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A Critical Review On The Durability of Geopolymer

This paper critically reviews the durability of geopolymer composites in acidic environments, highlighting the degradation mechanisms caused by various acids such as sulfuric, citric, nitric, and acetic acid. It emphasizes the advantages of alkali-activated or geopolymer concrete over conventional concrete, particularly in terms of mechanical properties and resistance to acid attack. The study suggests that while geopolymer technology has potential as a sustainable alternative, further research is needed to address practical implementation challenges.

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0% found this document useful (0 votes)
21 views11 pages

A Critical Review On The Durability of Geopolymer

This paper critically reviews the durability of geopolymer composites in acidic environments, highlighting the degradation mechanisms caused by various acids such as sulfuric, citric, nitric, and acetic acid. It emphasizes the advantages of alkali-activated or geopolymer concrete over conventional concrete, particularly in terms of mechanical properties and resistance to acid attack. The study suggests that while geopolymer technology has potential as a sustainable alternative, further research is needed to address practical implementation challenges.

Uploaded by

vinuvijayan
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IOP Conference Series: Earth and Environmental Science

PAPER • OPEN ACCESS

A critical review on the durability of geopolymer composites in acidic


environment
To cite this article: Athira Ajay et al 2020 IOP Conf. Ser.: Earth Environ. Sci. 491 012044

View the article online for updates and enhancements.

This content was downloaded from IP address 173.211.111.198 on 08/07/2020 at 18:14


5th International Conference on MODELING AND SIMULATION IN CIVIL ENGINEERING IOP Publishing
IOP Conf. Series: Earth and Environmental Science 491 (2020) 012044 doi:10.1088/1755-1315/491/1/012044

A critical review on the durability of geopolymer composites


in acidic environment

Athira Ajay1 K P Ramaswamy 2 Anu V Thomas3


1
M.Tech student, 2 Assistant Professor, 3 Associate Professor,
Department of Civil Engineering, TKM College of Engineering, Kollam,
Kerala, India

Email:[email protected] [email protected]

Abstract. Deterioration of concrete in acidic environments result in premature degradation in


terms of microstructural alteration of phases leading to mass changes, weakening of
mechanical properties, increase in porosity due to calcium leaching etc. Industries are found to
dispose acidic effluents directly into the environment without proper treatments. Again, these
acids can be organic as well as inorganic acids. Organic acids unlike inorganic acids are found
to be weak acids due to their partly dissociative nature. The mechanism of acid attack varies
based on the acid type and the characteristics of the calcium salt that are formed. Conventional
concrete made with Ordinary Portland Cement (OPC) are not resistant to acids. Also, as we
strive towards sustainable development, alkali activated or geopolymer concrete has started to
gain attention as it is found to have better mechanical properties and durability comparing to
conventional concrete. This paper reviews the damage mechanisms of sulphuric acid, citric
acid, nitric acid and acetic acid on the alkali activated binders.

1. Introduction
Concrete is a handed down material which is been extensively used worldwide in construction
industry. Concrete structures are exposed to aggressive environments due to growing industrial
activities in urban areas. Acid attack on concrete is a wide area in which numerous researches has
taken place due the continuous deterioration of concrete structures caused by these aggressive species
over time. Concrete is found to be in disequilibrium with its environment due to its alkaline nature.
For the hydrated compounds to be stable there should be proper defined ranges of concentration for
Ca2+ and OH- ions. As the pH of the solution decreases, the hydrated compounds undergo hydrolytic
decomposition causing distortion of the cement matrix and thus leading to degradation of concrete.
The acids that attack the concrete can be either organic or inorganic in nature. Organic acid attack
is found to be more complex in agro based and agricultural industries. Biogenic sulphuric acid
corrosion is one of the most rapid causes of concrete degradation. Over the period from 2002 to 2022
the United States alone, has estimated $390 billion to repair existing wastewater infrastructure due to
the biogenic corrosion [1]. Penetration of these aggressive species can affect the pore network,
physical and mechanical properties of the structure. The type of acid, its concentration, pH, solubility
of salts formed are some of the major factors that influence the aggressiveness of these species. Both
organic and inorganic acids have its deterioration effect on structures but with differences in its
mechanism of degradation.
As of now, enormous amount of research work is carried out to replace concrete with new
construction materials emphasizing on sustainability, reduced carbon footprints, durability and eco-
friendliness. Alkali activated or Geopolymer concrete has started to gain attention as it is found to
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5th International Conference on MODELING AND SIMULATION IN CIVIL ENGINEERING IOP Publishing
IOP Conf. Series: Earth and Environmental Science 491 (2020) 012044 doi:10.1088/1755-1315/491/1/012044

