Anuppur Thermal Power Project, Phase-1, 1000 (+20%) MW

MB POWER (MADHYA PRADESH) LIMITED

Anuppur Thermal Power Project, Phase-1, 1000 (+20%) MW

SPECIFICATION NO. TCE.5657A-H-500-001

FOR
EPC SPECIFICATION

VOLUME – III
SPECIFIC TECHNICAL REQUIREMENTS
- MECHANICAL WORKS

TCE Consulting Engineers Limited

73/1, ST.MARK’S ROAD
BANGALORE 560 001

MARCH 2009

(Ref. no.: MBPMPL/RfP/EPC/2008-09/144)

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MBBP
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LIIM
MIIT
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ANUPPUR TPP, PHASE – I, 1000 (+ 20%) MW,

MADHYA PRADESH, INDIA

SPECIFICATION NO. TCE.5657A-H-500-001

FOR
EPC SPECIFICATION

VOLUME – III
SPECIFIC TECHNICAL REQUIREMENTS
- MECHANICAL WORKS

TCE Consulting Engineers Limited

73/1, ST.MARK’S ROAD
BANGALORE 560 001

March 2009
 MB POWER (MADHYA PRADESH) LIMITED
ANUPPUR PHASE-1 (1000+20%MW) THERMAL POWER PROJECT SECTION: CONTENTS
Spec No.
TCE.5657A-H-500-001
CONTENTS

VOLUME - I
SCOPE OF ENQUIRY
INSTRUCTIONS TO BIDDERS
GENERAL CONDITIONS OF CONTRACT
SPECIAL CONDITIONS OF CONTRACT

VOLUME - II
SCOPE OF WORKS,TERMINAL POINTS AND
SCHEDULES

VOLUME - III
PART – A

D1 MECHANICAL WORKS – BTG

PART – B

D2 MECHANICAL WORKS – BOP

VOLUME - IV
PART – A

D3 ELECTRICAL WORKS – BTG

Part – B

D4 ELECTRICAL WORKS – BOP

VOLUME - V

PART – A

D5 INSTRUMENTATION & CONTROL WORKS – BTG

PART – B

D6 INSTRUMENTATION & CONTROL WORKS – BOP

VOLUME - VI
D7 CIVIL & STRUCTURAL WORKS

VOLUME - VII
BID PURPOSE DRAWINGS

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 MB POWER (MADHYA PRADESH) LIMITED
ANUPPUR PHASE-1 (1000+20%MW) THERMAL POWER PROJECT SECTION: CONTENTS
Spec No.
TCE.5657A-H-500-001
CONTENTS

VOLUME – III

PART – A
SECTION – D1
MECHANICAL WORKS – BTG

SUB- TITLE NO. OF

SECTION PAGES
D1.1 STEAM GENERATOR & ACCESSORIES 87

D1.2 STEAM TURBINE & AUXILIARIES 98

D1.3 POWER PLANT PIPING AND VALVES 31

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 TCE Consulting Engineers Limited Volume – III
Spec No. SECTION: D 1.1
TCE.5657A-H-500- TITLE MECHANICAL SYSTEMS – SHEET 1 OF 26
001 STEAM GENERATOR AND AUXILIARIES

1.0 DESIGN REQUIREMENTS

General
1.1 Steam generator shall be designed for SGMCR capacity specified in Data
sheet – A of this section and for burning 100% coal. The BIDDER shall offer
drum type steam generator of proven design.

1.2 The steam generators and their auxiliaries shall be designed for outdoor
installation.

1.3 The steam generator unit shall be capable of operating either on constant
pressure or sliding pressure mode. The load range for the sliding pressure
unit operation would be from 30% steam turbine generator maximum
continuous rating (TGMCR) to 100% TGMCR.

1.4 Steam Generator shall be designed to meet the Indian Boiler Regulations
(IBR) requirement. Wherever IBR is not specific about material, design
manufacture, inspection and testing requirements, ASME code shall be
used.

The bidder shall include all necessary equipment /accessories required for a
modern and efficient steam generator and auxiliaries whether specifically
mentioned or not. Items though not specifically mentioned but needed to
complete the equipment and systems to meet the intent of specification,
shall be included in the scope of the bidder. The number of equipments
specified in this section is for the unit range of 300 MW to 600 MW
capacities. The installed capacity of the plant shall be in the range of 1000
MW - 1200 MW unless otherwise specified specifically.

Steam Generator Structure

1.5 The steam generator structure shall be designed to support all loads located
on the structure. In addition, other loadings may be introduced on the
structure from piping, enclosures, adjacent structures and equipment.
Further loading caused due to wind and seismic shall also be considered.

Furnace
1.6 The furnace shall be designed such that the heat release rates shall not
exceed the values specified in Data Sheet - A at 100% steam generator
maximum continuous rating (SGMCR) condition. The distance between
centre line of bottom most coal burner and furnace hopper working point
shall be not less than 3 metres. The configuration of the furnace shall be
such that flame impingement on any section of the furnace is avoided over
the entire load range. Furnace chamber shall be designed in such a way
that it can withstand the maximum shutoff pressure of the primary air or
furnace very high trip, whichever is higher.

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001 STEAM GENERATOR AND AUXILIARIES

1.7 The furnace shall have hopper bottom with stainless steel seal plates
suitable for connection to the water impounded bottom ash hopper. A
suitable sealing arrangement shall be provided for connecting the bottom
ash hopper. The clear width of the hopper throat shall not be less than
1100mm. The distance between the furnace opening and the grade level
shall be 10.0 m.

1.8 Field welds in large diameter thick walled headers or pipes shall be avoided
to the extent possible.

1.9 Provision shall be made for the future installation of additional soot blowers
in the furnace.

1.10 Adequate number of access/ observation openings shall be provided at

various levels and positions in the furnace, superheater, reheater,
economizer etc. Observation ports shall be designed to prevent infiltration of
air into the unit.

1.11 Furnace shall be designed such that there shall be no accumulation of slag
on the walls, burners, hoppers which will affect the continuous operation of
the plant. The flue gas velocities shall be chosen bearing in mind the high
ash content of the coal. The gas path shall be designed to ensure a smooth
flow without any abrupt change in the direction.

Casing

1.12 A gas tight enclosure shall be designed for the entire steam generator from
the lower furnace to the economizer exit. In areas where welded wall
construction is used, no skin casing is required, but skin casing of steel
plates shall be used for all enclosures and behind all wide spaced tubes
where refractory is used. Frames shall be furnished around all openings in
the steam generator, designed to allow for expansion between the welded
wall or inner skin casing and an outer aluminum lagging. The aluminum
shall be of ribbed type and shall be minimum 1.2 mm thick.

Steam and Water System

1.13 The steam and water system shall be as per enclosed scheme no.
TCE.5657A-ME-SK-1006. The system shall be designed for a continuous
operating capability as specified in Data Sheet-A of this section. The
BIDDER shall clearly bring out the design features to minimize the peak
tube metal temperature, unit temperature variation between adjacent
enclosure tubes and prevent departure from nucleate boiling. Suitable
allowances shall be provided for all the water wall tubes to counter the
erosion conditions and the same shall be indicated clearly in the offer. End
coils of low temp. Superheater (LTSH) & Economizer should be fully
covered with S.S. Shielding & Cassette Baffles. Also SS erosion shields
shall be provided wherever necessary to prevent erosion. Sampling
connections at suitable locations of economizer inlet, drum /continuous
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TCE.5657A-H-500- TITLE MECHANICAL SYSTEMS – SHEET 3 OF 26
001 STEAM GENERATOR AND AUXILIARIES

blowdown line, saturated steam & superheater outlet lines along with
sample coolers shall be provided. For other I&C requirements refer Volume
– II / section-D5.

Steam Generator Water Circulation

1.14 Thee circulation system shall ensure adequate circulation ratio during rapid
start-ups and load changes to prevent overheating of the water wall tubes
with maximum possible heat flux in the furnace. This shall be ensured by
suitably sizing the steam drum, down comers and water wall tubes. The
steam generator water circulation can be natural circulation / assisted
circulation type.

1.15 In case BIDDER offers assisted circulation system, three numbers (2

working + 1 standby) of steam generator necessary water circulation
(SGWC) pumps shall be provided which could be able to meet 60 %
TGMCR load requirement.

1.16 Each pump shall be provided with one (1) x 100% heat exchanger for
cooling the motor cavity cooling water. The circulation pumps shall be of
highly efficient, proven and reputed make.

1.17 BIDDER to bring out the measures taken for protection of water wall tubes
near the firing zone to reduce tube failure due to high temperature in his
offer.

Steam Drum

1.18 The design of the drum internal shall be such as to guarantee the steam
quality required for the steam turbine over the entire load range.

1.19 All nozzles shall be of the long body type so that the same will extend
through the steam generator lagging. The ends of nozzles smaller than 50
mm shall have plane ends for socket welding and the nozzles 50 mm and
larger shall have beveled ends for butt-welding.

1.20 The distribution and placement of furnace water wall tube inlets to the drum
shall be designed to permit uniform heating of the drum metal during start-
up, shutdown and load changes. The BIDDER shall specify in the tender,
the maximum permissible drum metal temperature differential and the
corresponding maximum permissible rate of pressure and temperature
changes during start-up, shutdown and load changes. Adequate number of
level gauges (Electronic & mechanical) Pressure gauges and
thermocouples (to monitor the drum metal temperature) to be provided on
the steam drum.

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001 STEAM GENERATOR AND AUXILIARIES

Superheater and Reheater

1.21 The superheater and reheater shall be of proven design and shall be
designed to maintain superheat and reheat steam temperatures at
superheater and reheater outlet over the entire steam temperature control
range (i.e. from 60% TGMCR to 100% SGMCR rating) as specified in Data
Sheet-A under the following conditions:

- With the steam generator heat absorption surface condition varying from
clean upto normally expected and permissible fouling limits;

- With minimum possible use of de-superheating spray;

- With permissible and normally expected unbalance or stratification in

flue gas flow;

- With all specified modes of fuel burning.

1.22 Superheater and reheater elements shall be arranged to ensure the

uniform steam distribution and steam temperature variation of not greater
than ±10oC across the width of the steam generator at all operating
conditions and loads.

1.23 The attemperators are to be of spray type fitted with an inner removable
lining, so arranged that the lining could be removed readily without recourse
to extensive cutting of the construction welds. Ample provision shall be
allowed to enable internal inspection of the vessel by means of the
intrascope. Complete superheater and reheater temperature control system
with necessary piping; block, control, isolation and check valves and
instrumentation & controls shall be provided.

1.24 The superheater and reheater supports or hangers exposed to hot gases
within the setting shall be of a heat-resisting material suitable for long life
under the service condition. Also SS erosion shields shall be provided
wherever necessary to prevent erosion.

1.25 Auxiliary steam tap-off connection for soot blowing shall be from
intermediate superheater header / cold reheat line or from auxiliary steam
header. In case the steam is tapped off from the cold reheat line or from
auxiliary steam header, BIDDER shall furnish a list of installation where such
systems are in vogue and the same shall be reflected appropriately in the
turbine cycle heat balance diagrams.

Suitable allowance shall be provided for the super heater and reheater tubes
to counter the erosion condition.

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001 STEAM GENERATOR AND AUXILIARIES

Economiser

1.26 It shall be ensured that the economiser design pressure exceeds the steam
generator design pressure by an amount of at least equal to the pressure
drop (friction and static) through the economiser at the 100% SGMCR
condition.

1.27 The economiser shall be of non-steaming type and shall have provision for
recirculation of water while starting the unit. The economiser tube banks
shall be of in line design. The design of the economiser shall be such that
the tube elements can be easily replaced when necessary. Suitable
allowance shall be provided for the economizer tubes to counter the erosion.

1.28 Additional allowance on wall thickness & suitable material shall be chosen
for economiser end coils & LTSH coils should be designed in such a way to
reduce tube failure due to sulphur deposition. End coils of low temp.
Superheater (LTSH) & Economizer should be fully covered with S.S.
Shielding & Cassette Baffles.

Headers

1.29 All headers in high temperature gas path shall be located outside the gas
path. The handhole openings in headers shall be so located as to provide
suitable access fitted for maintenance and inspection. All handhole plates
shall be designed for seal welding.

1.30 The header vents, drains, pressure gauges, steam and safety valve
connections shall be of weld-end type. Instruments as required including
test connections shall be provided.

1.31 All headers shall be thoroughly cleaned and be free of scale by shot blasting
on the inside.

1.32 All valves that require operation during start-up or shutdown of the steam
generator shall be electric motor operated, except as specifically stated
otherwise. All motor actuators shall be designed to meet the torque
requirement due to maximum differential pressure. In addition to these
motorised valves, any other service, which calls for motor operation, shall be
motorised and those motorised valves shall be listed in the bid.

1.33 Drains from steam drum, headers, gauge glasses and integral piping of
steam generator shall be terminated into one or more drain collection
headers which will be connected to IBD tank. IBD tank vent shall be liberally
sized to avoid pressurisation and shall be terminated 3 metres above the
steam generator roof.

1.34 Facility for draining the steam drum during emergency when the steam
generator is in operation shall be provided. The valves shall be furnished
with motor drive. The drain shall be led to IBD through a drain collection
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001 STEAM GENERATOR AND AUXILIARIES

header. The tap off point for emergency drain should be at normal drum
level. All blow down valves shall be suitable for passage of acid wash during
acid cleaning.

1.35 The drain valve capacity shall be sufficient to permit draining of the unit
under atmospheric pressure in one (1) hour.

1.36 For nitrogen (N2) blanket and N2 preservation, suitable connections for N2
supply shall be provided. The N2 system shall include all the piping, valves,
vents and drains, pipe supports, N2 bottles etc to make the system
complete.

Air and Flue Gas System

1.37 The air and flue gas system shall be designed to meet the requirements of
100% SGMCR conditions and for the fuels specified in Data Sheet - A and
Annexure – I and II or Section – B (Project Information). The scheme for air
and flue gas system shall be as per the enclosed scheme number
TCE.5657A-ME-SK-1003.

1.38 The air and flue gas system shall consist of two (2) 60% capacity FD fans of
axial blade pitch controlled, two (2) 60% capacity PA fans of axial blade
pitch controlled (the BIDDER can offer centrifugal fans with techno
economic justification), two (2) 60% capacity centrifugal ID fans with
variable frequency drives and inlet guide vane control. 2 x 50% steam coil
air preheater (SCAPH), 2 x 60% capacity trisector regenerative air preheater
(RAPH), with associated drive motors, cold air, hot air, tempering and flue
gas ducting and dampers to handle the steam generator requirements.
Alternatively BIDDER may offer 2x60% bisector RAPH for primary air
system and secondary air system separately. The air preheater shall be
provided with air motors with air receiver for coasting down operation. The
air receiver capacity shall be such that during black out condition the air
receiver shall be able to supply adequate air for safe shutdown of RAPH.

1.39 The air preheaters shall be of regenerative type with vertical main shaft,
counter flow, enclosed in a gas tight insulated casing. The design shall
ensure that the air preheaters shall be capable of operating for extended
periods of time without pluggage of flow areas between heating element
plates.

1.40 All the element sections shall be basketed with cold end elements suitable
for replacement and shall have provision for side removal.

1.41 Provision shall be made for ease of adjustment of seals externally without
need for working from inside.

1.42 An adequate number of access doors for inspection and maintenance and
observation ports with vapour proof lighting shall be provided.

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001 STEAM GENERATOR AND AUXILIARIES

1.43 The structure shall be strong and light in weight and shall be sufficiently
flexible to operate without difficulties under conditions of large temperature
gradients through the rotor in the axial direction.

1.44 The heat transfer plates used in different layers shall be of differing material
combination depending upon suitability to withstand extremes of
temperature condition. Use of corrosion resistant materials shall be
considered to avoid corrosion at the back end.

1.45 A suitable structural steel framing for handling the heater element basket
shall be provided. This shall include a trolley beam extended beyond the
platform to enable lowering of elements to the ground floor. A hoist and
trolley shall also be furnished.

1.46 The air heater design shall be such that on-load cleaning by suitable steam
soot blower is feasible. The location of the blower shall be on the flue gas
side. For off-load cleaning, water washing spray nozzles on an extended
fixed arm on both hot and cold ends shall be provided. The locations can be
either on air or flue gas side.

1.47 The general design requirements for the fans shall be as follows:

1.47.1 The rotor shall be over-speed tested to at least 10% above the maximum
operating speed and shall be dynamically balanced. The fan shafts are to be
supported in bearings on either side independent of the casings. Overhung
impellers will not be acceptable.

1.47.2 All fans shall be designed for under-frequency operation up to 47.5 Hz

without any reduction in its performance.

1.47.3 Forced oil lubrication system for the fans and motors shall consist of 2 x
100% oil pumps each with motor, 2 x 100% oil coolers and filters; one (1) oil
tank and electric heater with thermostat etc.

1.47.4 The flow-induced pulsation should be avoided by suitable design of fan and
connecting ductwork.

1.47.5 Suitable design of shaft sealing shall be provided to prevent leakage of air.

1.48 Each bearing is to be provided with oil level indicator and a screwed drain
plug. Adequate sealing arrangement shall be provided at each end of the
bearing housing to prevent leakage of lubricating oil.

1.49 Silencer shall be provided at the inlet of FD and PA fans with weather hood
and inlet screen.

1.50 Suitable braking arrangement shall be provided to ID fan so that with the
driving motor switched-off, the fan continues to turn at low speed under the
influence of chimney draught.
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001 STEAM GENERATOR AND AUXILIARIES

1.51 An adequate number of interconnecting, isolating and control dampers with

drives shall be provided on all cold air, hot air, seal air and flue gas ducting
before and after equipment on these systems to permit proper operations.
The control dampers shall be pneumatically operated and isolation dampers
shall be electrically operated.

1.52 The gas and air ducts shall be designed for wind loads as specified for the
steam generating unit proper and their own weight including fly ash load
which may get deposited at the duct bottom, insulation and lining. The top of
the ducts shall be crowned to ensure proper drainage.

1.53 The ductwork shall be free to expand, but it shall be rigid against wind and
seismic disturbances. Adequate provision shall be made for all expected
expansion or contraction.

1.54 All gas and air ducts shall be designed to ensure uniform distribution of gas
and airflow to the various portions of the unit. These ducts shall consist of
turning vanes / baffle plates, stiffening devices, fabric expansion joints
where ever necessary, interior bracings, access doors and brackets, support
structures and hangers as necessary.

1.55 Aerofoils shall be provided in the air ducts for the measurement of total
airflow.

1.56 Locking devices shall be provided to dampers to permit locking in both open
and shut positions.

1.57 Electrical operated guillotine type isolation dampers along with drives shall
be provided. The inlet dampers for ID fans shall be located in horizontal duct
of main inlet duct to avoid fly ash build up when in closed position.

1.58 The flue gas duct layout shall be designed considering the following
aspects:

- The change of direction of flue gas duct shall be gradual to avoid ash
collection at the bottom of the duct and also to prevent erosion by local
concentration of fly ash.

- The number of direction changes of the flue gas duct shall be minimal to
minimise the ash collection points.

- However duct hoppers where provided shall have provision for removal
of fly ash during maintenance period when the steam generator is out of
operation. To facilitate such fly ash removal, a 100% gas tight isolation
gate near the hopper bottom shall be provided. The hopper bottom shall
be blanked with a blind chute suitable for unloading fly ash from all the
above mentioned hoppers.

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001 STEAM GENERATOR AND AUXILIARIES

Dust Precipitation and Collection System

1.59 One electrostatic precipitator (ESP) shall be provided for the steam
generator. The electrostatic precipitator shall be designed to limit the dust
concentration as specified in Data Sheet – A. ESP shall be complete with
supporting structural frames, collecting and discharge electrodes, shaft
insulators, bush insulators, independent rapping system for collecting and
discharge electrodes with automatic rapping controls, high voltage
transformers, rectifiers, bus sections with sectionalizing and grounding
switches and controls, fly ash collecting hoppers with accessories etc. An
Energy Management System (EMS) shall be provided to optimize the power
consumption. The BIDDER shall furnish the details of EMS. The efficiency
of the ESP should not be less than 99.95 %.

1.60 Access doors and platforms and corresponding interior walkways shall be
provided on each side of the casing before and after each of the fields in
series at the bottom and mid point elevations of the collecting electrodes in
order to facilitate maintenance and inspection of each of the fields.

1.61 For personnel protection, key interlocks shall be provided to prevent the
opening of any inspection and/or access doors until after de-energising of all
high voltage equipment that can be reached and/or made contact with,
through the inspection and/or access door.

1.62 Each hopper shall be provided with a conveniently located 150 mm (6 inch)
pipe nipple fitted with a quick removable hinged cap located near hopper
outlets to facilitate emergency poking. Each hopper shall be provided
with a panel-type heating system to prevent ash sticking to the walls.

1.63 If the MANUFACTURER’s standard design is such that the roof is pierced
with rapper rods, high voltage support insulators, or other components
which would require external insulation and weather-proofing be installed,
he shall provide a penthouse/weather enclosure to be erected on
precipitator roof. He shall also provide aluminium gutters and a 100 cm high
2-rail safety handrail.

1.64 Penthouse/weather enclosures shall be ventilated by electric motor driven

fans. The transformer rectifier sets, controls etc., must be kept within
acceptable temperature limits under all operating conditions with maximum
ambient temperature. The fans shall be wall mounted, exhaust from inside
the penthouse to the outside and be protected with rain louvers.

1.65 The hoist to permit easy removal of each transformer-rectifier from its
operating position to grade level shall be provided.

1.66 The rapping system for collecting / emitting electrodes shall be designed for
selective remote automatic or manual operation at adjustable intervals.
Necessary rapping arrangement with controls shall also be provided for
perforated gas distribution plate at inlet to and outlet from the ESP.
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001 STEAM GENERATOR AND AUXILIARIES

1.67 Electrical System of ESP

Transformer Rectifier Equipment

1.67.1 These shall be suitable for outdoor installation. Transformer rectifier

assemblies shall be designed for electrostatic precipitator service and
shall be for single-phase energisation with silicon rectifiers connected
for pulsating negative polarity double, halfwave operation. Means shall be
provided for changing to full wave operation, if found desirable, for any
reason through external switching. The access door to the links,
required for changing the high voltage connections, or the high
voltage switch operating mechanism or cover shall be arranged for locking
with a padlock. Key interlocking shall be provided on access door or
cover to the links required for changing the high voltage connections, or
the high voltage switch operating mechanism to prevent access while
the transformer-rectifier is energised.

1.67.2 Primary taps shall be included on the transformer. Transformer shall have
electrostatic shielding between primary and secondary windings and shall
have suitable shielding of the high voltage coil to accomplish proper
voltage division in the transformer when unit is subjected to surge
conditions encountered in electrostatic fly ash precipitator application.

1.67.3 Each output leg of each transformer-rectifier set shall serve one bus
section and both bus sections served by each transformer-rectifier set
shall be in the same field.

1.67.4 Transformer rectifier assemblies shall be mounted in a heavy gauge

welded steel tank designed for a minimum of 0.5 Kg/cm2 test pressure and
full vacuum. Insulating and cooling medium shall be non-flammable
insulating fluid. Unit shall be adequately sealed to prevent contamination of
insulation and cooling medium. Outdoor type construction shall be
used except for the high voltage bushings which shall be enclosed by the
bus duct.

1.67.5 Each transformer-rectifier tank shall be provided with an indicating

thermometer, pressure-vacuum gauge, liquid-level gauge, top fill hole,
drain valve with liquid, sampling connections and weather-proof terminal
box with gasketed removable cover. The terminal box shall contain
transformer primary connections, rectifier positive terminals and ground
terminal. A catch basin be provided in the event of a tank failure.

1.67.6 All silicon rectifier cells shall be conservatively rated for compatibility with
maximum circuit load and demands requirements.

1.67.7 If required suitable low-loss impedance shall be included in the high

voltage circuit to limit circuit capacitance discharge current to values
compatible with current rating of the rectifying elements used.
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001 STEAM GENERATOR AND AUXILIARIES

1.67.8 Two high voltage bushings, negative polarity, shall be connected to the
output of the rectifier and mounted on top of the tank cover. Bushings shall
be conservatively rated for the operating conditions and test, and shall
have suitable connections to support connection arrangement of bus
or cable.

1.67.9 High voltage bus runs shall be adequately supported and protected by
ducts. A 150 mm x 200 mm minimum opening with gasketed cover shall be
provided at the transformer rectifier high voltage terminals for grounding
these terminals during inspection and maintenance. Facility for clearly
seeing the grounding switch contacts at the high voltage terminals before
removing the cover shall be provided.

1.67.10 In the event of arcing, the filter voltage shall be switched off for several
half cycles to ensure a satisfactory extinction of the arc. If dust bridging
or metal short circuits occur in the precipitator, the precipitator short
circuit current shall be limited to the rated current of the installation and
disconnected completely after the expiration of a given time.

1.67.11 Supporting insulators shall be located in heated compartments that are

maintained above the dew point of the flue gas. they shall be located out of
the dirty gas stream. These shall be protected from weather by either a
common top housing or individual compartments. A steel shroud below the
insulator may be provided which will further inhibit dust diffusion. Each
compartment shall be pressurised and ventilated by heated filtered air
furnished by one or motor driven blowers. Contactors and strip heaters with
control thermostats for heating the air, blower motors, and blower motor
contactors and control for each compartment as required, for complete
hand automatic operation with alarm contacts for high and low
temperatures and loss of pressure shall be provided. The filters shall be
of the washable type, adequately sized for use in dusty atmosphere.

1.67.12 If strip heaters are used, the wiring to the strip heater terminals shall be
nickel-plated copper with 600 volt teflon-glass insulation.

Light-up/Warm-up Oil System

1.71 The Light-up/warm-up oil system shall be as per the enclosed scheme no.
TCE.5657A-ME-SK-1004

1.72 Warm up oil system shall be designed for burning light diesel oil (LDO) as
specified in either in Annexure – I and II or Volume II, Section B. This
system design capacity should be sufficient to raise steam parameters of
the steam generator to meet auxiliary steam for fuel oil heating and
atomizing in the shortest possible time to enable quick changeover to HFO
firing. However, this system shall have minimum capacity of 7.5% of MCR
rating of one steam generator. LDO will also be utilized as flushing medium
for flushing out fuel oil pipelines and headers during long unit outages.
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1.73 This system shall consist of Two (2) 100% capacity (1 working + 1 standby)
LDO pressurizing pumps with suction strainers, relief valves, piping and
fittings, NRV, instrumentation, safety and control systems in line with the
sketch enclosed. Bidder to decide either mechanical or compressed air
atomization for the LDO.

Support Oil System

1.74 The support oil system shall be as per the enclosed scheme no.
TCE.5657A-ME-SK-1005.

1.75 This system shall use heavy fuel oil (HFO) as specified in Annexure – I & II
or Volume II Section B for start up/flame stabilization.

1.76 The fuel oil burning system for each unit shall consist of filtration and
pressurizing unit having 2 x 100% capacity (1 working + 1 standby) pumps
with matching suction strainers, heating and filtration units consisting of (2 x
100% capacity steam oil heaters) and two (2) matching pressure filters, fuel
oil safety and burner shut off valves, fuel oil pressure and temperature
control valves, fuel oil metering units, fuel oil atomising and blow-off steam
headers at burners, atomising steam pressure control valves, piping and
valves necessary for bypass and isolation, fuel oil burner header
recirculation control valve, recirculation piping with valves fuel oil atomizing
burners, as identified in the enclosed scheme.

1.77 The oil burning system shall be designed for 30 % SG MCR rating. The fuel
oil burners shall be positioned to provide support to any of the coal burners
at low loads for flame stabilisation as and when required.

1.78 Drain oil connection and pumping system shall be provided in steam
generator area and in fuel oil pump house. Each drain collection system
shall be provided with an oil drain header of size not less than 150 NB shall
be provided to collect drain oil from pans, strainers, pumps (2 x 100 %),
pipes, etc. and return the same to the drain oil tank. The drain header shall
be laid just above the ground and shall be generously pitched towards the
drain tank. All oil drain lines shall have a size not less than 25 NB and shall
be steam traced. The drain oil pumps suction and delivery lines shall have a
size not less than 25 NB and shall be steam traced. The drain oil tank shall
be provided with heating coil and accessories/instruments.

1.79 The suction and discharge filters, the fuel oil pumps and the fuel oil pipes
shall be equipped with electric /steam heat tracing. The atomizing / blow off
steam system and steam oil heaters will be supplied with auxiliary steam
from auxiliary steam system.

1.80 The screw type pressurizing pumps (if required) shall be provided with a
spring loaded relief valve and it shall be built-in with the pump, the
discharge end of the valve being connected to the pump’s suction side.
The relief valve shall be capable of allowing the full discharge of the pump
through it. The relief valve set pressure shall be adjustable. The pressurizing
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oil pumps and the fuel oil pipes shall be equipped with electric / steam heat
tracing.

Coal Pulverising And Firing System

1.84 The coal firing system shall be designed to meet the requirement of steam
generator at 100% SG MCR condition, with worst coal as indicated in
Annexure – I & II or Volume II, Section B of the specification.

1.85 The coal pulverising and firing system shall consists of medium speed coal
mills with drives, coal feeders with VFD drives, coal isolation gates at bunker
outlet, feeder inlet, coal piping with flexible couplings from mill outlets to coal
burners, coal burners with shut-off gates and drives, air registers with drives,
coal mill hot air and coal / air discharge isolation gates and drives, two (2) x
100% seal air (SA) fans complete with air ducting to all coal mills/feeders,
isolation, interconnecting and control dampers on seal air ducting as
required, insulation, supports and hangers etc. Burners shall be provided
with tilt mechanism in order to control reheater and super heater
temperature.

1.86 Forced oil lubrication system for the coal mills and motors shall consist of
two (2) x 100% oil pumps each with motor, two (2) x 100% oil coolers, filters,
local pressure and temperature instruments, etc. with necessary piping and
valves. The milling system shall be complete with instrumentation and
controls such as air flow measurement, differential pressure measurement
across the bowl, local and remote pressure and temperature measurements
etc.

1.87 The number and capacity of coal mills and feeders shall be selected based
on the following:

(a) With one mill as standby and other mills running at 85% of their MCR,
the system shall be able to meet 100% coal firing rate using worst
coal. Also, with two mills as standby, 100% SGMCR shall be met using
design coal.

(b) Minimum three mills shall be in operation for load range of 60%
TGMCR to 100% SGMCR.

(c) Each coal mill shall be provided with a separate gravimetric coal
feeder and its capacity shall not be less than the capacity of the coal
mill

1.88 Dampers shall be provided on coal pipes at mill outlet, on cold air and seal
air ducts and gates on hot air to coal mills. These gates / dampers shall be
provided with suitable operators for smooth operation during start-up/shut-
down and mill change over from control room.

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1.89 The BIDDER shall quantify the operating hours between major overhauls of
the coal mill and the coal throughput in tonnes, when handling worst coal.
The coal mills shall be designed for direct firing and to pulverize raw
crushed coal available from the coal crusher. The bidder shall warrant the
wear life of all wear parts of the pulverizer when grinding the specified range
of coal(s). Pulverizer wear parts are defined as those parts the pulverizer
which are in contact with coal or coal dust and are likely to wear out during
the operation of the pulverizer. The establishment of the warranty shall be
based on actual total hours of operation of the pulverizer, regardless of the
specified fuel or fuel loading of the pulverizer.

1.90 The minimum guaranteed life of various mill wear parts shall be based as
indicated below in terms of equipment hours of continuous mill operation at
its rated capacity when firing the specified range of coals ; and without
requiring in between repair or replacement:
a) sealing element : 8000 hrs

b) Grinding elements
(Rollers and bull ring segments) : 6000 hrs

c) Mill discharge valves : 15000 hrs

d) Classifier cone and other items lined with

ceramic material : 25000 hrs

e) Classifier cones : 25000 hrs

1.91 Sealing Air (SA) fans shall deliver air into a common seal air header from
where each coal mill and feeder set shall be supplied with the seal air.

1.92 For drawing coal samples (iso kinetic sampling of coal) for testing the
fineness of the ground coal, a minimum of four tapping points at right angles
to each other shall be provided on the straight length of pipe at each coal
mill outlet. Compressed air purging connections shall be provided at the
tapping points to clear the opening prior to sample collection.

1.93 Coal isolation gates shall be provided at each bunker outlet. The gates shall
be of dust-proof, rack and self-cleaning type pinion with all parts in contact
with coal of minimum type 410 weldable stainless steel. The gates shall be
provided with chains for hand operation.

1.94 Manual isolation gates shall also be furnished in each coal burner pipe at
the wind-box for facilitating on-line maintenance work of coal piping/coal
mill.

1.95 The coal feed pipe from the coal mills to the coal burners shall be of wear
resistant, weldable steel and of minimum thickness not less than 12 mm on
straight length and 20 mm (but not less than one and a half times the
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straight pipe thickness) at outer radius of bends. The bends and orifices in
the coal feed pipe shall be ceramic lined to prevent erosion.

1.96 Each pipe between bunker outlet and feeder inlet shall be provided with a
flanged filler piece for connection of an angle type divertor chute to permit
emergency dumping of coal from the bunkers. One carbon steel divertor
chute connection piece with flanged outlet shall be furnished. The feeder
outlet hopper shall be of SS 316L and min 14 mm thick and the pipe/duct
connecting to mill shall be of SS 316L 8 mm thick.

1.97 A dresser or equal coupling shall be provided on each feeder inlet to permit
bunker and feeder expansion movements. The inner ring shall be of
stainless steel.

1.98 Adequate and suitably located poke holes shall be provided to clear the feed
pipes to the mills when they get choked.

Mill reject hopper

1.99 The Mills rejects (Pyrites) discharged by the Mills shall be collected in the
respective Mill’s pyrites hopper. The pyrites hopper shall be provided with
isolation valves / dampers such that the valve will open automatically after a
pre-set weight of the rejects for further conveyance. The arrangement of the
mill reject hopper gates shall be such that at all times atmospheric air shall
not be ingressed into the system.

Ignition System

1.100 High Energy Arc (HEA) ignitors shall be provided to ignite LDO and HFO.
One HEA ignitor for each fuel oil gun shall be provided. The ignitor system
offered shall be of well-proven design of reputed make.

1.101 Ignition system shall be complete with all-electrical gadgets viz., transformer
control cabinets, ignitors, cabling, etc. to make the system complete by itself
and shall be integrated with BMS.

1.102 Adequate number of flame scanners shall be provided for fuel oil and coal
firing. Two (2) 100% one AC and one DC motor driven scanner air fans shall
also be provided for the flame scanner cooling.

Blow Down System

1.103 The blow down system shall consist of continuous blowdown (CBD) tank
and intermittent blowdown (IBD) tank. All piping, headers, valves, supports
and hangers, insulation, etc. from steam drum to CBD tank, CBD tank to
IBD tank and CBD tank level control system and instrumentation. The CBD
level control system shall be complete with drain control valve. All piping,
header, valves, supports and hangers, insulation etc., for emergency blow
down from steam drum to IBD tank shall also be included.
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1.104 The CBD tank shall be designed to accept the continuous drain from the
steam drum for the purpose of controlling the dissolved solids in drum water.
The CBD tank shall have extra thickness at and around the point of entry of
drum water.

1.105 Bidder to note that CBD quantity shall be minimum in order to maintain the
steam quality during normal operation the plant. However CBD tank and
associated valves piping shall be designed for 5% of SG MCR and IBD
system for 10% SG MCR.

Soot Blowing System

1.106 The soot blowing system shall consist of motor operated steam soot blowers
of the rotary and retractable type, with drives, pressure reducing, isolation
and relief valves, steam traps, thermal drain valves, complete piping,
supports and hangers, insulation, motor control centers and soot blower
instrumentation and control system. The system shall be of self-draining
type. The BIDDER shall consider conventional type of soot blowing system.
The BIDDER shall also quote for alternative “Smart soot blowing system”
(lower consumption of steam & less erosion, software based, selective soot
blowing) and furnish details of the same along with his bid.

1.107 The soot-blowers shall be suitable for remote automatic sequential and local
operation.

Auxiliary Steam System

1.108 Auxiliary steam system shall consist of one (1) auxiliary pressure reducing
station (PRS) and a desuperheater on the steam line tapped off from the
main steam line to meet the auxiliary steam requirements during start-up,
low loads & for the fuel oil system. The system shall be complete with the
pressure reducing valves, bypass valve and isolation valves; safety relief
valves, drains, steam traps; quick closing block spray valve;
desuperheaters; steam temperature control valves, bypass valve and
isolation valves; complete piping, supports with hangers, insulation; and
instrumentation and control. Pressure control valves shall be selected in
such a way that it would be possible to regulate the steam flow based on
demand under all operating regimes.

1.109 Low capacity pressure reducing station with tapping off steam from CRH
line to meet auxiliary steam requirements during normal running and steam
requirement for commissioning and standby of turbine driven BFP if
provided shall also be envisaged. The system shall be complete with the
pressure reducing valves, bypass valve and isolation valves; safety relief
valves, drains, steam traps; quick closing block spray valve;
desuperheaters; steam temperature control valves, bypass valve and
isolation valves; complete piping, supports with hangers, insulation; and
instrumentation and control. Pressure control valves shall be selected in
such a way that it would be possible to regulate the steam flow based on
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demand under all operating regimes. Provision also to be kept in both

headers for interconnecting for future units.

1.110 Bidder shall provide spray water for desuperheating station from inter stage
tap-off of boiler feed pump or boiler feed pump discharge or CEP discharge
to suit the operation.

Refractory and Insulation

1.111 The refractory shall be selected appropriately at various locations in the
furnace (viz., bottom ash hopper, burner zone, goose neck, cage roof, pent
house etc.) considering the gas temperature, oxidising /reducing
atmosphere and erosion. The BIDDER shall substantiate the basis of
selection of refractories in the bid document.

1.112 Thermal insulation and cladding shall be provided for the entire steam
generator, flue gas / air ducting, ESP, etc. The insulation selected shall
meet the requirement specified.

Chemical Dosing System

1.113 The phosphate dosing system shall be supplied for SG unit to maintain the
drum water chemistry. The system shall consist of two solution preparation
cum metering tank with accessories and inreconnections, one solution
dilution tank, 2 x 100% dosing pumps complete with suction / discharge
valves, Y-type suction strainers, pressure guages, etc., dosing pump
discharge header sectionalising valves and complete piping with isolating
and non-return valves as required.

1.114 Each tank shall be complete with motorised agitator, overflow and drain
connections, inlet / outlet isolating valves and side mounted level gauge /
level switch with connecting isolating valves.

Auxiliary Cooling Water

1.115 The auxiliary cooling water system shall be supplied for each SG unit.

1.116 The system shall consist of complete piping to all equipment requiring
cooling water. Each cooler / bearing shall be supplied with isolating valves at
the inlet and throttling type valves at the outlet.

SG Fill Pump
1.117 One (1) SG fill pump shall be supplied. The SG fill pump shall draw water
from the condensate storage tank (CST) and fill the SG unit before start-up.
The Bidder shall provide SG fills connection to the SG unit at economiser,
and superheater drain headers. In addition, the fill pump discharge shall be
connected to deaerator feed storage tank and ACW storage tank also. The

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capacity of the fill pump shall be enough to fill the SG unit in about 11/2
hours time.

Vibration and Noise Levels

1.118 The design of steam generator and its auxiliaries shall ensure maintenance
of vibration and noise levels within the limits specified in the following
paragraphs over the entire operating range and during load fluctuations.

1.119 The gas path design shall prevent the generation of excitation forces
conducive to resonant vibration.

1.120 FD, ID, PA and coal mills shall be provided with vibration isolation system
(spring mounted) or conventional block/frame type RCC foundation can be
provided.

1.121 Vibration at the bearings of FD, ID, PA and coal mills shall meet the
requirements of VDI-2056, Machine Group `G’, quality class `Good’.

1.122 The BIDDER shall provide vibration isolators of proven performance for
preventing transmission of vibrations from one equipment to the other
neighboring equipment and structures.

1.123 The ducting shall be adequately stiffened to absorb pressure pulsations.

Guide vanes shall be provided at bends as required to prevent turbulence.
Guide vanes in the gas duct shall be properly designed to minimise erosion.
Fan induced duct vibrations shall be avoided.

1.124 The measured noise level produced by any rotating equipment shall not
exceed 85 dBA at a distance of 1.5 m from its boundary in any direction
under any load condition.

1.125 The noise produced in valves and piping associated with handling
compressible and incompressible fluids shall be attenuated to 85dBA at a
distance of 1.5 m from the source by the use of low noise trims, baffle plate
silencers/line silencers, acoustic lagging (insulation), thick-walled pipe work
as and where necessary. All pipes and valves downstream of pressure
control valve (including pressure control valve) shall be one schedule higher
than needed by pressure considerations to attenuate the noise. For safety
relief valves the allowable noise level shall not exceed 115 dBA for one-
quarter hour or less per day. The BIDDER shall outline the methods
adopted to limit the vibration and noise levels within specified values.

Safety Provisions
1.126 Safety valves shall be provided on the drum, superheater and reheater
headers and its number and capacity shall conform to the code
requirements.

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1.127 In addition to the safety valves required by the Code, electromatic relief
valve of capacity not less than 10% of 100% SG MCR rating, suitable for
remote operation shall be provided on superheater outlet header. The valve
shall also be capable of automatic operation on rise in drum pressure to a
value corresponding to a pressure setting lower than that of the superheater
safety valve. Each valve shall be complete with controller, solenoid, and pilot
valve and piping with two shut-off valves.

1.128 All steam safety valves shall be provided with adequately sized atmospheric
relief to 3.0 m above the steam generator roof. Weather shields shall be
provided at points where the relief pipes pass through the roof. The
electromatic relief valve, first spring loaded safety valve and start up vents in
super heater shall be provided with silencers.

1.129 Staircases on either side of mills, walkways and galleries shall be provided
so that all areas of the steam generator including ESP are safely and
conveniently accessible for operation and maintenance. Staircases shall be
provided at front on either side, or rear of steam generators to quickly
approach various floors. All staircases / platforms shall be provided with 2
rail safety handrails of 100 cm high and made of 32 mm GI pipe.

1.130 Interconnecting platform between boiler and main building, between boiler
and bunker bay, between boiler and elevator and between two boilers shall
be provided. The minimum width of interconnecting walkway between mill
maintenance platform and the steam generator gallery shall be 1200 mm.
All platforms and staircases shall be provided with gratings and only
operating floor shall be provided with chequered plates. The minimum width
of staircase shall be 1000 mm and the minimum width of platforms shall be
750 mm. The design load shall be 1 t/m2.

