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Gecmisolsun

The document provides user information for the Dokadek 30 panel floor formwork system, including assembly instructions, safety warnings, and operational guidelines. It emphasizes the importance of safety compliance, proper training, and the use of original Doka components. Additionally, it outlines Doka's services for project support, including planning, rental options, and customized training to ensure effective and safe project execution.

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© © All Rights Reserved
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0% found this document useful (0 votes)
65 views92 pages

Gecmisolsun

The document provides user information for the Dokadek 30 panel floor formwork system, including assembly instructions, safety warnings, and operational guidelines. It emphasizes the importance of safety compliance, proper training, and the use of original Doka components. Additionally, it outlines Doka's services for project support, including planning, rental options, and customized training to ensure effective and safe project execution.

Uploaded by

Xxs-
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 92

999813614 - 11/2018

en-US,US,CA

The Formwork Experts.

Panel floor formwork


Dokadek 30
User Information
Instructions for assembly and use
© by Doka GmbH, A-3300 Amstetten

© by Doka GmbH, A-3300 Amstetten


User Information Panel floor formwork Dokadek 30

2 999813614 - 11/2018
User Information Panel floor formwork Dokadek 30

Contents
4 Introduction
4 Basic safety warnings
7 Doka services
9 Panel floor formwork Dokadek 30

10 System overview

13 Instructions for assembly and use


13 Method statement overview
14 Basic rules
22 Operating with assembling tool
32 Forming infill zones
44 Floor formwork around edges

54 Additional areas of use


54 Sloping slabs
58 Additional precautions for slab thicknesses of
up to 1'-8" (50 cm)
62 Forming past room-high openings in walls
63 Using Doka floor props Eurex 20 550

64 General remarks
64 Combining with other Doka systems
65 Transporting, stacking and storing
81 Cleaning and care of your equipment
83 Shoring system, reshoring, concrete
technology and stripping

87 Product overview

999813614 - 11/2018 3
Introduction User Information Panel floor formwork Dokadek 30

Introduction
Basic safety warnings
User target groups Remarks on this booklet
▪ This booklet is aimed at all persons who will be work- ▪ This document can also be used as a generally valid
ing with the Doka product or system that it describes. set of Instructions for Assembly and Use (Method
It contains information on the standard design for Statement), or it can be incorporated into a site-spe-
setting up this system, and on correct, compliant uti- cific set of Instructions for Assembly and Use
lization of the system. (Method Statement).
▪ All persons working with the product described ▪ The graphics in this document or app, and also
herein must be familiar with the contents of this the animations and videos, depict states of par-
booklet and with all the safety instructions it contains. tial assembly in some instances and are there-
▪ Persons who are incapable of reading and under- fore not always complete as regards their depic-
standing this booklet, or who can do so only with dif- tion of safety equipment and measures.
ficulty, must be instructed and trained by the cus- Nevertheless, customer must ensure use in compli-
tomer. ance with the applicable regulations of safety equip-
▪ The customer is to insure that the information mate- ment possibly not shown in these graphics, anima-
rials provided by Doka (e.g. User Information book- tions and videos.
lets, Method Statements, Operating Instruction man- ▪ The individual sections contain further safety
uals, plans etc.) are up to date and available to all instructions and special warnings as applicable.
users, and that users have been made aware of
them and have easy access to them at the usage
location. Planning
▪ In the relevant technical documentation and form-
work utilization plans, Doka shows the workplace ▪ Provide safe workplaces for those using the form-
safety precautions that are necessary in order to use work (e.g. for when it is being erected/dismantled,
the Doka products safely in the usage situations modified or repositioned etc). It must be possible to
shown. get to and from these workplaces via safe access
In all cases, users must ensure compliance with the routes!
national applicable laws, standards and rules ▪ If you are considering any deviation from the
throughout the entire project and to take appropriate details and instructions given in this booklet, or
additional or alternative workplace safety precau- any application which goes beyond those
tions where necessary. described in the booklet, then revised static cal-
culations must be produced for checking, as well
as supplementary assembly instructions.
Hazard assessment
▪ The customer is responsible for drawing up, docu- Regulations; occupational health &
menting, implementing and continually updating a
hazard assessment at every job-site.
safety
This booklet serves as the basis for the site-specific
hazard assessment, and for the instructions given to ▪ All laws, Standards, industrial safety regulations and
users on how to prepare and utilize the system. It other safety rules applying to the application and uti-
does not substitute for these, however. lization of our products in the country and/or region
in which you are operating must be observed at all
times.
▪ If a person or object falls against, or into, the side-
guard component and/or any of its accessories, the
component affected may only continue in use after it
has been inspected and passed by an expert.

4 999813614 - 11/2018
User Information Panel floor formwork Dokadek 30 Introduction

Rules applying during all phases of flying sparks do not heat and thus damage other tie
rods.
the assignment: Welding work can be done only on the articles
expressly mentioned in the Doka documents as
▪ The customer shall ensure that this product is being suitable for work of this nature.
erected and dismantled, repositioned and generally
used for its intended purpose in accordance with the
applicable laws, standards and rules, under the Assembly
direction and supervision of suitably skilled persons.
These persons' mental and physical capacity shall ▪ The equipment/system must be inspected by the
not in any way be impaired by alcohol, medicines or customer before use, to ensure that it is in suitable
drugs. condition. Steps must be taken to rule out the use of
▪ Doka products are technical working appliances components that are damaged, deformed, or weak-
which are intended for industrial / commercial use ened due to wear, corrosion or rot (e.g. fungal
only, always in accordance with the respective Doka decay).
User Information booklets or other technical docu- ▪ The use of our safety systems and formwork sys-
mentation authored by Doka. tems in combination with those of other manufactur-
▪ The stability and load-bearing capacity of all compo- ers could be dangerous, risking injury to health and
nents and units must be ensured during all phases of damage to property, and therefore requires separate
the construction work! checking.
▪ Do not step on or apply strain to cantilevers, clo- ▪ The equipment/system must be assembled and
sures, etc. until suitable measures to ensure their erected in accordance with the applicable laws, stan-
stability have been correctly implemented (e.g. by dards and rules by suitably skilled personnel of the
tie-backs). customer's, having regard to any and all required
▪ The functional / technical instructions, safety warn- safety inspections.
ings and loading data shall all be strictly observed ▪ It is not permitted to modify Doka products; any such
and complied with. Non-compliance can cause acci- modifications constitute a safety risk.
dents and severe injury (risk of fatality) and serious
damage to property.
▪ Sources of fire in the vicinity of the formwork are pro- Erecting the formwork
hibited. Heaters are permissible only when used cor-
rectly and situated a correspondingly safe distance ▪ Doka products and systems must be set up in such
from the formwork. a way that all loads acting upon them are safely
▪ Customer must give due consideration to any and all transferred!
effects of the weather on the equipment and regards
both its use and storage (e.g. slippery surfaces, risk
of slipping, effects of the wind, etc.) and implement Pouring
appropriate precautionary measures to secure the
equipment and surrounding areas and to protect
workers.
▪ Do not exceed the permitted fresh-concrete pres-
sures. Excessively high pouring rates lead to form-
▪ All connections must be checked at regular intervals work overload, cause greater deflection and risk
to ensure that they are secure and in full working causing breakage.
order.
In particular threaded connections and wedged con-
nections have to be checked and retightened as nec- Stripping the formwork
essary in accordance with activity on the jobsite and
especially after out-of-the-ordinary occurrences (e.g.
after a storm). ▪ Do not strip the formwork until the concrete has
reached sufficient strength and the person in charge
▪ It is strictly prohibited to weld or heat Doka products,
has given the order for the formwork to be stripped!
particularly parts for anchoring, suspension or con-
necting, and also cast parts, etc. ▪ When stripping the formwork, never use the crane to
break concrete cohesion. Use suitable tools such as
Welding radically changes the micro-structure of the
timber wedges, special pry-bars or system features
materials of which these components are made. This
such as Framax S bias-cut corners.
leads to a drastic reduction in failure load, constitut-
ing a serious safety risk. ▪ When stripping the formwork, do not endanger the
stability of any part of the structure, or of any scaf-
It is permissible to cut individual tie rods to length
folding, platforms or formwork that is still in place!
with metal cutting discs (introduction of heat at the
end of the rod only), but it is important to ensure that

999813614 - 11/2018 5
Introduction User Information Panel floor formwork Dokadek 30

Transporting, stacking and storing Symbols


▪ Observe all country-specific regulations applying to The following symbols are used in this document:
the handling of formwork and scaffolding. For system
formwork the Doka slinging means stated in this DANGER
booklet must be used – this is a mandatory require- This is a notifier drawing attention to an
ment. extremely dangerous situation in which non-
If the type of sling is not specified in this booklet, the compliance with this notifier will lead to death
customer must use slinging means that are suitable or severe, irreversible injury.
for the application envisaged and that comply with
the regulations.
▪ When lifting, always make sure that the unit to be WARNING
lifted and its individual parts can absorb the forces This is a notifier drawing attention to a dan-
that occur. gerous situation in which non-compliance
▪ Remove loose parts or secure them so that they can- with this notifier can lead to death or severe,
not slip out of position and drop. irreversible injury.
▪ All components must be stored safely, following all
the special Doka instructions given in the relevant
sections of this document! CAUTION
This is a notifier drawing attention to a dan-
Maintenance gerous situation in which non-compliance
with this notifier can lead to slight, reversible
injury.
▪ Only original Doka components may be used as
spare parts. Repairs may only be carried out by the
manufacturer or authorized facilities.
NOTE
This is a notifier drawing attention to a situa-
Miscellaneous tion in which non-compliance with this noti-
fier can lead to malfunctions or damage to
property.
The weights are averages on the basis of new material.
Actual weights can vary due to material tolerances.
Weights can also differ on account of dirtying, moisture
absorption, etc. Instruction
We reserve the right to make alterations in the interests Indicates that actions have to be performed
of technical progress. by the user.

Visual inspection
Indicates that actions performed must be
checked by means of a visual inspection.

Tip
Draws attention to a useful tip for best-prac-
tice usage.

Reference
Cross-references other documents.

6 999813614 - 11/2018
User Information Panel floor formwork Dokadek 30 Introduction

Doka services
Support in every phase of the project Just-in-time availability
Formwork availability is vital for on-time, on-budget
▪ Project success assured by products and services realization of your project. The worldwide logistics net-
from a single source. work puts the necessary formwork quantities on site at
▪ Competent support from planning through to assem- the agreed time.
bly right on site.
Rental and reconditioning service
The formwork material needed for any particular proj-
ect can be rented from Doka’s high-performing rental
park. Doka Reconditioning cleans and overhauls cli-
ent-owned equipment and Doka rental equipment.

High performance, in all stages of the project

Operations Construction Project close-


Tender
scheduling work out

Engineering
▪ Execution planning
▪ Cycle planning
▪ Structure modeling/3D planning
▪ Assembly drawings
▪ Statical calculation
▪ Concremote

Project assistance from start to finish Consulting and training

Every project is unique and calls for individualized


▪ Project processing on-site

solutions. When it comes to the forming operations,


▪ Formwork instructor

the Doka team can help you with its consulting, plan-
▪ Training & consulting

ning and ancillary services in the field, enabling you to


Process optimization
carry out your project effectively, safely and reliably.
Doka assists you with individual consulting services ▪ Concremote
and customized training courses. ▪ myDoka
▪ Planning software

Efficient planning for a safe project sequence


▪ Depot management

Efficient formwork solutions can be developed eco- Pre-assembly and assembly


nomically only if there is an understanding of project ▪ Pre-assembly service
requirements and construction processes. This under- ▪ Formwork pre-assembly on
standing is the basis of Doka engineering services. site

Optimize construction workflows with Doka Logistics


Doka offers special tools that help you design trans- ▪ Organization of transport & freight
parent processes. This is the way to speed up pouring
processes, optimize inventories and create more effi- Rental and reconditioning service
cient formwork planning processes. ▪ Rental service
▪ Formwork returns
Custom formwork and on-site assembly ▪ Reconditioning & service fixed rates
Doka complements its system formwork with custom-
ized formwork units. Specially trained personnel
assemble load-bearing towers and formwork on site.

999813614 - 11/2018 7
Introduction User Information Panel floor formwork Dokadek 30

8 999813614 - 11/2018
User Information Panel floor formwork Dokadek 30 Introduction

Panel floor formwork Dokadek 30


Tremendously fast forming Short learning curve
because the typical zone and the infill zone are inte- because the process is logical
grated ▪ no sizing, no measuring out because layout and
▪ The typical zones are formed simply by tilting up the numbers of props and panels are clear
beam-less panels, each of up to 32 ft2 (3 m2) in area ▪ defined sequence of handset routines, so personnel
▪ seamless integration with Dokaflex saves time at the familiarized with the procedure work in safety
infills ▪ system consists of only a limited number of individual
▪ grid-independent adaptation to any floorplan parts, so familiarization time is short
because interfaces directly to Dokaflex ▪ Dekdrive for horizontally maneuvering Dokadek 30
▪ uncluttered logistics, as there are only two sizes of gangforms up to 128 ft2 (12 m2) – even through nar-
panel 8'-0" x 4'-0" (2.44 m x 1.22 m) and 4'-0" x 2'-8" row openings
(2.44 m x 0.81 m)
▪ simple handset routine, so a 2-man team can pro-
ceed with zero stoppages

Extra-safe working
because the crew works from floor level
▪ panels are erected from below, with no ladders or
cranes needed
▪ ergonomic grips in the edge sections for safe two-
person handling
▪ Integral anti-liftout guard built into every panel

999813614 - 11/2018 9
System overview User Information Panel floor formwork Dokadek 30

System overview

How to erect The Dokadek 30 system components

Dokadek panels
A

▪ galvanized, yellow coated steel frames with riveted


wood/plastic composite sheets
▪ delivered on Dokadek panel pallets
D Dokadek panel 4’-0"x8’-0" Dokadek panel 2’-8"x8’-0"
(1.22x2.44m) (0.81x2.44m)
B
C
H
H G

Dokadek heads

▪ for holding the Dokadek panels safely


F
▪ with a built-in anti-liftout guard for the Dokadek pan-
els

Support head Edge head 18mm Cross head

98033-257-01

A Dokadek panels
B Dokadek heads
C Dokadek infill beam
D Dokadek suspension clamp H20
E Doka floor props Eurex 30 top
F Removable folding tripod 1) 1) 1)

G Dokadek wall clamp Corner head Wall head


H Dokadek handrail-post shoes

1) Spring locked connecting pin 16mm not included with product

10 999813614 - 11/2018
User Information Panel floor formwork Dokadek 30 System overview

Dokadek infill beam Removable folding tripod top

▪ for infilling along edges and around columns ▪ for holding floor props upright
▪ delivered on Dokadek infill-beam pallets ▪ swing-out legs allow flexible placement in con-
stricted situations such as along edges and in cor-
Infill beam Infill beam Infill beam ners
8’-0" 3/4" 4’-0" 3/4" 2’-8" 3/4"
(2.44m 18mm) (1.22m 18mm) (0.81m 18mm)

Setting up tripods in corners or up against walls

Dokadek suspension clamp H20


These are hooked into the infill beams and make it pos-
sible to transition from the Dokadek 30 system to the 9720-241-01 9720-240-01
Dokaflex system.
Dokadek wall clamp

▪ for holding floor props upright next to walls


▪ with an integrated template for measuring-up the
right spacing of the floor props
Doka floor props Eurex 30 top

▪ Permitted load-bearing capacity: 8500 lbs (38 kN)


with a safety factor of 3:1

Dokadek handrail-post shoes


These are used with Handrail posts XP 1.20m or 1.80m
to set up guardrail systems on the narrowside and
broadside of the Dokadek panel.

Railing shoe short Railing shoe long


9720-214-01

Their high load-bearing capacity is complemented by


many practical details making them very easy to han-
dle:
▪ numbered pegging holes for easier height adjust-
ment
▪ elbowed fastening clamps, reducing the risk of injury
and making the props easier to operate
Dokadek railing shoe short
▪ special thread geometry makes the props easier to 1.20m
Dokadek railing shoe long 1.20m
back off even under high load

Follow the directions in the 'Eurex top floor


props' User Information booklet!

WARNING
➤ It is not permitted to use the Floor prop
extension 0.50m.

