Improve productivity, reduce operating costs, and benefit the environment
ON-SITE OXYGEN SOLUTIONS
AUTOMATED MODULAR OXYGEN
& NITROGEN GENERATING PLANT
2 & 5 TONS PER DAY PRODUCTION
RATES
CAGE Code:75906
Pacific Consolidated Industries LLC
12201 Magnolia Ave.
Riverside, CA 92503
www.pcigases.com
951-479-0860
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Figure 1 Automated Oxygen and Nitrogen Generating Plant 5 Tons per Day
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PURPOSE
The Automated Modular plant produces liquid oxygen or liquid nitrogen to meet various logistical requirements to meet
specific customer requirements. The manufacturing process is free of all harmful chemical and biological warfare agents.
The plant produces oxygen to meet the requirements of Specification MIL-PRF-27210 and nitrogen to meet the requirements
of Federal Specification A-A-59503.
DESCRIPTION
The Oxygen and Nitrogen Generating Plant generates both liquefied oxygen and nitrogen. This system totally eliminates
any re-supply requirements or transport of liquid oxygen or liquid nitrogen.
The Oxygen and Nitrogen Generating Plant generates oxygen and nitrogen from ambient air utilizing Rapid Pressure
Swing Adsorber (RPSA) technology.
The plant is a completely self-contained, automated unit; it consists of multiple modules providing air compression,
purification, heat transfer, refrigeration, rectification and product delivery equipment necessary to produce liquid oxygen or
nitrogen, in any combination.
The major modules of the plant in the order of use are as follows:
Air Compressor (Feedair) Module
Filter Skid (Air Filtration) Module
Air Receiver (Buffer) Module
RPSA (Air Purifier) Module
Coldbox (Air Separator) Module.
PCI’s Modular Plants are mounted on an aluminum skid. The modules have lifting rings and/or forklift slots for handling
and installation.
The components of the generating plant are integrated into modules with all components enclosed by panels, with the
exception of the RPSA purification Module and Air Receiver Module which are on an open skid. All other major
components are readily accessible through panels or removable hatches.
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Plant operation is designed to take place within an enclosed building or outside under a canopy. Figure 1 shows the ASU
layout.
CAPABILITIES
When installed indoors, the ASU is capable of 30 days continuous production without plant thaw with ambient temperatures
of -65°F to 125°F outside of the building. Product delivery rates are listed in Table 1
NOTE
Production capacities listed in Table 1 are for operation at sea level (atmospheric pressure 760 mm Hg) ambient
temperature of 70°F, relative humidity of 50%.
FUNCTIONAL DESCRIPTION
The basic functions and flow path through the system are shown in Figure 2. When the ASU is in operation, atmospheric air
is drawn in by the Air Compressor System and compressed. The compressed air is passed through the Air Purification
System and delivered to the Receiver Tank. The air purification System removes moisture and carbon dioxide from the air
flow before the air arrives at the Receiver Tank. The Receiver Tank acts as a buffer and dampening device. From the
Receiver Tank the dried and filtered air is delivered to through the Rapid Pressure Swing Adsorber (RPSA) Cycle Control
Valves to the RPSA Chambers. The RPSA Control Valves control the length of time any individual chamber is allowed to
function removing carbon dioxide and other trace impurities before saturation is reached and the chamber valve cycles to
close and open the purge valve to allow the chamber to purge. The cycle is then repeated. The three chambers are
individually controlled by dedicated valves for each chamber. Leaving the chambers the dried and filtered air enters the
Coldbox. In the Coldbox, the air is divided into a path for air to drive the turboexpander a path for the heat exchanger and
purge air from the heat exchanger (turboexpander and heat exchanger not shown). A portion of the bypassed air from the
Coldbox is returned to the inlet side of the Air Compressor System.
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PRODUCTION CAPACITIES
The generating plant is capable of producing Liquid Oxygen at 99.5% purity or Liquid Nitrogen at 99.5% purity under ambient
condition of -20°F to +110°F. Plants are designed to perform at altitudes from sea level; up to 5000 feet.
TPD (short ton) Oxygen (LOX) Oxygen (LOX) Nitrogen (LIN) Nitrogen (LIN)
2.0 TPD 420 gal 1,589 Liters 592 gal 2,240 Liters
5.0 TPD 1,050 gal 3,974 Liters 1,481gal 5,606 Liters
Table 1 Average Production Rates (at standard conditions), product output of Oxygen or Nitrogen (single product) per 24 hour
period.
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Figure 2 Automated Modular Air Separation Unit Simplified Block Diagram
For more information contact PCI at www.pcigases.com or email us at insidesales@pcigases.com
380093-NC FEB. 05-2014
