TN2PXR3-E Kgvysubth5
TN2PXR3-E Kgvysubth5
Thank you for your purchasing “Fuji Digital Temperature Controller.” Please check that the product is
exactly the one you ordered and use it according to the following instructions. (Please refer to a separate
operation manual for details.) Dealers are cordially requested to ensure the delivery of this Instruction
Manual to hands of the end-users.
NOTICE
The contents of this document may be changed in the future without prior notice.
We paid the utmost care for the accuracy of the contents. However, we are not liable for direct and indirect
damages resulting from incorrect descriptions, omission of information, and use of information in this
document.
CONTENTS
CONTENTS........................................................ 1 6-3 Self-tuning.............................................. 21
Check of specifications and accessories............ 2 6-4 Alarm function (option)........................... 23
The related documents....................................... 2 6-5 Ramp/soak function (option).................. 25
Safety Precautions............................................. 3 6-6 Communication function (option)........... 26
Index .............................................................. 9 6-7 Alarm function (option)........................... 27
1. Installation/mounting.................................... 10 6-8 Other functions....................................... 28
2. Wiring........................................................... 11 6-9 Retransmission function (option)............ 29
3. Usage (Read before using).......................... 13 7. Setting of input type and control algorithm...... 30
4. Display and operation................................... 14 8. Error indications.............................................. 32
5. Setting methods of temperature and [Table 1] Input type code................................. 30
parameters............................................ 16 [Table 2] Control output action code................ 34
1st block parameter...................................... 16 [Table 3] Input range (Standard range)........... 35
2nd block parameter..................................... 17 [Table 4] Alarm action type code..................... 36
3rd block parameter..................................... 18 PXR Model Code Configuration...................... 38
6. Functions...................................................... 19 Specification.................................................... 39
6-1 ON/OFF control................................... 19
6-2 Auto-tuning (AT).................................. 20
–1–
Check of specifications and accessories
Before using the controller, check if the type and specifications are as ordered. (A Table of Model code
configuration is given in Page 4).
Check that all of the following accessories are included in the package box.
–2–
Safety Precautions
Before using this product, the user is requested to read the following precautions carefully to ensure the
safety. Safety precautions must be taken by every user to prevent accidents.
The safety requirements are classified into “warning” and “caution” according to the following
interpretations :
–3–
1. Warning
1.1 Installation and wiring
• This controller designed to be installed at the following conditions.
Operating temperature -10 to +50 [°C]
Operating humidity 90%RH or less (Non condensation)
Installation category II
Conforming to IEC1010-1
Pollution degree 2
Location Indoor
• The controller must be installed such that with the exception of the connection to the mains,
creepage and clearance distances shown in the table below are maintained between the
temperature probe and any other assemblies which use or generate a voltage shown in the table
below.
Failure to maintain these minimum distances would invalidate the EN 61010 safety approval.
Voltage used or generated Clearance Creepage
by any assemblies (mm) (mm)
Up to 50Vrms or Vdc 0.2 1.2
Up to 100Vrms or Vdc 0.2 1.4
Up to 150Vrms or Vdc 0.5 1.6
Up to 300Vrms or Vdc 1.5 3.0
Above 300Vrms or Vdc Contact with our sales office.
• If the voltage shown above exceeds 50Vdc (i.e. hazardous voltage), the basic insulation is required
between all terminals of this controller and the ground, and supplementary insulation is required for
the alarm output.
Isolation class of this controller is as shown below. Be sure to check that the isolation class of the
controller satisfies your requirements before installation.
: Basic insulation, : Non-insulation, : Functional insulation
–4–
• If there is a danger of a serious accident resulting from a failure or a defect in this unit, provide the
unit with an appropriate external protective circuit to prevent an accident.
• The unit is supplied without a power switch and fuses.
Make wiring so that the fuse is placed between the main power supply switch and this controller.
(Main power supply: 2 pole breaker, fuse rating: 250V, 1A)
• When wiring the power supply terminal, use vinyl insulated 600 volt cable or equivalent.
• To avoid the damage and failure of controller, supply the power voltage fitting to the rating.
• To avoid an electric shock and controller failure, do not turn ON the power before all wiring is
completed.
• Be sure to check that the distance is kept to avoid electric shock or firing before turning the power
ON.
