Allison Transmission Essential Tool List

3000 SERIES, B200, B300, B400,

4700/4800 (formerly 4070/4076)

4000 SERIES, B500, T400, and
1000 & 2000 Product Families,

HT(B) 700 and CL(B)T 700

3700 (formerly 3070PT)

Electric Drive EP40/50

B210, and B220

T200, and T300

Recalibration
Maintenance
M&S 5/6000
CL(B)T 750

M&S 9000
HT(B) 750

Overhaul
DP 8000
MT 600

MT 650
AT 500

T500
DESCRIPTION AND USE Tool Number
Torque Converter Housing Alignment Bolts, 1/2"-13x2-3/8" (Part of J24315) J1126 X X X A
1/2"-13x6" Guide Pins (Extension Housings) (2 Req'd) J1927-1 X X X A
Holding Fixture Base (Use with J23642) J3289-20 X X X A
Guide Pin, 5/16"-18x3" (2 Req'd) (Part of J24315) (Also MT 6 Spd) J3387-2 X X X X X A A
Flange Yoke Holding Bar J3453 X X X X X X A A
Bearing Cup Remover J3940 X X X X A
Forward & Fourth Clutch Spring Compressor (Also MT 6 Spd Bellevill Spring) J6438-1 X X E
Slide Hammer (Use With J24412-2) J6125-1B X X X X X X A A
Torque Converter Spanner Wrench J6534-O2 X E
Guide Pin, 10"-32x6" (Part of J24315) (J6889) J6889-1 X X X A A
Belleville Assembly Spring Compressor J7441 X X X E
Dial Indicator Base J7872 X E E
Magnetic Clamp Dial Indicator (Use with J24602) (Part of J7872) J7872-2 X E E
Snapring Pliers J8039-A X X A A
Universal Driver Handle (Use with all threaded driver heads) (Also MT 6 Spd) J8092 X X X X X X X X X X X A E E
Cross Bar (Use With J26901, J22214-1 & J22912-01) (MT 654CR Only) J8433-1 X X X E
Puller Body Screw (Part of J25007) J8646-2 X X A
Transmission Overhaul Stand Adapter (Use with J29109 or & J9389-04)
X X X A
(J24462 required for MT 600) J21279-A
Oil Pump Seal Installer J21359-A X E
Forward & Direct Inner Seal Protector J21362 X E
Converter Leak Test Fixture J21369-F X E E
Seal Protector, Forward & Direct Clutch Outer Seal (Tangless Piston) J21409 X A
Pressure Switch Wrench J21757-C X X X A A
Universal Pressure Gage (0-300 PSI) J21867 X X X X X X A A
Spanner Wrench-Stator Ground Sleeve Nut Remover & Installer J22158-15 X X E
Bearing Remover Output Shaft Front Bearing Inner Race J22912-A X X E
Torque Multiplier (1,250 lb ft) J23410 X X X X X X X X E
Output Idler Gear Spindle Remover (Also HT 70) J23544-A X X E
Stator Thrust Bearing Installer (AT 543, MT 643, 653 & MT 6 Spd) J23549 X X X E*
Stator Assembly Tool (Split Stator) J23552 X A
Support Legs J23556 X X X A
