[5]
[5]
ir
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Citation: Sakai, H., “Revealing the Impact of Motorcycle Caster Angles on Weave and Wobble: A Comprehensive Analysis through
Visualized Stability Testing,” SAE Technical Paper 2024-01-2770, 2024, doi:10.4271/2024-01-2770.
Abstract
variable, as the steering damper adversely affects
S
ince it takes a long time to design motorcycles in handling. In addition to the caster angle, the design vari-
order to prevent weaving and wobbling, which are ables with the most significant effects in the regions for
self-excited oscillations, this paper aims to shorten changes in design variables are the trail and front tire
the design process. The reason for the extended duration radius, the moment of inertia of the front wheels, and
is that the weave and wobble strongly depend on ‘forward the relaxation length of the front wheels. As an illustration
speed’ when the design variables are altered. Therefore, of a design that utilizes these variables, this paper demon-
this paper focuses on speed and visualizes the region strates the elimination of self-excited oscillation at high
where self-excited oscillation does not occur for each speeds by adjusting the caster angle and trail.
design variable as a function of vehicle speed. The results Consequently, by concentrating on the caster angle’s
demonstrate that at high speeds, the caster angle and sweet spot where self-excited oscillation does not occur,
steering damper are the only design variables for which weaving and wobbling at high speeds can be eliminated
this region exists near the design value. Due to the in a short time. As a result, weaving and wobble at high
narrowness of these sweet spots, they become the most speeds can be eliminated in a short time by concentrating
crucial variables in the design. However, this paper solely on setting the sweet spot of the caster angle that does
considers the caster angle as the most important design not cause self-excited oscillation.
Introduction
T
FIGURE 1 Top five predicted positive changes in weave
he phenomenon of weaves and wobbles in motor- damping at 10 m/s (dots), 30 m/s (crosses), and 60 m/s
cycles [1, 2], referred to as ‘self-excited oscillation,’ (diamonds) for a 10% parameter increase compared to the
has been the subject of various studies for half a reference case (4).
century since Sharp described it in his equations of motion
in 1971 [3]. Consequently, one possesses sufficient knowl-
edge to address the oscillations. For example, the book
explores the phenomenon of the oscillations, its modeling,
and the mitigation of its effects through design modifica-
tions [4]. However, despite these insights, the absence of
a conclusive design approach to mitigate self-excited
oscillations can be attributed to the challenges inherent
in determining optimal values for the motorcycle’s design
variables. This challenge primarily arises from the signifi-
cant influence of ‘vehicle speed’ on both the magnitude
and direction of the ‘effect,’ as illustrated by the variable area of the de-excited oscillation expressed as a function
‘h’ in Figure 1. This means that the strategy to find the of ‘vehicle speed’. Utilizing this diagram, the paper identi-
optimal value requires swapping the ‘effect’ and ‘vehicle fies key design variables such as the caster angle and
speed’ shown in Figure 1. their optimal zone and provides examples of counter-
This paper proposes an approach to suppressing measures against self-excited oscillations that occur at
self-excited oscillations in motorcycle design, using the high speeds.
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Vehicle Model p=
22 (M k f
2
+ Irz + Ifx sin2 ε + Ifz cos2 ε s + Mf kV )
This paper utilizes a motorcycle model linearized around i i + λi
straight running [3]. The geometric parameters of this p= [ Mf hf k − Crxz + (Ifz − Ifx ) sin ε cos ε ]s 2 − fy + ry Vs
Rr
23
model are presented in Figure 2. Upon Laplace trans- Rf
forming the equations of motion for the Sharp model, ify
assuming all initial conditions to be zero, the following ( Mf ek + Ifz cos ε )s 2 −
p24 = sin ε Vs
Rf
matrix representation is obtained.
p25 = −lYf
AX = B (1)
where
p26 = bYr
p11 p12 p13 p14 p15 p16
p21 p22 p23 p24 p25 p26
p31
= ( M h + M h) s
f f r
X t = v 1 r ϕ δ Yf Yr p=
33 (M h f f
2
+ Mr h2 + Irx + Ifx cos2 ε + Ifz sin2 ε s 2 )
Bt = 0 0 0 τ 0 0
(
− Mf hf + Mr h g )
ify
p34= ( M eh + I sin ε s 2 +) (
cos ε Vs + tZf − Mfeg )
(M + M ) s
f f fz
p11
= f r
Rf
p35 = 0
(
p12 = Mf ks + Mf + Mr V )
p36 = 0
p13
= ( M h + M h) s
f f r
2
p41 = Mfes
p14 = Mfes2
i
p42 = ( M ek + I
f fz )
cos ε s + Mfe + fy sin ε V
R
p15 = −Yf f
ify
p16 = −Yr
p43= ( M eh + I
f f fz sin ε s2 − ) Rf
(
cos ε Vs + tZf − Mfeg )
p21 = Mf ks ( )
p44 = Ifz + Mfe2 s2 + Ks + tZf − Mfeg sin ε ( )
p45 = tYf
FIGURE 2 Motorcycle Model.
