Grundfosliterature 3978954
Grundfosliterature 3978954
QR98142266
Installation and operating instructions
(all available languages)
http://net.grundfos.com/qr/i/98142266
Table of contents
SE and SL, 9-30 kW
English (GB)
Installation and operating instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Appendix A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
3
English (GB)
4. Mechanical installation . . . . . . . . . . . 12
4.1 Foundation . . . . . . . . . . . . . . . . . . 12
4.2 Mounting the product . . . . . . . . . . . . . 13
4.3 Permanent, vertical, submerged
installation on auto coupling . . . . . . . . . 13
4.4 Permanent, vertical or horizontal, dry
installation . . . . . . . . . . . . . . . . . . . 14
4.5 Level of pumped liquid . . . . . . . . . . . . 15
4.6 Torques for inlet and outlet flanges . . . . . . 17
5. Electrical connection . . . . . . . . . . . . 18
5.1 Frequency converter operation . . . . . . . . 19
5.2 Cable data. . . . . . . . . . . . . . . . . . . 20
5.3 Sensors . . . . . . . . . . . . . . . . . . . . 20
6. Startup . . . . . . . . . . . . . . . . . . . . 23
7. Storage . . . . . . . . . . . . . . . . . . . . 24
9. Troubleshooting . . . . . . . . . . . . . . . 31
4
English (GB)
1. General information
Read this document before you install the Tips and advice that make the work easier.
product. Installation and operation must
comply with local regulations and accepted
codes of good practice.
1.3 Target group
These installation and operating instructions are
1.1 Hazard statements intended for professional installers.
The symbols and hazard statements below may
appear in Grundfos installation and operating
instructions, safety instructions and service
2. Product introduction
instructions.
2.1 Product description
DANGER The 9-30 kW SE and SL pumps are a range of
Indicates a hazardous situation which, if SuperVortex and S-tube® impeller pumps specifically
not avoided, will result in death or serious designed for pumping sewage and wastewater in
personal injury. a wide range of municipal, private and industrial
applications.
WARNING
Indicates a hazardous situation which, if 3
not avoided, could result in death or
4
serious personal injury.
CAUTION 5
Indicates a hazardous situation which, if
not avoided, could result in minor or
moderate personal injury.
SIGNAL WORD
Description of the hazard
Consequence of ignoring the warning 2 7
• Action to avoid the hazard.
TM075116
1
1.2 Notes
The symbols and notes below may appear in
Grundfos installation and operating instructions,
safety instructions and service instructions. SE, SL pump
5
English (GB)
6 24 Frequency
Type: SL1.110.200.220.4.
7
52M.EX.51D 25 Insulation class
8 10
Model: 9817486100000001
9 11
Ta= -20°C to +40°C IP68 20 m 26 Production code (YYWW)
12 13
Hmax: 23 m Qmax: 500 m3/ h 15
14 27 Weight
Motor: 3 ~ Tmax.: 40°C
16 17
18 P1: 25.0 kW P2: 22 kW 19
n: 1476 rpm Cosφ: 0.85
20 21
380-415 V 45-41 A
22 23
660-690 V 26-25 A
24 25
50 Hz Insul.class: H
27
P.c. 2012 Weight: 339 kg
26 Made in Tatabánya, Hungary
TM052533
Pos. Description
EU Notified Body approving the Ex
1
manufacturer
2 Explosion protection mark (ATEX)
EU Explosion protection certificate
3
number
UK Approved Body approving the Ex
4 manufacturer and UK Explosion protection
certificate number
6
English (GB)
2.4.2 Type key Code Explanation Designation
Example: SL1.110.200.245.4.52M.EX.6.1G.A
Cast iron pump
housing, cast iron
Code Explanation Designation [] impeller, cast iron
suction cover, cast iron
Sewage pump with motor housing
SE
cooling jacket
Pump type Cast iron pump Material code for
Sewage pump without housing, stainless- pump housing,
SL
cooling jacket Q steel impeller, cast iron impeller, suction
Open S-tube® impeller suction cover, cast iron cover and motor
[] motor housing housing
(semi-open)
Closed single-channel Cast iron pump
1 housing, white cast
S-tube® impeller W iron impeller and
Impeller type
Closed two-channel suction cover, cast iron
2 motor housing
S-tube® impeller
Pump without EX
SuperVortex (free- N
V approval
flow) impeller Pump version
Pump with EX
[] EX
approval
75 5 50 Hz
80 Frequency
6 60 Hz
Maximum solids size Pump free passage
85 3 × 380-415D,
[mm] [mm] 1D
95 660-690Y (Standard)
110 3 × 220-240D, Voltage for 50 Hz
1E
380-415Y
125
1N 3 × 500-550D
Pump outlet nominal
200 Pump outlet [mm] 3 × 220-230D,
diameter 1F
380-400Y
245 24.5 kW: P2 / 10 Power [kW]
1) 3 × 380-480D,
Standard pump or 1G
[] 660-690Y (Standard)
standard Ex pump Voltage for 60 Hz
1M 3 × 575-600D
Sensor version 1 or
11 2) 3 × 460D (Standard)
A sensor version 1, Ex
Sensor version
pump
15 2) 3 × 380D, 660Y
Sensor version 2 or
B sensor version 2, Ex [] 1st generation
Generation code
pump A 2nd generation
2 2-pole motor Z Custom-built products Customisation
4 4-pole motor Number of poles [] Thermal switches
Thermal protection
6 6-pole motor T PTC thermistor
Frame size of the
52 Frame size
pump 1) Only for 2- and 4-pole motors.
