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Leadwell Katalog 2016

The document outlines various machining and turning center models, detailing their specifications such as axis travel, table sizes, motor types, and core advantages. It highlights the capabilities of different series, including the VE, V, MCV, MH/LC, and BC series, as well as entry models for turning centers. Additionally, it mentions upcoming models with integrated gantry loaders for enhanced automation.

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0% found this document useful (0 votes)
46 views41 pages

Leadwell Katalog 2016

The document outlines various machining and turning center models, detailing their specifications such as axis travel, table sizes, motor types, and core advantages. It highlights the capabilities of different series, including the VE, V, MCV, MH/LC, and BC series, as well as entry models for turning centers. Additionally, it mentions upcoming models with integrated gantry loaders for enhanced automation.

Uploaded by

durmotz
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 41

Product Structure

May in 2016
MACHINING CENTER
Machining Center positioning

5 axes

4+1 axis

4 axes

3 axes

3
Machining Center Core Advantages
Our Series:

Core Advantages: Core Advantages: Core Advantages:


Core Advantages: X axis: 1100mm
X axis: 300 – 2040 mm X axis: 510 /846/1270 mm
X axis: 510 – 1000 mm Ø 600mm
Suitable for die & mold Ø 210/350/ 630mm
Economical solution 5 axes (head-table)
Job shops Tough materials 5 axis (table-table)
Complex geometric work-piece Ultimate solution

Core Advantages: Core Advantages: Core Advantages:


X axis: 1300 – 2040 mm Table size : 500 - 630 Table : 500 or 850 mm
Boxway Pallet changing system Pallet changing
Heavy duty cutting Mass Production Auto pallet change
15000kg minimum 10500kg minimum

4 Further information of the machine will be shown In the next few slides.
VE series
Model V-22iF V-30iF V-32iF V-32AF V-42iF V-42AF
X axis 510 650 800 1000
Y axis 420 460 520 520
Z axis 510 510 610 610
Table size 600x400 860x450 890x500 1100x500
Motor α8-8ki α8-8ki α8-8ki α15-7ki α8-8ki α15-7ki

Ceramic bearing 1.Longer life time


2.Less noisy and vibration

A type column

OPTION: ( on V-50L)
ARM TYPE ATC 100 tools

Heavier weights

5
New V series
Model V-20S V-30S V-30M V-40M V-40L/V-40iL V-50L V-60S
X axis 510 800 800 1020 1020 1270 1520
Y axis 410 410 510 510 635 635 635
Z axis 510 510 510 610 610 610 610
Table size 600x400 900x400 900x500 1120x500 1120x610 1420x610 1550x610
Motor α8 -8k α8- 8k α8- 8k α15- 7k α15- 7k α15- 7k α15- 7k

OPT. Direct Drive Spindle (Ceramic Bearing)

BBT Taper: BT Taper:

6
iT series
Model V-20iT V-40iT V-60iT
X axis 510 846 1270
Y axis 410 635 760
Z axis 383 488 680
Table size Ø 210 Ø 350 Ø 630
Motor α12-10k α15-10k α22-10k

OPTION:
* 3 pcs table
* Square table

Upper/ Lower ATC design


(Option) For 24T ATC only
7
V-30iT

Specification V-30iT
XYZ travel 800x460x510mm
Spindle Motor A8-12ki
Servo motor A22/22/22
4/5 axis motor Βis1 / βis8
Top of table to 487mm
Z axis home
position
Rapid 36M/min
Rotary table 170mm
dia.
T-slot table 300x450mm

Good for the medical industry,


aerospace & defense industry on small
multi-sided machine parts.
8 8
V-60i/V-80i
Model V-60i V-80i
X axis 1520 2040 • Linear way construction
Y axis 760 1000 • Option: 2 speed gearbox
Z axis 720 720 up to 10,000 rpm
Table size 1550x750 2100x1000
Motor αp22-8k

9
V-120i (Three meters)
Either V-80i or V-60i extend X travel to three meters
3000mm X axis and 1000mm Y axis
Rapid XYZ 12/12/15 m/min
BT-40 (opt. BT-50)

V-80i three meters


V-60i three meters

10
MCV series
Model MCV-1300iS MCV-1500i MCV-1500i+ MCV-2000i
X axis 1300 1520 1520 2040
• Box way construction
Y axis 635 760 1000 1000 • Option: 2 speed gearbox
Z axis 610 720 720 720 up to 10,000 rpm
Table size 1420x610 1550x750 1550x1000 2100x1000
Motor αp22-8k