1.131 Actuators for remote operation of shut-off gates at the air inlets to coal mills
and cold air and hot air shut off gates at outlet of coal mills shall be provided
to allow positive shut-off in the event of fire in the mills.

Control Valves For System

1.132 All control valves shall be sized such that the valves are controllable over
entire operating regime viz. low load to full load. Those control valves which
require to be operated during cold, warm and hot start conditions shall also
be controllable during this mode of operation. To meet the above
requirements if the BIDDER provides more than one control valve, the
controllable ranges of the control valves shall overlap to ensure bump less
transfer from one control valve to other. For other I&C requirements refer
Volume – II / section-D5.

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2.0 PERFORMANCE REQUIREMENTS

2.1 General
As the steam generator will operate generally at base load, it shall be
designed to perform in the most efficient manner at 100% turbine generator
maximum continuous rating (TGMCR) condition.

2.2 Operation with Turbine Bypass System

A turbine bypass system having a capacity of 60% of SGMCR primarily to

enable suitable steam/metal temperature matching at the turbine end for a
quick restart following a turbine generator trip out as well as to prevent a
steam generator trip in case of turbine generator trip shall be installed. The
bypass system will also be used during cold start-up of the TG unit.

2.3 Sudden Load Changes

Although basically a base loaded unit, the steam generator nevertheless will
be subjected to large load changes, often rapid, due to external system
disturbances and/or equipment malfunctions, mainly in downward direction.
Since the unit would normally operate in a turbine follow mode, the steam
generator shall be designed for safe / stable operation by the use of only
proven design concepts and within the recommendations of National Fire
Protection Association (NFPA) of USA: Section 85C and 8503. The BIDDER
shall clearly specify the limitations in the design of steam generator being
supplied, the extent of automation feasible, desirable and therefore
recommended and the logic and control functions to be provided.

2.4 Fuel Change Over

Arrangement of burners for fuel oil and coal shall be such as to permit safe
and quick change over and safe operation under combination firing of the
fuels, such fuel changeovers shall not affect the load being carried by the
unit at the time prior to changeover.

2.5 Minimum Stable Load

The steam generator shall be capable of operating without stabilising fuel

oil, when operating with two or more coal mills each carrying the minimum
load specified by BIDDER. The steam generator shall be capable of
operating with stabilising fuel oil when one coal mill operation and carrying
minimum load on the coal mill specified by BIDDER. The steam generator
shall be designed so as to minimise the use of stabilising fuel oil. The
BIDDER shall indicate the minimum coal mill load (a) at which point a coal
mill must be removed from service when two other coal mills are also in
operation each sharing equal load (b) at which point stabilising fuel oil is to
be introduced before taking out the second mill (c) when one mill is in
operation and stabilising fuel oil is in use. BIDDER shall note that the
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minimum stable load without fuel oil support for pulverised fuel flame
stabilization shall be 30 % of TGMCR.

2.6 Noise and Vibration

The steam generator shall perform continuously with its components and
auxiliaries not exceeding the levels of noise and vibration specified.

2.7 Rate of Loading

The steam generator shall be loaded as fast as practicable subsequent to

synchronisation after cold/warm/hot start-up with 60% capacity bypass
system in service. The BIDDER shall indicate the criteria that will govern the
rate of loading of the steam generator. Specific reference shall be made to
thermocouples and their locations on the steam generator, which will be
used to establish steam generator loading schedules with reference to the
loading criteria. The thermo couple shall have minimum life of ten (10)
years.

2.8 Operation Without Top Feed Water Heater

The steam generator shall also be designed for operating continuously

corresponding to the 100% TG MCR condition when the high pressure feed
water heaters are out of service. Also the steam generator shall be designed
to accept cold water at ambient temperature at the economizer inlet during
initial warm-up till adequate steam is generated at the required pressure and
temperature to supply for deaerator heating & pegging.

2.9 All electrical devices, particularly solid state/ electronic components shall be
suitable for trouble-free satisfactory operation, if located outdoors around
the steam generator where high ambient temperature and dusty conditions
will prevail.

2.10 Oxides of Nitrogen

The steam generator unit shall incorporate all provisions necessary to

restrict the emission of oxide of nitrogen. BIDDER shall furnish a brief write
up on NOx control systems.

2.11 Electrostatic Precipitator (ESP)

At 100% BMCR condition, the oulet duct concentarion (ODC) of ESP shall
be 50 mg/Nm3 with all fields in service and 80 mg/Nm3 with any one field out
of service for the entire range of coals specified.

The bidder shall ensure the same.

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(a) Suitable protective devices including over current and under voltage
relays and moulded case / miniature circuit breakers shall be
incorporated in the control equipment and shall operate to trip the
power supply contactor. All controls & instruments required for
operation of the ESP under manual or automatic control shall be
furnished by the BIDDER.

(b) All silicon rectifier cells shall be conservatively rated for compatibility
with maximum circuit load requirement. Protection for rectifier circuit
shall be provided.

(c) Sufficient corona power shall be available in the sparking mode at all
operating conditions.

2.12 Sudden Loss of External Load

On occasions, the steam turbine generator system may experience sudden
total loss of all external loads. Under these conditions, the HP-LP bypass
system shall operate and the steam generator and the steam turbine
generator together shall continue operation without tripping to supply power
for the power plant auxiliaries (about 5-6% of capacity). The complete
instrumentation and control system and electrical system shall be
adequately designed to take care of the above operation of the power plant.

2.13 The expected normal load range of the unit shall be from 40% TG MCR to
100% SG MCR. The SG shall be guaranteed for coal firing to achieve
following limits of control and unit’s response with suitable control system:

Item Particulars Superheater Superheater Drum Level

Outlet Pressure Outlet Deviation (if
Deviation Temperature applicable)
Deviation
2 0
(a) Steady state + 0.2 kg/cm + 2.0 C + 15mm
(b) Ramp between 60% TG MCR
and 100% SG MCR condition :
(i) Rate of 1% per minute + 0.3 kg/cm2 + 30C + 15 mm
2 0
(ii) Rate of 3% per minute + 0.5 kg/cm +5C + 20 mm
(iii) Rate of 5% per minute + 1.0 kg/cm2 + 80C + 25 mm
(iv) Rate of 10% per + 1.5 kg/cm2 + 100C + 50mm
minute
2 0
(c) Step load change from 100% + 5.0 kg/cm + 20 C + 100 mm
SG MCR in case of run back
due to loss of one FD/
PA/SA/ID fan or boiler feed
pump or any other emergency.

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3.0 MAINTENANCE REQUIREMENTS

3.1 The BIDDER shall provide facilities for carrying out on-load and off-load
maintenance of the steam generators and its auxiliaries. In general, this
should include adequate handling equipment, working space, platforms and
safety devices.

3.2 Access doors shall be provided to permit access to the furnace,

superheater, the area between the tube banks and drums, Economiser and
any other areas requiring access. Access doors on both sides of the last
pass shall also be furnished. All access doors provided for furnace, ESP,
ducts, etc., shall be of minimum 450 mm x 450 mm.

3.3 Staircases on either side of the steam generator shall be provided. The
angle of the staircase shall not be less than 450 with vertical except in very
critical areas. Staircases shall also be provided at the rear of the steam
generator in the burner zone connecting burner platforms to enable
operators to attend burner at other levels.

3.4 In order to carry out on-load maintenance, it is necessary that the equipment
supplied can be readily disassembled, repaired and assembled in the
shortest period. It should also be possible to attend to the equipment by a
minimum disassembly of parts. For RAPH it should be possible to replace
cold end elements without disturbing / dislodging other elements /
components of the RAPH. Arrangement for cooling the equipment and quick
access shall also be ensured.

3.5 The operating/maintenance platforms around the furnace and equipment

shall be very close to the furnace/ equipment casing and the clear gap shall
not exceed 150 mm between edge and furnace/equipment casings.

3.6 Maintenance/access platforms for pulverised fuel, steam, water and oil
piping and fittings and for dampers on air and flue gas ducts shall be
provided. Access platforms, staircases and walkways with toe boards shall
be provided for all the critical equipment viz. soot blowers, air preheaters,
ID, FD, PA fans, valves of critical services, transmitter racks, junction boxes,
etc.

3.7 Material handling equipment consisting of monorails, hoists and trolleys

(Electric operated) with all other ancillaries including supporting structure as
required, shall be provided for ID, FD, PA fans and fan drives, RAPH, mills
Coal nozzles & bends of burner panel and ESP maintenance.

3.8 Two number approved type furnace inspection and maintenance equipment
(similar to sky climber) shall be supplied by the BIDDER. This equipment
should be basically a combination of suspended platforms complete with
hoisting ropes, pneumatically operated hoisting winches, safety rails, toe
boards, stabilisers and all other items for safe and efficient operation. The
equipment offered must be capable of being introduced through the access
ISSUE
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 TCE Consulting Engineers Limited Volume – III
Spec No. SECTION: D 1.1
TCE.5657A-H-500- TITLE MECHANICAL SYSTEMS – SHEET 24 OF 26
001 STEAM GENERATOR AND AUXILIARIES

hole provided in the combustion chamber. Suitable openings at appropriate

locations in the furnace and pent house roofs with pipe sleeves shall be
provided for insertion of sky climber ropes without entering the pent house.
These openings shall be capped suitably to prevent fly ash spillage on the
roof. Supports for mounting the winches shall be provided on the steam
generator roof.

3.9 A pent house shall be formed above the roof of the steam generator for
attending to tubes and headers and thermocouples in this area. It shall be of
a hot design having the insulation on the outside of the casing to permit it to
expand and contact with the furnace walls. In order to avoid fly ash
infiltration, through the space around the tubes coming out from the furnace
in this area, all welded seals between furnace gas pass and pent house
shall be provided. Opening in the steam generator roof for introduction of
cables shall be extended through the pent house in the form of pipe sleeves
so that cables could be introduced without entering the pent house.

3.10 Pent house roof, enclosures at firing aisle platforms and at drum level shall
be covered with pre coated metal sheet.

3.11 The pent house cooling shall be done by separate ventilation fans with air
inlet openings at opposite ends. The capacity of the fan shall be optimum for
safe and fast cooling of the pent house.

3.12 Two sets of Dirty air flow test instrument is to be supplied to measure Coal /
Air Velocities during running of mill.

3.13 The maintenance tools required for routine maintenance of equipment shall
include but not be limited to the tools listed below. The CONTRACTOR shall
also furnish a comprehensive list of other recommended maintenance tools
recommended by him.

3.14 The maintenance tools that should be included in the offer for the steam
generator are as listed below:
------------------------------------------------------------------------------------------
Particulars Numbers
------------------------------------------------------------------------------------------
FANS

(a) Bearing pullers for each type of fan 2

(b) Torque wrenches of following capacity

for each type of fan - 2 each

1 - 5 kg.m

5 - 35 kg.m

20 - 50 kg.m

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 TCE Consulting Engineers Limited Volume – III
Spec No. SECTION: D 1.1
TCE.5657A-H-500- TITLE MECHANICAL SYSTEMS – SHEET 25 OF 26
001 STEAM GENERATOR AND AUXILIARIES

(c) Lifting eye for each type of fan 10

(d) Bearing face out checking dial gauge for each

type of fan 2

COAL MILLS

(a) Bearing pullers 2

(b) Spanners and wrenches specific to the mills 2 sets

(c) Bearing face out checking dial gauge 2

(d) Bowl, bowl hub, gear box, etc., removal / hoisting 1 set
fixtures

GRAVIMETRIC FEEDERS

(a) Checking bar 2 Nos.

------------------------------------------------------------------------------------------
Particulars Numbers
------------------------------------------------------------------------------------------

(b) Pulley lift bar assembly 1 No.

(c) Pulley removal tool 1 No.

(d) Feeder calibrating instrument kit 1 No.

(e) Digital tachometer 1 No.

(f) Shims for calibration 6 Nos.

SOOT BLOWERS

(a) Soot blower valve hand lapping tool 1

FUEL BURNERS

(a) Oil burner cleaning bench with necessary

dismantling tools 2 sets

(b) Bevel Protractor 2 sets

(c) Coal burner cleaning bench with necessary

dismantling tools 2 sets

MOUNTING AND FITTINGS

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 TCE Consulting Engineers Limited Volume – III
Spec No. SECTION: D 1.1
TCE.5657A-H-500- TITLE MECHANICAL SYSTEMS – SHEET 26 OF 26
001 STEAM GENERATOR AND AUXILIARIES

(a) Hand lapping tool set for safety valves 1

(b) Hand lapping tool set for valves 1

(c) Straight bars for seal setting for APH 4 nos.

(d) Master level gauge 1 no.

(e) Dial gauge for APH 2 nos.

SAFETY VALVES
On line testing/setting device for safety
valves 1 for
each type

OTHER ITEMS
(a) Inclined manometer 1
(b) Introscope 1
(c) Boiler tube thickness measuring

Instruments with prints 1 no.

4.0 ELEVATORS

One passenger-cum-goods elevators for each SG unit shall be provided.

The technical details shall be as per Electrical section.

5.0 THERMAL INSULATION

The precipitator casing, hoppers and the roof of the precipitators shall be
insulated with lightly bonded mineral wool mattress (IS 8183) and with
single side GI wire netting as per standard to maintain outside temperature
50 deg C. The insulating materials and protective covering shall be new and
unused and is guaranteed to with stand continuously and without
deterioration, the maximum temperature to which they will be subjected
under the specified applications. The density of the insulation with mineral
wool blanket insulating material shall be 100 kg/cu.m.

6.0 STATUTORY CLEARANCES

It is the responsibility of the main plant BIDDER to obtain all necessary

statutory clearances required for the items supplied by him.

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Spec No: MB POWER (MADHYA PRADESH) LIMITED VOLUME – III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H-500- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D 1.1
001
DATA SHEET - A1
STEAM GENERATOR AND AUXILIARIES SHEET 1 OF 11

1.0 STEAM GENERATOR

1.1 Type of Steam generator Pulverised coal fired, Single drum,
natural/assisted circulation, reheat, radiant,
dry bottom, two pass, balanced draft,
outdoor.
1.2 Fuel (Ref. Annexures-1 and 2 for analysis)
- for load carrying Coal
- for flame stabilisation Heavy fuel oil (HFO)
- for start up / warm-up Light Diesel oil (LDO)
1.3 Capacity at SG MCR TGVWO + 3 %
1.4 Steam pressure at main steam stop valve (Ref. bar(a) Bidder to indicate
Note-1)
0
1.5 Steam temperature at SH outlet C Bidder to indicate (60% TGMCR - 100%
SGMCR)
0
1.6 Steam temperature at RH outlet C Bidder to indicate (60% TGMCR - 100%
SGMCR)
0
1.7 Exit flue gas temperature at RAPH outlet C Not to exceed 140 Deg C @ 100%
(considering leakage in RAPH) SGMCR
1.8 Explosion force / Implosion + 889 mmWC at YIELD POINT
1.9 Operation BASE LOAD / CONST. PRESS /
SLIDING PRESS
1.10 Code IBR AND ASME.
1.11 Heat Release Rates (Ref. Note-2)
1.11.1 Volumetric basis kcal/m3/hr ≤ 100000
1.11.2 Net heat Input to plan area (NHI / PA) kcal/m2/hr ≤ 4.75 x 106
1.11.3 Burner Zone kcal/m2/ hr ≤ 1.55 x 106
0
1.12 Gas Temp. at Furnace outlet at SGMCR (Ref. C ≤ 1050
Note - 3)
1.13 NOx Emission limits (for coal firing) 260 grams per GJ of heat input.
1.14 Unburnt combustibles in flue gas % ≤ 1.5 of fly ash at Economiser outlet
1.15 Excess Air at RAPH inlet % Bidder to indicate (20% max)
(Ref. Note-4)
0
1.16 Ambient temp. for performance test C 33
1.17 Furnace tube arrangement Membrane
1.18 Type of tubes and header for pressure parts Seamless
1.19 Flue gas velocity in SG second pass m/s ≤ 14
1.20 Dry bottom ash hopper
1.20.1 Type of hopper Dry

REV. NO. R0 PPD. BY : RAK JOB NO. CLIENT : MB POWER (MADHYA

DATE 18/03/09 CKD. BY : MMB 5657A PRADESH) LIMITED.
REV. BY DATE : MAR 09 PROJECT: ANUPPUR THERMAL POWER
PROJECT, 1000 (+20%) MW, AT ANUPPUR
DISTRICT, MP, INDIA
TCE FORM NO. 330 R2

Vol III - Part(A)

Page 27 of 216
Spec No: MB POWER (MADHYA PRADESH) LIMITED VOLUME – III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H-500- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D 1.1
001
DATA SHEET - A1
STEAM GENERATOR AND AUXILIARIES SHEET 2 OF 11

1.20.2 Number of outlet openings single/double/four

1.20.3 Required storage capacity hours minimum 4 hours
1.20.4 Density of bottom ash to be considered for kgs/ cu.m 800
calculating volume of hopper
1.20.5 Density of bottom ash to be considered for kgs/ cu.m 1600
structural & support design
1.20.6 Minimum thickness of hopper plate mm 10
1.20.7 Type of lining monolithic refractory
1.20.8 Material of construction of wear resistant feed Ni-hard alloy CI (minimum 340 BHN
plates hardness / ceramic)
1.20.9 Type of gates at the outlets Hydraulically operated gates
1.20.10 Refractory cooling arrangement Required
1.20.11 Seal trough arrangement required Required
1.20.12 Seal trough make up and flushing arrangement Required
1.20.13 Seal trough material and thickness MS of minimum 6 mm thickness
1.20.14 Flushing nozzles in the bottom ash hopper Required
1.20.15 Inspection window flushing arrangement Required
1.20.16 Refractory holding anchor Required

2.0 REGENERATIVE AIR PREHEATER

2.1 Type Trisector / Bisector (2 X 50 %)
2.2 On load cleaning medium Steam
2.3 Off load cleaning medium Water
2.3.1 Air preheater leakage Shall not exceed 10 % of total air
requirement.
2.4 Accessories to be provided
2.4.1 Auxiliary air motor Yes
2.4.2 Hand operated barring device Yes
2.4.3 Seal plate adjustment Automatic and external
2.4.4 Air receiver Adequate for safe coasting down without
external air supply
2.4.5 Air supply to air receiver From station service air system
2.4.6 Air heater Drive system Yes
a). 1 No. peripheral AC drive, with gear
with gear box and automatic clutching /
declutching facility

b). 1 No. independent air motor drive, with

REV. NO. R0 PPD. BY : RAK JOB NO. CLIENT : MB POWER (MADHYA
DATE 18/03/09 CKD. BY : MMB 5657A PRADESH) LIMITED.
REV. BY DATE : MAR 09 PROJECT: ANUPPUR THERMAL POWER
PROJECT, 1000 (+20%) MW, AT ANUPPUR
DISTRICT, MP, INDIA
TCE FORM NO. 330 R2

Vol III - Part(A)

Page 28 of 216
Spec No: MB POWER (MADHYA PRADESH) LIMITED VOLUME – III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H-500- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D 1.1
001
DATA SHEET - A1
STEAM GENERATOR AND AUXILIARIES SHEET 3 OF 11

its gear box and automatic clutching

facility for rotation during non availability
of AC drive system

c). An air receiver of storage capacity to 10

minutes (min) operational requirement of
air motors.

3.0 FUEL FIRING SYSTEM

3.1 Coal mills Medium speed vertical spindle; N +1 with
worst coal [N-no. of mills in operation.]
3.2 Mill inside condition Pressurised
3.3 Minimum stable load without oil support 30 % TGMCR
3.4 Coal sampling device for sampling coal from Required as per ISO / ASME. One working
coal mill discharge with rigid accessible and One as standby.
platform.
3.5 Sampling connection & cock on coal pipe to Required
each burner
3.6 Turn down ratio of coal burner 3:1
3.7 Coal fineness at mill outlet 70% through 200 mesh and 99 % through
50 mesh
3.8 Mill lube oil system Integral / External
3.9 Mill grinding ring / race Segmental
3.10 Coal mill inerting system Required
3.11 Coal mill system safety To meet NFPA requirements
3.12 Coal feeder Gravemetric
3.13 Coal feeding control Belt feeder with tacho generator
3.14 Reverse rotation facility for coal feeder for Required
burner emptying
3.15 Turndown ratio of fuel oil burners 4:1
3.16 Ignitors HEA
3.17 Material of coal feed pipe from bunker to SS 316L
feeder
3.18 Material of coal feed pipe from feeder to coal Hopper - SS 316L of 14 mm thick
mill Pipe - SS 316L of 8 mm thick
3.19 Hot air jacketting on feed pipe from feeder to Optional
mill
3.20 The coal burner type Low NOx
3.21 Sealing system for mill and feeder Required

REV. NO. R0 PPD. BY : RAK JOB NO. CLIENT : MB POWER (MADHYA

DATE 18/03/09 CKD. BY : MMB 5657A PRADESH) LIMITED.
REV. BY DATE : MAR 09 PROJECT: ANUPPUR THERMAL POWER
PROJECT, 1000 (+20%) MW, AT ANUPPUR
DISTRICT, MP, INDIA
TCE FORM NO. 330 R2

Vol III - Part(A)

Page 29 of 216
Spec No: MB POWER (MADHYA PRADESH) LIMITED VOLUME – III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H-500- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D 1.1
001
DATA SHEET - A1
STEAM GENERATOR AND AUXILIARIES SHEET 4 OF 11

3.22 Seal Air Fan

3.22.1 Number One (2 x 100 %)
3.22.2 Design parameters
3.22.3 Capacity With one fan operating, shall be able to
meet 100% SGMCR flow.
3.22.4 Head 30% over 100% SGMCR requirement
3.22.5 Temperature 50C above max. ambient temp.

4.0 FUEL OIL PUMPS

4.1 Pressurising pumps Gear / Screw ; 2 x 100%
4.2 Type of bearing Antifriction heavy duty and external
Duplex coarse filters on suction side Required
4.3 Duplex fine filters on the discharge side of oil Required
heaters
4.4 Pressure drop across filter at clean condition kg/cm2 0.1
4.5 Pressure drop across the filter at 50% clogged kg/cm2 0.3
condition
4.6 Capacity and Discharge Pressure T/hr & Suitable to ensure stable firing at burner
kg/cm2 station at all operating load range of oil
burners.
4.7 Provision of Pump relief valve Yes
4.8 Design capacity of the pumps Based on the lowest viscosity of oil plus
10% as margin
4.9 Design motor size of the pumps Based on highest viscosity of oil plus 15%
as margin

5.0 AIR / FLUE GAS DUCTS

5.1 Thickness of air ducts mm 6 (min)
5.2 Thickness of flue gas ducts mm 7 (min)
5.3 Velocity across tube banks m/s ≤ 10
5.4 Velocity in flue gas ducts m/s ≤ 14
5.5 Access door size mm x mm 600 x 600 (min)

6.0 FANS
6.1 Centrifugal fans
6.1.1 Designation Induced draft fan (ID fan) with IGV/ VFD
6.1.2 Number Two (2 )
6.1.3 Design parameters
REV. NO. R0 PPD. BY : RAK JOB NO. CLIENT : MB POWER (MADHYA
DATE 18/03/09 CKD. BY : MMB 5657A PRADESH) LIMITED.
REV. BY DATE : MAR 09 PROJECT: ANUPPUR THERMAL POWER
PROJECT, 1000 (+20%) MW, AT ANUPPUR
DISTRICT, MP, INDIA
TCE FORM NO. 330 R2

Vol III - Part(A)

Page 30 of 216
Spec No: MB POWER (MADHYA PRADESH) LIMITED VOLUME – III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H-500- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D 1.1
001
DATA SHEET - A1
STEAM GENERATOR AND AUXILIARIES SHEET 5 OF 11

a) Capacity With two fans operating, shall be able to

meet 120% SGMCR flow.
b) Head 30% over 100% SGMCR requirement
c) Temperature 150 C above max. flue gas temp.
50 C above max. ambient temp.
6.1.4 Speed rpm ≤ 750
6.1.5 First critical speed rpm At least 15% above normal speed
6.1.6 Blade type Backward curved, aerofoil type
6.1.7 Flow control Electric motor with variable frequency
drive and inlet guide vane control.
6.1.8 Fan / motor bearings Self aligning
6.2 Axial Fans
6.2.1 Designation FD fan, PA fan (centrifugal fans can also
be offered). Bidder can offer centrifugal
fans with techno economic justification.
6.2.2 Number 2 for each type
6.2.3 Design parameters
a) Capacity With two fans operating, it shall be able to
meet 120% SG MCR flow
b) Head 30 % over100% SGMCR requirement for
FD fan and 30% over 100% SGMCR
requirement for PA fan.
c) Temperature 50C above maximum ambient temperature
6.2.4 Speed RPM ≤ 1500
6.2.5 First critical speed At least 15% above normal speed
6.2.6 Flow control Variable blade pitch
6.2.7 Blade pitch variation system Hydraulic
6.2.8 Fan / motor bearings Self aligning
7.0 DAMPERS
7.1 Numbers As per layout requirement
7.2 Application Isolation / Control
7.3 Duty Intermittent / Continuous
7.4 Isolation damper Zero leakage at
- ESP inlet and outlet
- ID fan inlet
- RAPH inlet and outlet (flue gas side)
- FD fan outlet
8.0 SOOT BLOWING SYSTEM Conventional.
REV. NO. R0 PPD. BY : RAK JOB NO. CLIENT : MB POWER (MADHYA
DATE 18/03/09 CKD. BY : MMB 5657A PRADESH) LIMITED.
REV. BY DATE : MAR 09 PROJECT: ANUPPUR THERMAL POWER
PROJECT, 1000 (+20%) MW, AT ANUPPUR
DISTRICT, MP, INDIA
TCE FORM NO. 330 R2

Vol III - Part(A)

Page 31 of 216
Spec No: MB POWER (MADHYA PRADESH) LIMITED VOLUME – III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H-500- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D 1.1
001
DATA SHEET - A1
STEAM GENERATOR AND AUXILIARIES SHEET 6 OF 11

Bidder can offer “Smart soot blowing

system” (lower consumption of steam and
less tube erosion) with techno economic
justification
8.1 Designation Rotary blowers, long retractable blowers,
short retractable blowers, air preheater
blower.
8.2 Cleaning medium Superheated Steam
8.3 Drive Dual electric drive for traverse and rotary
motion
8.4 Accessories Required
8.4.1 Emergency hand crank for every soot blower Yes
8.4.2 Facility to adjust angular travel of short Yes
retractable soot blower
8.4.3 Pressure reducing valve Yes
8.4.4 Thermal drain valves Yes
8.4.5 Speed reducers, cam chain drive etc. Yes
9.0 ELECTROSTATIC PRECIPITATOR
9.1 General
9.1.1 Number required One (1) per unit
9.1.2 Application Fly-ash precipitation and collection
9.1.3 Installation Outdoor
9.1.4 Duty Continuous
9.1.5 Location Between air-preheater and ID fan
9.2 Design Requirements
9.2.1 Dust concentration at outlet of ESP with
specified coal range. 50 (max.)
- with all fields in service mg/Nm3 50 (max)
- with one field out of service mg/Nm 3
80.
9.2.2 Length to height ratio of collecting plate Not less than 1.5
(Aspect ratio)
9.2.3 Specific collecting Plate area (Total collecting m2/m3/sec Not less than 150 based on 300 mm plate
plate area / Total gas flow spacing.
9.2.4 Resistivity of ash Ohm – cm 2 x 1013
9.2.5 Bulk ash density
- For hopper capacity kg/m3 800
3
- For hopper strength kg/m 1600
9.2.6 Casing design pressure Compatible with furnace design pressure

REV. NO. R0 PPD. BY : RAK JOB NO. CLIENT : MB POWER (MADHYA

DATE 18/03/09 CKD. BY : MMB 5657A PRADESH) LIMITED.
REV. BY DATE : MAR 09 PROJECT: ANUPPUR THERMAL POWER
PROJECT, 1000 (+20%) MW, AT ANUPPUR
DISTRICT, MP, INDIA
TCE FORM NO. 330 R2

Vol III - Part(A)

Page 32 of 216
Spec No: MB POWER (MADHYA PRADESH) LIMITED VOLUME – III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H-500- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D 1.1
001
DATA SHEET - A1
STEAM GENERATOR AND AUXILIARIES SHEET 7 OF 11

9.2.7 Method of construction of casing and hopper Welded sheet steel

9.2.8 Thickness of sheet steel mm Not less than 6 mm
9.2.9 Storage capacity of dust hopper with worst coal 8 hrs. (minimum)
firing (To be measured 600 mm below
electrodes)
9.2.10 Plate angle of dust hopper degrees Not less than 70
9.2.11 Thickness of collecting electrode plate Not less than 18 gauge
9.2.12 Emitting Electrodes type Rigid type (spikes type) - Optional
9.3 Items to be Provided
9.3.1 Inlet and outlet gas isolation dampers/ gates Yes
9.3.2 Inlet and outlet flues, transitions and expansion Yes
joints
9.3.3 Gas distribution turning vanes / deflector Yes (As warranted by model tests)
plates, perforated plates
9.3.4 Flyash hoppers with panel type heaters, level Yes
indicators, outlet flange poke holes, access
doors etc.
9.3.5 Thermal insulation and reinforced sheet steel Yes
casing for ESP and hoppers
9.3.6 Weather-proof enclosure for insulator Yes
compartment with heaters, air blowers, filters,
controls etc.
9.3.7 Provision of water washing system (off-load) Yes
9.3.8 Test connections of std. size for measuring Yes
pressure, temperature, velocity, dust loading at
inlet and outlet of precipitator
9.3.9 Interior access walkways minimum of 600 mm Yes
wide, exterior platforms, staircase, ladder,
access doors and galvanised hand rails of 40
mm pipe etc.
9.3.10 Opacity monitor with 2 years operation spares. Yes
10.0 MATERIALS OF CONSTRUCTION
(Ref Note - 5)
10.1.0 PRESSURE PARTS
10.1.1 Water wall / Economiser Medium carbon steel SA 210 Gr A (water
Wall) / SA 210 Gr C (Eco) or Approved
equivalent
10.1.2 Superheater / Reheater Low Temp upto 4000 C : Carbon steel to
ASTM 106 Gr B/C or SA 210 C or
approved equivalent.
Low Temp upto 4000 C : Carbon steel to
REV. NO. R0 PPD. BY : RAK JOB NO. CLIENT : MB POWER (MADHYA
DATE 18/03/09 CKD. BY : MMB 5657A PRADESH) LIMITED.
REV. BY DATE : MAR 09 PROJECT: ANUPPUR THERMAL POWER
PROJECT, 1000 (+20%) MW, AT ANUPPUR
DISTRICT, MP, INDIA
TCE FORM NO. 330 R2

Vol III - Part(A)

Page 33 of 216
Spec No: MB POWER (MADHYA PRADESH) LIMITED VOLUME – III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H-500- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D 1.1
001
DATA SHEET - A1
STEAM GENERATOR AND AUXILIARIES SHEET 8 OF 11

ASTM 106 Gr B/C or SA 210 C or

approved equivalent.
Above 550 deg C: P91/T91, Austenitic
stainless steel grade subject to OWNERS
approval.
Note: P91/T91 material can be used only
upto 590 Deg C.
10.1.3 Access doors Heat Resistant, without water cooling

10.2 REGENERATIVE AIR PREHEATER

10.2.1 Cold end elements Corten steel or equivalent
10.2.2 Hot end elements Carbon steel
10.2.3 Rotor and intermediate elements Corrosion resistant low alloy steel

10.3 STEAM COIL AIR PREHEATER

10.3.1 Tubes 90 / 10 Cu Ni
10.3.2 Fins Copper

10.4 CONTINUOUS / INTERMITTENT BLOW

DOWN TANKS
10.4.1 Shell and Head Carbon steel
10.4.2 Internal piping / Nozzle ASTM - A106 - Gr. B
10.4.3 Gasket Wire inserted red rubber

10.5 CENTRIFUGAL FANS

10.5.1 Fan scroll Lined with Abrasion Resistant material for
ID
10.5.2 Suction chamber IS 1079 / 73 SH 34
10.5.3 Casing IS 2062
10.5.4 Shaft SAE 1045 Forged Normalised and
Tempered steel
10.5.5 Sleeves High Grade Babbit
10.5.6 Regulating vane IS 1079 / 73
10.5.7 Diffusers and dampers IS 2062

10.6 AXIAL FANS

10.6.1 Impeller blade Cast Aluminium Alloy
10.6.2 Impeller Hub Forged / Fabricated steel

REV. NO. R0 PPD. BY : RAK JOB NO. CLIENT : MB POWER (MADHYA

DATE 18/03/09 CKD. BY : MMB 5657A PRADESH) LIMITED.
REV. BY DATE : MAR 09 PROJECT: ANUPPUR THERMAL POWER
PROJECT, 1000 (+20%) MW, AT ANUPPUR
DISTRICT, MP, INDIA
TCE FORM NO. 330 R2

Vol III - Part(A)

Page 34 of 216
Spec No: MB POWER (MADHYA PRADESH) LIMITED VOLUME – III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H-500- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D 1.1
001
DATA SHEET - A1
STEAM GENERATOR AND AUXILIARIES SHEET 9 OF 11

10.6.3 Shaft SAE 1045 or Equivalent Forged

Normalised and Tempered steel

10.7 SOOT BLOWING SYSTEM Bidder to consider provision of either

conventional or “Smart sootblowing
system” (lower consumption of steam and
less tube erosion)
10.7.1 Lance / Swivel tube
- in high temp. area High Temp. chrome steel
- in intermediate temp area Steel with chromium surface coating
- in low temp. area Carbon steel
10.7.2 Nozzle 2.5% chromium, 12% Ni Stainless steel
10.7.3 Bearing (in high temp. area) Chrome Alloy steel
10.7.4 Bearing (in intermediate temp. area) Chrome Cast Iron Alloy
10.7.5 Bearing (in low temp. area) Cast Iron or Steel
10.7.6 Blowing head Stainless steel 304
10.7.7 Feed Tube Stainless steel 304

10.8 FUEL OIL BURNERS

10.8.1 Oil burner - spray plate Alloy steel
Mixing plate Alloy steel
10.8.2 Diffuser & Nozzle cap Alloy steel

10.9 COAL BURNERS

10.9.1 Nozzle & Guide plate High chrome Heat resistant

10.10 FUEL OIL PUMPS

10.10.1 Casing Fabricated steel
10.10.2 Base plate Fabricated steel / CI
10.10.3 Rotor / shaft BS 970 EN 9 or Equivalent

10.11 SG FILL PUMP

10.11.1 Casing Fabricated steel
10.11.2 Base plate Fabricated steel / CI
10.11.3 Impeller Stainless steel
10.12 HP DOSING SYSTEM
10.12.1 Dosing tanks SS 316

REV. NO. R0 PPD. BY : RAK JOB NO. CLIENT : MB POWER (MADHYA

DATE 18/03/09 CKD. BY : MMB 5657A PRADESH) LIMITED.
REV. BY DATE : MAR 09 PROJECT: ANUPPUR THERMAL POWER
PROJECT, 1000 (+20%) MW, AT ANUPPUR
DISTRICT, MP, INDIA
TCE FORM NO. 330 R2

Vol III - Part(A)

Page 35 of 216
Spec No: MB POWER (MADHYA PRADESH) LIMITED VOLUME – III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H-500- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D 1.1
001
DATA SHEET - A1
STEAM GENERATOR AND AUXILIARIES SHEET 10 OF 11

10.12.2 All wetted parts SS 316

10.13 SG water circulation pumps (if applicable)

10.13.1 Casing Fabricated steel/CI

10.13.2 Base plate Fabricated steel IS : 2062 Gr.B

10.13.3 Impeller, Shaft Stainless steel

10.14 SG FILL PUMP

10.14.1 Casing Fabricated steel/CI

10.14.2 Base plate Fabricated steel IS : 2062 Gr.B

10.14.3 Impeller, Shaft Stainless steel

REV. NO. R0 PPD. BY : RAK JOB NO. CLIENT : MB POWER (MADHYA

DATE 18/03/09 CKD. BY : MMB 5657A PRADESH) LIMITED.
REV. BY DATE : MAR 09 PROJECT: ANUPPUR THERMAL POWER
PROJECT, 1000 (+20%) MW, AT ANUPPUR
DISTRICT, MP, INDIA
TCE FORM NO. 330 R2

Vol III - Part(A)

Page 36 of 216
 MOSER BAER POWER & INFRASTRUCTURE LIMITED SECTION : D1.1
1000 - 1200 MW THERMAL POWER PLANT AT ANUPPUR
DISTRICT, MP, INDIA
DATA SHEET - A1
STEAM GENERATOR AND AUXILIARIES SHEET 11 OF 11

NOTES :-

1.0 The value indicated is tentative. however, contractor shall ensure throttle steam pressure of 170
kg/cm2 (a) at turbine inlet.

2.0 For calculating heat release rates :

2.1 The net heat is the effective heat in the furnace. this shall be calculated on the basis of the gross
heating value (GHV) of the fuel. corrected by subtracting radiation loss, unburnt combustible loss,
latent heat of water in the fuel and adding the sensible heat in both the fuel and the combustion air
above specified ambient temperature.

2.2 Furnace net heat release on eprs basis shall be obtained by dividing net heat by effective projected
radiant surface (EPRS) of the furnace which is the total envelope multiplied by appropriate
effectiveness factor for the various wall surfaces.

2.3 The method that bidder uses to calculate furnace effective radiant surface area shall be clearly
stated in his bid.

2.4 Plan area shall be obtained by multiplying the width with the depth of the furnace.

2.5 Burner zone heat release rate shall be obtained by dividing net heat by 2 x (furnace width + furnace
depth) x burner zone height, where burner zone height is equal to (vertical distance between top
and bottom row burners + 3 meters).

3.0 Furnace exit gas temperature is the temperature of flue gas at furnace outlet plane as shown in the
sketch of data sheet B1.

4.0 In case the excess air value is less than 20%, bidder shall substantiate the same by furnishing
reference of minimum of two plants of 500 MW and above and of similar design operating atleast
for one year.

5.0 Contractor can offer proven alternative materials.

6.0 BIDDER shall furnish the sizing calculation and design criteria of all equipments and systems.

7.0 The scheme and writeup of the system to be submitted together for better understanding of the
system.

REV. NO. R0 PPD. BY : RAK JOB NO. CLIENT : MB POWER (MADHYA

DATE 18/03/09 CKD. BY : MMB 5657A PRADESH) LIMITED.
REV. BY DATE: MAR 09 PROJECT : ANUPPUR THERMAL POWER
PROJECT, 1000 (+20%) MW, AT ANUPPUR
DISTRICT, MP, INDIA
FILE NAME: F330R2.DOC TCE FORM NO. 330 R2

Vol III - Part(A)

Page 37 of 216
Spec No: MB POWER (MADHYA PRADESH) LIMITED VOLUME – III
TCE.5657A-H-500- ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
001 AT ANUPPUR DISTRICT, MP, INDIA SECTION : D 1.1

DATA SHEET - A2
ESSENTIAL SPARES FOR STEAM GENERATOR AND SHEET 1 OF 4
AUXILIARIES

For individual equipment / system of single SG unit

1.0 PRESSURE PARTS
1.1 Tubes - straight length 3 percent
1.2 Tubes - Bends - each type 3 percent
1.3 Desuperheater - Internals One set
1.4 Pendant SH in loose form ready for welding 2 coils of each type
1.5 Radiography plug 2 of each type and material
1.6 Manhole cover gasket 3 sets each
1.7 Refractory (each type) 10%each

2.0 SG WATER CIRCULATION PUMPS

( IF PROVIDED)
2.1 Impeller One set
2.2 Shaft One
2.3 Wear rings One set of each size
2.4 Shaft sleeves One set of each size
2.5 Casing rings One set of each size
2.6 Bearing sleeve Two sets
2.7 Thrust bearing pads Two sets
2.8 Instrument sensors Two sets
2.9 Local instruments One of each type
2.10 Torque switches Two sets of each type
2.11 Couplings Two sets
2.12 Bearings Two sets

3.0 REGENERATIVE AIR PREHEATER

3.1 Bearing Two sets of each type
3.2 Elements One set of each type
3.3 Lube oil pump One set of pump & motor
3.4 Seals (Axial, Radial & circumferential) One set
3.5 Filters for lube oil system One set
3.6 Moisture separator & Oil lubricator One set
3.7 Fluid coupling Two sets

4.0 STEAM COIL AIR PREHEATER

4.1 Gaskets Two sets
REV. NO. R0 PPD. BY : RAK JOB NO. CLIENT : MB POWER (MADHYA
DATE 18/03/09 CKD. BY : MMB 5657A PRADESH) LIMITED.
REV. BY DATE: MAR 09 PROJECT : ANUPPUR THERMAL POWER
PROJECT, 1000 (+20%) MW, AT ANUPPUR
DISTRICT, MP, INDIA
FILE NAME: F330R2.DOC TCE FORM NO. 330 R2

Vol III - Part(A)

Page 38 of 216
Spec No: MB POWER (MADHYA PRADESH) LIMITED VOLUME – III
TCE.5657A-H-500- ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
001 AT ANUPPUR DISTRICT, MP, INDIA SECTION : D 1.1

DATA SHEET - A2
ESSENTIAL SPARES FOR STEAM GENERATOR AND SHEET 2 OF 4
AUXILIARIES

For individual equipment / system of single SG unit

5.0 FANS
5.1 Centrifugal fans
5.1.1 Shaft One
5.1.2 Bearings One set of each type

5.1.3 Blades One set of each type

5.1.4 Lube oil pumps One set of pump internal
5.1.5 Coupling for lube oil pumps One of each type
5.1.6 Oil filter element for lube oil unit One set
5.2 Axial fans
5.2.1 Blades One set of each
5.2.2 Shaft One
5.2.3 Bearings One set of each type
5.2.4 Servomotors with internals One for each type
5.2.5 Lube oil pump internal One set

6.0 SOOT BLOWING SYSTEM

6.1 Bearing for Diff. Temp Zones 2 sets of each type
6.2 Gland Packing 25% of total number
6.3 Chain links One of each type
6.4 Relief valve internals One set of each type
6.5 Lance and feed tube assembly One set
6.6 Travelling carriage assembly Two Nos.

