Vacuum Saving Valve New

Can restrict the reduction of vacuum pressure even

when there is no workpiece.
When multiple vacuum pads are operated by
one vacuum generator, and some of them are
not holding the workpiece, the reduction of
vacuum pressure is restricted and the workpiece
can remain held by the rest of pads.

With One-touch fitting

Without Without
type
yp available! workpiece Suction of
workpiece
workpiece

Pad side
With One-touch
Male thread Female thread
fitting

Vacuum generator side

Male thread

Female thread

With One-touch
fitting

New variations
N

No
onne
need
eed
d fo
for
or switching operation
pe
p on w
when
changing
h workk pieces
When the work pieces have different shapes, the
control circuit can be simplified. Without workpiece With workpiece

Use of ZP2V Vacuum air Vacuum air

Vacuum generator
Vacuum
saving valve
ZP2V A

The operation can

be switched simply.
Only the ZP2V is
needed.
Workpiece

Existing way PLC Enlarged

Sensor view of A
Vacuum
generator

Valve

STOP
The sensor checks the Valve closed Valve open
workpiece size, and the The valve is closed by The suction flow reduces,
valve switches the pads. the flow of vacuum air. and the valve is open by
the spring force.

Series ZP2V
CAT.EUS100-81B-UK
 Series ZP2V
Model Selection
Calculate the number of vacuum saving valves that can be used with one vacuum generator.

Selection Conditions
Chart 1. Flow-rate Characteristics of Vacuum Generator
Workpiece: No leakage and several sizes
−100
Required vacuum pressure: –50 kPa or more of vacuum pressure
per vacuum pad −90
Part number of vacuum saving valve used: ZP2V-A8-05 −80

Vacuum pressure [kPa]

(Connection thread size for pad side: M8, Fixed orifice size: ø0.5)
−70

−60
q w
−50
1 Check the flow-rate characteristics of the vacuum generator used. −40

−30
From the flow-rate characteristics of the vacuum generator (Chart 1), calculate the
−20
suction flow rate of the vacuum generator (Q1) from the required vacuum pressure.
−10
e
0
Vacuum pressure − 50 kPa (q → w → e) = 0 10 20 30 40 50 60 70 80 90 100 110

Suction flow rate [L/min(ANR)]

Suction flow rate (Q1) ≈ 31 L/min (ANR).

2 Calculate the number of vacuum saving valves (N).

Find the minimum operating flow rate (Q2) and the suction flow rate of the vacuum generator (Q1) in the specifications
on page 2, and calculate the number of vacuum saving valves (N) that can be used with one vacuum generator.

Suction flow rate of the vacuum generator (Q1)

Number of vacuum saving valves (N) =
Minimum operating flow rate (Q2)

Chart 2. Selection Example by Min. Operating Flow Rate

Example) Vacuum saving valve used: ZP2V-A8-05 −100

From Table 1, Q2 can be calculated as 5.0 L/min (ANR). −90

31{L/min(ANR)} −80
≈ 6 (unit)
Vacuum pressure [kPa]

N=
5 {L/min(ANR)} −70

−60 Q2 = 5.0 L/min (ANR)

Table 1. Relationship between Minimum Operating −50
Flow Rate and Fixed Orifice Size −40
Connection thread size for pad side M8 −30 N = 6 (unit)
Fixed orifice size [mm] 0.5
−20
Minimum operating flow rate [L/min(ANR)] Q2 5.0
−10
0 5 10 15 20 25 30 35

Suction flow rate [L/min(ANR)] Q1 = 31 L/min (ANR)

The above selection example is based on a general method under the given selection conditions, and may not always be applicable.
For vacuum piping, select equipment and piping so that the “Minimum operating flow rate” in the specifications on page 2 is secured.
A final decision on operating conditions should be made based on test results performed at the responsibility of the customer.

1
 Vacuum Saving Valve

Series ZP2V
How to Order

ZP2V A5 03
Connection size (Pad side/Vacuum generator side)
Male thread/Female thread Fixed orifice size
Pad side Vacuum generator side Applicable fixed orifice size
Symbol Vacuum generator side Symbol Fixed orifice size [mm]
Male thread Female thread 0.3 0.5 0.7 1.0
Female thread
A5 M5 x 0.8 앪 앪 앪 — 03 0.3
05 0.5
A8 M8 x 1.25 — 앪 앪 앪
07 0.7
A01 R1/8 Rc1/8 — 앪 앪 앪
Male thread
10 1.0
AG1 G1/8 — 앪 앪 앪
Pad side
AN1 NPT1/8 — 앪 앪 앪
Female thread/Male thread Male thread/One-touch fitting
Pad side Vacuum generator side Applicable fixed orifice size Vacuum generator side
Symbol Vacuum generator side Pad side Vacuum generator side Applicable fixed orifice size One-touch fitting
Female thread Male thread 0.3 0.5 0.7 1.0 Male thread
Symbol
B5 M5 x 0.8 앪 앪 앪 — One-touch
Male thread 0.3 0.5 0.7 1.0
B6 M6 x 1 앪 앪 앪 — fitting
B01 Rc1/8 R1/8 — 앪 앪 앪 A5W4 M5 x 0.8 ø4 앪 앪 앪 —
BG1 G1/8 — 앪 앪 앪 Female thread A01W6 R1/8 ø6 — 앪 앪 앪 Male thread
Pad side
BN1 NPT1/8 — 앪 앪 앪 AG1W6 G1/8 ø6 — 앪 앪 앪 Pad side

Male thread/Male thread Female thread/One-touch fitting

Vacuum generator side
Pad side Vacuum generator side Applicable fixed orifice size Vacuum generator side Pad side Vacuum generator side Applicable fixed orifice size One-touch fitting
Symbol Male thread Symbol
One-touch
Male thread Male thread 0.3 0.5 0.7 1.0 Female thread 0.3 0.5 0.7 1.0
fitting
A5A5 M5 x 0.8 앪 앪 앪 — B5W4 M5 x 0.8 ø4 앪 앪 앪 —
앪 앪 앪 Male thread
A01A01 R1/8 — B01W6 Rc1/8 ø6 — 앪 앪 앪 Female thread
Pad side
AG1AG1 G1/8 — 앪 앪 앪 BG1W6 G1/8 ø6 — 앪 앪 앪 Pad side

Female thread/Female thread One-touch fitting/One-touch fitting

Vacuum generator side
Pad side Vacuum generator side Applicable fixed orifice size Vacuum generator side Pad side Vacuum generator side Applicable fixed orifice size One-touch fitting
Symbol Female thread Symbol
One-touch One-touch
Female thread Female thread 0.3 0.5 0.7 1.0 0.3 0.5 0.7 1.0
fitting fitting
B5B5 M5 x 0.8 앪 앪 앪 — W4 ø4 앪 앪 앪 —
B01B01 Rc1/8 — 앪 앪 앪 Female thread
Pad side One-touch fitting
BG1BG1 G1/8 — 앪 앪 앪 W6 ø6 — 앪 앪 앪
Pad side

Specifications

Connection size for pad side M5, M6, ø4 M8, R1/8, Rc1/8, G1/8, NPT1/8, ø6
Fixed orifice size [mm] 0.3 0.5 0.7 0.5 0.7 1.0
Effective When the valve is operating [mm2] 0.07 0.19 0.38 0.19 0.38 0.78
area When the valve is not operating [mm2] 1.64 1.76 1.95 1.76 2.64 3.04
Fluid Air
Max. operating pressure range [MPa] 0 to 0.7
Max. operating vacuum pressure range [kPa] 0 to −100
Ambient and fluid temperature [°C] 5 to 60 (No freezing)
Element nominal filtration rating [μm] 40
Min. operating flow rate [L/min (ANR)] 3 5 8 5 8 16

2
Series ZP2V

Working Principle

When a workpiece is sucked When a workpiece is

Initial condition
Without workpiece With workpiece released

Vacuum air Vacuum air Release air

Spring
Valve
Air flow

Element

Workpiece

Fixed orifice size

Valve operating condition

Element

Valve closed Valve open Valve open

Since there is no air flow, the When the workpiece is separated from the When the workpiece is sucked by the When the workpiece is released,
valve remains open by the spring vacuum pad, the valve is closed by the air flow, vacuum pad, the suction flow reduces, the valve is open by the vacuum
force. and the suction air can only flow through the and the valve is open by the spring release air, and the path between
fixed orifice. At this time, an amount of air force, which opens the path between the valve and the body will open.
corresponding to the fixed orifice size is sucked. the valve and the body for suction.

Construction
Vacuum generator side

@ @
; ;
= =
. .
B
B ∗ For the mounting direction of the
Pad side product, refer to page 8.
:
> :
Component Parts
No. Description Material Surface treatment
1 Body A Brass Electroless nickel plating
2 Body B Brass Electroless nickel plating
3 Valve Aluminum —
4 O-ring HNBR —
5 Spring Stainless steel —
Pad side
6 Element CAC403 equivalent —
7 Gasket NBR + Stainless steel —
3
 Vacuum Saving Valve Series ZP2V

Dimensions

Vacuum generator side

Vacuum generator side
M2
M2
1
H H 1

L2
Vacuum generator side

L2
M2 H 1

(L3)
L2

(L3) 3

L4
L4 No.0.8 No.0.8
(L3)
L4

No.0.8

2
H H 2

L1
2
H
L1

L1

M1
M1 M1
øD

Pad side Pad side Pad side

ZP2V-A5-첸 ZP2V-A01-첸 ZP2V-AG1-첸

ZP2V-A8-첸 ZP2V-AN1-첸

Vacuum generator side

øD
Vacuum generator side
M2
M2
L2

1
H
L2

Vacuum generator side

1
M2 H

1
H
L2

L4

No.0.8
L4
3

(L3)
(L3)

No.0.8
L4
(L3)

No.0.8

2
H
2
H
L1
L1
L1

2
H
M1 M1 M1

Pad side Pad side Pad side

ZP2V-B5-첸 ZP2V-B01-첸 ZP2V-BG1-첸

ZP2V-B6-첸 ZP2V-BN1-첸
∗1 The place at the vacuum generator side where the tool is applied.
∗2 The place at the pad side where the tool is applied.
∗3 The referential dimension after the R or NPT thread is screwed.
[mm]
H W Tightening torque
Model M1 M2 L1 L2 L3 L4 (Width across flat)
øD [g] [N·m] Note)
ZP2V-A5-첸 M5 x 0.8 M5 x 0.8 3.4 4.5 14.7 18.1 8 — 6 1.0 to 1.5
ZP2V-A8-첸 M8 x 1.25 M8 x 1.25 5.9 8 20.1 26 12 — 18 5.5 to 6.0
ZP2V-A01-첸 R1/8 Rc1/8 3.1 6.2 22.6 25.7 12 — 18 7.0 to 9.0
ZP2V-AG1-첸 G1/8 G1/8 5.1 8 22.5 27.6 13 14 23 5.5 to 6.0
ZP2V-AN1-첸 NPT1/8 NPT1/8 3.2 6.9 23.3 26.5 12 — 19 7.0 to 9.0
ZP2V-B5-첸 M5 x 0.8 M5 x 0.8 5.5 3.4 16.6 20 8 — 7 1.0 to 1.5
ZP2V-B6-첸 M6 x 1 M6 x 1 5 4.5 16.2 20.7 8 — 7 2.0 to 2.5
ZP2V-B01-첸 Rc1/8 R1/8 6.2 3.1 23.5 26.6 12 — 19 7.0 to 9.0
ZP2V-BG1-첸 G1/8 G1/8 8 5.1 23.4 28.5 13 14 24 5.5 to 6.0
ZP2V-BN1-첸 NPT1/8 NPT1/8 6.9 3.2 24.2 27.4 12 — 19 7.0 to 9.0
Note) When mounting and/or removing the product, apply a wrench or torque wrench to the place shown in Figure.
When mounting the product, tighten to the torque specified in the table.
4
Series ZP2V

Dimensions

Vacuum generator side Vacuum generator side

Width across flat 12 1 R1/8 Width across flat 13 1 G1/8

3.1
Vacuum generator side

5.1
Width across flat 8 1 M5 x 0.8
3.4

3
26.4
(20.2)

26.2
(16)
18.8
(12)

5.1
3.4

3.1

Width across flat 8 2 M5 x 0.8 Width across flat 12 2 R1/8 Width across flat 13 2 G1/8