999813614 - 11/2018 11
System overview User Information Panel floor formwork Dokadek 30

12 999813614 - 11/2018
User Information Panel floor formwork Dokadek 30 Instructions for assembly and use

Instructions for assembly and use


Method statement overview

Panel floor formwork Dokadek 30

98033-246-01

Operating
Operating
with DekLift 4.50m
with assembling tool or suspension tool3)
+ assembling tool 2)

working from Platform stairway


working from floor level
0.97m1)
with assembling tool2)
with assembling tool with assembling tool2)
and suspension tool3)

98033-408-01
98033-109 98033-467-01

Room height: Room height:


from 6'-11" to approx. from 6'-11" to approx. Room height: Room height:
11'-6" 13'-1" from 6'-11" to approx. 13'-9" from 8'-10" to approx. 14'-9"
(2.10 m to approx. (2.10 m to approx. (2.10 m to approx. 4.20 m) (2.70 m to approx. 4.50 m)
3.50 m) 4.00 m)
For more information, please contact your Doka technician.
1) 2 platform stairways are needed for hanging the panels into place.
2) From room heights of 12'-6" (3.80 m) upward, the assembling tool extension 2.00m is also needed.
3) Head part painted yellow.

999813614 - 11/2018 13
Instructions for assembly and use User Information Panel floor formwork Dokadek 30

Basic rules
Dokadek panel sizes NOTICE
When placing the panels onto the heads,
make sure that the panels are correctly fixed in
Perm. slab thickness1) the heads.
without with
Panel size
additional measures additional measures2)
4’-0"x8’-0" 1'-0"

Installation examples
(1.22x2.44m) (30 cm)
4’-0"x8’-0" > 1'-0" - 1'-8"

(1.22x2.44m) (> 30 - 50 cm) Support head
2’-8"x8’-0" 1'-6"

(0.81x2.44m) (45 cm)
2’-8"x8’-0" > 1'-6" - 1'-8"

(0.81x2.44m) (> 45 - 50 cm)
1) with use of Doka floor prop Eurex 30 top
2)See chapter headed 'Additional measures for slab thicknesses up
to 1'-8" (50 cm)'.
98033-246-01
Spring locked connecting pin 16mm not included with product
Dokadek heads
Corner head
Used in Used in
WARNING left-hand corner right-hand corner
➤ The Dokadek heads must always be fixed to
the floor prop with the correct pin. A A

Position of the Dokadek heads B B

98033-354-01 98033-355-01
Necessary position of the revers- Necessary position of the revers-
ible arm (secure with linch pin ible arm (secure with linch pin
6x42mm) 6x42mm)

98033-106

98033-259-01 98033-266-01
Legend
Support head Corner head Wall head A Reversible arm
B Linch pin 6x42mm

Wall head
Used at narrowside Used at broadside
of formwork of formwork

1)

1) Spring locked connecting pin 16mm not included with product

98033-244-01 98033-245-01

14 999813614 - 11/2018
User Information Panel floor formwork Dokadek 30 Instructions for assembly and use

Doka floor props Eurex 30 top We recommend using props of the same type
for the typical and infill zone, i.e. when combin-
ing Dokadek and Dokaflex.
NOTICE
➤ When setting up floor props, always make
sure that the fastening clamp is pushed all
the way into the floor prop.
➤ Turn the adjusting nut until it is in contact
with the fastening clamp.

98017-202-01

WARNING
➤ Do not use floor props extended to their full
length!
This means that the props must be shortened
before being used:

Max. extension lengths of the floor props and max. room heights
Max. extension length
when used with Max. room
Floor prop with Dokadek support
without Dokadek Dokadek corner head height
head
head or wall head
(minus 6 5/16" (16 cm))
(minus 1’-4 3/8" (41.5 cm))
8’-2 6/16" 7’-8 1/8" 6’-10 1/16" 8’-5 3/4"
Eurex 30 top 250
(250 cm) (234 cm) (208.5 cm) (258.5 cm)
9’-10 1/8" 9’-3 3/4" 8’-5 3/4" 10’-1 7/16"
Eurex 30 top 300
(300 cm) (284 cm) (258.5 cm) (308.5 cm)
11’-5 3/4" 10’-11 7/16" 10’-1 7/16" 11’-9 1/8"
Eurex 30 top 350
(350 cm) (334 cm) (308.5 cm) (358.5 cm)
13’-1 7/16" 12’-7 1/8" 11’-9 1/8" 13’-4 13/16"
Eurex 30 top 400
(400 cm) (384 cm) (358.5 cm) (408.5 cm)
14’-9 2/16" 14’-2 13/16" 13’-4 13/16" 15’-1/2"
Eurex 30 top 450
(450 cm) (434 cm) (408.5 cm) (458.5 cm)
18’-8/16" 17’-2 3/16" 16’-8 3/16" 18’-3 7/16"
Eurex 30 top 550
(550 cm) (534 cm) (508.5 cm) (558.5 cm)

999813614 - 11/2018 15
Instructions for assembly and use User Information Panel floor formwork Dokadek 30

Removable folding tripod top Practical examples

NOTICE
▪ Do not oil or grease the clamping mecha-
nism of the removable folding tripod.

98033-200-02
98033-466-01
Starting in a corner (with Dokadek panel 4’-0"x8’-0" (1.22x2.44m))
CAUTION
Risk of floor props tipping over when Dokadek
panel is tilted up!
➤ Make sure that the Removable folding tripod
is facing in the right direction.
➤ The leg with the clamping lever must be
pointing in the longitudinal direction of the
panels.

➤ Once the 1st row of panels set up and


braced, to prevent tipping (e.g. with wall
clamps), the Removable folding tripods can
be removed.
However, before the formwork is
stripped, the Removable folding tripods
MUST be re-installed!

Dokadek wall clamp

Determining the required spacing of the floor props 98033-485-01


Starting from a wall (with Dokadek panel 4’-0"x8’-0" (1.22x2.44m))
A B C D E

98033-258-01

Head on 1st prop is in Width of panel to be


Position of 2nd prop
position A shored
Corner head 2’-8" (0.81 m) B
Wall head 2’-8" (0.81 m) C
Corner head 4’-0" (1.22 m) D
Wall head 4’-0" (1.22 m) E

16 999813614 - 11/2018
User Information Panel floor formwork Dokadek 30 Instructions for assembly and use

Stability of the formwork

Stabilization of the starting section during


assembly

Starting from a wall

Propping height < 11'-6" (350 cm) Propping height 11'-6" - 13'-1" (350 - 400 cm)
a

Please note:
Additional diagonal bracing is required for propping
height 11'-6" - 13'-1" (350 - 400 cm)! For more informa-
tion, please contact your Doka technician.

98033-100
Special precautions
Propping height > 13'-1" (400 cm)
e.g. if it is not possible to use a wall clamp.
a
98033-100

98033-100
Please note:
When the panels are being tilted up into the horizontal,
the floor props must be given additional stabilization to
prevent them tipping over (i.e. the tripods alone are
insufficient).
a ... starting point for 1st panel, every max. 27'-7" (7.50 m) and on last panel

Legend
Dokadek wall clamp

Removable folding tripod

Stabilization point (e.g. with tie-back)


Arrow = direction of the tie-back

999813614 - 11/2018 17
Instructions for assembly and use User Information Panel floor formwork Dokadek 30

Starting from middle of room


CAUTION
NOTICE ➤ When engaging and tilting up the panel, give
the floor props additional stabilization (i.e. as
When starting from the middle of a room where
well as with the removable folding tripods) to
it is possible to utilize the structure to obtain
prevent them tipping over.
the first stabilization point, you MUST proceed
in the following order:
1. Set the props and secure them so that they
cannot fall over.
2. Engage infill beams into the system heads,
to secure the props the correct distance
apart.
3. Engage the first panel into the system
heads.
4. Swing panel up.
5. Secure the panel.

Propping height < 11'-6" (350 cm)


with tie-back with bracing frames Eurex

a a

A A
98033-100

98033-100
a ... starting point for 1st panel, every max. 24'-7" (750 cm) and on last a ... 24'-7" (750 cm) and on last panel
panel
A e.g. Wheel-around scaffold DF

Note: Additional stabilization during erection work


Additional diagonal bracing is required for propping
height 11'-6" - 13'-1" (3.50 - 4.00 m)! For more informa-
tion, please contact your Doka technician. WARNING
➤ Before anyone steps onto the surface of the
Legend formwork, its stability must be ensured by
e.g. wall clamps or lashing straps.
Removable folding tripod
➤ Transfer of horizontal loads must be ensured
Stabilization point (e.g. with tie-back) by other measures (e.g. by transferring
Arrow = direction of the tie-back these loads into the structure or using tie-
Dokadek infill beam backs).
For details on how to make tie-backs with lash-
Bracing frames Eurex with diagonal crosses
ing straps, see 'Floor formwork around edges'.
See the 'Structure edge' User Information ➤ Formwork next to walls must be secured against tip-
booklet for information on how to start from the over as shown in the illustrations.
middle of the room if it is not possible to secure
to the structure.

18 999813614 - 11/2018
User Information Panel floor formwork Dokadek 30 Instructions for assembly and use

➤ Once the 1st row of panels set up and Practical example


braced, to prevent tipping (e.g. with wall Tip-over protection using lashing straps
clamps), the Removable folding tripods can
be removed.
However, before the formwork is
stripped, the Removable folding tripods
MUST be re-installed!

Stabilization point with wall clamps

A A A

B
a

C
98033-265-01

B Lashing strap 5.00m


A C Doka express anchor 16x125mm

➤ Up to a wall thickness of 1'-4" (40 cm), the


Lashing strap (B) can also be secured to a
wall with a Lifting rod 15.0 (D) and a Super
plate 15.0 (E) .
A
98033-107

a ... starting point for 1st panel, every max. 24'-7" (750 cm) and on
last panel
A Connection with wall clamps

Bracing/tie back points with lashing straps B

a
D

E
a

B B B
98033-392-01

B
98033-107

a ... starting point for 1st panel, every max. 24'-7" (750 cm) and on
last panel
B Bracing/tie-back points using lashing straps
Arrow = direction of the tie-back

999813614 - 11/2018 19
Instructions for assembly and use User Information Panel floor formwork Dokadek 30

Bracing with Bracing frames Eurex Forming up and stripping


a
Direction of panel set-up

98033-107
a

1) Start by setting up the panels row by row until only


the planned infill zone is left unformed.
2) Then install the wall connections and fillers.
If necessary, you can start setting up the pan-
els working from more than one side. The sep-
arate sections that have been formed with
98033-107 Dokadek are then joined by fillers (see the sec-
tion headed 'Forming infill zones').
a ... max. 24'-7" (750 cm) and on last panel

Legend
Bracing frames Eurex with diagonal crosses

98033-107
Stripping the formwork is the reverse of the installation
procedure.

20 999813614 - 11/2018
User Information Panel floor formwork Dokadek 30 Instructions for assembly and use

Ladder systems and working Wheel-around scaffold DF


scaffolds

Platform stairway 0.97m

▪ Wheel-around, fold-down platform stairway made of


light alloy ▪ Collapsible wheelaround platform made of light
alloy.
▪ Working height up to 9'-10" (300 cm)
(max. standing height 3'-2" (97 cm)) ▪ Variable working heights of up to 11'-6" (350 cm)
(max. platform height: 4’-11" (150 cm))
▪ Stair width: 3’-11" (120 cm)
▪ Width of scaffold: 2’-6" (75 cm)
NOTICE
NOTICE
▪ 2 'Platform stairways' are needed for hang-
ing the panels into place. ▪ Do not use the Wheel-around scaffold DF
for installing and removing the panels.
▪ Minimum distance a from drop-off edge: 6’-
7" (200 cm) ▪ When work is being carried out near drop-
off edges (i.e. at a distance of < 6'-7"
a (200 cm)), the Wheel-around scaffold DF
accessory set (consisting of a toeboard and
intermediate guard rail) is needed.

Follow the directions in the User Information


booklet!
98033-468-01

Max. load: 331 lbs (150 kg)

Follow all country-specific regulations!

999813614 - 11/2018 21
Instructions for assembly and use User Information Panel floor formwork Dokadek 30

Operating with assembling tool

NOTICE WARNING
➤ When setting up floor props, always make ➤ Do not use floor props extended to their full
sure that the fastening clamp is pushed all length!
the way into the floor prop. See also the section headed 'Ground rules'.
➤ Turn the adjusting nut until it is in contact
➤ Roughly adjust the height of the floor prop, using the
with the fastening clamp.
fastening clamp.

98017-202-01

NOTICE
As well as the instructions given here, the sec-
tion headed "Reshoring props, concrete tech-
nology and stripping" must be followed. 9720-006

Erecting the formwork Required length = room height minus 'a'


Dokadek head used
Support head Corner head Wall head
Preparations
➤ Set the assembling tools to the required length (= a
a a
approx. room height). Min. 3 assembling tools
needed per site-erection team.

b
c
c c

From room heights of 12'-6" (3.80 m) upward, the


assembling tool extension 2.00m is also needed.
(For more information, please contact your Doka
technician.)
98033-280-01 98033-280-02 98033-280-03

a ... 10" (25 cm) a ... 1'-8" (50 cm) a ... 1'-8" (50 cm)
b ... Room height (e.g. with Eurex 30 top 300: max. 10'-1"
(308.5 cm))
(see the section headed 'Ground rules')
c ... extension length of floor prop
The holes are all numbered, which makes it easier to
adjust the props to the same height.
➤ Seat the Dokadek head on the floor prop and secure
it with the pin.

22 999813614 - 11/2018
User Information Panel floor formwork Dokadek 30 Instructions for assembly and use

Putting up the 1st row of floor props Installing the 1st row of panels
➤ Set up each removable folding tripod. Install the 1st panel
CAUTION ➤ Persons 1 and 2: Hook the panel onto the corner
Risk of floor props tipping over when Dokadek head and the wall head.
panel is tilted up!
➤ Make sure that the Removable folding tripod
is facing in the right direction.
➤ The leg with the clamping lever must be
pointing in the longitudinal direction of the
panels.
➤ Set up floor props (complete with corner and wall
heads) directly against the wall and secure them with
Removable folding tripods.
➤ Use the wall clamps to find out how far apart the floor
props have to be spaced.

CAUTION
Risk of damage to the panel! 98033-201-01

➤ Make sure that the tie rod does not stick out
too far from the wall clamp, as this would get Make sure that the panel is correctly
in the way when the panel is lifted onto the engaged in both heads.
heads.
Corner head
➤ Adjust the 1st and 2nd floor props to the right height
and secure them with a wall clamp to prevent them 98033-259-01
from tipping over. To do this, Install the wall clamp as
high up the wall as possible, using a tie rod and
super plate. If there are tie-holes near the top of the
wall, use these.

Wall head

98033-244-01

98033-200-01
For greater room heights, use an extra assem-
bling tool (placed on a shorter length) or sus-
pension tool for tilting up the panel.

999813614 - 11/2018 23
Instructions for assembly and use User Information Panel floor formwork Dokadek 30

➤ Person 1: Position the assembling tool placed on a ➤ Person 1: Place a floor prop (plus wall head) beneath
shorter length or the suspension tool off-center in the the panel. The panel must still be supported by the
outside cross profile of the panel and lift up the end assembling tool. (Max. inclination of the assembling
for propping. tool with respect to the perpendicular: 5°).

TR1104-205-01
98033-203-01
A Assembling tool placed on shorter length or Dokadek suspen-
sion tool Make sure that the panel is correctly
D Dokadek panel engaged on the pin of the head.

A E A

TR1104-208-01
98033-245-01
A Position of assembling tool placed on shorter length or of
Dokadek suspension tool
E Position of Dokadek assembling tool B ➤ Turn the adjusting nut on the floor prop to raise it and
the corner head by 3/4" (2 cm).
➤ Person 2: Hook the assembling tool into the middle
of the outside cross profile of the panel, raise the
panel and secure the assembling tool so that it can-
not tip over.

a ... 3/4" (2 cm)

98033-202-01

24 999813614 - 11/2018
User Information Panel floor formwork Dokadek 30 Instructions for assembly and use

Installing successive panels ➤ Person 2: Remove the assembling tool from the 1st
panel. The 2nd panel must still be supported by the
➤ Persons 1 and 2: Hook the panel into the heads. assembling tool. (Max. inclination of the assembling
tool with respect to the perpendicular: 5°)
Make sure that the panel is correctly
engaged on the pins of both heads.

98033-244-01

➤ Person 1: Swing panel part-way up.


For greater room heights, use an extra assem-
bling tool (placed on a shorter length) or sus-
pension tool for tilting up the panel. 98033-205-01

➤ Person 2: Hook the assembling tool into the middle ➤ Set up further panels in the same way, until only the
of the outside cross profile of the panel, raise the planned infill zone is left unformed. Ensure stability
panel and secure the assembling tool so that it can- during the set-up operations (see the section headed
not tip over. 'Ground rules')!

98033-204-01 98033-206-01

➤ Person 1: Place a floor prop (plus Support head)


beneath both panels.
Make sure that the panels are correctly
engaged on the pins of the head.

98033-246-01

98033-207-01

999813614 - 11/2018 25
Instructions for assembly and use User Information Panel floor formwork Dokadek 30

Setting up additional rows of panels


➤ Set up additional rows of panels in the same way,
until only the planned infill zone is left unformed.
Ensure stability during the set-up operations (see the
section headed 'Ground rules')!

