Ict 3 Report
Ict 3 Report
D) Internal Inspection
Status
Internal Inspection
Yes No
Details photographs of all visible parts /components are taken during
internal inspection and enclosed.
Any abnormality observed during internal inspection
Matter referred to manufacturer, CC-ENGG and CC-OS
Details of abnormalities noticed if any:
V. PRE-COMMISSIONING CHECKS:
Sl. Status Remarks
Description
No YES NO Deficiencies
Transformer and its Auxiliaries are free from visible defects on physical
1
inspection.
2 All fittings as per out line General Arrangement Drawing
3 Check Main Tank has been provided with double earthing
Check neutral is grounded through separate connections. Ensure
4 metallic requirements as per specification (e.g. Cu) in earthing strips
used
Check that Marshalling Box, T/C Driving Gear, Diverter, Radiator Bank
5
Pump & Fan Motor etc. has been earthed
All nuts and bolts are tightened correctly as per specified torque (as
6
per manufacturers recommendation)
7 Check tightness of Terminal Connectors
8 Check leveling of Transformer and its accessories
Erection Completion Certificate along with list of outstanding activities
9
reviewed
10 Any Paint removed / scratched in transit has been touched up
11 Bushings are clean and free from physical damages
Check oil leakage through any Joints / Valves etc.
15 Check oil drain valves are properly closed and locked
16 Check oil level in Main / OLTC Conservator tank
Check oil level at conservator matches with oil temperature of
17
transformer
18 Check Gear box oil level in OLTC
19 Check OTI and WTI pockets and replenish the oil, if required
20 Check all valves for their opening & closing Sequence
21 Check the colour of the breather silica gel (blue when dry)
22 Check availability of oil in the breather cup
Check all rollers are locked and tack welded with rails (wherever
23
applicable)
24 Check busing test tap is grounded
Check no debris, loose T & P and oil strains on and around the
25
Transformer
Check door seals of Marshalling Box is intact and all cable gland plates
26
unused holes are sealed
27 Check that pressure relief valve is correctly mounted
Ensure unused secondary cores of Bushing CT’s, if any, has been
28
shorted
29 Check CT star point has been formed properly and grounded at one
LOCATION VALUE
With Grid (Earth Pit – HVN1) 0.34
With Grid (Earth Pit – HVN2) 0.24
With Grid (Earth Pit – LVN1) 0.56
With Grid (Earth Pit – LVN2) 0.44
*Permissible limit with grid < 1 ohm
a) Before filling oil, check all area valves of Transformer Main tank & intermediate tanker has been
physically checked for free moisture and appearance
Yes No
b) Details of oil filter machine Yes
Sl.
DESCRIPTION OF WORKS REMARKS / READING
No.
1 Changing of Lubricating oil of Vacuum pump
2 Cleaning of Filter packs
3 Flushing of whole filter machine with fresh oil
4 Vacuum obtained without load (milli bar)
Sl.
DESCRIPTION OF WORKS REMARKS / READING
No.
1 Changing of Lubricating oil of Vacuum pump
2 Vacuum obtained without load (milli bar)
3 Diameter of vacuum hose (50 mm)
4 Employ of Dry ice chamber
Capacity: Quantity:
Sl.
DESCRIPTION OF WORKS REMARKS / READING
No.
1 Silica gel breather provided in the tank
2 Any opening left uncovered
3 Inside painted or not
4 Cleanliness of inside of pipes/ hoses to the storage tank
STATUS
Sl. No. DESCRIPTION REMARKS, IF ANY
YES NO
A Control Wiring
B Tap changer
a) Motor
b) Control
C Cooling System
a) Motor Fan
b) Motor Pump
c) Control wiring
* Permissible limit of IR value should be > 50 M Ω
Condition 1) 1V – 3W ≅ 1W – 3W
1W – 3W 386.2
1W – 3V 417.0
1V – 3V 386
Condition 2) 1W – 3V > 1V – 3V
As all conditions are satisfied, the
1U – N 240.2
vector group YNa0d11 is confirmed.
1U – 3W 34.6
1U – N 240.1
1U – 2U 108.1
1V – N 240.2
1V – 2V 108.0
1W – N 240.7
1W – 2W 108.4
Make & Sl. No. of testing kit : Real Time System, 5066
Date of last calibration of kit : 17-04-2025
Date of Testing : 28-04-2024
OTI: 35 °C WTI: 35 °C
a. HV SIDE
Winding Resistance (mOhms) Avg.
TAP %Error
1U – N 1V – N 1W – N Fact.
NO.
