Amphenol 2065523
Amphenol 2065523
MIL-DTL-38999 Connectors
FOR MILITARY, AEROSPACE AND HARSH ENVIRONMENTS
38999
AMPHENOL CORPORATION
40-60 Delaware Avenue, Sidney, NY 13838-1395 • 800-678-0141
www.amphenol-aerospace.com • www.amphenolmao.com
About Amphenol® Aerospace
Your Source for Interconnect Products
CONTACT US:
Amphenol Aerospace
40-60 Delaware Avenue
Sidney, NY 13838-1395
Customer Service:
Mon - Fri 8AM - 5PM
Phone: (800) 678-0141
Fax: (607) 563-5157
Online: www.amphenol-aerospace.com
Amphenol Aerospace, Amphenol Commercial Air,
and Amphenol Industrial Operations Main Facility in Sidney, NY USA
Our state-of-the-art facility is nestled at the foothills of the Catskill Mountains in Sidney,
NY. The Amphenol complex houses many technologies including CNC machining,
die-casting, molding, impact and extruding, plating, screw machining and process
controls. Our fully equipped material evaluation lab and engineering organization utilize
the latest in computer aided design software and analysis tools, allowing us to design,
test, and qualify advanced interconnect systems. Amphenol’s interconnect products are
supplied to thousands of OEMs worldwide and are supported by our worldwide sales and
engineering force, including the largest global network of electronic distributors.
Customer-Centric:
CARE Our #1 priority is our customers who
deserve quality product on time.
Accountable:
Clear owners, clear
actions, clear results.
QUALITY ASSURANCE:
Amphenol Aerospace has been awarded
Reliable: both AS9100 - Revision C and ISO9001:2008
What we build
Quality Assurance Certifications.
matters and quality
is imperative.
Enthusiastic:
Challenges create rewarding
opportunities. Enthusiasm is
contagious and we will spread it.
Access 9-5Hn G 1 1
8-6 X X P P
Aquacon M 6 6
9-6 X X P P
9-7n X M 7 7
9-9n X N 9 9
9-12 u M 1 1
9-22n X I 2 2
8-35 X P P
M 6 6
9-35 9-35 A35 X P P P
8-44 X P P
M 4 4
9-44 X
9-94n u M 2 2
8-97n X M 4 2 2
8-98 S X P P
I 3 3
9-98 9-98 A98 X X P P P
11-1« u I 1 1
11-2H 11-2H B2 X P** I 2 2
10-4 3
I 4 4
11-4 11-4 B4 X 2
10-5 X X P P
I 5 5
11-5 11-5 B5 X X P
11-6n S I 6 6
11-12 u II 1 1
10-13 X X P/S P/S
M 13 13
11-13 X X P/S P/S
11-19n X N 19 19
10-35 X P/S P/S
M 13 13
11-35 11-35 B35 X P/S P/S P
11-54n X II 4 4
10-98 X X P/S P/S
I 6 6
11-98 11-98 B98 X X P/S P/S P
10-99 X P P
I 7 7
11-99 11-99 B99 X P
12-3 X X P P
II 3 3
13-3n P
12-4 X X P P
I 4 4
13-4H 13-4H C4 X X P P P
12-8 X X P P
I 8 8
13-8 13-8 C8 X X P P P
I, Fiber
13-13n 4 2** 2
Optic
12-22 X P/S P/S
M 22 22
13-22 X X P/S P/S
13-26n u M 8 6 2
13-32n u N 32 32
12-35 X P/S P/S
M 22 22
13-35 13-35 C35 X P/S P/S P
13-63n u l 4 2 2
12-98 X X P/S P/S
I 10 10
13-98 13-98 C98 X X P/S P/S P
X Completely tooled. ^ Supplied with D38999/62-A for Twinax, D38999/62-B for Coax
+ Majority of tooling is completed (contact Amphenol Aerospace for availability). * Hermetic inserts - solder termination standard. (Contact Amphenol
u Not tooled for 02-R. Aerospace for optional PCB or eyelet termination).
P Available with Pin contacts only ** Two size 16 contacts dedicated to fiber optics. See the Fiber Optic
S Available with Socket contacts only section for more information.
P/S Available with Pin contacts or Socket contacts *** For use in MIL-STD-1760 applications (see pages 75 and 76).
H Ground plane proprietary option available. Arrg. 9-5 is exclusively † For RG 180/U and RG 195/U cables only.
ground plane type. †† Size 8 Coax and Twinax are interchangeable.
n Not Mil-Qualified.
G 21-75 is Mil-Qualified with twinax contacts only. (2) Not Tooled for RP or 02RE
Note: MS connector 21-75 is supplied with size 8 twinax. Commercial connector (3) Pin inserts only, not tooled for RP or 02RE (Consult Amphenol
21-75 is supplied with size 8 coax. Aerospace for avail.)
(5) MS Connector 21-79 has provision for two size 8 coax contacts.
n HD designates High Density 38999 Series III insert patterns which
Coax contacts are not supplied unless specified by customer.
use size 23 contacts only. Not rated over 175°C.
≈ Patterns come with D38999/62 sealing boots
« Must buy contacts rfrom Amphenol Socopex
MIL-DTL-
38999
Crimp Hermetics Service Total Contact Size
Series Series Series Military 27599 III
Rating Contacts
JT/LJT Class Class TV* 23 22D 22M 22 20 16 16 12 12 10 8 8 8†† 4
JT II LJT I TV III III H Y HD (Cx) (Coax) (Power) (Power) (Coax) (Twinax)
Solder II
13-CBn S M 4 2
15-ACn u M 26 24 2 I
15-ATn X I 13 10 3
15-BA u M 25 22 3 SJT
14-4n 2 Access
I 4 4
15-4n 15-4n 2
14-5 X X P P Aquacon
II 5 5
15-5H 15-5H D5 X X P P P
14-15 X X P P I
15 14 1
15-15 15-15 D15 X X P/S P/S P I
14-18 X X P/S P/S
I 18 18
15-18 15-18 D18 X X P/S P/S P
14-19n X X
I 19 19
15-19 15-19 D19 X P P P
14-35 X P P
M 37 37
15-35 15-35 D35 X P/S P/S P
14-37 X X P P
M 37 37
15-37 X X P P
15-55n X N 55 55
14-68n 2 P P
1 8 8
15-68n 15-68n X X
14-97 X P P
I 12 8 4
15-97 15-97 D97 X X P P
17-2 17-2 E2 X M 39 38 1
17-3≈ E3≈ X M 39 38 1
17-EAn u M 19 10 3 2 4
17-ECn u M 41 32 9
17-EGn u M 16 4
17-EL u M 18 16 2
16-6 X P P
I 6 6
17-6 17-6 E6 X P P P
16-8 X X P P
II 8 8
17-8H 17-8H E8 X X P/S P/S P
17-11 N 11 8 2 1
16-13n 2
I 13 13
17-13n 17-13n 2
17-22n 17-22Hn u Coax 4 2 2
17-25n 17-25n 2 M 24 22 2
16-26 X X P/S P/S
I 26 26
17-26 17-26 E26 X X P/S P/S P
16-35 X P P
M 55 55
17-35 17-35 E35 X X P P P
16-42 X
M 42 42
17-42n P
17-52n X M 2 2
16-55 X X P/S P/S
M 55 55
17-55 X X P/S P/S
17-60n X I/Coax 10 8 2
17-73n X N 73 73
16-99 X X P P
I 23 21 2
17-99 17-99 E99 X X P P
19-ADn X Inst. 17 16 1
19-A4« u M 4 4
19-FAn u M 23 6 8 7 2
18-11 X X P P
II 11 11
19-11H 19-11H F11 X X P P P
19-17« u M 17 10 1 4 2
19-18 19-18 F18 2 M 18 14 4
19-19≈ F19≈ 2 M 18 14 4
18-28 X X
I 28 26 2
19-28n 19-28 F28 X P
18-30 X X
I 30 29 1
19-30n 19-30n X P
19-31n X M 15 12 1 2
22-21 X X P P
II 21 21
23-21H 23-21H H21 X X P P P
22-32 X X P P
I 32 32
23-32n X P
23-34n X I 34 34
22-35 X P/S P/S
M 100 100
23-35 23-35 H35 X P P P
22-53n P
I 53 53
23-53 23-53 H53 X X P/S P/S P
23-54 n X M 53 40 9 4
22-55 X X P P
I 55 55
23-55 23-55 H55 X P
23-63 n u M 57 49 4 4
23-97n X II 16 16
23-99n X II 11 11
23-151 n u X N 151 151
24-1 X P P
M 128 128
25-1 X P P
24-2 X
M 100 100
25-2 X
24-4 X P P
I 56 48 8
25-4 25-4 J4 X P
25-7n 25-7 J7 X M Twx 99 97 2
X Completely tooled. n HD High Density which use size 23 contacts only. Not rated over 175°C.
+ Majority of tooling is completed (contact Amphenol Aerospace for availability). ** Two size 16 contacts dedicated to fiber optics. See the Fiber Optic
u Not tooled for 02-R. Section for more information.
P Available with Pin contacts only *** For use in MIL-STD-1760 applications (see pages 75 and 76).
S Available with Socket contacts only † For RG 180/U and RG 195/U cables only.
P/S Available with Pin contacts or Socket contacts †† Size 8 Coax and Twinax are interchangeable.
H Ground plane proprietary option available. Arrg. 9-5, 26-62 is exclusively (2) Not Tooled for RP or 02RE
ground plane type. (3) Pin inserts only, not tooled for RP or 02RE (Consult Amphenol for avail.)
n Not Mil-Qualified. (4) MS connector 21-75 is supplied with size 8 twinax.
G 21-75 is Mil-Qualified with twinax contacts only. Commercial connector 21-75 is supplied with size 8 coax.
* Hermetic inserts - solder termination standard. (Contact Amphenol (5) MS Connector 21-79 has provision for two size 8 coax contacts.
Aerospace for optional PCB or eyelet termination). Coax contacts are not supplied unless specified by customer.
^ Supplied with D38999/62-A for Twinax, D38999/62-B for Coax ≈ Patterns come with D38999/62 sealing boots
II
I
TV SERIES III-PYLE
SJT SELECT SHELL SIZE - SPECIAL INSERT ARRANGEMENT
Access
(Not Mil-Spec Qualified)
Contact Size
Aquacon Shell Size- Crimp Hermetics* Service Total Comments 22D 20 16 12
Insert Arrg. Rating Contacts
9-2 X I 2 Formerly Pyle 2
15-4 X II 4 Formerly Pyle 4
15-25 X M 25 Formerly Pyle 22 3
17-20 X M 20 Formerly Pyle 16 4
21-12 X I 12 Formerly Pyle 3 9
21-21 X M/Inst. 41 Improved sealing 32 9
21-99 X M 16 Formerly Pyle 5 11
25-92 X M 101 Formerly Pyle 92 9
25-97 X M 42 Formerly Pyle 26 3 13
A 10 1 12 1 2 10 1 F
D A A F 2 11 13 2 A A A
E 9 11 18 14 3 9 11
D A G
19 E F B E D B
B 3 10 17 3 C A
Shell Size &
13 12 15 4 13 12
D B E 8
9
8 B
C 4
16
5 4 C B D D
C B C 7 8 7 C C
Insert Arrg. for: D 6 5 7
6 6 5 C B
A
1 1 1 15 16 1
2
A C F A 17
G A F B 18 A 14 3 C B
20 29 B A H B E B 24 18
F B 21
13 4
H 22 22 23 25 19
32 G C 12 5
K J 26
Shell Size & 22 10 9 8 7
E C 11 20 6
E C F D 1 6
D D D C
D E 10 21 7
Insert Arrg. for: 9 8 2 3 4 5
2 1 1 1 1
L A L M A 13
3
A B 3
14
4 9
A K M B K M N B L N P 15 4 31
10 16
D A E B C 23 21 31 21
R N C 12 22 16
J T U P K U V R 5 17 24
J 24 17 25 31
H P D C D 6 32 39
C B S R J T S
Shell Size & D C H 11 21 25 18
G E D E 7 40 46
F G H G F 20 19
F E 8 11
47 52
53 55
Insert Arrg. for: 10 9
1 1
11 20 1
A K 12
2 19
21 22
2
3 16
A 1 A A
J A 18
34 23 4 14 15 2 3 E
G B L B 10 18 13
3 17 32 33 24 5
4
G B
13 B
H H C 19
16 31 40 41 35
36
6
D B 17
H
12 5
6
F C M 9 17 14 4 15
30 39
38
37 25
7 D F
D 26 11 10 C 7 6 F C
G 16 15 29 27
E D E
5 14 28 8
9 8 C E D
F 8 9
II A K A
A 13 14
1
2 A 10
17 32
1
12 R B 40
J K B J B 11 22 15
16 3 4 25 21
Pa S T C 47 A
L
I L
H
N M C
D B 21 23 17
N
b
U
D
1 53
41
Z V 31 42
H C c
M E
G D 10 20 24 4 Y W 3 55
SJT
18 X
L B
G F
G D 52
9 19 5 K 9
Shell Size & F E
F E C 8
7
6 J H 16
24
31
39
46
11
1 2 1
A R A
10
17 32
40 1
3 7 R B 13 2 J A
4
25 8 15 21 14 P S B
47
8 2 P S T
1 16 24 Y UC 22
3 H
K
B
53
25 12 N C
32
7 9 3 33
41
N Z D 20 15 T
G C M D
10 42 49 X V U
3 55 50 58 M W E 11 23
16
4 L L E
52 6 4 19 17 F
9 59 66 L F D K H F
16 31 46 5 K G 10 18 5
A S A 25 34 1
T A V f A T 17 43 21
S U B R B S U B 10 51
d T W C 4 58
d V P U C U B R e V C
R C c e f 1 64 41
c N V D P d j W D
P e W D b h g 2
51
g f c
g
X
53 52
N b X E M a W E N b h E
Z Z 3 66
a Y L X F N K M a
Y F 63
M F Y S E Z 9 31
L J G K J G L J G 16 57 11
K H H R M K H 24 50
Shell Size & 33 42
25 34 25 35 A
17 43 17 44 L B 30
1 A 16 1
10 51
4 M 31
2
58 10 52
K C 55 14 15 3
4 59 T N 73 H B
1 64 1 65 U A
84 13 4
2 J S P D
88
G 12 5
J C
3 66 67
3 H E 11 8
64
9
9 R F
63 G F 10 7
Shell Size & 16
24 50
57 16
24
34
51
58
D 9 8
33 42 43 E
Insert Arrg. for:
Series II JT 18-66 18-68 18-96
Series I LJT 19-66 19-67 19-68
Series III TV
19-68 19-88 HD 19-AD
Service Rating
M M I N I Inst.
Number of Contacts
66 67 18 88 9 16 1
Contact Size
22M 22M 16 23 12 20 8 Twinax
1 1 A II
A
J A
R B
L A P C
B C
51
31 21
H K M B X S I
41
B N Y D
K S N T
J W
SJT
21 79 65
E F G C C M E
31
L
R P b Z
G H J K L M N
71 61
H D L V a U
R S T U V
61
F D F
W X Y 41
51
G E Access
11 K G
Shell Size & 11 E
F
J H
19 1 2
A 18 3
1 W A W A
B
V V
R B 25 20 U B C
17 U
P S C 4 31 T X C j X
a 16 51 j Y Y D
5
S i D T i k
T D k Z s Z
N Z b 15 m E
6 h r m a E S t
24 27 26 21 21 79 h r a
R
M Y d c U E 14 23 22 g q n b
R
n F
13 7 71 P c g q p b
L 61 f F G
X V F 12 N p
d P
c
8 e G f d
W 41 e H
K G 11 M H N
Shell Size & 10 9 11
J H L J M J
K L K
Insert Arrg. for:
Series II JT 20-35 20-39 20-41
Series I LJT 21-27 21-35 21-39 21-41
Series III TV 21-29 21-35 21-39 21-41
Service Rating I I M 1 I
Number of Contacts 27 19 4 4 79 37 2 41
Contact Size 20 20 16 12 22D 20 16 20
T A 1 5 25 46 67 20
29
A S B 6 13 8
16 35 56 77
86
12
39
48
58
67
R C 14 22
1 94 5
75
23 32
P U V D 33 43
2
95 1 82
D A 44 55 3 96
D B 56 66 4 97
67 78 5 98
6 99
C B
N J E 79
90 99
89
100 4
7 85
M F 100 108 11 81
C L G 117 121
15
24 85
93 47
34 28 66
K H 55 76
II
A
I A N A
M
N
P
A T B
A M b R B S U
K B
P B d V C
R
L a S C e D
SJT E
F
B W R h c
c k f W
J P L C
L X C Z T P E
K g j d l
D g X
Access N M K V S
D Y e
U N b j F
f h
D C
H D T M a Y G
U
J X W V
Aquacon G E
J
H
E
F
E L Z
H
F H G K J
Shell Size & F G
A
24 U
25 46 67 S A 23 25 2
1 T V B 2
1 25 24
16 22 W C 23
35 56 77 R T B
8 86 n U 21 44 26 3 S m
n X 4 27
3 26 44 22
P m V C 27 4 p 43 21
1 94
p 20 43 52 45 46 5
Y 5
28
46 46
W 42 AA q D
BB q 45 20
k 29
2 N AA D 19 28 k 6 42
95 z r 41 29
6 R z GG BB r Z
54 53 41 19
3 96 GG X E 51 53 47 j HH CC E
4 97 M h CC y 47 51
y HH s 40 30 FF s a 30 40
5 98 P i EE DD 55 57
L g FF DD Y F 49 48 31 F 56
6 99 x EE t 39 50 7
x t b 7 31 48 50 39
100 f w u 18 38 32 N h w u 32 18
7 v c 49
v a Z 17 37 33 8 g 8 17
K e d 36 34 9 f d G 33 36
37 38
16
b 16 e 9
15 93 J c G 15 10 M H 10 34 15
24 45 66 85
34 55 76 H 14 13 35 12 11 L
K J 11 14
12 35 13
Shell Size &
Insert Arrg. for: 22-35 22-53 22-55
Series II JT 23-35 23-53 23-55
Series I LJT 23-35 23-53 23-54 23-55 23-63
Series III TV M I M I M
Service Rating 100 53 40 9 4 55 49 4 4
Number of Contacts 22D 20 22D 16 12 20 22D 16 12
Contact Size Coax Coax
59
1 4 48 71 94 40 51
A 5 11 25
19 73
12 8 15
M B A 21
1
105 115
22 32 3 92
L N C H B 33 44
45 57
L J 58 69
1
K S P G
70 82 99
D C 83 94
125
95 107
R K 108 119
2 100
J E D
120 130 7
F 131 140
141 147
H F E 14
U
r DD KK AA
g G 42 60
G L K SJT
19 33 68 82 F D
q CC BB
h
T
p
n
k
H
6 26 53 76 99
D
F
Access
S m J 15 93 E
Shell Size & R
P
N
L
K 21
28 78
84 E
Aquacon
M
Insert Arrg. for:
Series II JT 24-4
U A B
M A B S A B
G F T C
a R C
V
b d L N P C
D S c D P Z T D
5
R q r s e
H E Y 4 1 U
w t K U V R D N E
B Z p f W
n v u 7 6
E P g F M F
k J T S E 3 2
m h X W V
A N G
C Y H G F L G
X
M
Shell Size & L
H K H
J J
Insert Arrg. for: K
Series II JT 24-19
Series I LJT 25-19 25-20 | 25-21^
Series III TV 25-16 25-17 25-19 *** 25-20 | 25-21^
Service Rating M M I N
Number of Contacts 6 2 36 6 19 10 13 3 4
Contact Size 20 4 22D 8 Twinax 12 20 16 8 Twinax 12 Coax
(With Matched Impedance)
59
1 48 71
A A 25
36 82
94
P B 12 2 R B 8 15 105 115
S T 1
R C 13
N S 3 P C
11 18 19 20 14
b c U
Y Z 25 21 4
D N D 4 125
M T V
f d
X a
10 24
a E 22 15 M e E
L U 17 23 5
W
9 16 Z 7
W F 6 L X F 128
V Y
K 14 121
Shell Size & J
H
G 8 K
H
G 24
35 58 70 81 104
114
7 J
Insert Arrg. for:
47 93
II
A A
I U A B
P B X
Y
Z
B
C
T g V C p
Y R W n a D
f W N C
SJT S
h D
X
d
e
Z
S V E
e q k X n m b
R r E M p D U w q F
m
Access d m Y
W
s
t
q g T k c
c a v x r
P p F L k r h E
n
c Z T h d G
Aquacon N b a G
K j i
u t s
b S H
K F g e
M H V U R f J
L J J G P K
Shell Size & H N M L
Insert Arrg. for:
Series II JT 24-37 24-43
Series I LJT 25-37 25-43
Series III TV 25-37 25-41 25-43
Service Rating I N/Inst. I
Number of Contacts 37 22 3 11 2 3 23 20
Contact Size 16 22D 20 16 12 Coax 8 Twinax 20 16
8 1 W A
W A Z A V t X B
V t B a B u
X Y b s Y
v C U C
s u Y C X u c D A
U r AA v Z
AA v t GG HH w d D T D
r Z D W 7 2 q
T FF x a
q a s NN JJ e E S
V z E
PP p
S p b E U r
EE MM KK y
f F w
b
R n c F
z w LL z 6 3
R F q DD g G
n c T P m
y d G
BB AA h x
m d p H C B k
P y G CC N e H
x S n i h g f
k e J
m
Shell Size & N
h g
f
H R
P M L
k j
K
M L K J
M J N 5 4
Insert Arrg. for: L K
Series II JT 24-61
Series I LJT 25-46 | 25-47^ 25-61
Series III TV 25-46 | 25-47^ 25-61 25-62 25-90 | 25-91^
Service Rating I I I I
Number of Contacts 40 4 2 61 8 4 40 4 2
Contact Size 20 16 8 Coax † 20 16 8 20 16 8 Twinax
Ground Plane Only
26 1
2
26 27 1 2 1 3
3 25
4 11 A 27 3
25 38 39 40 28 29 4
12 20
H 24
44 4
28
24 30 5 21 32 43 5
37 50 51 41 42 43 23
23 36 31 6 33 45 B 42 50 51 29
6
22 45
61 62 63 52 53 54 32 46 59 56 52 30
21
22 7 58 59 7
60 72 57
60 66 64 55 73 86 G 20 60
21 44 8 101 41
87 31 8
20 9 102 115 C 19
40
49 59 65 56 49 55
33 116 128 32 9
142 18 39 53 46
35 129 54
19 58 57 10 47 33
143 155 F 38 48
34
10
48 45 17
18 11 156 167 37 11
47 46
D 16
36 35
12 168 176
17 E 15 13
12
J A II
1 2 A 1 H B
I
13 16 K
14 3 14 15 2 3
B A D A 15 4
23 4 C
12 22 16 13
D B
G
24 17 5 M L
6
12 5
F D
SJT
C B 11 21 25 18 11 10 C 7 6
Series III
Contact Size 20 16 22D 16 22D 12 20 12
1 24 46 67
A 13 79 M A
J B 5 90
9 J A 2 36 57 L B
10 N
H 23 24 11 12 e P
L 1 98 d R
22 25 26 C K f h C
32 13 H K M c g S
21 B t u w j
8 31 3 2 99 v
G 30 28 27 14 b s n k
T
20 S N p
29 15 J r m D
3
19 16 a Z X V U
C G D
F R P 100
7 18 17 4 H E
Y W
Shell Size & E D 4 101
6 F E 12
23 89
97
5 45 G F
56 66 78
Insert Arrg. for:
35
Rapid Prototyping
II
I F A
C A
SJT E G B
Access
Aquacon
B D C
A
A
C A E
E B
F B
D C
B
D
C
Shell Size & NOTE: Some specials shown here were formerly known as Pyle
Insert Arrg. for: arrangements. Consult Amphenol for how to order information for
Series III TV 37-5 connectors with these inserts.
Consult Amphenol Aerospace for longer shell drawings.
Service Rating II
Number of Contacts 4
Contact Size 0
SJT
Contact Locations Access
Front face of pin insert
Aquacon
shown
.056
.056
JT LJT Tri-Start
Connector Type: MIL-DTL-38999 MIL-DTL-38999 MIL-DTL-38999 Number of Contact Service
Series II Series I Series III Contacts Size Rating
Contact Locations
Front face of pin insert
shown
.045
.078
.045
5 1
6
4 2
.090
.078
All dimensions for reference only. For alternate rotations see page 47 for Series III, page 87 for Series II, and page 115 for Series I.
Note: Shown in this catalog are the most common insert patterns for PCB applications. For availability of other arrangements,
consult Amphenol Aerospace.
.038
.075
C A
.065
.065
JT LJT Tri-Start
Connector Type: MIL-DTL-38999 MIL-DTL-38999 MIL-DTL-38999 Number of Contact Service
Series II Series I Series III Contacts Size Rating
Contact Locations
Front face of pin insert shown
.065
.065
.056
.130
E A
D B
C
.065
.113
.113
All dimensions for reference only. For alternate rotations see page 47 for Series III, page 87 for Series II, and page 115 for Series I.
Note: Shown in this catalog are the most common insert patterns for PCB applications. For availability of other arrangements,
consult Amphenol Aerospace.
SJT
Contact Locations
Front face of pin insert shown Access
Aquacon
E C
D
.065
.130
.113
JT LJT Tri-Start
Connector Type: MIL-DTL-38999 MIL-DTL-38999 MIL-DTL-38999 Number of Contact Service
Series II Series I Series III Contacts Size Rating
Contact Locations
Front face of pin insert shown
.138
.085 .118 .146
.146 .056
10 1
9 11 2 3
13 12
8
7 4
6 5
.045
.045
.035
.118
.049
All dimensions for reference only. For alternate rotations see page 47 for Series III, page 87 for Series II, and page 115 for Series I.
Note: Shown in this catalog are the most common insert patterns for PCB applications. For availability of other arrangements,
consult Amphenol Aerospace.
SJT
Contact Locations
Access Front face of pin insert shown
Aquacon
Series III, II, I
.058
C A
.111
.094
JT LJT Tri-Start
Connector Type: MIL-DTL-38999 MIL-DTL-38999 MIL-DTL-38999 Number of Contact Service
Series II Series I Series III Contacts Size Rating
Contact Locations
Front face of pin insert shown
.182
.126
.117 .107
.088 .158
.045
.026 .197
.075
1
21
11
.120 .030
.093
.203
All dimensions for reference only. For alternate rotations see page 47 for Series III, page 87 for Series II, and page 115 for Series I.
Note: Shown in this catalog are the most common insert patterns for PCB applications. For availability of other arrangements,
consult Amphenol Aerospace.
SJT
Contact Locations
Front face of pin insert shown Access
Aquacon
K M N B
T U P
J C
S R
H D
G F E
.113
.225
.065
.065
.130
.130
.195 .195
JT LJT Tri-Start
Connector Type: MIL-DTL-38999 MIL-DTL-38999 MIL-DTL-38999 Number of Contact Service
Series II Series I Series III Contacts Size Rating
Contact Locations
Front face of pin insert shown
.065
.065
.113 .225
M A
.113 L B
N
C
K U V R
D
J T S
H G E
F
All dimensions for reference only. For alternate rotations see page 47 for Series III, page 87 for Series II, and page 115 for Series I.
Note: Shown in this catalog are the most common insert patterns for PCB applications. For availability of other arrangements,
consult Amphenol Aerospace.
JT LJT Tri-Start
Connector Type: MIL-DTL-38999 MIL-DTL-38999 MIL-DTL-38999 Number of Contact Service
Series II Series I Series III Contacts Size Rating
All dimensions for reference only. For alternate rotations see page 47 for Series III, page 87 for Series II, and page 115 for Series I.
Note: Shown in this catalog are the most common insert patterns for PCB applications. For availability of other arrangements,
consult Amphenol Aerospace.
All dimensions for reference only. For alternate rotations see page 47 for Series III, page 87 for Series II, and page 115 for Series I.
Note: Shown in this catalog are the most common insert patterns for PCB applications. For availability of other arrangements,
consult Amphenol Aerospace.
.105 .105
.260
.132
J A
H B
K
G C
L
F D
.092
E
.053
.281 .215
.179
.275
JT LJT Tri-Start
Connector Type: MIL-DTL-38999 MIL-DTL-38999 MIL-DTL-38999 Number of Contact Service
Series II Series I Series III Contacts Size Rating
All dimensions for reference only. For alternate rotations see page 47 for Series III, page 87 for Series II, and page 115 for Series I.
Note: Shown in this catalog are the most common insert patterns for PCB applications. For availability of other arrangements,
consult Amphenol Aerospace.
SJT
Contact Locations
Front face of pin insert shown Access
Aquacon
.357
.279
3 66
9 63
16 57
24 33 42 50
JT LJT Tri-Start
Connector Type: MIL-DTL-38999 MIL-DTL-38999 MIL-DTL-38999 Number of Contact Service
Series II Series I Series III Contacts Size Rating
Contact Locations
Front face of pin insert shown
.400
.275
.100 .225 .150
.125
.225 .275
.375 .400
A
R B
P S C
a b
N D
T
Z d c
M Y E
U
L F
X V
W
K G
.300
J H
.200
.400 .100
.250 .150 .050
.250
.150 .025
.375
All dimensions for reference only. For alternate rotations see page 47 for Series III, page 87 for Series II, and page 115 for Series I.
Note: Shown in this catalog are the most common insert patterns for PCB applications. For availability of other arrangements, consult Amphenol Aerospace.
All dimensions for reference only. For alternate rotations see page 47 for Series III, page 87 for Series II, and page 115 for Series I.
Note: Shown in this catalog are the most common insert patterns for PCB applications. For availability of other arrangements,
consult Amphenol Aerospace.
.567 DIA.
.835 DIA.
All dimensions for reference only. For alternate rotations see page 47 for Series III, page 87 for Series II, and page 115 for Series I.
Note: Shown in this catalog are the most common insert patterns for PCB applications. For availability of other arrangements,
consult Amphenol Aerospace.
Contact Contact
Number X Axis Y Axis Number X Axis Y Axis
20 –.249 .000 60 +.083 +.095
21 –.249 –.095 61 +.083 .000
22 –.249 –.190 62 +.083 –.095
56
23 –.249 –.285 63 +.083 –.190
25 35 46 67
16 77 24 –.249 –.380 64 +.083 –.285
8 86
1
25 –.166 +.428 65 +.083 –.380
94
2 26 –.166 +.333 66 +.083 –.475
95
3 96 27 –.166 +.238 67 +.166 +.428
97
4 28 –.166 +.143 68 +.166 +.333
5 98
6 99 29 –.166 +.048 69 +.166 +.238
7 100 30 –.166 –.047 70 +.166 +.143
31 –.166 –.142 71 +.166 +.048
15 93 32 –.166 –.237 72 +.166 –.047
24 85
55
34
45 66 76 33 –.166 –.332 73 +.166 –.142
34 –.166 –.427 74 +.166 –.237
35 –.083 +.475 75 +.166 –.332
36 –.083 +.380 76 +.166 –.427
37 –.083 +.285 77 +.249 +.380
38 –.083 +.190 78 +.249 +.285
Contact Hole Locations
39 –.083 +.095 79 +.249 +.190
Contact Location
Number X Axis Y Axis 40 –.083 .000 80 +.249 +.095
1 –.428 +.241 41 –.083 –.095 81 +.249 .000
2 –.467 +.154 42 –.083 –.190 82 +.249 –.095
3 –.488 +.061 43 –.083 –.285 83 +.249 –.190
4 –.415 .000 44 –.083 –.380 84 +.249 –.285
5 –.488 –.061 45 –.083 –.475 85 +.249 –.380
6 –.428 –.142 46 .000 +.428 86 +.332 +.333
7 –.428 –.237 47 .000 +.333 87 +.332 +.238
8 –.332 +.333 48 .000 +.238 88 +.332 +.143
9 –.332 +.238 49 .000 +.143 89 +.332 +.048
10 –.332 +.143 50 .000 +.048 90 +.332 –.047
11 –.332 +.048 51 .000 –.047 91 +.332 –.142
12 –.332 –.047 52 .000 –.142 92 +.332 –.237
13 –.332 –.142 53 .000 –.237 93 +.332 –.332
14 –.332 –.237 54 .000 –.332 94 +.428 +.241
15 –.332 –.332 55 .000 –.427 95 +.467 +.154
16 –.249 +.380 56 +.083 +.475 96 +.488 +.061
17 –.249 +.285 57 +.083 +.380 97 +.415 .000
18 –.249 +.190 58 +.083 +.285 98 +.488 –.061
19 –.249 +.095 59 +.083 +.190 99 +.428 –.142
100 +.428 –.237
All dimensions for reference only. For alternate rotations see page 47 for Series III, page 87 for Series II, and page 115 for Series I.
Note: Shown in this catalog are the most common insert patterns for PCB applications. For availability of other arrangements,
consult Amphenol Aerospace.
SJT
Contact Locations
Access
Front face of pin insert shown
Aquacon
JT LJT Tri-Start
Connector Type: MIL-DTL-38999 MIL-DTL-38999 MIL-DTL-38999 Number of Contact Service
Series II Series I Series III Contacts Size Rating
Contact Locations
Front face of pin insert shown
M A
L N B
.455 Z P
Y a .364
Q
K f b C
X g R
J e c D
.273 W d S .182
V T
.091 H
U E
G F
.158
.316
.474
All dimensions for reference only. For alternate rotations see page 47 for Series III, page 87 for Series II, and page 115 for Series I.
Note: Shown in this catalog are the most common insert patterns for PCB applications. For availability of other arrangements,
consult Amphenol Aerospace.
