Gecmisolsun
Gecmisolsun
en-US,US,CA
2 999813614 - 11/2018
User Information Panel floor formwork Dokadek 30
Contents
4 Introduction
4 Basic safety warnings
7 Doka services
9 Panel floor formwork Dokadek 30
10 System overview
64 General remarks
64 Combining with other Doka systems
65 Transporting, stacking and storing
81 Cleaning and care of your equipment
83 Shoring system, reshoring, concrete
technology and stripping
87 Product overview
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Introduction User Information Panel floor formwork Dokadek 30
Introduction
Basic safety warnings
User target groups Remarks on this booklet
▪ This booklet is aimed at all persons who will be work- ▪ This document can also be used as a generally valid
ing with the Doka product or system that it describes. set of Instructions for Assembly and Use (Method
It contains information on the standard design for Statement), or it can be incorporated into a site-spe-
setting up this system, and on correct, compliant uti- cific set of Instructions for Assembly and Use
lization of the system. (Method Statement).
▪ All persons working with the product described ▪ The graphics in this document or app, and also
herein must be familiar with the contents of this the animations and videos, depict states of par-
booklet and with all the safety instructions it contains. tial assembly in some instances and are there-
▪ Persons who are incapable of reading and under- fore not always complete as regards their depic-
standing this booklet, or who can do so only with dif- tion of safety equipment and measures.
ficulty, must be instructed and trained by the cus- Nevertheless, customer must ensure use in compli-
tomer. ance with the applicable regulations of safety equip-
▪ The customer is to insure that the information mate- ment possibly not shown in these graphics, anima-
rials provided by Doka (e.g. User Information book- tions and videos.
lets, Method Statements, Operating Instruction man- ▪ The individual sections contain further safety
uals, plans etc.) are up to date and available to all instructions and special warnings as applicable.
users, and that users have been made aware of
them and have easy access to them at the usage
location. Planning
▪ In the relevant technical documentation and form-
work utilization plans, Doka shows the workplace ▪ Provide safe workplaces for those using the form-
safety precautions that are necessary in order to use work (e.g. for when it is being erected/dismantled,
the Doka products safely in the usage situations modified or repositioned etc). It must be possible to
shown. get to and from these workplaces via safe access
In all cases, users must ensure compliance with the routes!
national applicable laws, standards and rules ▪ If you are considering any deviation from the
throughout the entire project and to take appropriate details and instructions given in this booklet, or
additional or alternative workplace safety precau- any application which goes beyond those
tions where necessary. described in the booklet, then revised static cal-
culations must be produced for checking, as well
as supplementary assembly instructions.
Hazard assessment
▪ The customer is responsible for drawing up, docu- Regulations; occupational health &
menting, implementing and continually updating a
hazard assessment at every job-site.
safety
This booklet serves as the basis for the site-specific
hazard assessment, and for the instructions given to ▪ All laws, Standards, industrial safety regulations and
users on how to prepare and utilize the system. It other safety rules applying to the application and uti-
does not substitute for these, however. lization of our products in the country and/or region
in which you are operating must be observed at all
times.
▪ If a person or object falls against, or into, the side-
guard component and/or any of its accessories, the
component affected may only continue in use after it
has been inspected and passed by an expert.
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User Information Panel floor formwork Dokadek 30 Introduction
Rules applying during all phases of flying sparks do not heat and thus damage other tie
rods.
the assignment: Welding work can be done only on the articles
expressly mentioned in the Doka documents as
▪ The customer shall ensure that this product is being suitable for work of this nature.
erected and dismantled, repositioned and generally
used for its intended purpose in accordance with the
applicable laws, standards and rules, under the Assembly
direction and supervision of suitably skilled persons.
These persons' mental and physical capacity shall ▪ The equipment/system must be inspected by the
not in any way be impaired by alcohol, medicines or customer before use, to ensure that it is in suitable
drugs. condition. Steps must be taken to rule out the use of
▪ Doka products are technical working appliances components that are damaged, deformed, or weak-
which are intended for industrial / commercial use ened due to wear, corrosion or rot (e.g. fungal
only, always in accordance with the respective Doka decay).
User Information booklets or other technical docu- ▪ The use of our safety systems and formwork sys-
mentation authored by Doka. tems in combination with those of other manufactur-
▪ The stability and load-bearing capacity of all compo- ers could be dangerous, risking injury to health and
nents and units must be ensured during all phases of damage to property, and therefore requires separate
the construction work! checking.
▪ Do not step on or apply strain to cantilevers, clo- ▪ The equipment/system must be assembled and
sures, etc. until suitable measures to ensure their erected in accordance with the applicable laws, stan-
stability have been correctly implemented (e.g. by dards and rules by suitably skilled personnel of the
tie-backs). customer's, having regard to any and all required
▪ The functional / technical instructions, safety warn- safety inspections.
ings and loading data shall all be strictly observed ▪ It is not permitted to modify Doka products; any such
and complied with. Non-compliance can cause acci- modifications constitute a safety risk.
dents and severe injury (risk of fatality) and serious
damage to property.
▪ Sources of fire in the vicinity of the formwork are pro- Erecting the formwork
hibited. Heaters are permissible only when used cor-
rectly and situated a correspondingly safe distance ▪ Doka products and systems must be set up in such
from the formwork. a way that all loads acting upon them are safely
▪ Customer must give due consideration to any and all transferred!
effects of the weather on the equipment and regards
both its use and storage (e.g. slippery surfaces, risk
of slipping, effects of the wind, etc.) and implement Pouring
appropriate precautionary measures to secure the
equipment and surrounding areas and to protect
workers.
▪ Do not exceed the permitted fresh-concrete pres-
sures. Excessively high pouring rates lead to form-
▪ All connections must be checked at regular intervals work overload, cause greater deflection and risk
to ensure that they are secure and in full working causing breakage.
order.
In particular threaded connections and wedged con-
nections have to be checked and retightened as nec- Stripping the formwork
essary in accordance with activity on the jobsite and
especially after out-of-the-ordinary occurrences (e.g.
after a storm). ▪ Do not strip the formwork until the concrete has
reached sufficient strength and the person in charge
▪ It is strictly prohibited to weld or heat Doka products,
has given the order for the formwork to be stripped!
particularly parts for anchoring, suspension or con-
necting, and also cast parts, etc. ▪ When stripping the formwork, never use the crane to
break concrete cohesion. Use suitable tools such as
Welding radically changes the micro-structure of the
timber wedges, special pry-bars or system features
materials of which these components are made. This
such as Framax S bias-cut corners.
leads to a drastic reduction in failure load, constitut-
ing a serious safety risk. ▪ When stripping the formwork, do not endanger the
stability of any part of the structure, or of any scaf-
It is permissible to cut individual tie rods to length
folding, platforms or formwork that is still in place!
with metal cutting discs (introduction of heat at the
end of the rod only), but it is important to ensure that
999813614 - 11/2018 5
Introduction User Information Panel floor formwork Dokadek 30
Visual inspection
Indicates that actions performed must be
checked by means of a visual inspection.
Tip
Draws attention to a useful tip for best-prac-
tice usage.
Reference
Cross-references other documents.
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User Information Panel floor formwork Dokadek 30 Introduction
Doka services
Support in every phase of the project Just-in-time availability
Formwork availability is vital for on-time, on-budget
▪ Project success assured by products and services realization of your project. The worldwide logistics net-
from a single source. work puts the necessary formwork quantities on site at
▪ Competent support from planning through to assem- the agreed time.
bly right on site.
Rental and reconditioning service
The formwork material needed for any particular proj-
ect can be rented from Doka’s high-performing rental
park. Doka Reconditioning cleans and overhauls cli-
ent-owned equipment and Doka rental equipment.
Engineering
▪ Execution planning
▪ Cycle planning
▪ Structure modeling/3D planning
▪ Assembly drawings
▪ Statical calculation
▪ Concremote
the Doka team can help you with its consulting, plan-
▪ Training & consulting
999813614 - 11/2018 7
Introduction User Information Panel floor formwork Dokadek 30
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User Information Panel floor formwork Dokadek 30 Introduction
Extra-safe working
because the crew works from floor level
▪ panels are erected from below, with no ladders or
cranes needed
▪ ergonomic grips in the edge sections for safe two-
person handling
▪ Integral anti-liftout guard built into every panel
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System overview User Information Panel floor formwork Dokadek 30
System overview
Dokadek panels
A
Dokadek heads
98033-257-01
A Dokadek panels
B Dokadek heads
C Dokadek infill beam
D Dokadek suspension clamp H20
E Doka floor props Eurex 30 top
F Removable folding tripod 1) 1) 1)
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User Information Panel floor formwork Dokadek 30 System overview
▪ for infilling along edges and around columns ▪ for holding floor props upright
▪ delivered on Dokadek infill-beam pallets ▪ swing-out legs allow flexible placement in con-
stricted situations such as along edges and in cor-
Infill beam Infill beam Infill beam ners
8’-0" 3/4" 4’-0" 3/4" 2’-8" 3/4"
(2.44m 18mm) (1.22m 18mm) (0.81m 18mm)
WARNING
➤ It is not permitted to use the Floor prop
extension 0.50m.
