0% found this document useful (0 votes)
110 views47 pages

BST106-M60S (L) Guide Rail Type Weighing (Force Measuring) Control Module Manual (V5 (2025-02-06 18 - 15 - 00)

The document is an operation manual for the BST106-M60S[L] Guide Rail Type Weighing/Force Measuring Control Module, detailing its features, technical specifications, user interface, installation, and operation procedures. Key features include peak value detection, auto weight-checking, and multiple communication interfaces. It emphasizes safety precautions and provides comprehensive information for effective use and maintenance of the device.

Uploaded by

mohamed elsherif
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
110 views47 pages

BST106-M60S (L) Guide Rail Type Weighing (Force Measuring) Control Module Manual (V5 (2025-02-06 18 - 15 - 00)

The document is an operation manual for the BST106-M60S[L] Guide Rail Type Weighing/Force Measuring Control Module, detailing its features, technical specifications, user interface, installation, and operation procedures. Key features include peak value detection, auto weight-checking, and multiple communication interfaces. It emphasizes safety precautions and provides comprehensive information for effective use and maintenance of the device.

Uploaded by

mohamed elsherif
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 47

BST106-M60S[L] Guide Rail Type

Weighing / Force Measuring Control Module


Weight/Force Display, Peak Value Detection / Display Holding,
Auto Weight-checking, Setpoint DO Output, AO/Digit Transmission

Operation Manual V5.1

Changsha Supmeter Technological Co., Ltd.


Preface

Thank you very much for your purchase!


This manual covers safety precaution, technical specifications, user interfaces, installation&
connection, functions&operation and so on. In order to make the product running at its best, please read
this manual in advance, and reserve it for the future reading.
The technology update, function enhancement and quality improvement may lead to some differences
between this manual and the physical product, please understand.
Without our authorization, the contents of this manual are not allowed to be copied and reproduced.

Main Features:
 Applications: Weight/Force Display, Peak Value Detection&Display Holding, Auto
Weight-checking, Setpoint DO Output and AO/Digit Transmission.
 EMC design with high anti-jamming capability, suitable for industrial environment.
 32-bit ARM CPU with 48MHz clock & high arithmetic speed.
 6+6 Red LED digital tubes for English character and digit display.
 4-key English keypad for Menu&Shortcut mode operation.
 24-bit High-precision and high-speed ∑-△A/D conversion module with 1/1,000,000 internal
resolution and max. sampling frequency 1600Hz.
 Special anti-vibration digital filtering algorithm for ensuring the weighing stability and accuracy
when there is strong vibration on the load receptor, and the rapid response capability when the
weight signal changes.
 Max. Connection Quantity: 8 Loadcells (350Ω).
 Zero Upon Power Up, Zero Auto-tracking, Manual/Auto Zero and Zero Calibration available.
 Load Calibration, Data Calibration, Segmenting Span Correction and Segmenting Weight
Calculation available.
 Auto-locking, Key-locking, Key-unlocking, Digital Setting&Calibration and I/O Testing
functions available.
 3 Definable normally open switch inputs [DI] and 3 definable normally open transistor switch
outputs [DO].
 1 Optional&definable analog signal output [AO]: 0~20mA current output or 0~10V voltage
output.
 RS232, RS485 and optional CANBUS communication ports for connecting Host IPC/PLC and
LED Remote Display.
 With the multitasking mode, the weighing/force measuring process, alarm output and signal
transmission will not be interrupted by parameter setting and the other operations.

1
Contents

1. SAFETY PRECAUTION .................................................................................................................4

2. TECHNICAL SPECIFICATIONS ..................................................................................................5

3. USER INTERFACE ..........................................................................................................................7

3.1 USER INTERFACE DIAGRAM .................................................................................................................. 7

3.2 STATE INDICATION................................................................................................................................. 7

3.3 KEYPAD OPERATION.............................................................................................................................. 8

3.4 ALARM SIGNS ....................................................................................................................................... 8

4. INSTALLATION&CONNECTION ................................................................................................9

4.1 INSTALLATION ....................................................................................................................................... 9

4.2 TERMINAL ........................................................................................................................................... 10

5. OPERATION PROCEDURE ........................................................................................................12

6. FUNCTIONS&OPERATION ........................................................................................................13

6.1 MAIN DISPLAY INTERFACES ................................................................................................................ 13


6.1.1 Real-time Weight Value and Percent [L] ................................................................................... 13
6.1.2 Real-time Weight, Peak Hold Value or Checking-weight Value [P] .......................................... 13
6.1.3 Real-time Weight, AO Output Value [A] ................................................................................... 13
6.1.4 Real-time Weight, VO Output Value [V] ................................................................................... 14
6.1.5 Real-time Weight, Communication State [Co] .......................................................................... 14

6.2 MAIN MENU ........................................................................................................................................ 15

6.3 F1-SET PARAMETER SETTING............................................................................................................. 17


6.3.1 Weighing Parameters (SCAL) ................................................................................................... 17
6.3.2 Calibration Parameters (CALP)................................................................................................. 19
6.3.3 Setpoint Parameters (SEtP) ....................................................................................................... 21
6.3.4 Communication Parameters (SErP) ........................................................................................... 24
6.3.5 Display Parameters (dISP) ........................................................................................................ 25
6.3.6 An Example of Parameter Setting ............................................................................................. 26

6.4 F2-CAL SYSTEM CALIBRATION .......................................................................................................... 27

2
6.4.1 Zero Calibration (ZEro) ............................................................................................................. 27
6.4.2 Data Calibration (dAtA) ............................................................................................................ 28
6.4.3 Load Calibration (LoAd) ........................................................................................................... 30
6.4.4 Segmenting Span Correction (SEgC) ........................................................................................ 31

6.5 F5-LOC KEY-LOCKER ......................................................................................................................... 32


6.5.1 Key-unlocking (oPEn) ............................................................................................................... 32
6.5.2 Key-locking (Locc) ................................................................................................................... 32
6.5.3 Password Set (PASS) ................................................................................................................. 33

