Auto Electrical TT Level 2
Auto Electrical TT Level 2
Learner`s name:__________________________________________
Institution Name:_________________________________________
Assessment Period:_______________________________________
1
PREFACE
The Technical Education, Vocational and Entrepreneurship Training Authority (TEVETA) is an institution
created under the Technical Education, Vocational and Entrepreneurship Training Act Number 13 of 1998,
as amended by the Technical Education, Vocational and Entrepreneurship Training (Amendment) Act
Number 11 of 2005.
The Act among other things provides that TEVETA shall:
(a) regulate and conduct national examinations and assessments relating to technical education,
vocational and entrepreneurship training;
(b) charge and collect fees in respect of examinations, assessments and other services provided by
the Authority;
(c) award certificates to persons who succeed in examinations and assessments undertaken under
this Act
(d) do all such things connected with or incidental to the functions of the Authority under this Act.
Through this mandate, the Assessment and Qualifications Division of TEVETA has developed Practical
Assessment Tool Kits to enable learners achieve the competences that are congruent with the demand of
the workplace tasks. These tool kits in part are also intended to ensure that similar conditions under which
all students in TEVET are assessed and examined apply wherever the course is undertaken in Zambia.
The Trainers shall work with the Learners to collect evidence of competence, using the benchmarks
provided by the unit standards. During the year, the Learners shall be required to undertake a series of
practical assessment tasks. It is the sum of all these assessments tasks that deems a Learner to be
competent (or not).
This approach to assessment is not a one-off event but one that gives learners many opportunities to
demonstrate skill and allow for the capturing and recording of these demonstrations.
For the Learner to be deemed competent, they must demonstrate competency in every aspect of the
practical tasks being undertaken. It must however be understood by the Trainer that Competency does not
mean expert. It means that the candidate has attained sufficient skill and knowledge to perform the activity
or service to a degree and quality that is acceptable to the industry and the customer in a time within which
a competent person at the level could reasonably be expected to perform the task.
While this will be undertaken at institutional level, it is therefore envisaged that the Assessment principles of
VALIDITY, RELIABILITY, FAIRENESS and FLEXIBILITY shall at all times be adhered to.
2
Pre-Assessment
Date: Date:
3
Contents
4
TASK 1: IDENTIFYING ELECTRICAL COMPONETS ON THE VEHICLE
Activity Satisfactory Not
Satisfactory
Examiner`s comments:
Date: Date:
5
TASK 2: REMOVING AND REFITTING THE BATTERY ON THE
VEHICLE
Activity Satisfactory Not Satisfactory
Examiner`s comments:
Date: Date:
6
TASK 3: REMOVING AND FITTING THE STARTER MOTOR ON THE
VEHICLE
Activity Satisfactory Not Satisfactory
During observation of work activities, the
1 2 3 1 2 3
candidate demonstrated the they can:
a) Observe Safety
This could include:
o Wearing safety shoes /boots.
o Wearing acid proof work suit.
o Open the bonnet and ensure that the
Bonnet Catch is well secured
b) Prepare required tools/materials
This should include:
o 10mm , 12mm, 13mm, 14mm combination
spanner
o Emery cloth
o Electrical cleaner
o Mutton Cloth
b) Remove the Starter Motor from the vehicle
This could include:
o Removing the starter motor
o Cleaning the starter motor
o Visually inspecting the starter motor
Examiner`s comments:
Date: Date:
7
TASK 4: REMOVING AND FITTING THE ALTERNATOR ON THE
VEHICLE
Activity Satisfactory Not Satisfactory
During observation of work activities, the
1 2 3 1 2 3
candidate demonstrated the they can:
a) Observe Safety
This could include:
o Wearing safety shoes /boots.
o Wearing acid proof work suit.
o Open the bonnet and ensure that the
Bonnet Catch is well secured
b) Prepare required tools/materials
This should include:
o 10mm , 12mm, 13mm, 14mm combination
spanner
o Emery cloth
o Electrical cleaner
o Mutton Cloth
c) Remove the alternator from the vehicle
This could include:
o Removing the alternator
o Cleaning the alternator.
o Visually inspecting the alternator.