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System overview User Information Panel floor formwork Dokadek 30
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User Information Panel floor formwork Dokadek 30 Instructions for assembly and use
98033-246-01
Operating
Operating
with DekLift 4.50m
with assembling tool or suspension tool3)
+ assembling tool 2)
98033-408-01
98033-109 98033-467-01
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Instructions for assembly and use User Information Panel floor formwork Dokadek 30
Basic rules
Dokadek panel sizes NOTICE
When placing the panels onto the heads,
make sure that the panels are correctly fixed in
Perm. slab thickness1) the heads.
without with
Panel size
additional measures additional measures2)
4’-0"x8’-0" 1'-0"
—
Installation examples
(1.22x2.44m) (30 cm)
4’-0"x8’-0" > 1'-0" - 1'-8"
—
(1.22x2.44m) (> 30 - 50 cm) Support head
2’-8"x8’-0" 1'-6"
—
(0.81x2.44m) (45 cm)
2’-8"x8’-0" > 1'-6" - 1'-8"
—
(0.81x2.44m) (> 45 - 50 cm)
1) with use of Doka floor prop Eurex 30 top
2)See chapter headed 'Additional measures for slab thicknesses up
to 1'-8" (50 cm)'.
98033-246-01
Spring locked connecting pin 16mm not included with product
Dokadek heads
Corner head
Used in Used in
WARNING left-hand corner right-hand corner
➤ The Dokadek heads must always be fixed to
the floor prop with the correct pin. A A
98033-354-01 98033-355-01
Necessary position of the revers- Necessary position of the revers-
ible arm (secure with linch pin ible arm (secure with linch pin
6x42mm) 6x42mm)
98033-106
98033-259-01 98033-266-01
Legend
Support head Corner head Wall head A Reversible arm
B Linch pin 6x42mm
Wall head
Used at narrowside Used at broadside
of formwork of formwork
1)
98033-244-01 98033-245-01
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User Information Panel floor formwork Dokadek 30 Instructions for assembly and use
Doka floor props Eurex 30 top We recommend using props of the same type
for the typical and infill zone, i.e. when combin-
ing Dokadek and Dokaflex.
NOTICE
➤ When setting up floor props, always make
sure that the fastening clamp is pushed all
the way into the floor prop.
➤ Turn the adjusting nut until it is in contact
with the fastening clamp.
98017-202-01
WARNING
➤ Do not use floor props extended to their full
length!
This means that the props must be shortened
before being used:
Max. extension lengths of the floor props and max. room heights
Max. extension length
when used with Max. room
Floor prop with Dokadek support
without Dokadek Dokadek corner head height
head
head or wall head
(minus 6 5/16" (16 cm))
(minus 1’-4 3/8" (41.5 cm))
8’-2 6/16" 7’-8 1/8" 6’-10 1/16" 8’-5 3/4"
Eurex 30 top 250
(250 cm) (234 cm) (208.5 cm) (258.5 cm)
9’-10 1/8" 9’-3 3/4" 8’-5 3/4" 10’-1 7/16"
Eurex 30 top 300
(300 cm) (284 cm) (258.5 cm) (308.5 cm)
11’-5 3/4" 10’-11 7/16" 10’-1 7/16" 11’-9 1/8"
Eurex 30 top 350
(350 cm) (334 cm) (308.5 cm) (358.5 cm)
13’-1 7/16" 12’-7 1/8" 11’-9 1/8" 13’-4 13/16"
Eurex 30 top 400
(400 cm) (384 cm) (358.5 cm) (408.5 cm)
14’-9 2/16" 14’-2 13/16" 13’-4 13/16" 15’-1/2"
Eurex 30 top 450
(450 cm) (434 cm) (408.5 cm) (458.5 cm)
18’-8/16" 17’-2 3/16" 16’-8 3/16" 18’-3 7/16"
Eurex 30 top 550
(550 cm) (534 cm) (508.5 cm) (558.5 cm)
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Instructions for assembly and use User Information Panel floor formwork Dokadek 30
NOTICE
▪ Do not oil or grease the clamping mecha-
nism of the removable folding tripod.
98033-200-02
98033-466-01
Starting in a corner (with Dokadek panel 4’-0"x8’-0" (1.22x2.44m))
CAUTION
Risk of floor props tipping over when Dokadek
panel is tilted up!
➤ Make sure that the Removable folding tripod
is facing in the right direction.
➤ The leg with the clamping lever must be
pointing in the longitudinal direction of the
panels.
98033-258-01
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User Information Panel floor formwork Dokadek 30 Instructions for assembly and use
Propping height < 11'-6" (350 cm) Propping height 11'-6" - 13'-1" (350 - 400 cm)
a
Please note:
Additional diagonal bracing is required for propping
height 11'-6" - 13'-1" (350 - 400 cm)! For more informa-
tion, please contact your Doka technician.
98033-100
Special precautions
Propping height > 13'-1" (400 cm)
e.g. if it is not possible to use a wall clamp.
a
98033-100
98033-100
Please note:
When the panels are being tilted up into the horizontal,
the floor props must be given additional stabilization to
prevent them tipping over (i.e. the tripods alone are
insufficient).
a ... starting point for 1st panel, every max. 27'-7" (7.50 m) and on last panel
Legend
Dokadek wall clamp
999813614 - 11/2018 17
Instructions for assembly and use User Information Panel floor formwork Dokadek 30
a a
A A
98033-100
98033-100
a ... starting point for 1st panel, every max. 24'-7" (750 cm) and on last a ... 24'-7" (750 cm) and on last panel
panel
A e.g. Wheel-around scaffold DF
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User Information Panel floor formwork Dokadek 30 Instructions for assembly and use
A A A
B
a
C
98033-265-01
a ... starting point for 1st panel, every max. 24'-7" (750 cm) and on
last panel
A Connection with wall clamps
a
D
E
a
B B B
98033-392-01
B
98033-107
a ... starting point for 1st panel, every max. 24'-7" (750 cm) and on
last panel
B Bracing/tie-back points using lashing straps
Arrow = direction of the tie-back
999813614 - 11/2018 19
Instructions for assembly and use User Information Panel floor formwork Dokadek 30
98033-107
a
Legend
Bracing frames Eurex with diagonal crosses
98033-107
Stripping the formwork is the reverse of the installation
procedure.
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User Information Panel floor formwork Dokadek 30 Instructions for assembly and use
999813614 - 11/2018 21
Instructions for assembly and use User Information Panel floor formwork Dokadek 30
NOTICE WARNING
➤ When setting up floor props, always make ➤ Do not use floor props extended to their full
sure that the fastening clamp is pushed all length!
the way into the floor prop. See also the section headed 'Ground rules'.
➤ Turn the adjusting nut until it is in contact
➤ Roughly adjust the height of the floor prop, using the
with the fastening clamp.
fastening clamp.
98017-202-01
NOTICE
As well as the instructions given here, the sec-
tion headed "Reshoring props, concrete tech-
nology and stripping" must be followed. 9720-006
b
c
c c
a ... 10" (25 cm) a ... 1'-8" (50 cm) a ... 1'-8" (50 cm)
b ... Room height (e.g. with Eurex 30 top 300: max. 10'-1"
(308.5 cm))
(see the section headed 'Ground rules')
c ... extension length of floor prop
The holes are all numbered, which makes it easier to
adjust the props to the same height.
➤ Seat the Dokadek head on the floor prop and secure
it with the pin.
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User Information Panel floor formwork Dokadek 30 Instructions for assembly and use
Putting up the 1st row of floor props Installing the 1st row of panels
➤ Set up each removable folding tripod. Install the 1st panel
CAUTION ➤ Persons 1 and 2: Hook the panel onto the corner
Risk of floor props tipping over when Dokadek head and the wall head.
panel is tilted up!
➤ Make sure that the Removable folding tripod
is facing in the right direction.
➤ The leg with the clamping lever must be
pointing in the longitudinal direction of the
panels.
➤ Set up floor props (complete with corner and wall
heads) directly against the wall and secure them with
Removable folding tripods.