II JT LJT Tri-Start
Connector Type: MIL-DTL-38999 MIL-DTL-38999 MIL-DTL-38999 Number of Contact Service
I Series II Series I Series III Contacts Size Rating
All dimensions for reference only. For alternate rotations see page 47 for Series III, page 87 for Series II, and page 115 for Series I.
Note: Shown in this catalog are the most common insert patterns for PCB applications. For availability of other arrangements,
consult Amphenol Aerospace.
II
JT LJT Tri-Start
Connector Type: MIL-DTL-38999 MIL-DTL-38999 MIL-DTL-38999 Number of Contact Service I
Series II Series I Series III Contacts Size Rating
SJT
Insert Designation: 24-61 25-61 25-61 61 20 I
Access
Contact Locations
Aquacon
Front face of pin insert shown
Contact Hole Locations Contact Hole Locations
All dimensions for reference only. For alternate rotations see page 47 for Series III, page 87 for Series II, and page 115 for Series I.
Note: Shown in this catalog are the most common insert patterns for PCB applications. For availability of other arrangements,
consult Amphenol Aerospace.
20 7.5 5 55 60
22 .0365 ± .0010 .141 .036 +.004 .094
16 13 10 49 85 -.000
12 23 17 42 85 20 .047 ± .001 .209 .044 +.004 .125
10 (Power) 33 NA 33 NA -.004
8 (Power) 65 NA 26 NA 16 .067 ± .001 .209 .078 +.000 .141
4 80 NA 23 NA -.004
0 150 NA 21 NA 12 .100 ± .002 .209 .116 +.004 .141
*When tested using silver plated wire. -.002
10 (Power) .137 ± .002 .355 NA NA
8 .181 ± .002 .490 NA NA
4 .281 ± .002 .490 NA NA
0 .453 ± .002 .585 NA NA
Above part numbers include standard 500 cycle finish designation - gold plating over suitable
underplate in accordance with SAE AS39029. For other finish variations, consult Amphenol
Aerospace.
*For use with RG180B/U and RG195A/U cable. For other size 8 coax or optional sizes 12 and
16 coax contacts available for use in Tri-Start connectors, see High Speed catalog or consult Amphenol Aerospace.
HERMETIC CONNECTORS
Finish Suffix Indicated Finish Indicated Finish
Military Commercial Standard for Standard for
JT Types Listed Below LJT Types Listed Below
Carbon Steel Shell JT( )H / JT( )Y LJT( )Y
Tin Plated Shell and Contacts JTL( )H / JTL( )Y LJT( )H
Carbon Steel Shell Tin Plated Shell and
MS (D)
Gold Plated Contacts
JTS( )Y
Stainless Steel Shell Gold Plated Contacts MS (E) (162) LJTS( )Y
JTLS( )Y
MIL-DTL-38999, Rev L has established new service classes for alternative finishes Access
addressing these requirements for Cadmium replacement. Amphenol is using this Aquacon
and European Union Directive 2002/95/EC RoHS (Regulation of Hazardous
Substances) as a guide to qualification for all domestic, global, commercial,
Series III
industrial, & military specifications requiring the reduction or elimination of
these restricted materials.
Amphenol has qualified Durmalon, with internal part number coding “DT” finish,
which meets or exceeds the 38999 designated class “T” finish, Nickel Fluorocarbon
Polymer. Durmalon is also EU RoHS compliant and is Cadmium free, Lead free, and APPLICATIONS
Hexavalent Chromium free. Interest for non-hazardous alternative
finishes is gaining momentum & many
We also offer additional platings such as “DX”, (Durmalon, heavy duty final plate) customers are currently using Durmalon
to support JSF, F-35 program. The DX plating is intended to meet higher corrosion for a broad number of applications.
Sulfur Dioxide (SO2)/salt fog requirements of JSF. Durmalon combines the unique
lubrication and anti-wetting properties of
Cadmium has been applied to numerous components of land, sea and air weapon PTFE with corrosion resistance, high
systems and NASA systems for many years as it provides sacrificial corrosion conductivity and EU RoHS compliance
protection and excellent lubricity for threaded applications. in a non-reflective finish.
The Defense Logistics Agency (DLA) has added the following cadmium alternative
finishes to MIL-DTL-38999, Rev L (and other connector specs):
TESTING
Amphenol Aerospace has performed
• Nickel Fluorocarbon Polymer
extensive testing on numerous alternative
• Zinc-Nickel platings with the most consistent
performer being the Durmalon.
AMPHENOL’S DURMALONTM For specific applications please contact
Durmalon, like Olive-Drab Cadmium plating (Class W), meets 500 hours of dynamic Amphenol Aerospace.
salt spray, combined with 500 mating cycles and meets specified millivolt drop shell-
to-shell conductivity. Durmalon also meets a 200° C temperature rating. Durmalon
has been proven to meet this requirement as well as Potassium Formate-Deicer fluid
testing performed by Boeing.
Black Zinc
BLACK ZINC NICKEL Requirements Cadmium DurmalonTM
Nickel
Black Zinc Nickel is Amphenol’s 2nd RoHS Compliant Plating Alternative Coupling Torque
to Cadmium Amphenol is now offering a new RoHS compliant alterna- Post 500 hr. salt
tive to Cadmium. Black Zinc Nickel is a non-reflective and conductive Shell to Shell Conductivity
black finish approved for 500 hrs salt spray making it an excellent choice <2.5 millivolts
for harsh environments. Black Zinc Nickel has been qualified by the
Cycles of Durability
DLA, with internal part number coding “DZ” finish, which meets or
500 mates
exceeds the 38999 designated class “Z” finish. Black Zinc Nickel is
compatible with other platings and available on a wide variety of Salt Spray
connectors and accessories including all MIL-DTL-38999 Series III Dynamic 500 hours
connectors. Temperature Rating
175° C
APPLICATIONS Non-Reflective
Interest for non-hazardous alternative finishes are gaining momentum &
EU RoHS/ELV Compliant*
many customers are currently using Black Zinc Nickel for a broad number
of applications. Black Zinc Nickel is typically used on applications for Non-Magnetic
commercial aerospace and military defense, who are now moving away
from toxic Cadmium to more environmentally friendly options. De-icing Fluid**
A
TABLE OF CONTENTS FOR SECTION A HERMETIC:
Combined MIL-DTL-38999 Series I, II, III Hermetic Box Mounting TVPS02Y(D38999/21) . . . . 68
Shell Size & Insert Arrangements Availability . . . . . . . 2-6 Hermetic Jam Nut Receptacle TVS07Y (D38999/23). . 69
Insert Arrangement Drawings . . . . . . . . . . . . 7-14 Hermetic Solder Mounting TVSIY (D38999/25) . . . . 70
PCB Insert Arrangements . . . . . . . . . . . . . 15-29 Hermetic Weld Mounting TVSHIY (D38999/27). . . . 70
Contact - Ratings, Service Ratings, Finish Data . . . . . 30-32
Amhenol RoHS Compliant Plating . . . . . . . . . . . . 33 BREAKAWAY:
Breakaway Fail-Safe Connectors . . . . . . . . . 71
MIL-DTL-38999, Series III TV How to Order Breakaway (Military) . . . . . . . 72, 73
Performance, Options . . . . . . . . . . . . . . .35, 36 How to Order Breakaway (Commercial). . . . . . . 74
Test Data. . . . . . . . . . . . . . . . . . . . . 37 Fail-Safe Lanyard Release Plug . . . . . . . . . . 75
Weight Comparison (Composite vs. Metal). . . . . . . . 38 How to Order Breakaway MIL-STD-1760 (Military). . . 76
Dualok . . . . . . . . . . . . . . . . . . . . . . 39 TV Breakaway (D38999/31) for MIL-STD-1760 . . . . 77
HD38999, High Density . . . . . . . . . . . . . . . . 40 TV Breakaway Commercial Version for D38999/31,
Type 6 . . . . . . . . . . . . . . . . . . . . 78
Custom . . . . . . . . . . . . . . . . . . . . . . 41
How to Order Commercial Version D38999/31, Type 6. 79
Configurator . . . . . . . . . . . . . . . . . . . . 42
Insert Arrangements for Breakaway Fail-Safe. . . . . 80
How to Order (Military & Commercial). . . . . . . . . 43-47
Breakaway Fail-Safe 88-725041, 88-725014 . . . . . 81
How to Order (Boeing BACC63) . . . . . . . . . . . . 48
Breakaway Hybrid, Low Profile Lanyard Release Plug. .82
TV SHELL STYLES: Stores Management Type II, Rail Launch
Crimp Wall Mounting Receptacle TVP00R (D389999/20) (MIL-STD-1760). . . . . . . . . . . . . . . . 82
/CTVP00R (Military D38999/20) . . . . . . . . . . . . 49
Accessories:
Crimp Box Mounting Receptacle TVP02R / CTVP02R . . . . 50
Section F. . . . . . . . . . . . . . . . . 165-183
Line Receptacle TV01, TVS01, CTV01, CTVS01. . . . . . 51
Crimp Jam Nut Receptacle TV07R (D38999/24) /
CTV07R (Military D38999/24) . . . . . . . . . . . . . 52
Straight Plug TV06, TVS06, CTV06, CTVS06
(Military D38999/26). . . . . . . . . . . . . . . . . 53
Crimp Flange Mounting Plug TV09R. . . . . . . . . . . 54
Dualok Plug/Receptacle TV56, TVS56, CTV56, CTVS56. . . 55
RotoLok High Vibration Plug Solutions. . . . . . . . . . 56
PCB:
PCB Wall Mounting, Back Panel TVP00, TVPS00. . . . . . 57
PCBWall Mounting, Back Panel, Clinch Nuts, TVP10, TVPS10. 58
PCB Wall Mounting, Double Flange, TVP40, TVPS40. . . . 59
PCB Box Mounting Receptacle, TVP02, TVPS02 . . . . . . 60
PCB Box Mounting Receptacle, Clinch Nuts, TVP12, TVPS12. 61
PCB Jam Nut Receptacle, TV07, TVS07. . . . . . . . . 62
PCB Jam Nut Receptacle, Double Flange, TVP47, TVPS47 . . 63
PCB Hermetic Box, Jam Nut, Solder , Weld Mounting. . . 64-67
II
Amphenol ® Tri-Start MIL-DTL-38999* Series III Connectors offer the highest performance capabilities for both general duty and I
severe environment applications. Meeting or exceeding MIL-DTL-38999 Series III requirements, the Tri-Start connector with
standard metal shells (aluminum or stainless steel with several finish options) offers these features: SJT
Access
• EMI Shielding - solid metal-to-metal coupling, grounding Aquacon
fingers, electroless nickel plating, and thicker wall sections
provide superior EMI shielding capability of 65dB minimum
Series III
at 10 GHz
• Contact Protection - recessed pins in this 100% scoop-
proof connector minimize potential contact damage PASSIVATED
• Moisture Resistance - improved interfacial seal design helps STAINLESS STEEL
prevent electrolytic erosion of contacts
• Corrosion Resistance - shells of stainless steel or cadmium
over nickel plating withstand a 500 hour salt spray exposure
• Vibration/Shock - operates under severe high temperature
vibration, through 200°C
• Firewall Capability - available in a stainless steel shell,
class RK, RS
• Lockwiring Eliminated - unique, self-locking, quick coupling
connector eliminates lockwiring ELECTROLESS
• Quick Coupling - completely mates and self-locks in a 360° NICKEL
turn of the coupling nut
• Inventory Support Commonality - uses standard
MIL-DTL-38999 contacts, application tools,
insert arrangements
• Electrostatic Discharge Protection (ESD) - protection for
sensitive circuitry without diodes, varistors, etc., with the use of
the Faraday Cage principle which shunts high voltage, high
current discharge events (see page Amphenol Filter Section)
• Hermetic- air leakage limited to 1 X 10-7 cm3 per OLIVE DRAB
second optional
• Qualified Specifications - Stainless Steel qualified to
CADMIUM
BACC63DB and BACC63DC specifications
DURMALON
PLATED
ZINC NICKEL
PLATED
A
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 35
MIL-DTL-38999, Series III TV
Options
38999
OFFER MORE VERSATILITY & OPTIONS THAN ANY OTHER
III
INTERCONNECTION FAMILY!
II
CLUTCH-LOK
FIBER OPTICS
HIGH SPEED
HERMETIC
FLEX
Applicable Patents:
Tri-StartTM Connector Patent 4,109,990.
Composite Connector Patents:
A
4,268,103; 4,648,670; 4,682,832; 4,703,987.
Clutch-Lok® Patent 6,152,753.
REQUIREMENTS. Access
120 The TV and CTV Series III connector with
standard solid metal-to-metal coupling, EMI Aquacon
100 grounding fin gers and conductive finishes
have proven to be the ultimate in EMI/EMP
Series III
LEAKAGE dB
140
2 axes @ ambient
120
1.
100 6dB/octave 2 axes @
200˚ C *
LEAKAGE dB
(Fail Safe:
POWER SPECTRAL DENSITY G2/HZ
80 2 axes @
ambient)
.1
60 10in/sec
40 .06 in DA.
NICKEL CLASS F, CLASS M .01
TYPICAL SHIELD EFFECTIVENESS DATA
20 3 axes @ – 55˚ C
NICKEL CLASS F, CLASS M ambient + 200˚ C*
MIL-DTL-38999 REQUIREMENTS 60 G's
0 (Fail Safe: 3 axes
1 2 3 4 5 6 7 8 9 10 @ ambient
.001 30 G's)
FREQUENCY GIGAHERTZ
.0001
5 50 HERTZ 500 5000
DOUBLE AMPLITUDE POWER SPECTRAL
(IN) SINE VIBRATION DENSITY (G2/HZ)
RANDOM VIBRATION
11-35 .9488 1.0800 .3632 .4960 .2753 .4081 1.4304 1.5632 .5936 .7264 .4679 .6007 1.2480 1.3808 .5312 .6389 .3450 .4582
11-98 .9488 1.0620 .3632 .4768 .2753 .3889 1.4304 1.5440 .5936 .7072 .4679 .5815 1.2480 1.3616 .5330 .6283 .3468 .4457
13-8 1.2096 1.3888 .4800 .6592 .3696 .5488 1.9104 2.0896 .7664 .9456 .6560 .8352 1.8048 1.9840 .7936 .9728 .5237 .5952
13-35 1.2160 1.4320 .4864 .7024 .3762 .5922 1.9168 2.1328 .7728 .9888 .6136 .8296 1.8112 2.0272 .8000 .8472 .5301 .6531
13-98 1.2160 1.4016 .4864 .6720 .3762 .5618 1.9168 2.1024 .7728 .9584 .6136 .7992 1.8112 1.9968 .7978 .9856 .5244 .7157
15-5 1.5312 1.7904 .6352 .8944 .5027 .7619 2.3792 2.6384 .9728 1.2320 .7749 1.0341 2.2704 2.5456 .9632 1.1719 .6450 .8467
15-18 1.5456 1.8416 .7760 .9456 .6432 .8128 2.3936 2.6896 .9872 1.2832 .8544 1.1504 2.2848 2.5808 .9776 1.2736 .6594 .8208
WEIGHT
15-35 1.5424 1.8768 .6464 .9808 .5139 .8483 2.3904 2.7344 .9840 1.3280 .7861 1.1301 2.2816 2.6256 1.2179 1.3184 .8961 1.0002
17-6 2.1488 2.5904 .9360 1.3776 .7812 1.2228 2.9152 3.3568 1.2336 1.6752 .9940 1.4356 2.5008 3.1024 1.1408 1.7424 .8160 1.4176
17-26 2.1344 2.5600 .9216 1.3472 .7668 1.1924 2.9008 3.3264 1.2192 1.6448 .9796 1.4052 2.4864 2.9120 1.1264 1.3343 .8017 .8062
17-35 2.1360 2.6640 .9232 1.4512 .7684 1.2964 2.9024 3.4304 1.2208 1.7488 .9812 1.5092 2.4880 3.0160 1.1280 1.5497 .8033 1.2144
19-11 2.2592 2.6656 .9696 1.4528 .7925 1.2757 3.4352 3.9184 1.4720 1.9552 1.2033 1.6865 2.9808 3.4640 1.3472 1.8304 .9632 1.4464
19-32 2.1888 2.7264 .9760 1.5136 .7989 1.3365 3.4416 3.9792 1.4784 2.0160 1.2097 1.7473 2.9872 3.5248 1.3536 1.8912 .9696 1.5072
19-35 2.1920 2.8432 .9792 1.6304 .8021 1.4533 3.4448 4.0960 1.4816 2.1328 1.2129 1.8641 2.9904 3.6416 1.3568 2.0080 .9728 1.6240
21-11 2.7456 3.4640 1.3088 2.0272 1.1088 1.8272 3.9712 4.6896 1.8128 2.5312 1.6128 2.3312 3.4448 4.1632 1.7344 2.5312 1.3039 1.8710
21-16 2.6784 3.3168 1.2416 1.8800 1.0422 1.6806 3.9040 4.5424 1.7456 2.3840 1.4505 2.0889 3.3776 4.0160 1.6672 2.3168 1.2352 1.8736
21-35 2.6672 3.4992 1.2304 2.0624 1.0310 1.8630 3.8928 4.7248 1.7344 2.5664 1.4393 2.2713 3.3664 4.1984 1.6560 2.2309 1.2255 1.8003
21-41 2.6768 3.3600 1.2400 1.9232 1.0406 1.7238 3.9024 4.5856 1.7440 2.4272 1.4489 2.1321 3.3760 3.5792 1.6656 1.8688 1.2336 1.4368
23-21 3.0352 3.8624 1.4496 2.2768 1.2279 2.0551 4.2368 5.0640 1.9440 2.7712 1.6368 2.4640 3.7920 4.6192 1.9216 2.7488 1.4637 2.2896
23-35 3.0240 4.0448 1.4384 2.4592 1.2167 2.2375 4.2256 5.2464 1.9328 2.9536 1.6256 2.6464 3.7808 4.8016 1.9104 2.6087 1.4525 2.1507
23-53 2.8992 3.9072 1.4560 2.4816 1.2343 2.2599 4.2432 5.1088 1.9504 2.8160 1.6432 2.5088 3.7984 4.6640 1.9280 2.7936 1.4672 2.2384
25-4 3.4512 4.4800 1.7312 2.8816 1.4864 2.1904 4.8048 5.8272 2.2016 3.2480 1.9568 2.8720 4.2224 5.2496 2.2128 3.2560 1.7133 2.4163
25-19 3.5312 4.7264 1.8112 3.0064 1.5664 2.7616 4.8848 6.0816 2.2816 3.4784 2.0368 3.2336 4.3024 5.4992 2.2928 3.4896 1.7933 2.7058
25-20 3.8190 4.7150 2.0173 3.1125 1.7733 2.8512 5.1430 6.0380 2.4877 3.5421 2.1872 3.2416 4.4350 5.3300 2.2580 3.0182 1.8288 2.8928
25-35 3.4416 4.6656 1.7216 2.9456 1.4776 2.7016 4.7952 6.0192 2.1920 3.4160 1.8915 3.1155 4.2128 5.4368 2.2032 3.4272 1.7037 2.9277
25-61 3.4304 4.4848 1.7282 2.7648 1.4841 2.5208 4.7840 5.8384 2.1808 3.2352 1.8803 2.9347 4.2016 5.2560 2.1920 3.2464 1.6912 2.7456
SJT
DUALOK FEATURES AND BENEFITS Access
INCLUDE: Aquacon
• Mates with standard D38999 receptacles and utilizes standard
D38999 inserts.
Series III
• Designed to withstand and stay mated under vibration levels
that exceed MIL-DTL-38999 levels
• Dualok stainless steel provides a weight savings of up to 42%
compared to standard D38999 stainless steel designs Weight Comparison
Size #9 (Less Inserts)
• Stainless steel, aluminum, composite, or aluminum bronze 35
materials of construction
• Dualok aluminum provides ~ 10% weight reduction over 30
D38999 Aluminum
• Coupling mechanism that does not “settle” under vibration
25
levels exceeding MIL-DTL-38999
• Metal-to-metal bottoming for maximum EMI shielding
under extreme vibration 20
Grams
15
10
0
D38999 S/S Clutch-Lok Dualok S/S Dualok Alum.
CLUTCH-LOKTM
MIL-DTL-38999, SERIES III
HIGH VIBRATION CONNECTOR
The Tri-Start option CLUTCH-LOK offers all advantages of stainless
steel/Class K firewall for MIL-DTL-38999 Series III connectors, plus
a unique clutch design that actually tightens itself under vibration.
Features include:
• High degree of differential torque
• No settling back to the next ratchet tooth
• Completely intermateable with all existing MIL-DTL-38999
• Series III connectors
• Offers advantage in inaccessible, hard to reach areas where
mating torque is difficult to apply and complete coupling is not
OPTIONAL SHELL GEOMETRIES verifiable by inspection
Amphenol offers a number of different shell
configurations to fit your needs See page 32 for description,
45 – 47 for ordering.
A
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 39
High Density Interconnects
HD38999: 9 to 187 Contacts
H 38999
The HD38999 family of connectors has 30% more contact
38999 density than the highest density Mil Spec 38999 connectors
of its size. This series of connectors was designed to utilize
III
mil-specified 38999 components with the exception of the High Density
II contacts and inserts arrangement. Utilizing existing mil-qualified
39029 size 23 contacts and 38999 insert materials, these
I connectors are essentially a drop-in replacement for the
SJT standard 38999 connector.
Amphenol has qualified this series of connectors to the requirements of MIL-DTL-38999. Amphenol also manufacturers this high
density series in Filter, Hermetic and customized versions to fit our customer’s needs. Please contact us if additional information is
required.
TECHNICAL DATA
HD38999 series was designed to meet and/or exceed the specifications of MIL-DTL-38999. The connector series has been tested to all
the requirements of 38999 with the use of AS39029 size 23 contacts. Test reports are available upon request. The following is a
summary of some of the performance requirements.
80 ENVIRONMENTAL:
Operating
60 Temperature: –65°C to +175°C
40
NICKEL CLASS F, CLASS M
Salt Spray:
20 TYPICAL SHIELD EFFECTIVENESS DATA Metallized: Electroless Nickel: 48 hours
NICKEL CLASS F, CLASS M
MIL-DTL-38999 REQUIREMENTS
Anodic Coating, O. D. Cadmium, Durmalon,
0 Zinc Nickel: 500 hours
1 2 3 4 5 6 7 8 9 10
A FREQUENCY GIGAHERTZ
Salt Spray
Composite: Electroless Nickel: 1000 hours
O. D. Cadmium, Durmalon, Zinc Nickel: 500 hours
40 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Custom Designed HD38999 Connectors and
Alignment Disks
H 38999
NEW CUSTOM DESIGNED HD38999 CONNECTORS - 38999
PROVIDE MORE INTERCONNECT SOLUTIONS: III
II
High Density
I
SJT
Series III
with the connector - see step 7 of
How to Order on page 47.
D .032
DIA. ±.005 Shell D Dia.
Size ±.010
9 .234
11 .350
13 .500
15 .725
17 .750
19 .850
21 .953
23 1.147
25 1.250
Orange
Blue
White/Blue
White/Orange 1 8
2
9 White/Green
3 7
5 6 Ground/or
cavity not used
4
Brown Green
White/Brown
A
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 41
MIL-DTL-38999, Series III TV, Configurator
Online at www.amphenol-aerospace.com
Now you can build a part number for Military and Commercial
38999 MIL-DTL-38999 Series III through our online configurator,
III located on the home page of www.amphenol-aerospace.com.
II
SJT
Access
Aquacon
Series III
After building a part number, you have the option to download the drawing and
specifications, buy if available through distribution channels, Request a Quote and
the ability to download multiple part numbers to a list to manage your needs.
A
42 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Military to Commercial Shell Style Conversion Table
How to Order (Military)
MILITARY DESCRIPTION COMMERCIAL 38999
TVP00 or TVPS00 (AL & SS); III
D38999/20 Wall Mounting Receptacle
CTVP00, CTVPS00 (Composite)
II
D38999/21 Hermetic Box Mounting Receptacle TVPS02Y, TVPS02YN
D38999/23 Hermetic Jam Nut Receptacle TVS07Y, TVS07YN I
Series III
HOW TO ORDER: MILITARY
1. 2. 3. 4. 5. 6.
Connector Shell Service Shell Size– Insert Contact Alternate Keying 2. SHELL STYLE
Type Style Class Arrangement Type Position
20 Wall Mount Receptacle
D38999/ 20 J G35 P N
21 Box Mount Receptacle Hermetic
26 Straight Plug
1. CONNECTOR TYPE
24 Jam Nut Receptacle
38999/ MIL-DTL-38999 III
23 Jam Nut Receptacle Hermetic
25 Solder Mount Receptacle Hermetic
27 Weld Mounted Receptacle,
(Hermetic) Only
3. SERVICE CLASS
Military Finish RoHS Material Material/ Description
Anodic
C n Aluminum 200°C, 500 hour salt spray
Coating
F Electroless Nickel n Aluminum 200°C, EMI shielding –65dB @ 10GHz, 48 hour salt spray
200°C, firewall capability, 500 hour salt spray resistance, EMI –45 dB @ 10 GHz
K Passivated Stainless Steel n Stainless Steel
specification min.
Stainless Steel w/ Corrosion resistant steel, 200°C, 500 hour salt spray, , non firewall, EMI
L n Stainless Steel
Nickel Plate shielding –65dB @ 10GHz specification min.
M Electroless Nickel n Composite 200°C, EMI shielding –65dB @ 10GHz, 2000 hours dynamic salt spray
Stainless Steel w/ Hermetic connectors,
N n Stainless Steel
Nickel Plate corrosion resistant steel, 200°C
Stainless Steel w/ Non-hermetic connectors, corrosion resistant steel, 200°, firewall capability,
S n Stainless Steel
Nickel Plate 500 hour salt spray, EMI shielding –65dB @ 10GHz specification min.
Nickel-PTFE alternative to Cadmium, 175°C, 500 hour salt spray, EMI -50dB at
T Durmalon plated n Aluminum
10GHz specification min.
W Olive Drab Cadmium Aluminum 175°C , 500 hour salt spray, EMI Shielding –50 dB@10 GHz specification min.
Y Stainless Steel n Stainless Steel Hermetic seal, 200°C passivated stainless steel
Zinc-Nickel Alternative to Cadmium, +175°C, 500 hour salt spray, EMI
A
Z Zinc-Nickel Plated n Aluminum
Shielding –50 dB @ 10 GHz specification min.
II
A B C D E F G H J
Mil Shell B Less Socket Contacts
Size
X Eyelet contacts, hermetics only
Amphenol
9 11 13 15 17 19 21 23 25
Shell size
KEY/KEYWAY POSITION
A plug with a given rotation letter will mate with a receptacle
with the same rotation letter. The angles for a given connector
are the same whether it contains pins or sockets. Master key
stays fixed, minor keys rotate. Inserts are not rotated in
conjunction with the master key/keyway.
RECEPTACLE
(front face shown) Key & Keyway AR° BR° CR° DR°
Arrangement or or or or
MAIN Shell Identification AP° BP° CP° DP°
KEYWAY Size Letter BSC BSC BSC BSC
N* 105 140 215 265
A 102 132 248 320
AR
˚
BSC B 80 118 230 312
A (9) C 35 140 205 275
BR
˚
BSC D 64 155 234 304
E 91 131 197 240
N* 95 141 208 236
DR
˚
BSC CR
˚ A 113 156 182 292
BSC B (11) B 90 145 195 252
C (13) C 53 156 220 255
D (15) D 119 146 176 298
E 51 141 184 242
PLUG
(front face shown) N* 80 142 196 293
A 135 170 200 310
E (17) B 49 169 200 244
MAIN C
KEYWAY F (19) 66 140 200 257
D 62 145 180 280
E 79 153 197 272
AP
˚ N* 80 142 196 293
BSC A 135 170 200 310
G (21)
BP
˚
BSC H (23)
B
C
49 169 200 244
66 140 200 257
J (25) D 62 145 180 280
E 79 153 197 272
CP
˚
DP
˚
BSC
BSC
A
44 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
MIL-DTL-38999, Series III TV
How to Order (Commercial)
PART NUMBER KEY 38999
1. Type 2. Shell 3. Service 4. Shell Size & 5. Contact Type 6. Alternate 7. PCB Length III
Style Class Insert Arrangement Position if required
II
TV 00 RB 11-4 P N
I
RATED 175°
SJT
TV Tri-Start-175º
1. TYPE
TVP Panel Mounted Receptacle-175º Access
RATED 200°
Series III
TVS Tri-Start-200º
1. TYPE
TVPS Panel Mounted Receptacle
PTVS Potted Version-200° Wall Mount
Receptacle
COMPOSITE 175° (00, 20)
1. TYPE CTV Composite Tri-Start-175º
CTVP Composite Back Panel Mounted -175º Receptacle
COMPOSITE 200°
1. TYPE CTVS Composite Tri-Start-200º
CTVPS Composite Back Panel Mounted -200º Receptacle
Line
Receptacle
RECEPTACLE CRIMP (01)
02 Box Mount Recptacle Panel Mount
00 Wall Mount Receptacle Panel Mount
80 Wall Mount with Integral Banding Platform
2. SHELL 07 Jam Nut Receptacle
STYLE 87 Jam Nut with Integral Banding Plaform
01 Inline Receptacle Box Mount
Receptacle
81 Line Mount with Integral Banding Platform
(02, 21)
96 Plug with Integral Banding Platform
76 Plug with Integral Strain Relief
PLUG
2. SHELL 06 Straight Plug
STYLE 09 Flange Mount Plug
Straight
56 Straight Plug with Dualok
Plug
RECEPTACLE WITH PCB CONTACTS (06)
A
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 45
MIL-DTL-38999, Series III TV
How to Order (Commercial)
38999 ALUMINUM 175ºC
phe no
III
Am l
HS
DT- Durmalon: 500 hrs. salt spray, -50dB@10GHz
U
Ro
C
E
E
3. SERVICE
/2
002 / 95 /
II
CLASS
phe no
Am l
HS
I DZ- Black Zinc: 500 hrs. salt spray, -50dB@10GHz Ro
C
E
E
/2
002 / 95 /
SJT
RW- Olive Drab Cadmium-500 hrs. salt spray, -65dB@10GHz
Access RGW- Olive Drab Cadmium (with Ground Plane)
Aquacon ALUMINUM 200ºC
phe no
Am l
HS
RF- Ro
Series III
C
E
E
/2
002 / 95 /
phe no
Am l
CLASS
U
C
E
E
/2
002 / 95 /
phe no
Am l
HS
RB- Marine Bronze: 2,000 hr. salt spray, -65dB@10GHz
U
Ro
C
E
E
/2
002 / 95 /
phe no
Am l
HS
DS- AP-93 Tri-Nickel Alloy, Aluminum, 1000 Hr., 200°C, -65dB@100Hz*
U
Ro
C
E
E
/2
002 / 95 /
COMPOSITE 175ºC
3. SERVICE
CLASS RW- Olive Drab Cadmium-500 hrs. salt spray, -65dB@10GHz
RGW- Olive Drab Cadmium (with Ground Plane)
COMPOSITE 200ºC
phe no
Am l
HS
C
E
E
/2
002 / 95 /
CLASS phe no
Am l
HS
RGF- Electroless Nickel (with ground plane)
U
Ro
C
E
E
/2
002 / 95 /
E
E
/2
002 / 95 /
phe no
Am l
HS
E
E
/2
002 / 95 /
CLASS phe no
Am l
HS
RS- Nickel Plated (Firewall): 500 hrs. salt, -65dB@10GHz
U
Ro
C
E
E
/2
002 / 95 /
phe no
Am l
HS
RL- Nickel Plated (Non-Firewall): 500 hrs. salt, -50dB@10GHz
U
Ro
C
E
E
/2
002 / 95 /
5. CONTACT TYPE
P 500 Cycle Pin Contacts, if require Less Contacts place (LC) at the end of part number
S 500 Cycle Socket Contacts, if require Less Contacts place (LC) at the end of part number
H 1500 Cycle Pin Contacts
J 1500 Cycle Socket Contacts
X Eyelet contacts, hermetics only
Deep Reach
Flange Receptacle Solder Mount
Jam Nut Mounting Consult Hermetic
Receptacle Plug Amphenol Receptacle
A (07, 24) (09) Aerospace (I, 25)
Series III
B 80 118 230 312 conjunction with the master key/keyway.