7.0 FUEL OIL BURNERS

7.1 Flexible Hoses Six sets
7.2 Complete Burner Assembly Three sets
7.3 Gaskets Twenty sets each type
7.4 Seal Rings Ten sets of each type
7.5 Insertions / Retract Drive Two complete assembly

8.0 COAL BURNERS

8.1 Complete assembly Three sets
8.2 Coal Burner nozzle Twenty
REV. NO. R0 PPD. BY : RAK JOB NO. CLIENT : MB POWER (MADHYA
DATE 18/03/09 CKD. BY : MMB 5657A PRADESH) LIMITED.
REV. BY DATE: MAR 09 PROJECT : ANUPPUR THERMAL POWER
PROJECT, 1000 (+20%) MW, AT ANUPPUR
DISTRICT, MP, INDIA
FILE NAME: F330R2.DOC TCE FORM NO. 330 R2

Vol III - Part(A)

Page 39 of 216
Spec No: MB POWER (MADHYA PRADESH) LIMITED VOLUME – III
TCE.5657A-H-500- ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
001 AT ANUPPUR DISTRICT, MP, INDIA SECTION : D 1.1

DATA SHEET - A2
ESSENTIAL SPARES FOR STEAM GENERATOR AND SHEET 3 OF 4
AUXILIARIES

For individual equipment / system of single SG unit

9.0 FUEL OIL PUMPS
(UNLOADING & TRANSFER)
9.1 Coupling pads / bushes and coupling bolts One set
9.2 Bearings Two Sets of each type
9.3 Mechanical seal Two sets
9.4 Coupling One set
9.5 Coupling pads Two sets

10.0 COAL MILLS

10.1 Rollers / Balls Three sets for each mill
10.2 Grinding ring / race Three sets for each mill
10.3 Bearings Four sets of each type
10.4 Reduction gear Two sets
10.5 Shaft One

11.0 COAL FEEDERS

11.1 Head pulley grease seal Twenty nos.
11.2 Tension roll grease seal Twenty nos.
11.3 Tension roll retainer ring Twenty nos.
11.4 Belt Two No.
11.5 Belt Scrapper Two No.
11.6 Gaskets Ten sets
11.7 ‘O’ rings Thirty sets
12.0 ELECTROSTATIC PRECIPITATOR
ELECTRONIC CONTROL COMPONENTS
12.1 Fuses and indication lamps 10%
12.2 Diodes, rectifiers and SCRs 5%
12.3 Printed board circuits 2%
12.4 Control transformers 3% or Two of each kind
or type which ever
12.5 Receptacles and relays 3% is greater
12.6 Insulators and switches 3%
12.7 Gaskets 20%

REV. NO. R0 PPD. BY : RAK JOB NO. CLIENT : MB POWER (MADHYA

DATE 18/03/09 CKD. BY : MMB 5657A PRADESH) LIMITED.
REV. BY DATE: MAR 09 PROJECT : ANUPPUR THERMAL POWER
PROJECT, 1000 (+20%) MW, AT ANUPPUR
DISTRICT, MP, INDIA
FILE NAME: F330R2.DOC TCE FORM NO. 330 R2

Vol III - Part(A)

Page 40 of 216
Spec No: MB POWER (MADHYA PRADESH) LIMITED VOLUME – III
TCE.5657A-H-500- ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
001 AT ANUPPUR DISTRICT, MP, INDIA SECTION : D 1.1

DATA SHEET - A2
ESSENTIAL SPARES FOR STEAM GENERATOR AND SHEET 4 OF 4
AUXILIARIES

RAPPERS AND RAPPER CONTROLS

12.8 Assembled rapper 1%
For individual equipment / system of single SG unit
12.9 Magnetic Coil assembly 2%
12.10 Plunger / Hammer 1%
12.11 Gaskets and packing 20%
12.12 Bearing components 5%
12.13 Shafts 1%
12.14 Gear motors 4%
12.15 Timer assemblies 3%
TRANSFORMER / RECTIFIERS
12.16 Complete T/R sets 1 No.
12.17 Transformer coils 1 No.
12.18 Rectifier 1 No.
12.19 Switches and gaskets 4%
12.20 HV insulators 2%
DISCHARGE ELECTRODES
12.21 Discharge electrodes assembly (spring type) 2%
12.22 Support insulator (bushing) 1%
12.23 Wire shrouds 1%
12.24 Gaskets and filters 4%
13.0 DOSING PUMPS
13.1 Plunger / Diaphragms Three sets
13.2 O rings / Gland packing rSix sets
13.3 Pump & motor bearing Two set
13.4 Agitator motor bearings Three Nos.
13.5 Oil & Grease seals Six Nos.
14.0 BOILER FILL PUMP
14.1 Impeller One No.
14.2 Shaft One No.
14.3 Pump & motor bearings Two sets
14.4 Shaft sleeve One No.
14.5 Impeller wearing ring One No.
14.6 Casing wearing ring One No.
14.7 All fastners One set
14.8 150 mm NB and below valves 3 % of total quantity
REV. NO. R0 PPD. BY : RAK JOB NO. CLIENT : MB POWER (MADHYA
DATE 18/03/09 CKD. BY : MMB 5657A PRADESH) LIMITED.
REV. BY DATE: MAR 09 PROJECT : ANUPPUR THERMAL POWER
PROJECT, 1000 (+20%) MW, AT ANUPPUR
DISTRICT, MP, INDIA
FILE NAME: F330R2.DOC TCE FORM NO. 330 R2

Vol III - Part(A)

Page 41 of 216
Spec No: MB POWER (MADHYA PRADESH) LIMITED Volume - III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%) SECTION: D 1.1
TCE.5657A-H-
500-001
AT ANUPPUR DISTRICT, MP, INDIA
TITLE DATA SHEET - A1 SHEET 1 OF 3

ANNEXURE – I

COAL ANALYSIS

Sl. Particulars Range for design and

Performance /
No. Units furnishing correction
Guarantee Coal
curves for guarantee
1.0 PROXIMATE BY
ANALYSIS WEIGHT
(As received basis)

1.1 Moisture (Total) % 12 10 – 15

1.2 Ash % 40 35 – 43

1.3 Fixed Carbon % 25 29 – 22

1.4 Volatile Matter % 23 26 – 20

1.5 Gross calorific Value kCal/kg 3400 3800 – 3200

2.0 ULTIMATE ANALYSIS

2.1 Carbon % 39.20 45.12 - 34.21

2.2 Hydrogen % 2.62 3.00 - 2.29

2.3 Sulphur % 0.45 0.35 - 0.5

2.4 Nitrogen % 0.73 0.84 - 0.64

2.7 Oxygen (by difference) % 5.00 5.69 - 4.36

3.0 HARDGROVE 50 44 – 60
GRINDABILITY INDEX 45 (for mill design)

4.0 ASH FUSION Deg. C 1150 1100 – 1450

TEMPERATURE (IDT)

Note-1 : For Mill, ESP and Chimney design.

Matching to 100% total w/o increasing Carbon (keeping it on lower side)

ISSUE
R0

Vol III - Part(A) TCE FORM NO. 330 R2

Page 42 of 216
Spec No: MB POWER (MADHYA PRADESH) LIMITED Volume - III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%) SECTION: D 1.1
TCE.5657A-H-
500-001
AT ANUPPUR DISTRICT, MP, INDIA
TITLE DATA SHEET - A1 SHEET 2 OF 3

ANNEXURE – II

ASH ANALYSIS

Sl. No. Description Unit Values

1. Fe2O3 % 5.0
2. CaO % 1.4
3. MgO % 1.4
4. SiO2 % 62.5
5. TiO2 % 2.25
6. Al2O3 % 29.5
7. K2O + Na2O3 + Na2O % 0.5
8. P2O5 % 0.65
9. SO3 % 0.3

ISSUE
R0

Vol III - Part(A) TCE FORM NO. 330 R2

Page 43 of 216
Spec No: MB POWER (MADHYA PRADESH) LIMITED Volume - III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%) SECTION: D 1.1
TCE.5657A-H-
500-001
AT ANUPPUR DISTRICT, MP, INDIA
TITLE DATA SHEET - A1 SHEET 3 OF 3

ANALYSIS OF FUEL OIL

1.0 HEAVY FURNACE OIL (HFO) ANALYSIS AS PER IS 1593, 1982 (GRADE- HV)
1.1 Viscosity at 50o C, Max. Cst 370
1.2 Density at 15o C, Max. *1 kg/m3 890 - 950
(Approximate)
o
1.3 Flash point, Min. C 66
o
1.4 Pour point, Max *1 C 20
(Approximate)
1.5 Water content, Max. % vol. 1
1.6 Sediment, Max. % wt. 0.25
1.7 Sulphur content, Max. % wt. 4.5%
1.8 Ash content, Max. %wt. 0.1
1.9 Gross calorific value Kcal/kg 10,000
(Approximate)

2.0 LIGHT DIESEL OIL (LDO) ANALYSIS AS PER IS 1460, 1995

2.1 Viscosity at 40o C Cst 2.5 to 15.7
o 3
2.2 Density at 15 C *1 kg/m 850 - 870
(Approximate)
o
2.3 Flash point, Min C 66
o
2.4 Pour point, Max. C 12 for Winter
21 for summer
2.5 Water content, Max. % vol. 0.25
2.6 Sediment, Max. % wt 0.10
2.7 Sulphur, Max. % wt 1.8
2.8 Ash content, Max. % wt 0.02
2.9 Gross calorific value
(Approximate) Kcal/kg 10,800

3.0 HIGH SPEED DIESEL OIL (HSD) ANALYSIS AS PER IS 1460, 2005
3.1 Viscosity at 40o C Cst 2 to 4.5
3.2 Density at 15o C *1 kg/m3 820-845
(Approximate)
o
3.3 Flash point, Min C 66
o
3.4 Pour point, Max. C 3 for Winter
15 for summer
3.5 Water content, Max. % vol. 0.020
3.6 Sediment, Max. % wt 0.05
3.7 Sulphur, Max. % wt 0.035
3.8 Ash content, Max. % wt 0.01
3.9 Gross calorific value
(Approximate) Kcal/kg 10,800

NOTE: - *1 : Values are not furnished in IS codes.

ISSUE
R0

Vol III - Part(A) TCE FORM NO. 330 R2

Page 44 of 216
Spec No: MB POWER (MADHYA PRADESH) LIMITED Volume – III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D1.1
500-001
DATA SHEET - B1
STEAM GENERATOR & AUXILIARIES SHEET 1 OF 43
ENQUIRY /SPECIFICATION NO.
SR.NO. ITEM BIDDER →

1.0 EQUIPMENT PERFORMANCE DATA

1.1.0 GENERAL

1.1.1 Manufacturer

1.1.2 No. of Units

1.1.3 Type of Units

1.1.4 Fuels

1.1.4.1 Fuel for initial warm up

1.1.4.2 Fuel for start up/flame stabilisation

1.1.4.3 Fuel for Performance Guarantee

1.1.4.4 Fuel for load carrying

1.1.4.5 Fuel for Ignitors

1.2.0 UNIT CAPABILITY DATA

1.2.1 SG MCR

1.2.1.1 Superheater flow kg/s

1.2.1.2 Steam conditions at super heater header

outlet

a) Pressure bar(a)

b) Temperature deg.C

1.2.1.3 Reheater flow kg/s

1.2.1.4 Steam conditions at reheater inlet

a) Pressure bar(a)

b) Temperature deg.C

1.2.1.5 Steam conditions at reheater outlet

a) Pressure bar(a)
NOTE TO BIDDER SIGNATURE
1. ITEMS WHICH DEVIATE FROM THE SPECIFICATION SHOULD BE MARKED
WITHIN ASTERISK(*) (DETAILS TO BE GIVEN IN SCHEDULE OF DEVIATIONS) OF BIDDER
2. THIS DATA SHEET SHALL BE FILLED UP COMPLETELY AND A COPY SHALL DATE
BE ENCLOSED WITH EACH COPY OF THE BID.

CONSULTANTS: TCE Consulting Engineers Limited TCE FORM 294 R2

Vol III - Part(A)
Page 45 of 216
Spec No: MB POWER (MADHYA PRADESH) LIMITED Volume – III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D1.1
500-001
DATA SHEET - B1
STEAM GENERATOR & AUXILIARIES SHEET 2 OF 43
ENQUIRY /SPECIFICATION NO.
SR.NO. ITEM BIDDER →

b) Temperature deg.C

1.2.1.6 Drum operating pressure bar(a)

1.2.1.7 Maximum allowable working pressure for

- Drum

- Superheater

- Reheater

1.2.1.8 Feed water inlet temperature deg.C

1.2.1.9 Fuel consumption kg/s

1.2.1.10 Efficiency based on fuel GCV %

1.2.1.11 Excess air at furnace exit %

1.2.1.12 Excess air at outlet of air heater %

1.2.1.13 a) Flue gas temperature at APH outlet deg.C

- Considering leakage in APH

- Without considering leakage in APH

b) Flue gas temperature at ID fan outlet deg.C

1.2.1.14 SG Water Volume

- Drum full / normal m3

- Waterwalls including economiser m3
- superheater m3
- reheater m3
60% TG 80% TG TG SG
MCR MCR MCR MCR
1.3.0 ANTICIPATED PERFORMANCE FOR
CONSTANT PRESSURE OPERATION
(CONTRACTOR to furnish the performance
parameters for sliding pressure operation also)

1.3.1 Steam flow :

NOTE TO BIDDER SIGNATURE

1. ITEMS WHICH DEVIATE FROM THE SPECIFICATION SHOULD BE MARKED
WITHIN ASTERISK(*) (DETAILS TO BE GIVEN IN SCHEDULE OF DEVIATIONS) OF BIDDER
2. THIS DATA SHEET SHALL BE FILLED UP COMPLETELY AND A COPY SHALL DATE
BE ENCLOSED WITH EACH COPY OF THE BID.

CONSULTANTS: TCE Consulting Engineers Limited TCE FORM 294 R2

Vol III - Part(A)
Page 46 of 216
Spec No: MB POWER (MADHYA PRADESH) LIMITED Volume – III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D1.1
500-001
DATA SHEET - B1
STEAM GENERATOR & AUXILIARIES SHEET 3 OF 43
ENQUIRY /SPECIFICATION NO.
SR.NO. ITEM BIDDER →

1.3.1.1 Steam quantity leaving final

superheater outlet t/hr

60% TG 80% TG TG SG
MCR MCR MCR MCR
1.3.1.2 Steam quantity leaving final
reheater outlet t/hr

1.3.2 Steam generator efficiency

based on the GCV of the fuel %

1.3.3 GCV of fuel as fired Kcal/kg.

1.3.4 NCV of fuel as fired Kcal/Kg.

1.3.5 Fuel, air and gas flow :

1.3.5.1 Fuel firing rate kg/s

1.3.5.2 Gas flow at economiser outlet kg/s

1.3.5.3 Gas flow at air heater outlet kg/s

(including air leakage if any)

1.3.5.4 Combustion air requirement kg/s

(without leakage)

- Burner

- Overfire air

1.3.5.5 Air leakage in RAPH kg/s

1.3.5.6 Air handled by both FD fans kg/s

1.3.5.7 Excess air %

1.3.6 Drum Pressure bar(a)

1.3.7 Feed Water Pressure at economiser inlet bar(a)

1.3.8 Fuel Oil/gas Pressure :

1.3.8.1 Fuel oil/gas pressure at burner inlet bar(a)

NOTE TO BIDDER SIGNATURE

1. ITEMS WHICH DEVIATE FROM THE SPECIFICATION SHOULD BE MARKED
WITHIN ASTERISK(*) (DETAILS TO BE GIVEN IN SCHEDULE OF DEVIATIONS) OF BIDDER
2. THIS DATA SHEET SHALL BE FILLED UP COMPLETELY AND A COPY SHALL DATE
BE ENCLOSED WITH EACH COPY OF THE BID.

CONSULTANTS: TCE Consulting Engineers Limited TCE FORM 294 R2

Vol III - Part(A)
Page 47 of 216
Spec No: MB POWER (MADHYA PRADESH) LIMITED Volume – III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D1.1
500-001
DATA SHEET - B1
STEAM GENERATOR & AUXILIARIES SHEET 4 OF 43
ENQUIRY /SPECIFICATION NO.
SR.NO. ITEM BIDDER →

1.3.9 Temperatures :-

1.3.9.1 Gas -

a) Leaving furnace deg.C

60% TG 80% TG TG SG
MCR MCR MCR MCR
b) Entering high temperature superheater deg.C

c) Leaving high temperature superheater deg.C

d) Entering reheater deg.C

e) Leaving reheater deg.C

f) Entering low temperature superheater deg.C

g) Leaving low temperature superheater deg.C

h) Entering economiser deg.C

i) Entering air heater deg.C

j) Leaving air heater deg.C

k) At stack entrance deg.C

1.3.9.2 Air -

a) Entering steam coil air pre heater deg.C

b) Leaving steam coil air pre heater deg.C

c) Entering air heater deg.C

d) Leaving air heater deg.C

e) Entering burner windbox deg.C

f) Entering coal mills deg.C

1.3.9.3 Feed Water -

a) Entering economiser deg.C

NOTE TO BIDDER SIGNATURE

1. ITEMS WHICH DEVIATE FROM THE SPECIFICATION SHOULD BE MARKED
WITHIN ASTERISK(*) (DETAILS TO BE GIVEN IN SCHEDULE OF DEVIATIONS) OF BIDDER
2. THIS DATA SHEET SHALL BE FILLED UP COMPLETELY AND A COPY SHALL DATE
BE ENCLOSED WITH EACH COPY OF THE BID.

CONSULTANTS: TCE Consulting Engineers Limited TCE FORM 294 R2

Vol III - Part(A)
Page 48 of 216
Spec No: MB POWER (MADHYA PRADESH) LIMITED Volume – III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D1.1
500-001
DATA SHEET - B1
STEAM GENERATOR & AUXILIARIES SHEET 5 OF 43
ENQUIRY /SPECIFICATION NO.
SR.NO. ITEM BIDDER →

b) Leaving economiser deg.C

1.3.9.4 Flue gas velocity at furnace exit m/s

1.3.10 Pressure Drops :

1.3.10.1 Steam Path :

60% TG 80% TG TG SG
MCR MCR MCR MCR
a) Drum internals bar

b) Superheater bar

c) Superheater desuperheater bar

d) Reheater bar

e) Reheater desuperheater bar

1.3.10.2 Air Pressure Losses :

a) Ducts mmwc

b) Air preheater mmwc

c) Across flow elements mmwc

d) Burner registers mmwc

e) Total loss through the system mmwc

1.3.10.3 Draft Losses

a) Furnace suction mmwc

b) Superheater mmwc

c) Economiser mmwc

d) Air preheater mmwc

e) Flue gas duct upto stack mmwc

f) Electrostatic precipitator including

transition pieces mmwc
NOTE TO BIDDER SIGNATURE
1. ITEMS WHICH DEVIATE FROM THE SPECIFICATION SHOULD BE MARKED
WITHIN ASTERISK(*) (DETAILS TO BE GIVEN IN SCHEDULE OF DEVIATIONS) OF BIDDER
2. THIS DATA SHEET SHALL BE FILLED UP COMPLETELY AND A COPY SHALL DATE
BE ENCLOSED WITH EACH COPY OF THE BID.

CONSULTANTS: TCE Consulting Engineers Limited TCE FORM 294 R2

Vol III - Part(A)
Page 49 of 216
Spec No: MB POWER (MADHYA PRADESH) LIMITED Volume – III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D1.1
500-001
DATA SHEET - B1
STEAM GENERATOR & AUXILIARIES SHEET 6 OF 43
ENQUIRY /SPECIFICATION NO.
SR.NO. ITEM BIDDER →

g) Total loss through the system mmwc

1.3.11 Heat balance (based on GCV of fuel as fired) :

1.3.11.1 Heat to steam and water %

1.3.11.2 Heat loss in dry flue gases %

60% TG 80% TG TG SG
MCR MCR MCR MCR
1.3.11.3 Heat loss due to moisture and hydrogen
in fuel %

1.3.11.4 Heat loss due to moisture in air %

1.3.11.5 Unburnt fuel loss %

1.3.11.6 Manufacturer’s margin %

1.3.11.7 Radiation and unaccounted losses (radiation

losses with a temperature differential of
28 deg.C between steam generator surfaces
and ambient air) %

1.3.11.8 Gross efficiency based on GCV of fuel

1.3.11.9 Total heat loss %

1.3.12 Desuperheater

1.3.12.1 Superheater Desuperheaters

1.3.12.1.1 Spray Water pressure at inlet bar

1.3.12.1.2 Spray water quantity kg/s

1.3.12.1.3 Spray water system design capacity kg/s

1.3.12.2 Reheater Desuperheater

(If the spray is for emergency condition,
indicate the maximum spray water expected
under abnormal condition)

1.3.12.2.1 Spray Water Pressure at inlet bar

NOTE TO BIDDER SIGNATURE
1. ITEMS WHICH DEVIATE FROM THE SPECIFICATION SHOULD BE MARKED
WITHIN ASTERISK(*) (DETAILS TO BE GIVEN IN SCHEDULE OF DEVIATIONS) OF BIDDER
2. THIS DATA SHEET SHALL BE FILLED UP COMPLETELY AND A COPY SHALL DATE
BE ENCLOSED WITH EACH COPY OF THE BID.

CONSULTANTS: TCE Consulting Engineers Limited TCE FORM 294 R2

Vol III - Part(A)
Page 50 of 216
Spec No: MB POWER (MADHYA PRADESH) LIMITED Volume – III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D1.1
500-001
DATA SHEET - B1
STEAM GENERATOR & AUXILIARIES SHEET 7 OF 43
ENQUIRY /SPECIFICATION NO.
SR.NO. ITEM BIDDER →

1.3.12.2.2 Spray Water Quantity kg/s

1.3.12.2.3 Spray water system design capacity kg/s

1.3.13 Induced Draft Fans :

1.3.13.1 Volume of gas handled by each fan Nm3/sec

1.3.13.2 Temperature of gas at fan inlet deg.C

1.3.13.3 Total Draft loss mmwc

60% TG 80% TG TG SG
MCR MCR MCR MCR
1.3.13.4 Speed of Fan rpm

1.3.13.5 Fan efficiency %

1.3.13.6 Variable speed hydraulic coupling efficiency

(if applicable) %

1.3.13.7 Driving motor efficiency %

1.3.13.8 Electrical power input to each motor kW

1.3.14 Forced Draft Fans :

1.3.14.1 Volume of air handled by each fan Nm3/sec

1.3.14.2 Temperature of air at fan inlet deg.C

1.3.14.3 Total air pressure loss mmwc

1.3.14.4 Speed of Fan rpm

1.3.14.5 Fan efficiency %

1.3.14.6 Driving motor efficiency %

1.3.14.7 Electrical power input to each motor kW

1.3.15 Primary Air Fans

1.3.15.1 Volume of air handled by each fan Nm3/sec

1.3.15.2 Temperature of air at fan inlet deg.C

NOTE TO BIDDER SIGNATURE
1. ITEMS WHICH DEVIATE FROM THE SPECIFICATION SHOULD BE MARKED
WITHIN ASTERISK(*) (DETAILS TO BE GIVEN IN SCHEDULE OF DEVIATIONS) OF BIDDER
2. THIS DATA SHEET SHALL BE FILLED UP COMPLETELY AND A COPY SHALL DATE
BE ENCLOSED WITH EACH COPY OF THE BID.

CONSULTANTS: TCE Consulting Engineers Limited TCE FORM 294 R2

Vol III - Part(A)
Page 51 of 216
Spec No: MB POWER (MADHYA PRADESH) LIMITED Volume – III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D1.1
500-001
DATA SHEET - B1
STEAM GENERATOR & AUXILIARIES SHEET 8 OF 43
ENQUIRY /SPECIFICATION NO.
SR.NO. ITEM BIDDER →

1.3.15.3 Total air pressure loss mmwc

1.3.15.4 Speed of Fan rpm

1.3.15.5 Fan efficiency %

1.3.15.6 Driving motor efficiency %

1.3.15.7 Electrical power input to each motor kW

60% TG 80% TG TG SG
MCR MCR MCR MCR
1.3.16 Gas Recirculation Fans :

1.3.16.1 Volume of gas handled by each fan Nm3/sec.

1.3.16.2 Temperature of gas at fan inlet deg.C

1.3.16.3 Total gas pressure loss mmwc

1.3.16.4 Speed of fan rpm

1.3.16.5 Fan efficiency %

1.3.16.6 Driving motor efficiency %

1.3.16.7 Electrical power input to each motor kW

1.3.17 Coal Mills :

1.3.17.1 No. of mills in operation with average coal No.

1.3.17.2 Load on each mill kg/s

1.3.17.3 Output size % thru

200 mesh

1.3.17.4 Driving motor efficiency %

1.3.17.5 Electrical power input to each motor kW

NOTE TO BIDDER SIGNATURE

1. ITEMS WHICH DEVIATE FROM THE SPECIFICATION SHOULD BE MARKED
WITHIN ASTERISK(*) (DETAILS TO BE GIVEN IN SCHEDULE OF DEVIATIONS) OF BIDDER
2. THIS DATA SHEET SHALL BE FILLED UP COMPLETELY AND A COPY SHALL DATE
BE ENCLOSED WITH EACH COPY OF THE BID.

CONSULTANTS: TCE Consulting Engineers Limited TCE FORM 294 R2

Vol III - Part(A)
Page 52 of 216
Spec No: MB POWER (MADHYA PRADESH) LIMITED Volume – III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D1.1
500-001
DATA SHEET - B1
STEAM GENERATOR & AUXILIARIES SHEET 9 OF 43
ENQUIRY /SPECIFICATION NO.
SR.NO. ITEM BIDDER →

1.4.0 Mode of operation SH Outlet SH outlet Drum level

pressure temp. deviation
deviation deviation
1.4.1 Steady state

1.4.2 Load change between

40% TGMCR to 100% TGMCR

1.4.2.1 Between 40% TGMCR to

60% TGMCR at 3% per
minute

a) For constant pressure

operation

b) For sliding pressure operation

1.4.2.2 Between 60% TGMCR to 90% TGMCR

a) At 5% per minute for constant

pressure operation

b) At 3% per minute for sliding

pressure operation

1.4.2.3 Between 90% TGMCR to 100%

TGMCR at 3% per minute

a) For constant pressure operation

b) For sliding pressure operation

1.4.3 Step load change between 100% SG MCR

and 60% TG MCR in case of run back due
to loss of one FD/ID/PA fan or BFP or any
other emergency

1.5.0 Time required to shut down the unit

from full load condition

1.6.0 Restart capability of the unit

immediately after full load rejection

1.7.0 MILL PERFORMANCE DATA

Load on each Load on
mill (% mill SG (%
NOTE TO BIDDER SIGNATURE
1. ITEMS WHICH DEVIATE FROM THE SPECIFICATION SHOULD BE MARKED
WITHIN ASTERISK(*) (DETAILS TO BE GIVEN IN SCHEDULE OF DEVIATIONS) OF BIDDER
2. THIS DATA SHEET SHALL BE FILLED UP COMPLETELY AND A COPY SHALL DATE
BE ENCLOSED WITH EACH COPY OF THE BID.

CONSULTANTS: TCE Consulting Engineers Limited TCE FORM 294 R2

Vol III - Part(A)
Page 53 of 216
Spec No: MB POWER (MADHYA PRADESH) LIMITED Volume – III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D1.1
500-001
DATA SHEET - B1
STEAM GENERATOR & AUXILIARIES SHEET 10 OF 43
ENQUIRY /SPECIFICATION NO.
SR.NO. ITEM BIDDER →

MCR) SGMCR)
----------------- -------------
1.7.1 Three coal mills in operation

- Minimum stable load on each coal mill

below which stopping of one
mill is to be initiated %

1.7.2 Two coal mills in operation

- Minimum load on each mill

at which oil stabilisation
is necessary before taking
out a mill %

1.7.3 One coal mill in operation

- Minimum load on the mill

with stabilising oil
burners

1.8.0 Maximum permissible

o
rate of temperature change C Start Load Shut
up change down
1.8.1 Drum

1.8.2 Superheater

1.8.3 Reheater

1.9 Maximum permissible drum

o
metal differential temperature C

1.10 Rate of loading Cold Warm Hot

start-up start-up start-up

NOTE TO BIDDER SIGNATURE

1. ITEMS WHICH DEVIATE FROM THE SPECIFICATION SHOULD BE MARKED
WITHIN ASTERISK(*) (DETAILS TO BE GIVEN IN SCHEDULE OF DEVIATIONS) OF BIDDER
2. THIS DATA SHEET SHALL BE FILLED UP COMPLETELY AND A COPY SHALL DATE
BE ENCLOSED WITH EACH COPY OF THE BID.

CONSULTANTS: TCE Consulting Engineers Limited TCE FORM 294 R2

Vol III - Part(A)
Page 54 of 216
Spec No: MB POWER (MADHYA PRADESH) LIMITED Volume – III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D1.1
500-001
DATA SHEET - B1
STEAM GENERATOR & AUXILIARIES SHEET 11 OF 43
ENQUIRY /SPECIFICATION NO.
SR.NO. ITEM BIDDER →

NOTE TO BIDDER SIGNATURE

1. ITEMS WHICH DEVIATE FROM THE SPECIFICATION SHOULD BE MARKED
WITHIN ASTERISK(*) (DETAILS TO BE GIVEN IN SCHEDULE OF DEVIATIONS) OF BIDDER
2. THIS DATA SHEET SHALL BE FILLED UP COMPLETELY AND A COPY SHALL DATE
BE ENCLOSED WITH EACH COPY OF THE BID.

CONSULTANTS: TCE Consulting Engineers Limited TCE FORM 294 R2

Vol III - Part(A)
Page 55 of 216
Spec No: MB POWER (MADHYA PRADESH) LIMITED Volume – III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H-500- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D1.1
001
DATA SHEET - B1
STEAM GENERATOR & AUXILIARIES SHEET 12 OF 43
ENQUIRY /SPECIFICATION NO.
SR.NO. ITEM BIDDER →

2.0 HEAT RELEASE AND OTHER DATA

(REFER ANNEXURE – 1 OF DATA SHEET – A1 AND SKETCH IN DATA SHEET – B1)

2.1 Maximum furnace exit gas temperature

at furnace outlet deg. C

2.2 Clearance between pendant platen

surface and furnace arch (nose) - B m

2.3 Clearance between centre line of top

coal burners (nozzles) and work point
of furnace arch (nose) - C

2.4 Clearance between centre line of bottom

coal burners (nozzles) and work point
of hopper - D m

a) For front and / or rear wall firing m

b) For tangential firing m

2.5 Angle m

2.6 a) Height - H m

b) Width - W m

c) Depth - G m

d) Platen
Height - H1 m

2.7 Furnace plan area heat release rate x106

(Net heat input at SGMCR / furnace kcal /
width x depth) hr/m2

2.8 Burner zone heat release = Net heat

input at SGMCR / Burner zone surface 106 kcal /
hr/m2
Burner zone surface = (2 x (furnace
width + furnace depth) x burner zone
height

Burner zone height = distance F + 3mi)

NOTE TO BIDDER SIGNATURE

1. ITEMS WHICH DEVIATE FROM THE SPECIFICATION SHOULD BE MARKED
WITHIN ASTERISK(*) (DETAILS TO BE GIVEN IN SCHEDULE OF OF BIDDER
DEVIATIONS)
2. THIS DATA SHEET SHALL BE FILLED UP COMPLETELY AND A COPY DATE
SHALL BE ENCLOSED WITH EACH COPY OF THE BID.

CONSULTANTS: TCE CONSULTING ENGINEERS LIMITED TCE FORM 294 R2

Vol III - Part(A)
Page 56 of 216
Spec No: MB POWER (MADHYA PRADESH) LIMITED Volume – III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H-500- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D1.1
001
DATA SHEET - B1
STEAM GENERATOR & AUXILIARIES SHEET 13 OF 43
ENQUIRY /SPECIFICATION NO.
SR.NO. ITEM BIDDER →

2.9 Volumetric heat release rate (Net heat kCal/m3/hr

input at SG MCR / WxGxH)

2.10 Effective projected radiant surface

release rate (Net heat input at SG MCR / kCal/m2
effective radiant surface)

2.11 Maximum flue gas velocity through tube

banks at design excess air at SG MCR m/s

2.12 Economiser tube banks arrangement BARE / FINNED; INLINE / STAGGERED

2.13 Clearance centreline of burner to side

wall

2.14 Maximum width of furnace hopper

opening - E

2.15 Detail calculations for the net heat

input value, utilised in arriving at
various heat release rate mentioned
under items g), h), i) and j)

2.16 The BIDDER shall furnish any

additional data if required.

3.0 PRESSURE PARTS

3.1.0 GENERAL

3.1.1 Design capacity kg/s

3.1.2 Design pressure/ bar(a)

Design temperature /deg.C
- Economiser
- Water wall
- Drum
- Superheater
- Reheater

3.1.3 Maximum safety valve set pressure for drum bar(a)

3.2.0 WATER WALLS

NOTE TO BIDDER SIGNATURE
1. ITEMS WHICH DEVIATE FROM THE SPECIFICATION SHOULD BE MARKED
WITHIN ASTERISK(*) (DETAILS TO BE GIVEN IN SCHEDULE OF OF BIDDER
DEVIATIONS)
2. THIS DATA SHEET SHALL BE FILLED UP COMPLETELY AND A COPY DATE
SHALL BE ENCLOSED WITH EACH COPY OF THE BID.

CONSULTANTS: TCE CONSULTING ENGINEERS LIMITED TCE FORM 294 R2

Vol III - Part(A)
Page 57 of 216
Spec No: MB POWER (MADHYA PRADESH) LIMITED Volume – III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H-500- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D1.1
001
DATA SHEET - B1
STEAM GENERATOR & AUXILIARIES SHEET 14 OF 43
ENQUIRY /SPECIFICATION NO.
SR.NO. ITEM BIDDER →

3.2.1 Floor and Front Wall FLOOR FRONT WALL

3.2.1.1 Number

3.2.1.2 Outside diameter mm

3.2.1.3 Pitch mm

3.2.1.4 Thickness mm

3.2.1.6 Design standard

3.2.1.7 Material

3.2.1.8 Total projected surface area of tubes m2

3.2.2 Side Wall,Rear Walls & Roof SIDE REAR ROOF

WALLS WALLS

3.2.2.1 Number

3.2.2.2 Outside diameter mm

3.2.2.3 Pitch mm

3.2.2.4 Thickness mm

3.2.2.6 Design standard

3.2.2.7 Material

3.2.2.8 Total projected surface area of tubes m2

3.2.3 Water Wall Headers

3.2.3.1 Number of headers

3.2.3.2 Outside diameter mm

3.2.3.3 Thickness mm

3.2.3.4 Length of each header mm

NOTE TO BIDDER SIGNATURE

1. ITEMS WHICH DEVIATE FROM THE SPECIFICATION SHOULD BE MARKED
WITHIN ASTERISK(*) (DETAILS TO BE GIVEN IN SCHEDULE OF OF BIDDER
DEVIATIONS)
2. THIS DATA SHEET SHALL BE FILLED UP COMPLETELY AND A COPY DATE
SHALL BE ENCLOSED WITH EACH COPY OF THE BID.

CONSULTANTS: TCE CONSULTING ENGINEERS LIMITED TCE FORM 294 R2

Vol III - Part(A)
Page 58 of 216
Spec No: MB POWER (MADHYA PRADESH) LIMITED Volume – III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H-500- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D1.1
001
DATA SHEET - B1
STEAM GENERATOR & AUXILIARIES SHEET 15 OF 43
ENQUIRY /SPECIFICATION NO.
SR.NO. ITEM BIDDER →

3.2.4 Erosion/corrosion allowance for all

waterwall tubes

3.3.0 DRUM

3.3.1 Construction
3.3.2 Material

3.3.3 Design pressure bar(a)

3.3.4 Design temperature deg.C

3.3.5 Max. operating pressure bar(a)

3.3.6 Internal Diameter mm

3.3.7 Thickness mm

3.3.8 Length mm

3.3.9 Corrosion allowance mm

3.4.0 SUPERHEATER AND REHEATER

TUBES AND HEADERS

3.4.1 Superheater Tubes Radiant Convective

Section Section
(FSH) (LTSH)
3.4.1.1 Material

3.4.1.2 Heating surface (effective) m2

3.4.1.3 Total circumferential heating surface m2

3.4.1.4 Gas flow path area m2

3.4.1.5 Maximum metal temperature deg.C

3.4.1.6 Outside diameter mm

3.4.1.7 Tube thickness mm

3.4.1.8 Effective length (per one tube) mm

3.4.1.9 Gross length (per one tube) mm

NOTE TO BIDDER SIGNATURE
1. ITEMS WHICH DEVIATE FROM THE SPECIFICATION SHOULD BE MARKED
WITHIN ASTERISK(*) (DETAILS TO BE GIVEN IN SCHEDULE OF OF BIDDER
DEVIATIONS)
2. THIS DATA SHEET SHALL BE FILLED UP COMPLETELY AND A COPY DATE
SHALL BE ENCLOSED WITH EACH COPY OF THE BID.

CONSULTANTS: TCE CONSULTING ENGINEERS LIMITED TCE FORM 294 R2

Vol III - Part(A)
Page 59 of 216
Spec No: MB POWER (MADHYA PRADESH) LIMITED Volume – III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H-500- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D1.1
001
DATA SHEET - B1
STEAM GENERATOR & AUXILIARIES SHEET 16 OF 43
ENQUIRY /SPECIFICATION NO.
SR.NO. ITEM BIDDER →

3.4.1.10 Number of elements/section

3.4.1.11 Tube pitch (Indicate for each type of

superheater)

a) Parallel to gas flow mm

(Longitudinal)

b) Across gas flow mm

(Transverse)

3.4.1.12 Erosion/corrosion allowance mm

3.4.1.13 Type of flow Parallel / Cross

3.4.2 Superheater Headers

3.4.2.1 Max. operating pressure bar(a)

3.4.2.2 Design pressure bar(a)

3.4.2.3 Construction

3.4.2.4 Outside diameter mm

3.4.2.5 Thickness mm

3.4.2.6 Material

3.4.2.7 Number of steam passes

3.4.2.8 Erosion/corrosion allowance mm

3.4.3 Reheater Tubes

3. 4.3.1 Material

3.4.3.2 Heating surface (effective) m2

3.4.3.3 Total circumferential heating surface m2

3.4.3.4 Gas flow path area m2

3.4.3.5 Maximum operating pressure bar(a)

NOTE TO BIDDER SIGNATURE
1. ITEMS WHICH DEVIATE FROM THE SPECIFICATION SHOULD BE MARKED
WITHIN ASTERISK(*) (DETAILS TO BE GIVEN IN SCHEDULE OF OF BIDDER
DEVIATIONS)
2. THIS DATA SHEET SHALL BE FILLED UP COMPLETELY AND A COPY DATE
SHALL BE ENCLOSED WITH EACH COPY OF THE BID.

CONSULTANTS: TCE CONSULTING ENGINEERS LIMITED TCE FORM 294 R2

Vol III - Part(A)
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Spec No: MB POWER (MADHYA PRADESH) LIMITED Volume – III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H-500- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D1.1
001
DATA SHEET - B1
STEAM GENERATOR & AUXILIARIES SHEET 17 OF 43
ENQUIRY /SPECIFICATION NO.
SR.NO. ITEM BIDDER →

3.4.3.6 Maximum metal temperature deg.C

3.4.3.7 Design pressure bar(a)

3.4.3.8 Outside diameter mm

3.4.3.9 Tube thickness mm

3.4.3.10 Effective length (per one tube) mm

3.4.3.11 Gross length (per one tube) mm

3.4.3.12 Tube pitch (Indicate for each type of reheater)

a) Parallel to gas flow mm

(Longitudinal)
b) Across gas flow mm
(Transverse)

3.4.3.13 Type of flow Parallel / Cross

3.4.4 Headers

3.4.4.1 Construction

3.4.4.2 Outside diameter mm

3.4.4.3 Thickness mm

3.4.4.4 Material

3.4.4.5 Number of steam passes

3.4.4.6 Erosion/corrosion allowance mm

3.5.0 ECONOMISER

3.5.1 Effective heating surface (water side) m2

3.5.2 Effective heating surface (gas side) m2

3.5.3 Gas flow path area m2

3.5.4 Gas velocity at SG MCR m/s

NOTE TO BIDDER SIGNATURE

1. ITEMS WHICH DEVIATE FROM THE SPECIFICATION SHOULD BE MARKED
WITHIN ASTERISK(*) (DETAILS TO BE GIVEN IN SCHEDULE OF OF BIDDER
DEVIATIONS)
2. THIS DATA SHEET SHALL BE FILLED UP COMPLETELY AND A COPY DATE
SHALL BE ENCLOSED WITH EACH COPY OF THE BID.

CONSULTANTS: TCE CONSULTING ENGINEERS LIMITED TCE FORM 294 R2

Vol III - Part(A)
Page 61 of 216
Spec No: MB POWER (MADHYA PRADESH) LIMITED Volume – III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H-500- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D1.1
001
DATA SHEET - B1
STEAM GENERATOR & AUXILIARIES SHEET 18 OF 43
ENQUIRY /SPECIFICATION NO.
SR.NO. ITEM BIDDER →

3.5.5 Tubes

3.5.5.1 Material

3.5.5.2 Design pressure bar(a)

3.5.5.3 Outside diameter mm

3.5.5.4 Thickness mm

3.5.5.5 Length mm

3.5.5.6 Pitch

a) Parallel to gas flow mm

(Longitudinal)

b) Across gas flow (transverse) mm

3.5.6 Headers

3.5.6.1 Material
3.5.6.2 Outside diameter mm

3.5.6.3 Thickness mm

3.5.6.4 Length mm

3.6.0 Any other data - List items

4.0 REGENERATIVE AIR PREHEATER

4.1.0 GENERAL Primary Air Secondary Air

4.1.1 No. of air preheaters (APH) per steam

generator

4.1.2 Type

4.1.3 Make

4.1.4 Speed rpm

4.2.0 HEATER ELEMENTS

No. of Height Material

NOTE TO BIDDER SIGNATURE

1. ITEMS WHICH DEVIATE FROM THE SPECIFICATION SHOULD BE MARKED
WITHIN ASTERISK(*) (DETAILS TO BE GIVEN IN SCHEDULE OF OF BIDDER
DEVIATIONS)
2. THIS DATA SHEET SHALL BE FILLED UP COMPLETELY AND A COPY DATE
SHALL BE ENCLOSED WITH EACH COPY OF THE BID.