6.6 F6-FAC FACTORY ADJUSTMENT ......................................................................................................... 34


6.6.1 Exfactory Span Adjustment (SPAn) .......................................................................................... 34
6.6.2 AD Value of Weighing Signal Linearity Test (AdtS) ................................................................. 36
6.6.3 AO/VO Zero/Full Adjustment (AVZF) ...................................................................................... 37
6.6.4 AO/VO Linearity Test (AVtS) ................................................................................................... 38
6.6.5 DI/DO Input/Output Test (dIdo) ................................................................................................ 39
6.6.6 RAM Reset (dEFU) ................................................................................................................... 39
6.6.7 Display/DO Reliability Test (dStS) ........................................................................................... 40

6.7 F7-INF PRODUCT INFORMATION ......................................................................................................... 41


6.7.1 Hardware Configuration (Hard) ................................................................................................ 41

APPENDIX A. REGISTER TABLE OF HOST-SLAVE MODBUS[ASCII/RTU] ........................42

APPENDIX B. DATA FRAME FORMAT OF CONTINUOUS SENDING [ASCII] ....................45

3
1. Safety Precaution

 Application environment
Make sure that this product works under the environment where is accord with the technical
specifications.
Do not open the shell before power-off.
 Cable Laying
Weighing signal, analog signal and communication signal cables should be laid in pipes, and
do not lay them together with power cables.
 Power Supply
The power supply of the controller should be separated from the power supply of the driving
devices.
Please make sure that the inputted voltage is correct before power-on.
 Environmental Protection
While being discarded as worthless, the product should be processed lawfully as leady
industrial waste for environment protection.
 Other Notes
The installation, wiring and maintenance should be operated by the engineers with the
relevant professional knowledge and safety operation ability.
Although being not described in this manual, the relevant safety operating procedures and
standards should be followed.

4
2. Technical Specifications

 Executing Standards
 PRC GB/T 7724-2023 Electronic Weighing Meter National Standard.
 PRC JJG 649-2016 Digital Weighing Indicators National Verification Regulation.
 OMIL R76-1: 2006 Non-automatic Weighing Instruments International Recommendation.
 Accuracy Grade:○Ⅲ.
 Number of Verification Scale Interval: n=3000.

 Display
 6+6 Red LED digital tubes for English character and digit display.
 Weight Display Range: -9,999~+99,999.
 Scale Capacity: Setting Range 1~99,999.
 Scale Division: Optional 1, 2, 5, 10, 20, 50, 100, 200, 500.
 Display Resolution: 1/50,000.
 Decimal Point Position: Optional 0, 0.0, 0.00, 0.000, 0.0000.
 Display Refreshing Time: Setting Range 0.01~1.00s.

 Keypad
 4-key English keypad for Menu&Shortcut mode operation.

 Weighing Signal Interface


 Excitation Voltage/Max. Current: DC5V/120mA [8-350Ω loadcells].
 Signal Input Range: 0~12.5mV.
 Output Sensitivity of Loadcell: 1.0~2.5mV/V.
 24-bit ∑-△ADC with internal resolution 1/1,000,000.
 Optional Sampling Frequency: 1600Hz, 800Hz, 400Hz, 200Hz, 5Hz.
 Special Anti-vibration Digital Filtering Algorithm for precise weighing, stable display and rapid
response.
 Zero Drift: ±0.1μV/℃ RTI (Relative to Input).
 Gain Drift: ±5ppm/℃.
 Non-linearity: 0.005%FS.

 Switch Signal Interface


 3 Optional&definable normally open switch inputs [DI].
 3 Optional&definable normally open transistor switch outputs [DO]: DC24V, 250mA..

 Analog Signal Interface


 1 Optional&definable analog signal output [AO]: 0~20mA current output or 0~10V voltage
output.
 16-bit DAC, Non-linearity: 0.05%FS.

5
 Digital Communication Interface
 COM1: RS232.
 COM2: RS485.
 COM3: Optional CANBUS.
 Connectable: Host IPC/PLC and LED Remote Display.

 Operating Specification
 Operating Voltage: DC12~36V. Recommended: DC24V/12V.
 Max. Power Consumption: 3W.
 Outline Size: 71.5×115.6×57.9mm [W×H×D].
 Guide rail type installation.
 Guide Rail Groove Size: 35×1.6mm [W×D].
 Operating Temperature: -25℃ to +45℃.
 Storage Temperature: -30℃ to +60℃.
 Relative Humidity: Max. 85%RH.
 Weight: Approx. 167g.

6
3. User Interface

3.1 User Interface Diagram

3.2 State Indication

LED light Description Note

[AH] Upper Limit Alarm.


Refer to Parameters [200]~[203].
[AL] Lower Limit Alarm.

[RUN] Running State.

7
3.3 Keypad Operation

If there is not any keypad operation in one minute and it’s not in the processes of ‘F2 System Calibration’ & ‘F6
Factory Adjustment’, the controller will return to ‘Main Display Interface’ automatically.

Key Name Function Description


【MENU】 Enter Main Menu / Exit.
【■】
【LOCK】* Key-locking / Key-unlocking.
Cursor shifts right.
【►】
【►】 Display the previous interface or option.
【ZERO】* Manual Zero without Power-down Protection.
Display the next interface or option.
【▲】
【▲】 Digit input: +1 ( 0~9 loop).
【SET】* Setpoint Parameters Setting.
【ENT】 Enter / Save / Clear Alarm.
【 】 Clear Screen [Clear the display value of Peak Hold Value and
【CLS】*
Weight-checking Value].

*: Keep the key pressed for 2 seconds.