98033-209-01

98033-302-01

Check that the panel is correctly engaged in


both heads.

Support head

98033-210-01
98033-247-01

Wall head
98033-267-01

98033-211-01

98033-208-01

26 999813614 - 11/2018
User Information Panel floor formwork Dokadek 30 Instructions for assembly and use

Installing the bracing frames Close-up A


C
The Bracing frames Eurex 4'-0" (1.22m) and 2'-8"
(0.81m) connect to the Doka floor props Eurex 20 and
Eurex 30 and are a stable set-up aid - especially close
to the edges of floor-slab formwork.
A
Features: b
▪ Suitable for attaching to both the outer and inner a
tubes.
▪ Captively integrated quick-fixing mechanism for the
Doka floor props
▪ Can be used in combination with diagonal crosses. D

▪ On uneven surfaces (e.g. gravel fill of load-bearing


capability), higher stability is ensured during assem- B
bly.
TR1012-200-02 E
NOTICE
a ... 3’-4" (101.9 cm)
▪ Used as a set-up aid and takes horizontal b ... 2’-10" (87.6 cm)
loads during assembly.
A Bracing frame Eurex
▪ Not suitable for sustaining horizontal loads B Diagonal cross
during pouring.
C Safety catch 1
▪ All the floor props must be plumb. D Safety catch 2
▪ The prop holders on the bracing frames E Safety catch 3
must always be pointing in the same direc-
tion. ➤ Join both Bracing frames Eurex with diagonal
crosses at top and bottom, and secure these with
safety catches (Close-up A).
TR1012-212-01

A A A
A A A A

A
TR1012-212-01

TR1012-212-01

A
O O O O O O
B

TR1012-200-01

A Bracing frame Eurex A Bracing frame Eurex


O Prop holder with quick-fixing mechanism B Diagonal cross

▪ Always set up the bracing frames such that the end


with the two safety catches (D) and (E) is at the bot-
tom (see Close-up A).
▪ It is not possible to use bracing frames directly along-
side a wall.
▪ Use with Deklift only conditionally possible (because
the bracing frame has to be removed briefly, particu-
larly at the edge of the structure).

Safety catch
Area Diagonal cross
needed
Typical zone, Dokadek 30 18,200 Pos. C+E
Structure edge, Dokadek 30
9,175 Pos. C+E
without drop head

999813614 - 11/2018 27
Instructions for assembly and use User Information Panel floor formwork Dokadek 30

➤ Fasten floor props to the bracing frame with the ➤ Tilt up the Dokadek panel with an assembling tool,
quick-fixing mechanism (Close-up B). and put a floor prop under one of the other corners.
➤ Attach the floor prop to the Bracing frame with the
quick-fixing mechanism (the assembling tool stays in
G place, as it still has a shoring function. Max. inclina-
tion of the assembling tool with respect to the per-
pendicular: 5°).
F
A

B
F

B I

TR1012-201-01

A Bracing frame Eurex


B Diagonal cross
F Doka floor prop Eurex
G Dokadek support head
TR1012-202-01

F Doka floor prop Eurex


Close-up B – prop-holder I Assembling tool

➤ For details on all other work steps, see the section


O
headed 'Operating with assembling tool'.
➤ See the 'Structure edge (Panel floor formwork
F Dokadek 30)' User Information booklet for details of
the positions and number of frames.
A

Dismantling
TR1012-201-03
➤ is carried out in the opposite order from assembly.
Quick-fixing mechanism closed
A Bracing frame Eurex Leveling the formwork
F Doka floor prop Eurex
➤ Adjust the panels at the corners to the desired floor-
➤ Engage the Dokadek panel in the support heads. slab height (= room height minus 2 1/2" (6.5 cm), with
reference to the frame cross-profile.

H
a
98033-304-01

TR1012-201-02

H Dokadek panel a ... 2 1/2" (6.5 cm)

Make sure that the Dokadek panels have


been hung into place (engaged) correctly.

28 999813614 - 11/2018
User Information Panel floor formwork Dokadek 30 Instructions for assembly and use

Additional precautions for slab thicknesses of Stripping the formwork


up to 1'-8" (50 cm)
NOTICE
➤ See chapter headed 'Additional measures for slab
thicknesses up to 1'-8" (50 cm)'. ▪ Comply with the stipulated stripping times.
▪ Always strip out the formwork in reverse
Installing guardrail systems order.
▪ It is essential to follow the instructions given
➤ See the section headed 'Guardrail systems'. here and the instructions in the section
headed 'Reshoring props, concrete technol-
ogy and stripping out'.
Installing fillers
➤ See the section headed 'Forming infill zones'.

Pouring
➤ Before pouring, check the floor props once again.
The fastening clamp has to be checked to
ensure that it is pushed all the way into the
floor prop in the direction indicated by the
arrow.

98017-202-01

Perm. slab thickness1)


without with
Panel size
additional measures additional measures2)
4’-0"x8’-0" 1'-0"

(1.22x2.44m) (30 cm)
4’-0"x8’-0" > 1'-0" - 1'-8"

(1.22x2.44m) (> 30 - 50 cm)
2’-8"x8’-0" 1'-6"

(0.81x2.44m) (45 cm)
2’-8"x8’-0" > 1'-6" - 1'-8"

(0.81x2.44m) (> 45 - 50 cm)
1) with use of Doka floor prop Eurex 30 top
2)See chapter headed 'Additional measures for slab thicknesses up
to 1'-8" (50 cm)'.
To protect the surface of the form-facing, we recom-
mend using a vibrator with a protective rubber cap.
PU foam can be used to seal any gaps
between the formwork and the walls.

98106-291-01

999813614 - 11/2018 29
Instructions for assembly and use User Information Panel floor formwork Dokadek 30

The Dokadek stripping tool (A) is an easy, safe Preparations


way of detaching panels from the concrete
where necessary.
NOTICE
➤ Before stripping the formwork, make sure
that the floor props in the last row of panels
to be stripped are still secured with remov-
able folding tripods or wall clamps.
➤ Set the assembling tools to the required length (=
approx. room height). Min. 3 assembling tools
needed per site-erection team.
From room heights of 12'-6" (3.80 m) upward, the
assembling tool extension 2.00m is also needed.
➤ Secure the panels so that they cannot accidentally
drop.
➤ Lower the floor formwork in the infill zone (floor props
underneath infill beams) approx. 3/4" (2 cm).
➤ Remove Doka beams H20.
➤ Remove the infill beams, for example using a work-
ing scaffold for access.
98033-487-01

Use with Dokadek panels 4’-0"x8’-0"


(1.22x2.44m)

98033-353-01

Use with Dokadek panels 2’-8"x8’-0" 98106-290-01


(0.22x2.44m)
➤ Remove the panels.

98033-398-01

30 999813614 - 11/2018
User Information Panel floor formwork Dokadek 30 Instructions for assembly and use

Disassembling the floor props and panels Cleaning the formwork

NOTICE ➤ See the section headed 'Cleaning and care of your


equipment'.
➤ Lower the props in the first row of panels to
be stripped out, by approx. 3/4" (2 cm)
(approx. 1 turn of the adjusting nut). Reshoring
➤ Before pouring the next floor-slab (i.e. above the one
2 cm that has just been stripped), install reshoring props.
➤ See the section headed 'Reshoring props, concrete
technology and stripping out'.

98033-469-01

➤ Place assembling tool supports beneath the 1st and


2nd panels. (Max. inclination of the assembling tool
with respect to the perpendicular: 5°).
➤ Remove the 1st and 2nd floor props and place them
in a stacking pallet.

NOTICE
➤ Use a hammer to back off the adjusting nut.
➤ Take a firm grip on the inner tube with one
hand.
➤ Open the fastening clamp to release the
inner tube. Guide the inner tube into the
fixed tube with your hand.

3
1

9720-006

➤ Using the assembling tool, lower the panel until the


2nd person can take hold of it and tilt it all the way
down.
➤ Lift the panel off the prop-heads and set it down.
➤ Place an assembling tool support beneath the 3rd
panel, remove the 3rd floor prop and place it in the
stacking pallet. (Max. inclination of the assembling
tool with respect to the perpendicular: 5°).
➤ Unhook the 2nd panel and place it on a panel pallet.
➤ Take down all the other panels in the same way.

999813614 - 11/2018 31
Instructions for assembly and use User Information Panel floor formwork Dokadek 30

Forming infill zones

NOTICE Dokadek cross head to reduce the infill zone


▪ Ideally, fillers should be Installed from below The width of the infill zone can be reduced by turning
(e.g. from a Wheel-around scaffold DF).
the panels in the first row. The Dokadek cross head is
▪ If fillers have to be Installed from above, the used for this purpose.
crew must use a personal fall-arrest system
(e.g. the Doka personal fall-arrest set).
▪ Suitable anchorage points must be defined
by a skilled person appointed by the con-
tractor.
Areas where infills may be needed:
▪ at wall connections
▪ between 2 Dokadek forming-sections
▪ around columns

WARNING
Falling hazard! Do not step on to loose sheets
and infill beams!
➤ Only step onto these once the entire infill
zone has been closed and secured by nail-
ing!
98106-100

Recommended nail length for sheet thickness


3/ " (18 mm): approx. 2 1/ " (60 mm)
4 4

Legend
Dokadek system components for Support head Corner head Wall head
Dokadek cross
head
infill zones

Dokadek panel 2’-8"x8’-0" (0.81x2.44m)


If Dokadek panels 4'-0"x8'-0" (1.22x2.44m) are com-
bined with Dokadek panels 2'-8"x8'-0" (0.81x2.44m),
the max. infill width can generally be reduced to 1'-4"
(41 cm).
The Dokadek panels 2'-8"x8'-0" (0.81x2.44m) are
Installed in the same way as the Dokadek panels 4'- 1) 1)
0"x8'-0" (1.22x2.44m).
1) Spring locked connecting pin 16mm not included with product
98033-107

A B

A Dokadek panel 2’-8"x8’-0" (0.81x2.44m)


B Infill (max. 1’-4" (41 cm))

32 999813614 - 11/2018
User Information Panel floor formwork Dokadek 30 Instructions for assembly and use

Installation of Dokadek cross head Dokadek infill beam


NOTICE
➤ Props with a cross head should only be
extended (by turning the adjusting nut) until
the prop encounters resistance from above.
The panel must not be raised.
➤ At the corners, use tripods to secure every
floor prop where only 1 panel is resting on
this prop's head.
➤ Shore the panels with floor props and cross heads at
the required position.

▪ Permitted moment: 3.69 kip-ft (5 kNm)


▪ Permitted shear force: 2.47 kip (11 kN)
▪ Flexural rigidity EI: 774 kip-ft2 (320 kNm2)
▪ Permissible imposed load where supported by floor
98033-497-01 prop in mid-span: 4.94 kip (22 kN)

98033-303-01
D
The pins of the cross head must be engaged
in the two holes in the panel.
D Identification mark on infill beam to show matching sheet thick-
ness (8 = 3/4" (18 mm))
98033-497-02

999813614 - 11/2018 33
Instructions for assembly and use User Information Panel floor formwork Dokadek 30

Adjusting the Dokadek infill beams

Area of use Practical examples

Infill zone against a wall or around col-


umns, using Doka beams H20: cheek
plate at top, locking mechanism at top

98033-275-01
or bottom A C

98033-269-03
98033-249-01

▪ Infill beams used as pri-


mary beams:
cheek plate at bottom,
locking mechanism at
Infill zone around columns, using Dokadek infill beams

bottom

B 98033-269-01

▪ Infill beams used as sec-

98033-274-01
ondary beams:
cheek plate at bottom,
locking mechanism at
top
B
98033-269-02

A Cheek plate (silver)


B Locking mechanism (red)
C Position for optional extra anti-liftout guard with spring cotter
(included with product)

Dokadek suspension clamp H20

Permitted shear force: 2.47 kip (11 kN)

Note:
The Suspension clamp H20 does not need to be sup-
ported by any extra floor prop.

34 999813614 - 11/2018
User Information Panel floor formwork Dokadek 30 Instructions for assembly and use

Infilling along wall connections Variant 2: Infill with 'a' = 1'-1" - 1'-10" (32 -
55 cm)
Variant 1: Infill width 'a' = 6 1/2" - 1'-2" (17 -
35 cm) Max. infill width 'a' with multi-ply sheets 3/4"
(18 mm)
Slab thickness Infill width 'a'
▪ max. spacing of infill props (Eurex 30):
up to 1’-1" (32 cm) 1’-10" (55 cm)
8'-0" (244 cm)
up to 1’-8" (50 cm) 1’-8" (52 cm)
▪ Max. slab thickness: 1’-8" (50 cm) ▪ max. spacing of infill props (Eurex 30): 244 cm
Installation:
Installation:
➤ Hook the infill beams into the support heads (cheek
➤ Hook the infill beams into the support heads (cheek
plate at top).
plate at top).

98033-253-01
98033-253-01

➤ Install the infill.


➤ Install the infill.
a
a
E
D E

D
A A
C

B
98033-249-01
98033-234-01
A Dokadek infill beam
A Dokadek infill beam
B Doka floor prop Eurex 30 top + Removable folding tripod
B Doka floor prop Eurex 30 top + Removable folding tripod
C Supporting head H20 DF
C Lowering head H20
D Doka beam H20 where infill width 'a' is ≥ 6 1/2" (17 cm)
(infills of less than 6 1/2" (17 cm) can be made up in-situ with a D Doka beam H20 (telescoped)
plank or squared timber.) E Plywood infill
E Plywood infill

999813614 - 11/2018 35
Instructions for assembly and use User Information Panel floor formwork Dokadek 30

Variant 3: Infill with 'a' = 1'-10" - 8'-10" (55 - ➤ Hook the suspension clamps into the infill beams as
270 cm) close to the floor props as possible.
Number of suspension clamps needed:
Infill width 'a' for slab thicknesses of up to 1'-1" ▪ next to every floor prop in the longitudinal direction
(32 cm) ▪ next to every other floor prop in the transverse
Recommended direction Floor prop
Primary beams Infill width 'a'
secondary beam
1'-10" - 3'-3"
3’-7" (1.10 m)
(55 - 100 cm)
2'-11" - 5'-7"
5’-11" (1.80 m) 9’-6" (2.90 m)
(90 - 170 cm)
4'-9" - 8'-10"
9’-6" (2.90 m)
(145 - 270 cm)
Eurex 30:
B
▪ max. prop spacing 'b': 2’-6" (75 cm)
▪ max. primary-beam spacing: 8’-0" (244 cm)
▪ max. secondary-beam spacing: 1'-8" (50 cm) 98033-271-01
(Do not exceed the max. support centers of the formwork
sheets!) ➤ Install the infill.
▪ For infill widths 'a' ≥ 3'-3" (100 cm):
intermediate prop (with Supporting head H20) is required
Practical example: Infill width 'a' ≤ 3'-3" (100 cm)
a
Infill width 'a' for slab thicknesses of up to 1'-8"
(50 cm)
Recommended A
Primary beams Infill width 'a'
secondary beam G F
1'-10" - 3'-3"
3’-7" (1.10 m)
(55 - 100 cm)
2'-11" - 5'-7"
5’-11" (1.80 m) 9’-6" (2.90 m) D B
(90 - 170 cm)
4'-9" - 8'-10"
9’-6" (2.90 m) E
(145 - 270 cm)
C
Eurex 30:
▪ max. prop spacing 'b': 1’-8" (50 cm) 98033-236-01

▪ max. primary-beam spacing: 8’-0" (244 cm) c b


▪ max. secondary-beam spacing: 1'-5" (42 cm) c ... 1'-4" (40 cm) (up to slab thickness of 1'-1" (32 cm)),
(Do not exceed the max. support centers of the formwork
10" (25 cm) (slab thickness > 1'-1" (32 cm) and up to 1'-8" (50 cm))
sheets!)
▪ For infill widths 'a' ≥ 2'-6" (75 cm): Practical example: Infill width 'a' > 3'-3" (100 cm)
intermediate prop (with Supporting head H20) is required
(with intermediate prop)
a
Installation:
➤ Hook the infill beams into the support heads (cheek
A
plate at top). G F

B
D
98033-356-01
C E H
c b b

c ... 1'-4" (40 cm) (up to slab thickness of 1'-1" (32 cm)),
10" (25 cm) (slab thickness > 1'-1" (32 cm) and up to 1'-8" (50 cm))
A Dokadek infill beam
B Dokadek suspension clamp H20
C Doka floor prop Eurex 30 top + Removable folding tripod
D Lowering head H20
98033-253-01
E Doka beam H20 used as primary beam
F Doka beam H20 used as secondary beam
G Plywood infill
H Intermediate prop with Supporting head H20

36 999813614 - 11/2018
User Information Panel floor formwork Dokadek 30 Instructions for assembly and use

Place a beam (or double beam) wherever Infilling between 2 Dokadek forming-
there is to be a joint between the panels.
sections

9720-243-01
Variant 1: Infill width 'a' = 6 1/2" - 1'-10" (17 -
55 cm)

Max. infill width 'a' with multi-ply sheets 3/4"


(18 mm)
Slab thickness Infill width 'a'
up to 1’-1" (32 cm) 1’-10" (55 cm)
up to 1’-8" (50 cm) 1’-8" (52 cm)
▪ max. spacing of infill props (Eurex 30): 244 cm

Installation:
➤ Hook the infill beams into the support heads (cheek
plate at top).