H High pressure
M Medium pressure Pressure range
L Low pressure
E Extra-low pressure
7
English (GB)
2.5 Approvals
The explosion-proof versions have been approved by FM Approvals according to the ATEX directive / UKEX
regulation and IEC standards and have the following Certificates:
• FM14ATEX0002X 3)
• IECEx FMG 14.0003X 3)
• FM21UKEX0021X 3)
3) The letter X in the certificate number indicates that the equipment is subject to special conditions for safe use. The conditions
are described in the certificate and the installation and operating instructions.
ATEX / UKEX
IECEx
Directive or
Code Description
standard
CE marking of conformity according to the ATEX directive, 2014/34/EU,
CE 0344 Annex X. UKCA marking of conformity according to the UKEX regulation,
UKCA 85 = 2016.
05 0344 / 8505 is the number of the Notified Body / Approved Body which has
certified the quality system for ATEX / UKEX.
8
English (GB)
Directive or
Code Description
standard
Ex = Marking of explosion protection.
db = Flame proof enclosure according to EN/IEC 60079-1.
Non-electrical equipment for explosive atmosphere, according to EN ISO
h =
80079-36 and EN ISO 80079-37.
Harmonised ib = Intrinsic safety.
European EN
and IECEx Classification of gases, see EN/IEC 60079-0, Annex A. Gas group B
IIB =
standards includes gas group A.
9
English (GB)
10
English (GB)
DANGER
1
Crushing hazard
Death or serious personal injury 2
‐ Submersible pumps with and without
cooling jacket and with pressure range
S, H are delivered with a mounted
lifting eye and an additional shackle,
which must be used to attach the hook
and the chain correctly.
TM075107
Lifting
Installation Pressure Lifting
bracket
type range point
assembly
Lifting points, vertical installation
See lifting
with lifting points,
S, H eye and vertical
Submersible shackle installation
with and figure
without See lifting
cooling jacket points,
no lifting
M, L, E vertical
eye
installation
figure
See lifting
points,
S, H, M, L, no lifting
Vertical, dry vertical
E eye
installation
figure
See lifting
points,
Horizontal, S, H, M, L, no lifting
horizontal
dry E eye
installation TM075108
figure
11
English (GB)
CAUTION
Crushing hazard
Minor or moderate personal injury
‐ Do not put your hands or any tool into
the pump inlet or outlet after the pump
has been connected to the power
supply, unless the main switch has
been locked in position 0.
‐ Make sure that the power supply
cannot be switched on unintentionally.
TM075111
The free end of the cable must not be
submerged as water may penetrate into
the motor.
TM084648
4.1 Foundation
Foundations for pumps above 15 kW
The rotating equipment generates vibrations when
an impeller or rotor is turning at high speed.
Proper installation and anchorage of the pumps and
accessories are crucial to limit vibrations and achieve
reliable installation:
• The foundation and concrete must support the
weight of the pump including accessories, the
liquid passing through the pump and the forces
generated by the pump.
12
English (GB)
4.2 Mounting the product 2. Place the auto-coupling base unit on the bottom of
the pit. If the bottom is uneven, the auto-coupling
base unit must be supported. Use a plumb line to
Installation and establish the correct positioning. Fasten the auto
Installation type
accessories coupling with expansion bolts.