3.4 Alarm Signs

Sign Alarm Cause Solution


Err1 RAM Failure. Replace the chip RAM.
Err2.1
EEPROM Failure. Replace the chip EEPROM.
Err2.2
Err3 Unused.
Err4 ADC Failure. Replace the ADC module.
Weighing signal exceeds A/D conversion range.
1. Check if the loadcell is connected.
oV-Ad Over ADC Range.
2. Check if the capacity of loadcell is too small.
3. Check if the loading weight is too big.
Gross Weight > (Scale Capacity + 9 × Scale Division).
1. Check if the loadcell is connected.
oL Overload Alarm.
2. Check if the capacity of loadcell is too small.
3. Check if the loading weight is too big.
oV-nZ Over ‘Manual/Auto Zero Limit’. Refer to parameter [123] ‘Manual/Auto Zero Limit’.
Preheating Time Countdown Refer to parameter [128] ‘Zero Upon Power Up’, [129]
tXX.XX
[min.sec]. ‘Power Up Zero Time’ and [130] ‘Power Up Zero Limit’.
oV-Zr Over ‘Power Up Zero Limit’. Wait for the preheating time over or press any key to exit.

8
4. Installation&Connection

4.1 Installation

Outline Size Guide Rail Groove Size


W×H×D[mm] W×D[mm]
71.5×115.6×57.9 35×1.6

9
4.2 Terminal

LOADCELL DI/DO
S- S+ E- E+ SHD DI1 DI2 DI3 DO1 DO2 DO3COM
1 2 3 4 5 6 7 8 9 10 11 12

Push Button

+ DC24V

No. Pin Description

LOADCELL Loadcell Port

1 S- Weighing Signal Input +.

2 S+ Weighing Signal Input -.

3 E- Excitation Voltage -.

4 E+ Excitation Voltage + [DC5V].

5 SHD Shield Ground.

DI/DO Switch Input/Output Port [Definable]

6 DI1 Switch Signal Input 1.

7 DI2 Switch Signal Input 2.

8 DI3 Switch Signal Input 3.

9 DO1 Normally Open Contact Output 1.

10 DO2 Normally Open Contact Output 2.

11 DO3 Normally Open Contact Output 3.

12 COM DI/DO Common Terminal.

Contact Capacity of Transistor Switch: DC24V, 250mA.

10
12 11 10 9 8 7 6 5 4 3 2 1
GND mA+ Vo+ GND RXD TXD A+ B- H L DC+ DC-

AO RS232 RS485 CAN POWER

No. Pin Description

POWER DC12~36V Power Input Port [Recommended: DC24V/12V]

1 DC- DC Input -.

2 DC+ DC Input +.

CAN [Optional] CANBUS Digital Communication Port [COM3]

3 L Data -.

4 H Data +.

RS485 RS485 Digital Communication Port [COM2]

5 B- Data -.

6 A+ Data +.

RS232 RS232 Digital Communication Port [COM1]

7 TXD Transmit Data.

8 RXD Receive Data.

9 GND Signal Ground.

AO Analog Output Port [Definable]

10 Vo+ 0~10V Voltage Signal Output] +.

11 mA+ 0~20mA Current Signal Output +.

12 GND VO/AO Output -.

11
5. Operation Procedure

Connection & Power on

Scale Setting

Zero Calibration

[Data Calibration]
Load Calibration
[Segmenting Correction]

Zero Auto-tracking Limit &


Manual/Auto Zero Limit Setting

Setpoint Setting

Other Settings

Key-locking

12
6. Functions&Operation

6.1 Main Display Interfaces

【▲】: Display interface switch.


【►】

6.1.1 Real-time Weight Value and Percent [L]

AH
AL
RUN

Weight Percent L% = (Weight / Scale Capacity)×100%.

6.1.2 Real-time Weight, Peak Hold Value or Checking-weight Value [P]

AH
AL
RUN

[203]=0: P=0.
[203]=1: P=Weight Peak Value.
[203]=2: P=Checking-weight Value.
Refer to parameter [203] ‘Data Compared with Weight Setpoints’.

6.1.3 Real-time Weight, AO Output Value [A]

AH
AL
RUN

AO: 0.000~20.000mA

13
6.1.4 Real-time Weight, VO Output Value [V]

AH
AL
RUN

VO: 0.000~10.000V

6.1.5 Real-time Weight, Communication State [Co]

AH
AL
RUN

gd: Normal; no: No Communication; Er: Error.

14
6.2 Main Menu

Main Menu Second Menu


Sign Function Sign Description
-SCAL Scale parameters setting.
-CALP- Calibration parameters setting.
Parameter
F1.SEt -SEtP- Setpoint parameters setting.
Setting
-SErP- Communication parameters setting.
-dISP- User interface parameters setting.
Zero Calibration without loading on the weigher to correct Zero
-ZEro-
Value.
Data Calibration: Input the specification parameter values of
loadcell according to the actual configuration of the weighing
-dAtA- system to correct Span Coefficient. If there is no access to get the
specification parameter values for Data Calibration, then it’s
necessary to do Load Calibration.
System Load Calibration: After doing Data Calibration, if there are
F2.CAL
Calibration conditions for Load Calibration, do Load Calibration with loading
-LoAd-
standard weight on the weigher to correct Span Coefficient further
for higher weighing accuracy.
Segmenting Span Correction: After doing Zero Calibration and
Load Calibration [or Data Calibration], it’s allowed to do
-SEgC- Segmenting Span Correction with loading standard weight on the
weigher by 10 Correction Points to get Span Correction Ratio of 10
linearity segments for higher weighing accuracy.
F3.rEC Unused.
Clear Screen: Clear the display value of Peak Hold Value and
F4.CLn
Weight-checking Value.
-oPEn- Key-unlocking.
-Locc- Key-locking.
Password Set.
F5.Loc Key-locker
Exfactory Passwords:
-PASS-
 Operator Password: 000.
 Administrator Password: 001.

15
Main Menu Second Menu
Special for manufacturer.
【mV】Exfactory Span Adjustment: Use standard weighing test
-SPAn- equipment to adjust the weighing signal interface for normalizing
Span Coefficient to 1.
-AdtS- Weighing Signal Linearity Test.

Factory AO [0~20mA] Zero/Full Adjustment.


