Bulletin MSG11-5715-690/UK

Operating instructions
Series D1VW*EE
Design series 93
II 2 G c T4 Gb
-20 °C < Ta < +60 °C

Directional Control Valve

Parker Hannifin
Manufacturing Germany GmbH & Co. KG
Industrial Systems Division Europe
Gutenbergstr. 38
41564 Kaarst, Germany
E-mail: [email protected]
Copyright © 2022, Parker Hannifin Corp.
 Directional Control Valve
Operating Instructions Series D1VW Explosion Proof

WARNING — USER RESPONSIBILITY

FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS DE-
SCRIBED HEREIN OR RELATED ITEMS CAN CAUSE DEATH, PERSONAL INJURY AND
PROPERTY DAMAGE.
This document and other information from Parker-Hannifin Corporation, its subsidiaries and
authorized distributors provide product or system options for further investigation by users having
technical expertise.
The user, through its own analysis and testing, is solely responsible for making the final selection
of the system and components and assuring that all performance, endurance, maintenance,
safety and warning requirements of the application are met. The user must analyze all aspects
of the application, follow applicable industry standards, and follow the information concerning
the product in the current product catalog and in any other materials provided from Parker or its
subsidiaries or authorized distributors.
To the extent that Parker or its subsidiaries or authorized distributors provide component or
system options based upon data or specifications provided by the user, the user is responsible for
determining that such data and specifications are suitable and sufficient for all applications and
reasonably foreseeable uses of the components or systems.

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Operating Instructions Series D1VW Explosion Proof

Contents Page

0. EC declaration of conformity 4
1. Introduction 6
Technical data 6
Ordering code 7
Characteristic curves 8
Dimensions 10
Name plate 11
2. Safety instructions 11
Symbols 11
Marking, name plates 11
Work on the valve 11
3. Important information 12
Correct use 12
Common instructions 12
Liability 12
Storage 12
4. Installation 12
Scope of delivery 12
Installation 12
Electrical connection 13
Operation limits 13
Pressure fluids 13
5. Operating instructions 14
Air bleeding of hydraulic system 14
Filter 14
Flushing 14
6. Maintenance 14
Replacement of a coil 14
7. Troubleshooting 16
A1 Extract from standards/directives 17
A2 User guide – solenoid 18
A3 Type-examination certificate – solenoid 22
A4 Declaration of conformity - solenoid 36
A5 Mounting instruction cable gland 37

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0. EC declaration of conformity

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Operating Instructions Series D1VW Explosion Proof

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 Directional Control Valve
Operating Instructions Series D1VW Explosion Proof
1. Introduction
The D1VW with explosion proof solenoids is ba-
sed on the standard D1VW series. The specific
solenoid design allows the usage in hazardous
environments.
The explosion proof class is

Ex e mb IIC T4 Gb
for use in zone 1 and 2 (according to ATEX).
Additionally the solenoids are IECEx compliant.
All explosion proof solenoids are DC design. The
valves for AC operate with integrated rectifier.

Technical data
General
Design Directional spool valve
Actuation Solenoid
Size DIN NG06 / CETOP 03 / NFPA D03
Mounting interface DIN 24340 A6 / ISO 4401 / CETOP RP 121-H / NFPA D03
Mounting position unrestricted, preferably horizontal
Ambient temperature [°C] -20...+60
MTTFD [years] 150
Weight [kg] 1.8 (1 solenoid), 2.7 (2 solenoids)
Hydraulic
Max. operating pressure [bar] P, A B: 350; T: 210
Fluid Hydraulic oil according to DIN 51524
Fluid temperature [°C] -20 ... +60
Viscosity permitted [cSt] / [mm²/s] 2.8...400
Viscosity recommended [cSt] / [mm²/s] 30...80
Filtration ISO 4406 (1999); 18/16/13
Flow max. [l/min] 60 (see shift limits)
Leakage at 50 bar [ml/min] Up to 10 per flow path, depending on spool
Static / Dynamic
Step response at 95 % [ms] Energized: 32 (DC), 40 (AC)
De-energized: 40 (DC), 75 (AC)
Electrical characteristics
Duty ratio 100 % ED; CAUTION: coil temperature up to 135 °C possible
Max. switching frequency [1/h] 15000 (DC), 7200 (AC)
Protection class , Ex e mb IIC T4 Gb, IP66 (plugged and mounted correctly)
Code J N P
Supply voltage / ripple [V] 24 V = 230/50 Hz 110/50 Hz
Tolerance supply voltage [%] ±10 ±10 ±10
Current consumption [A] 1.0 0.12 0.25
Power consumption [W] 24 24 24
Solenoid connection Box with M20x1.5 entry for cable glands. Solenoid identification as per ISO 9461.
Wiring min. [mm²] 3 x 1.5 recommended
Wiring length max. [m] 50 recommended