• Keep away from terminals while the circuit is energized in order to avoid an electric shock and a
malfunction.
• Never attempt to disassemble, fabricate, modify, or repair this unit because tampering with the unit
may result in a malfunction, electric shock, or a fire.
• Output relay is the part has a limited life.
When output relay contact comes to the end of its life, it might remain on-
state, or off-state. For safety, use a protective circuit outside.
–5–
2. Warning
2.1 Cautions on installation
Avoid the following places for installation.
• a place where the ambient temperature may reach beyond the range of from 0 to 50°C while in
operation.
• a place where the ambient humidity may reach beyond the range of from 45 to 85% RH while in
operation.
• a place where a change in the ambient temperature is so rapid as to cause condensation.
• a place where corrosive gases (sulfide gas and ammonia gas, in particular) or combustible gases
are emitted.
• a place where the unit is subject directly to vibration or shock.
(vibration or shock may cause wrong action of the output relay.)
• a place exposed to water, oil, chemicals,steam and vapor.
(if immersed with water, take the inspection by sales office to avoid an elec-trical leakage and firing)
• a place where the unit is exposed to dust, salt air, or air containing iron particles.
• a place where the unit is subject to intereference with static electricity, mag-netism, and noise.
• a place where the unit is exposed to direct sunlight.
• a place where the heat may be accumulated due to the radiation of heat.
Packing Packing
Unit Unit Packing
Packing
PXR4TAA1-1YM00-D
PXR4TAA1-1YM00-D
MFD 2000-04
MFD 2000-04
No. 000001T
No. 000001T
Case
Case
Mounting
Front Case Panel Panel bracket Screw (Bad) (Good)
–6–
Standard : V
ertical mounting, flush on the panel. (The controller is horizontal.)
When mounting the controller on tilted surface, the maximum tilt angle is 30° (degree) from
vertical.
(Caution)
• Don’t block the openings around the controller, or radiation effect will be
0°
o3
reduced.
0t
• Don't block the ventilation openings at the top of the terminal block.
a=
–7–
2.3 Precautions in wiring connection
• For the thermocouple sensor type, use thermocouple compensation wires for wiring.
For the RTD type, use a wiring material with a small lead wire resistance and no resistance
differentials among three wires.
• Keep input lines away from power line and load line to avoid the influence from noise induced.
• For the input and output signal lines, be sure to use shielded wires and keep them away from each
other.
• If a noise level is excessive in the power supply, the additional installation of an insulating
transformer and the use of a noise filter are recommended.
(Example: ZMB22R5-11 Noise Filter manufactured by TDK)
Make sure that the noise filter is installed to a place such as a panel that is properly grounded. The
wiring between the noise filter output terminal and theinstrument power supply terminal should be
made as short as possible. Noneof fuses or switches should be installed to the wiring on the noise
filter outputside because the filter effect will be degraded by such an installation.
• A better anti-noise effect can be expected by using stranded power supply cable for the instrument.
(The shorter the stranding pitch is, the better the anti-noise effect can be expected.)
• For the unit with an alarm against a failure (burn-out) in the heater, use the same power line for
connection of the power supplies for the heater and the controller.
• A setup time is required for the contact output when the power is turned on. If the contact output is
used as a signal for an external interlock circuit, use a delay relay at the same time.
• Use the auxiliary relay since the life is shortened if full capacity load is connected to the output
relay. SSR/SSC drive output type is preferred if the output operations occur frequently.
[Proportional interval] relay output: 30 seconds or more, SSR/SSC: one second or more
• If inductive load such as magnetic switches connected as a relay output load, it is recommended
to use Z-Trap manufactured by Fuji Electric to protect a contact from switching serge and keep a
longer life.
Model : ENC241D-05A (power supply voltage: 100 V)
ENC471D-05A (power supply voltage: 200 V)
Where to install : Connect it between contacts of the relay control output.
Example) 10 11 12 13 14 15 16 17 18
1 2 3 4 5 6 7 8 9
Z-Trap connection
• The SSR/SSC-driven output, an output of 4 to 20 mA DC and retransmission are not electrically
insulated from internal circuits.
Use a non-grounded sensor for resistance bulb or thermocouple.
2.5 Others
• Do not use organic solvents such as alcohol and benzine to wipe this controller. Use a neutral
detergent for wiping the controller.