Converter Ground Sleeve Nut Staking Fixture J23559 X X A
Output Shaft Bushing Installer J23613-A X E
Sun Gear Shaft & Front Support Bushing Installer J23614-A X E
Front Support Bearing Installer J23615 X E
Forward & Fourth Clutch Spring Compressor J23616 X E
Clutch Pack Clearance Gage - Forward Clutch (.0765-.125) J23619-A X A
First & Reverse Spring Compressor Set J23630-02 X E
Rear Seal Installer J23631-A X E E
Rear Spacer Selecting Gage J23632-A X E
Front Thrust Washer Selector Gage Bar J23633 X E
Transmission Holding Fixture (Use with J3289-20 bench mount) (J24462 required for MT 600) J23642-A X X X A
Center Support Lifting Bracket J23643 X E
Clutch Pack Clearance Gage - First & Reverse (0.0405 - 0.1005) J23715 X A
Clutch Pack Clearance Gage - Third (0.029 - 0.119) J23716 X A
Snapring Selective Assembly Fixture J23717-C X E
Output Shaft Positioning Sleeve J23718-B X E
Forward & Fourth Clutch Outer Seal Protector (Tanged Piston) J23779-A X E
Slide Hammer Assembly J23907 X X X X X X X X X X X X X X A A
Seal Remover (Used with seals that include a Dust Shield provision) J24171-A X X X X X X X X X A A
Clutch Pack Clearance Gage (0.080 - 0.120) J24192 X X X A
Clutch Pack Clearance Gage (0.060 - 0.120) J24193 X X X A
Clutch Pack Clearance Gage (0.095 - 0.145) First & Second HT 740; Low & First DRD & CRD J24194 X X X A
Center Support Lifting Bracket J24195 X X X E
Main Shaft Lifting Bracket J24196 X X X E
Front Support Hub Needle Bearing Installer J24197 X X X E
Dust Shield (Front Seal Installer - HT 740D) (Use with J24202-4) J24198 X X X X X E E
Collector Ring Installer & Staking Set J24200 X X X E*
Sun Gear Shaft Bushing Installer J24201 X X X E*
Output Shaft Seal Installer (Use with J24202-4) J24202-1A X X X E E
Driver Handle (Use with J24198, J24202-1A, J24447, J24448A, J24449A & J24620A) J24202-4 X X X X X E E
Output Shaft Bushing Installer (Exc DRD) J24203 X X E
Clutch Spring Compressor Set J24204 X X X X X X A
Low & First Clutch Spring Compressor (Use with J24204-2) (Part of J24204) J24204-1 X X X E
Bar & Stud Assembly (Use with J24204-1, J24204-3, J24452) (Part of J24204) J24204-2 X X X X X X X E
First Clutch Spring Compressor (AT 500); Forward & Fourth Clutch Spring
X X X X E
Compressor (HT, CLBT, V 700) (Use with J24204-2) (Part of J24204) J24204-3
Speedometer Drive Gear Bushing Remover & Installer J24205-A X X X E E

