KIC 2000 User Manual

Hardware and Software

Version 3.0.0.x
KIC 2000 User Manual Version 3.0.0.x

KIC 2000 Hardware and Software User Manual

Copyright © KIC. All rights reserved. Patents pending.
16120 Bernardo Center Drive
San Diego, CA 92127 USA
Phone +1 858 673 6050 Fax +1 858 673 0085
A Division of Embedded Designs Inc.
May 7, 2010

This document contains proprietary information protected by copyright, and this document and all accompanying
hardware and software are copyrighted. All rights are reserved. Patents are pending. Specifications are subject to
change without notice.

This document may not be sold. KIC hereby grants the user permission to duplicate, in part or in whole, this
document for whatever purposes the user sees fit. No part of this document may be altered and redistributed by the
user.

KIC and KIC Thermal Profiling are divisions of and registered trademarks and trade names of Embedded Designs
Inc. Profiler, SlimKIC 2000, KICstart, WAVEstart, KIC Explorer, Base Station, KIC 24/7, KIC 24/7 Wave,
KIC Navigator, KIC Auto-Focus, Power, KIC Vision, KIC RPM, KIC Server, Wave Surfer, Process Window Index,
PWI, the Lead Free Capable symbol, SunKIC, Spectrum, MVP, and the KIC logo are trademarks or registered
trademarks of KIC. All other trademarks and trade names are the property of their respective holders and are hereby
acknowledged.

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Software Licensing Agreement and Product Warranty

The KIC 2000 Software is subject to the following license terms and conditions. Please read this license before you open the disk package. If
you do not agree to the terms and conditions of this license you may return the software to KIC for a full refund.
1. KIC 2000 SOFTWARE LICENSE
1.1 This is a software license granted by KIC, mailing address 15950 Bernardo Center Dr. #E, San Diego, CA 92127. The KIC software
is licensed to you as the end user, it is not sold.
1.2 The KIC 2000 software is copyrighted material. Once you have paid the license fee, you may use the software as long as you like
provided you do not violate the copyright and if you follow these simple rules.
1.3 The KIC 2000 software is sold with one or more pieces of hardware called a TPU or a Thermal Transmitter. This License allows you
to use the KIC 2000 software with the hardware purchased. You must pay for additional copies of the software if additional hardware
if purchased. You may copy the software to as many computers as you like.
1.4 You may not make any changes or modifications to the licensed software, and you may not decompile, disassemble, or otherwise
reverse engineer this software.

2. LIMITED WARRANTY
2.1 What is covered by the Warranties: KIC warrants that the Hardware, Software, and Documentation are free from defect in material
and workmanship under normal use. KIC warrants that the system as a whole will perform substantially in accordance with the
specifications set forth in the Documentation provided with it.
2.2 Warranty “rated temperature” clarification. Much of the KIC hardware is rated by KIC to perform up to a certain temperature. Any
hardware that is determined by KIC to have been exposed to temperatures above its rated temperature will not be covered under this
Warranty.
2.3 Start of the Warranty period. The Warranty period begins the day the KIC product is delivered to you as the first customer.
2.4 Obligations of KIC During The Warranty Period
2.4.1 Return for complete refund. Within the first thirty (30) days of the start of the Warranty KIC will refund any money paid and
accept as payment in full for any money owed, the return of any hardware or software for any reason whatsoever, provided that
returned product is in original condition.
2.4.2 Replacement. Within the first year of the start of the Warranty KIC will replace any product proves defective in materials or
workmanship, without additional charge, on an exchange basis.
2.4.3 Correction of Software. KIC will either replace or repair without additional charge any software that does not perform in
substantial accordance with the specifications of the Documentation. This will be done by delivering to you a corrected copy of
the software or corrective code.
2.4.4 Final Remedy. If KIC is unable to replace defective documentation or defective media or if KIC is unable to provide a
corrected copy of the software or corrected documentation within a reasonable time, KIC will either replace the software with a
functionally similar program or refund the license fees paid for use of the software.
2.5 Exclusion of Other Warranties
2.5.1 KIC does not warrant that the functions contained in the software will meet your requirements or that the operation of the
software will be uninterrupted or error free. The Warranty does not cover any copy of the software that has been altered or
changed in any way by you or others. KIC is not responsible for problems caused by changes in the operating characteristics of
the computer hardware or operation system which are made after delivery of the software.
2.5.2 KIC SHALL NOT IN ANY CASE BE LIABLE FOR SPECIAL, INCIDENTAL, CONSEQUENTIAL, INDIRECT OR
OTHER SIMILAR DAMAGES ARISING FROM ANY BREACH OF THESE WARRANTIES EVEN If KIC THERMAL
PROFILING OR ITS AGENT HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES. Some states do not
allow the exclusion or limitation of incidental or consequential damages, so the above limitations of exclusion may not apply to
you.
2.6 Other Conditions
2.6.1 The warranties set forth above are in lieu of all other express and implied warranties, whether oral, written, or implied, and the
remedies set forth above are your sole and exclusive remedies. Only an authorized officer of KIC may make modifications to
this warranty, or additional warranties binding on KIC. Accordingly, additional statements such as advertising or presentations,
whether oral or written, do not constitute warranties by KIC and should not be relied upon as such. This Warranty gives you
specific legal rights, and you may also have other rights, which vary, from state to state.

3. LIMITATION OF LIABILITY
3.1 In no case shall KIC's liability exceed the license fees paid for the right to use the Licensed Software or One Hundred Dollars
($100.00), whichever is greater.

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Table of Contents
KIC 2000 HARDWARE AND SOFTWARE USER MANUAL ....................................................................... I
SOFTWARE LICENSING AGREEMENT AND PRODUCT WARRANTY................................................... II
CONGRATULATIONS! ................................................................................................................................ 1
KIC’S THERMAL PROFILERS ......................................................................................................................... 1
THE KIC NAVIGATOR SOFTWARE OPTION ..................................................................................................... 1
AUTO-FOCUS SOFTWARE OPTION ................................................................................................................ 1
NAVIGATOR AND AUTO-FOCUS POWER SOFTWARE OPTIONS ......................................................................... 1
KIC PROFILER TECHNOLOGY .................................................................................................................. 2
INSTALLING THE KIC 2000 SOFTWARE .................................................................................................. 3
MINIMUM PC REQUIREMENTS ....................................................................................................................... 3
LANGUAGES ................................................................................................................................................ 3
KIC 2000 SOFTWARE OPTIONAL FEATURES ................................................................................................. 4
DIRECT OVEN COMMUNICATION ................................................................................................................... 4
INSTALLING THE SOFTWARE KEY (OPTIONAL) ................................................................................................ 5
HARDWARE ................................................................................................................................................. 6
HARDWARE CONFIGURATION ........................................................................................................................ 8
STARTING THE KIC 2000 SOFTWARE.................................................................................................... 15
GLOBAL PREFERENCES ......................................................................................................................... 16
GLOBAL TAB .............................................................................................................................................. 16
AUTO FOCUS TAB ...................................................................................................................................... 18
PROCESS WINDOW SETUP..................................................................................................................... 19
SOLDER PASTE MENU ................................................................................................................................ 20
EDIT SPECS ............................................................................................................................................... 21
SEPARATE SPECS ...................................................................................................................................... 22
SAVING - PROCESS WINDOW ......................................................................................................................23
HARDWARE STATUS ............................................................................................................................... 24
RUN A PROFILE ........................................................................................................................................ 25
AUTO-FOCUS, PRODUCT DIMENSIONS ........................................................................................................ 26
AUTO-FOCUS, CONFIRM .............................................................................................................................26
INSTRUCTIONS ON ATTACHING TC’S ............................................................................................................ 31
SELECT THERMOCOUPLES AND START PROFILE .......................................................................................... 34
STARTING THE PROFILE .............................................................................................................................35
LIVE PROFILE GRAPH ................................................................................................................................. 36
VIEWING THE PROFILE AND STATISTICS ....................................................................................................... 38
PROFILE OPTIMIZATION WITH THE KIC NAVIGATOR OPTION .......................................................... 39
MANUAL PROFILE PREDICTION ...................................................................................................................40
PROFILE GRAPH DISPLAY ...........................................................................................................................41
PROFILE ANALYSIS TOOLS .........................................................................................................................43
KIC 2000 PROFILE EXPLORER ............................................................................................................... 49
PROFILE EXPLORER SCREEN BUTTONS ...................................................................................................... 50
PROFILE MODE .......................................................................................................................................... 51
SPC OPTION ............................................................................................................................................. 54
VIRTUAL PROFILING ................................................................................................................................... 57
INSERTING KIC 2000 DATA FILES FROM AN OUTSIDE SOURCE ...................................................................... 67
KIC 2000 FILE TYPES ................................................................................................................................ 67
PRINTING ................................................................................................................................................... 68
PRINT FORMAT #1 ..................................................................................................................................... 68

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PRINT FORMAT #2 ..................................................................................................................................... 69

CHANGING PRINT FORMATS .......................................................................................................................70
WAVE SOLDER PROFILING .........................................................................................................................71
KIC 2000 SOFTWARE WAVE SOLDER PROFILING ........................................................................................ 72
RUNNING A WAVE SOLDER PROFILE ........................................................................................................... 74
LIVE PROFILE GRAPH DISPLAY ...................................................................................................................82
PROFILE GRAPH DISPLAY ...........................................................................................................................84
CURE PROFILING ..................................................................................................................................... 93
NAME PRODUCT AND SELECT PROCESS WINDOW/APPLICATION TYPE .......................................................... 93
TEMPERATURE VS. TIME PROFILING.................................................................................................... 94
KIC 2000 SOFTWARE ................................................................................................................................ 94
PROCESS WINDOW SETUP .........................................................................................................................95
RUNNING A TEMPERATURE VS. TIME PROFILE .............................................................................................. 96
LIVE PROFILE GRAPH DISPLAY ...................................................................................................................99
VIEWING THE PROFILE AND STATISTICS ....................................................................................................100
EXITING THE PROFILE SCREEN ..................................................................................................................104
KIC PROFILERS ...................................................................................................................................... 105
SLIMKIC 2000 ........................................................................................................................................ 105
SLIMKIC 2000 CALIBRATION ....................................................................................................................107
KIC EXPLORER ....................................................................................................................................... 108
WIRELESS COMMUNICATION .....................................................................................................................114
KIC EXPLORER CALIBRATION ...................................................................................................................127
APPENDIX A: THE PROCESS WINDOW INDEX ..................................................................................133
THE PROBLEM ......................................................................................................................................... 133
DEFINING THE PROCESS WINDOW INDEX ..................................................................................................133
CALCULATING THE PWI............................................................................................................................134
BENEFITS OF RANKING THERMAL PROFILE PERFORMANCE ........................................................................ 134
CONCLUSION ........................................................................................................................................... 135
APPENDIX B: ATTACHING THERMOCOUPLES TO THE PRODUCT ................................................ 136
OVERVIEW............................................................................................................................................... 136
ALUMINUM TAPE ...................................................................................................................................... 136
HIGH TEMPERATURE SOLDER ...................................................................................................................137
APPENDIX C: WRITING KIC 2000 DATA OVER A NETWORK ...........................................................138
APPENDIX D: ACRONYMS AND ABBREVIATIONS USED ................................................................. 140
CONTACTING KIC ................................................................................................................................... 141
KIC USA ................................................................................................................................................ 141
KIC INTERNATIONAL SALES – EUROPEAN OFFICE......................................................................................141
KIC INTERNATIONAL SALES – SINGAPORE OFFICE.....................................................................................141
KIC INTERNATIONAL SALES – CHINA OFFICE ............................................................................................141
ON THE WEB ........................................................................................................................................... 141
KIC TECHNICAL SUPPORT ........................................................................................................................141
KIC PRODUCT TRAINING ..........................................................................................................................141
KIC SALES .............................................................................................................................................. 141
FIND THE KIC REPRESENTATIVE IN YOUR AREA ........................................................................................141

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Congratulations!
You have the world’s most sophisticated thermal profilers at your service!

KIC’s Thermal Profilers

The SlimKIC 2000 and KIC Explorer are real-time solder reflow process setup and optimization tools. They
feature a more robust hardware configuration than any other profilers on the market. The KIC Profilers
configuration guarantees a perfect profile every time by both transmitting data in real-time as it passes through the
process and simultaneously recording the data internally. When the KIC Profiler has completed its run through the
process, the internally logged profile is automatically wirelessly downloaded, filling in any gaps that may have
occurred due to broken transmission of the real-time profile. The wireless download feature ensures that every
profile run is a good one, and that it will never be necessary to hold up production to run a second profile.

The KIC 2000 software features minimal initial setup and a radically simplified operator interface that
eliminates tedious board mapping and oven measuring. The software is designed to be completely intuitive and
require very little training. It comes with an updateable database of hundreds of popular solder pastes, which allows
you to automatically select the specs for the paste you are using. A series of screens with clear explanatory graphics
guides you through the profiling process from beginning to end, and if the profiling is being done with one of the
selected ovens that communicate with the KIC software, the software automatically changes the oven set points to
your profile.

The KIC Navigator Software Option

The KIC Navigator is significantly improved automated prediction tool which allows you to predict how changes to
belt speed and oven set points will affect a product profile. The KIC Navigator can create and evaluate billions of
potential product profiles, automatically selecting the profile and oven setup that best fits the Process
Window. This automated prediction tool is exponentially more powerful and accurate than any tool currently on the
market and allows you to find the optimal profile in about a minute. The automated prediction tool is designed to
center the profile in your process window, and you may set the limits to fit your process.

Perhaps the most significant feature of the KIC 2000 and the KIC Navigator is that it ranks your profiles using the
Process Window Index. This allows you to compare performance between processes and, more importantly, to be
assured that you have found the most robust and reliable profile for a given product that your oven can achieve.

If you did not order the KIC Navigator with your KIC Profiler, be sure to ask your KIC Representative for a
demonstration of this breakthrough technology.

Auto-Focus Software Option

The KIC Auto-Focus is a computer simulation software option available for the KIC 2000 software. This option
eliminates the need to “guess” at an initial oven recipe; instead Auto-Focus calculates the ideal oven recipe allowing
you to avoid conventional oven setup pitfalls. Auto-Focus gets smarter with every profile you run, providing you
with increasingly accurate oven recipes.

Navigator and Auto-Focus Power Software Options

The Power option optimizes you profiles based on reduced energy usage. Studies have shown that many reflow
ovens and wave machines consume more energy than required in order to process the products in spec. The KIC
Navigator and Auto-Focus “Power” options identify the oven or wave solder recipes that consume the least amount
of energy while processing the products in spec. The end result is improved quality at reduced energy costs.
It is recommended to read this manual entirely before attempting to run profiles of any Application type.

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KIC Profiler Technology

KIC Profilers use different technology to complete its task of running profiles. The main difference between it and
other profilers is the following:

• Air thermocouple – For all profiles run with the KIC 2000 software the thermocouple plugged into the first
channel on the SlimKIC 2000 or KIC Explorer must be the Air TC. This TC is positioned 1-inch in front of the
leading edge of the board for all profiles run using KIC 2000 software.

• Trigger temperatures – KIC Profilers use trigger temperatures to start and stop the profile. The Start
temperature is defaulted to 5 degrees above the Maximum Product Start temperature. See Global Preferences
for this setting.

• Hardware Monitor - The combination of the KIC Profiler and the KIC 2000 software closely monitors the
KIC Profilers battery, internal temperature and the product temperature even before you start a profile. There
are built-in checks in the software to insure that the product and KIC Profliler are cool enough and battery
voltage sufficient to complete a profile safely. As well it will offer troubleshooting suggestions if there is a
problem with communication or thermocouple attachment.

• Perfect Data – Through patent pending technology the KIC Profiler (RF models only) is able to get you
perfect data every time. At the completion of a profile the KIC Profiler wirelessly retransmits the data it has
stored in its memory. This insures the integrity of the data, especially if there were any interruptions in the
transmission during the profile.

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Installing the KIC 2000 Software

Minimum PC Requirements
• 800 MHz processor / 256Mb RAM
• 2Gb available storage (for product history records)
• SVGA video 1024x768 resolution, 16-bit
• 1 or more available USB ports (KIC Profiler and or Software key)
• Operating system: Microsoft® XP, Vista (32-bit version only)

Languages
The KIC 2000 software supports the following languages:

English Japanese
German Korean
Spanish Simplified Chinese
Traditional Chinese
Table 1: Software Language Support

Some of the supported languages can only be used with their respective operating systems:
• Japanese, Korean, Simplified Chinese, and Traditional Chinese can not be used with English versions of
Windows operating systems.
• To run KIC 2000 in Japanese, the operating system must be Windows-Japanese version. To run KIC 2000 in
Simplified or Traditional Chinese, the operating system must be Windows-Chinese version.
• English, German, and Spanish can be run on any of the supported Windows operating systems.

To install the software, perform the following steps:

• Insert the KIC 2000 CD into your CR-ROM drive.
• The KIC 2000 installation will automatically start.
• If the KIC 2000 software does not auto-start, go to Windows Start Menu and click on Run.
• Type D:\setup (or your CD-ROM drive letter) and press the Enter key on the keyboard.
• Follow the instructions for the installation program as the screens are updated.

If you have question regarding your hardware or software configuration contact KIC Tech Support.

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KIC 2000 Software Optional Features

Note: All KIC software options require a software key. Once connected the KIC 2000 software automatically
enable the various functions associated with each software option.

Software Tools
• Navigator –The Navigator software option automatically finds the optimal oven setup for each product you
profile.
• Auto-Focus –Auto Focus calculates the ideal initial oven recipe allowing you to avoid conventional oven setup
pitfalls.
• Power - Optional feature for use with Navigator and/or Auto-Focus options. Power optimizes your profiles
and/or initial oven settings based on reduced energy savings (instead of reduced PWI value) .
• SPC – Displays SPC (Statistical Process Control) data, specifically CpK values for selected profiles.
• Virtual Profiling – Using MVP hardware this option calculates the products (virtual) thermal profile each time
the fixture is run through the reflow oven.

Hardware Fixtures and Accessories

• Wave Surfer – Wave solder machine profiling fixture. A robust fixture designed with embedded thermocouples
that measure the performance of the wave solder machine each time a pass is made.
• MVP- (Manual Virtual Profile) Solder Reflow machine profiling fixture that can calculate a products (virtual)
thermal profile. Note: This hardware option requires a software key.
• MVP Expandable Carrier – Used to transport the MVP fixture through reflow ovens that have pin and
chain conveyor systems. Expands to accommodate the widths of multiple products

• Lead Free Thermal Shield – Optional thermal shield used with the SlimKIC 2000 for elevated process
temperatures associated with Lead Free thermal processes.
• Thermocouples – KIC offers thermocouples rated for use up to 400ºC. Standard KIC thermocouples shipped
with all KIC profiler are rated to 300ºC.
• KIC Carrier – Optional accessory for the SlimKIC 2000 that carries the SlimKIC 2000 profiler through the
oven. Used when no belt conveyor is present.

Direct Oven Communication

The KIC 2000 can interface directly with the oven controller on selected models from leading reflow oven
manufacturers. The KIC 2000 software can load oven recipes as well as zone temperature setpoints and
automatically send these setpoints to the oven, eliminating the need for separate data entry.

Below are the oven manufactures that the KIC 2000 software is capable of interfacing with:
• BTU
• Electrovert
• Heller
• JT
• Seho
• Vitronics

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Installing the Software Key (optional)

If you have purchased any software options, you will have to install a software key. The software key will be
installed in the computers USB port after the KIC 2000 software has been installed.

Do not connect the software key to the computer prior to installing the KIC 2000 software. Install the KIC 2000
software and then connect the software key to the computers USB port.

To install the software key:

• Connect the USB software key it to any open USB port.

To check that the software key is properly working, start the KIC 2000 software and then select the Hardware Status
button, the lower-left button on the KIC 2000 main menu. In the Software Key field the options for the (connected)
software key will be listed.

If the displayed message is “No software key found” then the KIC 2000 software is not detecting the software key.
This may be due to a problem with the USB port, the software key, or the software drivers. The software key
drivers are installed during the KIC 2000 software installation so reinstallation of the KIC 2000 software will likely
repair any driver related issues.

Contact KIC tech support for assistance, [email protected].

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Hardware
The KIC 2000 software can be used with 2 different KIC profilers the SlimKIC 2000 and the KIC Explorer.

Figure 1: KIC Explorer 12-Channel product kit

Figure 2: SlimKIC 2000 9-Channel product kit

The KIC 2000 software is designed to operate the same regardless of what profiler is connected. Upon installation
of the software you select the KIC profiler that is being used. Then the software will depict profiler-model specific
text and artwork unique to each profiler.

KIC Explorer Profiler

The KIC Explorer comes with your choice of 7, 9, or 12 channels models. As a standard feature, the KIC Explorer
has 12 thermocouple inputs. The miniature-TC harness design makes this possible. If you prefer to use Type-K
thermocouples, the KIC Explorer is available in a standard Type-K, 7 or 9-channel models as well. See the
KIC Explorer section for more information, page 108.

Wireless Mode
All KIC Explorers are data loggers that have the capability to communicate wirelessly with the KIC 2000 software.
If your KIC Explorer was purchased with the wireless option, the kit contents will include all of the hardware
necessary to use your KIC Explorer in wireless.

Data Log Mode

If your KIC Explorer was purchased without the wireless option then the kit contents will only include the hardware
necessary to use your KIC Explorer in data logger mode.

Throughout this user manual both KIC Profilers will be discussed. Where applicable the differences between KIC
Profilers and there features will be outlined.

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Installing or Changing the Battery in your KIC Profiler

KIC Explorer:

Figure 3: KIC Explorer Battery install/replacement

The KIC Explorer uses 3 standard alkaline AAA sized batteries. KIC recommends the use of standard alkaline
batteries; however you can use other types including rechargeable batteries.

If you experience negative effects using other types of batteries or discover your KIC Explorer is not operating
properly, then switch back to standard alkaline batteries. If problems persist, contact KIC Technical Support:
[email protected].

Battery Life
The KIC Explorer is very efficient on battery usage. Independent tests show that a standard set of alkaline batteries
will last more than 20 hours while operating at room temperature. Operating temperatures can affect battery
performance.

Power On/Off
Power On – Press/hold the Amber colored On/Off button for 1 second (located at the back of the KIC Explorer).
When power in on, the LED indicators will power on. The LED color/pattern will represent the current KIC
Explorer hardware state/status.

Power Off – Press/hold the Amber colored On/Off button for 1 second (located at the back of the KIC Explorer).
When the power is turned off, the LED indicators will be off.

LED Indicators
The KIC Explorer has 2 LED indicators, 1-Red and 1-Green, and can be viewed by looking at the top of the KIC
Explorer near the On/Off button. See Figure 6. The KIC Explorer LED indicators will indicate the current
state/status of the KIC Explorer. See Table 2.

