Modicon TM3 Digital IO Modules Hardware Guide
Modicon TM3 Digital IO Modules Hardware Guide
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Modicon TM3
Digital I/O Modules
Hardware Guide
04/2014
EIO0000001408.01
www.schneider-electric.com
The information provided in this documentation contains general descriptions and/or technical
characteristics of the performance of the products contained herein. This documentation is not
intended as a substitute for and is not to be used for determining suitability or reliability of these
products for specific user applications. It is the duty of any such user or integrator to perform the
appropriate and complete risk analysis, evaluation and testing of the products with respect to the
relevant specific application or use thereof. Neither Schneider Electric nor any of its affiliates or
subsidiaries shall be responsible or liable for misuse of the information contained herein. If you
have any suggestions for improvements or amendments or have found errors in this publication,
please notify us.
No part of this document may be reproduced in any form or by any means, electronic or
mechanical, including photocopying, without express written permission of Schneider Electric.
All pertinent state, regional, and local safety regulations must be observed when installing and
using this product. For reasons of safety and to help ensure compliance with documented system
data, only the manufacturer should perform repairs to components.
When devices are used for applications with technical safety requirements, the relevant
instructions must be followed.
Failure to use Schneider Electric software or approved software with our hardware products may
result in injury, harm, or improper operating results.
Failure to observe this information can result in injury or equipment damage.
© 2014 Schneider Electric. All rights reserved.
2 EIO0000001408 04/2014
Table of Contents
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
About the Book. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Part I TM3 General Overview . . . . . . . . . . . . . . . . . . . . . . 13
Chapter 1 TM3 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
General Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Physical Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Chapter 2 TM3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
2.1 TM3 General Rules for Implementing . . . . . . . . . . . . . . . . . . . . . . . . . 28
Environmental Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Certifications and Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
2.2 TM3 Expansion Module Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Installation and Maintenance Requirements . . . . . . . . . . . . . . . . . . . . 34
Installation Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Top Hat Section Rail (DIN rail) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Assembling a Module to a Controller or Receiver Module . . . . . . . . . 42
Disassembling a Module from a Controller or Receiver Module . . . . . 44
Direct Mounting on a Panel Surface . . . . . . . . . . . . . . . . . . . . . . . . . . 45
2.3 TM3 Electrical Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Wiring Best Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
DC Power Supply Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Part II TM3 Digital Input Modules . . . . . . . . . . . . . . . . . . . 57
Chapter 3 TM3DI8A Module 8 Inputs 120 Vac . . . . . . . . . . . . . . . . 59
TM3DI8A Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
TM3DI8A Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
TM3DI8A Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Chapter 4 TM3DI8 / TM3DI8G Module 8 Regular Inputs 24 Vdc. . 65
TM3DI8 / TM3DI8G Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
TM3DI8 / TM3DI8G Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . 67
TM3DI8 / TM3DI8G Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . 69
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Chapter 5 TM3DI16 / TM3DI16G Module 16 Regular Inputs
24 Vdc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
TM3DI16 / TM3DI16G Presentation. . . . . . . . . . . . . . . . . . . . . . . . . . . 72
TM3DI16 / TM3DI16G Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . 74
TM3DI16 / TM3DI16G Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . 77
Chapter 6 TM3DI16K Module 16 Regular Inputs 24 Vdc . . . . . . . 79
TM3DI16K Presentation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
TM3DI16K Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
TM3DI16K Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Chapter 7 TM3DI32K Module 32 Regular Inputs 24 Vdc . . . . . . . 87
TM3DI32K Presentation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
TM3DI32K Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
TM3DI32K Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Part III TM3 Digital Output Modules . . . . . . . . . . . . . . . . . 95
Chapter 8 TM3DQ8R / TM3DQ8RG Module 8 Relay Outputs 2A
24 Vdc/240 Vac . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
TM3DQ8R / TM3DQ8RG Presentation . . . . . . . . . . . . . . . . . . . . . . . . 98
TM3DQ8R / TM3DQ8RG Characteristics . . . . . . . . . . . . . . . . . . . . . . 99
TM3DQ8R / TM3DQ8RG Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . 103
Chapter 9 TM3DQ8T / TM3DQ8TG Module 8 Regular Transistor
Source Outputs 0.5A 24 Vdc . . . . . . . . . . . . . . . . . . . . . 105
TM3DQ8T / TM3DQ8TG Presentation. . . . . . . . . . . . . . . . . . . . . . . . . 106
TM3DQ8T / TM3DQ8TG Characteristics . . . . . . . . . . . . . . . . . . . . . . . 107
TM3DQ8T / TM3DQ8TG Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . 109
Chapter 10 TM3DQ8U / TM3DQ8UG Module 8 Regular Transistor
Sink Outputs 0.5A 24 Vdc . . . . . . . . . . . . . . . . . . . . . . . 111
TM3DQ8U / TM3DQ8UG Presentation . . . . . . . . . . . . . . . . . . . . . . . . 112
TM3DQ8U / TM3DQ8UG Characteristics . . . . . . . . . . . . . . . . . . . . . . 113
TM3DQ8U / TM3DQ8UG Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . 115
Chapter 11 TM3DQ16R / TM3DQ16RG Module 16 Relay Outputs
2A 24 Vdc/240 Vac . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
TM3DQ16R / TM3DQ16RG Presentation . . . . . . . . . . . . . . . . . . . . . . 118
TM3DQ16R / TM3DQ16RG Characteristics . . . . . . . . . . . . . . . . . . . . 120
TM3DQ16R / TM3DQ16RG Wiring Diagram . . . . . . . . . . . . . . . . . . . . 123
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Chapter 12 TM3DQ16T / TM3DQ16TG Module 16 Regular
Transistor Source Outputs 0.5A 24 Vdc. . . . . . . . . . . . 125
TM3DQ16T / TM3DQ16TG Presentation . . . . . . . . . . . . . . . . . . . . . . 126
TM3DQ16T / TM3DQ16TG Characteristics . . . . . . . . . . . . . . . . . . . . 128
TM3DQ16T / TM3DQ16TG Wiring Diagram . . . . . . . . . . . . . . . . . . . . 130
Chapter 13 TM3DQ16TK Module 16 Regular Transistor Source
Outputs 0.1A 24 Vdc. . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
TM3DQ16TK Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
TM3DQ16TK Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
TM3DQ16TK Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
Chapter 14 TM3DQ16U / TM3DQ16UG Module 16 Regular
Transistor Sink Outputs 0.3A 24 Vdc . . . . . . . . . . . . . . 141
TM3DQ16U / TM3DQ16UG Presentation . . . . . . . . . . . . . . . . . . . . . . 142
TM3DQ16U / TM3DQ16UG Characteristics . . . . . . . . . . . . . . . . . . . . 144
TM3DQ16U / TM3DQ16UG Wiring Diagram. . . . . . . . . . . . . . . . . . . . 146
Chapter 15 TM3DQ16UK Module 16 Regular Transistor Sink
Outputs 0.1A 24 Vdc. . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
TM3DQ16UK Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
TM3DQ16UK Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
TM3DQ16UK Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
Chapter 16 TM3DQ32TK Module 32 Regular Transistor Outputs
0.1A 24 Vdc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
TM3DQ32TK Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
TM3DQ32TK Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
TM3DQ32TK Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
Chapter 17 TM3DQ32UK Module 32 Regular Transistor Outputs
0.1A 24 Vdc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
TM3DQ32UK Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
TM3DQ32UK Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
TM3DQ32UK Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
Part IV TM3 Digital Mixed Input/Output Modules . . . . . . . 171
Chapter 18 TM3DM8R / TM3DM8RG Mixed I/O Module 4 Inputs/4
Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
TM3DM8R / TM3DM8RG Presentation . . . . . . . . . . . . . . . . . . . . . . . . 174
TM3DM8R / TM3DM8RG Characteristics . . . . . . . . . . . . . . . . . . . . . . 176
TM3DM8R / TM3DM8RG Wiring Diagram . . . . . . . . . . . . . . . . . . . . . 182
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Chapter 19 TM3DM24R / TM3DM24RG Mixed I/O Module 16
Inputs/8 Outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
TM3DM24R / TM3DM24RG Presentation . . . . . . . . . . . . . . . . . . . . . . 184
TM3DM24R / TM3DM24RG Characteristics . . . . . . . . . . . . . . . . . . . . 186
TM3DM24R / TM3DM24RG Wiring Diagram. . . . . . . . . . . . . . . . . . . . 191
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
6 EIO0000001408 04/2014
Safety Information
Important Information
NOTICE
Read these instructions carefully, and look at the equipment to become familiar with the device
before trying to install, operate, or maintain it. The following special messages may appear
throughout this documentation or on the equipment to warn of potential hazards or to call attention
to information that clarifies or simplifies a procedure.
EIO0000001408 04/2014 7
PLEASE NOTE
Electrical equipment should be installed, operated, serviced, and maintained only by qualified
personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of
the use of this material.
A qualified person is one who has skills and knowledge related to the construction and operation
of electrical equipment and its installation, and has received safety training to recognize and avoid
the hazards involved.
8 EIO0000001408 04/2014
About the Book
At a Glance
Document Scope
This guide describes the hardware implementation of TM3 digital I/O expansion modules. It
provides the parts description, characteristics, wiring diagrams, and installation details for TM3
digital I/O expansion modules.
Validity Note
This document has been updated with the release of SoMachine V4.1.
This document has been updated with the release of SoMachine Basic V1.1.
The technical characteristics of the devices described in this document also appear online. To
access this information online:
Step Action
1 Go to the Schneider Electric home page www.schneider-electric.com.
2 In the Search box type the reference of a product or the name of a product range.
z Do not include blank spaces in the model number/product range.
z To get information on grouping similar modules, use asterisks (*).
3 If you entered a reference, go to the Product datasheets search results and click on the
reference that interests you.
If you entered the name of a product range, go to the Product Ranges search results and click
on the product range that interests you.
4 If more than one reference appears in the Products search results, click on the reference that
interests you.
5 Depending on the size of your screen, you may need to scroll down to see the data sheet.
6 To save or print a data sheet as a .pdf file, click Download XXX product datasheet.
The characteristics that are presented in this manual should be the same as those characteristics
that appear online. In line with our policy of constant improvement, we may revise content over time
to improve clarity and accuracy. If you see a difference between the manual and online information,
use the online information as your reference.
EIO0000001408 04/2014 9
Related Documents
You can download these technical publications and other technical information from our website
at www.schneider-electric.com.
10 EIO0000001408 04/2014
Product Related Information
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
z Disconnect all power from all equipment including connected devices prior to removing any
covers or doors, or installing or removing any accessories, hardware, cables, or wires except
under the specific conditions specified in the appropriate hardware guide for this equipment.
z Always use a properly rated voltage sensing device to confirm the power is off where and when
indicated.
z Replace and secure all covers, accessories, hardware, cables, and wires and confirm that a
proper ground connection exists before applying power to the unit.
z Use only the specified voltage when operating this equipment and any associated products.
Failure to follow these instructions will result in death or serious injury.
This equipment has been designed to operate outside of any hazardous location. Only install this
equipment in zones known to be free of a hazardous atmosphere.
DANGER
POTENTIAL FOR EXPLOSION
Install and use this equipment in non-hazardous locations only.
Failure to follow these instructions will result in death or serious injury.
WARNING
LOSS OF CONTROL
z The designer of any control scheme must consider the potential failure modes of control paths
and, for certain critical control functions, provide a means to achieve a safe state during and
after a path failure. Examples of critical control functions are emergency stop and overtravel
stop, power outage and restart.
z Separate or redundant control paths must be provided for critical control functions.
z System control paths may include communication links. Consideration must be given to the
implications of unanticipated transmission delays or failures of the link.
z Observe all accident prevention regulations and local safety guidelines.1
z Each implementation of this equipment must be individually and thoroughly tested for proper
operation before being placed into service.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
EIO0000001408 04/2014 11
1For additional information, refer to NEMA ICS 1.1 (latest edition), "Safety Guidelines for the
Application, Installation, and Maintenance of Solid State Control" and to NEMA ICS 7.1 (latest
edition), "Safety Standards for Construction and Guide for Selection, Installation and Operation of
Adjustable-Speed Drive Systems" or their equivalent governing your particular location.
WARNING
UNINTENDED EQUIPMENT OPERATION
z Only use software approved by Schneider Electric for use with this equipment.
z Update your application program every time you change the physical hardware configuration.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
12 EIO0000001408 04/2014
Modicon TM3
TM3 General Overview
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Part I
TM3 General Overview
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TM3 General Overview
14 EIO0000001408 04/2014
Modicon TM3
TM3 Description
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TM3 Description
Chapter 1
TM3 Description
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TM3 Description
General Description
Introduction
The range of TM3 digital I/O expansion modules includes:
z Input modules
z Output modules
z Mixed input/output modules
All TM3 digital I/O expansion modules are equipped with (depending on the reference):
z Removable screw terminal blocks
z Removable spring terminal blocks
z HE10 (MIL 20) connectors
For modules with HE10 (MIL 20) connectors, a group of products known as Telefast 2
(see page 22) are available that enable these modules to be quickly connected to sensors and
actuators.