Page 1 of 8 Copyright © General Motors Corporation 7/24/2006

 Allison Transmission Essential Tool List

3000 SERIES, B200, B300, B400,

4700/4800 (formerly 4070/4076)

4000 SERIES, B500, T400, and
1000 & 2000 Product Families,

HT(B) 700 and CL(B)T 700

3700 (formerly 3070PT)

Electric Drive EP40/50

B210, and B220

T200, and T300

Recalibration
Maintenance
M&S 5/6000
CL(B)T 750

M&S 9000
HT(B) 750

Overhaul
DP 8000
MT 600

MT 650
AT 500

T500
DESCRIPTION AND USE Tool Number
Front Planetary Bushing Installer J24207 X X X E*
Gage - Updates J24208-B to J24208-C J24208-25 X X X A
Snapring Selective Assembly Fixture J24208-D X X X E
Fourth Clutch Lifting Fixture J24209 X X X E
Low & First Clutch Piston Inner Seal Protector J24210 X X X E
Forward Clutch Seal Protector J24216-A X X X X E
Main Shaft Orifice Installer J24217 X X X X X E
Stator Cam Spring & Roller Retainer Ring Set (AT 543 only) J24218 X X X X X X A
Stator Cam Spring & Roller Retainer Ring (2-13/16" O.D.) (AT 543 only)
X X X E
(Part of J24218) J24218-1
Stator Cam Spring & Roller Retainer Ring (4" O.D.) (Part of J24218) J24218-2 X X X X E
Stator Cam Spring & Roller Retainer Ring (4-3/4" O.D.) (Part of J24218) J24218-3 X E
Lockup Valve & Main Pressure Regulator Spring Compressor J24219 X X X E
Fourth Clutch Alignment Fixture J24221 X X X A
Transmission Holding Fixture (Use with J9389-04 or J29109 Transmission Overhaul Stand) J24310 X X X A
Valve Ring Adjusting Tool J24314 X X X X X X A
Guide Pin Set Consists Of: J24315 X X X X X A A
Guide Pin, 3/8"-16x6" (2 Req'd) (Part of J24315) J24315-1 X X X X X X X X A A
Guide Pin, 3/8"-24x2" (2 Req'd) (Part of J24315) J24315-2 X X X X X X A A
Guide Pin, 1/4"-20x5" (2 Req'd) (Part of J24315) J24315-3 X X X A A
Gear Unit Holding Tool J24352 X E
Flywheel Lifting Bracket J24365 X X A
Orifice Plug Installer (Main & Output Shaft) (Output Shaft only for
X X X X X E
MT 640-650 & CLT/CLBT 750) J24369
Low Sun Gear Bushing Installer (DRD only) J24371 X E*
Low Carrier Lifter J24408-A X E
Front Seal Installer J24409-A X E
Main Shaft Orifice Plug Installer J24411 X E
Valve Pin Installer J24412-1 X A
Valve Pin Remover (Use with J6125-1B) J24412-2 X X X E
Universal Puller (Use with J24463-2 or J24534 Legs) (Part of J24463) (J43910) J24420-C * X X X X X X X E E
Rear Bearing Installer (In vehicle also) J24446 X X X E E
Output Shaft Front & Rear Bearing Installer (Use with J24202-4) J24447 X X X X E
Output Shaft Seal Installer (Use with J24202-4) J24448-A X E E
Oil Pump Seal Installer (Use with J24202-4) J24449-A X X E E
Output Shaft Needle Bearing Installer (All except MT 654 & Retarder models) J24451 X X E
Low & First Clutch Spring Compressor (Use with J24204-2) J24452 X X E
Lock Ring Installer (Second & Third Clutches) J24453 X X X X X X A
Gear Unit Lifter J24454 X X E
Center Support Lifter J24455 X X E
Valve Pin Installer J24458 X X A
Spring Compressor Adapter (Two are required for J24459-A, while one is req'd for J43770) J24459-5 X X X A
Main Regulator & Lockup Valve Spring Compressor (Two J24459-5 are included) J24459-A X X E
Centering Band, Oil Pump Body to Front Support J24461 X X E
Adapter Plate (Use with J23642-01 for MT 600) (Also use with J21279-01
X X A
to adapt to J9389-03 & J29109) J24462
In Vehicle Output Shaft Bearing Remover Set (Includes J24420-B Puller) J24463 X X A A
Output Shaft Rear Bearing Puller (Leg Only) (Part of J24463) J24463-2 X X E E
Sun Gear Bushing Installer J24468 X X E*
Front Planetary Bushing Installer J24469 X X E*
Converter End Play Gage (AT 543) (2/300 Series Converter) J24470 X X X E
Low Carrier Bushing Installer (MT 650, MT 653DR) J24472 X E*
Front Support Assembly Lifter J24473 X X E
Snapring Selective Assembly Fixture J24475-B X X E
In Vehicle Rear Bearing Remover Legs (Use with J24420-B) J24534 X X X X E E
Converter End Play Checking Fixture (Use with J5959-D & J7872-2) J24602 X E

