G360 Troubleshooting Manual

Contents
A. No message on LCD
B. S1 Trouble
C. S2 Trouble
D . S3 Trouble
E. Frequency Convertor Trouble
Ｆ. Frequency Convertor protection
Ｇ. Door Open
Ｈ. Door didn’t close tightly
Ｉ. Emergency Stop Button Pressed
Ｊ. Loud noise and extreme vibrations occurred during mixing.
K. Replace Synchronous Belt
L. Replace Big Cone Gear
M. Replace Electric Clutch
A、No message on LCD
Reasons：
1. No connection with power supply。
2. Fuse or wire of power supply is broken。
Methods：
1. Check if socket has power, if plug connected well, and if
main switch has switched on.
2. Replace fuse or power wire.
Procedures：
1. Use multimeter , check the power is 220V or not ( fig.
1) ,put in the plug, turn on the power switch.
2. Open the upper back cover( fig. 2), replace main
fuse(fig.3), or replace transformer fuse( fig.4)
 Setscre
w
Main
power
220V

（图一） （图二）

Main fuse

Transfor
mer
fuse

（图三） （图四）
B. S1 Trouble
Reasons：
1. Motor Trouble
2. AC Contactor Trouble
3. Interface Board Trouble
4. Poly V-belt loose.
5. Frequency Convertor Trouble
6. optical coupler which detects clamping has fault

Methods：
1. Replace motor.
2. Replace AC Contactor.
3. Replace Interface board.
4. Tighten belt.
5. Replace Frequency Convertor.
6. Replace optical coupler or direct replace counting board.
Procedures：
1. Loosen setscrew, dismount motor and change a new one(fig.1).
（Notice：after replaced the running motor，before tightened screws,
make the running motor pulley and inside pulley in a straight line）
2. Dismounting the AC contactor(fig.2) and change a new one .
3. Dismount main circuit board and change a new one. (fig.3)

Motor setscrew AC Main circuit board

contactor
4. loosen tension wheel’s setscrew（fig.1），adjust the location of
tension wheel，fix tension wheel tightly after clamping poly V-belt。
5. Check the wires of Frequency Convertor or replace a new one.（fig.2）
6. Dismount counting board, replace the clamping optical coupler or
replace the counting board（fig.3）
Tension
wheel’s
setscrew

（图一） Clamping
optical
coupler and
counting
board
Frequency
convertor
and its （图二）
（图三）
wires
C、S2 Trouble
Reasons：
1. Optical coupler which
detects stop and
resetting has failure.
2. Counting board which
detects stop and Counting
resetting has failure. board

Solutions：
1. Replace optical coupler.
2. Replace counting board.
Procedures：
1. Dismount the optical
coupler which detects
stop and resetting or
replace counting board.

（图四）
D . S3 Trouble
Reasons：
1 . The distance between approach switch which detects the biggest
distance and reflection board is too far, it can’t detect signal.
2. Approach switch has failure.
3. Approach switch ‘s wires broke.
Methods：
1. Adjust the distance between the end face of approach switch and
reflection board.（about 3mm）；
2 . Replace approach switch.
3. Check wires and connect the broken wires.
Procedures：
1 Adjust the distance between the end face of
approach switch and reflection board.（about
3mm）
2. Dismount the approach switch by spanner
and then change a new one.
3. Check wires and connect the broken wires.
S3
E. Frequency Convertor Trouble
Reasons：
1 . Frequency Convertor has failure. Back cover
2 . The wires of the Convertor have setscrew
problem.
Methods：
1. Replace a new Frequency Convertor.
2 . Check Frequency Convertor’s wires, （fig.1）
correct wrong wires.
Procedures：
1. Open back cover（fig.1），dismount
Frequency Convertor and change a new
one（Fig.2）；
2. Correct the wrong wires of Frequency
Convertor. Frequency
Convertor
wires
（fig.2）
Ｆ. Frequency Convertor Protection
Reasons：
1. Frequency Convertor protects Main
itself. switch
2. Wires which detects Frequency
Convertor ‘s Trouble have
broken.
Methods： （fig.1）
1. Switch off the power（fig.1），
restart Frequency Convertor
three minutes later。
2 . Wires which detects Frequency
Convertor ‘s Trouble have
broken. Frequenc
Procedures： y
1.switch off the power, restart it Convertor
wires
three minutes later. Change
Frequency Convertor if it has
failure for 3 times continuously. （fig. 2）
2、Reconnect the wires（fig.2）
Ｇ. Door Open
Reasons:
1. Door didn’t close in place.
2. Door lock nose didn’t install
properly, and it can’t block
detecting optical coupler.
3. Electric lock nose detecting
optical coupler has failure, or （fig.1）
its wires broke.
Solutions: Offside
1. Close the door in place. control （fig.2）
2. Open offside control panel, panel
adjust lock nose’s position.
3. Change electric lock
Set
assembly and connect the screw
wires. s of
Procedures: Lock
1. Close door in place（fig. 1） nose
2. Open offside control panel Set
and adjust the position of lock screws
nose。（fig.2）（fig.3）
（fig.4）
of door
3. Replace door lock assembly （fig.3） lock
（fig.4）
assembl
Ｈ. Door didn’t close tightly