11
MH/LC series
Model LCH-500 LCV-760 MH-500i (new) MH-630
X axis 700 760 800 1020
Y axis 610 610 710 850
Z axis 610 610 710 950
Table size 500x500 850x600 500x500 630x630
Pallet changing time 12 15 15
Motor α15-10k α22-10k α22-10k
Column Movement Moving Fix

12
BC-600
DESCRIPTIONS LEADWELL BC-600
CONTROLLER iTNC640
X-axis 1100 mm
TRAVEL Y-axis 610 mm
Z-axis (vertical/horizontal) 610 mm / 790mm
1280x610mm
Table size
TABLE Rotary 600mm
Max. payload Rotary400/table1400kg
Spindle speed 15,000 rpm(build in)
Spindle torque(S6) 58Nm
SPINDLE
Spindle power 15/18.5kw(30min)
Spindle taper BT40
Rapid feed(X/Y/Z) (m/min) 36/36/30 m/min.
FEED
Cutting feed(X/Y/Z)) (m/min) 10m/min
Number of tools 40T
Max. tool diameter
76 / 130mm
ATC (Adjacent pots full / empty)
Max. tool weight 7 kg
Tool selection system Random
Required floor space
4710 x 3830 x 3450
SIZE (L x W x H)
Machine weight 12,000 kg
BC-600 (OPT)
BC-600/HDH6 40 BC-600/Fanuc 0iMF (OPT)
5 axis simultaneously 4+1
ATC 40 Tools 30 Tools (normal round type)
Linear scale HDH 5 axis linear scale HDH 5 axis linear scale
Spindle 15000rpm build in 15000~10000rpm build in
(1)
11/15KW (30 min) – Bil112S/20000
Spindle motor 15/18.5KW (30min)
(STD) Table to spindle center: 215-1005mm

(2) #12號機的規格
Spindle motor 15/18.5KW (30 min) – Bil112M/20000

Table to spindle center: 235-1005mm


(less 20mm)

** Shipment by 40’HQ (disassemble ATC)


14
TURNING CENTER
Turning Center Positioning

B axis

Y-axis,Sub spindle、Sub
turret

Milling function

LTC-20iM
Entry Models

16
16
Lathes Core Advantages

T/LTC T-7A
Auto LTC-20D
M S Y M M M S Y M
Specification: Specification: Specification: Specification: Specification:
Turning Length: Turning Length: Turning Length: 430 Turning Length: Turning Length: 500 to
458 to 1005mm 150 to 500mm to 500mm 500 to 6000mm 800mm
Max Turn dia: Max Turn dia: Max Turn dia: 320 Max Turn dia: 285 Max Turn dia: 460 to
380 to 450mm 300 mm to 380mm to 810mm 800mm

Core Advantages: Core Advantages: Core Advantages: Core Advantages: Core Advantages:
Entry type model High Efficiency Box way Box way Box way
Job shops High Efficiency Heavy duty cutting Vertical lathe
Milling function Economical solution Oil-well industry
Milling function Job shops. Milling function
Y-axis
Sub-spindle Milling function Milling function
17 Y-axis
Sub-spindle
17
T-5i/T-6i/T-6iL/LTC-150/LTC-200/LTC-200L

Model T-5i T-6i T-6iL LTC-150 LTC-200 LTC-200L


Max. Swing 480 480 480 500 500 500
Max. turning dia. 300 300 300 300 300 300
Max. turning length 150 300 500 150 300 500
Motor Β6-10k Β8-8k Β8-8k Β8-8k Β8-8k Β8-8k
5.5/7.5 7.5/11 7.5/11 7.5/11 7.5/11 7.5/11

Spindle A2-5/6” A2-5/8” A2-5/8” A2-5/8” A2-6/8” A2-6/8”


45mm 45mm 45mm 45mm 52mm 52mm

18
Model Machine length (mm)
T-5i / T-5iM (rear conveyor) 1560 mm
LTC-150 (rear conveyor) 1633 mm
Old model T-5 (rear conveyor) 1993 mm
T-6i / LTC-200 (rear conveyor) 1813 mm
T-6iL/LTC-200L (rear conveyor) 2015 mm
Old model T-6 (w/o conveyor) 2485 mm
T-7A/LTC-20D w/o conveyor 2345 mm /2565 mm
T-7A/LTC-20D with side conveyor 3210 mm
T-7AM/LTC-20DM w/o conveyor 2640 mm
T-7AM/LTC-20DM with side conveyor 3210 mm
T-5i/T-6i/LTC-150/LTC-200 : 4 sets by a 40’HQ
T-6iL/LTC-200L: 3 sets by a 40’HQ
T-7A/LTC-20D: 3 sets by a 40’HQ
T/LTC AUTO
Coming soon….
T-5i/T-6i/T-6iL/LTC-150/LTC-200/LTC-200L
with build in Gantry Loader