Sewage pump without 3. Connect the outlet pipe in accordance with the
cooling jacket for Permanent installation on generally accepted procedures. Avoid exposing
vertical, submerged auto coupling the pipe to distortion or tension.
installation 4. Place the guide rails on the auto-coupling base
unit and adjust the length of the rails to the guide-
Sewage pump with
rail bracket at the top of the pit.
cooling jacket for Permanent installation on
vertical, submerged auto coupling 5. Unscrew the provisionally fastened guide-rail
installation bracket. Insert the expansion dowels into the
holes. Fasten the guide-rail bracket on the inside
Permanent installation on of the pit. Tighten the bolts in the expansion
Sewage pump with base stand dowels.
cooling jacket for
vertical, dry installation Permanent installation on 6. Clean out debris before lowering the pump into
baseplate the pit.
7. Fit the guide shoe to the pump.
Sewage pump with
Permanent installation on 8. Slide the guide shoe along the guide-rails and
cooling jacket for
base stand for horizontal lower the pump into the pit by a chain secured
horizontal, dry
installation to the lifting bracket. When the pump reaches
installation
the auto-coupling base unit, pull the lifting chain
towards the guide rail several times to shake
4.3 Permanent, vertical, submerged off any foreign substances. When the chain is
installation on auto coupling unstrained, the pump connects automatically to
Pumps for permanent, vertical installation in a pit can the auto-coupling unit.
be installed on a stationary auto-coupling unit and 9. Hang up the end of the chain on a suitable hook
operated completely or partially submerged in the at the top of the pit. Make sure that the chain is
pumped liquid. straight but not strained.
10. Adjust the length of the power cable by coiling it
Make sure that the pipes are installed
up on a relief fitting to ensure that the cable is not
without the use of undue force. No loads
damaged during operation. Fasten the relief fitting
from the weight of the pipes must be
to a suitable hook at the top of the pit. Make sure
carried by the pump. Use loose flanges to
that the cables are not sharply bent or pinched.
ease the installation and to avoid pipe
tension at the flanges. 11. Connect the power- and the control cables, if any.
Proceed as follows:
1. Drill mounting holes for the guide-rail bracket on
the inside of the pit and fasten it provisionally with
two screws.
13
English (GB)
TM075109
Submerged installation on auto coupling
TM075949
14
English (GB)
2 1
TM075114
Eccentric reducer in horizontal installation
TM075112
Pos Description
Dry, horizontal installation on horizontal base stand 1 Eccentric reducer
2 Minimum level: 0.2 m
Pumps in dry installation are installed permanently in
a pump room.
The pump motor is enclosed and watertight. For installing the pump
Proceed as follows: on vertical base stand,
1. Mark and drill mounting holes in the concrete floor see the following Quick
or foundation. Guide.
QR92973562
2. Fit the bracket or base stand to the pump.
http://
3. Fasten the pump with expansion bolts. net.grundfos.com/qr/i/
4. Check that the pump is vertical or horizontal. 92973562
5. Fit the inlet and outlet pipes and isolating valves, if
used, and ensure that the pump is not stressed by
the pipes. 4.5 Level of pumped liquid
6. Adjust the length of the power cable by coiling it Do not let the pump run dry.
up on a relief fitting to ensure that the cable is not
Install an additional level switch to ensure
damaged during operation. Fasten the relief fitting
that the pump is stopped in case the stop
to a suitable hook. Make sure that the cables are
level switch is not working.
not sharply bent or pinched.
The level of the pumped liquid must be
7. Connect the power- and the control cables, if any.
controlled by level switches connected to
Fasten the pump to the inlet and outlet pipes with the motor control circuit.
flange connections.
Explosion-proof, submersible SL pumps
Pull-out strength for anchor bolts
without cooling jacket must always be
Dry, horizontal Pull-out strength for completely submerged in the pumped
and vertical Bolts a single bolt liquid to the top of the motor.
installation [kN] The pump housing of explosion-proof,
submersible SE pumps with cooling jacket
- - 5.0 must always be completely covered by the
pumped liquid.