CONSULTANTS: TCE CONSULTING ENGINEERS LIMITED TCE FORM 294 R2

Vol III - Part(A)
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Spec No: MB POWER (MADHYA PRADESH) LIMITED Volume – III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H-500- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D1.1
001
DATA SHEET - B1
STEAM GENERATOR & AUXILIARIES SHEET 19 OF 43
ENQUIRY /SPECIFICATION NO.
SR.NO. ITEM BIDDER →

baskets of
elements (mm)

4.2.1 Cold/middle/upper hot elements

4.2.1.1 Cold end elements

4.2.1.2 Middle elements

4.2.1.3 Upper hot elements

4.2.2 Casing thickness mm

4.2.3 Total effective heating surface m2

4.2.4 Pressure drop at SG MCR

4.2.4.1 Air side mmWc

4.2.4.2 Gas side mmWc

4.3.0 SEALING

4.3.1 Type of radial seals

4.3.1.1 Hot end

4.3.1.2 Cold end

4.3.2 Type of circumferential seal

4.3.3 Type of axial seal

4.3.4 Air leakage across seals (expressed as % of

air flow at 100% SG MCR)

4.4.0 AIR AND GAS DATA

4.4.1 Gas velocity at 100% SG MCR m/s

4.4.2 Air velocity at 100% SG MCR m/s

4.4.3 Net free areas for air and gas flow m2

4.4.4 Air flow rate cu.m/s

NOTE TO BIDDER SIGNATURE

1. ITEMS WHICH DEVIATE FROM THE SPECIFICATION SHOULD BE MARKED
WITHIN ASTERISK(*) (DETAILS TO BE GIVEN IN SCHEDULE OF OF BIDDER
DEVIATIONS)
2. THIS DATA SHEET SHALL BE FILLED UP COMPLETELY AND A COPY DATE
SHALL BE ENCLOSED WITH EACH COPY OF THE BID.

CONSULTANTS: TCE CONSULTING ENGINEERS LIMITED TCE FORM 294 R2

Vol III - Part(A)
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Spec No: MB POWER (MADHYA PRADESH) LIMITED Volume – III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H-500- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D1.1
001
DATA SHEET - B1
STEAM GENERATOR & AUXILIARIES SHEET 20 OF 43
ENQUIRY /SPECIFICATION NO.
SR.NO. ITEM BIDDER →

4.4.5 Gas flow rate cu.m/s

4.5.0 AIR HEATER DRIVES

4.5.1 Electric motor drive

4.5.1.1 Motor speed rpm

4.5.1.2 Motor rating kW

4.5.2 Speed reducer

4.5.2.1 Type

4.5.2.2 Speed ratio

4.5.2.3 Shaft power kW

4.5.3 Emergency drive (Air motor drive)

4.5.3.1 Type

4.5.3.2 Shaft power kW

4.5.3.3 Speed rpm

4.5.3.4 Air requirements

a) Pressure bar(a)

b) Flow rate m3/s

4.6.0 ROTOR AND BEARINGS

4.6.1 Rotor material

4.6.2 Bearings

4.6.2.1 Type

4.6.2.2 Type of Lubrication

4.7.0 Any other Data - List items

NOTE TO BIDDER SIGNATURE

1. ITEMS WHICH DEVIATE FROM THE SPECIFICATION SHOULD BE MARKED
WITHIN ASTERISK(*) (DETAILS TO BE GIVEN IN SCHEDULE OF OF BIDDER
DEVIATIONS)
2. THIS DATA SHEET SHALL BE FILLED UP COMPLETELY AND A COPY DATE
SHALL BE ENCLOSED WITH EACH COPY OF THE BID.

CONSULTANTS: TCE CONSULTING ENGINEERS LIMITED TCE FORM 294 R2

Vol III - Part(A)
Page 64 of 216
Spec No: MB POWER (MADHYA PRADESH) LIMITED Volume – III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H-500- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D1.1
001
DATA SHEET - B1
STEAM GENERATOR & AUXILIARIES SHEET 21 OF 43
ENQUIRY /SPECIFICATION NO.
SR.NO. ITEM BIDDER →

5.0 STEAM COIL AIR PREHEATER

5.1.0 GENERAL

5.1.1 No. of steam coil air preheaters (SCAPH)

per SG unit

5.1.2 Type

5.1.3 Manufacturer

5.2.0 DESIGN CONDITIONS (Each SCAPH)

5.2.1 Total air flow m3/h

5.2.2 Temperature of air entering heater deg.C

5.2.3 Temperature of air leaving heater deg. C

5.2.4 Air velocity m/s

5.2.5 Air pressure drop across heater mmWc

5.2.6 Corrosion allowance mm

5.2.7 Heating steam requirement :

5.2.7.1 Quantity t/h

5.2.7.2 Inlet pressure bar(a)

5.2.7.3 Inlet temperature deg.C

5.2.8 Drain :

5.2.8.1 Drain temperature deg.C

5.2.8.2 Drain enthalpy Kcal/Kg

5.2.9 Total surface area m2

5.2.10 Heat transfer coefficient Kcal/hr

m2deg.C

5.3.0 CONSTRUCTION FEATURES

NOTE TO BIDDER SIGNATURE

1. ITEMS WHICH DEVIATE FROM THE SPECIFICATION SHOULD BE MARKED
WITHIN ASTERISK(*) (DETAILS TO BE GIVEN IN SCHEDULE OF OF BIDDER
DEVIATIONS)
2. THIS DATA SHEET SHALL BE FILLED UP COMPLETELY AND A COPY DATE
SHALL BE ENCLOSED WITH EACH COPY OF THE BID.

CONSULTANTS: TCE CONSULTING ENGINEERS LIMITED TCE FORM 294 R2

Vol III - Part(A)
Page 65 of 216
Spec No: MB POWER (MADHYA PRADESH) LIMITED Volume – III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H-500- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D1.1
001
DATA SHEET - B1
STEAM GENERATOR & AUXILIARIES SHEET 22 OF 43
ENQUIRY /SPECIFICATION NO.
SR.NO. ITEM BIDDER →

5.3.1 No. of sections per heater

5.3.2 No. of tubes in each section

5.3.3 Materials of Construction

5.3.3.1 Tubes

5.3.3.2 Fins

5.3.3.3 Nozzles

5.3.3.4 Casing

5.3.3.5 Supporting plate

5.3.3.6 Gasket

5.3.4 Surface area of each section m2

5.3.5 Tube diameter mm

5.3.6 Tube thickness mm

5.4.0 Any Other Data - List items

6.0 DRAUGHT FANS ID Fan PA Fan FD Fan

(If GR Fan is provided the CONTRACTOR
shall indicate the data in the same format)

6.1.0 GENERAL

6.1.1 No. of fans per steam generator

6.1.2 Type

6.1.3 Manufacturer

6.2.0 DESIGN AND PERFORMANCE

6.2.1 Capacity Nm3/s

6.2.2 Total Head mmWc

6.2.3 Design margins on

NOTE TO BIDDER SIGNATURE

1. ITEMS WHICH DEVIATE FROM THE SPECIFICATION SHOULD BE MARKED
WITHIN ASTERISK(*) (DETAILS TO BE GIVEN IN SCHEDULE OF OF BIDDER
DEVIATIONS)
2. THIS DATA SHEET SHALL BE FILLED UP COMPLETELY AND A COPY DATE
SHALL BE ENCLOSED WITH EACH COPY OF THE BID.

CONSULTANTS: TCE CONSULTING ENGINEERS LIMITED TCE FORM 294 R2

Vol III - Part(A)
Page 66 of 216
Spec No: MB POWER (MADHYA PRADESH) LIMITED Volume – III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H-500- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D1.1
001
DATA SHEET - B1
STEAM GENERATOR & AUXILIARIES SHEET 23 OF 43
ENQUIRY /SPECIFICATION NO.
SR.NO. ITEM BIDDER →

6.2.3.1 Capacity %

6.2.3.2 Head %

6.2.4 Design temperature deg.C

6.2.5 Density of the medium handled Kg/m3

6.2.6 Gas/air pressure loss at 100% SG MCR mmWc

6.2.7 Fan speed rpm

6.2.8 Fan critical speeds rpm

6.2.8.1 First critical speed rpm

6.2.8.2 Second critical speed rpm

6.2.9 Fan efficiency at fan MCR %

6.2.10 Motor efficiency at fan MCR %

6.2.11 Motor rating kW

6.3.0 CONSTRUCTION FEATURES

6.3.1 Casing :

6.3.1.1 Material

ID Fan PA Fan FD Fan

6.3.1.2 Thickness mm

6.3.2 Coupling :

6.3.2.1 Type

6.3.2.2 Make

6.3.3 Impeller :

6.3.3.1 Diameter mm

6.3.3.2 Blade material

NOTE TO BIDDER SIGNATURE
1. ITEMS WHICH DEVIATE FROM THE SPECIFICATION SHOULD BE MARKED
WITHIN ASTERISK(*) (DETAILS TO BE GIVEN IN SCHEDULE OF OF BIDDER
DEVIATIONS)
2. THIS DATA SHEET SHALL BE FILLED UP COMPLETELY AND A COPY DATE
SHALL BE ENCLOSED WITH EACH COPY OF THE BID.

CONSULTANTS: TCE CONSULTING ENGINEERS LIMITED TCE FORM 294 R2

Vol III - Part(A)
Page 67 of 216
Spec No: MB POWER (MADHYA PRADESH) LIMITED Volume – III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H-500- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D1.1
001
DATA SHEET - B1
STEAM GENERATOR & AUXILIARIES SHEET 24 OF 43
ENQUIRY /SPECIFICATION NO.
SR.NO. ITEM BIDDER →

6.3.3.3 Hub material

6.3.4 Shaft :

6.3.4.1 Diameter mm

6.3.4.2 Material

6.3.5 Bearings :

6.3.5.1 No. make and type

6.3.5.2 Bearing liner material

6.3.5.3 Type of cooling

6.3.5.4 Bearing lubrication type

6.3.6 Shaft sealing arrangement

6.3.7 Hydraulic serve drive :

6.3.7.1 No., make and type

6.3.8 Lube oil system :

6.3.8.1 No. and type of pumps

6.3.8.2 No. and type of oil coolers

6.3.9 Any other Data - List items

7.0 SOOT BLOWING SYSTEM

7.1.0 GENERAL

7.1.1 Source of steam

7.1.2 Steam pressure bar(a)

7.1.3 Steam temperature deg.C

7.2.0 SOOT-BLOWERS

7.2.1 Furnace, Radiant, Convective Sections Furnace Superheater Reheater

NOTE TO BIDDER SIGNATURE
1. ITEMS WHICH DEVIATE FROM THE SPECIFICATION SHOULD BE MARKED
WITHIN ASTERISK(*) (DETAILS TO BE GIVEN IN SCHEDULE OF OF BIDDER
DEVIATIONS)
2. THIS DATA SHEET SHALL BE FILLED UP COMPLETELY AND A COPY DATE
SHALL BE ENCLOSED WITH EACH COPY OF THE BID.

CONSULTANTS: TCE CONSULTING ENGINEERS LIMITED TCE FORM 294 R2

Vol III - Part(A)
Page 68 of 216
Spec No: MB POWER (MADHYA PRADESH) LIMITED Volume – III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H-500- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D1.1
001
DATA SHEET - B1
STEAM GENERATOR & AUXILIARIES SHEET 25 OF 43
ENQUIRY /SPECIFICATION NO.
SR.NO. ITEM BIDDER →

7.2.1.1 Type and make

7.2.1.2 Number of soot blowers

- Radiant section
- Convective section

7.2.1.3 Material of Construction

- Lance / Swivel tube

- Nozzle
- Blower head
- Feed tube
- Bearing (in high temp. area)
- Compression hangers

7.2.1.4 Total time required for one complete cycle hr

of soot blowing operation

7.2.1.5 Duration of operation min.

7.2.1.6 Operating pressure bar(a)

7.2.1.7 Steam consumption rate per cycle Kg/h

7.2.1.8 Rate of steam consumption per blower Kg/h

NOTE TO BIDDER SIGNATURE

1. ITEMS WHICH DEVIATE FROM THE SPECIFICATION SHOULD BE MARKED
WITHIN ASTERISK(*) (DETAILS TO BE GIVEN IN SCHEDULE OF OF BIDDER
DEVIATIONS)
2. THIS DATA SHEET SHALL BE FILLED UP COMPLETELY AND A COPY DATE
SHALL BE ENCLOSED WITH EACH COPY OF THE BID.

CONSULTANTS: TCE CONSULTING ENGINEERS LIMITED TCE FORM 294 R2

Vol III - Part(A)
Page 69 of 216
Spec No: MB POWER (MADHYA PRADESH) LIMITED Volume – III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H-500- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D1.1
001
DATA SHEET - B1
STEAM GENERATOR & AUXILIARIES SHEET 26 OF 43
ENQUIRY /SPECIFICATION NO.
SR.NO. ITEM BIDDER →

7.2.2 Economiser & air preheater : Economiser Air preheater

7.2.2.1 Type and make

7.2.2.2 Number of soot blowers

7.2.2.3 Material of Construction

- Lance / Swivel tube

- Nozzle
- Blower head
- Feed tube
- Swivel joint

7.2.2.4 Duration of operation min.

7.2.2.5 Operating pressure bar(a)

7.2.2.6 Steam consumption rate per cycle Kg/h

7.2.2.7 Rate of steam consumption per blower Kg/h

7.2.2.8 Total time required for one complete cycle

of soot blowing operation h

7.3.0 PRESSURE REDUCING VALVES

7.3.1 Type and make

7.3.2 Inlet pressure bar(a)

7.3.3 Outlet pressure bar(a)

7.3.4 Outlet temperature deg.C

7.3.5 Material :

7.3.5.1 Valve seat

7.3.5.2 Body

7.3.5.3 Stem

7.4.0 SAFETY VALVES

NOTE TO BIDDER SIGNATURE

1. ITEMS WHICH DEVIATE FROM THE SPECIFICATION SHOULD BE MARKED
WITHIN ASTERISK(*) (DETAILS TO BE GIVEN IN SCHEDULE OF OF BIDDER
DEVIATIONS)
2. THIS DATA SHEET SHALL BE FILLED UP COMPLETELY AND A COPY DATE
SHALL BE ENCLOSED WITH EACH COPY OF THE BID.

CONSULTANTS: TCE CONSULTING ENGINEERS LIMITED TCE FORM 294 R2

Vol III - Part(A)
Page 70 of 216
Spec No: MB POWER (MADHYA PRADESH) LIMITED Volume – III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H-500- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D1.1
001
DATA SHEET - B1
STEAM GENERATOR & AUXILIARIES SHEET 27 OF 43
ENQUIRY /SPECIFICATION NO.
SR.NO. ITEM BIDDER →

7.4.1 Type and make

7.4.2 Blowing pressure bar(a)

7.4.3 Blowing capacity t/h

7.5.0 Any other Data - List items

8.0 FUEL OIL BURNERS AND IGNITORS

8.1.0 FUEL OIL BURNERS LDO HFO

8.1.1 Designation

8.1.2 Number of burners per steam generator

8.1.3 Type

8.1.4 Make

8.1.5 Capacity of each burner Kg/h

8.1.6 Turn-down ratio of burner

8.1.7 Heavy oil pressure :

8.1.7.1 Maximum bar(a)

8.1.7.2 Normal bar(a)

8.1.7.3 Minimum bar(a)

8.1.8 Atomising medium

8.1.8.1 Atomising steam/air requirement of

each burner

i) Flow rate Kg/h

ii) Pressure bar(a)

8.1.9 Scavenging steam requirement of each burner LDO HFO

8.1.9.1 Flow rate Kg/h

NOTE TO BIDDER SIGNATURE

1. ITEMS WHICH DEVIATE FROM THE SPECIFICATION SHOULD BE MARKED
WITHIN ASTERISK(*) (DETAILS TO BE GIVEN IN SCHEDULE OF OF BIDDER
DEVIATIONS)
2. THIS DATA SHEET SHALL BE FILLED UP COMPLETELY AND A COPY DATE
SHALL BE ENCLOSED WITH EACH COPY OF THE BID.

CONSULTANTS: TCE CONSULTING ENGINEERS LIMITED TCE FORM 294 R2

Vol III - Part(A)
Page 71 of 216
Spec No: MB POWER (MADHYA PRADESH) LIMITED Volume – III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H-500- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D1.1
001
DATA SHEET - B1
STEAM GENERATOR & AUXILIARIES SHEET 28 OF 43
ENQUIRY /SPECIFICATION NO.
SR.NO. ITEM BIDDER →

8.1.9.2 Duration of cleaning min

8.1.9.3 Pressure bar(a)

8.1.10 Viscosity of oil at burner tip for good

atomisation Cst

8.1.11 Air requirement of auto retract mechanism

Service / instrument air

8.1.11.1 a) Quality

b) Quantity/Operation Nm3

c) Pressure bar(a)

8.1.12 Material of Construction :

8.1.12.1 Oil burner

8.1.12.2 Diffuser

8.1.12.3 Nozzle cap

8.2.0 IGNITORS

8.2.1 Type

8.2.2 Number

8.2.3 Fuel

8.2.4 Capacity of each ignitors Kg/h

8.2.5 Ignition gas pressure bar(a)

8.2.5.1 Maximum

8.2.5.2 Normal

8.2.5.3 Minimum

8.3.0 Any other data - List items

9.0 COAL BURNERS

NOTE TO BIDDER SIGNATURE
1. ITEMS WHICH DEVIATE FROM THE SPECIFICATION SHOULD BE MARKED
WITHIN ASTERISK(*) (DETAILS TO BE GIVEN IN SCHEDULE OF OF BIDDER
DEVIATIONS)
2. THIS DATA SHEET SHALL BE FILLED UP COMPLETELY AND A COPY DATE
SHALL BE ENCLOSED WITH EACH COPY OF THE BID.

CONSULTANTS: TCE CONSULTING ENGINEERS LIMITED TCE FORM 294 R2

Vol III - Part(A)
Page 72 of 216
Spec No: MB POWER (MADHYA PRADESH) LIMITED Volume – III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H-500- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D1.1
001
DATA SHEET - B1
STEAM GENERATOR & AUXILIARIES SHEET 29 OF 43
ENQUIRY /SPECIFICATION NO.
SR.NO. ITEM BIDDER →

9.1.0 Number of burners

9.2.0 Type (Low Nox burner) Yes/No

9.3.0 Make
9.4.0 Capacity of each burner Kg/h

9.5.0 Turndown ratio without oil support

9.6.0 Coal/air mixture pressure before burner mmwc

9.7.0 Velocity of the mixture at entry to burner m/s

9.8.0 Velocity of secondary air at entry to burner m/s

9.9.0 Material

9.9.1 Coal burner nozzle

9.9.2 Guide plate

9.9.3 Support bearing inside windbox

9.9.4 Drive mechanism for tilting

(linkages etc. if provided)

9.10.0 Any other Data - List items

10.0 COAL MILLS

10.1.0 GENERAL

10.1.1 Designation

10.1.1 Make

10.1.2 Type

10.1.3 No of mills

10.1.4 Manufacturer

10.1.5 Capacity t/h

NOTE TO BIDDER SIGNATURE

1. ITEMS WHICH DEVIATE FROM THE SPECIFICATION SHOULD BE MARKED
WITHIN ASTERISK(*) (DETAILS TO BE GIVEN IN SCHEDULE OF OF BIDDER
DEVIATIONS)
2. THIS DATA SHEET SHALL BE FILLED UP COMPLETELY AND A COPY DATE
SHALL BE ENCLOSED WITH EACH COPY OF THE BID.

CONSULTANTS: TCE CONSULTING ENGINEERS LIMITED TCE FORM 294 R2

Vol III - Part(A)
Page 73 of 216
Spec No: MB POWER (MADHYA PRADESH) LIMITED Volume – III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H-500- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D1.1
001
DATA SHEET - B1
STEAM GENERATOR & AUXILIARIES SHEET 30 OF 43
ENQUIRY /SPECIFICATION NO.
SR.NO. ITEM BIDDER →

10.1.6 Method of feeding

10.1.7 Input lump size max. mm

10.1.8 Speed of rotation rpm

10.1.9 Guaranteed output at specified input size

and moisture t/h

10.1.10 Output fineness

10.1.11 Mode of adjustment of ball / roller

10.1.12 Mode of adjustment of classifier vanes

10.1.13 Material

10.1.13.1 a) Grinding Ring/Race/Cylinder

b) Liner, if applicable

10.1.13.2 a) Rolls/Balls

b) Liner, if applicable

10.1.13.3 a) Housing grinding zone

b) Liner, if applicable

10.1.13.4 a) Reject collection zone

b) Linear, if applicable

10.1.13.5 Gear drive

10.1.13.6 Main drive shaft

10.1.13.7 Worm shaft

10.1.13.8 Classifier

10.1.13.9 Gear

NOTE TO BIDDER SIGNATURE

1. ITEMS WHICH DEVIATE FROM THE SPECIFICATION SHOULD BE MARKED
WITHIN ASTERISK(*) (DETAILS TO BE GIVEN IN SCHEDULE OF OF BIDDER
DEVIATIONS)
2. THIS DATA SHEET SHALL BE FILLED UP COMPLETELY AND A COPY DATE
SHALL BE ENCLOSED WITH EACH COPY OF THE BID.

CONSULTANTS: TCE CONSULTING ENGINEERS LIMITED TCE FORM 294 R2

Vol III - Part(A)
Page 74 of 216
Spec No: MB POWER (MADHYA PRADESH) LIMITED Volume – III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H-500- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D1.1
001
DATA SHEET - B1
STEAM GENERATOR & AUXILIARIES SHEET 31 OF 43
ENQUIRY /SPECIFICATION NO.
SR.NO. ITEM BIDDER →

10.1.13.10 Pressure springs

10.1.14 Type of bearings and seals

10.1.15 Method of lubrication of rotating parts

10.1.16 Type of flexible coupling

10.1.17 Power consumption per mill

at 100% SG MCR Kw

- For average coal

- For worst coal

10.1.18 Mill drive motor rating Kw

10.1.19 Wear parts life

10.1.20 Grinding ring/race life

10.1.21 Rolls / Balls life

10.2.0 Expected no. of operating hours between

major over-hauls of the coal mill

10.3.0 Rate of coal mill rejects

- When the mills are relatively new

(Just started operation)

- Considering worn out condition of

grinding parts

10.4.0 Any other Data - List items

11.0 ROTARY GEAR / SCREW PUMPS LDO HFO

11.1.1 Designation

11.1.2 Manufacturer

11.1.3 Type

NOTE TO BIDDER SIGNATURE

1. ITEMS WHICH DEVIATE FROM THE SPECIFICATION SHOULD BE MARKED
WITHIN ASTERISK(*) (DETAILS TO BE GIVEN IN SCHEDULE OF OF BIDDER
DEVIATIONS)
2. THIS DATA SHEET SHALL BE FILLED UP COMPLETELY AND A COPY DATE
SHALL BE ENCLOSED WITH EACH COPY OF THE BID.

CONSULTANTS: TCE CONSULTING ENGINEERS LIMITED TCE FORM 294 R2

Vol III - Part(A)
Page 75 of 216
Spec No: MB POWER (MADHYA PRADESH) LIMITED Volume – III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H-500- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D1.1
001
DATA SHEET - B1
STEAM GENERATOR & AUXILIARIES SHEET 32 OF 43
ENQUIRY /SPECIFICATION NO.
SR.NO. ITEM BIDDER →

11.1.4 No. of pumps

11.1.5 Capacity m3/h

11.1.6 Total dynamic head mlc

11.1.7 Suction head mlc

11.1.8 Efficiency %

11.1.9 Speed rpm

11.1.10 Type of coupling

11.1.11 Packing type

11.1.12 Materials of Construction :

11.1.12.1 Casing

11.1.12.2 Rotor

11.1.12.3 Shaft

11.1.12.4 Shaft sleeves

11.1.12.5 Base plate

11.1.12.6 Wearing rings (if required)

11.1.13 Type of bearing used INTERNAL / EXTERNAL

11.1.14 Connections

11.1.14.1 Suction size mm

11.1.14.2 Discharge size mm

11.1.15 Relief valve set pressure bar(a)

11.1.16 Motor

11.1.16.1 Motor rating and speed kW/rpm

NOTE TO BIDDER SIGNATURE

1. ITEMS WHICH DEVIATE FROM THE SPECIFICATION SHOULD BE MARKED
WITHIN ASTERISK(*) (DETAILS TO BE GIVEN IN SCHEDULE OF OF BIDDER
DEVIATIONS)
2. THIS DATA SHEET SHALL BE FILLED UP COMPLETELY AND A COPY DATE
SHALL BE ENCLOSED WITH EACH COPY OF THE BID.

CONSULTANTS: TCE CONSULTING ENGINEERS LIMITED TCE FORM 294 R2

Vol III - Part(A)
Page 76 of 216
Spec No: MB POWER (MADHYA PRADESH) LIMITED Volume – III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H-500- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D1.1
001
DATA SHEET - B1
STEAM GENERATOR & AUXILIARIES SHEET 33 OF 43
ENQUIRY /SPECIFICATION NO.
SR.NO. ITEM BIDDER →

11.1.17 Maximum allowable suction lift mlc

11.1.18 Any other Data - List items

12.0 AIR AND GAS DUCTS AND DAMPERS

12.1.0 AIR DUCTS

12.1.1 FD fan cold air intake mm x mm

duct size

12.1.2 PA fan cold air intake duct mm x mm

size
12.1.3 PA fan hot air duct size mm x mm

12.1.4 Thickness of plate :

12.1.4.1 Cold air mm

12.1.4.2 Hot air mm

12.1.5 Material

12.1.6 Air velocity in :

12.1.6.1 Cold air duct FD fan m/s

12.1.6.2 Cold air duct PA fan m/s

12.1.6.3 Hot air duct PA fan m/s

12.2.0 GAS DUCTS

12.2.1 Size of ID fan discharge mm x mm

duct

12.2.2 Size of common flue gas mm x mm

duct (after headering)

12.2.3 Gas recirculation duct size mm x mm

(if provided)

12.2.4 Duct plate thickness mm

NOTE TO BIDDER SIGNATURE

1. ITEMS WHICH DEVIATE FROM THE SPECIFICATION SHOULD BE MARKED
WITHIN ASTERISK(*) (DETAILS TO BE GIVEN IN SCHEDULE OF OF BIDDER
DEVIATIONS)
2. THIS DATA SHEET SHALL BE FILLED UP COMPLETELY AND A COPY DATE
SHALL BE ENCLOSED WITH EACH COPY OF THE BID.

CONSULTANTS: TCE CONSULTING ENGINEERS LIMITED TCE FORM 294 R2

Vol III - Part(A)
Page 77 of 216
Spec No: MB POWER (MADHYA PRADESH) LIMITED Volume – III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H-500- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D1.1
001
DATA SHEET - B1
STEAM GENERATOR & AUXILIARIES SHEET 34 OF 43
ENQUIRY /SPECIFICATION NO.
SR.NO. ITEM BIDDER →

12.2.5 Material

12.2.6 Gas velocities :

12.2.6.1 Suction side m/s

12.2.6.2 Discharge m/s

12.3.0 DAMPERS Isolation Control

(CONTRACTOR shall furnish information
for guillotine dampers also)

12.3.1 Type and make

12.3.2 Location

12.3.3 Service

12.3.4 Type of drive

12.3.5 Sealing efficiency %

12.4.0 Materials of construction

12.4.1 Dampers frame

12.4.2 Blades

12.4.3 Linkage bolts and pins

12.5.0 Any other Data - List items

13.0 STEAM GENERATOR WATER

CIRCULATION PUMPS

13.1.1 Designation

13.1.2 Manufacturer

13.1.3 Type

13.1.4 No. of pumps provided

13.1.5 No. of pumps in operation

NOTE TO BIDDER SIGNATURE

1. ITEMS WHICH DEVIATE FROM THE SPECIFICATION SHOULD BE MARKED
WITHIN ASTERISK(*) (DETAILS TO BE GIVEN IN SCHEDULE OF OF BIDDER
DEVIATIONS)
2. THIS DATA SHEET SHALL BE FILLED UP COMPLETELY AND A COPY DATE
SHALL BE ENCLOSED WITH EACH COPY OF THE BID.

CONSULTANTS: TCE CONSULTING ENGINEERS LIMITED TCE FORM 294 R2

Vol III - Part(A)
Page 78 of 216
Spec No: MB POWER (MADHYA PRADESH) LIMITED Volume – III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H-500- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D1.1
001
DATA SHEET - B1
STEAM GENERATOR & AUXILIARIES SHEET 35 OF 43
ENQUIRY /SPECIFICATION NO.
SR.NO. ITEM BIDDER →

13.1.5.1 At 100% SGMCR

13.1.5.2 At 60% TGMCR

13.1.6 Circulation ratio

13.1.7 Total circulation kg/s

13.1.8 Capacity of each pump m3/h

13.1.9 Total dynamic head mlc

13.1.10 Suction head mlc

13.1.11 Efficiency %

13.1.12 Speed rpm

13.1.13 Type of coupling

13.1.14 Packing type

13.1.15 Materials of Construction

13.1.15.1 Casing

13.1.15.2 Impeller

13.1.15.3 Shaft

13.1.15.4 Journal bearings

13.1.15.5 Thrust bearing pads

13.1.15.6 Bearing sleeves

13.1.16 Motor housing INTERNAL / EXTERNAL

Stator

Rotor

13.1.17 Motor rating and speed kW / rpm

13.1.18 Any other Data - List items

NOTE TO BIDDER SIGNATURE
1. ITEMS WHICH DEVIATE FROM THE SPECIFICATION SHOULD BE MARKED
WITHIN ASTERISK(*) (DETAILS TO BE GIVEN IN SCHEDULE OF OF BIDDER
DEVIATIONS)
2. THIS DATA SHEET SHALL BE FILLED UP COMPLETELY AND A COPY DATE
SHALL BE ENCLOSED WITH EACH COPY OF THE BID.

CONSULTANTS: TCE CONSULTING ENGINEERS LIMITED TCE FORM 294 R2

Vol III - Part(A)
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Spec No: MB POWER (MADHYA PRADESH) LIMITED Volume – III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
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001
DATA SHEET - B1
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ENQUIRY /SPECIFICATION NO.
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14.0 ELECTROSTATIC PRECIPITATOR

14.1.0 GENERAL INFORMATION

14.1.1 Manufacturer

14.1.2 a) Type and No.

b) Overall dimensions

14.1.3 Number of ESP / Steam generator

14.1.4 Number of gas stream / ESP

14.1.5 Number of electrical fields in series in gas

path / stream

14.1.6 Total active treatment length per stream m

14.1.7 Treatment time secs.

14.1.8 Corona power per ESP stream watts per

1000 m3
per min.

14.1.9 No. of hours ESP can run at specified gas hrs

flow and dust loading without emptying any
hopper

14.1.10 Dust conc. at the ESP outlet

14.1.10.1 Worst coal firing

All fields in service mg/Nm3

One TR set out of service mg/Nm3

14.1.10.2 Guarantee coal firing

All fields in service mg/Nm3

One TR set out of service mg/Nm3

NOTE TO BIDDER SIGNATURE

1. ITEMS WHICH DEVIATE FROM THE SPECIFICATION SHOULD BE MARKED
WITHIN ASTERISK(*) (DETAILS TO BE GIVEN IN SCHEDULE OF OF BIDDER
DEVIATIONS)
2. THIS DATA SHEET SHALL BE FILLED UP COMPLETELY AND A COPY DATE
SHALL BE ENCLOSED WITH EACH COPY OF THE BID.

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Vol III - Part(A)
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Spec No: MB POWER (MADHYA PRADESH) LIMITED Volume – III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
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001
DATA SHEET - B1
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ENQUIRY /SPECIFICATION NO.
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14.1.11 Total power input to the ESP per steam

generator

14.2.0 ELECTRODES & BUS SECTIONS

14.2.1 Collecting Electrodes

14.2.1.1 Type

14.2.1.2 Material

14.2.1.3 Electrode thickness mm

14.2.1.4 Clear distance between collecting

electrode plates mm

14.2.1.5 Number of gas passages / stream

14.2.1.6 Active length per electrode m

14.2.1.7 Cross sectional area of each passage m2

14.2.1.8 Active height per electrode m2

14.2.1.9 Specific collection plate area m2/m3/sec

14.2.1.10 Total number of electrodes per SG

14.2.1.11 Aspect ratio length / height

14.2.1.12 Average gas velocity in the electrical field m/s

14.2.2 Bus Section

14.2.2.1 Total numbers

14.2.2.2 Number of bus sections in parallel in gas path

14.2.2.3 Number of sections in parallel in gas path

14.2.2.4 HT Voltage kV (peak)

14.2.2.5 Total power on HT electrode kW

14.2.2.6 Ratio of collecting electrode area to bus

NOTE TO BIDDER SIGNATURE
1. ITEMS WHICH DEVIATE FROM THE SPECIFICATION SHOULD BE MARKED
WITHIN ASTERISK(*) (DETAILS TO BE GIVEN IN SCHEDULE OF OF BIDDER
DEVIATIONS)
2. THIS DATA SHEET SHALL BE FILLED UP COMPLETELY AND A COPY DATE
SHALL BE ENCLOSED WITH EACH COPY OF THE BID.

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Vol III - Part(A)
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Spec No: MB POWER (MADHYA PRADESH) LIMITED Volume – III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
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001
DATA SHEET - B1
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ENQUIRY /SPECIFICATION NO.
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sections

14.2.2.7 Number of sections lost if one transformer is

out of service

14.2.3 Discharge Electrode

14.2.3.1 Type

14.2.3.2 Material

14.2.3.3 Number of electrodes per gas path

14.2.3.4 Distance between effective distance electrodes

in direction of gas flow m

14.2.3.5 Total number of electrodes / SG

14.2.3.6 Electrode dimension height m

14.2.3.7 Effective length of electrode m

14.2.4 High Voltage Conductor

14.2.4.1 Manufacturer

14.2.4.2 Type

14.2.4.3 Size

14.3.0 RAPPING SYSTEM

14.3.1 Collecting Electrodes

14.3.1.1 Type

14.3.1.2 Total number of rappers per SG

14.3.1.3 Maximum number of electrodes rapped by

a rapper at any one time

14.3.1.4 Percentage of plates rapped at one time

14.3.1.5 Rapping acceleration force minimum / plate g

NOTE TO BIDDER SIGNATURE

1. ITEMS WHICH DEVIATE FROM THE SPECIFICATION SHOULD BE MARKED
WITHIN ASTERISK(*) (DETAILS TO BE GIVEN IN SCHEDULE OF OF BIDDER
DEVIATIONS)
2. THIS DATA SHEET SHALL BE FILLED UP COMPLETELY AND A COPY DATE
SHALL BE ENCLOSED WITH EACH COPY OF THE BID.

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Vol III - Part(A)
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Spec No: MB POWER (MADHYA PRADESH) LIMITED Volume – III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H-500- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D1.1
001
DATA SHEET - B1
STEAM GENERATOR & AUXILIARIES SHEET 39 OF 43
ENQUIRY /SPECIFICATION NO.
SR.NO. ITEM BIDDER →

14.3.1.6 Average input rapping power to rapping

system kW

14.3.1.7 Rapper controller type

14.3.2 Discharge Electrode

14.3.2.1 Type

14.3.2.2 Total number of rappers

14.3.2.3 Percentage of electrodes rapped at any time %

14.3.2.4 Rapping energy of each rapper kgs.

14.3.2.5 Average input power to rapping system kW

14.3.2.6 Rapper controller type

14.4.0 SUPPORTS

14.4.1 High Tension Support Insulators

14.4.1.1 Type

14.4.1.2 Material
14.4.1.3 Leakage distance mm

14.4.1.4 Minimum flash over kV

14.4.1.5 Location

14.4.2 High Tension Conductor Support

14.4.2.1 Type

14.4.2.2 Material

14.4.2.3 Insulator

14.5.0 TRANSFORMER RECTIFIER UNIT

14.5.1 Total numbers

14.5.2 Capacity - each kVA

NOTE TO BIDDER SIGNATURE
1. ITEMS WHICH DEVIATE FROM THE SPECIFICATION SHOULD BE MARKED
WITHIN ASTERISK(*) (DETAILS TO BE GIVEN IN SCHEDULE OF OF BIDDER
DEVIATIONS)
2. THIS DATA SHEET SHALL BE FILLED UP COMPLETELY AND A COPY DATE
SHALL BE ENCLOSED WITH EACH COPY OF THE BID.

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Vol III - Part(A)
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Spec No: MB POWER (MADHYA PRADESH) LIMITED Volume – III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H-500- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D1.1
001
DATA SHEET - B1
STEAM GENERATOR & AUXILIARIES SHEET 40 OF 43
ENQUIRY /SPECIFICATION NO.
SR.NO. ITEM BIDDER →

14.5.3 Transformer

14.5.3.1 Type of transformer

14.5.3.2 Class of insulation

0
14.5.3.3 Temperature rise of oil over ambient C

14.5.3.4 Class of bushing

14.5.3.5 Rating of each set

a) Input power kVA

b) Output power kW

c) Output voltage kV (peak)

d) Output current mA

14.5.3.6 Volume of oil Litres

14.5.4 Rectifier

14.5.4.1 Type

14.5.4.2 Half-wave / full wave

14.5.4.3 Guaranteed life hours

14.5.4.4 Rating-each

14.5.5 Transformer Rectifier Control Unit

14.5.5.1 Number offered

14.5.5.2 Type of cabinet

14.5.5.3 Voltage control

14.5.5.4 Arc suppression

14.5.5.5 Protection

NOTE TO BIDDER SIGNATURE

1. ITEMS WHICH DEVIATE FROM THE SPECIFICATION SHOULD BE MARKED
WITHIN ASTERISK(*) (DETAILS TO BE GIVEN IN SCHEDULE OF OF BIDDER
DEVIATIONS)
2. THIS DATA SHEET SHALL BE FILLED UP COMPLETELY AND A COPY DATE
SHALL BE ENCLOSED WITH EACH COPY OF THE BID.

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Vol III - Part(A)
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Spec No: MB POWER (MADHYA PRADESH) LIMITED Volume – III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H-500- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D1.1
001
DATA SHEET - B1
STEAM GENERATOR & AUXILIARIES SHEET 41 OF 43
ENQUIRY /SPECIFICATION NO.
SR.NO. ITEM BIDDER →

14.5.5.6 Instrumentation provided as required

14.6.0 Power Consumption of ESP per SG

14.6.1 Input power kVA

14.6.2 Output power from TR sets kW

14.6.3 Output voltage kV

14.6.4 Output current mA

14.6.5 Total connected load kW

14.6.6 Maximum power requirement kW

14.6.7 Corona power available Watts / m2

14.6.8 Auxiliary power kW

14.6.8.1 Rapping system kW

14.6.8.2 Seal air fan kW

14.6.8.3 Seal air heaters (during start up) kW

14.6.8.4 Seal air heaters (normal operation) kW

14.6.8.5 Hopper heaters kW

14.7.0 HOUSING

14.7.1 Plate thickness mm

14.7.2 Design pressure mmwg

14.8.0 DUST HOPPERS PER SG

14.8.1 Total numbers

14.8.2 Plate thickness mm

14.8.3 Material

14.8.4 Hopper valley angle degrees

NOTE TO BIDDER SIGNATURE
1. ITEMS WHICH DEVIATE FROM THE SPECIFICATION SHOULD BE MARKED
WITHIN ASTERISK(*) (DETAILS TO BE GIVEN IN SCHEDULE OF OF BIDDER
DEVIATIONS)
2. THIS DATA SHEET SHALL BE FILLED UP COMPLETELY AND A COPY DATE
SHALL BE ENCLOSED WITH EACH COPY OF THE BID.

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Vol III - Part(A)
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Spec No: MB POWER (MADHYA PRADESH) LIMITED Volume – III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H-500- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D1.1
001
DATA SHEET - B1
STEAM GENERATOR & AUXILIARIES SHEET 42 OF 43
ENQUIRY /SPECIFICATION NO.
SR.NO. ITEM BIDDER →

14.8.5 Electric heater

a) Rating

b) Number per hopper

14.9.0 PERFORATED GAS DISTRIBUTION

PLATE

14.9.1 Type

14.9.2 Material

14.9.3 Location

15.0 COAL FEEDER

15.1 Type

15.2 Model no.

15.3 Manufacturer

15.4 Capacity T/hr

15.5 Speed rpm

15.6 Distance between centre line of inlet and mm

outlet.

15.7 Inlet diameter mm

15.8 Belt width mm

15.9 Motor rating kW

15.10 Accuracy of measurement

15.11 Type of controls

15.12 Material of Construction

15.1.2.1 Body shell

NOTE TO BIDDER SIGNATURE
1. ITEMS WHICH DEVIATE FROM THE SPECIFICATION SHOULD BE MARKED
WITHIN ASTERISK(*) (DETAILS TO BE GIVEN IN SCHEDULE OF OF BIDDER
DEVIATIONS)
2. THIS DATA SHEET SHALL BE FILLED UP COMPLETELY AND A COPY DATE
SHALL BE ENCLOSED WITH EACH COPY OF THE BID.

CONSULTANTS: TCE CONSULTING ENGINEERS LIMITED TCE FORM 294 R2

Vol III - Part(A)
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Spec No: MB POWER (MADHYA PRADESH) LIMITED Volume – III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H-500- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D1.1
001
DATA SHEET - B1
STEAM GENERATOR & AUXILIARIES SHEET 43 OF 43
ENQUIRY /SPECIFICATION NO.
SR.NO. ITEM BIDDER →

15.12.2 Feeder inlet

15.12.3 Belt

15.12.4 Belt scrapper

15.12.5 Cleanout conveyor

15.13 Provision of coal sampling Yes/No

15.14 Provision of reverse rotation Yes/No

15.15 Shall meet NFPA requirement Yes/No

16.0 PACKAGE STEAM GENERATOR

16.1 Type of boiler

16.2 MCR rating from and at 100 deg.C T/hr.

16.3 Steam pressure Kg/cm2(a)

16.4 Steam temperature Deg.C

16.5 Type of fuel

16.6 Efficiency on GCV basis Kcal/kg

16.7 Total power requirement at MCR operation Kw

16.8 Necessary boiler controls included Yes/No

16.9 Height of steel stack m

NOTE TO BIDDER SIGNATURE

1. ITEMS WHICH DEVIATE FROM THE SPECIFICATION SHOULD BE MARKED
WITHIN ASTERISK(*) (DETAILS TO BE GIVEN IN SCHEDULE OF OF BIDDER
DEVIATIONS)
2. THIS DATA SHEET SHALL BE FILLED UP COMPLETELY AND A COPY DATE
SHALL BE ENCLOSED WITH EACH COPY OF THE BID.