have better mechanical properties and durability comparing to conventional concrete. The binders
used should be rich in silica and alumina with lower calcium content. Blast furnace slag, coal derived
fly ash, calcined clays and natural pozzolans are some of the binders found to give good results [2].
But more amount of research work is recommended for implementing geopolymer concrete practically
due to its workability and setting time issues. Although geopolymer technology has certain
disadvantages, it has potential to be a low carbon footprint material alternative to the conventional
concrete. Hence, this paper exclusively depicts about the degradation mechanisms of various acids on
geopolymer composites.

1.1 Sources of acid attack


Acid attack is very common in industries which use chemical acids for their various processing.
Leakage and accidental spillage of acids in such industries will result in rapid degradation of concrete
of acids are coming into contact with concrete components. Sulphuric acid is considered to be one of
the main strong sources of concrete degradation. Generally, in a sewer collection system there is
presence of aerobic bacterium which reacts with hydrogen sulphide (H2S) gas to produce sulphuric
acid (H2SO4). These acids then penetrate into the concrete causing leaching which eventually leads to
deterioration of concrete. The concrete inside biogas reactors digesters are also prone to deterioration
due to the production of organic acids and ammonium in the liquid phase and H2S and CO2 gases in
the gas phase. The fertilizer manufacturing industries uses nitric acid and sulphuric acid in the
production of ammonium nitrate and superphosphate fertilizers [3]. Industrial emissions of sulphur
and nitrogen compounds, can be later converted to sulphuric and nitric acids and lead to acid
precipitations with a pH level ranging from 5.0 to 3.0. Acidic rain or mist is then another aggressive
agent for concrete structures [4].
In agricultural and agro food industries, often the collection, storage and treatment systems are
made of concrete. The effluents from agricultural and agro food industries are mostly the source of
organic acids which can then reacts with the concrete matrix. On an average, 8–15 litres of spent wash
effluent are generated for every litre of alcohol produced. India has about 620 sugar mills and about
400 molasses based distilleries with an installed capacity of 400 billion litres of alcohol and a potential
to generate, on an average, 40 billion litres of spent wash annually [4]. These effluents contain a mix
of organic and sulphuric acids. Liquid manure and silage effluents contain acetic acid, lactic acid and
butyric acid. From the distillery and fermentation industry, we have winery wastewaters where the pH
is around 4.5 and it contains acetic, lactic, citric and tartaric acids [5].
Silage acids cause most of the deterioration problems in conventional cast-in-place and precast
concrete silos. Larger silos are more prone to acid deterioration than smaller silos due to the increased
horizontal pressure [6]. When moist plant material is placed in a silo, it goes through the ensiling
process which produces silage acids, namely lactic and acetic. These acids, on contact with concrete
silo walls, react with the cement matrix, causing a decrease in strength with increase in time of
exposure. Silage acids can decrease the strength of a concrete silo wall which leads to the buckling of
walls and eventually leading to failure. Thus, it can be seen that acid attack is a growing durability
issue which needs to be tackled by formulating a concrete mix for enhancing the service life of such
structures. Alkali activated binders or geopolymer technology is a promising alternative to attain the
same and is discussed in the section below.

1.2 Geopolymer composites


Geopolymers are inorganic polymers which are amorphous in nature rather than crystalline. They are
considered to be a subset of alkali activated binder system. Alkali activation is the generic term which
is applied to the reaction of a solid aluminosilicate (termed the ‘precursor’) under alkaline conditions
(induced by the ‘alkali activator’), to produce a hardened binder which is based on a combination of
hydrous alkali-aluminosilicate and/or alkali-alkali earth-aluminosilicate phases [2]. Geopolymerization
is an exothermic reaction where reaction takes place between silica (Si)-alumina (Al) under alkaline
condition which subsequently create three-dimensional polymeric chain of Si-O-Al-O bonds.

