BST106-M60S (L) Guide Rail Type Weighing (Force Measuring) Control Module Manual (V5 (2025-02-06 18 - 15 - 00)
BST106-M60S (L) Guide Rail Type Weighing (Force Measuring) Control Module Manual (V5 (2025-02-06 18 - 15 - 00)
Main Features:
Applications: Weight/Force Display, Peak Value Detection&Display Holding, Auto
Weight-checking, Setpoint DO Output and AO/Digit Transmission.
EMC design with high anti-jamming capability, suitable for industrial environment.
32-bit ARM CPU with 48MHz clock & high arithmetic speed.
6+6 Red LED digital tubes for English character and digit display.
4-key English keypad for Menu&Shortcut mode operation.
24-bit High-precision and high-speed ∑-△A/D conversion module with 1/1,000,000 internal
resolution and max. sampling frequency 1600Hz.
Special anti-vibration digital filtering algorithm for ensuring the weighing stability and accuracy
when there is strong vibration on the load receptor, and the rapid response capability when the
weight signal changes.
Max. Connection Quantity: 8 Loadcells (350Ω).
Zero Upon Power Up, Zero Auto-tracking, Manual/Auto Zero and Zero Calibration available.
Load Calibration, Data Calibration, Segmenting Span Correction and Segmenting Weight
Calculation available.
Auto-locking, Key-locking, Key-unlocking, Digital Setting&Calibration and I/O Testing
functions available.
3 Definable normally open switch inputs [DI] and 3 definable normally open transistor switch
outputs [DO].
1 Optional&definable analog signal output [AO]: 0~20mA current output or 0~10V voltage
output.
RS232, RS485 and optional CANBUS communication ports for connecting Host IPC/PLC and
LED Remote Display.
With the multitasking mode, the weighing/force measuring process, alarm output and signal
transmission will not be interrupted by parameter setting and the other operations.
1
Contents
4. INSTALLATION&CONNECTION ................................................................................................9
6. FUNCTIONS&OPERATION ........................................................................................................13
2
6.4.1 Zero Calibration (ZEro) ............................................................................................................. 27
6.4.2 Data Calibration (dAtA) ............................................................................................................ 28
6.4.3 Load Calibration (LoAd) ........................................................................................................... 30
6.4.4 Segmenting Span Correction (SEgC) ........................................................................................ 31
3
1. Safety Precaution
Application environment
Make sure that this product works under the environment where is accord with the technical
specifications.
Do not open the shell before power-off.
Cable Laying
Weighing signal, analog signal and communication signal cables should be laid in pipes, and
do not lay them together with power cables.
Power Supply
The power supply of the controller should be separated from the power supply of the driving
devices.
Please make sure that the inputted voltage is correct before power-on.
Environmental Protection
While being discarded as worthless, the product should be processed lawfully as leady
industrial waste for environment protection.
Other Notes
The installation, wiring and maintenance should be operated by the engineers with the
relevant professional knowledge and safety operation ability.
Although being not described in this manual, the relevant safety operating procedures and
standards should be followed.
4
2. Technical Specifications
Executing Standards
PRC GB/T 7724-2023 Electronic Weighing Meter National Standard.
PRC JJG 649-2016 Digital Weighing Indicators National Verification Regulation.
OMIL R76-1: 2006 Non-automatic Weighing Instruments International Recommendation.
Accuracy Grade:○Ⅲ.
Number of Verification Scale Interval: n=3000.
Display
6+6 Red LED digital tubes for English character and digit display.
Weight Display Range: -9,999~+99,999.
Scale Capacity: Setting Range 1~99,999.
Scale Division: Optional 1, 2, 5, 10, 20, 50, 100, 200, 500.
Display Resolution: 1/50,000.
Decimal Point Position: Optional 0, 0.0, 0.00, 0.000, 0.0000.
Display Refreshing Time: Setting Range 0.01~1.00s.
Keypad
4-key English keypad for Menu&Shortcut mode operation.
5
Digital Communication Interface
COM1: RS232.
COM2: RS485.
COM3: Optional CANBUS.
Connectable: Host IPC/PLC and LED Remote Display.
Operating Specification
Operating Voltage: DC12~36V. Recommended: DC24V/12V.
Max. Power Consumption: 3W.
Outline Size: 71.5×115.6×57.9mm [W×H×D].
Guide rail type installation.