Examiner`s comments:
Date: Date:
8
TASK 5: REMOVE AND FIT THE SPARK PLUGS FROM THE ENGINE
Activity Satisfactory Not Satisfactory
Examiner`s comments:
Date: Date:
9
TASK 6: REMOVE AND REFIT THE CONVENTION DISTRIBUTOR
FROM THE ENGINE
Not
Activity Satisfactory
Satisfactory
During observation of work activities, the
1 2 3 1 2 3
candidate demonstrated the they can:
a) Observe Safety
This could include:
o Wearing safety shoes/boots
o Wearing working suit.
o Opening the bonnet and ensuring that the
Bonnet Catch is well secured
o Blocking the Vehicle
b) Prepare required tools/materials
This should include:
o Correct tools
o Mutton Cloth
o Electrical Cleaner
Examiner`s comments:
Date: Date:
10
TASK 7: REMOVE AND REFIT THE ELECTRONIC DISTRIBUTOR
FROM THE ENGINE
Activity Satisfactory Not Satisfactory
Examiner`s comments:
Date: Date:
11
TASK 8: REMOVE AND REFIT CONVENTION IGNITION COIL FROM
THE ENGINE
Not
Activity Satisfactory
Satisfactory
During observation of work activities, the
1 2 3 1 2 3
candidate demonstrated the they can:
a) Observe Safety
This could include:
o Wearing safety shoes/boots
o Wearing work suit
o Opening the bonnet and ensuring that the
Bonnet Catch is well secured
o Blocking the Vehicle
b) Prepare required tools/materials
This should include:
o Correct tools
o Mutton Cloth
o Electrical Cleaner
Examiner`s comments:
Date: Date:
12
TASK 9: REMOVE AND REFIT ELECTRONIC IGNITION COILS FROM
THE DISTRIBUTERLESS ENGINE
Not
Activity Satisfactory
Satisfactory
During observation of work activities, the
1 2 3 1 2 3
candidate demonstrated the they can:
a) Observe safety
This could include:
o Wearing safety shoes/boots
o Wearing work suit.
o Opening the bonnet and ensuring that the
Bonnet Catch is well secured
o Blocking the Vehicle
b) Prepare required tools/materials
This should include:
o Correct tools
o Mutton Cloth
o Electrical Cleaner
Examiner`s comments:
Date: Date:
13
TASK 10: REMOVING AND REPLACING THE WIPER BLADES
Activity
Satisfactory Not
Satisfactory
During observation of work activities, the
1 2 3 1 2 3
candidate demonstrated the they can:
a) Observe safety
This could include:
o Avoiding scratching the screen
b) Prepare required tools / materials
This could include:
o Correct tools
o New wiper blades
c) Remove the wiper blades
This could include:
o Removing the old wiper blades
Examiner`s comments:
Date: Date:
14
TASK11: BATTERY SERVICE
Satisfactory Not Satisfactory
Activity
Examiner`s comments:
Date: Date:
15
TASK 12: STARTER MOTOR SERVICE
Satisfactory Not Satisfactory
Activity
Examiner`s comments:
Date: Date:
16
TASK 13: ALTERNATOR SERVICE
Satisfactory Not Satisfactory
Activity
Examiner`s comments:
Date: Date:
17
TASK 14: TESTING ELECTRONIC IGNITION COILS AND INDUCTIVE
SENSOR
Not
Activity Satisfactory
Satisfactory
During observation of work activities, the 1 2 3 1 2 3
candidate demonstrated that they can:
a) Observe safety
This could include:
o Wearing safety shoes/boots
o Wearing work suit
Examiner`s comments:
Date: Date:
18
TASK 15: REMOVAL AND TESTING OF SPARK PLUGS AND TENSION
CABLES
Not
Activity Satisfactory
Satisfactory
During observation of work activities, the 1 2 3 1 2 3
candidate demonstrated that they can:
a) Observe safety
This could include:
o Wearing safety shoes/boots
o Opening the bonnet and ensuring the
Bonnet catch.
o Blocking the Vehicle
b) Prepare required tools
This should include:
o 10mm, 12mm, 13mm Combination Spanner
o Spark plug Spanner
o Compressor ( Compressed Air)
o Ohmmeter
o Flat screw driver (small)
c) Removal of the spark plugs/high tension
cables
This could include:
o Removing the high tension cables
o Removing the spark plugs
o Cleaning the spark plugs
d) Test spark plug / high tension cables
This could include:
o Cleaning the spark plugs
o Testing the spark plugs
o Testing the high tension cables
e) fit the spark plug/High tension cables
this could include:
o Fitting the spark plugs.
o Fitting the high tension cables.