The pull-out strengths stated are without
safety factor. The required safety factor For a short period, the pump may be used
may depend on the materials and method to pump down the liquid level to remove
used for anchoring. the float layer. For explosion-proof pumps,
do not let it go below the stop levels shown
In horizontal installations, use a reducer in fig.
between the inlet pipe and the pump. The To ensure adequate motor cooling, the following
reducer must be eccentric and has to be minimum requirements must be met:
installed the way its straight edge is
• Submersible installation without cooling
pointing upwards. Therefore the
jacket: the pump must be completely submerged
accumulation of air in the inlet pipe and the
in the pumped liquid to the top of the motor.
risk of operation disturbance are
eliminated. • Submersible installation with cooling jacket:
the pump housing must be completely covered by
the pumped liquid.
15
English (GB)
TM075115
Liquid levels
Position Description
1 Top of the motor
2 Top of the pump housing
16
English (GB)
4.6 Torques for inlet and outlet flanges
Grade 4.6 (5) galvanised steel bolts and nuts
Specified tightening torques rounded off by ± 5 Nm Grade A2.50 (AISI 304) steel bolts and nuts
17
English (GB)
18
English (GB)
• Before installing a frequency converter, calculate
Before installation and the first startup of the lowest frequency allowed in the installation to
the pump, check the condition of the cable avoid zero flow.
to avoid short circuits.
• Do not reduce the motor speed to less than 50 %.
The most commonly used startup methods are the • Keep the flow rate above 1 m/sec.
following: • Let the pump run at rated speed at least once a
• Direct-on-line starting (DOL). See Appendix. day to prevent sedimentation in the pipe network.
• Star-delta starting (Y/D). See Appendix. • Do not exceed the frequency indicated on the
nameplate as this may cause motor overload.
• Soft start.
• Keep the power cable as short as possible. The
The selection of suitable starting method depends on peak voltage increases with the length of the
several considerations on usage and mains supply power cable.
conditions. • Use input and output filters on the frequency
When using star-delta start, it is important converter.
to keep switching transient time to a • Use a screened power cable if there is a risk
minimum to avoid high transient torques. that electrical noise may disturb other electrical
Use a time relay with a switching time of equipment.
maximum 50 ms or according to the • Set the frequency converter for constant-torque
manufacturer's specifications. operation. Pulse width modulation should be
used.
The pump can be operated with a frequency
converter according to the specifications of the When operating the pump by a frequency converter,
manufacturer. consider the following:
• The locked-rotor torque can be lower depending
5.1 Frequency converter operation on the type of the frequency converter.
• The noise level may increase. See the installation
If the motor is operated by a frequency and operating instructions for the selected
converter, the temperature class of the frequency converter.
explosion-proof pumps must be T3.
19
English (GB)
Sensor version 1 Ex
Sensor version 2 Ex
Sensor version 1
Sensor version 2
Standard pump
7 x 4 + 5 x 1.5 21.2 22.8 70
Standard Ex
7 x 6 + 5 x 1.5 24.5 26.1 80
7 x 10 + 5 x 1.5 25.2 26.8 110
20
English (GB)
5.3.1 Thermal switches The moisture- and level switches are to be connected
Three bimetallic thermal switches are built into to the safety circuit of the separate pump controller.
the stator windings. A contact opens in case of Level and moisture switch, PTC, and
overtemperature (150 °C [302 °F]). The motor PTO must be installed with two Intrinsically
insulation class is H (180 °C [356 °F]). Safe Apparatuses and must meet the
The supply voltage to the thermal switches must be following:
12-24 V DC.
• Apparatus must be Ex approved 7)
The thermal switches are connected to the control
cable and must be connected to the safety circuit of • Vmax or Ui 8) > Voc,Vt, or U0 9)
the separate pump controller. • Imax or Ii 10) ≥ Isc, It, or I0 11)
21
English (GB)
22
English (GB)
5.3.6 SM 113 module
The SM 113 module is used for collecting and Pumps in dry installation must be vented.
transferring sensor data. SM 113 works with IO
113 through power line communication using the
Grundfos GENIbus protocol.
SM 113 collects data from the following devices: Before the first startup and after a long
• 2 current sensors, 4-20 mA standstill period, make sure that the pump
is filled with the pumped liquid.
- Vibration sensor
- Water-in-oil (WIO) sensor
• Maximum 3 Pt1000 thermal sensors Make sure that the pump is filled with the
pumped liquid.
• Maximum 4 Pt1000 thermal sensors
Dry-running is not allowed.