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5th International Conference on MODELING AND SIMULATION IN CIVIL ENGINEERING IOP Publishing
IOP Conf. Series: Earth and Environmental Science 491 (2020) 012044 doi:10.1088/1755-1315/491/1/012044

Geopolymerization comprises a three stage reaction i.e. Dissolution – Coagulation, Coagulation –


Condensation, Condensation – Polymerization [7]. The rate of reaction is influenced by the
polycondensation rather than dissolution. Ancient research works used geopolymers as coating for fire
protection of cruise ships, heat resistant adhesive, thermal protection of wooden structures etc.
Geopolymers differ in their reactivity and availability.
The source materials for geopolymers must be rich in aluminium and silica. The materials should
be amorphous in nature as the degree of polymerization depends on it. Geopolymer precursors could
be natural pozzolanic materials like volcanic ash, diatomaceous earth, shales, zeolite, kaolinite,
phonolite etc. or artificial raw materials that include materials from industrial or agricultural waste
such as low calcium fly ash, silica fume, brick powder, granulated blast furnace slag, sugarcane
bagasse ash, rice husk ash, red mud, fluorescent lamp wastes, ceramic wastes etc. The activators used
in aluminosilicate based precursors are alkaline hydroxides, alkaline silicates or blends of the two, to
generate high alkalinity. Commonly used alkali activators are sodium hydroxide (NaOH) / potassium
hydroxide (KOH) and sodium silicate (Na2SiO3) / potassium silicate (K2SiO3). The concentration and
molarity of the solution influences the paste properties. Combination of NaOH and Na2SiO3 is
preferred because for Na2SiO3 to be reactive, it has to be depolymerised first by NaOH. The rate of
reaction is more influenced by polycondensation step than dissolution. Potassium ions require larger
effort to penetrate through the paste due to its larger size than sodium ions and hence sodium based
alkali activators are widely used [2,3]. Alkali activator solutions are difficult to handle in large
amounts as it is viscous, corrosive, and hazardous. Solid NaOH is found corrosive and forms sodium
carbonate when exposed to CO2.
Sodium aluminosilicate hydrate (N-A-S-H) gel, the main reaction product of the alkali-activated
aluminosilicates, differs of the aluminium-modified calcium silicate hydrate (C-A-S-H) gel of PC
pastes. Fly ash and slag are found to be the most potential resources of geopolymer among the waste
products. High concentration of calcium ion in class C Fly ash based geopolymers can result in higher
compression strength [8]. But the use of class C fly ash based precursors was found as the causation of
rapid setting. Gel composition largely affects the mechanical strength and durability. The main
hydration product is a calcium silicate hydrate (C-A-S-H gel) with aluminium in its composition. The
structure and composition of C-A-S-H gel and the presence of other secondary phases or compounds
depend on the type and amount of activator used, slag structure and composition and the curing
conditions in which the material hardens [9]. When slag was partly replaced by Ca(OH)2, workability
and compressive strength was found to be reduced [10].
Due to the formation of sodium calcium silicate hydrate slag-based geopolymer concrete had
higher expansion than fly-ash based geopolymer concrete. C-A-S-H gels are formed by the alkaline
activation of high silica, high-calcium materials such as slag and N-A-S-H gels are formed by alkaline
activation of high-silica, high-alumina materials such as fly ash and metakaolin. The combustion of
agricultural wastes produces rice hull and husk ashes as residues that are rich in high reactive silica
content. China being the largest contributor of rice husk with an estimated output to be around 80 MT.
One-part geopolymer rice husk mixes activated by solid sodium aluminate was found to have
relatively high compressive strength (30 MPa). While these ashes sometimes contain a high amount of
unburned carbon, it was shown that low-quality rice husk ashes (loss on ignition of 40%) could be
successfully utilized in one-part geopolymers [10]. Vincent et al. [11] used alkali activated materials
obtained from asphalt fillers and fluorescent lamps to check the suitability of using it for urban
pavement. As fluorescent lamp wastes were rich in SiO2, the bending strength of compositions were
raised unlike asphalt filler wastes which had constituents of CaO and MgO. The increase in
SiO2/Al2O3 ratio had better positive effects on strength unlike asphalt fillers.
Alkali activated binders can be produced as either a one-part mix system or a two-part mix system.
Two-part mixture is normally used for precast construction works by most industries as handling of
chemicals and curative regime can be closely controlled efficiently. In two-part mix system, in
addition to water, a solid aluminosilicate precursor and an alkaline activator solution is required.
Figure 1 represents a one-part mix system where in addition to water to a dry solid mixture is required.