➤ Use the wall clamps to find out how far apart the floor
props have to be spaced.
CAUTION
Risk of damage to the panel! 98033-201-01
➤ Make sure that the tie rod does not stick out
too far from the wall clamp, as this would get Make sure that the panel is correctly
in the way when the panel is lifted onto the engaged in both heads.
heads.
Corner head
➤ Adjust the 1st and 2nd floor props to the right height
and secure them with a wall clamp to prevent them 98033-259-01
from tipping over. To do this, Install the wall clamp as
high up the wall as possible, using a tie rod and
super plate. If there are tie-holes near the top of the
wall, use these.
Wall head
98033-244-01
98033-200-01
For greater room heights, use an extra assem-
bling tool (placed on a shorter length) or sus-
pension tool for tilting up the panel.
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Instructions for assembly and use User Information Panel floor formwork Dokadek 30
➤ Person 1: Position the assembling tool placed on a ➤ Person 1: Place a floor prop (plus wall head) beneath
shorter length or the suspension tool off-center in the the panel. The panel must still be supported by the
outside cross profile of the panel and lift up the end assembling tool. (Max. inclination of the assembling
for propping. tool with respect to the perpendicular: 5°).
TR1104-205-01
98033-203-01
A Assembling tool placed on shorter length or Dokadek suspen-
sion tool Make sure that the panel is correctly
D Dokadek panel engaged on the pin of the head.
A E A
TR1104-208-01
98033-245-01
A Position of assembling tool placed on shorter length or of
Dokadek suspension tool
E Position of Dokadek assembling tool B ➤ Turn the adjusting nut on the floor prop to raise it and
the corner head by 3/4" (2 cm).
➤ Person 2: Hook the assembling tool into the middle
of the outside cross profile of the panel, raise the
panel and secure the assembling tool so that it can-
not tip over.
98033-202-01
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User Information Panel floor formwork Dokadek 30 Instructions for assembly and use
Installing successive panels ➤ Person 2: Remove the assembling tool from the 1st
panel. The 2nd panel must still be supported by the
➤ Persons 1 and 2: Hook the panel into the heads. assembling tool. (Max. inclination of the assembling
tool with respect to the perpendicular: 5°)
Make sure that the panel is correctly
engaged on the pins of both heads.
98033-244-01
➤ Person 2: Hook the assembling tool into the middle ➤ Set up further panels in the same way, until only the
of the outside cross profile of the panel, raise the planned infill zone is left unformed. Ensure stability
panel and secure the assembling tool so that it can- during the set-up operations (see the section headed
not tip over. 'Ground rules')!
98033-204-01 98033-206-01
98033-246-01
98033-207-01
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Instructions for assembly and use User Information Panel floor formwork Dokadek 30
98033-209-01
98033-302-01
Support head
98033-210-01
98033-247-01
Wall head
98033-267-01
98033-211-01
98033-208-01
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User Information Panel floor formwork Dokadek 30 Instructions for assembly and use
A A A
A A A A
A
TR1012-212-01
TR1012-212-01
A
O O O O O O
B
TR1012-200-01
Safety catch
Area Diagonal cross
needed
Typical zone, Dokadek 30 18,200 Pos. C+E
Structure edge, Dokadek 30
9,175 Pos. C+E
without drop head
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Instructions for assembly and use User Information Panel floor formwork Dokadek 30
➤ Fasten floor props to the bracing frame with the ➤ Tilt up the Dokadek panel with an assembling tool,
quick-fixing mechanism (Close-up B). and put a floor prop under one of the other corners.
➤ Attach the floor prop to the Bracing frame with the
quick-fixing mechanism (the assembling tool stays in
G place, as it still has a shoring function. Max. inclina-
tion of the assembling tool with respect to the per-
pendicular: 5°).
F
A
B
F
B I
TR1012-201-01
Dismantling
TR1012-201-03
➤ is carried out in the opposite order from assembly.
Quick-fixing mechanism closed
A Bracing frame Eurex Leveling the formwork
F Doka floor prop Eurex
➤ Adjust the panels at the corners to the desired floor-
➤ Engage the Dokadek panel in the support heads. slab height (= room height minus 2 1/2" (6.5 cm), with
reference to the frame cross-profile.
H
a
98033-304-01
TR1012-201-02
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User Information Panel floor formwork Dokadek 30 Instructions for assembly and use
Pouring
➤ Before pouring, check the floor props once again.
The fastening clamp has to be checked to
ensure that it is pushed all the way into the
floor prop in the direction indicated by the
arrow.
98017-202-01
98106-291-01
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Instructions for assembly and use User Information Panel floor formwork Dokadek 30
98033-353-01
98033-398-01
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User Information Panel floor formwork Dokadek 30 Instructions for assembly and use
98033-469-01
NOTICE
➤ Use a hammer to back off the adjusting nut.
➤ Take a firm grip on the inner tube with one
hand.
➤ Open the fastening clamp to release the
inner tube. Guide the inner tube into the
fixed tube with your hand.
3
1
9720-006
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Instructions for assembly and use User Information Panel floor formwork Dokadek 30
WARNING
Falling hazard! Do not step on to loose sheets
and infill beams!
➤ Only step onto these once the entire infill
zone has been closed and secured by nail-
ing!
98106-100
Legend
Dokadek system components for Support head Corner head Wall head
Dokadek cross
head
infill zones
A B
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User Information Panel floor formwork Dokadek 30 Instructions for assembly and use
98033-303-01
D
The pins of the cross head must be engaged
in the two holes in the panel.
D Identification mark on infill beam to show matching sheet thick-
ness (8 = 3/4" (18 mm))
98033-497-02
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Instructions for assembly and use User Information Panel floor formwork Dokadek 30
98033-275-01
or bottom A C
98033-269-03
98033-249-01
bottom
B 98033-269-01
98033-274-01
ondary beams:
cheek plate at bottom,
locking mechanism at
top
B
98033-269-02
Note:
The Suspension clamp H20 does not need to be sup-
ported by any extra floor prop.
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User Information Panel floor formwork Dokadek 30 Instructions for assembly and use
Infilling along wall connections Variant 2: Infill with 'a' = 1'-1" - 1'-10" (32 -
55 cm)
Variant 1: Infill width 'a' = 6 1/2" - 1'-2" (17 -
35 cm) Max. infill width 'a' with multi-ply sheets 3/4"
(18 mm)
Slab thickness Infill width 'a'
▪ max. spacing of infill props (Eurex 30):
up to 1’-1" (32 cm) 1’-10" (55 cm)
8'-0" (244 cm)
up to 1’-8" (50 cm) 1’-8" (52 cm)
▪ Max. slab thickness: 1’-8" (50 cm) ▪ max. spacing of infill props (Eurex 30): 244 cm
Installation:
Installation:
➤ Hook the infill beams into the support heads (cheek
➤ Hook the infill beams into the support heads (cheek
plate at top).
plate at top).
98033-253-01
98033-253-01
D
A A
C
B
98033-249-01
98033-234-01
A Dokadek infill beam
A Dokadek infill beam
B Doka floor prop Eurex 30 top + Removable folding tripod
B Doka floor prop Eurex 30 top + Removable folding tripod
C Supporting head H20 DF
C Lowering head H20
D Doka beam H20 where infill width 'a' is ≥ 6 1/2" (17 cm)
(infills of less than 6 1/2" (17 cm) can be made up in-situ with a D Doka beam H20 (telescoped)
plank or squared timber.) E Plywood infill
E Plywood infill
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Instructions for assembly and use User Information Panel floor formwork Dokadek 30
Variant 3: Infill with 'a' = 1'-10" - 8'-10" (55 - ➤ Hook the suspension clamps into the infill beams as
270 cm) close to the floor props as possible.
Number of suspension clamps needed:
Infill width 'a' for slab thicknesses of up to 1'-1" ▪ next to every floor prop in the longitudinal direction
(32 cm) ▪ next to every other floor prop in the transverse
Recommended direction Floor prop
Primary beams Infill width 'a'
secondary beam
1'-10" - 3'-3"
3’-7" (1.10 m)
(55 - 100 cm)
2'-11" - 5'-7"
5’-11" (1.80 m) 9’-6" (2.90 m)
(90 - 170 cm)
4'-9" - 8'-10"
9’-6" (2.90 m)
(145 - 270 cm)
Eurex 30:
B
▪ max. prop spacing 'b': 2’-6" (75 cm)
▪ max. primary-beam spacing: 8’-0" (244 cm)
▪ max. secondary-beam spacing: 1'-8" (50 cm) 98033-271-01
(Do not exceed the max. support centers of the formwork
sheets!) ➤ Install the infill.