98033-253-01

➤ Install the infill.


a

A
B 98033-283-01

A Dokadek infill beam


B Plywood infill

999813614 - 11/2018 37
Instructions for assembly and use User Information Panel floor formwork Dokadek 30

Variant 2: Infill with 'a' = 1'-10" - 8'-10" (55 - ➤ Hook the suspension clamps into the infill beams as
270 cm) close to the floor props as possible.
Number of suspension clamps needed:
Infill width 'a' for slab thicknesses of up to 1'-1" ▪ next to every floor prop in the longitudinal direction
(32 cm) ▪ next to every other floor prop in the transverse
Recommended direction Floor prop
Primary beams Infill width 'a'
secondary beam
1'-10" - 3'-3"
3’-7" (1.10 m)
(55 - 100 cm)
2'-11" - 5'-7"
5’-11" (1.80 m) 9’-6" (2.90 m)
(90 - 170 cm)
4'-9" - 8'-10"
9’-6" (2.90 m)
(145 - 270 cm)
Eurex 30:
▪ max. prop spacing 'b': 2’-4" (72 cm) B
▪ max. primary-beam spacing: 8’-0" (244 cm)
▪ max. secondary-beam spacing: 1'-6" (45 cm) 98033-271-01
(Do not exceed the max. support centers of the formwork
sheets!)
▪ For infill widths 'a' ≥ 2'-8" (81 cm): ➤ Install the infill.
intermediate prop (with Supporting head H20) is required
Practical example: Infill width 'a' ≤ 2'-8" (81 cm)
Infill width 'a' for slab thicknesses of up to 1'-8" a
(50 cm)
Recommended
Primary beams Infill width 'a'
secondary beam
A
1'-10" - 3'-3" E D
3’-7" (1.10 m)
(55 - 100 cm) B
2'-11" - 5'-7"
5’-11" (1.80 m) 9’-6" (2.90 m)
(90 - 170 cm)
4'-9" - 8'-10"
9’-6" (2.90 m)
(145 - 270 cm)
98033-282-01
Eurex 30:
▪ max. prop spacing 'b': 1’-8" (50 cm) C

▪ max. primary-beam spacing: 8’-0" (244 cm)


▪ max. secondary-beam spacing: 1'-5" (42 cm)
(Do not exceed the max. support centers of the formwork Practical example: Infill width 'a' > 2'-8" (81 cm)
sheets!)
(with intermediate prop)
▪ For infill widths 'a' ≥ 2'-6" (75 cm):
intermediate prop (with Supporting head H20) is required a

A
E D
Installation:
➤ Hook the infill beams into the support heads (cheek
plate at top).
98033-352-01
F C B
b b

A Dokadek infill beam


B Dokadek suspension clamp H20
C Doka beam H20 used as primary beam
D Doka beam H20 used as secondary beam
E Plywood infill
F Intermediate prop with Supporting head H20

98033-253-01 Place a beam (or double beam) wherever


there is to be a joint between the panels.
9720-243-01

38 999813614 - 11/2018
User Information Panel floor formwork Dokadek 30 Instructions for assembly and use

Practical examples T-shaped infill zone

L-shaped infill zone

D
C
E
C D B E

98033-279-01
F G
F G

D
Adapting to difficult layout shapes
A 98033-284-01

C D B E

F G

98033-278-01

A Dokadek infill beam 8'-0" (2.44m)


B Dokadek infill beam 4'-0" (1.22m) or 2'-8" (0.81m)
C Dokadek suspension clamp H20
D Doka beam H20 used as primary beam
E Doka beam H20 used as secondary beam
F Doka floor prop Eurex 30 top + Removable folding tripod
G Lowering head H20

Symbolic representation

999813614 - 11/2018 39
Instructions for assembly and use User Information Panel floor formwork Dokadek 30

Infill zones around columns Practical examples - Column located inside panel-
field (variant 1)

using Dokadek infill beams and Doka beams


Slab thickness ≤ 1'-1" (32 cm)
H20
B
➤ Hook two infill beams 4'-0" (1.22m) or 2'-8" (0.81m)
into the support heads in the transverse direction D A C
(cheek plate at top).
➤ Hook 4 suspension clamps into the infill beams as
close to the floor props as possible.

98033-275-01
Slab thickness > 1'-1" (32 cm)
A
98033-275-02

A
B
D

➤ Work 2 Doka beams H20 into the suspension


clamps, to serve as primary beams.
➤ e.g. with 4'-0" (1.22 m) wide panels: place Doka C
B
beams H20 (e.g. Dokadek system beams H20 eco P
1.10m for a panel width of 4'-0" (1.22 m)) onto the E
primary beams, at right-angles to these.
E
98033-367-01
Place a beam (or double beam) wherever
there is to be a joint between the panels.
Number of extra
Max. spacing of sec-
Slab thickness shores per primary
9720-243-01

ondary beams
beam
≤1’-1" (32 cm) 1'-8" (50 cm) 1) —
> 1'-1" (32 cm) 1'-5" (42 cm) 1) 1 (in mid-span)
1) Do not exceed the max. support centers of the formwork sheets!
A Dokadek infill beam 4'-0" (1.22m) or 2'-8" (0.81m)
B Dokadek suspension clamp H20
C Doka beam H20 2.90m used as primary beam
D Doka beam H20 used as secondary beam (e.g. Dokadek system
beam H20 eco P 1.10m for a panel width of 1.22 m)
E Extra shore in mid-span):
- Doka floor prop Eurex 30 top
- Supporting head H20 DF

40 999813614 - 11/2018
User Information Panel floor formwork Dokadek 30 Instructions for assembly and use

Practical examples - Column located inside panel- Practical examples - Column is exactly beneath the
field (variant 2) panel joint

If necessary, the infill beams and Doka beams Slab thickness ≤ 1'-1" (32 cm)
H20 can also be arranged the other way
round, i.e. the Infill beams 8'-0" (2.44m) on H
which the suspension clamps are installed are
A
secured in the longitudinal direction.

Slab thickness ≤ 1'-1" (32 cm)

G
A B E

98033-277-01
G
E
98033-276-01

Slab thickness > 1'-1" (32 cm)


F
B
A H

Slab thickness > 1'-1" (32 cm)

A G

B
G E E
B E
98033-369-01 E

F
E Number of extra
Max. spacing of sec-
Slab thickness shores per primary
ondary beams
beam
E
≤1’-1" (32 cm) 1'-8" (50 cm) 1) 1 (in mid-span)
98033-368-01
2 (at the one-third
> 1'-1" (32 cm) 1'-5" (42 cm) 1)
points)
Max. spacing of sec- Number of extra 1) Do not exceed the max. support centers of the formwork sheets!
Slab thickness
ondary beams shores per infill beam A Dokadek infill beam 8'-0" (2.44m)
≤1’-1" (32 cm) 1'-8" (50 cm) 1) —
B Dokadek suspension clamp H20
> 1'-1" (32 cm) 1'-5" (42 cm) 1) 1 (in mid-span)
E Extra shore:
1) Do not exceed the max. support centers of the formwork sheets! - Doka floor prop Eurex 30 top
A Dokadek infill beam 2.44m - Supporting head H20 DF
B Dokadek suspension clamp H20 G Doka beam H20 used as primary beam (e.g. Doka beam H20
E Extra shore in mid-span) 2.90m for a panel width of 4'-0" (1.22 m))
:- Doka floor prop Eurex 30 top H Doka beam H20 2.45m used as secondary beam
- Dokadek edge head + Spring locked connecting pin 16mm
F Doka beam H20 used as primary beam (e.g. Doka beam H20
1.80m for a panel width of 4'-0" (1.22 m))
G Doka beam H20 2.45m used as secondary beam

999813614 - 11/2018 41
Instructions for assembly and use User Information Panel floor formwork Dokadek 30

using Dokadek infill beams Practical examples - Column located inside panel-
field (variant 1)
➤ Hook two Infill beams 8'-0" (2.44m) into the support
heads in the longitudinal direction (cheek plate and
Slab thickness ≤ 1'-1" (32 cm)
locking mechanism at bottom).
➤ Place Infill beams 4'-0" (1.22m) or 2'-8" (0.81m, as
appropriate) on the underlying Infill beams 8'-0"
(2.44m) in the transverse direction (cheek plate at B
A
bottom, locking mechanism at top).
Position (A) of the locking mechanism of the
transverse Infill beam 4'-0" (1.22m) or 2'-8"
(0.81m), as applicable:

98033-274-01
▪ at all 4 corners, in the recesses (B) on the
Infill beams 8'-0" (2.44m)
▪ between these, in the profile slots (C) on
the Infill beams 8'-0" (2.44m)
Slab thickness > 1'-1" (32 cm)
A D B

C B D
98033-370-01

C
C D

98033-252-01

Max. spacing of sec- Number of extra


Slab thickness
Make sure that there are 2 infill beams under ondary beams shores
every point where 2 sheets abut. ≤1’-1" (32 cm) 1'-8" (50 cm) 1) —
> 1'-1" (32 cm) 1'-5" (42 cm) 1) 1
1) Do not exceed the max. support centers of the formwork sheets!
98033-454-01

A Dokadek infill beam 8'-0" (2.44m)


B Dokadek infill beam 4'-0" (1.22m) or 2'-8" (0.81m)
C Extra shore:
- Doka floor prop Eurex 30 top
- Dokadek cross head + Spring locked connecting pin 16mm
D Dokadek infill beams 4'-0" (1.22m) (4 in all)

42 999813614 - 11/2018
User Information Panel floor formwork Dokadek 30 Instructions for assembly and use

Practical examples - Column located inside panel- Practical examples - Column is exactly beneath the
field (variant 2) panel joint

If necessary, the infill beams can also be Slab thickness ≤ 1'-1" (32 cm)
arranged the other way round, i.e. the Infill
beams 8'-0" (2.44m) are laid onto the underly-
A
ing Infill beams 4'-0" (1.22m) or 2'-8" (0.81m). B

Slab thickness ≤ 1'-1" (32 cm) B

A B

98033-273-01
98033-272-01

Slab thickness > 1'-1" (32 cm)

A B

Slab thickness > 1'-1" (32 cm) B

A B

C
C C
98033-371-01

98033-372-01

C
C Max. spacing of sec- Number of extra
Slab thickness
ondary beams shores on infill beams
≤1’-1" (32 cm) 1'-8" (50 cm) 1) —
Max. spacing of sec- Number of extra > 1'-1" (32 cm) 1'-5" (42 cm) 1) 1
Slab thickness
ondary beams shores on infill beams 1) Do not exceed the max. support centers of the formwork sheets!
≤1’-1" (32 cm) 1'-8" (50 cm) 1) —
> 1'-1" (32 cm) 1'-5" (42 cm) 1) 1 (in mid-span) A Dokadek infill beam 8'-0" (2.44m)
B Dokadek infill beam 4'-0" (1.22m) or 2'-8" (0.81m)
1) Do not exceed the max. support centers of the formwork sheets!
C Extra shore for Dokadek infill beam 8'-0" (2.44m) (Pos. A):
A Dokadek infill beam 8'-0" (2.44m)
- Doka floor prop Eurex 30 top
B Dokadek infill beam 4'-0" (1.22m) or 2'-8" (0.81m) - Removable folding tripod top
C Extra shore for Dokadek infill beam 8'-0" (2.44m) (Pos. A): - Lowering head / 4-way head H20
- Doka floor prop Eurex 30 top - Intermediate prop with Supporting head H20 DF
- Removable folding tripod top - Doka beam H20 2.45m when using Dokadek panels 4'-0"x8'-0"
- Lowering head / 4-way head H20 (1.22x2.44m)
- Doka beam H20 1.25m when using Dokadek panels 4'-0"x8'-0"
(1.22x2.44m)
NOTICE
NOTICE The extra prop must only be used for Dokadek
infill beams 8'-0" (2.44m), and not for Dokadek
The extra prop must only be used for Dokadek panels.
infill beams 8'-0" (2.44m), and not for Dokadek
panels.

999813614 - 11/2018 43
Instructions for assembly and use User Information Panel floor formwork Dokadek 30

Floor formwork around edges


with Lashing strap 5.00m and Doka Permitted load in "green" (new) concrete and in cured
express anchor 16x125mm C20/25 concrete with a characteristic cube compres-
sive strength of fck,cube≥1500 psi (14 N/mm2):
Fperm = 1.13 kip (5.0 kN)

98033-488-01 A Follow the Fitting Instructions!

B C Always perform a static check if other-make heavy-


C
duty dowels are used to fabricate anchorages in the
floor slab.
Follow the manufacturers' applicable fitting instruc-
tions.
Permissible bracing force:
A Anchorage point in frame profile 1.12 kip Practical examples
for longitudinal and transverse tie-backs (5 kN)
B Tie rod 20.0 (or equivalent) in panel joint 1.12 kip
for longitudinal tie-back (5 kN) Tie-back in transverse direction
C Anchorage point at the one-third point 0.56 kip
for longitudinal and transverse tie-backs (2.5 kN)

WARNING
➤ Do NOT exceed the permitted bracing angle
and bracing force, so as to prevent damage
to the Dokadek panel and to ensure that all
forces from horizontal loads in concreting
A
operations can be transferred.
➤ Use tie-backs to transfer horizontal forces.
These forces can also be transferred into
existing structural members such as con-
crete columns or walls.
α
B
NOTICE
➤ Only attach the Lashing strap 5.00m to the
98033-306-01

points shown above and tension it in the


required direction of the profile. Tie-back in longitudinal direction
➤ It is forbidden to attach tie-backs to the
inside cross-profiles!
➤ Prepare an anchorage point in the ground with the
Doka express anchor. C

➤ Attach the lashing strap and tighten it.

B α
9767-258-02 B
98033-489-01
A Lashing strap 5.00m
B Doka express anchor 16x125mm α ... tie-back angle approx. 60°
A Lashing strap 5.00m
B Doka express anchor 16x125mm
The Doka express anchor can be re-used many times C Tie rod 20.0
over.

44 999813614 - 11/2018
User Information Panel floor formwork Dokadek 30 Instructions for assembly and use

Fall protection on the formwork Permitted influence width of the handrail-post


shoes for slab thicknesses of up to 1'-1" (32 cm)
(without additional precautions)
NOTICE Type of railing
▪ Ideally, install guardrail systems etc. from

Guard-rail plank 6" (15 cm)1)

Guard-rail plank 8" (20 cm)1)


below (e.g. using a Wheel-around scaffold
DF).

Scaffold tube 48.3mm

Protective grating XP
▪ When installing/removing edge protection
from above, the crew must use a personal
fall-arrest system to protect against falls

2.70x1.20m
(e.g. the Doka personal fall-arrest set).
▪ Suitable anchorage points must be defined
by a skilled person appointed by the con-
tractor. Dynamic pressure q With concrete load
4.2 psf 4'-6" 4'-6" 4'-6" 4'-6"
(0.2 kN/m2) (137 cm) (137 cm) (137 cm) (137 cm)
Guardrail system with transfer of concreting without concrete load
loads 4.2 psf 8'-6" 8'-6" 8'-6" 8'-6"
(0.2 kN/m2) (259 cm) (259 cm) (259 cm) (259 cm)
The Dokadek handrail-post shoes are secured to 12.5 psf 8'-6" 4'-6" 8'-6" 8'-6"
(0.6 kN/m2) (259 cm) (137 cm) (259 cm) (259 cm)
defined positions on the previously-installed Dokadek
23.0 psf 4'-6" 8'-6" 8'-6"
panel. They are used for holding Handrail posts XP (1.1 kN/m2) (137 cm)

(259 cm) (259 cm)
1.20m. 27.1 psf 8'-6" 8'-0"
— —
(1.3 kN/m2) (259 cm) (244 cm)
Dokadek handrail-post shoe Dokadek handrail-post shoe - 1)Minimum thickness 1 1/8" (3 cm) for influence width greater than 4'-
short long
6" (137 cm).