KIC Explorer State/Status LED Indicators

Initialization (Power up) Red and Green On (On for 2 seconds)
State 1 - Resetting or TC(s) above profile start temp. Red ON
State 2 - Ready to profile (Start Trigger) Red Flashing
State 3 - (Mid Trigger) , 4 - (Stop Trigger), 6 - (Manual Mode) Green Flashing (profile in progress)
State 8 - (End of Profile) Green and Red Flash
State 5 - (Idle) Green On
Flashing Firmware Green and Red On
Table 2: KIC Explorer LED Indicator Reference Table

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Hardware Configuration

Important: You must install the KIC 2000 software before

connecting your KIC Explorer to the computer.

Failing to install the KIC 2000 software prior to connecting your KIC Explorer to the computer will render the
KIC Explorer unusable.

1. Install the KIC 2000 Software.

2. Connect the KIC Explorer profiler hardware to the computer.
3. Install USB software drivers

If you have any questions or need assistance connecting your KIC hardware, contact KIC Technical Support
[email protected].

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Wireless Mode
The KIC Explorer can communicate wirelessly with your KIC 2000 software on your computer. Wireless
communication gives you the ability to view the profile in real-time and retrieve data from the KIC Explorer without
a cable. All KIC Explorers can be used in Wireless mode.

Note: The KIC Explorer Base Station is required in order to activate Wireless mode. The Base Station device
drivers must be properly installed prior to use. See the Enabling the KIC Explorer Wireless Function section of
this user manual for full details. See page 116.

Connect the Base Station antenna and then connect the Base Station to a USB port on the computer. See Figure 4,
and Figure 5.

Figure 4: Connect antenna to Figure 5: Connect Base Station to PC Figure 6: Connect antenna to
Base Station KIC Explorer

Next connect the KIC Explorer antenna to the KIC Explorer. See Figure 6

Note: Multiple Base Stations – When multiple Base Stations are used in the same vicinity make sure the KIC
2000 software is not open/running on those computers. If the KIC 2000 software is open/running the Base
Station connected to that computer will interfere with the wireless operations of nearby KIC Explorers.

A 6-foot USB port extension cable is included with your KIC Explorer so that you can place the Base Station in a
viewable location and remain connected to the rear USB ports.

In most cases you can simply connect the Base Station to a USB port and be ready to profile trouble free. In some
situations you must adjust the Base Station location for improved or for acceptable wireless performance.

Base Station LED Indicators

Red = Data received from KIC Explorer

Green = A wireless signal is detected
Orange = Data Sent from Base Station to KIC Explorer

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Data Log Mode

The standard mode of communication for the KIC Explorer is Data Log mode. The KIC Explorer USB
communication cable is used to transfer data to and from the KIC 2000 software computer from your KIC Explorer.
For Firmware upgrades, Data Log mode is required.

Connect the KIC Explorer USB communication cable to the computer. See
Figure 7.

Figure 7: Connect USB cable to PC

Connect the other end of the KIC Explorer communication cable to the
KIC Explorer. See Figure 8.

Figure 8: Connect USB cable to

KIC Explorer
The KIC Explorer is connected to the computer via USB cable. See Figure 9.

Figure 9: KIC Explorer direct connect to PC via USB cable

Note: When connecting the KIC Explorer to laptop computers that utilize a floating ground connection (2-prong
power plug); you will be required to manually ground the laptop prior to connecting the KIC Explorer. This
procedure will prevent unwanted electrical interference that may distort the temperature data collected by the
KIC Explorer. Contact KIC Technical Support for assistance, [email protected].

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Connecting your KIC Explorer to the Computer

Important: You must install the KIC 2000 software before
connecting your KIC Explorer to the computer.
The KIC Explorer communicates through the USB port on the computer. Depending on your model KIC Explorer
you will connect either the KIC Explorer communication cable (data log mode) or the KIC Explorer Base Station
(wireless mode) to your computers USB port.

In the event that there are no available USB ports, a standard 2-8 port USB-hub can be used to add more USB ports
to the computer.

After successful KIC 2000 software installation and installation of the batteries in your KIC Explorer you are ready
to connect your KIC Explorer profiler to your computer.

1. Turn on the KIC Explorer. Turn the power on by

pressing the On button.

2. Connect the USB communication cable to the

KIC Explorer and the other end to the computers
USB port. If your KIC Explorer came with the
Wireless hardware option connect the Base Station
to the USB port.

Note: Do not connect the Base Station to the

computer while the KIC Explorer is powered on and
connected to the USB communication cable.

3. Whether you connect the KIC Explorer or

KIC Explorer Base Station, Windows will
Figure 10: Windows Found New Hardware Wizard
recognize the USB device and the “Found New
Hardware Wizard” will appear. Select the “Install
the software automatically (recommended) option
then select the “Next” button. See Figure 10.

Note: The “Found New Hardware Wizard” USB

driver installation will run each time a KIC Explorer
or KIC Explorer Base Station is connected to your
computers USB port(s).

4. Next, Windows will prompt you regarding

“Windows compatibility”. Select the “Continue
Anyway” button. See Figure 11.

Figure 11: Windows Hardware Installation Compatibility

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5. Windows will begin installing the USB

software drivers. When complete a finished
message will appear. Select the “Finish”
button. See Figure 12.

Your KIC Explorer USB drivers are now

installed and your KIC Explorer is ready
to communicate with the KIC 2000
software.

Figure 12: Completing Windows Found New Hardware Wizard

Connection Messages
Once the USB driver installation is complete and whenever the KIC Explorer or KIC Explorer Base Station is
connected to the computers USB port(s) a KIC message will appear telling you that the KIC Explorer or KIC
Explorer Base Station is connected to the computer. See Figure 13 and Figure 15.

Figure 13: Explorer connected status Figure 14: Explorer disconnected status

Figure 15: Base Station connected status Figure 16: Base Station disconnected status

Whenever the KIC Explorer or KIC Explorer Base Station is disconnected form the computers USB port a KIC
Message will appear telling you that the KIC Explorer is now disconnected.
See Figure 14 and Figure 16.

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Thermal Shields
KIC offers 2 models of KIC Explorer thermal shields:
• Cool Touch – The Cool Touch-KIC Explorer thermal shield is standard and is included with all standard
KIC Explorer profiling kits. The Cool Touch shield can be handled without gloves, however gloves are
recommended whenever heat is present. The Cool Touch thermal shield also allows the KIC Explorer
longer duration at given temperatures during use.
• Stainless Steel – The Stainless Steel -KIC Explorer thermal shield is optional accessory for the
KIC Explorer. The Stainless Steel thermal shield has no outer insulation and measures 1/8” lower in
Height than the Cool Touch shield model.

Loading the KIC Explorer into the Thermal Shield

12-Channel -KIC Explorer – Place the KIC Explorer into bottom half of the KIC Explorer thermal shield.

• The Mini-TC harnesses should rest flat on the metal block inside the shield.
• The thermocouple wires should exit from the front of the thermal shield.
• The KIC Explorer antenna should extend fully, and exit from the back of the thermal shield.
See Figure 17.

Figure 17: 12 Channel KIC Explorer aligned in thermal shield

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7- and 9-Channel KIC Explorers –

Place the KIC Explorer into bottom half
of the KIC Explorer thermal shield.
• The thermocouples should rest
flat on the bottom of the inside
the shield.
• The thermocouple wires should
exit from the front of the
thermal shield.
• The KIC Explorer antenna
should extend fully, and exit
from the back of the thermal
shield. (Wireless models only)
See Figure 18.

Once the KIC Explorer is set inside the

bottom half of the thermal shield and the
thermocouple wires and antenna are Figure 18: 7 Channel KIC Explorer aligned in thermal shield
properly routed, verify the KIC Explorer
is on by viewing the LED near the On/Off button. See Figure 18.

Next place the top-half of the KIC Explorer over the bottom half and then swing the latching mechanisms into the
closed positions at each end. See Figure 19. Be careful not to damage the thermocouple wires or KIC Explorer
antenna. (RF models only)

Figure 19: KIC Explorer Cool Touch Thermal Shield Latching Mechanism

Contact KIC Technical Support if you need any assistance with your KIC Explorer: [email protected]

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Starting the KIC 2000 Software

RUN
SETUP
VIEW

STATUS EXIT

Figure 20: KIC 2000 Main Screen

The installation automatically adds a KIC folder to main Windows Start Menu. Click on the Windows Start and
scroll up to the KIC folder. Then click on the KIC 2000 software icon. The KIC 2000 Main Menu should say “with
NAVIGATOR” if you have purchased the Navigator option and installed the software key correctly, and “with
Auto-Focus” if you purchased the Auto-Focus option.

If you have purchased the Power option(s), the KIC 2000 Main Menu should say “with NAVIGATOR Power” if
you purchased only the Navigator and Power options, and “with Auto-Focus Power” If you have purchased the
Auto-Focus and Power options or the Auto-Focus, Navigator and Power options. See Figure 20.

There are six buttons on the KIC 2000 Main Menu. The buttons on the Left are for setup and status; the buttons on
the Right are for running and viewing profiles and exiting the software. See the descriptions of the function for each
button below.

Global Preferences Run a Profile

Set units of measure, Maximum Begins the step-by-step
product start temperature, Oven procedure for running a product
name, Password. profile.

Define/Edit Process Window Profile Explorer

Create or edit Process Window Filing system used to manage
files for solder paste and profile and view all profiles run using
specifications. the KIC 2000 software.

Hardware Status Exit

Show status of the Oven Exits the KIC 2000 software.
controller (if applicable),
SlimKIC 2000 or KIC Explorer,
and optional software key.

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Global Preferences

Global Tab

Figure 21: Preferences – Global Tab

• Units of Measure – There are two drop down menus to choose units for Conveyor Speed and Distance, and
weight. (Weight is Auto-Focus Specific)

• Product Start Temperature – The temperature of all the thermocouples attached to the product and
SlimKIC 2000 must be below this temperature to start a profile. This will insure that a profile is not started
while the board is still to hot. Input value in the field or use Slider bar.

• Profiling Hardware –Select SlimKIC 2000 or KIC Explorer 7, 9, or 12 channel model. The SlimKIC 2000 or
KIC Explorer you purchased will be either a Transmitter (Wireless) capable or Data log capable. Select the
appropriate option.

• If you are running on an oven with communication compatibility with the KIC 2000 software, there will also be
a field to input the oven name. This oven name will be saved with the profile and can be sorted on in the
Profile Explorer.

• Languages – Select the language that you wish to run the software. See important information about
Languages on page 3.

• Engineer Password – By checking this and entering a password you can control access to certain menus in the
KIC 2000 software. See Figure 22.

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Items protected by password

Figure 22: Preferences – Password Protection

• Global Preferences button on the main screen. See Figure 22.

• In the Process Window Screen – Saving or deleting Process Windows or changes to Process Windows

• In the Run a Profile first screen – Remove Oven

• In the Profile Explorer – Delete a profile

• In the Profile Graph and Statistics screen – Access to the Optimization tab

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U Auto Focus tab

T
O
⎪
F
O
C
U
S Figure 23: Global Preferences – Auto Focus Tab

Profile Optimization Settings

Search Mode for Auto-Focus

S • Minimize PWI – Search for the combination of set point temperatures and conveyor speed that will
minimize the Process Window Index (PWI).

P • Allow Zone Set points to Change – This option will determine if Auto-Focus will include zone set point
changes when predicting new solutions.

E • Allow Conveyor Speed to Change - Choose whether to allow Auto-Focus to vary the conveyor speed. If
you choose Allow to Vary you can set the minimum and maximum.

•
C Maximize Conveyor Speed – Search for the set point temperatures that will maximize conveyor speed.

• Minimize Energy Consumption – Optional Power feature; Search for the oven settings that will minimize
I the power consumpotion of the oven by finding set point solucitons with slower conveyor speeds and lower
temperature settings.

F Conveyor Speed Constraints

Low – Select the minimum conveyor speed you would like Auto-Focus to recommend for new products.

I High - Select the maximum conveyor speed you would like Auto-Focus to recommend for new products.

C
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Process Window Setup

Deselect this check box

to assign separate specs
for each thermocouple
used. See details below.

Figure 24: Process Window Setup

Process Window Name – Name of the KIC Process Window file that includes the statistics chosen and limits for
those statistics, along with whatever text is typed in the Description field. See Figure 24.

• Solder Paste Menu - A read only library list of numerous solder pastes along with the statistics and limits
suggested by the paste mfg., also included is a User-Defined option in the list which allows you to create a spec.
of your own. See below for additional details.
• Edit Specs – Screen allowing you to edit or choose statistics and limits for a chosen solder paste or define your
own specs
• Wave – This radio button switches between the process specs and the Wave process specs for the selected
Process Window. Set up a Process Window specific to Wave TCs for Wave Solder profiling.
• Read only text box – Shows the paste name, statistics name, and limits for a Process Window chosen, edited,
or saved by you. To edit select the Edit Specs button.
• Same Specs for all TC’s – By deselecting this checkbox, you can assign separate specifications for each
individual thermocouple you are using. After deselecting the checkbox, you’ll need to click on the Edit Specs
button to choose which statistics will be used and what spec limits will be set for each thermocouple used. This
option would be used if you had component specific specifications that differ from the general solder paste
specs. Another use for this would be if you wanted to monitor the actual board temperature as well as
component temps. You would then only select the statistics for that TC that are relevant. If you wish to use the
same specifications for all thermocouples, put a check mark in the box.
• Select TC to View – This dialog box will appear only if the Same Specs for all TC’s checkbox is deselected. By
clicking on the dropdown menu, you can view the specifications that have been defined for that number
thermocouple. If a description was included, it will be displayed next to Label.
• Process Window Description – Field allowing for freehand notes for a particular Process Window.

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Solder Paste Menu

Figure 25: Solder Paste List

Solder Paste Menu - Once you have clicked on the Solder Paste Menu you will have a list of pastes to choose from.
Use the scroll bar on the right to find your paste, and then click on the paste in the list. See Figure 25.

• Clicking on the Green Check will accept that paste and load its specs automatically. You will then return to
the Process Window screen, after being presented disclaimer information.

• Clicking on the picture of the paste jar and tube will give you technical support information for the solder
paste Mfg. that you chose.

• Clicking on the Red X will cancel your selection and return you to the Process Window screen without making
any changes.

KIC updates the solder paste list on a regular basis, check KIC on the Internet for updates, www.kicthermal.com

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Edit Specs

Figure 26: Process Window – Edit Specs

Process Window name is listed at the top of the screen. See Figure 26.

There is a single drop down list at the top that contains all of the available specifications that can be applied to your
Process Window. These specifications are specific limits or a group of limits that define the overall Process
Window for your product. These specifications include Slope, Preheat, Soak, Peak temperatures, and Time above
temperatures.

Spec Details – The Spec Details coincide with the selected Specification. For each Specification selected, enter the
Temperature, and Time limits. These limits are usually dictated by the solder paste used. The KIC 2000 software
uses the limits to measure the profile PWI.

Changes made within this screen will have a direct effect on the profile PWI value
Once you have completed all spec modifications you can click on the Green check “DONE” button and your
changes will be applied. Clicking on the Red X “CANCEL” button will cancel your changes and exit.

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Separate Specs

Figure 27: Process Window – Separate Specs

TC Selection & Label

If you choose to assign separate specs for each TC, click the Edit Specs button and the screen will now appear with
an additional area for TC Selection & Label. See Figure 27.

• Select - Use the Select drop-down menu to select the TC whose specifications you wish to view/edit. The Spec
Details for the selected TC is displayed.
• TC Label – This area will allow you to type in a description or label to identify that particular TC. If left blank,
the TC’s will simply be identified as TC2, TC3, etc.
When separate specs are being used, this is the only place where you can select or deselect which TC’s will be
used for a profile.

Once you have completed all edits of the specs you can click on the Green Check button and your changes will be
applied. Clicking on the Red X (Cancel) button will cancel your changes and exit. See Figure 27.
If you are having trouble defining your process specifications, contact KIC and we will try to help.
[email protected]

Figure 28: Process Window – Separate Specs – Select TC’s

Select TC to View – Drop-down menu containing the TC’s that have already been defined. (Previous step) See
Figure 28.

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Saving - Process Window

Figure 29: Save Process Window

To create a Process Window, follow these steps:

1. Choose a solder paste from the Solder Paste Menu.
2. Edit the specs if necessary. See Page 21 for details.
3. Enter a name the Process Window
4. Save the Process Window

To save - Click on the Green check (Save and Exit) button. A dialog box will appear asking if you want to save
the changes to the new Process Window file. See Figure 30.

Figure 30

Clicking on yes will save it and exit to the main screen. You can click on No and click on the Red X “Cancel
button” to exit without accepting or saving any changes.

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Hardware Status

Figure 31: Hardware Status

Oven controller – Shows the status of the connection between the KIC 2000 software and any connected oven.
Contact KIC for details about connecting your reflow oven.

SlimKIC 2000/KIC Explorer – Shows the status of the SlimKIC 2000 or KIC Explorer Profilers. This box
displays the following information:
• SlimKIC 2000/KIC Explorer communication status
• COM port – when connected.
• Temperature display – for all connected thermocouples.
• Battery Voltage.
• Internal Temperature – of KIC Profiler.
• Maximum Temperature Capability – This value determines the maximum temperature the SlimKIC 2000 or
KIC Explorer can read. This value can be changed if needed (SlimKIC 2000 only). See the SlimKIC 2000
calibration procedure for details page 107.

Software key – Shows the status of any software key that is connected. Displays the functions associated with the
software key.

Note: Only one software key can be connected at any given time. The KIC 2000 software will not detect multiple
software keys. If you have purchased new software options that require an additional software key, contact KIC
Technical Support, [email protected].

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Run a Profile

The Run a Profile button will guide you through a series of screens, which will finish at a completed and graphed
profile. To move through these screens you can use the Back, Next, or Cancel buttons located at the bottom of the
screen.

Figure 32: Run a Profile Screen #1

Name Product and Select Process Window

o Product Name – Enter in a unique product name (long file names are acceptable) or choose an existing
product name from the drop down list.
o Process Window – Choose a Process Window from the drop down list. These Process Windows are created
in the Define/Edit Process Window screen which is accessed from the KIC 2000 main screen.
o Application – Select your Application type/profiling fixture from the drop down list.
o Sample Rate - Select the number of samples per second from the drop down list for each product.
o Set Trigger – Manually set the Middle, and profile End temperature triggers for each product.
• Note: The Profile start temperature trigger is determined by the Maximum Product Temperature at Start
of Profile setting in the Global Preferences screen. The start trigger value is always 2ºC above this
value.
• Note: For Temperature vs. Time profiling, trigger temperatures are not used. Instead a Profile Stop
button is displayed in the bottom-Right hand corner of the profile graph screen.
o Oven Name – Enter a unique oven name or choose an existing oven from the drop down list. The oven will
have information about the number of zones saved with it as well as other zone information. This is entered
on the next screen.
o Remove Oven button will delete the oven name currently displayed in the field.
• If you are running the software on an oven controller computer that is communication compatible with
the KIC 2000 software the number of zones is already known and the oven name will be entered in the
Global Preferences screen, not on this screen. In addition, the Entering Oven Recipe screen is skipped
because the KIC 2000 software already has the recipe information from the oven controller.
o Enable Auto-Focus – Enables or disables the Auto Focus tool for the current profile (requires software key).
o Profile Description – Allows for freehand typing of any notes you may want to include with this profile.

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U Auto-Focus, Product Dimensions

T
O
⎪
F
O
C
U Figure 33: Run a Profile – Auto Focus screen #1

If you have purchased the Auto-Focus software option, this screen will appear. Enter the Length, Width, and weight
S of your product, and then choose the Forward Arrow button. See Figure 33.

• This product will be included in the Auto-Focus library from this point forward.
• Make sure to measure using the correct units of measurement.

S Auto-Focus, Confirm
This screen is displayed in order to
confirm the product measurements as
P entered by you. See Figure 34.

You have two options:

E 1. Use current Oven Recipe – use
the most recent oven recipe
setting for this product.
C The next screen will display the
most recent set points and
conveyor speed for this product.
I 2. Use Auto-Focus to find an in-
spec Oven Recipe – This will
initiate the Auto-Focus option
F for this product.

I
Figure 34: Run a Profile – Auto Focus screen #2

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A
If the Use Auto-Focus… button is selected and no
matching product is found, this dialog box will appear, U
choose the OK button. See Figure 35.

You will be returned to the Confirm screen. Select the

T
Use Current Oven Recipe button and enter the oven set
points and conveyor speed you want to start with. O
Figure 35
If the Use Auto-Focus… button is selected, but there are
not enough products in the database to confidently give ⎪
an expected PWI, this dialog box will appear. See
Figure 36.
F
If you select Yes, the next dialog box shows the Auto-
Focus–First Guess recipe in order for you to confirm.
O
If No, you will be returned to the Confirm screen.
Select the Use Current Oven Recipe button and enter
the oven set points and conveyor speed you want to C
start with.
Figure 36

If the Use Auto-Focus… button is selected and there are

U
a sufficient number of boards in the data base, the
following dialog box will appear: See Figure 37. S
If you select Yes, the next dialog box shows the Auto-
Focus –First Guess recipe in order for you to confirm.

If No, you will be returned to the Confirm screen.

Select the Use Current Oven Recipe button and enter S
the oven set points and conveyor speed you want to
start with.
Figure 37 P
E
C
I
F
I
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If you select YES, you will be prompted to Confirm the First Guess Recipe. See Figure 38.
U
T
O
⎪
F
O
C
U
S Figure 38: Run a Profile – Auto Focus screen #3

Confirm the recipe and select the Forward Arrow button. If there is no communication with the oven controller, the
following dialog box appears: You must manually enter the recipe information on the oven. See Figure 39.

S
P
E
C
I
Figure 39

F If there is communication with the oven, then the recipe is copied directly to the oven.

I
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Zone Length and Minimum/Maximum Temperature Settings

Figure 40: Run a Profile screen #3

By defualt the KIC 2000 software assumes each temperature zone in your oven is the same length. For better profile
display and profile prediction capabilities (Navigator) you can manually enter the correct zone lengths. See Figure
40.

Minimum and Maximum Set point Temperatures

This setting is used by the Navigator option as limits for it’s prediction results. The KIC 2000 softawre uses default
settings of: 70ºC min, and 300ºC max.

Enter the Minimum and Maximum temperature settings that your oven can control to. See Figure 40. This will help
the Navigator option maximize it’s prediction results.