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5th International Conference on MODELING AND SIMULATION IN CIVIL ENGINEERING IOP Publishing
IOP Conf. Series: Earth and Environmental Science 491 (2020) 012044 doi:10.1088/1755-1315/491/1/012044

Figure 1. Preparation of one-part geopolymer [10]

From figure 1, it can be noted that the dry mixture is prepared by mixing a solid alkali-activator
along with a solid aluminosilicate precursor. Also the preparation of the dry mixture can take place
with or without the calcination step. The activator in a one part geopolymer mix can be any substance
that provides alkali cations, raises the pH of the reaction mixture, and facilitates dissolution. For
conventional geopolymers, alkaline activators can be concentrated aqueous solution of alkali
hydroxide, silicate, carbonate, or sulphate [10]. Normally, one-part mix precursors used are fly ash
(class F) in combination with blast furnace slag. Class C fly ash is not highly recommended as it
causes rapid setting due to high amount of calcium content. In some researches where mechano
chemical activation method was used in which fly ash was ball-milled with dry blended activators are
found to have high strength, increased resistance to moisture and fine microstructure. One-part
mixture is found to have issues related to strength i.e. their strength is found to be lower unlike two-
part mixtures [2]. If issues related to these can be resolved, then one-part mix could be an industrial
material as it is dry, it can be packed into bags and transported efficiently.
The geopolymerization process normally dependents on the mode of curing. The method of curing
adopted have significant impact on the thermal properties of geopolymer concrete, micro-structural
and strength development characteristics. The curing temperatures between 40°C to 85°C is found to
be almost perfect for geopolymerization. For fly ash based geopolymers, temperature curing or oven
curing is generally adopted. Nuruddin et al. [12] reported that for an alkaline activated fly ash, curing
temperature is very vital for achieving higher strength and the specimens subjected to higher curing
temperature exhibited higher mechanical strength than those of lower temperature. They also observed
that the strength increased with increase in curing duration but the increase of strength was found
negligible when curing time was extended beyond 24 hours. In the case of geopolymer concrete made
with fly ash and activated by a solution of sodium hydroxide and sodium silicate, the results showed
that seven-day strength of the oven cured specimen is almost six times greater than that of ambient
cured specimens. They have found that strength of geopolymer concrete improves at higher
temperature and the optimum strength was found to be 80°C temperature for steam curing, while for
water curing, the strength obtained after 28 days was less than the characteristic strength due to the
low development of strength at lower temperature. Slag based geopolymer were found to exhibit lower
strength at ambient temperature compared to the steam cured specimens. However, curing at advanced
elevated temperature for a prolonged period causes deterioration of the specimens due to the
thermoanalysis of siliate Si–O–Al–O bond [12].

2. Mechanism of acid attack


Acid attack results in the decalcification of hydration products which are highly unstable in low pH
acidic solutions containing acid (H+) ions which then affects the chemical stability of the structure.
The transfer of aggressive species into the concrete depends upon characteristics such as pore network,

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IOP Conf. Series: Earth and Environmental Science 491 (2020) 012044 doi:10.1088/1755-1315/491/1/012044