9
C 35 140 205 275
D 64 155 234 304
RECEPTACLE PLUG
E 91 131 197 240
(FRONT FACE SHOWN) (FRONT FACE SHOWN)
N* 95 141 208 236
11, A 113 156 182 292 MAIN
MAIN KEYWAY
13, B 90 145 195 252 KEYWAY
and C 53 156 220 255
15 D 119 146 176 298 AR
˚
AP
BSC
˚
E 51 141 184 242 BSC
7. PCB LENGTH FOR COMMERCIAL ONLY 7. PCB LENGTH FOR HD38999 ONLY
** If Required 9-9, 11-19, 13-32, 15-55, 17-73, 19-88, 21-121, 23-151, 25-187
Pin Contacts
Contact Pin
with Alignment PCB tail stickout Without Alignment With Alignment
Stickout Contacts
Disk +/-.040 inch Disk Disc
.150” (P15) (P15AD) Pins Sockets Pins Sockets
.100” nominal (P1*) (S1) (P1AD) (S1AD)
.250” (P25) (P25AD)
.150” nominal (P15*) (S15) (P15AD) (S15AD)
.350” (P35) (P35AD)
.200” nominal (P2) (S2) (P2AD) (S2AD)
.250” nominal (P25*) (S25) (P25AD) (S25AD)
Socket .300” nominal (P3*) (S3) (P3AD) (S3AD)
Contact Socket
Contacts with
Stickout Contacts .350” nominal (P35) (S35) (P35AD) (S35AD)
Alignment Disk
Access
Aquacon
COMPOSITE
1. BOEING NUMBER 4. SHELL FINISH & CONTACT 6. CONTACT TYPE
Series III
BACC63 DC 17-8 P N H
STAINLESS STEEL
1. BOEING NUMBER 4. CONTACT TYPE 6. ORDERING OPTION
BACC63 Boeing P Pin H Without Contacts & Seal Plugs
Commercial
II
D38999/20 TVPS00RF CTVPS00RF TVPS00RK
I
TVP00RW CTVP00RW TVPS00RKN
TVP00DT CTVP00RGF TVPS00RS SJT
TVP00DZ CTVP00RGW TVPS00RL Access
TVP00RGF
TVP00RGW Aquacon
VIEW D
TVPS00RB
S FOR SIZE 8 COAXIAL ONLY,
Series III
2 PLACES LL (TV) RELATIVE TO –A–
R1 LL1 (CTV) .861 MAX
21.87 MAX PANEL HOLE
2 PLACES
M (TV) L (TV) (TV) DIMENSIONS
R2 M1 (CTV) L1 (CTV)
2 PLACES B AA V THREAD
THREAD
D
.909 MAX
23.09 MAX
(CTV) A1
BACK PANEL
VIEW D MOUNTING
RED FOR SIZE 8 TWINAX ONLY,
T BAND † Z (TV) RELATIVE TO –A–
4 PLACES BLUE Z 1 (CTV) 1.037 MAX
TT .005 M
BAND†† –A– 26.34 MAX
4 PLACES .13 M (TV)
1.240 MAX
31.50 MAX
A2
† Red band indicates fully mated
†† Blue band indicates rear release contact retention system FRONT PANEL
1.084 MAX MOUNTING
27.53 MAX
(CTV) Inches
MS B Thread M M1 LL
Shell Class 2A L L1 +.000 +.000 R1 R2 Z. Z1 A1 Back A2 Front AA Max. +.006 LL1
Shell Size 0.1P=0.3L- Max. Max. –.005 –.005 S T Max. Max. Panel Panel Panel –.000 ±.005 TT
Size Code TS (Plated) (TV) (CTV) (TV) (CTV) Max. ±.008 (TV) (CTV) Mount Mount Thickness (TV) (CTV) ±.008
9 A .6250 .469 .514 .820 .773 .719 .594 .948 .128 .153 .198 .655 .516 .234 .905 .908 .216
11 B .7500 .469 .514 .820 .773 .812 .719 1.043 .128 .153 .198 .796 .625 .234 .905 .908 .194
13 C .8750 .469 .514 .820 .773 .906 .812 1.137 .128 .153 .198 .922 .750 .234 .905 .908 .194
15 D 1.0000 .469 .514 .820 .773 .969 .906 1.232 .128 .153 .198 1.047 .906 .234 .905 .908 .173
17 E 1.1875 .469 .514 .820 .773 1.062 .969 1.323 .128 .153 .198 1.219 1.016 .234 .905 .908 .194
19 F 1.2500 .469 .514 .820 .773 1.156 1.062 1.449 .128 .153 .198 1.297 1.141 .234 .905 .908 .194
21 G 1.3750 .500 .545 .790 .741 1.250 1.156 1.575 .128 .183 .228 1.442 1.266 .204 .905 .904 .194
23 H 1.5000 .500 .545 .790 .741 1.375 1.250 1.701 .154 .183 .228 1.547 1.375 .204 .905 .904 .242
25 J 1.6250 .500 .545 .790 .741 1.500 1.375 1.823 .154 .183 .228 1.672 1.484 .204 .905 .904 .242
Millimeters
MS M1 LL
Shell L1 M +.00 +.00 R1 R2 Z. A1 Back A2 Front +.15 LL1
Shell Size L Max. Max. –.13 –.13 S T V Thread Max. Z Max. Panel
1
Panel AA –.00 ±.13 TT
Size Code (TV) (CTV) (TV) (CTV) Max. ±.20 Metric (TV) (CTV) Mount Mount Max. (TV) (CTV) ±.20
9 A 11.91 13.06 20.83 19.63 18.26 15.09 24.1 3.25 M12X1-6g 3.89 5.03 16.66 13.11 5.94 22.99 23.06 5.49
11 B 11.91 13.06 20.83 19.63 20.62 18.26 26.5 3.25 M15X1-6g 3.89 5.03 20.22 15.88 5.94 22.99 23.06 4.93
13 C 11.91 13.06 20.83 19.63 23.01 20.62 28.9 3.25 M18X1-6g 3.89 5.03 23.42 19.05 5.94 22.99 23.06 4.93
15 D 11.91 13.06 20.83 19.63 24.61 23.01 31.3 3.25 M22X1-6g 3.89 5.03 26.59 23.01 5.94 22.99 23.06 4.39
17 E 11.91 13.06 20.83 19.63 26.97 24.61 33.7 3.25 M25X1-6g 3.89 5.03 30.96 25.81 5.94 22.99 23.06 4.93
19 F 11.91 13.06 20.83 19.63 29.36 26.97 36.9 3.25 M28X1-6g 3.89 5.03 32.94 28.98 5.94 22.99 23.06 4.93
21 G 12.70 13.84 20.07 18.82 31.75 29.36 40.1 3.25 M31X1-6g 4.65 5.79 36.12 32.16 5.18 22.99 22.96 4.93
23 H 12.70 13.84 20.07 18.82 34.93 31.75 43.3 3.91 M34X1-6g 4.65 5.79 39.29 34.93 5.18 22.99 22.96 6.15
25 J 12.70 13.84
All dimensions for reference only
20.07 18.82 38.10 34.93 46.4 3.91 M37X1-6g 4.65
Designates true position dimensioning
5.79 42.47 37.69 5.18 22.99 22.96 6.15
A
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 49
Box Mounting Receptacle
Commercial (TVP02, TVPS02, CTVP02, CTVPS02)
38999 PART NUMBER BUILDER Page 45-47
III ONLINE CONFIGURATOR www.amphenol-aerospace.com
II
ALUMINUM COMPOSITE STAINLESS STEEL
Commercial
S
2 PLACES PANEL HOLE
R1 L (TV) DIMENSIONS
2 PLACES BLUE L 1(CTV)
BAND †† Z (TV)
R2
Z 1 (CTV)
2 PLACES RED
BAND †
A1
BACK PANEL
MOUNTING
B
T THREAD AA
4 PLACES
TT .005 M M (TV)
4 PLACES .13 M M1 (CTV)
LL (TV) A2
LL1 (CTV)
FRONT PANEL
† Red band indicates fully mated MOUNTING
†† Blue band indicates rear release contact retention system
Consult Amphenol Aerospace for availability of composite box mount receptacles. Inches
MS B Thread M M1 A1 A2 LL
Shell Class 2A L1 +.000 +.000 R1 R2 Z. Z1 Back Front AA Max. +.006 LL1
Shell Size 0.1P=0.3L- L Max. Max. –.005 –.005 S T Max. Max. Panel Panel Panel –.000 ±.005 TT
Size Code TS (Plated) (TV) (CTV) (TV) (CTV) Max. ±.008 (TV) (CTV) Mount Mount Thickness (TV) (CTV) ±.008
9 A .6250 .205 .250 .820 .773 .719 .594 .948 .128 .153 .198 .650 .510 .234 .905 .908 .216
11 B .7500 .205 .250 .820 .773 .812 .719 1.043 .128 .153 .198 .800 .620 .234 .905 .908 .194
13 C .8750 .205 .250 .820 .773 .906 .812 1.137 .128 .153 .198 .910 .740 .234 .905 .908 .194
15 D 1.0000 .205 .250 .820 .773 .969 .906 1.232 .128 .153 .198 1.040 .900 .234 .905 .908 .173
17 E 1.1875 .205 .250 .820 .773 1.062 .969 1.323 .128 .153 .198 1.210 1.010 .234 .905 .908 .194
19 F 1.2500 .205 .250 .820 .773 1.156 1.062 1.449 .128 .153 .198 1.280 1.130 .234 .905 .908 .194
21 G 1.3750 .235 .280 .790 .741 1.250 1.156 1.575 .128 .183 .228 1.410 1.250 .204 .905 .904 .194
23 H 1.5000 .235 .280 .790 .741 1.375 1.250 1.701 .154 .183 .228 1.530 1.360 .204 .905 .904 .242
25 J 1.6250 .235 .280 .790 .741 1.500 1.375 1.823 .154 .183 .228 1.660 1.470 .204 .905 .904 .242
Millimeters
MS M M1 A2
L1 Z. Z1
A Back
1
LL1
Shell Shell L Max. +.00 +.00 S T Front AA LL +.15 TT
Max. R1 R2 Max. Max. Panel ±.13
Size Size (TV) –.13 –.13 Max. ±.20 Panel Max. –.00 (TV) ±.20
(CTV) (TV) (CTV) Mount (CTV)
Code (TV) (CTV) Mount
9 A 5.21 6.35 20.83 19.63 18.26 15.09 24.1 3.25 3.89 5.03 16.66 13.11 5.94 22.99 23.06 5.49
11 B 5.21 6.35 20.83 19.63 20.62 18.26 26.5 3.25 3.89 5.03 20.22 15.88 5.94 22.99 23.06 4.93
13 C 5.21 6.35 20.83 19.63 23.01 20.62 28.9 3.25 3.89 5.03 23.42 19.05 5.94 22.99 23.06 4.93
15 D 5.21 6.35 20.83 19.63 24.61 23.01 31.3 3.25 3.89 5.03 26.59 23.01 5.94 22.99 23.06 4.39
17 E 5.21 6.35 20.83 19.63 26.97 24.61 33.7 3.25 3.89 5.03 30.96 25.81 5.94 22.99 23.06 4.93
19 F 5.21 6.35 20.83 19.63 29.36 26.97 36.9 3.25 3.89 5.03 32.94 28.98 5.94 22.99 23.06 4.93
21 G 5.97 7.11 20.07 18.82 31.75 29.36 40.1 3.25 4.65 5.79 36.12 32.16 5.18 22.99 22.96 4.93
23 H 5.97 7.11 20.07 18.82 34.92 31.75 43.3 3.91 4.65 5.79 39.29 34.93 5.18 22.99 22.96 6.15
A 25 J 5.97 7.11
All dimensions for reference only
20.07 18.82 38.10 34.92 46.4 3.91
Designates true position dimensioning
4.65 5.79 42.47 37.69 5.18 22.99 22.96 6.15
Series III
LL1 (CTV) .280 MIN FULL THD
GG 1(CTV) 7.11 MIN FULL THD
B M (TV)
THREAD M1 (CTV) V THREAD
D
.909 MAX
23.09 MAX
(CTV)
VIEW D
FOR SIZE 8 TWINAX ONLY,
RED RELATIVE TO –A–
BAND † Z (TV)
S (TV) 1.037 MAX
BLUE Z 1(CTV) L (TV)
S1 (CTV) 26.34 MAX
BAND †† L1 (CTV) (TV)
2 PLACES –A–
1.240MAX
31.50 MAX
† Red band indicates fully mated
†† Blue band indicates rear release contact retention system 1.084 MAX
27.53 MAX
(CTV)
Inches
B Thread M M1 LL
0.1P-0.3L- +.000 +.000 L L1 S GG GG1 +.006 LL1
MS Shell TS-2A –.005 –.005 Max. Max. ±.010 S1 ±.010 Z Max Z1 Max ±.010 ±.010 –.000 ±.005
Shell Size Size Code (Plated) (TV) (CTV) (TV) (CTV) (TV) (CTV) (TV) (CTV) (TV) (CTV) (TV) (CTV)
9 A .6250 .820 .773 .469 .514 .675 .635 .153 .198 .812 .699 .905 .908
11 B .7500 .820 .773 .469 .514 .800 .765 .153 .198 .905 .875 .905 .908
13 C .8750 .820 .773 .469 .514 .925 .885 .153 .198 1.093 1.007 .905 .908
15 D 1.0000 .820 .773 .469 .514 1.050 1.100 .153 .198 1.219 1.140 .905 .908
17 E 1.1875 .820 .773 .469 .514 1.238 1.197 .153 .198 1.375 1.229 .905 .908
19 F 1.2500 .820 .773 .469 .514 1.300 1.260 .153 .198 1.469 1.380 .905 .908
21 G 1.3750 .790 .741 .500 .545 1.425 1.385 .183 .228 1.625 1.493 .905 .904
23 H 1.5000 .790 .741 .500 .545 1.550 1.510 .183 .228 1.750 1.626 .905 .904
25 J 1.6250 .790 .741 .500 .545 1.675 1.635 .183 .228 1.875 1.777 .905 .904
Millimeters
M1
M +.00 L1 S1 GG GG1 LL +.15 LL1
MS Shell +.00–.013 –.13 L Max. Max. S ±.25 ±.010 V Thread Z Max Z1 Max ±.25 ±.25 –.00 ±.13
Shell Size Size Code (TV) (CTV) (TV) (CTV) (TV) (CTV) Metric (TV) (CTV) (TV) (CTV) (TV) (CTV)
9 A 20.83 19.63 11.91 13.06 17.15 16.13 M12X1-6g 3.89 5.03 20.62 17.75 22.99 23.06
11 B 20.83 19.63 11.91 13.06 20.32 19.43 M15X1-6g 3.89 5.03 22.99 22.22 22.99 23.06
13 C 20.83 19.63 11.91 13.06 23.50 22.47 M18X1-6g 3.89 5.03 27.76 25.57 22.99 23.06
15 D 20.83 19.63 11.91 13.06 26.67 27.94 M22X1-6g 3.89 5.03 30.96 28.95 22.99 23.06
17 E 20.83 19.63 11.91 13.06 31.45 30.40 M25X1-6g 3.89 5.03 34.93 31.21 22.99 23.06
19 F 20.83 19.63 11.91 13.06 33.02 32.00 M28X1-6g 3.89 5.03 37.31 35.05 22.99 23.06
21 G 20.07 18.82 12.70 13.84 36.20 35.18 M31X1-6g 4.65 5.79 41.28 37.92 22.99 22.96
23 H 20.07 18.82 12.70 13.84 39.37 38.35 M34X1-6g 4.65 5.79 44.45 41.30 22.99 22.96
A
25 J 20.07 18.82 12.70 13.84 42.55 41.53 M37X1-6g 4.65 5.79 47.63 45.13 22.99 22.96
All dimensions for reference only
Commercial
II D38999/24 TVS07RF CTVS07RF TVS07RK
I TV07RW CTV07RW TVS07RKN
TV07DT CTV07RGF TVS07RS
SJT TV07DZ CTV07RGW TVS07RL
Access TV07RGF
TV07RGW
Aquacon
TVS07RB
Series III
D2
V THREAD
RED JAM NUT
B THREAD BAND † D-HOLE
.091 MAX VIEW D MOUNTING
H 2.31 MAX FOR SIZE 8 TWINAX ONLY,
–A– RELATIVE TO –A–
K REF
S SHELL SIZES 9/11 – .940 MAX
2 PLACES .871 22.12 23.88 MAX
SHELL SIZES 13/25 –
.878 22.30
1.280 MAX
32.51 MAX
† Red band indicates fully mated
†† Blue band indicates rear release contact retention system
.059 dia min.
1.5 dia min., 3 lockwire holes Formed lockwire hole design (6 holes) is optional Inches
MS B Thread
Shell Class 2A D1 D2 H Hex
Shell Size 0.1P-0.3L-TS +.010 +.000 +.017 S
Size Code (Plated) C Max. –.000 –.010 –.016 ±.010
9 A .6250 1.199 .693 .657 .875 1.062
11 B .7500 1.386 .825 .770 1.000 1.250
13 C .8750 1.511 1.010 .955 1.188 1.375
15 D 1.0000 1.636 1.135 1.085 1.312 1.500
17 E 1.1875 1.761 1.260 1.210 1.438 1.625
19 F 1.2500 1.949 1.385 1.335 1.562 1.812
21 G 1.3750 2.073 1.510 1.460 1.688 1.938
23 H 1.5000 2.199 1.635 1.585 1.812 2.062
25 J 1.6250 2.323 1.760 1.710 2.000 2.188
Millimeters
MS
Shell D1 D2 H Hex
Shell Size +.25 +.00 +.43 S V Thread
Size Code C Max. –.00 –.25 –.41 ±.25 Metric
9 A 30.45 17.60 16.70 22.23 26.97 M12X1-6g
11 B 35.20 20.96 19.59 25.40 31.75 M15X1-6g
13 C 38.38 25.65 24.26 30.18 34.93 M18X1-6g
15 D 41.55 28.83 27.56 33.32 38.10 M22X1-6g
17 E 44.73 32.01 30.73 36.53 41.28 M25X1-6g
19 F 49.50 35.18 33.91 39.67 46.02 M28X1-6g
21 G 52.65 38.35 37.08 42.80 49.23 M31X1-6g
23 H 55.85 41.53 40.26 46.02 52.37 M34X1-6g
25 J 59.00 44.70 43.43 50.80 55.58 M37X1-6g
A All dimensions for reference only NOTE: Deep reach receptacles are available for panel thicknesses up to .750 max.
Commercial
II
D38999/26 TVS06RF CTVS06RF TVS06RK
I
TV06RW CTV06RW TVS06RKN
TV06DT CTV06RGF TVS06RS SJT
TV06DZ CTV06RGW TVS06RL
Access
TV06RGF
TV06RGW Aquacon
TVS06RB
Series III
1.255 MAX
METAL 31.34 MAX
V THREAD
BLUE BAND†
.359 MAX
9.12 MAX .591 +.003
–.000
15.01 +.08 –A–
–.00 VIEW D
FOR SIZE 8 TWINAX ONLY,
COMPOSITE RELATIVE TO –A–
1.797 MAX
45.64 MAX
1.234 MAX
31.34 MAX
B THREAD
Q
V THREAD
BLUE BAND†
.359 MAX † Blue band indicates rear release contact retention system
9.12 MAX .591 +.003
–.000 –A–
15.01 +.08
–.00 Inches Millimeters
B Thread
Shell MS Shell Size 0.1P-0.3L-TS-2B Shell MS Shell Size
Size Code (Plated) Q Dia. Max. Size Code Q Max. V Thread Metric
9 A .6250 .858 9 A 21.8 M12X1-6g
11 B .7500 .984 11 B 25.0 M15X1-6g
13 C .8750 1.157 13 C 29.4 M18X1-6g
15 D 1.0000 1.280 15 D 32.5 M22X1-6g
17 E 1.1875 1.406 17 E 35.7 M25X1-6g
19 F 1.2500 1.516 19 F 38.5 M28X1-6g
21 G 1.3750 1.642 21 G 41.7 M31X1-6g
23 H 1.5000 1.768 23 H 44.9 M34X1-6g
25 J 1.6250 1.890 25 J 48.0 M37X1-6g A
All dimensions for reference only.
.190 +.010 G R
–.000 VIEW D
4.82 +.26 FOR SIZE 8 COAXIAL ONLY,
BLUE
–.00
BAND † RELATIVE TO –A–
1.656 MAX
42.06 MAX
Q R GG
B
THREAD VIEW D
3.59 MAX .591 +.003 .138-32UNC-2B FOR SIZE 8 TWINAX ONLY,
9.12 MAX –.000 HELICAL COIL RELATIVE TO –A–
15.01+.08 –A–
.005 M 1.797 MAX
–.00
.13 M 45.64 MAX
Inches
MS Shell B Thread
Size 0.1P-0.3L-TS-2A R GG Dia
Shell Size Coded (Plated) G ±.060 Q Dia. Max ±.005
9** A .6250 1.106 .859 1.038 1.838
11 B .7500 1.106 .969 1.115 1.948
13** C .8750 1.106 1.141 1.240 2.124
15 D 1.0000 1.106 1.266 1.327 2.248
17 E 1.1875 1.106 1.391 1.417 2.375
19 F 1.2500 1.356 1.500 1.557 2.495
21 G 1.3750 1.356 1.625 1.624 2.568
23 H 1.5000 1.356 1.750 1.713 2.723
25 J 1.6250 1.356 1.875 1.801 2.848
Millimeters
MS Shell
Size R
Shell Size Coded G ±.1.52 Q Dia. Max GG Dia ±.13
9** A 28.09 21.82 26.37 46.69
11 B 28.09 24.62 28.32 49.48
13** C 28.09 28.98 31.50 53.95
15 D 28.09 32.16 33.71 57.10
17 E 28.09 35.33 35.99 60.33
19 F 34.44 38.10 39.55 63.37
21 G 34.44 41.28 41.25 65.23
23 H 34.44 44.45 43.51 69.16
25 J 34.44 47.63 45.75 72.34
A All dimensions for reference only Designates true position dimensioning
** Partially tooled. Consult Amphenol Aerospace for availability
54 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
High Vibration Dualok Connector 38999 Series III Type
Commercial Plug (TV56, TVS56, CTV56, CTVS56)
PART NUMBER BUILDER Page 45-47 38999
ONLINE CONFIGURATOR www.amphenol-aerospace.com III
Dualok
VIEW D
FOR SIZE 8 COAXIAL ONLY,
RELATIVE TO –A–
1.656 MAX
1.336 MAX
B THREAD
ØE MAX
VIEW D
FOR SIZE 8 TWINAX ONLY,
RELATIVE TO –A–
.359 MAX
E
Dia. Q V Thread
Shell Size B Thread 0.1-0.3L-TS-2B (Plated) Max. Dia. Max. Metric Metric.
9 .6250 .953 24.2 M12X1-6g
11 .7500 1.053 26.7 M15X1-6g
13 .8750 1.252 31.8 M18X1-6g
15 1.0000 1.365 34.6 M22X1-6g
19 1.2500 1.605 40.7 M28X1-6g
21 1.3750 1.735 44.0 M31X1-6g
25 1.6250 1.975 50.1 M37X1-6g
A
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 55
RotoLok High Vibration Plug Solutions
Add the (474) suffix to the end of TV06 or TVS06 Part Number
38999
Amphenol extends its high vibration family of products with the RotoLok
III
plugs. These plugs have been tried and tested for years in the field and
II remain a trusted product for high vibration requirements in the most
demanding of environments.
I
Aquacon
Series III
B Thread
Shell B Dia B Dia. Q Dia.
0.1P-0.3L-YS
Size Max. Max. Max.
(Plated)
SJT
ALUMINUM STAINLESS STEEL
Commercial
Series III
TVPS00RB
S LL
2 PLACES LL1
R1 M
B
2 PLACES M1 L
THREAD
R2 L1
AA PCB TAIL STICKOUT SEE STEP 7
2 PLACES
HOW TO ORDER
B Thread M M1 AA LL
Class 2A L L1 +.000 +.000 T V Max. +.006 LL1 TT
Shell (Plated) Max. Max. –.005 –.005 S +.008 Thread Panel –.000 ±.005 +.008
Size 0.1P-0.3L-TS (TV) (CTV) (TV) (CTV) R1 R2 Max. –.006 Metric Thickness (TV) (CTV) –.006
9 .6250 .469 .514 .820 .773 .719 .594 .948 .128 M12X1-6g .234 .905 .908 .216
11 .7500 .469 .514 .820 .773 .812 .719 1.043 .128 M15X1-6g .234 .905 .908 .194
13 .8750 .469 .514 .820 .773 .906 .812 1.137 .128 M18X1-6g .234 .905 .908 .194
15 1.0000 .469 .514 .820 .773 .969 .906 1.232 .128 M22X1-6g .234 .905 .908 .173
17 1.1875 .469 .514 .820 .773 1.062 .969 1.323 .128 M25X1-6g .234 .905 .908 .194
19 1.2500 .469 .514 .820 .773 1.156 1.062 1.449 .128 M28X1-6g .234 .905 .908 .194
21 1.3750 .500 .545 .790 .741 1.250 1.156 1.575 .128 M31X1-6g .204 .905 .904 .194
23 1.5000 .500 .545 .790 .741 1.375 1.250 1.701 .154 M34X1-6g .204 .905 .904 .242
25 1.6250 .500 .545 .790 .741 1.500 1.375 1.823 .154 M37X1-6g .204 .905 .904 .242
All dimensions for reference only. Designates true position dimensioning
Most common options are shown; other options are available.
A
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 57
PCB Wall Mounting Receptacle
(Back Panel Mounting) (With Clinch Nuts)
38999 Commercial (TVP10 & TVPS10)
III
SJT
ALUMINUM STAINLESS STEEL COMPOSITE
Commercial
TVPS10RB
LL
S
2 PLACES LL1
M
B
R M1 L
2 PLACES THREAD
L1
AA
PCB TAIL STICKOUT SEE STEP 7
HOW TO ORDER
B Thread M M1 AA LL
Class 2A L L1 +.000 +.000 V Max. +.006 LL1
Shell (Plated) Max. Max. –.005 –.005 S T Thread Panel –.000 ±.005
Size 0.1P-0.3L-TS (TV) (CTV) (TV) (CTV) R Max. Thread Metric Thickness (TV) (CTV)
9 .6250 .469 .514 .820 .773 .719 1.094 .112-40UNC-3B M12X1-6g .234 .905 .908
11 .7500 .469 .514 .820 .773 .812 1.187 .112-40UNC-3B M15X1-6g .234 .905 .908
13 .8750 .469 .514 .820 .773 .906 1.281 .112-40UNC-3B M18X1-6g .234 .905 .908
15 1.0000 .469 .514 .820 .773 .969 1.344 .112-40UNC-3B M22X1-6g .234 .905 .908
17 1.1875 .469 .514 .820 .773 1.062 1.437 .112-40UNC-3B M25X1-6g .234 .905 .908
19 1.2500 .469 .514 .820 .773 1.156 1.531 .112-40UNC-3B M28X1-6g .234 .905 .908
21 1.3750 .500 .545 .790 .741 1.250 1.625 .112-40UNC-3B M31X1-6g .204 .905 .904
23 1.5000 .500 .545 .790 .741 1.375 1.750 .138-32UNC-3B M34X1-6g .204 .905 .904
25 1.6250 .500 .545 .790 .741 1.500 1.875 .138-32UNC-3B M37X1-6g .204 .905 .904
A Consult Amphenol for more information on ordering connectors with clinch nuts.
Most common options are shown; other options are available.
† Red band indicates fully mated
†† Blue band indicates rear release contact retention system
Series III
M (TV)
.673 ±.002
S M1(CTV)
2 PLACES BLUE
R BAND †† CONTACT STICKOUT SEE STEP 7
HOW TO ORDER
2 PLACES RED † 45°
BAND .019 ±.001 DIA
FOR SIZE 20 & 22D
CONTACTS
.062 ±.001 DIA W
SIZE 16 2 PLACES
CONTACTS
B THREAD AA
.005 M
PCB Mounting
B Thread R R Dimensions
MS Shell A Dia. A Dia. Class 2A M M1 (Panel (Panel S S AA Max.
Shell Size Code ±.005 ±.005 (Plated) +.000 ±.003 Mount) Mount Max. Max. Panel T Dia. (TV) W (CTV)
Size (For Ref.) (TV) (CTV) 0.1P-0.3L-TS –.005 (CTV) (CTV) (TV) (TV) (CTV) Thickness TP TP
9 A NA 1.016 .6250 .820 .770 .719 N/A 1.134 .949 .234 NA .532
11 B 1.062 1.148 .7500 .820 .770 .812 .766 1.227 1.042 .234 . .850 .601
13 C 1.250 1.250 .8750 .820 .770 .906 .859 1.321 1.136 .234 .994 .703
15 D 1.375 1.375 1.0000 .820 .770 .969 .938 1.381 1.230 .234 1.119 .791
17 E 1.500 1.500 1.1875 .820 .770 1.062 1.016 1.477 1.323 .234 1.237 .875
19 F 1.625 1.625 1.2500 .820 .770 1.156 1.110 1.598 1.449 .234 1.379 .975
21 G 1.750 1.750 1.3750 .820 .738 1.250 1.206 1.724 1.573 .204 1.489 1.053
23 H 1.875 1.875 1.5000 .820 .738 1.375 1.312 1.850 1.699 .204 1.619 1.195
25 J 2.000 2.000 1.6250 .820 .738 1.500 1.438 1.972 1.823 .204 1.744 1.233
All dimensions for reference only. † Red band indicates fully mated
A
†† Blue band indicates rear release contact retention system
S
2 PLACES L
R1 BLUE L1
2 PLACES BAND
R2 RED
2 PLACES BAND
B Thread M M1 AA LL
Class 2A L L1 +.000 +.000 T Max. +.006 LL1
Shell (Plated) Max. Max. –.005 –.005 S +.008 Panel –.000 ±.005 TT
Size 0.1P-0.3L-TS (TV) (CTV) (TV) (CTV) R1 R2 Max. –.006 Thickness (TV) (CTV) ±.008
9 .6250 .205 .250 .820 .773 .719 .594 .948 .128 .234 .905 .908 .216
11 .7500 .205 .250 .820 .773 .812 .719 1.043 .128 .234 .905 .908 .194
13 .8750 .205 .250 .820 .773 .906 .812 1.137 .128 .234 .905 .908 .194
15 1.0000 .205 .250 .820 .773 .969 .906 1.232 .128 .234 .905 .908 .173
17 1.1875 .205 .250 .820 .773 1.062 .969 1.323 .128 .234 .905 .908 .194
19 1.2500 .205 .250 .820 .773 1.156 1.062 1.449 .128 .234 .905 .908 .194
21 1.3750 .235 .280 .790 .741 1.250 1.156 1.575 .128 .204 .905 .904 .194
23 1.5000 .235 .280 .790 .741 1.375 1.250 1.701 .154 .204 .905 .904 .242
25 1.6250 .235 .280 .790 .741 1.500 1.375 1.823 .154 .204 .905 .904 .242
A
60 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
PCB Box Mounting Receptacle (With Clinch Nuts)
Commercial (TVP12 & TVPS12)
PART NUMBER BUILDER Page 45-47 38999
ONLINE CONFIGURATOR www.amphenol-aerospace.com III
ALUMINUM COMPOSITE II
STAINLESS STEEL
Commercial
Series III
CONNECTOR WITH CLINCH NUTS
(4 PLACES)
S
2 PLACES
L
R
BLUE L1
BAND
2 PLACES
RED
BAND
.062 .001 DIA.
FOR SIZE 16 CONTACTS
.019 .001 DIA.
FOR SIZES 20 &
22D CONTACTS
B Thread M M1 AA LL LL1
Class 2A L L1 +.000 +.000 Max. +.006 +.006
Shell (Plated) Max. Max. –.005 –.005 S T Panel –.000 –.000
Size 0.1P-0.3L-TS (TV) (CTV) (TV) (CTV) R Max. Thread Thickness (TV) (CTV)
9 .6250 .205 .250 .820 .773 .719 1.041 .112-40UNC-3B .234 .905 .908
11 .7500 .205 .250 .820 .773 .812 1.135 .112-40UNC-3B .234 .905 .908
13 .8750 .205 .250 .820 .773 .906 1.228 .112-40UNC-3B .234 .905 .908
15 1.0000 .205 .250 .820 .773 .969 1.291 .112-40UNC-3B .234 .905 .908
17 1.1875 .205 .250 .820 .773 1.062 1.385 .112-40UNC-3B .234 .905 .908
19 1.2500 .205 .250 .820 .773 1.156 1.479 .112-40UNC-3B .234 .905 .908
21 1.3750 .235 .280 .790 .741 1.250 1.573 .112-40UNC-3B .204 .905 .904
23 1.5000 .235 .280 .790 .741 1.375 1.760 .112-40UNC-3B .204 .905 .904
25 1.6250 .235 .280 .790 .741 1.500 1.885 .112-40UNC-3B .204 .905 .904
All dimensions for reference only. Designates true position dimensioning
Most common options are shown; other options are available. † Red band indicates fully mated
†† Blue band indicates rear release
contact retention system
A
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 61
PCB Jam Nut Receptacle
Commercial (TV07 & TVS07)
38999 PART NUMBER BUILDER Page 45-47
III ONLINE CONFIGURATOR www.amphenol-aerospace.com
II ALUMINUM STAINLESS STEEL COMPOSITE
Commercial
.378 MAX.