F6.FAC -AVZF-
Adjustment VO [0~10V] Zero/Full Adjustment.
AO [0~20mA] Linearity Test.
-AVtS-
VO [0~10V] Linearity Test.
-dIdo- DI/DO Input&Output Test.
-dEFU- RAM Reset: Reset to factory defaults.
-dStS- Display/DO Reliability Test.
Only for query.
--VEr- Version No.
Product
F7.InF --Sn-- Serial No.
Information
-dAtE- Exfactory Date.
-HArd- Hardware Configuration.

16
6.3 F1-SET Parameter Setting

6.3.1 Weighing Parameters (SCAL)

No. Sign Range Default Description REG

Weight Unit
0: None
100 Ut 0~3 1 1: kg 40101
2: t
3: g

Decimal Point Position


0: ooooo
1: oooo.o
101 dt 0~4 ooo.oo 40103
2: ooo.oo
3: oo.ooo
4: o.oooo

Scale Capacity
Max. allowed loading weight of the load receptor.
102 SL 1~99999 10000 40105
Scale Capacity ≤ (Loadcell Capacity × Loadcell
Quantity) – Self-weight of Load Receptor.

Scale Division
103 dV 1~500 1 40107
1, 2, 5, 10, 20, 50, 100, 200, 500

-99999~ 0 Zero Value


104 ZE 40109
+99999 [*] Only for query.

Span Coefficient
1.0000
105 SP >0 Max. display value: 9.9999. 40111
[*]
Only for query.

Stability Range [Division]


Set value = 0: No ‘Stability Judging’.
106 Sr 0~5 0 Set value > 0: Weight Variance per [107] ‘Stability 40113
Time’ being in [106] ‘Stability Range’ means
‘Weight is stable’.

107 St 0.1~9.9 0.5 Stability Time [s] 40115

[*]: ‘RAM Reset’ operation has no effect on the parameter.

17
No. Sign Range Default Description REG
Sampling Frequency [Hz]
0: 5 Hz
1: 200 Hz
108 Fc 0~4 0 40117
2: 400 Hz
3: 800 Hz
4: 1600Hz
Anti-vibration Digital Filter1
Set Value Cutoff Frequency
0 None
1 11.2Hz
2 8.0Hz
3 5.6Hz
109 Ft 0~9 5 40119
4 4.0Hz
5 2.8Hz
6 2.0Hz
7 1.4Hz
8 1.0Hz
9 0.7Hz
Weight Display Smooth Filter2
0~10: 1~1024
110 Sb 0~10 10 The bigger set value of Filter2 will make the weight 40121
display value more stable with slower response
speed.
Weight Display Multiplier
0.01~
111 EL 1 It’s for enlarging or lessening the weight dispay 40123
9999.99
value.

[*]: ‘RAM Reset’ operation has no effect on the parameter.

18
6.3.2 Calibration Parameters (CALP)

No. Sign Range Default Description REG

Zero Auto-tracking Permission

0: oFF

1: on [Only after weight being stable and the


120 ZP 0~1 0 40151
zero variation in ‘Zero Auto-tracking Time’ is

within the range of ‘Zero Auto-tracking Limit’, the

result of Zero Auto-tracking will be valid]

121 Zt 0.1~9.9 1.0 Zero Auto-tracking Time [s] 40153

122 Zr 0.1~50.0 1.0 Zero Auto-tracking Limit [Division] 40155

Manual/Auto Zero Limit

Only when the weight variation caused by Zero

123 nZ 0~50000 50 Value changing is within this range, Manual Zero 40157

and Auto Zero will be valid.

Suggestion: Set value ≤ (Scale Capacity × 4%).

Zero Display Limit

124 dZ 0~99 5 When the absolute value of weight is within this 40159

range, the weight display value will return to zero.

Total Capacity of Loadcells


12000
125 tL 1~99999 Total Capacity of Loadcells = Loadcell Capacity × 40161
[*]
Loadcell Number. Only for query.

2.000 Output Sensitivity of Loadcell [mV/V]


126 SE 0.500~5.000 40163
[*] Only for query.

127 Un 0 0 Unused 40165

Zero Upon Power Up

128 In 0~1 0 0: oFF 40167

1: on [without Power-down Protection]

129 It 0~1800 10 Power Up Zero Time [s] 40169

Power Up Zero Limit


130 Ir 0~50000 50 40171
Suggestion: Set value ≤ (Scale Capacity × 20%).

[*]: ‘RAM Reset’ operation has no effect on the parameter.

19
No. Sign Range Default Description REG
131 L1 1000 Correction Point’s Loading Weight 1~10 41001
132 L2 2000 Inputted Loading Weight value for Segmenting 41003
133 L3 3000 Correction. 41005
134 L4 4000 Demand: L1≤L2≤…≤L10. 41007
135 L5 1~99999 5000 Only for query. 41009
136 L6 [*] 6000 41011
137 L7 7000 41013
138 L8 8000 41015
139 L9 9000 41017
140 LA[L10] 10000 41019
141 d1 10000 Correction Point’s AD Value 1~10 41021
142 d2 20000 AD Value detected via Segmenting Correction. 41023
143 d3 30000 Demand: d1≤d2≤…≤d10. 41025
144 d4 40000 Only for query. 41027
-99999~
145 d5 50000 41029
+99999
146 d6 60000 41031
[*]
147 d7 70000 41033
148 d8 80000 41035
149 d9 90000 41037
150 dA[d10] 99999 41039
151 C1 Span Correction Ratio 1~10 41041
152 C2 Span Correction Ratio of Linearity Segment got by 41043
153 C3 Segmenting Correction. 41045
154 C4  Linearity Segment 1:[Zero Value]~d1. 41047
0.0100~
155 C5  Linearity Segment 2:d1~d2. 41049
99.9999 1.0000
156 C6  Linearity Segment 3:d2~d3. 41051
[*]
157 C7 … 41053
158 C8  Linearity Segment 10:d9~[Max. AD Value]. 41055
159 C9 Max. display value: 9.9999. 41057
160 CA[C10] Only for query. 41059
Segmenting Weight Calculation Permission
0 0: oFF
161 SC 0~1 41061
[*] 1: on
Operating Authorization: Administrator.