Permitted influence width of the handrail-post


shoes for slab thicknesses of up to 1'-8" (50 cm)
(with additional precautions)
Type of railing

Guard-rail plank 6" (15 cm)1) 2)

Guard-rail plank 8" (20 cm)1) 2)

Protective grating XP
Possible securing points for the handrail-post
shoes

2.70x1.20m
B B B

A A

Dynamic pressure q With concrete load


4.2 psf 4'-6" 4'-6" 4'-6"
(0.2 kN/m2) (137 cm) (137 cm) (137 cm)
without concrete load
4.2 psf 8'-6" 8'-6" 8'-6"
(0.2 kN/m2) (259 cm) (259 cm) (259 cm)
A A 12.5 psf 8'-6" 4'-6" 8'-6"
98033-239-01 (0.6 kN/m2) (259 cm) (137 cm) (259 cm)
B B B 23.0 psf 4'-6" 8'-6"

(1.1 kN/m2) (137 cm) (259 cm)
A Dokadek handrail-post shoe short 27.1 psf 8'-0"
— —
B Dokadek handrail-post shoe - long (1.3 kN/m2) (244 cm)
1)Minimum thickness 1 1/8" (3 cm) for influence width greater than 4'-
Follow the directions in the 'Edge protection 6" (137 cm).
system XP' User Information booklet. 2) Guard-rail boards 6" (15 cm) are permitted only up to a slab thick-

ness of 1'-6" (45 cm).

CAUTION
➤ Use the Edge protection system XP only in
combination with the Handrail post XP
1.20m.

999813614 - 11/2018 45
Instructions for assembly and use User Information Panel floor formwork Dokadek 30

▪ The span of the handrail posts is roughly Attaching the handrail-post shoe short
equal to the influence width if
➤ Working from below, push the handrail-post shoe
- they are evenly spaced
short onto the longitudinal profile of the Dokadek
- the guard-rail boards are either continu- panel and secure it with pins (these are included in
ous or are jointed at the handrail posts, the scope of supply of the handrail-post shoe short).
and
- there are no cantilevering projections

NOTICE
For slab thicknesses > 1' (30 cm), raise the A
Protective grating XP into the position shown
here, so as to obtain the required railing-height
after pouring.

98033-241-02
B

Make sure that the Handrail-post shoe - nar-


rowside (A) and the pin (vertical!) (B) are in
the correct position!
A
B
98033-357-01

98033-281-01

➤ Push on the Handrail post XP 1.20m until it locks


('Easy-Click' function).
➤ Install the sideguards.

Practical example with Protective grating XP


D

A
98033-270-01

A Dokadek handrail-post shoe short


B Pin
C Handrail post XP 1.20m
or Dokadek handrail post (US Art. n° 741001314)
D Protective grating XP 2.70x1.20m
E Toeboard holder XP 0.60m
F Toeboard

46 999813614 - 11/2018
User Information Panel floor formwork Dokadek 30 Instructions for assembly and use

Attaching the handrail-post shoe long E Toeboard holder XP 0.60m


F Toeboard
➤ Working from below, push the handrail-post shoe G Toeboard holder XP 1.20m
long onto the longitudinal profile of the Dokadek H Guard-rail boards
panel, in the transverse direction, and secure it to the
cross profile with pins (these are included in the
scope of supply of the handrail-post shoe long).

98033-241-01

Make sure that the pin (B) is in the vertical


position!

98033-307-01

➤ Push on the Handrail post XP 1.20m until it locks


('Easy-Click' function).
➤ Install the sideguards.

Practical example with guard-rail boards

F
A
98033-366-01

A Dokadek handrail-post shoe - long


B Pin
C Handrail post XP 1.20m
or Dokadek handrail post (US Art. n° 741001314)

999813614 - 11/2018 47
Instructions for assembly and use User Information Panel floor formwork Dokadek 30

Guardrail systems at corners

NOTICE
▪ In corner zones, the Protective gratings XP
must be attached to the Handrail posts XP
with cable ties or binding wire (see the blue
markings in the examples illustrated here).
It is not permitted to use the Velcro® fas-
tener 30x380mm.
▪ On the broadside of the panel, the first grat-
ing to be placed (starting from the corner)
must always be a Protective grating XP
2.00m. After this, Protective gratings XP
2.70m can be used.
▪ For slab thicknesses > 1'-1" (32 cm), an
extra Toeboard holder XP must be installed
on the corner Handrail post XP.

Practical example for slab thickness ≤ 1'-1" (32 cm) Practical example for slab thickness > 1'-1" (32 cm)
D E
B D A
B A
C C
C
C

98033-441-01 98033-442-01

Close-up: extra Toeboard


Close-up: Fastener Close-up: Fastener
holder XP 1.20m

A
98033-442-02
98033-441-02

98033-442-03

A Attached with cable tie or binding wire


B Protective grating XP 2.00x1.20m
C Protective grating XP 2.70x1.20m
D Handrail post XP 1.20m
or Dokadek handrail post (US Art. n° 741001314)
E Toeboard holder XP 1.20m

48 999813614 - 11/2018
User Information Panel floor formwork Dokadek 30 Instructions for assembly and use

Guardrail system without transfer of ▪ The span of the handrail posts is roughly
concreting loads equal to the influence width if
- they are evenly spaced
The Dokadek handrail-post shoes 1,20m are secured - the guard-rail boards are either continu-
to defined positions on the previously-installed ous or are jointed at the handrail posts,
Dokadek panel. They are used for holding Handrail and
posts XP 1.20m. - there are no cantilevering projections

Dokadek handrail-post shoe Dokadek handrail-post shoe long


short 1.20m 1.20m

Possible securing points for the handrail-post


shoes
B B B

A A

A A
98033-239-01
B B B

A Dokadek handrail-post shoe short 1.20m


B Dokadek handrail-post shoe long 1.20m

Follow the directions in the 'Edge protection


system XP' User Information booklet.

Permitted influence widths of the handrail-post


shoes
Type of railing
Guard-rail plank 6" (15 cm)1)

Guard-rail plank 8" (20 cm)1)

Scaffold tube 48.3mm

Protective grating XP
2.70x1.20m

Dynamic pressure q without concrete load


4.2 psf 8'-6" 8'-6" 8'-6" 8'-6"
(0.2 kN/m2) (259 cm) (259 cm) (259 cm) (259 cm)
12.5 psf 8'-6" 4'-6" 8'-6" 8'-6"
(0.6 kN/m2) (259 cm) (137 cm) (259 cm) (259 cm)
23.0 psf 4'-6" 8'-6" 8'-6"

(1.1 kN/m2) (137 cm) (259 cm) (259 cm)
27.1 psf 8'-6" 8'-0"
— —
(1.3 kN/m2) (259 cm) (244 cm)
1)Minimum thickness 1 1/8" (3 cm) for influence width greater than 4'-
6" (137 cm).

999813614 - 11/2018 49
Instructions for assembly and use User Information Panel floor formwork Dokadek 30

Secure the Dokadek handrail-post shoe short Secure the Dokadek handrail-post shoe long 1.20m
1.20m
➤ Working from below, push the handrail-post shoe
➤ Working from below, push the handrail-post shoe long 1.20m onto the longitudinal profile of the
short 1.20m onto the longitudinal profile of the Dokadek panel, in the transverse direction, and
Dokadek panel and secure it with pins (these are secure it to the cross profile with pins (these are
included in the scope of supply of the handrail-post included in the scope of supply of the handrail-post
shoe short). shoe long).

A
A

TR1073-202-01
B
TR1073-203-01
B
Make sure that the pin (B) is in the vertical
Make sure that the Handrail-post shoe - nar- position!
rowside (A) and the pin (vertical!) (B) are in
the correct position!
B
A
B

B TR1073-205-01
TR1073-204-01

➤ Push on the Handrail post XP 1.20m until it locks ➤ Push on the Handrail post XP 1.20m until it locks
('Easy-Click' function). ('Easy-Click' function).
➤ Install the sideguards. ➤ Install the sideguards.

Practical example with Protective grating XP Practical example with guard-rail boards
D

G
C

A
F

F E

TR1073-200-01

TR-1073-201-01
A Dokadek handrail-post shoe short 1.20m
A
B Pin
C Handrail post XP 1.20m A Dokadek handrail-post shoe long 1.20m
or Dokadek handrail post (US Art. n° 741001314) B Pin
D Protective grating XP 2.70x1.20m C Handrail post XP 1.20m
F Toeboard or Dokadek handrail post (US Art. n° 741001314)
E Toeboard holder XP 1.20m
F Toeboard
G Guard-rail boards

50 999813614 - 11/2018
User Information Panel floor formwork Dokadek 30 Instructions for assembly and use

Guardrail systems at corners

NOTICE
▪ In corner zones, the Protective gratings XP
must be attached to the Handrail posts XP
with cable ties or binding wire (see the blue
markings in the examples illustrated here).
It is not permitted to use the Velcro® fas-
tener 30x380mm.
▪ On the broadside of the panel, the first grat-
ing to be placed (starting from the corner)
must always be a Protective grating XP
2.00m. After this, Protective gratings XP
2.70m can be used.

D
B A
C
C

98033-494-01

Close-up showing how fastened:

A
98033-441-02

A Attached with cable tie or binding wire


B Protective grating XP 2.00x1.20m
C Protective grating XP 2.70x1.20m
D Handrail post XP 1.20m
or Dokadek handrail post (US art. n° 741001314)

999813614 - 11/2018 51
Instructions for assembly and use User Information Panel floor formwork Dokadek 30

Fall protection on the structure Handrail post 1.10m

▪ Fixed in a Screw sleeve 20.0 or Attachable sleeve


Handrail post XP 1.20m 24mm
▪ Guardrail planks or scaffold tubes can be used as
▪ Attached with screw-on shoe, railing clamp, hand- safety barrier
rail-post shoe or Step bracket XP
▪ Protective grating XP, guardrail planks or scaffold
tubes can be used as safety barrier

a
a

9771-200-01
a ... > 3’-3" (1.00 m)
98031-200-01

Follow the directions in the "Handrail


post 1.10m" User Information!
a ... > 3’-3" (1.00 m)

Follow the directions in the 'Edge protection Doka slab edge clamp
system XP' User Information booklet.
▪ Slab bulkheads and safety barriers in one system
Note:
The Dokadek handrail post (US art. n° 741001314) can
be used instead of the Handrail post XP. For more infor-
mation, please contact your Doka technician.

Handrail clamp S

▪ Attached with integral clamp


▪ Guardrail planks or scaffold tubes can be used as
safety barrier
a

98033-286-01

Follow the directions in the User Information


9756-206-01

booklet "Doka floor end-shutter clamp".

a ... > 3’-3" (1.00 m)

Follow the directions in the User Information


booklet "Handrail clamp S"!

52 999813614 - 11/2018
User Information Panel floor formwork Dokadek 30 Instructions for assembly and use

Slab bulkheads

Permissible influence width of the Dokadek handrail-


post shoes with slab bulkhead: 4’-6" (137 cm)

in the longitudinal direction in the transverse direction

Practical example for slab thickness ≤ 1'-1" (32 cm) Practical example for slab thickness ≤ 1'-1" (32 cm)

C C

D D
B E A B E A
98033-305-02 98033-305-01

F
F

Practical example for slab thicknesses > 1'-1" Practical example for slab thicknesses > 1'-1"
(32 cm) (32 cm)

Dokadek panel
4'-0"x8'-0" (1.22x2.44m) 2'-8"x8'-0" (0.81x2.44m)
98033-359-01

a a G
G G b
b b c
c

98033-360-01

98033-358-01
b ... max. 1'-8" (50 cm)
b ... max. 1'-8" (50 cm) c ... max. 2" (5 cm)
c ... max. 2" (5 cm)
A Dokadek panel
Dokadek max. projecting concrete cover max. slab B Dokadek 'handrail-post shoe long' or 'handrail-post shoe short'
panel a on the Dokadek panel thickness b
C Handrail post XP 1.20m
4’-0"x8’-0" 1’-8" 1’-8"
or Dokadek handrail post (US Art. n° 741001314)
(1.22x2.44m) (52 cm) (50 cm)
D Plywood
2'-8"x8'-0" 1’-6"
acting on whole area E Doka beam H20
(0.81x2.44m) (45 cm)
F Lashing strap 5.00m
G Screws for attaching the stop-end to the Dokadek panel

999813614 - 11/2018 53
Additional areas of use User Information Panel floor formwork Dokadek 30

Additional areas of use


Sloping slabs
The Dokadek plumbing-strut connector is used for Forming inclined floor-slabs
transferring horizontal loads via plumbing struts in situ-
ations where Panel floor formwork Dokadek 30 is being
used to form e.g. sloping slabs, or sections of slab Usage situation A: Doka floor props are in the ver-
along exposed (= no side wall) structure-edges. tical
L
K
J

I γ

α
E F
F
G
D

H A A
A
B
B
C

β
98033-463-02 98033-471-01

α ... approx. 60°


Permitted compressive force: 3.03 kip (13.5 kN) β ... max. 16%
γ... max. 5% without drop head and max. 3% with drop-head (in both
Permitted tensile force: 1.12 kip (5 kN) the longitudinal and transverse directions)

Features: Usage situation B: Doka floor props are at 90° to the


▪ For connecting Plumbing struts 340 IB and Plumbing formwork plane
struts 540 IB.
L
▪ For use at slab-edges instead of tie-backs (e.g. K
Lashing strap 5.00m).
J F
F
CAUTION I δ
➤ If the slab is inclined a separate structural- E
α
G
design appraisal is needed, and the neces-
sary additional precautions (e.g. plumbing D
struts) must be defined. A
A

H A
NOTICE B
B
Transfer of horizontal loads from the following B
points must be ensured by the plumbing strut 98033-498-01

connector:
▪ imperfection α ... approx. 60°
δ ... 90°
▪ inclinations
▪ work operations
▪ props not vertical
▪ concrete pressure
▪ wind
Compensating plates can be used to compen-
sate for floor-slab angles of inclination up to 16
% in all directions.

Follow the directions in the 'Doka express


anchor 16x125mm' Fitting Instructions!

54 999813614 - 11/2018
User Information Panel floor formwork Dokadek 30 Additional areas of use

Close-up of compensating plate How to install the Dokadek plumbing-strut


connector

NOTICE
The plumbing-strut connector is only allowed
B β to be fitted 1/3 of the way along the Dokadek
panel.
98033-498-02
Right! Wrong!
β ... max. 16%
A Doka floor prop Eurex
B Compensating plate
C Wooden wedge G G
D Dokadek wall clamp
E Dokadek wall head
F Dokadek panel
G Dokadek plumbing-strut connector
H Plumbing strut 340 IB or Plumbing strut 540 IB 98033-460-02 98033-461-01
I Doka floor end-shutter clamp
J Framax Xlife panel G Dokadek plumbing-strut connector
K Handrail post XP 1.20m
L Protective grating XP 2.70x1.20m ➤ Pull both fastening bolts out of the stand-by position.
➤ Fit the plumbing-strut connector onto the longitudinal
girder of the panel.
NOTICE
➤ Pin the connector to the transverse stiffening plates
Because the floor props are out-of-vertical, of the panel with the fastening bolts.
additional horizontal forces occur!
Right! Wrong!
Erecting the formwork
N
NOTICE M
Ensure the stability of all components and
units during all phases of the construction
work!
e.g. Usage situation A:
➤ Set up the Doka floor props and use compensating
plates to plumb the props. Use wooden wedges
close to the edge of the slab where space is G
restricted.
➤ Use Dokadek wall clamps to secure the floor props 98033-462-01

against tip-over. F Dokadek panel


➤ Fit a Dokadek wall head. G Dokadek plumbing-strut connector
➤ Engage the panel, raise the free end and secure it. H Plumbing strut 340 IB or Plumbing strut 540 IB

E
F
D A
A
B
C

98033-460-01

A Doka floor prop Eurex


B Compensating plate
C Wooden wedge
D Dokadek wall clamp
E Dokadek wall head
F Dokadek panel

999813614 - 11/2018 55
Additional areas of use User Information Panel floor formwork Dokadek 30

Correct arrangement of plumbing-strut Attaching the plumbing strut


connectors in free-standing systems
➤ Take the fastening bolt out of the plumbing strut.
➤ Attach the plumbing strut in either the longitudinal or
NOTICE
transverse direction, depending on the inclination of
▪ Fit additional plumbing-strut connectors as the slab.
statically required.
▪ On free-standing systems, make sure that In longitudinal direction:
the plumbing-strut connectors are fitted fac- Right! Wrong!
ing in alternate directions. 98033-460-07 98033-465-01

G
F F

G H H

F Dokadek panel
G Dokadek plumbing-strut connector
H Plumbing strut 340 IB or Plumbing strut 540 IB

In transverse direction:
F Plumbing strut IB
98033-478-01

G
F
G
A
H

H
A Doka floor prop Eurex
F Dokadek panel
G Dokadek plumbing-strut connector
H Plumbing strut 340 IB or Plumbing strut 540 IB
98033-463-01

F Dokadek panel ➤ Pin the plumbing strut onto the plumbing-strut con-
G Dokadek plumbing-strut connector nector with the fastening bolt.
H Plumbing strut 340 IB or Plumbing strut 540 IB Animation: https://player.vimeo.com/video/258967173
➤ Extend the plumbing strut to the desired length.
➤ Secure the plumbing strut to the floor with a Doka
express anchor.