• 1 PTC thermal sensor
• 1 digital input.
In case of abnormal noise or vibrations,
stop the pump immediately. Do not restart
SM 113 is fitted with a 2.7 kΩ resistor to the pump until the cause of the fault is
avoid false sensor alarms in the IO 113. identified and eliminated.
Proceed as follows:
5.3.7 IO 113 1. Remove the fuses or switch off the main switch.
The IO 113 module is the interface between a 2. Check the motor liquid level in the cooling
pump with analogue and digital sensors and the chamber.
pump controller. The most important sensor data are
indicated on the front panel. 3. Check if the impeller can rotate freely.
One pump can be connected to one IO 113.
4. Check if the switches are closed, then replace
With the sensors, IO 113 provides a galvanic them, if necessary.
separation between the motor voltage in the pump
and the connected controller. 5. Check whether the monitoring units, if used, are
IO 113 enables the following functions: operating properly.
• overtemperature protection 6. For pumps in a submerged installation, make sure
• monitoring the sensors for analogue that the pump is submerged in the liquid.
measurement of:
- motor temperature 7. For pumps in dry installation, make sure that there
is liquid in the pit.
- pump vibrations
- stator insulation resistance 8. Open the isolating valves, if fitted.
- bearing temperature
9. Check if the system is filled with liquid and vented.
- moisture in motor.
• stopping the pump in case of alarm 10. Check the settings of the level switches in the pit.
• monitoring the pump remotely through RS485 11. Start the pump and check the operation for
communication (Modbus or GENIbus). abnormal noise or vibrations.
5.3.7.1 Measurement of insulation resistance 12. After startup, the actual pump duty point must be
IO 113 measures the insulation resistance between a established. Make sure the operating conditions
stator winding and ground: are met.
• resistance above 10 MΩ = OK
• resistance between 10 MΩ and 1 MΩ = warning The pump may only be started for a
short period without being submerged
• resistance below 1 MΩ = alarm.
for checking the direction of rotation.
23
English (GB)
On pumps fitted with guide vane, be Do not open the pump if the ambient
careful not to damage the guide vane atmosphere is explosive or dusty.
when turning the impeller.
24
English (GB)
Frequency converter use may reduce the
lifespan of the bearings and the shaft seal,
depending on the operating mode and
other circumstances.
25
English (GB)
• Cable entries: Make sure that the cable entries are waterproof and the cables are not sharply bent or
pinched.
• Impeller clearance: Check the impeller clearance.
• Pump parts: Check the pump housing and other parts for possible wear. Replace defective parts.
• Ball bearings: Check the shaft for noisy or heavy operation; turn the shaft manually. Replace defective
bearings. A general overhaul of the pump is usually required in case of defective bearings or poor motor
function. This work must be carried out by an authorised service workshop. Bearings are lubricated for
lifetime.
• Vibration: If the pump is vibrating at an abnormal level, do not restart the pump until the cause of the fault
have been identified and removed.
• General maintenance: It is usually required in case of defective ball bearings or poor motor function. This
work must be carried out by an authorised service workshop.
26
English (GB)
8.1 Motor liquid check and change WARNING
Pressurised system
Clean the outside of the pump regularly to Death or serious personal injury
retain the heat conductivity. ‐ The seal chamber may be under
pressure. Loosen the screws carefully
and do not remove them until the
Change the motor liquid once a year or pressure has been fully relieved.
after 2000 operating hours to prevent
oxidation. There must be minimum 10 % air in the
seal housing due to thermal expansion of
the motor liquid during operation.
Lack of motor liquid may cause
overheating and damage to the
mechanical seals. 8.2 Inspecting and adjusting the impeller
clearance
For pumps with closed S-tube® impeller, the impeller
Use SML3 coolant for motor cooling. clearance is the distance between the bottom of the
impeller and stationary wear ring mounted in the
bottom of the volute.
8.1.1 Checking the motor liquid For pumps fitted with open S-tube®, the impeller
The ingress level of the pumped liquid into the motor clearance is the distance between the bottom of the
liquid can be checked. Use a refractometer (product impeller and the suction cover.
no. 98676968) which shows the refractive index in The correct impeller clearance is required to maintain
percent. Always use the propylene glycol scale. the hydraulic performance of the pump and to prevent
clogging.