[*]: ‘RAM Reset’ operation has no effect on the parameter.

20
6.3.3 Setpoint Parameters (SEtP)

No. Sign Range Default Description REG


200 P1 0~99999 1000 Weight Setpoint 1 40201
201 P2 0~99999 9000 Weight Setpoint 2 40203
Non-load Zero Range
Peak Value Detection:
‘Weight > Non-load Zero Range’ for triggering the
peak value detection process.
‘Weight ≤ Non-load Zero Range’ for stopping the
peak value detection process.
Auto Weight-checking:
Switch Triggering Mode:
If the DI switch ‘Weight-checking Photo-electric
Identification’ is defined, the weight-checking
process will be triggered when the DI switch turns
202 nL 0~50000 50 on. 40205
Weight Triggering Mode:
If the DI switch ‘Weight-checking Photo-electric
Identification’ is not defined, the weight-checking
process will be triggered when ‘Weight > Non-load
Zero Range’.
Once ‘Weight ≤ Non-load Zero Range’ or
‘Weight-checking Time ≥ [212] Weight-checking
Timeout’, the weight-checking process will end
automatically.
Refer to parameters [213]~[215] ‘DI1/DI2/DI3
Signal’.
Data Compared with Weight Setpoints
0. nEt [Real-time Weight]
203 dA 0~2 0 40207
1. PnEt [Weight Peak Value]
2. CHC [Checking-weight Value]
DO Output Permission
204 do 0~1 1 0: oFF 40209
1: on

21
No. Sign Range Default Description REG
DO Bounce-back Delay Time [s]
Used for avoiding that the DO alarm switch turns on
and off frequently with its related real-time data
being at the critical point.
Min. Interval Time for Peak Value Detection [s]
Only after the time delayed, the triggered peak
value detection process is allowed to be stopped by
205 dL 0.0~5.0 0.5 ‘Weight ≤ Non-load Zero Range’. And only after 40211
the time delayed, the stopped peak value detection
process is allowed to be triggered again by
‘Weight > Non-load Zero Range’.
Weight-checking Anti-bounce Time [s]
After the weight-checking process triggered, if
‘Weight ≤ Non-load Zero Range’ in this time, then
the weight-checking process will be invalid.
AO Signal
0. A-nEt [Real-time Weight AO Current Output]
1. V-nEt [Real-time Weight VO Voltage Output]
206 Ao 0~3 0 2. A-Pnt [Peak Value or Checking-weight Value 40213
AO Current Output]
3. V-Pnt [Peak Value or Checking-weight Value
AO Voltage Output]
0.000~
207 AE 4.000 AO Current Low Limit Value [mA] 40215
21.000
0.000~
208 AF 20.000 AO Current High Limit Value [mA] 40217
21.000
0.000~
209 VE 0.000 AO Voltage Low Limit Value [V] 40219
10.000
0.000~
210 VF 10.000 AO Voltage High Limit Value [V] 40221
10.000
Max. Weight Value for AO Output
211 AC 1~99999 10000 Weight≥[211]: AO= High Limit Value. 40223
Weight≤0: AO=Low Limit Value.
Weight-checking Timeout [s]
212 CHC 0.00~9.99 1.00 Once ‘Weight-checking Time ≥ Set Value’, the 40225
weight-checking process will end automatically.

22
No. Sign Range Default Description REG
DI1/DI2/DI3 Signal
0. ≡ZEro [Manual Zero without Power-down
Protection]
1. -ZEro [Zero Calibration with Power-down
Protection]
2. -CLS- [Clear Screen]
3. Id [Weight-Checking Photo-electric
213 dI1 0 40227
0~6 Identification for identifying the unchecked product
214 dI2 1 40229
[*] entering the weigher]
215 dI3 2 40231
4. StSP [Start/Stop Peak Value Detecting or
Weight-checking Process]
5. StArt [Start Peak Value Detecting or Weight
-checking Process]
6. StoP [Stop Peak Value Detecting or Weight
-checking Process]
Operating Authorization: Administrator.
DO1/DO2/DO3 Signal
0. ZEro [Weight ≤ Non-load Zero Range]
1. L1 [203]<P1
2. 1≡2 P1≤[203]≤P2
3. b2 [203]>P2
4. LE1 [203]≤P1
5. 1-2 P1<[203]<P2
6. bE2 [203]≥P2
7. b1 [203]>P1
8. bE1 [203]≥P1
9. L2 [203]<P2
216 do1 1 40233
0~13 10. LE2 [203]≤P2
217 do2 2 40235
[*] 11. CHC [Peak Value Detection Finished or
218 do3 3 40237
Weight-checking Finished]
12. run [Running State]
13. ALr [System Fault. See ‘3.4 Alarm Signs’]
Note:
‘L’: Less than; ‘LE’: Less than or Equal to.
‘b’: Bigger than; ‘bE’: Bigger than or Equal to.
‘≡’: Closed interval; ‘-’: Open interval.
If the DI signal ‘Start’ / ‘Stop’ is used, only in Peak
Value Detecting or Weight-checking process the DO
Signal options 1-10 will be outputted.
Operating Authorization: Administrator.

[*]: ‘RAM Reset’ operation has no effect on the parameter.