Page 2 of 8 Copyright © General Motors Corporation 7/24/2006

 Allison Transmission Essential Tool List

3000 SERIES, B200, B300, B400,

4700/4800 (formerly 4070/4076)

4000 SERIES, B500, T400, and
1000 & 2000 Product Families,

HT(B) 700 and CL(B)T 700

3700 (formerly 3070PT)

Electric Drive EP40/50

B210, and B220

T200, and T300

Recalibration
Maintenance
M&S 5/6000
CL(B)T 750

M&S 9000
HT(B) 750

Overhaul
DP 8000
MT 600

MT 650
AT 500

T500
DESCRIPTION AND USE Tool Number
Output Shaft Seal Installer (Use with J24202-4) J24620-A X E E
Converter Bushing Installer J24648 X X E
Switch Sequence Tester J24710 X X X E*
Test Harness Stall Check (Auto Electric) J24712 X X X E
Output Shaft Bushing Installer J24769 X E
Pump Support Assembly Remover J24773-A X A
Center Support Bushing Installer J24778 X E
Main Pressure Regulator Valve Remover & Installer J24787 X E
Center Support Bushing Installer J24794 X X E
Torque Converter Pump Bushing Puller (S/N 2082 & Prior Bearing #908196) J25007 X X X A A
Oil Pump Body Bushing Installer J25356 X E
Front Output Shaft Bearing Outer Race Installer J25393-A X E
Output Shaft Bearing Installer J25562 X X E
Planetary Carrier Rebuilding Set J25587-A X X X X X X E*
Shift Lever Shaft Seal Installer J26282 X X X X X X E E
Shift Lever Seal Remover J26401 X X X X X E E
Pressure Gage Set J26417-A X X X X X X X X X X X X X E E
Governor Rebuilding Set J26470-A * X X X X X X E*
Thread Repair Kit J26520 X X X X X X X X X A A
Remover & Installer, Converter Pump Snapring J26598-A X X X E E
Pump Gear Gage Set J26857 X X X X X X E
PTO Gear Removing Fixture J26899 X X X E
Output Shaft Front Bearing Puller Bolts (MT 654CR Only) J26901-A X X X A
Oil Pump Oil Seal Installer J26912-A X E E
Clutch Pack Clearance Gage (0.079 - 0.130) J26913 X X A
Clutch Pack Clearance Gage (0.074 - 0.147) J26914 X X A
Second Clutch Pack Clearance Gage (0.049 - 0.111) J26915 X X A
Third Clutch Pack Clearance Gage (0.050 - 0.114) J26916 X X A
Clutch Pack Clearance Gage (0.064 - 0.125) J26917 X X A
Clutch Pack Clearance Gage (MT 654CR Only) J26918 X A
Front Support Needle Bearging Remover J26941 X E
Spring Test - Chatillon MST50 J26995 X X X X X X X X X A
Staking Tool, Sun Gear Bushing J26997-A X X X E*
Converter Pump Hub Roller Bearing Remover & Installer J28435 X X E
Staking Tool, Sun Gear Bushing J28446-A X X E*
Handle (Included with J35923-A) J28467-34 X X X A
Reamer Set, Sun Gear Bushing J28489 X X X A
Front Planetary Bushing Installer J28501 X E*
Center Support Bushing Installer & Staking Set J28525 X X X E*
Remover, Front Support Pump Rear Bearing J28557 X X X E
Bearing Installer - Charging Pump Gear J28646-A X X X E
Governor Support Pin Installer J28684 X X X X X X E E
Remover, Governor Support Pin J28708 X X E E
Counterbore Cutter, Center Support J29032 X X E*
Transmission Overhaul Stand (Mechanical Rotation, Hydraulic Tilt)
X X X X X X X X X X X X X A
(Use with J21279-01, J24462, J24310, J26405, J29004 & J34655 Adapters) J29109
Clutch Pack Clearance Gage (CLT 654 Only) (0.091 - 0.148) J29146 X A
Clutch Pack Clearance Gage (CLT 654 Only) J29156 X A
Gage Set, Center & Front Support Sealring J29198 X X X X X X E
Gage, Center & Front Support Sealring J29198-1 X A
Gage, Center & Front Support Sealring J29198-2 X X A
Gage, Center & Front Support Sealring J29198-3 X X X A
Remover & Installer Set, Lube Valve Spring Guide J29355 X X E E
Forcing Screw (Use with J26901, J8433-1 & J22912-01) (MT 654CR Only) J29497-4 X X X E
Output Shaft Seal Installer (Retarder Models Only) J29618 X X X X E E
Lifter - Clutch Drum J29854 X X E
Lifter - Valve Body J29863 X X X X X X A
Forward Clutch/Turbine Shaft Assembly Lifter J33079 X X A A
Charging Pump Driven Gear Shaft Remover & Installer-Kit J33080 X X X E*
Terminal Remover J33095 X X X X X X X E E
Valve Body Parts Tray Set J33163 X X X X X X X X X X A A
Small Parts Tray (Part of J33163) J33163-1 X X X X X X X X X X A A
Valve Body Parts Tray (Part of J33163) J33163-2 X X X X X X X X X X A A
Neutral Start Switch Wrench J33410 X X X X X X A A
Accumulator Spring Compressor (Retarder Models only) J33429 X X X X E
Output Shaft Bearing Installer (Retarder Models only) J33820 X X X X E E
Output Shaft Bearing Remover (Retarder Models only) J33821 X X X X E E
Pressure Switch Gage Tester Adapter J33884-10B * X X X X E E
Pressure Switch Gage Tester J33884-A X X X X E E

Page 3 of 8 Copyright © General Motors Corporation 7/24/2006

 Allison Transmission Essential Tool List

3000 SERIES, B200, B300, B400,

4700/4800 (formerly 4070/4076)

4000 SERIES, B500, T400, and
1000 & 2000 Product Families,

HT(B) 700 and CL(B)T 700

3700 (formerly 3070PT)