▪ For infill widths 'a' ≥ 3'-3" (100 cm):
intermediate prop (with Supporting head H20) is required
Practical example: Infill width 'a' ≤ 3'-3" (100 cm)
a
Infill width 'a' for slab thicknesses of up to 1'-8"
(50 cm)
Recommended A
Primary beams Infill width 'a'
secondary beam G F
1'-10" - 3'-3"
3’-7" (1.10 m)
(55 - 100 cm)
2'-11" - 5'-7"
5’-11" (1.80 m) 9’-6" (2.90 m) D B
(90 - 170 cm)
4'-9" - 8'-10"
9’-6" (2.90 m) E
(145 - 270 cm)
C
Eurex 30:
▪ max. prop spacing 'b': 1’-8" (50 cm) 98033-236-01
B
D
98033-356-01
C E H
c b b
c ... 1'-4" (40 cm) (up to slab thickness of 1'-1" (32 cm)),
10" (25 cm) (slab thickness > 1'-1" (32 cm) and up to 1'-8" (50 cm))
A Dokadek infill beam
B Dokadek suspension clamp H20
C Doka floor prop Eurex 30 top + Removable folding tripod
D Lowering head H20
98033-253-01
E Doka beam H20 used as primary beam
F Doka beam H20 used as secondary beam
G Plywood infill
H Intermediate prop with Supporting head H20
36 999813614 - 11/2018
User Information Panel floor formwork Dokadek 30 Instructions for assembly and use
Place a beam (or double beam) wherever Infilling between 2 Dokadek forming-
there is to be a joint between the panels.
sections
9720-243-01
Variant 1: Infill width 'a' = 6 1/2" - 1'-10" (17 -
55 cm)
Installation:
➤ Hook the infill beams into the support heads (cheek
plate at top).
98033-253-01
A
B 98033-283-01
999813614 - 11/2018 37
Instructions for assembly and use User Information Panel floor formwork Dokadek 30
Variant 2: Infill with 'a' = 1'-10" - 8'-10" (55 - ➤ Hook the suspension clamps into the infill beams as
270 cm) close to the floor props as possible.
Number of suspension clamps needed:
Infill width 'a' for slab thicknesses of up to 1'-1" ▪ next to every floor prop in the longitudinal direction
(32 cm) ▪ next to every other floor prop in the transverse
Recommended direction Floor prop
Primary beams Infill width 'a'
secondary beam
1'-10" - 3'-3"
3’-7" (1.10 m)
(55 - 100 cm)
2'-11" - 5'-7"
5’-11" (1.80 m) 9’-6" (2.90 m)
(90 - 170 cm)
4'-9" - 8'-10"
9’-6" (2.90 m)
(145 - 270 cm)
Eurex 30:
▪ max. prop spacing 'b': 2’-4" (72 cm) B
▪ max. primary-beam spacing: 8’-0" (244 cm)
▪ max. secondary-beam spacing: 1'-6" (45 cm) 98033-271-01
(Do not exceed the max. support centers of the formwork
sheets!)
▪ For infill widths 'a' ≥ 2'-8" (81 cm): ➤ Install the infill.
intermediate prop (with Supporting head H20) is required
Practical example: Infill width 'a' ≤ 2'-8" (81 cm)
Infill width 'a' for slab thicknesses of up to 1'-8" a
(50 cm)
Recommended
Primary beams Infill width 'a'
secondary beam
A
1'-10" - 3'-3" E D
3’-7" (1.10 m)
(55 - 100 cm) B
2'-11" - 5'-7"
5’-11" (1.80 m) 9’-6" (2.90 m)
(90 - 170 cm)
4'-9" - 8'-10"
9’-6" (2.90 m)
(145 - 270 cm)
98033-282-01
Eurex 30:
▪ max. prop spacing 'b': 1’-8" (50 cm) C
A
E D
Installation:
➤ Hook the infill beams into the support heads (cheek
plate at top).
98033-352-01
F C B
b b
38 999813614 - 11/2018
User Information Panel floor formwork Dokadek 30 Instructions for assembly and use
D
C
E
C D B E
98033-279-01
F G
F G
D
Adapting to difficult layout shapes
A 98033-284-01
C D B E
F G
98033-278-01
Symbolic representation
999813614 - 11/2018 39
Instructions for assembly and use User Information Panel floor formwork Dokadek 30
Infill zones around columns Practical examples - Column located inside panel-
field (variant 1)
98033-275-01
Slab thickness > 1'-1" (32 cm)
A
98033-275-02
A
B
D
ondary beams
beam
≤1’-1" (32 cm) 1'-8" (50 cm) 1) —
> 1'-1" (32 cm) 1'-5" (42 cm) 1) 1 (in mid-span)
1) Do not exceed the max. support centers of the formwork sheets!
A Dokadek infill beam 4'-0" (1.22m) or 2'-8" (0.81m)
B Dokadek suspension clamp H20
C Doka beam H20 2.90m used as primary beam
D Doka beam H20 used as secondary beam (e.g. Dokadek system
beam H20 eco P 1.10m for a panel width of 1.22 m)
E Extra shore in mid-span):
- Doka floor prop Eurex 30 top
- Supporting head H20 DF
40 999813614 - 11/2018
User Information Panel floor formwork Dokadek 30 Instructions for assembly and use
Practical examples - Column located inside panel- Practical examples - Column is exactly beneath the
field (variant 2) panel joint
If necessary, the infill beams and Doka beams Slab thickness ≤ 1'-1" (32 cm)
H20 can also be arranged the other way
round, i.e. the Infill beams 8'-0" (2.44m) on H
which the suspension clamps are installed are
A
secured in the longitudinal direction.
G
A B E
98033-277-01
G
E
98033-276-01
A G
B
G E E
B E
98033-369-01 E
F
E Number of extra
Max. spacing of sec-
Slab thickness shores per primary
ondary beams
beam
E
≤1’-1" (32 cm) 1'-8" (50 cm) 1) 1 (in mid-span)
98033-368-01
2 (at the one-third
> 1'-1" (32 cm) 1'-5" (42 cm) 1)
points)
Max. spacing of sec- Number of extra 1) Do not exceed the max. support centers of the formwork sheets!
Slab thickness
ondary beams shores per infill beam A Dokadek infill beam 8'-0" (2.44m)
≤1’-1" (32 cm) 1'-8" (50 cm) 1) —
B Dokadek suspension clamp H20
> 1'-1" (32 cm) 1'-5" (42 cm) 1) 1 (in mid-span)
E Extra shore:
1) Do not exceed the max. support centers of the formwork sheets! - Doka floor prop Eurex 30 top
A Dokadek infill beam 2.44m - Supporting head H20 DF
B Dokadek suspension clamp H20 G Doka beam H20 used as primary beam (e.g. Doka beam H20
E Extra shore in mid-span) 2.90m for a panel width of 4'-0" (1.22 m))
:- Doka floor prop Eurex 30 top H Doka beam H20 2.45m used as secondary beam
- Dokadek edge head + Spring locked connecting pin 16mm
F Doka beam H20 used as primary beam (e.g. Doka beam H20
1.80m for a panel width of 4'-0" (1.22 m))
G Doka beam H20 2.45m used as secondary beam
999813614 - 11/2018 41
Instructions for assembly and use User Information Panel floor formwork Dokadek 30
using Dokadek infill beams Practical examples - Column located inside panel-
field (variant 1)
➤ Hook two Infill beams 8'-0" (2.44m) into the support
heads in the longitudinal direction (cheek plate and
Slab thickness ≤ 1'-1" (32 cm)
locking mechanism at bottom).
➤ Place Infill beams 4'-0" (1.22m) or 2'-8" (0.81m, as
appropriate) on the underlying Infill beams 8'-0"
(2.44m) in the transverse direction (cheek plate at B
A
bottom, locking mechanism at top).