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Vol III - Part(A)
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 TCE Consulting Engineers Limited Volume - III
Spec No: SECTION: D 1.2
TCE.5657A-H-500- TITLE MECHANICAL SYSTEMS – SHEET 1 OF 45
001 TURBO GENERATOR AND AUXILIARIES

1.0 PERFORMANCE REQUIREMENTS

General

1.1 The steam turbine generator units would normally operate as base load units
and in parallel with grid. During disturbances in the electrical grid, the units
shall be capable of operating in an islanded mode catering to its own house
load (about 5 to 6%) with a high pressure / low pressure (HP/LP) bypass
system in operation. These disturbances shall not cause tripping of steam
generator.

1.2 The controls of TG and its auxiliaries shall be implemented in Main Plant
DCS. Local start facilities shall be provided as per the system requirement in
addition to operation from main plant control room. BIDDER shall provide all
the necessary instrumentation in addition to the minimum requirements
specified in I & C section.

The number of equipments specified in this section is for a single unit of

350 MW/500 MW/600 MW capacities unless otherwise specified specifically.

Heat and Mass Balance Data

1.3 The steam turbine cycle heat and mass balance data shall be computed on
the following basis at 100% TGMCR guarantee point:

(a) Pressure drop and temperature drop in main steam line from
2
superheater outlet to steam turbine stop valve shall be 8.5 kg/cm and
0
3 C respectively.

(b) Pressure drop in extraction steam lines of closed feed water heaters
(high pressure and low pressure) shall be 5% of the turbine extraction
nozzle steam pressure.

(c) Pressure drop in deaerator extraction steam line shall be 8% of the

turbine extraction nozzle steam pressure.

(d) Temperature drop in hot reheat line from reheater outlet to steam
0
turbine interceptor stop valve shall be 3 C.

(e) Overall pressure drop between HP turbine exhaust and IP turbine

interceptor valves for reheater circuit shall not exceed 10% of HP
turbine exhaust pressure.

(f) Required auxiliary steam flow tapped from main steam line together
with SG steam drum blow down shall be 3% of throttle steam flow.
Thus the maximum make-up to cycle shall not be more than 3% of
throttle steam flow and the point of introduction of make-up shall be
the condenser.

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001 TURBO GENERATOR AND AUXILIARIES

Operating Frequency Range

1.4 The steam turbine generator shall be capable of safely operating and
continuously delivering rated output (at maximum inlet cooling water
temperature) under following operating conditions:

(a) With a frequency variation of +3% and -5% over the rated system
frequency of 50 Hz.

(b) Within +5% and -5% of voltage variation of the rated generator
voltage at maximum and minimum of rated frequency range in
accordance with latest edition of IEC 34-1.

2.0 DESIGN REQUIREMENTS

Steam Turbine and Accessories
General
2.1 The steam turbine shall be designed to meet the requirements of the latest
IEC standard Publication No.45.

2.2 The steam turbine shall be designed for quick start-up rates and to withstand
rapid load fluctuations without causing undue thermal stresses and strains in
the components of steam turbine. Suitable rotor and casing heating devices
to meet this requirement if required shall be provided. Steam turbine shall be
provided with quickly removable type modular aesthetic and acoustic
enclosure.

Steam turbine casings

2.3 Casings shall be designed to withstand maximum pressure and
temperatures to which they are likely to be subjected to in normal service. In
addition to it the casing shall be designed to withstand 5% over rated
pressure. Careful attention shall be paid to preservation of symmetry to
maintain thermal balance and to meet the requirements of rigidity and be
uniform as for as possible. Casing shall be free from sharp edges, corners.
The shape and thickness of Steam Turbine cylinders shall be uniform.

All exhaust /extraction lines /branches shall be as far as possible be

symmetrically arranged. All these extraction steam pipes for the regenerative
feed water heating shall be connected to bottom half casing, so that removal
of top casing for maintenance and overhaul can be achieved with minimum
disturbance to pipes.

Casing flange heating arrangement shall be provided for the machine.

Provision shall be made to take care of the effects of temperature changes

on the alignment of rotating parts relative to casing and glands and for free

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001 TURBO GENERATOR AND AUXILIARIES

movement of turbine cylinders due to expansion longitudinally and

transversely.

The design of casing shall be such as to permit inspection of all main

bearings without dismantling the casings. Balancing planes for site balancing
are provided outside the casings.

2.4 The steam turbine casings shall be horizontally split at the centerline. Casing
with horizontal joints shall be steam tight with metal to metal contact and
without grooves, gaskets or joint compounds. But in LP Turbine casing
horizontal joint sealing chord is to be provided to have better vacuum tight
joint. Necessary bolt heating equipment and accessories with controls shall
be supplied, if the horizontal joint of the cylinder needs to be tightened under
hot conditions.

2.5 Barrel type of construction is also acceptable for HP cylinder. In such a case
tilting device and assembly rig for HP turbine shall be supplied.

2.6 Thermocouples shall be provided on high pressure (HP/IP) valve block and
HP/IP cylinder top and bottom casing to indicate metal temperatures to
enable thermal stress levels to be evaluated. Also, Thermocouples shall be
provided on HP/IP cylinder top and bottom flanges to indicate metal
temperature to enable thermal stress levels to be evaluated. Provision for
easy removal of these thermocouples shall be provided for easy
maintenance of the thermocouples.

2.7 Multiple inlet and exhaust branches shall be as far as possible be

symmetrically arranged. All pipe connections; in particular the extraction
steam pipes for regenerative feed water heating shall be connected to the
bottom half casings wherever applicable so that removal of the top half
casing for maintenance and overhaul can be achieved with minimum
disturbance to pipes. BIDDER to note that only proven arrangements of
connection of piping to the casing for same turbine model and turbine
configuration will only be acceptable. Such steam turbine generator shall
also be in satisfactory commercial operation.

2.8 Bolts, nuts and studs used for turbine casing flanges and main turbine
components shall be with milled threads and of special alloy steel properly
treated. Bolts shall be designed to distribute the load evenly on all the
threads without stress concentration. All the joints shall have sufficient
flexibility to remain tight with rapid changes of temperature.

2.9 The supports of the turbine on the foundation shall be designed considering
the expansion and contraction of the machine during thermal cycling. Axial
movements shall be allowed by fixing at one point and central position shall
be maintained by fitted keys. BIDDER shall provide inspection ports in
turbine casing for boroscopic inspection.

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001 TURBO GENERATOR AND AUXILIARIES

Steam admission valves

2.10 The steam turbine shall be equipped with suitable HP stop and control
valves and interceptor stop & control valves connected to speed governing
system complete with interconnecting piping and supports. It is preferable to
provide the steam strainers independent of the stop valves. The stop valves
shall be quick closing and more reliable. The control valve shall be designed
to ensure smooth flow and low pressure drop across the valve.

2.11 The valves shall be:

(a) Arranged to close automatically when the over-speed governor

operates and upon action of various protective devices.

(b) Equipped with easily removable steam strainers for normal operation
and extra fine mesh strainers, if required, for initial operation.

(c) Normally held open by a servomotor supplied with oil from the steam
turbine control oil system and closed (against full steam pressure) by
spring action.

(d) Located close to the steam turbine casings so as to keep the volume
of residual steam to a minimum.

(e) Designed to avoid seizure under operating conditions.

(f) Stable and not vibrate and cause any unacceptable noise at high
steam velocities.

(g) Designed to resist erosion due to steam flow.

(h) Lagged with adequate insulation.

2.12 The steam valves shall be thermally insulated to ensure a cooling rate, which
is similar to that of the related turbine casing.

2.13 Each valve shall be equipped with a test device to permit complete closing of
one valve at a time, even when the unit is operating under full load.

2.14 Provision shall be made for tripping of turbine from the unit control room and
for local manual trip from the steam turbine front stand.

2.15 The HP and IP stop valves, if not mounted on the steam turbine casing, shall
be connected to the steam turbine by piping flexible enough to avoid
transmission of excessive forces and moments to the steam turbine casing.

2.16 An internal pilot valve, if necessary, shall be provided in each emergency

stop valve to enable the main valve to be opened against full steam pressure
and to allow fine control of the steam flow during start-up.

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001 TURBO GENERATOR AND AUXILIARIES

2.17 The control valves shall have removable seats to facilitate any repair work
required. Valves stem shall be made of wear resistant and oxidation
resistant materials to provide reliable operation with a minimum of
maintenance work.

Steam turbine rotor

2.18 Steam turbine rotors shall be of forged steel, vacuum treated and heat
treated.

2.19 If the HP-IP or IP-LP rotor is of welded type only one weld is permissible
between the rotors. Prior to machining of the rotor forging, adequate number
of test specimen shall be examined to ensure uniformity of material
composition and strength. After machining and heat treating the temporary
deflection shall be with in the limit of clearances or 50 microns (whichever is
smaller) and permanent straightness shall be assured at all operating
temperatures.

2.20 After the assembly of the blades, each complete rotor shall be balanced for
both static and dynamic conditions so that the assembled rotor shall perform
satisfactorily under all operating conditions. The critical speed of the
combined turbine and generator rotor shall not lie within a range of + 15% or
-20% of the operating speed of 3000 rpm or as per IEC-45 whichever is
more stringent. Rather critical speeds shall be sufficiently away from the
normal running speed to avoid resonance under any conditions of operation.

2.21 The vibration measured in any direction at the journal of the shaft shall not
exceed the specified values when operated at all loads in the operating
frequency range.

Steam turbine blading

2.22 The design of the steam turbine blades shall ensure high efficiency of
energy conversion, without recompression of the steam at the blade roots.
All nozzles and blades in the steam path shall be made out of corrosion and
erosion resistant alloy steel proven and suitable for temperature
encountered. All blades shall be securely and adequately anchored to the
rotor and blades shall be replaceable at site.

In the low pressure stages where the moisture percentage and the blade
peripheral speeds are high, additional protection against erosion by
induction hardening of trailing edge of last stage blades shall be done. The
method of fixture of the blades to the rotor shall have been satisfactorily
proved by long use of operation. Care shall be taken to ensure that the
natural frequency of the rotor blades is compatible with the rotational
frequency of the machine varying over a range of - 5% to +5%. The blades
along peripheral shall be suitably held with shrouding strips in HP stages. L-
1 and L-0 LP blades shall be of free standing type.

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001 TURBO GENERATOR AND AUXILIARIES

Bearings
2.23 The turbine shall be provided with adequate number of amply proportioned
bearings to maintain proper alignment and dynamic stability under all
conditions of operation.

2.24 All bearings shall be spherically seated and multi wedge type, and shall be of
forced lubricated type, lined with suitable anti-friction material. The bearings
shall be of horizontally split type and provision shall be available for
adjustment and alignment of the rotors. The thrust bearings shall be of the
Kingsbury or equivalent tilting multi-pad type, which shall withstand all
normal and abnormal thrusts in either direction that can be experienced in
service under the most adverse operating conditions. Turbine axial thrust to
the extent possible shall be neutralized by opposing (double) steam flow,
balancing piston features etc.

Each bearing oil supply line shall have throttle valve of proven make for flow
control and pressure gauge with isolation valves mounted inside bearing
pedestal shall be provided.

2.25 Each bearing oil drain lines shall have thermowells for inserting a
thermocouple as well as a thermometer. Each bearing shall also be provided
with duplex thermocouples embedded in the bearing babbit. The thrust
bearing shall have embedded duplex type thermocouples on thrust (active)
as well as surge (inactive) pads. Each bearing shall be provided with probes
for vibration measurements. Necessary accessories for remote monitoring of
all bearing metal temperatures, oil temperatures and vibrations shall be
provided. Suitable oil system shall be provided for supplying high pressure
oil for jacking up the shaft during turning gear operation.

Devices shall be provided for annunciation of impending failure of the

turbine thrust bearing and trip of the unit in case of a thrust bearing failure.

Coupling
2.26 The rotor shall be rigidly coupled by means of integrally forged flanges in
effect forming a single shaft system. Fitted bolts with sleeves shall be
provided to prevent slippage under different operating conditions. The
configuration designed shall be suitable for easy effortless dismantling,
assembly and realignment and withstand loads and stresses as encountered
in various operating conditions and conditions of short circuit etc.

Turning gear
2.27 The steam turbine shall be equipped with an hydraulic rotor turning gear or
AC motor driven turning gear for rotating the steam turbine rotor during start-
up or shut-down. Hand barring gear shall also be provided for manually
rotating the steam turbine generator unit in an emergency. The hydraulic
turning gear arrangement shall be with stationary nozzle box and runner

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integral with the turbine shaft. In case of AC motor driven turning gear, the
rating of the motor shall be for continuous operation to enable barring of the
steam turbine rotor while the hot shaft cools down and also for intermittent
use during maintenance. The motor shall be supplied power from emergency
power supply.

2.28 In case of hydraulic turning gear, a pressure switch shall be provided on the
main bearing oil header to provide the necessary interlock for preventing the
starting of turning gear until adequate oil pressure has been established.
The turning gear shall automatically disengage (motor type) and latch in a
disengaged position or close the inlet valve to hydraulic turbine (hydraulic
type) when speed increases beyond limit. Turning gear solenoid valve
should be in separate box outside the bearing pedestal.

2.29 To facilitate the turning gear operation, the shaft shall be lifted by means of
jacking oil system. Also, provision to check the rotor lift and the jacking oil
pressure before and after lifting of the rotor at each bearing shall be made.
The turning gear drive arrangement shall not cause much hindrance with the
removing of any part of the machine when dismantling the unit and at the
same time easily accessible for any visual inspection/adjustment. The
turning gear system shall have all necessary instruments and controls for
remote operation. In case of A/c motor driven turning gear, provision shall be
made for both local and remote operation.

Steam turbine gland steam sealing system

2.30 External shaft glands and inter stage shaft glands shall preferably be of
spring backed labyrinth metallic type, which shall allow for any temporary
deformations of the rotor shaft without overheating the rotor due to friction.
An automatic gland steam pressure regulation valve and desuperheater for
regulations shall be provided. The choice of seal steam parameters shall be
such as to facilitate easy supply of the same under varying operating
conditions, specially for hot restart.

2.31 During normal operation, the source of sealing steam shall be from the
turbine itself. During start-up and low loads, an alternative source of sealing
steam shall be provided from the main steam and/or cold reheat line and
from the auxiliary steam header. The switchover from this alternative source
to the main source shall be automatically achieved above a certain set value
of the load.

2.32 A gland steam condenser sized for full condensate flow and an evacuation
system consisting of two full capacity (2 x 100%) AC motor driven
exhausters handling gland leak-off steam shall be provided. The gland
steam condenser and exhauster shall be sized for condition with severely
worn-out labyrinth gland seals of the turbine. System shall be designed to
ensure the required minimum condensate flow through gland steam
condenser during start-up and other normal/abnormal operating modes. The
turbine gland sealing supply and leak off control valves in the system shall

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be provided with suitable motor operated bypass control valves to facilitate

attending to any problems with supply and leak off control valves.

Steam turbine lubricating system

2.33 The system shall supply oil for the lubrication of the turbine and generator
bearings, for actuation of various components of governing and control
system, seal oil etc. The control fluid system may be fully separated from the
lubricating oil system or integrated with the lube oil system as per the turbine
manufacturer’s standard practice. The grade of oil to be used with complete
specification for both lube oil system and control system shall be indicated in
the offer. The system shall include sufficient standby equipment to allow any
equipment (except turbine shaft driven main oil pump as applicable) to be
taken out of service for maintenance without in any way affecting the output
of the steam turbine unit. The system shall be provided with oil temperature
control valve on the oil side for controlling the oil flow through the coolers. Oil
system of each unit shall include the following:

Oil pumps
2.34 The system shall include one (1) main oil pump either driven by motor or by
the turbine shaft supplying control oil, bearing oil, seal oil etc. when the
turbine is running at normal speed. The turbine shaft driven main oil pump (if
provided) shall be designed to maintain adequate lubricating oil pressure
over the entire operating frequency range without auxiliary oil pump cutting
in. If the Main Oil Pump is driven by AC motor, shall be preferably mounted
on main oil tank. The pump shall be rated at 100% duty, sufficient to supply
all oil requirements for the lubricating and control systems as appropriate
under all conditions of load and operating frequency range specified.

2.35 2X100% capacity (1x100 % if Motor driven MOP), AC motor driven Auxiliary
oil pumps, mounted on main oil tank shall be provided. The pumps shall be
supply all oil requirements for the lubricating and control systems as
appropriate under all conditions of load and operating frequency range
specified.

2.36 Two full capacity (2 x 100 %) emergency oil pump (EOP) shall be provided
to supply lubricating oil to the bearings during steam turbine in emergency
condition. One pump shall be of D.C motor driven and the other shall be of
A.C motor driven. The pumps shall be of self priming, preferably mounted
integral with main oil tank. Controls of DC pump shall be fail safe with
adequately rated minimum circuit breakers having atleast 100% design
margin. The contactors shall be arranged for de-energised to start.

2.37 The emergency oil pump shall operate automatically under emergency
steam turbine generator unit shutdown conditions and when the bearing oil
pressure drops to a set value. Stopping of the pump shall be manual.

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2.38 Two full capacity jacking oil pumps, one driven by AC motor and other driven
by DC motor shall be provided if turbine generator requires jacking oil
system. Jacking oil supply lines shall be of SS and shall be fitted with
pressure gauge with isolating valves/NRVs.

Oil piping and fittings

2.39 For the entire lubricating oil inlet piping to the bearings, stainless steel piping
shall be used from lube oil cooler outlet. All oil piping shall be arranged so
that these shall be below or away from the high temperature steam piping or
other heated surfaces. Preferably oil lines and steam lines shall be laid on
different sides of the steam turbine. The return oil piping from bearings shall
be provided with illuminated sight fittings.

2.40 All oil piping shall be encased in a guard pipeline running parallel to turbine
axis and ultimately the guard pipeline shall be connected to oil tank.
Alternatively, oil pipelines can be led through a concrete canal with suitable
slope to the drain pit or collecting vessel. Lub oil pumps supply lines shall be
of SS and return lines shall be of carbon steel. All the valves connected in
lube- oil lines shall be cast carbon steel of reputed make (60 NB & above)
and 50 NB and below size valves are of forged steel valves of reputed make.

Main oil tank

2.41 Each steam turbine generator set shall be provided with a main oil tank of
adequate capacity. The capacity of the tank shall be so chosen that the full
quantity of oil circulating through the system is retained for a controlled time
ensuring thereby proper sedimentation and air removal. The tank shall have
sufficient space available above "High oil level'to accommodate oil in circuit
which will flow back to the tank when the unit trips. It shall be provided with
removable type stainless steel strainers and two oil level indicators. High and
low level transmitter to be connected to the plant unit control system and
overflow type sight flow indicator with symphonic arrester device shall be
provided. Two independent connections shall be provided for the tank - one
for draining and sampling and the other to facilitate connection to oil
purification system. The drainage system shall be foolproof against any mal
operation so as not to allow inadvertent oil drainage under any condition.
The main oil tank shall be provided with requisite nozzles, isolation valves
and piping for connecting to the portable centrifuge.

The Main oil tank shall be welded construction of high quality carbon steel
plate. The oil tank shall be painted internally with a suitable oil, heat and
corrosion resistant paint.

2.42 The oil tank shall be vented with 2x100% one working and one standby AC
motor driven vapor extraction fans of reputed make. Each fan shall be
capable to vent out the entire vapor from the Turbine and Generator
pedestals. The impeller and casings of vapor extraction fans shall be of
material that will not cause sparking if contact occurs between them. Fan

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suction line at the outlet of each pedestal shall be provided with suitable
butterfly valve and provision for vacuum measurement.

2.43 All oil vapor vents shall be provided with oil strainer/oil trap arrangements to
prevent oil carry over to the atmosphere. Oil vapor fan shall have suction
and discharge isolation valves for independent operation and maintenance.

2.44 All vents shall be taken outside the building above the roof level. Horizontal
vent pipe shall have a natural drainage back to the tank and suitable
drainage arrangement for any oil build up shall be provided in the discharge
piping of the extractors.

2.45 Internally, the tank shall be baffled to ensure maximum settling time for the
oil. It should also provide suitable residence time for the oil to release the
vapors. Apart from baffles and oil pumps there should be no other
equipment located within the tank. Adequate number of bolted covers shall
be provided on top surface of the tank for access to each compartment for
cleaning purposes and necessary access rungs shall be provided to permit
safe and easy access for this purpose. All covers on the top surface of the
tank shall be located on raised rims with gaskets. Drain with a valve shall be
provided in MOT for draining the accumulated moisture and sludge from
MOT bottom periodically.

2.46 The base of the tank shall slope to a common point to facilitate complete
draining and an accessible lockable valve shall be provided in the drain line.
Piping shall be provided from the drain valve to a suitable point from where
the oil can be drained into the transfer or drain tank.

2.47 Sampling points shall be provided at suitable locations on the oil tank. MOT
shall be provided with magnetic type local level gauge and dip measuring rod
for measuring the oil level.

2.48 Separate duplex 100% capacity filters shall be provided in:

(a) Common lubrication oil feed line.

(b) Full flow filters on discharge side of each A.C control oil pump.

(c) Common Jacking oil feed line.

2.49 Changeover from one filter to the other shall be possible without a reduction
in flow or a momentary drop in pressure. The changeover valves shall be
interlocked or arranged so that it is not possible to inadvertently cut off the
supply of oil to the plant. A differential pressure gauge and differential
pressure switch shall be provided on both filters. Adequate provision shall be
made for draining and venting the section of filter undergoing maintenance.
The degree of filtration shall be consistent with satisfactory operation and
wear life of the turbine generator bearings, gears and other lubricated items.

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2.50 Lubricating oil pressure shall be sensed after each final filter for the purpose
of cutting in and cutting out the standby and emergency pumps, and for
initiating a low oil pressure alarm at one level, followed by a trip initiation at a
lower level. Filter drains line to be connected with centrifuge suction line with
isolation valve & view glass for draining the filter.

2.51 The lubricating oil filters shall be positioned as close as possible to the feed
points of the machine. The pipes from the final filters to the machine
connection points shall be fabricated from stainless steel.

STG lubricating oil purifier

2.52 An AC motor driven centrifugal type oil purifier shall be provided for water
and sludge removal from the oil in main oil tank. The purifier shall be
provided with an hourly capacity of not less than 20% of the total oil quantity
in the oil system and shall be permanently connected in bypass to the oil
system in such a manner that it can be continuously operated when the
turbine generator is either running or shut down.

2.53 The purifier shall be fully self-contained on an oil tight base plate and shall
be provided with all necessary pipe connections. The material for the rotating
parts of the centrifuge shall be high grade stainless steel AISI 316 or
equivalent. Other parts in contact with the oil shall be of stainless steel. The
casing shall be of cast iron or carbon steel construction. The construction
shall be vapor tight.

2.54 The arrangement of the assembly shall enable easy removal of the collected
solid particles within a short time. The rotating parts shall be statically and
dynamically balanced.

2.55 Suitable interlocks shall be provided to prevent operation of purifier unless

necessary pumps are in service. Safety devices shall be provided to alarm
and trip the centrifuge in the event of centrifuge sealing failure. Pumps
required for purifying unit shall be of positive displacement type with at least
110% of the normal purifier capacity. Each pump shall be provided with
adequate relief bypass valve to prevent damage from excess pressure.
Necessary indirect heating system shall be provided

2.56 Polishing filter: The polishing filter shall be capable of filtering moisture and
particle above 2 micron. The filtering elements shall not remove inhibitors
and other additives from the lubricating oil. The filter shall be designed for
the maximum discharge pressure of the pump supplying to the filter. The
vessel shall be designed in accordance with ASME pressure vessel code or
equivalent. The vessel shall be fitted with a pressure relief valve.

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Oil coolers
2.57 Two (2) 100% oil coolers shall be provided for the turbine generator unit. The
oil coolers shall be separately mounted self contained type. Coolers
arrangement integral with the lubricating oil storage tank are not acceptable.

2.58 The coolers shall be provided with changeover facilities such that under all
operating conditions upto full load a changeover of cooler can be effected
without throttling the oil supply to the unit. The changeover arrangement
shall be such that one cooler cannot be isolated before the second is in
service.

2.59 The oil coolers shall be designed for cooling the oil with cooling water
utilizing tubular heat exchangers, the oil side pressure of the oil coolers shall
be higher than the water side pressure. Completed oil cooler to be hydro
tested both on oil & water side at 1.3 times the design pressure. Oil side of
cooler is specifically tested with oil to avoid corrosion effect.

2.60 The tube plates shall have provision for differential expansion between the
cooler shell and the tube bundle. If a floating tube plate design in the cooler
is used, it shall be arranged such that any leakage past the floating plate
shall be suitably collected and drained.

2.61 The cooler shell shall be constructed of carbon steel and shall be fitted with
an air vent at the highest point and a drain valve at the lowest point. SS
tubes shall be used in the oil coolers.

2.62 The cooler water boxes shall be of fabricated steel. The highest point of
each water box shall be supplied with a vent connection. The relief valve and
all drain and air release valves shall be provided with pipe work leading to
the nearest convenient drain trench.

2.63 The coolers shall be supported such that the water boxes can be removed
without difficulty and adequate access to the tube plates is possible.

2.64 The coolers shall be provided with necessary temperature indicators for
measurement of oil and water temperatures at inlet and outlet.

2.65 Provision shall be made for removal of top cover of water section of oil
cooler for facilitating cleaning of oil coolers.

Central lube oil storage system

2.66 Central turbine oil storage system common to both STG units shall be
provided for transferring and storage of oil to facilitate maintenance and
cleaning of the unit oil tank. The system shall be complete with a dirty and a
clean oil tank, each of capacity to contain the total oil requirement of one
unit. One central oil purification unit shall clean the oil in the dirty oil tank and
pump it to the clean oil tank or pump back to the units. The clean oil tank

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shall be arranged to receive fresh oil supplied to the power station. One dirty
oil transfer pump and one clean oil transfer pump shall be provided for
transferring oil respectively from the main oil tank of the individual units to
dirty oil tank and from the clean oil tank to the main oil tanks of the
respective units. Suitable arrangements shall be provided to dispose of the
oil sludge from the oil tanks to adhere to the pollution norms.

Steam turbine control fluid system (if applicable)

2.67 Fire resistant fluid shall be employed for the control system to minimise fire
hazards, if separate control fluid system is offered. Control oil supply and
return lines shall be of SS and encased in carbon steel protective pipes. In
case of any oil leakage from these high-pressure lines, leakage oil shall be
drained back to control oil tank tray in order to avoid any fire. Control oil tank
shall be provided with outer tray to accumulate drained oil, drain valve, oil
level gauge & oil top up opening on the tank. Necessary double wall piping
shall be included for the same.

2.68 The system shall comprise of fluid reservoir, 2 x 100% control oil pumps,
drive motors, (2 x 100%) coolers, 1X100% oil recirculation system if
applicable, strainers, piping, valves and fittings, instrumentation and control
hardware and purification system. Duplication of pumps, coolers,
accumulators and filtration equipment shall be adopted to ensure maximum
availability of the control fluid system during steady state and transient
operating conditions. Provision shall also be made for initial air purging of
control oil system. Control oil system shall be provided with oil temperature
control valve.

Turbine and integral piping drains

2.69 The steam turbine drain system shall be designed in accordance with the
recommendations outlined in ASME standard No. TWDPS-1 for protection
against water induction to the steam turbine. All parts of the turbine and
steam pipe work where water is liable to collect during start-up or normal
operation shall be drained and wherever possible any clean drainage shall
be recovered and returned to the condensate system.

2.70 The steam and condensate drain systems provided shall be complete from
the point of drainage to the final disposal points. They shall provide for safe
and efficient start-up and operation of the turbine generator unit and be
controlled remotely and automated as described in this specification.

2.71 Each drain shall be separately controlled and piped separately to its point of
discharge to avoid preferential draining which would tend to occur under
conditions of different system resistance. Drain pipes shall be sloped
continuously towards the point of discharge.

2.72 Drains and vents to be recovered will be discharged into flash tank / tanks of
different pressure groupings. The drains through the inlet nozzles to the

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flash tank shall be fed inside the flash tank through distributors to avoid
direct impingement on the flash tank shell. The flash tanks shall be provided
with man holes having hinged and bolted manhole covers for inspection and
cleaning. The BIDDER shall include details of all such flash tanks. The
design of the flash tanks, the condenser and any drain or vent connections
or vent orifice shall be such that preferential draining due to pressure effects
does not occur.

2.73 Drainage from the turbine cylinders, steam chests, loop pipes shall be
controlled by one motorised isolating valve and one manual isolation valve
mounted in series arranged to operate sequentially. The motor operated
valve shall be suitable for throttling and the manual valve shall provide
complete isolation. Suitable sensing devices shall be provided in the drain
lines for proper evacuation of drains collected.

2.74 All drain valves required to be operated during start-up and shut-downs shall
be power operated and arranged for remote operation.

Steam turbine governing system and accessory equipment

2.75 The steam turbine generator unit shall be equipped with a redundant electro-
hydraulic or electronic speed governing system with a back-up facility
capable of controlling and regulating the speed of steam turbine in
conformity with performance characteristics. It shall include necessary speed
/ load/ frequency controllers, load limiter, speed / load changer, inlet
pressure regulator and vacuum unloader.

2.76 The governor shall be configured in dual redundant architecture to ensure

continuity and safety to failure for all single defects and for a very high
proportion of multiple defects. Considerable emphasis shall be placed on
segregation of redundant parts of the system to minimise the effects of
common mode faults. The concept of redundancy shall be carried through to
the power supplies, which shall be duplicated and shall be arranged so that a
single supply failure will not affect operation of the equipment.

2.77 The control system shall

(a) have provisions for tripping and resetting the steam turbine

(b) provide the logic and signals for starting the steam turbine from
turning gear speed and accelerating safely to rated speed at pre-
selected rates selectable from man machine interface (MMI), in
conjunction with turbine/rotor stress evaluator system

(c) provide signals for loading and unloading the steam turbine after
synchronisation in conjunction with turbine / rotor stress evaluator
system and coordinated master control implemented in distributed
control system loading and unloading rates shall be selectable from
MMI.

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(d) facilitate on-load testing of all steam admission valves individually on a

periodic basis sequentially. On-load testing of turbine protections
individually sequentially on a periodic basis; annunciation contacts for
use for suspended conditions during sequential testing

(e) have provision for self-monitoring of redundant circuits

(f) be capable of taking and providing necessary signal exchange with

master control as required with control system / MMI

(g) facility to run down the turbine in case of troubles external to unit

Governor performance characteristics

2.78 The speed governing system shall be capable of controlling with stability the
speed of the turbine at all power outputs between zero and specified
maximum power output, when the unit is operating isolated or in parallel with
other units.

2.79 The speed governing system shall be deemed stable when:

(a) The generator is operating isolated and under sustained load demand,
provided the magnitude of the sustained oscillation of turbine speed
produced by the speed governing system does not exceed 0.07
percent of rated speed.

(b) The generator is operating in parallel with other generators and under
a sustained load demand, provided the magnitude of the sustained
oscillation of the turbine due to energy input controlled by the
governing system does not exceed the value determined from the
incremental speed regulation corresponding to the sustained load
demand under considerations and for a speed change equal to 110
percent of dead band herein specified.

1.1 × D
P= × 100
R1
Where,

P = oscillation of energy input in percent of rated power output

D = specified dead band in percent of rated speed

R1 = steady state incremental speed regulation in percent of rated speed

2.80 The governing system in association with the overspeed prevention devices
shall limit the speed of the unit to a value less than the trip setting in case of
a full load trip out.

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2.81 The steady state speed regulation shall be within the range of not less than
3.5% and not more than 5% when the speed changer specified herein is set
to give rated speed with rated power output and shall be capable of
adjustment between 2.5% and 7%, inclusive, at this setting. In steps not
exceeding 0.5 %.

The dead band at rated speed and at any power output within the rated
power output shall not exceed 0.06% of rated speed.

Additional features in governing system equipment

2.82 The governing system shall include other governing system equipment viz.
load shedding relay, interceptor control valves, etc. such fast responses may
be required in event of sudden load reduction to either a partial or zero load.

2.83 Suitable provision shall be made for testing the action of the auxiliary
governing system equipment without taking the steam turbine unit out of
service. HP exhaust controller shall be envisaged, if required

Emergency overspeed trip device

2.84 The steam turbine shall be equipped with independent safety devices in the
form of duplicate emergency overspeed governor(s). These shall be
mounted on the steam turbine shaft and shall be arranged to actuate a
tripping device at a predetermined speed which will rapidly close the
emergency stop & control valves and reheat stop & control valves and also
through DCS the non return valves in the extraction lines for speeds of about
110 % of the rated speed.

2.85 System shall be capable of being reset by operator when the speed is
reduced to approximately normal thus permitting the machine to be
synchronized with other units. The emergency over speed governor shall be
provided with mean for testing its operation when the machine is on load
without exceeding rated speed of the unit. A duplicate governing system
shall be provided so that the emergency valve remains active during the test.
In addition to the above, as a third safety element to protect the
turbogenerator in the event of failure of over speed limiter or turbine stop
valve close, a trip shall be provided in the form of trip signal generated from
the speed measuring element of the governing system to close the
motorized boiler stop valves. The speed sensors (triple redundant) for over-
speed protection shall be separate from the sensors (triple redundant) for
speed governing.

Load limiter & changer

2.86 The steam turbine shall be equipped with a load changer and limiter device
for the purpose of changing and limiting load by controlling (local/remote) the
degree of opening of the governor controlled valves to any value within the
full range of valve travel, while the steam turbine is in operation.

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2.87 The load limiter shall be electronic type included in turbine DEHC. Remote
position indicator shall be provided for indication of the setting of the load
limit on the turbine generator in control room.

Steam turbine tripping system

2.88 The turbine tripping system shall be designed as a triplex system operation
on the basis of two out of three majority voting. All critical trip functions shall
have separate triplicated initiating contacts where applicable and logic
processing shall be carried out by three independent channels of electronic
logic circuits.

2.89 Essentially the protection system shall include :

(a) Manual trip from control room

(b) Mechanical over-speed trip (if manufacturers standard practice)

(c) Manual trip lever on turbine front stand, electrical over speed trip with
sensors independent from speed governing sensors (with triple
sensors)

(d) Thrust bearing wear trip (with triple sensors)

(e) Condenser very low vacuum trip (with triple sensors)

(f) Lube oil pressure low trip (with triple sensors)

(g) Control oil pressure low trip (if applicable, with triple sensors)

(h) Relative vibration high trip (sensors as applicable)

(i) Main steam temperature high trip (with triple sensors)

(j) Exhaust steam temperature very high trip (with triple sensors)

(k) Generator trip

(l) Underfrequency relay operated trip (with triple signals)

(m) Boiler trip operated trip (with triple signals)

(n) Power failure for turbine control and protection system (triple signals)

(o) Turbine shaft vibration protection (RJB & FJB vibration of HP, IP & LP
turbines)

(p) Top and bottom casing differential temperature protection.

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(q) HP exhaust temperature (high) protection.

(r) Differential expansion protection.

(s) Bearing metal temperature high trip

(t) DCS trip, rotor stress evaluator (RSE) trip

(u) DEHC - RSE hardware serious malfunctioning

(v) Any other trips recommended by manufacturer (which shall be triple

sensors)

(w) MOT low level trip.

(x) HRH steam temperature High trip.

(y) MS and HRH temperature low trip.

2.90 The steam turbine shall also be provided with following protection devices:

(a) Initial pressure regulator

The steam turbine shall be provided with an initial pressure regulator

to decrease the steam flow to the turbine when the main steam
pressure drops to a pre-determined low set-point and shall continue to
decrease the steam flow in proportion to further drop in main steam
pressure. The device shall be so arranged that the steam turbine is
not automatically reloaded with restoration of main steam pressure.

(b) Vacuum unloading device

If recommended by the steam turbine manufacturer, the steam turbine
shall be provided with a vacuum unloading device which shall limit the
steam flow to the unit when the condenser pressure reaches a preset
high value and shall continue to decrease the steam flow in proportion
to further increase in condenser absolute pressure. Automatic
reloading of unit with restoration of vacuum is not desirable and
provision shall be made for resetting the same.

(c) Protection against water induction and overspeeding

i. One pneumatically operated quick closing non-return valve shall be

provided in each of the extraction steam lines in series with flap type
non-return valve on the closed feed water heaters other than the
lowest pressure heater. The extraction steam line to the deaerator
shall be provided with two pneumatically operated non-return valves in

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series. Differential pressure across the two pneumatically operated

non-return valves shall be monitored for protection purposes.

ii. The pneumatically operated quick closing non-return valves in the

steam turbine extraction steam lines shall close automatically when
the steam turbine is tripped, to prevent any back-flow of steam from
the heaters into the steam turbine. The pneumatically operated non-
return valves and the quick closing isolating valve on extraction and /
or on condensate / feed water lines shall also close on heater very
high level, to prevent water induction into the steam turbine.

iii. Provision shall be made for on-load testing with signalising of the
individual non-return valve. Group testing will not be accepted.

iv. A pneumatically actuated quick closing type non-return valve on each

of the cold reheat lines shall be provided to safeguard against the
back flow of steam into HP turbine through its exhaust side while HP
bypass is in operation.

Exhaust temperature limiting equipment

2.91 The unit shall be provided with complete turbine exhaust spray water
system, complete with spray nozzles, a controller, an automatic spray water
control valve and all interconnecting piping between the nozzles and the
spray water control valve. The spray water shall be taken from discharge of
condensate extraction pump and shall limit the steam temperature at the
exhaust under abnormal conditions and sustained very low load operation.

Pressure relief diaphragms

2.92 Pressure relief diaphragms shall be provided on LP turbine casings designed
to rupture at a specified internal pressure. These diaphragms shall limit the
exhaust hood pressure within safe margin.

Vacuum breaker valves

2.93 To permit the turbine rotor to be brought to rest as quickly as possible
whenever required, necessary vacuum breaker permitting the rapid
reduction of vacuum in condenser shall be provided. Provision shall be made
for remote operation of vacuum breakers.

Steam turbine supervisory equipment

2.94 The steam turbine supervisory equipment shall indicate and record the
behaviour of the steam turbine under varying conditions and provide
adequate warning of the development of potentially dangerous steam turbine
conditions. The steam turbine supervisory equipment shall include detection
and recording of, but not be limited to the following:

(a) Bearing, shaft vibration

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(b) Shaft eccentricity

(c) Differential expansion

(d) Axial shift

(e) Overall expansion

(f) Vibrations in the bearing pedestals

(g) Steam turbine speed

(h) Load

(i) Main steam, emergency stop and governing valve positions

(j) Interceptor stop and control valve positions

(k) Load limiter position

(l) Inlet steam temperatures and pressures

(m) Metal temperature

(n) Cylinder/flange metal temperatures, top and bottom casing

temperatures including differentials

(o) Bearing metal temperatures

(p) Emergency and Interceptor Stop & Control valve body metal
temperatures

(q) Oil drain temperatures

(r) Turbine stress evaluator capable of maintaining the thermal stresses

within allowable limits and suitably integrated into plant DCS

(s) Absolute HP/IP shaft expansion.

(t) Absolute LP shaft expansion.

(u) HP/IP casing absolute expansion.

(v) Total expansion at generator rear.

(w) Main steam flow.

(x) Turning gear engage/disengage supervisory lamp.

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(y) Vacuum

(z) Turbine 1st stage pressure.

(aa) Hydraulic oil pressure.

(bb) MOT oil level

(cc) Extraction Valves status

(dd) Main oil pump pressure/ AOP pressure during start up

2.95 The measurement of speed shall be derived from proven speed detectors.
Speed recording facilities shall be included in plant DCS for start-up, normal
operation and shutdown.

2.96 The vibration detector characteristic shall be such that the detector is
adequately damped at its resonance frequency when the machine is starting
up or shutting down. The vibration detector response range shall be
sufficient to cover the critical speeds for the machine.

2.97 The shaft-vibration detector shall also be suitable to follow the shaft
displacement during turning gear operation, with a view to closely monitor
the eccentricity. On line condition monitoring of the systems for the turbine
shall be provided.

2.98 Suitable twin element thermocouples for measurement of temperature of

steam in emergency stop valve(s), interceptor valve(s) High pressure Casing
(HPC) after Curtis wheel, HPC exhaust bowl, intermediate pressure casing
(IPC), inlet bowl, etc., shall be provided. Twin element thermocouples shall
also be provided for the measurement of metal temperature of ESV bodies,
interceptor valve bodies, IPT steam admission pipes, HPC (upper and
lower), HP inner third stage and 2/3 of blading steam path (RSE) metal /
steam, IPC (upper and lower), IP bowl (RSE) metal/steam, metal of bearings
of turbine etc. Two resistance thermometers each for measurement of
temperature of steam in LPC exhaust and of the temperature of drain oil
from the bearings of turbine, generator etc. shall be provided.

Automatic turbine run-up system (ATRS)

2.99 The ATRS is envisaged to run-up the turbine automatically to synchronise
and load the unit as required in case of a cold, warm or hot start-up. ATRS
shall also suitably co-ordinate with the steam generator and HP-LP bypass
system. ATRS shall also be capable of automatic controlled shut-down of the
plant.

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The system shall be based on functional group control philosophy dividing

the various system/equipment associated with turbine start-up into
functional groups.

The system shall include all instruments and controls to ensure running of
the machine, within the safe limits of rotor stress values during run up and
loading/unloading and facilitate fast loading rates within permissible limits.
The system shall also protect the machine from thermal stresses beyond
permissible limits and other operating conditions that may jeopardize the
safety and /or life of the machine. The system shall be provided with
operational flexibility to enable the operator to select any mode/step of the
operation at any stage. In case of any abnormality arising at any step during
the run-up of the machine, the system shall bring back the machine to a
safer stage. The system shall provide running the machine through critical
speeds as quickly as possible. Each functional group shall be further sub-
divided in sub-group controls, sub-loop controls and control interfaces.
These functions shall be suitably implemented in the plant unit DCS.

The system shall be reliable, compact and self contained with self checking
facility by using redundant functions and overall system monitoring. System
shall be provided with adequate status indications so that the sequence
status, malfunctions, unsafe and unhealthy condition can be immediately
annunciated and brought to the notice of the operators. All set points shall
be adjustable type to match with the operating parameters of the unit and
the logic system.

Automatic Turbine Testing System (ATTS)

2.100 An automatic sequence for testing safety devices shall be provided. The
testing shall not cause any unintentional shutdown and shall provide full
protection to turbine during testing. It shall cover the following safety devices.

a) Trip solenoid valves

b) Overspeed trip.

c) Loss of Vacuum trip.

d) Thrust bearing failure trip ( from software)

e) Low lube oil pressure trip.