16 EIO0000001408 04/2014
TM3 Description
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TM3 Description
18 EIO0000001408 04/2014
TM3 Description
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TM3 Description
Physical Description
Introduction
This section describes the physical characteristics of the TM3 modules. The modules, depending
on the reference, support one of two different types of connectors:
z Removable screw or spring terminal block
z HE10 (MIL 20) connector
This table describes the main elements of the TM3 expansion modules shown above:
Label Elements
1 LEDs for displaying the state of the I/O channel.
2 Clip-on lock for 35 mm (1.38 in.) top hat section rail (DIN-rail). DIN Rail (see page 38)
3 Removable terminal block. Rules for Removable
Screw Terminal Block
(see page 50)
4 Expansion connector for TM3 I/O bus (one on each side).
5 Locking device for attachment to the previous module.
6 Removable terminal block. Rules for Removable
Spring Terminal Block
(see page 51)
20 EIO0000001408 04/2014
TM3 Description
This table describes the main elements of the TM3 expansion module shown above:
Label Elements
1 LEDs for displaying the state of the I/O channel.
2 Clip-on lock for 35 mm (1.38 in.) top hat section rail (DIN-rail). DIN Rail
(see page 38)
3 HE10 (MIL 20) connector socket. Cable list
(see page 22)
4 Expansion connector for TM3 I/O bus (one on each side).
5 Locking device for attachment to the previous module.
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TM3 Description
Accessories
Overview
This section describes the accessories, cables, and Telefast.
Accessories
Cables
TWDFCW30K Digital I/O cables Cable equipped at a one end with an HE10 3m
with free wires for connector. (AWG 22 / 0.34 mm2) (9.84 ft)
20-pin Modular
TWDFCW50K controller Cable equipped at a one end with an HE10 5m
connector. (AWG 22 / 0.34 mm2) (16.4 ft)
22 EIO0000001408 04/2014
TM3 Description
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TM3 Description
1 TM3DI16K / TM3DI32K
2 TM3DQ16TK / TM3DQ32TK
3 Cable (ABFT20E••0) equipped with a 20-way HE 10 connector at each end. This cable is available in 0.5,
1 and 2 meter lengths (AWG 28/0.08 mm2)
4 16 channel sub-base (ABE7E16EPN20) for input extension modules.
5 16 channel sub-base (ABE7E16SPN20) for output extension modules.
6 16 channel sub-base (ABE7E16SPN22 or ABE716SRM20) for output extension modules.
24 EIO0000001408 04/2014
TM3 Description
EIO0000001408 04/2014 25
TM3 Description
26 EIO0000001408 04/2014
Modicon TM3
TM3 Installation
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TM3 Installation
Chapter 2
TM3 Installation
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TM3 Installation
Section 2.1
TM3 General Rules for Implementing
28 EIO0000001408 04/2014
TM3 Installation
Environmental Characteristics
Enclosure Requirements
TM3 expansion module components are designed as Zone B, Class A industrial equipment
according to IEC/CISPR Publication 11. If they are used in environments other than those
described in these standards, or in environments that do not meet the specifications in this manual
the ability to meet electromagnetic compatibility requirements in the presence of conducted and/or
radiated interference may be reduced.
All TM3 expansion module components meet European Community (CE) requirements for open
equipment as defined by IEC/EN 61131-2. You must install them in an enclosure designed for the
specific environmental conditions and to minimize the possibility of unintended contact with
hazardous voltages. Use metal enclosures to improve the electromagnetic immunity of your TM3
expansion module components. Use enclosures with a keyed locking mechanism to minimize
unauthorized access.
Environmental Characteristics
All the TM3 expansion module components are electrically isolated between the internal electronic
circuit and the input/output channels. This equipment meets CE requirements as indicated in the
table below. This equipment is intended for use in a Pollution Degree 2 industrial environment.
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and electrical characteristics
tables.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
Characteristic Specification
Standard compliance IEC/EN 61131-2
IEC/EN 61010-2-201
Ambient operating temperature Horizontal installation –10...55 ° C (14...131 ° F)
Vertical installation –10...35 ° C (14...95 ° F)
Storage temperature –25...70 ° C (- 13...158 ° F)
Relative humidity Transport and storage 10...95 % (non-condensing)
Operation 10...95 % (non-condensing)
Degree of pollution IEC/EN 60664-1 2
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TM3 Installation
Characteristic Specification
Degree of protection IEC/EN 61131-2 IP20
Machine Safety conformance IEC/EN 61010-2-201 Yes
Corrosion immunity Atmosphere free from corrosive
gases
Operating altitude 0...2000 m (0...6560 ft)
Storage altitude 0...3000 m (0...9843 ft)
Vibration resistance IEC/EN 61131-2 3.5 mm (0.13 in) fixed amplitude
Panel mounting or mounted on from 5...8.5 Hz
a top hat section rail (DIN rail) 29.4 m/s2 or 96.45 ft/s2 (3 gn) fixed
acceleration from 8.7...150 Hz
Mechanical shock resistance 147 m/s2 or 482.28 ft/s2 (15 gn) for
a duration of 11 ms
Electromagnetic Susceptibility
The TM3 expansion module components meets electromagnetic susceptibility specifications as
indicated in the following table:
30 EIO0000001408 04/2014
TM3 Installation
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TM3 Installation
Introduction
The TM3 expansion modules are designed to conform to the main national and international
standards concerning electronic industrial control devices:
z IEC/EN 61131-2
z UL 508
The TM3 have obtained, or in the process of obtaining, the following conformity marks:
z CE
z cULus Listing Mark
z C-Tick
The TM3 expansion modules comply with the main national and international Directives and
Regulations concerning electronic industrial control devices:
z Europe RoHS:
z Exemption annex III 7(a)
z Exemption annex III 7(c)-I
z Exemption annex III 34
32 EIO0000001408 04/2014
TM3 Installation
Section 2.2
TM3 Expansion Module Installation
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TM3 Installation
Before Starting
Read and understand this chapter before beginning the installation of your system.
The use and application of the information contained herein require expertise in the design and
programming of automated control systems. Only you, the user, machine builder or integrator, can
be aware of all the conditions and factors present during installation and setup, operation, and
maintenance of the machine or process, and can therefore determine the automation and
associated equipment and the related safeties and interlocks which can be effectively and properly
used. When selecting automation and control equipment, and any other related equipment or
software, for a particular application, you must also consider any applicable local, regional or
national standards and/or regulations.
Pay particular attention in conforming to any safety information, different electrical requirements,
and normative standards that would apply to your machine or process in the use of this equipment.
Disconnecting Power
All options and modules should be assembled and installed before installing the control system on
a mounting rail, onto a mounting plate or in a panel. Remove the control system from its mounting
rail, mounting plate or panel before disassembling the equipment.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
z Disconnect all power from all equipment including connected devices prior to removing any
covers or doors, or installing or removing any accessories, hardware, cables, or wires except
under the specific conditions specified in the appropriate hardware guide for this equipment.
z Always use a properly rated voltage sensing device to confirm the power is off where and when
indicated.
z Replace and secure all covers, accessories, hardware, cables, and wires and confirm that a
proper ground connection exists before applying power to the unit.
z Use only the specified voltage when operating this equipment and any associated products.
Failure to follow these instructions will result in death or serious injury.
34 EIO0000001408 04/2014
TM3 Installation
Programming Considerations
WARNING
UNINTENDED EQUIPMENT OPERATION
z Only use software approved by Schneider Electric for use with this equipment.
z Update your application program every time you change the physical hardware configuration.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
Operating Environment
This equipment has been designed to operate outside of any hazardous location. Only install this
equipment in zones known to be free of a hazardous atmosphere.
DANGER
POTENTIAL FOR EXPLOSION
Install and use this equipment in non-hazardous locations only.
Failure to follow these instructions will result in death or serious injury.
WARNING
UNINTENDED EQUIPMENT OPERATION
Install and operate this equipment according to the conditions described in the Environmental
Characteristics.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
EIO0000001408 04/2014 35
TM3 Installation
Installation Considerations
WARNING
UNINTENDED EQUIPMENT OPERATION
z Use appropriate safety interlocks where personnel and/or equipment hazards exist.
z Install and operate this equipment in an enclosure appropriately rated for its intended
environment.
z Use the sensor and actuator power supplies only for supplying power to the sensors or
actuators connected to the module.
z Power line and output circuits must be wired and fused in compliance with local and national
regulatory requirements for the rated current and voltage of the particular equipment.
z Do not use this equipment in safety-critical machine functions.
z Do not disassemble, repair, or modify this equipment.
z Do not connect any wiring to reserved, unused connections, or to connections designated as
No Connection (N.C.).
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
NOTE: JDYX2 or JDYX8 fuse types are UL-recognized and CSA approved.
36 EIO0000001408 04/2014
TM3 Installation
Installation Guidelines
Introduction
TM3 expansion modules are assembled by connecting them to a logic controller or receiver
module.
The logic controller or receiver module and their expansion modules can be installed on a top hat
section rail (DIN rail).
WARNING
UNINTENDED EQUIPMENT OPERATION
z Place devices dissipating the most heat at the top of the cabinet and ensure adequate
ventilation.
z Avoid placing this equipment next to or above devices that might cause overheating.
z Install the equipment in a location providing the minimum clearances from all adjacent
structures and equipment as directed in this document.
z Install all equipment in accordance with the specifications in the related documentation.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
EIO0000001408 04/2014 37
TM3 Installation
The following illustration and table show the references of the symmetric top hat section rails (DIN
rail) for the metal enclosure range:
38 EIO0000001408 04/2014
TM3 Installation
The following illustration and table shows the references of the symmetric top hat section rails (DIN
rail) of 2000 mm (78.74 in.):
NSYSDR200D2 A
EIO0000001408 04/2014 39
TM3 Installation
The following illustration and table show the references of the double-profile top hat section rails
(DIN rail) for the floor-standing range:
40 EIO0000001408 04/2014
TM3 Installation
EIO0000001408 04/2014 41
TM3 Installation
Introduction
This section describes how to assemble an expansion module to a controller, Receiver module or
other modules.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
z Disconnect all power from all equipment including connected devices prior to removing any
covers or doors, or installing or removing any accessories, hardware, cables, or wires except
under the specific conditions specified in the appropriate hardware guide for this equipment.
z Always use a properly rated voltage sensing device to confirm the power is off where and when
indicated.
z Replace and secure all covers, accessories, hardware, cables, and wires and confirm that a
proper ground connection exists before applying power to the unit.
z Use only the specified voltage when operating this equipment and any associated products.
Failure to follow these instructions will result in death or serious injury.
After connecting new modules to the controller, either directly or through a transmitter/receiver,
update and redownload your application program before placing the system back in service. If you
do not revise your application program to reflect the addition of new modules, I/O located on the
expansion bus may no longer operate normally.
WARNING
UNINTENDED EQUIPMENT OPERATION
z Only use software approved by Schneider Electric for use with this equipment.
z Update your application program every time you change the physical hardware configuration.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
42 EIO0000001408 04/2014
TM3 Installation
Step Action
1 Remove all power and dismount any existing controller I/O assembly from its DIN mounting.
2 Remove the expansion connector sticker from the controller or the outermost installed expansion
module.
3 Verify that the locking device on the new module is in the upper position.
4 Align the internal bus connector on the left side of the module with the internal bus connector on the
right side of the controller, Receiver module or expansion module.
5 Press the new module towards the controller, Receiver module or expansion module until it is
securely in place.
6 Push down the locking device on the top of the new module to lock it to the controller, Receiver
module or previously installed expansion module.
EIO0000001408 04/2014 43
TM3 Installation
Introduction
This section describes how to disassemble a module from a controller or receiver module.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
z Disconnect all power from all equipment including connected devices prior to removing any
covers or doors, or installing or removing any accessories, hardware, cables, or wires except
under the specific conditions specified in the appropriate hardware guide for this equipment.
z Always use a properly rated voltage sensing device to confirm the power is off where and when
indicated.
z Replace and secure all covers, accessories, hardware, cables, and wires and confirm that a
proper ground connection exists before applying power to the unit.
z Use only the specified voltage when operating this equipment and any associated products.
Failure to follow these instructions will result in death or serious injury.
Step Action
1 Remove all power from the control system.
2 Dismount the assembled controller and modules from the mounting rail.
3 Push up the locking device (see page 20) from the bottom of the module to disengage it from the
controller or receiver module.
4 Pull apart module from the controller or receiver module.
44 EIO0000001408 04/2014
TM3 Installation
Overview
This section shows how to install TM3 expansion module using the Panel Mounting Kit. This
section also provides mounting hole layout for all modules.
Step Action
1 Insert the mounting strip TMAM2 into the slot at the top of the module.
EIO0000001408 04/2014 45
TM3 Installation
The following diagram shows the mounting holes for TM3 with 24 screw or spring I/O channels:
The following diagram shows the mounting holes for TM3 with 32 HE10 (MIL 20) I/O channels:
46 EIO0000001408 04/2014
TM3 Installation
Section 2.3
TM3 Electrical Requirements
EIO0000001408 04/2014 47
TM3 Installation
Overview
This section describes the wiring guidelines and associated best practices to be respected when
using the TM3 system.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
z Disconnect all power from all equipment including connected devices prior to removing any
covers or doors, or installing or removing any accessories, hardware, cables, or wires except
under the specific conditions specified in the appropriate hardware guide for this equipment.
z Always use a properly rated voltage sensing device to confirm the power is off where and when
indicated.
z Replace and secure all covers, accessories, hardware, cables, and wires and confirm that a
proper ground connection exists before applying power to the unit.
z Use only the specified voltage when operating this equipment and any associated products.
Failure to follow these instructions will result in death or serious injury.