23
6.3.4 Communication Parameters (SErP)

No. Sign Range Default Description REG

800 Ad 0~99 1 Communication Address

COM1[RS232]/COM2[RS485] Baud Rate

0: 1200bps

1: 2400bps
801 b1 3
0~5 2: 4800bps
802 b2 3
3: 9600bps

4: 19200bps

5: 115200bps [1152d]

COM1/COM2 Parity Check

803 P1 0 0. none [None Check]


0~2
804 P2 0 1. EVEn [Even Check]

2. odd [Odd Check]

COM1/COM2 Communication Mode

0. HASC [Host-slave, Modbus ASCII]


805 E1 0
0~2 1. Hrtu [Host-slave, Modbus RTU]
806 E2 0
2. Cont [Continuous Sending ASCII]

[Connect DSP900 Series LED Remote Display]

COM1/2 Data for Continuous Sending Mode

807 dA 0~1 0 0. nEt [Real-time Weight]


1. PnEt [Peak Value or Checking-weight Value]

COM1/2 Continuous Sending Frequency [Hz]

0: 1Hz; 1: 2Hz; 2: 5Hz; 3: 10Hz; 4: 20Hz

5: 25Hz; 6: 50Hz; 7: 100Hz

8: 500Hz; 9: 1000Hz

808 SF 0~9 2 COM1/2 Baud Rate Max. Sending Frequency

1200-4800bps 20Hz

9600bps 50Hz

19200bps 100Hz

115200bps 1000Hz

24
No. Sign Range Default Description REG

COM1/2 Modbus Data Format

Reading&Writing Order of 4-Byte Registers:

0: 4321 [HB4 HB3 LB2 LB1]

1: 3412 [HB3 HB4 LB1 LB2]


809 dF 0~3 0
2: 1234 [LB1 LB2 HB3 HB4]

3: 2143 [LB2 LB1 HB4 HB3]

The HEX byte order of float and long int registers

in the controller is ‘HB4 HB3 LB2 LB1’.

COM3 CANBUS Baud Rate

0: 10k; 1: 20k; 2: 50k; 3: 100k; 4: 125k


810 b3 0~12 8
5: 200k; 6: 250k; 7: 400k; 8: 500k; 9: 600k

10: 750k; 11: 800k; 12: 1000k [1M]

COM3 CANBUS Communication Mode


811 E3 0 0
[Unused]

6.3.5 Display Parameters (dISP)

No. Sign Range Default Description REG

901 dS 0.01~1.00 0.20 Display Refreshing Time [s]

Auto-Locking

0: oFF

1: on [If there is not any keypad operation in

902 Lc 0~1 0 one minute and it’s not in the processes of ‘F2

System Calibration’ & ‘F6 Factory Adjustment’, the

controller will lock the keypad and return to ‘Main

Display Interface’ automatically]

903 br 1~4 2 LED Brightness

[*]: ‘RAM Reset’ operation has no effect on the parameter.

25
6.3.6 An Example of Parameter Setting
Modify the parameter ‘[102] Scale Capacity’.

Main Display Interface

【■】+【►】 【▲】: F1-SEt


【 】+【►】
【▲】

【 】+【►】
【▲】

【 】

【►】: Moving cursor; 【▲】: Digit input.

【■】: Exit 【 】: Save

26
6.4 F2-CAL System Calibration

After doing ‘System Calibration’, Tare Weight value will return to zero automatically.

6.4.1 Zero Calibration (ZEro)


Do Zero Calibration without loading on the weigher and save the new Zero Value.

Main Display Interface

【■】+【►】 【▲】: F2-CAL


M 【 】+【►】
【▲】: -ZEro-
【 】

【►】
【▲】:
 104: New Zero Value.
 oLd: Original Zero Value.
 Er: Error = New Value - Original Value.
If Zero Value exceeds allowed range, it’s not allowed to be saved.

【■】: Exit 【 】: Save

27
6.4.2 Data Calibration (dAtA)
Input the specification parameter values of loadcell [Total Capacity and Output Sensitivity] according
to the actual configuration of the weighing system to correct Span Coefficient. If there is no access to get
the specification parameter values for Data Calibration, then it’s necessary to do Load Calibration.

Main Display Interface

【■】+【►】 【▲】: F2-CAL


M 【 】+【►】
【▲】: -dAtA-
【 】

Input ‘Total Capacity of Loadcells’ [totL]: 1~999999 Weight Unit.

【 】

Input ‘Output Sensitivity of Loadcell’ [SEnS]: 0.5000~5.0000mV/V.

【 】

Input ‘Voltage Ratio’ [VoL.r]: 1.0000~2.0000.

【 】

28
【►】
【▲】:
 105: New Span Coefficient value.
 oLd: Original Span Coefficient value.
 Sr: Span Correction Ratio = New Value / Original Value.

【■】: Exit 【 】: Save

Note:
 Total Capacity of Loadcells = Loadcell Capacity × Quantity.
 Voltage Ratio = Excitation Voltage on the terminal of controller / Excitation Voltage on the terminal of
loadcells.
 The rated excitation voltage for loadcells is DC9V. It’s best to measure the actual voltage value.
 4-wire connection: The voltage attenuation is big, the voltage on both sides should be measured.

29
6.4.3 Load Calibration (LoAd)
After doing Data Calibration, if there are conditions for Load Calibration, do Load Calibration with
loading standard weight on the weigher to correct Span Coefficient further for higher weighing accuracy.
The loading weight should be bigger than 50% of Scale Capacity value.

Main Display Interface

【■】+【►】 【▲】: F2-CAL


M 【 】+【►】
【▲】: -LoAd-
【 】

Input ‘Calibrating Weight’: 1~999999 Weight Unit.

【 】

【►】 【▲】:
 105: New Span Coefficient value.
 oLd: Original Span Coefficient value.
 Sr: Span Correction Ratio = New Value / Original Value.
 Ad: AD Value.
If AD Value ≤ Zero Value, display ‘Err’, and it’s not allowed to save
Span Coefficient.

【■】: Exit 【 】: Save

30
6.4.4 Segmenting Span Correction (SEgC)
After doing Zero Calibration and Load Calibration [or Data Calibration], it’s allowed to do
Segmenting Span Correction with loading standard weight on the weigher by 10 Correction Points to get
Span Correction Ratio of 10 linearity segments for higher weighing accuracy.