G
H

98033-460-03

α ... approx. 60°


G Dokadek plumbing-strut connector
H Plumbing strut 340 IB or Plumbing strut 540 IB

NOTICE
When extending the Plumbing strut IB, only
turn the adjusting nut until the strut encounters
resistance from above. The panel must not be
raised.

56 999813614 - 11/2018
User Information Panel floor formwork Dokadek 30 Additional areas of use

Follow the directions in the 'Doka express


anchor 16x125mm' Fitting Instructions!

➤ Install further panels.

F
G
A
H

α
98033-460-04

α ... approx. 60° 98033-471-02


A Doka floor prop Eurex
F Dokadek panel
G Dokadek plumbing-strut connector
Stripping the formwork
H Plumbing strut 340 IB or Plumbing strut 540 IB
NOTICE
➤ Then fit plumbing-strut connectors as needed. ▪ Comply with the stipulated stripping times.
➤ Pin a plumbing strut to each connector and secure ▪ Always strip out the formwork in reverse
each strut to the floor with a Doka express anchor. order.
▪ As well as the instructions given here, the
section headed 'Reshoring props, concrete
F G
A technology and stripping out' must also be
F
G
F observed.
H
H A α
α
A Forming at slab-edges

98033-460-06 Usage situation C:


α ... approx. 60°
A Doka floor prop Eurex
F Dokadek panel
G Dokadek plumbing-strut connector
H Plumbing strut 340 IB or Plumbing strut 540 IB

G F F
Pouring
H A

WARNING
➤ Only start pouring on a supported panel-
field.
➤ Make sure that pouring is carried out in the 98033-484-01

correct direction (from 'bottom to top')! A Doka floor prop Eurex


F Dokadek panel
G Dokadek plumbing-strut connector
H Plumbing strut 340 IB or Plumbing strut 540 IB

Note:
A Dokadek plumbing-strut connector can be installed
1/2-way along the Dokadek panel and used – together
with a plumbing strut – as a tie-back.

Follow the directions in the 'Structure edge


(Panel floor formwork Dokadek 30)' User Infor-
mation booklet.

999813614 - 11/2018 57
Additional areas of use User Information Panel floor formwork Dokadek 30

Additional precautions for slab thicknesses of up to 1'-8" (50 cm)


Installing additional propping (not
including slab edge)

Installing the Timber beam seat H20 (not


including slab edge)

at a panel joint

➤ Remove the safety pin of the Timber beam seat H20,


from its stand-by position.

A
D
A
B

98033-361-01

A Timber beam seat H20


D Safety pin

➤ Install the Timber beam seat H20 midway along the


panel. To do this, insert a d16mm bolt into the 2nd
hole of the cross profile (from the middle) of one of
the two panels.
E

98033-364-02
C

A Timber beam seat H20


B Doka Beam H20 (recommended length: 9’-6" (2.90m))
C Doka floor prop Eurex 30 top
98033-362-01

Permitted slab thickness with additional precau-


tions
Panel size Floor prop Eurex 30 E Bolt d16mm
4’-0"x8’-0" > 1' - 1'-8"
(1.22x2.44m) (> 30 - 50 cm)
2’-8"x8’-0" > 1'-6" - 1'-8"
(0.81x2.44m) (> 45 - 50 cm)

NOTICE
Install the additional propping AFTER the
formwork has been secured against tip-over.

58 999813614 - 11/2018
User Information Panel floor formwork Dokadek 30 Additional areas of use

➤ Tilt up the Timber beam seat H20 and secure it in the Inserting Doka beams H20
cross profile of the other panel, with the safety pin.

D NOTICE
➤ When beams need to be telescoped past
each other, always do this in the same Tim-
ber beam seat H20.
➤ At the edge of the formwork, the single
beam must be resting in the middle of the
Timber beam seat H20, and touching the
wall.
➤ Use the Alu beam fork H20 to insert the Doka beams

98033-362-02
H20 into the Timber beam seats.

at a panel joint at the edge panel (in middle)


Close-up of safety pin

D
98033-362-04

D Safety pin

B
on an edge panel 98033-363-02
98033-363-01

➤ Remove the safety pin of the Timber beam seat H20, B Doka beam H20 (recommended length: 9’-6" (2.90m))
from its stand-by position.

D
A

98033-361-01

A Timber beam seat H20


D Safety pin

➤ Install the Timber beam seat H20 midway along the


panel. To do this, insert the safety pin into the 2nd
hole of the cross profile (from the middle).

98033-362-03

D Safety pin

999813614 - 11/2018 59
Additional areas of use User Information Panel floor formwork Dokadek 30

Installing the floor props Installing additional propping (at the


slab edge)
NOTICE
➤ The Doka beams H20, the Timber beam For more information, see the 'Structure edge
seat H20 and the Dokadek panel must be (Panel floor formwork Dokadek30' User Infor-
form-locked. mation booklet.
➤ The ends of the beams must be resting sol-
idly on the Timber beam seats H20.
➤ Secure – with tripods – the standard-system Stripping the formwork
floor props that have only 1 panel resting on
the heads.
NOTICE
➤ Only extend the floor props until they
encounter resistance from above. The ▪ Comply with the stipulated stripping times.
panel must not be raised. ▪ Always strip out the formwork in reverse
➤ Roughly adjust the height of the floor prop, using the order.
fastening clamp. ▪ It is essential to follow the instructions given
➤ Fit the floor prop into the Timber beam seat H20, and here and the instructions in the section
adjust it. headed 'Reshoring props, concrete technol-
ogy and stripping out'.
On slabs with thicknesses of between 1'-0" and 1'-7"
(30 and 48 cm), early removal of all the extra shores
from the typical zone is permitted even in cases where
service loads and live loads are present. The resulting
prop loads are of max. 8.5 kip 38 kN per prop, which is
permissible for temporary reshores.

Minimum concrete strength required before the extra


shores are removed: 1200 psi
98033-364-01

Creating an access alley

C To make it easier to transport the panels to their next


usage location (e.g. with the DekDrive), it is permitted
C Doka floor prop Eurex 30 top to remove 1 row of extra shores.

Minimum concrete strength required before the extra


➤ After installing all the floor props, raise the Doka shores are removed: 1200 psi
beams H20 by turning the adjusting nut on each
prop.
➤ Do not install and extend the floor props
until the reinforcement has been placed.
This lessens the risk of panels being lifted
out of the Dokadek heads.

60 999813614 - 11/2018
User Information Panel floor formwork Dokadek 30 Additional areas of use

Practical example

98033-459-01

A B

A Extra shore
B Access alley

999813614 - 11/2018 61
Additional areas of use User Information Panel floor formwork Dokadek 30

Forming past room-high openings in walls


Where necessary, the slab-forming operations can also Follow the directions in the User Information
incorporate room-high wall openings. booklet "Doka floor end-shutter clamp".

Practical examples
With no infill zone along the wall With an infill zone along the wall

B B

H G
G C C

H
E F F
A E A
I
D D
b b b b

J J

98033-452-01 98033-453-01
98033-452-02 98033-453-02

a c

a ... see the 'Doka floor end-shutter clamp' User Information booklet
b ... min. 6" (15 cm)
c ... 10" (25 cm)
A Doka slab edge clamp
B Guardrail system
C Slab stop-end
D Doka floor prop Eurex 30 top
E Lowering head H20
F Doka beam H20 top
G Formwork sheet (nailed-on)
H Dokadek panel
I Infill zone
J Folding platform K or protection platform
K Removable folding tripod

▪ The Doka slab edge clamp can be secured


to the wall by the Bridge edge beam anchor
15.0.
▪ Larger box-outs can be formed as
described under the heading 'Floor-slab
formwork at the structure edge'.

62 999813614 - 11/2018
User Information Panel floor formwork Dokadek 30 Additional areas of use

Using Doka floor props Eurex 20 550


Bracing clamp B
WARNING
➤ In the typical and infill zones, and/or when
Planks can be attached to the floor props as diagonal
mixing Dokadek and Dokaflex S, use only
braces, using the Bracing clamp B.
props that are all of the same type.
NOTICE
Note: ▪ Only allowed to be used as a set-up aid.
The table takes account of the props' higher load-bear- ▪ Not suitable for sustaining horizontal loads
ing capacity when their extension-length is reduced; for during pouring.
this reason, it is only valid for the room heights and ▪ Always hammer in the wedge from top to
types of props specified. bottom!

Permissible slab thickness of the Doka floor prop A


Eurex 20 550 for room heights 11'-9" to 15'-0" (3.58 to
4.58 m):
▪ With Dokadek panels 4’-0"x8’-0" (1.22x2.44m): C

1’-1" (32 cm)


▪ With Dokadek panels 2’-8"x8’-0" (0.81x2.44m):
1’-8" (50 cm)
B

WARNING
➤ It is forbidden to use the Doka floor prop
Eco 20!
Tr968-200-01
WARNING
➤ Additional measures, such as those A Bracing clamp B
described in the section headed 'Additional B Doka floor prop Eurex 20
precautions for slab thicknesses of up to C Plank
1’-8" (50 cm)', are forbidden!
Possible plank/floor-prop combinations with the
Bracing clamp B
Plank
(2.4x15 cm)

(3x15 cm)

(4x15 cm)

(5x10 cm)

(5x12 cm)

(5x15 cm)
2"x4 1/2"
1 1/8"x6"

1 5/8"x6"

Eurex 20
1"x6"

2"x4"

2"x6"
IT OT IT OT IT OT IT OT IT OT IT OT
550 ✓ ✓ ✓ ✓ ✓ ✓ ✓ — ✓ — ✓ —

Legend:
IT Inner tube
OT Outer tube
✓ Possible to combine
— Not possible to combine

999813614 - 11/2018 63
General remarks User Information Panel floor formwork Dokadek 30

General remarks
Combining with other Doka systems
Dokaflex S Dokamatic S table
Dokaflex S is the fast and versatile floor-slab formwork The Doka tables are pre-assembled, and save on both
for any layout - also for drop beams, stepped floors and labor and crane time. With the DoKart, the tables can
filigree slabs. Because the quantities can easily be easily be traveled to their next location by just one man
computed using a slide-rule, no detailed formwork plan- working on his own. The system is optimized to give the
ning work is needed. Any type of form-facing can be very shortest forming times on large areas, and copes
used, enabling all architectural wishes regarding the well with varying structural-design and geometrical
concrete surface to be met. requirements.

C D

98033-317-01

Close-up of extra beam:

F
E
A

B
For more information, see the 'Dokaflex S'
User Information booklet. 98033-317-02

A Doka beam H20


B Nailing plank (site-provided)
C Dokamatic S table
D Dokadek panel
E Dokadek infill beam
F Plywood infill

NOTICE
The beam (A) must be pre-installed!

For more information, see the 'Dokamatic S


table' User Information booklet.

64 999813614 - 11/2018
User Information Panel floor formwork Dokadek 30 General remarks

Transporting, stacking and storing

Utilize the benefits of Doka multi-trip packaging NOTICE


on your worksite. ▪ The rating plate must be in place and clearly
Our Multi-trip packaging such as transport boxes, legible.
stacking pallets, accessory boxes and skeleton trans- ▪ Load the items centrically.
port boxes keep everything in place on the site.
Stacking the panels
Dokadek panel pallets ➤ Undo the lashing strap and remove the cover.
➤ Set down the 1st panel centered on the pallet.
B

C C

B 98033-289-01
A
Make sure it is in the correct position!

A Pallet
B Cover (captive)
C Lashing strap

Storage and transport device for Dokadek panels:

98033-288-02
▪ Dokadek panel pallet 4'-0"x8'-0" (1.22x2.44m)
for Dokadek panels 4'-0"x8'-0" (1.22x2.44m)
▪ Dokadek panel pallet 2'-8"x8'-0" (0.81x2.44m)
for Dokadek panels 2'-8"x8'-0" (0.81x2.44m) ➤ Set down further panels, exactly over one another.
▪ durable ➤ Place the cover over the top panel and tighten the
▪ stackable stack with the lashing strap.

CAUTION
B C
➤ Max. number of Dokadek panels: 11
Corresponds to a stack height 'h' (incl. panel
pallet) of approx. 7'-1" (215 cm).
➤ It is forbidden to stack panels of different
widths on the same pallet.

98033-288-03

98033-288-01
Working off a commercially available platform
ladder makes the lashing strap easier to oper-
ate.

999813614 - 11/2018 65
General remarks User Information Panel floor formwork Dokadek 30

Coil up the end of the lashing strap and put it Dokadek panel pallet as a transport device
in the storage tray (D) .
Suitable transport appliances:
D ▪ crane
▪ forklift truck
▪ pallet stacking truck
▪ Attachable wheelset

98033-288-04 Lifting by crane

NOTICE
Dokadek panel pallet as a storage unit
▪ Multi-trip packaging items may only be lifted
one at a time.
Max. n° of boxes on top of one another ▪ Secure the stack of panels with the cover
Outdoors (on the and the lashing strap.
Indoors
site) ▪ Use a suitable lifting chain (do not exceed
N° of Dokadek pan- Floor gradient up to Floor gradient up to permitted load capacity).
els in the pallet 3% 1%
≤6 1 3
▪ Spread-angle β max. 30°!
>6 1 2 β

98033-290-01

▪ Lifting the panels without a panel pallet is


only allowed using 4 separate lifting slings,
with a protective sleeve (A) over every cor-
ner.

A
98033-293-01

Shifting with forklift or pallet stacking truck

NOTICE
▪ Multi-trip packaging items may only be lifted
one at a time.
▪ Load the items centrically.
▪ Secure the stack of panels with the cover
and the lashing strap.

66 999813614 - 11/2018
User Information Panel floor formwork Dokadek 30 General remarks

Shifting with Attachable wheelset With closely stacked bundles of panels:


The 'Attachable wheelset' turns the panel pallet into a ➤ lever-up the bundle of panels (e.g. with a
fast and maneuverable transport device. squared timber (D) ), to make a space for
threading in the slings.
Caution!
When doing this, always make sure that the
A bundle of panels remains stable!

Correct loading of trucks

NOTICE
▪ Ideally, arrange the Dokadek panel pallets
at right-angles to the cargo floor. (A)
If the stacks are not of the same height, then
the panels must always be arranged at
right angles to the cargo floor.

98033-350-01
98033-365-01
▪ Load the truck from front to back with
Dokadek panel pallets. (B)
▪ Arrange the Dokadek panel pallets so that
they are positively locked. (C)
▪ Secure every Dokadek panel pallet with a
lashing strap. (D)
B
98033-349-01

C D

Animation:
https://player.vimeo.com/video/256036570
▪ If the pallets have to be loaded lengthways
to the cargo floor, secure each pair of
Dokadek panel pallets with 2 lashing straps.
(D)
98033-349-03

D D

Animation:
https://player.vimeo.com/video/256029891

999813614 - 11/2018 67
General remarks User Information Panel floor formwork Dokadek 30

Attachable wheelset ➤ Before attaching the lifting chain, check that:


▪ the fixing brake is applied.
Product description ▪ linch pins have been fitted to the fastening
bolts of the heavy-duty wheels and the
swivel casters.

A 2 heavy-duty wheels
B 2 swivel casters

The Attachable wheelset turns the panel pallet into a


fast and maneuverable transport device.
Suitable for drive-through access openings > 4’-11"
(150 cm).
NOTICE
▪ When the panel pallet is parked or is being
shifted by crane or forklift, always apply the
fixing brake.
▪ When setting down a panel pallet with
loosely stacked panels, secure these
against wind liftout (e.g. by strapping them
together).

Traveling

NOTICE
▪ Max. gradient of floor 3%.
▪ Max. travel speed: 2.5 mph (4 km/h) (walk-
ing pace)
▪ Either bridge any floor openings with suffi-
ciently strong planking/boards secured so
that they cannot slip away to either side, or
close off these openings with sufficiently
strong side railings!
▪ Keep the travel route clean and free of any
obstacles.
▪ It is forbidden to use any other mechanical
assistance for the traveling operation!
▪ It is forbidden to wheel panel pallets that
have been stacked on top of one another!
▪ Where necessary, secure loosely stacked
panels so that they cannot slip.

Lifting by crane
The Attachable wheelset can stay secured to the
Dokadek panel pallet while it is being lifted.
NOTICE
▪ Secure the stack of panels with the cover
and the lashing strap.

68 999813614 - 11/2018
User Information Panel floor formwork Dokadek 30 General remarks

Assembly Variant 1: Panels stacked loosely


➤ Place the cover on the panel pallet and tighten it with
Heavy-duty wheel the lashing strap.
➤ Apply the fixing brake on the heavy-duty wheel.
➤ Working from below, push the heavy-duty wheel
onto the longitudinal profile of the panel pallet and
secure it in place with a fastening bolt and linch pin.