Zone lengths – Deselct the chcek box if your zone lengths are not the same. Enter the acutal length for each zone.
If your oven has non-uniform sized zones or has a large gap between some of your zones you will need to edit
the lengths to increase the accuracy of the predictions of the KIC 2000 software.

Oven Initialization File

For every oven you create a name for in the software an initialization file is created. This file is given the name that
you give your oven with a .kiccfg extension. This file will be located in C:\KIC Profiler 2000\Ovens

This file holds information about the zones in your oven, for the use by the KIC 2000 prediction algorithm.

By default the software will start with the following assumptions unless changed by you:
• The zones are uniform and consecutive with no large gaps between them.
• The maximum rising temperature difference between any two consecutive heated zones is 50 degrees Celsius.
• The maximum falling temperature difference between any two consecutive heated zones is 20 degrees
Celsius.The maximum valley temperature difference between any 3 consecutive heated zones is 20 degrees.

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Entering Oven Recipe

Figure 41: Run a Profile screen #2

This screen does not appear when the KIC 2000 is communicating with the oven controller.

The recipe information is:

Number of Zones – Enter in number of heated zones in your oven.

Top and Bottom Set points are the Same – If your settings always have the top and bottom set points the same,
check this. The bottom set point will automatically be entered as you enter the top set point.

Different top and bottom set points

The software gives you the ability to enter separate top and bottom zone set points, and have them displayed on the
graph. When used with the Navigator, it will maintain the top and bottom offset in its prediction. During the Run a
Profile routine, when you get to the screen where you enter in the zone set points, there is a check box for Top and
Bottom Set points are the same. Deselect that checkbox if you are running different top and bottom set points.
Either way, using the same or different top and bottom set points, the graph will always display a top and bottom set
point values.

Zone Temperature fields – You will have a field for input of the temperature setting for each zone based on the
Number of Zones you enter at the top. For more than six zones you will have to scroll over to enter the
temperatures.

Conveyor Speed – Enter the Conveyor speed that your oven is curretnly set at.

Zone Length – See page 29 for details.

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Instructions on attaching TC’s

The next few screens, Run a Profile Screens # 4-6, visually demonstrate attaching the thermocouples to the board.

It is very important that you attach the first thermocouple (Air TC) so it extends 1-inch in front of the leading edge
of the board.

This Air Thermocouple MUST be plugged into the first channel on the SlimKIC 2000 or KIC Explorer.

Attach the rest of the thremocouples and plug them into the SlimKIC 2000 or KIC Explorer. Order is not important,
unless you plan on labeling where they are attached.

Depending on the selected Application type and or KIC profiler, the displayed graphics may differ. In any case,
always follow the on-screen directions. Contact KIC Technical support for assistance, [email protected].

Example of KIC Explorer-12 Channel Model -Solder Reflow, Cure, and Wave Off - Application type specific
graphics:

Figure 42: Run a Profile screen #4 Figure 43: Run a Profile screen #5

Example of KIC Explorer – 9 Channel Model - Solder Reflow, Cure, and Wave Off - Application type

Figure 44: Run a Profile screen #4 Figure 45: Run a Profile screen #5

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Example of SlimKIC 2000 -Solder Reflow, Cure, and Wave Off - Application type specific graphics:

Figure 46: Run a Profile screen #4 Figure 47: Run a Profile screen #5

Example of SlimKIC 2000 Semiconductor - Application type specific graphics:

Figure 48: Run a Profile screen #4 Figure 49: Run a Profile screen #5

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Example of Wave Solder-Wave On – Application type specific graphics

Figure 50: Run a Profile screen #4 Figure 51: Run a Profile screen #5

Figure 52: Run a Profile screen #6

Please see the Appendix for using the Aluminum tape to attach your thermocouples.

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Select Thermocouples and Start Profile

Select this
button to start
a profile.

Figure 53: Run a Profile screen #7 – Select TC’s

Include Thermocouple (TC) Labels (20 char. Max) – Checking this will display a field below each TC that is
checked. Up to 20 characters can be used to describe the placement or location of that TC.

TC Number Check Box – Place a check next to each TC channel that is going to be used for this profile. TC
number 1 is always used for the AIR TC. You must have at least one other TC being used.

If the selected Process Window has Separate Specs for TC’s, then you must return to the Process Window-Edit
Specs screen in order select/deselect TC’s or change their text labels.

Live Reading – When the SlimKIC 2000 or KIC Explorer are on and either plugged into the download cable for
data logging or transmitting to the receiver which is plugged in, you will see live temperature updates for the TC’s
plugged into the KIC Profiler. The TC checkbox must be checked as well to get the temperature updates. If you do
not see live temperature readings recheck all the cable and or computer connections.

Battery Voltage – This displays a live reading of the SlimKIC 2000 or KIC Explorer battery voltage. The software
will recognize if your battery voltage is too low to complete the profile and not allow you to start a profile until the
batteries have been replaced.

SlimKIC 2000/KIC Explorer Internal Temperature – This displays the internal temperature of the SlimKIC 2000
or KIC Explorer profilers. If the temperature is too high to complete the profile and stay under the maximum
temperature rating for the unit, it will not allow you to start the profile. You must wait until the KIC Profiler is cool
enough. The software will let you know what temperature you will have to drop below.

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Starting the Profile

Make sure your KIC Profiler is powered on and ready to profile.

Once the oven has stabilized and you are ready to load the profiler and profile board into the oven select the Green
Traffic Light button.

• Depending on the settings in the SlimKIC 2000 or KIC Explorer and in the software you may have to initialize
the profiler at times. The KIC 2000 software will let you know when this is necessary. This is done by
attaching the cable from the receiver to the back of the SlimKIC 2000 or by connecting the communication
cable direclty to the KIC Explorer. Click on OK when it gives the message that the initialization was
successful. You will then be able to continue as
normal.

• After you select on the Profile Start button the

software will ask if all the oven control
thermocouples are within 2 degrees of the set point
value. See Figure 54. Figure 54

If you choose Yes, you will proceed to the next profile

sequence screen.

If you choose NO, it will ask you to let the oven

stabilize. If the oven has stabilized and it still is not
within 2 degrees of the set values, your oven is not able
to control to those oven settings. Set the control
temperatures it can control, return to the Main Screen
and start the profile over. See Figure 55.

Follow the on-screen instructions for best results Figure 55

If your answer is YES it will prompt you to place the KIC Profiler and profile board into the oven. See Figure 56.

The maximum operating temperature for the The maximum operating temperature for the
SlimKIC 2000 profiler is 105°C/220°F. If your KIC Explorer profiler is 85°C/185°F. If your
process temperatures will cause the SlimKIC to process temperatures will cause the KIC Explorer
exceed this limit then DO NOT place the profiler to exceed this limit then DO NOT place the
into the oven. profiler into the oven.

Trailing Wire Profiling

The SlimKIC 2000 and KIC Explorer profilers can be used with
elongated thermocouples or a thermocouple extension long
enough to pass through the process. This is especially useful for
low clearance processes or higher temperature processes that
would normally cause a KIC profiler to overheat while inside the
oven.

If you plan to keep the SlimKIC 2000 or KIC Explorer

connected during the profile, ignore any message to unplug the
download cable from the profiler. At the end of the profile, be
sure and leave the product TC's connected long enough to
achieve the profile-stop trigger value, 110°C, otherwise the Figure 56
profile will not complete. Leave the product TC’s connected
until the download has completed and the KIC 2000 asks you to turn off the KIC profiler.

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Live Profile Graph

Live temperature readings and Delta

Temperature plots

Oven temperature settings

and conveyor speed.

Live profile status

Figure 57: Live Profile Graph Display

The Live Graph screen shows the real-time plot of the product going through the oven. This will only appear for the
KIC profiler-RF models or for Temp vs. Time profiles. See Figure 57. During the live profile all of the tabs on the
screen are inaccessible. The only action that you can take at this point is to cancel the profile by clicking on the
RED X button or the Profile Stop button for Temp vs. Time.

The Live Profile Graph display will remain on your screen until the KIC Profiler has achieved the trigger
temperature that determines the profile end.

Profile Status
The bottom part of the screen will keep you apprised of the progress of the profile in reference to the KIC Profiler
hardware status.
• Waiting for the Air TC to exceed the start trigger temperature.
• Profile started- Waiting for the Air TC to exceed the midpoint trigger temperature.
• Profile will stop when all thermocouples drop below 80 Celsius.
• SlimKIC currently retransmitting.
• SlimKIC retransmission successful!

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During the Live Profile:

• The live profile is plotted on the graph, KIC Profilers with wireless only.
• The current temperatures for each thermocouple and the Delta between them are displayed in a small
window in the upper-Left hand corner of the profile graph. The elapsed time is also displayed, KIC profiler
Transmitter models only.
• The current oven temperature set points and conveyor speed for this profile is displayed beneath the
Statistics table.

KIC 2000 Profile Retransmission

For users of the SlimKIC 2000 or KIC Explorer thermal profilers with Wireless capability.

While the KIC Profiler transmits the live profile data to the KIC 2000 software; it simultaneously stores the profile
data in its memory. Once the KIC profiler detects that all of the thermocouples have cooled below the profile-end
trigger value, it will begin retransmitting the profile data to the KIC 2000 software via the SlimKIC 2000 receiver or
KIC Explorer Base Station. When retransmission begins, the KIC profiler will send the profile in data packets. The
retransmission status is displayed at the bottom of the screen. See Figure 58.

Figure 58: Retransmission of Profile Data, RF Profilers only

When all of the data packets have been received, the software will display a message asking you to turn the SlimKIC
2000 or the KIC Explorer off, choose OK. Failing to turn the KIC profiler off will drain the batteries.

Next, the KIC 2000 software will automatically analyze the profile data and presents the profile and statistics. If you
purchased the Navigator option, the predicted oven settings will be displayed as well.
See Figure 59 through Figure 62.

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Viewing the profile and statistics

Figure 59 Figure 60
General Tab – Shows graph, statistics, and recipe General Tab – Graph view (double-click on graph)

Figure 61 Figure 62
General Tab – Statistic view (double-click on stats table) Description Tab – Shows Description notes, statistics, and
recipe

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N
Profile Optimization with the KIC Navigator Option A
V
I
G
A
T
Figure 63: Optimization Tab
O
The Optimization Tab allows you to set the search functions of the Navigator Option. The Navigator will search
through millions of set point and conveyor speed combinations to find the optimal setting for each product. This
optimization is based on what options you select in this tab. R
Original PWI – The Process Window Index for the original profile

Best PWI – The best Process Window Index that can be found based on the oven recipe optimization constraints
selected.

Speed Change – The total change to the conveyor speed for the best oven recipe found. S
Total Set point Change – The sum of all set point changes for the best oven recipe found.
Search Mode for Optimization P
• Minimize PWI – Search for the combination of set point temperatures and conveyor speed that will
minimize the Process Window Index.
• Allow Zone Set points to Change – This option will determine if Navigator will include zone set point
E
changes when predicting new solutions.
• Allow Conveyor Speed to Change - Choose whether to allow Navigator to vary the conveyor speed. If C
you choose this feature, you can set the minimum and maximum speeds.
• Maximize Conveyor Speed – Search for the set point temperatures that will maximize conveyor speed.
• Minimize Energy Consumption – Optional Power Feature; Search for the oven settings that will
I
minimize the power consumpotion of the oven by finding set point solutions with slower conveyor speeds
and lower temperature settings.
F
Conveyor Speed Constraints
As long as the Allow Conveyor Speed to Change feature is selected, these options will be available. I
Low – Select the minimum conveyor speed you would like Navigator to recommend for new products.
High - Select the maximum conveyor speed you would like Navigator to recommend for new products.
C

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Manual Profile Prediction

The KIC 2000 software has automatic (Navigator), and Manual Prediction capabilities. The standard KIC 2000
software installation includes Manual Prediction capabilities.

Manual Prediction gives you the flexibility to easily predict changes to the oven settings (temperature settings,
conveyor speed), and view the results without having to spend the time actually running the profile. This feature is
very helpful to minimizing the time spent fine tuning or developing a thermal profile.

Figure 64: Original/Predicted set points – Manual Prediction

Figure 65: Original/Predicted set points – Navigator (Optional)

This is an example of how the KIC 2000 software (standard and with Navigator) lists the PWI, and oven settings for
the profile. This table is divided into the original section (top), and the Predicted section (bottom). See Figure 64.

The original values represent the oven settings at the time the profile was run. The predicted values represent the
prediction results as determined by the Navigator software. See Figure 65.

If you purchased the Navigator software option, the KIC 2000 software will automatically generate results that are
best suited for the selected Process Window. In the event you wish to modify the prediction results of the
Navigator, you can do so. See Figure 66.

To predict changes to the oven settings, or modify the Navigator prediction results, click on the zone you wish to
change. In the example below, zone 1 has been selected. See Figure 66.

Figure 66

Type the new temperature setting, and then press Enter. The Navigator will predict the results of that change, and
then automatically update the PWI, predicted Statistics, and the profile graph. The new predicted results will be
displayed on the graph in a dotted-line format. This format enables you to easily determine the difference between
the original and predicted profiles. See Figure 67.

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Profile Graph Display

Original profile plot

(solid lines)

Predicted profile plot

(dotted lines)

Figure 67: Graph Display

The PWI for the profile is displayed in the bottom-Left corner of this screen. If the measured PWI is below 100%,
the value will be displayed in a Green font. See Figure 67. If the measured PWI is 100% or higher, the value will
be displayed in a Red font. See Figure 68.

A PWI under 100% A PWI above 100%

is acceptable is unacceptable

Figure 68: Profile PWI

This display method enables you to easily identify whether the profile is in- or out-of-spec.

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Graph Controller
The Graph Controller allows you to modify the view of
the KIC 2000-profile graph. To open the Graph
Controller, Left-click on the TC column header in the
Statistics table or Double-Left-click, anywhere just
outside the profile graph.

Auto Scale – The Auto Scale feature will automatically

adjust the X, and Y axis scales to fit all of the data in the
profile graph. When the Auto Scale feature is disabled,
you must manually input the minimum and maximum
scale settings for the X, and Y axis scale of the profile
graph.

Selecting Thermocouples to View

The TC’s section is a list of the thermocouples used for
the profile. By selecting All you are selecting that all the
thermocouples used for the original profile will be
displayed on the profile graph. In the event that you wish
to view the profile without a particular or multiple
thermocouples, you can deselect individual
thermocouples, or deselect the All check box, and choose
only the thermocouples you wish to view. Figure 69: Graph Controller

Deselecting Thermocouples
If a thermocouple has become disconnected during the profile, the profile results (PWI) may be affected to due
above normal peak temperatures and such. This situation may cause the profile PWI value to be artificially inflated
due to bad data. In the event a single or multiple thermocouples become disconnected from the product during the
profile, you can deselect the affected thermocouple(s). The KIC 2000 software will recalculate the PWI, and update
the profile statistics based on the remaining thermocouples selected. You must select at least one product
thermocouple.

Grid – Enables/disables the view of the X, and Y-Axis scales.

Reference Lines – Enables the view of Reference Lines displayed on the profile graph. These lines represent any
temperatures referenced in the selected Process Window.

Zone Lines – Enables the view for the oven zone lines on the profile graph.

Predicted TCs Only – Removes the Original profile plot form view, displaying only the prediction profile plot on
the graph.

Zero Decimal – When viewing the Pointer tool, this setting enables or disables the decimal display. When
unchecked, the software will display one decimal point.

Internal Temp – Enables the view of the KIC profiler’s internal temperature profile plot on the graph.

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Profile Analysis Tools

Graph Option Menu

To view the Graph Option Menu, right-click anywhere within the profile graph area. See
Figure 70.

Examine Line
The Examine Line feature displays the temperature for the location of the pointer on the
Figure 70: Graph Options
profile graph. See Figure 71.

Wherever the pointer is moved across the profile, the following data will be displayed:
• The first column is the actual temperature for each TC.
• The second column is the temperature of the predicted profile data – based on set
point or belt speed changes.
• The Delta T for both actual and predicted TC data.
Figure 71: Graph Pointer
• The time during the profile at which the pointer is placed
To disable the Examine view, Right-click on the graph and deselect Examine.

Zoom
You can also view the profile by zooming in to get a better view of a particular area of the
profile display. Right-click on the graph, this will bring up a menu. See Figure 72. Select
the Zoom In and a chart will appear on the left side of the graph. See Figure 73.

Figure 72: Zoom Option

Figure 73: Graph Option Menu - Zoom

Using your mouse pointer, click and drag the view window in the graph over the area you wish to Zoom in to.

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Figure 74: Graph Option Menu - Zoom

To disable the Zoom In view, Right-click on the graph and deselect Zoom In.

Move TC Line
The Move TC Line feature allows the user to manually move the thermocouple plot
on the profile graph. This is used to fine tune the profile or make corrections in the
event the KIC 2000 software did not properly display the plot. See Figure 75.

Select the thermocouple you wish to move and then click and drag the highlighted
plot and move it to the desired location on the profile graph. See Figure 76.
Figure 75: Move TC Line

Figure 76: Move TC Line

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Move Zone Line

The Move Zone Line feature allows the user to manually move the zone separation lines
on the profile graph. This is used to fine tune the profile or make corrections in the event
the KIC 2000 software did not properly display the zones.

Figure 77: Zone Resize

Figure 78: Move Zone Line

Zone Resize
Select to move the first line (Zone beginning) or the Last line (Zone
ending) and then click and drag it to the desired location on the profile
graph. See Figure 79.

Figure 79: Zone Resize

Reset
The Reset feature will reset the profile and undo any changes you have
made to the graph using the Graph Option Menu. Select the TC Line, or
Zone Line option. See Figure 80.

Figure 80: Reset

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Profile Screen Buttons

There are four buttons at the bottom of the profile screen.

Edit/Define Process Window – Choose this button to either view or edit the process
specification(s) for the product used in this profile.

Copy to clipboard – Choose this button to copy the profile data to the windows clipboard. You
can then paste the data to a different application.

Print – Choose this button to print a copy of the profile that is currently on your screen.

Main Menu– When finished viewing or analyzing the profile select this button to either run
another profile with this product or return to the KIC 2000 main menu. You will be returned to the Profile Explorer
if the profile was opened from there.

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Upon Exiting the Graph screen

Do you wan to run another profile with this product?
See Figure 81.

If you select No, you will be returned to the

KIC 2000 main screen or the Profile Explorer if the
profile was originally opened from there.

Figure 81
If you select Yes, you will need to choose from the
Original, or Predicted recipe settings. See Figure
82.

Original – The same recipe settings used when this

profile was originally run.

Predicted - The recipe settings as predicted by the

Navigator option, or a standard prediction manually
input by you.
Figure 82

For both the original and predicted recipe settings, the software will automatically send the selected recipe
information to the oven controller. If there is no communication between the KIC 2000 software and the Oven
controller, the KIC 2000 will display a dialog box showing the recipe information. You must manually enter this
recipe information in the oven control software. See Figure 83.

Figure 83

KIC 2000 software will automatically apply the changes to the Run a Profile –Enter Set points screen. You will exit
to the Run a Profile –Enter Set points screen. If you are running on the oven controller PC, and the oven is
compatible with the KIC 2000 software the oven recipe will automatically be updated.

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Saving changes to the profile:

Any changes to the Description Notes or the Process
Window can be saved with the profile. See Figure 84.
This will permanently update this profile with the
changes. Changes to the Process Window saved here
only save the changes with the profile. To save the
changes to Process Window file see next dialog box.
See Figure 85.
Figure 84

Saving changes to the Process Window:

If you have made changes to the Process Window
from the Graph screen you can save these changes
when you exit the graph screen. The Process Window
will permanently have these changes whenever it is
used to profile from this point forward.

The KIC 2000 software will take you to the Edit

Process Window screen in order to save the changes Figure 85
that you have made.

The first dialog – “Do you want to run a profile with this product?” will appear each time you exit the graph screen.
Click on No if you do not wish to profile.

You will be sent back to the KIC 2000 Main menu if you had just completed running a profile. If you opened the
profile from the Profile Explorer you will be returned to the Profile Explorer. The other two dialogs will only
appear if changes are made to the Description notes or Process Window.

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KIC 2000 Profile Explorer

Figure 86: Profile Explorer

The KIC Profile Explorer is a powerful and simple data file management tool. For each unique product name you
use when profiling, the KIC 2000 software will create a folder with the same name. Under that folder all the profiles
for that product are saved. See Figure 86.
• The list of product folders is in the upper left of the Profile Explorer. Click on a folder to display the
profiles in the profile section at the bottom.
• The profile section can be sorted by click on any of the column headers. Single clicking on a profile will
display the Profile Description in the upper-Right corner.
• Double clicking on a profile will display the graph and statistics for that profile.
• Clicking on the Display Graph… button will also display the profile. .

The default data path can be changed, see page 138 for details.

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Profile Explorer Screen Buttons

Save button – Blue floppy disk allows you to save a profile to another folder or to a floppy disk.

Delete button (trashcan) – Allows you to delete the selected profile.

Display Profile button – displays the profile for viewing or analysis.

Main Menu button – In the lower right corner returns you to the Main Menu.

Optional Buttons (Only displayed if software key is detected)

Product Dimensions button (Tape measure) – For Auto-Focus users, allows you to edit the length,
width, and weight of the selected product. Whenever the product dimensions are changed in the Profile
Explorer, all the profiles in the directory will be updated automatically.

MVP - Virtual Profile – Select this button to run a Virtual Profile using the MVP profiling fixture.

SPC – Display Charts – Select this button to display the SPC charts for the selected profiles in the SPC
Column.

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Profile Mode
Select the display views in the lower-Left corner of the Profiler Explorer screen. You can choose between
Standard, and Overlay profile types.

• Standard – When selected, only Standard profiles are displayed. Standard profiles are profiles that have been
run using a KIC profiler.
• Overlay –. Overlay is a profile analysis tool that displays and compares multiple profiles simultaneously.
Overlay tools allows you to overlay or compare up to 3 profiles. Overlay profiles can be saved for future use.

Profile Overlay
Overlay Mode
Select the display mode for the Overlay feature.
• Show Profiles – Displays only the profiles that can be selected to overlay (compare). Users have the option
of saving Overlay profiles upon exiting the graph screen.
• Show Saved Overlay Profiles – Displays only the (previously) saved Overlay profiles.

Viewing an Overlay Profile

The KIC 2000 software can display up to 3 profiles simultaneously. Use the mouse to select the profiles you wish to
display and/or compare in the Profile Overlay column. Then select the Overlay button to display the selected
profiles.
Target Profile
The highlighted profile (as seen below in dark Blue) will become the Target profile from which the selected
profile(s) will be compared against. The last profile to be selected will become the Target profile. Target profile
information can be viewed in the Profile Graph Overlay Graph Controller as see in Figure 89.