Guide Rail Groove Size: 35×1.6mm [W×D].
Operating Temperature: -25℃ to +45℃.
Storage Temperature: -30℃ to +60℃.
Relative Humidity: Max. 85%RH.
Weight: Approx. 167g.
6
3. User Interface
7
3.3 Keypad Operation
If there is not any keypad operation in one minute and it’s not in the processes of ‘F2 System Calibration’ & ‘F6
Factory Adjustment’, the controller will return to ‘Main Display Interface’ automatically.
8
4. Installation&Connection
4.1 Installation
9
4.2 Terminal
LOADCELL DI/DO
S- S+ E- E+ SHD DI1 DI2 DI3 DO1 DO2 DO3COM
1 2 3 4 5 6 7 8 9 10 11 12
Push Button
+ DC24V
3 E- Excitation Voltage -.
10
12 11 10 9 8 7 6 5 4 3 2 1
GND mA+ Vo+ GND RXD TXD A+ B- H L DC+ DC-
1 DC- DC Input -.
2 DC+ DC Input +.
3 L Data -.
4 H Data +.
5 B- Data -.
6 A+ Data +.
11
5. Operation Procedure
Scale Setting
Zero Calibration
[Data Calibration]
Load Calibration
[Segmenting Correction]
Setpoint Setting
Other Settings
Key-locking
12
6. Functions&Operation
AH
AL
RUN
AH
AL
RUN
[203]=0: P=0.
[203]=1: P=Weight Peak Value.
[203]=2: P=Checking-weight Value.
Refer to parameter [203] ‘Data Compared with Weight Setpoints’.
AH
AL
RUN
AO: 0.000~20.000mA
13
6.1.4 Real-time Weight, VO Output Value [V]
AH
AL
RUN
VO: 0.000~10.000V
AH
AL
RUN
14
6.2 Main Menu
15
Main Menu Second Menu
Special for manufacturer.
【mV】Exfactory Span Adjustment: Use standard weighing test
-SPAn- equipment to adjust the weighing signal interface for normalizing
Span Coefficient to 1.
-AdtS- Weighing Signal Linearity Test.
16
6.3 F1-SET Parameter Setting
Weight Unit
0: None
100 Ut 0~3 1 1: kg 40101
2: t
3: g
Scale Capacity
Max. allowed loading weight of the load receptor.
102 SL 1~99999 10000 40105
Scale Capacity ≤ (Loadcell Capacity × Loadcell
Quantity) – Self-weight of Load Receptor.
Scale Division
103 dV 1~500 1 40107
1, 2, 5, 10, 20, 50, 100, 200, 500
Span Coefficient
1.0000
105 SP >0 Max. display value: 9.9999. 40111
[*]
Only for query.
17
No. Sign Range Default Description REG
Sampling Frequency [Hz]
0: 5 Hz
1: 200 Hz
108 Fc 0~4 0 40117
2: 400 Hz
3: 800 Hz
4: 1600Hz
Anti-vibration Digital Filter1
Set Value Cutoff Frequency
0 None
1 11.2Hz
2 8.0Hz
3 5.6Hz
109 Ft 0~9 5 40119
4 4.0Hz
5 2.8Hz
6 2.0Hz
7 1.4Hz
8 1.0Hz
9 0.7Hz
Weight Display Smooth Filter2
0~10: 1~1024
110 Sb 0~10 10 The bigger set value of Filter2 will make the weight 40121
display value more stable with slower response
speed.
Weight Display Multiplier
0.01~
111 EL 1 It’s for enlarging or lessening the weight dispay 40123
9999.99
value.