Reasons:
1. Microswitch contactor that detects door
closing didn’t press in place
2. Microswitch that detects door closing has
failure or wires broke. Left control
Methods： panel
1. Adjust microswitch’s location to make sure
contactor connected when closing door. （图一）

2. Replace microswitch or connect its wires well.

Procedures：
1.Take down the setscrews of left side control
panel, unscrew the setcrews of microswitch and
move the switch up . ( fig.1)
2. Take down the microswitch and change a new
one , or reconnect its wires well .

Setscrews of microswitch
（图二）
Ｉ. Emergency Stop Button pressed
Reasons：
1. Emergency stop button didn’t
open.
2. Emergency stop button has
failure or its wires has broken.

Methods：
1. Open emergency stop button.
2. Replace the emergency stop （fig.1）
button or reconnect its wires well.
Procedures：
1. Turn the emergency stop button
clockwise to open it.
2. Take down the setscrews of left
side control panel ( fig.1), take away
it , and replace the emergency stop
button or reconnect its wires well.
( fig.2)
（fig.2）
Ｊ. Loud noise and extreme vibrations occurred during mixing
Reasons：
1. The machine is not placed horizontally.
2. The paint can is not placed in the middle of
tray. （fig.1)。
3. The machine is overloaded.

Methods：
1. Adjust the machine feet to place it
horizontally。
（fig.1）
2. Adjust paint can’s position.
3. lighten machine’s load.
Procedures：
1. Adjust the feet by a spanner to make the
machine horizontally. （fig.2）。
2. Readjust paint can’s position.
3. lighten the machine’s load.

（fig.2）
 K. Replace synchronous belt

1. Dismantle the machine’s upper cover .

2. Dismantle the upper block and upper baffle.

Upper
block

Upper
baffle
3. Remove the synchronous belt after dismantled
the protective cover of synchronous belt

Protective
cover of
synchronous
belt
 L. Procedures of replacing big cone bevel gear
1. Dismantle the upper cover , left and right glass door.
 2. Dismantle the upper block , upper baffle, protective
cover of synchronous belt.

Dismantle the upper block and baffleDismantle protective cover of synchronous be

33. After removed the left-handed nut , then remove
guiding shaft, upper supporting arm and the clamp plate.

Remove left-handed nut

Remove guiding shaft, upper supporting arm and the cl
4. Remove protective box of round guiding rail, lower block, lower baffle, right-
handed nut, lower supporting arm and clamping plate

Protective
box of round
guiding rail

Remove lower block and baffle

Remove right- handed nut, lower supporting arm and clampin

5. Dismantle big clamping pulley and electric clutch.

Dismantle big clamping pulley and electric clutch

 66.Remove the left and right square guide rail，then remove the main
shaft and then change the big cone gear .

Left and right square guide rail Main shaft Big cone gear
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