WARNING
LOSS OF CONTROL
z The designer of any control scheme must consider the potential failure modes of control paths
and, for certain critical control functions, provide a means to achieve a safe state during and
after a path failure. Examples of critical control functions are emergency stop and overtravel
stop, power outage and restart.
z Separate or redundant control paths must be provided for critical control functions.
z System control paths may include communication links. Consideration must be given to the
implications of unanticipated transmission delays or failures of the link.
z Observe all accident prevention regulations and local safety guidelines.1
z Each implementation of this equipment must be individually and thoroughly tested for proper
operation before being placed into service.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
1
For additional information, refer to NEMA ICS 1.1 (latest edition), "Safety Guidelines for the
Application, Installation, and Maintenance of Solid State Control" and to NEMA ICS 7.1 (latest
edition), "Safety Standards for Construction and Guide for Selection, Installation and Operation of
Adjustable-Speed Drive Systems" or their equivalent governing your particular location.
48 EIO0000001408 04/2014
TM3 Installation
WARNING
UNINTENDED EQUIPMENT OPERATION
Connect the DIN rail to the functional ground (FE) of your installation.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
Wiring Guidelines
The following rules must be applied when wiring a TM3 system:
z I/O and communication wiring must be kept separate from the power wiring. Route these 2 types
of wiring in separate cable ducting.
z Verify that the operating conditions and environment are within the specification values.
z Use proper wire sizes to meet voltage and current requirements.
z Use copper conductors (highly recommended).
z Use twisted-pair, shielded cables for analog, and/or fast I/O.
z Use twisted-pair, shielded cables for networks, and field bus.
WARNING
UNINTENDED EQUIPMENT OPERATION
z Use shielded cables for all fast I/O, analog I/O, and communication signals.
z Ground cable shields for all fast I/O, analog I/O, and communication signals at a single point1.
z Route communications and I/O cables separately from power cables.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
1Multipoint
grounding is permissible if connections are made to an equipotential ground plane
dimensioned to help avoid cable shield damage in the event of power system short-circuit currents.
NOTE: Surface temperatures may exceed 60° C. To conform to IEC 61010 standards, route
primary wiring (wires connected to power mains) separately and apart from secondary wiring (extra
low voltage wiring coming from intervening power sources). If that is not possible, double insulation
is required such as conduit or cable gains.
EIO0000001408 04/2014 49
TM3 Installation
The following tables show the cable types and wire sizes for a 5.08 pitch removable screw terminal
block (I/Os and power supply):
DANGER
FIRE HAZARD
z Use only the recommended wire sizes for the current capacity of the I/O channels and power
supplies.
z For relay output (2 A) wiring, use conductors of at least 0.5 mm2 (AWG 20) with a temperature
rating of at least 80 ° C (176 ° F).
z For common conductors of relay output wiring (7 A), or relay output wiring greater than 2 A,
use conductors of at least 1.0 mm2 (AWG 16) with a temperature rating of at least 80 ° C
(176 ° F).
Failure to follow these instructions will result in death or serious injury.
50 EIO0000001408 04/2014
TM3 Installation
The following tables show the cable types and wire sizes for a 5.08 pitch removable spring
terminal block (I/Os and power supply):
DANGER
FIRE HAZARD
z Use only the recommended wire sizes for the current capacity of the I/O channels and power
supplies.
z For relay output (2 A) wiring, use conductors of at least 0.5 mm2 (AWG 20) with a temperature
rating of at least 80 ° C (176 ° F).
z For common conductors of relay output wiring (7 A), or relay output wiring greater than 2 A,
use conductors of at least 1.0 mm2 (AWG 16) with a temperature rating of at least 80 ° C
(176 ° F).
Failure to follow these instructions will result in death or serious injury.
The spring clamp connectors of the terminal block are designed for only one wire or one cable end.
Two wires to the same connector must be installed with a double wire cable end to help prevent
loosening.
DANGER
LOOSE WIRING CAUSES ELECTRIC SHOCK
Do not insert more than one wire per connector of the terminal block without a double wire cable
end.
Failure to follow these instructions will result in death or serious injury.
EIO0000001408 04/2014 51
TM3 Installation
CAUTION
OUTPUT CIRCUIT DAMAGE DUE TO INDUCTIVE LOADS
Use an appropriate external protective circuit or device to reduce the risk of inductive direct
current load damage.
Failure to follow these instructions can result in injury or equipment damage.
If your controller or module contains relay outputs, these types of outputs can support up to
240 Vac. Inductive damage to these types of outputs can result in welded contacts and loss of
control. Each inductive load must include a protection device such as a peak limiter, RC circuit or
flyback diode. Capacitive loads are not supported by these relays.
WARNING
RELAY OUTPUTS WELDED CLOSED
z Always protect relay outputs from inductive alternating current load damage using an
appropriate external protective circuit or device.
z Do not connect relay outputs to capacitive loads.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
Protective circuit A: this protection circuit can be used for both AC and DC load power circuits.
52 EIO0000001408 04/2014
TM3 Installation
Protective circuit B: this protection circuit can be used for DC load power circuits.
z In applications where the inductive load is switched on and off frequently and/or rapidly, ensure
that the continuous energy rating (J) of the varistor exceeds the peak load energy by 20 % or
more.
EIO0000001408 04/2014 53
TM3 Installation
Overview
This section provides the characteristics of the DC power supply.
DANGER
FIRE HAZARD
z Use only the recommended wire sizes for the current capacity of the I/O channels and power
supplies.
z For relay output (2 A) wiring, use conductors of at least 0.5 mm2 (AWG 20) with a temperature
rating of at least 80 ° C (176 ° F).
z For common conductors of relay output wiring (7 A), or relay output wiring greater than 2 A,
use conductors of at least 1.0 mm2 (AWG 16) with a temperature rating of at least 80 ° C
(176 ° F).
Failure to follow these instructions will result in death or serious injury.
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and electrical characteristics
tables.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
54 EIO0000001408 04/2014
TM3 Installation
WARNING
POTENTIAL OF OVERHEATING AND FIRE
z Do not connect the equipment directly to line voltage.
z Use only isolating PELV or SELV power supplies to supply power to the equipment1.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
1For compliance to UL (Underwriters Laboratories) requirements, the power supply must also be
of a type Class II with a maximum power output availability of less than 100 VA (approximately 4 A
at nominal voltage). A Class II circuit requires dry indoor use only in non-hazardous locations, and
must be grounded. You must separate Class II circuits from other circuits. If a non-Class II power
source is used, either power supply or transformer, you must impose a current limiting device such
as a fuse or a circuit breaker with a maximum rating of 4 A, but never exceeding the limits indicated
in the electric characteristics and wiring diagrams for this equipment. If the indicated rating of the
electrical characteristics or wiring diagrams are greater than 4 A, multiple Class II power supplies
may be used.
EIO0000001408 04/2014 55
TM3 Installation
56 EIO0000001408 04/2014
Modicon TM3
TM3 Digital Input Modules
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Part II
TM3 Digital Input Modules
EIO0000001408 04/2014 57
TM3 Digital Input Modules
58 EIO0000001408 04/2014
Modicon TM3
TM3DI8A Module 8 Inputs 120 Vac
EIO0000001408 04/2014
Chapter 3
TM3DI8A Module 8 Inputs 120 Vac
Overview
This chapter describes the TM3DI8A expansion modules, its characteristics, and its connection to
the different sensors.
EIO0000001408 04/2014 59
TM3DI8A Module 8 Inputs 120 Vac
TM3DI8A Presentation
Overview
TM3DI8A (screw) digital expansion module:
z 8 channels
z 120 Vac digital input
z 2 common lines
z removable screw terminal block
Main Characteristics
Characteristic Value
Number of input channels 8
Input type Type 1 (IEC/EN 61131-2)
Logic type N/A
Rated input voltage 120 Vac
Connection type Removable screw terminal block
Cable type and length Type stranded wire 2,5 mm²
Length -
Status LEDs
The following figure shows the status LEDs:
60 EIO0000001408 04/2014
TM3DI8A Module 8 Inputs 120 Vac
TM3DI8A Characteristics
Introduction
This section provides a general description of the characteristics of the TM3DI8A expansion
module.
See also Environmental Characteristics (see page 29).
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and electrical characteristics
tables.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
Dimensions
The following diagrams show the external dimensions for the TM3DI8A module:
EIO0000001408 04/2014 61
TM3DI8A Module 8 Inputs 120 Vac
Input Characteristics
The table below describes the inputs characteristics of the TM3DI8A expansion module:
Characteristic Value
Number of input channels 8 inputs
Number of channels groups 2 common lines of 4 channels each
Input type Type 1 (IEC/EN 61131-2))
Logic type N/A
Rated input voltage 120 Vac
Input voltage range 0...132 Vac
Rated input current 7.5 mA at 100 Vac
Input impedance 11 kΩ
Turn on time 25 ms
De-rating -10...55 ° C No de-rating
(14...131 ° F)
Input limit values Voltage at state 1 > 79 Vac (79...132 Vac)
Voltage at state 0 < 20 Vac (0...20 Vac)
Current at state 1 2 mA < I < 15 mA
Current at state 0 0 mA < I < 15 mA
Isolation Between input and 1500 Vac
internal logic
Between input 1500 Vac
groups
Connector type Removable screw terminal block
Connector insertion/removal durability Over 100 times
Current draw on 5 Vdc internal bus 70 mA (all inputs on)
25 mA (all inputs off)
Current draw on 24 Vdc internal bus 0 mA (all inputs on)
0 mA (all inputs off)
62 EIO0000001408 04/2014
TM3DI8A Module 8 Inputs 120 Vac
Introduction
This expansion module has a built-in removable screw terminal block for the connection of inputs
and power supply.
Wiring Rules
See Wiring Best Practices (see page 48).
Wiring Diagram
The following figure illustrates the connection between the inputs, the sensors, and their commons:
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not connect wires to unused terminals and/or terminals indicated as “No Connection (N.C.)”.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
EIO0000001408 04/2014 63
TM3DI8A Module 8 Inputs 120 Vac
64 EIO0000001408 04/2014
Modicon TM3
TM3DI8 / TM3DI8G Module 8 Regular Inputs 24 Vdc
EIO0000001408 04/2014
Chapter 4
TM3DI8 / TM3DI8G Module 8 Regular Inputs 24 Vdc
Overview
This chapter describes the TM3DI8 / TM3DI8G expansion modules, its characteristics and its
connection to the different sensors.
EIO0000001408 04/2014 65
TM3DI8 / TM3DI8G Module 8 Regular Inputs 24 Vdc
Overview
TM3DI8 (screw) and TM3DI8G (spring) digital expansion module:
z 8 channels
z 24 Vdc digital input
z 1 common line
z Sink/source
z removable screw or spring terminal block
Main Characteristics
Characteristic Value
Number of input channels 8 inputs
Input type Type 1 (IEC/EN 61131-2)
Logic type Sink/Source
Rated input voltage 24 Vdc
Connection type TM3DI8 Removable screw terminal block
TM3DI8G Removable spring terminal block
Cable type and length Type Unshielded
Length Max. 30 m (98 ft)
Weight 85g (3 oz)
Status LEDs
The following figure shows the status LEDs:
66 EIO0000001408 04/2014
TM3DI8 / TM3DI8G Module 8 Regular Inputs 24 Vdc
Introduction
This section provides a description of the input characteristics of TM3DI8 / TM3DI8G expansion
modules.
See also Environmental Characteristics (see page 29).
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and electrical characteristics
tables.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
Dimensions
The following diagrams show the external dimensions for the TM3DI8 / TM3DI8G expansion
modules:
EIO0000001408 04/2014 67
TM3DI8 / TM3DI8G Module 8 Regular Inputs 24 Vdc
Input Characteristics
The table below describes the inputs characteristics of the TM3DI8 / TM3DI8G:
Characteristic Value
Number of input channels 8 inputs
Number of channels groups 1 common line on three terminals for 8 channels
Input type Type 1 (IEC/EN 61131-2)
Logic type Sink/Source
Rated input voltage 24 Vdc
Input voltage range 19.2...28.8 Vdc
Rated input current 7 mA
Input impedance 3.4 kΩ
Turn on time 4 ms
Turn off time 4 ms
De-rating -10...55 ° C No de-rating
(14...131 ° F)
Input limit values Voltage at state 1 > 15 Vdc (15...28.8 Vdc)
Voltage at state 0 < 5 Vdc (0...5 Vdc)
Current at state 1 > 2.5 mA
Current at state 0 <1 mA
Isolation Between input and 500 Vac
internal logic
Between input N/A
groups
Connection type TM3DI8 Removable screw terminal block
TM3DI8G Removable spring terminal block
Connector insertion/removal durability Over 100 times
Current draw on 5 Vdc internal bus 24 mA (all inputs on)
5 mA (all inputs off)
Current draw on 24 Vdc internal bus 0 mA (all inputs on)
0 mA (all inputs off)
68 EIO0000001408 04/2014
TM3DI8 / TM3DI8G Module 8 Regular Inputs 24 Vdc
Introduction
These expansion modules have a built-in removable screw or spring terminal block for the
connection of inputs and power supply.
Wiring Rules
See Wiring Best Practices (see page 48).
Wiring Diagram
The following figure illustrates the connection between the inputs, the sensors, and their commons:
For information about 24 Vdc power supply, refer to DC Power Supply Characteristics
(see page 54).
EIO0000001408 04/2014 69
TM3DI8 / TM3DI8G Module 8 Regular Inputs 24 Vdc
70 EIO0000001408 04/2014
Modicon TM3
TM3DI16 / TM3DI16G Module 16 Regular Inputs 24 Vdc
EIO0000001408 04/2014
Chapter 5
TM3DI16 / TM3DI16G Module 16 Regular Inputs 24 Vdc
Overview
This chapter describes the TM3DI16 / TM3DI16G expansion modules, its characteristics and its
connection to the different sensors.
