Purchasing Scope & Supply Chain MGT. HND
Purchasing Scope & Supply Chain MGT. HND
INTRODUCTION
Purchasing is the ‘process of buying’. Many people think that the purchasing department is
the only one responsible for this. However, the purchasing function is much broader and if
carried out effectively, it involves all departments in the company. The purchasing function
involves obtaining the right material, in the right quantity, with the right delivery (time and
place), from the right source, and at the right price.
Determining the right material requires input from marketing, engineering, and
manufacturing as well as the purchasing department. Quantities and deliveries of finished
goods are first determined by the needs of the market place. But manufacturing planning and
control must decide what raw materials to order and when so that the demands of the market
place are satisfied. It is then the responsibility of the purchasing department to place orders
and to be sure that goods arrive on time.
The study of purchasing can be approached from several perspectives. Such perspectives
include those of function, process, link in the supply or value chain, discipline and profession.
Purchasing as a function
A distinction can therefore be made between the purchasing function and the purchasing
department. The former in a business context involves acquiring raw materials, components,
goods and services for conversion, consumption or resale. The latter is the organisational unit
responsible for carrying out this function.
Purchasing as a process
A process is a set of subprocess or stages directed at achieving an output. The various tasks or
stages can be depicted by a process chain. Thus, receive requisition, solicit quotations,
negotiate with suppliers, place orders, receive supplies, and make payments; purchasing can
be depicted as a sequential chain of events leading to the acquisition of supplies.
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The link in the purchasing process chain is information. Thus, each subprocess in the chain is
responsible for capturing or otherwise processing information that enables us to answer the
questions ‘ what are we required to purchase?’ and ‘where and how can the required supplies
be obtained?’
Purchasing, along with such activities as production, warehouse and transportation, is one of
the links in the supply chain or sequence of processes by which designs and resources are
converted into finished goods that satisfy the needs of customers.
Purchasing as a discipline
Purchasing as a profession
A type of higher grade non manual occupation with both subjectively and objectively
recognized occupational status, possessing a well defined area of study or concern and
providing a definite service after advanced training and education.
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Purchasing as procurement
Procurement is a wider term than purchasing which implies acquisition of goods or services
in return for a monetary or equivalent payment. Procurement, however, is the process of
obtaining goods or services in any way including borrowing, leasing and even force or
pillage. Since procurement is strictly a more accurate term it is unsurprising that the word
procurement is often supplanting ‘purchasing’ in job titles such as ‘procurement manager’,
‘procurement agents’ and ‘head of procurement’.
Those buyers of goods and services for a specific purpose of industrial or agricultural
production or for use in the operation or conduct of a plant, business, institution, profession
or service.
Organisational buyers are, therefore, those who buy on behalf of an organisation rather than
for individual or family use or consumption. Organisational buyers can be considered as
belonging to one of the four buying groups each of which can be further subdivided, and may
overlap. Thus, in the National Health Service some supplies may be bought centrally by
government agencies, regionally by local health authorities and locally by hospitals
themselves.
1. Industrial/producer organisations
2. Intermediate organisations
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4. Institutions
That aspect of purchasing or procurement concerned with rationalising the supplier base and
selecting, coordinating, appraising the performance of and developing the potential of
suppliers.
Supplier management is a more strategic and cross – functional activity than purchasing,
which is transactionally biased.
The new strategic function will probably not be called purchasing – that is much too limited a
word. The connotations of purse strings and spending money have no relevance to the setting
up and management of strategic inter – firm relationships. This task is concerned with
ensuring the correct external resources are in place to complement the internal resources.
Perhaps ‘external resource managers’ is a term that future purchasing managers will adopt.
The perspective of external resource management is also adopted by Van Weele, who defines
purchasing as:
‘Obtaining from external sources all goods, services, capabilities and knowledge which are
necessary for running, maintaining and managing the company’s primary and support
activities at the most favourable conditions.’
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The purchasing function in this definition covers specifically activities aimed at:
Determining the specification (in terms of required quality and quantities) of the goods
and services that need to be bought;
Follow up and evaluation (settling claims, keeping product and supplier files up-to-
date, supplier rating and supplier ranking).
