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Major Defects

The document lists major defects that can occur during different stages of garment manufacturing including cutting, sewing, assembly, and finishing. Some examples given are measurement errors in cutting, skipped or broken stitches in sewing, incorrect component placement in assembly, and stains or printing defects in the finished garment. Proper quality control is needed to prevent these defects from causing non-conforming garments.

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Md.Rasel Rahman
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547 views

Major Defects

The document lists major defects that can occur during different stages of garment manufacturing including cutting, sewing, assembly, and finishing. Some examples given are measurement errors in cutting, skipped or broken stitches in sewing, incorrect component placement in assembly, and stains or printing defects in the finished garment. Proper quality control is needed to prevent these defects from causing non-conforming garments.

Uploaded by

Md.Rasel Rahman
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOC, PDF, TXT or read online on Scribd
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ANNEXURE - 2 MAJOR DEFECTS WHICH CAUSES THE PROCESS FABRIC NON-CONFORM Sr. No. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13.

14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35. 36. 37. 38. 39. Section Spinning Major Defects Long Thick- Long Thin Coarse count- fine count line High twist Short thick-thin Line Short thick Short thin places Double Yarn Barre Contamination Dead Cotton Neps Hole/ Drop stitch Needle line Needle line Fabric fall down Tension line Lycra Break Lycra tension line Sinker mark Colour Stain/spot/line Patchy Crack Mark Compact stop mark/Shining Mark/steam places Poor Absorbency Trims mismatch Pressing mark Width Variation Bowing Roll to roll shade variation Streaks Poor Wicking Poor Gumming Folding Line/Mark Tailing Abrasion Mark Fabric not compact as required Calendar Line Elephant Skin Softener mark Fluorescent effect White Line

Knitting

Processing

ANNEXURE -3 MAJOR DEFECTS IN DIFFERENT GARMENTS MANUFACTURING PROCESSES Sr. No. 1. Major Defects of Garment section CUTTING FAULTS Measurement out of tolerance Improper cutting shape Lot mixing Opposite Grain direction SEWING DEFECT Skip stitch Broken stitch Wrong shape of sewing line Open seam Puckering Loose & Tight seam Wrong style specification Mismatch thread Wrong placement of embellishments. No. stitches/inch in L.S. less than 11 No. stitches/inch in O.L. less than 11 No. stitches/inch in I.L. less than 12 or as specified by buyer Wrong size Needle hole Pressure foot or feed dog mark Uneven edge of seem Uneven width of seem in lay Mismatch stripes Blind stitch showing on face side Wrong seam type used Poorly cut thread Assembly defect Finished component not correct to size or shape Parts, components omitted (pocket, button etc.) Components wrongly positioned Shaded garments parts GARMENTS DEFECT Wrong Size Unmatched thread Oil stain Mishandling Printing defects

ANNEXURE 3 Cont. MAJOR DEFECTS IN DIFFERENT GARMENTS MANUFACTURING PROCESSES Sr. No. Major Defects of Garment section Zippers/Button defect Zipper of wrong size Zipper with closure problems Zipper causing waviness in the Garments Too few stitches in the button hole Button hole of wrong size Insecurely sewn button Button & Button hole not set in proper position or out of alignment Uncut button hole Defective or rusty hardware Omitted or misplaced rivet not servicing its intended purpose Improperly cut thread more than 4mm. Improper placket cover EMBROIDERY DEFECT Wrong specification. Tilted embroidery Wrong embroidery placement Needle Hole Mismatch thread Skip stitch Incomplete embroidery Uncut thread and uncut canvas FINISHING DEFECT Wrong fold size. Wrong hang tag or special customer tags. Wrong placement of tags Incorrect size sticker Wrong poly bag Wrong Tissue paper. Stain on Garment

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