Target Profile
(Highlighted)

Overlay Button

Figure 87: KIC 2000 Profiler Explorer – Overlay Option

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Figure 88: Overlay Option – Graph display

The profiles that have been selected are displayed on the graph. The profile statistics and Oven settings is displayed
beneath the graph. Scroll down to view the data for each profile.

Note: While viewing multiple profiles, the prediction capabilities are disabled.

Profile Overlay Graph Controller

Target profile Info

Figure 89: Overlay Option – Graph Controller

The Overlay Graph Controller allows the user to modify the view of the KIC 2000 software-multiple profile graph
display. To open the Profile Overlay Graph Controller, Left-click on the TC column header in the Statistics table or
Left –click, anywhere just outside the profile graph.

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Auto Scale – The Auto Scale feature will automatically adjust the X, and Y axis scales to fit all of the data in the
profile graph. When the Auto Scale feature is disabled, the user must manually input the minimum and maximum
scale settings for the X, and Y axis scale of the profile graph.

Target Profile – Displays the profile information for the profile selected as the Target Profile. The Target Profile
is the highlighted profile when selecting multiple profiles from the Profile Explorer Main Screen.

List Compare Profiles – Displays the profile information for the profiles that have been selected. Scroll to view
the information. Deselect the check box to remove the profile from the graph.

Selecting Thermocouples to View

The TC’s section is a list of the thermocouples used for the profile. By selecting All you are selecting that all the
thermocouples used for the original profile will be displayed on the profile graph. In the event that you wish to view
the profile without a particular or multiple thermocouples, you can deselect individual thermocouples, or deselect
the All check box, and choose only the thermocouples you wish to view.

Deselecting Thermocouples
You can deselect thermocouple(s). The KIC 2000 software will recalculate the PWI, and update the profile statistics
based on the remaining thermocouples selected. You must select at least one product thermocouple.

Grid – Enables/disables the view of the X, and Y-Axis scales.

Reference Lines – Enables the view of Reference Lines displayed on the profile graph. These lines represent any
temperatures referenced in the selected Process Window.

Zone Lines – Enables the view for the furnace zone lines on the profile graph.

Zero Decimal – When viewing the Pointer tool, this setting enables or disables the decimal display. When
unchecked, the software will display one decimal point.

Internal Temp – Enables the view of the KIC profilers’ internal temperature profile plot on the graph.

Number of Seconds to Calculate Slope Over- User defined field for entering the time in seconds to calculate the
Slope values for the Pointer/Slopes feature.

Saving Overlay Profiles

Overlay profiles can be saved separately without affecting the original profile data. Each time the user exits an
Overlay profile the KIC 2000 software will prompt the user to save the profile Overlay.

Figure 90: Overlay Save Message

Saved Overlay profiles can be viewed by selecting the “Show saved Overlay Profiles” check box in the Profile
Explorer screen.

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SPC Option
Activated by a software key, the SPC software option will display SPC (Statistical Process Control) data,
specifically Cpk values for selected profiles. When the SPC software key is detected the SPC column in the Profile
Explorer is displayed.

SPC mini-charts for

selected profiles.
Click and drag Selector line…

Click a chart to enlarge.

SPC Column

Show Charts Button

Figure 91: KIC 2000 Profiler Explorer – SPC Option

To view a product’s chart(s) and/or SPC data follow these steps:

1. Select a product folder.

2. In the SPC column select the profiles to be charted by clicking the check box for each profile.
Note: MVP Users - Select either Baseline profiles or Virtual Profiles since the software can
only chart one type of profile at any given time.
3. Next, select the “Show Charts” button.
4. The charts for the selected profiles will be displayed in a full screen format.

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SPC Chart Display

Chart Display Controller Button

Figure 92: SPC Option – Chart Display

The Chart tab will display a control chart for the overall profile PWI and for each individual process specification
with upper and lower alarm limits as defined in the Process Window setup. The chart data will coincide with the
stored profile data for the selected board, date and time.

The control charts hold all of the historical profile data for your product as selected in the Profile Explorer-SPC
column. Each chart contains data for every product thermocouple used during the profile.

Selector Line - Each chart has a Selector Line. The Board or Profile # will be displayed at the top of the screen;
along with the date and time that profile was run. You can move the Selector line position by clicking and dragging
the small triangle at the bottom of the Selector line in any chart window.

The Maximum PWI and Cpk for the selected board, date and time will be highlighted above the corresponding
chart(s). In the bottom-left corner of the screen, the PWI for the selected profile is displayed.

Chart Display Controller

Select the Chart Display Controller button (Upper-Right Corner) to:
1. Select the number of control charts to display
2. Enable/Disable Cpk.
3. Edit the minimum and maximum number of data points to calculate SPC (Cpk) data for the selected product.

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Viewing Chart Data

To view individual chart data, select a chart and then click inside the chart area. This will display that particular
chart in a full screen format.

Meter Window Display Info Box

Figure 93: SPC Option - Chart Display, Full Screen

Move the mouse pointer over the chart data, and a Display Info box will appear. This Display Info box data includes
PWI, Cpk, date, and time for each board.

• Meter Window – Right click anywhere in the full screen chart area. A menu will appear, select Meter Window.
This will display a small data box in the upper-left corner of the profile graph. This data box will display the
historical – statistic data for any selected board. To select a board move your mouse pointer along the chart
data, at each data point the historical – statistic data for that board will be displayed. Right-click in the chart
area again and de-select Meter Window to disable this feature.

• Point Protector – When this feature is enabled, the charts will display individual data points for each board.
To activate this feature right click anywhere in the full-screen chart area. A menu will appear, select Point
Protector. This will display the individual data points on each control chart. De-selecting this feature will
remove the data points from the control chart, showing only a plot of the same data. By default, the Point
Protector will be enabled for charts containing 20 boards or less. Click in the full screen chart area again to
return to the regular Chart tab view.

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Virtual Profiling
The optional Virtual Profile feature is automatically enabled when the KIC 2000 software detects that the MVP
software key is connected to the computer. The Virtual Profiling feature requires the MVP (Manual Virtual Profile)
hardware in order to collect Baseline and/or Virtual Profile data.

The combination of MVP hardware and Virtual Profile software gives the user the advantage of not having to run an
actual instrumented profile board through the oven in order to check the ovens current thermal profile. Instead the
user simply runs the MVP through the oven and a Virtual Profile is calculated based on the MVP’s temperature
readings.

Required Hardware:
• MVP hardware kit, including MVP software key
• KIC Profiler
• Profile board (instrumented with type K thermocouples.

Required Software:
• KIC 2000 software v3.0.0.0 or later

Standard profiles, or profiles run without the MVP profiling fixture can not be used with the Virtual Profiling
feature. In order to utilize the Virtual Profiling feature you must run the profiles for your product(s) using the MVP
profiling fixture. These profiles are called MVP profiles.

There are 3 types of MVP profiles:

Baseline Profile – The Baseline profile is used by the KIC 2000 software as a set of data to which it will compare or
measure a Virtual Profile against. Using the thermal profile data from the users profile board as well as the MVP
profiling fixture as a model the KIC 2000 software can calculate the current Virtual Profile each time the MVP is run
through the oven.
Note: The default criterion for a Baseline profile is that the PWI is less than 90%. This maximum PWI value can be
changed in the Global Preferences screen.

Virtual Profile – A Baseline profile must be established for any given product before a Virtual Profile can be run.
Once a Baseline profile has been established the user can then run a Virtual Profile using only the MVP profiling
fixture eliminating the need to run the actual profile board. The MVP is run through the oven and the Virtual Profile
is calculated based on the temperature readings of the MVP.

Verification Profile – A Verification profile is run whenever the user wishes to verify the actual thermal profile of
the oven. A Verification profile requires the user to run a profile using their instrumented profile board along with
the MVP, similar to a Baseline profile. If the PWI of the Verification profile meets the Baseline profile criteria then
it becomes the new Baseline profile for that product.

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Baseline Profile
In order to obtain Virtual Profile data for a product a Baseline profile must first be established.

Follow these steps to run a Baseline profile:

1. Install KIC 2000 software v3.0.0.0 or later
2. Connect the MVP software key to the computer
3. Start the KIC 2000 software
4. In the Global Preferences screen select the MVP check box and then enter the maximum PWI value to allow
Virtual Profiling.

Figure 94: Global Preferences – MVP option

5. Next run a profile by selecting the “Run a Profile” button from the KIC 2000 main menu.
6. In the Select screen, select your Product, Process Window, Application type, Sample Rate, Oven, and then select
the MVP profile check box. Notice the “Run a Baseline Profile” is grayed out and automatically selected for
you. Select the forward arrow button to proceed.

Figure 95: Run a Profile – Select Screen

7. The next screen will have you enter the oven set points and conveyor speed. Then select the forward arrow
button to proceed.

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8. The next screen will graphically depict the connection of the MVP thermocouples to the KIC profiler. Follow
the on screen directions and then select the forward arrow button to proceed.

Figure 96: Run a Profile - Attach MVP Thermocouples

9. The next screen instructs the user to insert the (instrumented) profile board into the MVP board clamps and then
attach the thermocouples to the KIC Profiler. Follow the on screen directions and then select the forward arrow
button to proceed.

Figure 97: Run a profile – Insert Profile Board and Attach Thermocouples

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10. In the next screen the user selects the thermocouples to be used. Select the check box for each thermocouple
and then select the Start Profile button when ready. As long as the KIC profiler is on and connected, the
temperatures for all connected thermocouples are below 31C, and the oven is within 2 degrees of the set point
temperatures the profile can begin.

Figure 98: Run a Profile - Select Thermocouples

11. The next screen will depict the MVP, profile board, and KIC profiler being loading onto the conveyor and
entering into the oven. Select the forward arrow button to proceed to the profile graph where the profile will be
displayed.

Figure 99: Run a Profile – Baseline Profile – Profiler Entering Oven

12. When the profile run has finished the KIC 2000 software will calculate the profile’s PWI value. If the PWI
value is less than 90% (default max PWI value for Virtual Profiling)) then the profile qualifies as a Baseline
profile. A Virtual Profile can not be run until a Baseline profile for the product has been established.

Baseline profiles are listed n the Profile Explorer-Profile Type column. They also have a “BL” designation as
the icon.

Figure 100: Profile Explorer – Profile Types - Baseline

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Virtual Profile
Unlike Standard profiles which are initiated by selecting the “Run a Profile” button on the KIC 2000 software main
menu, Virtual Profiles can only be run from the Profile Explorer screen and only if a Baseline profile exists for the
selected product.

Follow these steps to run a Virtual Profile for a product:

1. Connect the MVP software key to the computer
2. Start the KIC 2000 software
3. Select the Profiler Explorer button from the KIC 2000 software main menu.
4. Select a Product folder.
5. Select the “Create VP” button.

Create VP button

Figure 101: KIC 2000 Profile Explorer – Virtual Profiling Option

Next a message will appear asking “Do you want to start Virtual Profiling this product?” Select OK to continue;
Cancel to cancel the Virtual Profile. If you choose OK then you will be guided through the subsequent Virtual
Profiling screens.

Figure 102: Start Virtual Profiling Message

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Since the software already knows the Product name, Process Window, and Sample Rate for the product, the only
available actions are to select the Oven Name and/or type a profile description in the text field and then select the
forward arrow to proceed. Select the red X button to cancel the Virtual Profile.

Figure 103: Run a Virtual Profile – Select Screen

The next screen will graphically depict the connection of the MVP thermocouples to the KIC profiler and inserting
/attaching the MVP Carrier. Follow the on screen directions and then select the forward arrow button to proceed.

Figure 104: Run a Virtual Profile – Attach MVP, Insert Carrier

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In the next screen the current temperatures for the MVP thermocouples are displayed. Select the Start Profile
button. As long as the KIC profiler is on and connected, the temperatures for both of the MVP thermocouples are
below 31C, and the oven is within 2 degrees of the set point temperatures the Virtual Profile can begin.

Profile Start Button

Figure 105: Run a Virtual Profile – Select Thermocouples screen

The next screen will depict the MVP, MVP Carrier, and KIC profiler being loading onto the conveyor and entering
into the oven. Select the forward arrow button to proceed to the profile graph.

Figure 106: Run a Virtual Profile – MVP, Carrier, and KIC Profiler Entering Oven

During the live profile there will no profile data displayed on the profile graph. When the profile has finished the
profile results including PWI, and the profile Statistics will be displayed on the profile graph.

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The Virtual Profiles for each product are listed in the Profile Explorer-Profile Type column. Virtual Profiles
also have a “VP” designation as the icon.

Figure 107: Profiler Explorer – Profile Types

Figure 108: KIC 2000 Profiler Explorer – Virtual Profile Option

Verification Profiles
A Verification profile is run whenever the user wishes to verify the actual thermal profile of the oven. A
Verification profile requires the user to run a profile using their instrumented profile board along with the MVP,
similar to a Baseline profile. If the PWI of the Verification profile meets the Baseline profile criteria then it becomes
the new Baseline profile for that product.

Follow these steps to run a Verification Profile:

1. Connect the MVP software key to the computer
2. Start the KIC 2000 software
3. Select the Profiler Explorer button from the KIC 2000 software main menu.
4. Select a Product folder.
5. In the Profile Type column select a Virtual Profile and then select the Display Graph button. The selected
Virtual Profile graph will be displayed.
6. From the profile graph screen select the Profiler Explorer button. A message will appear asking the user “Do
you want to run a MVP Verification profile with this product?” Select Yes.

Figure 109: Verification Profiler Message

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7. In the Select screen, select your Product, Process Window, Application type, Sample rate, Oven. In the MVP
profile area, notice the “Run a Baseline Profile” is grayed out and automatically selected for you. Select the
forward arrow button to proceed.

Figure 110: Verification Profile – Select screen

8. The next screen will graphically depict the connection of the MVP thermocouples to the KIC profiler. Follow
the on screen directions and then select the forward arrow button to proceed.

Figure 111: Verification Profile – Attach MVP Thermocouples

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9. The next screen instructs the user to insert the (instrumented) profile board into the MVP board clamps and then
attach the thermocouples to the KIC Profiler. Follow the on screen directions and then select the forward arrow
button to proceed.

Figure 112: Verification Profile – Insert Profile Board and Attach Thermocouples

10. In the next screen the user selects the thermocouples to be used. Click the check box for each thermocouple and
then select the Start Profile button when ready. As long as the KIC profiler is on and connected, the
temperatures for all connected thermocouples are below 31C, and the oven is within 2 degrees of the set point
temperatures the profile can begin.

Figure 113: Verification Profile – Select Thermocouples

11. The next screen will depict the MVP, profile board, and KIC profiler being loading onto the conveyor and
entering into the oven. Select the forward arrow button to proceed to the profile graph where the profile data
will be displayed.

Figure 114: Verification Profile – MVP, Profile Board, and KIC Profiler Entering Oven

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12. When the Verification profile is finished the KIC 2000 software will calculate the ovens thermal profile and
resulting PWI value. If the PWI value is less than 90% (default max PWI value) then the profile becomes the
new Baseline profile. Select the Profile Explorer button to return to the Profile Explorer.

All Verification profiles are listed n the Profile Explorer-Profile Type column. They will have a “MVP”
designation as the icon. See Figure 107.

Inserting KIC 2000 data files from an outside source

KIC 2000 data files can be sent or received via floppy disk or email. In order to view them using the KIC 2000
software, copy them to the KIC Profiler 2000\Profiles folder using Windows Explorer.

The next time you enter the KIC 2000-Profile Explorer screen the software will automatically create folders for
those profiles based on the profile name and move the profiles to the correct folders.

KIC 2000 File Types

The KIC 2000 software utilizes different file types. See the table below for file type’s information.

File Extension File Type (Description) File Location

.KIC2000Profile Data File C:\KIC Profiler 2000\Profiles\Product Name
.KIC2000MVPprofile MVP Data File C:\KIC Profiler 2000\Profiles\Product Name
.KIC2000ProcessSpec Process Specifications C:\KIC Profiler 2000\ProcessSpecs
.Kiccfg Oven File C:\KIC Profiler 2000\Ovens
.Kiccfg Log Files C:\KIC Profiler 2000\Log
Table 3: KIC 2000 File Types

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Printing
The KIC 2000 software will print profiles only from within the profile display screens. There are two print formats
available. Print Format #1 is the default format used.

Select the print button at the bottom of the screen to print a profile. A print dialog box will appear.
See Figure 115.

Print Format #1

Print

Print
Preview

Cancel

Figure 115: Print Options Screen – Print Format #1

Enter the “Company Name” and “Site ID.” Check the items you wish to include on your profile printout.
Press the Print button to print the report.
Press the Print Preview Button to display a preview of the report. See Figure 116.

Print Format # 1 Print Preview

Figure 116: Sample Print Preview for Report Format #1. Report is printed in Portrait layout.
Includes the Company Name, Site ID, Date, Statistics, Profile Information, Set Points,
Profile Graph, Statistic Limits and Profile Description.

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Print Format #2

Print

Print
Preview

Cancel

Figure 117: Print Options Screen – Print Format #2

Enter the “Company Name” and “Engineer’s name”. Check the items you wish to include on your profile printout.
See Figure 117.

Press the Print button to print the report.

Press the Print Preview Button to display a preview of the report. See Figure 118.

Below are the additional options available with Print Format #2:

Memo Box –Enables/Disables a Memo Box area for Draft, Review and Approval Signatures and Dates.

Lead Free Logo – Enables/Disables the Lead-Free Logo display area.

Lead Free Logo Path – When “Lead Free Logo” is enabled, specify the path to any BMP image file that you want
to appear in the Lead Free Logo display area on the report. The default image is the KIC Lead-Free logo image

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Print For mat # 2 Print Preview

Figure 118: Sample Print Preview for Report Format #2. Report is printed in Landscape layout.
Includes the Company Name, Engineer, Date, Statistics, Process Window, Set Points,
Profile Graph, Profile Description, Lead-Free Logo Area and Memo Box Area

Optionally, you can print the contents of any screen in the KIC 2000 software by pressing F9 on your keyboard.
The F9 function will not work while viewing the Profile Printout Setup dialog box.

Before printing a profile make sure you have installed a printer on the computer.

Changing Print Formats

The default Print Format is #1 (Portrait). Includes the Company Name, Site ID, Date, Statistics, Profile Information,
Set Points, Profile Graph, Statistic Limits and Profile Description.

You can change the default format by editing a KIC 2000 configuration file.

To change Print formats follow these steps:

1. Close the KIC 2000 software if open.
2. Using Windows Explorer, find and open the file:
C:\KIC Profiler 2000\Log\GControl.kiccfg
3. Find the command line that reads:
[PRINT_FORMAT]
AlternativePrintFormat=0
4. Change the command line to read:
[PRINT_FORMAT]
AlternativePrintFormat=1
5. Save and exit the file: C:\KIC Profiler 2000\Log\GControl.kiccfg
6. Restart the KIC 2000 software, the new print format will be active. Confirm by printing a profile.

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Wave Solder Profiling

The SlimKIC 2000 and KIC Explorer profiles can be used to measure wave solder profiles. Profiling wave solder
machines using a KIC profiler is very similar to profiling a solder reflow oven. The KIC 2000 software will guide
you through the profiling process.

KIC does not recommend installing this software on an oven controller PC if you plan to run wave solder profiles.
Contact KIC for instructions should the need arise. [email protected].

Wave Surfer Profiling Fixture

KIC offers a wave solder accessory for the
SlimKIC 2000 called the Wave Surfer. See Figure
119.

The Wave Surfer has embedded thermocouples that

give wave specific data including conveyor speed
each time you run it through your wave solder
machine.

Using the KIC 2000 software Wave Surfer users

can collect profile and wave data and using the Figure 119: Wave Surfer Fixture
Navigator and SPC option(s) optimize their
process.

The Wave Surfer simplifies wave soldering profiling. The device is used to routinely check the wave machine.
Using the Process Window Index, the machines performance is measured each time a pass is made based on your
selected Process Window.

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KIC 2000 software Wave Solder Profiling

This section will outline the steps necessary to setup and run a wave solder profile using your KIC Profiler and
KIC 2000 software. This section is written assuming you have a basic understanding of the KIC 2000 software and
its functions before attempting to profile a wave solder machine.

Global Preferences
Unit of Measure – Wave solder machines generally use the Fahrenheit scale for preheat and solder pot temperature
measurements. If necessary change the temperature units to Fahrenheit.

Product Start Temperature – This temperature setting can be changed. It is up to you to determine what
temperature setting will work best for their process.

Maximum Product Temperature at Start of Profile – This setting will determine the maximum product
temperature before the software will allow you to start a profile. If any of the thermocouples connected to the KIC
Profiler or your product measure above this setting, the software will not allow you to proceed. You will be
prompted with a message stating that one of the selected TC’s is not reading valid temperatures. You will have to
wait until the thermocouple or the object your thermocouples are connected to cools below this temperature setting
before the KIC 2000 will allow you to proceed. This software feature helps you to collect consistent profile data by
always beginning the profile with the same or nearly the same product temperatures.

The KIC 2000 software also uses this setting to determine the profile start - temperature trigger value. The profile
start–temperature trigger is always set 2ºC above the “Maximum product temperature at start of profile”. If the
Maximum product temperature at start of profile is set to 31ºC, the profile start–temperature trigger is automatically
set to 33ºC, which is the default setting. When the Air TC reads above 33ºC, the profile will begin.

Process Window
The KIC 2000 software does not contain a list of fluxes or materials used specifically for wave soldering; only a list
of solder pastes generally associated with solder reflow. In most situations, users defining a Process Window for a
wave solder process will have to define their own specifications.

Select the line item at the top of the list- Define your own spec from the Solder paste Menu. You will be
automatically directed to the Edit Specs window where you can enter your unique process specifications. Enter your
process specifications, when finished; select the Green check button.

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Including the Wave Portion of the Profile

Select the Wave checkbox to activate the wave specific process specs. When the Wave checkbox is checked the KIC
2000 software will display profile statistics for the wave portion of the profile when viewing the completed or saved
profile. See Figure 120.

Figure 120

If you have followed the above directions, you should be looking at the Process Window screen. If you are satisfied
with the settings and wish to apply these specifications to all the thermocouples used, type a descriptive name in the
top field and select the Green check button. Select Yes when prompted to save the Process Window file.

If you want to use different specifications for one or more thermocouples, you can do so.

Note: When running wave solder profiles with the” wave on”, KIC Profilers utilize two Wave TC’s in addition to
the Air TC to collect wave specific data. The Wave TC’s will connect to channels #2, 3 on the KIC profiler. See
the “Connecting Wave TC’s” section of this manual for details, page 77.

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Running a Wave Solder Profile

RUN A PROFILE

Figure 121: KIC 2000 Main Screen

From the KIC 2000 main screen select the Run a Profile button. See Figure 121.