With electrical connections the protective conductor (PE W) must be connected according to the relevant regulations.

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 Directional Control Valve
Operating Instructions Series D1VW Explosion Proof
Ordering code

D 1 V W E E

Directional 3-chamber Spool Seal Connection: Design

control valve type Explosion series
valve proof (not required
with cable for ordering)
glands
Size Wet pin Spool Solenoid Solenoid options:
DIN NG06 solenoid position voltage Explosion proof
CETOP 03 Ex e mb IIC +
NFPA D03 IECEx conformity

3 position spools Code Voltage

Code Spool type
a 0 b J 24 V=
001 P 110 V/50 Hz
N 230 V/50 Hz
002
003
004 Code Seal
N NBR
005
V FPM
006
007
3 position spools
008 1)
Code all 3 position spools
009 1) 3 positions.
010 C Spring offset in position “0“.
Operated in position “a“ or “b“.
011
Spool type 008,
Standard
014 009
015
2 positions.
016 E
Operated in Operated in Spring offset in position “0“.
021 position “a“. position “b“.
022
081 2 positions.
K
Operated in Operated in Spring offset in position “0“.
082 position “b“. position “a“.
102
2 position spools
Code Spool position
2 position spools
Code Spool type 2 positions.
a b B Spring offset in position “b“.
Operated in position “a“.
020
2 positions.
026 D Operated in position “a“ or “b“.
030 No center or offset position.
2 positions.
101
H Spring offset in position “a“.
Operated in position “b“.

1) Consider specific spool position Further spool types, styles and combinations on request.

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Operating Instructions Series D1VW Explosion Proof
The flow curve diagram shows the flow versus pressure drop curves for all spool types. The relevant
curve number for each spool type, operating position and flow direction is given in the table below.
Position “b” Position “a” Position “0”
Spool
P-A B-T P-B P-B A-T P-A P-A P-B A-T B-T P-T
001 2 2 2 2
002 1 4 1 4 1 1 5 5 2
003 3 4 3 6 7
004 2 3 2 3 7 7
005 2 2 2 2 12
006 1 4 1 4 7 7
007 3 2 2 2 3 2 7
010 3 3
011 2 2 2 2 14 14
014 3 2 2 2 3 2 7
015 3 6 3 4 7
016 2 2 2 2 12
020B 4 4 2 3
026B 4 4
030B 2 3 1 2
081 13 13 13 13
082 13 13 13 13 1) 1)

101B 11 10 10 9
102 1 4 1 4 5 5 8 8 6
P-B A-T P-A B-T P-A P-B A-T B-T P-T
008 4 5 4 5 9
009 5 5 6 7 7

Position “b” Position “a”

Spool
P-A P-B A-B P-B A-T
021 2 4 4 2
P-A B-T P-A P-B A-B
022 6 2 5 2

Flow curve diagram

All characteristic curves measured with HLP46 at 50 °C.

1) Only for pressure compensation, no high flow possible.