Electric Drive EP40/50

B210, and B220

T200, and T300

Recalibration
Maintenance
M&S 5/6000
CL(B)T 750

M&S 9000
HT(B) 750

Overhaul
DP 8000
MT 600

MT 650
AT 500

T500
DESCRIPTION AND USE Tool Number
Output Shaft Needle Bearing Installer (MTB 644, MT 654 & MT 653) J34015 X X E
Output Shaft Needle Bearing Installer (MTB 644, MT 654 & MTB 654) J34016 X X E
E-Z Mini Hook Test Lead Set J34029-15 X X X X X X X X X X X A A
Center Support Snapring Gage (Part of J23717-C, J24475-B & J24208-D)
Updates J23717-A & B to J23717-C
X X X X X X A
Updates J24208-C to J24208-D
Updates J24775-A to J24475-B J34127
Deutsch Pin Crimper J34182 X X X X X X X X E E
Deutsch Pin Remover Set (Set of 12) J34513 X X X X X X X X E E
Transmission Housing Breakout Connector (Harness) J34517 X X X X E E
Diagnostic Service Kit J34518-B X A A
High Impedance Digital Multimeter Kit J34520-A X X X X X X X X X X X E E
Jumper Wire Set J34521 X X X X X X X E E
Service Tool Kit J34522-D X X X X A A
12-Pin Packard Connector (Note: Can be used with J38500-2.) J34812-1 X X X X X X X A A
PTO Height Gage J34814 X X X X X X A A
Amp Pin Remover J34823 X X X X X X X X X X E E
Torx Bit Set (130-T25, 130-T30) J34988 X X X X X A A
Terminal Crimper J35123 X X X X X X X E E
Wire Stripper J35615 X X X X X X X X X X X E E
Terminal Remover Metri-Pack J35689-A X X X X X X X X X X X E E
ECU Breakout Connector J1A/J1B J35813 X X X X X X X A A
ECU Breakout Connector J3 J35814 X X X X X X X A A
PROM Remover J35889-A X X X X X X X E E
Bearing & Seal Installer Set J35921 X X A A
Output Bearing Installer/Drive Sleeve J35921-1 X X E E
Oil Pump (Input) Seal Installer J35921-3 X X E
Output Shaft Seal Installer (Drum Parking Brake) J35921-4B X E E
Bearing & Bushing Installer Set J35922 X X E
Piston Spring Compressor (C1) J35923-1 X X A
Piston Spring Compressor (C5) J35923-2 X X X X A
C1, C2, C5 Spring Compressor Set J35923-A X X E
Main Pressure Regulator Spring Compressor (C2 Spring Compressor Tool) J35924 X X X X E
Spanner Nut Torque Tool J35925 X E
Transmission Holding Fixture (Use with J29109 or J9389-04 Overhaul Stand) J35926-A X X X X E
Off-Highway Diagnostic & Service Tool Kit J35935-B X X X A A
Transmission Breakout Harness, Off-Highway J35980 X X X A A
Pressure Switch Wrench J36105 X X A A
Front Support Oil Pump Bushing Remover and Installer J36376 X X E
Weather Pac II Terminal Remover J36400-5 X X X X X X X X X X E E
Clutch Spring Compressor J37030 X X E
Output Shaft Seal Installer J37031-A X E E
Input Seal Installer J37032 X X E E
Output Bearing Cup Installer J37033 X E
Output Shaft Bearing Installer J37034 X E
Output Bearing Nut Spanner J37035 X E
P2 Output Turbine Bushing Installer J37036 X X E
Bushing/Bearing Installer J37038 X X E
Clutch Bearing Installer J37040 X X E
Front Support Sleeve & PTO Bearing Installer J37041 X X E
Output Shaft Bearing Remover J38086-A * X X E E
Terminal Remover - Weather Pac J38125-10A X X X E E
Terminal Remover - Allison 4th Generation Controls 80-Way Connector Terminal Remover (Note: Also may reference GM P/N:
X X X X X A A
12094429) J38125-12A***
Terminal Remover - Metri-Pack J38125-13A X X X X E E
Terminal Crimper - Weather Pac J38125-6 X X X E E
Wire Crimper - Metri-Pack J38125-7 X X X X E E
Splice Crimper J38125-8 X X X X E E
Digital Protractor J38460-A * X X X X X X X X X X X X X X E E
(Pro-Link) 15M to 15F (Atari) Cable (Note: Works with J47943 for vehicles with WTEC II, WTEC III, CEC2 and 12 Pin Packard
X X X X X X X A A
connectors) J38500-2
Deutsch J1587 Heavy-Duty 6-Pin Pro-Link Adapter J38500-60A X X X X A A
PC Cable Set (PC-to-ProLink Cable for reprogramming Cards (J38500-1703 and J38500-1803) on Pro-Link) J38500-925 X X X X A A
J1939/J1587 to J1587; 9- to 6-Pin Pro-Link Adapter J38500-96A X X X X A A
Output Seal Installer - Front/Rear J38547 X E E
Converter End Play Gage J38548-A X X X X E
Converter Bolt Torque Tool - Threaded Plug (Used with J38564 to Make J38564-A) J38564-3 X X X X A
Converter Bolt Torque Tool J38564-A X X X X E
PTO Bearing/Sleeve Installer (Front Support) J38565 X X E

Page 4 of 8 Copyright © General Motors Corporation 7/24/2006

 Allison Transmission Essential Tool List

3000 SERIES, B200, B300, B400,

4700/4800 (formerly 4070/4076)

4000 SERIES, B500, T400, and
1000 & 2000 Product Families,

HT(B) 700 and CL(B)T 700

3700 (formerly 3070PT)