Series III
C PANEL THICKNESS
.062 MIN. BLUE
.125 MAX. BAND
PCB TAIL STICKOUT SEE STEP 7
HOW TO ORDER
D1
D2
JAM NUT
D-HOLE
MOUNTING
B Thread
A* Class 2A D1 D2 H Hex T
Shell +.000 (Plated) C +.010 +.010 +.017 S +.010 V Thread
Size –.010 0.1P-0.3L-TS Max. –.000 –.000 –.016 ±.010 –.000 Metric
9 .669 .6250 1.199 .700 .670 .875 1.062 .697 M12X1-6g
11 .769 .7500 1.386 .825 .770 1.000 1.250 .822 M15X1-6g
13 .955 .8750 1.511 1.010 .955 1.188 1.375 1.007 M18X1-6g
15 1.084 1.0000 1.636 1.135 1.085 1.312 1.500 1.134 M22X1-6g
17 1.208 1.1875 1.761 1.260 1.210 1.438 1.625 1.259 M25X1-6g
19 1.333 1.2500 1.949 1.385 1.335 1.562 1.812 1.384 M28X1-6g
21 1.459 1.3750 2.073 1.510 1.460 1.688 1.938 1.507 M31X1-6g
23 1.575 1.5000 2.199 1.635 1.585 1.812 2.062 1.634 M34X1-6g
25 1.709 1.6250 2.323 1.760 1.710 2.000 2.188 1.759 M37X1-6g
All dimensions for reference only. † Red band indicates fully mated
Most common options are shown; †† Blue band indicates rear release contact retention system
other options are available. H .059 dia. min. 3 lockwire holes. Formed lockwire hole design (6 holes) is
Series III
C .673 ±.002
B THREAD
H R THREAD .062-.125
HEX V
PANEL THICKNESS
M
(4) CORROSION RESISTANT STEEL
.112-40 UNC-3B HELICAL INSERTS
.005 M
PCB Mounting
Dimensions
B Thread C H M M
MS Shell Class 2A ±.005 D1 D2 Hex Dia. Dia. R Thread S
Shell Size Code 0.1P-0.3L-TS (Jam Nut +.010 +.000 +.017 ±.005 ±.005 Metric +.011 V Dia. (TV) W (CTV)
Size (For Ref.) (Plated) Flange Dia. –.000 –.010 –.016 (TV ) (CTV) (Plated) –.010 TP TP
9 A .6250 1.188 .700 .670 .875 1.062 1.016 M17X1-6g0.100R 1.062 .753 .532
11 B .7500 1.375 .825 .770 1.000 1.062 1.148 M20X1-6g0.100R 1.250 .850 .601
13 C .8750 1.500 1.010 .955 1.188 1.250 1.250 M25X1-6g0.100R 1.375 .994 .703
15 D 1.0000 1.625 1.135 1.085 1.312 1.375 1.375 M28X1-6g0.100R 1.500 1.119 .791
17 E 1.1875 1.750 1.260 1.210 1.438 1.500 1.500 M32X1-6g0.100R 1.625 1.237 .875
19 F 1.2500 1.937 1.385 1.335 1.562 1.625 1.625 M35X1-6g0.100R 1.812 1.379 .975
21 G 1.3750 2.062 1.510 1.460 1.688 1.750 1.750 M38X1-6g0.100R 1.937 1.489 1.053
23 H 1.5000 2.188 1.635 1.585 1.812 1.875 1.875 M41X1-6g0.100R 2.062 1.644 1.145
25 J 1.6250 2.312 1.760 1.710 2.000 2.000 2.000 M44X1-6g0.100R 2.188 1.744 1.233
All dimensions for reference only. H .059 dia. min. (1.5 dia. min.) 3 lockwire holes.
† Red band indicates fully mated Formed lockwire hole design (6 holes) is optional.
†† Blue band indicates rear release contact retention system.
A
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 63
PCB Hermetic Box Mounting Receptacle
Commercial
38999
S
III
2 PLACES
II R1 .913 +.011
2 PLACES –.000
I
R2
.093 +.006
SJT 2 PLACES
–.000
Access
Aquacon
Series III
Size 22 Ø.030±.0005
20 Ø.040±.001
B THREAD B .100±.03 16 Ø.0625±.001
T D .200±.03
RED
TT .005 M 4 PLACES F .300±.03
BAND †
4 PLACES PCB TAIL STICKOUT
1. 2. 3. 4. 5. 6.
Coded Contact
PART # Base
Number
Shell
Size
Insert
Arrg.
Type/Alt.
Keying
Shell
Finish
Tail
Length
See chart below
10-626 501 -35 P 1 B
HOW TO ORDER
1. BASE NUMBER: 4. CONTACT TYPE/ALTERNATE KEYING POSITIONS:
Base Number for MIL-DTL-38999 Series III Refer to page 47 for alternate rotation letters to use.
10-626 Hermetic with PCB Tail
P Designates Pin Contacts in Normal Position
S Designates Socket Contacts in Normal Position
2. SELECT A CODED SHELL SIZE:
See chart below 501-509, designates size 9-25 shell size. 5. SELECT A SHELL FINISH:
Example: 501 = Size 9 Shell
1 Hermetic seal, passivated Stainless Steel, 200°C
3. SELECT AN INSERT ARRANGEMENT: 2 Hermetic seal, Stainless Steel w/Nickel Plate
3 Carbon Steel w/reflowed tin plate
Refer to insert availability chart on page 2-5 and pin-out illustrations
on pages 15-29. Please enter the second number which represents 6. SELECT A TAIL LENGTH:
the Insert Arrangement number.
-35 Designates Insert Arrangement Number B .100±.03
D .200±.03
F .300±.03
Series III
B THREAD RED 16 Ø.0625 ±.001
BAND† JAM NUT
H D-HOLE
MOUNTING
S K REF
2 PLACES SHELL SIZES 9/11 – .871
SHELL SIZES 13/25 – .878
1. 2. 3. 4. 5. 6.
Coded Contact
PART # Base Shell Insert Type/Alt. Shell Tail
See chart below Number Size Arrg. Keying Finish Length
10-626 471 -35 P 1 B
HOW TO ORDER
1. BASE NUMBER: 4. CONTACT TYPE/ALTERNATE KEYING POSITIONS:
Base Number for MIL-DTL-38999 Series III Refer to page 47 for alternate rotation letters to use.
10-626 Hermetic with PCB Tail
P Designates Pin Contacts in Normal Position
S Designates Socket Contacts in Normal Position
2. SELECT A CODED SHELL SIZE:
See chart below 471-479, designates size 9-25 shell size. 5. SELECT A SHELL FINISH:
1 Hermetic seal, passivated Stainless Steel, 200°C
3. SELECT AN INSERT ARRANGEMENT: 2 Hermetic seal, Stainless Steel w/Nickel Plate
3 Carbon Steel w/reflowed tin plate
Refer to insert availability chart on page 2-5 and pin-out illustrations on
pages 15-29. Please enter the second number which represents the Insert 6. SELECT A TAIL LENGTH:
Arrangement number.
-35 Designates Insert Arrangement Number B 100 ±.03
D .200 ±.03
F .300 ±.03
Access KK
Aquacon
1. 2. 3. 4. 5. 6.
Contact
PART # Base Coded Type/Alt. Shell
See chart below Number Shell Size Insert Arrg. Keying Finish Tail Length
10-626 481 -35 P 1 B
HOW TO ORDER
1. BASE NUMBER: 4. CONTACT TYPE/ALTERNATE KEYING POSITIONS:
Base Number for MIL-DTL-38999 Series III Refer to page 47 for alternate rotation letters to use.
10-626 Hermetic with PCB Tail
P Designates Pin Contacts in Normal Position
S Designates Socket Contacts in Normal Position
2. SELECT A CODED SHELL SIZE:
See chart below 481-489, designates
size 9-25 shell size. 5. SELECT A SHELL FINISH:
1 Hermetic seal, passivated Stainless Steel, 200°C
3. SELECT AN INSERT ARRANGEMENT: 2 *Hermetic seal, Stainless Steel w/Nickel Plate
Refer to insert availability chart on page 2-5 and pin-out il- 3 *Carbon Steel w/reflowed tin plate
lustrations on pages 15-29. Please enter the second number
which represents the Insert Arrangement number. 6. SELECT A TAIL LENGTH:
-35 Designates Insert Arrangement Number B .100±.03
D .200±.03
F .300±.03
A
66 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
PCB Hermetic Weld Mounting Receptacle
Commercial
38999
III
L
GG II
M PCB TAIL
STICKOUT I
B .100 ±.03
D .200 ±.03 SJT
F .300 ±.03
Access
Aquacon
Series III
20 Ø.040 ±.001
B THREAD 16 Ø.0625 ±.001
RED BAND †
† Red band indicates fully mated
1. 2. 3. 4. 5. 6.
Contact
PART # Base Coded Insert Type/Alt. Shell
See chart below Number Shell Size Arrg. Keying Finish Tail Length
10-626 491 -35 P 1 B
HOW TO ORDER
1. BASE NUMBER: 4. CONTACT TYPE/ALTERNATE KEYING POSITIONS:
Base Number for MIL-DTL-38999 Series III Refer to page 47 for alternate rotation letters to use.
10-626 Hermetic with PCB Tail
P Designates Pin Contacts in Normal Position
S Designates Socket Contacts in Normal Position
2. SELECT A CODED SHELL SIZE:
See chart below 491-499, designates size 9-25 shell size.
5. SELECT A SHELL FINISH:
3. SELECT AN INSERT ARRANGEMENT: 1 Hermetic seal, passivated Stainless Steel, 200°C
Refer to insert availability chart on page 2-5 and pin-out il- 2 *Hermetic seal, Stainless Steel w/Nickel Plate
lustrations on pages 15-29. Please enter the second number 3 *Carbon Steel w/reflowed tin plate
which represents the Insert Arrangement number.
6. SELECT A TAIL LENGTH:
-35 Designates Insert Arrangement Number B .100±.03
D .200±.03
F .300±.03
Commercial
I D38999/21 TVPS02Y
SJT
TVPS02YN
Access
Aquacon
S
Series III
2 PLACES
R1 .913 +.011
2 PLACES –.000
23.19 +.28
R2 –.00 .093 +.006
2 PLACES
–.000
2.36 +.15
–.00
B THREAD
T .250 MAX
4 PLACES RED 6.35 MAX
TT .005 M BAND †
4 PLACES
.13 M
B Thread
MS Shell 0.1P-0.3L-TS R1 R2 S T TT
Shell Size Size Coded (Plated) ±.010 ±.008 ±.008
9 A .6250 .719 .594 .938 .128 .216
11 B .7500 .812 .719 1.031 .128 .194
13 C .8750 .906 .812 1.125 .128 .194
15 D 1.0000 .969 .906 1.219 .128 .173
17 E 1.1875 1.062 .969 1.312 .128 .194
19 F 1.2500 1.156 1.062 1.438 .128 .194
21 G 1.3750 1.250 1.156 1.562 .128 .194
23 H 1.5000 1.375 1.250 1.688 .154 .242
25 J 1.6250 1.500 1.375 1.812 .154 .242
Millimeters
MS Shell R1 R2 S T TT
Shell Size Size Coded ±.25 ±.20 ±.20
9 A 18.26 15.09 23.83 3.25 5.49
11 B 20.62 18.26 26.19 3.25 4.93
13 C 23.01 20.62 28.58 3.25 4.93
15 D 24.61 23.01 30.96 3.25 4.39
17 E 26.97 24.61 33.32 3.25 4.93
19 F 29.36 26.97 36.53 3.25 4.93
21 G 31.75 29.36 39.67 3.25 4.93
23 H 34.93 31.75 42.88 3.91 6.15
25 J 38.10 34.93 46.02 3.91 6.15
Commercial
II
D38999/23 TVS07Y
TVS07YN I
SJT
Access
Aquacon
Series III
C
PANEL THICKNESS PANEL HOLE
.062 MIN .125 MAX
L DIMENSIONS
1.57 MIN 3.18 MAX
D1
KK D2
JAM NUT
B THREAD RED D-HOLE
BAND † MOUNTING
.200 MAX
H 5.08 MAX
S K REF
2 PLACES SHELL SIZES 9/11 – .871 22.12
SHELL SIZES 13/25 – .878 22.30
Millimeters
H Hex
Shell MS Shell +.43 KK +.28
Size Size code C Max D +.25 –.00
1
D +.00 –.25
2
–.41 L Max S ±.25 –.00
9 A 30.45 17.60 16.70 22.23 9.07 26.97 16.31
11 B 35.20 20.96 19.59 25.40 9.07 31.75 19.46
13 C 38.38 25.65 24.26 30.18 9.07 34.93 22.66
15 D 41.55 28.83 27.56 33.32 9.07 38.10 25.86
17 E 44.73 32.01 30.73 36.53 9.07 41.28 29.01
19 F 49.50 35.18 33.91 39.67 9.68 46.02 32.21
21 G 52.65 38.35 37.08 42.80 9.68 49.23 35.36
23 H 55.85 41.53 40.26 46.02 9.68 52.37 38.56
25 J 59.00 44.70 43.43 50.80 9.68 55.58 41.71
All dimensions for reference only A
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 69
Hermetic Solder Mounting Receptacle
Military (D38999/25), Commercial (TVSI)
38999 PART NUMBER BUILDER Page 43-47
ONLINE CONFIGURATOR www.amphenol-aerospace.com L
III
M
MILITARY STAINLESS STEEL
Commercial
II .031+.006
D38999/25 TVSIY –.005
I .79 +.15
TVSIYN –.13
SJT
Access
KK
Aquacon
Series III
B THREAD
GG .375 MAX
9.53 MAX
RED BAND †
† Red band indicates fully mated Inches Millimeters
MS B Thread MS GG
Shell Class 2A L M GG Dia. KK Dia Shell L M Dia. KK Dia
Shell Size 0.1P-0.3L-TS +.011 +.006 +.011 +.011 Shell Size +.28 +.15 +.28 +.03
Size Code (Plated) –.005 –.005 –.010 –.005 Size Code –.00 –.13 –.25 –.13
9 A .6250 .806 .125 .750 .672 9 A 20.47 3.18 19.05 17.07
11 B .7500 .806 .125 .844 .781 11 B 20.47 3.18 21.44 19.84
13 C .8750 .806 .125 .969 .906 13 C 20.47 3.18 24.61 23.01
15 D 1.0000 .806 .125 1.094 1.031 15 D 20.47 3.18 27.79 26.19
17 E 1.1875 .806 .125 1.218 1.156 17 E 20.47 3.18 30.94 29.36
19 F 1.2500 .806 .125 1.312 1.250 19 F 20.47 3.18 33.32 31.75
21 G 1.3750 .806 .125 1.438 1.375 21 G 20.47 3.18 36.53 34.93
23 H 1.5000 .838 .156 1.563 1.500 23 H 21.29 3.96 39.70 38.10
25 J 1.6250 .838 .156 1.688 1.625 25 J 21.29 3.96 42.88 41.28
D38999/27 TVSHIY
TVSHIYN
B THREAD
RED BAND †
Series III
the use of standard insert arrangements
and contacts
Access
3. SERVICE CLASS
Designates electroless nickel plated aluminum,
F optimum EMI shielding effectiveness –65dB@10 GHz
specification min., 48 hour salt spray, 200°C
Designates corrosion resistant olive drab cadmium
W plate aluminum, 500 hour extended salt spray,
EMI –50dB@10 GHz specification min., 175°C
Series III
7,
NA NA
5.000 127 C 7H C 140 275
5.512 140 D D 155 234
6.024 153 E E 131 197
6.535 166 F N* 105 140 215 265
7.008 178 G A 102 132 248 320
7.520 191 H
B 80 118 230 312
7.992 203 I 9
C 35 140 205 275
8.503 216 J
9.016 229 K D 64 155 234 304
9.528 242 L E 91 131 197 240
10.000 254 M N* 95 141 208 236
10.512 267 N 11, A 113 156 182 292
11.024 280 P 13, B 90 145 195 252
11.535 293 R and C 53 156 220 255
12.008 305 S 15 D 119 146 176 298
12.520 318 T E 51 141 184 242
13.031 331 U N* 80 142 196 293
14.016 356 V A 135 170 200 310
15.000 381 W 17
B 49 169 200 244
16.024 407 X and
19 C 66 140 200 257
17.008 432 Y D 62 145 180 280
18.031 458 Z E 79 153 197 272
N* 80 142 196 293
21, A 135 170 200 310
23, B 49 169 200 244
and C 66 140 200 257
25 D 62 145 180 280
E 79 153 197 272
N* 80 142 188 293
25L, A 135 170 188 310
33, B 49 169 188 244
and C 66 140 188 257
37 D 62 145 188 280
E 79 153 188 272
RECEPTACLE PLUG
(FRONT FACE SHOWN) (FRONT FACE SHOWN)
MAIN
MAIN KEYWAY
KEYWAY
AR
BSC
˚ ˚
AP
BSC
BR
˚
BSC
BP
BSC
˚
DR
BSC
˚ CR
˚ CP
˚
DP
˚
BSC
BSC BSC
A
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 73
TV Breakaway Fail-Safe Lanyard Release Plug
Commercial (88-5565 & 91-5565)
38999
III
HOW TO ORDER - COMMERCIAL
II Ordering procedure for example part number 88-556529-EP is shown below:
I
1. 2. 3. 4. 5. 6.
SJT Service Connector Type Shell Size & Required Lanyard Contact Type/Alternate
Class Identification Insert Arrg. Code Field Length Code Keying Position
Access
88 -5565 29 0 E P
Aquacon
1. SERVICE CLASS 2. CONNECTOR TYPE IDENTIFICATION
Series III
Designates corrosion resistant olive drab cadmium plate over Designates MIL-DTL-38999, Series III Tri-Start
-5565
88 nickel, 500 hour extended salt spray, EMI –50dB @ 10 GHz speci- Lanyard Release Plug
fication min., 175°C
Designates electroless nickel plated aluminum, optimum EMI
91 shielding effectiveness –65dB @ 10 GHz specification min., 48
hour salt spray, 200°C
These are standard finishes. Consult Amphenol Aerospace for other variations.
A
74 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Fail-Safe Lanyard Release Plug-Crimp, Metal
Military (D38999/29 & D38999/30), Commercial (88-5565 & 91-5565)
II
MILITARY STAINLESS STEEL
Commercial
D38999/29 Pin 88-5565 I
D38999/30 Socket 91-5565
SJT
Access
Aquacon
Series III
METAL
.374 MAX
9.50 MAX
OUTER SLEEVE MOVEMENT
DURING UNMATING THREAD RELEASE
.359 MAX
9.12 MAX
D
B
LANYARD
PULLED TAUT
AGAINST A
.500 ±.031
12.70 ±.79
DIA MANDREL
BLUE BAND †
1.781 MAX
V THREAD 45.24 MAX
METRIC 2.375 MAX
60.33 MAX
LANYARD LENGTH
(See Lanyard Length Table)
D Max
Shell Size MS Shell Size Code B Max Accessory Dia.
11 B 1.846 1.109
13 C 1.972 1.250
15 D 2.079 1.375
17 E 2.205 1.500
19 F 2.301 1.625
21 G 2.472 1.750
23 H 2.594 1.875
25 J 2.705 2.000
Millimeters
I
HOW TO ORDER - BY MILITARY PART NUMBER FAIL-SAFE D38999/31
SJT
Ordering procedure for example part number D38999/31WE20PN1 is shown below:
Access
Aquacon 1. 2. 3. 4. 5. 6. 7. 8.
DOD Number Spec Sheet Service Lanyard Length Insert Contact Style Alternate Keying Type
Prefix Number Class Code Arrangement Position Number
Series III
D38999/ 31 W E 20 P N 1
A
76 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
TV Breakaway Fail-Safe Lanyard Release
Military (D38999/31) for MIL-STD-1760 Crimp, Metal PART NUMBER BUILDER
Page 76
38999
MILITARY
III
PIN CONTACTS ONLY, SHELL SIZE 25 ONLY D38999/31
TYPE 6 TYPE 2 II
.100 MAX
.374 MAX TYPE 6
9.50 MAX I
2.54 MAX OUTER SLEEVE MOVEMENT
.359 MAX
88-555875/76
OUTER SLEEVE MOVEMENT DURING UNMATING
DURING UNMATING .359 MAX THREAD RELEASE 9.12 MAX 91-555875/76 SJT
THREAD RELEASE 9.12 MAX
Access
2.000 MAX
TYPE 2
2.000 MAX
50.80 MAX ** 50.80 MAX ** 88-558518/19 Aquacon
ACCESS. 2.008 MAX 2.705 MAX
DIA 51.00 MAX
ACCESS.
DIA 68.71 MAX 91-558518/19
Series III
TYPE 1
T3W-16B25-XXXX
METRIC 1.687 MAX BLUE METRIC
THREAD 42.85 MAX BAND † THREAD 1.781 MAX BLUE
M37X 2.030 MAX
M37X 45.24 MAX BAND †
1.0-6g0.100R 51.56 MAX 2.375 MAX
1.0-6g
60.33 MAX
0.100R
LANYARD LENGTH LANYARD LENGTH
(See Lanyard Length Table) (See Lanyard Length Table)
2.000 MAX
2.008 MAX
INSERT AVAILABILITY
50.80 MAX
ACCESS. 51.00 MAX TYPE 1 FAIL SAFE D38999/31
DIA (LONGER SHELL) FOR MIL-STD-1760
METRIC BLUE
THREAD BAND †
M37X 2.499 MAX † Blue band indicates rear release S A B
1.0-6g0.100R 63.47 MAX contact retention system R C
** Lanyard pulled taut against a P Z T D
LANYARD LENGTH 5
(See Lanyard Length Table) .500 ± .13 dia. Mandrel
N Y 4 1 U E
All dimensions for reference only
7 6
M 3 F
2
X V
PIN CONTACT DATA FOR MIL-STD-1760 W
L G
Contact
Service Total K H
Insert Arrangement Rating Contacts 20 16 12 (Coax) 8 (Twinax) J
25-20 N 30 10 13 4 3
25-20
PRIMARY INTERFACE
CONTACTS FOR 25-20 PATTERN SIGNAL SET
Standard Contacts
Shell Arrg. Number of Size Service Contact A
Size Number Contacts Contacts Rating Location Pin Socket B
3 8 Twinax A, H, K M39029/90-529 M39029/91-530 H
2,3 M39029/28-211 M39029/75-416 J
4 12 Coax C
W, 5 M39029/102-558 M39029/103-559
C, D, E, F, G L K
J, M, N, D
25 -20 13 16 N M39029/58-364 M39029/56-352
P, R, T, U,
F
Y, Z E
B, G, L, S,
10 20 N V, X, 1, 4, M39029/58-363 M39029/56-351
6, 7 25-11
AUXILIARY POWER
Insert Service Total
Contact Size SIGNAL SET
Arrangement Rating Contacts 20 10 (power)
Contact
25-11 N 11 2 9
Legend
8 (twinax) 10 (power) 12 (coax) 16 20
A
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 77
TV Breakaway Fail-Safe Lanyard Release
Commercial version of D38999/31, Type 6
38999
III QUICK-DISCONNECT WITH AN AXIAL PULL OF LANYARD
II Amphenol offers a commercial version of D38999/31 series III, type 6 connectors. Built from the
same time-tested and quality components used in its Mil-Spec counterpart, Amphenol’s
I
commercial variant is designed to accept a wider variety of insert arrangements the Mil-Spec
SJT does not include. Available in shell size 25, these fail-safe connectors adopt an incredible
amount of versatility without sacrificing performance or durability. Consult Amphenol Aerospace
Access for more information.
Aquacon
FEATURES AND BENEFITS
• More versatile than the mil-spec
Series III
• 25 lanyards lengths
• Available in all size 25 arrangements
• Low force separation capabilities
• Compatible with all mil-spec backshells
and accessories
• Mates to existing D38999 receptacles
.583 + .005
- .001
.490 MIN SOCKET INSERT
Ø2.000 MAX
.591 +.003
.359 MAX
-.000
.014 + .010
- .003
PIN INSERT TOWER .280 MIN FULL THD.
.218 ±.017
.066 + .010
- .003
PIN INSERT TOWER .490 MIN
MASTER KEY
Ø2.000 MAX
Ø2.008 MAX
2.030 MAX
LANYARD LENGTH CODE
A
78 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
TV Breakaway Fail-Safe Lanyard Release Connector
Commercial (88-725010, 88-725014, 88-725041) Version of D38999/31 Type 6
HOW TO ORDER PDS-250-138999
III
1. 2. 3. 4. 5.
II
Service Class Shell Insert Arrg. Alternate Keying Lanyard Length Code
Style Position (End A) I
88- 725010- 04 P K
SJT
Series III
* Contact Amphenol for
11 25-11 (in.) ± .236 (mm) ± 6.0 Number
availability of other finishes. A G H
17 25-17
4.016 102 A
B I J 4.528 115 B
20 25-20 5.000 127 C
2. SHELL STYLE C K L
24 25-24 5.512 140 D
725010- D38999/31 Type 6 D M N 6.024 153 E
26 25-26
Extended E R T 6.535 166 F
725014- Backskirt
29 25-29 7.008 178 G
Integrated 35 25-35
7.520 191 H
725041- Banding Platform 7.992 203 I
37 25-37 8.503 216 J
41 25-41 9.016 229 K
9.528 242 L
43 25-43 10.000 254 M
46 25-46 10.512 267 N
11.024 280 P
61 25-61
11.535 293 R
62 25-62 12.008 305 S
90 25-90 12.520 318 T
13.031 331 U
F4 25-F4 14.016 356 V
187 25-187 15.000 381 W
16.024 407 X
17.008 432 Y
18.031 458 Z
INSERT ARRANGEMENTS
A 29 64 A
Z B 22 72
a C B
Y w 16 79 A
v b 46
c D 7 85 B
GG 24 74 H
X u x 1 94 J
d E
FF y G C
W t HH 18 32 67 81
e F 41 59
s EE LL JJ H
V z f C G L K
25 75
r DD KK AA D
U g G 42 60 F
q CC BB 19 33 68 82
h F
T H D
p k E
Shell Size & S
R
n
N
m
K
J 6
15
26 53 76
93
99
E
Insert Arrg. for: P M
L 21
28 78
84
U A B
M A B A B A
T C S
P B
a V R C
b d R C
S c D L N P C Z N
P T D S
5
R q r s e E Y Z
w t K U V R D N Y 4 1 U E D
Z p f M
W T
n v u 6 X
P g F 7
k M 3 F
m h J T S E 2 a E
N G X W V L U
Y H G F L G W F
X V
Shell Size & M
L
H K H
K
J
H
G
K J J
Insert Arrg. for:
Series III TV 25-17 25-19 25-20*** 25-24
Service Rating M I N I
A
Number of Contacts 36 6 19 10 13 3 4 12 12
Contact Size 22D 8 Twinax 12 20 16 8 Twinax 12 Coax 16 12
II 59
1 48 71
A 36 82 U A B
25 94
R B 8 15
I 12 105 115
2 S T g V C
T 1
13 f W
3 C S D
P h
11 18 19 20 14
U e q k
b c X
SJT 25 21 4
N
f V
D 4 125
R
d
r
m Y
E
a d
10 24 P p F
22 15 n
Access
M e E c Z
17 23 5
W
9 16 Z 7 N a
128 b G
Shell Size & 8
6 L
K
Y X
G
F
14
24 114
121
M K H
Service Rating I I M I
Number of Contacts 16 5 4 29 128 37
Contact Size 20 12 8 Coax 16 22D 16
A W A
A Y B
X Z C V t B Z A
P B X B
p D u Y a b
W n a U s Y C v C
Y R X u c
N C AA v
d Z V E r Z D t GG w d D
X e S m b T W HH
n q a FF x
M p D U w q F s NN JJ e E
b E
W m q g T k S p V
t c EE MM PP y
s r KK F
c a v x r U f
k r h R z w LL
L E d n c F z G
T h G q DD g
K j i m d T
u t s p BB AA h H
P y G
Shell Size &
b S H x CC
F g e k e S n i J
V U R f J N g H R m k j
h f
Insert Arrg. for: J
H
G P
N M L
K M
L K
J P
N M L
K
1 3
8 1 W A 26 27 1 2
3 4 11
25 38 39 40 28 29 4
V t X B 12 20
24 30 5 21 32
u 37 50 51 41 42 43
s Y 31 33
U C 23 36 6 45
D A AA 46 59
r v Z 61 62 63 52 53 54 32
D 7
7 2 T 22
60 72
q a 60 66 64 55 73 86
21
S E 44 8
87 101
z
p b 20 59 65 56
9 102 115
w 49
33 116 128
6 3 R n c F 35 129 142
19 58 57 10
C B P m d G 48 45
143 155
y x 18 11 156 167
k 47 46
SPECIALS 24 46 67
13 79 M A
5 36 57 90 L B G F F A
e N P
1 98 d R C A
f
K c g h S C D
t u w j E G B
v T
2 99 b s p n k H
J r m D B
3
a Z X V U
E
100 H E
Y W A
4 101
C
B D C
G F
Shell Size & 12
23
35
45
56 66 78
89
97
A
80 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
TV Breakaway Fail-Safe Lanyard Release Connector
Commercial (88-725014 & 88-725041) Version of D38999/31 Type 6
88-725041 INTEGRATED BANDING PLATFORM 38999
III
II
R SJT
2.186
Access
MAX
Aquacon
Ø1.400
REF
Series III
2 PLACES
Ø1.456
REF
2 PLACES
.216 REF
.255 REF
.379 REF
.419 REF
2.534 REF
1.747 .787
REF REF
.280 MINIMUM
FULL THREAD
A
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 81
D38999 Type Hybrid Breakaway – Series III
Lower Profile Lanyard Release Plug, Crimp
38999 METAL SHELLS WITH COMPOSITE OPERATING SLEEVE
III
New Hybrid Lanyard Breakaway Fail-Safe connector with a composite
II thermoplastic outer operating sleeve for greater durability.
This new hybrid breakaway is the breakaway of choice for the Navy F-18
I
Program. Amphenol’s hybrid lanyard design offers greater durability over
SJT D38999 aluminum and composite designs because of its ability to handle
abuse taken after weapons release.
Access
• Less weight
Currently the hybrid breakaway is available in shell sizes 25 and 17. It uses
standard inserts available for breakaway plugs sizes 25 and 17, and is also
available with inserts 25-20 and 25-11 for MIL-STD-1760. These hybrid
connectors will accommodate the
standard backshells for breakaway
connectors shown on Accessories
section or the backshell section.
CONDITION/TEST DESCRIPTION REFERENCE
Consult Amphenol Aerospace for Durability 400 complete mating/unmating cycles MIL-DTL-38999/31D
ordering of the new hybrid
High Impact Shock Nine hammer blows from 1,3 and 5 feet, MIL-S- 901D
breakaway connectors.
three each in three axes on mounting panel.
Vibration 10 to 2000Hz in three perpendicular axes, MIL-STD-202F, Method 204
4 hours in each axis for a total of 12 hours
with no fracturing or breaking of parts.
Ice Resistance Pull tested after conditioned with Ice water MIL-DTL-38999/31D
at -18C for 35 minutes.
Fail Safe Rotationaly unmated 180° from full mate MIL-DTL-38999/31D
Disengagement position and pull tested in both a straight
direction and at 15°.
High Speed Pull Separa- 100 cycles at 30 feet per second. MIL-DTL-38999/31D
tion
Amphenol provides a Breakaway Rail Launch connector that is designed for use
on aircraft that carry rail launch missiles such as AMRAAM.
These connectors are designed for blindmating of stores on rail launch
applications. They consist of a buffer plug and a missile receptacle that meet the
specifications of MIL-STD-1760 Stores Management. Other features and
benefits include:
• Designed to MIL-C-83538 specifications
• Bayonet and push pull coupling
• Use standard MIL-DTL-38999 crimp termination with power, coax and twinax
contacts also available
• Buffer provides flame barrier
• Buffers are replaceable
Consult Amphenol Aerospace for more information and ordering. Stores Management Type II
Rail Launch Connectors
A
82 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
MIL-DTL-38999/ 27599, Series II JT
MIL-DTL-38999/ 27599, Series I LJT
TABLE OF CONTENTS
MIL-DTL-38999, Series I and II
Shell Size & Insert Arrangement Availability 2-5
Insert Arrangement Drawings 7-11
PCB Insert Arrangements 15-29
Contact rating/Service Rating/Sealing Plugs 30-32
Series II 85-112
Series I 113-142
CONTACTS
Maximum design flexibility is built into the JT/LJT Series, with a
minimum of 2 to a maximum of 128 circuits per connector in a wide
variety of contact arrangements. Contacts are available in sizes 8, 10,
12, 16, 20, 22, 22D and 22M with standard 50 micro inch minimum gold
plating (100 micro inches optional). All socket contacts are probe proof.
Crimp type rear removable contacts are featured in JT-R and LJT-R
connectors. Solder termination contacts are also available, as well as
PCB, wire wrap, thermocouple, fiber optic, coaxial, triaxial and twinax
contact options.