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Name Product and Select Process Window/Application Type

Figure 122: Run a Profile Screen #1

• Select your Product Name from the list. If you are profiling a new product type the name.

• Select your Process Window from the list.

• Select your process type from the Applications list. The KIC 2000 software profile and prediction results are
based on this setting, it is imperative that your select the correct Application type. Failing to do so can affect
the profile results. For wave solder select to run the profile with the wave On or Off using extra thermocouples
to measure wave characteristics such as dwell time, Parallelism, and Solder temperature. Select the Wave
Profile option to run a profile without the wave characteristics data .
• If you select Wave on, the KIC 2000 software will utilize two wave TC’s in addition to the Air TC. The
Wave TC’s will measure: wave dwell time and Parallelism when profiling with the wave on. The Air TC
must be positioned to run through the wave(s).
• If you select Wave on, the KIC 2000 software will display preheat and wave profile data, but offer
prediction results only for the pre-heat section of the profile. . The Air TC must be positioned to run
through the wave(s).
• If you select Wave Off, the software will not display wave charachteristics data
• If you select Wave Profile, you can run with or without the wave on. If you choose to run the profile with
the wave on, the only wave data that will provided is the solder temperature. . The Air TC must be
positioned to run through the wave(s).
• If you purchased the Wave Surfer select Wave Surfer from the Applications list.
• Select the Sample Rate from the drop-down list.

• Select your oven name from the list. If you’re profiling on a new oven or machine, type the name in the “Oven
Name” field.

• Optionally you can type notes or descriptions for this profile in the “Profile Description” field. These notes will
be stored with the profile and can be edited later if necessary.

When you are finished with your selection, choose the Forward Arrow button to proceed. See Figure 122.

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Zone length, Minimum and Maximum Temperature settings

If you typed a new oven name, the
KIC 2000 software also requires you to
enter the length of each zone as well as
the minimum and maximum zone
temperature settings. This information
will help the KIC 2000 software narrow
the possibilities of prediction results that
your oven can actually achieve. See
Figure 123.

For wave solder processes you are

required to enter the distance from the end
of the last preheat zone to the beginning
of the main wave. Enter this value in the
field labeled Distance from end of last
preheat zone to the main wave.

Once you have finished entering this

information select the Forward Arrow
button to continue.
Figure 123: Run a Profile Screen #3

Entering Temperature Set Points

and Conveyor Speed
If you typed a new oven name, the KIC 2000 software requires you to enter the number of heated zones or pre-heat
zones in your wave solder machine. See
Figure 124.

If your process requires different top and

bottom set points, deselect the check box
labeled Top and Bottom set points are the
same This will allow you to enter
different values for top and bottom heaters
in each zone. If your oven has top and
bottom heaters, but not in all of the heated
zones, just enter the same value as the
actual set point in that zone for both the
top and bottom setting.

This is also were you will enter the

temperature settings for each zone or pre-
heater in your wave solder machine and
the conveyor speed setting. In the field
marked Solder temperature enter the
setting for the solder pot temperature from
your wave solder machine.
Figure 124: Run a Profile Screen #2
When you have finished entering this
information select the Forward Arrow
button to continue.

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Connecting the Air TC

The next screen shows directions for attaching the
Air TC to your product. It is important to follow
these instructions. See Figure 125.
The Air TC starts and stops the profile automatically,
measures the oven, and provides useful profile
information.

In certain processes it may be beneficial to wrap the

end of the Air TC with tape to give it more surface
area. KIC recommends wrapping the Air TC when
profiling:
• Wave Solder.
• Anytime IR heat is present.

Wave Surfer Figure 125: Run a Profile Screen #4 – No Wave Surfer

Wave Surfer users connect the designated
thermocouples to the corresponding channels on the
SlimKIC 2000.

Make sure the retainers holding the SlimKIC 2000 are in place
and secure. See Figure 126.
If any of the embedded thermocouples are damaged or show
signs of wear replace them.

In addition to the instructions given, it is very important that

you position the “Air TC” so that it touches the wave(s). The
“Air TC must pass through the wave in order to provide
accurate profile results. Of course it you are profiling a Wave
Solder machine with the wave off, the Air TC position is not
critical to the profile results.
Figure 126: Run a Profile Screen #4 – Wave Surfer
Select the Forward Arrow button to continue.

Connecting Wave TC’s

The next screen will depict thermocouple attachment
for wave solder profiling with the wave on. The
KIC 2000 software utilizes two Wave TC’s in
addition to the Air TC to collect wave specific data.
See Figure 127.

One Wave TC is placed on the Right side of the

board and one on the Left side near the leading edge
of the profile board.

KIC recommend using high temperature solder to

connect both Wave TC’s.

The wave TC’s will measure -Wave Dwell time and

Parallelism when profiling a wave solder machine
with the wave on.
Figure 127: Run a Profile Screen #5
Select the Forward Arrow button to continue.

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The next screen will depict the placement of the

Wave TC’s and instructs what slot/channel of the
KIC Profiler to connect each Wave TC to.
See Figure 128.

It is very important to follow these directions.

• Plug the Left-Wave TC into the #2 slot of

the KIC Profiler.

• Plug the Right-Wave TC into the #3 slot of

the KIC Profiler.

When you have properly connected your Wave TC’s,

select the Forward Arrow button to proceed.

Figure 128: Run a Profile Screen #6 – Wave-On

Connecting Product TC’s

The next screen will depict placement of
the thermocouples used for profiling the
product (Product TC’s). See Figure 129.

Product TC’s are connected to the

product in key locations across the
product. The selected locations need
represent the highest and lowest- mass
areas of the product or even specific
temperature sensitive components.

Once you have connected your Product

TC’s to your product, connect them to
the KIC profiler stating with slot or TC
#4.

Select the Forward Arrow button to

continue.

Figure 129: Run a Profile Screen #6

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Selecting the thermocouples and starting a profile

This screen displays the live readings from the KIC profiler for all thermocouples selected, as long as the hardware
is properly connected. See Figure 130. Make sure your KIC Profiler has a fresh battery and is powered on.

Selecting Thermocouples - To select a thermocouple, check the box next to the thermocouple number. The live
temperature is displayed beneath each thermocouple label.

Thermocouple Labels - Optionally you can check the box to include thermocouple labels. When this box is
checked you can type a text label for each selected thermocouple. 20 character maximum.

Select this
button to start
a profile.

Figure 130: Run a Profile Screen #7

Distance from the Air TC – Measure and enter the

distance from the Air TC to each thermocouple used,
including the Wave TC’s.

Select the Help Measurement (Tape Measure Help)

button for an example of how to correctly measure
the distance from the Air TC. See Figure 131.

Figure 131: Wave-On TC measurements

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Once you have selected your thermocouples, you are ready to profile.

Make sure your KIC profiler hardware is properly connected to the computer. You will be able to view the live
readings for each selected thermocouple. If you do not see the live readings, the KIC Profiler hardware is not
connected properly. Recheck the cable connections.

Select the Start Profile (Green traffic light) button to begin profiling.

The KIC 2000 software requires that the selected thermocouples read valid temperatures below the Maximum
product temperature at start of profile as set in the Global Preferences screen. The default setting is 31ºC/88ºF.

If any of the selected thermocouples read too high, the following message will appear:
See Figure 132.

Figure 132

When the KIC 2000 software detects valid temperatures for all of the selected thermocouples, it will allow you to
start the profile.

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In certain situations the KIC 2000 software may display other messages with directions in addition to what is
outlined below. Read these messages and follow these directions carefully.

Next, the KIC 2000 software will ask you to verify

the oven is stable. See Figure 133.

• Yes – The software will prompt you to put

the KIC Profiler and the board in to the
oven.
• No – The software will ask if the oven is Figure 133
getting closer to the set points.
See Figure 134.

• Yes – The software will return to previous

screen to wait till oven is ready, oven set
points within 2.0ºC/3.6ºF.
• No – The software will ask you to change
the oven set point temperatures to the
temperatures that the control thermocouples
are currently reading, and then press OK. Figure 134

• The KIC 2000 software will have you enter the new set points and then recalculate the capability of your oven.
Then continue forward through the Thermocouple Attachment screens until you get to the Select thermocouples
screen. Then select the Start Profile button (Green traffic light) to start the profile, once the oven has stabilized.

If you selected yes, the software shows a picture of and instructs you to put the SlimKIC 2000 and the board into the
wave machine, and then select the Arrow Forward button. See Figure 135.

Figure 135: Wave Surfer Device loading into Wave machine

Next, the software will display the Live Profile graph.

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Live Profile Graph Display

The live profile graph display is displayed only when using the SlimKIC 2000 or KIC Explorer RF models. The live
profile graph display will show the profile plot on the graph for the current profile that is running. See Figure 136.

If you have a SlimKIC 2000 or KIC Explorer-Data log model, you will not see a live profile display.

Live temperature readings and Delta

Temperature plots

Oven temperature settings

and conveyor speed.

Live profile status

Figure 136: Live Profile Graph Display

While the KIC Profiler is in the oven, and until the profile has ended, the software will continue to display the live
profile graph. The other tabs at the top of the screen; Description, and Optimization are inaccessible. See Figure
136.

• The live profile is plotted on the graph.

• The current temperatures for each thermocouple and the Delta between them are displayed in a small
window in the upper-Left hand corner of the profile graph. The elapsed time is also displayed.
• The current oven temperature set points and conveyor speed for this profile is displayed beneath the
Statistics table.
• The profile status is continually updated throughout the profile. SlimKIC 2000 and KIC Explorer RF
models only.

The Live profile graph display will remain on your screen until the KIC Profiler has achieved the trigger
temperature that determines the profile end.

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Profile Retransmission
For users of the SlimKIC 2000 or KIC Explorer profilers with RF transmit capability.

While the KIC Profiler transmits the live profile data to the SlimKIC Receiver or KIC Explorer Base Station; it
simultaneously stores the profile data in its memory.

Once the KIC Profiler detects that all of the thermocouples have cooled below the profile-end trigger temperature, it
will begin retransmitting the profile data to the KIC 2000 software via RF. The KIC Profiler will send the profile in
data packets. The retransmission status is displayed at the bottom of the screen. See Figure 137.

Figure 137: KIC Profiler RF model only

When all of the data packets have been received, the software will display a message asking you to turn the KIC
Profiler off, choose OK. Failing to turn your KIC Profiler off will drain the battery.

Next, the KIC 2000 software will automatically analyze the profile data and presents the profile and profile statistics.
If you purchased the Navigator option, the predicted oven settings will be displayed as well.

If the Air TC or either Wave TC does not touch the wave(s), the KIC 2000 software will display an error message:
See Figure 138.

Figure 138

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Profile Graph Display

Once the KIC 2000 software opens the Profile Graph Display, all the tabs at the top will be accessible. The General
Tab will show the profile results for both the Preheat and Wave sections of the profile. You can select either the
Preheat tab or the Wave tab above the Statistic table. See Figure 139.

Preheat Tab
The Preheat tab represents only the section of the profile before the wave. The KIC 2000 software draws a Blue
rectangle around the area that is considered preheat. The profile statistics and set points which are shown below the
profile graph depict only the preheat section of the profile, the profile data inside the Blue rectangle. See Figure
139.

Information regarding the Wave TC’s is displayed in a window at the upper-Right hand corner of the profile graph.
This information includes; Dwell time, parallelism, and the solder temperatures for the wave(s).

Figure 139: Profile Graph Display

Profile Information from the Wave TC’s is displayed in a window at the upper-
Right hand corner of the profile graph. See Figure 139 and Figure 140. This
information includes; Dwell time and Parallelism in seconds, and the Solder
temperature set point and actual for the wave(s) portion of the profile.

The Dwell time is measured by the Wave TC’s. The Parallelism is the measured
time difference between when the Wave TC-Left, and Wave TC-Right hit the
wave.
Figure 140: Wave Information
The Solder Temperature set point is input by you before the profile when
entering oven set point information. The solder temperature value is measured
by the Air TC during the profile.

Navigator – The Navigator software option will optimize only for the preheat section of the profile. The Navigator
will not predict changes to the wave section of the profile.

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Statistics - Below the profile graph is the Profile Statistics. The Statistics are a numeric representation of the profile
and how well the profile fits the selected Process Window. The Statistics for this profile and the predicted profile
are shown. A percentage value is displayed in each cell beside the Statistic value. This percentage represents the
amount of Process Window being used. A PWI under 100% indicate the profile fits within the selected Process
Window, a PWI 100%or higher indicates the profile has exceeded the selected Process Window. The KIC 2000
software will only display PWI values for the Preheat Statistics.

Original/Predicted Set points - Below the profile Statistics is the oven temperature and conveyor settings. The
original set points represent the oven settings when this profile was run; the predicted settings represent the
recommendation of the Navigator prediction software. If you did not purchase the Navigator option, the software
will display the same oven settings for the original and predicted statistics. Navigator is an optional KIC 2000
software feature that automatically finds the best profile for your product based on your solder paste specifications.

The KIC 2000 software will not show the predicted set points should you want to print the profile. If you wish to
print the predicted set points, you can do so by pressing the F9 key. The F9 function key will print any active
profile screen of the KIC 2000 software.

Wave Tab
The Wave Tab will show profile information specific to the wave portion of the profile. The KIC 2000 software
draws a Blue rectangle around the area that is considered Wave. The profile statistics and set points which are
shown below the profile graph depict only the Wave section of the profile. See Figure 141.

Wave PWI – If you entered Wave specific Process Window specs when setting up your Process Window then the
Wave PWI will also be displayed when viewing the Wave tab. See Figure 141.

Figure 141: Profile Graph Display – Wave Tab

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Manual Profile Prediction

The KIC 2000 software has automatic (Navigator), and manual prediction capabilities. The standard KIC 2000
software installation includes manual prediction capabilities.

Manual prediction gives you the flexibility to easily predict changes to the oven settings (temperature settings,
conveyor speed), and view the results without having to spend the time actually running the profile. This feature is
very helpful to minimizing the time spent fine tuning or developing a thermal profile. See Figure 142.

Figure 142: Original/Predicted set points – Manual Prediction

Figure 143: Original/Predicted set points – Navigator (Optional)

This is an example of how the KIC 2000 software (standard and with Navigator) lists the PWI, and oven settings for
the profile. This table is divided into the original section (top), and the Predicted section (bottom). The original
values represent the oven settings at the time the profile was run. The predicted values represent the prediction
results as determined by the Navigator software. See Figure 143.

If you purchased the Navigator software option, the KIC 2000 software will automatically generate results that are
best suited for the selected Process Window. In the event you wish to modify the prediction results of the
Navigator, you can do so.

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To predict changes to the oven settings, or modify the Navigator prediction results, click on the zone you wish to
change. In the example below, zone 1 has been selected. See Figure 144.

Figure 144

Type the new temperature setting, and then press Enter. The Navigator will predict the results of that change, and
then automatically update the PWI, predicted Statistics, and the profile graph. The new predicted results will be
displayed on the graph in a dotted-line format. This format enables you to easily determine the difference between
the original and predicted profiles. See Figure 145.

Profile Graph Display

Preheat Section of Profile Graph

Predicted profile plot

(dotted lines)

Original profile plot

(solid lines)

Figure 145

The PWI for the profile is displayed in the bottom-Left corner of this screen. If the measured PWI is below 100%,
the value will be displayed in a Green font. If the measured PWI is 100% or higher, the value will be displayed in a
Red font. See Figure 146.

A PWI under 100% A PWI above 100%

is acceptable is unacceptable

Figure 146: Profile PWI

This display method enables you to easily identify whether the profile is in- or out-of-spec.

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Graph Controller
The Graph Controller allows you to modify the view of
the KIC 2000-profile graph. To open the Graph
Controller, Left-click on the TC column header in the
Statistics table or Double-Left –click, anywhere just
outside the profile graph.

Auto Scale – The Auto Scale feature will automatically

adjust the X, and Y axis scales to fit all of the data in
the profile graph. When the Auto Scale feature is
disabled, you must manually input the minimum and
maximum scale settings for the X, and Y axis scale of
the profile graph.

Selecting Thermocouples to View

The TC’s section is a list of the thermocouples used for
the profile. By selecting All you are selecting that all
the thermocouples used for the original profile will be
displayed on the profile graph. In the event that you
wish to view the profile without a particular or multiple
thermocouples, you can deselect individual
thermocouples, or deselect the All check box, and
choose only the thermocouples you wish to view.
Figure 147: Graph Controller – Wave-On
Deselecting Thermocouples
If a thermocouple has become disconnected during the
profile, the profile results may be affected to due above normal peak temperatures and such. This situation may
cause the profile PWI value to be artificially inflated due to bad data. In the event a single or multiple
thermocouples become disconnected from the product during the profile, you can deselect the affected
thermocouple(s). The KIC 2000 software will recalculate the PWI, and update the profile statistics based on the
remaining thermocouples selected. You must select at least one product thermocouple.

Grid – Enables/disables the view of the X, and Y-Axis scales.

Reference Lines – Enables the view of Reference Lines displayed on the profile graph. These lines represent any
temperatures referenced in the selected Process Window.

Zone Lines – Enables the view for the oven zone lines on the profile graph.

Predicted TCs Only - Removes the Original profile plot form view, displaying only the prediction profile plot on
the graph.

Zero Decimal – When viewing the Pointer tool, this setting enables or disables the decimal display. When
unchecked, the software will display one decimal point.

Internal Temp – Enables the view of the KIC profiler’s internal temperature profile plot on the graph.

Display Wave TC’s – Enables the display of the Wave TC’s and the Divider Timestamp Line on the profile graph

Distance From Air TC – Displays the Distance From the Air TC for each thermocouple. You can edit these
values. These values were originally entered before the Profile start.

Wave TC 1/TC 2 – Distance from Air TC to each Wave TC.

Distance Between Last Preheat and Wave – This is the distance form the main wave to the last preheat zone. You
can edit this if necessary. This value was originally entered by you in the Entering Oven Recipe screen.

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Graph Option Menu

To view the Graph Option Menu, right-click anywhere within the profile graph area. See
Figure 148.

Examine Line
The Examine Line feature displays the temperature for the location of the pointer on the
profile graph. See Figure 149. Figure 148: Graph Option
Menu
Wherever the pointer is moved across the profile, the following data will be displayed:
• The first column is the actual temperature for each TC.
• The second column is the temperature of the predicted profile data – based on set
point or belt speed changes.
• The Delta T for both actual and predicted TC data.
• The time during the profile at which the pointer is placed

Automatic Calculation of Delta T + Delta (or range) for all Stats

Figure 149: Graph Pointer
The software will automatically calculate, and display in the statistical chart, the Delta for
both the original and predicted profile data for all TC’s for all Statistics. This is the range
of the highest to the lowest value for any given specification. This information is strictly being displayed and is not
factored in to the PWI value and is not used in the Navigator or Auto-focus calculations.

Zoom
You can also view the profile by zooming in to get a better view of a particular area
of the profile display. Right-click on the graph, this will bring up a menu. See
Figure 150. Select the Zoom In and a chart will appear on the left side of the graph.

Figure 150: Graph Option Menu - Wave

Figure 151: Graph Option Menu – Zoom

Using your mouse pointer, click and drag the view window in the graph over the area you wish to Zoom in to.

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To disable the Zoom In view, Right-click on the graph and deselect Zoom In.

Move TC Line
The Move TC Line feature allows the user to manually move the thermocouple
plot on the profile graph. This is used to fine tune the profile or make corrections
in the event the KIC 2000 software did not properly display the plot. See Figure
152.

Select the thermocouple you wish to move and then click and drag the
highlighted plot and move it to the desired location on the profile graph. See Figure 152: Graph Option Menu – Move TC Line
Figure 153.

Figure 153: Move TC Line

Move Zone Line

The Move Zone Line feature allows the user to manually move the zone separation
lines on the profile graph. This is used to fine tune the profile or make corrections in
the event the KIC 2000 software did not properly display the zones.

Select to move the first line (Zone beginning) or the Last line (Zone ending) (See
Figure 154) and then click and drag it to the desired location on the profile graph. Figure 154: Zone Resize
See Figure 155.

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Figure 155: Move Zone Line

Move Preheat and Wave Dividers

The Move Preheat and Wave Divider feature allows the user to manually move
the Preheat and Wave locations on the profile graph. This is used to fine tune the
profile or make corrections in the event the KIC 2000 software did not properly
display these points.
.
Place the cursor over the Blue wave divider line and then click and drag it to the Figure 156: Move Preheat and
desired location on the profile graph. See Figure 157. Wave Divider

Figure 157

Zone Resize
Select to move the First line (Zone beginning) or the Last line (Zone ending and then
click and drag it to the desired location on the profile graph. See Figure 158.

Figure 158: Graph Option Menu – Zone

Reset Resize
The Reset feature will reset the profile and undo any changes you have
made to the graph using the Graph Option Menu. Select the TC Line, or
Zone Line option. See Figure 159.

Figure 159: Graph Option Menu -Reset

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Tips for Profiling Wave Solder

Listed below are tips for profiling wave solder machines using your KIC Profiler. These tips are intended to help
you in profiling your wave solder machine.

Your process may not match the pictures below.

Contact KIC Technical support if you have any questions regarding wave solder profiling using your SlimKIC 2000
or KIC Explorer profiler. [email protected].

• Wave solder profiling is simplified with the Wave Surfer device. If you are not using a Wave Surfer device, use
a blank, spare board, or palette to carry the KIC Profiler on. It may be helpful to secure the KIC profiler and
Thermal Shield to the board/palette.
• During the profile, you can run the KIC Profiler in front or behind the profile board. See Figure 160.
• Run the thermal shield upside-down to prevent any solder from contacting the SlimKIC 2000. See Figure 160.
• Use a board stiffener when available. This will help prevent the board from sagging due to the weight of the
KIC Profiler.
• This will also help prevent liquid solder from flowing onto the board, possibly contacting the Thermal
Shield or KIC Profiler.
• It is helpful to raise the SlimKIC 2000 thermal shield at least 1/8” to 1/4” off the carrier board/palette in
order to prevent any liquid solder from entering the Thermal Shield. See Figure 160.

• You can run the profile with or without the spray fluxer active. If you choose to run wave solder profiles with
the spray fluxer on, you run the risk of contaminating the Wave Surfer or Thermal shield. If operating properly
all the spray flux should be removed by the process.

Figure 160: Profiling Wave Solder Using a KIC Profiler

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Cure Profiling
The process for running a Cure profile is very similar to the KIC
2000 software Reflow application. You may have to define your
own spec, as the KIC 2000 software does not contain process
windows specifications designed for cure applications.

From the KIC 2000 Main Menu select the Run Profile button.
See Figure 161.

This is the button that has a picture of a PCB. A text label will be
displayed as you place the mouse pointer over each button.