Gantry Robot LTC-200


Max. Dia Ø 120mm x 100mm
Max. Laoding 3.0kg x 2
Stroke –
X axis
Max. Speed –
Stroke 600 mm
Y axis
Max. Speed 100 m/min
Stroke 1300 mm( customed)
Z axis
Max. Speed 160 m/min
Moving Device Sylinder
Jaws Rotary Swing Angle 90゚
Type L Type
Moving Device Sylinder
Jaws
Stroke 8 mm
Standard loading/unloading 7 sec

20
T/LTC AUTO
• From transmissions to components which have different shape, size and
capacity are capable to be manufactured by Gantry Loader System.

工件範圍 每盤荷重 佔地面積


TW
Workpiece Size Load Capacity/Pallet Space Occupied

WF02-150E(10~16P) Φ20~150mm 45kg/Pallet 450x2000x1350

21
3D and Side View

22
Out line dimension

23
T-7A/LTC-20D
Model T-7A T-7AM LTC-20D LTC-20DM
Max. Swing 500 540 500 540 30 deg. Slant bed design
Max. turning dia. 380 320 380 320 Option:
Max. turning length 440 400 500 430 0i-mate BeltaP 22-6000i motor
(11/15kW,14.8/20.1 HP)
Motor β12-7k α12-7k Β12-7k α12-7k

Belta P22 Belta 12

11/15 KW 11/15 KW
(14.7/20.1 HP) (14.7/20.1 HP)
191Nm at 93Nm at
750rpm 1500rpm

24
T-7i/LTC-20i series
Model T-7i T-7iM T-7iS T-7iSM LTC-20i LTC-20iM
Max. Swing 520 520 520 520 580 530
Max. turning dia. 420 350 340 340 440 370
Max. turning length 520 500 480 480 560 500
Motor β12 -7k α12- -7k α12-7k α12-7k α12-7k α12-7k

Live turret:
Dup. VDI 30 •45 degree Slant
EWS BMT 55 bed design

Upgrade
1.Max. turning length to
600mm (T-7i/LTC-20i)
2. Machine weight 4.8 tons

25
T-8 series
Model T-8 T-8M T-8S T-8SM T-8XL T-8XLM
Max. Swing 670 637 600 600 670 637
Max. turning dia. 450 430 (BMT65) 360 410 (BMT-65) 450 430(BMT-65)
Max. turning length 760 745 500 500 1020 1005
Motor αp30-6k
Spindle nose/chuck A2-8/10”/77mm/3500 rpm
T8 can have servo drive tail stock
Spindle OPT. A2-11/12”/103mm
Parts catcher (OPT)
A2-8/12”/85mm/2500rpm
Live Turret:
EWS BMT65
Duplo VDI 40

26
LTC-25 series
Model LTC-25i/iL/iXXL/iLV LTC-25i w/ C axis Spindle opt.
Max. Swing 670 637 A2-11/12”/103mm
Max. turning dia. 450 430(EWS BMT-65) A2-8/12”/85mm/2500rpm
Max. turning length 760/1020/1520/2020 745/1005/1520/2020
Live Turret:
EWS BMT65
Motor αp30 -6k αP30 – 6k
Duplo VDI 40

27
LTC-30 series
Model LTC-30i LTC-30iL LTC-30iXL
Max. Swing 750
Max. turning dia. 550
Max. turning length 1000 1500 2000
Motor αP40- 6k

- Heavy Duty with high torque


- Turret Tool size: 10
- Shank/Boring size: 32/50

28
LTC-35 series
Model LTC-35C/CL/CXL/CXXL/CLV LTC-35M/LM/XLM/XXLM/LVM
Max. Swing 800 800
Max. turning dia. 600 494
Max. turning length 1030/1530/2030/3006/4006 1030/1530/2030/3006/4006
Motor αP50i- 6k αP50i- 6k

40 HQ’ freight container for all • 1100, 1600, 2100, 3100 & 4100mm Bed Lengths
• 15” to 21” Chuck
• A2-11 4.5’ Bar ~ A2-15 7.25” Thru-Hole ~ A2-20 10.25” or 14” Thru-Hole
• 40hp 2 speed electric or 50hp with 2-speed geared box 2k-300

14.37”(365mm)
10.5”(260mm)
Optional
BMT Live
Tool Turret

29
LTC-50 series
Model LTC-50C/CL/CXL/CXXL LTC-50M/LM/XLM/XXLM STD:
Max. Swing 900/850 900/900/850/850 1.Programmable tailstock
2.Two speed Gear Box
Max. turning dia. 800 800 BMT75
Max. turning length 1006/2006/3006/4006 1006/2006/3006/4006
Motor α30-6k α30-6K