Electric Drive EP40/50

B210, and B220

T200, and T300

Recalibration
Maintenance
M&S 5/6000
CL(B)T 750

M&S 9000
HT(B) 750

Overhaul
DP 8000
MT 600

MT 650
AT 500

T500
DESCRIPTION AND USE Tool Number
Pump Gear and Torque Converter Cover Bushing Installer J38566 X X E
Bearing Cup Installer (Output, Drive, Driven) J38568 X A
Front/Rear Output Bearing Cup Installer J38568-3 X E
P3, C6, C7 Bushing Installer J38569 X E
Transfer Case Holding Fixture J38572 X A
C6 Spring Compressor J38573 X E
Bearing Installer (Output, Drive, Driven, Idler) J38579 X A
Terminal Remover Deutsch HDS Diagnostic J38582-3 X X X X E E
Terminal Crimper T&B J38687-A X X X E E
Wire Cutter & Crimper Pliers J38706 X X X X X X X E E
Pin-Out Harness (Pre-Block for WTEC II only) J38850 X X X E E
Terminal Crimper - Weather Pac J38852 X X X X X X X X X X X A A
PTO/Speed Sensor Harness J39150 X X X E E
Jumper Wire Kit (Note: Once the J39197 is no longer available, J39197-A can be purchased as a substitute. J39197 will be
A X X X X E E
superceded to J39197-A.) J39197
Terminal Probe (80-Way Allison 4th Generation Controls 'female' connector) (Note: Not included with J39197 Kit but will be added
X X X X X A A
to J39197-A.) J47277***
Jumper Wire Kit (Note: Includes J47277 Terminal Probe) J39197-A*** X A A
Lock Remover T&B J39227 X X X E E
Clutch Wear Plate Rivet Installer J39354 X X X E
Rear Front Support Needle Bearing Installer J39362 X X E
Bearing End Play Checker J39623 X E
WTEC III Universal Breakout Box (Used with J39700-110, J43799, J44722, J47275, J47278, and J47279.) J39700 X X X X X E E
WTEC III 32/32/32 Pin MicroPack ECU Harness (Used with the J39700 Universal Breakout Box.) J39700-110 X X X X E E
Center Support Bushing Installer J39735 X E
Gear Unit Holding Tool J39736 X E
Sun Gear Bushing Installer J39737 X E
Connector Probe Set J39775-CP X X X X E E
Digital Calipers (0-6" Range) English/Metric J39776 X X X X X X X X X X X X X A A
Terminal Remover/Installer Set - Cannon (Retarder) J39841 X E E
Terminal Remover/Installer Set - Cannon (T-Case) J39842 X E E
Electronic Diagnostic Kit J39920 X X X X X X X X X X X A A
Output Shaft Seal Installer (Retarder and Non-Drum Parking Brake) J39928-A X E E
Converter Bushing Installer J39949 X X E
Bushing Installer J39954 X X E
Output Shaft Seal Installer J39967 X E E
Connector Repair Kit (FMTV Bulkhead Connector) J41193 X E E
Terminal Remover Deutsch ECD J41194 X X X X E E
TPS/Retarder Harness J41339 X X X E E
NSBU Switch Adjusting Tool J41364-A X E E
Sun Gear Bushing Installer J41406 X X E
Transmission Adapter Bracket J41445 X A
Main Pressure Spring Compressor (Used on installations of 3000/4000 Main Pressure Relief Ball) J41462 X X E
Deutsch Pin Out Box (Post-Block tool for WTEC II and WTEC III) J41612 X X X X E E
OBD II Connector (Pro-Link) - GMC/Chevy Trucks (Note: Works with J47943 for vehicles with WTEC III and OBDII/J1962
X X X X A A
connectors.) J41788
Retarder Control Valve Spring Compressor J42048 X X X E
WT Crimper Tool (WTEC III) J42215 X X X X E E
Filter Bolt Hole Repair Kit J42385-AT X X X X E E
WT III Harness (Note: J42455-A is required when using the J42454.) J42454 X X X X E
WTEC (II & III) Load Box {Note: Used for "bench" recalibration of WTEC II, WTEC III, 1000/2000 TCMs (Pre-Allison 4th
X X X X X E
Generation Controls), and Allison 4th Generation Controls.} J42455-A ***
DB15M-DB15F Pro-Link Cable J42455-3 X X X X A A
WT II Harness (Note: J42455-A is required when using the J42456.) J42456 X X X E
Parallel Data Module (PDM) MagiKey, J1939 & J1708 J42660 X X X X X X X X A A A
RP1210A Driver Update Diskette J42660-25 X A A A
Deutsch J1939/J1587 9-Pin Adapter Cable (Used with J42660)+A220 J42660-90 X X X X X A
P3 Planetary Lifting Ring J43020 X E
P4 Plantetary Bushing Installer J43023 X E
Output Shaft Seal Installer J43024-A X E E
C5 Return Spring J43025 X E

Page 5 of 8 Copyright © General Motors Corporation 7/24/2006

 Allison Transmission Essential Tool List

3000 SERIES, B200, B300, B400,

4700/4800 (formerly 4070/4076)

4000 SERIES, B500, T400, and
1000 & 2000 Product Families,

HT(B) 700 and CL(B)T 700

3700 (formerly 3070PT)