Figure 161: KIC 2000 Main Screen

Name Product and Select Process Window/Application type

Figure 162: Run a Profile – Select Screen

• Select your product name from the list. If you’re profiling a new product type the name.
• Select your Process Window from the list.
• Select your process type from the application list. The KIC 2000 software profile and prediction results are
based on this setting, it is imperative that your select the correct application type. Failing to do so can
affect the profile results. Choose Cure.
• Select your oven name from the list. If you’re profiling on a new oven or machine, type the name in the
Oven Name field.
• Optionally you can type notes or descriptions for this profile in the “Profile Description” field. These notes
will be stored with the profile and can be edited later if necessary.

When you are satisfied with your selection, choose the “Next” arrow to proceed. The software will step you through
the screens in order to run a profile. See Figure 162.

If you have any questions, contact KIC Technical Support. [email protected], (858)-673-6050.

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Temperature vs. Time profiling

The Temperature vs. Time feature allows you to profile a large variety of processes. By allowing you to make a
simple temperature/time profile they will have the ability to run profiles and set up experiments for practically any
thermal process. This would include, batch processes for cure, environmental temperature cycling, rework, hi-temp
process, etc. Additional capabilities include being able to measure temperatures from -150 to 1050C. Temperature
vs. Time profiling is different than the other application types.

Differences include:
• The KIC Profiler will not utilize temperature triggers for starting/stopping the profile. These actions are
performed manually.
• TC #1 is not used as an Air-TC; it behaves as a normal TC. TC #1 can be included in Process Window
calculations. Data for TC #1 is displayed on the profile graph. Using any other application type, it is not.
• KIC 2000 prediction capabilities by design are not compatible with Temperature vs. Time profiles. The
Navigator prediction tool as well as Auto-Focus will not work on Temperature vs. Time profiles. PWI is
calculated for each profile.
• The KIC Profiler must remain connected to the communication cable throughout the Temperature vs. Time
profile. This includes SlimKIC 2000 Profilers with RF capability.
• KIC Explorer Profilers can utilize the RF option for wireless Temperature vs. Time profiles.
• Using Temperature vs. Time, users can measure negative temperatures. Because temperature triggers are
not used, the KIC 2000 software can display data as low as -150C.

KIC 2000 software

This section will outline the information necessary to set up and run a Temperature vs. Time profile using your KIC
Profiler and KIC 2000 software. This section is written assuming you have a basic understanding of the KIC 2000
software before attempting to run a Temperature vs. Time profile.

Global Preferences
Units of Measure – Set the unit of measure for each item. These settings will determine the units used to display
the profile graph.
Product Start Temperature - The default setting is 31C. This setting is used for Temperature vs. Time profiling
even though temperature triggers are not used. Instead the profile can start as soon as the Start Profile button is
selected and as long as the product TC’s are below this temperature setting.
Profiling Hardware –Even if you have a SlimKIC 2000 or KIC Explorer profiler that has RF capability, the KIC
Profiler must remain connected to the communication cable throughout the duration of the Temperature vs. time
profile.
Auto Focus Tab – The Auto Focus feature by design is not compatible with Temperature vs. Time profiles.

If you have made any changes, be sure and select the Green check mark button to save those changes when exiting
the Global Preferences screen.

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Process Window Setup

The Process Window is a set of limits applied to the profile data. You have the option of either not using a defined
Process Window in which case no PWI will be calculated, or define a Process Window and have the KIC 2000
software calculate and display a PWI for that profile.

Deselect this check box

to assign separate specs
for each thermocouple
used. See details below.

Figure 163: Process Window

Process Window Name – Name of the KIC Process Window file that includes the statistics chosen and limits for
those statistics, along with whatever text is typed in the Description field.

• Solder Paste Menu - A read only library list of numerous solder pastes along with the statistics and limits
suggested by the paste mfg., also included is a User-Defined option in the list which allows you to create a spec.
of your own. See below for additional details.
• Edit Specs – Screen allowing you to edit or choose statistics and limits for a chosen solder paste or define your
own specs
• Wave – This radio button switches between the process specs and the Wave process specs for the selected
Process Window. Set up a Process Window specific to Wave TCs for Wave Solder profiling.
• Read only text box – Shows the paste name, statistics name, and limits for a Process Window chosen, edited,
or saved by you. To edit select the Edit Specs button.
• Same Specs for all TC’s – By deselecting this checkbox, you can assign separate specifications for each
individual thermocouple you are using. After deselecting the checkbox, you’ll need to click on the Edit Specs
button to choose which statistics will be used and what spec limits will be set for each thermocouple used. This
option would be used if you had component specific specifications that differ from the general solder paste
specs. Another use for this would be if you wanted to monitor the actual board temperature as well as
component temps. You would then only select the statistics for that TC that are relevant. If you wish to use the
same specifications for all thermocouples, put a check mark in the box.
• Select TC to View – This dialog box will appear only if the Same Specs for all TC’s checkbox is deselected. By
clicking on the dropdown menu, you can view the specifications that have been defined for that number
thermocouple. If a description was included, it will be displayed next to Label.
• Process Window Description – Field allowing for freehand notes for a particular Process Window

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Running a Temperature vs. Time profile

From the KIC 2000 Main Menu select the Run Profile button.

This is the button that has a picture of a PCB. A text label will be displayed as you place the mouse pointer over
each button.

Name Product and Select Process Window/Application Type

Figure 164: Run a Profile Screen #1 – Time vs. Temperature

• Select your Product Name from the list. If you are profiling a new product type the name.

• Select your Process Window from the list.

• Select Temperature vs. Time from the Application list. The KIC 2000 software profile display and
calculations are based on this setting

• Select your oven name from the list. If you’re profiling on a new oven or machine, type the name in the
Oven Name field.

• Optionally you can type notes or descriptions for this profile in the Profile Description field. These notes
will be stored with the profile and can be edited later if necessary.

When you are finished with your selection, choose the Forward Arrow button to proceed. See Figure 164.

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Selecting the thermocouples and starting a profile

This screen displays the live readings for all thermocouples connected to your KIC profiler. Select the
thermocouples by clicking the check box next to each TC number. Make sure the SlimKIC 2000 has a fresh battery
and is powered on. See Figure 165.

Selecting Thermocouples - To select a thermocouple, check the box next to the thermocouple number. The live
temperatures are displayed beneath each thermocouple label.
Thermocouple Labels - Optionally you can check the box to Include Thermocouple Labels. When this box is
checked you can type a text label for each selected thermocouple. 20 character maximum.

If the selected Process Window has Separate Specs for TC’s, then you must return to the Process Window-Edit
Specs screen in order select/deselect TC’s or change their labels.

Select this
button to start
a profile.

Figure 165: Run a Profile Screen #2 – Time vs. Temperature

Expected Profile Length – This value controls the X-Axis on the profile graph. Make sure to enter enough time to
complete your profile. Otherwise the profile plot will stop as soon as the Expected profile Length is achieved.
Data outside this time limit will not be displayed.
Note: to decrease the number of samples, enter a longer Expected Profile Length

Once you have selected your thermocouples, you are ready to profile.

Make sure your KIC profiler hardware is properly connected to the computer. You will be able to view the live
readings for each selected thermocouple. If you do not see the live readings, then your KIC profiler hardware is not
connected properly.

Recheck the connections. Temperature vs. Time profiles cannot begin until your KIC Profiler is connected via the
cable, and communication established.

Select the Start Profile (Green traffic light) button to begin profiling. The profile will begin at this point.

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The KIC 2000 software requires that the selected thermocouples read valid temperatures below the Maximum
product temperature at start of profile as set in the Global Preferences screen. The default setting is 31ºC/88ºF.

If any of the selected thermocouples read too high, this message will appear. See Figure 166.

Figure 166

When the KIC 2000 software detects valid temperatures for all of the selected thermocouples, it will allow you to
start the profile.

The maximum operating temperature for the The maximum operating temperature for the
SlimKIC 2000 profiler is 105°C/220°F. If your KIC Explorer profiler is 85°C/185°F. If your
process temperatures will cause the SlimKIC to process temperatures will cause the KIC Explorer
exceed this limit then DO NOT place the profiler to exceed this limit then DO NOT place the
into the oven. profiler into the oven.

Trailing Wire Profiling

The SlimKIC 2000 and KIC Explorer profilers can be used with elongated thermocouples or a thermocouple
extension long enough to pass through the process. This is especially useful for low clearance processes or higher
temperature processes that would normally cause the SlimKIC 2000 or KIC Explorer profiler to overheat during use.

Select the Stop Profile button when the profile is complete. Leave the product TC’s connected until the software
displays a message instructing you to turn off your KIC profiler.

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Live Profile Graph Display

The Live Profile Graph display will show the profile plot on the graph for the current profile that is running. See
Figure 167.

Live temperature readings and Delta

Temperature plot

Profile status

Figure 167: Live Profile Graph Display

While the KIC Profiler is in the oven, and until the profile has ended, the software will continue to display the Live
Profile Graph. The Description tab at the top of the screen is inaccessible.
• The live profile is plotted on the graph
• The current temperatures for each thermocouple and the Delta between them are displayed in a small
window in the upper-Left hand corner of the profile graph. The elapsed time is also displayed.

The Live Profile Graph display will remain on your screen until the Stop
Profile button is selected even if the profile time has completed and the profile
plot has ended. See Figure 167.

The software will display 2 messages when the Stop Profile button is pressed:
Figure 168
The first will ask you to confirm the Profile Stop. See Figure 168.

If you select No, then the profile continues.

If you select Yes, then the second message instructs you to turn your KIC
Profiler off. See Figure 169.
Figure 169

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Viewing the Profile and Statistics

Temperature plots

Statistics

PWI

Figure 170: Profile Graph Display – Time vs. Temperature

The Profile screen-General Tab displays the product name, and profile start time at the top of the screen. The
profile, profile statistics and PWI are also displayed. See Figure 170.

Profile View – To maximize the profile display, double click inside the profile graph area. The profile graph will
change and be displayed in a full screen format. Double click again to return to normal view.

Statistics View – To maximize the Statistics view, double click inside the Statistics table area. The Statistics will
change and be displayed in a full screen format. Double click again to return to normal view.

Description tab
The Description tab contains a text area that displays
a description of the profile should you wish to enter
any. See Figure 171.

This text is the same text that you can enter in the
Select Product screen at the beginning of the Run
Profile Routine.

This text is also displayed in the Profile Explorer

view for each profile.

Figure 171: Description Tab – Time vs. Temperature

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Graph Controller
The Graph Controller allows you to modify the view of
the KIC 2000-profile graph. To open the Graph
Controller, Left-click on the TC column header in the
Statistics table or Double-Left-click, anywhere just
outside the profile graph. See Figure 172.
Auto Scale
The Auto Scale feature will automatically adjust the X,
and Y axis scales to fit all of the data in the profile
graph. When the Auto Scale feature is disabled, you
must manually input the minimum and maximum scale
settings for the X, and Y axis scale of the profile graph.
Selecting Thermocouples to View
The TC’s section is a list of the thermocouples used for
the profile. By selecting All you are selecting that all the
thermocouples used for the original profile will be
displayed on the profile graph. In the event that you
wish to view the profile without a particular or multiple
thermocouples, you can deselect individual
thermocouples, or deselect the All check box, and
choose only the thermocouples you wish to view.
Deselecting Thermocouples
If a thermocouple has become disconnected during the Figure 172: Graph Controller – Time vs. Temperature
profile, the profile results (PWI) may be affected to due
above normal peak temperatures and such. This situation may cause the profile PWI value to be artificially inflated
due to bad data. In the event a single or multiple thermocouples become disconnected from the product during the
profile, you can deselect the affected thermocouple(s). The KIC 2000 software will recalculate the PWI, and update
the profile Statistics based on the remaining thermocouples selected. You must select at least one product
thermocouple.

Grid – Enables/disables the view of the X, and Y-Axis scales.

Reference Lines – Enables the view of Reference Lines displayed on the profile graph. These lines represent any
temperatures referenced in the selected Process Window.

Zone Lines – Enables the view for the oven zone lines on the profile graph.

Zero Decimal – When viewing the Pointer tool, this setting enables or disables the decimal display. When
unchecked, the software will display one decimal point.

Internal Temp – Enables the view of the KIC profiler’s internal temperature profile plot on the graph.

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Graph Option Menu

To view the Graph Option Menu, right-click anywhere within the profile graph area.
See Figure 173.

Examine Line
The Examine Line feature displays the temperature for the location of the pointer on the Figure 173: Graph Option Menu
profile graph. See Figure 174.

Wherever the pointer is moved across the profile, the following data will be displayed:
• The first column is the actual temperature for each TC.
• The second column is the temperature of the predicted profile data – based on set
point or belt speed changes.
• The Delta T for both actual and predicted TC data.
Figure 174: Examine Line
• The time during the profile at which the pointer is placed

Automatic Calculation of Delta T + Delta (or range) for all Stats

The software will automatically calculate, and display in the statistical chart, the Delta for both the original and
predicted profile data for all TC’s for all Statistics. See Figure 174. This is the range of the highest to the lowest
value for any given specification. This information is strictly being displayed and is not factored in to the PWI value
and is not used in the Navigator or Auto-focus calculations.

Move TC Line
The Move TC Line feature allows the user to manually move the thermocouple
plot on the profile graph. This is used to fine tune the profile or make corrections
in the event the KIC 2000 software did not properly display the plot. See Figure
175. .

Select the thermocouple you wish to move and then click and drag the
highlighted plot and move it to the desired location on the profile graph. See
Figure 176. Figure 175: Move TC Line

Figure 176: Move TC Line

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Reset
The Reset feature will reset the profile and undo any changes you have made to
the graph using the Graph Option Menu. Select the TC Line, or Zone Line
option. See Figure 177.

Figure 177: Reset

Profile Screen Buttons

There are four buttons at the bottom of the profile screen.

Edit/Define Process Window – Choose this button to either view or edit the process
specification(s) for the product used in this profile.

Copy to clipboard – Choose this button to copy the profile data to the windows clipboard. You
can then paste the data to a different application.

Print – Choose this button to print a copy of the profile that is currently on your screen.

Main Menu– When finished viewing or analyzing the profile select this button to either run
another profile with this product or return to the KIC 2000 main menu. You will be returned to the Profile Explorer
if the profile was opened from there.

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Exiting the profile screen

Saving changes to the profile

Any changes to the Description Notes or the Process
Window can be saved with the profile. This will
permanently update this profile with the changes.
Changes to the Process Window saved here only, save
the changes with the profile. To save the changes to
Process Window file see next dialog box. See Figure
178.
Figure 178

Saving changes to the Process Window

If you have made changes to the Process Window
while viewing a profile you can save these changes
when you exit the Profile screen. The Process
Window will permanently have these changes
whenever it is used to profile from this point forward.
See Figure 179.

The KIC 2000 software will take you to the Edit Figure 179
Process Window screen in order to save the changes
that you have made.

These 2 messages will only appear if changes have been made while viewing the profile.

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KIC Profilers

SlimKIC 2000
The SlimKIC 2000 is a real-time solder reflow
process setup and optimization tool. The
SlimKIC 2000’s configuration guarantees a perfect
profile every time by both transmitting data in real-
time as it passes through the process and
simultaneously recording the data internally.
When the SlimKIC 2000 profiler has completed its
run through the process, the internally logged
profile is automatically wirelessly downloaded, filling in any gaps that may have occurred due to broken
transmission of the real-time profile. The wireless download feature ensures that every profile run is a good one,
and that it will never be necessary to hold up production to run a second profile.

SlimKIC 2000 Specifications

System Accuracy: ±1.2°C (±2°F)
Resolution: Variable 0.3°C to 0.1°C
Internal Operating Temp: 0°C to 105°C
Thermocouple Compatibility: Type K, 9 or 12 TCs
Temperature Range: -150°C to 1050°C
Computer Compatibility: PC
Power Requirements: 9V Alkaline battery
Operating Frequency: 433.92 MHz
Dimensions (L x W x H mm): Varies depending upon model and shield
Table 4

SlimKIC 2000 Maximum Internal Temperature is 105°C

Removing the SlimKIC 2000 cover

Figure 180 Figure 181

To remove the SlimKIC 2000 cover or change the battery you will have to first unscrew the battery cover from the
bottom side of the SlimKIC 2000. This will require a small Flathead screwdriver. The screw has a retaining clip to
keep it in place so it will not come all the way out. Just loosen it enough so the cover comes free. Remove the
battery cover. See Figure 180 and Figure 181.

Locate the retention slots on the side of the SlimKIC 2000 cover. To remove the SlimKIC 2000 cover you will need
to apply equal pressure to 2 of the retention springs on the same side, and then pull up on the cover slightly. Do the
same for the other side retention springs. Once both sides have been lifted slightly, you should be able to remove
the cover easily.

You can use a small Flathead screwdriver to assist this procedure.

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Inside the SlimKIC 2000

RN5 RN8 U11
R10

ANT
R6

123
JP1 JP2 TP1

TX1
TP2 ON
U3 U4 OFF

U7 JP3
J2
Y1
U2 U5 U8 U13

RN6 RN7 U9
9V Battery U12 U14
PROM
U6 U10 U15 SW1
E8

Figure 182: SlimKIC 2000 Internal view

Serial Number Location

The SlimKIC 2000 serial number label is located on the main connector block (J1). The SlimKIC 2000 shield must
be removed I order to view the serial number. See Figure 182.

Internal Components
J2 This is the 8 pin download/communication port located at the rear of the SlimKIC 2000.
P1 This is the main power connector. This connector fits a 9-Volt battery.
R10 This is the CALIBRATE potentiometer, and is the only adjustment on the SlimKIC 2000 used for calibrating
the unit.
R6 This is the MAX TEMP Potentiometer. This is used to increase or decrease the upper range of temperatures
that the SlimKIC 2000 can read.
SW1 This is the On/Off toggle switch.
U12 This is the socket that holds the SlimKIC 2000 - EPROM. The EPROM version can change, check with KIC
regularly to ensure you have the latest version firmware in your SlimKIC 2000.

Transmitter models include

JP3 This 2 position jumper enables or disables the RF transmission capability.
TX1 This is the transmitter and facilitates the RF transmission capability.
ANT This is the antenna connector. Normally the KIC 2000 does not use an antenna. In some cases an antenna
can be added to improve the transmission strength.

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SlimKIC 2000 calibration

Before calibration, connect the SlimKIC 2000 Profiler directly to the PC using the
SlimKIC 2000 Direct Connect cable.

The SlimKIC 2000 Thermal Profiler is connected to a computer COM port using
the direct connect cable for the purpose of setting up the SlimKIC 2000,
downloading logged data, collecting data in real-time, or calibration. See Figure
183.
Figure 183: SlimKIC 2000 direct
connect to PC

SlimKIC 2000 Calibration Procedure

The suggested calibration frequency cycle for the SlimKIC 2000 is 12 months. To calibrate the SlimKIC 2000 you
will need a thermocouple simulator.

Perform the following steps to properly calibrate the SlimKIC 2000 within +1.2°C (+2.0°F):
• Let the SlimKIC 2000 stand for at least 30 minutes, with its power on, in a constant ambient environment free of
drafts.
• Turn on the computer and start the KIC 2000 or KIC 24/7 software.
• Connect the SlimKIC 2000 to the computer with the direct connect cable.
• On the KIC 2000 or KIC 24/7 software’s main screen, choose the Hardware status button. The KIC 2000 or
KIC 24/7 software will display the temperatures for each thermocouple connected.
• Connect the thermocouple simulator to the TC1 (Air TC) position on the SlimKIC 2000.
• Set the thermocouple simulator to the maximum temperature you expect to read in your oven. Observe the
display of Product TC #1’s (Air TC) temperature on the screen. This display should update rapidly.
• Adjust the Calibrate potentiometer very slowly until this Maximum Temperature is correct.
• Set the thermocouple simulator to below room temperature (40°F ~ 65°F).
• Adjust the Calibration potentiometer very slowly until this low temperature is correct.
• Repeat these steps until both temperatures are reading correctly.
When both temperatures are reading correctly, the SlimKIC 2000 is calibrated.

KIC offers calibration services for all KIC hardware. Contact Technical Support for details. [email protected].

Setting the SlimKIC 2000 Maximum Temperature

The Maximum Temperature setting for the SlimKIC 2000 refers to the highest temperature that the SlimKIC 2000 is
set to read. When you received your SlimKIC 2000, it was preset for 932°F (500°C) as the Maximum Temperature.
It can be changed. The highest temperature that the SlimKIC 2000 is capable of reading is 1050°C.

TIP: If you exceed this temperature while running a profile, your TC inputs will read OVR (over-range). If this
happens to you, the first thing to suspect is that the Maximum Temperature setting for your SlimKIC 2000 is not
set high enough for the temperature application you're attempting to measure.

Follow these steps to change the SlimKIC 2000 Maximum Temperature.

• Turn on the computer and start the KIC 2000 or KIC 24/7 software.
• Connect your SlimKIC 2000 to the computer via the direct connect communication cable.
• Turn on your SlimKIC 2000.
• Observe the Hardware Status screen. The number that you'll be calibrating is the Max Temp Capability in the
SlimKIC 2000 section.
• Remove the cover of the SlimKIC 2000, using a small screwdriver adjust the Max Temp potentiometer very
slowly until the desired maximum temperature is achieved.
• Turn Clockwise to decrease the Maximum Temperature.
• Turn Counterclockwise to increase the Maximum Temperature.

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KIC Explorer

The KIC Explorer is a new generation of thermal profilers featuring an impressively compact design. It will easily
move through restrictive process dimensions you encounter in today’s thermal applications. The KIC Explorer
incorporates state-of-the-art SMT technology and high-temperature rated components, backed by our distinguished
reputation for reliability. You can depend on this rugged, innovative hardware to endure the harsh conditions of
real-world factory use

Models
12 Channel Model- As a standard feature, the KIC Explorer has 12 thermocouples to meet the most demanding data
requirements. The 12 channel KIC Explorer model has the smallest form factor of the KIC Explorer product line.

7 and 9 Channel Models - If you prefer to use standard Type-K thermocouples, the KIC Explorer is available with
standard Type-K thermocouple connectors with either 7 or 9 thermocouple models.