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Operating Instructions Series D1VW Explosion Proof
Shift limits
The diagram below specifies the shift limits for valves with AC and DC solenoids. The specifications
apply to a viscosity of 40 mm²/s and balanced flow conditions. The shift limits can be considerably
lower at unbalanced flow conditions. To avoid flow rates beyond the shift limits, a plug-in orifice can
be inserted in the P-port.
Shift limit diagram with DC solenoid

Measured with HLP46 at 50 °C, 90 % Unom and warm solenoids

Shift limit diagram with AC solenoid

Measured with HLP46 at 50 °C, 95 % Unom and warm solenoids

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Operating Instructions Series D1VW Explosion Proof
Dimensions
B, E -style H, K -style

C, D -style

Surface finish
NBR

4x M5x30 7.6 Nm NBR: SK-D1VW-N-91

BK375
ISO 4762-12.9 ±15 % FPM: SK-D1VW-V-91

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Operating Instructions Series D1VW Explosion Proof
Name plate
Manufacturer's logo and address
CE mark, Ex protection symbol and explosion protection class
of the complete valve to European Directive 2014/34/EU
Serial number (PTS ID: eight-digit number, barcode)
QR-code (internal use)
Entire name of the complete valve
Hydraulic and electrical data
Hydraulic symbol
Code for year and month of manufacture

2. Safety instructions Symbols

Read the operating instructions thoroughly before These instructions use symbols that must be noted
installation, commissioning, maintenance, repair and according to their importance:
storage, and observe them. Failure to observe the
operating instructions may result in damage to the Notes relating to the warranty
valve or the parts of the system connected to it.
In particular, in the case of explosive atmospheres, Notes relating to potential damage to the
any failure to observe the operating instructions valve or connected system components
may result in an explosion.
Notes relating to potential hazards
The system operator must make these operating
instructions visible and easily accessible to opera-
ting and maintenance personnel. Useful additional information
Compliance with applicable standards/legal requi-
rements must be enforced. This particularly applies Marking, name plates
to plant safety and environmental protection. Information attached directly to the valve such as
A list of such standards, etc. appears in the annex circuit plans and name plates must be observed
by way of example. and kept in a legible state.
Before starting commissioning, installation, main- Work on the valve
tenance and repair work, the hydraulic system must Work relating to the installation, commissioning,
be depressurised and power must be disconnected maintenance and repair of the valve may only be
from the electrical installation. carried out by qualified persons. Qualified persons
In addition, the electrical installation must be secured are defined as persons who, on the basis of edu-
so that power cannot be restored unexpectedly. cation, experience and instruction, have sufficient
knowledge of applicable requirements and ac-
The valve may become hot during operation. To
cepted rules of the technology.
avoid risk of burns, do not touch the valve surface.
Throughout any installation, commissioning, main-
The system operator must monitor the temperature
tenance and repair work, it is the responsibility of
and cool the oil if necessary in order to the keep
the operator to ensure that there is no risk of ex-
within the maximum temperatures set out in these
plosion.
operating instructions (see technical data). In this
connection, observe the relevant directions in the Before starting such work, the operator has to
operating instructions of the supplier (solenoid ensure that tools and equipment are only used if
system). they do not damage the valve and they do not
leave behind residues that are inflammable.
Any leaks occurring at the valve must be rectified
immediately. In addition, clean the valve before starting such work,
in particular removing dust, liquids and other depo-
sits. Cleaning should be done using a lint-free cloth.
Tools may not be used if they might cause a static
charge on use.
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3. Important information Storage outside or in maritime or tropical
Correct use climates leads to corrosion and may make
These operating instructions apply to DC the valve unusable.
valves of series D1VW*EE, which are inten- 4. Installation
ded solely for use in mineral oil based hyd- Scope of delivery
raulic systems (DIN 51524).
As soon as you receive the valve you should check
Compliance with the operating instructions must be
if the package has the specified contents. In parti-
ensured.
cular, check whether the type of protection indica-
It is the responsibility of the operator to ensure that
ted on the valve is as described in these operating
the information in the technical data is followed.
instructions.
Any different or modified use is not classed as correct
use. The scope of delivery includes:
The manufacturer's warranty will not cover any re- • Valve
sulting damage.
• Operating instructions (including operating in-
Common instructions structions of the valve as well as of the soleno-
We reserve the right to make technical changes as id and the declarations of conformity of the
a result of further development of the product descri- manufactures)
bed in these operating instructions. Figures and As soon as you receive the shipment, please
drawings in these instructions are simplified depicti- check for any obvious signs of damage
ons. As a result of further development, improve- caused by careless transport. Document the
ments and changes to the product, it is possible that transport damage and immediately notify the
the figures are not fully consistent with the described carrier, the insurance company and the
valve. supplier.
The technical details and dimensions are non-bin- Installation
ding. They may not form the basis of any claims.
• Compare the valve type as stated on the
Copyright reserved.
Name plate with the parts list/circuit diagram.
Liability • The valve can be installed in any position, eit-
The manufacturer cannot accept liability for loss or her fixed or movable.
damage resulting from the following faults: Check the fixing surface and the cavity for the
• incorrect installation valve. Permitted values: unevenness 0.01
• unqualified operation mm/100 mm, roughness Rmax = 6.3 μm. Keep
the valve mounting surface and the area clean.
• inadequate maintenance
• Before installation, remove the protective co-
• use beyond specification
ver from the valve ports.
Do not dismantle the valve. If you suspect a • Check that the valve ports and the O-rings are
defect, return the valve to Parker. in the correct position.
• Use fastening screws as indicated in the cata-
Storage
logue, property class 12.9 to ISO 4762.
If the valve needs to be temporarily stored, it must
Parker can supply the correct screw sets,
be protected from dirt, the weather, and mechanical
see the catalogue for order numbers.
damage. Each valve is tested with hydraulic oil in the
factory, so that the internal components are protected • Tighten the screws diagonally, torque as spe-
from corrosion. However, this protection can only be cified in the catalogue.
guaranteed under the following conditions: • Any deficiencies of the valve mounting surface
may result in operating disruptions. Faulty fi-
Storage time Storage requirements
xing and incorrect screw tightening torques
12 months constant air humidity < 60 % may lead to the sudden escape of hydraulic
constant temperature < 25 °C fluid at the ports.
6 months varying air humidity,
varying temperature < 35 °C The valve must be connected to the equipotential
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 Directional Control Valve
Operating Instructions Series D1VW Explosion Proof
Size 6, mounting pattern ISO 4401-03-03-0-05