Electric Drive EP40/50

B210, and B220

T200, and T300

Recalibration
Maintenance
M&S 5/6000
CL(B)T 750

M&S 9000
HT(B) 750

Overhaul
DP 8000
MT 600

MT 650
AT 500

T500
DESCRIPTION AND USE Tool Number
Torque Wrench Adapter J43046 X A
Bearing Installer J43047 X E E
Output Shaft Bearing Installer J43202 X E E
Output Shaft Holding Tool J43278 X E E
Converter Leak Fixture (Torque Converter Leak Test Plug) J43763 X E E
Converter End Play Gage J43764 X E
Ground Sleeve Installer J43765 X E
Spring Pin Installer, Slector Shaft J43766 X E
Turbine Tone Wheel Staking Tool J43767 X E
Turbine Tone Wheel Installer J43768 X E
Spanner Nut Wrench J43769 X E
Main, Lube, Converter Relief Valve Spring Compressor (One J24459-5 is included) J43770 X E
Pump Bushing Installer and Remover J43771 X E
Pump Seal Installer J43772 X E E
Spring Compressor - Valve Body J43773 X E E
Ground Sleeve Bushing Installer J43774 X E
Front Support Needle Bearing Installer J43775 X E
C2 Piston Return Spring Compressor J43776 X E
C1 Piston Return Spring Compressor J43777 X E
Rotating Clutch Housng Bushing Installer J43778 X E
Pump/Valve Body Dowel Pin Installer J43779 X E
Main Housing Dowel Pin Installer J43780 X E
P1 Bushing Remover / Installer J43781 X E
Output Shaft Seal Installer (without Park Brake provision) J43782 X E E
Output Shaft Seal Installer (with Park Brake provision) J43783 X E E
P2 Bushing Remover/Installer J43785 X E
Output/Turbine Shaft Bushing Installer J43791 X E
Load Box Adapter (reprogramming cable) (Note: J42455-A is required when using the J42456, J42454, J43794-A, and J47276. J43794-A X E
P3 Carrier Race Driver J43797 X E
Breakout Box Adapter {For use with 1000/2000 TCMs (Pre-Allison 4th Generation Controls)} (Used in conjunction with the J39700
X E E
Universal Breakout Box) J43799
J1939 "T" Adapter Breakout Harness {For use with 1000/2000 TCMs (Pre-Allison 4th Generation Controls)} J43890 X E E
Selector Shaft Seal Installer J43909 X E E
Output Shaft Bearing Puller Leg Set (Used with J24420-C) J43910 X X E E
Seal Remover, Selector Shaft J43911 X E E
Measuring Blocks & Straight Edge J43922 X E
Wiring Harness Connector Installer J44247 X E E
Main Wiring Harness Connector Remover J44257 X E E
Drain Plug Service kit J44344 X X X X E E
C1 Backing Plate Selector Tool J44525 X E
Output/Turbine Shaft Bushing Remover J44526 X E
P3 Carrier Race Remover J44528 X E
Ground Sleeve Bushing Remover J44529 X E
C3, C4 & C5 Piston Spring Compressor (Used with J24204-2) J44530 X E
Mainshaft Holder J44587 X E
J1850 Interface Box (J1850-VPW) (For Chevrolet/GMC Pickup and/or GMT560 Connection) J44652-A X E E
Breakout Cable Adapter Kit {Includes J44722 (Breakout Cable), J46971(Single Connector NSBU Breakout Adapter Cable), and
X E E
J44722-1B (Magnetic Overlay)} (The entire kit works in conjunction with the J39700 Breakout Box.) J44722-A
Transmission/Stand Adapter Plate J44723 X E
TM
Diagnostic/Reprogramming PC Software "Allison DOC For PC-Service Tool" (New Users order J44950-F while Existing Users
X X X X X X X X X X X X X E E
order J44950-UPD5) J44950-F ***
Control Main Filter Wrench J45023 X A E E

Page 6 of 8 Copyright © General Motors Corporation 7/24/2006

 Allison Transmission Essential Tool List

3000 SERIES, B200, B300, B400,

4700/4800 (formerly 4070/4076)

4000 SERIES, B500, T400, and
1000 & 2000 Product Families,

HT(B) 700 and CL(B)T 700

3700 (formerly 3070PT)

Electric Drive EP40/50

B210, and B220

T200, and T300

Recalibration
Maintenance
M&S 5/6000
CL(B)T 750

M&S 9000
HT(B) 750

Overhaul
DP 8000
MT 600

MT 650
AT 500

T500
DESCRIPTION AND USE Tool Number
Electric Modulator Breakout Harness J46148 X X X X X E E
Dust Shield Installer J46150 X X E E
Transmission Cooler Kwik Flush Cart J46550 X X X X X X X X X X X E E
Front Support Seal Installer J46699 X E
Stator Housing Fixture - Lifting/Turnover Stand J46701 X A
Output Seal Installer J46702 X E
Spanner Nut Torque Tool J46703 X E
C1/C2 Trim/Blocking Valve Installer J46705 X E
Relay & CM Valve Installer J46706 X E
High Impedance Digital Multimeter Kit J46708 X E
Power Adapter for TCM/VCM/DPIM/ESS J46709 X E
CAN Adapter to 9-Pin Deutsch J46710 X E
Harness Assembly, TCM/DPIM/VCM J46711 X E
Harness Assembly, Drive Unit/ESS J46712 X E
Energy Storage Removal/Installation Fixture J46713 X A