Main Display Interface

【■】+【►】 【▲】: F2-CAL


M 【 】+【►】
【▲】: - SEgC -
【 】

Loading ‘Correction Point’s Loading Weight 1’ on the weigher,


then Input ‘Loading Weight 1’: 1~99999 Weight Unit.

【 】: Display AD Value & Span Correction Ratio 1.

After AD Value is stable, press【 】to save


[151] Span Correction Ratio 1.

Enter the next point’s correction process.


 It’s free to exit by pressing key【■】.
 Number of Linearity Segments = Number of Finished Correction
Points.
 Parameter [161] is used to open/close ‘Segmenting Weight
Calculation’.

After AD Value is stable, press【 】to save


[160] Span Correction Ratio 10.

31
6.5 F5-LOC Key-locker

6.5.1 Key-unlocking (oPEn)

Main Display Interface

【■】+【►】 【▲】: F5-Loc


M 【 】+【►】
【▲】: -oPEn-
【 】

【 】: If inputted password is correct,


Key-unlocking will be valid.

6.5.2 Key-locking (Locc)

Main Display Interface

【■】+【►】 【▲】: F5-Loc


M 【 】+【►】
【▲】: -Locc-
【 】

【 】: If inputted password is correct,


Key-locking will be valid.

32
6.5.3 Password Set (PASS)

Main Display Interface

【■】+【►】 【▲】: F5-Loc


M 【 】+【►】
【▲】: -PASS-
【 】

【 】

If inputted is Operator Password, this operation interface will be


skipped; if inputted is Administrator Password, ‘Administrator
Password [AP]’ or ‘Operation Password [oP]’ can be modified via【►】
【▲】.

【 】

Input the new Password. Please remember it.

【■】: Exit 【 】: Save

33
6.6 F6-FAC Factory Adjustment

Operating Authorization: Administrator. It means that only after Key-unlocking with Administrator
Password, this operation will be valid.

6.6.1 Exfactory Span Adjustment (SPAn)


Use standard weighing test equipment to adjust the weighing signal interface for normalizing Span
Coefficient to 1.
Adjusting Tools:
 1 Platform Scale: Total Capacity of Loadcells 120kg, Output Sensitivity 2.0mV/V, Non-linearity
0.03%FS.
 2~4 Standard Weights [25kg].
Note: Total Capacity of Loadcells = Loadcell Capacity ×Quantity.

Main Display Interface

【■】+【►】 【▲】: F6-FAC


M 【 】+【►】
【▲】: -SPAn-
【 】

Input ‘Total Capacity of Loadcells’ [totL]: 1~999999kg.

【 】

Input ‘Output Sensitivity of Loadcell’ [SEnS]: 0.5000~5.0000mV/V.

【 】

34
Keep the platform scale at no-load state.

Display AD Value. After AD Value is stable, press【 】

【 】

Load on the platform scale. The load weight should be 25~100% of


Total Capacity of Loadcells.

Display AD Value. After AD Value is stable, press【 】

【 】

Input actual ‘Load Weight’ [LoAd]: 1~999999kg.

【 】

35
【►】 【▲】:
 FAC: New Span Normalizing Factor value (Range: 0.0001~10000;
Max. Display Value: 99.9999).
 oLd: Original Span Normalizing Factor value.
If the new Span Normalizing Factor value exceeds allowed range, it’s
not allowed to be saved.

【■】:Exit 【 】: Save
[105] Span Coefficient returns to 1.0000.
M

6.6.2 AD Value of Weighing Signal Linearity Test (AdtS)

Main Display Interface

【■】+【►】 【▲】: F6-FAC


M 【 】+【►】
【▲】: -Adts-
【 】

Input weighing signal 0~22.5mV to test linearity of AD value.


Checking Range: -131071~+131071. Display Range: -99999~+131071.

【■】

36
6.6.3 AO/VO Zero/Full Adjustment (AVZF)
Main Display Interface
【■】+【►】 【▲】: F6-FAC
M 【 】+【►】 【▲】: -AVZF-
【 】

AO Zero Adjustment [AoZr]:


Set AO Zero value (0~11999) to make AO output 4.000mA.

【■】:Exit 【 】: Save

AO Full Adjustment [AoFL]:


Set AO Full value (12000~65535) to make AO output 20.000mA.

【■】:Exit 【 】: Save

VO Zero Adjustment [VoZr]:


Set VO Zero value (0~11999) to make VO output 0.000V.

【■】:Exit 【 】: Save

VO Full Adjustment [VoFL]:


Set VO Full value (12000~65535) to make VO output 10.000V.
【■】:Exit 【 】: Save

37
6.6.4 AO/VO Linearity Test (AVtS)

Main Display Interface

【■】+【►】 【▲】: F6-FAC


M 【 】+【►】
【▲】: -AVtS-
【 】

AO Linearity Test (AotS):


Set AO Value (0.000~20.000mA), to test output linearity of AO.

【 】

VO Linearity Test (VotS):


Set VO Value (0.000~10.000V), to test output linearity of VO.

【■】/【 】

38
6.6.5 DI/DO Input/Output Test (dIdo)

Main Display Interface

【■】+【►】 【▲】: F6-FAC


M 【 】+【►】
【▲】: -dIdo-
【 】

DI3~DI1 state (1: ON; 0: OFF).


Change input state of DI1~DI3 to check if they works fine.

DO3~DO1 state (1: ON; 0: OFF).


【 】: Turn DO1~DO3 on/off one by one
to check if they works fine.

【■】

6.6.6 RAM Reset (dEFU)

Main Display Interface

【■】+【►】 【▲】: F6-FAC


M 【 】+【►】
【▲】: -dEFU-
【 】

【►】
【▲】: YES/NO.

【■】:Exit 【 】: Enter

39
6.6.7 Display/DO Reliability Test (dStS)

Main Display Interface

【■】+【►】 【▲】: F6-FAC


M 【 】+【►】
【▲】: -dStS-
【 】

Input ‘Holding Time of DO output state’ [do.tI]: 1~99s.

【 】

(1) All of the display units turn off.