Kit Contents
Part Description KIC Part Number
KIC Explorer Transmitter or Data logger (7, 9 or 12 channel) KE-4- 07 (09) (12)
KIC Explorer Base Station RF Transceiver and antenna (RF models only) REKE-9 (4)
KIC Explorer Antenna (RF Models only) KE-MISC-4-ANT
USB Communication Cable CB-KE-DWNLD-06
USB Extension cable 6ft (RF models Only) (RF models only) CBKE-06EXT
Thermal Shield, Stainless Steel, Cool Touch TS-KE-SS-PYR-07 (09) (12)
Thermocouples, set of 7, 9 or 12 TC-TKM-07 (09) (12)
Aluminum Tape and Hi-temp Solder for attaching Thermocouples TAPE
KIC 2000 software with KIC 2000 User Manual SW-KIC 2000
Optional Software key (Example: Navigator , Auto-Focus, or Power)
Table 5

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Specifications
System Accuracy: ±1.2°C
Internal Resolution: ±0.04°C
Internal Operating Temp: 0°C to 85°C
Measurement Range: -150°C to 1050°C
Sample Rate: 0.1 to 10 per second
Storage Capacity:
7-Channel Model: 131,040 samples
9-Channel Model: 168,480 samples
12-Channel Model: 224,640 samples
PC Connection: USB 2.0 (Std-A/Mini-B)
Power Requirements: (3) AAA batteries, 5.0 – 3.4V
Radio Frequency (RF): 433.92 MHz
Thermocouple Compatibility:
7-Channel Model: Type K, Standard
9-Channel Model: Type K, Standard
12-Channel Model: Type K, Mini-TC
Dimensions (L x W x H mm):
7-Channel Model: 200.0 x 60.0 x 17.0
9-Channel Model: 196.0 x 75.0 x 17.0
12-Channel Model: 178.0 x 60.0 x 14.0
Table 6

KIC Explorer Maximum Internal Temperature is 85°C. Always use the

provided thermal shield to protect the KIC Explorer from heat damage.

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Installing/changing Batteries

Figure 184: KIC Explorer Battery install/replacement

The KIC Explorer uses 3 AAA sized batteries that can be easily changed by the user. KIC recommends the use of
standard alkaline batteries; however you can use other types including rechargeable batteries.

If you experience negative effects using other types of batteries or discover your KIC Explorer is not operating
properly then switch back to standard alkaline batteries. If problems persist, contact KIC Technical Support:
[email protected].

Battery Voltages
The KIC 2000 software has a built-in battery monitor. The software will automatically recognize if your battery
voltage is too low to complete at profile. When the battery voltages drop below 3.5V, the KIC 2000 software will
not allow you to start a profile until you have replaced the batteries in the KIC Explorer

Battery Life
The KIC Explorer is very efficient on battery usage. Independent tests show that a standard set of alkaline batteries
will last more than 20 hours while operating at room temperature. Operating temperatures can affect battery
performance.

Batteries and Temperature

The KIC Explorer is designed to pass through ovens that will cause the batteries inside the KIC Explorer to heat up.
Since the batteries have a high heat capacity they will tend to continue to heat even after the KIC Explorer has exited
the oven.

Even if the KIC Explorer has cooled sufficiently to allow you to run another profile, the battery may not have cooled
down as low as the KIC Explorer.

In the event the KIC Explorer batteries become heated during use and you wish to run another profile, KIC suggests
substituting a different (room temperature) cooler set of batteries before the next profile is run. This will allow you
to run more frequent profiles without the chance of overheating the batteries or the KIC Explorer.

Note:
• High temperature thermal profiles can cause the battery packaging to un-wrap. This is normal and
should be monitored to ensure the batteries condition is intact and operational before each use.

• In the event the batteries become heat damaged or corrosive, replace them immediately. Failing to do so
can lead to KIC Explorer damage and or personal injury.

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Power On/Off
Power On – Press/hold the Amber colored On/Off button for
1 second (located at the back of the KIC Explorer). When
power in on, the LED indicators will power on. The LED
color/pattern will represent the current KIC Explorer
hardware state/status. See Figure 185.

Power Off – Press/hold the Amber colored On/Off button for

1 second (located at the back of the KIC Explorer). See
Figure 185. When the power is turned off, the LED
indicators will be off.

Figure 185

LED Indicators
The KIC Explorer has 2 LED indicators, 1-Red and 1-Green, and can be viewed by looking at the top of the KIC
Explorer near the On/Off button. See Figure 185. The KIC Explorer LED indicators will indicate the current
state/status of the KIC Explorer. See Table 7.

KIC Explorer State/Status LED Indicators

Initialization (Power up) Red and Green On (On for 2 seconds)
State 1 - Resetting or TC(s) above profile start temp. Red ON
State 2 - Ready to profile (Start Trigger) Red Flashing
State 3 - (Mid Trigger) , 4 - (Stop Trigger), 6 - (manual mode) Green Flashing (profile in progress)
State 8 - (End of Profile) Green and Red Flash
State 5 - (Idle) Green On
Flashing Firmware Green and Red On
Table 7: KIC Explorer LED Indicator Reference Table

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12 Channel Model- Mini-TC Harness

The 12 channel KIC Explorer uses a thermocouple connector design called the Mini-TC Harness. The Mini-TC
Harness is a 3-thermocouple harness in a very small connector. The size of these Mini-TC connectors allows the
KIC Explorer to utilize 12 thermocouple inputs and keep the smallest product dimensions of the entire KIC Explorer
product line.

The 12-channel KIC Explorer model has Mini-TC Harness ports. Each port facilitates three separate thermocouples.

Connecting the Mini-TC’s

3. Align the Mini-TC Harness with the Mini-TC port. See Figure 186.
4. Slide the Mini-TC Harness into the Mini-TC port. See Figure 187.
5. When fully seated, the Mini-TC Harness will lightly click into position. See Figure 188.

Figure 186 Figure 187 Figure 188

Connect Mini-TC Step #1 Connect Mini-TC Step #2 Connect Mini-TC Step #3

Note: During use and during the calibration procedure, the 12 channel KIC Explorer models must remain inside
their thermal shield in order to maintain accurate temperature readings. There are no exceptions.

Mini-TC Temperature ratings

Mini-TC harness assemblies are available in two different temperature ratings, Low-Temperature, and Medium-
Temperature.
• Low-Temperature Mini-TC’s – Teflon, double insulation, 30-gauge wire, for use up to 300ºC. (Low
temperature Mini-TC’s are not standard and are not included with the standard KIC Explorer kit.)
• Medium-Temperature Mini-TC’s – Glass, double insulation, 30-gauge wire, for use up to 400ºC.

If you have any questions about Mini-TC temperature ratings contact KIC Technical Support; [email protected].

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Mini-TC Lengths
Due to the color of the wire used to manufacture the medium temperature Mini-TC Harness it can be difficult to
identify the individual thermocouple wires. For ease of use each KIC Explorer Mini-TC Harness will have 3
different lengths of wire. The longest wire is always the first thermocouple in the group. The second longest is the
2nd thermocouple in the group. The shortest wire is always the 3rd thermocouple in the group. See Table 8 and
Table 9.

Mini-TC harnesses are available in different lengths ranging from 18” to 36” in 6” increments. Standard
KIC Explorer units’ ship with the Mini-TC “Sample” set that includes multiple length thermocouples, a sample of
each length offered by KIC. See Table 8. If a specific length wire is required, they can be ordered with the KIC
Explorer at the time of purchase or ordered separately.

Sample Set, Mini-TC (Qty 4)

18" TC Position 24" TC Position 30" TC Position 36" TC Position
TC #1 18" TC #1 24" TC #1 30" TC #1 36"
TC #2 17" TC #2 23" TC #2 29" TC #2 34"
TC #3 16" TC #3 22" TC #3 28" TC #3 32"
Table 8

18” Mini-TC Set (Qty 4) 24” Mini-TC Set (Qty 4)

Part Number: TC-TKM-MINI-0418 Part Number: TC-TKM-MINI-0424
TC #1 18" TC #1 24"
TC #2 17" TC #2 23"
TC #3 16" TC #3 22"

30” Mini-TC Set (Qty 4) 36” Mini-TC Set (Qty 4)

Part Number: TC-TKM-MINI-0430 Part Number: TC-TKM-MINI-0436
TC #1 30" TC #1 36"
TC #2 29" TC #2 34"
TC #3 28" TC #3 32"
Table 9

Which Mini-TC do I need for my application?

To determine the length of Mini-TC's needed
for a particular product the user will measure Mini-TC Harness Matrix
their products length, and then add the Product Length Min Length of TC wire needed KIC Mini-TC
distance of 12” (min. distance between KIC 4” 17” 18”
profiler and product), and then add 1” for the 6” 19” 24”
Air TC position. 8” 21” 24”
10” 23” 24”
Example: 12” 25” 30”
6” (Product Length) + 12”
14” 27” 30”
= 18” + 1” (for Air TC)
16” 29” 30”
= 19”
18” 31” 26”
Table 10
Use the table to the Right to determine the
correct Mini-TC length. See Table 10.

If you have any question regarding Mini-TC length or are unsure what length to order, contact KIC Technical
Support, [email protected].

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Wireless Communication

Base Station
The KIC Explorer Base Station is part of the optional RF
hardware. The Base Station facilitates the 2-way wireless
communication between the KIC Explorer and the computer
running the KIC 2000 software. See Figure 189.

The Base Station connects to a USB port See Figure 190. The
three Base Station LED’s lights will only light up while the
KIC 2000 software is open, or during a profile depending on the Figure 189: KIC Explorer Base Station
events that are transpiring.

Base Station LED Indicators

Red = Data received from KIC Explorer
Green = A wireless signal is detected
Orange = Data Sent from Base Station to KIC Explorer

Base Station Antenna

The KIC Explorer Base Station antenna is a screw on connector. Connect the
Base Station antenna to the Base Station as seen in Figure 191. Make sure the
antenna connector is fully seated, tools should not be necessary.

For convenience, a 6’-USB port extension cable is included with your

KIC Explorer so that you can adjust the position of the Base Station to find a
more suitable location if needed in order to view the Base Station LEDs during
normal operation. Use the provided Velcro® to secure the Base Station and
attach the Base Station antenna to the oven. Figure 190

The orientation of the Base Station antenna will affect the wireless capability of
the KIC Explorer. Since every different location has different RF levels, KIC
cannot recommend a particular position that will yield the best wireless results.
Generally, the closer you can position the Base Station antenna to the tunnel
opening, the better the reception will be.

In most cases, you can simply connect the Base Station with antenna to a USB
port and be ready to profile trouble free. In some situations you must adjust the
Base Station antenna location or position for improved or for acceptable
performance.
Base Station Antenna Usage Tips Figure 191
1. The Base Station antenna cannot be placed directly on a metal surface.
Use the provided Velcro® to attach the antenna to the oven.
2. The Base Station antenna should be placed at least 2.5 feet above the ground.
3. Place the Base Station antenna close to the tunnel opening.
4. Multiple Base Stations – When multiple Base Stations are used in the same vicinity make sure the
KIC 2000 software is not open/running on those computers. If the KIC 2000 software is open/running the
Base Station connected to that computer will interfere with the wireless operations of nearby KIC
Explorers.

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KIC Explorer Antenna

The KIC Explorer antenna is required when utilizing your KIC Explorer in
Wireless Mode. Without it the KIC Explorer can not communicate wirelessly
with the KIC 2000 software.

The KIC Explorer Antenna connects to the antenna port on the KIC Explorer.
The antenna presses easily into place. See Figure 192.

Figure 192: KIC Explorer Antenna

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Enabling the KIC Explorer Wireless Function

If you have purchased a KIC Explorer Wireless Upgrade Kit, or need to switch the KIC Explorer from data log to
Wireless mode you must follow these steps in order to configure your KIC Explorer, Base Station and KIC 2000
software for wireless use.

1. Install the KIC 2000 software version 2.4.0.5 or higher. It is recommended to install the software to the
same working directory as your current KIC 2000 software. The KIC 2000 software will be updated, but
the existing profile data and configuration files will not.

2. Connect the KIC Explorer to the computer using the USB communication cable and then power on the KIC
Explorer.

3. Open the KIC Profiler Hardware Utility software. The KIC Profiler Hardware Utility. Can be found at:
C:\KIC Profiler 2000\KE Utility\KEUtily.exe.

Follow the directions below to upgrade your KIC Explorer firmware to version 72 or higher. If your KIC
Explorer already has Firmware version 72 or higher you can skip step #3 and move directly to step #4.

In order to view the current firmware version of your KIC Explorer profiler you will need to connect your KIC
Explorer to the computer via the USB communication cable and launch the KIC Profiler Hardware Utility and
then select the Firmware Upgrade tab to view the current Firmware version. See Figure 193. Also see details
below.

Note: The USB communication cable is required for

• Flash updating or “Flashing” the KIC Explorer
• Switching operating modes (Data log – Wireless, Wireless – Data log)

Flashing (Updating) the KIC Explorer Using the KIC Profiler Hardware Utility

KIC Explorer Device -If your KIC Explorer is on and connected the KIC Profiler Hardware Utility will display
the KIC Explorer Device name. If the Device field is
blank then no device is detected. Select the Refresh
button to refresh the Device field. See Figure 193.

API Version – Displays the current API version.

KIC Explorer background communication utility.

Current Firmware Version – Displays the current

firmware version for the KIC Explorer that is currently
connected to the computer.

KIC Explorer Firmware Image File – Displays the

selected firmware flash file. Select the Browse button to
search for the file.

Start Firmware Upgrade – This button starts the

firmware upgrade.

Status – Displays the current KIC Explorer status once

the flash process has begun.
Figure 193: Hardware Utility – Firmware Upgrade

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Flash Update

Follow these steps to flash your KIC Explorer:

1. Make sure your KIC Explorer is on and

connected to the computers USB port using
the USB communication cable.

2. Open the KIC Profiler Hardware Utility

software program or if already open select the
Refresh button. See Figure 193.

3. Type the name of the firmware file or select

the Browse button to locate the file. See
Figure 194.

When you have selected the firmware file it will be

displayed in the KIC Explorer Firmware Image Figure 194: Select firmware file
File field. See Figure 195

4. Select the “Start Firmware Upgrade” button to

begin the flash process. See Figure 195

During the flash process the KIC Explorer status

will be displayed in the Status field.

Figure 195: Start firmware upgrade

When the flash process is finished a KIC message

will appear letting you know the process in
complete and show the previous and new-current
firmware versions. Select the “OK” button. See
Figure 196
Figure 196: Firmware update complete

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This concludes the KIC Explorer flash upgrade procedure.

Note: Do not disconnect the KIC Explorer USB cable.

Figure 197: Firmware Update status

5. With the KIC Explorer connected to the USB cable and powered on, launch the KIC 2000 software version
2.4.0.5 or higher.

6. Select the “Global Preferences” button. In the Profiling Hardware section select KIC Explorer 7, 9 or 12
channels depending on your model KIC Explorer, then select Transmitter. When finished select the Green
check mark button. See Figure 198.

Figure 198: KIC 2000 Global Preferences

7. Close the KIC 2000 software.

8. Disconnect the KIC Explorer USB cable from the computer and KIC Explorer.
9. Connect the USB extension cable to the computer then insert the KIC Explorer Base Station into the USB
port on the computer. Upon connection the Windows “Found new Hardware” wizard will appear and
begin stepping you through the sequence of installing the software drivers for the KIC Explorer Base
Station.

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Connecting the Base Station to the Computer

After a successful KIC 2000 software installation you are ready to connect
your KIC Explorer Base Station hardware to your computer.

10. Connect the KIC Explorer Base Station antenna to the KIC
Explorer Base Station. See Figure 199.

11. Connect the KIC Explorer Base Station to your computers USB
port.

The three LED’s will only light up while the KIC 2000 software is open
and the KIC Explorer is powered on.

12. When you connect the KIC Explorer Base Station, Windows will
recognize the USB device and the “Found New Hardware Wizard” Figure 199: KIC Explorer Base Station
will appear. Select the “Install the software
automatically (recommended) option then select the
“Next” button. See Figure 200

Note: The “Found New Hardware Wizard” USB driver

installation will run each time a unique KIC Explorer or
KIC Explorer Base Station is connected to your computers
USB port(s).

13. Next, Windows will prompt you regarding “Windows Figure 200: Windows Found New Hardware Wizard
compatibility”. Select the “Continue Anyway” button.
See Figure 201

14. Windows will begin installing the KIC Explorer USB

software drivers. When completed a finished message
will appear. Select the “Finish” button. See Figure 202

Figure 201 Windows Hardware Installation

Compatibility

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Your KIC Explorer Base Station USB drivers are

now installed and your KIC Explorer is ready to
communicate wirelessly with the KIC 2000
software.

Figure 202: Windows Completing Found New Hardware Wizard

15. Turn on power to the KIC Explorer, connect the KIC Explorer
antenna. See Figure 203.

16. Launch the KIC 2000 software version 2.4.0.5 or higher. The KIC
Explorer Base Station LED’s should begin blinking rapidly.

The three LED’s will only light up while the KIC 2000 software is open, or
during a profile depending on the current hardware state of the KIC Explorer
profiler.

17. Select the “Hardware Status” button to view the live temperature
readings from the KIC Explorer.

If you followed the instruction correctly, you should see the live temperature
Figure 203: KIC Explorer Antenna
display for any TC’s connected to the KIC Explorer indicating that the
wireless signal from the KIC Explorer is being received by the KIC 2000
software. See Figure 204.

Figure 204: Hardware Status

You are now ready to run wireless profiles with your KIC Explorer profiler.

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Trouble shooting – Wireless Communication

If your KIC Explorer Base Station LED’s are not blinking rapidly, or your KIC 2000 software is not displaying
temperatures please check the following:
1. KIC Explorer has fresh batteries and is powered on. Battery level must be greater than 3.39 volts.
2. KIC Explorer firmware version = v72 or higher.
3. KIC Explorer set to “Transmitter” in “Global Preferences’ screen. (Must use USB cable to set. The
wireless won’t function until set using the USB cable)
4. KIC Explorer antenna correctly installed.
5. KIC 2000 version 2.4.0.5 or higher correctly installed on computer.
6. KIC Explorer Base Station antenna correctly installed.
7. USB extension cable-KIC Explorer Base Station connection.
8. Multiple Base Stations – When multiple Base Stations are used in the same vicinity make sure the KIC
2000 software is not open/ running on those computers. If the KIC 2000 software is open/running the Base
Station connected to that computer will interfere with the wireless operations of nearby KIC Explorers.

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Thermal Shields
KIC offers 2 models of KIC Explorer thermal shields:
• Cool Touch – The Cool Touch-KIC Explorer thermal shield is standard and is included with all standard
KIC Explorer profiling kits. The Cool Touch shield can be handled without gloves, however gloves are
recommended whenever heat is present. The Cool Touch thermal shield also allows the KIC Explorer
longer duration at given temperatures during use.
• Stainless Steel – The Stainless Steel -KIC Explorer thermal shield is optional accessory for the
KIC Explorer. The Stainless Steel thermal shield has no outer insulation and measures 1/8” lower in
Height than the Cool Touch shield.

Loading the KIC Explorer into the Thermal Shield

12 Channel -KIC Explorer – Place the KIC Explorer into bottom half of the KIC Explorer thermal shield.
• The Mini-TC harnesses should rest flat on the metal block inside the shield.
• The thermocouple wires should exit from the front of the thermal shield.
• The KIC Explorer antenna should extend fully, and exit from the back of the thermal shield.
See Figure 205.

Figure 205: 12-Channel KIC Explorer with Thermal Shield

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7 or 9 Channel -KIC Explorer – Place the KIC Explorer into bottom half of the KIC Explorer thermal shield.
• The thermocouples should rest flat on the bottom of the inside the shield.
• The thermocouple wires should exit from the front of the thermal shield.
• The KIC Explorer antenna should extend fully, and exit from the back of the thermal shield.
See Figure 206.

Figure 206: 7-Channel KIC Explorer with Thermal Shield

Once the KIC Explorer is set inside the bottom half of the thermal shield and the thermocouple wires and antenna
are properly routed to the rear of the shield, verify the KIC Explorer is on by viewing the LED near the On/Off
button.

Next place the top-half of the KIC Explorer over the bottom half and then swing the latching mechanisms into the
closed positions at each end. See Figure 207.

Figure 207: KIC Explorer Thermal Shield Latching Mechanism

Contact KIC Technical Support if you need any assistance with your KIC Explorer: [email protected] .

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KIC Profiler Hardware Utility

The KIC Profiler Hardware Utility is a software program that facilitates calibration of the KIC Explorer as well as
firmware upgrades.

The KIC Profiler Hardware Utility is included in the standard KIC 2000 software installation. It is located in the
folder: C:\KIC 2000 Profiler\KE Utility

In order to calibrate or upgrade the firmware make sure your KIC Explorer is on and connected to the computers
USB port and then open the KIC Profiler Hardware Utility software program.

The KIC Utility Calibration Tab

Note: Changes made to the Gain and
Offset values within the KIC Profiler
Hardware Utility will have a direct
affect on all thermocouple readings
made by the KIC Explorer Profiler.

KIC Explorer Device

Whenever your KIC Explorer is on and
connected the KIC Explorer Utility will
display the KIC USB device name. If the
KIC Explorer Device field is blank then no
device is detected or the device is not
displayed, in which case select the Refresh
button. See Figure 208.

Note: If you are KIC Explorer is not

recognized, then make sure the power is on,
recheck the cable connections and or Base
Station connection and verify your USB port
is working correctly.
Figure 208: Hardware Utility – Calibration
Note: For calibration of the KIC Explorer you
can use the USB communication cable or if
your KIC Explorer is equipped for wireless use you can connect the KIC Explorer Base Station and perform the
KIC Explorer calibration procedure wirelessly.

Select your KIC Explorer model – Select 12 channels, 9 channels, or 7 channels model.

Note: Failure to select the correct model will result in a failed calibration.

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Calibration Status Window

The Calibration Status Window displays the log of all KIC Explorer Utility events and recorded temperatures during
Offset and Gain calibration. See Figure 209.

Figure 209: Hardware Utility – Calibration Status Log

Calibration Status Window Functions

Get Current TC – displays the current thermocouple values for all channels of the KIC Explorer.
See Figure 210.

Figure 210: Hardware Utility – Calibration Status Log – Get Current TC

Get Gain/Offset – Displays the currently stored Gain and Offset values for the KIC Explorer.
See Figure 211.

Figure 211: Hardware Utility – Calibration Status Log – Get Gain/Offset

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Set Gain/Offset – Opens the “Set Gain Adjust and Offset Temperatures” Window. This window displays the
currently stored Gain/Offset values for the KIC Explorer. See Figure 212.

Figure 212
Calibration – Set Gain/Offset

Offset Temperatures #1-4 – Displays the current Gain and Offset values stored in the KIC Explorer for
each of the 4 thermocouple ports. You can manually change the offset values if needed. See Figure
212.

Note: Changes made to the Gain and Offset values within this window will have a direct
affect on all thermocouple readings made by the KIC Explorer.

Set All to Zero – Manually set the Gain and all Offset values to zero and closes the “Set Gain Adjust and
Offset Temperatures” windows. See Figure 212.