dimensions, connectivity of capillary porosity and chemical nature of hydrated phases. The
aggressiveness of the acids into the cementitious matrix depends on their solubility in water, the acid
dissociation constant and mono/poly acidity of acids and the physical properties of salts. Weak acids
such as organic acids dissociate only partially as compared to strong acids. The dissociation of strong
acid (HA) is complete when the solution contains only H+ and A–ions and no HA [4,13]. The extent to
which dissociation occurs is translated by the acid dissociation constant pKa. It is observed that more
negative the pKa of an acid, the greater its strength.
The structural integrity of geopolymer systems relies on alumina-silicate rather than calcium
silicate hydrate bond. Sodium aluminosilicate hydrate (N-A-S-H) gel is the main reaction product of
the alkali-activated aluminosilicates. The ion exchange reaction between cations and hydronium ions
are followed by an electrophilic attack of acid protons on Si-O-Al-O bonds. On exposure to acid, the
sodium ions that act as charge compensation cations of the aluminosilicate framework, are leached out
and exchanged by hydronium ions from the solution. The atomic ratio of Si-to-Al is then found to
increase, indicating that the tetrahedral Al from the aluminosilicate framework is dissolved completely
by breaking the Si-O-Al bond [1,14].
Lodeiro et al. [9] has stated that at low pH, a fully Ca-exchanged N-A-S-H may appear to have a
C-A-S-H composition, but in this case, it retains its 3D aluminosilicate framework structure and is
easily distinguishable from a 2D C-A-S-H gel. The acid resistance of the strength-forming phases was
linked to the binder composition. Slag based alkali activated binders include the C-A-S-H phase with
an enhanced acid resistance compared to ordinary C-S-H phase. During acid exposure of alkali
activated fly ash specimen, the alkalis are leached out from the pore solution as well as from the
crystal structure of the N-A-S-H phases. Koenig et al. [15] has found that the acid resistance increased
with a decrease in CaO content i.e. C-S-H < C-A-S-H < N-A-S-H.

3. Acid resistance of geopolymer composites

3.1 Sulphuric acid attack


The sulphuric acid first reacts with the calcium hydroxide present in concrete to produce gypsum
(CaSO4.2H2O). Gypsum is not much soluble in acid solution and remains as a precipitate in the
concrete surface thus reducing the penetration of acid in the early exposure period. This gypsum
produced reacts with the calcium aluminate hydrate present in the cement to produce ettringite
(3CaO.Al2O3.3CaSO4.32H2O), which is very detrimental to the hardened concrete. The substantial
mass gain of all mixes on exposure to sulphuric acid, especially at the early age of exposure, was
attributed to the gypsum formation around the specimens. The interfacial transition zone (ITZ) with
fine aggregates of an Alkali activated (AA) sample after immersion in sulphuric acid showed similar
structure in morphology from that before immersion, indicating that AA paste remained in good form
under sulphuric acid attack. In the study carried out by Gu et al. [1], figure 2(a) demarcates the initial
scanning electron microscopy (SEM) analysis of AA fly ash matrix consisting of a dense structure of
sodium aluminosilicate hydrate (N-A-S-H) before immersion where the atomic ratio of silicon and
aluminium was 1.5. The sphere like structure are the unreacted fly ash in the initial stage.

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5th International Conference on MODELING AND SIMULATION IN CIVIL ENGINEERING IOP Publishing
IOP Conf. Series: Earth and Environmental Science 491 (2020) 012044 doi:10.1088/1755-1315/491/1/012044

Figure 2 SEM images of AA concrete sample in non-accelerated test

From figure 2(b), the AA fly ash matrix displayed no significant difference in its matrix after
sulphuric acid attack. The dense structure remained with the presence of some micro-cracks. As
N-A-S-H was dissolved on reaction with sulphuric acid, the atomic ratio of silicon and aluminium had
increased to 2.3. For higher concentration of sulphuric acid, it was found to dissolve N-A-S-H gel thus
reducing the compressive strength of the AA concrete. Reju [3] noticed that the process of
deterioration progressed to the interior with increase in exposure time. The altered depth variation of
specimens before and after acid attack is shown in figure 3. Phenolphthalein indicator was sprayed on
the freshly cut surface. The pink colour region shows the unaffected regions on exposed to acids.

Figure 3 Altered depth variation of specimens before and after acid attack
In contrast to other acids, specimens immersed in sulphuric acid (concentration of 0.5M) shows a
colourless surface indicating that they have been degraded completely due to acid attack. The fly ash
based geopolymers (FGP) under visual examination showed no changes in colour or deposition of

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5th International Conference on MODELING AND SIMULATION IN CIVIL ENGINEERING IOP Publishing
IOP Conf. Series: Earth and Environmental Science 491 (2020) 012044 doi:10.1088/1755-1315/491/1/012044