B
TABLE OF CONTENTS FOR SECTION B
MIL-DTL-38999, Series II JT
Shell Size & Insert Arrangement Availability. . . . 2-5
PCB:
PCB Wall Mounting Receptacle (JTPQ00R). . . . 106
Insert Arrangement Drawings . . . . . . . . . 7-11
PCB Box Mounting Receptacle, Back Panel
PCB Insert Arrangements . . . . . . . . . . . 15-29
(JTP02R) . . . . . . . . . . . . . . . . . 107
Contact rating/Service Rating/Sealing Plugs. . . 30-32
PCB jam Nut Receptacle (JT07). . . . . . . . 108
How to Order (Military) . . . . . . . . . . . . 86-87
PCB Wall Mounting Receptacle Hermetic (JT00). . 109
How to Order (Commercial) . . . . . . . . . . 88-90
PCB box Mounting Receptacle Hermetic (JT02) . . 110
JT Shell Styles: PCB Jam Nut Receptacle Hermetic (JT07) . . . . 111
Crimp Wall Mounting Receptacle JT00R (MS27472).91 PCB Solder Mounting Receptacle Hermetic (JTI) . . 112
Crimp Wall Mounting Receptacle for Back Panel
Mounting JTPQ00R (MS27497) . . . . . . . . 92
Accessories:
Section F. . . . . . . . . . . . . . . . . 165-184
Crimp Line Receptacle JT01R. . . . . . . . . 93
Crimp Box Mounting Receptacles JT02RE
(MS27499), JT02RE(053) (MS27513). . . . . . 94
Crimp Box Mounting Receptacle for Back Panel
Mounting JTP02R (MS27508). . . . . . . . . 95
Crimp Jam Nut Receptacle JT07R (MS27474) . . . 96
Crimp Jam Nut Receptacle (Miniature Jam Nut
Mounting Dimensions) JTL07R. . . . . . . . . 97
Crimp Straight Plug JT06R (MS27473) . . . . . . 98
Crimp Straight Plug with Grounding Fingers
JTG06R (MS27484). . . . . . . . . . . . . 99
Crimp 90° Plug JT08R (MS27500) . . . . . . . 100
HERMETIC:
Hermetic Wall Mounting Receptacle JT00 (MS27475),
Hermetic Box Mounting Receptacle
JT02 (MS27476) . . . . . . . . . . . . . . 101
Hermetic Jam Nut Receptacle JT07
(MS27477 & MS27483)
Hermetic Solder Mounting Receptacle JTI
(MS27478 & MS27508) . . . . . . . . . . . 102
Solder Wall Mounting Receptacle JT00 (MS27334),
Solder Box Mounting Receptacle JT02 (MS27335). 103
Solder Straight Plug JT06 (MS27336),
Solder Straight Plug with Grounding Ring JTG06A. 104
Solder Jam Nut Receptacle JT07 (MS27337),
Solder 90° Plug JT08 . . . . . . . . . . . . 105
B
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 85
Military to Commercial Shell Style Conversion Table
How to Order (Military)
38999 MILITARY DESCRIPTION COMMERCIAL
III MS27472 Crimp Wall Mounting Receptacle JT00
1. MS NUMBER SERIES II JT
MS27472 Crimp Wall Mount Receptacle
MS27497 Crimp Wall Mount Receptacle
(Back Panel Mounting)
MS27499 Crimp Box Mounting Receptacle
MS27513 Crimp Box Mounting Receptacle with grommet
MS27508 Crimp Box Mounting Receptacle
(Back Panel Mounting)
MS27473 Crimp Straight Plug
MS27484 Crimp Straight Plug with Grounding Fingers
MS27474 Crimp Jam Nut Receptacle
MS27500 Crimp 90° plug
MS27475 Hermetic Wall Mounting Receptacle
MS27476 Hermetic Box Mounting Receptacle
MS27477 Hermetic Jam Nut Receptacle
MS27478 Hermetic Solder Mounting Receptacle
MIL-DTL-27599
MS27334 Solder Wall Mount Receptacle
MS27335 Solder Box Mounting Receptacle
MS27336 Solder Straight Plug
STRAIGHT
90° Plug (500)
Series II
PLUG GF (484)
JAM NUT
(474)
Environmental crimp applications. Box Mount versions using
E E spacer grommets are not environmental.
The “N” designation is not referenced in part number, it is omitted. 24 100° 85° 74° 126° 115° B
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 87
MIL-DTL-38999/27599, Series II JT
How to Order (Commercial)
38999
III
1. 2. 3. 4. 5. 6.
Type & Style Service Shell Size- Contact Alternate Strain Relief/Finish Variation Suffix
Class Insert Arrg. Type Position
II JT00 RT 9-35 P B SR (014)
I
1. CONNECTOR TYPE
SJT
JT Standard Junior Tri-Lock
Access JTS High Temperature Connector
2. HERMETIC
00 Wall Mounting Receptacle
02 Box Mounting Receptacle
07 Jam Nut Receptacle
I Solder Mounting Receptacle
B
88 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
MIL-DTL-38999/ 27599, Series II JT
How to Order (Commercial)
1. 2. 3. 4. 5. 6.
38999
Type & Style Service Shell Size- Contact Alternate Strain Relief/Finish Variation Suffix
2. SELECT A SERVICE CLASS Class Insert Arrg. Type Position III
JT00 RT 9-35 P B SR (014)
II
2. SERVICE CLASS I
CRIMP SOLDER SJT
90°
WALL JAMNUT WALL STRAIGHT STRAIGHT Access
BOX MOUNT PLUG
MOUNT (JTL) MOUNT PLUG PLUG GR
GR Aquacon
WALL
BOX MOUNT BOX
MOUNT 90° PLUG
BACKPANEL MOUNT
Series II
BPM
STRAIGHT
Series II JT
PLUG
STRAIGHT
PLUG GF
JAM NUT
INSERT ARRANGEMENT SEE PAGE 2-5 Type & Style Service Class Shell Size- Contact Alternate
Position
Special
Variations
Insert Arrg. Type
First number represents Shell Size, 22-2 P
second number is the Insert Arrangement.
4. CONTACT TYPE
P Pin Contacts
S Socket Contacts
B
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 89
MIL-DTL-38999/ 27599, Series II JT
How to Order (Commercial)
38999 NORMAL
A D
III B C
ROTATION
1. 2. 3. 4.
5. 6.
AB
LETTERS
II Connector
Type
Service Class Shell Size
Insert Arrg.
Contact Type Alternate Special
Variations
Position
I A
SJT
10˚ JT REF
Access 5. SELECT AN
Aquacon
ALTERNATE KEYING POSITION
RELATIVE POSSIBLE POSITION
“A” designates Alternate keying connector assembly. Other basic OF ROTATED MASTER KEYWAY
(front face of receptacle shown)
alternate keys are “B”, “C” and “D”. No letter required for normal
Series II
Strain Relief Options: “SR” designates a Electroless nickel 200°C F (023) (424)
strain relief clamp. Strain reliefs are available
Electroless nickel, space
only on Service Class “A”, “C” and “RE” (see (453) (467)
compatible 200°C
step 2. Service Class) Finish Variation Suffix:
See finish variations available in table to Anodic coating (Alumilite)
C (005) (300)
your right. 200°C
Chromate treated (Iridite
14-2) 125°C
(011) (344)
II
MILITARY Commercial JT00RT, JT00RE, JT00RP
MS27472E JTS00RT, JTS00RE, JTS00RP I
MS27472P JTN00RT, JTN00RE, JTN00RP SJT
MS27472T
MS27479E Access
MS27479T Aquacon
+.006 +.006
–.000 –.000
+.000 .380 L3 +.000 .380 L2
Series II
–.005 –.005
.322 .322
±.031
.200
N N KK2
S
R (TP)
V
±.031
.200
R Commercial Military Commercial Military
S
(TP)
* JT00RT-XX-XXX MS27472T * JT00RE-XX-XXX MS27472E
** JTS00RT-XX-XXX MS27479T ** JTS00RE-XX-XXX MS27479E
*** JTN00RT-XX-XXX *** JTN00RE-XX-XXX
T
(4 HOLES) +.006 +.006
–.000 –.000
+.000 .380 L1 +.000 .380 L
–.005 –.005
.322 .322
N F1 N
KK1 KK
F
±.031 ±.031
.200 .200
P P
R (TP) N 2
AD N AD KK
SS
V
+.000 +.000
–.005 –.005
.322 .169 MAX. .322 .169 MAX.
R
Commercial Military Commercial Military
(TP)
S
* JTPQ00RT-XX-XXX MS27497T * JTPQ00RE-XX-XXX MS27497E
** JTPSQ00RT-XX-XXX
T
(4 HOLES) +.000 +.000
–.005 –.005
.447 L1 .447 L
P P
AD N F1 KK1 AD N
KK
F
+.000 +.000
–.005 –.005
.322 .169 MAX. .322 .169 MAX.
B
24 .800
All dimensions 1.409 only.
for reference 1.500 .540 1.500 .142 1.375 1.688 .147 1.4375-18 1.552 1.688 1.625 1.578 1.610
II
JT01RE, JT01RP, JT01RT
Commercial
Series II
N N KK
C V
S .580 .580
±.025 ±.025
Commercial Commercial
* JT01RT-XX-XXX * JT01RE-XX-XXX
** JTS01RT-XX-XXX ** JTS01RE-XX-XXX
*** JTN01RT-XX-XXX *** JTN01RE-XX-XXX
S
L L1
.380 .380
+.006 +.006
.322 .322
–.000 –.000
+.000 +.000
–.005 –.005
N F KK1 N KK 2
1
F
.580 .580
±.025 ±.025
Commercial Commercial
* JT01RP-XX-XXX * JT01RE-XX-XXX (SR)
** JTS01RP-XX-XXX ** JTS01RE-XX-XXX (SR)
*** JTN01RP-XX-XXX *** JTN01RE-XX-XXX (SR)
Access
Aquacon
+.006
–.000
Series II
S .380 ±.031
.200
+.000
R (TP) –.005
.322
R
N KK
(TP)
S
T L
(4 HOLES)
Commercial Military
* JT02RE-XX-XXX MS27499E
** JTS02RE-XX-XXX
*** JTN02RE-XX-XXX
.005 DIA M
L
* Standard Junior Tri-Lock
** High temperature version
*** Clear iridite finish (gold color), N2O4 resistant
B NOTE: For applications requiring an environmental seal, please refer to JT00R, page 92.
II
MILITARY Commercial JTP02RE
MS27508E JTPS02RE I
JTPN02RE SJT
Access
Aquacon
Series II
+.006
–.000
+.000 .505
S –.005
.447
R (TP)
P
R
(TP) N KK
AD
S
+.000
–.005
T .322 ±.031
(4 HOLES) .138
L
Commercial Military
* JTP02RE-XX-XXX MS27508E
** JTPS02RE-XX-XXX
*** JTPN02RE-XX-XXX
.005 DIA M
P Max.
Shell N +.001 Panel T Dia. AD Dia. KK Dia.
Size L Max. –.005 Thickness R (TP) S ±.016 ±.005 ±.005 Max.
8 .225 .473 .147 .594 .812 .120 .516 .531
10 .225 .590 .152 .719 .938 .120 .633 .656
12 .225 .750 .152 .812 1.031 .120 .802 .828
14 .225 .875 .152 .906 1.125 .120 .927 .953
16 .225 1.000 .152 .969 1.219 .120 1.052 1.078
18 .225 1.125 .152 1.062 1.312 .120 1.177 1.203
20 .225 1.250 .179 1.156 1.438 .120 1.302 1.328
22 .225 1.375 .179 1.250 1.562 .120 1.427 1.453
24 .225 1.500 .169 1.375 1.688 .147 1.552 1.578
B
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 95
Jam Nut Receptacle
Military (MS27474), Commercial (JT07, JTS07 & JTN07) (SR)
38999
III PART NUMBER BUILDER Page 86-90
II
MILITARY Commercial JT07RE, JT07RP, JT07RT
I MS27474E JTS07RE, JTS07RP, JT0S7RT
SJT MS27474P JTN07RE, JTN07RP, JTN07RT
MS27474T +.011 +.011
Access M .094 – . 0 1 0 M .094 –.010
O RING O RING
Series II
KK
N N KK 2
C
F
S (2 PLACES)
H
RR
RR L3 L
Z Z
+.011 +.011
M .094 – . 0 1 0 M .094 – . 0 1 0
T .062 MIN.** .062 MIN.**
.109 MAX. .109 MAX.
O RING O RING
K K1
N F1 N
Z Z
RR L2 RR L1
H .059 Dia. Min. 3 lockwire holes.
Formed lockwire hole design (6 holes) is optional. Commercial Military Commercial Military
+ “D” shaped mounting hole dimensions. * JT07RP-XX-XXX MS27474P * JT07RT-XX-XXX MS27474T
* Standard Junior Tri-Lock *** JTS07RP-XX-XXX *** JTS07RT-XX-XXX
** Panel Thickness ****JTN07RP-XX-XXX ****JTN07RT-XX-XXX
*** High temperature version
**** Clear iridite finish (gold color), N2O4 resistant
II
JTL07RE, JTL07RP
Commercial
JTLS07RE, JT0S7RP I
JTLN07RE SJT
Access
M K
P Aquacon
O RING
Series II
N
S KK
M K
H
P
RR O RING
Z
L2
KK1
S
Commercial N
A * JTL07RP-XX-XXX
*** JTLS07RP-XX-XXX F
****JTLN07RP-XX-XXX
RR
Z
L
T M K
P
C O RING
Commercial
* JTL07RE-XX-XXX (SR)
*** JTLS07RE-XX-XXX (SR)
N ****JTLN07RE-XX-XXX (SR)
KK
RR
Z
L1
Commercial
H .059 Dia. Min. 3 lockwire holes. * JTL07RE-XX-XXX
Formed lockwire hole design *** JTLS07RE-XX-XXX
(6 holes) is optional. ****JTLN07RE-XX-XXX
+ “D” shaped mounting hole dimensions.
* Miniature mounting dimensions
*** High temperature version
**** Clear iridite finish (gold color), N2O4 resistant
P Panel
A+ F Dia. H Hex K N Dia. Thickness T+ KK
Shell +.000 C +.010 +.017 +.011 L L1 L2 M +.001 S +.010 Z Dia. KK1 RR Thread
Size –.010 Max. –.025 –.016 –.010 Max. Max. Max. ±.005 –.005 Min. Max. ±.016 –.000 ±.026 Max. Max. Class 2A
8 .542 1.077 .125 .750 .125 1.062 .641 .375 .630 .473 .062 .125 .938 .572 .047 .688 .812 .5625-24UNEF
10 .669 1.203 .188 .875 .125 1.062 .641 .375 .630 .590 .062 .125 1.062 .697 .047 .812 .875 .6875-24UNEF
12 .830 1.390 .312 1.062 .125 1.062 .641 .375 .630 .750 .062 .125 1.250 .844 .047 .938 1.000 .8750-20UNEF
14 .955 1.515 .375 1.188 .125 1.062 .641 .375 .630 .875 .062 .125 1.375 1.007 .047 1.062 1.125 1.0000-20UNEF
16 1.084 1.640 .500 1.312 .125 1.062 .641 .375 .630 1.000 .062 .125 1.500 1.134 .047 1.188 1.188 1.1250-18UNEF
18 1.208 1.765 .625 1.438 .125 1.062 .641 .375 .630 1.125 .062 .125 1.625 1.259 .047 1.312 1.438 1.2500-18UNEF
20 1.333 1.953 .625 1.562 .156 1.062 .703 .328 .755 1.250 .062 .250 1.812 1.384 .172 1.469 1.438 1.3750-18UNEF
22 1.459 2.075 .750 1.688 .156 1.062 .703 .328 .755 1.375 .062 .250 1.938 1.507 .172 1.594 1.625 1.5000-18UNEF
24 1.575 2.203 .800
All dimensions for reference only.
1.812 .156 1.062 .703 .328 .755 1.500 .062 .250 2.062 1.634 .172 1.719 1.719 1.6250-18UNEF
B
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 97
Straight Plug
Military (MS27473), Commercial (JT06, JTS06 & JTN06) (SR)
38999
III PART NUMBER BUILDER Page 86-90
II
MILITARY Commercial JT06RE, JT06RP, JT06RT
I MS27473E JTS06RE, JT0S6RP, JT0S6RT
SJT MS27473P JTN06RE, JTN06RP, JTN06RT
MS27473T
Access
Aquacon L L2
Series II
KK 1 KK 2
F1
+.003 +.003
.257 –.002 .325 ±.025 .257 –.002 .325 ±.025
L1 L3
KK
F
V
+.003 +.003
.257 –.002 .325 ±.025 .257 –.002 .325 ±.025
V Thread Modified
F1 Dia.
Shell +.001 L L1 L2 L3 Q Dia Class 2A Modified Major KK Dia. KK1 KK2 Dia.
Size F Dia. –.025 Max. Max. Max. Max. Max. UNEF Dia. Max. Max. Max.
8 .444 .125 1.562 1.000 .938 .891 .734 .4375-28 .421 – .417 .625 .812 .578
10 .558 .188 1.562 1.000 .938 .891 .844 .5625-24 .542 – .538 .750 .875 .703
12 .683 .312 1.562 1.000 .938 .891 1.016 .6875-24 .667 – .663 .875 1.000 .828
14 .808 .375 1.812 1.000 .938 .891 1.141 .8125-20 .791 – .787 1.000 1.125 .953
16 .909 .500 1.812 1.000 .938 .891 1.265 .9375-20 .916 – .912 1.125 1.188 1.078
18 1.034 .625 1.812 1.000 .938 .891 1.391 1.0625-18 1.034 – 1.030 1.250 1.438 1.203
20 1.159 .625 1.812 1.000 .938 .891 1.500 1.1875-18 1.158 – 1.154 1.375 1.438 1.328
22 1.284 .750 1.938 1.000 .938 .891 1.625 1.3125-18 1.283 – 1.279 1.500 1.625 1.453
24 1.409 .800 1.938 1.062 .938 .891 1.750 1.4375-18 1.408 – 1.404 1.625 1.719 1.578
B All dimensions for reference only.
II
MILITARY Commercial JTG06RE, JTG06RP, JTG02RT
MS27484E JTNG06RE, JTNG06RP, JTNG06RT I
MS27484P SJT
MS27484T
Access
Aquacon
Series II
.938 MAX.
KK1
L1
GROUNDING
FINGERS
Q +.003
–.002 ±.025
.257 .325
Commercial Military F KK
* JTG06RE-XX-XXX MS27484E
** JTNG06RE-XX-XXX
GROUNDING
FINGERS
L +.003
–.002 ±.025
.257 .325
Commercial Military
* JTG06RP-XX-XXX MS27484P
** JTNG06RP-XX-XXX
GROUNDING
FINGERS V
+.003
–.002 ±.025
.257 .325
Commercial Military
* JTG06RT-XX-XXX MS27484T
** JTNG06RT-XX-XXX
V Thread Modified
Q
Shell L1 Dia Class 2A Modified Major KK Dia. KK1 Dia.
Size F Dia. L Max. Max. Max. UNEF Dia. Max. Max.
8 .444 .891 1.000 .734 .4375-28 .421 – .417 .625 .578
10 .558 .891 1.000 .844 .5625-24 .542 – .538 .750 .703
12 .683 .891 1.000 1.016 .6875-24 .667 – .663 .875 .828
14 .808 .891 1.000 1.141 .8125-20 .791 – .787 1.000 .953
16 .909 .891 1.000 1.265 .9375-20 .916 – .912 1.125 1.078
18 1.034 .891 1.000 1.391 1.0625-18 1.034 – 1.030 1.250 1.203
20 1.159 .891 1.000 1.500 1.1875-18 1.158 – 1.154 1.375 1.328
22 1.284 .891 1.000 1.625 1.3125-18 1.283 – 1.279 1.500 1.453
B
24 1.409 .891 1.062 1.750 1.4375-18 1.408 – 1.404 1.625 1.578
All dimensions for reference only.
Access
Aquacon
L1
Series II
Commercial
* JT08RP-XX-XXX
** JTS08RP-XX-XXX FF
*** JTN08RP-XX-XXX
+.003
–.002 ±.025
.257 .325
H
Q
Commercial Military
* JT08RE-XX-XXX MS27500E
** JTS08RE-XX-XXX
*** JTN08RE-XX-XXX 1
FF
+.003
–.002 ±.025
.257 .325
L* * * *
KK
* Standard Junior Tri-Lock
** High temperature version
*** Clear iridite finish (gold color), N2O4 resistant
**** Dimensions L and X1 are applicable when the end of the screw is flush with the surface BB. X
* * * * X1
-BB-
Shell H K L1 Q Dia. X Min. X1 Max. FF1 KK
Size ±.010 ±.010 L Max. Max. Max. Cable Cable FF Max. Max. Max.
8 .547 .156 1.578 1.125 .734 .082 .234 .438 .984 .755
10 .709 .188 1.578 1.156 .844 .082 .234 .516 1.016 .755
12 .829 .281 1.656 1.250 1.016 .114 .328 .594 1.078 .817
14 1.000 .438 1.844 1.406 1.141 .176 .457 .656 1.203 .943
16 1.021 .500 2.000 1.469 1.265 .238 .634 .719 1.265 1.067
18 1.145 .562 2.046 1.531 1.391 .208 .614 .781 1.328 1.149
20 1.270 .625 2.125 1.594 1.500 .302 .608 .844 1.359 1.399
22 1.395 .688 2.250 1.656 1.625 .302 .823 .906 1.421 1.399
24 1.520 .750 2.422 1.797 1.750 .332 .853 .969 1.703 1.587
B All dimensions for reference only.
Series II
V
T
.005 DIA M T (4 HOLES) L
(4 HOLES) L
N
Shell L +.001 T
Commercial Military
Size Max. –.005 R (TP) S ±.016 ±.005 V Thread Class 2A * JT00H-XX-XXX
8 .234 .473 .594 .812 .120 .5625-24UNEF ** JT00Y-XX-XXX MS27475YXXDXXX
10 .234 .590 .719 .938 .120 .6875-24UNEF *** JTS00Y-XX-XXX MS27482YXXEXXX
12 .234 .750 .812 1.031 .120 .8125-20UNEF
14 .234 .875 .906 1.125 .120 .9375-20UNEF
16 .234 1.000 .969 1.219 .120 1.0625-18UNEF
18 .234 1.125 1.062 1.312 .120 1.1875-18UNEF
20 .234 1.250 1.156 1.438 .120 1.3125-18UNEF * Standard Junior Tri-Lock
** Interfacial seal wafer
22 .234 1.375 1.250 1.562 .120 1.4375-18UNEF
*** High temperature version, interfacial seal
24 .313 1.500 1.375 1.688 .147 1.5625-18UNEF wafer with stainless steel shell
MS27476Y JTS02Y
R R
S S N N KK KK
(TP) (TP)
.005 DIA M
Commercial Military
L N KK
Shell +.006 +.001 S T +.001 * JT02H-XX-XXX
Size –.015 –.005 R (TP) ±.016 ±.005 –.005 ** JT02Y-XX-XXX MS27476YXXDXXX
8 .051 .473 .594 .812 .120 .562 *** JTS02Y-XX-XXX MS27476YXXEXXX
10 .051 .590 .719 .938 .120 .672
12 .051 .750 .812 1.031 .120 .781
14 .051 .875 .906 1.125 .120 .906 * Standard Junior Tri-Lock
16 .051 1.000 .969 1.219 .120 1.031 ** Interfacial seal wafer
18 .051 1.125 1.062 1.312 .120 1.156 *** High temperature version, interfacial seal
wafer with stainless steel shell
20 .051 1.250 1.156 1.438 .120 1.250
22
24
.080
.080
1.375
1.500
1.250
1.375
1.562
1.688
.120
.147
1.375
1.500 All dimensions for reference only. B
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 101
Jam Nut Receptacle - Hermetic
Military (MS27477 & MS27483), Commercial (JT07 & JTS07)
38999 C
C
M
M
Z
S (2 PLACES) Z
III PART NUMBER BUILDER Page 86-90 S (2 PLACES) .062 MIN.**
H .062 MIN.**
H .109 MAX
II .109 MAX
MILITARY Commercial JT07H, JT07Y
O RI
I MS27477Y JTS07Y O RING
SJT MS27483Y
Access
A N
A N
Aquacon
Series II
RR
RR
T
* Standard Junior Tri-Lock T
H .059 Dia. Min. 3 lockwire holes. Formed lockwire hole design (6 holes) is optional. Commercial Military
+ “D” shaped mounting hole dimensions.
* JT07H-XX-XXX
** Panel Thickness
*** Interfacial seal wafer
*** JT07Y-XX-XX MS27477YXXDXXX
**** High temperature version, interfacial seal wafer with stainless steel shell ****JTS07Y-XX-XXX MS27483YXXEXXX
A+ H N T+
Shell +.000 C +.017 M +.001 S +.010 RR Thread
Size –.010 Max. –.016 ±.005 –.005 ±.016 –.000 Z Max. Class 2A
8 .830 1.390 1.062 .438 .473 1.250 .884 .244 .8750-20UNEF
10 .955 1.515 1.188 .438 .590 1.375 1.007 .244 1.0000-20UNEF
12 1.084 1.640 1.312 .438 .750 1.500 1.134 .244 1.1250-18UNEF
14 1.208 1.765 1.438 .438 .875 1.625 1.259 .244 1.2500-18UNEF
16 1.333 1.953 1.562 .438 1.000 1.781 1.384 .244 1.3750-18UNEF
18 1.459 2.031 1.688 .438 1.125 1.890 1.507 .244 1.5000-18UNEF
20 1.576 2.156 1.812 .464 1.250 2.016 1.634 .218 1.6250-18UNEF
22 1.701 2.280 2.000 .464 1.375 2.140 1.759 .218 1.7500-18UNS
24 1.826 2.405 2.125 .464 1.500 2.265 1.884 .218 1.8750-16UN
L N GG KK
Shell +.011 +.001 +.011 +.001
Size –.010 –.005 –.010 –.005
N KK
8 .078 .473 .687 .562
10 .078 .590 .797 .672
12 .078 .750 .906 .781
14 .078 .875 1.031 .906 ±.005
.317 .340 MAX
16 .078 1.000 1.156 1.031
18 .078 1.125 1.281 1.156 All dimensions for reference
20 .078 1.250 1.375 1.250 * Standard Junior Tri-Lock only. Weld mounting hermetic
** Interfacial seal wafer
B 22 .107 1.375 1.500 1.375 receptacle also available.
*** High temperature version, Consult Amphenol Aerospace
24 .107 1.500 1.625 1.500 interfacial seal wafer with stainless steel shell for availability and dimensions.
II
MILITARY JT00A, JT00C, JT00P
MS27334P
Commercial JTN00A, JTN00C, JTN00P * Standard Junior Tri-Lock I
MS27334T NOTE: For availability of back panel mounting
types, consult Amphenol Aerospace. SJT
Access
Aquacon
Series II
Commercial Military Commercial Military Commercial
*JT00P-XX-XXX MS27334P *JT00A-XX-XXX *JT00A-XX-XXX(SR)
*JTN00P-XX-XXX *JT00C-XX-XXX MS27334T *JTN00A-XX-XXX(SR)
*JTN00A-XX-XXX *JTN00C-XX-XXX(SR)
+ .005 DIA M
*JTN00C-XX-XXX
V Thread Modified
F F1 N KK
Shell Dia. +.010 L1 L3 +.001 R S T Size Modified Dia. KK1
Size Min. –.025 Max. LMax. Max. –.005 (TP) ±.016 ±.005 Class 2A Major Dia. Max. Max.
8 .312 .125 .422 .734 .234 .473 .594 .812 .120 .4375-28UNEF .421 - .417 .500 .812
10 .429 .188 .422 .734 .234 .590 .719 .938 .120 .5625-24UNEF .542 - .538 .625 .875
12 .543 .312 .422 .734 .234 .750 .812 1.031 .120 .6875-24UNEF .667 - .663 .750 1.000
14 .668 .375 .422 .797 .234 .875 .906 1.125 .120 .8125-20UNEF .791 - .787 .875 1.125
16 .793 .500 .422 .797 .234 1.000 .969 1.219 .120 .9375-20UNEF .916 - .912 1.000 1.188
18 .894 .625 .422 .797 .234 1.125 1.062 1.312 .120 1.0625-18UNEF 1.034 - 1.030 1.109 1.438
20 1.019 .625 .422 .859 .234 1.250 1.156 1.438 .120 1.1875-18UNEF 1.158 - 1.154 1.234 1.438
22 1.144 .750 .422 .859 .234 1.375 1.250 1.562 .120 1.3125-18UNEF 1.283 - 1.279 1.359 1.625
24 1.269 .800 .422 .922 .313 1.500 1.375 1.688 .147 1.4375-18UNEF 1.408 - 1.404 1.484 1.719
MS27335T JTN02A, JTN02C, JTN02P NOTE: For availability of back panel mounting types,
consult Amphenol Aerospace. + .005 DIA M
N
Shell +.001 R S T KK
Size –.005 (TP) ± .016 ± .005 Max.
8 .473 .594 .812 .120 .391
10 .590 .719 .938 .120 .508
12 .750 .812 1.031 .120 .622
14 .875 .906 1.125 .120 .749
16 1.000 .969 1.219 .120 .872
18 1.125 1.062 1.312 .120 .976
20 1.250 1.156 1.438 .120 1.101
22 1.375 1.250 1.562 .120 1.226
24 1.500 1.375 1.688 .147 1.351 B
All dimensions for reference only.
Access
Aquacon
Series II
V Thread Modified
H
Shell F F+.010 +.010 L Q Size Modified KK
Size Min. –.025 –.001 Max. LMax. LMax. Max. Class 2A Major Dia. Max.
8 .312 .125 .635 .812 .625 1.109 .734 .4375-28UNEF .421 - .417 .812
10 .429 .188 .734 .812 .625 1.109 .844 .5625-24UNEF .542 - .538 .875
12 .543 .312 .870 .812 .625 1.109 1.016 .6875-24UNEF .667 - .663 1.000
14 .668 .375 .996 .812 .625 1.172 1.141 .8125-20UNEF .791 - .787 1.125
16 .793 .500 1.122 .828 .625 1.172 1.265 .9375-20UNEF .916 - .912 1.188
18 .894 .625 1.246 .828 .625 1.172 1.391 1.0625-18UNEF 1.034 - 1.030 1.438
20 1.019 .625 1.372 .828 .625 1.234 1.500 1.1875-18UNEF 1.158 - 1.154 1.438
22 1.144 .750 1.496 .828 .625 1.234 1.625 1.3125-18UNEF 1.283 - 1.279 1.625
24 1.269 .800 1.622 .906 .688 1.297 1.750 1.4375-18UNEF 1.408 - 1.404 1.719
II
MILITARY JT07A, JT07C, JT07P
Commercial
SJT
Access
Aquacon
Series II
H .059 dia. min. 3 lockwire holes Commercial Military Commercial Commercial
+ “D” shaped mounting hole dimensions. *JT07P-XX-XXX MS27337P *JT07A-XX-XXX *JT07A-XX-XXX(SR)
* Standard Junior Tri-Lock *JTN07P-XX-XXX *JT07C-XX-XXX *JTN07A-XX-XXX(SR)
** Panel thickness *JTN07A-XX-XXX *JTN07C-XX-XXX(SR)
† O Ring not furnished with MS27337 *JTN07C-XX-XXX
A+ H N T+ RR
Shell +.000 C F F+.010 +.017 L M +.001 S +.010 KK Thread
Size –.010 Max. Min. –.025 –.016 Max. ±.005 –.005 ±.016 –.000 Max. Class 2A
8 .830 1.390 .312 .125 1.062 .666 .438 .473 1.250 .884 .812 .8750-20UNEF
10 .955 1.515 .429 .188 1.188 .666 .438 .590 1.375 1.007 .875 1.0000-20UNEF
12 1.084 1.640 .543 .312 1.312 .666 .438 .750 1.500 1.134 1.000 1.1250-18UNEF
14 1.208 1.765 .668 .375 1.438 .729 .438 .875 1.625 1.259 1.125 1.2500-18UNEF
16 1.333 1.953 .793 .500 1.562 .729 .438 1.000 1.781 1.384 1.188 1.3750-18UNEF
18 1.459 2.031 .894 .625 1.688 .729 .438 1.125 1.890 1.507 1.438 1.5000-18UNEF
20 1.576 2.156 1.019 .625 1.812 .765 .464 1.250 2.016 1.634 1.438 1.6250-18UNEF
22 1.701 2.280 1.144 .750 2.000 .765 .464 1.375 2.140 1.759 1.625 1.7500-18UNS
24 1.826 2.405 1.269 .800 2.125 .828 .464 1.500 2.265 1.884 1.719 1.8750-16UN
Commercial
*JT08P-XX-XXX B
*JTN08P-XX-XXX
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 105
PCB Wall Mounting Receptacle
Commercial (JTPQ00R)
38999
III
II
I .000
S .447
.005
SJT .438 MAX
R
(TP)
Access
SS P PCB TAIL STICKOUT*
Aquacon PANEL .257-.200 FOR SIZES 16 & 20 CONTACTS
THICKNESS .268-.178 FOR SIZE 22D CONTACTS
Series II
R S N
AD
(TP)
.062 .001 DIA.
FOR SIZE 16 CONTACTS
.019 .001 DIA.
.000 FOR SIZES 20 &
.322 22D CONTACTS
T .005
V THREAD
4 HOLES
1. 2. 3. 4. 5.
Contact
PART # Shell Base Coded Insert Type/Alt.
See chart below Finish Number Shell Size Arrg. Keying
88/91 569 73X - 35 P
HOW TO ORDER
1. SELECT A SHELL FINISH: 4. SELECT AN INSERT ARRANGEMENT:
Designates olive drab cadmium plated Refer to insert availability chart on page 2-5 and pin-out
88 connector shell illustrations on pages 15-29.
Designates electroless nickel plated
91 -35 Designates Insert Arrangement Number
connector shell
Consult Amphenol Aerospace for ordering of composite styles.
B
106 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
PCB Box Mounting Receptacle (Back Panel Mounting)
Commercial (JTP02R)
38999
III
.006
.505 II
.000
.000
S .447 .005 I
P
R
PANEL THICKNESS SJT
(TP)
PCB TAIL STICKOUT* Access
.455-.403 FOR SIZES 16 &20 CONTACTS
.466-.409 FOR SIZE 22D CONTACTS Aquacon
Series II
R S AD N KK
(TP)
1. 2. 3. 4. 5.
Contact
PART # Shell Base Coded Insert Type/Alt.
See chart below Finish Number Shell Size Arrg. Keying
88/91 569 74X - 35 P
HOW TO ORDER
1. SELECT A SHELL FINISH: 4. SELECT AN INSERT ARRANGEMENT:
Designates olive drab cadmium plated Refer to insert availability chart on page 2-5 and pin-out
88 connector shell illustrations on pages 15-29.
Designates electroless nickel plated
91 connector shell -35 Designates Insert Arrangement Number
Consult Amphenol Aerospace for ordering of composite styles.
+ .005 DIA M
Coded N P Max. T AD KK
Shell Shell L +.001 Panel R S Dia. Dia. Dia.
Size Size Max. –.005 Thickness (TP) ±.016 ±.005 ±.005 Max.