Electrical connection Pressure fluids

Observe operating instructions D14-2128D3-* and The following rules applies for the operation with
K14-2074D3-* in the annex. various pressure fluids:

Operation limits This information serves for orientation and

does not substitute user tests among the
The valve may only be deployed with the specified particular operating conditions. Particularly
limits of use. The relevant details can be found in no liabiliy for media compatibility may be
the catalogue sheet under "Technical data" and derived out of it.
"Characteristic curves".
Mineral oil: usable without restriction.
Observe the ambient conditions. Unau-
thorised temperatures, shocks, the effects For operation with the following pressure fluids
of aggressive chemicals, radiation, unau- please consult Parker:
thorised electromagnetic emissions may
HFA oil-in-water emulsion
result in disruptions and failures. Observe
the limits of operation set out in "Technical HFB water-in-oil emulsion
data". HFC aqueous solution (glycols)
Excessive temperatures may cause the so- HFD unhydrous fluids (Phosphor-Ester)
lenoid to overheat, creating the risk of ex-
plosion. To permit adequate heat dissipati- For detailed information concerning pressure
on, the solenoid coil should not be painted. fluids note VDMA-document 24317 as well as
DIN 51524 & 51502.
Special gaskets may be available depending on
the utilized fluid.
In case of insecurity please consult Parker.
The pressure fluid must have an ignition tempera-
ture of at least 50 K above the maximum surface
temperature of the valve (see EN 13463-5 and IEC
60079-4).