salts on the specimens whereas slag based geopolymers (SGP) showed a change in colour. The mass
reduction of FGP specimens was lesser than that of OPC indicating that the geopolymer specimens are
more acid resistant than others [3]. No mass loss was found for SGP specimens exposed to 0.25M
acid. FGP specimens proved to be better resistant towards sulphuric acid attack due to its better
structural framework obtained after high temperature curing.
3.2 Citric acid attack
Citric acid was found to be the most aggressive among organic acids and there is rapid loss of
thickness. The high concentration used, polyacidity of citric acid and the non-protective nature of
precipitate formed seems to have increased the aggressiveness of citric acid. According to Koeing et
al. [15], the higher damaging effect could also be due to acid buffer action exhibited by organic acids.
According to Ramaswamy and Santhanam [16], the degradation kinetics in citric acid is highly
dependent on its concentration. A white-coloured salt is precipitated in substantial quantities on
specimens immersed in citric acid and is confirmed as calcium citrate tetrahydrate
(Ca3(C6H5O7)2.4H2O) by X-ray diffraction study [16]. This salt has less solubility and very high molar
volume compared to portlandite and C-S-H gel and thus found to be detrimental to the cement matrix.
In the study by Reju [3], continuous exposure of FGP specimens in citric acid did not show any
structural disintegration. Severe cracking of SGP paste specimens were observed due to the formation
of low soluble loosely adhered white precipitate. SGP specimens from figure 3 are found to have
lower rate of degradation as a pink colour is found towards the core. However, results from the
microstructural analysis showed that, FGP specimens has a better performance in resisting citric acid
as no expansive products were formed unlike OPC and SGP.
3.3 Nitric and hydrochloric acid attack
Nitric acid attack is a typical acidic corrosion causing volume reduction of the corroded layer due to
the leaching of highly soluble calcium nitrate salt that is formed. Blast furnace slag-fly ash based
geopolymers were corroded when immersed in nitric acid solution for a period of one month. This was
due to ion exchange reactions between the charge compensating cations of the framework (i.e.,
sodium, potassium or calcium) and the H+ ions present in solution. It may also be due to the
electrophilic attack of polymeric Si–O–Al bonds by acid protons, causing the ejection of tetrahedral
aluminium from the aluminosilicate framework. It is observed that, all mixes had a mass loss due to
progressive lixiviation of the hydrated phases because of the predominance of leaching in nitric acid
attack. Provis and Deventor [17], studied the weight loss of tungsten mine waste mud binders
(TMWM) and OPC specimens after exposed to different acids and is shown in figure 4.

Figure 4 Weight loss on exposed to acids

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5th International Conference on MODELING AND SIMULATION IN CIVIL ENGINEERING IOP Publishing
IOP Conf. Series: Earth and Environmental Science 491 (2020) 012044 doi:10.1088/1755-1315/491/1/012044

The worst case scenario from the above figure is when OPC specimens are subjected to
hydrochloric acid as it reacts with calcium compounds (such as Portlandite and CSH gel) leading to
the formation of calcium chloride, which has extremely high solubility in solution. Geopolymeric
mine waste binders have low acid resistance performance when compared to geopolymeric binders
based on metakaolin [17] but overall geopolymer binders had better resistance when compared to
OPC.
3.4 Acetic acid attack
Acetic acids are found mainly in waste waters and it is found to be aggressive when it comes to acid
attack. The corrosion process is rapid comparable to that of strong acids such as sulphuric acid but
lesser aggressive compared to citric acid at equivalent concentrations. These acids produce soluble
calcium salts by dissolution of calcium hydroxide in concrete. In the case of OPC specimens, orange
yellow colour was observed on the specimens without any precipitation of salts. No precipitation or
change in thickness was observed for geopolymer specimens even in 0.5 M or 0.25 M acetic acid
solutions [3]. The altered depth variation was found to be visible in OPC and SGP specimens (figure
3).
FGP specimens showed superior performance in acid resistance with respect to mass reduction (0.8
%) in mortar specimens exposed to 0.5 M acetic acid. Mass loss for SGP specimen was found to be
higher than FGP specimens. In SGP concrete, lower CH content and the C/S ratio in the hydration
products and the formation of a silica (alumino) gel upon decalcification hinders the further acid
ingression and contributes towards the greater acid resistance of SGP concrete. Ingression of acids are
obstructed also due to the finer pore structure of SGP concrete. Koenig et al. [15] on assessment of the
degradation kinetics of alkali activated concrete exposed to organic acid attack proved that the residual
strength was found to decrease with an increasing Ca-content of the binder. The organic acid studied
was a mix of acetic, lactic and propionic acid with a solution pH of 3. The residual compressive
strength of the specimens subjected to organic acid attack is illustrated in figure 5.

