12 1W-N IV SHORTED 1
13 1U-N LV SHORTED 1
14 1V-N LV SHORTED 1
15 1W-N LV SHORTED 1
16 2U-N ALL OPEN 1
17 2V-N ALL OPEN 1
18 2W-N ALL OPEN 1
19 2U-N LV SHORTED 1
20 2V-N LV SHORTED 1
21 2W-N LV SHORTED 1
22 3U-3W ALL OPEN 1
23 3V-3U ALL OPEN 1
24 3W-3V ALL OPEN 1
25 1U-2U, 1V-2V, 1W-2W ALL OPEN 1
26 1U-2U, 1V-2V, 1W-2W ALL OPEN 9
27 1U-2U, 1V-2V, 1W-2W ALL OPEN 17
28 1U-N, 1V-N, 1W-N IV SHORTED 1
29 1U-N, 1V-N, 1W-N LV SHORTED 1
30 2U-N, 2V-N, 2W-N ALL OPEN 1
31 2U-N, 2V-N, 2W-N LV SHORTED 1
32 3U-3V, 3V-3W, 3W-3U ALL OPEN 1

SWEEP FREQUENCY RESPONSE ANALYSIS (SFRA) :


1.1U-N IV SHORT TAP : 1

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2.1V-N IV SHORT TAPS: 1

3.1W-N IV SHORT TAP : 1

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4.1U-N LV SHORT TAP : 1

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5.1V-N LV SHORT TAP : 1

6.1W-N LV SHORT TAP : 1

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7.1U-2u ALL OPEN TAP : 1

8.1U-2u ALL OPEN TAP : 9b

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9.1U - 2u ALL OPEN TAP : 17

10.1V-2v ALL OPEN TAP : 1

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11.1V-2v ALL OPEN TAP : 9b

12.1V-2v ALL OPEN TAP : 17

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13.1W-2w ALL OPEN TAP : 1

14.1W-2w ALL OPEN TAP : 9b

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15.1W-2w ALL OPEN TAP : 17

16.2U-N HV LV OPEN TAP 1

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17.2V-N HV LV OPEN TAP 1

18.2W-N HV LV OPEN TAP 1

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19.2U-N LV SHORT TAP 1

20.2V-N LV SHORT TAP 1

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21. 2W-N LV SHORT TAP 1

22. 3U-3W HV LV OPEN TAP 1

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23.3V-3U HV LV OPEN TAP 1

24.3W-3V HV LV OPEN TAP 1

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25.1U-2u,1V-2v,1W,2w ALL OPEN TAP 1

26.1U-2u,1V-2v,1W,2w ALL OPEN TAP 9B

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27. 1U-2u,1V-2v,1W,2w ALL OPEN TAP `17

28. 1U-N,1V-N,1W-N IV SHORT TAP 1

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29.1U-N,1V-N,1W-N,LV SHORT TAP 1

30. 2U-N,2V-N,2W-N ALL OPEN TAP 1

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31. 2U-N,2V-N,2W-N LV SHORT

32.3U-3W,3V-3U-3W-3V ALL OPEN TAP 1

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Carried out after completion of all commissioning activities


YES NO REMARKS
Yes
i. Interpretation of test results carried out
YES NO REMARKS
Yes
ii. Test results matching with the factory results

YES NO REMARKS
Yes
iii. Factory & site FRA test report available at site

YES NO REMARKS
Yes

VIII. ALL ELECTRICAL TEST RESULTS COMPARED WITH FACTORY TEST RESULTS & FOUND TO
BE IN ORDER

IX. FINAL DOCUMENTATION REVIEW


i. Factory test results are available
YES NO
Yes

ii. Final documents of Pre- Commissioning checks reviewed and approved.

YES NO
Yes

iii. Document regarding spares equipment, O&M manuals etc available at site.

YES NO
Yes

iv. After modification, if any, “As built Drawings” are available at site.
YES NO
Yes

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