Available following:
• 21” Chuck A2-15 Spindle 6.5” Bar
• A2-20/10.5”~14.37” spindle bore
• 900mm Turning Capacity
• 1000mm Swing & 800mm Over the Cross Slide
(970mm Swing for three/four meters)
• 2-speed ZF Transmission
• Drag n Drop Tailstock
• Over size turret w/150mm wide disk
• Available w/Live Tool Dup VDI-60
or EWS BMT 75 Turret

30
LTC-35/50 series with Y axis
Model LTC-35MY/LMY/XLMY/XXLMY/LVMY LTC-50MY/LMY/XLMY/XXLMY

Max. Swing 800 900/900/850/850


Max. turning dia. 430 480
Max. turning length 1030/1530/2030/3006/4006 910/1910/2910/3910
Motor αP50i-6k α30-6k

Shipping: Flat rack for LTC-50

Turret: Dup. BMT-75 ( Y axis +100 / -80)


Option: EWS BMT-75 ( Y axis +100 / -80)

31
LTC-60 series
Model LTC-60CXL/CXXL LTC-60XLM/XXLM LTC-60XLMY/XXLMY OPT:
A2-20/260mm bar
Max. Swing 1020 1020 1020 capacity
Max. turning dia. 810 675 640
Max. turning length 5000/6000 5000/6000 5000/6000
Motor α30-6k

STD: Servo Tailstock(Gear Type)

6 meters lathe with C axis


(Dup. BMT-75/ Y axis+- 100 )

32
VTL series
Model VTL-450 VTL-600 VTL-600M VTL-800 VTL-800M
Max. Swing 650 700 710 900 900
Max. turning dia. 460 600 600 800 800
Max. turning length 500 500 500 760 760
Max. workpiece weight 1500kg 2000kg 2000kg 2000kg 2000kg
Motor αP40 – 6k αP40-6k αP40-6k αP50-6k αP50-6k

33
Lathe with Y axis
Y-axis Travel (mm)

Max. Turning Diameter (mm) Max. Turning Length (mm)

34
34
T-6SMY
Model T-6SMY Gantry Robot is an option
Capacity
Max. swing 630 mm
Max. turning diameter 390 mm
Max. turning length 541 mm
Travel
X axis travel 190 + 10mm
Y axis travel ±50 mm
Z axis travel 450 mm
Spindle
Spindle speeds 6000 rpm (opt 4000rpm)
Spindle nose A2-5/52mm
A2-6/65mm (opt)
Chuck size 6” / (opt. 8”)
Feed rate
Rapid traverse X/Y/Z 15/7.5/30 m/min
Fanuc 0iTF 10.4”LCD available now
Turret
Tool Storage capacity 12 (EWS BMT-55)

35
LTC-25iSMY
Fanuc 0iTF 10.4”LCD available
Specification LTC-25iSMY
Max. swing 590mm
Max. turning dia. 430mm
Max. turning length 770mm
X axis travel 215+10mm
Y axis travel +/-50mm
Z1 travel 800mm
Z2 travel 780mm
Spindle A2-8/10”/89mm bore
78mm bar
cap./3500rpm
Subspindle A2-6/8”/76mm bore
66mm bar
cap./4000rpm
Turret Tool stations 12 (EWS BMT65)
Tool shank 25/40mm
Rapid traverse XY 15 / 7.5 m/min
Rapid traverse Z1, Z2 20 m/min
LTC-20DMY
Specification LTC-20DMY
Control Fanuc 0iTF
X axis travel 160+35mm
Y axis travel ±50 mm
(Slide compound design)
Z axis travel 510mm
Max. turn length 510mm
Max. turn dia. 320mm
Spindle motor A12/7000i (11/15kw)
X/Z motor A12/3000i
Turret motor A2-10000i
Rotary tool spindle speed 6000
Spindle A2-5/6”/51mm/6000rpm
A2-6/8”/65mm/4500rpm (opt)
Rapid 30m/min
Turret 12T / EWS BMT55
37
TW-8 + build in Gantry Robot
Specification TW-8
Max. swing 290mm
Max. turning dia. 290mm
Max. turning length 160mm
X axis travel 145+10mm
Z axis travel 165mm
Spindle A2-6/8”/61mm/4500rpm
Turret Tool stations BMT55 (8 Tools)
Tool shank 25/40mm
Spindle motor 7.5/11kw
Rapid traverse X/Z 24 m/min
Rear chip conveyor
TW-8M
EWS BMT55 with 12 Tools

39
Control system

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