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Operating Instructions Series D1VW Explosion Proof
5. Operating instructions
Air bleeding of hydraulic system Replacement of a coil
In case of a necessary replacement of a coil the
During initial startup, after an oil change as well as
disassembly and assembly instructions on dra-
after the opening of lines or valves the hydraulic
wing 35015707 (see next page) have to be ob-
system must be air bleeded.
served. Before exchanging a coil the name plates
of old and new coil have to be checked. It must
Filter
be ensured that only coils with identical voltages
The function and lifetime of the valve are strongly are used.
affected by the cleanliness of the fluid.
Purity level class of 18/16/13 acc. ISO4406 is Available coil kits are:
required. AK-D1VWCJEE93 24 V DC
AK-D1VWCPEE93 110 V / 50 Hz
Pay attention to maintenance details!
AK-D1VWCNEE93 230 V / 50 Hz

Flushing
The coils of series 93 are suitable for valves of
It is recommended to flush the pipelines by short series 91 as well as 92 and 93.
circuiting the pressure and return lines. This pre-
vents the installation dirt from entering the valve.

6. Maintenance
Maintenance procedures may only be car-
ried out by specialist personnel. A detailed
knowledge is required of how the machine
is switched on and off and also of the ne-
cessary safety measures.
Regular maintenance is essential in prolonging the
service life of the systems, and safeguards plant
safety and operational availability. The following
items must be checked at regular and short intervals:
• Oil level in tank
• Max. medium temperature
• Max. surface temperature
• Condition of the pressure fluid (sight check,
colour and smell of hydraulic fluid)
• Operating pressures
• Preload pressure of pressure vessel (if pre-
sent)
• No leaks at any system components
• Condition of the filter elements
• Condition of the hose lines
• Cleanliness of components
After a certain period of service, the hydraulic fluid
must be replaced. The frequency of the change
depends on the following circumstances:
• Type and grade of pressure fluid (ageing)
• Filtration
• Operating temperature and ambient condi-
tions
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7. Troubleshooting
A systematic approach must always be used in the • A systematic approach should always be ad-
troubleshooting process. Begin by answering the opted when troubleshooting a hydraulic sys-
following questions: tem.
• Does anyone have practical experience of si- The work must only be carried out by specialist
milar faults? personnel because detailed knowledge of the
• Have any of the settings been changed in the function and structure of the system is required.
system? Always think carefully about changing settings or
removing components. Before starting work, check
Now try to identify the fault using a prioritised list
that the system was working correctly before the
of the most likely causes.
fault occurred.
• If you suspect that the valve is not moving
Following any repair, commissioning must be car-
freely, you should flush the valve with clean
ried out as instructed.
pressure fluid.

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Operating Instructions Series D1VW Explosion Proof
A1.
Standards, directives and provisions relating to the operation of systems in potentially explosive
areas (extract)
1999/92/EC Minimum requirements for improving the safety and health protection of workers
potentially at risk from explosive atmospheres

2004/108/EC Electromagnetic compatibility directive (EMC)

EN ISO 12100:2010 Safety of machinery – General principles for design risk assessment and risk reduction

EN 15198:2007 Methodology for risk assessment of non-electrical equipment and components for
intended use in potentially explosive atmospheres

EN 60079-0:2009 Explosive atmospheres –

Part 0: Equipment – General requirements

EN 60079-7:2007 Explosive atmospheres –

Part 7: Equipment protection by increased safety “e”

EN 60079-14:2009 Explosive atmospheres –

Part 14: Electrical installations design, selection and erection
(IEC 60079-14:2013)

EN 60079-17:2014 Explosive atmospheres –

Part 17: Electrical installations inspection and maintenance
(IEC 60079-17:2013)

EN 60529:2014 Degrees of protection provided by enclosures (IP code)

(IEC 60529:1989 + A1:1999 + A2:2013)

BetrSichV Ordinance on industrial safety and health

TRBS 2153:2009 Technical rules for operating safety

Avoiding ignition hazards as a result of electrostatic charges

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Operating Instructions Series D1VW Explosion Proof
A2. User guide – Solenoid

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Operating Instructions Series D1VW Explosion Proof
A3. Type-examination certificate – Solenoid

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A4. Declaration of conformity - Solenoid

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Operating Instructions Series D1VW Explosion Proof
A5. Mounting instruction cable gland

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