18
6.3.2 Calibration Parameters (CALP)
0: oFF
123 nZ 0~50000 50 Value changing is within this range, Manual Zero 40157
124 dZ 0~99 5 When the absolute value of weight is within this 40159
19
No. Sign Range Default Description REG
131 L1 1000 Correction Point’s Loading Weight 1~10 41001
132 L2 2000 Inputted Loading Weight value for Segmenting 41003
133 L3 3000 Correction. 41005
134 L4 4000 Demand: L1≤L2≤…≤L10. 41007
135 L5 1~99999 5000 Only for query. 41009
136 L6 [*] 6000 41011
137 L7 7000 41013
138 L8 8000 41015
139 L9 9000 41017
140 LA[L10] 10000 41019
141 d1 10000 Correction Point’s AD Value 1~10 41021
142 d2 20000 AD Value detected via Segmenting Correction. 41023
143 d3 30000 Demand: d1≤d2≤…≤d10. 41025
144 d4 40000 Only for query. 41027
-99999~
145 d5 50000 41029
+99999
146 d6 60000 41031
[*]
147 d7 70000 41033
148 d8 80000 41035
149 d9 90000 41037
150 dA[d10] 99999 41039
151 C1 Span Correction Ratio 1~10 41041
152 C2 Span Correction Ratio of Linearity Segment got by 41043
153 C3 Segmenting Correction. 41045
154 C4 Linearity Segment 1:[Zero Value]~d1. 41047
0.0100~
155 C5 Linearity Segment 2:d1~d2. 41049
99.9999 1.0000
156 C6 Linearity Segment 3:d2~d3. 41051
[*]
157 C7 … 41053
158 C8 Linearity Segment 10:d9~[Max. AD Value]. 41055
159 C9 Max. display value: 9.9999. 41057
160 CA[C10] Only for query. 41059
Segmenting Weight Calculation Permission
0 0: oFF
161 SC 0~1 41061
[*] 1: on
Operating Authorization: Administrator.
20
6.3.3 Setpoint Parameters (SEtP)
21
No. Sign Range Default Description REG
DO Bounce-back Delay Time [s]
Used for avoiding that the DO alarm switch turns on
and off frequently with its related real-time data
being at the critical point.
Min. Interval Time for Peak Value Detection [s]
Only after the time delayed, the triggered peak
value detection process is allowed to be stopped by
205 dL 0.0~5.0 0.5 ‘Weight ≤ Non-load Zero Range’. And only after 40211
the time delayed, the stopped peak value detection
process is allowed to be triggered again by
‘Weight > Non-load Zero Range’.
Weight-checking Anti-bounce Time [s]
After the weight-checking process triggered, if
‘Weight ≤ Non-load Zero Range’ in this time, then
the weight-checking process will be invalid.
AO Signal
0. A-nEt [Real-time Weight AO Current Output]
1. V-nEt [Real-time Weight VO Voltage Output]
206 Ao 0~3 0 2. A-Pnt [Peak Value or Checking-weight Value 40213
AO Current Output]
3. V-Pnt [Peak Value or Checking-weight Value
AO Voltage Output]
0.000~
207 AE 4.000 AO Current Low Limit Value [mA] 40215
21.000
0.000~
208 AF 20.000 AO Current High Limit Value [mA] 40217
21.000
0.000~
209 VE 0.000 AO Voltage Low Limit Value [V] 40219
10.000
0.000~
210 VF 10.000 AO Voltage High Limit Value [V] 40221
10.000
Max. Weight Value for AO Output
211 AC 1~99999 10000 Weight≥[211]: AO= High Limit Value. 40223
Weight≤0: AO=Low Limit Value.
Weight-checking Timeout [s]
212 CHC 0.00~9.99 1.00 Once ‘Weight-checking Time ≥ Set Value’, the 40225
weight-checking process will end automatically.
22
No. Sign Range Default Description REG
DI1/DI2/DI3 Signal
0. ≡ZEro [Manual Zero without Power-down
Protection]
1. -ZEro [Zero Calibration with Power-down
Protection]
2. -CLS- [Clear Screen]
3. Id [Weight-Checking Photo-electric
213 dI1 0 40227
0~6 Identification for identifying the unchecked product
214 dI2 1 40229
[*] entering the weigher]
215 dI3 2 40231
4. StSP [Start/Stop Peak Value Detecting or
Weight-checking Process]
5. StArt [Start Peak Value Detecting or Weight
-checking Process]
6. StoP [Stop Peak Value Detecting or Weight
-checking Process]
Operating Authorization: Administrator.
DO1/DO2/DO3 Signal
0. ZEro [Weight ≤ Non-load Zero Range]
1. L1 [203]<P1
2. 1≡2 P1≤[203]≤P2
3. b2 [203]>P2
4. LE1 [203]≤P1
5. 1-2 P1<[203]<P2
6. bE2 [203]≥P2
7. b1 [203]>P1
8. bE1 [203]≥P1
9. L2 [203]<P2
216 do1 1 40233
0~13 10. LE2 [203]≤P2
217 do2 2 40235
[*] 11. CHC [Peak Value Detection Finished or
218 do3 3 40237
Weight-checking Finished]
12. run [Running State]
13. ALr [System Fault. See ‘3.4 Alarm Signs’]
Note:
‘L’: Less than; ‘LE’: Less than or Equal to.