–8–
Index
<Reference items> <Description>
Power on
*Note • Set value change method
• Basic operation method
3 Usages
• List of parameters
4 Display and operation • List of input/output/alarm codes
5 Setting method of temperature and parameters
6 Functions
7 Setting of input type and control method. • Setting of input type and ranges
• Selecting of control method
Operation
8 Error indication
(Note) *To start the operation, wait for about 30 minutes after the power-on for warm up.
–9–
1 Installation/mounting
Outline and Panel Cutout Dimensions (Standard type/ Waterproof type)
SV
C1
C2
34.2
24
AL1
22
AL2
SEL
97
4 98
Panel thickness (1 t 8)
+0.3
0
0
22.2
22.2
50 MAX.
Number 2 3 4 5 6
of units
a 93 141 189 237 285
57 MIN.
– 10 –
2 Wiring
Terminal Connection Diagram (100 to 240 VAC) or (24 VDC / 24 VAC)
Digital input 1
DI 1
Control output 2
– + RS-485 DI 2
10 11 10 11 10 11 – +
14 15 14 15
ALM2 4 to 20mA dc
– +
10 11 10 11 12 13 14 15 16 17 18
10 11
1 2 3 4 5 6 7 8 9
Control output 1
(Note 4)
Relay SSR/SSC drive 4-20mA DC 24VAC/24VDC
8 9
4 5 4 5 4 5
– +
+ –
– 11 –
Designation of Wiring Material
• Wire
Gauge: AWG28 (0.1mm2) to AWG16 (1.25mm2) Strip-off length: 5 to 6 mm
AWG28 to AWG16
5 to 6 mm
• Rod terminal
Dimension of exposed conductor section: 2 × 1.5 mm or smaller
Length of exposed conductor section: 5 to 6 mm
1.5
MAX
5 to 6 mm
2MAX
Caution To prevent disconnection or short circuit, never use the wire other than the one stated
above, and make sure to insert it toward the recess of the terminal block.
Fastening torque: 0.4N·m
– 12 –
3 Usage (Read before using)
Name of Functional Parts and Functions
2 1
4 SV
C1
C2
AL1
3
5 AL2
6 SEL
S1 S2 S3
Model : PXR3
Setting keys
Name Function
S1 Select key The key shifting to the 1st, the 2nd or the 3rd block parameter, switching the display
between parameter and the data at the 1st, the 2nd and the 3rd block.
S2 Up key · The numerical value is increased by pressing the key once. The numerical value
keeps on increasing by pressing the key continuously.
· For searching parameters within the 1st, the 2nd and the 3rd block.
S3 Down key · The numerical value is decreased by pressing the key once. The numerical value
keeps on decreasing by pressing the key continuously.
· For searching parameters within the 1st, the 2nd and the 3rd block.
Display/Indication
Name Function
1 Process value (PV)/Set value (SV) 1) Displays a process value or set value at operation mode.
/parameter name or parameter 2) Displays the parameter name or settings at parameter setting mode.
setting display
3) Displays the various error indications (refer to the “8, Error indications”).
4) Flickers at Standby mode when SV is displayed.
5) Displays the set value (SV) and “SV-x” (x:1 to 4) alternately
when the SV-switching function is used and SV is displayed.
2 Set value (SV) indication lamp 1) The lamp is lit while a set value (SV) is displayed.
2) Flickers while the process value (PV) is displayed in Standby mode.
3 Auto-tuning/self-tuning indicator The lamp flickers while the PID auto-tuning or the self-tuning is being performed.
4 Control output indication lamp C1 : The lamp is lit while the control output 1 is ON.
C2 : The lamp is lit while the control output 2 is ON. (Note 1)
5 Alarm output 1 (ALM1) The lamp is lit when the alarm output 1 is activated.
indication lamp (Note 1) It flickers during ON-delay operation.
6 Alarm output 2 (ALM2) The lamp is lit when the alarm output 2 is activated.
indication lamp (Note 1) It flickers during ON-delay operation.
– 13 –
4 Display and operation
Standby mode
· To perform standby operation, set "STby" as ON in the
1st block parameter.
Showing the process value (PV) Showing the set value (SV)
SV indication lamp flickers SV indication lamp is lit
SV SV
C1 C1
C2 Press the C2
AL1 SEL AL1
AL2 once AL2
once
SEL SEL
Caution Be careful since the equipment does not provide output of the alarm of the main
unit abnormality during the standby operation.