Organisational purchasing may be defined as: that function responsible for obtaining by
purchase, lease or legal means, equipment, materials, supplies and services required by an
undertaking for use in production.
In this definition, the term production is used in the economic sense of creating utilities, i.e.
goods and services that satisfy wants. It is not, therefore, confined to manufacturing output
but also applies to servicing, distributing, etc. organisations.
This is closely associated with other organisational functions such as inventory management,
stores operation and transport. Production planning and control, manufacturing organisations
and merchandising, and distributive organisations, have to work closely with purchasing.
Often some or all these functions are combined with purchasing under a single head; “the
materials manager” or supply manager.
In conducting its work on developing standards of competence for purchasing, the purchasing
and supply Lead Body developed a ‘functional map of the purchasing and supply chain’.
The key purpose suggested for the purchasing and supply chain is:
Provide the interface between customer and supplier in order to plan, obtain, store and
distribute as necessary, supplies of materials, goods and services to enable the organisation to
satisfy its external and internal customers.
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Acquire supplies.
Provide goods and materials to internal and external customers through storage,
movement, distribution and transport.
Monitor and control the purchasing, supply, storage, distribution and transport chain.
Functions of purchasing
In looking at the objectives of purchasing, we have already covered many of the activities
that need to be included within the overall scope of purchasing if it is to perform its function
effectively and efficiently.
The purchasing function needs to have responsibility for and control of the following of
activity:
Determining the most appropriate supplier base for the organisation in terms of
supplier approval, selection and performance monitoring.
Researching and developing new and alternative materials and sources of supply.
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Developing procedures and practices that will enable full control to be maintained of
both ethical and commercial standards.
NB: These activities need to be the responsibility of the function across the whole range of
purchasing undertaken by the organisation, whether it is a capital equipment or construction
contracts, stock or non – purchasing.
Purchasing Function
Tactical purchasing Order function
The diagram above schematically illustrates the main activities within the purchasing
function. It shows that these activities are closely interrelated.
The purchasing function does not include the responsibility for materials requirements
planning, materials scheduling, inventory management, incoming inspection and quality
control. However, in order to be effective, purchasing operations should be closely linked
and interrelated to these materials activities.
In the author’s opinion a purchasing manager should support each of the six activities
mentioned above. However, this does not necessarily imply that all these activities should be
conducted by the manager’s department, as illustrated in the following example.
A buyer who is responsible for maintenance, repair and operating supplies, is often
confronted with the ‘small-order problem.’ Many requisitions, which he receives from
internal departments, concern simple product of low expense.
Handling these requisitions, however, is often a laborious task if that buyer is to issue a
purchase order for every requisition. An alternative may be to arrange for a so-called
‘umbrella’ agreement with a specific supplier for the delivery of hand-tooling. In this
arrangement he may establish the product range, which will be
bought from that supplier including the prices per product. Furthermore, he may negotiate a
bonus from that supplier tied to the total purchasing turnover over 12 months.
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Next he may communicate terms and conditions of these contracts to the staff of Technical
Services. Through an agreed (computer-supported) order-routine, employees of this
department can order directly from the supplier, without involving the purchasing
department. In this example, it is the task of the buyer to develop an overall commercial
agreement with the supplier and to establish an (electronic) order routine with that supplier on
the one hand and the internal customer on the other hand. In fact, what happens is that the
ordering function is delegated, in a rather controlled way, to the internal customer. In this
manner it is possible to combine the purchasing power of the organisation with optimal
flexibility and efficiency for Technical Services.
Purchasing
From the definition of purchasing it may be derived that this covers all activities for which
the company receives an invoice from outside parties. Hence the playing ground of
purchasing includes intercompany business, countertrade arrangements, hiring of temporary
personnel from outside agencies, contracting for advertising. However, many of the activities
for which the company may receive invoices from suppliers may be arranged for without
interference from the purchasing department. Therefore the scope of the purchasing function
is usually much broader than that of the purchasing department.