Figure 5. Residual compressive strength of specimens exposed to organic acid attack

There is a continuous decrease in strength over time, for all the specimens immersed in the organic
acid solution, except for AAFA (alkali activated fly ash). Acid exposed alkali activated fly ash
specimens displayed a steady increase in strength over time. Reju [3] also observed improved
performance of sly ash based geopolymer when exposed to acetic acid solution.

4. Conclusion
Acid attack is a complex phenomenon arising in construction industries worldwide as it is responsible
for the deterioration of concrete in acidic environments resulting in premature degradation in terms of

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5th International Conference on MODELING AND SIMULATION IN CIVIL ENGINEERING IOP Publishing
IOP Conf. Series: Earth and Environmental Science 491 (2020) 012044 doi:10.1088/1755-1315/491/1/012044

microstructural alteration of phases manifesting in the form of mass changes, weakening of


mechanical properties, increase in porosity due to calcium leaching etc. This complicated mechanism
of degradation by various acids is still not properly understood and further clarification is necessary in
this regard. Currently, there are no codes or standards available for evaluating resistance of materials
to acid attack. Further studies are necessary to investigate and clarify the mechanisms of degradation
and alteration kinetics in these conditions by developing reliable test methods and thus, to design
materials that perform well in these environments.
Both organic acids as well as inorganic acids differ in their mechanism of deterioration of concrete.
The rate of degradation is found to be dependent on the type of acid, concentration of acid, chemical
composition of binders and solubility and characteristics of the salts formed. Based on the
aggressiveness of acids, sulphuric acid and citric acid are found to be the most aggressive from most
of the studies. On exposure to sulphuric and citric acid, expansive salts with high molar volume were
formed causing rapid degradation. Fly ash based geopolymer showed highly improved performance
against sulphuric, acetic and citric acid attack. Nitric acid attack on metakaolin geopolymer did not
have severe degradation on comparison to other waste binders used. Fly ash-slag based geopolymer
composites cured in ambient conditions had comparable performance to that of fly ash based
geopolymers cured at high temperature. The additions of small amounts of slag to fly ash based
geopolymers are also found to enhance its compressive strength on exposure to acids.
The increased expansion of urban areas and proliferation of industries have led to the large scale
generation of acidic media. This has led to severe degradation of concrete structures made with OPC
when it gets in contact with the acidic solutions. As of now, large numbers of researches are carried
out in replacing cement in concrete with new binders emphasising on sustainability, reduced carbon
footprints, durability and eco-friendliness. Reinforcing the use of supplementary cementitious
materials (SCMs) as alkali activated binders would be a better solution in offering a sustainable
concrete (100% replacement of cement), and improved resistance against harsh aggressive
environments. From most of the studies, it is evident that durability performance of geopolymers are
found to be superior. Thus alkali activated binder systems can offer a sustainable and durable
alternative to Portland cement based systems for exposure in aggressive acidic environments.
Although branded as weak acids, acetic acid could lead to rapid increase in the altered depth of
specimens and the durability of various binder systems in these acidic media are not often studied in
detail. Evolution of mechanism for acid attack and prediction of degraded depth for a given duration,
study of effect of mixture of acids and effect of type of curing on the rate of reactions are some of the
further research works that need to be looked into to understand the broader aspects of acid attack and
its degradation mechanisms.
References
[1] Gu L, Bennett T, and Visintin P 2018 Evaluation of accelerated degradation test methods for
cementitious composites subject to sulphuric acid attack; application to conventional and alkali
activated concretes Cement and Concrete Composites 87 187-204
[2] Provis J L 2018 Alkali-activated materials Cement and Concrete Research 114 40-48
[3] Reju R M 2019 Acid resistance of geopolymer composites M.Tech Thesis TKM College of
Engineering Kollam India 1-123
[4] Ramaswamy K P and Santhanam M 2017 Durability of cementitious materials in acidic
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Common questions

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The rate of acid-induced degradation heavily depends on acid concentration and the chemical composition of the concrete binders. Higher acid concentrations typically increase degradation rates, as seen with the accelerated action of sulfuric and citric acids . The binders' chemical composition, particularly the presence of reactive components like calcium, influences how quickly acids can dissolve concrete components. Geopolymer binders, with lower calcium content and denser structures, generally resist acid attacks more effectively than OPCs, which readily react with acids forming solubilized compounds .