8 741 .225 .473 .147 .594 .812 .120 .516 .531
10 742 .225 .590 .152 .719 .938 .120 .633 .656
12 743 .225 .750 .152 .812 1.031 .120 .802 .828
14 744 .225 .875 .152 .906 1.125 .120 .927 .953
16 745 .225 1.000 .152 .969 1.219 .120 1.052 1.078
18 746 .225 1.125 .152 1.062 1.312 .120 1.177 1.203
20 747 .225 1.250 .179 1.156 1.438 .120 1.302 1.328
22 748 .225 1.375 .179 1.250 1.562 .120 1.427 1.453
24 749 .225 1.500 .169 1.375 1.688 .147 1.552 1.578
All dimensions for reference only. Most common options are shown; other options are available
B
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 107
PCB Jam Nut Receptacle
Commercial (JT07)
38999
III C M + .011
S (2 PLACES) .094
II – .010
H .062 MIN.
I
.109 MAX. PANEL THICKNESS
SJT
PCB TAIL STICKOUT*
Access .272-.200 FOR SIZES 16 & 20
.283-.178 FOR SIZE 22D CONTACTS
Aquacon
N
Series II
T* L
RR
THREAD
1. 2. 3. 4. 5.
Contact
PART # Shell Base Coded Insert Type/Alt.
See chart below Finish Number Shell Size Arrg. Keying
88/91 569 75X - 35 P
HOW TO ORDER
1. SELECT A SHELL FINISH: 4. SELECT AN INSERT ARRANGEMENT:
Designates olive drab cadmium plated Refer to insert availability chart on page 2-5 and pin-out
88 connector shell illustrations on pages 15-29.
Designates electroless nickel plated
91 connector shell -35 Designates Insert Arrangement Number
Consult Amphenol Aerospace for ordering of composite styles.
Series II
Size 22 Ø.030 ±.0005
V 20 Ø.040 ±.001
16 Ø.0625 ±.001
T
(4 HOLES) L
1. 2. 3. 4. 5. 6.
Contact Type/
PART # Base Coded Insert Alt. Keying Shell Tail
See chart below Number Shell Size Arrg. Position Finish Length
10-626 431 -35 P 1 B
HOW TO ORDER
1. BASE NUMBER: 4. CONTACT TYPE/ALTERNATE KEYING POSITIONS:
Base Number for MIL-DTL-38999 Series III Refer to page 90 for alternate rotation letters to use.
10-626 Hermetic with PCB Tail
P Designates Pin Contacts in Normal Position
S Designates Socket Contacts in Normal Position
2. SELECT A CODED SHELL SIZE:
See chart below 431-439, designates size 9-25
shell size. 5. SELECT A SHELL FINISH:
1 Hermetic seal, passivated Stainless Steel, 200°C
2 Hermetic seal, Stainless Steel w/Nickel Plate
3. SELECT AN INSERT ARRANGEMENT: 3 Carbon Steel w/reflowed tin plate
Refer to insert availability chart on page 2-5 and pin-out
illustrations on pages 15-29. 6. SELECT A TAIL LENGTH:
-35 Designates Insert Arrangement Number B .100±.03
D .200±.03
F .300±.03
.005 DIA M
N T
Shell L +.001 S V Thread
Size Part Number Max. –.005 R (TP) ±.016 ±.005 Class 2A
8 10-626431-XXX .234 .473 .594 .812 .120 .5625-24UNEF
10 432-XXX .234 .590 .719 .938 .120 .6875-24UNEF
12 433-XXX .234 .750 .812 1.031 .120 .8125-20UNEF
14 434-XXX .234 .875 .906 1.125 .120 .9375-20UNEF
16 435-XXX .234 1.000 .969 1.219 .120 1.0625-18UNEF
18 436-XXX .234 1.125 1.062 1.312 .120 1.1875-18UNEF
20 437-XXX .234 1.250 1.156 1.438 .120 1.3125-18UNEF
22 438-XXX .234 1.375 1.250 1.562 .120 1.4375-18UNEF
24 439-XXX .313 1.500 1.375 1.688 .147 1.5625-18UNEF
B
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 109
PCB Box Mounting Receptacle Hermetic
Commercial JT02
38999
III +.016
S –.005 PCB TAIL
II .375 STICKOUT
R (TP) L B .100 ±.03
I D .200 ±.03
F .300 ±.03
SJT
Access
R KK
S N
Aquacon (TP)
20 Ø.040 ±.001
16 Ø.0625 ±.001
T ±.005
(4 HOLES) .317
1. 2. 3. 4. 5. 6.
Contact Type/
PART # Base Coded Insert Alt. Keying Shell Tail
See chart below Number Shell Size Arrg. Position Finish Length
10-626 461 -35 P 1 B
HOW TO ORDER
1. BASE NUMBER: 4. CONTACT TYPE/ALTERNATE KEYING POSITIONS:
Base Number for MIL-DTL-38999 Series III Refer to page 90 for alternate rotation letters to use.
10-626 Hermetic with PCB Tail
P Designates Pin Contacts in Normal Position
S Designates Socket Contacts in Normal Position
2. SELECT A CODED SHELL SIZE:
See chart below 461-469, designates size 9-25
shell size. 5. SELECT A SHELL FINISH:
1 Hermetic seal, passivated Stainless Steel, 200°C
2 Hermetic seal, Stainless Steel w/Nickel Plate
3. SELECT AN INSERT ARRANGEMENT: 3 Carbon Steel w/reflowed tin plate
Refer to insert availability chart on page 2-5 and pin-out
illustrations on pages 15-29. 6. SELECT A TAIL LENGTH:
-35 Designates Insert Arrangement Number B .100±.03
D .200±.03
F .300±.03
.005 DIA M
L N KK
Shell +.006 +.001 S T +.001
Size Part Number –.015 –.005 R (TP) ±.016 ±.005 –.005
8 10-626461-XXX .051 .473 .594 .812 .120 .562
10 462-XXX .051 .590 .719 .938 .120 .672
12 463-XXX .051 .750 .812 1.031 .120 .781
14 464-XXX .051 .875 .906 1.125 .120 .906
16 465-XXX .051 1.000 .969 1.219 .120 1.031
18 466-XXX .051 1.125 1.062 1.312 .120 1.156
20 467-XXX .051 1.250 1.156 1.438 .120 1.250
22 468-XXX .080 1.375 1.250 1.562 .120 1.375
469-XXX
B
24 .080 1.500 1.375 1.688 .147 1.500
Series II
Size 22 DIA .030 ±.0005
20 DIA .040 ±.001
16 DIA .0625 ±.001
RR
1. 2. 3. 4. 5. 6.
Contact Type/
PART # Base Coded Insert Alt. Keying Shell Tail
See chart below Number Shell Size Arrg. Position Finish Length
10-626 441 -35 P 1 B
HOW TO ORDER
1. 2. 3. 4. 5. 6.
Contact Type/
PART # Base Coded Insert Alt. Keying Shell Tail
See chart below Number Shell Size Arrg. Position Finish Length
10-626 451 -35 P 1 B
HOW TO ORDER
L N GG KK
Shell +.011 +.001 +.011 +.001
Size Part Number –.010 –.005 –.010 –.005
8 10-626451-XXX .078 .473 .687 .562
10 452-XXX .078 .590 .797 .672
12 453-XXX .078 .750 .906 .781
14 454-XXX .078 .875 1.031 .906
16 455-XXX .078 1.000 1.156 1.031
18 456-XXX .078 1.125 1.281 1.156
20 457-XXX .078 1.250 1.375 1.250
22 458-XXX .107 1.375 1.500 1.375
24 459-XXX .107 1.500 1.625 1.500
All dimensions for reference only.
Weld mounting hermetic receptacle also available.
B Consult Amphenol Aerospace for availability and
dimensions.
C
TABLE OF CONTENTS FOR SECTION C
Combined MIL-DTL-38999 Series I, II, III
Shell Size & Insert Arrangement Availability. . . . 2-5
PCB Shell:
PCB Wall Mounting Receptacle,
Insert Arrangement Drawings . . . . . . . . . 11-18
Back Panel Mounting . . . . . . . . . . . . 132
Contact -Ratings, Service Ratings, Finish Data . . 19, 20
PCB Wall Mounting Receptacle,
Sealing Plugs. . . . . . . . . . . . . . . 20
Back Panel Mounting, Clinch Nuts . . . . . . . 133
MIL-DTL-38999, Series II JT and Series I LJT
PCB Box Mounting Receptacle,
Features and Benefits. . . . . . . . . . . . 83-84 Back Panel Mounting . . . . . . . . . . . . 134
How to Order (Military) . . . . . . . . . . . . 114-115 PCB Box Mounting Receptacle,
How to Order (Commercial) . . . . . . . . . . 116-118 Back Panel Mounting, Clinch Nuts . . . . . . . 135
PCB Jam Nut Receptacle (LJT07) . . . . . . . 136
LJT SHELL STYLES: PCB Hermetic Wall Mounting Receptacle (LJT00). 137
Crimp Wall Mounting Receptacle
PCB Hermetic Jam Nut Receptacle . . . . . . . 138
LJT00R (MS27466) . . . . . . . . . . . . . 119
PCB Solder Mounting Receptacle (LJTI). . . . . 139
Crimp Wall Mount Recept. for Back Panel Mounting
LJTPQ00R (MS27656) . . . . . . . . . . . . . 120 BREAKAWAY:
Crimp Line Receptacle LJT01R . . . . . . . . 121 Breakaway Fail-Safe How to Order
Crimp Box Mounting Receptacle LJT02R (MS27496), (Military /Commercial). . . . . . . . . . . . 140
Crimp Box Mounting Receptacle for Breakaway Fail-Safe Insert Availability Chart . . . . 141
Back Panel Mounting LJTP02R (MS27505) . . . . 122 Breakaway Fail-Safe Overview/Information. . . . 142
Crimp Jam Nut Receptacle LJT07R (MS27468) . . 123
Crimp Straight Plug LJT06R (MS27467) . . . . . 124
ACCESSORIES:
Section F. . . . . . . . . . . . . . . . . 165-184
HERMETIC:
Hermetic Wall Mounting Receptacle LJT00
(MS27469) . . . . . . . . . . . . . . . . 125
Hermetic Jam Nut Receptacle LJT07 (MS27470) . . 126
Hermetic Solder Mounting Receptacle LJTL
(MS27471) . . . . . . . . . . . . . . . . 127
Solder Wall Mounting Receptacle LJT00 (MS20026).128
Solder Line Receptacle LJT01 (MS20027). . . . 129
Solder Straight Plug LJT06 (MS20028). . . . . . 130
Solder Jam Nut Receptacle LJT07 (MS20029) . . . 131
C
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 113
Military to Commercial Shell Style Conversion Table
How to Order (Military)
38999 MILITARY DESCRIPTION COMMERCIAL
III MS27466 Crimp Wall Mounting Receptacle LJT00
II MS27656 Crimp Wall Mounting Receptacle (Back Panel) LJTPQ00
I
MS27496 Crimp Box Mounting Receptacle LJT02, LJTP02
MS27505 Crimp Box Mounting Receptacle (Back Panel) LJTP02
SJT
MS27467 Crimp Straight Plug LJT06
Access
MS27468 Crimp Jam Nut Receptacle LJT07
Aquacon MS27469 Hermetic Wall Mounting Receptacle LJT00, LJTS00
MS27470 Hermetic Jam Nut Receptacle LJT07, LJTS07
Series I
C Y
Hermetically
interfacial seal
SJT
3. SHELL SIZE 4. FINISHES 5. INSERT ARRANGEMENT
Access
See table on page 2-5 Military See table on page 2-5
Finish
Finish Data Aquacon
Shell Size & Insert Arrange- Cadmium plated nickel
A
ment are on pages 2-5. First base 175°C
Series I
number represents Shell Size, Olive drab cadmium plate
B
second number is the Insert nickel base 175°C
Arrangement. Place Shell Size Electroless nickel 200°C F
6. CONTACTS
in box 3 and Insert Arrange- Electroless nickel, space
ment in box 5. compatible 200°C P Pin Contacts
Anodic coating (Alumilite)
C S Socket Contacts
200°C
Chromate treated (Iridite
14-2) 125°C
Passivated steel 200°C E
Nickel-PTFE 175°C
HERMETIC FINISHES
Carbon steel shell tin
D
plated & contacts
Stainless steel shell pas-
E
sivated
Stainless steel nickel
N
plated
A plug with a given rotation letter will mate with a receptacle with the same rotation letter. The AB angle for a given connector is the same
whether it contains pins or sockets. Only the master key/keyway rotates in the shell, and the minor keys are fixed. AB angles shown are
viewed from the front face of the connector, a receptacle is shown below. The angles for the plug are exactly the same except the direc-
tion of rotation is opposite of that shown for the receptacle.
LJTPQ
Series I
2. HERMETIC
00 Wall Mounting Receptacle
07 Jam Nut Receptacle
I Solder Mounting Receptacle
(See pages
94-96 for
ordering)
C
116 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
MIL-DTL-38999/ 27599, Series I LJT
How to Order (Commercial)
38999
2. SERVICE CLASS III
II
CRIMP
WALL Box Crimp Contacts/ Connectors I
MOUNT Mount
SJT
PLUG
Access
LINE
Aquacon
JAM NUT
RP Potting crimp applications. Supplied with spacer grommet and potting boot.††
Series I
Environmental crimp applications. Supplied with a grommet and compression nut.
RE RE Can be supplied with strain relief integral with compression nut “RE(SR)”.
Series II JT
SOLDER
WALL MOUNT Solder Contacts/ Connectors
LINE
STRAIGHT PLUG
JAM NUT
Potting applications: These connectors are supplied with a potting boot. All shells
P are designed with integral features to retain potting boots.
C Pressurized applications
4. CONTACTS
P Pin Contacts
S Socket Contacts
C
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 117
MIL-DTL-38999/ 27599, Series I LJT
How to Order (Commercial)
38999
III
5. ALTERNATE KEYING POSITION
NORMAL
“A” designates Alternate keying connector assembly. A D
B C
II Other basic alternate keys are “B”, “C” and “D”. No letter ROTATION
LETTERS
I required for normal rotation (no rotation) position. AB
SJT
A plug with a given rotation letter will mate with a receptacle
Access with the same rotation letter. The AB angle for a given
Aquacon
connector is the same whether it contains pins or sockets. 5° LJT REF
Only the master key/keyway rotates in the shell, and the
minor keys are fixed. RELATIVE POSSIBLE POSITION
AB angles shown are viewed from the front face of the
Series I
6. FINISHES
Finish Finish Plus
Finish
Suffix “SR” Suffix
II
MILITARY LJT00RE
Commercial
MS27466E LJT00RP I
MS27466P LJT00RT SJT
MS27466T
Access
Aquacon
+.006
Series I
–.000
.717
S D
N
R VIEW D ENLARGED
(TP) FOR COAXIAL USE ONLY
T M L
(4 HOLES)
N F KK
.005 DIA M
M N
Shell F Dia. +.000 +.001 T Dia. V Thread Class KK Dia.
Size ±.010 L Max. –.005 –.005 R (TP) S ±.016 ±.005 2A (Plated) Max
9 .444 .813 .632 .572 .719 .938 .128 .4375-28 UNEF .608
11 .558 .813 .632 .700 .812 1.031 .128 .5625-24 UNEF .734
13 .683 .813 .632 .850 .906 1.125 .128 .6875-24 UNEF .858
15 .808 .813 .632 .975 .969 1.219 .128 .8125-20 UNEF .984
17 .909 .813 .632 1.100 1.062 1.312 .128 .9375-20 UNEF 1.110
19 1.034 .813 .632 1.207 1.156 1.438 .128 1.0625-18 UNEF 1.234
21 1.159 .906 .602 1.332 1.250 1.562 .128 1.1875-18 UNEF 1.360
23 1.284 .906 .602 1.457 1.375 1.688 .147 1.3125-18 UNEF 1.484
25 1.409 .906 .602 1.582 1.500 1.812 .147 1.4375-18 UNEF 1.610
All dimensions for reference only.
C
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 119
Wall Mounting Receptacle (Back Panel Mounting)
Military (MS27656), Commercial (LJTPQ00R)
38999
III PART NUMBER BUILDER Page 114-118
II
MILITARY Commercial LJTQ00RE
I MS27656E LJTPQ00RP
SJT MS27656P LJTPQ00RT
MS27656T
Access
Aquacon
L MAX
.844 MAX
Series I
+.006
Z
–.000
.905
S
VIEW D ENLARGED
N D FOR COAXIAL USE ONLY
R
(TP)
P Commercial Military
R LJTPQ00RE-XX-XXX MS27656E
S
(TP) LJTPQ00RT-XX-XXX MS27656T
L 1 MAX
Z
SS T +.006
(4 HOLES) .905 –.000
N F KK
P
Commercial Military
LJTPQ00RP-XX-XXX MS27656P
.005 DIA M
M SS Dia.
Shell F Dia. L1 +.000 P Max. Panel S +.011 T Dia. V Thread Class 2A KK Dia. +.000
Size ±.010 L Max. Max. –.005 N Dia. Thickness R (TP) –.010 ±.005 (Plated) Z Max Max –.016
9 .444 .453 .641 .820 .572 .234 .719 .938 .128 .4375-28 UNEF .138 .625 .662
11 .558 .453 .641 .820 .700 .234 .812 1.031 .128 .5625-24 UNEF .138 .750 .810
13 .683 .453 .641 .820 .850 .234 .906 1.125 .128 .6875-24 UNEF .138 .875 .960
15 .808 .453 .641 .820 .975 .234 .969 1.219 .128 .8125-20 UNEF .138 1.000 1.085
17 .909 .453 .641 .820 1.100 .234 1.062 1.312 .128 .9375-20 UNEF .138 1.125 1.210
19 1.034 .453 .641 .820 1.207 .234 1.156 1.438 .128 1.0625-18 UNEF .138 1.250 1.317
21 1.159 .484 .672 .790 1.332 .204 1.250 1.562 .128 1.1875-18 UNEF .168 1.375 1.442
23 1.284 .484 .672 .790 1.457 .204 1.375 1.688 .147 1.3125-18 UNEF .168 1.500 1.567
25 1.409 .484 .672 .790 1.582 .193 1.500 1.812 .147 1.4375-18 UNEF .168 1.625 1.692
All dimensions for reference only.
C Note: MS27656 superseded MS 27515.
II
LJT01RE
Commercial
LJT01RT I
LJT01RP SJT
Access
Aquacon
Series I
C 1.219 MAX
+.006
–.000
S .717
D
S N
V
1.656 MAX
±.031
.918
Commercial
LJT01RE-XX-XXX
LJT01RT-XX-XXX
LJT01RP-XX-XXX VIEW D ENLARGED
FOR COAXIAL USE ONLY
N
Shell C M +.000 +.001 S V Thread Class 2A
Size Max. –.005 –.005 ±.016 (Plated)
9 1.094 .632 .572 .938 .4375-28 UNEF
11 1.188 .632 .700 1.031 .5625-24 UNEF
13 1.281 .632 .850 1.125 .6875-24 UNEF
15 1.375 .632 .975 1.219 .8125-20 UNEF
17 1.469 .632 1.100 1.312 .9375-20 UNEF
19 1.594 .632 1.207 1.438 1.0625-18 UNEF
21 1.719 .602 1.332 1.562 1.1875-18 UNEF
23 1.844 .602 1.457 1.688 1.3125-18 UNEF
25 1.969 .602 1.582 1.812 1.4375-18 UNEF
Access
Aquacon
Series I
+.006
–.000
.717 .297 MAX.
±.031
M .200
S N KK
R
(TP)
Commercial Military
LJT02RE-XX-XXX MS27496E
R
S
(TP) L MAX
+.006 Z
–.000
.905
SS T M1
(4 HOLES)
N KK
Commercial Military
LJTP02RE-XX-XXX MS27505E
.005 DIA M
C
122 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Jam Nut Receptacle - Crimp
Military (MS27468), Commercial (LJT07R)
38999
PART NUMBER BUILDER Page 114-118 III
II
MILITARY Commercial LJT07RE, LJT07RP, LJT07RT
MS27468E I
MS27468P SJT
MS27468T
Access
Aquacon
.328 MAX.
Series I
D
A N
.750 MAX.
C V
T RR
.010 ±.020
.062 MIN.
±.005 .125 MAX.
.915
PANEL THICKNESS
L MAX.
A N F KK
RR
.010 ±.020
.062 MIN.
±.005 .125 MAX.
.915
PANEL THICKNESS
Commercial Military
LJT07RP-XX-XXX MS27468P
H .059 Dia. Min. 3 lockwire holes.
Formed lockwire hole design (6 holes) is optional.
+ “D” shaped mounting hole dimensions.
A+ H Hex N T+
Shell +.000 F Dia. +.017 L +.001 +.010 V Thread Class 2A KK Dia. RR Thread
Size –.010 C Max. ±.010 –.016 Max. –.005 S ±.016 –.000 (Plated) Max. Class 2A (Plated)
9 .669 1.199 .444 .875 .625 .572 1.062 .697 .4375-28 UNEF .608 .6875-24 UNEF
11 .769 1.386 .558 1.000 .625 .700 1.250 .822 .5625-24 UNEF .734 .8125-20 UNEF
13 .955 1.511 .683 1.188 .625 .850 1.375 1.007 .6875-24 UNEF .858 1.0000-20 UNEF
15 1.084 1.636 .808 1.312 .625 .975 1.500 1.134 .8125-20 UNEF .984 1.1250-18 UNEF
17 1.208 1.761 .909 1.438 .625 1.100 1.625 1.259 .9375-20 UNEF 1.110 1.2500-18 UNEF
19 1.333 1.949 1.034 1.562 .656 1.207 1.812 1.384 1.0625-18 UNEF 1.234 1.3750-18 UNEF
21 1.459 2.073 1.159 1.688 .750 1.332 1.938 1.507 1.1875-18 UNEF 1.360 1.5000-18 UNEF
23 1.580 2.199 1.284 1.812 .750 1.457 2.062 1.634 1.3125-18 UNEF 1.484 1.6250-18 UNEF
25 1.709 2.323 1.409 2.000 .750 1.582 2.188 1.759 1.4375-18 UNEF 1.610 1.7500-18 UNS
C
All dimensions for reference only.
Aquacon
Series I
1.219
MAX
GROUNDING RING
1.656 MAX
V
+.003
±.025
–.002
.594 .325
Q Commercial Military
LJT06RE-XX-XXX MS27467E VIEW D ENLARGED
LJT06RT-XX-XXX MS27467T FOR COAXIAL USE ONLY
GROUNDING RING
F KK
+.003
±.025
–.002
.594 .325
Commercial Military
LJT06RP-XX-XXX MS27467P
II
MILITARY Commercial LJT00H, LJT00Y
MS27469Y LJTS00Y I
SJT
Access
Aquacon
Series I
±.005
1.047
S ±.005
.741
+.010
R –.000
(TP) .659 .258 ±.025
R
S N
(TP)
RR
T
(4 HOLES)
Commercial Military
* LJT00H-XX-XXX
** LJT00Y-XX-XXX MS27469YXXD
*** LJTS00Y-XX-XXX MS27469YXXE
.005 DIA M
Access
Aquacon
Series I
C L
C L
±.025
±.025 .084
.084
A N KK
A N KK
RR
RR
T .062 MIN.
T .062 MIN.
±.005 .125 MAX.
.915
H ±.005 .125 MAX. PANEL THICKNESS
.915 PANEL THICKNESS
H
S
S
Commercial Military
* LJT07H-XX-XXX
** LJT07Y-XX-XXX MS27470YXXD
*** LJTS07Y-XX-XXX MS27470YXXE
A+ H Hex N T+ KK
Shell +.000 +.017 +.000 S +.010 +.011 RR Thread
Size –.010 C Max. –.016 L Max. –.005 ±.016 –.000 –.000 Class 2A (Plated)
9 .669 1.199 .875 .297 .572 1.062 .697 .642 .6875-24 UNEF
11 .769 1.386 1.000 .297 .700 1.250 .822 .766 .8125-20 UNEF
13 .955 1.511 1.188 .297 .850 1.375 1.007 .892 1.0000-20 UNEF
15 1.084 1.636 1.312 .297 .975 1.500 1.134 1.018 1.1250-18 UNEF
17 1.208 1.761 1.438 .297 1.100 1.625 1.259 1.142 1.2500-18 UNEF
19 1.333 1.949 1.562 .328 1.207 1.812 1.384 1.268 1.3750-18 UNEF
21 1.459 2.073 1.688 .328 1.332 1.938 1.507 1.392 1.5000-18 UNEF
23 1.580 2.199 1.812 .328 1.457 2.062 1.634 1.518 1.6250-18 UNEF
C
25 1.709 2.328 2.000 .328 1.582 2.188 1.759 1.642 1.7500-18 UNS
All dimensions for reference only.
II
MILITARY Commercial LJTIH, LJTIY
MS27471Y LJTSIY I
SJT
Access
Aquacon
Series I
L
L
+.006 M
–.005
+.006 .031 M +.030
–.005 .304 –.040
.031 +.030
.304 –.040
N KK
N KK
SS
SS Commercial Military
GG
* LJTIH-XX-XXX
GG
** LJTIY-XX-XXX MS27471YXXD
*** LJTSIY-XX-XXX MS27471YXXE
Access
Aquacon
Series I
+ .005 DIA M
NOTE: For availability of back panel mounting types, check with nearest sales office or call Amphenol Aerospace.
M N T V Thread KK
Shell F L +.000 +.001 R S Dia. Class 2A Dia.
Size Dia. Max. –.005 –.005 (TP) ±.016 ±.005 UNEF (Plated) Max.
9 .327 .625 .632 .572 .719 .938 .128 .4375-28 .608
11 .444 .625 .632 .700 .812 1.031 .128 .5625-24 .734
13 .558 .625 .632 .850 .906 1.125 .128 .6875-24 .858
15 .683 .625 .632 .975 .969 1.219 .128 .8125-20 .984
17 .808 .625 .632 1.100 1.062 1.312 .128 .9375-20 1.110
19 .909 .625 .632 1.207 1.156 1.438 .128 1.0625-18 1.234
21 1.034 .703 .602 1.332 1.250 1.562 .128 1.1875-18 1.360
23 1.159 .703 .602 1.457 1.375 1.688 .147 1.3125-18 1.484
25 1.284 .703 .602 1.582 1.500 1.812 .147 1.4375-18 1.610
C
128 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Line Receptacle - Solder
Military (MS20027), Commercial (LJT01)
38999
PART NUMBER BUILDER Page 114-118 Military qualified to MIL-DTL-27599 III
II
MILITARY Commercial LJT01T, LJT01C, LJT01P
MS20027T I
SJT
Access
Aquacon
Series I
Commercial Military Commercial
LJT01T-XX-XXX MS20027T LJT01P-XX-XXX
LJT01C-XX-XXX
M N V Thread KK
Shell C F L +.000 +.001 S Class 2A Dia.
Size Max. Dia. Max. –.005 –.005 ±.016 UNEF (Plated) Max.
9 1.094 .327 .625 .632 .572 .938 .4375-28 .608
11 1.188 .444 .625 .632 .700 1.031 .5625-24 .734
13 1.281 .558 .625 .632 .850 1.125 .6875-24 .858
15 1.375 .683 .625 .632 .975 1.219 .8125-20 .984
17 1.469 .808 .625 .632 1.100 1.312 .9375-20 1.110
19 1.594 .909 .625 .632 1.207 1.438 1.0625-18 1.234
21 1.719 1.034 .703 .602 1.332 1.562 1.1875-18 1.360
23 1.844 1.159 .703 .602 1.457 1.688 1.3125-18 1.484
25 1.969 1.284 .703 .602 1.582 1.812 1.4375-18 1.610 C
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 129
Straight Plug -Solder
Military (MS20028), Commercial (LJT06)
38999
III PART NUMBER BUILDER Page 114-118 Military qualified to MIL-DTL-27599
II
MILITARY Commercial LJT06T, LJT06C, LJT06P,
I MS20028T
SJT
Access
Aquacon
Series I
V Thread KK
Shell F L L1 Q Class 2A Dia.
Size Dia. Max. Max. Max. UNEF (Plated) Max.
9 .327 1.128 1.488 .844 .4375-28 .608
11 .444 1.128 1.488 .969 .5625-24 .734
13 .558 1.128 1.488 1.141 .6875-24 .858
15 .683 1.128 1.488 1.266 .8125-20 .984
17 .808 1.128 1.488 1.391 .9375-20 1.110
19 .909 1.128 1.488 1.500 1.0625-18 1.234
21 1.034 1.128 1.566 1.625 1.1875-18 1.360
23 1.159 1.128 1.566 1.750 1.3125-18 1.484
C 25 1.284 1.191 1.644 1.875 1.4375-18 1.610
II
MILITARY Commercial LJT07P, LJT07T
MS20029P I
SJT
Access
Aquacon
Series I
Commercial Commercial Military
LJT07T-XX-XXX LJT07P-XX-XXX MS20029P
C
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 131
PCB Wall Mounting Receptacle
(Back Panel Mounting)
38999 Commercial (LJTPQ00)
III
II
I L MAX
S
SJT .905 .006
R .000
Access
(TP) M PCB TAIL STICKOUT*
Aquacon .281-.235 FOR SIZES 16 & 20 CONTACTS
.249-.188 FOR SIZE 22D CONTACTS
Series I
R S N
(TP)
.062 ±.001 DIA.
FOR SIZE 16 CONTACTS
.019 ±.001 DIA.
V FOR SIZE 20 & 22D
SS THREAD CONTACTS
P
T
(4 HOLES)
1. 2. 3. 4. 5.
Contact
PART # Shell Base Coded Insert Type/Alt.
See chart below Finish Number Shell Size Arrg. Keying
88/91 569 70X - 35 P
HOW TO ORDER
1. SELECT A SHELL FINISH: 4. SELECT AN INSERT ARRANGEMENT:
Designates olive drab cadmium plated Refer to insert availability chart on page 2-5 and pin-out
88 connector shell illustrations on pages 15-29.
Designates electroless nickel plated -35 Designates Insert Arrangement Number
91 connector shell
Consult Amphenol Aerospace for ordering of composite styles.
II
L MAX I
S SJT
.905 .006
R .000
Access
(TP) M
PCB TAIL STICKOUT* Aquacon
.281-.235 FOR SIZES 16 & 20 CONTACTS
.249-.188 FOR SIZE 22D CONTACTS
Series I
R S N
(TP)
.062 ±.001 DIA.
FOR SIZE 16 CONTACTS
.019 ±.001 DIA.
V FOR SIZE 20 & 22D
T THREAD
SS CONTACTS
THREAD P
CLINCH NUT
1. 2. 3. 4. 5.
Contact
PART # Shell Base Coded Insert Type/Alt.
See chart below Finish Number Shell Size Arrg. Keying
88/91 628 70X - 35 P
HOW TO ORDER
1. SELECT A SHELL FINISH: 4. SELECT AN INSERT ARRANGEMENT:
Designates olive drab cadmium plated Refer to insert availability chart on page 2-5 and pin-out
88 connector shell illustrations on pages 15-29.
Designates electroless nickel plated
-35 Designates Insert Arrangement Number
91 connector shell
Consult Amphenol Aerospace for ordering of composite styles.
5. CONTACT TYPE/ALTERNATE KEYING POSITIONS:
2. BASE NUMBER: Refer to page 118 for alternate rotation letters to use.
C
(part number 88/91-628401/409)
Most common options are shown; other options are available.
Aquacon
R
Series I
S N KK
(TP)
1. 2. 3. 4. 5.
Contact
PART # Shell Base Coded Insert Type/Alt.
See chart below Finish Number Shell Size Arrg. Keying
88/91 569 71X - 35 P
HOW TO ORDER
1. SELECT A SHELL FINISH: 4. SELECT AN INSERT ARRANGEMENT:
Designates olive drab cadmium plated Refer to insert availability chart on page 2-5 and pin-out
88 connector shell illustrations on pages 15-29.
91
Designates electroless nickel plated -35 Designates Insert Arrangement Number
connector shell
Consult Amphenol Aerospace for ordering of composite styles.
5. CONTACT TYPE/ALTERNATE KEYING POSITIONS:
2. BASE NUMBER: Refer to page 118 for alternate rotation letters to use.
569 Base Number
P Designates Pin Contacts in Normal Position
S Designates Socket Contacts in Normal Position
3. SELECT A CODED SHELL SIZE:
See chart below 711-719, designates size 9-25 shell
size. Example: 711= Size 9 Shell + .005 DIA M
C
134 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
PCB Box Mounting Receptacle
(Back Panel Mounting) (With Clinch Nuts)
Commercial (LJTP02) 38999
CONNECTOR WITH CLINCH NUTS III
(4 PLACES)
II
I
L MAX.
SJT
S .006
.905 Access
.000
R
(TP) PCB TAIL STICKOUT* Aquacon
M
.454-.401 FOR SIZES 16 & 20 CONTACTS
.468-.406 FOR SIZE 22D CONTACTS
Series I
R S N KK
(TP)
HOW TO ORDER
1. SELECT A SHELL FINISH: 4. SELECT AN INSERT ARRANGEMENT:
Designates olive drab cadmium plated Refer to insert availability chart on page 2-5 and pin-out
88 connector shell illustrations on pages 15-29.
91
Designates electroless nickel plated -35 Designates Insert Arrangement Number
connector shell
Consult Amphenol Aerospace for ordering of composite styles.