Caution The SV display does not flicker while the 1st, 2nd and 3rd block parameters are displayed.
Switching by
1st block
STby settings
Operation mode
1 Change of set value (SV)
Showing the process value (PV) Showing the set value (SV)
SV indication lamp is lit
SV SV
C1 C1
C2 Press the C2
AL1 SEL AL1
AL2 AL2
once
SEL SEL
After the data setting, the data are registered automatically in 3 seconds.
Caution Depending on the pressing time of SEL key, you can select the block to shift.
– 14 –
Switching by
the SEL key
SEL SEL
Increases parameter
set value
SEL SEL
SV
C1
C2
AL1
AL2
SEL
2-1 Press the SEL key to display the parameter set value. Caution
If it is left in this state for 30 seconds,
2-2 Pressing the or key, change the parameter set value. the change becomes invalid, and
it returns to Operation/Standby mode.
2-3 After the parameter has been changed, press the SEL key for registration.
Caution After the parameter has been changed, if unoperated state continues for 30 seconds without pressing the
SEL key, setting change becomes invalid.
– 15 –
5 Setting methods of temperature and parameters
Operation/Standby mode
SEL
– 16 –
Operation/Standby mode
SEL
. . 0 : No decimal point
"1"
"2"
PVOF PV offset Shift the display of process value (PV). 0
(Setting range: -10 to 10%FS)
P-dF Time constant of input filter Time constant (Setting range: 0.0 to 900.0 sec.) 5.0
ALM1 Type of alarm 1 0/5 Table 3
(Page 4)
Setting types of alarm action (Setting range: 0 to 34)
ALM2 Type of alarm 2 0/9 Table 3
(Page 4)
STAT Ramp/soak status Displays the current Ramp/Soak status. -
No setting can be made.
PTn Ramp/soak execute type Selects the ramp/soak execute type. 1
1: Executes 1st to 4th segment.
2. Executes 5th to 8th segment.
3. Executes 1st to 8th segment.
SV-1 Ramp target SV-1 to SV-8 0%FS
Sets the target SV for each ramp segment.
to
(Setting range: 0 to 100%FS)
SV-8
TM1r 1st ramp segment time to 0.00
8th ramp segment time Sets the time for each ramp segment.
to
(Setting range: 0 to 99 hours and 59 minutes)
TM8r
TM1S 1st soak segment time to 0.00
8th soak segmentl time Sets the time for each soak segment.
to
(Setting range: 0 to 99 hours and 59 minutes)
TM8S
– 17 –
Operation/Standby mode
SEL
A2oP Additional function Alarm latch (1:use, 0:not use) 000 Note 3
of alarm 2 Alarm of error status (1:use 0:not use)
De-energized (1:use 0:not use), Note 3.
dl-1 DI1 operation setting Selects digital input 1 (DI1) function 0(OFF) 6-7
(Setting range: 0 to 12) (Page 3)
dl-2 DI2 operation setting Selects digital input 2 (DI2) function 0(OFF) 6-7
(Setting range: 0 to 12) (Page 3)
STno Station No. Communication station No. (Setting range: 0 to 255) 1
CoM Parity setting Parity setting. Baud rate is fixed at 9600 bps. 0 6-6
(Setting range: 0 to 2) (Page 3)
PYP Code for PYP input Input type code used when communicating with PYP. 34
type See the OPERATION MANUAL
(Initial value: K: 0 to 400 C)
Ao-T Retransmission Selecting retransmission output type. 0: PV
output type 0: PV/ 1: Set point/ 2: Output/ 3: Error
Ao-L Retransmission Setting retransmission base scale. 0%
base scale (Setting range : –100 to 100%)
Ao-H Retransmission Setting retransmission span scale. 100%
span scale (Setting range : –100 to 100%)
dSP1 Parameter mask Specifying parameter mask
to
dSP13
– 18 –
6 Functions
Relationship of Output
PV and SV
ON
PV > SV OFF PV
PV < SV ON when PV decreases
SV
Example 2 : Direct operation
Parameter Setting value
P 0.0 ON
PV
P-n1 2 (or 3)
when PV increases
HYS Any value HYS
Relationship of
Output
PV and SV
ON
PV > SV ON PV
PV < SV OFF when PV decreases
SV
– 19 –
6-2 Auto-tuning (AT)
Auto-tuning is the automatic calculation and entering of the control parameters (P,I and D) into memory. Prior
to the auto-tuning, complete the setting of input range
(P-SL,P-SU, P-dP), a set value (SV), alarm setting (AL1, AL2), and cycle time (TC).