Ordering
The term ordering refers to the placing of purchase orders at a supplier against previously
arranged conditions. Furthermore, this term will be used when purchase orders are placed
directly, without questioning the supplier’s conditions.
Call-off orders fall into this category as telephone orders for products bought from a supplier
catalogue. Ordering is considered to be a part of the purchasing process. In fact it relates to
the last three steps of the purchasing process. The use of the term ‘tactical purchasing’ refers
to the first three steps.
Procurement
As seen in the diagram, procurement is a somewhat broader term. It includes all activities
required in order to get the product from the supplier to its final destination. It encompasses
the purchasing function, stores, traffic and transportation, incoming inspection, and quality
control and assurance. Some firms also consider salvage and environmental issues (as they
are related to materials) as a part of procurement. This task is expected to become more
important in future years, with the increasing impact of environmental issues.
Buying
Here, discussions about the specifications of products to be purchased are more limited
compared to industrial companies, since in many cases these are decided by the supplier.
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Supply
Another term often used in the materials area is supply. This is somewhat more difficult to
grasp, because it appears that there are differences in connotation between North America
and Europe (Lenders et al. 1989, p. 3). In America ‘supply’ covers the stores function of
internally consumed items such as office supplies, cleaning materials, etc… However, in the
United Kingdom and Europe, the term supply seems to have a broader meaning which
includes at least purchasing, stores and receiving. The governmental sector also uses this
broader interpretation.
Sourcing
This is a term which has become increasingly popular in the materials area. Vollman et al.
(1984) include the following activities under this term: finding sources of supply, gathering
knowledge of procurable resources. Most of these activities relate, as the author sees it, to
second step of the purchasing process, i.e. finding and selecting adequate suppliers.
Purchasing management
Given the widespread acceptance of marketing management and customer and account
management in business, suppliers usually are in a favourable position.
Given the cross-functional nature of purchasing management and its wider playing ground it
is also referred to in this text as business resource management.
Purchasing management is part of supply chain management. The latter concept can be
described as the management of all activities, information, knowledge and financial resources
associated with the flow and transformation of goods and services up from the raw materials
suppliers, component suppliers and other suppliers in such a way that the expectations of the
end users of the company are being met or surpassed.
Supply chain management differs from purchasing in that it encompasses also all logistics
activities. Moreover it entails the management of relationships not only with first tier
suppliers but also with lower tier suppliers.
The management of the activities, information, knowledge and financial resources associated
with the flow and transformation of goods and services up from the raw materials suppliers,
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component suppliers and other suppliers in such a way that the expectations of the end users
of the company are being met or surpassed.
A supply chain is a network of facilities and distribution options that performs the functions
of procurement of materials, transformation of these materials into intermediate and finished
products, and the distribution of these finished products to customers.
The purchasing process may concern a large variety of goods and, of course services. In
general, purchased materials and services can be grouped into the following categories.
Supplementary materials – These are materials which are not absorbed physically in
the end product; they are used or consumed during the production process. Examples
of this type of products are lubricating oil, cooling water, polishing materials, welding
electrodes and industrial gases.
Finish product – These encompass all products which are purchased to be sold, after
negligible added value, either together with other finished products and/or
manufactured products. Examples of this product category are accessories which are
supplied by car manufacturers, such as stripings, car radios and ornamental wheel
rims. The manufacturer does not produce these products but obtains from specialised
suppliers. Commercial products and articles sold by department stores are also in this
category.
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Investment goods or capital equipment – These are the products which are not
consumed immediately, but whose purchasing value is depreciated over a period of
time. In general the book value is stated on the balance – sheet annually. Investment
goods can be machines used in production, but they also include computers and
buildings. These examples illustrate the varied character of this category of goods.
Services – Services are activities which are executed by third parties (suppliers,
contractors, engineering firms) on a contract basis. Services can range from providing
cleaning services and hiring temporary labour to having a new production facility for
a chemical company designed by a specialised engineering firm (a contractor).