5. CONTACT TYPE/ALTERNATE KEYING POSITIONS:
2. BASE NUMBER: Refer to page 118 for alternate rotation letters to use.
628 Base Number P Designates Pin Contacts in Normal Position
S Designates Socket Contacts in Normal Position
3. SELECT A CODED SHELL SIZE:
See chart below 711-719, designates size 9-25 shell
size. Example: 711= Size 9 Shell + .005 DIA M
II
I C .328 MAX.
T
SJT PCB TAIL STICKOUT*
.229-.175 FOR SIZE 16 & 20 CONTACTS
Access
.243-.182 FOR SIZE 22D CONTACTS
Aquacon
A* N
Series I
1. 2. 3. 4. 5.
Contact
PART # Shell Base Coded Insert Type/Alt.
See chart below Finish Number Shell Size Arrg. Keying
88/91 569 72X - 35 P
HOW TO ORDER
1. SELECT A SHELL FINISH: 4. SELECT AN INSERT ARRANGEMENT:
Designates olive drab cadmium plated Refer to insert availability chart on page 2-5 and pin-out
88 connector shell illustrations on pages 15-29.
91
Designates electroless nickel plated -35 Designates Insert Arrangement Number
connector shell
Consult Amphenol Aerospace for ordering of composite styles.
5. CONTACT TYPE/ KEYING POSITIONS:
2. BASE NUMBER: Refer to page 118 for alternate rotation letters to use.
569 Base Number P Designates Pin Contacts in Normal Position
S Designates Socket Contacts in Normal Position
3. SELECT A CODED SHELL SIZE:
See chart below 721-729, designates size 9-25 shell size.
Example: 721= Size 9 Shell
II
±.005
1.047 I
S ±.005
.741 SJT
+.010 Access
R –.000 PCB TAIL
(TP) .659 STICKOUT
B .100 ±.03 Aquacon
D .200 ±.03
F .300 ±.03
Series I
R
S N
(TP)
1. 2. 3. 4. 5. 6.
Contact Type/
PART # Base Coded Insert Alt. Keying Shell Tail
See chart below Number Shell Size Arrg. Position Finish Length
10-626 401 -35 P 1 B
HOW TO ORDER
1. BASE NUMBER: 4. CONTACT TYPE/ALTERNATE KEYING POSITIONS:
Base Number for MIL-DTL-38999 Series III Refer to page 118 for alternate rotation letters to use.
10-626 Hermetic with PCB Tail
P Designates Pin Contacts in Normal Position
S Designates Socket Contacts in Normal Position
2. SELECT A CODED SHELL SIZE:
See chart below 401-409, designates size 9-25 shell size. 5. SELECT A SHELL FINISH:
1 Hermetic seal, passivated Stainless Steel, 200°C
3. SELECT AN INSERT ARRANGEMENT: 2 Hermetic seal, Stainless Steel w/Nickel Plate
3 Carbon Steel w/reflowed tin plate
Refer to insert availability chart on page 2-5 and pin-out
illustrations on pages 15-29.
-35 Designates Insert Arrangement Number 6. SELECT A TAIL LENGTH:
B .100±.03
D .200±.03
F .300±.03
+ .005 DIA M
N Dia.
+.001 R T Dia. RR Thread
Shell Size Part Number –.005 TP) S ±.016 ±.005 Class 2A
9 10-626401-XXX .572 .719 .938 .128 .6875-24 UNEF
11 402-XXX .700 .812 1.031 .128 .8125-20 UNEF
13 403-XXX .850 .906 1.125 .128 .9375-20 UNEF
15 404-XXX .975 .969 1.219 .128 1.0625-18 UNEF
17 405-XXX 1.100 1.062 1.312 .128 1.1875-18 UNEF
19 406-XXX 1.207 1.156 1.438 .128 1.3125-18 UNEF
21 407-XXX 1.332 1.250 1.562 .128 1.4375-18 UNEF
23 408-XXX 1.457 1.375 1.688 .147 1.5625-18 UNEF
25 409-XXX
All dimensions for reference only.
1.582 1.500 1.812 .147 1.6875-18 UNEF
C
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 137
PCB Hermetic Jam Nut Receptacle
38999
III
II
I
C L PCB TAIL
SJT
LENGTH
Access B .100 ±.03
D .200 ±.03
Aquacon F .300 ±.03
KK
Series I
A N
T .062 MIN.
±.005 .125 MAX.
.915 PANEL THICKNESS
H
1. 2. 3. 4. 5. 6.
Contact Type/
PART # Base Coded Insert Alt. Keying Shell Tail
See chart below Number Shell Size Arrg. Position Finish Length
10-626 411 -35 P 1 B
HOW TO ORDER
1. BASE NUMBER: 4. CONTACT TYPE/ KEYING POSITIONS:
Base Number for MIL-DTL-38999 Series III Refer to page 118 for alternate rotation letters to use.
10-626 Hermetic with PCB Tail
P Designates Pin Contacts in Normal Position
S Designates Socket Contacts in Normal Position
2. SELECT A CODED SHELL SIZE:
See chart below 411-419, designates size 9-25 shell
5. SELECT A SHELL FINISH:
size. Example: 411 = Size 9 Shell 1 Hermetic seal, passivated Stainless Steel, 200°C
2 Hermetic seal, Stainless Steel w/Nickel Plate
3. SELECT AN INSERT ARRANGEMENT: 3 Carbon Steel w/reflowed tin plate
Refer to insert availability chart on page 2-5 and pin-out
illustrations on pages 15-29.
6. SELECT A TAIL LENGTH
-35 Designates Insert Arrangement Number B .100±.03
D .200±.03
F .300±.03
All dimensions for reference only.
Weld mounting hermetic receptacle also available.
Consult Amphenol for availability and dimensions.
A+ H Hex N T+ KK
Shell +.000 C +.017 L +.000 S +.010 +.011 RR Thread
Size Part Number –.010 Max. –.016 Max. –.005 ±.016 –.000 –.000 Class 2A (Plated)
9 10-626411-XXX .669 1.199 .875 .297 .572 1.062 .697 .642 .6875-24 UNEF
11 412-XXX .769 1.386 1.000 .297 .700 1.250 .822 .766 .8125-20 UNEF
13 413-XXX .955 1.511 1.188 .297 .850 1.375 1.007 .892 1.0000-20 UNEF
15 414-XXX 1.084 1.636 1.312 .297 .975 1.500 1.134 1.018 1.1250-18 UNEF
17 415-XXX 1.208 1.761 1.438 .297 1.100 1.625 1.259 1.142 1.2500-18 UNEF
19 416-XXX 1.333 1.949 1.562 .328 1.207 1.812 1.384 1.268 1.3750-18 UNEF
21 417-XXX 1.459 2.073 1.688 .328 1.332 1.938 1.507 1.392 1.5000-18 UNEF
23 418-XXX 1.580 2.199 1.812 .328 1.457 2.062 1.634 1.518 1.6250-18 UNEF
II
L SJT
M Access
+.006 PCB TAIL
.031
–.005 STICKOUT Aquacon
B .100 ±.03
D .200 ±.03
Series I
F .300 ±.03
KK
N
1. 2. 3. 4. 5. 6.
Contact Type/
PART # Base Coded Insert Alt. Keying Shell Tail
See chart below Number Shell Size Arrg. Position Finish Length
10-626 421 -35 P 1 B
HOW TO ORDER
4. CONTACT TYPE/ALTERNATE KEYING POSITIONS:
1. BASE NUMBER:
Refer to page 118 for alternate rotation letters to use.
Base Number for MIL-DTL-38999 Series III Her-
10-626 metic with PCB Tail P Designates Pin Contacts in Normal Position
S Designates Socket Contacts in Normal Position
2. SELECT A CODED SHELL SIZE:
See chart below 421-429, designates size 9-25 shell 5. SELECT A SHELL FINISH:
size. Example: 421 = Size 9 Shell
1 Hermetic seal, passivated Stainless Steel, 200°C
2 Hermetic seal, Stainless Steel w/Nickel Plate
3. SELECT AN INSERT ARRANGEMENT: 3 Carbon Steel w/reflowed tin plate
Refer to insert availability chart on page 2-5 and pin-out
illustrations on pages 15-29.
-35 Designates Insert Arrangement Number 6. SELECT A TAIL LENGTH:
B .100±.03
D .200±.03
F .300±.03
All dimensions for reference only.
Weld mounting hermetic receptacle also available.
Consult Amphenol for availability and dimensions.
4. SELECT A FINISH
3. SELECT A SHELL SIZE & INSERT ARRANGEMENT
Designates corrosion resistant olive drab cadmium plated
aluminum, 500 hour extended salt spray, Shell sizes are MIL-DTL-38999, Series III from sizes 11 thru 25. The basic
B EMI shielding effectiveness –50dB @ 10 GHz part number selected specifies the insert arrangement. See Table I (page
specification min., 175°C 141) for coded part number that correlates to insert arrangement.
C
23 95° 80° 69° 121° 110°
25 95° 80° 69° 121° 110°
Series I
13-98 I 10 10 20 15-35
15-5 II 5 5 27 17-6
28 17-8
15-15 I 15 14 1
29 17-26
15-18 I 18 18 30 17-35
15-19 I 19 19 31 17-99
37 19-11
15-35 M 37 37
39 19-32
15-97 I 12 8 4 40 19-35
17-6 I 6 6 47 21-11
17-8 II 8 8 48 21-16
49 21-35
17-26 I 26 26 50 21-41
17-35 M 55 55 51 21-39
17-99 I 23 21 2 57 23-21
58 23-35
19-11 II 11 11 59 23-53
19-32 I 32 32 60 23-55
19-35 M 66 66 66 25-19
74 25-4
21-11 I 11 11 67 25-29
21-16 II 16 16 68 25-35
21-35 M 79 79 69 25-43
70 25-61
21-39 I 39 37 2 71 25-46
21-41 I 41 41 72 25-2
23-21 II 21 21
TABLE II
23-35 M 100 100 LANYARD LENGTH
23-53 I 53 53 CODES
Lanyard
23-54 M 53 40 9 4 Length (in.) Commercial
23-55 I 55 55 ±.250 MS Code
25-4 I 56 48 8 4.000 40
4.250 41
25-19 I 19 19
4.500 42
25-20 N 30 10 13 4 3
4.750 43
25-24 I 24 12 12 5.000 50
25-29 I 29 29 5.250 51
25-35 M 128 128 5.500 52
25-43 I 43 23 20 5.750 53
25-46 I 46 40 4 2*
6.000 No 60
6.250 Code 61
25-61 I 61 61
6.500 62
LJT Lanyard Separation Forces 6.750 Std. 63
* For RG 180/U and RG 195/U cables 7.000 Length 70
T-Straight U-15 Degree only. (Check Amphenol Aerospace,
Plug Pull 7.250 6.250 71
Sidney, NY for other cable
Size (lbs. max.) (lbs. Max.) 7.500 72
applications). For availability of other
9 Not Available Not Available insert arrangements and accesso- 7.750 73
ries consult Amphenol Aerospace. 8.000 80
11 15 20
8.250 81
13 20 25
8.500 82
15 25 30
8.750 83
17 30 35
9.000 90
19 35 45
9.250 91
21 45 55
23
25
55
65
65
75
9.500
9.750
92
93 C
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 141
Series I, LJT Breakaway Fail Safe
Quick-Disconnect with Axial Pull of Lanyard
38999 Amphenol LJT Breakaway Fail Safe Connectors provide unequaled
performance in environments requiring instant disengagement.
III
+.003
+.007 .594 –.002
.575 –.003
SOCKET INSERT
.275 MAX.
V Thread
OUTER SLEEVE +.012
D Max. UNEF
MOVEMENT .019 –.003 Shell A Dia. Accessory Class 2A
DURING MATING V PIN INSERT Size Max. B Max. Dia. L Max. (Plated)
11 1.393 1.797 .740 1.703 .5625-24
13 1.558 1.969 .926 1.703 .6875-24
D B 15 1.669 2.078 1.051 1.703 .8125-20
17 1.797 2.203 1.176 1.703 .9375-20
19 1.926 2.323 1.300 1.703 1.0625-18
LANYARD
PULLED TAUT
AGAINST A
21 2.054 2.469 1.426 1.703 1.1875-18
.500 ±.031 L A
DIA. MANDREL
23 2.183 2.594 1.551 1.703 1.3125-18
MS LANYARD LENGTH
6.250 STD. 25 2.293 2.703 1.676 1.766 1.4375-18
FOR PROPRIETARY LANYARD LENGTH
SEE LANYARD LENGTH TABLE All dimensions for reference only.
C
142 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
SJT Series
D
TABLE OF CONTENTS FOR SECTION D
Features, Specification . . . . . . . . . . . . 144
How to Order . . . . . . . . . . . . . . . 145
Insert Availability. . . . . . . . . . . . . . 146
ACCESSORIES:
Section F. . . . . . . . . . . . . . . . . 165-184
range of accessories. Hermetic seal receptacles are available in carbon steel or stainless steel
shells.
• Standard mounting
Contacts dimensions – MIL-DTL-38999,
Rear insertable/rear release crimp contacts are standard in SJT connectors. Power contacts Series II** dimensions
are available in sizes 10, 12, 16, 20, 22M and 22D. All socket contacts are probe proof.
Standard contact plating is 50 mµ minimum gold. Coaxial contacts are available in sizes 8, 12 • Compliance with European
and 16 to accommodate a wide range of coaxial cables; see Coaxial contact information in the Specifications – PAN6433-2,
High Speed Contact section of this catalog. Size 8 and 12 Twinax contacts are also available; see LN29729, VG96912
Concentric Twinax contact information in the High Speed Contact section of this catalog.
Optional Features
Special adaptations of the SJT are available for hermetic and high temperature applications. The
SJTS high temperature connector is rated at 392°F. SJT hermetic receptacles are described on
page 150.
Specials
Special types are available, such as connectors less contacts and circular rack and panel
connectors with solderless wrap contacts. A complete listing of connector types, shell styles and
service classes appears on page 146, How to Order. For further information on special application
requirements, contact an Amphenol Sales Person or visit www.amphenol-aerospace.com for
more information.
CONTACT RATING
Test Current Maximum Maximum Crimp Well Data
Contact Millivolt Millivolt Drop
Size Standard Hermetic Drop Crimp* Hermetic Contact Well Min.
22M 3 2 45 60 Size Diameter Well Depth
22D 5 3 73 85 22M .028 ±.001 .141
22 5 3 73 85 22D .0345 ±.0010 .141
20 7.5 5 55 60
16 13 10 49 85 22 .0365 ±.0010 .141
12 23 17 42 85 20 .047 ±.001 .209
10 Power 33 NA 33 NA 16 .067 ±.001 .209
* When using silver plated wire 12 .100 ±.002 .209
10 (Power) .137 ±.002 .355
SERVICE RATING**
Suggested Operating Voltage
(Sea Level)
Service Test Voltage Test Voltage Test Voltage Test Voltage
Rating AC (RMS) DC (Sea Level) 50,000 Ft. 70,000 Ft. 110,000 Ft.
M 400 550 1300 VRMS 550 VRMS 350 VRMS 200 VRMS
N 300 450 1000 VRMS 400 VRMS 260 VRMS 200 VRMS
I 600 850 1800 VRMS 600 VRMS 400 VRMS 200 VRMS
II 900 1250 2300 VRMS 800 VRMS 500 VRMS 200 VRMS
D ** Please note that the establishment of electrical safety factors is left entirely in the designer’s hands, since he is in the best possible
position to know what peak voltage, switching surges, transients, etc., can be expected in a particular circuit.
I
SJT SERIES
Standard Scoop-Proof SJT
High Temperature Back Panel Mounted
Junior Tri-Lock Access
Receptacle Crimp
SJT
Straight Plug SJT06RT
Plugs
RELATIVE POSSIBLE
POSITION OF ROTATED
MASTER KEYWAY
(front face of
receptacle shown)
D
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 145
SJT
Insert Availability and Identification
Contact Size
38999
Shell Hermetics* Service Total 12 10 8 8†††
III Size Crimp Class Y Rating Contacts 22D 22M 22 20 16 12 (Coax) (Power) (Coax) (Twinax)
II 8-6 X M 6 6
8-35 X M 6 6
I 8-44 X M 4 4
8-98 X I 3 3
SJT 10-2 X I 2 2
Access 10-4 ✦ I 4 4
10-5 X I 5 5
Aquacon 10-13 X M 13 13
10-35 X M 13 13
10-98 X I 6 6
12-4 X I 4 4
12-8 X I 8 8
12-22 X M 22 22
12-35 X M 22 22
SJT
12-98 X X I 10 10
14-5 X II 5 5
14-15 X I 15 14 1
14-18 X I 18 18
14-19 X X I 19 19
14-35 X X M 37 37
14-37 X X M 37 37
14-97 X I 12 8 4
16-2 ✦ M 39 38 1**
16-6 X I 6 6
16-8 X II 8 8
16-13 ✦ I 13 13
16-26 X I 26 26
16-35 X M 55 55
16-42 X M 42 42
16-55 X M 55 55
16-99 X X I 23 21 2
18-11 X II 11 11
18-32 X I 32 32
18-35 X X M 66 66
18-66 X X M 66 66
20-1 X X M 79 79
20-2 X M 65 65
20-11 X I 11 11
20-16 X II 16 16
20-35 X X M 79 79
20-39 X I 39 37 2
20-41 X I 41 41
20-75 ✦ M 4 4††
20-79 ✦ II 19 17 2†
22-1 X X M 100 100
22-2 X M 85 85
22-21 X II 21 21
22-35 X X M 100 100
22-53 X I 53 53
24-1 X M 128 128
24-2 X M 100 100
24-4 X I 56 48 8
24-7 X M 99 97 2**
24-11 ✦ N 11 2 9
24-19 X I 19 19
24-20 ✦ N 30 10 13*** 4 3
24-24 X I 24 12 12
24-29 X I 29 29
24-35 X M 128 128
24-37 X I 37 37
24-43 ✦ I 43 23 20
24-46 ✦ I 46 40 4 2††
24-61 X I 61 61
II
SJT
Access
Aquacon
Note: Standard wall mount may be back panel mounted where panel thickness does not exceed these dimensions.
For thicker panel applications, SJTP00RT should be used.
V Thread Modified
SJT
M Class 2A N
Shell L +.000 R S T UNEF Modified +.001 P**
Size Max –.005 (TP) ±.016 ±.005 (Plated) Major Dia. –.005 Max
8 .500 .632 .594 .812 .120 .4375-28 .421 – .417 .473 .117
10 .500 .632 .719 .938 .120 .5625-24 .542 – .538 .590 .117
12 .500 .632 .812 1.031 .120 .6875-24 .667 – .663 .750 .117
14 .500 .632 .906 1.125 .120 .8125-20 .791 – .787 .875 .117
16 .500 .632 .969 1.219 .120 .9375-20 .916 – .912 1.000 .117
18 .500 .632 1.062 1.312 .120 1.0625-18 1.034 – 1.030 1.125 .117
20 .500 .602 1.156 1.438 .120 1.1875-18 1.158 – 1.154 1.250 .087
22 .500 .602 1.250 1.562 .120 1.3125-18 1.283 – 1.279 1.375 .087
24 .550 .602 1.375 1.688 .147 1.4375-18 1.408 – 1.404 1.500 .055
SJTP00RT – Crimp
Wall Mounting Receptacle (Back Panel Mounting)
PART NUMBER BUILDER Page 145
SJTP00RT
Commercial
V Thread P
F K M S Class 2A Dia.
Shell +.000 +.006 L +.000 R +.011 T Z (Plated) +.001 W G
Size –.005 –.000 Max. –.005 (TP) –.010 ±.005 ±.031 UNEF –.005 Max. Max.
8 .609 .945 .539 .860 .594 .812 .120 .062 .4375-28 .516 .812 .345
10 .609 .945 .539 .860 .719 .938 .120 .062 .5625-24 .633 .812 .345
12 .609 .945 .539 .860 .812 1.031 .120 .062 .6875-24 .802 .812 .345
14 .609 .945 .539 .860 .906 1.125 .120 .062 .8125-20 .927 .812 .345
16 .609 .945 .539 .860 .969 1.219 .120 .062 .9375-20 1.052 .812 .345
18 .609 .945 .539 .860 1.062 1.312 .120 .062 1.0625-18 1.177 .812 .345
20 .609 .945 .539 .860 1.156 1.438 .120 .062 1.1875-18 1.302 .812 .345
22 .609 .945 .539 .860 1.250 1.562 .120 .062 1.3125-18 1.427 .812 .345
24 .750 1.085 .493
All dimensions for reference only.
1.000 1.375 1.688 .147 .078 1.4375-18 1.552 .781 .452
D
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 147
SJTP02RE – Crimp
Box Mounting Receptacle (Back Panel Mounting)
38999
PART NUMBER BUILDER Page 145
III
SJTP02RE
Commercial
II
SJT
Access
Aquacon
P KK
F K M S Dia. Dia.
Shell +.000 +.006 +.000 R +.011 T Z +.001 +.005 G
SJT
Size –.005 –.000 –.005 (TP) –.010 ±.005 ±.031 –.005 –.002 Max.
8 .609 .945 .860 .594 .812 .120 .062 .516 .417 .345
10 .609 .945 .860 .719 .938 .120 .062 .633 .538 .345
12 .609 .945 .860 .812 1.031 .120 .062 .802 .663 .345
14 .609 .945 .860 .906 1.125 .120 .062 .927 .787 .345
16 .609 .945 .860 .969 1.219 .120 .062 1.052 .912 .345
18 .609 .945 .860 1.062 1.312 .120 .062 1.177 1.030 .345
20 .609 .945 .860 1.156 1.438 .120 .062 1.302 1.154 .345
22 .609 .945 .860 1.250 1.562 .120 .062 1.427 1.279 .345
24 .750 1.085 1.000 1.375 1.688 .147 .078 1.552 1.404 .452
SJT07RT – Crimp
Jam Nut Receptacle
PART NUMBER BUILDER Page 145
SJT07RT
Commercial
H
A• Hex V Thread R Thread N T•
Shell +.000 +.017 S Class 2A Class 2A +.001 C +.010
Size –.010 –.016 ±.016 UNEF (Plated) UNEF (Plated) –.005 Max. –.000
8 .542 .750 .938 .5625-24 .5625-24 .473 1.078 .572
10 .669 .875 1.062 .6875-24 .6875-24 .590 1.203 .697
12 .830 1.062 1.250 .8125-20 .8750-20 .750 1.391 .884
14 .955 1.188 1.375 .9375-20 1.0000-20 .875 1.515 1.007
16 1.084 1.312 1.500 1.0625-18 1.1250-18 1.000 1.641 1.134
18 1.208 1.438 1.625 1.1875-18 1.2500-18 1.125 1.766 1.259
20 1.333 1.562 1.812 1.3125-18 1.3750-18 1.250 1.953 1.384
22 1.459 1.688 1.938 1.4375-18 1.5000-18 1.375 2.078 1.507
D 24 1.580
All dimensions for reference only.
1.812 2.062 1.4375-18 1.6250-18 1.500 2.203 1.634
II
SJTG06RT
I
SJT
Access
Aquacon
SJT
SJT06RT
SJTG06RT
V Thread
Shell L Q Class 2A Modified
Size Max Dia. Max. UNEF (Plated) Major Dia.
8 1.219 .734 .4375-28 .421 – .417
10 1.219 .844 .5625-24 .542 – .538
12 1.219 1.016 .6875-24 .667 – .663
14 1.219 1.141 .8125-20 .791 – .787
16 1.219 1.265 .9375-20 .916 – .912
18 1.219 1.391 1.0625-18 1.034 – 1.030
20 1.219 1.500 1.1875-18 1.158 – 1.154
22 1.219 1.625 1.3125-18 1.283 – 1.279
24 1.258 1.750 1.4375-18 1.408 – 1.404
All dimensions for reference only.
D
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 149
SJTIY – Hermetic
Solder Mounting Receptacle
38999
PART NUMBER BUILDER Page 145
III
SJTIY
Commercial
II
SJT
Access
Aquacon
G K
L M Dia. Dia. N
Shell +.011 +.006 +.011 +.001 +.001
Size –.000 –.005 –.010 –.005 –.005
8 .789 .125 .687 .562 .473
SJT
SJT07Y – Hermetic
Jam Nut Receptacle
PART NUMBER BUILDER Page 145
SJT07Y
Commercial
H RR
N A• Hex KK Thread T•
Shell +.001 C +.000 L +.017 S +.011 Class 2A +.010
Size –.005 Max. –.010 Max. –.016 ±.016 –.000 UNEF (Plated) –.000
8 .473 1.078 .542 .297 .750 .938 .642 .5625-24 .572
10 .590 1.203 .669 .297 .875 1.062 .766 .6875-24 .697
12 .750 1.391 .830 .297 1.062 1.250 .892 .8750-20 .884
14 .875 1.515 .955 .297 1.188 1.375 1.018 1.0000-20 1.007
16 1.000 1.641 1.084 .297 1.312 1.500 1.142 1.1250-18 1.134
18 1.125 1.766 1.208 .328 1.438 1.625 1.268 1.2500-18 1.259
20 1.250 1.953 1.333 .328 1.562 1.812 1.392 1.3750-18 1.384
22 1.375 2.078 1.459 .328 1.688 1.938 1.518 1.5000-18 1.507
D 24 1.500
All dimensions for reference only.
2.203 1.580 .328 1.812 2.062 1.642 1.6250-18 1.634
E
TABLE OF CONTENTS FOR SECTION E
Design Features. . . . . . . . . . . . . . 152
Specifications, Alternate Positioning . . . . . . 153
Insert Availability. . . . . . . . . . . . . . 154
Insert Arrangements . . . . . . . . . . . . . 155-156
How to Order . . . . . . . . . . . . . . . 157
ACCESSORIES/INSTALLATION SECTION F:
Protection Caps. . . . . . . . . . . . . . 162
Installation Instructions/ Application Tools . . . . 163
Contact Installation. . . . . . . . . . . . . 164
DESIGN FEATURES OF
AQUACON SERIES CONNECTORS
6 1 2
2
4 3
5
1. Corrosion resistant aluminum bronze coupling nut and
stainless steel sleeve
2. Hermetic and non-hermetic inserts in MIL-DTL-38999
patterns. Glass or hard dielectric material.
3. Visual mating indicator
4. 1500 PSI sealing capability assured by threaded coupling
and “O” ring
5. Pin or socket contacts in either plug or receptacle
6. Environmental resistant molded cable terminations with or
without EMI accessory
E
152 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Aquacon Series
Specifications, Alternate Positioning
AQUACON CONTACT RATINGS 38999
Test Current Maximum Millivolt Drop Crimp Well Data Solder Well Data III
Contact Solder II
Size Standard Hermetic Crimp Solder Hermetic Diameter Depth Diameter Depth
22M 3 2 30 20 60 .029 ±.001 .141 +.004 .094 I
.029 –.000
SJT
22D 5 – 40 – – .0345 ±.001 .141 – Access
–
Aquacon
20 7.5 5 35 20 60 .047 ±.001 .209 +.004 .125
.044 –.000
I 600 850
II 900 1250
ALTERNATE POSITIONING
Alternate positioning of connectors allows connectors with
identical insert arrangements to be mounted side by side by
providing a positive means of eliminating inadvertent
cross-mating or cross- plugging.
E
(FRONT FACE OF AJ or AS RECEPTACLE SHOWN)
24 100 85 74 126 115
Aquacon 8-98 X X I 3 3
10-5 X X X I 5 5
Aquacon
10-13 X X X M 13 13
10-35 X X M 13 13
10-98 X X X I 6 6
12-3 X X X II 3 3
12-8 X X X I 8 8
12-35 X X M 22 22
12-98 X X X I 10 10
14-5 X X X II 5 5
14-15 X X I 15 14 1
14-18 X X X I 18 18
14-35 X X M 37 37
14-37 X X X M 37 37
16-6† X X I 6 6
16-8 X X X II 8 8
16-26 X X X I 26 26
16-35 X X M 55 55
16-55 X X X M 55 55
18-11 X X II 11 11
18-32 X X X I 32 32
18-35 X X M 66 66
18-66 X X X M 66 66
20-1 X M 79 79
20-2 X M 65 65
20-16 X X X II 16 16
20-35 X M 79 79
20-39 X X I 39 37 2
20-41 X X X I 41 41
22-2 X X M 85 85
22-21 X X X II 21 21
22-32 X I 32 32
22-35 X M 100 100
22-55 X X X I 55 55
24-19† X X I 19 19
24-24† X I 24 12 12
24-35 X M 128 128
24-61 X X I 61 61
* Tooled for pin inserts only (contact Amphenol for socket availability).
** See specifications
† AS Aquacon version - these arrangements use SJT (38999 type) patterns that incorporate size 12 contacts. See how to order page 157.
E Additional insert arrangements may be made available upon request.
Insert Arrangement 8-3 8-6 8-35 8-44 8-98 10-5 10-13 10-35 SJT
Aquacon
L A L A
1
A G A A A K M B K M N B
H B E B C
E F B F B 21
J R N T U P
C A H 22
G J
C C
E C K J H P D S R
D C F D D C H
B D G E D
E F G
F E
Insert Arrangement 10-98 12-3 12-8 12-35 12-98 14-5 14-15 14-18
Service Rating I II I M I II I I
Number of Contacts 6 3 8 22 10 5 14 1 18
A 17 32
1 1 A A R B 10 40
4 25
Pa S T C 47
E
31 21 31 21 G B
b U 1 53
B N Z D
H
c V
D F M E
F C Y W 3 55
L X
11 C E D K G F 9
52
J H 16
24
31
39
46
Service Rating M M I II I M
Number of Contacts 37 37 6 8 26 55
1
25 34
17 T A 25 34 17 43
10
32
40
17 43 10 51
4
25 J A S U B 10 51 4 58 31
47 4 58 51
H R e V C
1 53 B 64 1 64
K f 1
P d j W D
G C 2 2 21 79
g
L N c X E
55 b h
3 3 66 3 66 71
52 F D M Y 63 61
a F 9
9 Z 9 63
16 31 46 L J G 16 57 16 57 41
24 39 E K 24 50 24 50 11
H 33 42 33 42
Service Rating M II I M M M
Number of Contacts 55 11 32 66 66 79
E
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 155
AJ Aquacon
Insert Arrangements
38999 Front face of pin inserts illustrated
III 1 1 W A W A
V V B
U B C
L
II 21
M
A
51
31 T j X
Y
C U
j X
Y D
K B D T i k
41 S i k Z s Z
S N m E
I 65 J
C 21 79
R
h
g
r m a E S
h r
t
n
a
F
31 R P q n b
R g p
61
H
71 P c q b
D 61 f F c G
d
SJT 51
G E 41
N
e p G
P
f e d H
11 M H N
F J
11 L J M L
K K
Access
Service Rating M II M I I
Aquacon
Number of Contacts 65 16 79 37 2 41
29 A
20 39
48
58
N N A 16
25
35
46
56
67
77
U V B
12 67 A M P T
M b R B 8 86
n
W
X
C
5 P B 1 S m
75 94 p Y
1 82
W R L a
h c S C 2
95 k
AA q D
3 96 R z GG BB r Z
L X C Z j y HH CC E
j d T 4 97
FF
K g D 5 98 P i
s a
U 6 EE DD F
K V S 99 x t b
D Y e
4
f 7 100 N h w u
c
85 T g v
U G
11 81 J E J X W V f d
19 74
H
E 15 93 M e
H
47 F F 24 45 66 85 L
28 66 G H G 34 55 76 K J
38 57
Service Rating M II I M I
59
48 71
A 36 82 Z A
M A B 25 94 B
B 8 15 105 115 Y a b
P v C
1 X u c
R C w
L N P C N S t GG HH d D
W
FF x
V
s NN JJ e E
K U V R D Y Z PP
D 4 125 EE MM KK y
M T U r f F
X LL z g G
q DD
J T S E
L a E T
U p BB AA h H
7 CC
H G F W F 128 S n i J
V R m k j
K G 14 121
J 24 P K
H 114 N M L
35 58 70 81 104
47 93
Service Rating I I M I
E
156 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
AJ Aquacon
How to Order
1. 2. 3. 4. 5. 6. 38999
Connector & Shell Style Contact Shell Size – Contact Insert Special III
Type Insert Arrangement Configuration Rotation Variation
II
AJ6 R- 20-41 S A (445)
I
Aquacon
Jam Nut Receptacle AJ7 AS7
CONNECTOR TYPE & STYLE
Plugs
Fused compression glass sealed inserts. Leakage rate less than 1.0x10-6 cc/sec at 15 psi differential; with interfacial
seal.
Hermetic
8 100 82 118
RELATIVE POSSIBLE POSITION OF
10 100 86 72 128 114 ROTATED MASTER KEYWAY
II
AS6X-
I
SJT
Access
Aquacon
Aquacon
MOLDING LIMIT
V S
THREAD
F AJ6X-XX-XXX(445)
P
THREAD
M
L
MOLDING LIMIT
V S
THREAD
F AS6X-XX-XXX(445)
F Dia. L L1 V Thread
Shell +.000 Max. Max. M P Thread S Hex Class 2A
Size –.005 (AJ) (AS) ±.010 Class 2B ±.016 UNEF
8 .477 1.067 1.430 .360 .750-20 UNEF .875 .5625-24
10 .602 1.067 1.430 .360 .875-20 UNEF 1.000 .6875-24
12 .727 1.062 1.430 .360 1.000-20 UNEF 1.125 .8125-20
14 .852 1.062 1.430 .360 1.125-18 UNEF 1.250 .9375-20
16 .977 1.062 1.430 .360 1.250-18 UNEF 1.375 1.0625-18
18 1.102 1.062 1.430 .360 1.375-18 UNEF 1.500 1.1875-18
20 1.227 1.312 1.680 .610 1.500-18 UNEF 1.625 1.3125-18
22 1.352 1.312 1.680 .610 1.625-18 UNEF 1.750 1.4375-18
24 1.477 1.312 1.680 .610 1.750-18 UNS 1.875 1.5625-18
All dimensions for reference only.