27
English (GB)
28
English (GB)
8.2.1 Adjusting the impeller clearance 4. Once the correct angle is identified, turn the set
screw clockwise by the specified angle. Use a
Tighten the fastening screws carefully to turning gauge to ensure the set screw is tightened
avoid damage to the bearings. to the correct amount.
The movement is 1 to 3 mm (0.039 to 5. Tighten the fastening screws in two steps,
0.118 in). according to the sequence below:
• Tighten the screws one by one, from 1 to 6.
2 1 2 Required torque: 40 ± 4 Nm (29.5 ± 3 lb-ft).
• Repeat the previous sequence to the final
torque of 70 ± 4 Nm (51.6 ± 3 lb-ft).
6 1
TM051916
TM077792
2 4
2
Tightening sequence
information:
2 • repair symbol R
• name or registered trademark of the repairing
Impeller adjusting screws workshop
• workshop reference number relating to the repair
• date of overhaul or repair.
1 Set screw
In the event of subsequent repairs, the existing plate
2 Fastening screw must be replaced by a new, updated one and earlier
markings must be recorded.
The following method is suitable for pumps in vertical The repair workshop must keep records of all the
position. Proceed as follows: previously performed overhauls, repairs and possible
1. Loosen the fastening- and set screws so the modifications.
impeller is sitting on the suction cover or Copies of the detailed records of the repairing
stationary wear ring. In this position, the impeller workshop must be filed by the owner or operator
clearance is zero. with the original type certificate of the explosion-proof
2. Tighten the three set screws down by hand until motor.
they touch the top surface of the volute. 8.3.1 Power cable
3. The impeller clearance is created by turning Use manufacturer-approved and compatible cables
the set screws to a specific angle. Closed S- only.
tube® and open S-tube® impellers, as well as
the different head classes, have different impeller 8.3.2 Cable entry
clearances. See the table in the chapter above Use only Ex cable entry parts corresponding to the
to determine the correct impeller clearance and cable diameter. The correct cable dimension marking
turning angle. is stamped on the inlet or the cable entry.
29
English (GB)
CAUTION
Biological hazard
Minor or moderate personal injury
‐ Flush the pump thoroughly with clean
water and rinse the pump parts after
dismantling.
30
English (GB)
9. Troubleshooting Before diagnosing any fault, make sure
that all rotating parts have stopped
DANGER moving.
Electric shock
Death or serious personal injury
Observe all regulations applying to pumps
‐ Before starting any work on the
installed in potentially explosive
product, make sure that the power
environments.
supply is switched off and it cannot be
switched on unintentionally. Make sure that no work is carried out in
potentially explosive atmospheres.
DANGER
Electric shock
Death or serious personal injury
‐ The pump must be grounded.
31
English (GB)
32
English (GB)
Fault Cause Remedy
The pump is partly clogged by
Clean the pump.
impurities.
The direction of rotation is Interchange two phases to the
wrong. motor.
The pump is operating outside Re-establish proper operating
the specified operating range. conditions.
Repair the pump or contact an
The pump is defective. authorised workshop, if
necessary.
The pump is vibrating or emitting
excessive noise. Pump down the liquid level in the
The pump is not properly
pit. Lift out the pump and place
connected to the auto coupling.
the pump on the auto coupling.
The pump is cavitating. Clean the inlet pipe.
Contact an authorised service
The impeller is not in balance.
workshop.
The base stand, the auto
coupling, the ring stand or the
Install the components correctly.
guide rails are installed
incorrectly.
The upper mechanical shaft Contact an authorised service
Low motor liquid level.
seal is leaking. workshop.
33
English (GB)
34
English (GB)
The crossed-out wheelie bin
symbol on a product means
that it must be disposed of
separately from household
waste. When a product
marked with this symbol
reaches its end of life, take it
to a collection point
designated by the local waste
disposal authorities. The
separate collection and
recycling of such products will
help protect the environment
and human health.
35
Appendix A
Appendix A
L1 L2 L3
P1
P5 P2 U1
P4 P3 V1
W2 W1
1 2 3 4 5 6 V2 U2
U1 V1 W1 U2 V2 W2
L1 L2 L3
1 2 3 4 5 6 P1 P2 P3 P4 P5
U1 V1 W1 U2 V2 W2
O TM052695
12-wire, star-delta connections (Y/D): D: connections for 3 x 460 V (1G), 3 x 208 V (0S) or 3 x 230 V (1R) Y:
connections for 3 x 460 V (1R)
36
Appendix A
A.1.2. Electromagnetic cable (EMC) single cable or double cable
Main supply voltage must be stated since the pump will be connected according to this from factory.