For Loss of Vacuum trip and Low lube oil pressure trip, a continuous
integrity check of the measuring channel is performed automatically by
Turbine Tripping System.

A local gauge board, housing the indicating instruments shall also be

provided.

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Steam Turbine Bypass System

2.101 The steam turbine shall be provided with HP and LP bypass system to
condenser. The HP-LP bypass system shall be designed to safely and
reliably control the flow, pressure and temperature of steam bypassing the
HP and intermediate/low pressure sections of steam turbine during the
steam turbine trip and during major load rejections so that the steam
generator can safely be kept on-line. The HP bypass capacity at HP bypass
valve inlet shall not have less than 60% SG MCR capacity. For major load
rejection, the HP-LP bypass shall be capable of co-ordinating the steam
turbine and steam generator such that the steam turbine will be required to
carry only its own house load. The speed of initial operation of control
system shall be such that the possibility of steam generator safety valves
lifting is minimised. The HP and LP bypass valve shall fast open to a
required level on turbine protection (other than low condenser vacuum)
command or when the steam inlet pressure increases beyond a preset limit.
The HP bypass control valves shall have the stroking time of not more than
3-4 seconds for fast opening and 10-15 seconds for normal stroking. The
spray water system for temperature control shall be compatible with these
HP bypass control valve requirements. The oil system shall be of self
contained unit and shall have 100% standby oil pump with necessary valves
for isolation and maintenance. Hydraulic accumulators shall be provided to
ensure positive supply of oil to hydraulic actuators even when main and
standby oil pumps are not available. Accumulator shall be adequately sized
to ensure supply for two complete stroking operation of all connected
actuators. All control valves shall be of tight shut-off design and the
actuators shall be designed for maximum shut-off differential pressure acting
across the valve. The control range of the system shall be shall be from the
minimum 2 % to 100 % without any problem to the inner casing and shaft
and seat. Low noise trim shall be provided to limit the noise level to 85 dBA
at a distance of 1.5 m from outline of valve at all operating conditions.

2.102 In addition to the above, the HP-LP bypass system shall be capable of
controlling the flow, pressure and temperature of the steam bypassing the
steam turbine HP and IP/LP sections prior to start-up of steam turbine unit
for cold, warm and hot start condition. In this mode of operation, the system
shall enable auto and manual loading of steam generator to a stable firing
condition and bring steam pressures and temperature to the values required
for turbine metal temperature matching purposes.

2.103 The HP-LP bypass system shall be designed to take into account all
anticipated operating conditions and regimes.

2.104 The HP bypass valves shall operate under separate dedicated upstream
pressure responsive control and the spray water desuperheating under
downstream temperature/ pressure responsive control to reduce the
conditions of steam leaving the bypass system to the conditions acceptable
to reheater in terms of pressure and temperature. The spray water for HP
bypass valves shall be from the boiler feed pump discharge.

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2.105 The LP bypass valves shall operate under separate dedicated upstream
pressure responsive control and the spray water desuperheating under
downstream temperature/pressure responsive control to reduce the
conditions of steam leaving the bypass system to conditions acceptable to
condenser in terms of pressure and temperature. The spray water for LP
bypass valves shall be from condensate extraction pump discharge.

2.106 The HP bypass valve shall be controlled to a set point relating to main steam
pressure and temperature.

2.107 The LP bypass valve shall be controlled to a set point relating to reheat
steam pressures.

2.108 The HP-LP bypass system shall rapidly shutdown upon detection of low
spray water pressure, high steam temperature downstream of
desuperheating stations and high reheater / condenser pressures.

2.109 Special attention shall be paid to provision of warming up drains as close to

the bypass valves as possible in order to minimise thermal shock on bypass
valves and upstream pipe work when bypass comes into operation. The
warming up line of HP and LP by pass lines shall be from the bottom of the
line in the upstream and connected as near as possible in the downstream of
Bypass valves. The systems down stream of HP-LP bypass valves shall be
capable of withstanding the thermal shock due to failure of spray water.

2.110 The HP and LP bypass system shall preferably have a common oil supply
unit with necessary accumulators. This shall not be combined with turbine oil
system. The oil system shall have adequate protection by suitable
annunciation against fault in the power supply unit and in the oil supply unit.
The oil system piping shall be of Stainless steel construction. The oil supply
unit shall have inbuilt purification equipment and shall also be provided with
suitable level gauge.

Surface Condenser and Accessories

2.111 The condenser shall be designed to receive and condense the whole of the
exhaust steam from the turbine, including HP-LP steam bypass system,
turbine driven BFP and drains & vents under all modes of operation. The
condenser shall be designed for a temperature rise of 10oC only.

2.112 The selected condenser together with the condenser cooling water system
shall be such that the condenser pressure, corresponding to a sustained HP-
LP bypass operation (nearly fully open) and turbine operation at house load
at maximum cooling water inlet temperature to condenser, does not exceed
the turbine trip value for the condenser pressure. Further, the selected
condenser together with the condenser cooling water system shall not cause

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STG unit capability loss at the minimum condenser inlet cooling water
temperature.

2.113 The location and design of steam and water dumps to the condenser shall
be in accordance with ASME Standard TDP-1, Part-1.

2.114 The condenser design shall provide for adequate bowing or sloping of tubes
to assure complete drainage of the tubes. Adequate arrangement and space
shall be provided at the rear of the condenser to facilitate the removal of
condenser tubes. Also turbine foundation columns shall be suitably placed to
enable easy operation of rear water box door. Condenser dome walls shall
be provided with sufficient stiffeners to withstand external force in order to
avoid of buckling of dome walls.

2.115 A vacuum grid shall be fitted to ensure that an average reading can be
obtained and the grid shall be fitted 300 mm above the top of condenser
tube bundle for measurement of condenser vacuum.

2.116 Easy access to the interior of water boxes for inspection or maintenance
shall be provided by hinged, quick opening manhole covers. At least one
manhole shall be provided in each divided section. Suitable lifting lugs shall
be provided for water boxes.

2.117 The water box test pressure and the test pressure on the tube side of the
condenser shall be at least 1.3 times the design pressure.

2.118 If circulating water connections enter the bottom of water box, safety guards
shall be provided to protect personnel from falling in during inspection or
maintenance.

2.119 Each water box shall be provided with a drain valve of adequate size at the
bottom to enable the front and rear water box and tubes to be emptied of
water in not more than 30 minutes. Also, each water box shall be provided
with adequately sized vent line with two valves. One valve, immediately after
the tapping and the second valve at an accessible area near drain
termination for frequent operation. Necessary meshes shall also be provided
to the drains and vents to prevent escape of the balls of on-load tube
cleaning system into the drains and vents.

2.120 Access manholes of adequate size shall be provided, one in each of the
hotwell sections. All manholes with hinge shall be provided with access
platforms with ladder. Hotwell connections to suction of CEP pumps shall
have anti-vortex baffling and the material of screen mesh shall be of
stainless steel type 304.

2.121 A suitable means of access shall be provided inside the condenser to permit
inspection and cleaning of confined areas. Access manhole of 600 mm x 600

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mm size minimum, with hinged and bolted manhole covers shall be provided
on the shell above tubes.

2.122 Connections shall be provided to empty the hotwell from the normal
operating level to the station drains in one hour or less.

2.123 The condenser shell shall be provided with baffles as necessary to ensure
proper distribution of steam over the whole of the tube nest with minimum
shock load and to eliminate all areas of excessive steam velocity. Extraction
pipes coming through condenser neck shall be provided with stainless steel
shroud around each pipe to prevent erosion due to steam.

2.124 The condenser shall be adequately supported so that no upward thrust is

imposed on the turbine under all conditions of operation. Condenser, piping
supports etc. including their foundations shall be designed such that with
water in circulating water side also full, steam space can be filled with water
upto the condenser neck for hydraulic test/air leakage points check without
giving any stiffeners etc. in any part of the condenser.

2.125 At all points where steam and water enters the condenser shell, baffles of
SS 316 shall be provided to prevent direct impingement on the tubes. All
bolts, nuts, stays etc. inside the steam space will be of approved material
and where such parts project through the tube plates, they shall be fitted with
gun metal or approved cap nuts and protective sleeves. Stainless steel spray
piping shall be provided to distribute cold make-up water in such a manner
as to provide suitable heating and deaeration.

2.126 The condenser shall be fitted with

• two sets (one on either side) of water level gauge at the condenser
hot well with illumination;
• air outlet connections;
• steam throw-off device to effect pressure reduction and condensate
spraying of the steam from bypass station when the turbine is by-
passed;
• all necessary connection for instrument and controls;
• one isolating valve on the top of steam space of each condenser shell
or top of each turbine exhaust piece for vacuum gauge;
• appropriate thermometer pockets at top of the steam space of the
condenser shell and in the air suction branch;
• connections for vacuum breaker system;
• connections for return of heater drains through flash boxes
• All required instruments like level transmitters, level controllers, level
gauges shall be mounted on stand pipe with individual isolation

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valves. Stand pipe shall be connected to condenser shell (One on

each side) with isolation valves for steam and water side. Initial filling
from permanent DM water source, vent and drain shall be provided to
stand pipe. For initiating alarms, protective actions, level indication
and level control functions, following shall be provided as a minimum
on the condenser hot well
a) ‘LOW” level
b) ‘LOW-LOW’ level
c) ‘HIGH LEVEL’
d) ‘HIGH-HIGH LEVEL’
e) NORMAL LEVEL
• water boxes and reverse chambers shall be designed for the use of
continuous condenser on load tube cleaning system to ensure equal
distribution of cleaning balls all over the surface of the tube plate and
• water boxes and reverse chambers shall be designed to carry out
tube cleaning with high pressure water jet cleaning, manual brush
cleaning or any other method.

2.127 The tube shall be seamless type, manufactured and tested in accordance
with the approved standard. All tubes shall be of tested quality and the
BIDDER shall have to submit the test certificate of the tubes. Each tube shall
be eddy current tested for soundness. The tubes shall be roller expanded.
The extent of tube expansion shall be established by mock-up test and all
expansion shall be done to the measured extent.

2.128 The tube support plates shall be arranged suitably so that no periodic
vibration of tubes may be induced by the running of the Turbine and the
maximum span shall be limited such that vibration induced by steam flow
may not occur. Edges of tube holes with support plates shall be chamfered
and deburred to prevent tube damage.

2.129 The water boxes shall be hinge supported from condenser shell by a flange
connection. Condenser design and construction shall assure complete
support of the fully flooded water boxes from the condenser shell without
requiring auxiliary supports. The outer surface of the water boxes shall be
painted with suitable paint after the surface is cleaned and degreased. The
inner surfaces of the water boxes and the partition plates shall be painted
with fibre reinforced epoxy painting after the surface is cleaned and
degreased. Adequate arrangement like monorail, hoist etc. shall be provided
for removal of water box for tube replacement. Adequate space shall be
allocated for complete opening of the hinged and bolted water boxes, so that
after opening, they stand clear of the condenser tube removal space.

Condenser tube cleaning system

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2.130 The system shall be designed to operate in parallel with the condenser. It
shall be designed for effective removal of scales and micro & macro fouling
in tubes. The system shall be designed for minimum pressure drop in CW
system. Space requirement shall be kept minimum. The system shall be
complete with all pumps, piping, valves, motors and controls (for manual
operation) etc. for efficient operation of the system. The on-load tube
cleaning system shall be commissioned simultaneously along with the first
admission of circulating water into the condenser and shall be designed to
operate individually for each side of the water box separately. Each ball
recirculating skid shall have one recirculating pump with electric motor.

Condenser Air Evacuation Equipment

2.131 2 x100% mechanical vacuum pumps and accessories will be used to create
vacuum by removing air and non-condensable gases from steam condenser
during plant start-up and operation. The pumps shall be single stage liquid
ring with an air ejector or two-stage liquid ring type to meet the design
conditions specified. The pumps shall be designed considering adequate
margin for trouble free operation even during the peak summer period.

2.132 In case of a two stage pump both the stages shall be mounted on a common
shaft. The unit shall require no internal lubrication and shall not be damaged
by water vapour, entrained droplets or slugs or water.

2.133 Each pump with its accessories shall be furnished as a packaged unit
mounted on a common steel base and shall be complete with all accessories
including but not limited to, the integral piping, cooler, air ejector, air flow
meter, valves, inlet screen, wiring and controls as necessary.

2.134 Provision shall be made in the design of the equipment to prevent loss of
vacuum by flow of atmospheric air back into the condenser upon shutdown
of the pump.

2.135 The control system shall be such that the entire operation from hogging
through holding can be carried out automatically. The system shall perform
the following functions:

(a) Hogging operation up to a pre determined vacuum by use of both the

100% capacity vacuum pumps.

(b) Automatic changeover from hogging to holding operation at the preset

vacuum.

(c) Automatic starting of the standby unit in the event of fall in vacuum to
a preset value.

2.136 Seal water makeup to the liquid ring pumps shall be from condensate
extraction pump discharge through an isolation valve. Intercooler shall be
provided with Cu-Ni tubes with SS cage baffle plates and tie rods.

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2.137 Recirculation pumps as required shall be considered.

Condensate Extraction Pumps and Accessories

2.138 3 x 50% (2W+1S) capacity Condensate extraction pump (CEP) for each unit
shall be provided as indicated in the sketch No. TCE.5657A-ME-SK-1002

2.139 The condensate extraction pumps shall supply the condensate from the
condenser hotwell to deaerator through the gland steam condenser,
deaerator level control valve and low pressure feed water heaters to the
deaerator as indicated in the sketch No. TCE.5657A-ME-SK-1002.

2.140 For maximum availability between planned maintenance periods,

components of CEP shall not be made of materials which are degradable
and/or which will wear and need replacing within 40,000 hours with the
exception of mechanical shaft seal materials, which shall be capable of
operating for not less than 15,000 hours.

2.141 The pumps characteristic curve test tolerances shall be limited to:

Plus (%) Minus (%)

(a) Flow at guarantee point 0 0

(b) Head at guarantee point 3 0

(c) Efficiency at guarantee point Unlimited 0

(d) Shut-off head 5 0

2.142 The pump motor rating shall not be less than larger of the following:

(a) Sufficient to drive the pump through the entire range of runout flow to
shut-off conditions.

(b) 120% of pump design point rating.

2.143 The construction of Condensate extraction pumps shall be such as to allow

removal of pump shaft and impeller without disturbing the can.

2.144 The suction side vent of each canister of Condensate extraction pump shall
be individually connected to condenser. Discharge side vent of each pump
shall have its own solenoid valve operated, together with break down orifice
and be connected individually to condenser through Flash Tank.

2.145 The initial sealing water for the CEP pumps shall be from hotwell make-up
system and during normal operation from condensate extraction pump

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discharge. Transfer from one sealing water source to another shall be

automatic.

2.146 The minimum recirculation system of the Condensate extraction pump shall
also preferably meet the minimum flow requirements of gland steam
condenser.

2.147 The CEP pumps shall be provided with mechanical seals of proven make.

2.148 CEP pump suction sideline shall be provided with suitable expansion bellow
and suction filter. Filter element shall be of SS304 of proven make. Suction
strainer shall be designed in such a way that it should not allow any foreign
materials more than the pump internal working clearances and it should
allow rated flow of pump capacity at 50% clogged condition.

2.149 The design and workmanship of CEP pumps shall be such that the pumps
are readily assembled or dismantled and that they operate satisfactorily
under all operating conditions without cavitation, pitting, excessive vibration,
noise or undue wear.

2.150 The CEP pump shaft coupling shall be of flexible type and the thrust bearing
shall be provided in the pump. Pumps shall be fitted throughout with
renewable wearing parts such as wearing rings, shaft sleeves, stage sealing
rings, etc.

2.151 The suction valves shall be suitably sealed to avoid ingress of air into the
condensate.

2.152 The impeller shall be finished all over and carefully balanced both statically
and dynamically. The assembled rotor shall also be dynamically balanced.

2.153 Suitable automatic starting devices shall be provided to bring the stand-by
pump into operation in case of failure of operating pump or when the
condensate header pressure drops below a predetermined value.

2.154 The CEP pump shall be designed to handle hot condensate at or near
saturation temperature and also be capable of handling the full condensate
from the condenser at atmospheric pressure, and also when unit is operating
at full load when L.P. & H.P. heaters are out of service, with minimum
permissible frequency and at rated deaerator pressure.

Closed Feed Water Heaters and Accessories

2.155 The plant shall be provided with low pressure feed water heating system,
deaerating feed water heater and high pressure feed water heating system.
The low pressure feed water heaters are those heaters provided upstream of
deaerating feed water heater and high pressure feed water heaters are
those heaters provided downstream of deaerating feed water heater.

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2.156 BIDDER shall note that power plant capability loss due to outage/bypass of a
heater is not acceptable. BIDDER shall establish the duty range of the feed
water heater from partial load to overload conditions. The feed water heater
shall be rated for continuous operation for both design and off-design
conditions. The feed water heater shall allow continuous operation at partial
load, preceding heater bypass, start-up, shutdown and any other transients.
The feed water heaters (especially high pressure heaters) shall be designed
such that the heaters do not impose any other loading/unloading restrictions
due to rapid rate of change of feed water temperature.

2.157 The design shall have provision for complete drainage of both shell and tube
sides. Drains of adequate size and number at low points of heater shells and
water inlet channels for proper drainage shall be provided. Vents and drains
of the feed water side of HP heater shall be provided with double isolation
valves.

2.158 The low pressure heater, if mounted in the condenser neck shall have to be
removable tube bundle type. The BIDDER shall also supply suitable roller
type supports which can be attached to the channel of the heater for
facilitating tube bundle removal. Sufficient space/approach shall be made
available for removal of heater tube bundle assembly for maintenance.
Necessary provisions shall be made by the BIDDER in the channel for
attaching the supports.

2.159 Adequate vents and internal baffles shall be provided to remove non-
condensable from the stagnant steam areas both during start-up and
continuous operation. The continuous vent lines shall be provided with
external flow orifice designed to pass approximately 0.5% of design
extraction steam flow at normal operating condition. The start-up vent shall
be separated from the continuous vent. Venting system shall be arranged in
such a manner that the presence of free oxygen will not cause corrosion in
the heater parts.

2.160 Start-up vents shall be provided at the highest points of any closed section
where air may be trapped during startup. Start-up vents shall purge the shell
of all air and non-condensable during initial phase of the cycle. During plant
start-up, venting to the atmosphere is satisfactory when feed water heaters
are operated above atmospheric pressures at all loads. If feed water heaters
are not operated above atmosphere pressure, the start-up vents shall be
connected to the surface condensers. The high pressure feed water heater
vents shall be separately connected to the deaerating feed water heater. The
low pressure feed water heater vents shall be separately connected to the
surface condenser.

2.161 All feed water heaters shall be provided with steam relief valves on the shell
side and sentinel relief valves on the tube side. Shell side relief valves shall
be sized for 10% of the feed water flow at 10% accumulation. Tube side

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relief valves shall be provided to guard against over pressure from water
expansion when inlet and outlet valves are closed.

2.162 The shell shall be of seamless type.

2.163 BIDDER shall permanently mark the shell cut line for shell removal, if
applicable. To protect the tube bundle a 6.25 mm (minimum) thick stainless
steel band approximately 150 mm wide shall be installed around the bundle
under the cut line.

2.164 The tube shall be heat resistant steel of high manufacturing quality. The
tubes shall be eddy current tested & bent accurately to ‘U’ shape. The bends
are heat treated to remove residual stresses. The ovality of tubes in U-bend
shall be limited such that neither the major diameter nor minor diameter
differs from the nominal diameter by more than 10%.

2.165 Impingement plates shall be continuous between adjacent tube support

plates. The impingement plate shall be of stainless steel 10 mm thickness
and shall not be less than double the area of the inlet nozzle. The
impingement plate attached shall be designed for thermal expansion.

2.166 The tube sheets shall be designed for the full design pressure acting
independently on either side. The faces of the tube sheets shall be true
before and after the tubes are rolled in. Suitable threaded holes for eyebolts
shall be provided on the tube sheet to facilitate pulling and removal of the
tube bundle.

2.167 The tube sheet and welding of the tubes to tube sheet wherever applicable
shall be adequately designed for sudden thermal impact due to preceding
heater outage condition and also due to total unit load rejection.

2.168 On the groove side of a grooved tube sheet, the depth of the pass partition
groove may be considered as available for corrosion allowance. The
thickness of cladding material shall not be included in the minimum or
effective tube sheet thickness.

2.169 The tube sheet may be solid or clad as specified. The nominal cladding
thickness at the tube side face of a tube sheet shall not be less than 6.35
mm after all machining. After machining the overlay shall be liquid penetrant
checked and ultrasonically checked to ensure proper bonding of overlay with
parent metal of tube sheet. No crack or porosity is acceptable. It shall be
ensured that no separation of overlay from the tube sheet has occurred after
the tube holes are drilled.

2.170 The heater channel shall be designed to allow for tools and personnel to
locate and plug leaking tubes. Full access covers shall be provided for feed
water heaters. The channel cover thickness shall be calculated as per the
HEI standard.

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2.171 The pass partition plates shall be thick enough so that the weld stresses
from differential pressure do not exceed the yield strength at the design
temperatures. The plates shall also be flexible enough to allow a
temperature rise across the heater equal to at least twice the value at the
design condition. Pass partitions shall be welded full length on both sides.
Suitable measures shall be taken particularly in HP heaters to avoid erosion
of partition plates due to direct impingement of feed water from feed water
inlet nozzle.

2.172 For each heater the heat transfer area shall be calculated considering 10%
of the tubes plugged and for fouling factor as recommended by HEI. The
shell side design flow shall be calculated for the abnormal condition of lower
pressure heaters taken out of service and for a tube leakage of 20% of the
condensate/boiler feed water flow.

2.173 Each of the L.P and H.P feed heaters shall have individual motorized valves
to enable it to be taken out of service without necessitating the shutting down
of the turbine generator set. The H.P heaters shall also be provided with a
motorized individual bypass arrangement for each HP heater to bypass feed
water in case of very high level in the respective High pressure heaters. L.P
heaters shall be equipped with drain cooler as an integral part. Alternatively,
hydraulic operated valves may be provided.

2.174 All level transmitters etc. shall be connected to the heater through separate
standpipe which has isolation valves. Layout of the stand pipe shall be such
that it should ease the valve/level switch operation & maintenance. The
standpipe shall have provision for filling / venting and draining. All
instruments like level transmitters / controller / gauges etc. around heater
and turbine shall be selected so that they withstand heat transmitted from
heater. High–High level protection interlock shall be provided for both the HP
and LP heaters as a minimum.

2.175 The heaters shall have suitable lifting arrangement so that heater or shell
can be removed for maintenance purpose.

Stress relieving of U-Tube bends shall be carried out upto a distance of

150mm from bend area.

All flanged connections shall be of the bolted type and the use of studs shall
not be permitted unless with special approval.

The interior surfaces of all the heaters shall be cleaned of all mill scale. The
exterior surfaces shall be painted as required.

Stainless steel illuminated armoured type reflex gauge glasses, level

indicators with shut off valves, ball checks etc. shall be provided with each
heater.

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Pressure gauges with needle valve and siphon (if required), for each heater
shall be provided for each steam inlet, condensate/feed water inlet and
outlet.

Thermometers with thermometer wells for each heater shall be provided for
each steam inlet, drain outlet, condensate/feed water inlet and outlet.

LP heater drain condensate pump

2.176 If LP heater drain condensate pump is envisaged instead of drain cooler,
system shall be complete with standby pump, automatic level controls,
interlocks etc.

2.177 Material of construction of the LP drain condensate pump shall be same as

that of the condensate extraction pumps. The system shall be designed for
complete cascading of the drain condensate to condenser in the event of
non availability of both drain condensate pumps.

2.178 Power consumption of the drain condensate pumps shall be included in the
calculation of total auxiliary power consumption if provided.

Heater Drain Systems

2.179 Normally, the feed water heater drains shall be cascaded to the next lower
pressure feed water heater. Drains from the lowest high pressure feed water
heater and low pressure feed water heater shall be led to the deaerating
feed water heater and surface condenser respectively during normal
operation. In addition the high pressure heater drains shall have alternate
paths to the deaerating feed water heater and the surface condenser via the
flash tank. The low pressure heater shall have an alternate path to the
surface condenser via the flash tank.

2.180 The drain system shall be sized for maximum of the following conditions:

(a) Ten (10) percent of maximum overload feed water / condensate flow

(b) Flow based on the clean rupture of one heater tube resulting in two (2)
open ends discharging as orifices. Flow shall be determined for
orifices of diameter equal to normal inside diameter of tubes using an
orifice co-efficient of 0.9, a pressure differential across orifice equal to
the difference between tube and shell design pressures and average
tube side water temperature at that condition.

(c) Maximum drain flow under abnormal operating conditions.

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Deaerating Feed Water Heater

2.181 The deaerator shall be capable of satisfactory operation under normal
operation, condition of turbine trip and HP-LP bypass operation (full open)
and lowest condenser pressure. Outage of any low pressure feed water
heater and minimum condenser pressure shall not affect deaerator
performance in any manner.

2.182 In case of spray-tray type with direct-contact vent condenser, the flow of
steam shall be such that the steam entering the heater will contact the
hottest water which is leaving the last row of trays and then proceed upwards
through the tray stacks in truly counter-current fashion. Parallel flow of steam
and water is not desirable. Tray supports shall be rigid enough to withstand
severe vibrations that would be caused due to water hammering during start-
up and full load throw-off conditions. All materials used inside the deaerator
such as trays, fastners, support rods, nozzles shall be of SS. The sprayer
shall be spring controlled spray valves (variable flow area) which ensures
fine atomisation of condensate at all loads. The sprayer device shall provide
a self regulated system in which disc/piston opening adopts automatically to
the changing hydraulic loads.

2.183 The spray type deaerator shall be Stork type or proven equivalent
construction which combines in one vessel the functions of deaerator, pre-
heater, vent condenser and feed water storage tank. The design shall
incorporate suitable spray valves of disc type or equivalent, splash plates,
baffles, grids, etc. which ensures fine atomisation of incoming condensate,
rapid heating up by steam and higher residence time. Heating steam shall be
introduced into the water stored in the feed water tank through a rake of
sparger steam pipes below the minimum water level. The rake shall be
suitably supported to prevent vibration. Suitable means shall be provided to
prevent back flow of water into steam pipes in case there is any sudden drop
in steam pressure. A separate heating steam rake to supply heating steam
during start-up shall be provided. These heating steam pipes shall be
suitably supported to avoid excessive vibration during start-up, normal
operation and transients. Steam pipe configuration shall be such as to
prevent entrainment of any heating steam into boiler feed pump suction
lines.

2.184 The outlet pipes from the feed water storage tank shall be provided with a
vortex breaker and project a minimum of 75 mm above the bottom of the
storage tank so as to prevent sludge from getting into the suction pipes of
the boiler feed pumps. The feed water storage tank shall be provided with
two manholes of minimum 500 mm size. In case of spray-tray type deaerator
an additional manhole with hinge shall be provided at a suitable location in
the deaerator section. The manholes shall be provided with bolted and
hinged manhole covers.

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2.185 Low load recirculation flow and balancing device leak off flow systems from
the boiler feed pumps (if required) shall be led to the feed water storage
tank.

2.186 The vent from the continuous blow down tank (CBDT) will also be led to the
deaerator.

2.187 The deaerator level shall be controlled by controlling the condensate inlet
flow into deaerator during normal conditions. The overflow from deaerator
shall be led to turbine flash vessel with pneumatic valve and motor operated
bypass valve. The drain from deaerator will be led to LP drain flash box (LP
Drain F/B).

2.188 The sprayer shall be designed to ensure fine atomisation of condensate at

all loads upto 110% of the design flow.

2.189 The deaerator shall be capable of deaerating all the incoming steam and
condensate, H.P. heater drips and emergency make up water at a rate to
provide boiler feed to match the boiler MCR requirements continuously. It
shall be designed to avoid any stagnation pockets of non-condensable
gases.

2.190 The operation of deaerator shall be stable and free from vibration, water
hammer when subjected to pressure decay which may occur at full load trip
out condition of the TG and during the interval required for change over to
the alternative steam source.

2.191 The deaerator shell and storage tank may go under vacuum during certain
abnormal conditions and deaerator and storage tank shall be designed
accordingly. The storage tank shall have one support leg fixed and other of
sliding type to take care of expansion. The Deaerator shall be provided with
Drain connection on the storage tank with manual valve and drain pipe to the
basement level, Initial fill line with NRV, motor operated valve, gate valve etc.

2.192 The Deaerator shall also be provided with thermometer pockets and
thermometers on the storage tank, deaerating section, condensate inlet,
feed water outlet from the deaerator water storage tank, steam inlet etc.
Pressure gauge and relief valves to conform with the code requirements, Air
release valves, Water level gauge illuminated / two (2) nos., level
transmitters / level controllers and other instruments mounted on separate
stand pipes with isolating valves and provision for initial filling, vent and drain
connection. For initating alarms,protective actions,level indication and level
control functions, the following shall be provided as a minimum on the
Deaerator Feed water storage tank

a) LOW level
b) ‘LOW –LOW ‘ level
c) ‘HIGH’ level

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d) ‘HIGH –HIGH ‘level

The above listed are a minimum and additional provisions if required during
detailed engineering phase shall be provided to make the system complete.
The feed water storage tank capacity shall be not less than 6 minutes of
feed water flow corresponding to turbine VWO condition with maximum
make up and design cooling water inlet temperature.

Boiler Feed Pumps

2.193 The boiler feed pump group shall consist of three (3) 50% duty boiler feed
pump sets. Each BFP shall comprise of a main pump, and a booster/booster
stage pump. Each set shall be preferably supplied by a separate down
comer from deaerating feed water heater. BIDDER shall also study the
possibility of providing BFPs without Booster pumps. Possibility of providing
RH spray from the inter-stage of the BFPs shall be reviewed and accordingly
be designed. Details of the same shall be submitted during the detail
engineering.

2.194 Each pump shall be capable of operating continuously at run-out condition at

any turbine load. BIDDER shall indicate limitation if any on the pump
operating at any flow, preferably by defining the operational window in the
pump characteristics.

2.195 MBFP shall be complete with drive motor, booster pump, shaft couplings,
variable speed hydraulic coupling and associated gear drive, lubricating oil
system, automatic recirculation control valve, hydraulic balancing device.

2.196 The STBFPs and MBFP shall have matching characteristics to enable
smooth parallel operation of STBFP’s or STBFP with MBFP over full range
of capacity, and shall be of identical design to provide total
interchangeability.

2.197 For modulating type the recirculation control shall be by a flow measuring
primary element in the boiler feed pump suction line between each individual
booster pump and boiler feed pump. The recirculation flow from each pump
will be independently led to the deaerating feed water heater.

2.198 Leak off from the balancing device of each boiler feed pumps will be
separately led to the deaerating feed water heater or feed pump suction, with
a flow measuring element in each line to monitor the extent of wear in the
balancing device.

2.199 A pump warm-up system shall be included if recommended by pump

supplier. In case BIDDER does not recommend provision of same, the same
shall be substantiated by proven experience. However rapid start-up of pump
set shall be possible from any operational condition i.e. cold or partially
warmed-up.

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2.200 In designing the system, attention shall be paid to minimization of slip losses,
by adjusting the head between booster and main pump. While adjusting the
same adequate attention shall be paid to the NPSH requirements of the
main and the booster pumps during normal operation and transients.
Location of deaerating feed water heater and offset of suction piping from
pumps shall be such that the margins on net positive suction head (NPSH)
required by pump during normal and transient conditions, would be as per
Data Sheet-A and flashing/steaming in suction lines is avoided under all
operating modes.

2.201 During normal operation the discharge valve of standby BFP set would be
kept normally open. Each BFP set as a whole shall be capable of
withstanding the reverse rotational speeds which would result from non-
return valve failure under the most severe condition (i.e. remaining normally
working pumps operating at full speed). BIDDER shall provide reverse
rotation detection system to close discharge valve on detection of same.

2.202 Pump characteristic curve test tolerances shall be limited to:

Plus(%) Minus(%)
(a) Flow at guarantee point 0 0
(b) Head at guarantee point 3 0
(c) Efficiency at guarantee point Unlimited 0
(d) Shut-off head 5 0
These tolerances shall be the permissible variations between the conditions
as initially proposed by the BIDDER and the design parameters
demonstrated during acceptance tests.

2.203 Pump with high suction specific speed not proven in practice is not
acceptable. The impeller shall be designed for minimum 40,000 hours
operation.

2.204 The pump motor rating shall not be less than the larger of the following:

(a) Sufficient to drive the pump through the entire range of run-out flow to
shut-off conditions.

(b) 110% of pump design point rating.

2.205 Care shall be taken to design the pump for the operation of BFP even in
under frequency condition lower than normal frequency.

2.206 All bearings shall be provided with a forced lubrication from a common oil
system. The thrust bearings shall be of tilting pad type. Also the design of

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lubricating oil system should take into account the oil requirements of the
motor wherever thrust bearings are fitted. Bearings shall be easily accessible
without disturbing the pump. Each bearing housing shall have a drain plug.
All the bearing housing shall be provided with vibration probes and it shall be
connected with DCS system. All the bearings shall be provided with
thermocouples to measure the bearing temperature and it shall be
connected with DCS System.

2.207 BFP shall be provided with suction filters, filter strainers shall be of SS 304.
Mesh size shall be selected in order to avoid ingress of any foreign material
size more than the pump working clearances. Suction strainer shall capable
to allow 100% flow of pump in 50% strainer clogged condition. Suitable DP
gauge is to be provided.

2.208 A suitable axial thrust balancing arrangement preferably balancing drum

shall be provided. The balance drum leak-off shall be lead back to either
pump suction or deaerator storage tank.

2.209 Adequate space shall be provided between pump drain connections and
base plate for installation of minimum 15 mm drain piping. Pumps shall be
supplied with suitable drain pipes or drain rim type base plates with tapped
drain connections.

2.210 The motor driven BFP set shall have a separate common lubrication system.
The lubrication system shall include, but not necessarily be limited to, a shaft
driven oil pump, a spare full capacity electric motor driven oil pump, all piping
valves, return flow sight gauges, relief valves, oil coolers, pressure and
temperature switches, duplex or two simplex filters, pressure gauges, flow
control devices, oil level indicators, supply thermometers and return oil
thermometers for each bearing and an oil reservoir. One DC motor driven
emergency lubricating oil pump with drive and starter shall be provided (if
required).

2.211 The lubricating oil for each STBFP, drive turbine, booster pump and gear
drives will be supplied from the steam turbine drive lubricating oil system.

Mechanical seals
2.212 The mechanical seals shall have a life expectancy of at least 16,000 hours.
A cooling jacket shall be incorporated in the gland design. This shall consist
of a water circulation ring, 2X100% magnetic filter and 2X100% tubular
water cooler, piping, valves, control and instrumentation etc. cooler shall be
designed with margin of 20% over worst condition of heat generated in
seals. Further in case of AC power supply failure, seal should be able to
withstand operation without cooling water. Auxiliary cooling water shall be
used for the cooling and the system shall have a suitable filling, venting and
draining arrangement.

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2.213 Supplier shall provide online monitoring system for vibration monitoring. All
necessary protection required to protect the BFP.

Variable speed hydraulic coupling for Motor driven BFP

2.214 This shall be of Voith make and shall be rated for maximum duty of the main
pump of the BFP set. It shall be equipped with a complement of gears, motor
driven oil pumps and duplex oil coolers to provide a satisfactory operation for
the working oil and lubricating oil systems for a pump set.

2.215 The variable speed fluid coupling shall transmit the drive from the motor to
the pump in such a manner that under normal operating conditions the pump
speed can be smoothly varied over a range 20% to 100% of pump rated
speed.

2.216 The scoop tube shall be operated by servo positioner which is powered by
the coupling lubricating oil system. A stepper motor shall interface with the
servo positioner with a suitable linkage provided. A special requirement is
the need for rapid starting and response to control signals. The coupling and
its auxiliaries shall be designed to reduce inherent time lags to a minimum.
The start-up time for the complete BFP set is to be not more than 15
seconds and if necessary, solenoid valves shall be provided in the fluid
coupling control system to achieve this.

2.217 Hydraulic coupling oil sump drain shall be accessible for operation and
maintenance. Coupling vents shall be provided with proper oil vapour
extractor in order to avoid oil foaming.

Steam Turbine Drive

2.218 In case the boiler feed pump is steam turbine driven, the steam for each
Boiler Feed Pump Turbine Drive (BFPTD) shall be supplied from cold reheat
piping during startup and low load operation. During normal operation the
steam shall be supplied from intermediate pressure (IP) low pressure (LP)
cross around piping of the main steam turbine generator.

2.219 The BFPTD shall be designed for single admission from steam sources.
Alternatively, steam chest shall be designed with separate steam lines for
dual admission. The dual steam admission features shall include stop
valves, control valves, and nozzle ring. The control of HP and LP control
valves shall be integral to provide smooth, continuous automatic operation of
BFPTD over the entire operating range.

2.220 Steam turbine drive shall have a suitable electric motor driven rotor turning
gear.

2.221 The exhaust connection of each BFPTD shall be in upward direction and
shall be bolted to the exhaust steam ducting through a transition piece (if
required), for disposal of the exhaust steam to the main condenser.

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2.222 Horizontal portion of the exhaust steam piping shall be provided with a slight
continuous slope towards the main condenser to ensure its positive
drainage.

2.223 The gland sealing steam supply to the BFPTD shall be provided from the
main turbine sealing system supply header.

2.224 A common lubricating / control oil system for both BFPTD and Steam
Turbine driven Boiler Feed Pumps (STBFP) shall include but not limited to
the following :

a) One (1) AC motor driven main oil pump with drive motor (MOP)
b) One (1) AC motor driven auxiliary oil pump with drive motor (AOP)
c) One (1) DC motor driven emergency oil pump with drive motor
d) One (1) lubricating oil tank with integral strainer, it shall have a
retention-time of at least 5 minutes

e) Two (2) AC motor driven vapour extractors with drive motor.

f) Two (2) full capacity oil coolers
g) One duplex oil filter

Speed Governing System for BFPTD

2.225 BFP TD shall be provided with a speed governing system capable of
controlling and regulating BFPTD speed in conformity with the feed water
control system.

2.226 BFP TD shall be designed with electro-hydraulic control (EHC) system as its
primary control system. The control system shall be capable of adjusting the
turbine speed over the entire governing range.

2.227 EHC system shall :

a) Be complete with all initiating devices for tripping and resetting BFPTD.
b) Facilitate testing of all steam admission valves on a periodic basis, while
in operation at rated speed.
c) Have redundant power supply unit
d) Have provisions for self monitoring of redundant circuits

2.228 The speed governing system shall limit BFPTD speed to a value less than
the setting of the over speed governor in case of a full load tripout.

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2.229 BFPTD shall be equipped with independent trip devices in the from of
duplicate emergency over speed governors. These shall be mounted on the
BFP TD shaft and shall be arranged to actuate a trip device at a
predetermined speed which will be provided for testing the operation of the
emergency overspeed governors under simulated overspeed conditions,
whilst BFPTD is operating at any load.

BFPTD Protection System

2.230 The protection system shall include but not limited to the following :

a) Overspeed emergency governors

b) Low lube oil pressure for trip
c) Thrust wear trip
d) Low control fluid pressure trip
e) High exhaust hood temperature alarm trip.
f) Low vacuum unloader

BFPTD drain system

2.231 Protection against water induction shall be provided. BIDDER shall state in
the Bid specific requirements for protection against water induction.

2.232 All the bearings shall be designed to avoid oil whip under all operating
conditions. The bearings shall be spherically seated, forced feed lubricated
type, and lined with babbit material or other suitable anti-friction alloy. The
thrust bearing shall be of Kingsbury or suitable pad type.

2.233 The BFP shall be driven through ' disconnect flexible coupling". The
disconnect coupling shall be automatically disconnect the driven equipment
from the drive turbine so as to permit independent operation of the drive
turbine on turning gear.

Hotwell Make-up and Excess Condensate Dump System

2.149 The hotwell make-up system shall supply demineralised water from the
condensate storage tank to the surface condenser.

2.150 The system shall have a normal make-up control valve to be sized for 3%
of feed water flow rate at turbine generator (TG) valve wide open (VWO)
condition and an emergency make-up control valve to be sized for hotwell
make pump rated flow condition (a flow of 10% TG VWO flow. In addition a
10% of design margin and 20% for pump minimum flow margin or pump
continuous minimum recirculation flow whichever is higher). In addition, to
these control valves a manual quick fill line shall be provided to shorten the
period for filling up of condenser as shown in the enclosed sketch No.
TCE.5657A-ME-SK-1002.

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TCE.5657A-H-500- TITLE MECHANICAL SYSTEMS – SHEET 43 OF 45
001 TURBO GENERATOR AND AUXILIARIES

2.151 Excess condensate dump system shall dump the excess condensate in
condenser hotwell to the overhead condensate surge tank through an
excess condensate dump line downstream of condensate extraction pump
discharge. The excess condensate dump line shall be provided with an
excess condensate dump control valve sized for not less than 10 percent
TG VWO flow.

Design Basis of H2 and CO2 Cylinders

2.152 The number of filled in hydrogen and carbon dioxide cylinders required to
be supplied for the unit shall be arrived on the following basis :

Number of H2 cylinders : Number of H2 cylinders required for filling

an empty generator to the operating
pressure + Fifteen days make-up
requirements + Number of cylinders
connected to generator manifold

Number of CO2 cylinders : The number of CO2 cylinders required for

one generator Purging cycle + Number of
cylinders connected to the generator
manifolds.

One purge cycle will consist of CO2

cylinders required for removing the
hydrogen and again later removing the
air

BIDDER shall consider 90% of cylinder capacity as available cylinder

capacity for calculating the number of cylinder requirements. Also BIDDER
shall ensure that the cylinder capacity considered is available in local
market freely.

Control valves for system

2.153 All control valves shall be provided with pneumatic actuators and shall be
sized such that the valves are controllable over entire operating regime viz.
low load to full load/VWO. The control valves which require to be operated
during cold, warm and hot start conditions shall also be controllable during
this mode of operation. To meet the above requirements if BIDDER
provides more than one control valve, the controllable ranges of the control
valves shall overlap to ensure bump less transfer from one control valve to
other. The control valves shall not cause noise and the noise level should
meet the requirement as per MOEF stipulations. For other requirements of
control valve refer relevant C&I sections.