(1) Standard type (AT=1) (2) Low PV type (AT=2) : Overshoot decreased at
tuning.
(a) The P.I.D. parameter calculated by auto-tuning remains even if the power is turned off. If the power
is turned off before the auto-tuning is completed, you must restart the auto-tuning.
(b) The PV may be changed greatly depending on the process, because the control output is ON/OFF
action (two position operation) in the auto-tuning. So, do not use the auto-turning if the process
does not allow a significant variation of PV.
In addition, the auto-tuning should not be used in any process such as pressure control and flow
control, where a quick-response is required.
(c) If the auto-tuning isn't completed in four hours, the auto-tuning is suspected to fail. In this case,
check the wiring and parameters such as the control action, input type, etc.
(d) Carry out the auto-tuning again, if there is any change in SV, input range (P-SL, P-SV or P-dP) or
process condition. Perform the auto-tuning if fuzzy control is selected as the control algorithm.
(e) When resetting the AT parameter, set the parameter to "0" once, then reset it.
– 20 –
6-3 Self-tuning
1) At power on, changing a set value or the external disturbance, tuning is made automatically so that the
PID parameters are re-optimized.
It is useful where modification of PID parameters is required repeatably due to frequent change in process
condition.
If high controllability is important, select the PID or fuzzy control algorithm and use auto-tuning.
3) Self-tuning indication
The point indicator at the lower right corner starts blinking until the PID
parameters are re-optimized.
– 21 –
4) Self-tuning is executed by any of the following conditions.
(1) During temperature rise at power ON.
(2) During temperature rise at SV changing if necessary.
(3) When control is out of stable condition and is judged as being out of stable condition continuously.
6) Cautions
• Turn on the power of the whole system. The controller should be turned on at the same time with the
other equipments or even later. Otherwise, the selftuning might not be performed successfully.
• Don't change the SV while the self-tuning is executing.
• Once PID parameters are optimized, the self-tuning is not excuted at the next power on unless SV is
changed.
• After the execution of self-tuning, if the controlability is not your expected level, please select PID or
FUZZY at "CTrL" parameter, and then, start the auto-tuning.
– 22 –
6-4 Alarm function (option)
1) Kinds of alarm
• Absolute value alarm, deviation alarm, combination alarm, and zone alarm are available.
(For details, see Table 4, Alarm action type codes on page 4.)
ON delay Alarm
ON
function OFF
ON
Without ON delay function
OFF
ON
With ON delay function
OFF
ON delay setting time
Energizing/de-energizing ON
function
Relay output OFF
Without ON
De-energizing
function
OFF
ON
With
De-energing
function OFF
Caution When the power is turned OFF or in Standby mode, even if de-energizing
function is turned ON, it cannot be output (it is kept OFF).
2) Alarm function
– 23 –
Combination of alarm functions
Cautions on alarms
No. Cautions Items/Classification
1 Note that the ON delay function is effective for alarm in error status. Alarm in error
status
2 Even during "Err" display, alarms in error status work. Alarm at error
3 Even when “LLLL” or “UUUU” is displayed, an alarm function works normally. indication
4 Alarm action type codes in No.12 to 15 are also included in No.24 to 27. Alarm action type
It is, therefore, recommended to use No.24 to 27. In addition, please note code
when selecting No.12 to 15, setting in ALM2, dLY2, and A2hy are effective.
5 With the HB alarm, ON delay function, de-energizing function and latch HB alarm
function cannot be used.
6 The minimum alarm set value is –199.9. Alarm set value
7 As the alarm action type changed, the alarm set value may also be
changed accordingly.
8 Note that all of alarm outputs are not provided at the standby condition. Alarm at standby
9 Error status alarm is not provided at the standby mode. mode.
10 The HOLD function is effective even if the PV value is in the hysteresis area
when the power is turned ON.