X E
Diagnostic Tool "Allison DOCTM For AED" software (New Users order J46995-A while Existing Users order J46995-UPD) J46995-A
ESS Installation Protection Device (BIPD) D00001 X E
DPIM Installation Protection Device (DIPD) D00002 X E
Softing CANcard2 (PCMCIA) & Adapter Cable N00001 X E
HV Gloves, Class 00 (Small) 00002-03100-S X E
HV Gloves, Class 00 (Medium) 00002-03200-M X E
HV Gloves, Class 00 (Large) 00002-03300-L X E
DHD Terminal Crimper J47027 X X X X E E
Scavenge Pump Bearing Installer J47028 X E
CEC Translator Device J47134 X X X X X X X X A A
Terminal Crimper (Note: For Allison 4th Generation Controls 80-Way Bolt Connector) J47139 *** X X X X X A A
C1 Backplate Selection Kit (Includes J44525-4 Tab Selection Tool and J44525-5 Pressure Plate) J47158 **** X E
TCM Breakout Harness Adapter (1k,2k,3k,4k) (Used in conjunction with the J39700 Universal Breakout Box) J47275 *** X X X X X E E
"T" Breakout & TCM Reflashing Harness (1k,2k,3k,4k) J47276 *** X X X X X E E E
1000/2000 Transmission Breakout Harness (Used in conjunction with the J39700 Universal Breakout Box) J47278 *** X E E
3000/4000 Transmission Breakout Harness (Used in conjunction with the J39700 Universal Breakout Box) J47279 *** X X X X E E
C1/C2 Piston Return Spring Compressor Kit (1k,2k) J47339 **** X E
Output Shaft Holding Tool (Designed to work with J35925-2 Spanner Wrench) J47347 X E
Valve Body Spring Compressor Tool (3k,4k) J47942 *** X X X X E
Translator Device Kit (Dearborn DPA4 USB with Firmware v37.146) Used J1587/J1708, J1939, and GMLAN Communications J47943 *** X X X X X X X X E E E
1000/2000 Main Transmission Connector Removal Tool J47944 *** X E E
GMLAN Cable (Used in conjunction with J47943 Translator Device Kit) J47949 *** X E E
Vernier Calipers, 24" NPN X X X X X X X X X X A A
Vernier Calipers, 40" NPN X X X A A
Micrometers and Telescoping Gages, 1"-3" NPN X X X X X X X X X X X X X E E
Gage Bar & Depth Micrometer Set to 6" NPN X X X X X X X X X X X X X E E
Transmission Overhaul Stand and Adapters (To support the transmission
X X X X X X X X X X X X X E
and allow turnover during overhaul procedures) NPN
Transmission Test Stand (i.e. Dynamometers) and Adapters (Capable of testing Transmission
X X X X X X X X X X X X X X X E**
and Electronic Controls Functions after an Overhaul - See Test Stand Guidelines - GN1889) NPN

Page 7 of 8 Copyright © General Motors Corporation 7/24/2006

 Allison Transmission Essential Tool List

3000 SERIES, B200, B300, B400,

4700/4800 (formerly 4070/4076)

4000 SERIES, B500, T400, and
1000 & 2000 Product Families,

HT(B) 700 and CL(B)T 700

3700 (formerly 3070PT)

Electric Drive EP40/50

B210, and B220

T200, and T300

Recalibration
Maintenance
M&S 5/6000
CL(B)T 750

M&S 9000
HT(B) 750

Overhaul
DP 8000
MT 600

MT 650
AT 500

T500
DESCRIPTION AND USE Tool Number
Valve Body Test Stand and Adapters (Capable of testing Valve Body
Function, testing Electronic Controls Solenoid Function & allowing X X X X X X A
necessary adjustments) NPN

Legend
E = Essential
A = Available
* - Indicates that rebuilt assemblies or sublet repairs may be used instead of purchasing that particular tool
** - Indicates that sublet testing approved by the regional office may be used instead of purchasing that particular tool
*** - Compatible with Allison 4th Generation Controls equipped transmissions
**** - Compatible with MY06 1000, 2000 Series transmissions

Page 8 of 8 Copyright © General Motors Corporation 7/24/2006