Set – Hard sets the KIC Explorer profiler to the currently displayed Gain and Offset values.

Cancel – Cancels all actions and closes the “Set Gain Adjust and Offset Temperatures” window. See
Figure 212.

Reset – Clears the KIC Explorer data memory and returns the KIC Explorer to the “ready to Profile” state.

Set Idle – Stops data collection and sets the KIC Explorer to “Idle” state.

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KIC Explorer Calibration

KIC Explorer calibration procedure should only be performed by qualified persons. If you need assistance, training,
or need to arrange for KIC to calibrate your KIC Explorer contact KIC Technical Support [email protected],
[email protected], [email protected].

The KIC Explorer has four separate calibrations, one for each of its four thermocouple connector ports. Using the
KIC Explorer Calibration Adapter is the only way to properly calibrate the KIC Explorer profiler. The
KIC Explorer is electronically calibrated using the KIC Profiler Hardware Utility. Do not use an ungrounded
computer to calibrate the KIC Explorer.

The suggested calibration frequency cycle for the KIC Explorer is 12-months.

To calibrate the KIC Explorer you will need the following hardware:
• KIC Explorer
• KIC Explorer USB communication cable or Base Station
• KIC Explorer thermal shield
• Type “K” thermocouple simulator
• KIC Explorer Calibration Adapter (7, 9 or 12 channel models).

Software:
• KIC 2000 v. 2.4.0.5 or higher

The KIC Profiler Hardware Utility uses the Fahrenheit temperature scale for its calibration.

Perform the following steps to properly calibrate the KIC Explorer within +2.0°F (+1.2°C):

1. Make sure your KIC Explorer is on and connected to the computers USB port or connect the KIC Explorer
Base Station.
2. Connect the KIC Explorer calibration adapter to the KIC Explorer making sure to occupy all of the
thermocouple inputs as required. Connect the other end to your type “K” thermocouple simulator’s output
port.
3. Turn the power to your thermocouple simulator on and set the output value to 77°F.
4. Open the KIC Profiler Hardware Utility software program or if already open select the Refresh button. To
verify communication between the KIC Explorer and the KIC Profiler Hardware Utility, select the “get
Current TC” button in the Calibration Status window. If communicating properly you should see the
current live temperatures from the KIC Explorer. See Figure 213.

Figure 213: Hardware Utility – Calibration Status Log

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CJREF (Cold Junction Reference) Offset

The CJREF Offset is the amount of temperature to add or subtract from the base KIC Explorer readings.

KIC recommends setting this value to the same temperature as the cjref (Internal) temperature. You can view the
cjref (Internal) temperature by selecting the “Get Current TC” button.

It is recommended to use the default Calibration Temperature

value; however you can enter the Calibration Temperature value
between 50°F and 212°F.

Calibration Temperature – The default Calibration Temperature

is 77°F.

Whatever the value of the Calibration Temperature field, the

thermocouple simulator must match exactly.
1. Adjust the thermocouple simulators output to be the
same value as the Calibration Temperature field.
2. When both the calibration Temperature field and the
thermocouple simulator output values match, select the
CJREF Offset-Start button to begin the KIC Explorer
calibration. See Figure 214.
Figure 214

The KIC Profiler Hardware Utility will automatically adjust the 4

thermocouple port’s calibrations. The calibration for each
thermocouple port is separate and differences in Offset values
between thermocouple ports are normal.

Note: During this process electronic adjustments are made in

order to “tune” the KIC Explorer for maximum accuracy at the
specified temperature.

When the KIC Profiler Hardware Utility has finished the Offset
calibration a “CJREF Offset calibration is successfully
completed” notice will appear in the Report area at the bottom of
the KIC Profiler Hardware Utility screen and the Offset
calibration Log is displayed in the Calibration Status window.
See Figure 215.
Figure 215

Figure 216

When the “End of Offset Temperature calibration” is displayed in the Calibration Status Log window the Offset
portion of the KIC Explorer calibration procedure is complete. See Figure 216. Next is the Gain Adjust procedure.

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Gain Adjust
The Gain Adjust portion of the KIC Explorer calibration procedure affects the accuracy of the KIC Explorer across
its temperature capability range.

For maximum accuracy set the Gain Adjust calibration value to

the highest temperature you expect to read for your process. It is
recommended to use the default calibration temperature;
however, you can enter calibration values between -1480°F and -
58°F, or between 302°F and 1832°F.

Calibration Temperature – The default Calibration

Temperature is 1292°F.
1. Whatever the value of the Calibration Temperature
field, the thermocouple simulator must match exactly.
Adjust the thermocouple simulators output to be the
same value as the Calibration Temperature field.
2. When both the Calibration Temperature field and the
thermocouple simulator output values match, select the
Gain Adjust-Start button to begin the KIC Explorer Figure 217
calibration. See Figure 217.

The KIC Profiler Hardware Utility will begin to automatically

adjust the Gain Adjust setting.

Note: During this process electronic adjustments are made in

order to “tune” the KIC Explorer for maximum accuracy at the
specified temperature.

When the KIC Profiler Hardware Utility has finished the Gain
Adjust portion, a “Gain Adjust calibration is successfully
completed” notice will appear in the Report area at the bottom of
the KIC Explorer Utility screen and the Offset calibration Log is
displayed in the Calibration Status window. See Figure 218.

Figure 218

Figure 219

When the “End of Gain Adjust calibration” is displayed in the Calibration Status Log window the Gain Adjust
portion of the KIC Explorer calibration procedure is complete. See Figure 219.

This concludes the KIC Explorer calibration procedure. You can close/exit the KIC Profiler Hardware Utility.

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KIC Utility Flash Upgrade Tab

The KIC Explorers firmware can be upgraded using the KIC Explorer Utility. This gives KIC Explorer users the
ability to upgrade their KIC Explorers whenever a new firmware is available.

Periodically KIC will post updated firmware files on the website www.kicthermal.com . The KIC Firmware flash
file is needed to complete this process.

Flash updating or “Flashing” the KIC Explorer can only be done by use of the USB communication cable.

Flashing the KIC Explorer

KIC Explorer Device

If your KIC Explorer is on and connected the
KIC Explorer Utility will display the KIC Explorer
Device name (KIC Explorer). If the KIC Explorer
Device field is blank then no device is detected or the
device is not displayed, in which case select the Refresh
button. See Figure 220.

API Version – Displays the current API version;

KIC Explorer background communication utility.

Current Firmware Version – Displays the current

firmware version for the KIC Explorer.

KIC Explorer Firmware Image File – Displays

the selected firmware flash file. Select the Browse
button to search for the file.

Start Firmware Upgrade – This button starts the

firmware upgrade. Figure 220

Status – Displays the current KIC Explorer status once

the flash process has begun.

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Flash Update

Follow these steps to flash your KIC Explorer:

1. Make sure your KIC Explorer is on and

connected to the computers USB port using
the USB communication cable.

2. Open the KIC Explorer Utility software

program or if already open select the Refresh
button. . See Figure 220.

3. Type the name of the firmware file or select

the Browse button to locate the file. See
Figure 221.

Figure 221

4. When you have selected the firmware file it

will be displayed in the KIC Explorer
Firmware Image File field. See Figure 222.

5. Select the “Start Firmware Upgrade” button to

begin the flash process. See Figure 222.

6. During the flash process the KIC Explorer

status will be displayed in the Status field.

Figure 222

7. When the flash process is finished a KIC

message will appear letting you know the
process in complete and show the previous and
new-current firmware versions. Select the
“OK” button. See Figure 223.

Figure 223

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This concludes the KIC Explorer flash upgrade

procedure.

Figure 224

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Appendix A:
The Process Window Index
A Method for Quantifying Thermal Profile Performance

The Problem
While there are currently statistically valid methods for quantifying pick and place and screen printer performance,
there is no widely accepted method for comparing performance of thermal profiles, and thus, no quantifiable system
of ranking thermal process performance. Once a thermal profile has been run, it is judged as being either in or out
of spec, and perhaps subjectively judged as being OK, good, or really good. Efforts to track process performance
for SPC or QC generally focus on a single, or a small group, of profile statistics; for example, peak temperature of
one or two thermocouples on a golden board. The Process Window Index is a statistical method for ranking thermal
profile and thermal process performance.

Defining the Process Window Index

The Process Window Index is a measure of how well a
profile fits within user defined process limits. See Figure
225.

This is done by ranking process profiles on the basis of

how well a given profile “fits” the critical process
statistics. A profile that will process product without
exceeding any of the critical process statistics is said to be
inside the Process Window. The center of the Process
window is defined as zero, and the extreme edge of the
process window as 99%.

A “Process Window Index” of 100% or more indicates Figure 225: Process Window and PWI
that the profile will not process product in spec. A
“Process Window Index” of 99% indicates that the profile
will process product within spec, but it is running at the
very edge of the Process Window. A “Process Window
Index” of less than 99% indicates that the profile is in
spec and tells users what percentage of the process
window they are using: for example, a PWI of 70%
indicates a profile that is using 70 percent of the process
spec.

The PWI tells users exactly how much of their process

window a given profile uses, and thus how robust that
profile is. The lower the PWI, the better the profile. A Figure 226: The Process Window Index
(Single Statistic—Peak Temperature of one
PWI of 99% is risky because it indicates that the process Thermocouple)
could easily drift out of control. Most users seek a PWI
of below 80%, and profiles with a Process Window Index
between 50% and 60% are commonly achieved (if the oven is sufficiently flexible and efficient).

Figure 226 shows the Process Window Index for the Peak Temperature of a single thermocouple. The Process
Window Index for a complete set of profile statistics is calculated as the worst case (highest number) in the set of
statistics.

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For example: if a profile is run with six thermocouples, and four profile statistics are logged for each thermocouple,
then there will be a set of twenty-four statistics for that profile, and the PWI will be the worst case (highest number
expressed as a percentage) in that set of profile statistics. Note that Figure 227 shows your designated critical
statistics for a single thermocouple.

How Process Window Index (PWI) is Determined

Typical Leaded Process Window
Slope Soa k Tim e Be t w e e n Pe a k Tim e Above
1 4 0 oC ~ 1 7 0 oC Te m pe r a t u r e 1 8 3 oC

o
PWI C/ Sec PWI Sec PWI Tem p o C PWI Sec
100% 3.0 100% 90 100% 225 100% 70
80%
60% 80% 86 80% 223 80%
40% 60% 82 60% 221 60%
20%
0% 2.0 40% 78 40% 219 40%
20% 74 20% 217 20%
- 20%
0% 70 0% 215 0% 55
- 40% - 20% 66 - 20% 213 - 20%

- 60% - 40% 62 - 40% 211 - 40%

- 60% 58 - 60% 209 - 60%
- 80%
- 80% 54 - 80% 207 - 80%
- 100% 0 - 100% 50 - 100% 205 - 100% 40

PW I = 0 % PW I = 2 0 % PW I = 6 0 % PW I = - 4 0 %

PW I = 6 0 %

Figure 227: The Process Window Index

(Multiple Statistics for a Single Thermocouple and Final PWI Calculation)

Calculating the PWI

To calculate the Process Window Index: i=1 to N (number of thermocouples); j=1 to M (number of statistics per
thermocouple); measured_value[i,j] is the [i,j]th statistic’s value; average_limits[i,j] is the average of the [i,j]th
statistic’s high and low limits; and range[i,j] is the [i,j]th statistic’s high limit minus the low limit.

Figure 228: Formula for calculating the PWI

Thus, the PWI calculation includes all thermocouple statistics for all thermocouples. The profile PWI is the worst
case profile statistic (maximum, or highest percentage of the process window used), and all other values are less.

Benefits of Ranking Thermal Profile Performance

The analysis of thermal profiles with the Process Window Index offers four significant benefits. The first is that
profiles can be easily compared, and users can be confident that they are using the best profile their process can
achieve. Before the PWI was available for profile analysis, comparing profiles was subjective, and users could
never be certain they had the best profile for their product. The PWI provides an excellent opportunity for process
improvement and its use is a significant step towards Zero-defect Production.

The second benefit is that the PWI greatly simplifies the profiling process. When used in advanced profiling tools,
all profile statistics are reduced to a single number (the PWI) that even the most inexperienced operator can
understand. This means significant savings in terms of training costs and a reduction in defects caused by operator
error. It further means that in a few minutes, an inexperienced operator can setup an oven with the optimal profile, a
job that formerly could take an experienced engineer hours.

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The third benefit is that because the PWI reflects the performance of the whole profile, it provides much better
indicator of process capability than tracking a single statistic. The PWI thus provides excellent data for SPC and
other QC monitoring programs while simplifying data gathering and reducing process monitoring costs.

Finally, the PWI gives users a simple method for comparing thermal process performance. Comparisons may be
made between individual lines on the shop floor, between processes at multiple plants, and between processes using
dissimilar equipment. The ability to quantify thermal process performance will give electronics assemblers a means
for comparing the performance of their soldering equipment. This will be of value in selecting equipment, for buy
off, and for process troubleshooting.

Table 11 is the result of a series of tests comparing oven performance using several sizes of PCBs. Each board was
profiled in the given oven, and then an automated profile prediction tool was used to find the optimal profile for that
board in the given oven. After the oven set points were changed and the oven stabilized, a second profile was run to
confirm that the predicted PWI had been achieved. Table 11 shows that there is significant variation in oven
performance between various makes and models. In this test, Oven C had more zones than Ovens A and B, and
performed better, as would be expected.

Oven Board Type

Display
Manufacturer Model Motherboard Cell Phone Adapter Mainframe
A X PWI = 87% PWI = 62% PWI = 79% PWI = 126%
B Y PWI = 71% PWI = 58% PWI = 61% PWI = 93%
C Z PWI = 33% PWI = 29% PWI = 34% PWI = 58%
Table 11: Comparison of Oven Performance – Best Achievable PWI

Conclusion
The simplicity of the Process Window Index makes its validity as a statistical tool readily apparent and its adoption
as an industry standard clearly offers a significant opportunity for the improvement of the soldering process. The
advantages detailed above point to its value in demystifying the soldering process and open the door to precision
control of a process that has been ignored for too long. Issues like the coming of Lead-free electronic assembly
mean that electronics assemblers can no longer be complacent about their soldering process. Sophisticated tools
utilizing the PWI as a standard for accurately measuring the thermal process will mean more efficient production,
improved and simplified process control, and higher quality final product.

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APPENDIX B:
Attaching Thermocouples to the product

Overview
Thermocouple attachment is one of the single most important factors for attaining accurate thermal profile results.
If a thermocouple is not attached properly, the profile will yield inaccurate results. The objective is to attach a
thermocouple to the lead of a component in order to measure the solder joint temperature to verify the thermal
profile meets the specified process parameters. We have outlined 2 methods for thermocouple attachment below.

When selecting a position for your thermocouples, you want to measure points on the product that represent the
entire mass-range of the product. Select at least one position that is a high-mass area of the board (large component)
and at least one position that is a low-mass area of the board (small component). If you can develop an acceptable
profile for the low and high -mass areas of the board, the other areas of the board will be processed within the same
process parameters.

High temperature solder is considered the industry standard for attaching thermocouples to PCBs for thermal
profiling. High temperature solder provides excellent repeatability, and is a very strong attachment method. The
cons to using high temperature solder are that it is not easy to work with, requires tools, and is usually destructive to
the test product. For these very reasons KIC tested alternative means of attaching thermocouples to PCBs. Of the
many different attachment methods tested by KIC, Aluminum tape provided profile results most similar to high
temperature solder and it proved to be non-destructive as well.

Aluminum Tape
Aluminum tape provides a secure connection with excellent thermal Aluminum Tape
conductivity. It offers users of pass-through profilers a simple, Attachment Method
inexpensive, and nondestructive method of attaching thermocouples Aluminum Thermocouple
Tape Bead
for thermal profiling. Using Aluminum tape reduces the effort
required for obtaining an accurate thermal profile as opposed to high Solder Pad

temperature solder. Board

The Aluminum tape is cut with scissors to a size of approximately Board

1/4” × 1/4” and is used to secure the thermocouple to the product. Aluminum
Tape
The tape can be used on the bare PCB or easily conform over the
Solder Pad
shape of components and leads. Tape can be used to hold excess wire
down to the board and provide some strain relief. See Figure 229.
Thermocouple
For Aluminum tape ordering information, contact KIC, Bead
[email protected].

Figure 229: Aluminum Tape

Attachment Method

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High Temperature Solder

Do not attempt to attach the TC by melting solder into the spot and
then shoving in the bead. Place the TC bead on the attachment Solder
surface and heat both evenly with the soldering iron. Make sure Attachment Method
your iron is set to achieve temperatures over the solder melting Thermocouple
High Temp Bead
point. For the solder that KIC provides, 300C should be sufficient. Solder
Then touch the solder to the heated TC bead and let the heat from Solder Pad
the TC bead melt the solder. This method gives you superior
Board
wetting and a stronger solder attachment to the pad or lead. See
Figure 230.
Board
High Temp
Solder

Be sure and remove any residual eutectic solder before applying

the high temperature solder. If the eutectic solder is not removed,
Solder Pad
the tension of the thermocouple wire may lift the component as
soon as the eutectic solder reaches its melting point, which is a Thermocouple
lower temperature than high temperature solder. Bead

Your temperature reading will come from the first point of contact
between the two wires leading from the TC. To insure accurate
readings, it is critical to carefully separate the two wires all the way Figure 230: High-Temperature Solder
up to the TC bead after soldering. Attachment Method

High temperature solder is an efficient heat conductor, so if a tiny bit gets between the TC bead and the lead or pad;
you will still get an accurate reading. However, too much solder at the measurement point will increase the heat
capacity of the TC and cause your peak temperature measurement to read low.

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APPENDIX C:
Writing KIC 2000 Data over a Network
The KIC software can easily be configured to write the collected data to a network drive location. This allows data
from one or even multiple systems to be stored in one centralized location (Server/Shared Hard Drive).

You must have a mapped network drive on the PC running the KIC 2000 software to the desired network location.
Due to the varieties of OS and network configurations, KIC cannot detail this step. We recommend you contact
your IT/Network administrator if you need assistance setting up a mapped network drive.

Once you have mapped the drive, create a “KIC” folder on the network drive and copy in the following folders from
the C:\KIC Profiler 2000 directory – Log, Ovens, Process Specs, and Profiles. Once completed follow the steps
below on the PC where the KIC 2000 software is installed::

1. Ensure the KIC software is shutdown. Open Windows Explorer, and locate the file:
C:\KIC Profiler 2000\Log\KIC2000DataPath.kiccfg

2. Double-click on the KIC2000DataPath.kiccfg to open it in Notepad. See Figure 231.

Figure 231

3. Change the line AllowUserToManuallyChangeWorkingDataPathInThisIniFile=0 to the

value =1. See Figure 232.

Figure 232

4. Change both the KIC2000DefaultDataPath= and ProfileExplorerDataPath= lines to the

desired network location. See Figure 233.

Figure 233

5. Once the KIC2000DataPath.kiccfg file has been modified with the new locations, choose File/Save
from the drop down menu to save the changes.

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6. Close Windows Explorer and start the KIC 2000 software.

7. With the KIC software open, go into Profile Explorer. You should now see the new data path directory
displayed in the upper right hand corner of the screen. See Figure 234.

Figure 234

All data collected in this KIC 2000 application will now be written to the network folder chosen. It will
automatically create a subfolder named “Profiles” in the directory chosen. In that “Profiles” folder, it will create sub
folders for each product name, just as it would in the default KIC 2000 directory.

You can now view the collected data from any PC on the network that is running the KIC 2000 software.

When selecting the folder, browse to the root directory of the main “Profiles” folder. For example, if the profiles are
in a directory called F:\KIC Profiler 2000/Profiles/ Board A, you would browse only to the F:\KIC Profiler 2000
folder.

If there is no network connection when the KIC software is started, the software will automatically change the
data path back to the default location of C:\KIC Profiler 2000\. To resume writing data to a network
location, you will need to repeat the steps listed above.

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Appendix D:
Acronyms and Abbreviations Used
9V.............. 9 Volt (Battery)
AAA.......... Common size of dry cell-type battery (pronounced “triple A”)
CD............. Compact Disc
CD-ROM .. Compact Disc Read-Only Memory
CJREF ....... Cold Junction Reference
COM port .. Communication port
GB............. Gigabyte, or 1 billion bytes
ID .............. Identification
KE ............. KIC Explorer
KIC............ Kazmierowicz Instrument Company (pronounced “kick”)
LED........... Light-Emitting Diode
MB ............ Megabyte, or 1 million bytes
MHz .......... Megahertz, or 1 million hertz
MVP……...Manual Virtual Profile
PC.............. Personal Computer
PWI ........... Process Window Index
RAM ......... Random Access Memory
RPM .......... Remote Process Monitoring
SMT .......... Surface-Mount Technology
Spec........... Specification
SVGA........ Super Video Graphics Array. Also known as Super VGA.
TC ............. Thermocouple
USB........... Universal Serial Bus
VAR .......... Value Added Reseller

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Contacting KIC
There are various means of contacting or attaining information from KIC.

KIC USA
16120 W. Bernardo Drive
San Diego, CA 92127 USA
Phone: +1 (858) 673-6050
Fax: +1 (858) 673-0085

KIC International Sales – European Office

Vía Aventina, 18
Rome, Italy 00153
Phone: +39 06 4547.3670
Fax: +39 06 4547.3670

KIC International Sales – KIC International Sales –

Singapore Office China Office
71 Ubi Crescent Unit 0204B, Block 1A Xindu Plaza
#08-14, Excalibur Centre No 8, Jinjihu Road, Suzhou Industrial Park
Singapore 408571 Suzhou, Jiangsu 215021 China
Phone: +65 6744-4998 Phone: +86.512.6763.5171
Fax: +65 6744-1433 Fax: +86.512.6763.5173

On the Web
You can find the latest KIC product news along with a library of useful information at our website
www.kicthermal.com or www.kic.cn

KIC Technical Support

KIC Tech Support (phone) is available 24 hours a day, 365 days per year, +1 (858) 673-6050 or by email,
USA: [email protected]
Europe: [email protected]
Asia: [email protected]

KIC Product Training

Contact KIC Customer Support +1 (858) 673-6050, or by email, [email protected]

KIC Sales
Contact KIC sales:
USA: phone +1 (858) 673-6050, or by email, [email protected]
Europe: phone +39 06 4547.3670, by email, [email protected]
Asia: phone +65 6744-4998, or by email, [email protected]
China: phone +86.512.6763.5171, or by email,, [email protected]

Find the KIC Representative in Your Area

Call KIC; send an email, or visit or web page Find a Local Representative.

Author: Cameron Sinohui. Contributions: Mick Shadduck, Tom Bergeron, Robert Baxter, Greg Jones, Dennis Clevenger

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