(2) All of the DO switches turn off.
(3) The display units light one by one.
(4) The DO switches turn on and off one by one.
(5) This process will go on cyclically.

【■】

40
6.7 F7-InF Product Information

6.7.1 Hardware Configuration (Hard)

Main Display Interface

【■】+【►】 【▲】: F7-InF


M 【 】+【►】
【▲】: -HArd-
【 】

DI DO CAN RS485 Vo mA

0: Not configured; 1: Configured.

【■】: Exit

41
Appendix A. Register Table of Host-Slave MODBUS[ASCII/RTU]

Command
Data Name Type Address Attribute Description
[HEX]
Real-timeWeight Long 40001 R 03
Real-time Weight Preset Parameter [203]=0.
Weight Peak Value Long 40003 R 03 Preset Parameter [203]=1.
Checking-weight Preset Parameter [203]=2.
40005.0 1: Running State.
1: Peak Value Detection Finished or
40005.1
Weight-checking Finished.
40005.2
40005.3
40005.4
40005.5
40005.6
Running State 1 UnShort 40005.7 R 03
40005.8
40005.9
40005.10
40005.11
40005.12
40005.13 1: Weight is stable.
40005.14 1: Overload Alarm.
40005.15 1: Controller Fault.
40006.0
40006.1
40006.2
40006.3
40006.4
40006.5
40006.6
Running State 2 40006.7
UnShort R 03
[Unused] 40006.8
40006.9
40006.10
40006.11
40006.12
40006.13
40006.14
40006.15

42
Command
Data Name Type Address Attribute Description
[HEX]
40007.0 1: DO1 ON; 0: DO1 OFF.
40007.1 1: DO2 ON; 0: DO2 OFF.
40007.2 1: DO3 ON; 0: DO3 OFF.
40007.3
40007.4
40007.5
40007.6
40007.7
DO State UnShort R 03
40007.8
40007.9
40007.10
40007.11
40007.12
40007.13
40007.14
40007.15
0xA500: Unused.
0xA501: Unused.
0xA502: Unused.
0xA503: Unused.
0xA504: Unused.
0xA505: Unused.
0xA506: Unused.
0xA507: Unused.
0xA508: Unused.
0xA509: Unused.
Operation UnShort 40008 W 06
0xA50A: Clear Screen.
0xA50B: Unused.
0xA50C: Clear Alarm.
0xA50D: Manual Zero.
0xA50E: Zero Calibration.
0xA50F: Load Calibration [Do
Span Calibration with the value of
‘Calibrating Weight’ as loading
weight].
0xA510~0xA5FF: Unused.
Calibrating Weight UnLong 40009 R/W 03/10
UnLong 40011 R 03
UnLong 40013 R 03

43
Command
Data Name Type Address Attribute Description
[HEX]
UnLong 40015 R 03
Non-load Zero Range UnShort 40017 R/W 03/06
Weight Setpoint 1 UnLong 40018 R/W 03/10
Weight Setpoint 2 UnLong 40020 R/W 03/10
Weight Peak Value UnLong 40022 R 03
UnLong 40024 R/W 03/10
0: Real-time Weight.
Data Compared with
UnShort 40026 R/W 03/06 1: Weight Peak Value.
Weight Setpoints
2: Checking-weight.
UnShort 40027 R/W 03/06
UnShort 40028 R/W 03/06
UnShort 40029 R/W 03/06
UnShort 40030 R/W 03/06
UnShort 40031 R/W 03/06
UnShort 40032 R/W 03/06
UnShort 40033 R/W 03/06
40034-
UnLong W 10
40037
UnShort 40038 W 06
0x02:【■】 (【MENU】).
0x04:【►】.
Key Code UnShort 40039 R 06
0x40:【▲】.
0x80:【 】 (【ENT】).
Serial No. UnLong 40040 R 03 6 Digits.
AO Zero value UnLong 41501 R/W 03/10
AO Full value UnLong 41503 R/W 03/10
VO Zero value UnLong 41505 R/W 03/10
VO Full value UnLong 41507 R/W 03/10

UnShort: Unsigned Short Int; UnLong: Unsigned Long Int; Long: Signed Long Int.

44
Appendix B. Data Frame Format of Continuous Sending [ASCII]

Field Name Code HEX Description Example


START [Byte1] = 3D =
O 4F Overload
Weighing State
S 53 Stable S
[Byte2]
M 4D Motion
G 47 Unused
N 4E Weight
Weight Peak Value or
P 50
Data Name Checking-weight Value
N
[Byte3] B 42 Unused
T 54 Unused
D 44 Unused
U 55 Unused
+/- 2B/2D Sign
Weight Value 30~39 0~9
[7 Bytes] 2EH Decimal Point ‘.’
Weight Data Unit [1 Byte]: +00123.4k
[Byte4~12] (Space) 20 Space: None [DEC]
k 6B k: kg
t 74
g 67
SUM=Byte1+Byte2+…
SUM Check [Byte13] 1 Byte XX
+Byte12
END [Byte14~15] <CR> <LF> 0D 0A <CR> <LF>
Special for connecting DSP900 Series LED Remote Display

Example: Sending Weight Data ‘+00123.4kg’


Byte Field Name HEX Note
1 START 3D =
2 Weighing State 53 S
3 Data Name 4E N
4 Sign 2B +
5 Weight Value 30 0
6 Weight Value 30 0
7 Weight Value 31 1
8 Weight Value 32 2
9 Weight Value 33 3
10 Weight Value 2E .
11 Weight Value 34 4
12 Unit 6B k
13 SUM CC SUM=Byte1+Byte2+…+Byte12
14 END 0D <CR>
15 END 0A <LF>

45
2014F108-43 CPC16/042376

Changsha Supmeter Technological Co., Ltd.


Address: Building A6, Lugu International Industrial Park,
Changsha, 410205, China
Tel: +86 731 85115100
Fax: +86 731 85158100
Website: www.supmeter.com
E-mail: [email protected]

You might also like