At 38°C At 75 °C At 38°C At 75 °C At 38°C At 75 °C At 75 °C U V W
1 274.9 311.9 275.2 313.3 274.7 312.0 325.30 -4.11927 -3.6889 -4.08853
2 271.0 307.8 271.2 309.2 271.1 307.9 321.03 -4.12111 -3.68501 -4.08996
3 267.7 304.1 268.8 305.3 267.8 304.2 317.23 -4.13895 -3.76068 -4.10743
4 264.2 300.0 265.0 301.2 264.2 300.1 312.97 -4.14417 -3.76074 -4.11222
5 261.0 296.4 262.0 297.3 261.0 296.5 309.20 -4.13972 -3.84864 -4.10737
6 257.4 292.2 258.3 293.5 257.4 292.4 304.93 -4.17473 -3.7484 -4.10914
7 254.4 288.5 255.2 289.7 254.2 288.7 301.11 -4.18784 -3.78931 -4.12142
8 250.8 284.4 251.8 286.0 250.9 284.9 297.22 -4.3133 -3.77498 -4.14508
9 247.1 280.6 248.2 281.8 247.2 280.8 292.92 -4.20593 -3.79626 -4.13765
10 250.9 285.0 251.9 286.2 251.1 285.2 297.44 -4.18236 -3.77891 -4.11512
11 254.2 288.9 255.4 290.1 254.4 289.0 301.41 -4.15049 -3.75236 -4.11732
12 257.8 292.8 258.9 294.1 258.0 293.0 305.54 -4.16967 -3.74419 -4.10421
13 261.2 296.6 262.3 297.9 261.4 296.8 309.53 -4.1773 -3.75731 -4.11269
14 264.6 300.7 265.7 301.8 264.9 300.8 313.64 -4.12575 -3.77503 -4.09387
15 268.0 304.5 269.1 305.7 268.3 304.7 317.63 -4.13374 -3.75594 -4.07077
16 271.3 308.1 272.3 309.4 271.5 308.4 321.42 -4.14411 -3.73966 -4.05077
17 274.6 311.8 275.6 313.1 274.7 312.0 325.25 -4.13528 -3.73559 -4.07379
b. IV SIDE
Winding Resistance (mOhms) Avg.
TAP %Error
2U – N 2V – N 2W – N Fact.
NO.
At 38°C At 75 °C At 38°C At 75 °C At 38°C At 75 °C At 75 °C U V W
9b 146.20 166.01 147.01 166.97 146.01 165.79 173.38 -4.444 -3.83 -4.57
c. LV SIDE
Winding Resistance (mOhms) Avg.
TAP %Error
3U – 3W 3U – 3V 3V – 3W Fact.
NO.
At 38°C At 75 °C At 38°C At 75 °C At 38°C At 75 °C At 75 °C U V W
9b 11.290 12.840 11.30 12.831 11.28 12.808 198.05 -2.822 -2.894 -3.062
Apply single phase 230 V across one phase of HV winding terminal and neutral then measure voltage
in other two HV terminals across neutral. Repeat the test for each of the three phases.
HV Side
Voltage Applied Voltage Measured (Volts)
Tap Position
Between 1U – N 1V – N 1W – N
1U – N 240.7 223.8 36.75
1 1V – N 140.2 240.5 110.6
1W – N 24.55 222.5 246.0
1U – N 240.2 226.5 22.46
9b 1V – N 163.4 240.0 88.4
1W – N 23.76 219.1 240.5
1U – N 240.7 225.1 23.92
17 1V – N 105.2 240.5 139.8
1W – N 21.62 223.8 241.0
IV Side
Voltage Applied Voltage Measured (Volts)
Tap Position
Between 2U – N 2V – N 2W – N
2U – N 240.7 226.5 15.32
9b 2V – N 150.6 240.5 92.0
2W – N 19.18 225.0 241.0
LV Side
Sign: Sign: Sign: Sign: Sign:
When outer phase is excited, voltage induced in the center phase shall be 50 to 90% of the applied
voltage. However, when the center phase is excited then the voltage induced in the outer phases shall
be 30 to 70% of the applied voltage.
*If the excitation current is less than 50 milli-Amperes (mAmp), the difference between the two higher
currents should be less than 10%. If the excitation current is more than 50 mAmp, the difference
should be less than 5%. The value on the outside legs should be within 15% of each other and values
for centre leg should not be more than either outside for a three phase transformer. Results between
similar single phase units should not vary more than 10%.