EIO0000001408 04/2014 71
TM3DI16 / TM3DI16G Module 16 Regular Inputs 24 Vdc
Overview
TM3DI16 (screw) and TM3DI16G (spring) digital expansion module:
z 16 channels
z 24 Vdc digital input
z 1 common line
z Sink/source
z Removable screw or spring terminal block
Main Characteristics
Characteristic Value
Number of input channels 16
Input type Type 1 (IEC/EN 61131-2)
Logic type Sink/Source
Rated input voltage 24 Vdc
Connection type TM3DI16 Removable screw terminal blocks
TM3DI16G Removable spring terminal blocks
Cable type and length Type Unshielded
Length Max. 30 m (98 ft)
Weight 100 g (3.52 oz)
Status LEDs
The following figure show the status LEDs:
72 EIO0000001408 04/2014
TM3DI16 / TM3DI16G Module 16 Regular Inputs 24 Vdc
EIO0000001408 04/2014 73
TM3DI16 / TM3DI16G Module 16 Regular Inputs 24 Vdc
Introduction
This section provides a description of the input characteristics of TM3DI16 / TM3DI16G expansion
modules.
See also Environmental Characteristics (see page 29).
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and electrical characteristics
tables.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
Dimensions
The following diagrams show the external dimensions for the TM3DI16 / TM3DI16G expansion
modules:
74 EIO0000001408 04/2014
TM3DI16 / TM3DI16G Module 16 Regular Inputs 24 Vdc
Input Characteristics
The table below describes the inputs characteristics of the TM3DI16 / TM3DI16G:
Characteristic Value
Number of input channels 16 inputs
Number of channels groups 1 common line on 4 terminals (2 per connector) for 16 channels
Input type Type 1 (IEC/EN 61131-2)
Logic type Sink/Source
Rated input voltage 24 Vdc
Input voltage range 19.2...28.8 Vdc
Rated input current 7 mA
Input impedance 3.4 kΩ
Input limit values Voltage at state 1 > 15 Vdc (15...28.8 Vdc)
Voltage at state 0 < 5 Vdc (0...5 Vdc)
Current at state 1 > 2.5 mA
Current at state 0 <1 mA
Turn on time 4 ms
Turn off time 4 ms
Isolation Between input and 500 Vac
internal logic
Between input N/A
groups
Connection type TM3DI16 Removable screw terminal blocks
TM3DI16G Removable spring terminal blocks
Connector insertion/removal durability Over 100 times
Current draw on 5 Vdc internal bus 40 mA (all inputs on)
5 mA (all inputs off)
Current draw on 24 Vdc internal bus 0 mA (all inputs on)
0 mA (all inputs off)
EIO0000001408 04/2014 75
TM3DI16 / TM3DI16G Module 16 Regular Inputs 24 Vdc
I/O Re-rating
When using TM3DI16 / TM3DI16G:
76 EIO0000001408 04/2014
TM3DI16 / TM3DI16G Module 16 Regular Inputs 24 Vdc
Introduction
These expansion modules have a built-in removable screw or spring terminal block for the
connection of inputs and power supply.
Wiring Rules
See Wiring Best Practices (see page 48).
Wiring Diagrams
The following figure illustrates the connection between the inputs, the sensors, and their commons:
For information about 24 Vdc power supply, refer to DC Power Supply Characteristics
(see page 54).
EIO0000001408 04/2014 77
TM3DI16 / TM3DI16G Module 16 Regular Inputs 24 Vdc
78 EIO0000001408 04/2014
Modicon TM3
TM3DI16K Module 16 Regular Inputs 24 Vdc
EIO0000001408 04/2014
Chapter 6
TM3DI16K Module 16 Regular Inputs 24 Vdc
Overview
This chapter describes the TM3DI16K expansion module, its characteristics and its connection to
the different sensors.
EIO0000001408 04/2014 79
TM3DI16K Module 16 Regular Inputs 24 Vdc
TM3DI16K Presentation
Overview
TM3DI16K (HE10) digital expansion module:
z 16 channels
z 24 Vdc digital input
z 1 common line
z Sink/source
z HE10 (MIL 20) connector
Main Characteristics
Characteristic Value
Number of input channels 16
Input type Type 1 (IEC/EN 61131-2)
Logic type Sink/Source
Rated input voltage 24 Vdc
Connection type HE10 (MIL 20) connector
Cable type and length Type Unshielded
Length Max. 30 m (98 ft)
Weight 65 g (2.30 oz)
Status LEDs
The following figure show the status LEDs:
80 EIO0000001408 04/2014
TM3DI16K Module 16 Regular Inputs 24 Vdc
EIO0000001408 04/2014 81
TM3DI16K Module 16 Regular Inputs 24 Vdc
TM3DI16K Characteristics
Introduction
This section provides a description of the input characteristics of TM3DI16K expansion module.
See also Environmental Characteristics (see page 29).
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and electrical characteristics
tables.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
Dimensions
The following diagrams show the external dimensions for the TM3DI16K expansion module:
82 EIO0000001408 04/2014
TM3DI16K Module 16 Regular Inputs 24 Vdc
Input Characteristics
The table below describes the inputs characteristics of the TM3DI16K:
Characteristic Value
Number of input channels 16 inputs
Number of channels groups 1 common line on 2 pins for 16 channels
Input type Type 1 (IEC/EN 61131-2)
Logic type Sink/Source
Rated input voltage 24 Vdc
Input voltage range 19.2...28.8 Vdc
Rated input current 5 mA
Input impedance 4.4 kΩ
Input limit values Voltage at state 1 > 15 Vdc (15...28.8 Vdc)
Voltage at state 0 < 5 Vdc (0...5 Vdc)
Current at state 1 > 2.5 mA
Current at state 0 <1 mA
Turn on time 4 ms
Turn off time 4 ms
Isolation Between input and 500 Vac
internal logic
Between input N/A
groups
Connection type HE10 (MIL 20) connector
Connector insertion/removal durability Over 100 times
Current draw on 5 Vdc internal bus 35 mA (all inputs on)
5 mA (all inputs off)
Current draw on 24 Vdc internal bus 0 mA (all inputs on)
0 mA (all inputs off)
EIO0000001408 04/2014 83
TM3DI16K Module 16 Regular Inputs 24 Vdc
I/O Re-rating
When using TM3DI16K:
84 EIO0000001408 04/2014
TM3DI16K Module 16 Regular Inputs 24 Vdc
Introduction
This expansion module has a built-in HE10 (MIL 20) connector for the connection of inputs and
power supply.
Wiring Rules
See Wiring Best Practices (see page 48).
For information about 24 Vdc power supply, refer to DC Power Supply Characteristics
(see page 54).
For more information on the cable color for TWDFCW30K/TWDFCW50K, refer to TWDFCW••K
Cable Description.
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TM3DI16K Module 16 Regular Inputs 24 Vdc
For more information on the Telefast cable, refer to Telefast Pre-wiring Sub-bases (see page 24).
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Modicon TM3
TM3DI32K Module 32 Regular Inputs 24 Vdc
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Chapter 7
TM3DI32K Module 32 Regular Inputs 24 Vdc
Overview
This chapter describes the TM3DI32K expansion module, its characteristics, and its connection to
the different sensors.
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TM3DI32K Module 32 Regular Inputs 24 Vdc
TM3DI32K Presentation
Overview
TM3DI32K (HE10) digital expansion module:
z 32 channels
z 24 Vdc digital input
z 2 common lines
z Sink/source
z HE10 (MIL 20) connector
Main Characteristics
Characteristic Value
Number of input channels 32
Input type Type 1 (IEC/EN 61131-2)
Logic type Sink/Source
Rated input voltage 24 Vdc
Connection type HE10 (MIL 20) connectors
Cable type and length Type Unshielded
Length Max. 30 m (98 ft)
Weight 100 g (3.52 oz)
Status LEDs
The following figure shows the status LEDs:
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TM3DI32K Module 32 Regular Inputs 24 Vdc
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TM3DI32K Module 32 Regular Inputs 24 Vdc
TM3DI32K Characteristics
Introduction
This section provides a description of the input characteristics of the TM3DI32K expansion module.
See also Environmental Characteristics (see page 29).
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and electrical characteristics
tables.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
Dimensions
The following diagrams show the external dimensions for the TM3DI32K expansion module:
90 EIO0000001408 04/2014
TM3DI32K Module 32 Regular Inputs 24 Vdc
Input Characteristics
The table below describes the inputs characteristics of the TM3DI32K:
Characteristic Value
Number of input channels 32 inputs
Number of channels groups 2 groups of 16, 1 common line each on 2 pins
Input type Type 1 (IEC/EN 61131-2)
Logic type Sink/Source
Rated input voltage 24 Vdc
Input voltage range 19.2...28.8 Vdc
Rated input current 5 mA
Input impedance 4.4 kΩ
Input limit values Voltage at state 1 > 15 Vdc (15...28.8 Vdc)
Voltage at state 0 < 5 Vdc (0...5 Vdc)
Current at state 1 > 2.5 mA
Current at state 0 <1 mA
Turn on time 4 ms
Turn off time 4 ms
Isolation Between input and 500 Vac
internal logic
Between input 500 Vac
groups
Connection type HE10 (MIL 20) connectors
Connector insertion/removal durability Over 100 times
Current draw on 5 Vdc internal bus 65 mA (all inputs on)
5 mA (all inputs off)
Current draw on 24 Vdc internal bus 0 mA (all inputs on)
0 mA (all inputs off)
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TM3DI32K Module 32 Regular Inputs 24 Vdc
I/O Re-rating
When using TM3DI32K:
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TM3DI32K Module 32 Regular Inputs 24 Vdc
Introduction
This expansion module has a built-in HE10 (MIL 20) connector for the connection of inputs and
power supply.
Wiring Rules
See Wiring Best Practices (see page 48).
For information about 24 Vdc power supply, refer to DC Power Supply Characteristics
(see page 54).
For more information on the cable color for TWDFCW30K/TWDFCW50K, refer to TWDFCW••K
Cable Description.
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TM3DI32K Module 32 Regular Inputs 24 Vdc
For more information on the Telefast cable, refer to Telefast Pre-wiring Sub-bases (see page 24).
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Modicon TM3
TM3 Digital Output Modules
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Part III
TM3 Digital Output Modules
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TM3 Digital Output Modules
96 EIO0000001408 04/2014
Modicon TM3
TM3DQ8R / TM3DQ8RG Module 8 Relay Outputs 2A 24 Vdc/240 Vac
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Chapter 8
TM3DQ8R / TM3DQ8RG Module 8 Relay Outputs 2A
24 Vdc/240 Vac
Overview
This chapter describes the TM3DQ8R / TM3DQ8RG expansion modules, its characteristics and its
connection to the different actuators.
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TM3DQ8R / TM3DQ8RG Module 8 Relay Outputs 2A 24 Vdc/240 Vac
Overview
TM3DQ8R (screw) and TM3DQ8RG (spring) digital expansion module:
z 8 channels
z 2 A relay outputs
z 1 common line
z Removable screw or spring terminal block
Main Characteristics
Characteristic Value
Number of output channels 8 outputs
Contact type NO (Normally Open)
Output type Relay
Rated output voltage 24 Vdc / 240 Vac
Rated output current 2A
Connection type TM3DQ8R Removable screw terminal block
TM3DQ8RG Removable spring terminal block
Cable type and length Type Unshielded
Length Max. 30 m (98 ft)
Weight 110 g (3.90 oz)
Status LEDs
The following figure shows the status LEDs:
98 EIO0000001408 04/2014
TM3DQ8R / TM3DQ8RG Module 8 Relay Outputs 2A
Introduction
This section provides a description of the power limitation and the output characteristics of the
TM3DQ8R / TM3DQ8RG expansion modules.
See also Environmental Characteristics (see page 29).
DANGER
FIRE HAZARD
z Use only the recommended wire sizes for the current capacity of the I/O channels and power
supplies.
z For relay output (2 A) wiring, use conductors of at least 0.5 mm2 (AWG 20) with a temperature
rating of at least 80 ° C (176 ° F).
z For common conductors of relay output wiring (7 A), or relay output wiring greater than 2 A,
use conductors of at least 1.0 mm2 (AWG 16) with a temperature rating of at least 80 ° C
(176 ° F).
Failure to follow these instructions will result in death or serious injury.
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and electrical characteristics
tables.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
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TM3DQ8R / TM3DQ8RG Module 8 Relay Outputs 2A 24 Vdc/240 Vac
Dimensions
The following diagrams show the external dimensions for the TM3DQ8R / TM3DQ8RG expansion
modules:
Output Characteristics
The table below describes the outputs characteristics of the TM3DQ8R / TM3DQ8RG:
Characteristic Value
Number of output channels 8
Number of channel groups 2 common lines, one for each group of 4 channels
Output type Relay
Contact type NO (Normally Open)
Rated output voltage 24 Vdc, 240 Vac
Maximum voltage 30 Vdc, 264 Vac
Minimum switching load 5 Vdc at 10 mA
Rated output current 2A
Maximum output current 2 A per output
7 A per common
Maximum output frequency with maximum load 20 operations per minute
Turn on time Max. 10 ms
De-rating -10...55 ° C No de-rating
(14...131 ° F)
Turn off time Max. 10 ms
Characteristic Value
Contact resistance 30 mΩ max
Mechanical life 20 million operations
Electrical life Under resistive load See Power limitation (see page 101)
Under inductive load
Protection against short circuit No
Isolation Between output and 500 Vac
internal logic
Between channel 1500 Vac
groups
Connection type TM3DQ8R Removable screw terminal block
TM3DQ8RG Removable spring terminal block
Connector insertion/removal durability Over 100 times
Current draw on 5 Vdc internal bus 30 mA (all outputs on)
5 mA (all outputs off)
Current draw on 24 Vdc internal bus 40 mA (all outputs on)
0 mA (all outputs off)
NOTE: Refer to Protecting Outputs from Inductive Load Damage (see page 52) for additional information
concerning output protection.