– 24 –
6-5 Ramp/soak function (option)
1. Function
Changes the set value (SV) as the time elapses according to a predetermined program pattern, as
shown below.
Either 4 ramp/soak x 2 patterns or 8 ramp/soak x 1 pattern can be programmed. The first ramp starts
from the process value (PV) just before the programming is executed.
SV-8
SV-7
SV-3
SV-4
SV-2
SV-5
SV-1
SV-6
8 steps
2. Setting
• Select the program pattern (PTn) and set the rUn at
PTn Pattern Ramp/Soak
“ProG” parameter.
1 1 4
• Ramp/soak pattern can not be changed while ramp/soak
2 2 4
program is running.
3 1+2 8
Note:
• TThe ramp/soak program is canceled if the controller
becomes to standby mode.
Then, if the controller becames to opration mode, the
program doesn’t run again.
– 25 –
6-6 Communication function (option)
1) Function
Data can be written/read through the RS-485 communication.
2) Before using this function, please set related parameters as shown below.
Set the station No. at “STno” Set the parity at “COM”. Please do not change “PYP”
(station No. setting parameter). CoM unless used with PYP,
[Sample: station No. = 18] 0 Odd Color Touch-Operation Unit.
1 Even
2 No parity
[Sample: Odd parity]
3) Caution
Station No. can be set in the range of 0 to 255. (No communication is allowed with 0).
After changing the setting of parity at "COM", please power off and re-start the controller.
Baud rate is fixed to 9600 bps.
Communication cannot be carried out with different communication protocol
(such as ModbusRTU or Z-ASCII).
– 26 –
6-7 Alarm function (option)
1) Function
With Digital input, the follwing functions are available.
(1) SV switching
(2) Control mode; RUN/STANDBY
(3) Ramp/soak RUN/RESET selection
(4) Auto-tuning start/stop
(5) Alarm latch cancel
(6) Timer start/reset
2) To use DI function;
• Select the function refering to the Table shown below.
or
DI function code
(0 to 12)
3) Table of DI function
DI
function Function Description
code
1 Set value (SV) switching Switching between local SV and “ ”“ ”“ ”
2 Control mode, RUN/STANDBY At standby mode, control is not provided and SV flickers.
3 Auto-tuning (standard)
start Start/Stop can be switched at the time of DI raising up or
4 Auto-tuning (low PV) dropping down.
start
5 All alarm latch cancel
When this function is not used, DI is not effective.
6 Alarm 1 latch cancel
7 Alarm 2 latch cancel
9 ALM1 timer ON/OFF delay timer operation is available. The remaining
time of the timer can be checked with timer-1 and -2
10 ALM2 timer display parameters (first block).
12 Ramp/soak RUN/RESET RUN/RESET of ramp/soak can be performed at the time
of DI raising up or dropping down.
– 27 –
6-8 Other functions
The parameters “bAL” and “Ar” are masked at default setting.
If necessary to appear these parameters, please refer to the following procedure.
1) Function
• “bAL” and “Ar” are functions to suppress overshoot.
(Usually it is not necessary to change the setting.)
2) If they aren’t optimum value, sometime you don’t get the good control. Usually it is not necessary to set
them.
3) “Ar” (Anti-reset wind-up) is automatically set by “Auto tuning”.
bAL
MV is calculated by adding the offset (bAL) to MV’, the result of PID calculation, from PV and SV.
100%
Ar
Integral action
PV
The integral range is SV±Ar. Don't work
Integral action don’t work when PV is out of the range.
Ar
SV Work
Ar
Don't work
Time
To mask
(1) Display the “dSP3” in the third block parameter and then add 128 to curren value.
(2) Display the “dSP4” in the third block parameter and then add 1 to current value.
– 28 –
6-9 Retransmission function (option)
1) Function
• It is the function that outputs one of signals as shown below with current such as 4 to 20mA dc.
Output type: PV, Setpoint, Output or Error.
2) TBefore using this function, please set related parameters as shown below
Ao-T
0 PV Example: Input .... K thermocouple, 0 ~ 800˚C range
1 SV 4 ~ 20mA signals are to be output when PV
2 MV values are at 200 - 600˚C
3 DV
AO signal type .... PV value
Measured AO output
value 600˚C → 75% of input range
200˚C → 25% of input range
800 20(mA)
(˚C)
600
(Setting)
(˚C) .... “ ”
.... 75.0(%)
200
(˚C) 4(mA) .... 25.0(%)
0
3) Note
• Don't set Ao-L Ao-H.