Position (A) of the locking mechanism of the
transverse Infill beam 4'-0" (1.22m) or 2'-8"
(0.81m), as applicable:
98033-274-01
▪ at all 4 corners, in the recesses (B) on the
Infill beams 8'-0" (2.44m)
▪ between these, in the profile slots (C) on
the Infill beams 8'-0" (2.44m)
Slab thickness > 1'-1" (32 cm)
A D B
C B D
98033-370-01
C
C D
98033-252-01
42 999813614 - 11/2018
User Information Panel floor formwork Dokadek 30 Instructions for assembly and use
Practical examples - Column located inside panel- Practical examples - Column is exactly beneath the
field (variant 2) panel joint
If necessary, the infill beams can also be Slab thickness ≤ 1'-1" (32 cm)
arranged the other way round, i.e. the Infill
beams 8'-0" (2.44m) are laid onto the underly-
A
ing Infill beams 4'-0" (1.22m) or 2'-8" (0.81m). B
A B
98033-273-01
98033-272-01
A B
A B
C
C C
98033-371-01
98033-372-01
C
C Max. spacing of sec- Number of extra
Slab thickness
ondary beams shores on infill beams
≤1’-1" (32 cm) 1'-8" (50 cm) 1) —
Max. spacing of sec- Number of extra > 1'-1" (32 cm) 1'-5" (42 cm) 1) 1
Slab thickness
ondary beams shores on infill beams 1) Do not exceed the max. support centers of the formwork sheets!
≤1’-1" (32 cm) 1'-8" (50 cm) 1) —
> 1'-1" (32 cm) 1'-5" (42 cm) 1) 1 (in mid-span) A Dokadek infill beam 8'-0" (2.44m)
B Dokadek infill beam 4'-0" (1.22m) or 2'-8" (0.81m)
1) Do not exceed the max. support centers of the formwork sheets!
C Extra shore for Dokadek infill beam 8'-0" (2.44m) (Pos. A):
A Dokadek infill beam 8'-0" (2.44m)
- Doka floor prop Eurex 30 top
B Dokadek infill beam 4'-0" (1.22m) or 2'-8" (0.81m) - Removable folding tripod top
C Extra shore for Dokadek infill beam 8'-0" (2.44m) (Pos. A): - Lowering head / 4-way head H20
- Doka floor prop Eurex 30 top - Intermediate prop with Supporting head H20 DF
- Removable folding tripod top - Doka beam H20 2.45m when using Dokadek panels 4'-0"x8'-0"
- Lowering head / 4-way head H20 (1.22x2.44m)
- Doka beam H20 1.25m when using Dokadek panels 4'-0"x8'-0"
(1.22x2.44m)
NOTICE
NOTICE The extra prop must only be used for Dokadek
infill beams 8'-0" (2.44m), and not for Dokadek
The extra prop must only be used for Dokadek panels.
infill beams 8'-0" (2.44m), and not for Dokadek
panels.
999813614 - 11/2018 43
Instructions for assembly and use User Information Panel floor formwork Dokadek 30
WARNING
➤ Do NOT exceed the permitted bracing angle
and bracing force, so as to prevent damage
to the Dokadek panel and to ensure that all
forces from horizontal loads in concreting
A
operations can be transferred.
➤ Use tie-backs to transfer horizontal forces.
These forces can also be transferred into
existing structural members such as con-
crete columns or walls.
α
B
NOTICE
➤ Only attach the Lashing strap 5.00m to the
98033-306-01
B α
9767-258-02 B
98033-489-01
A Lashing strap 5.00m
B Doka express anchor 16x125mm α ... tie-back angle approx. 60°
A Lashing strap 5.00m
B Doka express anchor 16x125mm
The Doka express anchor can be re-used many times C Tie rod 20.0
over.
44 999813614 - 11/2018
User Information Panel floor formwork Dokadek 30 Instructions for assembly and use
Protective grating XP
▪ When installing/removing edge protection
from above, the crew must use a personal
fall-arrest system to protect against falls
2.70x1.20m
(e.g. the Doka personal fall-arrest set).
▪ Suitable anchorage points must be defined
by a skilled person appointed by the con-
tractor. Dynamic pressure q With concrete load
4.2 psf 4'-6" 4'-6" 4'-6" 4'-6"
(0.2 kN/m2) (137 cm) (137 cm) (137 cm) (137 cm)
Guardrail system with transfer of concreting without concrete load
loads 4.2 psf 8'-6" 8'-6" 8'-6" 8'-6"
(0.2 kN/m2) (259 cm) (259 cm) (259 cm) (259 cm)
The Dokadek handrail-post shoes are secured to 12.5 psf 8'-6" 4'-6" 8'-6" 8'-6"
(0.6 kN/m2) (259 cm) (137 cm) (259 cm) (259 cm)
defined positions on the previously-installed Dokadek
23.0 psf 4'-6" 8'-6" 8'-6"
panel. They are used for holding Handrail posts XP (1.1 kN/m2) (137 cm)
—
(259 cm) (259 cm)
1.20m. 27.1 psf 8'-6" 8'-0"
— —
(1.3 kN/m2) (259 cm) (244 cm)
Dokadek handrail-post shoe Dokadek handrail-post shoe - 1)Minimum thickness 1 1/8" (3 cm) for influence width greater than 4'-
short long
6" (137 cm).
Protective grating XP
Possible securing points for the handrail-post
shoes
2.70x1.20m
B B B
A A
CAUTION
➤ Use the Edge protection system XP only in
combination with the Handrail post XP
1.20m.
999813614 - 11/2018 45
Instructions for assembly and use User Information Panel floor formwork Dokadek 30
▪ The span of the handrail posts is roughly Attaching the handrail-post shoe short
equal to the influence width if
➤ Working from below, push the handrail-post shoe
- they are evenly spaced
short onto the longitudinal profile of the Dokadek
- the guard-rail boards are either continu- panel and secure it with pins (these are included in
ous or are jointed at the handrail posts, the scope of supply of the handrail-post shoe short).
and
- there are no cantilevering projections
NOTICE
For slab thicknesses > 1' (30 cm), raise the A
Protective grating XP into the position shown
here, so as to obtain the required railing-height
after pouring.
98033-241-02
B
98033-281-01
A
98033-270-01
46 999813614 - 11/2018
User Information Panel floor formwork Dokadek 30 Instructions for assembly and use
98033-241-01
98033-307-01
F
A
98033-366-01
999813614 - 11/2018 47
Instructions for assembly and use User Information Panel floor formwork Dokadek 30
NOTICE
▪ In corner zones, the Protective gratings XP
must be attached to the Handrail posts XP
with cable ties or binding wire (see the blue
markings in the examples illustrated here).
It is not permitted to use the Velcro® fas-
tener 30x380mm.
▪ On the broadside of the panel, the first grat-
ing to be placed (starting from the corner)
must always be a Protective grating XP
2.00m. After this, Protective gratings XP
2.70m can be used.
▪ For slab thicknesses > 1'-1" (32 cm), an
extra Toeboard holder XP must be installed
on the corner Handrail post XP.
Practical example for slab thickness ≤ 1'-1" (32 cm) Practical example for slab thickness > 1'-1" (32 cm)
D E
B D A
B A
C C
C
C
98033-441-01 98033-442-01
A
98033-442-02
98033-441-02
98033-442-03
48 999813614 - 11/2018
User Information Panel floor formwork Dokadek 30 Instructions for assembly and use
Guardrail system without transfer of ▪ The span of the handrail posts is roughly
concreting loads equal to the influence width if
- they are evenly spaced
The Dokadek handrail-post shoes 1,20m are secured - the guard-rail boards are either continu-
to defined positions on the previously-installed ous or are jointed at the handrail posts,
Dokadek panel. They are used for holding Handrail and
posts XP 1.20m. - there are no cantilevering projections
A A
A A
98033-239-01
B B B
Protective grating XP
2.70x1.20m
999813614 - 11/2018 49
Instructions for assembly and use User Information Panel floor formwork Dokadek 30
Secure the Dokadek handrail-post shoe short Secure the Dokadek handrail-post shoe long 1.20m
1.20m
➤ Working from below, push the handrail-post shoe
➤ Working from below, push the handrail-post shoe long 1.20m onto the longitudinal profile of the
short 1.20m onto the longitudinal profile of the Dokadek panel, in the transverse direction, and
Dokadek panel and secure it with pins (these are secure it to the cross profile with pins (these are
included in the scope of supply of the handrail-post included in the scope of supply of the handrail-post
shoe short). shoe long).
A
A
TR1073-202-01
B
TR1073-203-01
B
Make sure that the pin (B) is in the vertical
Make sure that the Handrail-post shoe - nar- position!
rowside (A) and the pin (vertical!) (B) are in
the correct position!
B
A
B
B TR1073-205-01
TR1073-204-01
➤ Push on the Handrail post XP 1.20m until it locks ➤ Push on the Handrail post XP 1.20m until it locks
('Easy-Click' function). ('Easy-Click' function).
➤ Install the sideguards. ➤ Install the sideguards.