ISSUE
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 TCE Consulting Engineers Limited Volume - III
Spec No: SECTION: D 1.2
TCE.5657A-H-500- TITLE MECHANICAL SYSTEMS – SHEET 44 OF 45
001 TURBO GENERATOR AND AUXILIARIES

Portable lube oil centrifuge

2.154 An AC motor driven centrifugal type portable lube oil purifier common for
both units shall be provided for the water and particle / sludge removal from
lubricating oil, other than STG lube oil which has its own separate purifier. It
shall be designed to purify the various lubricating oils used.

Chemical dosing system

2.155 The LP dosing system shall be supplied to maintain the condensate and
feed water chemistry.

Residual oxygen present in feed water can be detrimental to feed cycle

equipments. In order to control the same continuous dosing of 1% dilute
solution of hydrazine shall be done at deaerator outlet only. Provision shall
be kept to dose hydrazine at condensate extraction pump discharge also,
but dosing shall be done at one place at a time. For this purpose a skid
mounted Hydrazine dosing system shall be provided.

Similarly, Boiler feed water/Condensate water should have requisite pH in

order to protect the system from corrosion. In order to control the same
dosing of 1% dilute solution of Ammonia shall be done at condensate
extraction pump discharge header. Provision shall be kept to dose at
deaerator also, but dosing shall be done at one place at a time only. For this
purpose a skid mounted dosing system has been provided.

Details of LP dosing system to be supplied are furnished in Data Sheet – A

enclosed with this Section

Auxiliary Cooling Water

2.156 An auxiliary cooling water system shall be supplied at one point of the STG
unit.
The coolers & the cooling system shall be designed for guaranteed
performance even in peak summer seasons.

General requirements of auxiliary coolers

2.157 All the auxiliary heat exchangers provided for the entire STG unit &
accessories shall be designed to meet the requirements of TEMA-C unless
otherwise specifically mentioned.

3.0 Maintenance Requirements

3.1 The BIDDER shall provide facilities for carrying out on-load and off-load
maintenance of the steam turbine and its ancillaries. In general, this should
include adequate handling equipment, working space, platforms and safety
devices.

3.2 The turbine shall be designed so as to meet the following maintenance

schedules:

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 TCE Consulting Engineers Limited Volume - III
Spec No: SECTION: D 1.2
TCE.5657A-H-500- TITLE MECHANICAL SYSTEMS – SHEET 45 OF 45
001 TURBO GENERATOR AND AUXILIARIES

i) Interval of minor overhaul – min.3 years (without opening of casing)

ii) Interval of major overhaul – min 6 years.

3.3 The BIDDER shall indicate the above maintenance schedule and also the
type of maintenance to be carried out under the above two heads.

3.4 Suitable lifting tackles including lifting beams, slings and such other special
tools & tackles, as required for the maintenance of steam turbine and
accessory equipments, shall be provided.

3.5 All control valves, isolating valve, HP bypass valves, LP bypass valves,
Safety Valves, Flow Measuring Devices & all field Instruments and
extraction NRVs shall be provided with suitable platforms with ladders for
maintenance.

3.6 Chain Pulley Blocks (CPBs) with monorail shall be provided to enable
handling of suction strainers of BFP and other pumps.

ISSUE
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 Spec No:
MB POWER (MADHYA PRADESH) LIMITED VOLUME – III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D 1.2
500-001
DATA SHEET - A1
STEAM TURBINE & ACCESSORIES AND REGENERATIVE CYCLE SHEET 1 OF 23
SYSTEM

1.0 STEAM TURBINE & ACCESSORIES

1.1 General
1.1.1 Number of steam turbine units 3/2/2 (for 350/500/600 MW)
1.1.2 Type of steam turbine Tandem compound, Reheat condensing
with regenerative feed water heating
including deaerating feed water heater.
Provision of deaerating condenser in lieu of
deaerating feed water heater is not
acceptable
1.1.3 Operating mode a) Constant pressure above 80% TGMCR
b) Sliding pressure between 30% TGMCR
and 100% TGMCR
1.1.4 Duty Continuous base load operation of min.
8000 hrs with 50 starts /annum. Unit shall
also be capable of cyclic loading due to
daily load fluctuations or As per IEC 45
whichever is more stringent
1.1.5 Installation Indoor inside building
1.2 Design Data and Construction Requirements
1.2.1 100% TG MCR gross output at the generator
terminals requirements :
a) Guarantee with 3% makeup and
including auxiliary steam requirements 350/500/ 600 MW
for the plant, maximum cooling water
temperature and worst coal firing (based
on GCV)
b) Any single closed feed water heater out
of service and design cooling water
350/500/ 600 MW
temperature (CWT), 3% make-up and
including all normal auxiliary steam
requirements for the plant and worst coal
firing (based on GCV).
1.2.2 Turbine Valve Wide Open condition Minimum 105% of 100% TG MCR flow
(Maximum continuous flow passing capability with 3% make up and maximum condenser
at HP turbine throttle) cooling water inlet temperature
1.2.3 Number of LP and HP heaters for cycle Bidder to optimise and indicate
1.2.4 Overall pressure drop between HP turbine % 10
exhaust and IP turbine strainer inlet (% of
turbine exhaust absolute pressure)
1.2.5 Preferred Turbine generator steam parameters kg/cm2 (a) a) Steam pressure at HP turbine : Bidder
at STG stop valves to indicate
b) Steam temperature at HP turbine :
REV. NO. R0 PPD.BY: AS/KSK JOB NO. CLIENT : MB POWER (MADHYA
DATE 18/03/09 CKD. BY : MMB 5657A PRADESH) LIMITED.
REV. BY DATE : MAR 09 PROJECT : ANUPPUR THERMAL POWER
PROJECT, 1000 (+20%) MW, AT ANUPPUR
DISTRICT, MP, INDIA

FILE NAME: F330R2.DOC TCE FORM 330 R2

Vol III - Part(A)
Page 133 of 216
 Spec No:
MB POWER (MADHYA PRADESH) LIMITED VOLUME – III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D 1.2
500-001
DATA SHEET - A1
STEAM TURBINE & ACCESSORIES AND REGENERATIVE CYCLE SHEET 2 OF 23
SYSTEM

Bidder to indicate
c) Steam temperature at IP turbine :
Bidder to indicate
1.2.6 Turbine speed 3000 rpm, directly coupled to electric
generator
1.2.7 Quantity of DM water make-up to cycle Three (3) percent of throttle flow,
introduced at hotwell
1.2.8 Type of governing system Throttle or Nozzle
1.2.9 Type of governor Electric or electro-hydraulic

1.2.10 Operating frequency range 47.5Hz to 51.5Hz

1.2.11 Oil purification equipment :
a) Mode of operation of lube oil / control fluid Continuously in bypass mode, shall be
conditioning equipment connected permanently with main oil
tank.
b) Type of conditioning equipment. Centrifuge
c) Hourly capacity of lube oil conditioning 20% of total oil quantity in lube oil system
d) Maximum particle and water content in 5 microns after centrifuge, 2 microns after
purified oil polishing filter and should not contain free
moisture
1.2.12 a) Bearing and shaft vibration at all operating As per Class 4 - Zone ‘A’ of ISO 10816 - 2
conditions
b) Shaft vibrations at all operating conditions As per Zone ‘A’ of IS0 7919 - 2
1.2.13 Thermal insulation Ceramic fibre mattress (reusable) to be
Designed with thickness to limit the outer
surface temperature of 600C under still air
condition with station ambient temperature
of 300C

1.2.14 Main oil tank

a) Number One for each unit
b) Capacity of tank The capacity shall be adequate to contain
total volume in circuit plus sufficient space
available above High oil level to
accommodate oil in circuit which will flow
back to the tank during unit trips.
c) Material of construction of tank Structural steel

1.2.15 Not used

REV. NO. R0 PPD.BY: AS/KSK JOB NO. CLIENT : MB POWER (MADHYA

DATE 18/03/09 CKD. BY : MMB 5657A PRADESH) LIMITED.
REV. BY DATE : MAR 09 PROJECT : ANUPPUR THERMAL POWER
PROJECT, 1000 (+20%) MW, AT ANUPPUR
DISTRICT, MP, INDIA

FILE NAME: F330R2.DOC TCE FORM 330 R2

Vol III - Part(A)
Page 134 of 216
 Spec No:
MB POWER (MADHYA PRADESH) LIMITED VOLUME – III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D 1.2
500-001
DATA SHEET - A1
STEAM TURBINE & ACCESSORIES AND REGENERATIVE CYCLE SHEET 3 OF 23
SYSTEM

1.2.16 Turbine Oil coolers

a) Number 2 x 100% oil coolers for each unit
b) Type Shell and tube type with removable tube
bundle
c) Quality of water Clarified Water
1.2.17 Turbine Oil Pumps MOP AOP EOP JOP
a) Number of pumps per unit 1x100% 2x100% 2x100% 2x100%
b) Drive Main AC One on One on
Turbine motor AC AC
shaft/ (1x100 motor motor
AC motor % if and and
AC other on other on
motor DC DC
driven motor motor
MOP is
provide
d)
c) Material of Construction
Casing Carbon steel
Rotor/impeller SS 316
Shaft Forged steel
d) Control oil pump (if separate control oil 2x100% AC motor driven.
system is given)
Material of Construction
Casing Carbon steel
Rotor/impeller SS 316
Shaft Forged steel
e) Control oil circulation pump (if separate 1x100% AC motor driven.
control oil system is given)
Material of Construction
Casing Carbon steel
Rotor/impeller SS 316
Shaft Forged steel

1.2.18 Oil vapour extractor

a) Numbers 2 x 100% for each unit
b) Drive AC motor

REV. NO. R0 PPD.BY: AS/KSK JOB NO. CLIENT : MB POWER (MADHYA

DATE 18/03/09 CKD. BY : MMB 5657A PRADESH) LIMITED.
REV. BY DATE : MAR 09 PROJECT : ANUPPUR THERMAL POWER
PROJECT, 1000 (+20%) MW, AT ANUPPUR
DISTRICT, MP, INDIA

FILE NAME: F330R2.DOC TCE FORM 330 R2

Vol III - Part(A)
Page 135 of 216
 Spec No:
MB POWER (MADHYA PRADESH) LIMITED VOLUME – III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D 1.2
500-001
DATA SHEET - A1
STEAM TURBINE & ACCESSORIES AND REGENERATIVE CYCLE SHEET 4 OF 23
SYSTEM

1.2.19 HP Bypass System

a) Capacity of HP bypass system % 60 % of SG MCR at inlet of HP bypass
valve
b) Spray water for HP Bypass system Boiler feed discharge
c) Actuator type Hydraulic
d) Number and type of pumps in oil supply unit 2 X 100% Axial piston type
e) Full stroke time to open/close Sec ≤ 15
Quick open time Sec ≤3

1.2.20 LP Bypass System

a) Capacity of LP Bypass system Compatible with HP bypass system
b) Spray water for LP bypass system Condensate extraction pump discharge
1.2.21 Noise level at all operating conditions The noise (sound) power level emitted by
the equipment shall meet the requirement of
Ministry of Environment and Forest
(MOEF), Government of India.
1.2.22 Critical speed As specified in the write up in Cl. 2.19 of D
1.2 or in IEC 45 whichever is stringent
1.2.23 Type of turning gear Hydraulic or AC motor driven with hand
barring facility

1.3 Not used

1.4 Codes and Standards

1.4.1 American Society of Mechanical Engineers
1.4.2 American National Standards Institute
1.4.3 American Society for Testing and Materials
1.4.4 Hydraulic Institute Standards
1.4.5 Heat Exchange Institute
1.4.6 Institute of Electrical and Electronics Engineers
1.4.7 International Electro-technical Commission
Publications
1.4.8 National Fire Protection Association
1.4.9 National Electrical Manufacturer’s Association
1.4.10 Performance Test Codes for Steam Turbines
1.4.11 Tubular Exchanger Manufacturer’s Association
1.4.12 Other established national or international
REV. NO. R0 PPD.BY: AS/KSK JOB NO. CLIENT : MB POWER (MADHYA
DATE 18/03/09 CKD. BY : MMB 5657A PRADESH) LIMITED.
REV. BY DATE : MAR 09 PROJECT : ANUPPUR THERMAL POWER
PROJECT, 1000 (+20%) MW, AT ANUPPUR
DISTRICT, MP, INDIA

FILE NAME: F330R2.DOC TCE FORM 330 R2

Vol III - Part(A)
Page 136 of 216
 Spec No:
MB POWER (MADHYA PRADESH) LIMITED VOLUME – III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D 1.2
500-001
DATA SHEET - A1
STEAM TURBINE & ACCESSORIES AND REGENERATIVE CYCLE SHEET 5 OF 23
SYSTEM

standards equal or superior to the above listed

standards
NOTES
All STG auxiliary pumps/ exhausters shall be designed to deliver its rated capacity when under frequency
operation of 47.5Hz occurs

2.0 Surface condenser & accessories

2.1 Number of surface condenser No. One/two per unit
2.2 Type of condenser Each condenser shall have two cooling
water passes, Bottom mounted single shell
with divided water box to facilitate unit
operation with one half under maintenance
2.3 Orientation of condenser tube axis Perpendicular to turbine rotor axis
2.4 Quality of cooling water Refer Section B
2.5 Design circulating water inlet parameters °C
2.5.1 Pressure at the specified terminal point. % Bidder to decide based on his layout
2.5.2 Temperature Bidder to optimise and indicate
2.6 Design margin on heat load at TG VWO, 0% % 5
MU, Design CWT
2.7 Hotwell storage capacity normal level to low cc/litre 3 minutes of turbine VWO flow, 3% MU,
level (min. 150 mm above bottom of hotwell) design CWIT
2.8 Tube cleanliness factor 90 (min)
`
2.9 Oxygen in condensate at hotwell outlet with Not to exceed 0.02
3% make-up from 30% TG MCR to TGVWO
2.10 Tube Side / Water box design pressure Shall be equal to the circulating water pump
shut-off head, rounded off to next higher
0.5 kg/sq.cm plus an allowance for water
hammer surge, if required.
2.11 Shell design pressure BWG Turbine rupture disc pressure & full vacuum.
2.12 Shell design temperature BWG Turbine exhaust hood temperature high trip
setting
2.13 Tube gauge in air cooling zone mm 22 (minimum)
2.14 Tube gauge in condensing zone mm 22 (minimum)
2.15 Minimum tube sheet thickness mm 40
2.16 Minimum tube support plate thickness mm 12
2.17 Minimum steam impingement baffle thickness mm 10
2.18 Water box lining Fibre reinforced epoxy

REV. NO. R0 PPD.BY: AS/KSK JOB NO. CLIENT : MB POWER (MADHYA

DATE 18/03/09 CKD. BY : MMB 5657A PRADESH) LIMITED.
REV. BY DATE : MAR 09 PROJECT : ANUPPUR THERMAL POWER
PROJECT, 1000 (+20%) MW, AT ANUPPUR
DISTRICT, MP, INDIA

FILE NAME: F330R2.DOC TCE FORM 330 R2

Vol III - Part(A)
Page 137 of 216
 Spec No:
MB POWER (MADHYA PRADESH) LIMITED VOLUME – III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D 1.2
500-001
DATA SHEET - A1
STEAM TURBINE & ACCESSORIES AND REGENERATIVE CYCLE SHEET 6 OF 23
SYSTEM

2.19 Tube sheet painting on CW side Epoxy

2.20 Type of protection for tubes against
impingement of steam from
(a) Main turbine exhaust Higher thickness tubes / dummy tubes
(b) HP / LP bypass exhaust Baffles / steam throw-off device (as
required)
(c) Drains Baffles
2.21 Type of tube sheet to shell joint Welded

2.22 Vertical movement of condenser compensated Spring support

by
2.23 Corrosion allowance on ferrous parts mm 3.2
2.24 Tube plugging margin 10 %

2.25 Materials of Construction

2.25.1 Condenser shell, hotwell and condenser neck Carbon steel to SA 516 Gr. 70 or equivalent
2.25.2 Water box Carbon steel to SA 516 Gr. 70 or equivalent
2.25.3 Structural parts Carbon steel
2.25.4 Tube sheets Carbon steel to SA 516 Gr. 70 or equivalent
2.25.5 Tubes in condensing section Stainless steel to SA 249 TP 304
2.25.6 Tubes in air cooling section Stainless steel to SA 249 TP 304
2.25.7 Tube support plates Carbon steel to SA 516 Gr. 70 or equivalent
2.25.8 Gaskets on water side Neoprene
2.25.9 Bolts ASTM A. 193-B7 or equivalent
2.25.10 Nuts ASTM A. 194-2H or equivalent
2.25.11 Dummy tubes / rods SS 304

2.26-27 Not used

2.28 Codes and Standards

2.28.1 Heat Exchange Institute Standards for Steam
Surface Condensers
2.28.2 American Society of Mechanical Engineers
2.28.3 ASME Performance Test Code for Condensers
2.28.4 American Society for Testing Materials
2.28.5 Other established material or international
codes and standards equal or superior to the
REV. NO. R0 PPD.BY: AS/KSK JOB NO. CLIENT : MB POWER (MADHYA
DATE 18/03/09 CKD. BY : MMB 5657A PRADESH) LIMITED.
REV. BY DATE : MAR 09 PROJECT : ANUPPUR THERMAL POWER
PROJECT, 1000 (+20%) MW, AT ANUPPUR
DISTRICT, MP, INDIA

FILE NAME: F330R2.DOC TCE FORM 330 R2

Vol III - Part(A)
Page 138 of 216
 Spec No:
MB POWER (MADHYA PRADESH) LIMITED VOLUME – III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D 1.2
500-001
DATA SHEET - A1
STEAM TURBINE & ACCESSORIES AND REGENERATIVE CYCLE SHEET 7 OF 23
SYSTEM

above listed standards.

3.0 CONDENSER AIR EVACUATION EQPT.

& ACCESSORIES
3.1 Number required per STG unit Two x 100% capacity; During normal
operation one pump will be in operation
3.2 Duty Continuous
3.3 Vapour to be handled Mixture of air, steam and non-condensable
gases
3.4 HEI standard pressure and temperature 0.034 kg/sq.cm (a) and 21.1 deg.C
conditions for air suction

3.5 Design data

3.5.1 Capacity of pump Shall be not less than 120 percent the
capacity obtained from HEI standards
3.5.2 Capacity of pump during hogging Shall be able to maintain vacuum upto 0.35
kg/sq.cm(a) within 30 minutes with both the
vacuum pumps in operation
3.6 Source of sealing water Condensate
3.7 Type of coupling Flexible coupling
3.8 Acceptable noise level at all operating The noise (sound) power level emitted by
conditions the equipment shall meet the requirement of
Ministry of Environment and Forest
(MOEF), Government of India.
3.9 Allowable vibration level at all operating As per ISO 10816
conditions

3.10 Material of Construction

3.10.1 Vacuum pumps
a) Casing Cast iron
b) Shaft Carbon steel EN-8
c) Impeller SS
d) Shaft sleeves SS
3.10.2 Seal Water Recirculation Pumps : (if
required)
a) Casing Cast iron
b) Shaft Carbon Steel EN-8/ Forged steel
c) Impeller Nodular iron
3.10.3 Heat Exchangers :
REV. NO. R0 PPD.BY: AS/KSK JOB NO. CLIENT : MB POWER (MADHYA
DATE 18/03/09 CKD. BY : MMB 5657A PRADESH) LIMITED.
REV. BY DATE : MAR 09 PROJECT : ANUPPUR THERMAL POWER
PROJECT, 1000 (+20%) MW, AT ANUPPUR
DISTRICT, MP, INDIA

FILE NAME: F330R2.DOC TCE FORM 330 R2

Vol III - Part(A)
Page 139 of 216
 Spec No:
MB POWER (MADHYA PRADESH) LIMITED VOLUME – III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D 1.2
500-001
DATA SHEET - A1
STEAM TURBINE & ACCESSORIES AND REGENERATIVE CYCLE SHEET 8 OF 23
SYSTEM

a) Shell Carbon steel

b) Tubes Stainless Steel
c) Tube sheet Carbon steel with epoxy coating as required
d) Baffle and tie rod cage SS

3.11 Codes and Standards

3.11.1 HEI Standards for Steam Surface Condenser
3.11.2 HEI Standards - Performance Standard for
Liquid ring vacuum pumps
3.11.3 ASME Performance Test Code
3.11.4 TEMA Standards
3.11.5 Hydraulic Institute Standards

3.12 Gland steam Condenser

3.12.1 Type Water box removable Shell & Tube type.
3.12.2 Number per unit One
3.12.3 Orientation Horizontal
3.12.4 Materials of construction
3.12.4.1 Shell Carbon Steel
3.12.4.2 Tubes Stainless steel to SA 213 grade TP 304 or
equivalent
3.12.4.3 Tube plate Carbon steel
3.12.5 Tube side design pressure 105% of Condensate extraction pump shut-
off head
3.12.6 Shell side design pressure Full vacuum

3.13 Gland steam vapour extractor

a) Number 2 x 100 %
b) Drive AC electric motor

3.14 Drain coolers

3.14.1 Type Water box removable
3.14.2 Number per unit One
3.14.3 Orientation Horizontal
3.14.4 Materials of construction

REV. NO. R0 PPD.BY: AS/KSK JOB NO. CLIENT : MB POWER (MADHYA

DATE 18/03/09 CKD. BY : MMB 5657A PRADESH) LIMITED.
REV. BY DATE : MAR 09 PROJECT : ANUPPUR THERMAL POWER
PROJECT, 1000 (+20%) MW, AT ANUPPUR
DISTRICT, MP, INDIA

FILE NAME: F330R2.DOC TCE FORM 330 R2

Vol III - Part(A)
Page 140 of 216
 Spec No:
MB POWER (MADHYA PRADESH) LIMITED VOLUME – III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D 1.2
500-001
DATA SHEET - A1
STEAM TURBINE & ACCESSORIES AND REGENERATIVE CYCLE SHEET 9 OF 23
SYSTEM

3.14.4.1 Shell Carbon Steel

3.14.4.2 Tubes Stainless steel to SA 213 grade TP 304 or
equivalent
3.14.5 Tube plate Carbon steel
3.14.6 Tube side design pressure 105% of Condensate extraction pump shut-
off head
3.14.7 Shell side design pressure Full vacuum

4.0 CONDENSATE EXTRACTION PUMPS &

ACCESSORIES
4.1 Number of pumps for each steam turbine
generator unit
- Condensate Extraction Pumps Three (3) x 50 % capacity
4.2 Operation Continuous at any point between min. flow
to runout flow
4.3 Pump type
- Condensate Extraction Pumps Centrifugal, Vertical canister

4.4 Design capacity per pump One hundred and ten (110 %) percent
condensate flow at turbine VWO at
maximum cooling water inlet temp. or with
any equipment / system out of service (e.g.
HP heater) or any other condition causing
maximum condensate flow at 3% make-up
plus sealing water flow to valves plus any
other spray water requirement, rounded off
to nearest higher 5 cubic metre per hour
4.5 Minimum flow per pump Not less than twenty five (25) percent
4.6 Best efficiency point of pump Shall be at 100% TG MCR

4.7 Total dynamic head (TDH) at design capacity

4.7.1 For condensate Extraction pump While establishing the design TDH the
following shall be considered :
(a) One twenty five percent (125%) of
deaerating feedwater heater operating
pressure at TG VWO
(b) A ten percent (10%) margin on
equipment and piping pressure drops
at TG VWO
(c) Shall be selected such that pump
REV. NO. R0 PPD.BY: AS/KSK JOB NO. CLIENT : MB POWER (MADHYA
DATE 18/03/09 CKD. BY : MMB 5657A PRADESH) LIMITED.
REV. BY DATE : MAR 09 PROJECT : ANUPPUR THERMAL POWER
PROJECT, 1000 (+20%) MW, AT ANUPPUR
DISTRICT, MP, INDIA

FILE NAME: F330R2.DOC TCE FORM 330 R2

Vol III - Part(A)
Page 141 of 216
 Spec No:
MB POWER (MADHYA PRADESH) LIMITED VOLUME – III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D 1.2
500-001
DATA SHEET - A1
STEAM TURBINE & ACCESSORIES AND REGENERATIVE CYCLE SHEET 10 OF
SYSTEM 23

would be capable of meeting the 100%

TG MCR requirement during an under
frequency operation of 47.5Hz.
4.8 Shut-off pressure Between 120% and 125% of pump design
total dynamic head,
Curve shall be continuously rising from
runout to shutoff.
4.9 NPSH available (min.) Shall be based on condenser hotwell low
level for CEP.
4.10 NPSH required at three percent (3%) Shall not be greater than 80% of NPSH
headbreak available over the entire range of operation
from minimum flow to pump runout for
CEP pumps
4.11 Acceptable noise level at all operating The noise (sound) power level emitted by
conditions the equipment shall meet the requirement of
Ministry of Environment and Forest
(MOEF), Government of India.
4.12 Maximum speed rpm 1500
4.13 Maximum allowable vibration level at all mm/sec 10 (peak)
operating conditions
4.14 Suction specific speed US units Not greater than 11,000
4.15 Condensate pH
- Condensate Extraction Pumps 6.8-7.4
4.16 Not used
4.17 Type of lubrication Self
4.18 Type of coupling Flexible type
4.19 Suction nozzle location for CEP Preferable to have CEP suction piping and
strainer (horizontal) below ground level.
4.20 Type of seals Mechanical seals
4.21 Thrust bearing type Kingsbury or equivalent
4.22 Thrust bearing location Between pump and motor
4.23 Reverse rotation protection Capable of withstanding reverse rotation
due to discharge NRV failure while system
is at maximum discharge pressure

4.24 Materials of Construction

4.24.1 Mounting flange Carbon Steel
4.24.2 Discharge elbow, Column pipe Carbon Steel
4.24.3 Suction bell, Bowl or casing, Discharge casing Cast Steel/ Carbon Steel

REV. NO. R0 PPD.BY: AS/KSK JOB NO. CLIENT : MB POWER (MADHYA

DATE 18/03/09 CKD. BY : MMB 5657A PRADESH) LIMITED.
REV. BY DATE : MAR 09 PROJECT : ANUPPUR THERMAL POWER
PROJECT, 1000 (+20%) MW, AT ANUPPUR
DISTRICT, MP, INDIA

FILE NAME: F330R2.DOC TCE FORM 330 R2

Vol III - Part(A)
Page 142 of 216
 Spec No:
MB POWER (MADHYA PRADESH) LIMITED VOLUME – III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D 1.2
500-001
DATA SHEET - A1
STEAM TURBINE & ACCESSORIES AND REGENERATIVE CYCLE SHEET 11 OF
SYSTEM 23

4.24.4 Diffuser & guide vanes, cannister Carbon steel

4.24.5 Impeller Stainless steel
4.24.6 Shaft sleeves 11 - 13% chrome steel
4.24.7 Pump shaft 11 - 13% Forged chrome steel
4.24.8 Suction strainer Stainless steel
4.24.9 Wearing rings 13 - 17% Chrome steel
4.24.10 Bolts SA 193 B7 or equivalent
4.24.11 Nuts SA 194 2H or equivalent

4.25 Codes and Standards

4.25.1 American Society for Testing & Materials
4.25.2 Hydraulic Institute Standards
4.25.3 ASME Performance Test Code for Centrifugal
Pumps
Notes: 1) Maintenance tools, such as spanners of all sizes, slings etc., shall be included
2) Split mechanical seal shall be provided for the condensate Extraction pump (CEP) to withstand the discharge

5.0 CLOSED FEED WATER HEATERS &

ACCESSORIES
5.1 Designation Low Pressure (LP) / High Pressure (HP)
Feed water heaters
5.2 Type of feedwater heaters i. U-Tube two pass type
ii. Removable Tube Bundle / Shell
iii. Desuperheating, condensing and drain
cooling sections (as applicable)
5.3 Orientation Horizontal / Vertical Channel Down as per
turbine building layout requirements
5.4 Type of extraction Uncontrolled
5.5 Design data
5.5.1 Normal For TG VWO condition of design cooling
water temperatures and 3% make-up
5.5.2 Abnormal As per Technical details of this Section
5.6 Tube side design pressure
5.6.1 LP Heaters 105% of Condensate extraction pump shut-
off head
5.6.2 HP Heaters 105% of combined BFP’s maximum
discharge pressure corresponding to BFP
cold shut-off head In case of steam turbine
REV. NO. R0 PPD.BY: AS/KSK JOB NO. CLIENT : MB POWER (MADHYA
DATE 18/03/09 CKD. BY : MMB 5657A PRADESH) LIMITED.
REV. BY DATE : MAR 09 PROJECT : ANUPPUR THERMAL POWER
PROJECT, 1000 (+20%) MW, AT ANUPPUR
DISTRICT, MP, INDIA

FILE NAME: F330R2.DOC TCE FORM 330 R2

Vol III - Part(A)
Page 143 of 216
 Spec No:
MB POWER (MADHYA PRADESH) LIMITED VOLUME – III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D 1.2
500-001
DATA SHEET - A1
STEAM TURBINE & ACCESSORIES AND REGENERATIVE CYCLE SHEET 12 OF
SYSTEM 23

driven boiler feed pump, the shut off head

to be considered for determining the design
pressure shall correspond to a value equal
to shut off head at steam turbine over speed
condition.
5.7 Shell side design pressure 110% of maximum extraction steam or
4.5kg/sq.cm(a) whichever is higher,
rounded off to next higher 0.5kg/sq.cm and
full vacuum
5.8 Design temperature (shell and tube side) As per HEI Standards rounded-off to
nearest 10 deg. C
5.9 Shell side design temperature and design
pressure shall also be ensured for meeting the
steam turbine long time operations. Further
duration of steam turbine short time operating
parameters and compatibility of materials shall
be ensured
5.10 Maximum tube side velocity m/sec Not to exceed 3.0
5.11 Minimum fouling resistance As per HEI Standards
5.12 Fixing of tubes to tube sheet Expanded/ Welded for LP heaters. Welded
and rolled for HP heaters
5.13 Corrosion allowance on ferrous parts mm 3.2

5.14.0 Materials of Construction

5.14.1 Shell Carbon steel to SA 516 grade 70 or
equivalent
5.14.2 Channel / Channel cover
(a) LP Heaters Carbon steel to SA 516 grade 70 or
equivalent
(b) HP heaters Carbon steel to SA 266 grade II or
equivalent
5.14.3 Tubes Stainless steel to SA 688 grade TP 304 or
equivalent
5.14.4 Tube sheet
(a) LP heaters Carbon steel to SA 516 grade 70 or
equivalent
(b) HP heaters Carbon steel to SA 350 grade LF2 or
equivalent with stainless steel cladding
5.14.5 Tube support plate Carbon steel to SA 516 grade 70 or
equivalent
5.14.6 Nozzles except HP heaters channel side Carbon steel to SA 106 Gr.B or equivalent
REV. NO. R0 PPD.BY: AS/KSK JOB NO. CLIENT : MB POWER (MADHYA
DATE 18/03/09 CKD. BY : MMB 5657A PRADESH) LIMITED.
REV. BY DATE : MAR 09 PROJECT : ANUPPUR THERMAL POWER
PROJECT, 1000 (+20%) MW, AT ANUPPUR
DISTRICT, MP, INDIA

FILE NAME: F330R2.DOC TCE FORM 330 R2

Vol III - Part(A)
Page 144 of 216
 Spec No:
MB POWER (MADHYA PRADESH) LIMITED VOLUME – III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D 1.2
500-001
DATA SHEET - A1
STEAM TURBINE & ACCESSORIES AND REGENERATIVE CYCLE SHEET 13 OF
SYSTEM 23

for temp. less than 400 oC

Suitable material for above 400 oC
5.14.7 Nozzles on HP heaters channel side Carbon steel to SA 350 LF2 or equivalent
5.14.8 Steam and drain impingement baffles Stainless steel to SA 240 Gr TP 304 or
equivalent
5.14.9 Tie rods Carbon steel to SA 36 or equivalent
5.14.10 Spacers Stainless steel to TP 304
5.14.11 Stud and stud bolts SA 193 B7 or equivalent
5.14.12 Nuts SA 194 2H or equivalent
5.14.13 Vent orifice plate Stainless steel
5.15 Thermal insulation Lightly bonded mineral wool with cladding.
Design thickness shall be based on outer
surface temperature of 600C under still air
condition with station ambient temperature
of 300C
5.16 Maintenance Tools a) All special tools as required.
b) One set of roller expanders for each
tube dia. and gauge.
c) In case of vertical channel down
closed feedwater heaters channel
cover removal device shall be
provided.

5.17 Codes and Standards

5.17.1 Heat Exchange Institute Standards for Closed
Feed water heaters
5.17.2 Tubular Exchanger Manufacturers Association
5.17.3 Standards of Feed Water Heater Manufacturers
Association
5.17.4 American Society of Mechanical Engineers
(ASME)
5.17.5 American Society of Testing Materials
(ASTM)
5.17.6 Performance Test Code for Feed Water Heater
(ASME) - PTC 12.1

6.0 DEAERATING FEED WATER HEATER

& ACCESSORIES
6.1 Type of deaerating feed water heater Spray – tray type / Spray type of ‘Stork’
REV. NO. R0 PPD.BY: AS/KSK JOB NO. CLIENT : MB POWER (MADHYA
DATE 18/03/09 CKD. BY : MMB 5657A PRADESH) LIMITED.
REV. BY DATE : MAR 09 PROJECT : ANUPPUR THERMAL POWER
PROJECT, 1000 (+20%) MW, AT ANUPPUR
DISTRICT, MP, INDIA

FILE NAME: F330R2.DOC TCE FORM 330 R2

Vol III - Part(A)
Page 145 of 216
 Spec No:
MB POWER (MADHYA PRADESH) LIMITED VOLUME – III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D 1.2
500-001
DATA SHEET - A1
STEAM TURBINE & ACCESSORIES AND REGENERATIVE CYCLE SHEET 14 OF
SYSTEM 23

design or equivalent
6.2 Type of spraying arrangement Spray valves (variable flow area) / Sprayer
assembly of ‘Stork’ design or equivalent
6.3 Operation To match steam turbine generator
requirements with backup steam supply
from cold reheat line and auxiliary steam
line
6.4 Design pressure of deaerator and feed water One hundred and twenty five (125) percent
storage tank of maximum extraction steam pressure or
4.5 kg/cm2(a) whichever is higher, rounded
off to next higher 0.5 kg/cm2 and full
vacuuum
6.5 Minimum Design temperature of deaerator Compatible with heating sources
temperature of maximum extraction steam,
cold reheat steam & auxiliary steam or
2300C whichever is higher, rounded off to
next higher 50C
6.6 Minimum Design temperature of feed water 50 C higher than saturation temperature
storage tank corresponding to the design pressure or
2050C whichever is higher, rounded off to
next higher 50C

6.7 Deaerating feed water heater design pressure Shall be ensured for meeting the steam
and design temperature turbine long time operations. Further
duration of steam turbine short time
operating parameters and compatibility of
material shall be ensured.
6.8 Net feed water storage tank capacity at 2/3rd 6 minutes of feed water outflow at TG
level (Normal) between normal level and top of VWO, 3% MU condition with design CWT
boiler feed pump suction in deaerator exclusive
of volume of any internal piping, baffles &
excluding volume of dished ends
6.9 Corrosion allowance over & above design code mm 3.2
requirements
6.10 Pressure drop across spray valve assembly at kg/sq.cm 0.5 (max.)
maximum condensate flow
6.11 Terminal temperature difference Less than 0.30C
6.12 Performance Guarantees Over Complete
Load Range
6.12.1 Maximum oxygen content in deaerated feed cc/litre 0.005
water from 10% TG MCR to TGVWO with
3% makeup
6.12.2 Maximum carbon dioxide content in deaerated Nil
REV. NO. R0 PPD.BY: AS/KSK JOB NO. CLIENT : MB POWER (MADHYA
DATE 18/03/09 CKD. BY : MMB 5657A PRADESH) LIMITED.
REV. BY DATE : MAR 09 PROJECT : ANUPPUR THERMAL POWER
PROJECT, 1000 (+20%) MW, AT ANUPPUR
DISTRICT, MP, INDIA

FILE NAME: F330R2.DOC TCE FORM 330 R2

Vol III - Part(A)
Page 146 of 216
 Spec No:
MB POWER (MADHYA PRADESH) LIMITED VOLUME – III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D 1.2
500-001
DATA SHEET - A1
STEAM TURBINE & ACCESSORIES AND REGENERATIVE CYCLE SHEET 15 OF
SYSTEM 23

feed water from 10% TG MCR to TGVWO

with 3% makeup
6.13 Materials of Construction
6.13.1 Deaerating shell & heads Carbon steel to SA 516 Gr. 70 or equivalent
6.13.2 Feed water storage tank shell & heads Carbon steel to SA 516 Gr. 70 or equivalent
6.13.3 Trays Stainless steel to SS 304 / SS 431
6.13.4 Tray enclosure Stainless steel to SS 304
6.13.5 Spray valves / sprayer assembly Stainless steel to SS 304
6.13.6 Steam distribution pipe (Internal) / Nozzles / Carbon steel to SA 106 Gr. B or equivalent
Condensate pipes
6.13.7 Splash plates & Baffle plates Stainless steel to SS 304
6.13.8 Bolts SA – 193 B7 or equivalent
6.13.9 Nuts SA – 194 2H or equivalent
6.13.10 Gaskets CAF 40
6.13.11 Internal bolting, if any Stainless steel to SS 304
6.13.12 Vent orifice Stainless steel to SS 304

6.14 Thermal insulation Lightly bonded mineral wool with cladding.

Design thickness shall be based on outer
surface temperature of 600C under still air
condition with station ambient temperature
of 300C
6.15.0 Codes & Standards
6.15.1 Heat Exchange Institute (HEI) Standards and
Typical specifications for Deaerators
6.15.2 American Society of Testing Materials
(ASTM)
6.15.3 ASME Performance Test Code for Deaerator
6.15.4 American Society of Mechanical Engineers

7.0 BOILER FEED PUMPS & ACCESSORIES

7.1 Number of boiler feed pump sets 3 x 50 % Motor driven for 350MW

3 x 50 % (Two (2) pumps shall be steam

turbine driven and One (1) pump shall be
motor driven) for 500MW and above

REV. NO. R0 PPD.BY: AS/KSK JOB NO. CLIENT : MB POWER (MADHYA

DATE 18/03/09 CKD. BY : MMB 5657A PRADESH) LIMITED.
REV. BY DATE : MAR 09 PROJECT : ANUPPUR THERMAL POWER
PROJECT, 1000 (+20%) MW, AT ANUPPUR
DISTRICT, MP, INDIA

FILE NAME: F330R2.DOC TCE FORM 330 R2

Vol III - Part(A)
Page 147 of 216
 Spec No:
MB POWER (MADHYA PRADESH) LIMITED VOLUME – III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D 1.2
500-001
DATA SHEET - A1
STEAM TURBINE & ACCESSORIES AND REGENERATIVE CYCLE SHEET 16 OF
SYSTEM 23

7.2 Type of pump Centrifugal multistage barrel type main

pump and horizontal split type booster
pump
The Motor driven pump shall be provided
with variable speed hydraulic coupling
connected to a common electric motor
7.3 Duty Continuous, either singly or in parallel,
from minimum flow to run-out flow
7.4 Liquid handled Feedwater and undeaerated feed water
during start-up
7.5 Minimum temperature Ambient
7.6 Rated capacity of each pump Total combined flow of normally working
pump(s) shall be 110% of the total
feedwater flow at TG VWO, 3% MU and
design CWT together or any other operating
condition with any equipment or system out
of service, which results in a higher flow
together with any other feedwater
requirements, rounded off to nearest higher
10 cubic metre per hour.
7.7 Flow at best efficiency point of each pump Total combined flow of normally working
pump(s) shall be 100% of the total
feedwater requirement at 100% TG MCR
and 3% MU
7.8 Total head at rated capacity Shall include 10% margin on equipment
and piping pressure drops for VWO
Shall be selected such that :
- Normally working pump(s) would be
capable of meeting the 100% TG MCR
requirement during an under frequency
operation of 47.5 Hz.
- Normally working pump(s) would be
capable of meeting SG MCR flow
under drum safety valve relieving
7.9 NPSH available at booster pump centre line
(min)

7.9.1 Normal operation Shall not be less than three hundred percent
NPSH required at 3% head break by
booster pump
7.9.2 Transient operation Shall not be less than one hundred and
twenty five percent the NPSH required at
REV. NO. R0 PPD.BY: AS/KSK JOB NO. CLIENT : MB POWER (MADHYA
DATE 18/03/09 CKD. BY : MMB 5657A PRADESH) LIMITED.
REV. BY DATE : MAR 09 PROJECT : ANUPPUR THERMAL POWER
PROJECT, 1000 (+20%) MW, AT ANUPPUR
DISTRICT, MP, INDIA

FILE NAME: F330R2.DOC TCE FORM 330 R2

Vol III - Part(A)
Page 148 of 216
 Spec No:
MB POWER (MADHYA PRADESH) LIMITED VOLUME – III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D 1.2
500-001
DATA SHEET - A1
STEAM TURBINE & ACCESSORIES AND REGENERATIVE CYCLE SHEET 17 OF
SYSTEM 23

3% head break by booster pump

7.10 Design speed Preferably around 5000 rpm for main pump
and 1500 rpm for booster pump
7.11 Maximum suction specific speed Preferably not greater than 9500
7.12 Shut-off head Shall be continuously rising for both main
and booster pump from runout to shut off.
And Combined shut-off head of BFP set
shall be not less than 125 and not greater
than 130 percent
7.13 Load sharing between pumps Not exceeding 5% over entire operating
range when operating with one or both
pumps
7.14 Minimum capacity of low flow recirculation Not less than 25% of pump rated capacity
7.15 Type of recirculation control Separate modulating type/automatic
modulating type recirculation valve(ARC)
7.16 Maximum noise level at all operating The noise (sound) power level emitted by
conditions for the pump set comprising main the equipment shall meet the requirement of
pumps, hydraulic coupling, booster pump, Ministry of Environment and Forest
drive motor (MOEF), Government of India.
7.17 Maximum vibration level at all operating VDI 2056 group G degree ‘Good’
conditions
7.18 Type of impeller Enclosed
7.19 Seals Mechanical seal
7.20 Coupling Flexible type
7.21 Type of thrust bearing Kingsbury type or equivalent type
7.22 Strainer a) Fine mesh size shall be less than
minimum internal clearance of the
pumps during commissioning.
b) Normal operation coarse strainer mesh
size as recommended by manufacturer
7.23-24 Not used