Examiner`s comments:
Date: Date:
19
TASK16: REMOVE AND TEST THE FUSES AND RELAYS ON THE
VEHICLE
Activity Satisfactory Not
Satisfactory
During observation of work activities, the 1 2 3 1 2 3
candidate demonstrated that they can:
a) Observe Safety
This could include:
o Wearing safety shoes/boots.
o Wearing work suit.
o Opening the bonnet and ensuring catch
o Blocking the Vehicle
b) Prepare required tools
This should include:
o Correct tools
o Multi meter
o Fuse puller
o Electrical cleaner
c) Remove, test and fit the fuses and relays
for parking lights
This could include:
o Removing the fuses.
o Testing the fuses.
o Fit the fuse.
o Removing the relays.
o Testing the relays.
o Fit the relay
Examiner`s comments:
Date: Date:
20
TASK 17: HORN CIRCUIT CONSTRUCTION
Not
Activity Satisfactory
Satisfactory
During observation of work activities, the candidate 1 2 3 1 2 3
demonstrated that they can:
a) Observe Safety
This could include:
o Wearing safety shoes/boots.
o Wearing work suit.
o Avoiding dropping the components.
Date: Date:
21
TASK 17:HORN CIRCUIT
15A
30 87
30 15 86 85
IG switch Horns
Relay Push Sw
22
TASK 18: INDICATOR CIRCUIT CONSTRUCTION
Not
Activity Satisfactory
Satisfactory
During observation of work activities, the 1 2 3 1 2 3
candidate demonstrated that they can:
a) Observe Safety
This could include:
o Wearing safety shoes/boots
o Wearing the work suit.
o Avoiding dropping of the components.
b) Prepare required tools/materials
This should include:
o Correct tools
o 15A fuse, electronic flasher unit, indicator
switch, 12V x 6 single contact bulbs, 6 x
single contact bulb holders, female push-on
terminals.
o 2m x 1.5mm Auto-cables each: red, black,
yellow, blue, green and white.
o Ignition switch
o 12V Automotive battery
o 3 insulating tapes
c) Construct Indicator Circuit
This could include:
o Using the right cable size and colour code.
o Using the correct materials.
o Using the correct cable layout.
Examiner`s comments:
Date: Date:
23
TASK 18:INDICATOR CIRCUIT
Indicator Sw
Battery 15A
30 15
IG switch
Flasher unit
Pilot lamp
lamp
24
TASK 19: HEADLIGHT CIRCUIT CONSTRUCTION
Not
Activity Satisfactory
Satisfactory
During observation of work activities, the 1 2 3 1 2 3
candidate demonstrated that they can:
a) Observe Safety
This could include:
o Wearing safety shoes/boots
o Wearing work suit.
o Avoiding dropping of the components.
b) Prepare required tools/materials
This should include:
o Correct tools
o 15A fuses, 4pin relay, 2 headlamp units,
Headlamp connectors, Headlight switch,
headlight dimmer switch, female push-on
terminals.
o 2m x 1.5mm Auto-cables each: red, grey,
black, yellow, blue, green and white.
o Ignition switch
o 12V Automotive battery
o 3 insulating tapes
d) Construct the Headlight Circuit
This could include:
o Using the right cable size and colour code.
o Using the correct materials.
o Using the correct cable layout.
Examiner`s comments:
Date: Date:
25
TASK 19: HEADLIGHT CIRCUIT
10A
56a
30
87
30 15 56b
85 Dimmer switch 10A
IG switch 86
Light Switch
26
TASK 20: WIPER MOTOR SERVICE
Activity Satisfactory Not Satisfactory
Examiner`s comments:
Date: Date:
27
FINAL PRACTICAL ASSESSMENT SUMMARY
1. IDENTIFYING
ELECTRICAL
COMPONENTS ON
THE VEHICLE
2. REMOVING AND
REFITING THE
BATTERY ON THE
VEHICLE
Assessor/Examiners comments:
29
ASSESSMENT OUTCOME
Competent
Not Competent
Learner/Trainee Assessor/Examiner
Learner/Trainee name: Assessor/Examiner name:
_____________________________ _____________________________
(Print) (Print)
Learner/Trainee comments: Assessor/Examiner comments:
30
VALIDATION OF THE ASSESSMENT
NAME:…………………………………………
DATE:…………………………………
NAME INSTITUTION:………………………………………….
STAMP:
31