Practical example with Protective grating XP Practical example with guard-rail boards
D
G
C
A
F
F E
TR1073-200-01
TR-1073-201-01
A Dokadek handrail-post shoe short 1.20m
A
B Pin
C Handrail post XP 1.20m A Dokadek handrail-post shoe long 1.20m
or Dokadek handrail post (US Art. n° 741001314) B Pin
D Protective grating XP 2.70x1.20m C Handrail post XP 1.20m
F Toeboard or Dokadek handrail post (US Art. n° 741001314)
E Toeboard holder XP 1.20m
F Toeboard
G Guard-rail boards
50 999813614 - 11/2018
User Information Panel floor formwork Dokadek 30 Instructions for assembly and use
NOTICE
▪ In corner zones, the Protective gratings XP
must be attached to the Handrail posts XP
with cable ties or binding wire (see the blue
markings in the examples illustrated here).
It is not permitted to use the Velcro® fas-
tener 30x380mm.
▪ On the broadside of the panel, the first grat-
ing to be placed (starting from the corner)
must always be a Protective grating XP
2.00m. After this, Protective gratings XP
2.70m can be used.
D
B A
C
C
98033-494-01
A
98033-441-02
999813614 - 11/2018 51
Instructions for assembly and use User Information Panel floor formwork Dokadek 30
a
a
9771-200-01
a ... > 3’-3" (1.00 m)
98031-200-01
Follow the directions in the 'Edge protection Doka slab edge clamp
system XP' User Information booklet.
▪ Slab bulkheads and safety barriers in one system
Note:
The Dokadek handrail post (US art. n° 741001314) can
be used instead of the Handrail post XP. For more infor-
mation, please contact your Doka technician.
Handrail clamp S
98033-286-01
52 999813614 - 11/2018
User Information Panel floor formwork Dokadek 30 Instructions for assembly and use
Slab bulkheads
Practical example for slab thickness ≤ 1'-1" (32 cm) Practical example for slab thickness ≤ 1'-1" (32 cm)
C C
D D
B E A B E A
98033-305-02 98033-305-01
F
F
Practical example for slab thicknesses > 1'-1" Practical example for slab thicknesses > 1'-1"
(32 cm) (32 cm)
Dokadek panel
4'-0"x8'-0" (1.22x2.44m) 2'-8"x8'-0" (0.81x2.44m)
98033-359-01
a a G
G G b
b b c
c
98033-360-01
98033-358-01
b ... max. 1'-8" (50 cm)
b ... max. 1'-8" (50 cm) c ... max. 2" (5 cm)
c ... max. 2" (5 cm)
A Dokadek panel
Dokadek max. projecting concrete cover max. slab B Dokadek 'handrail-post shoe long' or 'handrail-post shoe short'
panel a on the Dokadek panel thickness b
C Handrail post XP 1.20m
4’-0"x8’-0" 1’-8" 1’-8"
or Dokadek handrail post (US Art. n° 741001314)
(1.22x2.44m) (52 cm) (50 cm)
D Plywood
2'-8"x8'-0" 1’-6"
acting on whole area E Doka beam H20
(0.81x2.44m) (45 cm)
F Lashing strap 5.00m
G Screws for attaching the stop-end to the Dokadek panel
999813614 - 11/2018 53
Additional areas of use User Information Panel floor formwork Dokadek 30
I γ
α
E F
F
G
D
H A A
A
B
B
C
β
98033-463-02 98033-471-01
H A
NOTICE B
B
Transfer of horizontal loads from the following B
points must be ensured by the plumbing strut 98033-498-01
connector:
▪ imperfection α ... approx. 60°
δ ... 90°
▪ inclinations
▪ work operations
▪ props not vertical
▪ concrete pressure
▪ wind
Compensating plates can be used to compen-
sate for floor-slab angles of inclination up to 16
% in all directions.
54 999813614 - 11/2018
User Information Panel floor formwork Dokadek 30 Additional areas of use
NOTICE
The plumbing-strut connector is only allowed
B β to be fitted 1/3 of the way along the Dokadek
panel.
98033-498-02
Right! Wrong!
β ... max. 16%
A Doka floor prop Eurex
B Compensating plate
C Wooden wedge G G
D Dokadek wall clamp
E Dokadek wall head
F Dokadek panel
G Dokadek plumbing-strut connector
H Plumbing strut 340 IB or Plumbing strut 540 IB 98033-460-02 98033-461-01
I Doka floor end-shutter clamp
J Framax Xlife panel G Dokadek plumbing-strut connector
K Handrail post XP 1.20m
L Protective grating XP 2.70x1.20m ➤ Pull both fastening bolts out of the stand-by position.
➤ Fit the plumbing-strut connector onto the longitudinal
girder of the panel.
NOTICE
➤ Pin the connector to the transverse stiffening plates
Because the floor props are out-of-vertical, of the panel with the fastening bolts.
additional horizontal forces occur!
Right! Wrong!
Erecting the formwork
N
NOTICE M
Ensure the stability of all components and
units during all phases of the construction
work!
e.g. Usage situation A:
➤ Set up the Doka floor props and use compensating
plates to plumb the props. Use wooden wedges
close to the edge of the slab where space is G
restricted.
➤ Use Dokadek wall clamps to secure the floor props 98033-462-01
E
F
D A
A
B
C
98033-460-01
999813614 - 11/2018 55
Additional areas of use User Information Panel floor formwork Dokadek 30
G
F F
G H H
F Dokadek panel
G Dokadek plumbing-strut connector
H Plumbing strut 340 IB or Plumbing strut 540 IB
In transverse direction:
F Plumbing strut IB
98033-478-01
G
F
G
A
H
H
A Doka floor prop Eurex
F Dokadek panel
G Dokadek plumbing-strut connector
H Plumbing strut 340 IB or Plumbing strut 540 IB
98033-463-01
F Dokadek panel ➤ Pin the plumbing strut onto the plumbing-strut con-
G Dokadek plumbing-strut connector nector with the fastening bolt.
H Plumbing strut 340 IB or Plumbing strut 540 IB Animation: https://player.vimeo.com/video/258967173
➤ Extend the plumbing strut to the desired length.
➤ Secure the plumbing strut to the floor with a Doka
express anchor.
G
H
98033-460-03
NOTICE
When extending the Plumbing strut IB, only
turn the adjusting nut until the strut encounters
resistance from above. The panel must not be
raised.
56 999813614 - 11/2018
User Information Panel floor formwork Dokadek 30 Additional areas of use
F
G
A
H
α
98033-460-04
G F F
Pouring
H A
WARNING
➤ Only start pouring on a supported panel-
field.
➤ Make sure that pouring is carried out in the 98033-484-01
Note:
A Dokadek plumbing-strut connector can be installed
1/2-way along the Dokadek panel and used – together
with a plumbing strut – as a tie-back.
999813614 - 11/2018 57
Additional areas of use User Information Panel floor formwork Dokadek 30
at a panel joint
A
D
A
B
98033-361-01
98033-364-02
C
NOTICE
Install the additional propping AFTER the
formwork has been secured against tip-over.
58 999813614 - 11/2018
User Information Panel floor formwork Dokadek 30 Additional areas of use
➤ Tilt up the Timber beam seat H20 and secure it in the Inserting Doka beams H20
cross profile of the other panel, with the safety pin.
D NOTICE
➤ When beams need to be telescoped past
each other, always do this in the same Tim-
ber beam seat H20.
➤ At the edge of the formwork, the single
beam must be resting in the middle of the
Timber beam seat H20, and touching the
wall.
➤ Use the Alu beam fork H20 to insert the Doka beams
98033-362-02
H20 into the Timber beam seats.
D
98033-362-04
D Safety pin
B
on an edge panel 98033-363-02
98033-363-01
➤ Remove the safety pin of the Timber beam seat H20, B Doka beam H20 (recommended length: 9’-6" (2.90m))
from its stand-by position.
D
A
98033-361-01
98033-362-03
D Safety pin
999813614 - 11/2018 59
Additional areas of use User Information Panel floor formwork Dokadek 30
60 999813614 - 11/2018
User Information Panel floor formwork Dokadek 30 Additional areas of use
Practical example
98033-459-01
A B
A Extra shore
B Access alley
999813614 - 11/2018 61
Additional areas of use User Information Panel floor formwork Dokadek 30
Practical examples
With no infill zone along the wall With an infill zone along the wall
B B
H G
G C C
H
E F F
A E A
I
D D
b b b b
J J
98033-452-01 98033-453-01
98033-452-02 98033-453-02
a c
a ... see the 'Doka floor end-shutter clamp' User Information booklet
b ... min. 6" (15 cm)
c ... 10" (25 cm)
A Doka slab edge clamp
B Guardrail system
C Slab stop-end
D Doka floor prop Eurex 30 top
E Lowering head H20
F Doka beam H20 top
G Formwork sheet (nailed-on)
H Dokadek panel
I Infill zone
J Folding platform K or protection platform
K Removable folding tripod
62 999813614 - 11/2018
User Information Panel floor formwork Dokadek 30 Additional areas of use
WARNING
➤ It is forbidden to use the Doka floor prop
Eco 20!