p46 = 0
Cf 1
p51 = −
V
Cf 1
p51 = −
V
p53 = Cf2
tC
p54 = f 1 s + Cf 1 cos ε + Cf2 sin ε
V
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p56 = 0
Cr1
p61 = −
V
bCr1
p62 =
V
p63 = Cr2
p64 = 0
variables closest to horizontal are the trail ‘t’ and the The length ‘a’ in Figure a and the height ‘h’ in Figure c
moment of inertia ‘Ifz’ of the front frame around the z-axis. represent the zones for the best and worst prevention
of self-excited oscillations, respectively, near the nominal
values. However, this effect is not as pronounced as that
Principle Design Variables of Rear of the caster angle. The slopes of the boundaries around
Frame the design nominal values for all the design variables
related to the rear frame are significantly steeper
As shown in Figure 5, the rear frame design variables do compared to those in Figure 4d.
not have a significant effect on self-excited oscillations.
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Demonstration of Symbols
Countermeasures against Self Cf1 - Front-wheel cornering stiffness (11.2[kN/rad])
Excited Vibrations Cr1 - Rear-wheel cornering stiffness (15.8[kN/rad])
By adjusting the effective design variables based on the Cf2 - Front-wheel camber stiffness (0.939[kN/rad])
stability regions shown in the figures, the self-excited Cr2 - Rear-wheel camber stiffness (1.33[kN/rad])
oscillation at high speed in Figure 4a can be eliminated.
Crxz - Rear frame inertia of product between front/rear
As a countermeasure against the oscillation only with one
axis and transverse axis (1.74[kgm2])
of the effective variables, the caster angle is changed to
the sweet spot in Figure 4a, whose root loci plot is shown Ifx - Front frame moment of inertia around front-rear axis
in Figure 7a. The oscillation at high speeds disappears, (1.23[kgm2])
but the stability margin of the weave seems to be too Ifz - Front frame moment of inertia around vertical axis
small. Therefore, as the other countermeasure due to the (0.442[kgm2])
combination of the two variables, the trail was increased Irx - Rear frame polar moment of inertia around front-rear
by 20% and the caster angle was varied with very little axis (31.2[kgm2])
trial and error, using its stability region as a reference. As
a result, some stability margin was secured, as shown in Irz - Rear frame polar moment of inertia around vertical
Figure 7b. In this case, caster is the “magic” 27deg [6]. axis (21.1[kgm2])
Consequently, by using visualized stable regions, designs K - Damping coefficient of steering damper (6.78[Nm/
to prevent self-excited oscillations can be effectively (rad/s)])
implemented. Mf - Mass of front frame (30.6[kg])
Mr - Mass of rear frame (218[kg])
Rf - Radius of front tire (0.305[m])
Conclusion Rr - Radius of rear tire (0.305[m])
V - vehicle speed [m/s]
This paper highlights that illustrating the region of non-
Yf - Side force of front-wheel [N]
excited oscillations as a function of vehicle speed simplifies
the countermeasures against self-excited oscillations, and Yr - Side force of rear-wheel [N]
further provides examples of its application. As a result, Zf - Vertical load on front wheels (-1005.3[N])
it has been clarified that the caster angle is the primary b - Horizontal distance from the center of gravity of the
design variable for mitigating self-excited oscillations. If rear frame to the rear wheel (0.480[m])
the caster angle cannot be changed, adjust the design
variables such as ‘t,’ ‘σf,’ ‘Rf,’ or ‘ify’ to match its sweet spot e - Distance from center of gravity of front frame to
to the caster angle. Setting the caster angle to its optimal steering axis (0.0244[m])
zone, either directly or indirectly, appears to be the key to f - Distance from center of gravity of front frame to point
self-excited oscillations countermeasures. B (0.0283[m])
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