C E 98033-292-01

Make sure it is in the correct position!


98033-313-01

98033-291-01

If necessary, the braking force can be adjusted


with the setting screw (w/f 24).

Swivel caster
➤ Working from the outside, push the wheel-pin of the
swivel caster into the hole in the cross profile, and Coil up the end of the lashing strap and put it
secure it with a linch pin. in the storage tray (D) .

F E D

98033-288-04
98033-291-02

➤ Set down the 1st panel centered on the cover.


Make sure it is in the correct position!

98033-314-01

A Heavy-duty wheel
98033-312-02
B Swivel caster
C Fastening bolt
E Linch pin
F Wheel-pin

Animation: https://player.vimeo.com/video/262156196

999813614 - 11/2018 69
General remarks User Information Panel floor formwork Dokadek 30

➤ Max. number of loose Dokadek panels:


8 pcs.
➤ Set down further panels, exactly over one another.
98033-312-01

Variant 2: Panels secured and stacked with the


cover and the lashing strap
➤ See the section headed 'Dokadek panel pallets'
98033-310-01

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User Information Panel floor formwork Dokadek 30 General remarks

DekDrive Loading the DekDrive


➤ Apply the fixing brake on the heavy-duty wheel.
➤ Remove the top spring cotters and self-locking pins,
at both ends of the DekDrive.

C
B

B
C

98033-294-01

Transport device for Dokadek panels


▪ durable A

▪ stackable
▪ Suitable for drive-through access openings > 2’-11"
(90 cm). ➤ Tilt up the railing and secure it at both ends with self-
▪ state in which delivered and transported: railing locking pins and spring cotters.
folded down
C

98033-295-01
98033-311-01 E

Max. number of Dokadek panels: 4 pcs.


C

NOTICE B

▪ The rating plate must be in place and clearly


legible.
▪ Load the items centrically.
▪ It is allowed to stack panels of different ➤ Starting from the side nearest the railing, push the
widths. Dokadek panels centrally onto the holding pins (with
▪ Not suitable for use as a storage unit. the formwork sheeting facing towards the railing).
▪ When the DekDrive is parked or is being
crane-lifted, always apply the fixing brake.
▪ Always secure the panels with webbing.

98033-296-01 F

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General remarks User Information Panel floor formwork Dokadek 30

➤ Secure the panels with webbing. Engage the hook in Lifting by crane
one of the openings in the longitudinal profile of the
front (i.e. outermost) panel, and tighten the webbing.
NOTICE
▪ Use a suitable lifting chain (do not exceed
98033-297-01

G
permitted load capacity), e.g: Doka 4-part
chain 3.20m.
▪ Lift only one DekDrive at a time.
▪ Spread-angle β max. 30°!
β

A Heavy-duty wheel
B Spring cotter
C Self-locking pin
E Guard rail
F Holding pin
G Webbing

98033-298-01

➤ Before attaching the lifting chain, check that:


▪ the fixing brake is applied.
98033-297-02

Animation: https://player.vimeo.com/video/262155511

Traveling

NOTICE
▪ Max. gradient of floor 3%.
▪ Max. travel speed: 2.5 mph (4 km/h) (walk-
ing pace)
▪ Either bridge any floor openings with suffi-
ciently strong planking/boards secured so
that they cannot slip away to either side, or
close off these openings with sufficiently
strong side railings!
▪ Keep the travel route clean and free of any
obstacles.
▪ It is forbidden to use any other mechanical
assistance for the traveling operation!

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User Information Panel floor formwork Dokadek 30 General remarks

Alternative transport options ➤ Lift one end of the Dokadek panel, lower the panel
centered on to the Timber trolley and wheel it to the
desired location.
With timber trolley
A standard timber trolley provides a safe and easy way
of moving Dokadek panels without any great physical
effort.
Features:
▪ Clamping jaws
▪ Clamping sides, felt-padded on inside
▪ The weight of the material being transported
securely closes the clamping mechanism
Designation: M-Timber trolley 170mm-CT
Weight: 15.4 lbs (7.0 kg) A 98070-351-01

Dimensions (L x W (with wheels) x H):


1'-3" x 1' x 1'-2" (39 x 31 x 35 cm) A M-Timber trolley 170 mm-CT

a
Manual transport

With the aid of 2 tie rods (each min. 3'-3"


(1,00 m) long) (A) , Dokadek panels can also
be transported easily by hand.

TR1079-800

a ... 6 1/2" (17 cm)

Max. load: 661 lbs. (300 kg)

State during transport A

98033-426-01

A
TR1079-801

A M-Timber trolley 170 mm-CT

Loading

➤ Position the Timber trolley beside the Dokadek


panel, midway along the panel.

B
TR1079-802
A

A M-Timber trolley 170 mm-CT


B Dokadek panel

999813614 - 11/2018 73
General remarks User Information Panel floor formwork Dokadek 30

Dokadek infill beam pallet NOTICE


▪ Load Infill beams 8'-0" (2.44m) and 4'-0"
(1.22m) centered on the pallet, so that they
are braced against the uprights of the pallet.
▪ Multi-trip packaging items that each contain
very different loads must be stacked with
the heaviest ones at the bottom and the
lightest ones at the top!
▪ Always stack in complete layers.

Storage and transport device for Dokadek infill beams:


▪ durable 98033-299-01

▪ stackable ▪ It is permitted to stack infill beams of differ-


▪ Infill beams 8'-0" (2.44m) and 4'-0" (1.22m) are sup- ent lengths on the same pallet.
plied ex-works in the Dokadek infill-beam pallet, - When the pallets are transported by
while Infill beams 2'-8" (0.81m) are supplied in the truck, Infill beams 2'-8" (0.81m) (A) must
Doka multi-trip transport box 1.20x0.80m. be stacked on the inside.

Max. number of Dokadek infill beams: 44 98033-300-01


A
Max. load: 1764 lbs. (800 kg)
Permitted imposed load: 13009 lbs. (5900 kg)

▪ Before the infill beams are transported by


lorry, they must be firmly connected to the
pallet, e.g. by bundling with steel strapping.
▪ The rating plate must be in place and clearly
legible.

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User Information Panel floor formwork Dokadek 30 General remarks

Using the Dokadek infill-beam pallet as a Shifting boxes with the forklift or pallet stacking
storage unit truck

NOTICE
Max. n° of boxes on top of one another
Outdoors (on the site) Indoors
▪ Load the items centrically.
Floor gradient up to 3% Floor gradient up to 1%
2 6
Do not stack empty pallets on top
of one another!

Note:
Use with Bolt-on caster set B:
Always apply the parking brake when the container is
'parked'.
When Doka stacking pallets are stacked, the bottom
pallet must NOT be one with a bolt-on caster set
mounted to it.

Using the Dokadek infill-beam pallet as a


transport device

Suitable transport appliances:


▪ crane
▪ forklift truck
▪ pallet stacking truck
▪ Bolt-on caster set B
Follow the directions in the 'Bolt-on castor set
B' Operating Instructions!

Lifting by crane

NOTICE
▪ Multi-trip packaging items may only be lifted
one at a time.
▪ Use a suitable lifting chain
(e.g. Doka 4-part chain 3.20m).
. Do not exceed permitted load capacity.
▪ Load the items centrically.
▪ When lifting stacking pallets to which Bolt-
on castor sets B have been attached, you
must also follow the directions in the rele-
vant Operating Instructions!
▪ Spread-angle β max. 30°!

98033-301-01

= =
a

a ... 8'-0" (244 cm) or 4'-0" (122 cm)

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General remarks User Information Panel floor formwork Dokadek 30

Transporting Bracing frames Eurex ➤ Fasten the load to the stacking pallet so that it cannot
slide or tip out.

NOTICE A
It is not allowed to mix different sizes of brac-
ing frames!
Loading the pallet
e.g. Bracing frame Eurex 4'-0" (1.22m)
➤ Turn the prop-holders (= the quick-fixing mecha-
N
nisms) by 90°, secure them and place the frame into
the Doka stacking pallet (see Close-up C).

TR1012-211-01

A
B
A Bracing frame Eurex
N Doka stacking pallet 1.55x0.85m

N Close-up D
A O

B
TR1012-211-03

A Bracing frame Eurex


N Doka stacking pallet 1.55x0.85m
O Prop-holder (= quick-fixing mechanism)

TR1012-211-02
Close-up C
O Prop-holder (= quick-fixing mechanism)

Load quantities
Bracing frame Eurex Doka stacking pallet Units
4’-0" (1.22m) 1.55x0.85m
10
2’-8" (0.81m) 1.20x0.80m

Follow the directions in the 'Bolt-on castor set


B' Operating Instructions!

TR1012-211-04 O

O Prop-holder (= quick-fixing mechanism)

➤ Stack the other bracing frames alternate way around


(as shown in Close-up D).

76 999813614 - 11/2018
User Information Panel floor formwork Dokadek 30 General remarks

Doka skeleton transport box Using Doka skeleton transport boxes


1.70x0.80m 1.70x0.80m as transport devices

Lifting by crane

NOTICE
▪ Multi-trip packaging items may only be lifted
one at a time.
▪ Only lift the boxes when their sidewalls are
closed!
▪ Use a suitable lifting chain
(e.g. Doka 4-part chain 3.20m).
Do not exceed permitted load capacity.
▪ Spread-angle β max. 30°!

Storage and transport devices for small items:


▪ durable
▪ stackable
9234-203-01
Suitable transport appliances:
▪ crane
▪ pallet stacking truck Shifting boxes with the forklift or pallet stacking
truck
▪ forklift truck
To make the Doka skeleton transport box easier to load The forks can be inserted under either the broadside or
and unload, one of its sidewalls can be opened. the narrowside of the containers.

Max. load: 700 kg (1540 lbs)


Permitted imposed load: 3150 kg (6950 lbs)

NOTICE
▪ Multi-trip packaging items that each contain
very different loads must be stacked with
the heaviest ones at the bottom and the
lightest ones at the top!
▪ The rating plate must be in place and clearly
legible.

Using Doka skeleton transport boxes


1.70x0.80m as storage units

Max. n° of boxes on top of one another


Outdoors (on the site) Indoors
Floor gradient up to 3% Floor gradient up to 1%
2 5
It is not allowed to stack empty
pallets on top of one another!

999813614 - 11/2018 77
General remarks User Information Panel floor formwork Dokadek 30

Doka multi-trip transport box Possible ways of dividing the box


Multi-trip transport
1.20x0.80m box partition
Lengthways Crossways
1.20m max. 3 partitions -
0.80m - max. 3 partitions

Tr755-200-04 Tr755-200-05

Using Doka multi-trip transport boxes as


storage units

Max. n° of boxes on top of one another


Outdoors (on the site) Indoors
Floor gradient up to 3% Floor gradient up to 1%
Storage and transport devices for small items:
3 6
▪ durable It is not allowed to stack empty
▪ stackable pallets on top of one another!
Suitable transport appliances:
▪ crane
▪ pallet stacking truck Using Doka multi-trip transport boxes as
▪ forklift truck transport devices

Max. load: 1500 kg (3300 lbs) Lifting by crane


Permitted imposed load: 7850 kg (17305 lbs)
NOTICE
NOTICE ▪ Multi-trip packaging items may only be lifted
▪ Multi-trip packaging items that each contain one at a time.
very different loads must be stacked with ▪ Use a suitable lifting chain
the heaviest ones at the bottom and the (e.g. Doka 4-part chain 3.20m).
lightest ones at the top! Do not exceed permitted load capacity.
▪ The rating plate must be in place and clearly ▪ Spread-angle  max. 30°!
legible.

Multi-trip transport box partition


Different items in the Multi-trip transport box can be
kept separate with the Multi-trip transport box partitions
1.20m or 0.80m.

A
Tr755-200-02

9206-202-01

Shifting boxes with the forklift or pallet stacking


truck

A Slide-bolt for fixing the partition The forks can be inserted under either the broadside or
the narrowside of the containers.

78 999813614 - 11/2018
User Information Panel floor formwork Dokadek 30 General remarks

Doka stacking pallet 1.55x0.85m and Using Doka stacking pallets as transport
1.20x0.80m devices

Lifting by crane

NOTICE
▪ Multi-trip packaging items may only be lifted
one at a time.
▪ Use a suitable lifting chain
(e.g. Doka 4-part chain 3.20m).
Do not exceed permitted load capacity.
▪ Load the items centrically.
▪ Fasten the load to the stacking pallet so that
it cannot slide or tip out.
▪ When lifting stacking pallets to which Bolt-
Storage and transport devices for long items: on castor sets B have been attached, you
▪ durable must also follow the directions in these
▪ stackable Operating Instructions!
Suitable transport appliances:
▪ Spread-angle β max. 30°!
▪ crane
▪ pallet stacking truck
▪ forklift truck

Max. load: 1100 kg (2420 lbs)


Permitted imposed load: 5900 kg (12980 lbs)

NOTICE = =
a
▪ Multi-trip packaging items that each contain
very different loads must be stacked with 92815-224-01

the heaviest ones at the bottom and the


lightest ones at the top! a
▪ The rating plate must be in place and clearly Doka stacking pallet 1.55x0.85m max. 14’-9" (4.5 m)
legible. Doka stacking pallet 1.20x0.80m max. 9’-10" (3.0 m)

Shifting boxes with the forklift or pallet stacking


Using Doka stacking pallets as storage units truck

Max. n° of boxes on top of one another NOTICE


Outdoors (on the site) Indoors ▪ Load the items centrically.
Floor gradient up to 3% Floor gradient up to 1%
▪ Fasten the load to the stacking pallet so that
2 6
it cannot slide or tip out.
Do not stack empty pallets on top
of one another!

Note:
Use with Bolt-on caster set B:
Always apply the parking brake when the container is
'parked'.
When Doka stacking pallets are stacked, the bottom
pallet must NOT be one with a bolt-on caster set
mounted to it.

999813614 - 11/2018 79
General remarks User Information Panel floor formwork Dokadek 30

Doka accessory box Using Doka accessory boxes as transport


devices

Lifting by crane

NOTICE
▪ Multi-trip packaging items may only be lifted
one at a time.
▪ Use a suitable lifting chain
(e.g. Doka 4-part chain 3.20m).
Do not exceed permitted load capacity.
▪ Spread-angle β max. 30°!

Storage and transport devices for small items:


▪ durable
▪ stackable
Suitable transport appliances:
▪ crane
▪ pallet stacking truck
92816-206-01
▪ forklift truck
All connectors and anchoring components can be
Shifting boxes with the forklift or pallet stacking
stored neatly in this box and the boxes can be stacked.
truck
Max. load-bearing capacity: 1000 kg (2200 lbs)
The forks can be inserted under either the broadside or
Permitted imposed load: 5530 kg (12191 lbs) the narrowside of the containers.

NOTICE
Bolt-on caster set B
▪ Multi-trip packaging items that each contain
very different loads must be stacked with
the heaviest ones at the bottom and the The Bolt-on caster set B turns the stacking pallet into a
lightest ones at the top! fast and maneuverable transport trolley.
▪ The rating plate must be in place and clearly Suitable for drive-through access openings > 90 cm.
legible.

Using Doka accessory boxes as storage units

Max. n° of boxes on top of one another


Outdoors (on the site) Indoors
Floor gradient up to 3% Floor gradient up to 1%
3 6 The Bolt-on caster set B can be installed on the follow-
Do not stack empty pallets on top ing multi-trip packaging items:
of one another! ▪ Dokadek infill beam pallet
▪ Doka accessory box
Note: ▪ Doka stacking pallets
Use with Bolt-on caster set B:
Always apply the parking brake when the container is Follow the directions in the Operating Instruc-
'parked'. tions!
When Doka stacking pallets are stacked, the bottom
pallet must NOT be one with a bolt-on caster set
mounted to it.

80 999813614 - 11/2018
User Information Panel floor formwork Dokadek 30 General remarks

Cleaning and care of your equipment


The special coating on the Xlife sheet greatly NOTICE
reduces the amount of cleaning that is needed.
▪ Appliance pressure rating:
WARNING 2900 - 4300 psi (200 - 300 bar)
➤ Risk of slipping when surface is wet! ▪ Keep the water-jet the correct distance from
the formwork, and move it at the right
speed:
Cleaning - The higher the pressure, the further
away from the formwork you must keep
the jet and the faster you must move it
NOTICE across the surface.
▪ Immediately after pouring: ▪ Do not aim the jet at one place for too long.
- Remove any blobs of concrete from the ▪ Make only moderate use of the jet around
back-face of the formwork, using water the silicone sealing strip:
(without any added sand). - If the pressure is too high, this will dam-
▪ Immediately after stripping the formwork age the silicone sealing strip.
- Clean the formwork with a high-pres- - Do not aim the jet at one place for too
sure washer and a concrete scraper. long.
▪ Do not use any chemical cleaning agents!
Concrete scraper
For removing concrete remnants, we recommend using
a Double scraper Xlife and a paint scraper.