Disconnect the Transformer neutral from the ground and apply 3 phase 415 Volts to the high voltage
winding and make the measurement in the LV winding with respect to neutral and neutral point to
ground
Voltage Voltage
Tap Position HV Winding IV Winding
Applied(V) Measured (V)
9b 1U-N 240.2 2U-N 132.2
9b 1V-N 240 2V-N 132.0
9b 1W-N 240.7 2W-N 132.0
N – Earth 0.157
Combination: HV/IV
Measured Ratio %Error
Tap Calculated
1U – N/ 1V – N/ 1W – N/
No. Ratio U V W
2U – N 2V – N 2W – N
1 1.9965 1.9940 1.9941 2.00 -0.175 -0.3 -0.295
2 1.972 1.9701 1.9728 1.9773 -0.268 -0.364 -0.227
3 1.9495 1.9484 1.9506 1.9545 -0.255 -0.312 -0.199
4 1.9249 1.9240 1.9266 1.9318 -0.357 -0.403 -0.269
5 1.9036 1.9022 1.9048 1.9091 -0.288 -0.361 -0.225
6 1.8796 1.8779 1.5805 1.8864 -0.360 -0.450 -0.312
7 1.8577 1.8560 1.8586 1.8636 -0.316 -0.407 -0.265
8 1.8357 1.8344 1.8365 1.8409 -0.282 -0.353 -0.239
9 1.81.37 1.8127 1.8151 1.8182 -0.247 -0.302 -0.1705
10 1.7896 1.7882 1.7908 1.7955 -0.328 -0.406 -0.261
11 1.7677 1.7669 1.7690 1.7727 -0.282 -0.327 -0.208
12 1.7436 1.4226 1.7447 1.7500 -0.365 -0.422 -0.302
13 1.4217 1.7208 1.7231 1.7273 -0.324 -0.376 -0.243
14 1.6979 1.6968 1.6991 1.7045 -0.387 -0.451 -0.316
15 1.6759 1.6750 1.6770 1.6818 -0.350 -0.404 -0.285
16 1.6540 1.6530 1.6553 1.6591 -0.307 -0.367 -0.022
17 1.6321 1.6310 1.6335 1.6364 -0.262 -0.329 -0.177
Combination: IV/LV
Measured Ratio %Error
Tap Calculated
2U – N/ 2V – N/ 2W – N/
No. Ratio U V W
3U – 3W 3V – 3U 3W – 3V
9b 3.854 3.850 3.855 3.8490 0.1297 0.0259 0.1556
Combination: HV/LV
Apply Voltage 4 kV
Frequency Capacitance (pF) Tan δ (%)
1W 2U 1W 2U
17 Hz 628.970 496.495 0.239 0.330
34 Hz 628.387 495.889 0.258 0.329
51 Hz 628.023 495.549 0.274 0.331
68 Hz 627.859 495.299 0.288 0.342
85 Hz 627.558 495.018 0.297 0.349
102HZ 627.309 494.797 0.302 0.356
119HZ 627.060 494.629 0.313 0.362
136HZ 626.743 494.458 0.319 0.368
153HZ 626.499 494.259 0.325 0.374
170HZ 626.330 494.040 0.330 0.380
187HZ 626.159 493.898 0.335 0.385
204HZ 625.990 493.730 0.341 0.394
221HZ 625.851 493.603 0.346 0.396
238HZ 625.724 493.499 0.351 0.401
255HZ 625.621 493.396 0.356 0.404
272HZ 625.501 493.320 0.360 0.411
289HZ 625.380 493.229 0.362 0.412
306HZ 625.305 493.179 0.369 0.424
323HZ 625.258 493.093 0.374 0.421
340HZ 625.162 493.046 0.379 0.427
357HZ 625.439 493.239 0.380 0.431
374HZ 625.356 493.175 0.383 0.438
391HZ 625.253 493.087 0.387 0.442
Apply Voltage 4 kV
Apply Voltage 4 kV
Capacitance (pF) Tan δ (%)
Frequency
3U 3V 3U 3V
17 Hz 229.811 214.970 0.313 0.285
34 Hz 229.539 214.733 0.298 0.280
51 Hz 229.388 214.595 0.294 0.280
68 Hz 229.285 214.499 0.291 0.281
85 Hz 229.197 214.421 0.296 0.284
102HZ 229.140 214.367 0.292 0.284
119HZ 229.090 214.329 0.292 0.287
136HZ 229.045 214.278 0.295 0.288
153HZ 229.009 214.242 0.296 0.290
170HZ 228.938 214.155 0.296 0.290
187HZ 228.870 214.104 0.296 0.289
204HZ 228.805 214.030 0.293 0.292
221HZ 228.669 213.910 0.298 0.294
238HZ 228.604 213.854 0.300 0.295
255HZ 228.559 213.816 0.302 0.296
272HZ 228.518 213.782 0.303 0.298
289HZ 228.483 213.753 0.305 0.299
306HZ 228.456 213.730 0.306 0.303
323HZ 228.431 213.704 0.308 0.304
340HZ 228.414 213.679 0.311 0.304
357HZ 228.522 213.824 0.313 0.304
374HZ 228.492 213.786 0.315 0.309
391HZ 228.438 213.730 0.317 0.312
Apply Voltage 4 kV
Combination: HV/IV
Applied 3 phase Voltage on HV Side and Measured Current in HV & IV Side. While IV kept shorted & LV
Open.