E
158 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
AJ7H / AS7H Aquacon
Hermetic Jam Nut Receptacle
II
AS7H-
I
SJT
Access
Aquacon
S
X
Aquacon
G H AJ7H-XX-XXX(XXX)
A
THREAD
M
L
S
X1
G H AS7H-XX-XXX(XXX)
A
THREAD
M
L1
AJ Aquacons use JT (38999 type) inserts that incorporate contact sizes 22D, 22M, 22, 20 or 16. AS Aquacons use
SJT (38999 type) inserts that incorporate size 12 contacts
X X1
L1 Bulkhead Bulkhead
H L +.000 Thickness Thickness
Shell A Thread G +.000 ±.010 –.010 S Hex
Size Class 2A Dia. –.000 (Hermetic AJ) (Hermetic AS) M ±.016 (AJ) (AS)
8 .750-20 UNEF 1.125 .700 1.125 1.500 .125 .938 .03 – .31 .06 – .72
10 .875-20 UNEF 1.250 .825 1.125 1.500 .125 1.062 .03 – .31 .06 – .72
12 1.000-20 UNEF 1.406 .950 1.125 1.500 .125 1.188 .03 – .31 06 – .72
14 1.125-18 UNEF 1.531 1.075 1.125 1.500 .125 1.312 .03 – .31 06 – .72
16 1.250-18 UNEF 1.654 1.200 1.125 1.500 .125 1.438 .03 – .31 06 – .72
18 1.375-18 UNEF 1.844 1.325 1.125 1.500 .125 1.562 .03 – .31 06 – .72
20 1.500-18 UNEF 2.000 1.450 1.250 1.500 .188 1.688 .03 – .38 06 – .65
22 1.625-18 UNEF 2.125 1.575 1.250 1.500 .188 1.812 .03 – .38 06 – .65
24 1.750-18 UNS 2.250 1.700 1.250 1.500 .188 2.000 .03 – .38 06 – .65
All dimensions for reference only.
E
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 159
AJ7 / AS7 Aquacon
Jam Nut Receptacle
38999
PART NUMBER BUILDER Page 157
III
AJ7X-
Commercial
II
ASJX-
I
SJT
Access
Aquacon S
X
Aquacon
G H F AJ7X-XX-XXX(168)
A V
THREAD THREAD
M
L
S
X1
G F
H ASJX-XX-XXX(168)
A V
THREAD THREAD
M
L1
AJ Aquacons use JT (38999 type) inserts that incorporate contact sizes 22D, 22M, 22, 20 or 16. AS Aquacons use
SJT (38999 type) inserts that incorporate size 12 contacts
X X1
L1 Bulkhead Bulkhead
F H L +.000 V Thread Thickness Thickness
Shell A Thread +.000 G +.000 ±.010 –.010 S Hex Class 2A
Size Class 2A –.005 Dia. –.005 (AJ) (AS) M ±.016 UNEF (AJ) (AS)
8 .750-20 UNEF .477 1.125 .700 1.484 1.750 .125 .938 .5625-24 .03 – .31 .03 – .58
10 .875-20 UNEF .602 1.250 .825 1.484 1.750 .125 1.062 .6875-24 .03 – .31 .03 – .58
12 1.000-20 UNEF .727 1.406 .950 1.484 1.750 .125 1.188 .8125-20 .03 – .31 .03 – .58
14 1.125-18 UNEF .852 1.531 1.075 1.484 1.750 .125 1.312 .9375-20 .03 – .31 .03 – .58
16 1.250-18 UNEF .977 1.654 1.200 1.484 1.750 .125 1.438 1.0625-18 .03 – .31 .03 – .58
18 1.375-18 UNEF 1.102 1.844 1.325 1.484 1.750 .125 1.562 1.1875-18 .03 – .31 .03 – .58
20 1.500-18 UNEF 1.227 2.000 1.450 1.609 1.750 .188 1.688 1.3125-18 .03 – .38 .03 – .50
22 1.625-18 UNEF 1.352 2.125 1.575 1.609 1.750 .188 1.812 1.4375-18 .03 – .38 .03 – .50
24 1.750-18 UNS 1.477 2.250 1.700 1.609 1.750 .188 2.000 1.5625-18 .03 – .38 .03 – .50
All dimensions for reference only.
E
160 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
AJ0H Aquacon
Hermetic Square Flange Receptacle
II
SJT
Access
Aquacon
Aquacon
S
R
PACKING PACKING
(POS II) (POS I)
S R F AJ0H-XX-XXX(XXX)
A
THREAD
T M
4 HOLES G
The Aquacon Hermetic Square Flange Receptacle is available in AJ style only which incorporates contact sizes
22D, 22M, 22, 20 or 16.
E
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 161
Aquacon Series
Protection Caps
38999 RECEPTACLE PROTECTION CAP
.760
10-377664-XX
III
S MAX
S Hex
II
Shell P Thread R +.005
P Size Class 2A Ref. –.010
I
8 .750-20 UNEF 1.010 .875
SJT
10 .875-20 UNEF 1.155 1.000
Access R 12 1.000-20 UNEF 1.299 1.125
Aquacon 14 1.125-18 UNEF 1.443 1.250
16 1.250-18 UNEF 1.588 1.375
Aquacon
E
162 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Aquacon Series
Installation Instructions, Application Tools
RECEPTACLE “O” RING RACKING REQUIREMENTS
MOLDING 38999
ARP 568 UNIFORM DASH NUMBER
Suggested method of assembly to cable for Aquacon plugs III
and cable connecting receptacles is molding. The mold Shell to Mounting
sealing diameter has been designed to use a common mold Surface Seal II
for both plug and receptacle in a given shell size. Shell Main Joint
Size Seal Jam Nut I
Aquacon
tighten the coupling nut may allow leakage 18 ARP-024 ARP-029
through the main joint seal. The red visual
20 ARP-026 ARP-030
mating indicator is so located that only a full
and proper mating of the plug and receptacle 22 ARP-028 ARP-031
will cause the indicator to be fully hidden by 24 ARP-029 ARP-032
the plug coupling nut.
Red Visual Mating CONVERSION TABLE SALT WATER DEPTH
Indicator Band TO HYDROSTATIC PRESSURE
MOUNTING SURFACES Salt-Water Salt-Water
The integrity of an “O” ring hydrostatic shell is dependent Depth in Pounds per Depth in Pounds per
Feet Sq. Inch Feet Sq. Inch
upon the flatness of the surface on which the receptacle is
mounted. Surface finishes of 23 microns or less are recom- 10 4 2,000 890
mended for “O” ring sealing areas when jam nut or through 25 11 2,500 1,113
bulkhead receptacles are mounted.
50 22 3,000 1,335
75 33 4,000 1,780
MOUNTING CUTOUTS B R 100 45 5,000 2,225
Shell +.010 +.010 200 89 6,000 2,670
Size –.000 –.000
R 250 111 7,000 3,115
8 .705 .759
300 134 7,500 3,338
10 .830 .884
400 178 8,000 3,560
B 12 .955 1.007
500 223 9,000 4,005
14 1.080 1.134
600 267 10,000 4,450
16 1.205 1.259
750 334 15,000 6,675
18 1.330 1.384
800 356 20,000 8,900
20 1.455 1.507
1,000 445 25,000 11,125
Rear mount jam nut 22 1.580 1.634
24 1.705 1.759
APPLICATION TOOLING
E
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 163
Aquacon Series
Contact Installation
38999 CONTACT INSTALLATION
III
WIRE AND CABLE PREPARATION
II
1. Cut wire or cable to desired length. Strip insulation from end
I of wire in accordance with the following table. Hot wire
stripping methods are recommended. Avoid nicking or
SJT cutting wire strands.
Access
Aquacon
WIRE STRIP LENGTH IN INCHES
Aquacon
Contact Size
Contact
Type 22M 22D 22 20 16 12
Solder 1/8 – 1/8 5/32 5/32
Crimp 1/8 – 5/32 7/32 – 1/4
E
164 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Accessories and Tools for
MIL-DTL-38999 Series III, II, I and SJT
F
TABLE OF CONTENTS FOR SECTION F
Accessories for MIL-DTL-38999 Connectors
MIL-DTL-38999 Backshells. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
(Refers to Backshell Section from Amphenol PCD)
Protection Caps for Series III. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167, 168
Dummy Receptacles for Series III. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
Cable Clamps for Series III. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
Accessories for Series III Breakaway Connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
Protection Caps for Series II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172, 173
Strain Reliefs for Series II, I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
Protection Caps for Series I. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175, 176
Strain Reliefs for Series I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
Protection Caps for SJT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178
Dummy Receptacles & Cable Clamps for SJT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
Header Assemblies for Series III, II, I. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180, 181
Application Tools (Crimp, Insertion, Removal) for Series III, II, I, SJT. . . . . . . . . . . . . . . . . . . . . . . . . . . 182
Assembly Instructions for Series III, II, I, SJT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183, 184
38999 Amphenol offers a full range of accessories that are designed to enhance the performance of Amphenol
38999 connectors, both military and non-military.
III
II Backshells are an integral part of any circular connector when it comes to reliable cable connections.
Amphenol divisions team up globally to provide a very large assortment of backshells for use with 38999
I
Series of connectors, as well as other circular series.
SJT
This Accessories and Tools section covers what is offered from Amphenol Aerospace, Sidney, NY. For
Access
MIL-DTL-38999 Series III, II, I and SJT (reference table of contents on preceding page).
Aquacon
Accessories
The section of this catalog called “Backshells” covers the backshell and adapters that are provided through
the Amphenol PCD/Amphenol India divisions. Please refer to this section for:
• Backshells for Connector Family “L”, which includes MIL-DTL-38999 Series III and Series IV
• Backshells for Connector Family “K”, which includes MIL-DTL-38999 Series I and Series II
• Backshells for Connector Family “J”, which includes MIL-DTL-24682 (Matrix, Series 2),
MIL-DTL-5015 (Matrix, MS3400 Series), MIL-DTL-83723 (Series I & III), MIL-DTL-81703 (Series III)
F
166 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
MIL-DTL-38999, Series III TV
Receptacle Protection Cap
.797 MAX
20.24 MAX
38999
A
III
.167 +.010 II
–.005
B 4.24 +.25 I
–.13
6.000 APPROX SJT
.578 MAX 152.40 APPROX
A 14.68 MAX
Access
*10-552943-XXX
Aquacon
Accessories
.797 MAX
20.24 MAX
*10-553310-XXX A
D
*10-553970-XXX
6.000 APPROX
B 152.40 APPROX
*10-553120-XXX
3.500 APPROX
88.90 APPROX
5.000 APPROX
SJT 127.00 APPROX
Access
Aquacon
D
1.166 MAX
Accessories
B 29.62 MAX
*10-553998-XXX N
5.000 APPROX
127.00 APPROX
II
SJT
PART NUMBER REFERENCE.
SEE NOTE BELOW TO COMPLETE. Access
Aquacon
*10-553974-XXX
S
2 PLACES
Accessories
R1
2 PLACES
M
R2
W
2 PLACES
B THREAD
T
4 PLACES
TT .005 M
4 PLACES .13 M
Millimeters
Finish 10-No M T TT
Shell MS Shell S W
Suffix +.51 R1 R2 +.20 +.20
Size Size Coded ±.25 ±.25
–.00 –.15 –.15
Olive Drab, Cadmium, -XX9
Nickel Base 9 A 20.88 18.26 15.09 23.83 3.25 2.49 5.49
Electroless Nickel -XXG 11 B 20.88 20.62 18.26 26.19 3.25 2.49 4.93
13 C 20.88 23.01 20.62 28.58 3.25 2.49 4.93
15 D 20.88 24.61 23.01 30.96 3.25 2.49 4.93
17 E 20.88 26.97 24.61 33.32 3.25 2.49 4.93
19 F 20.88 29.36 26.97 36.53 3.25 2.49 4.93
21 G 20.09 31.75 29.36 39.67 3.25 3.18 4.93
23 H 20.09 34.93 31.75 42.88 3.91 3.18 6.15
25 J 20.09 38.10 34.93 46.02 3.91 3.18 6.15
II
SJT
L
Access
Straight Style
Aquacon
*10-552681-XXX metal coupling FF KK
V THREAD
Accessories
F1 .270 +.010
F2 –.020
6.86 +.25
–.51
U
KK
V THREAD
90 Degree Elbow Style
F1
*10-552682-XXX metal coupling LL F2
.270 +.010
–.020
6.86 +.25
–.51
FF VIEW AT A
Millimeters
Finish 10-No Suffix MS
Shell F1 Min. F2 Max. KK
Olive Drab, -XX9 Shell Size Dia. Dia. V Thread FF Dia. Dia. LL
Cadmium Nickel Size Code Cable Cable L Max. U Max. Metric Max. Max. Max.
Base
9 A 2.39 5.16 36.35 16.66 M12X1-6H 8.81 15.98 25.78
Electroless Nickel -XXG
11 B 3.58 6.35 36.35 17.48 M15X1-6H 10.01 19.20 26.97
13 C 4.37 8.20 36.35 19.05 M18X1-6H 11.86 22.43 28.58
15 D 5.16 10.72 36.35 21.82 M22X1-6H 14.38 25.68 33.73
17 E 5.94 12.70 36.35 23.80 M25X1-6H 16.36 28.91 35.36
19 F 6.73 14.27 36.35 25.40 M28X1-6H 17.93 32.13 36.91
21
All dimensions G reference
for 7.54
only. 15.88 37.90 26.97 M31X1-6H 19.53 35.38 40.87
23 H 8.83 17.86 37.90 28.98 M34X1-6H 21.51 37.80 42.06
F 25 J 9.12 19.43 37.90 30.56 M37X1-6H 23.09 41.05 43.66
II
Low Profile Backshells in shell size 25 with the following features:
• Olive drab cadmium finish I
• 90 degree termination SJT
• Low profile design with three
heights ranging from 1.010 to 1.660 Access
• Rear access covers to help ease
Aquacon
harness assembly and repairability
• Amphenol part numbers:
Accessories
10-640000-XXX
DUMMY CONTACTS
• Available in size 12 and size 8
• Provide a cost effective alternative for sealing
unused contact cavities
• Size 8 part number: T3-4008-59P
• Size 12 part number: T3-4012-59P
WIRE COMBS
• Available for the 25-20 insert pattern to help to
stabilize and prevent contact side loading
• Amphenol part number: 21-33626-XXX
For information on how to order these accessory
products for Breakaway Fail Safe connectors,
consult Amphenol Aerospace.
F
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 171
MIL-DTL-38999, Series II JT
Plug Protection Cap
.812 MAX
38999
III
II
N A
I
B
C
SJT
Access
Aquacon +.010
.167 –.005
DIA.
Accessories
*10-547138-XXX (MS27510XXXC)
.562 MAX
II
.812 MAX .531 MAX I
SJT
Access
A A Aquacon
Accessories
C
D
*10-241856-XXX (MS27511XXXA)
+.010
–.005
.167
*10-547136-XXX (MS27511XXXC) DIA.
.781 MAX
F
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 173
MIL-DTL-38999, Series II JT
MIL-DTL-38999, Series I LJT
38999 Strain Relief (Crimp Type)
III
II
SJT
Access L
Aquacon
B
Accessories
G
BB
GROMMET
F
174 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
MIL-DTL-38999, Series I LJT
Plug Protection Cap
1.141 MAX 38999
III
II
D N SJT
Access
5.000 REF Aquacon
B
*10-421399-XXX
Accessories
.906 MAX
.906 MAX
D N
+.010
–.005
.167
M
D N
*(MS27501XXXC)
* 10-275196-XXX (MS27501XXXA)
N Dia.
Shell B Dia. D Dia. M +.001
Size Ref Max. ±.250 –.005
9 .180 .812 3.000 .572
11 .180 .938 3.000 .700
SERIES I LJT
13 .180 1.062 3.500 .850
PLASTIC PROTECTION CAPS
15 .180 1.188 3.500 .975
Shell Size Plug
17 .180 1.312 3.500 1.100
8 10-70500-10
19 .209 1.438 3.500 1.207
9 10-70506-14
21 .209 1.562 4.000 1.332
10 10-70506-14
23 .209 1.688 4.000 1.457
11 10-70506-16
25 .209 1.812 4.000 1.582
12 10-70506-16
13 10-70506-18
14 10-70506-18
MS Number MS Number 15 10-70506-20
10- Number Suffix Suffix
Finish Suffix with chain without chain 16 10-70506-20
II
I D
+.010
SJT L .167 –.005
Access M
Aquacon
*(MS27502XXXC)
Accessories
D
+.010
.167 –.005
6.000 APPROX B
*10-427406-XXX
L1 L
D D
3.500
APPROX
II
SJT
Access
L
Aquacon
Accessories
BB
GG
Y
*10-436792-XXX
For military type cable clamp see MS27506 or M85049/49 on page 174.
*To complete order number, add shell size and suffix number.
B Dia. BB Dia.
Shell +.010 L Y Thread Class 2B GG +.000
Size –.025 Max. (Plated) Max. –.011
9 .125 .859 .4375-28 UNEF .775 .250
11 .188 .859 .5625-24 UNEF .837 .312
13 .312 .859 .6875-24 UNEF .963 .438
15 .375 1.109 .8125-20 UNEF 1.087 .562
17 .500 1.109 .9375-20 UNEF 1.150 .625
19 .625 1.109 1.0625-18 UNEF 1.400 .750
21 .625 1.109 1.1875-18 UNEF 1.400 .750
23 .750 1.234 1.3125-18 UNEF 1.587 .938
25 .800 1.234 1.4375-18 UNEF 1.681 1.000
All dimensions for reference only.
F
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 177
SJT – Accessories
Plug Protection Cap/Receptacle Protection Cap
38999
III
SJT
Access
Aquacon
Accessories
*10-476801-XXX *10-325943-XXX
*10-476810-XXX
* To complete order number, add shell size and * To complete order number, add shell size and
suffix number. For example, shell size 10 with suffix number. For example, shell size 10 with
bright cadmium plated nickel base, 10-476810-107. bright cadmium plated nickel base, 10-325943-107.
N Dia. Receptacle DD L
Plug Shell D +.001 Shell Size Dia. Max. Max.
Size Dia. Max. –.005 8 .734 .828
8 .688 .473 10 .844 .828
10 .812 .590 12 1.016 .828
12 .969 .750 14 1.141 .828
14 1.094 .875 16 1.265 .828
16 1.219 1.000 18 1.391 .828
18 1.344 1.125 20 1.500 .828
20 1.469 1.250 22 1.625 .828
22 1.594 1.375 24 1.750 .859
24 1.719 1.500
All dimensions for reference only
SJT
PLASTIC PROTECTION CAPS
Protection Cap Shell
Finish Suffix Size Plug Receptacle
Bright Cadmium Plated Nickel Base XX7 8 10-70500-10 10-70506-10S
Anodic Coating (Alumilite) XX5 10 10-70500-14 10-70506-12
Chromate Treated (Iridite 14-2) XX0 12 10-70500-16 10-70506-14
Olive Drab Cadmium Plate Nickel Base XX9 14 10-70500-18 10-70506-16
Electroless Nickel Coating XXG 16 10-70500-20 10-70506-18
18 10-70500-22 10-70506-20
20 10-70500-24 10-70506-22
22 10-70524-1 10-70506-24
F 24 10-70506-28 10-70524-1
II
DUMMY RECEPTACLE I
Dummy Receptacle
Finish Suffix
SJT
Bright Cadmium Plated Nickel Base XX7
Access
Anodic Coating (Alumilite) XX5
Chromate Treated (Iridite 14-2) XX0 Aquacon
Olive Drab Cadmium Plate Nickel Base XX9
Accessories
Electroless Nickel Coating XXG
* To complete order number, add shell size and suffix number. For
example, shell size 10 with bright cadmium plated nickel base,
10-476807-107.
Dummy Receptacle D L
Shell Size Dia. Max. Max.
8 .734 .828
10 .844 .828
12 1.016 .828
14 1.141 .828
*10-476807-XXX
16 1.265 .828
18 1.391 .828
20 1.500 .828
22 1.625 .828
24 1.750 .859
All dimensions for reference only
* To complete order number, add shell size and suffix number. For
example, shell size 10 with bright cadmium plated nickel base,
10-476808-107.
Cable A B Y
Clamp Dia. Dia. Thread
Shell +.010 +.000 L Class 2B GG
Size –.025 –.011 Max. UNEF (Plated) Max.
8 .125 .250 .922 .4375-28 .775
10 .188 .312 .922 .5625-24 .837
12 .312 .438 .922 .6875-24 .963
*10-476808-XXX
14 .375 .562 1.172 .8125-20 1.087
16 .500 .625 1.172 .9375-20 1.150
18 .625 .750 1.172 1.0625-18 1.400
20 .625 .750 1.172 1.1875-18 1.400
22 .750 .938 1.297 1.3125-18 1.587
24 .800 1.000 1.297 1.4375-18 1.681
All dimensions for reference only
F
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 179
MIL-DTL-38999, Series III TV, II JT, I LJT
Universal “Header Assembly” for Flex Print or PC Board
38999
III MOUNTS TO ALL MIL-DTL-38999
II The universal header assembly from
Amphenol provides for easy separation
I of the connector from the board.
SJT
The header assembly is comprised of a short
Access pin/socket contact. The tail end of the
contact is soldered to the through hole of the
Aquacon
flex or printed circuit board. The socket is
embedded in the insulator, making electrical
contact with the printed circuit tail of the
Accessories
F
180 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
MIL-DTL-38999, Series III TV, II JT, I LJT
Universal “Header Assembly” for Flex Print or PC Board
.175 ±.005
SIZE 22 AND 23 38999
CONTACT VIEW
III
The drawing below shows the standard header
.020 ±.001 II
assembly for use with MIL-DTL-38999 connectors.
I
VISUAL
INDICATOR NOTCH
FOR TOP CL OF SJT
INSERT PATTERN
(SIZE & CONFIGURATION Access
OPTIONAL) VISUAL
INDICATOR NOTCH Aquacon
S FOR TOP CL OF B
INSERT PATTERN PCB STICKOUT
R1 (SIZE & CONFIGURATION
Accessories
J DIA. OPTIONAL) (SEE SUFFIX CHART BELOW)
R2 T
SIZE 16 AND 20
CONTACT VIEW
B
PCB STICKOUT
.050
(SEE SUFFIX CHART BELOW)
W
.040 ±.001 (SIZE 20)
.0625 ±.0010 (SIZE 16)
TT
+.008
.128 DIA.
- .006
.195 ±.005
W
NOTE:
F RADIUS Size 16 accepts .048 to .064 dia. PCB tails.
Size 20 accepts .037 to .043 dia. PCB tails.
Size 22 & 23 accepts .018 to .022 dia. PCB tails
Square T+ TT
Assembly Part Shell F S .008 R1 R2 + .008 Circular
Number Size Radius ± .005 – .006 TP† TP† – .006 Assembly Part Shell J Dia.
Number Size ± .005 W
21-904008-XX( ) 8/9 .094 .938 .128 .719 .594 .216
21-905008-XX( ) 8/9 1.016 .532
21-904010-XX( ) 10/11 .094 1.031 .128 .812 .719 .194
21-905010-XX( ) 10/11 1.062 .601
21-904012-XX( ) 12/13 .094 1.125 .128 .906 .812 .194
21-905012-XX( ) 12/13 1.250 .703
21-904014-XX( ) 14/15 .125 1.219 .128 .969 .906 .173
21-905014-XX( ) 14/15 1.375 .791
21-904016-XX( ) 16/17 .125 1.312 .128 1.062 .969 .194
21-904018-XX( ) 18/19 .125 1.438 .128 1.156 1.062 .194 21-905016-XX( ) 16/17 1.500 .875
21-904020-XX( ) 20/21 .125 1.562 .128 1.250 1.156 .194 21-905018-XX( ) 18/19 1.625 .975
21-904022-XX( ) 22/23 .125 1.688 .154 1.375 1.250 .242 21-905020-XX( ) 20/21 1.750 1.053
21-904024-XX( ) 24/25 .125 1.812 .154 1.500 1.375 .242 21-905022-XX( ) 22/23 1.875 1.145
† TP designates true position dimensioning. 21-905024-XX( ) 24/25 2.000 1.233
1. 2. 3. 4.
Series Type Shell Size &
Insert Arrg.
PCB Suffix 4. CONTACT PCB STICKOUT
21- 9040 08-03P 1 Contact PCB Stickout Length
Shell
Suffix Size* B ± .015 Stickout
1 08 .120
1. SERIES 2. TYPE
1 09 .120
21- Header Assembly 9040 Square 2 10 .185
9050 Circular 3 12 .270
NA 14
NA 15
2 16 .185
3. SELECT A SHELL SIZE & INSERT 3 16 .270
ARRANGEMENT SEE PAGES 2-5 18
Shell Size & Insert Arrangements are on pages 2 20 .185
2-5. First number represents Shell Size, 3 20 .270
second number is the Insert Arrangement. The 1 22 .120
dash is required. See MIL-STD-1560 or 1669 2 22 .185
document for coordinates of inserts. 3 22 .270
1 23 .120
* Shell size designation for MIL-DTL-38999
Series I, II, III and IV and MIL-DTL-26482 Series 1 and 2.
24
25 F
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 181
38999, Series I LJT, II JT, III TV, & SJT
Application Tools
The following data includes information pertaining to the All crimping tools included are the “full cycling” type and
38999 appli
cation tools which have been established for crimping, when used as specified in the installation instructions
III inserting, and removing contacts incorporated in the TV, CTV and L-624 covering the TV, CTV and MS series connectors,
MIL-DTL-38999 Series III connectors. For additional information will provide reliable crimped wire to contact terminations.
II on coax, twinax and triax contact tools, see High Speed Contact There is a possibility of additional crimping tools other
I section of this catalog. than those included being available at present or in the
future for this specific application.
SJT CRIMPING TOOLS
Access Contact Size/Type Crimping Tool Turret Die or Positioner Turret Die or
Contact Size/Type Crimping Tool Positioner
Aquacon 12 Pin and Socket M22520/1-01 M22520/1-04
8 Coaxial Inner
M22520/1-04 M22520/2-01 M22520/2-31
M22520/1-01 Pin and Socket
16 Pin and Socket M22520/7-04
M22520/7-01 M22520/5-05
Accessories
M22520/5-01
Die Closure B
M22520/1-01 M22520/1-04 8 Coaxial Outer Pin M22520/5-41
20 Pin and Socket M22520/2-01 M22520/2-10 M22520/5-01
and Socket Die Closure B
M22520/7-01 M22520/7-08 M22520/10-07
M22520/10-01
M22520/2-01 M22520/2-09 Die Closure B
22, 22D, 22M Pin
M22520/7-01 M22520/7-07 16 Coaxial Inner
M22520/2-01 M22520/2-35
Pin and Socket
22, 22D, 22M Socket M22520/2-01 M22520/2-07
Series I, III M22520/7-01 M22520/7-05 16 Coaxial Outer M22520/4-02
M22520/4-01
Pin and Socket
M22520/2-01 M22520/2-06 12 Coaxial Inner M22520/2-34
22D Socket Series II M22520/2-01
M22520/7-01 M22520/7-06 Pin and Socket
8 Twinax Center Pin and M22520/2-37 12 Coaxial Outer M22520/31-02
M22520/2-01 M22520/31-01
Socket Pin and Socket
8 Twinax Intermediate M22520/5-200 10 (Power) TP-201423
M22520/5-01
Outer Pin & Socket
Where 2 or 3 tools are listed for a contact size, only one tool and its die or positioner are required to crimp the contact. The above crimping tools and
positioners are available from the approved tool manufacturer.
INSERTION TOOLS
Plastic Tools Metal Tools
Angle Type
Use with Straight Type
Contact Size MS Part Number Color MS Part No. Commercial Part No. Commercial Part No. Color
10 (Power M81969/14-05* Gray / (White) M81969/8-11 † † Green
12 M81969/14-04* Yellow / (White) M81969/8-09 11-8674-12†† 11-8794-12†† Yellow
16 M81969/14-03* Blue / (White) M81969/8-07 11-8674-16†† 11-8794-16†† Blue
20 M81969/14-10* Red / (Orange) M81969/8-05 11-8674-20†† 11-8794-20†† Red
22 M81969/14-09 Brown/White M81969/8-03 11-8674-22†† 11-8794-22†† Brown
22D, 22M M81969/14-01* Green / (White) M81969/8-01 11-8674-24†† 11-8794-24†† Black
8 Coaxial None Required
8 Twinax None None None Red
REMOVAL TOOLS
Plastic Tools Metal Tools
Angle Type
Use with For Straight Type
Contact MS Part Unwired Contacts Commercial Commercial
Size Number Color Commercial Part No. MS Part No. Part No. Part No. Color
10 (Power) M81969/14-05* (Gray) / White † M81969/8-12 † † Green / White
12 M81969/14-04* (Yellow) / White 11-10050-11†† M81969/8-10 11-8675-12†† 11-8795-12†† Yellow / White
16 M81969/14-03* (Blue) / White 11-10050-10†† M81969/8-08 11-8675-16†† 11-8795-16†† Blue / White
20 M81969/14-10* (Orange) / Red 11-10050-9†† M81969/8-06 11-8675-20†† 11-8795-20†† Red / Orange
22 M81969/14-09* (Brown)/White 11-10050-8†† M81969/8-04 11-8675-22†† 11-8795-22†† Brown/White
22D, 22M M81969/14-01* (Green) / White 11-10050-7†† M81969/8-02 11-8675-24†† 11-8795-24†† Green / White
8 Coaxial M81969/14-12 Green None None 11-9170†† DRK264-8††† N/A
8 Twinax M81969/14-12 Green None None 11-9170†† N/A N/A
For information about contacts see page 30. The M81969/8, 11-8674, 11-8675, and 11-8794 metal contact insertion and removal tools will accommodate wires
having the maximum outside diameter as follows: Contact size 12: dia. is .155, size 16: dia. is .109, size 20: dia. is .077, size 22D: dia. is .050. When wire diameters
F exceed those specified, the plastic tools must be used.
* Double end insertion/removal tool.
†
††
To be determined.
Contact Daniels Manufacturing Co. or Astro Tool Corp. for availability.
** Twinax insertion tools are available only in a straight type, metal version. ††† Daniels Manufacturing Co. part number
182 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
38999, Series I LJT, II JT, III TV, & SJT
Assembly Instructions
WIRE STRIPPING 38999
STRIPPING DIMENSIONS Wire Size A
1. Strip wire to required length. (See Figure at right). When using III
hot wire stripping, do not wipe melted insulation material on wire 22. 22M, 22D .125 (3.18)
strands; with mechanical strippers do not cut or nick strands. II
20 .188 (4.77)
2. See Table 1 for proper finished outside wire dimensions. A I
16 .188 (4.77)
3. Twist strands together to form a firm bundle.
12 .188 (4.77) SJT
4. Insert stripped wire into contact applying slight pressure until wire insulation butts
against wire well. Check inspection hole to see that wire strands are visible. If there Table 1 Access
are strayed wire strands, entire wire end should be re-twisted.
When wire is stripped and properly installed into contact, the next step is to crimp the Wire Dimension (inches)** Aquacon
Contact
wire inside the contact by using the proper crimping tool. Size Min. Max.
Accessories
10 .135 .162
12 .097 .142
16 .065 .109
CRIMPING
20 .040 .077
See table on preceding page for recommended
22 .034 .060
M22520 series crimping tools, turret head or
22M, 22D .030 .050
positioner selection settings according to
contact size, part number and wire gauge size. ** Min. diameters to insure moisture proof assembly;
max. diameters to permit use of metal removal tools.
1. Insert stripped wire into contact crimp pot.
Wire must be visible through inspection hole.
2. Using correct crimp tool and locator, cycle
the tool once to be sure the indentors are open,
insert contact and wire into locator. Squeeze
tool handles firmly and completely to insure a
proper crimp. The tool will not release unless
VISUAL INSPECTION
the crimp indentors in the tool head have been HOLE
fully actuated.
3. Release crimped contact and wire from
tool. Be certain the wire is visible through
inspection hole in contact.
CONTACT INSERTION
1. First remove hardware from the plug 2. Use proper plastic or metal insertion tool 3. Next align the tool and contact up to
and receptacle and slide the hardware for corresponding contact. (Consult the properly identified cavity at rear of
over wires in proper sequence. Insertion Tool table on preceding page). connector plug. Use firm, even
Slide correct tool (with plastic tool use pressure; do not use excessive
colored end) over wire insulation and slide pressure. It is recommended to start at
forward until tool bottoms against rear the center cavity. Contact must be
contact shoulder. aligned with grommet hole and not
inserted at an angle. Push forward until
contact is felt to snap into position
within insert.
CONTACT REMOVAL
1. Remove hardware from plug or 2. Use proper plastic or metal re- 3. Insert plastic or metal removal tool into
receptacle and slide hardware back moval tool for corresponding contact cavity until tool tips enter rear
along wire bundle. contact. (Consult Removal Tool grommet and come to a positive stop. Hold
table on page 167). Slide correct tool tip firmly against positive stop on con-
size tool over wire insulation. tact shoulder. Grip wire and simultaneously
remove tool and contact. (On occasion, it
may be necessary to remove tool, rotate
90° and reinsert.)
F
184 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Mouser Electronics
Authorized Distributor
Amphenol: