Periodic Inspection and
Maintenance Checklist for
EOT Cranes or Hoists
REVA INDUSTRIES LIMITED
Periodic Inspection Chart
The frequency of inspection and
maintenance depends on the class and duty
of the crane or hoist
here is a general classification on the
frequency
Periodic Maintenance
1) Walk Around Checklist
a) Mechanical Checks
b) Electrical Checks
2) No Load Test
3) Load Test
WALK AROUND CHECKLIST
CHECK LIST FOR HOIST / CRANES
REMARK
SR NO. LOCATION MECHANICAL WORK YES/NO. S ACTION TO BE TAKEN
i) Clean thru air blow pressure Control Panel, Resistance
ALL CRANE PARTS ALL CRANE DUST CLEANING Box, LT Mechanism, Hoisting Mechanism, CT Mechanism,
1 Hook Block assy,
Top Block assy, CT/lt rail track, All brakes
GEARBOX MH,CT,LT GEAR OIL LEVEL i) Check Oil level & remove scale layer made above the
2 CHECK lubrication oil top
ii) Top-up the required oil to meet oil level requirement
6 BRAKES OM BLOCK SHEAVE LUBRICATION
3 WHEELS CT /
LT
GREAS WIRE ROPE LUBRICATION
E TOP-
UP
CHECK
MH,CT AND LT BRAKE SETTING
4 PULLEYS
B
5 WIRE ROPE
O
T
T
i) Please check whether grease
is in semi-liquid form or in solid
form
ii) If solidify please replace the
grease with new one
Check Visually
iii) If semi-liquid top-up with
required quantity manual or
thru grease nipple
i) Please check whether
sheaves are rotating smooth
manually by hand or not
ii) If smooth than it`s ok
iii) If not smooth than
please open all
sheaves & repeat all
instructions given in sr.
no. 3
i) Please remove dust thru air
blow pressure or diesel
ii) Apply cadmium compound
lubricant manually in full length
of wire rope
i) Please make free all
thruster motors manually by
pulling up & down
ii) Please release manually all
dc/ac disc brakes thru handle times within a range of hook motion
3/4 approx 1mtr.
SR NO. LOCATION ELECTRICAL WORK YES/NO. REMARKS ACTION TO BE TAKEN
Check busbar visually such as for any bent, damage
1 or dismantle please replace
BUSBAR (LT DSL)
Ensure that current collector is mounted properly not please correct it please
Check for visual damage replace/repair
2 POWER, CONTROL &
CT DSL CABLES
Check the terminal point for the loose connections please tighten if required
Ensure panel is Dust free & moisture free not remove dust & moisture
CONTROL PANEL,
3 TPN/ISOLATOR Check all termination & loose wire connections inside
SWITCH, BREAKING the tighten if necessary
RESISTANCE ETC. panel after dust removing
yes please replace if necessary
Earthing of control panel is not rusted or disconnected
Check
Visuall please tighten if required
4 MOTOR & BRAKES Check the terminal point for the loose
y
connections & lugs
Ensure there is no moisture/water inside
if yes
terminal box Ensure pendent is dust free
dryout it
remove
dust
5 PENDENT
7 LIMIT SWITCH
6 RADIO REMOTE
Ensure water has remove & start for dry out process
not been entered
into the pendant
Ensure momentary
if not replace & remove dust . Check connections
push buttons are
working properly. remove dust
Also ensure after
pressing it comes
replace / charge
out to its original
position battery If damaged
Ensure dust free
replace it
Remote batteries
are in good
condition. These
are not
discharged
Please check for the
any physical
damage for all
motions
NO LOAD TRAIL
S.NO Checking Points For No Load YES/ NO
1 MH Motion : NO LOAD (any abnormal sound) UP DOWN
2 CT Motion : NO LOAD (any abnormal sound) LEFT RIGHT
3 LT Motion : NO LOAD (any abnormal sound) FORWARD REVERSE
4 LIMIT SWITCH Functional Check MH CT LT
5 ALL BRAKE Functional Check
6 Check All Motions MOTOR CURRENTS compare with specified and note down in below obsevation sheet
Specified Current Observed Current (No Load) Observed Current (No Load)
MOTION (on motor name plate) UP , LEFT , FORWARD DOWN ,RIGHT, REVERSE
MAIN HOIST
CROSS TRAVEL
LONG TRAVEL
FULL LOAD TRAIL
S.NO Checking Points For FULL Load YES/ NO
1 MH Motion : SWL LOAD (any abnormal sound) UP DOWN
2 CT Motion : SWL LOAD (any abnormal sound) LEFT RIGHT
3 LT Motion : SWL LOAD (any abnormal sound) Forward Reverse
5 ALL BRAKE Functional Check - do settings of Brakes if required
6 Check All Motions MOTOR CURRENTS compare with specified and note down in below obsevation sheet
Specified Current
(on motor name Observed Current (SWL Observed Current (SWL
MOTION plate) Load) UP , LEFT , Load) DOWN ,RIGHT,
FORWARD REVERSE
MAIN HOIST
CROSS TRAVEL
LONG TRAVEL
proced
u re During load test lift the rated load not higher than required to clear its supports
for full and stop. Raise the load further about 1 mtr. above its support and stop.
load Lower the load about 300 mm and stop.
test Check drift/slippage of load during stopping.
REMARKS Crane Suitable for Operation Yes/No
SHROUDED BUSBAR
● Check busbar visually such as for any
bent, damage or dismantle
● Ensure that current collector is
mounted properly
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CABLES
● Check for visual damage
● Check the terminal point for the
loose connections
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CONTROL PANEL
● Ensure panel is Dust free & moisture
free
● Check all termination & loose wire
connections inside the panel after dust
removing
● Earthing of control panel is not
rusted or disconnected
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MOTORS & BRAKES
● Check the terminal point for the loose
connections & lugs
● Ensure there is no moisture/water inside terminal
box
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PENDANT
● Ensure pendent is dust free
● Ensure water has not been entered into the
pendant
● Ensure momentary push buttons are working
properly. Also ensure after pressing it comes
out to its original position
●
MOMENTARY PUSH BUTTON
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RADIO REMOTE
Replace BATTERY if
discharged
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LIMIT SWITCH
● Please check for the any physical damage
● Check functionality
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FOREIGN OBJECT ON RAIL
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GEAR BOX OIL LEVEL (MH/CT/LT/AH)
OIL LEVEL INDICATOR
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HOOK & BOTTOM BLOCK
● Check if the Hook is Rotating Properly
● Check if the Pulleys are Rotating Properly
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Wire Rope
● Check Wire Rope is Rusty
● Bird caging
● Excessive Wear
REVA INDUSTRIES LIMITED
No Load Test
● Check the NO LOAD Test
● Measure Current
● Check Functionality of Limit Switches
● Check Functionality of Brakes
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Load Test
● Check the SWL LOAD Test
● Measure Current on LOAD
● Check Functionality of Brakes
REVA INDUSTRIES LIMITED
Contact Us
Service Related Queries:
Mr. Vijender : +91 9999537089
email :
[email protected] For New Cranes Requirement
Ms. Heena Gupta : +91 98994 84744
Mr. AK Dewedi : +91 96503 91334
email:
[email protected] www.revacranes.com
REVA INDUSTRIES LIMITED