Pad side Pad side Pad side

ZP2V-A5A5-첸 ZP2V-A01A01-첸 ZP2V-AG1AG1-첸

Vacuum generator side

Vacuum generator side Width across flat 13 1 G1/8

Width across flat 12 1 Rc1/8

8
Vacuum generator side
6.2

Width across flat 8 1 M5 x 0.8

4.5

30
26
19.3

8
6.2
5.5

Width across flat 8 2 M5 x 0.8 Width across flat 12 2 Rc1/8 Width across flat 13 2 G1/8

Pad side Pad side Pad side

ZP2V-B5B5-첸 ZP2V-B01B01-첸 ZP2V-BG1BG1-첸

∗1 The place at the vacuum generator side where the tool is applied.
∗2 The place at the pad side where the tool is applied.
[mm] ∗3 The referential dimension after the R thread is screwed.
Connection thread size W Tightening torque
Model
Pad side Vacuum generator side [g] [N·m] Note)
ZP2V-A5A5-첸 M5 x 0.8 M5 x 0.8 6 1.0 to 1.5
ZP2V-A01A01-첸 R1/8 R1/8 19 7.0 to 9.0
ZP2V-AG1AG1-첸 G1/8 G1/8 22 5.5 to 6.0
ZP2V-B5B5-첸 M5 x 0.8 M5 x 0.8 7 1.0 to 1.5
ZP2V-B01B01-첸 Rc1/8 Rc1/8 17 7.0 to 9.0
ZP2V-BG1BG1-첸 G1/8 G1/8 24 5.5 to 6.0
Note) When mounting and/or removing the product, apply a wrench or
torque wrench to the place shown in Figure.
When mounting the product, tighten to the torque specified in the
table.

5
 Vacuum Saving Valve Series ZP2V

Dimensions

Vacuum generator side Vacuum generator side

Width across flat 12 Applicable tube O.D. ø6 Width across flat 12 Applicable tube O.D. ø6
Vacuum generator side

Width across flat 8

W Applicable tube O.D. ø4

(25.3)
3
(27.4)
30.5

30.4
(22)
25.4

5.1
3.4

3.1

Width across flat 8 2 M5 x 0.8 Width across flat 12 2 R1/8 Width across flat 13 2 G1/8

Pad side Pad side Pad side

ZP2V-A5W4-첸 ZP2V-A01W6-첸 ZP2V-AG1W6-첸

Vacuum generator side

Vacuum generator side
Width across flat 12 Applicable tube O.D. ø6
Vacuum generator side Width across flat 12 Applicable tube O.D. ø6

Width across flat 8

W Applicable tube O.D. ø4
(32.7)
(30.6)
(26.6)

8
6.2
5.5

Width across flat 8 2 M5 x 0.8 Width across flat 12 2 Rc1/8 Width across flat 13 2 G1/8

Pad side Pad side Pad side

ZP2V-B5W4-첸 ZP2V-B01W6-첸 ZP2V-BG1W6-첸

∗1 The place at the vacuum generator side where the tool is applied.
∗2 The place at the pad side where the tool is applied.
[mm] ∗3 The referential dimension after the R thread is screwed.
Connection thread size W Tightening torque
Model
Pad side Vacuum generator side [g] [N·m] Note)
ZP2V-A5W4-첸 M5 x 0.8 ø4 6 1.0 to 1.5
ZP2V-A01W6-첸 R1/8 ø6 18 7.0 to 9.0
ZP2V-AG1W6-첸 G1/8 ø6 20 5.5 to 6.0
ZP2V-B5W4-첸 M5 x 0.8 ø4 7 1.0 to 1.5
ZP2V-B01W6-첸 Rc1/8 ø6 17 7.0 to 9.0
ZP2V-BG1W6-첸 G1/8 ø6 21 5.5 to 6.0
Note) When mounting and/or removing the product, apply a wrench or
torque wrench to the place shown in Figure.
When mounting the product, tighten to the torque specified in the
table.

6
Series ZP2V

Dimensions

Vacuum generator side

Vacuum generator side Width across flat 12 Applicable tube O.D. ø6

Width across flat 8 Applicable tube O.D. ø4

(36.8)
(33)

Width across flat 8 Applicable tube O.D. ø4 Width across flat 12 Applicable tube O.D. ø6

Pad side Pad side

ZP2V-W4-첸 ZP2V-W6-첸

[mm]
Connection thread size W Tightening torque
Model
Pad side Vacuum generator side [g] [N·m] Note)
ZP2V-W4-첸 ø4 ø4 7 —
ZP2V-W6-첸 ø6 ø6 19 —

7
 ZP2V
Series
Specific Product Precautions
Be sure to read this before handling. Refer to the back cover for Safety Instructions.
For Vacuum Equipment Precautions, refer to “Handling Precautions for SMC Products”
and the Operation Manual on SMC website, http://www.smcworld.com

1. The product is not equipped with a vacuum holding function, and cannot be used for the purpose of holding
vacuum.
2. Determine the number of products to be used by selection, and keep the recommended pad diameter per
product shown in Table 1. Also, check the operation with the customer’s machine sufficiently beforehand.
Table 1. Recommended Pad Diameter per Product
Connection thread symbol for pad side A5 B5 B6 W4 A8 A01 B01 AG1 BG1 AN1 BN1 W6
Thread size M5 M6 — M8 R1/8 Rc1/8 G1/8 NPT1/8 —
Recommended pad diameter [mm] 25 or less 32 to 50

3. Do not disassemble the product. Once the product is disassembled and reassembled, it will not be able to
satisfy the original performance.
4. When piping, do not get the pad side and vacuum generator side of the product the wrong way round. (Refer to Fig. 1.)
Vacuum generator side Vacuum generator side

Enlarged view of model number label

(Vacuum generator side)

Model no.
label

(Pad side)

Pad side Pad side

Fig. 1. Mounting direction

5. For mounting and/or removing the product, strictly follow the instructions below.
When mounting and/or removing the product, use the specified places shown in pages 4 to 6 to apply tools. Also, when mounting the
product, tighten to the specified torque shown in pages 4 to 6. Excessive torque or applying a tool to places other than the specified
place can cause damage or loss of original performance.

6. The reduction of vacuum pressure while the workpiece is sucked and released depends on the flow-rate
characteristics of the vacuum generator. Check the flow-rate characteristics of the vacuum generator before
checking the operation with the customer’s machine.
7. When the built-in element of the product gets clogged, replace the whole product.
8. When verifying the suction using such as a pressure sensor, check the operation with the customer’s machine
sufficiently beforehand.
9. If there is leakage between the pad and a workpiece, for example if the workpiece is permeable, the number of
products that can be used with one vacuum generator is reduced.
Take the leakage between the pad and workpiece into account and check the operation with the customer’s machine sufficiently
beforehand.

10. Any mounting direction is available with this product. (Upward or lateral mounting is also available.)
11. For vacuum piping, select equipment and piping so that the “Minimum operating flow rate” in the
specifications on page 2 is secured.
Make sure that there are no unnecessary restrictions or leaks, etc., along the course of the piping.
If the minimum operating flow rate listed in the specifications is not secured, operation will be unstable, which may lead to suction
failure or cause damage to internal parts.

8
 These safety instructions are intended to prevent hazardous situations and/or
Safety Instructions equipment damage. These instructions indicate the level of potential hazard with the
labels of “Caution,” “Warning” or “Danger.” They are all important notes for safety
and must be followed in addition to International Standards (ISO/IEC)∗1), and other
safety regulations.
Caution indicates a hazard with a low level of risk ∗1) ISO 4414: Pneumatic fluid power – General rules relating to systems.
Caution: which, if not avoided, could result in minor or moderate
injury.
ISO 4413: Hydraulic fluid power – General rules relating to systems.
IEC 60204-1: Safety of machinery – Electrical equipment of machines.
Warning indicates a hazard with a medium level of risk (Part 1: General requirements)
Warning: which, if not avoided, could result in death or serious
injury.
ISO 10218-1: Manipulating industrial robots - Safety.
etc.
Danger indicates a hazard with a high level of risk
Danger : which, if not avoided, will result in death or serious injury.