Tr968-200-01
WARNING
➤ Additional measures, such as those A Bracing clamp B
described in the section headed 'Additional B Doka floor prop Eurex 20
precautions for slab thicknesses of up to C Plank
1’-8" (50 cm)', are forbidden!
Possible plank/floor-prop combinations with the
Bracing clamp B
Plank
(2.4x15 cm)
(3x15 cm)
(4x15 cm)
(5x10 cm)
(5x12 cm)
(5x15 cm)
2"x4 1/2"
1 1/8"x6"
1 5/8"x6"
Eurex 20
1"x6"
2"x4"
2"x6"
IT OT IT OT IT OT IT OT IT OT IT OT
550 ✓ ✓ ✓ ✓ ✓ ✓ ✓ — ✓ — ✓ —
Legend:
IT Inner tube
OT Outer tube
✓ Possible to combine
— Not possible to combine
999813614 - 11/2018 63
General remarks User Information Panel floor formwork Dokadek 30
General remarks
Combining with other Doka systems
Dokaflex S Dokamatic S table
Dokaflex S is the fast and versatile floor-slab formwork The Doka tables are pre-assembled, and save on both
for any layout - also for drop beams, stepped floors and labor and crane time. With the DoKart, the tables can
filigree slabs. Because the quantities can easily be easily be traveled to their next location by just one man
computed using a slide-rule, no detailed formwork plan- working on his own. The system is optimized to give the
ning work is needed. Any type of form-facing can be very shortest forming times on large areas, and copes
used, enabling all architectural wishes regarding the well with varying structural-design and geometrical
concrete surface to be met. requirements.
C D
98033-317-01
F
E
A
B
For more information, see the 'Dokaflex S'
User Information booklet. 98033-317-02
NOTICE
The beam (A) must be pre-installed!
64 999813614 - 11/2018
User Information Panel floor formwork Dokadek 30 General remarks
C C
B 98033-289-01
A
Make sure it is in the correct position!
A Pallet
B Cover (captive)
C Lashing strap
98033-288-02
▪ Dokadek panel pallet 4'-0"x8'-0" (1.22x2.44m)
for Dokadek panels 4'-0"x8'-0" (1.22x2.44m)
▪ Dokadek panel pallet 2'-8"x8'-0" (0.81x2.44m)
for Dokadek panels 2'-8"x8'-0" (0.81x2.44m) ➤ Set down further panels, exactly over one another.
▪ durable ➤ Place the cover over the top panel and tighten the
▪ stackable stack with the lashing strap.
CAUTION
B C
➤ Max. number of Dokadek panels: 11
Corresponds to a stack height 'h' (incl. panel
pallet) of approx. 7'-1" (215 cm).
➤ It is forbidden to stack panels of different
widths on the same pallet.
98033-288-03
98033-288-01
Working off a commercially available platform
ladder makes the lashing strap easier to oper-
ate.
999813614 - 11/2018 65
General remarks User Information Panel floor formwork Dokadek 30
Coil up the end of the lashing strap and put it Dokadek panel pallet as a transport device
in the storage tray (D) .
Suitable transport appliances:
D ▪ crane
▪ forklift truck
▪ pallet stacking truck
▪ Attachable wheelset
NOTICE
Dokadek panel pallet as a storage unit
▪ Multi-trip packaging items may only be lifted
one at a time.
Max. n° of boxes on top of one another ▪ Secure the stack of panels with the cover
Outdoors (on the and the lashing strap.
Indoors
site) ▪ Use a suitable lifting chain (do not exceed
N° of Dokadek pan- Floor gradient up to Floor gradient up to permitted load capacity).
els in the pallet 3% 1%
≤6 1 3
▪ Spread-angle β max. 30°!
>6 1 2 β
98033-290-01
A
98033-293-01
NOTICE
▪ Multi-trip packaging items may only be lifted
one at a time.
▪ Load the items centrically.
▪ Secure the stack of panels with the cover
and the lashing strap.
66 999813614 - 11/2018
User Information Panel floor formwork Dokadek 30 General remarks
NOTICE
▪ Ideally, arrange the Dokadek panel pallets
at right-angles to the cargo floor. (A)
If the stacks are not of the same height, then
the panels must always be arranged at
right angles to the cargo floor.
98033-350-01
98033-365-01
▪ Load the truck from front to back with
Dokadek panel pallets. (B)
▪ Arrange the Dokadek panel pallets so that
they are positively locked. (C)
▪ Secure every Dokadek panel pallet with a
lashing strap. (D)
B
98033-349-01
C D
Animation:
https://player.vimeo.com/video/256036570
▪ If the pallets have to be loaded lengthways
to the cargo floor, secure each pair of
Dokadek panel pallets with 2 lashing straps.
(D)
98033-349-03
D D
Animation:
https://player.vimeo.com/video/256029891
999813614 - 11/2018 67
General remarks User Information Panel floor formwork Dokadek 30
A 2 heavy-duty wheels
B 2 swivel casters
Traveling
NOTICE
▪ Max. gradient of floor 3%.
▪ Max. travel speed: 2.5 mph (4 km/h) (walk-
ing pace)
▪ Either bridge any floor openings with suffi-
ciently strong planking/boards secured so
that they cannot slip away to either side, or
close off these openings with sufficiently
strong side railings!
▪ Keep the travel route clean and free of any
obstacles.
▪ It is forbidden to use any other mechanical
assistance for the traveling operation!
▪ It is forbidden to wheel panel pallets that
have been stacked on top of one another!
▪ Where necessary, secure loosely stacked
panels so that they cannot slip.
Lifting by crane
The Attachable wheelset can stay secured to the
Dokadek panel pallet while it is being lifted.
NOTICE
▪ Secure the stack of panels with the cover
and the lashing strap.
68 999813614 - 11/2018
User Information Panel floor formwork Dokadek 30 General remarks
C E 98033-292-01
98033-291-01
Swivel caster
➤ Working from the outside, push the wheel-pin of the
swivel caster into the hole in the cross profile, and Coil up the end of the lashing strap and put it
secure it with a linch pin. in the storage tray (D) .
F E D
98033-288-04
98033-291-02
98033-314-01
A Heavy-duty wheel
98033-312-02
B Swivel caster
C Fastening bolt
E Linch pin
F Wheel-pin
Animation: https://player.vimeo.com/video/262156196
999813614 - 11/2018 69
General remarks User Information Panel floor formwork Dokadek 30
70 999813614 - 11/2018
User Information Panel floor formwork Dokadek 30 General remarks
C
B
B
C
98033-294-01
▪ stackable
▪ Suitable for drive-through access openings > 2’-11"
(90 cm). ➤ Tilt up the railing and secure it at both ends with self-
▪ state in which delivered and transported: railing locking pins and spring cotters.
folded down
C
98033-295-01
98033-311-01 E
NOTICE B
98033-296-01 F
999813614 - 11/2018 71
General remarks User Information Panel floor formwork Dokadek 30
➤ Secure the panels with webbing. Engage the hook in Lifting by crane
one of the openings in the longitudinal profile of the
front (i.e. outermost) panel, and tighten the webbing.
NOTICE
▪ Use a suitable lifting chain (do not exceed
98033-297-01
G
permitted load capacity), e.g: Doka 4-part
chain 3.20m.
▪ Lift only one DekDrive at a time.
▪ Spread-angle β max. 30°!
β
A Heavy-duty wheel
B Spring cotter
C Self-locking pin
E Guard rail
F Holding pin
G Webbing
98033-298-01
Animation: https://player.vimeo.com/video/262155511
Traveling
NOTICE
▪ Max. gradient of floor 3%.
▪ Max. travel speed: 2.5 mph (4 km/h) (walk-
ing pace)
▪ Either bridge any floor openings with suffi-
ciently strong planking/boards secured so
that they cannot slip away to either side, or
close off these openings with sufficiently
strong side railings!
▪ Keep the travel route clean and free of any
obstacles.
▪ It is forbidden to use any other mechanical
assistance for the traveling operation!
72 999813614 - 11/2018
User Information Panel floor formwork Dokadek 30 General remarks
Alternative transport options ➤ Lift one end of the Dokadek panel, lower the panel
centered on to the Timber trolley and wheel it to the
desired location.
With timber trolley
A standard timber trolley provides a safe and easy way
of moving Dokadek panels without any great physical
effort.