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There are many definitions and descriptions of what a supply chain is. Some focus on the
physical aspects of the process and have their roots in the transformation of traditional,
physical, logistical entities, through the definitions that describe supply chains in terms of
intellectual networks and visual organisations.
‘The traditional view of logistics was very narrowly defined. It focused on the physical
movement of goods and, more recently, information, from suppliers to customers and their
consumers. This led to a pre – occupation with internal functions and processes within the
firm in the name of increased efficiency.’
In an article by Groom, Romano and Giannakis (2000) a review of supply literature produced
a sample of the definitions from well known authors in the field as follows:
Tan et al (1998)
Berry et al (1994)
‘Supply chain management aims at building trust, exchanging information on market needs,
developing new products and reducing the supplier base to a particular OEM (original
equipment manufacturer) so as to release management resources for developing meaningful,
long – term relationship’.
‘An integrative approach to dealing with the planning and control of the materials flow from
suppliers to end – users.’
Saunders (1985)
‘External Chain is the total chain of exchange from original source of raw material, through
the various firms involved in extracting and processing raw materials, manufacturing,
assembling, distributing and retailing to ultimate and customers’.
Ellram (1991)
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‘A network of firms interacting to deliver product or service to the end customer, linking
flows from raw material supply to final delivery.’
Christopher (1992)
‘Network of organisations that are involved, through upstream and downstream linkages, in
the different processes and activities that produce value in the form of products and services
in the hands of the ultimate consumer.’
‘Networks of manufacturing and distribution sites that procure raw materials, transform them
into intermediate and finished products and distribute the finished products to customers.’
Kopezak (1997)
‘A network of entities that starts with the suppliers’ supplier and ends with the customers’
custom the production and delivery of goods and services.’
This spread and depth of study is a further indication of the growing importance of supply
chains as a field of credible research. G Capaldo et al confirm this view with ‘the weight
which externalization strategies and collaboration have assumed in the creation of value for
firms. Typically, the incidence of purchasing costs from suppliers is around 60% for an OEM
(Original Equipment Manufacturer). What is more, many products are made up of a system
of numerous components realized via a complex network of activities within which many
different firms interact.’
Classic Definitions
‘Supply Chain Management is the efficient and effective management of the flow of product,
service, materials, information and funds from their sources to their end customers. The goal
of Supply Chain Management is to create competitive advantage by satisfying the customer
while achieving optional cost levels and asset performance.’
The definition attributed to the CIPS is interesting in that it starts upstream (that is away from
the customer) and its goal is limited to only satisfying the customer, whereas the definition
provided by Frank Lalonde begins with much more downstream focus.
‘The delivery of enhanced customer and economic value through synchronised management
of the flow of physical goods and associated information from sourcing to consumption.’
Here we can see the focus is on customer value and synchronized management, however this
definition also relates closely to the traditional physical (logistical) process.
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‘Supply Chain Management is the efficient and effective management of the flow of product,
services, materials, information and funds from their sources to their end customers. The goal
of supply chain management is to create competitive advantage by satisfying in customer
while achieving optimal operational costs levels and asset performance.’
The scope of supply chain management. Supply chain management covers the flow of goods
from supplier through manufacturing and distribution chains to the end user.
There are three important flows in a supply chain, and it is management responsibility for
synchronisation, integration and optimisation of these throughout the supply chain. They are:
Information Flow
Information must flow both ways through the supply chain. The flow must be:
Uniform
Fast
Quality information
Funds
Payment terms
Cash flow
Inventory
Demand forecasts
Delivery schedules
Lead times
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Customer needs
Physical flow
The main concern here is that there is effective order fulfilment at each stage of the supply
chain to eliminate the non – value added activity of stockholding.
Stock piles
Re – working/recalculating
Stock returns
Inspection
Paperwork
Double handling
Delays
Disputes
Blame culture
Counting
Funds flow
The effective management of the information flow which leads to effective physical flows
ultimately result in:
In this way, the time gap between paying our suppliers and receiving monies from our
customers is minimal, and therefore our organisation does not have to finance the holding of
stock unnecessarily.