Tap HV Side (Applied Volts) HV Side (Current in Amp) IV SIDE(Current Amp)
Pos. 1U – 1V 1V – 1W 1W – 1U 1U 1V 1W 2U 2V 2W
1 414.6 417 416 4.7 4.7 4.7 9.8 9.8 9.8
9 416 415.8 418 5.7 5.7 5.7 10.7 10.7 10.7
17 418 417 416.3 6.8 6.7 6.7 11.3 11.3 11.3
Combination: HV/LV
Applied 3 phase Voltage on HV Side and Measured Current in HV & LV Side. While LV kept shorted & IV
Open.
Tap HV Side (Applied Volts) HV Side (Current in Amp) LV SIDE(Current Amp)
Pos. 1U – 1V 1V – 1W 1W-1V 1U 1V 1W 3U 3V 3W
1 415 416 415.8 1.242 1.264 1.254 16.7 16.7 16.7
9 415 416 415.2 1.509 1.533 1.524 18.5 18.5 18.5
17 415 416 415.5 1.854 1.884 1.871 20.5 20.5 20.5
Combination: IV/LV
Applied 3 phase Voltage on IV Side and Measured Current in IV & LV Side. While LV kept shorted & HV
Open.
Tap IV Side (Applied Volts) IV Side (Current in Amp) Amp
Pos. 2U – 2V 2V – 2W 2W – 2U 2U 2V 2W 3U 3V 3W
9 417 416 418 7.8 7.8 7.9 52.5 52.5 52.5
SL. STATUS
DESCRIPTION Remarks
NO. OK NOT OK
1 Visual inspection of equipment
Manual operation on all taps (local) with confirmation of the
2
no. Of revolutions and locking at extreme taps
3 Over load device of driving motor
4 Local operation (electrical)
5 Remote operation (electrical)
6 Tap position indicator
Check operation with master follower Scheme (parallel
7
operation )
8 Out of step relay
9 Step by step contactor
10 Limit switch
11 Winding resistance at all taps
Continuity test of winding during one complete cycle of
12
operation
* TCG should be below 1%
HV Side
Primary Current
%ERROR
%
CORE
1U 1V 1W
20 -0.2604 -0.1766 -0.2674
Core 1 50 -0.2092 -0.1275 -0.2362
(1S1 –1S2)
100 -0.1838 -0.1048 -0.2225
1600/1
120 -0.1776 -0.0997 -0.2195
20 -0.0744 -0.0557 -0.1137
CORE-2 50 -0.0325 -0.0443 -0.0619
(2S1 – 2S2)
100 -0.0018 -0.0315 -0.0229
1000/1
120 -0.0087 -0.0283 -0.0157
20 - -1.0190 -
CORE-S 50 - -0.3544 -
(3S1 – 3S2)
100 - -0.0261 -
802/1.4
120 - -0.1159 -
IV Side
CURRENT %ERROR
CORE
ACTUAL (A) 2U 2V 2W
Sign: Sign: Sign: Sign: Sign:
LV Side
CURRENT %ERROR
CORE
ACTUAL (A) 3V
20 -4.155
Core 1
50 -3.084
(1S1 –1S2)
100 -2.219
88/1.4
120 -1.980
Permissible limit ±3
Note:
1. CT should not saturate at 110% of Knee Point Voltage (KVp)
2. If Knee Point Voltage is not mentioned then Knee Point Current may be taken into
YES NO REMARKS
Yes
iii. Factory & site FRA test report available at site
YES NO REMARKS
Yes
VIII. ALL ELECTRICAL TEST RESULTS COMPARED WITH FACTORY TEST RESULTS & FOUND TO
BE IN ORDER
YES NO
Yes
iii. Document regarding spares equipment, O&M manuals etc available at site.
YES NO
Yes
iv. After modification, if any, “As built Drawings” are available at site.
YES NO
Yes