Features:
▪ Clamping jaws
▪ Clamping sides, felt-padded on inside
▪ The weight of the material being transported
securely closes the clamping mechanism
Designation: M-Timber trolley 170mm-CT
Weight: 15.4 lbs (7.0 kg) A 98070-351-01
a
Manual transport
TR1079-800
98033-426-01
A
TR1079-801
Loading
B
TR1079-802
A
999813614 - 11/2018 73
General remarks User Information Panel floor formwork Dokadek 30
74 999813614 - 11/2018
User Information Panel floor formwork Dokadek 30 General remarks
Using the Dokadek infill-beam pallet as a Shifting boxes with the forklift or pallet stacking
storage unit truck
NOTICE
Max. n° of boxes on top of one another
Outdoors (on the site) Indoors
▪ Load the items centrically.
Floor gradient up to 3% Floor gradient up to 1%
2 6
Do not stack empty pallets on top
of one another!
Note:
Use with Bolt-on caster set B:
Always apply the parking brake when the container is
'parked'.
When Doka stacking pallets are stacked, the bottom
pallet must NOT be one with a bolt-on caster set
mounted to it.
Lifting by crane
NOTICE
▪ Multi-trip packaging items may only be lifted
one at a time.
▪ Use a suitable lifting chain
(e.g. Doka 4-part chain 3.20m).
. Do not exceed permitted load capacity.
▪ Load the items centrically.
▪ When lifting stacking pallets to which Bolt-
on castor sets B have been attached, you
must also follow the directions in the rele-
vant Operating Instructions!
▪ Spread-angle β max. 30°!
98033-301-01
= =
a
999813614 - 11/2018 75
General remarks User Information Panel floor formwork Dokadek 30
Transporting Bracing frames Eurex ➤ Fasten the load to the stacking pallet so that it cannot
slide or tip out.
NOTICE A
It is not allowed to mix different sizes of brac-
ing frames!
Loading the pallet
e.g. Bracing frame Eurex 4'-0" (1.22m)
➤ Turn the prop-holders (= the quick-fixing mecha-
N
nisms) by 90°, secure them and place the frame into
the Doka stacking pallet (see Close-up C).
TR1012-211-01
A
B
A Bracing frame Eurex
N Doka stacking pallet 1.55x0.85m
N Close-up D
A O
B
TR1012-211-03
TR1012-211-02
Close-up C
O Prop-holder (= quick-fixing mechanism)
Load quantities
Bracing frame Eurex Doka stacking pallet Units
4’-0" (1.22m) 1.55x0.85m
10
2’-8" (0.81m) 1.20x0.80m
TR1012-211-04 O
76 999813614 - 11/2018
User Information Panel floor formwork Dokadek 30 General remarks
Lifting by crane
NOTICE
▪ Multi-trip packaging items may only be lifted
one at a time.
▪ Only lift the boxes when their sidewalls are
closed!
▪ Use a suitable lifting chain
(e.g. Doka 4-part chain 3.20m).
Do not exceed permitted load capacity.
▪ Spread-angle β max. 30°!
NOTICE
▪ Multi-trip packaging items that each contain
very different loads must be stacked with
the heaviest ones at the bottom and the
lightest ones at the top!
▪ The rating plate must be in place and clearly
legible.
999813614 - 11/2018 77
General remarks User Information Panel floor formwork Dokadek 30
Tr755-200-04 Tr755-200-05
A
Tr755-200-02
9206-202-01
A Slide-bolt for fixing the partition The forks can be inserted under either the broadside or
the narrowside of the containers.
78 999813614 - 11/2018
User Information Panel floor formwork Dokadek 30 General remarks
Doka stacking pallet 1.55x0.85m and Using Doka stacking pallets as transport
1.20x0.80m devices
Lifting by crane
NOTICE
▪ Multi-trip packaging items may only be lifted
one at a time.
▪ Use a suitable lifting chain
(e.g. Doka 4-part chain 3.20m).
Do not exceed permitted load capacity.
▪ Load the items centrically.
▪ Fasten the load to the stacking pallet so that
it cannot slide or tip out.
▪ When lifting stacking pallets to which Bolt-
Storage and transport devices for long items: on castor sets B have been attached, you
▪ durable must also follow the directions in these
▪ stackable Operating Instructions!
Suitable transport appliances:
▪ Spread-angle β max. 30°!
▪ crane
▪ pallet stacking truck
▪ forklift truck
NOTICE = =
a
▪ Multi-trip packaging items that each contain
very different loads must be stacked with 92815-224-01
Note:
Use with Bolt-on caster set B:
Always apply the parking brake when the container is
'parked'.
When Doka stacking pallets are stacked, the bottom
pallet must NOT be one with a bolt-on caster set
mounted to it.
999813614 - 11/2018 79
General remarks User Information Panel floor formwork Dokadek 30
Lifting by crane
NOTICE
▪ Multi-trip packaging items may only be lifted
one at a time.
▪ Use a suitable lifting chain
(e.g. Doka 4-part chain 3.20m).
Do not exceed permitted load capacity.
▪ Spread-angle β max. 30°!
NOTICE
Bolt-on caster set B
▪ Multi-trip packaging items that each contain
very different loads must be stacked with
the heaviest ones at the bottom and the The Bolt-on caster set B turns the stacking pallet into a
lightest ones at the top! fast and maneuverable transport trolley.
▪ The rating plate must be in place and clearly Suitable for drive-through access openings > 90 cm.
legible.
80 999813614 - 11/2018
User Information Panel floor formwork Dokadek 30 General remarks
Cleaning equipment
High-pressure washer
9727-015
Functional description:
Tr741-200-02
A B
Tr741-200-01
999813614 - 11/2018 81
General remarks User Information Panel floor formwork Dokadek 30
NOTICE
Do not use pointed or sharp objects, wire
brushes, abrasive disks or cup brushes.
9727-009
Care
▪ Never strike the frame profiles with a hammer
9727-013
9727-012
98033-108
82 999813614 - 11/2018
User Information Panel floor formwork Dokadek 30 General remarks
999813614 - 11/2018 83
General remarks User Information Panel floor formwork Dokadek 30
80°F
100 70°F
90
60°F ▪ excessively low temperatures or frost
50°F ▪ mechanical damage to the surface of the concrete
of 28-day strength
at 70° Fahrenheit
80
70
40°F ▪ etc.
60 30°F
The simplest precaution is to leave the formwork on the
50 concrete surface for longer. As well as the familiar extra
40 20°F curing measures, this measure should be carried out in
30
any case.
20
9773-001
10
0
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28
84 999813614 - 11/2018
User Information Panel floor formwork Dokadek 30 General remarks
A A
98059-105
A A
98059-105
999813614 - 11/2018 85
General remarks User Information Panel floor formwork Dokadek 30
86 999813614 - 11/2018
User Information Panel floor formwork Dokadek 30 Product overview
Dokadek panel 4'-0"x8'-0" 110.0 586501000 Dokadek wall clamp 9.9 183063000
Dokadek panel 2'-8"x8'-0" 88.4 586502000 Dokadek-Wandhalter
Dokadek-Element Dark brown
Galvanized Length: 4'-6" (138 cm)
Painted yellow
999813614 - 11/2018 87
Product overview User Information Panel floor formwork Dokadek 30
Dokadek infill beam 8'-0" 3/4" 37.3 586509000 Lashing strap 5.00m 6.2 586018000
Dokadek infill beam 4'-0" 3/4" 19.2 586510000 Zurrgurt 5,00m
Dokadek infill beam 2'-8" 3/4" 13.2 586511000 Yellow
Dokadek-Ausgleichsträger
Galvanized
88 999813614 - 11/2018
User Information Panel floor formwork Dokadek 30 Product overview
999813614 - 11/2018 89
Product overview User Information Panel floor formwork Dokadek 30
90 999813614 - 11/2018
User Information Panel floor formwork Dokadek 30 Product overview
999813614 - 11/2018 91
Near to you, worldwide
Doka is one of the world leaders in developing, manu- technical support are provided swiftly and profession-
facturing and distributing formwork technology for use in ally.
all fields of the construction sector. An enterprise forming part of the Umdasch Group, the
With more than 160 sales and logistics facilities in over Doka Group employs a worldwide workforce of more
70 countries, the Doka Group has a highly efficient dis- than 6000.
tribution network which ensures that equipment and
www.doka.com/dokadek-30
Doka GmbH | Josef Umdasch Platz 1 | 3300 Amstetten | Austria | T +43 7472 605-0 | F +43 7472 66430 | [email protected] | www.doka.com 999813614 - 11/2018