Power Limitation
This table describes the power limitations of the TM3DQ8R / TM3DQ8RG expansion module
depending on the voltage, the type of load, and the number of operations required.
These expansion modules do not support capacitive loads.
WARNING
RELAY OUTPUTS WELDED CLOSED
z Always protect relay outputs from inductive alternating current load damage using an
appropriate external protective circuit or device.
z Do not connect relay outputs to capacitive loads.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
Power Limitations
Voltage 24 Vdc 120 Vac 240 Vac Number of
operations
Power of resistive loads – 240 VA 480 VA 100,000
AC-12 80 VA 160 VA 300,000
Power of inductive loads – 60 VA 120 VA 100,000
AC-15 (cos ϕ = 0.35) 18 VA 36 VA 300,000
Power of inductive loads – 120 VA 240 VA 100,000
AC-14 (cos ϕ = 0.7) 36 VA 72 VA 300,000
Power of resistive loads 48 W – – 100,000
DC-12 16 W 300,000
Power of inductive loads 24 W – – 100,000
DC-13 L/R = 7 ms 7.2 W 300,000
Introduction
These expansion modules have a built-in removable screw or spring terminal block for the
connection of outputs and power supply.
Wiring Rules
See Wiring Best Practices (see page 48).
Wiring Diagram
The following figure illustrates the connections between the outputs, the actuators, and their
commons:
* Type T fuse
(1) The COM0 and COM1 terminals are not connected internally
(2) To improve the life time of the contacts, and to protect from potential inductive load damage, connect a free
wheeling diode in parallel to each inductive DC load or an RC snubber in parallel of each inductive AC load.
A Source wiring (positive logic)
B Sink wiring (negative logic)
For information about 24 Vdc power supply, refer to DC Power Supply Characteristics
(see page 54).
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not connect wires to unused terminals and/or terminals indicated as “No Connection (N.C.)”.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
Chapter 9
TM3DQ8T / TM3DQ8TG Module 8 Regular Transistor
Source Outputs 0.5A 24 Vdc
Overview
This chapter describes the TM3DQ8T / TM3DQ8TG module, its characteristics, and its connection
to the different actuators.
Overview
TM3DQ8T (screw) and TM3DQ8TG (spring) digital expansion module:
z 8 channels
z 0.5 A source outputs
z 1 common line
z removable screw or spring terminal block
Main Characteristics
Characteristic Value
Number of output channels 8
Logic type Source
Rated output voltage 24 Vdc
Rated output current 0.5 A
Connection type TM3DQ8T Removable screw terminal block
TM3DQ8TG Removable spring terminal block
Cable type and length Type Unshielded
Length Max. 30 m (98 ft)
Weight 76 g (2.7 oz)
Status LEDs
The following figure shows the status LEDs:
Introduction
This section provides a description of the output characteristics of the TM3DQ8T / TM3DQ8TG
expansion modules.
See also Environmental Characteristics (see page 29).
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and electrical characteristics
tables.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
Dimensions
The following diagrams show the external dimensions for the TM3DQ8T / TM3DQ8TG expansion
modules:
Output Characteristics
The table below describes the outputs characteristics of the TM3DQ8T / TM3DQ8TG:
Characteristic Value
Number of output channels 8
Number of channel groups 1 common line for 8 channels
Characteristic Value
Output type Transistor
Logic type Source
Rated output voltage 24 Vdc
Output voltage range 19.2...28.8 Vdc
Rated output current 0.5 A max. per channel
Total output current per group 4A
Voltage drop 0.4 Vdc max.
Leakage current when switched off 0.1 mA max.
Maximum power of filament lamp 12 W
Inductive load L/R = 10 ms
De-rating - 10...55 ° C No de-rating
(14...131 ° F)
Turn on time 450 µs
Turn off time 450 µs
Protection against short circuit Yes
Short circuit output peak current 1 A typically
Automatic rearming after short circuit or overload Yes, time depending on the expansion
module temperature
Protection against reverse polarity Yes
Clamping voltage Typically 50 Vdc
Switching frequency Under resistive load 100 Hz max.
Isolation Between output and 500 Vac
internal logic
Between channel N/A
group
Connection type TM3DQ8T Removable screw terminal block
TM3DQ8TG Removable spring terminal block
Connector insertion/removal durability Over 100 times
Current draw on 5 Vdc internal bus 10 mA (all outputs on)
5 mA (all outputs off)
Current draw on 24 Vdc internal bus 20 mA (all outputs on)
0 mA (all outputs off)
NOTE: Refer to Protecting Outputs from Inductive Load Damage (see page 52) for additional
information concerning output protection.
Introduction
These expansion modules have a built-in removable screw or spring terminal block for the
connection of outputs and power supply.
Wiring Rules
See Wiring Best Practices (see page 48).
Wiring Diagram
The following figure illustrates the connections between the outputs, the actuators, and their
commons:
* Type T fuse
(1) The V+ terminals are connected internally.
For information about 24 Vdc power supply, refer to DC Power Supply Characteristics
(see page 54).
Chapter 10
TM3DQ8U / TM3DQ8UG Module 8 Regular Transistor Sink
Outputs 0.5A 24 Vdc
Overview
This chapter describes the TM3DQ8U / TM3DQ8UG module, its characteristics, and its connection
to the different actuators.
Overview
TM3DQ8U (screw) and TM3DQ8UG (spring) digital expansion module:
z 8-channels
z 0.5 A sink outputs
z 1 common line
z removable screw or spring terminal block
Main Characteristics
Characteristic Value
Number of output channels 8
Logic type Sink
Rated output voltage 24 Vdc
Rated output current 0.5 A
Connection type TM3DQ8U Removable screw terminal block
TM3DQ8UG Removable spring terminal block
Cable type and length Type Unshielded
Length Max. 30 m (98 ft)
Weight 76 g (2.7 oz)
Status LEDs
The following figure shows the status LEDs:
Introduction
This section provides a description of the electrical and output characteristics of the TM3DQ8U /
TM3DQ8UG expansion modules.
See also Environmental Characteristics (see page 29).
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and electrical characteristics
tables.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
Dimensions
The following diagrams show the external dimensions for the TM3DQ8U / TM3DQ8UG expansion
modules:
Output Characteristics
The table below describes the outputs characteristics of the TM3DQ8U / TM3DQ8UG:
Characteristic Value
Number of output channels 8
Number of channel groups 1 common line for 8 channels
Characteristic Value
Output type Transistor
Logic type Sink
Rated output voltage 24 Vdc
Output voltage range 19.2...28.8 Vdc
Rated output current 0.5 A max. per channel
Total output current per group 4A
Voltage drop 0.4 V max.
Leakage current when switched off 0.1 mA max.
Maximum power of filament lamp 12 W
Inductive load L/R = 10 ms
De-rating - 10...55 ° C No de-rating
(14...131 ° F)
Turn on time 450 µs
Turn off time 450 µs
Protection against short circuit No
Fast external fuse required
Short circuit output peak current N/A
Automatic rearming after short circuit or overload N/A
Protection against reverse polarity No
Clamping voltage Typically 50 Vdc
Switching frequency Under resistive load 100 Hz max.
Isolation Between output and 500 Vac
internal logic
Between channel N/A
group
Connection type TM3DQ8U Removable screw terminal block
TM3DQ8UG Removable spring terminal block
Connector insertion/removal durability Over 100 times
Current draw on 5 Vdc internal bus 10 mA (all outputs on)
5 mA (all outputs off)
Current draw on 24 Vdc internal bus 20 mA (all outputs on)
0 mA (all outputs off)
NOTE: Refer to Protecting Outputs from Inductive Load Damage (see page 52) for additional
information concerning output protection.
Introduction
These expansion modules have a built-in removable screw or spring terminal block for the
connection of outputs and power supply.
Wiring Rules
See Wiring Best Practices (see page 48).
Wiring Diagram
The following figure illustrates the connections between the outputs, the actuators, and their
commons:
* Type T fuse
** Type F fuse
(1) The V- terminals are connected internally.
For information about 24 Vdc power supply, refer to DC Power Supply Characteristics
(see page 54).
Chapter 11
TM3DQ16R / TM3DQ16RG Module 16 Relay Outputs 2A
24 Vdc/240 Vac
Overview
This chapter describes the TM3DQ16R / TM3DQ16RG expansion modules, its characteristics, and
its connection to the different actuators.
Overview
TM3DQ16R (screw) and TM3DQ16RG (spring) digital expansion module:
z 16 channels
z 2 A relay outputs
z 2 common lines
z removable screw or spring terminal blocks
Main Characteristics
Characteristic Value
Number of output channels 16 outputs
Contact type NO (Normally Open)
Output type Relay
Rated output voltage 24 Vdc, 240 Vac
Rated output current 2A
Connection type TM3DQ16R Removable screw terminal blocks
TM3DQ16RG Removable spring terminal blocks
Cable type and length Type Unshielded
Length Max. 30 m (98 ft)
Weight 145 g (5.11 oz)
Status LEDs
The following figure shows the status LEDs:
Introduction
This section provides a description of the electrical and the output characteristics of the
TM3DQ16R / TM3DQ16RG expansion modules.
See also Environmental Characteristics (see page 29).
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and electrical characteristics
tables.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
Dimensions
The following diagrams show the external dimensions for the TM3DQ16R / TM3DQ16RG
expansion modules:
Output Characteristics
The table below describes the outputs characteristics of the TM3DQ16R / TM3DQ16RG:
Characteristic Value
Number of output channels 8
Number of channel groups 2 common lines, one on 2 terminals for each group of 8 channels
Characteristic Value
Output type Relay
Contact type NO (Normally Open)
Rated output voltage 24 Vdc, 240 Vac
Maximum voltage 30 Vdc, 264 Vac
Minimum switching load 5 Vdc at 10 mA
Rated output current 2A
Maximum output current 2 A per output
8 A per common
Maximum output with maximum load 20 operations per minute
frequency
De-rating -10...55 ° C No de-rating
(14...131 ° F)
Turn on time Typically 10 ms
Turn off time Typically 10 ms
Contact resistance 30 mΩ max
Mechanical life 20 million operations
Electrical life Under resistive load See Power limitation (see page 122)
Under inductive load
Protection against short circuit No
Isolation Between output and 500 Vac
internal logic
Between channel 1500 Vac
groups
Connection type TM3DQ16R Removable screw terminal block
TM3DQ16RG Removable spring terminal block
Connector insertion/removal durability Over 100 times
Current draw on 5 Vdc internal bus 45 mA (all outputs on)
5 mA (all outputs off)
Current draw on 24 Vdc internal bus 75 mA (all outputs on)
0 mA (all outputs off)
NOTE: Refer to Protecting Outputs from Inductive Load Damage (see page 52) for additional information
concerning output protection.
Power Limitation
This table describes the power limitation of the TM3DQ16R / TM3DQ16RG expansion modules
depending on the voltage, the type of load, and the number of operations required.
These expansion modules do not support capacitive loads.
WARNING
RELAY OUTPUTS WELDED CLOSED
z Always protect relay outputs from inductive alternating current load damage using an
appropriate external protective circuit or device.
z Do not connect relay outputs to capacitive loads.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
Power Limitations
Voltage 24 Vdc 120 Vac 240 Vac Number of
operations
Power of resistive loads – 240 VA 480 VA 100,000
AC-12 80 VA 160 VA 300,000
Power of inductive loads – 60 VA 120 VA 100,000
AC-15 (cos ϕ = 0.35) 18 VA 36 VA 300,000
Power of inductive loads – 120 VA 240 VA 100,000
AC-14 (cos ϕ = 0.7) 36 VA 72 VA 300,000
Power of resistive loads 48 W – – 100,000
DC-12 16 W 300,000
Power of inductive loads 24 W – – 100,000
DC-13 L/R = 7 ms 7.2 W 300,000
Introduction
These expansion modules have a built-in removable screw or spring terminal block for the
connection of the outputs and power supply.
Wiring Rules
See Wiring Best Practices (see page 48).
Wiring Diagram
The following figure illustrates the connections between the outputs, the actuators, and their
commons:
* Type T fuse
(1) The COM0 and COM1 terminals are not connected internally.
(2) To improve the life time of the contacts, and to protect from potential inductive load damage, connect a free
wheeling diode in parallel to each inductive DC load or an RC snubber in parallel of each inductive AC load.
A Source wiring (positive logic)
B Sink wiring (negative logic)
For information about 24 Vdc power supply, refer to DC Power Supply Characteristics
(see page 54).
Chapter 12
TM3DQ16T / TM3DQ16TG Module 16 Regular Transistor
Source Outputs 0.5A 24 Vdc
Overview
This chapter describes the TM3DQ16T / TM3DQ16TG expansion module, its characteristics, and
its connection to the different actuators.