• Setting unit for Ao-L and Ao-H is %FS.
– 29 –
7 Setting of input type and control algorithm
(1) Please check if the input type set at “P-n2” is same as what you use.
Choose the sensor type you use from Table 1 shown below, and set the code at “P-n2”.
(Example) For T thermo-couple, set “P-n2”=7.
(Note) Please refer to the following table for the modification of the input type.
(2) Is setting of input temperature range suitable for the sensor you use?
Standard range to each sensor is shown in Table 2. Select the temperature range suitable for
the equipments you use, set lower/upper limit values to “P-SL” / “P-SU” respectively.
(Example) For temperature range 0 to 800 [C] : Set “P-SL” and “P-SU” to 0 and 800 respectively.
(Note) If the span of setting ranges is smaller than the one of minimum standard range,
the accuracy (% full scale) is influenced.
(Note) No standard range is given in case of 1 to 5VDC (4 to 20mA DC) input.
Please set the range within the
following limitation.
• Maximum span : 9999
• Lower limit : -1999
• Upper limit : 9999
Note:
Please set “P-n2”: Input sensor type and “P-SL/P-SU/P-dP”: input range setting prior to any other
parameter settings. When “P-n2” and/or “P-SL/P-SU/P-dP” is changed, some other parameters may
also be in fluenced.
Please check all parameters before starting control.
– 30 –
2 Setting of the algorithm
* Read if the control doesn't work as you expect.
Control
Description Setting procedure
output action
Heating Reverse As PV increases, MV decreases. Set parameter “P-n1” = 0 or 1.
As PV decreases, MV increases. (Refer to Table 2)
Cooling Direct As PV increases, Set parameter “P-n1” = 2 or 3.
MV also increases. (Refer to Table 2)
As PV decreases,
MV also decreases.
PID control with At power on, changing a set Select SELF at “CTrL”.
self-tuning. value or the external Refer to “6-3 Self-tuning”.
disturbance, tuning is made
automatically so that the PID
parameters are re-optimized.
It is useful where modification
of PID parameters is required
repeatably due to frequent
change in process condition.
– 31 –
8 Error indications
Error indications
This controller has a display function to indicate several types of error code shown below.
If any of the error codes is displayed, please eliminate the cause of error immediately.
After the cause is eliminated, turn off the power once, and then re-start the controller.
(1) PV value < -1999. Control is continued until the value reaches
Note) In case of RTD input, "LLLL" is not -5% FS or less, after which burn-out
displayed even if the temperature condition will occur.
becomes below -150 ˚C.
– 32 –
[Table 1] Input type code
Parameter :
Group Input type Code Group Input type Code
RTD II 1 to 5V DC, 16
· Pt100 (IEC) 1 4 to 20mA DC
· Modification
TC RTD Can be modified by
(within Group I) changing "P-n2"
TC/RTD 1 to 5 V DC Modification is
(Group I) 4 to 20 mA DC not possible
(Group II)
– 33 –
[Table 2] Control output action code
Parameter : , ,
– 34 –
[Table 3] Input range (Standard range)
Parameter : ,
– 35 –
[Table 4] Alarm action type code
Parameter :
· Standard alarm code · Alarm code with dual set value
ALM1 ALM2 Alarm type Action diagram ALM1 ALM2 Alarm type Action diagram
High
/Low High/Low
0 0 No alarm PV 16 16 PV
limit absolute alarm A1-L A1-H
alarm A2-L A2-H
Absolute A1-L A1-H
value High/Low A2-L A2-H
1 1 High alarm PV 17 17
alarm AL1 deviation alarm PV
AL2 SV
A1-L
High absolute A2-L
2 2 Low alarm PV 18 18 /Low deviation PV
AL1 A1-H
AL2 alarm SV
A2-H
A1-H
High alarm High deviation A2-H
3 3 (with hold) PV 19 19 /Low absolute PV
AL1 A1-L
AL2 alarm SV
A2-L
– 36 –
Point What is alarm with hold?
The alarm is not turned ON immediately even when the mesaured value is in the
alarm band. It turns ON when it goes out the alarmband and enters again.