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The term value chain is used to describe the various steps a good or service goes through
from raw material to final consumption. Michael Porter considers every firm basically as a
collection of primary and supporting value activities that are performed to design, produce,
market, deliver and support products that are valuable for customers. As he argues, a firm’s
value chain and the way in which it performs individual value-activities are a reflection of its
history, its strategy, its approach to implementing its strategy, and the underlying economics
of the activities themselves (Porter, 1985).
This explains why there can be explicit differences between organisations with regard to
structure, operations management, ways of planning, style of management, and sometimes
notable differences in strength of competition between organisations operating within the
same sector.
Seen from this perspective competitive advantage depends primarily on the art of positioning
a company in the right place on the value chain. According to Quinn (1992) each company
should focus on a just a few core activities, where it thinks it can achieve and maintain a
long-term competitive advantage. All other activities in which it cannot achieve world-class
status should be outsourced.
Contracting out non-core activities to specialised suppliers can contribute to cost reduction,
quality improvement, lead time reduction and innovation at the same time. This explains the
high and rising purchasing to sales ratio which can be perceived in many companies.
Quinn (1992) has suggested the following ideas for developing a sustainable competitive
advantage through core competencies:
Companies need to focus their internal resources on those core sources of intellectual
or service capabilities, which presently create a meaningful distinctiveness in their
customers’ minds.
For continued success companies need to actively command, dominate, and build
barriers to entry around those selected activities critical to their particular strategic
concept. Concentrating more power than anyone else in the world on these core
competencies as they affect customers is crucial to strategic success.
Managers need to plan and control their outsourced activities so that their company
never becomes overly dependent on, or later is dominated by, their partners. This
means consciously developing and monitoring multiple competitive sources and
strategically controlling certain critical steps in the process.
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Using this approach to core competencies, companies, according to Quinn, can develop a
much higher level of focus, and hence a higher leverage, for their business strategies than
through traditional product-focused strategies. Quinn’s ideas, which have been refined by
Hamel and Prahalad (1994), have been adopted by a score of companies worldwide. It is fair
to say that these ideas have set the stage for the emergence and widespread acceptance of
advance purchasing and supply strategies.
In many business strategies the concept of value chain management plays a central role.
There will be an explanation of what value chain management is. When describing the role
and position of the purchasing and supply function in industrial companies, the value chain of
Porter (1985) is taken as a term of reference.
Diagram
Firm infrastructure
Support Human resource management
activities Technology development
Procurement
Primary activities
Purchasing and the value chain. (Redrawn from Porter, 1985)
The value chain in the diagram is composed of value activities and a margin which is
achieved by these activities. Value activities can be divided into physically and technically
different groups of activities. Porter differentiates between primary activities and support
activities.
Primary activities are those which are directed at the physical transformation and handling of
the final products, which the company delivers to its customers. As can be seen from the
diagram, distribution to the customer(s) and providing (product) services are part of these
primary activities.
Support activities enable and support the primary activities. They can be directed at
supporting one of the primary activities as well as supporting the whole primary process.
Porter differentiates between five generic categories of primary activities (1985, pp. 39 - 40).
Inbound logistics - These activities are related to receiving, storing and disseminating
inputs to the product, such as materials handling, warehousing, inventory control,
vehicle scheduling and returns to suppliers.
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Operations - Activities associated with transforming inputs into the final product
form, such as machining, packaging, assembly, equipment maintenance, testing,
printing and facility operations.
Outbound logistics - These are activities associated with collecting, storing, and
physically distributing the products to buyers, such as finished goods, warehousing,
materials handling, delivery vehicle operations, order processing and scheduling.
Human resources management – These are all the activities directed at recruiting,
hiring, training, developing, and compensation of all types of personnel, active in both
primary and support activities.
All activities need to be performed in such a way that the total value generated by the
company is more than the sum of its costs. In Porter’s terms, the total value of the company is
determined by the whole of its sales value. The margin reflects the reward for the risks run by
the company. Porter regards procurement as a support activity. He uses the term procurement
rather than purchasing, since, as he argues, the usual connotations of purchasing is too narrow
among managers (1985, pg 41).
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