Curing conditions significantly impact the performance of fly ash-slag based geopolymer composites under acid attack. Composites cured at ambient conditions show performance comparable to those cured at high temperatures, indicating that well-optimized ambient curing can produce geopolymers with effective acid resistance . The beneficial influence of small slag additions further enhances the compressive strength of these composites when exposed to acids . Hence, curing conditions that optimize the formation of a dense aluminosilicate framework improve geopolymer performance in acidic environments .

FGP specimens demonstrate better resistance to citric acid than SGP, with no observable structural disintegration or formation of expansive products . Citric acid causes severe cracking in SGP due to the formation of a low-solubility white precipitate. The pink regions in SGP indicate a lower degradation rate than FGP. The microstructural analysis confirms FGP’s resilience, as it does not form expansive products that OPC and SGP do . Thus, FGP maintains its integrity, while SGP suffers from microstructural disruption, degrading its performance against citric acid .

Geopolymers, particularly those based on fly ash, demonstrate enhanced resistance to acids like sulphuric, citric, and acetic due to their dense, aluminosilicate-based structures which resist dissolution and leaching . In contrast, traditional cement-based concrete, such as OPC, suffers from rapid degradation due to calcium compound solubility and expansive salt formation with acids like sulphuric and hydrochloric . The improved performance of geopolymers is due to their minimized calcium content, reducing vulnerability to acid attack compared to OPC .

Sulphuric acid inflicts damage on AA fly ash matrices by dissolving the N-A-S-H gel, increasing the silicon to aluminum atomic ratio from 1.5 to 2.3, and reducing compressive strength through micro-cracking . In contrast, traditional OPC concrete experiences complete surface degradation at a 0.5M concentration, indicating lower resistance . The superior resistance of AA fly ash to sulphuric acid compared to OPC lies in its denser structure and lack of color change or salt deposition under visual inspection, which aligns with its reduced mass loss .

When exposed to acetic acid, FGP exhibits superior acid resistance compared to SGP, showing a minimal mass reduction of 0.8% for mortar specimens in a 0.5M solution . SGP specimens suffer higher mass loss, indicating that FGP’s finer pore structure and structural robustness hinders acid ingress and subsequent corrosion. This resistance aligns with the observed absence of precipitation or thickness change in FGP, unlike in SGP or OPC specimens, which show visible altered depth variations .

AAFA geopolymers exhibit a trend of increasing residual compressive strength over time when exposed to a mixture of organic acids, unlike other geopolymer or OPC specimens which typically show a decrease . This trend may be attributed to the aluminosilicate network in AAFA geopolymers, which remains stable despite the presence of organic acids, whereas other binders degrade due to acid interactions with calcium-rich components, forming soluble and expandable products . This stability results in a continued ability to maintain or even improve mechanical properties under these specific acidic conditions .

Nitric acid corrodes blast furnace slag-fly ash-based geopolymers by leaching calcium nitrate, while hydrochloric acid severely affects OPC through calcium chloride formation . The leaching and ejection of tetrahedral aluminum occur in geopolymers, leading to mass loss due to progressive lixiviation . OPC, however, experiences severe solubility issues due to hydrochloric acid's reaction with calcium compounds, leading to aggressive degradation . Despite both acids causing damage, geopolymers show better resistance than OPC .

Using geopolymers instead of traditional Portland cement has several environmental advantages, particularly in acidic conditions. Geopolymers have a lower carbon footprint as they utilize industrial by-products like fly ash and slag, reducing waste disposal and reliance on calcium-rich Portland cement which emits more CO2 during manufacture . Additionally, geopolymers offer enhanced durability and resistance to acidic attacks, prolonging the lifespan of structures and reducing repair and replacement needs . This leads to reduced consumption of raw materials and energy over time, further benefiting the environment .

The primary challenges in studying concrete degradation due to acid attacks include the complexity of acid interactions with different concrete compositions, the variability in degradation mechanisms between organic and inorganic acids, and the lack of standard testing codes . Additionally, acids vary in their aggressiveness, with some forming expansive salts that contribute to rapid degradation, complicating predictions of material performance over time . Understanding these interactions requires further research into reliable test methods and models to anticipate degradation kinetics accurately .

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