‘b’: Bigger than; ‘bE’: Bigger than or Equal to.
‘≡’: Closed interval; ‘-’: Open interval.
If the DI signal ‘Start’ / ‘Stop’ is used, only in Peak
Value Detecting or Weight-checking process the DO
Signal options 1-10 will be outputted.
Operating Authorization: Administrator.
23
6.3.4 Communication Parameters (SErP)
0: 1200bps
1: 2400bps
801 b1 3
0~5 2: 4800bps
802 b2 3
3: 9600bps
4: 19200bps
5: 115200bps [1152d]
8: 500Hz; 9: 1000Hz
1200-4800bps 20Hz
9600bps 50Hz
19200bps 100Hz
115200bps 1000Hz
24
No. Sign Range Default Description REG
Auto-Locking
0: oFF
902 Lc 0~1 0 one minute and it’s not in the processes of ‘F2
25
6.3.6 An Example of Parameter Setting
Modify the parameter ‘[102] Scale Capacity’.
【 】+【►】
【▲】
【 】
26
6.4 F2-CAL System Calibration
After doing ‘System Calibration’, Tare Weight value will return to zero automatically.
【►】
【▲】:
104: New Zero Value.
oLd: Original Zero Value.
Er: Error = New Value - Original Value.
If Zero Value exceeds allowed range, it’s not allowed to be saved.
27
6.4.2 Data Calibration (dAtA)
Input the specification parameter values of loadcell [Total Capacity and Output Sensitivity] according
to the actual configuration of the weighing system to correct Span Coefficient. If there is no access to get
the specification parameter values for Data Calibration, then it’s necessary to do Load Calibration.
【 】
【 】
【 】
28
【►】
【▲】:
105: New Span Coefficient value.
oLd: Original Span Coefficient value.
Sr: Span Correction Ratio = New Value / Original Value.
Note:
Total Capacity of Loadcells = Loadcell Capacity × Quantity.
Voltage Ratio = Excitation Voltage on the terminal of controller / Excitation Voltage on the terminal of
loadcells.
The rated excitation voltage for loadcells is DC9V. It’s best to measure the actual voltage value.
4-wire connection: The voltage attenuation is big, the voltage on both sides should be measured.
29
6.4.3 Load Calibration (LoAd)
After doing Data Calibration, if there are conditions for Load Calibration, do Load Calibration with
loading standard weight on the weigher to correct Span Coefficient further for higher weighing accuracy.
The loading weight should be bigger than 50% of Scale Capacity value.
【 】
【►】 【▲】:
105: New Span Coefficient value.
oLd: Original Span Coefficient value.
Sr: Span Correction Ratio = New Value / Original Value.
Ad: AD Value.
If AD Value ≤ Zero Value, display ‘Err’, and it’s not allowed to save
Span Coefficient.
30
6.4.4 Segmenting Span Correction (SEgC)
After doing Zero Calibration and Load Calibration [or Data Calibration], it’s allowed to do
Segmenting Span Correction with loading standard weight on the weigher by 10 Correction Points to get
Span Correction Ratio of 10 linearity segments for higher weighing accuracy.
31
6.5 F5-LOC Key-locker
32
6.5.3 Password Set (PASS)
【 】
【 】
33
6.6 F6-FAC Factory Adjustment
Operating Authorization: Administrator. It means that only after Key-unlocking with Administrator
Password, this operation will be valid.
【 】
【 】
34
Keep the platform scale at no-load state.
【 】
【 】
【 】
35
【►】 【▲】:
FAC: New Span Normalizing Factor value (Range: 0.0001~10000;
Max. Display Value: 99.9999).
oLd: Original Span Normalizing Factor value.
If the new Span Normalizing Factor value exceeds allowed range, it’s
not allowed to be saved.
【■】:Exit 【 】: Save
[105] Span Coefficient returns to 1.0000.