Overview
TM3DQ16T (screw), TM3DQ16TG (spring) digital expansion module:
z 16 channels
z 0.5 A source outputs
z 1 common line
z Removable screw or spring terminal block
Main Characteristics
Characteristic Value
Number of output channels 16
Logic type Source
Rated output voltage 24 Vdc
Rated output current 0.5 A
Connection type TM3DQ16T Removable screw terminal blocks
TM3DQ16TG Removable spring terminal blocks
Cable type and length Type Unshielded
length Max. 30 m (98 ft)
Weight 110 g (3.90 oz)
Status LEDs
The following figures show the status LEDs:
Introduction
This section provides a description of the electrical and the output characteristics of the
TM3DQ16T / TM3DQ16TG expansion modules.
See also Environmental Characteristics (see page 29).
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and electrical characteristics
tables.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
Dimensions
The following diagrams show the external dimensions for the TM3DQ16T / TM3DQ16TG
expansion modules:
Output Characteristics
The table below describes the outputs characteristics of the TM3DQ16T and TM3DQ16TG
Characteristic Value
Number of output channels 16
Number of channel groups 1 common line on 2 terminals for 16
channels
Characteristic Value
Output type Transistor
Logic type Source
Rated output voltage 24 Vdc
Output voltage range 19.2...28.8 Vdc
Rated output current 0.5 A
Total output current per group 4A
Voltage drop 0.4 Vdc max.
Leakage current when switched off 0.1 mA max.
Maximum power of filament lamp 3W
Inductive load L/R = 10 ms
De-rating - 10...55 ° C No de-rating
(14...131 ° F)
Turn on time 450 µs
Turn off time 450 µs
Protection against short circuit Yes
Short circuit output peak current 1 A typically
Automatic rearming after short circuit or overload Yes, time depending on component
temperature
Protection against reverse polarity Yes
Clamping voltage Typically 50 Vdc
Switching frequency Under resistive load 100 Hz max.
Isolation Between channel 500 Vac
group
Between channel N/A
group
Connection type TM3DQ16T Removable screw terminal blocks
TM3DQ16TG Removable spring terminal blocks
Connector insertion/removal durability Over 100 times
Current draw on 5 Vdc internal bus 15 mA (all outputs on)
5 mA (all outputs off)
Current draw on 24 Vdc internal bus 20 mA (all outputs on)
0 mA (all outputs off)
NOTE: Refer to Protecting Outputs from Inductive Load Damage (see page 52) for additional
information concerning output protection.
Introduction
These expansion modules have a built-in removable screw or spring terminal block for the
connection of outputs and power supply.
Wiring Rules
See Wiring Best Practices (see page 48).
Wiring Diagram
The following figure illustrates the connections between the outputs, the actuators, and their
commons:
* Type T fuse
For information about 24 Vdc power supply, refer to DC Power Supply Characteristics
(see page 54).
Chapter 13
TM3DQ16TK Module 16 Regular Transistor Source
Outputs 0.1A 24 Vdc
Overview
This chapter describes the TM3DQ16TK expansion module, its characteristics, and its connection
to the different actuators.
TM3DQ16TK Presentation
Overview
TM3DQ16TK (HE10) digital expansion module:
z 16 channels
z 0.1 A source outputs
z 1 common line
z HE10 (MIL 20) connector
Main Characteristics
Characteristic Value
Number of output channels 16
Logic type Source
Rated output voltage 24 Vdc
Rated output current 0.1 A
Connection type TM3DQ16TK HE10 (MIL 20) connector
Cable type and length Type Unshielded
length Max. 5 m (16 ft)
Weight 72 g (2.54 oz)
Status LEDs
The following figures show the status LEDs:
TM3DQ16TK Characteristics
Introduction
This section provides a description of the electrical and the output characteristics of the
TM3DQ16TK expansion module.
See also Environmental Characteristics (see page 29).
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and electrical characteristics
tables.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
Dimensions
The following diagrams show the external dimensions for the TM3DQ16TK expansion module:
Output Characteristics
The table below describes the outputs characteristics of the TM3DQ16TK:
Characteristic Value
Number of output channels 16
Number of channel groups 1 common line on 2 pins for 16
channels
Characteristic Value
Output type Transistor
Logic type Source
Rated output voltage 24 Vdc
Output voltage range 19.2...28.8 Vdc
Rated output current 0.1 A max. per channel
Total output current per group 2A
Voltage drop 0.4 Vdc max.
Leakage current when switched off 0.1 mA max.
Maximum power of filament lamp 9.6 W
Inductive load L/R = 10 ms
De-rating - 10...55 ° C No de-rating
(14...131 ° F)
Turn on time 450 µs
Turn off time 450 µs
Protection against short circuit Yes
Short circuit output peak current 1 A typically
Automatic rearming after short circuit or overload Yes, time depending on component
temperature
Protection against reverse polarity Yes
Clamping voltage Typically 50 Vdc
Switching frequency Under resistive load 100 Hz max.
Isolation Between output and 500 Vac
internal logic
Between channel N/A
group
Connection type HE10 (MIL 20) connector
Connector insertion/removal durability Over 100 times
Current draw on 5 Vdc internal bus 15 mA (all outputs on)
5 mA (all outputs off)
Current draw on 24 Vdc internal bus 20 mA (all outputs on)
0 mA (all outputs off)
NOTE: Refer to Protecting Outputs from Inductive Load Damage (see page 52) for additional
information concerning output protection.
Introduction
This expansion module has a built-in HE10 (MIL 20) connector for the connection of outputs and
power supply.
Wiring Rules
See Wiring Best Practices (see page 48).
* Type T fuse
For information about 24 Vdc power supply, refer to DC Power Supply Characteristics
(see page 54).
For more information on the cable color for TWDFCW30K/TWDFCW50K, refer to TWDFCW••K
Cable Description.
(1) To improve the life time of the contacts, and to protect from potential inductive load damage, it is
recommended to connect a free wheeling diode in parallel to each inductive DC load or an RC snubber in
parallel of each inductive AC load
(1) To improve the life time of the contacts, and to protect from potential inductive load damage, it is
recommended to connect a free wheeling diode in parallel to each inductive DC load or an RC snubber in
parallel of each inductive AC load
(1) To improve the life time of the contacts, and to protect from potential inductive load damage, it is
recommended to connect a free wheeling diode in parallel to each inductive DC load or an RC snubber in
parallel of each inductive AC load
A Source wiring (positive logic)
B Sink wiring (negative logic)
For more information on the Telefast cable, refer to Telefast Pre-wiring Sub-bases (see page 24).
Chapter 14
TM3DQ16U / TM3DQ16UG Module 16 Regular Transistor
Sink Outputs 0.3A 24 Vdc
Overview
This chapter describes the TM3DQ16U / TM3DQ16UG expansion module, its characteristics, and
its connection to the different actuators.
Overview
TM3DQ16U (screw) and TM3DQ16UG (spring) digital expansion module:
z 16 channels
z 0.3 A sink outputs
z 1 common line
z Removable screw or spring terminal block
Main Characteristics
Characteristic Value
Number of output channels 16
Logic type Sink
Rated output voltage 24 Vdc
Rated output current 0.3 A
Connection type TM3DQ16U Removable screw terminal blocks
TM3DQ16UG Removable spring terminal blocks
Cable type and length Type Unshielded
length Max. 30 m (98 ft)
Weight 76 g (2.70 oz)
Status LEDs
The following figures show the status LEDs:
Introduction
This section provides a description of the electrical and the output characteristics of the
TM3DQ16U / TM3DQ16UG expansion modules.
See also Environmental Characteristics (see page 29).
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and electrical characteristics
tables.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
Dimensions
The following diagrams show the external dimensions for the TM3DQ16U / TM3DQ16UG
expansion modules:
Output Characteristics
The table below describes the outputs characteristics of the TM3DQ16U and TM3DQ16UG:
Characteristic Value
Number of output channels 16
Number of channel groups 1 common line on 2 pins for 16 channels
Characteristic Value
Output type Transistor
Logic type Sink
Rated output voltage 24 Vdc
Output voltage range 19.2...28.8 Vdc
Rated output current 0.3 A
Total output current 2A
Voltage drop 0.4 Vdc max.
Leakage current when switched off 0.1 mA max.
Maximum power of filament lamp 12 W
Inductive load L/R = 10 ms
De-rating - 10...55 ° C No de-rating
(14...131 ° F)
Turn on time 450 µs
Turn off time 450 µs
Protection against short circuit No
fast external fuse required
Short circuit output peak current N/A
Automatic rearming after short circuit or N/A
overload
Protection against reverse polarity No
Clamping voltage Typically 50 Vdc
Switching frequency Under resistive load 100 Hz max.
Isolation Between output and 500 Vac
internal logic
Between channel N/A
group
Connection type TM3DQ16U Removable screw terminal blocks
TM3DQ16UG Removable spring terminal blocks
Connector insertion/removal durability Over 100 times
Current draw on 5 Vdc internal bus 15 mA (all outputs on)
5 mA (all outputs off)
Current draw on 24 Vdc internal bus 20 mA (all outputs on)
0 mA (all outputs off)
NOTE: Refer to Protecting Outputs from Inductive Load Damage (see page 52) for additional
information concerning output protection.
Introduction
These expansion modules have a built-in removable screw or spring terminal block connector for
the connection of outputs and power supply.
Wiring Rules
See Wiring Best Practices (see page 48).
Wiring Diagram
The following figure illustrates the connections between the outputs, the actuators, and their
commons:
* Type T fuse
** Type F fuse
For information about 24 Vdc power supply, refer to DC Power Supply Characteristics
(see page 54).
Chapter 15
TM3DQ16UK Module 16 Regular Transistor Sink Outputs
0.1A 24 Vdc
Overview
This chapter describes the TM3DQ16UK expansion module, its characteristics, and its connection
to the different actuators.
TM3DQ16UK Presentation
Overview
TM3DQ16UK (HE10) digital expansion module:
z 16 channels
z 0.1 A sink outputs
z 1 common line
z HE10 (MIL 20) connector
Main Characteristics
Characteristic Value
Number of output channels 16
Logic type Sink
Rated output voltage 24 Vdc
Rated output current 0.1 A
Connection type HE10 (MIL 20) connector
Cable type and length Type Unshielded
length Max. 5 m (16 ft)
Weight 111 g (3.90 oz)
Status LEDs
The following figures show the status LEDs:
TM3DQ16UK Characteristics
Introduction
This section provides a description of the electrical and the output characteristics of the
TM3DQ16UK expansion module.
See also Environmental Characteristics (see page 29).
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and electrical characteristics
tables.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
Dimensions
The following diagrams show the external dimensions for the TM3DQ16UK expansion module:
Output Characteristics
The table below describes the outputs characteristics of the TM3DQ16UK:
Characteristic Value
Number of output channels 16
Number of channel groups 1 common line on 2 pins for 16
channels
Characteristic Value
Output type Transistor
Logic type Sink
Rated output voltage 24 Vdc
Output voltage range 19.2...28.8 Vdc
Rated output current 0.1 A
Total output current per group 2A
Voltage drop 0.4 Vdc max.
Leakage current when switched off 0.1 mA max.
Maximum power of filament lamp 2.4 W
Inductive load L/R = 10 ms
De-rating - 10...55 ° C No de-rating
(14...131 ° F)
Turn on time 450 µs
Turn off time 450 µs
Protection against short circuit No
fast external fuse required
Short circuit output peak current N/A
Automatic rearming after short circuit or overload N/A
Protection against reverse polarity No
Clamping voltage Typically 50 Vdc
Switching frequency Under resistive load 100 Hz max.
Isolation Between output and 500 Vac
internal logic
Between channel N/A
group
Connection type HE10 (MIL 20) connector
Connector insertion/removal durability Over 100 times
Current draw on 5 Vdc internal bus 15 mA (all outputs on)
5 mA (all outputs off)
Current draw on 24 Vdc internal bus 20 mA (all outputs on)
0 mA (all outputs off)
NOTE: Refer to Protecting Outputs from Inductive Load Damage (see page 52) for additional
information concerning output protection.
Introduction
These expansion modules have a built-in HE10 (MIL 20) connector for the connection of outputs
and power supply.
Telefast sub-bases are not compatible with this module.
Wiring Rules
See Wiring Best Practices (see page 48).
Wiring Diagram
The following figure illustrates the connections between the outputs, the actuators, and their
commons:
* Type T fuse
** Type F fuse
For information about 24 Vdc power supply, refer to DC Power Supply Characteristics
(see page 54).
Chapter 16
TM3DQ32TK Module 32 Regular Transistor Outputs 0.1A
24 Vdc
Overview
This chapter describes the TM3DQ32TK expansion module, its characteristics, and its connection
to the different actuators.
TM3DQ32TK Presentation
Overview
TM3DQ32TK (HE10) digital expansion module:
z 32 channels
z 0.1 A source outputs
z 2 common lines
z HE10 (MIL 20) connector
Main Characteristics
Characteristic Value
Number of output channels 32
Logic type Source
Rated output voltage 24 Vdc
Rated output current 0.1 A
Connection type HE10 (MIL 20) connectors
Cable type and length Type Unshielded
Length Max. 5 m (16 ft)
Weight 112 g (3.90 oz)
Status LEDs
The following figure shows the status LEDs:
TM3DQ32TK Characteristics
Introduction
This section provides a description of the electrical and output characteristics of the TM3DQ32TK
expansion module.
See also Environmental Characteristics (see page 29).
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and electrical characteristics
tables.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
Dimensions
The following diagrams show the external dimensions for the TM3DQ32TK expansion modules:
Output Characteristics
The table below describes the outputs characteristics of theTM3DQ32TK:
Characteristic Value
Number of output channels 32
Number of channel groups 2 groups of 16 channels, 1 common
line each on 2 pins
Characteristic Value
Output type Transistor
Logic type Source
Rated output voltage 24 Vdc
Output voltage range 19.2...28.8 Vdc
Rated output current 0.1 A
Total output current per group 2A
Voltage drop 0.4 Vdc max.