PV (process value)
Note) When alarm action type code is changed, alarm set value may also become different from previous
settings.
Please check these parameters, turn off the power once, and then re-start the controller, before
starting control.
When selecting No.12 to 15, setting in ALM2, dLY2, and A2hy are effective, and output to the AL2
relay.
– 37 –
PXR Model Code Configuration
4 5 6 7 8 9 10 11 12 13 14
PXR 2
Digit Specification
4 <Size of front H × W>
24 × 48mm 3
5 <Input signal>
Thermocouple ºC T
Thermocouple ºF R
RTD Pt100 3-wire type ºC N
RTD Pt100 3-wire type ºF S
1 to 5VDC A
4 to 20mA DC B
6 <Control output 1>
Relay contact output A
SSR / SSC driving output C
4 to 20mA DC output E
7 <Control output 2> Note 1
None Y
Relay contact output A
SSR/SSC driving output C
4 to 20mA DC output E
8 <Revision code> 2
9 <Optional specification 1> Note 1
None 0
Alarm 1 point 1
8 ramps / soaks 4
Alarm 1 point + 8 ramps / soaks 5
Alarm 2 points F
Alarm 2 points + 8 ramps / soaks G
10 <Instruction manual> <Power supply voltage>
None 100 to 240VAC N
Japanese 100 to 240VAC Y
English 100 to 240VAC V
None 24VAC/24VDC C
Japanese 24VAC/24VDC A
English 24VAC/24VDC B
11-13 <Optional specification 2>
None 0 0 0
RS-485 Modbus interface M 0 0
RS-485 Z-ASCII interface N 0 0
Retransmission + Digital input 1 point Q 0 0 Note 2
Retransmission R 0 0 Note 2
Digital input 2 points T 0 0
RS-485 Modbus interface + Digital input 1 point V 0 0
RS-485 Z-ASCII interface + Digital input 1 point W 0 0
14 <Non-standard specification>
Non-standard parameter setting F
Note 1) In case of 7th digit code “A”, “C”, or “E”, the codes “F” and “G” in 9th digit
are not available.
Note 2) In case of 11th digit code “Q”, or “R”, the codes “A”, “C”, “E” in 7th digit,
“F”, “G” in 9th digit and “A”, “B”, “C” in 10th digit are not available.
– 38 –
Specification
Power voltage: 100 (-15%) to 240 (+10%), 50/60Hz
24V AC 50/60Hz, 24V DC
Power consumption: 6VA or less (100V AC), 8VA or less
(240V AC, 24V AC/24V DC)
Relay contact output: SPST contact, 220V AC/30V DC 3A
(resistive load)
SSR/SSC driving output*1: ON: 15V DC (12 to 16V DC)
(voltage pulse output) OFF: 0.5V DC or less
Maximum current: 20mA or less
Resistive load: 600Ω or more
4-20mA DC output*1: Allowable load resistor: 100 to 500Ω
Alarm output: Relay contact (SPST contact)
220V AC / 30V DC 1A (resistive load)
Communication function*2: Transmission system: Half-duplex bit serial start-
(RS-485 interface) stop synchronization
Transmission rate: 9600bps
Transmission protocol: In conformity to
Modbus RTU or Z-ASCII (PXR protocol)
Transmission distance: Up to 500m (Total length)
Connectable units: Up to 31units
Digital input: Number of input: 2 inputs MAX.
Input contact capacity: 5V, 2mA DC
Retransmission: 4 to 20mA DC
Allowable load resistor: 500Ω or less
Accuracy: ±0.3%FS (at 23ºC)
Altitude: ≤ 2000m
Transient overvoltage on mains power: ≤ 2500V
Operating ambient temperature: -10 to 50ºC
-10 to 45ºC (for mounting close together)
Operating ambient humidity: 90%RH or less (no condensation)
Preservation temperature: -20 to 60ºC
*1 : The following table shows the difference of outputs among other micro-controller X series models.
SSR/SSC driving output Allowable load
resistance for 4 to
Voltage Maximum current 20mA DC output
PXR3 15V DC 20mA 100 to 500
PXR4 24V DC 20mA 600 or less
PXV3 5.5V DC 20mA 600 or less
PXV/W/Z 24V DC 60mA 600 or less
*2 : For the connection with a PC, communication converter is required.
– 39 –