M
【■】
36
6.6.3 AO/VO Zero/Full Adjustment (AVZF)
Main Display Interface
【■】+【►】 【▲】: F6-FAC
M 【 】+【►】 【▲】: -AVZF-
【 】
【■】:Exit 【 】: Save
【■】:Exit 【 】: Save
【■】:Exit 【 】: Save
37
6.6.4 AO/VO Linearity Test (AVtS)
【 】
【■】/【 】
38
6.6.5 DI/DO Input/Output Test (dIdo)
【■】
【►】
【▲】: YES/NO.
【■】:Exit 【 】: Enter
39
6.6.7 Display/DO Reliability Test (dStS)
【 】
【■】
40
6.7 F7-InF Product Information
DI DO CAN RS485 Vo mA
【■】: Exit
41
Appendix A. Register Table of Host-Slave MODBUS[ASCII/RTU]
Command
Data Name Type Address Attribute Description
[HEX]
Real-timeWeight Long 40001 R 03
Real-time Weight Preset Parameter [203]=0.
Weight Peak Value Long 40003 R 03 Preset Parameter [203]=1.
Checking-weight Preset Parameter [203]=2.
40005.0 1: Running State.
1: Peak Value Detection Finished or
40005.1
Weight-checking Finished.
40005.2
40005.3
40005.4
40005.5
40005.6
Running State 1 UnShort 40005.7 R 03
40005.8
40005.9
40005.10
40005.11
40005.12
40005.13 1: Weight is stable.
40005.14 1: Overload Alarm.
40005.15 1: Controller Fault.
40006.0
40006.1
40006.2
40006.3
40006.4
40006.5
40006.6
Running State 2 40006.7
UnShort R 03
[Unused] 40006.8
40006.9
40006.10
40006.11
40006.12
40006.13
40006.14
40006.15
42
Command
Data Name Type Address Attribute Description
[HEX]
40007.0 1: DO1 ON; 0: DO1 OFF.
40007.1 1: DO2 ON; 0: DO2 OFF.
40007.2 1: DO3 ON; 0: DO3 OFF.
40007.3
40007.4
40007.5
40007.6
40007.7
DO State UnShort R 03
40007.8
40007.9
40007.10
40007.11
40007.12
40007.13
40007.14
40007.15
0xA500: Unused.
0xA501: Unused.
0xA502: Unused.
0xA503: Unused.
0xA504: Unused.
0xA505: Unused.
0xA506: Unused.
0xA507: Unused.
0xA508: Unused.
0xA509: Unused.
Operation UnShort 40008 W 06
0xA50A: Clear Screen.
0xA50B: Unused.
0xA50C: Clear Alarm.
0xA50D: Manual Zero.
0xA50E: Zero Calibration.
0xA50F: Load Calibration [Do
Span Calibration with the value of
‘Calibrating Weight’ as loading
weight].
0xA510~0xA5FF: Unused.
Calibrating Weight UnLong 40009 R/W 03/10
UnLong 40011 R 03
UnLong 40013 R 03
43
Command
Data Name Type Address Attribute Description
[HEX]
UnLong 40015 R 03
Non-load Zero Range UnShort 40017 R/W 03/06
Weight Setpoint 1 UnLong 40018 R/W 03/10
Weight Setpoint 2 UnLong 40020 R/W 03/10
Weight Peak Value UnLong 40022 R 03
UnLong 40024 R/W 03/10
0: Real-time Weight.
Data Compared with
UnShort 40026 R/W 03/06 1: Weight Peak Value.
Weight Setpoints
2: Checking-weight.
UnShort 40027 R/W 03/06
UnShort 40028 R/W 03/06
UnShort 40029 R/W 03/06
UnShort 40030 R/W 03/06
UnShort 40031 R/W 03/06
UnShort 40032 R/W 03/06
UnShort 40033 R/W 03/06
40034-
UnLong W 10
40037
UnShort 40038 W 06
0x02:【■】 (【MENU】).
0x04:【►】.
Key Code UnShort 40039 R 06
0x40:【▲】.
0x80:【 】 (【ENT】).
Serial No. UnLong 40040 R 03 6 Digits.
AO Zero value UnLong 41501 R/W 03/10
AO Full value UnLong 41503 R/W 03/10
VO Zero value UnLong 41505 R/W 03/10
VO Full value UnLong 41507 R/W 03/10
UnShort: Unsigned Short Int; UnLong: Unsigned Long Int; Long: Signed Long Int.
44
Appendix B. Data Frame Format of Continuous Sending [ASCII]
45
2014F108-43 CPC16/042376