22655-IHP Notes by Shaikh Sir-UNIT 05
22655-IHP Notes by Shaikh Sir-UNIT 05
Syllabus content
“ Pulling” type loads if the load suddenly collapses, the piston rod shoots
forward causing an uncontrolled shift. Special counter balance measures
are to be taken if above circuit is to be used for such applications.
Applications of meter-in circuit :
Meters in circuits are generally used when the load characteristics are
constant and positive. If the load is erratic or negative, the actuator will
have jerky motion. Hence, meter-in circuits are ideally applied on surface
grinder, milling machines etc.
Q.5. Explain with sketch Meter Out Circuit and explain its
working?
Ans : The Circuit diagram below illustrates the circuit connections of a
meter-out circuit, in which the flow control valve is connected in the
secondary line, directly after the load. The following measures of pressure
are taken at various pressure gauges.
Pressure gauge P 1 :
Indicates the Pmax as set
by the pressure relief
valve. This pressure is
formed on the left side
volume of the cylinder,
irrespective of the load;
hence sealing in this side
is always subjected to
maximum pressure.
Pressure gauge P 2 :
Indicates the pressure P 2 ,
which is determined by the
diference between
pressure Pmax and the
load pressure. This
diference depends on
the ratio of the two-piston
areas.
Pressure gauge P 3 :Pressure in the return stroke is always equal to 0 .
In a meter-out-circuit speed control is achieved by changing the flow
adjustment of the flow control valve, which controls the flow coming out
from the piston rod end of cylinder. Here also it should be noted that in a
given circuit, flow control is in forward direction only i.e. in return stroke
the flow of pump to the piston rod end of cylinder is bypassed through
check valve.
Advantage of meter-out circuit :
The load is always under pressure from both sides i.e. it is counter
balanced.Even when the load changes direction (e.g. starts pulling). No
uncontrolled jerk motion occurs.
Disadvantages of meter-out circuit :
The left side of the cylinder is always under maximum pressure even with a
minimum load. Due to continued pressure on both sides, there is more
friction and less seal life.
Applications :
Meter-out type circuits are found successful in operations like drilling,
boring, reaming etc, where the drills and mills passing through the work
piece often tend to drag the entire tool unit foreword, in such situation
meter-out circuit is the best solution.
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Meter in and meter out circuit comparison
https://www.youtube.com/watch?v=4eCuPVxezzY
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setting equals the ratio of load to the area of piston. This pressure is less
and hence usually it has to be derived from the blank end. This permits the
cylinder to be forced downward when pressure is applied on the top. The
check valve is used to lift the cylinder up as the counterbalance valve is
closed in this direction. The directional control valve unloads the pump.
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Counterbalance video: https://www.youtube.com/watch?v=4GC6OV5gwyo
As shown in th diagram the first cylinder is operated first, when the piston
of first cylinder reaches its end point, the pressure starts building, when the
pressure builds to the set point of sequence control valve, the valve opens
and the oil is supplied to the next cylinder.
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Sequencing circuit: https://www.youtube.com/watch?v=brM7odcIhIA
Hydraulic power-pack supplies the pressurised oil to the spool valve. The
position of spool valve decides whether the pressurised oil should go the
head end or the piston rod end of the cylinder. The cylinder is mounted in
such a manner that the forward stroke occurs when the oil is supplied to the
head end of the cylinder and reverse stroke occurs when oil is supplied to
piston rod end of the cylinder. Due to the diference in annular areas of
head end and piston rod end, the return stroke is faster than the forward
stroke. The stroke length of the ram can be adjusted by changing the
positions of the adjustable dogs, i.e. closer the adjustable dogs shorter the
stroke length and vice-versa. Several additional controls may be added to
this basic circuit to enhance its performance and to have precise control
over operation.
A Excessive noise
1 Mechanical Coupling wrongly aligned.
drive. Coupling loose.
Coupling defective.
Loose mounting on pumps.
Other transmission elements loose (V-belts, tooting
belts etc.)
Pump or motor defective.
2 Suction Suction line resistance excessive because,
line. Tap or cock in the suction line closed or only
partially open.
Suction filter clogged or too small.
Suction line blocked or leaking.
Suction line has wrong dimensions or too
many bends.
Fluid level too low.
E
Excessive operating temperature
F
Foaming of Hydraulic Fluid
1. Mechanical --
drive.
2 Suction Suction line leakages.
line. Fluid level too low.
Wrongly designed reservoir.
3 Pump Shaft packing or seals on the suction side
defective.
Return oil line terminates above fluid level.
4 Pressure --
line.
5 Return line. Return terminates above fluid level.
Vortex effect due to wrongly laid lines.
6 Pressure --
valves.
7 Flow
control
valves.
8 Directional --
control
valves.
9 Fluid Unsuitable make.
10 Drive --
11 Others. --