Cleaning equipment

High-pressure washer
9727-015

Functional description:

Tr741-200-02

A B

Tr741-200-01

A Blade for dealing with heavy soiling


B Blade for dealing with slight soiling

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General remarks User Information Panel floor formwork Dokadek 30

NOTICE
Do not use pointed or sharp objects, wire
brushes, abrasive disks or cup brushes.

9727-009

Care
▪ Never strike the frame profiles with a hammer

9727-013

▪ Do not use nails longer than 2 1/4" (60 mm) on the


formwork.

9727-012

A max. l=2 1/4" (60 mm)

▪ Do not throw panels down or allow them to drop.


▪ Do not use the panels as a climbing aid.

98033-108

82 999813614 - 11/2018
User Information Panel floor formwork Dokadek 30 General remarks

Shoring system, reshoring, concrete technology and stripping


What is a shoring system? What guidelines can be used for
shoring and reshoring?
In multilevel cast-in-place building construction, freshly
cast floors are supported by a system of formwork,
shoring and reshores that distribute the weight of the The American Concrete Institute, Committee 347 has
concrete floor, reinforcement, formwork, shoring, issued two references that provide basic guidelines for
reshores and construction live loads into the previously general formwork operations.
cast floors. The first is ACI 347R-14 'Guide to Formwork for Con-
Once the newly cast floor has attained sufficient crete' and the second is ACI 347.2R-17 'Guide for Shor-
strength to support itself, the forming system, shores ing/Reshoring of Concrete Multistory Buildings'.
and reshores are cycled in such a manner as to avoid Both of these guides describe methods to evaluate the
overstressing of the previously cast slabs. effects of the shoring and reshoring operation that can
The method of shoring and reshoring of slabs is critical be used by the engineer/architect to determine the
to prevent the possibility of partial or total failure of the structural behavior of the building during construction.
structure due to construction overloads. Improper The contractor, formwork designer and engineer/archi-
reshoring or premature removal of the supports and tect should collaborate to develop a rational shor-
inadequate lateral bracing causes most horizontal ing/reshoring design that is economical, functional and
formwork systems failures. safe.
It is imperative that a proper engineering analysis that
considers both the construction load distribution and
early age load carrying capacity of the floor-slab is per-
Positioning the reshoring props
formed before the shoring and reshoring operation correctly
begins.
Reshoring props have the job of spreading loads
Why put up reshoring props after between the new floor-slab and the floor beneath it.
This load distribution will depend on the relationship
stripping the formwork? between the rigidity of these two floor-slabs.
NOTICE
Depending on the construction sequence, reshoring
Ask the expert
props may be needed to carry live loads on the new
floor-slab, and/or concreting-loads from the next floor As a rule, the question of using reshoring
to be poured. props should be referred to the responsible
Reshoring props have the job of spreading loads experts, regardless of the information given
between the freshly cast slab and the floor beneath it. above.
This load distribution will depend on the stiffness of the
shoring/reshoring system, flexural stiffness of the slab
and the rate of construction.
A compressible shore/reshoring system tends to shift
more slab loads to the uppermost floors as compared
to more rigid shore/reshores. An example is a compar-
ison between wood and steel shoring and reshoring
props with the wood being more compressible than
steel.
The increase in slab stiffness, as a result of concrete
strength gain during construction does not significantly
affect the load distribution between slabs. An increase
in the slab stiffness due to beams, drop panels and
changes in slab thickness in a slab will result in a higher
resistance to construction loads because of stiffer
members within the slab.
Early age concrete strength gain does have a signifi-
cant effect on the slab’s resistance to cracking and
deflection.

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Strength development in the new Curing of new concrete


concrete
New site-placed concrete is exposed to influences
which may cause cracking and slow down its strength
development:
120
90°F
▪ premature drying
▪ over-rapid cooling in the first few days
110
Strength expressed as a percentage

80°F
100 70°F

90
60°F ▪ excessively low temperatures or frost
50°F ▪ mechanical damage to the surface of the concrete
of 28-day strength
at 70° Fahrenheit

80

70
40°F ▪ etc.
60 30°F
The simplest precaution is to leave the formwork on the
50 concrete surface for longer. As well as the familiar extra
40 20°F curing measures, this measure should be carried out in
30
any case.
20

9773-001
10
0
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28

Age of concrete in days

Effect of temperature of curing upon compressive strength of Type I,


II and IV concrete. (The temperatures given are the mean tempera-
tures encountered during the period of curing).

Deflection of the new concrete


The modulus of elasticity of the concrete develops
more quickly than its compressive strength. At a com-
pressive strength fck of about 60 %, the concrete’s mod-
ulus of elasticity Ec(28) has reached approximately
90 %.
The increase in the elastic deformation taking place in
the new concrete is thus only negligible.
The creep deformation, which only finally ceases after
several years, is several times more than the elastic
deformation.
Early stripping – e.g. after 3 days instead of 28 – thus
only leads to an increase in the total deformation of less
than 5 %.
The part of this deformation accounted for by creep
deformation, however, may be anything between 50 %
and 100 % of the standard value, due to such variable
influences as the strength of the aggregates, and the
atmospheric humidity. This means that the total deflec-
tion of the floor-slab is practically independent of the
time at which the formwork was struck.

Cracks in new concrete


The bonding strength between the reinforcement steel
and the concrete develops more rapidly in the new con-
crete than does its compressive strength. This means
that early stripping does not have any negative influ-
ence upon the size and distribution of cracks on the ten-
sion side of reinforced concrete constructions.
Other cracking phenomena can be countered effec-
tively by appropriate curing methods.

84 999813614 - 11/2018
User Information Panel floor formwork Dokadek 30 General remarks

Taking load off formwork for wide-


spanned floor-slabs with support
centers over 24'-7” (7.5 m)
In the case of thin, wide-spanned concrete floor-slabs
(e.g. in multistory car parks), the following points must
be taken into consideration:
▪ When the load is taken off the floor props, the floor
props that are still in place are briefly subjected to
additional loads. This may lead to overloading, and
to the floor props being damaged.
▪ Consult your Doka technician.
NOTICE
The basic rule is:
▪ Stress-release should always be carried
out working from one side towards the
other, or from the middle of the floor-
slab (mid-span) towards the slab edges.
It is imperative to adopt this procedure for
wide spans!
▪ Do not under any circumstances attempt
stress release from both sides toward
the middle!

A A

98059-105

A A

98059-105

l ... Effective floor-slab spans of 24'-7” (7.50 m) and over


A Load redistribution

999813614 - 11/2018 85
General remarks User Information Panel floor formwork Dokadek 30

86 999813614 - 11/2018
User Information Panel floor formwork Dokadek 30 Product overview

[lbs] Article # [lbs] Article #


Product
Article
[lbs] # overview

Dokadek panel 4'-0"x8'-0" 110.0 586501000 Dokadek wall clamp 9.9 183063000
Dokadek panel 2'-8"x8'-0" 88.4 586502000 Dokadek-Wandhalter
Dokadek-Element Dark brown
Galvanized Length: 4'-6" (138 cm)
Painted yellow

Dokadek support head 5.3 586506000


Dokadek-Auflagerkopf
Doka floor prop Eurex 30 top 250 28.2 586092400
Length: 4'-10" - 8'-2" (148 - 250 cm) Galvanized
Doka floor prop Eurex 30 top 300 36.2 586093400 Height: 1'-1" (33 cm)
Length: 5'-8" - 9'-10" (173 - 300 cm)
Doka floor prop Eurex 30 top 350 45.6 586094400
Length: 6'-6" - 11'-6" (198 - 350 cm)
Doka floor prop Eurex 30 top 400 54.2 586095400
Length: 7'-4" - 13'-1" (223 - 400 cm)
Doka floor prop Eurex 30 top 450 64.2 586119400 Dokadek corner head 12.3 586539000
Length: 8'-2" - 14'-9" (248 - 450 cm) Dokadek-Eckkopf
Doka-Deckenstütze Eurex 30 top Galvanized
Galvanized Height: 1'-9" (54 cm)

Dokadek wall head 9.5 586536000


Dokadek-Wandkopf
Galvanized
Height: 1'-10" (56 cm)

Doka floor prop Eurex 20 top 550 71.2 586090400


Doka-Deckenstütze Eurex 20 top 550
Galvanized
Length: 9'-9" - 18'-1" (298 - 550 cm)

Dokadek edge head 18mm 8.8 586544000


Dokadek-Randkopf 18mm
Galvanized
Height: 1'-2" (36 cm)

Dokadek cross head 5.7 586543000


Dokadek-Kreuzkopf
Galvanized
Height: 1'-1" (32 cm)

Spring locked connecting pin 16mm 0.55 582528000


Removable folding tripod top 26.5 586155500 Federbolzen 16mm
Stützbein top Galvanized
Galvanized Length: 6" (15 cm)
Height: 2'-7" (80 cm)
Delivery condition: folded closed

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Product overview User Information Panel floor formwork Dokadek 30

[lbs] Article # [lbs] Article #

Dokadek infill beam 8'-0" 3/4" 37.3 586509000 Lashing strap 5.00m 6.2 586018000
Dokadek infill beam 4'-0" 3/4" 19.2 586510000 Zurrgurt 5,00m
Dokadek infill beam 2'-8" 3/4" 13.2 586511000 Yellow
Dokadek-Ausgleichsträger
Galvanized

Doka express anchor 16x125mm 0.68 588631000


Doka-Expressanker 16x125mm
Galvanized
Length: 7" (18 cm)
Dokadek suspension clamp H20 3.5 586518000 Follow fitting instructions!
Dokadek-Einhängebügel H20
Galvanized
Width: 6" (15 cm)
Height: 1'-2" (35 cm)

Doka coil 16mm 0.02 588633000


Doka-Coil 16mm
Galvanized
Dokadek timber beam seat H20 12.8 586550000 Diameter: 5/8" (1,6 cm)
Dokadek-Trägeraufnahme H20
Galvanized
Height: 1'-2" (35 cm)

Scaffold tube 48.3mm 0.50m 3.7 682026000


Gerüstrohr 48,3mm 0,50m
Galvanized

Dokadek railing shoe short 9.5 586519000


Dokadek-Stirngeländerschuh Bracing frame Eurex 4'-0" 35.3 586557000
Galvanized Bracing frame Eurex 2'-8" 32.0 586558000
Aufstellrahmen
Length: 9" (23 cm)
Galvanized
Height: 1'-10" (56 cm)
Height: 3'-8" (111 cm)

Dokadek railing shoe short 1.20m 6.6 586598000


Dokadek-Stirngeländerschuh 1,20m
Galvanized
Length: 9" (23 cm)
Height: 11" (27 cm)

Diagonal cross 9.175 13.4 582334000


Diagonalkreuz 9.175
Galvanized
Delivery condition: folded closed
Dokadek railing shoe long 22.3 586520000
Dokadek-Längsgeländerschuh
Galvanized
Length: 4'-1" (125 cm)
Height: 2'-2" (66 cm)

Diagonal cross 18.200 17.2 582624000


Diagonalkreuz 18.200
Galvanized
Delivery condition: folded closed

Dokadek railing shoe long 1.20m 12.6 586560000


Dokadek-Längsgeländerschuh 1,20m
Galvanized
Length: 1'-7" (47 cm)
Height: 1'-3" (37 cm)

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Bracing clamp B 3.1 586195000 Dokadek assembling tool B 6.8 586540000


Verschwertungsklammer B Dokadek-Montagestange B
Painted blue Aluminum
Length: 1'-2" (36 cm) Length: 7'-1" - 12'-8" (215 - 387 cm)

Brace stirrup 8 6.0 582751000


Spannbügel 8
Galvanized
Width: 7 1/2" (19 cm)
Height: 1'-6" (46 cm)
Width-across: 30 mm

Dokadek assembling tool extension 2.00m 3.3 586538000


Dokadek-Montagestangenverlängerung 2,00m
Safety plate for brace stirrup 8 0.11 582753000 Aluminum
Sicherungsblech für Spannbügel 8
red
Length: 9" (23 cm)

Dokadek plumbing strut connector 9.0 586537000


Dokadek-Justierstützenanschluss
Galvanized
Length: 11" (28,5 cm)
Width: 10" (26 cm)
Height: 6 1/2" (16,6 cm)

Dokadek suspension tool 6.8 586562000


Dokadek-Einhängestange
Plumbing strut 340 IB 36.8 588696000 Aluminum
Justierstütze 340 IB
Head part yellow
Galvanized
Length: 7'-1" - 12'-8" (215 - 386 cm)
Length: 6'-3" - 11'-3" (190,8 - 341,8
cm)

Dokadek stripping tool 11.0 586541000


Dokadek-Ausschalwerkzeug
Plumbing strut 540 IB 67.7 588697000
Justierstütze 540 IB Powder-coated yellow
Galvanized Length: 6'-11" (212 cm)
Length: 10'-2" - 18' (310,5 - 549,2
cm)

Dokadek stripping tool extension 1.50m 6.8 586559000


Dokadek-Ausschalwerkzeugverlängerung 1,50m
Powder-coated yellow

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[lbs] Article # [lbs] Article #

DekDrive 128.0 586526000 Multi-trip packaging


DekDrive
Galvanized
Dokadek panel pallet 4'-0"x8'-0" 165.0 586523000
Length: 4'-9" (145 cm) Dokadek-Elementpalette 1,22x2,44m
Width: 2'-11" (88 cm) Galvanized
Height: 3'-7" (108 cm) Height: 10" (26 cm)
Delivery condition: folded closed

Dokadek panel pallet 2'-8"x8'-0" 146.0 586524000


Dokadek-Elementpalette 0,81x2,44m
DekLift 4.50m 811.0 586553000 Galvanized
DekLift 4,50m Height: 10" (26 cm)
Galvanized
Follow the directions in the "Opera-
ting Instructions"!

Attachable wheelset 60.2 586525000


Aufsteck-Radsatz
Galvanized

Dokadek infill beam pallet 137.0 586528000


Dokadek-Ausgleichsträgerpalette
Platform stairway 0.97m 51.8 586555000 Galvanized
Podesttreppe 0,97m Length: 3'-11" (119 cm)
Aluminum Width: 2'-7" (79 cm)
Width: 4' (121 cm) Height: 2'-8" (81 cm)
Pay attention to the national, techni-
cal safety regulations!

Wheel-around scaffold DF 97.0 586157000


Mobilgerüst DF
Aluminum
Length: 6'-1" (185 cm) Doka multi-trip transport box 1.20x0.80m 154.0 583011000
Width: 2'-7" (80 cm) Doka-Mehrwegcontainer 1,20x0,80m
Height: 8'-4" (255 cm) Galvanized
Delivery condition: folded closed Height: 2'-7" (78 cm)

Wheel-around scaffold DF accessory set 29.3 586164000


Zubehörset Mobilgerüst DF
Aluminum
Timber parts varnished yellow
Length: 6'-2" (189 cm) Multi-trip transport box partition 0.80m 8.2 583018000
Multi-trip transport box partition 1.20m 12.1 583017000
Mehrwegcontainer Unterteilung
Steel parts galvanized
Timber parts varnished yellow

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[lbs] Article # [lbs] Article #

Doka accessory box 235.0 583010000


Doka-Kleinteilebox
Timber parts varnished yellow
Steel parts galvanized
Length: 5'-1" (154 cm)
Width: 2'-9" (83 cm)
Height: 2'-6" (77 cm)
Special order only!

Doka skeleton transport box 1.70x0.80m 192.0 583012000


Doka-Gitterbox 1,70x0,80m
Galvanized
Height: 3'-8" (113 cm)

Doka stacking pallet 1.55x0.85m 90.4 586151000


Doka-Stapelpalette 1,55x0,85m
Galvanized
Height: 2'-6" (77 cm)

Doka stacking pallet 1.20x0.80m 83.8 583016000


Doka-Stapelpalette 1,20x0,80m
Galvanized
Height: 2'-6" (77 cm)

Bolt-on castor set B 74.1 586168000


Anklemm-Radsatz B
Painted blue

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Near to you, worldwide

Doka is one of the world leaders in developing, manu- technical support are provided swiftly and profession-
facturing and distributing formwork technology for use in ally.
all fields of the construction sector. An enterprise forming part of the Umdasch Group, the
With more than 160 sales and logistics facilities in over Doka Group employs a worldwide workforce of more
70 countries, the Doka Group has a highly efficient dis- than 6000.
tribution network which ensures that equipment and

www.doka.com/dokadek-30

Doka GmbH | Josef Umdasch Platz 1 | 3300 Amstetten | Austria | T +43 7472 605-0 | F +43 7472 66430 | [email protected] | www.doka.com 999813614 - 11/2018

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