Warning Limited warranty and Disclaimer/

1. The compatibility of the product is the responsibility of the person Compliance Requirements
who designs the equipment or decides its specifications.
Since the product specified here is used under various operating conditions, its
The product used is subject to the following “Limited warranty and
compatibility with specific equipment must be decided by the person who designs the Disclaimer” and “Compliance Requirements”.
equipment or decides its specifications based on necessary analysis and test results. Read and accept them before using the product.
The expected performance and safety assurance of the equipment will be the
responsibility of the person who has determined its compatibility with the product. This
person should also continuously review all specifications of the product referring to its
latest catalogue information, with a view to giving due consideration to any possibility of
Limited warranty and Disclaimer
equipment failure when configuring the equipment. 1. The warranty period of the product is 1 year in service or 1.5 years
2. Only personnel with appropriate training should operate machinery after the product is delivered, wichever is first.∗2)
and equipment. Also, the product may have specified durability, running distance or
The product specified here may become unsafe if handled incorrectly. The assembly,
replacement parts. Please consult your nearest sales branch.
operation and maintenance of machines or equipment including our products must be
performed by an operator who is appropriately trained and experienced. 2. For any failure or damage reported within the warranty period which is clearly
3. Do
. not service or attempt to remove product and our responsibility, a replacement product or necessary parts will be provided.
machinery/equipment until safety is confirmed. This limited warranty applies only to our product independently, and not to any
1. The inspection and maintenance of machinery/equipment should only be performed other damage incurred due to the failure of the product.
after measures to prevent falling or runaway of the driven objects have been
confirmed. 3. Prior to using SMC products, please read and understand the warranty
2. When the product is to be removed, confirm that the safety measures as mentioned terms and disclaimers noted in the specified catalogue for the particular
above are implemented and the power from any appropriate source is cut, and read
products.
and understand the specific product precautions of all relevant products carefully.
3. Before machinery/equipment is restarted, take measures to prevent unexpected ∗2) Vacuum pads are excluded from this 1 year warranty.
operation and malfunction. A vacuum pad is a consumable part, so it is warranted for a year after it is delivered.
Also, even within the warranty period, the wear of a product due to the use of the vacuum
4. Contact SMC beforehand and take special consideration of safety pad or failure due to the deterioration of rubber material are not covered by the limited
measures if the product is to be used in any of the following warranty.
conditions.
1. Conditions and environments outside of the given specifications, or use outdoors or in
a place exposed to direct sunlight.
2. Installation on equipment in conjunction with atomic energy, railways, air navigation, Compliance Requirements
space, shipping, vehicles, military, medical treatment, combustion and recreation, or 1. The use of SMC products with production equipment for the manufacture of
equipment in contact with food and beverages, emergency stop circuits, clutch and
brake circuits in press applications, safety equipment or other applications unsuitable weapons of mass destruction (WMD) or any other weapon is strictly
for the standard specifications described in the product catalogue. prohibited.
3. An application which could have negative effects on people, property, or animals
2. The exports of SMC products or technology from one country to another are
requiring special safety analysis.
4. Use in an interlock circuit, which requires the provision of double interlock for possible governed by the relevant security laws and regulations of the countries
failure by using a mechanical protective function, and periodical checks to confirm involved in the transaction. Prior to the shipment of a SMC product to
proper operation. another country, assure that all local rules governing that export are known
and followed.

Caution Caution
1. The product is provided for use in manufacturing industries. SMC products are not intended for use as instruments for legal
The product herein described is basically provided for peaceful use in manufacturing metrology.
industries. Measurement instruments that SMC manufactures or sells have not been qualified by
If considering using the product in other industries, consult SMC beforehand and exchange type approval tests relevant to the metrology (measurement) laws of each country.
specifications or a contract if necessary. Therefore, SMC products cannot be used for business or certification ordained by the
If anything is unclear, contact your nearest sales branch. metrology (measurement) laws of each country.

Safety Instructions Be sure to read “Handling Precautions for SMC Products” (M-E03-3) before using.
SMC Corporation (Europe)
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SMC CORPORATION Akihabara UDX 15F, 4-14-1, Sotokanda, Chiyoda-ku, Tokyo 101-0021, JAPAN Phone: 03-5207-8249 FAX: 03-5298-5362
1st printing SW printing SW 00 Printed in Spain Specifications are subject to change without prior notice and any obligation on the part of the manufacturer.