Leakage current when switched off 0.1 mA max.
Maximum power of filament lamp 2.4 W
Inductive load L/R = 10 ms
De-rating - 10...55 ° C No de-rating
(14...131 ° F)
Turn on time 450 µs
Turn off time 450 µs
Protection against short circuit yes
Short circuit output peak current 1 A typically
Automatic rearming after short circuit or overload Yes, time depending on component
temperature
Protection against reverse polarity yes
Clamping voltage Typically 50 Vdc
Switching frequency Under resistive load 100 Hz max.
Isolation Between output and 500 Vac
internal logic
Connection type HE10 (MIL 20) connectors
Connector insertion/removal durability Over 100 times
Current draw on 5 Vdc internal bus 25 mA (all outputs on)
5 mA (all outputs off)
Current draw on 24 Vdc internal bus 40 mA (all outputs on)
0 mA (all outputs off)
NOTE: Refer to Protecting Outputs from Inductive Load Damage (see page 52) for additional
information concerning output protection.
Introduction
These expansion modules have two built-in HE10 (MIL 20) connectors for the connection of
outputs and power supply.
Wiring Rules
See Wiring Best Practices (see page 48).
* Type T fuse
(1) The V0+ terminals are connected internally.
The V0- terminals are connected internally.
For information about 24 Vdc power supply, refer to DC Power Supply Characteristics
(see page 54).
For more information on the cable color for TWDFCW30K/TWDFCW50K, refer to TWDFCW••K
Cable Description.
(1) To improve the life time of the contacts, and to protect from potential inductive load damage, it is
recommended to connect a free wheeling diode in parallel to each inductive DC load or an RC snubber in
parallel of each inductive AC load.
(1) To improve the life time of the contacts, and to protect from potential inductive load damage, it is
recommended to connect a free wheeling diode in parallel to each inductive DC load or an RC snubber in
parallel of each inductive AC load.
(1) To improve the life time of the contacts, and to protect from potential inductive load damage, it is
recommended to connect a free wheeling diode in parallel to each inductive DC load or an RC snubber in
parallel of each inductive AC load.
A Source wiring (positive logic)
B Sink wiring (negative logic)
For more information on the cable, refer to Telefast Pre-wiring Sub-bases (see page 24).
Chapter 17
TM3DQ32UK Module 32 Regular Transistor Outputs 0.1A
24 Vdc
Overview
This chapter describes the TM3DQ32UK expansion module, its characteristics, and its connection
to the different actuators.
TM3DQ32UK Presentation
Overview
TM3DQ32UK (HE10) digital expansion module:
z 32 channels
z 0.1 A sink outputs
z 2 common lines
z HE10 (MIL 20) connector
Main Characteristics
Characteristic Value
Number of output channels 32
Logic type Sink
Rated output voltage 24 Vdc
Rated output current 0.1 A
Connection type HE10 (MIL 20) connectors
Cable type and length Type Unshielded
Length Max. 5 m (16 ft)
Weight 112 g (3.90 oz)
Status LEDs
The following figure shows the status LEDs:
TM3DQ32UK Characteristics
Introduction
This section provides a description of the electrical and output characteristics of the TM3DQ32UK
expansion module.
See also Environmental Characteristics (see page 29).
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and electrical characteristics
tables.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
Dimensions
The following diagrams show the external dimensions for the TM3DQ32UK expansion module:
Output Characteristics
The table below describes the outputs characteristics of the TM3DQ32UK:
Characteristic Value
Number of output channels 32
Number of channel groups 2 groups of 16 channels, 1 common
line each on 2 pins
Characteristic Value
Output type Transistor
Logic type Sink
Rated output voltage 24 Vdc
Output voltage range 19.2...28.8 Vdc
Rated output current 0.1 A
Total output current per group 2A
Voltage drop 0.4 Vdc max.
Leakage current when switched off 0.1 mA max.
Maximum power of filament lamp 2.4 W
Inductive load L/R = 10 ms
De-rating - 10...55 ° C No de-rating
(14...131 ° F)
Turn on time 450 µs
Turn off time 450 µs
Protection against short circuit No
fast external fuse required
Short circuit output peak current N/A
Automatic rearming after short circuit or overload N/A
Protection against reverse polarity yes
Clamping voltage Typically 50 Vdc
Switching frequency Under resistive load 100 Hz max.
Isolation Between output and 500 Vac
internal logic
Connection type HE10 (MIL 20) connectors
Connector insertion/removal durability Over 100 times
Current draw on 5 Vdc internal bus 25 mA (all outputs on)
5 mA (all outputs off)
Current draw on 24 Vdc internal bus 40 mA (all outputs on)
0 mA (all outputs off)
NOTE: Refer to Protecting Outputs from Inductive Load Damage (see page 52) for additional
information concerning output protection.
Introduction
These expansion modules have two built-in HE10 (MIL 20) connectors for the connection of
outputs and power supply.
Telefast sub-bases are not compatible with this module.
Wiring Rules
See Wiring Best Practices (see page 48).
Wiring Diagram
The following figure illustrates the connections between the outputs, the actuators, and their
commons:
* Type T fuse
** Type F fuse
For information about 24 Vdc power supply, refer to DC Power Supply Characteristics
(see page 54).
Part IV
TM3 Digital Mixed Input/Output Modules
Chapter 18
TM3DM8R / TM3DM8RG Mixed I/O Module 4 Inputs/4
Outputs
Overview
This chapter describes the TM3DM8R / TM3DM8RG expansion module, its characteristics, and its
connection to the different sensors and actuators.
Overview
TM3DM8R (screw) and TM3DM8RG (spring) digital expansion module:
z 4 channel 24 Vdc sink/source inputs
z 1 common line for inputs
z 4 channel 2 A relay outputs
z 1 common line for outputs
z Removable screw or spring terminal block
Main Characteristics
Characteristic Value
Input
Number of input channels 4 inputs
Input type Type 1 (IEC/EN 61131-2)
Input Logic type Sink/source
Rated input voltage 24 Vdc
Output
Number of output channels 4 outputs
Output type Relay
Contact type NO (Normally Open)
Rated output voltage 24 Vdc / 240 Vac
Rated output current 2A
Connection and cable types
Connection type TM3DM8R Removable screw terminal block
TM3DM8RG Removable spring terminal block
Cable type and length Type Unshielded
Length Max. 30 m (98 ft)
Weight 95 g (3.35 oz)
Status LEDs
The following figure shows the status LEDs:
Introduction
This section describes the general characteristics of the TM3DM8R / TM3DM8RG expansion
module.
See also Environmental Characteristics (see page 29).
DANGER
FIRE HAZARD
z Use only the recommended wire sizes for the current capacity of the I/O channels and power
supplies.
z For relay output (2 A) wiring, use conductors of at least 0.5 mm2 (AWG 20) with a temperature
rating of at least 80 ° C (176 ° F).
z For common conductors of relay output wiring (7 A), or relay output wiring greater than 2 A,
use conductors of at least 1.0 mm2 (AWG 16) with a temperature rating of at least 80 ° C
(176 ° F).
Failure to follow these instructions will result in death or serious injury.
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and electrical characteristics
tables.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
Dimensions
The following diagrams show the external dimensions for the TM3DM8R / TM3DM8RG expansion
modules:
Input Characteristics
The table below describes the inputs characteristics of the TM3DM8R / TM3DM8RG:
Characteristic Value
Number of input channels 4 inputs
Number of channels groups 1 common line for 4 channels
Input type Type 1 (IEC/EN 61131-2)
Logic type Sink/source
Rated input voltage 24 Vdc
Input voltage range 19.2...28.8 Vdc
Rated input current 7 mA
Input impedance 3.4 kΩ
Input limit values Voltage at state 1 > 15 Vdc (15..28.8Vdc)
Voltage at state 0 < 5 Vdc (0..5 Vdc)
Current at state 1 > 2.5 mA
Current at state 0 < 1.0 mA
Turn on time 4 ms
Turn off time 4 ms
Characteristic Value
De-rating -10...55 ° C No de-rating
(14...131 ° F)
Isolation Between input and 500 Vac
internal logic
Between input 1500 Vac
group and output
group
Between input N/A
groups
Connection type TM3DM8R Removable screw terminal block
TM3DM8RG Removable spring terminal block
Connector insertion/removal durability Over 100 times
Current draw on 5 Vdc internal bus 25 mA (all inputs and outputs on)
5 mA (all inputs and outputs off)
Current draw on 24 Vdc internal bus 0 mA (all inputs and outputs on)
0 mA (all inputs and outputs off)
Output Characteristics
The table below describes the outputs characteristics of the TM3DM8R / TM3DM8RG:
Characteristic Value
Number of output channels 4 outputs
Number of channel groups 1 common line for 4 channels
Output type Relay
Contact type NO (Normally Open)
Rated output voltage 24 Vdc, 240 Vac
Maximum voltage 30 Vdc, 264 Vac
Minimum switching load 5 Vdc at 10 mA
Rated output current 2A
Maximum output current 2 A per output
7 A per common
Maximum output frequency 20 operations per minute
Turn on time Max. 10 ms
Turn off time Max. 10 ms
Contact resitance 30 mΩ max
Mechanical life 20 million operations
Characteristic Value
Electrical life Under resistive load See Power Limitation (see page 180)
Under inductive load
Protection against short circuit No
Isolation Between input and 500 Vac
internal logic
Between input group 1500 Vac
and output group
Between input N/A
groups
Connection type TM3DM8R Removable screw terminal block
TM3DM8RG Removable spring terminal block
Connector insertion/removal durability Over 100 times
Current draw on 5 Vdc internal bus 25 mA (all inputs and outputs on)
5 mA (all inputs and outputs off)
Current draw on 24 Vdc internal bus 0 mA (all inputs and outputs on)
0 mA (all inputs and outputs off)
NOTE: Refer to Protecting Outputs from Inductive Load Damage (see page 48) for additional
information on this topic.
I/O De-rating
When using TM3DM8R / TM3DM8RG:
At an ambient temperature of 55 ° C (131 ° F) in the horizontal mounting direction, limit the inputs and
outputs, respectively, which turn on simultaneously as indicated by the X axis.
At 40 ° C (104 ° F), all inputs and outputs can be turned on simultaneously at 28.8 Vdc.
Power Limitation
This table describes the power limitation of the TM3DM8R / TM3DM8RG expansion module
depending on the voltage, the type of load, and the number of operations required.
These expansion modules do not support capacitive loads.
WARNING
RELAY OUTPUTS WELDED CLOSED
z Always protect relay outputs from inductive alternating current load damage using an
appropriate external protective circuit or device.
z Do not connect relay outputs to capacitive loads.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
Power Limitations
Voltage 24 Vdc 120 Vac 240 Vac Number of
operations
Power of resistive loads – 240 VA 480 VA 100,000
AC-12 80 VA 160 VA 300,000
Power of inductive loads – 60 VA 120 VA 100,000
AC-15 (cos ϕ = 0.35) 18 VA 36 VA 300,000
Power of inductive loads – 120 VA 240 VA 100,000
AC-14 (cos ϕ = 0.7) 36 VA 72 VA 300,000
Power of resistive loads 48 W – – 100,000
DC-12 16 W 300,000
Power of inductive loads 24 W – – 100,000
DC-13 L/R = 7 ms 7.2 W 300,000
Introduction
These expansion modules have a built-in removable screw or spring terminal block for the
connection of inputs, outputs, and power supply.
Wiring Rules
See Wiring Best Practices (see page 48).
Wiring Diagram
The following figure illustrates the connections between the inputs and outputs, the sensors and
actuators, and their commons:
* Type T Fuse
(1) The COM0 and COM1 terminals are not connected internally.
(2) To improve the life time of the contacts, and to protect from potential inductive load damage, connect a free
wheeling diode in parallel to each inductive DC load or an RC snubber in parallel of each inductive AC load.
C Source wiring (positive logic)
D Sink wiring (negative logic)
For information about 24 Vdc power supply, refer to DC Power Supply Characteristics
(see page 54).
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not connect wires to unused terminals and/or terminals indicated as “No Connection (N.C.)”.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
Chapter 19
TM3DM24R / TM3DM24RG Mixed I/O Module 16 Inputs/8
Outputs
Overview
This chapter describes the TM3DM24R / TM3DM24RG expansion modules, its characteristics,
and its connection to the different sensors and actuators.
Overview
TM3DM24R (screw) and TM3DM24RG (spring) digital expansion module:
z 16 channel 24 Vdc sink/source inputs
z 1 common line for inputs
z 8 channel 2 A relay outputs
z 2 common line for outputs
z Removable screw or spring terminal block
Main Characteristics
Characteristic Value
Input
Number of input channels 16 inputs
Input type Type 1 (IEC/EN 61131-2)
Input Logic type Sink/Source
Rated input voltage 24 Vdc
Output
Number of output channels 8 outputs
Contact type NO (Normally Open)
Rated output voltage 24 Vdc / 240 Vdc
Rated output current 2A
Connection and cable types
Connection type TM3DM24R Removable screw terminal blocks
TM3DM24RG Removable spring terminal blocks
Cable type and length Type Unshielded
Length Max. 30 m (98 ft)
Weight 140 g (4.94 oz)
Status LEDs
The following figure shows the status LEDs:
Introduction
This section provides a description of the electrical and input/output characteristics of the
TM3DM24R / TM3DM24RG expansion modules.