TM052694
37
Appendix A
L1 L2 L3
P1 P1
1 2 3 4 5 6 P5 P2 P5 P2
U U2
U1 V1 W1 U2 V2 W2 P4 P3 P4 P3
W V W2 V2
L1 L2 L3
1 2 3 4 5 6 P1 P2 P3 P4 P5 P1 P2 P3 P4 P5
U1 V1 W1 U2 V2 W2
Optional
TM074220
18-wire / EMC double cable
38
Appendix A
A.1.3. Wiring for Intrinsically Safe Apparatus with IO113
L1 L2 L3
8
}
T1 T2 G1 A1 G2 A2 K1 K2 R1 R2 PE
4
ib,IS
D1/D3/D5/D7-24 VDC
D1 D2 D3 D4 D5 D6 D7 D8 A Y B
}9
5
7 ON DIP
1 2 3 4 5 6 7 8 9 10 1112 IO 113
T1 T8
P1 P2 P3 P4 P5 I1 I2 I3
T2 T7
10 10
T1 T8
T2 T7
1 2 3
TM087606
Wiring the Intrinsically Safety Apparatus into IO113
39
Appendix A
ib,IS -
6
7 8
L1 L2 L3
3 1 T1
+ -
NO/NC-1
9
4 2 T2
4 NO/NC-2
+ -
DI1
5 DI2
3 1
4 2
1 2 3
7
1 2 3
TM087791
Wiring for Intrinsically Safe Apparatus
40
Appendix A
A.1.5. Wiring for Intrinsically Safe Apparatus
ib,IS -
6
7
L1 L2 L3
3 1
8
4 2
4 -
DI1
+
5 DI2
3 1
4 2
1 2 3
7
1 2 3
TM087792
Pos. Description Pos. Description
1 Wire for PTO 5 Overload relay
2 Wire for moisture switch, level switch 6 Power supply: 24V DC
3 Common branch 7 Intrinsically Safe Apparatuses 3)
41
Appendix A
+ +
ib,IS - -
4 13
4
T1 + -
14
21
T2 DI1
22
5 6 DI2
3 1
7
4 2
5
1 2 3
TM087795
Wiring if pump controller is on separate power supply
42
A.2. Sensor wiring
A.2.1. Sensor wiring schematics for single A.2.1.2. Sensor version 1, single cable
cable pumps
A.2.1.1. Standard, single cable 3 1
3 1
P1
2
P1
2 P2
P2
P3
P3 P4
TM052690
P4 P5
TM052687
43
A.2.1.3. Sensor version 2, single cable
3 1
P1
2
P2
P3
P4
TM052692
P5
Pos. Description
1 Thermal switches / Thermistor
2 Moisture/Level switch
Intrinsically Safe Apparatuses 9) and
3
Thermistor Relay 10)
44
A.2.2. Sensor wiring schematics for double A.2.2.2. Sensor 1, double cable
cable pumps
4 1
A.2.2.1. Standard, double cable
3 1
P1
2
P1 P2
2
P2 P3
P3 P4
P4 P5
P1
P5 3
P2 +t°
P1
P3
P2
P4
P3
TM074218
P5
P4
Sensor 1 and Sensor 1 Ex, double cable
TM074214
P5
Pos. Description
Standard and Standard Ex, double cable 1 Thermal switches / Thermistor
2 Moisture/Level switch
Pos. Description 3 Pt1000 stator
1 Thermal switches / Thermistor Intrinsically Safe Apparatuses 13) and
4
2 Moisture/Level switch Thermistor Relay 14)
45
A.2.2.3. Sensor 2, double cable
6 1
P1
2
P2
P3
P4
P5
P1
3
P2 +t°
4
P3 +t°
5
P4 +t°
TM074216
P5
Pos. Description
1 Thermal switches / Thermistor
2 Moisture/Level switch
VIBRA Vibration sensor
3 Pt1000 stator
4 Pt1000 upper bearing
5 Pt1000 lower bearing
Intrinsically Safe Apparatuses 15) and
6
Thermistor Relay 16)
46
Appendix A
A.2.3. Switch and sensor positions
C C 1
C-C
E E
E-E
TM054342
47
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07.2024
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