See also Environmental Characteristics (see page 29).
DANGER
FIRE HAZARD
z Use only the recommended wire sizes for the current capacity of the I/O channels and power
supplies.
z For relay output (2 A) wiring, use conductors of at least 0.5 mm2 (AWG 20) with a temperature
rating of at least 80 ° C (176 ° F).
z For common conductors of relay output wiring (7 A), or relay output wiring greater than 2 A,
use conductors of at least 1.0 mm2 (AWG 16) with a temperature rating of at least 80 ° C
(176 ° F).
Failure to follow these instructions will result in death or serious injury.
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and electrical characteristics
tables.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
Dimensions
The following diagrams show the external dimensions for the TM3DM24R / TM3DM24RG
expansion modules:
Input Characteristics
The table below describes the inputs characteristics of the TM3DM24R / TM3DM24RG:
Characteristic Value
Number of input channels 16 inputs
Number of channels groups 1 common line for 16 channels
Input type Type 1 (IEC/EN 61131-2)
Logic type Sink/source
Rated input voltage 24 Vdc
Input voltage range 19.2...28.8 Vdc
Rated input current 7 mA
Input impedance 3.4 kΩ
Input limit values Voltage at state 1 > 15 Vdc (15...28.8 Vdc)
Voltage at state 0 < 5 Vdc (0...5 Vdc)
Current at state 1 > 2.5 mA
Current at state 0 < 1.0 mA
Turn on time 4 ms
Turn off time 4 ms
Characteristic Value
Isolation Between input and 500 Vac
internal logic
Between input 1500 Vac
group and output
group
Between input N/A
groups
Connection type TM3DM24R Removable screw terminal block
TM3DM24RG Removable spring terminal block
Connector insertion/removal durability Over 100 times
Current draw on 5 Vdc internal bus 65 mA (all inputs and outputs on)
5 mA (all inputs and outputs off)
Current draw on 24 Vdc internal bus 0 mA (all inputs and outputs on)
0 mA (all inputs and outputs off)
Output Characteristics
The table below describes the outputs characteristics of the TM3DM24R / TM3DM24RG
Characteristic Value
Number of output channels 8
Number of channel groups 2 common line for 8 channels
Output type Relay
Contact type NO (Normally Open)
Rated output voltage 24 Vdc, 240 Vac
Maximum voltage 30 Vdc, 264 Vac
Minimum switching load 5 Vdc at 10 mA
Rated output current 2A
Maximum output current 2 A per channels
7 A per commons
Maximum output frequency with maximum load 20 operations per minute
Turn on time Max. 10 ms
Turn off time Max. 10 ms
Contact resistance 30 mW
Mechanical life 20 million operations
Electrical life Under resistive load See Power limitation (see page 101)
Under inductive load
Characteristic Value
Protection against short circuit No
Isolation Between input and 500 Vac
internal logic
Between input group 1500 Vac
and output group
Between input groups N/A
Connection type TM3DM24R Removable screw terminal block
TM3DM24RG Removable spring terminal block
Connector insertion/removal durability Over 100 times
Current draw on 5 Vdc internal bus 65 mA (all inputs and outputs on)
5 mA (all inputs and outputs off)
Current draw on 24 Vdc internal bus 0 mA (all inputs and outputs on)
0 mA (all inputs and outputs off)
NOTE: Refer to Protecting Outputs from Inductive Load Damage (see page 48) for additional information on
this topic.
I/O De-rating
When using TM3DM24R / TM3DM24RG
Power Limitation
This table describes the power limitation of the TM3DM24R / TM3DM24RG expansion modules
depending on the voltage, the type of load, and the number of operations required.
These expansion modules do not support capacitive loads.
WARNING
RELAY OUTPUTS WELDED CLOSED
z Always protect relay outputs from inductive alternating current load damage using an
appropriate external protective circuit or device.
z Do not connect relay outputs to capacitive loads.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
Power Limitations
Voltage 24 Vdc 120 Vac 240 Vac Number of
operations
Power of resistive loads – 240 VA 480 VA 100,000
AC-12 80 VA 160 VA 300,000
Power of inductive loads – 60 VA 120 VA 100,000
AC-15 (cos ϕ = 0.35) 18 VA 36 VA 300,000
Power of inductive loads – 120 VA 240 VA 100,000
AC-14 (cos ϕ = 0.7) 36 VA 72 VA 300,000
Power of resistive loads 48 W – – 100,000
DC-12 16 W 300,000
Power of inductive loads 24 W – – 100,000
DC-13 L/R = 7 ms 7.2 W 300,000
Introduction
These expansion modules have a built-in removable screw or spring terminal block for the
connection of inputs, outputs, and power supply.
Wiring Rules
See Wiring Best Practices (see page 48).
Wiring Diagram
The following figure illustrates the connections between the inputs and outputs, the sensors and
actuators, and their commons for a positive logic:
* Type T Fuse
(1) The COM0, COM1 and COM2 terminals are not connected internally.
(2) To improve the life time of the contacts, and to protect from potential inductive load damage, connect a free
wheeling diode in parallel to each inductive DC load or an RC snubber in parallel of each inductive AC load.
C Source wiring (positive logic)
The following figure illustrates the connections between the inputs and outputs, the sensors and
actuators, and their commons for a negative logic:
* Type T Fuse
(1) The COM0, COM1 and COM2 terminals are not connected internally.
(2) To improve the life time of the contacts, and to protect from potential inductive load damage, connect a free
wheeling diode in parallel to each inductive DC load or an RC snubber in parallel of each inductive AC load.
D Sink wiring (negative logic)
For information about 24 Vdc power supply, refer to DC Power Supply Characteristics
(see page 54).
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not connect wires to unused terminals and/or terminals indicated as “No Connection (N.C.)”.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
Glossary
E
EIA rack
(electronic industries alliance rack) A standardized (EIA 310-D, IEC 60297, and DIN 41494
SC48D) system for mounting various electronic modules in a stack or rack that is 19 inches
(482.6 mm) wide.
EN
EN identifies 1 of many European standards maintained by CEN (European Committee for
Standardization), CENELEC (European Committee for Electrotechnical Standardization), or ETSI
(European Telecommunications Standards Institute).
expansion connector
A connector to attach expansion I/O modules.
H
HE10
Rectangular connector for electrical signals with frequencies below 3 MHz, complying with IEC
60807-2.
I
IEC
(international electrotechnical commission) A non-profit and non-governmental international
standards organization that prepares and publishes international standards for electrical,
electronic, and related technologies.
IP 20
(ingress protection) The protection classification according to IEC 60529 offered by an enclosure,
shown by the letter IP and 2 digits. The first digit indicates 2 factors: helping protect persons and
for equipment. The second digit indicates helping protect against water. IP 20 devices help protect
against electric contact of objects larger than 12.5 mm, but not against water.
N
N/O
(normally open) A contact pair that opens when the actuator is de-energized (no power is applied)
and closes when the actuator is energized (power is applied).
NEMA
(national electrical manufacturers association) The standard for the performance of various
classes of electrical enclosures. The NEMA standards cover corrosion resistance, ability to help
protect from rain, submersion, and so on. For IEC member countries, the IEC 60529 standard
classifies the ingress protection rating for enclosures.
R
RJ-45
A standard type of 8-pin connector for network cables defined for Ethernet.
T
terminal block
(terminal block) The component that mounts in an electronic module and provides electrical
connections between the controller and the field devices.
Index
A I
accessories, 22 Inductive Load, Output Protection
assembling to a controller, 42 Output Protection, Inductive Load, 52
C M
certifications and standards, 32 minimum clearances, 37
characteristics mounting position, 37
TM3DI16/TM3DI16G, 74
TM3DI16K, 82
TM3DI32K, 90 P
TM3DI8/TM3DI8G, 67 physical description
TM3DI8A, 61 TM3 I/O expansion modules, 20
TM3DM24R/TM3DM24RG, 186 Power Supply, 54
TM3DM8R/TM3DM8RG, 176 presentation
TM3DQ16R/TM3DQ16RG, 120 TM3DI16/TM3DI16G, 72
TM3DQ16T/TM3DQ16TG, 128 TM3DI16K, 80
TM3DQ16TK, 134 TM3DI32K, 88
TM3DQ16U/TMQ3DQ16UG, 144 TM3DI8/TM3DI8G, 66
TM3DQ16UK, 150 TM3DI8A, 60
TM3DQ32TK, 156 TM3DM24R/TM3DM24RG, 184
TM3DQ32UK, 166 TM3DM8R/TM3DM8RG, 174
TM3DQ8R/TM3DQ8RG, 99 TM3DQ16R/TM3DQ16RG, 118
TM3DQ8T/TM3DQ8TG, 107 TM3DQ16T/TM3DQ16TG, 126
TM3DQ8U/TM3DQ8UG, 113 TM3DQ16TK, 132
controllers TM3DQ16U/TMQ3DQ16UG, 142
disassembling a module, 44 TM3DQ16UK, 148
TM3DQ32TK, 154
TM3DQ32UK, 164
D TM3DQ8R/TM3DQ8RG, 98
Digital I/O modules, 16 Presentation
digital I/O modules TM3DQ8U/TM3DQ8UG, 112
specifications, 16, 17, 19
R
E regular inputs, 16, 17, 19
Electromagnetic Susceptibility, 30 regular transistor outputs, 16, 17, 19
environmental characteristics, 29 relay outputs, 16, 17, 19
S 87
wiring diagram, 93
specifications
TM3DI8/TM3DI8G
digital I/O modules, 16, 17, 19
characteristics, 67
presentation, 66
T TM3 digital I/O expansion modules inputs,
65
TM3 digital I/O expansion modules wiring diagram, 69
TM3DM24R/TM3DM24RG, 183 TM3DI8A
TM3DM8R/TM3DM8RG, 173 characteristics, 61
TM3DQ16R/TM3DQ16RG, 117 presentation, 60
TM3DQ16T/TM3DQ16TG, 125 TM3 digital I/O expansion modules inputs,
TM3DQ16TK, 131 59
TM3DQ16U/TMQ3DQ16UG, 141 wiring diagram, 63
TM3DQ16UK, 147 TM3DM24R/TM3DM24RG
TM3DQ32TK, 153 characteristics, 186
TM3DQ32UK, 163 presentation, 184
TM3DQ8R/TM3DQ8RG, 97 TM3 digital I/O expansion modules, 183
TM3DQ8T/TM3DQ8TG, 105 wiring diagram, 191
TM3DQ8U/TM3DQ8UG, 111 TM3DM8R/TM3DM8RG
TM3 digital I/O expansion modules inputs characteristics, 176
TM3DI16/TM3DI16G, 71 presentation, 174
TM3DI16K, 79 TM3 digital I/O expansion modules, 173
TM3DI32K, 87 wiring diagram, 182
TM3DI8/TM3DI8G, 65 TM3DQ16R/TM3DQ16RG
TM3DI8A, 59 characteristics, 120
TM3 I/O expansion modules presentation, 118
physical description, 20 TM3 digital I/O expansion modules, 117
TM3 presentation wiring diagram, 123
TM3DQ8T/TM3DQ8TG, 106 TM3DQ16T/TM3DQ16TG
TM3DI16/TM3DI16G characteristics, 128
characteristics, 74 presentation, 126
presentation, 72 TM3 digital I/O expansion modules, 125
TM3 digital I/O expansion modules inputs, wiring diagram, 130
71 TM3DQ16TK
wiring diagram, 77 characteristics, 134
TM3DI16K presentation, 132
characteristics, 82 TM3 digital I/O expansion modules, 131
presentation, 80 wiring diagram, 136
TM3 digital I/O expansion modules inputs, TM3DQ16U/TM3DQ16UG
79 TM3 digital I/O expansion modules, 141
wiring diagram, 85 TM3DQ16U/TMQ3DQ16UG
TM3DI32K characteristics, 144
characteristics, 90 presentation, 142
presentation, 88 wiring diagram, 146
TM3 digital I/O expansion modules inputs,
TM3DQ16UK W
characteristics, 150
wiring diagram
presentation, 148
TM3DI16/TM3DI16G, 77
TM3 digital I/O expansion modules, 147
TM3DI16K, 85
wiring diagram, 152
TM3DI32K, 93
TM3DQ32K
TM3DI8/TM3DI8G, 69
TM3 digital I/O expansion modules, 163
TM3DI8A, 63
TM3DQ32TK
TM3DM24R/TM3DM24RG, 191
characteristics, 156
TM3DM8R/TM3DM8RG, 182
presentation, 154
TM3DQ16R/TM3DQ16RG, 123
TM3 digital I/O expansion modules, 153
TM3DQ16T/TM3DQ16TG, 130
wiring diagram, 158
TM3DQ16TK, 136
TM3DQ32UK
TM3DQ16U/TMQ3DQ16UG, 146
characteristics, 166
TM3DQ16UK, 152
presentation, 164
TM3DQ32TK, 158
wiring diagram, 168
TM3DQ32UK, 168
TM3DQ8R/TM3DQ8RG
TM3DQ8T/TM3DQ8TG, 109
characteristics, 99
TM3DQ8U/TM3DQ8UG, 115
presentation, 98
wiring rules, 48
TM3 digital I/O expansion modules, 97
TM3DQ8T/TM3DQ8TG
characteristics, 107
TM3 digital I/O expansion modules, 105
TM3 presentation, 106
wiring diagram, 109
TM3DQ8U/TM3DQ8UG
characteristics, 113
Presentation, 112
TM3 digital I/O expansion modules, 111
wiring diagram, 115