7.25 Materials of Construction

7.25.1 Outer casing Forged Carbon steel
7.25.2 Inner casing ASTM A743 CA 6 NM
7.25.3 Impellers ASTM A743 CA 6 NM
7.25.4 Wearing rings 13 – 17% Chrome steel (Material shall be
non-galling type with differential hardness
not less than 100 BHN)
7.25.5 Stuffing box bushing & Stuffing box 13% chrome steel
REV. NO. R0 PPD.BY: AS/KSK JOB NO. CLIENT : MB POWER (MADHYA
DATE 18/03/09 CKD. BY : MMB 5657A PRADESH) LIMITED.
REV. BY DATE : MAR 09 PROJECT : ANUPPUR THERMAL POWER
PROJECT, 1000 (+20%) MW, AT ANUPPUR
DISTRICT, MP, INDIA

FILE NAME: F330R2.DOC TCE FORM 330 R2

Vol III - Part(A)
Page 149 of 216
 Spec No:
MB POWER (MADHYA PRADESH) LIMITED VOLUME – III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D 1.2
500-001
DATA SHEET - A1
STEAM TURBINE & ACCESSORIES AND REGENERATIVE CYCLE SHEET 18 OF
SYSTEM 23

7.25.6 Pump shaft 13% Forged chrome steel

7.25.7 Shaft sleeves Stellite on 13% chrome steel
7.25.8 Base plate Structural steel
7.25.9 Diffuser / Volute 13% chrome steel

7.25.10 Strainer Stainless steel mess

7.25.11 Hydraulic Coupling
8) Coupling wheels & casing Alloy steel
b) Scoop tube Stainless steel
7.26 Thermal insulation Lightly bonded mineral wool with cladding.
Design thickness shall be based on outer
surface temperature of 600C under still air
condition with station ambient temperature
of 300C
7.27 Vibration isolation system Bidder can offer solid block foundation or
VISFor details refer Section D 4). If VIS is
provided vibration velocity shall not exceed
10 mm/sec.
7.28 Maintenance Tools
7.28.1 One set of impeller withdrawal gear Yes
7.28.2 Lifting tackles, screwing tackles, eye bolts, Yes
shackles etc.
7.29 Codes and Standards
7.29.1 American Society for Testing and Materials
(ASTM)
7.29.2 American Society of Mechanical Engineers
(ASME)
7.29.3 Hydraulic Institute Standards
7.29.4 ASME Power Test Code for Centrifugal Pumps
(PTC 8.2)

7.30 STEAM TURBINE DRIVE

7.30.1 No. of turbine drives Two
7.30.2 Driven equipment Boiler feed pumps
7.30.3 Installation Indoor
7.30.4 Type of operation Continuous
7.30.5 Design pressure and temperature Maximum pressure and temperature it is
subjected and also 25% over rated pressure
for short duration
REV. NO. R0 PPD.BY: AS/KSK JOB NO. CLIENT : MB POWER (MADHYA
DATE 18/03/09 CKD. BY : MMB 5657A PRADESH) LIMITED.
REV. BY DATE : MAR 09 PROJECT : ANUPPUR THERMAL POWER
PROJECT, 1000 (+20%) MW, AT ANUPPUR
DISTRICT, MP, INDIA

FILE NAME: F330R2.DOC TCE FORM 330 R2

Vol III - Part(A)
Page 150 of 216
 Spec No:
MB POWER (MADHYA PRADESH) LIMITED VOLUME – III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D 1.2
500-001
DATA SHEET - A1
STEAM TURBINE & ACCESSORIES AND REGENERATIVE CYCLE SHEET 19 OF
SYSTEM 23

7.30.6 Turbine Valve Wide Open condition Minimum 105% of 100% BFPTD flow
(Maximum continuous flow passing capability corresponding to STBFB rated capacity and
at BFPTD inlet) head
7.30.7 Type of coupling between turbine drive driven Disconnect type flexible coupling
equipment
7.30.8 Accessories
7.30.8.1 Protection against fire hazard for oil piping` Required
7.30.8.2 All instruments required for the complete Required
system
7.30.8.3 All turbine supervisory equipments Required
7.30.8.4 Bearing vibration sensors Required
7.30.8.5 Bursting diaphragm Required
7.30.8.6 Jacking oil system Required
7.30.8.7 Hand barring device Required

7.30.8.8 Maintenance tools

a) Lifting tackles, including lifting beams and eye Required
bolts for turbine casing and rotor
b) Turbine flange bolt tightening equipment Required
c) Lifting gear for ESV governing valves etc Required
d) Any special tool required for maintenance Required
e) One set of spanners of approximate size for Required
each unit to fit all nuts and bolts

7.30.8.14 Codes and standards

American Society of Mechanical Engineers
American National Standards Institute
American Society for Testing and Materials
Hydraulic Institute Standards
Heat Exchange Institute
Institute of Electrical and Electronics Engineers
International Electro-technical Commission
Publications
National Fire Protection Association
National Electrical Manufacturer’s Association
Performance Test Codes for Steam Turbines
Tubular Exchanger Manufacturer’s Association

REV. NO. R0 PPD.BY: AS/KSK JOB NO. CLIENT : MB POWER (MADHYA

DATE 18/03/09 CKD. BY : MMB 5657A PRADESH) LIMITED.
REV. BY DATE : MAR 09 PROJECT : ANUPPUR THERMAL POWER
PROJECT, 1000 (+20%) MW, AT ANUPPUR
DISTRICT, MP, INDIA

FILE NAME: F330R2.DOC TCE FORM 330 R2

Vol III - Part(A)
Page 151 of 216
 Spec No:
MB POWER (MADHYA PRADESH) LIMITED VOLUME – III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D 1.2
500-001
DATA SHEET - A1
STEAM TURBINE & ACCESSORIES AND REGENERATIVE CYCLE SHEET 20 OF
SYSTEM 23

Other established national or international

standards equal or superior to the above listed
standards

8.0 PORTABLE LUBE OIL CENTRIFUGE

UNIT
8.1 Number of centrifuge unit for two units No. One (1)
8.1.1 Purpose To centrifuge oil in the HP/LP bypass oil
system, BFP oil system
8.2 Design Data
8.2.1 Particle size in purified oil (Max.) Microns As required by the turbine manufacturer.
8.2.2 Water content in purified oil (Max.) % by Vol. As required by the turbine manufacturer
8.2.3 Booster and discharge pumps capacity Shall be not less than 110% of the
centrifuge capacity
8.3 Construction Features
8.3.1 Type of centrifuge drive Direct driven
8.3.2 Centrifuge bowl cleaning Manual
8.3.3 Type of centrifuge booster and discharge pump Rotary gear pump

8.4 Materials of Construction

8.4.1 Centrifuge
a) Separator discs Stainless steel
b) Bowl body Carbon steel
c) Bowl cover Carbon steel
8.4.2 Feed and Discharge Pumps
a) Casing Cast iron
b) Rotor BS 970 ENB hardened or equivalent
8.4.3 Base plate Fabricated steel
8.5 Necessary electric automatic preheating system To be included

9. LP-DOSING SYSTEM (for each unit)

9.1. LP dosing tanks
a) Number 2 Tanks (for each Amonia and Hydrazine
dosing)
b) Size m xm Each tank to store 1 day reqt.
c) Material of construction FRP
9.1.1 LP dosing pumps

REV. NO. R0 PPD.BY: AS/KSK JOB NO. CLIENT : MB POWER (MADHYA

DATE 18/03/09 CKD. BY : MMB 5657A PRADESH) LIMITED.
REV. BY DATE : MAR 09 PROJECT : ANUPPUR THERMAL POWER
PROJECT, 1000 (+20%) MW, AT ANUPPUR
DISTRICT, MP, INDIA

FILE NAME: F330R2.DOC TCE FORM 330 R2

Vol III - Part(A)
Page 152 of 216
 Spec No:
MB POWER (MADHYA PRADESH) LIMITED VOLUME – III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D 1.2
500-001
DATA SHEET - A1
STEAM TURBINE & ACCESSORIES AND REGENERATIVE CYCLE SHEET 21 OF
SYSTEM 23

a) Number 2 x 100% (for each Amonia and Hydrazine

dosing)
b) Capacity/pump lph By Bidder
c) Head kg/cm2 By Bidder
d) Material of construction (all wetted parts SS 316
e) Stroke length adjustment 0-100%
9.2 Accessories to be provided Suction strainer of SS 316, Ball check valve
(built in type), common base plate with
foundation bolts companion flanges with
gaskets, nuts and bolts and flexible
coupling
9.3 All interconnecting piping between equipments To be provided
with isolation valves, fittings and other
accessories etc.
9.4 Dosing points Boiler feed pump suction
Condensate extraction pump discharge.
Boiler fill pump suction

Notes:
All steam turbine auxiliary pumps/ exhausters shall be designed to deliver its rated capacity when in under
frequency operation of 47.5Hz occurs

10.0 CENTRAL TURBINE OIL SYSTEM

10.1 Clean and Dirty Oil Tank
10.1.1 Number No. One (1) clean oil tank and one (1) dirty oil
tank common for all STG units.
To facilitate maintenance and cleaning of
unit main oil tank.
10.1.2 Capacity of each tank 120% of the total oil quantity in the oil
system of one STG unit
10.1.3 Material of construction of tank Structural Steel
10.1.4 The following connections on the tank to be
provided :
a) Vent connection Required
b) Drain connection Required
c) Sampling connection Required
d) Connection for filling / emptying tank (other Required
than drain connection)
e) Man hole Required

REV. NO. R0 PPD.BY: AS/KSK JOB NO. CLIENT : MB POWER (MADHYA

DATE 18/03/09 CKD. BY : MMB 5657A PRADESH) LIMITED.
REV. BY DATE : MAR 09 PROJECT : ANUPPUR THERMAL POWER
PROJECT, 1000 (+20%) MW, AT ANUPPUR
DISTRICT, MP, INDIA

FILE NAME: F330R2.DOC TCE FORM 330 R2

Vol III - Part(A)
Page 153 of 216
 Spec No:
MB POWER (MADHYA PRADESH) LIMITED VOLUME – III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D 1.2
500-001
DATA SHEET - A1
STEAM TURBINE & ACCESSORIES AND REGENERATIVE CYCLE SHEET 22 OF
SYSTEM 23

10.2 Clean Oil Transfer Pump & Dirty Oil

Transfer Pump
10.2.1 Number of pumps One (1) dirty oil transfer pump and one (1)
clean oil transfer pump.
10.2.2 Type of pump Rotary screw / gear / centrifugal pump
10.2.3 Liquid pumped Turbine oil
10.2.4 Capacity Clean oil transfer pump shall be selected
such that the entire oil of one steam turbine
generator unit shall be transferred to main
oil tank in two hours. Dirty oil transfer
pump shall have capacity equal to the oil
purifier capacity
10.2.6 Material of Construction
a) Casing Fabricated steel
b) Rotor / impeller BS 970 ENB hardened or equivalent
c) Shaft BS 970 ENB hardened and ground or
equivalent
d) Base plate Fabricated steel
10.2.7 Accessories
a) Common base plate for pump and motor Yes
including foundation bolts
b) Coupling and coupling guard Yes
c) 100% capacity built in relief valve Yes
d) Pump suction strainer Yes

e) Pump casing drain and vent valve with outlet Yes

led to drip tray
f) Drain rim / drip tray to collect oil drips Yes

10.2.8 Purifier for Central Turbine oil system

a) Mode of operation Shall receive oil either from the Dirty oil
tank or from the unit MOTs.
b) Type of conditioning equipment Centrifuge
c) Hourly capacity of oil conditioning 20 % of the total oil charge quantity in
Central Turbine oil system

11.0 CENTRIFUGE TYPE LUBE OIL

PURIFIER
11.1 Number of centrifuge unit One (1)
REV. NO. R0 PPD.BY: AS/KSK JOB NO. CLIENT : MB POWER (MADHYA
DATE 18/03/09 CKD. BY : MMB 5657A PRADESH) LIMITED.
REV. BY DATE : MAR 09 PROJECT : ANUPPUR THERMAL POWER
PROJECT, 1000 (+20%) MW, AT ANUPPUR
DISTRICT, MP, INDIA

FILE NAME: F330R2.DOC TCE FORM 330 R2

Vol III - Part(A)
Page 154 of 216
 Spec No:
MB POWER (MADHYA PRADESH) LIMITED VOLUME – III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D 1.2
500-001
DATA SHEET - A1
STEAM TURBINE & ACCESSORIES AND REGENERATIVE CYCLE SHEET 23 OF
SYSTEM 23

11.2 Design Data Microns

11.2.1 Capacity of the centrifuge % by Vol. To be sized to purify the lubricating oil
system of any equipment in the entire power
plant within one (1) hour. Shall not remove
any additive or inhibitors present in the oil,
shall not increase acidity of oil
11.2.2 Particle size in purified oil (Max.) 2.0 OR as per steam turbine manufacturers
recommendation ,if same is more stringent
11.2.3 Water content in purified oil (Max.) 0.05
11.2.4 Booster and discharge pumps capacity Shall be not less than 110% of the
centrifuge capacity
11.3 Construction Features
11.3.1 Type of centrifuge drive Belt / Direct driven
11.3.2 Centrifuge bowl cleaning Manual
11.3.3 Type of centrifuge booster and discharge pump Rotary gear pump
11.4 Materials of Construction
11.4.1 Centrifuge
a) Separator discs Stainless steel
b) Bowl body Carbon steel
c) Bowl cover Carbon steel
11.4.2 Feed and Discharge Pumps
a) Casing Cast iron
b) Rotor BS 970 EN8 hardened or equivalent
11.4.3 Base plate Fabricated steel
11.5 Necessary electric automatic preheating system To be included
11.6 Oil Purification Equipment
a) Mode of operation of lube oil / control fluid Continuous, shall be connected permanently
conditioning equipment with oil tank . Lube oil purifier shall
suitably be interconnected to and also
independently purify the oil in the lube oil
transfer tank.
b) Type of conditioning equipment Centrifuse / Coalescing
c) Hourly capacity of lube oil conditioning 20 % of total oil quantity in lube oil system
equipment

REV. NO. R0 PPD.BY: AS/KSK JOB NO. CLIENT : MB POWER (MADHYA

DATE 18/03/09 CKD. BY : MMB 5657A PRADESH) LIMITED.
REV. BY DATE : MAR 09 PROJECT : ANUPPUR THERMAL POWER
PROJECT, 1000 (+20%) MW, AT ANUPPUR
DISTRICT, MP, INDIA

FILE NAME: F330R2.DOC TCE FORM 330 R2

Vol III - Part(A)
Page 155 of 216
 Spec No:
MB POWER (MADHYA PRADESH) LIMITED Volume - III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H-500- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D 1.2
001
DATA SHEET – A2
ESSENTIAL SPARES FOR STEAM TURBINE & ACCESSORIES AND SHEET 1 OF 5
REGENERATIVE CYCLE SYSTEM

For individual equipment / system of single STG unit

1.0 STEAM TURBINE & ACCESSORIES

1.1 Turbine casing studs, bolts, nuts and washer One set
for all joint for internal and external casings
1.2 Shaft glands and gland sealing
1.2.1 Metallic labyrinth with shaft glands and One set
springs for each stage
1.2.2 Interstage diaphragm springs and gland One set
packing for each stage
1.2.3 Gasket for gland steam regulators One set
1.3 Bearings for turbine
1.3.1 Thrust bearing pad with thermocouple (Active One set
and inactive side)
1.3.2 Combined thrust and journal bearing One set
1.3.3 Journal bearing One set each type
1.4 Lube Oil System
1.4.1 Bearings for main oil and auxiliary oil pumps One set
1.4.2 Shaft sleeve for main oil pumps One set

1.4.3 Cartridge filters for lube oil purification unit Three sets
1.4.4 Bags for lube oil purification unit Three sets
1.5 Governor
1.5.1 Electrical speed measuring device Two Nos.
1.5.2 Spring for each over-speed governor Two sets
1.6 Spare filter for control fluid system Four Nos.

2.0 SURFACE CONDENSER &

ACCESSORIES
2.1 Condenser tubes 150 numbers covering all
types
2.2 Tube plugs To plug both ends of each tube Nos. in 2.1 above

3.0 CONDENSER AIR EVACUATION EQPT.

& ACCESSORIES
3.1 Bearings One set
3.2 Shaft sleeves One set

REV. NO. R0 PPD. BY : AS/KSK JOB NO. CLIENT: MB POWER (MADHYA

DATE 18/03/09 CKD. BY : MMB 5657A PRADESH) LIMITED.
REV. BY DATE : MAR 09 PROJECT: ANUPPUR THERMAL POWER
PROJECT, 1000 (+20%) MW, AT ANUPPUR
DISTRICT, MP, INDIA
FILE NAME: F330R2.DOC TCE FORM 330 R2
Vol III - Part(A)
Page 156 of 216
 Spec No:
MB POWER (MADHYA PRADESH) LIMITED Volume - III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H-500- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D 1.2
001
DATA SHEET – A2
ESSENTIAL SPARES FOR STEAM TURBINE & ACCESSORIES AND SHEET 2 OF 5
REGENERATIVE CYCLE SYSTEM

For individual equipment / system of single STG unit

3.3 Gaskets of all types One set

4.0 CONDENSER EXTRACTION PUMPS &

ACCESSORIES
4.1 Gaskets of all types One set
4.2 Mechanical seal assembly Two sets
4.3 First stage impeller One No.
4.4 Shaft sleeves Two sets
4.5 Wearing rings Two sets
4.6 Thrust bearing One set

5.0 CLOSED FEED WATER HEATERS &

ACCESSORIES : FOR EACH LP AND HP
HEATERS
5.1 Gaskets of all sizes 2 sets
5.2 Tube plugs 5% the total number of tubes of each type for each LP and
HP heaters
5.3 Bolting
5.3.1 Man-way cover / channel cover 5 sets
5.3.2 Pass partition cover 5 sets

6.0 DEAERATING FEED WATER HEATER

& ACCESSORIES
6.1 Gaskets of all types One set
6.2 Sprayer valve / Sprayer Assembly 10% of the total number of sprayer valves / sprayer
assembly or one number whichever is higher

7.0 BOILER FEED PUMPS & ACCESSORIES

7.1 Mechanical seals One set
7.2 Segmented breakdown bushings for stuffing One set
box
7.3 Fully assembled rotor with impellers One set
(cartridge)
7.4 Impeller wearing rings with necessary screws One set
7.5 Balancing device (Stationery & rotary parts) One set
7.6 Filter elements One set
REV. NO. R0 PPD. BY : AS/KSK JOB NO. CLIENT: MB POWER (MADHYA
DATE 18/03/09 CKD. BY : MMB 5657A PRADESH) LIMITED.
REV. BY DATE : MAR 09 PROJECT: ANUPPUR THERMAL POWER
PROJECT, 1000 (+20%) MW, AT ANUPPUR
DISTRICT, MP, INDIA
FILE NAME: F330R2.DOC TCE FORM 330 R2
Vol III - Part(A)
Page 157 of 216
 Spec No:
MB POWER (MADHYA PRADESH) LIMITED Volume - III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H-500- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D 1.2
001
DATA SHEET – A2
ESSENTIAL SPARES FOR STEAM TURBINE & ACCESSORIES AND SHEET 3 OF 5
REGENERATIVE CYCLE SYSTEM

For individual equipment / system of single STG unit

7.7 Bushes for shaft One set

7.8 Shaft sleeves One set
7.9 Bearing assembly One set

8.0 ESSENTIAL SPARES FOR EACH

TURBINE DRIVE UNIT
8.1 Turbine casing studs, bolts, nuts and washer One set
for all joint for internal and external casings
8.2 Shaft glands and gland sealing
8.2.1 Metallic labyrinth with shaft glands and One set
springs for each stage
8.2.2 Interstage diaphragm springs and gland One set
packing for each stage
8.2.3 Gasket for gland steam regulators One set
8.3 Bearings for turbine
8.3.1 Thrust bearing pad with thermocouple (Active One set
and inactive side)
8.3.2 Combined thrust and journal bearing One set
8.3.3 Journal bearing One set of each type
8.4 Lube Oil System
8.4.1 Bearings for main oil and auxiliary oil pumps One set
8.4.2 Shaft sleeve for main oil pumps One set

8.4.3 Cartridge filters for lube oil purification unit Three sets
8.4.4 Bags for lube oil purification unit Three sets
8.5 Governor
8.5.1 Electrical speed measuring device Two Nos.
8.5.2 Spring for each over-speed governor Two sets
8.6 Spare filter for control fluid system Four Nos.

9.0 CODES AND STANDARDS

9.1 American Society of Mechanical Engineers
9.2 American National Standards Institute

REV. NO. R0 PPD. BY : AS/KSK JOB NO. CLIENT: MB POWER (MADHYA

DATE 18/03/09 CKD. BY : MMB 5657A PRADESH) LIMITED.
REV. BY DATE : MAR 09 PROJECT: ANUPPUR THERMAL POWER
PROJECT, 1000 (+20%) MW, AT ANUPPUR
DISTRICT, MP, INDIA
FILE NAME: F330R2.DOC TCE FORM 330 R2
Vol III - Part(A)
Page 158 of 216
 Spec No:
MB POWER (MADHYA PRADESH) LIMITED Volume - III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H-500- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D 1.2
001
DATA SHEET – A2
ESSENTIAL SPARES FOR STEAM TURBINE & ACCESSORIES AND SHEET 4 OF 5
REGENERATIVE CYCLE SYSTEM

For individual equipment / system of single STG unit

9.3 American Society for Testing and Materials

9.4 Hydraulic Institute Standards
9.5 Heat Exchange Institute
9.6 Institute of Electrical and Electronics
Engineers
9.7 International Electro-technical Commission
Publications
9.8 National Fire Protection Association
9.9 National Electrical Manufacturer’s Association
9.10 Performance Test Codes for Steam Turbines
9.11 Tubular Exchanger Manufacturer’s Association
9.12 Other established national or international
standards equal or superior to the above listed
standards

10.0 FOR PUMPS OF APPLICATIONS WHICH

ARE NOT SPECIFICALLY MENTIONED
ABOVE
10.1 Bearings Two sets
10.2 Mechanical seal One set
10.3 Coupling One set
10.4 Coupling pads / bushes and coupling bolts One set

11.0 FOR EACH LUBE OIL CENTRIFUGE

UNIT
11.1 Gaskets of all sizes One set
11.2 ‘O’ rings of all sizes One set
11.3 Bearings One set
11.4 Drive belt for centrifuge (if offered) One set of each type
11.5 Gland cover, gland packing shaft sleeve One No.
11.6 Feed and discharge pump rotor One set

12.0 FOR EXHAUSTERS / EXTRACTORS /

VACUUM PUMPS OF EACH
APPLICATION
12.1 Bearings One set
REV. NO. R0 PPD. BY : AS/KSK JOB NO. CLIENT: MB POWER (MADHYA
DATE 18/03/09 CKD. BY : MMB 5657A PRADESH) LIMITED.
REV. BY DATE : MAR 09 PROJECT: ANUPPUR THERMAL POWER
PROJECT, 1000 (+20%) MW, AT ANUPPUR
DISTRICT, MP, INDIA
FILE NAME: F330R2.DOC TCE FORM 330 R2
Vol III - Part(A)
Page 159 of 216
 Spec No:
MB POWER (MADHYA PRADESH) LIMITED Volume - III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H-500- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D 1.2
001
DATA SHEET – A2
ESSENTIAL SPARES FOR STEAM TURBINE & ACCESSORIES AND SHEET 5 OF 5
REGENERATIVE CYCLE SYSTEM

For individual equipment / system of single STG unit

12.2 Coupling One set

12.3 Gaskets One set

12.4 Valves of each type ( 150 mm NB and below) 3 % of total quantity

Note :
1. Any change / variation in equipment / system during detail engineering causes change /
variation in essential spares quantity, shall be supplied without any commercial implications

2. Set refers to the total requirement of an individual equipment / system of a single STG unit.

3. Bidder to take a note and comply on the list of essential spares in the Volume – II along with
this section.

REV. NO. R0 PPD. BY : AS/KSK JOB NO. CLIENT: MB POWER (MADHYA

DATE 18/03/09 CKD. BY : MMB 5657A PRADESH) LIMITED.
REV. BY DATE : MAR 09 PROJECT: ANUPPUR THERMAL POWER
PROJECT, 1000 (+20%) MW, AT ANUPPUR
DISTRICT, MP, INDIA
FILE NAME: F330R2.DOC TCE FORM 330 R2
Vol III - Part(A)
Page 160 of 216
Spec No : MB POWER (MADHYA PRADESH) LIMITED Volume : III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H-500- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D 1.2
001
DATA SHEET - B
STEAM TURBINE & ACCESSORIES AND REGENERATIVE SHEET 1 OF
CYCLE SYSTEM 25
ENQUIRY /SPECIFICATION NO.
SR.NO. ITEM BIDDER →

1.0 STEAM TURBINE & ACCESSORIES

1.1 General
1.1.1 Manufacturer
1.1.2 Model No. No.
1.3 Design and Performance Data
1.3.1 Maximum continuous rating at generator MW
terminals
1.3.2 Performance Guaranteed 100% TG MCR heat
balance No. :
a) 3% make up
b) 0% make up
1.3.3 Guaranteed 80% TG MCR output heat balance
No.
1.3.4 Guaranteed 60% TG MCR heat balance No.
1.3.5 TG VWO with 0% makeup & maximum
condenser back pressure heat balance No.
1.3.6 TG VWO with 3% makeup & design condenser
back pressure heat balance No.
1.3.7 Turbine rated speed rpm
1.3.8 Operating frequency range for turbine and hertz
auxiliaries
1.3.9 Steam turbine swallowing capacity with turbine t/h
control valves in valve wide open (VWO)
position

Turbine stage efficiency for HP, IP, LP turbine % HP IP LP

HP turbine IP/LP turbine

1.3.10 No-load steam flow through t/h
1.3.11 Shaft vibration at each bearing house (peak to microns
peak)
1.3.12 Critical speed for each rotor assembly rpm
1.3.13 Critical speeds of turbine and generator rotors rpm
together assembled
1.3.14 Turning gear speed rpm
0
1.3.15 Maximum allowable temperature at LP turbine C
exhaust hood
NOTE TO BIDDER SIGNATURE
1. ITEMS WHICH DEVIATE FROM THE SPECIFICATION SHOULD BE MARKED
WITHIN ASTERISK(*) (DETAILS TO BE GIVEN IN SCHEDULE OF DEVIATIONS) OF BIDDER
2. THIS DATA SHEET SHALL BE FILLED UP COMPLETELY AND A COPY SHALL DATE
BE ENCLOSED WITH EACH COPY OF THE BID.
CONSULTANTS: TCE Consulting Engineers Limited TCE FORM 294 R2
Vol III - Part(A)
Page 161 of 216
Spec No : MB POWER (MADHYA PRADESH) LIMITED Volume : III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H-500- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D 1.2
001
DATA SHEET - B
STEAM TURBINE & ACCESSORIES AND REGENERATIVE SHEET 2 OF
CYCLE SYSTEM 25
ENQUIRY /SPECIFICATION NO.
SR.NO. ITEM BIDDER →

1.3.16 Coast-down time after turbine trip To turning To stand

gear speed still
a) With vacuum Min
b) With vacuum breakers opened Min.
1.3.17 Mode of governing
1.3.18 Type of governor
1.3.19 Dead band of the governor %
1.3.20 Percentage regulation and its range of %
adjustability of governing system
1.3.21 Emergency stop valve :
a) Opening through full travel sec
b) For closing through full travel sec
1.3.22 On-load throw-off : Full load 50% load
a) Temporary speed rise (TSR) %
b) Permanent speed rise %
1.3.23 Range of adjustability of speeder gear %
1.3.24 Electro-hydraulic control system (if provided
separately)
a) Type of control fluid
b) Specification of control fluid
c) Degree of cleanliness to be maintained for the
control fluid for satisfactory operation of the
system :
(i) Permissible suspended particles size Microns
(ii) Permissible water content in fluid by %
volume
d) Total control fluid in system m3
e) Control fluid reservoir capacity m3
f) Normal control fluid pressure during turbine kg/cm2 (a)
operation
g) Control fluid pumps :
(i) Number of pumps No.
(ii) Type
(iii) Capacity m3/hr
NOTE TO BIDDER SIGNATURE
1. ITEMS WHICH DEVIATE FROM THE SPECIFICATION SHOULD BE MARKED
WITHIN ASTERISK(*) (DETAILS TO BE GIVEN IN SCHEDULE OF DEVIATIONS) OF BIDDER
2. THIS DATA SHEET SHALL BE FILLED UP COMPLETELY AND A COPY SHALL DATE
BE ENCLOSED WITH EACH COPY OF THE BID.
CONSULTANTS: TCE Consulting Engineers Limited TCE FORM 294 R2
Vol III - Part(A)
Page 162 of 216
Spec No : MB POWER (MADHYA PRADESH) LIMITED Volume : III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H-500- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D 1.2
001
DATA SHEET - B
STEAM TURBINE & ACCESSORIES AND REGENERATIVE SHEET 3 OF
CYCLE SYSTEM 25
ENQUIRY /SPECIFICATION NO.
SR.NO. ITEM BIDDER →

(iv) Total dynamic head mlc

h) Tube material for control oil cooler
i) Control fluid conditioning equipment
(i) Type of conditioner
(ii) Mode of operation
(iii) Capacity of unit m3/h
1.3.25 Lubrication oil system
a) Type of turbine lube oil
b) Specification of lube oil
c) Total lube oil system capacity m3
d) Lube oil tank capacity m3
e) Normal lube oil pressure kg/cm2 (a)
f) If turbine oil is used as the control oil, control oil kg/cm2 (a)
pressure
g) Degree of cleanliness to be maintained for the
lube oil for satisfactory operation
(i) Permissible suspended particle size microns
(ii) Permissible water content in oil by volume %
h) Main oil pump (if turbine shaft driven)
(i) Type
(ii) Capacity m3/hr
(iii) Total dynamic head mlc
(iv) Method of providing positive suction
pressure
i) Lube oil pumps : AC motor driven DC motor driven
auxiliary oil pump emergency oil pump
(i) Type
(ii) Number of pumps in service No.
(iii) Number of standby pumps No.
(iv) Capacity of each pump m3/hr
(v) Total dynamic head mlc
j) Turning gear system
(i) Type AC motor driven / Hydraulic oil driven
(ii) Speed of turbine during turning gear rpm
operation

NOTE TO BIDDER SIGNATURE

1. ITEMS WHICH DEVIATE FROM THE SPECIFICATION SHOULD BE MARKED
WITHIN ASTERISK(*) (DETAILS TO BE GIVEN IN SCHEDULE OF DEVIATIONS) OF BIDDER
2. THIS DATA SHEET SHALL BE FILLED UP COMPLETELY AND A COPY SHALL DATE
BE ENCLOSED WITH EACH COPY OF THE BID.
CONSULTANTS: TCE Consulting Engineers Limited TCE FORM 294 R2
Vol III - Part(A)
Page 163 of 216
Spec No : MB POWER (MADHYA PRADESH) LIMITED Volume : III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H-500- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D 1.2
001
DATA SHEET - B
STEAM TURBINE & ACCESSORIES AND REGENERATIVE SHEET 4 OF
CYCLE SYSTEM 25
ENQUIRY /SPECIFICATION NO.
SR.NO. ITEM BIDDER →

k) Jacking oil pumps (if provided) AC motor driven DC motor driven

(i) Type
(ii) Number of pumps No.
(iii) Capacity of each pump m3/hr
(iv) Total dynamic head mlc
l) Turbine lube oil coolers
(i) Number No.
(ii) Tube material
m) Vapour extractors
(i) Number No.
(ii) Capacity Nm3/hr
n) Lube Oil Conditioning Equipment
(i) Type of conditioner
(ii) Capacity of unit m3/hr
1.3.26 Gland Seal System
a) Source of gland sealing steam
(i) During normal operation
(ii) During low load operation (indicate range
of load also)
b) Minimum condensate flow required through full t/h
condensate flow gland steam condenser
c) Number of gland steam exhausters Nos.
1.3.27 Turbine Protection System
a) Emergency overspeed trip governor % of rated
speed
0
b) High exhaust hood temperature trip C
c) Low vacuum trip for steam turbine kg/cm2 (a)
d) Low vacuum trip during bypass operation kg/cm2 (a)
e) Pressure relief diaphragm rupture value kg/cm2 (a)
1.3.28 Load limitations, in percent of rated load, if any,
for testing full closure of
a) Main stop valves %
b) HP turbine governor valves %
c) Interceptor valves %
HP Bypass LP Bypass
NOTE TO BIDDER SIGNATURE
1. ITEMS WHICH DEVIATE FROM THE SPECIFICATION SHOULD BE MARKED
WITHIN ASTERISK(*) (DETAILS TO BE GIVEN IN SCHEDULE OF DEVIATIONS) OF BIDDER
2. THIS DATA SHEET SHALL BE FILLED UP COMPLETELY AND A COPY SHALL DATE
BE ENCLOSED WITH EACH COPY OF THE BID.
CONSULTANTS: TCE Consulting Engineers Limited TCE FORM 294 R2
Vol III - Part(A)
Page 164 of 216
Spec No : MB POWER (MADHYA PRADESH) LIMITED Volume : III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H-500- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D 1.2
001
DATA SHEET - B
STEAM TURBINE & ACCESSORIES AND REGENERATIVE SHEET 5 OF
CYCLE SYSTEM 25
ENQUIRY /SPECIFICATION NO.
SR.NO. ITEM BIDDER →

1.3.29 Bypass Valves

a) Number
b) Manufacturer
c) Type of actuator
d) Capacity per valve t/h
e) Opening time of each valve secs
f) Positioning time of each valve secs
g) Type of actuator of temperature control valves
1.3.30 Steam turbine generator capability under
different combinations of more than one closed
feed water heater out of service (either adjacent
or non-adjacent)
1.3.31 Performance Guarantees MW
a) Output at 100% TG MCR and design condenser
cooling water inlet temperature when operating
as a normal regenerative cycle and design
condenser back pressure and 0% make-up
b) Heat rate at zero percent make-up and design kCal / kwh
condenser cooling water inlet temperature
(i) 100% TG MCR
(ii) 80% TG MCR
(iii) 60% TG MCR
c) Maximum noise level at distance of 1.5m from
equipment outline
(i) For TG set dBA
(ii) For auxiliaries dBA
(iii) For HP bypass valves dBA
(iv) For LP bypass valves dBA
1.3.32 Materials of Construction
(Indicate to which standard it conforms to)
a) Turbine Casings
(i) HP outer casing / barrel casing
(ii) HP inner casing and blade carriers
(iii) IP casing
(iv) LP outer casing
(v) LP inner casings and blade carriers

NOTE TO BIDDER SIGNATURE

1. ITEMS WHICH DEVIATE FROM THE SPECIFICATION SHOULD BE MARKED
WITHIN ASTERISK(*) (DETAILS TO BE GIVEN IN SCHEDULE OF DEVIATIONS) OF BIDDER
2. THIS DATA SHEET SHALL BE FILLED UP COMPLETELY AND A COPY SHALL DATE
BE ENCLOSED WITH EACH COPY OF THE BID.
CONSULTANTS: TCE Consulting Engineers Limited TCE FORM 294 R2
Vol III - Part(A)
Page 165 of 216
Spec No : MB POWER (MADHYA PRADESH) LIMITED Volume : III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H-500- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D 1.2
001
DATA SHEET - B
STEAM TURBINE & ACCESSORIES AND REGENERATIVE SHEET 6 OF
CYCLE SYSTEM 25
ENQUIRY /SPECIFICATION NO.
SR.NO. ITEM BIDDER →

HP IP LP
b) Turbine Shaft
HP IP LP
c) Moving Blades
a) Turbine first stages _____ to _____
b) Turbine other stages i) _______ to ______
ii) _______ to ______

HP IP LP
d) Fixed Blades
a) Turbine first stages ______ to ______
b) Turbine other stages i) ______ to ______
ii) ______ to ______
HP IP LP
e) Casing Joint bolts
f) Shaft Couplings
g) Main Steam Admission Valves Emergency Stop Governor Valve
Valve
a) Valves body
b) Valve spindle
c) Valve seat
h) Reheat Steam Admission Valves Stop Valve Interceptor Valve
a) Valve body
b) Valve spindle
c) Valve seat
i) Bypass Valves HP LP
a) Valve body
b) Valve spindle
c) Valve seat
1.4 Construction Features and Other Data
1.4.1 Number of cylinders
1.4.2 Number of bearings including thrust bearing of No.
turbine

NOTE TO BIDDER SIGNATURE

1. ITEMS WHICH DEVIATE FROM THE SPECIFICATION SHOULD BE MARKED
WITHIN ASTERISK(*) (DETAILS TO BE GIVEN IN SCHEDULE OF DEVIATIONS) OF BIDDER
2. THIS DATA SHEET SHALL BE FILLED UP COMPLETELY AND A COPY SHALL DATE
BE ENCLOSED WITH EACH COPY OF THE BID.
CONSULTANTS: TCE Consulting Engineers Limited TCE FORM 294 R2
Vol III - Part(A)
Page 166 of 216
Spec No : MB POWER (MADHYA PRADESH) LIMITED Volume : III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H-500- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D 1.2
001
DATA SHEET - B
STEAM TURBINE & ACCESSORIES AND REGENERATIVE SHEET 7 OF
CYCLE SYSTEM 25
ENQUIRY /SPECIFICATION NO.
SR.NO. ITEM BIDDER →

1.4.3 Number of stages HP IP LP

a) Number of impulse stages No.
b) Number of reaction stages No.
1.4.4 First stage diameter mm
1.4.5 Length of last LP blades mm
1.4.6 Tip diameter of last LP blade mm
1.4.7 Maximum peripheral velocity of last LP blades m/sec
1.4.8 Annulus area of last stage m2
1.4.9 Method of moisture removal in last stage
1.4.10 Type of blade protection against moisture
erosion
1.4.11 Number of low pressure stages protected against
moistures erosion
1.4.12 Type of joint to the condenser
1.4.13 Type of antifriction material used in bearings
1.4.14 Type of thrust bearing
1.4.15 Type of shaft couplings between
1.4.16 HP / IP
1.4.17 IP / LP
1.4.18 LP / generator
1.5 Codes and Standards for
1.5.1 Fluctuations / limitation or variations of pressure
/ temperature at turbine throttle and reheat inlet
steam temperature
1.5.2 Governor performance characteristics
1.5.3 Design and construction code for turbine
1.5.4 Specification for turbine lubrication oil
1.5.5 Specification for turbine control fluid
1.5.6 Performance testing of steam turbine
1.5.7 Any other Codes / Standards
1.6 Weights
1.6.1 Name and weight of the heaviest piece to be Tonnes
handled during erection
1.6.2 Name and weight of the heaviest piece to be Tonnes
handled by the station EOT crane during
maintenance
NOTE TO BIDDER SIGNATURE
1. ITEMS WHICH DEVIATE FROM THE SPECIFICATION SHOULD BE MARKED
WITHIN ASTERISK(*) (DETAILS TO BE GIVEN IN SCHEDULE OF DEVIATIONS) OF BIDDER
2. THIS DATA SHEET SHALL BE FILLED UP COMPLETELY AND A COPY SHALL DATE
BE ENCLOSED WITH EACH COPY OF THE BID.
CONSULTANTS: TCE Consulting Engineers Limited TCE FORM 294 R2
Vol III - Part(A)
Page 167 of 216
Spec No : MB POWER (MADHYA PRADESH) LIMITED Volume : III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H-500- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D 1.2
001
DATA SHEET - B
STEAM TURBINE & ACCESSORIES AND REGENERATIVE SHEET 8 OF
CYCLE SYSTEM 25
ENQUIRY /SPECIFICATION NO.
SR.NO. ITEM BIDDER →

2.0 SURFACE CONDENSER & ACCESSORIES

2.1 General
2.1.1 Manufacturer
2.1.2 Type of condenser
2.1.3 Orientation of condenser tube axis
2.1.4 Number of surface condensers per STG unit No.
2.1.5 Number of passes No.
2.2 Shell Side Design Conditions
2.2.1 Steam from turbine exhaust at turbine VWO
condition at design cooling water temp. and 0%
make-up
a) Quantity t/h
b) Pressure kg/cm2 (a)
0
c) Temperature C
d) Enthalpy kCal / kg
2.2.2 Steam from HP & LP bypass :
(during turbine bypass operation)
a) Quantity t/h
b) Pressure kg/cm2 (a)
0
c) Temperature C
d) Enthalpy kCal / kg
2.2.3 Drains from feed cycle at turbine VWO
condition at design cooling water temp. and 0%
make-up
a) Quantity t/h
b) Pressure kg/cm2 (a)
0
c) Temperature C
d) Enthalpy kCal / kg
2.2.4 Condensate make-up at turbine VWO condition
at design cooling water temp. and 0% make-up
a) Quantity t/h
0
b) Temperature C
2.2.5 Other steam / drains through flash box or directly
to condenser at turbine VWO condition at design
cooling water temp. and 0% make-up
NOTE TO BIDDER SIGNATURE
1. ITEMS WHICH DEVIATE FROM THE SPECIFICATION SHOULD BE MARKED
WITHIN ASTERISK(*) (DETAILS TO BE GIVEN IN SCHEDULE OF DEVIATIONS) OF BIDDER
2. THIS DATA SHEET SHALL BE FILLED UP COMPLETELY AND A COPY SHALL DATE
BE ENCLOSED WITH EACH COPY OF THE BID.
CONSULTANTS: TCE Consulting Engineers Limited TCE FORM 294 R2
Vol III - Part(A)
Page 168 of 216
Spec No : MB POWER (MADHYA PRADESH) LIMITED Volume : III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H-500- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D 1.2
001
DATA SHEET - B
STEAM TURBINE & ACCESSORIES AND REGENERATIVE SHEET 9 OF
CYCLE SYSTEM 25
ENQUIRY /SPECIFICATION NO.
SR.NO. ITEM BIDDER →

a) Source
b) Quantity t/h
c) Pressure kg/cm2 (a)
0
d) Temperature C
e) Enthalpy kcal / kg
2.2.6 Design heat load corresponding to turbine VWO kcal / hr
condition with 5% margin
2.2.7 Design condenser back pressure kg/cm2 (a)
0
2.2.8 Condensate temperature at hotwell outlet C
0
2.2.9 Temperature of air vapour mix at air cooler C
section
2.3 Cooling Water Design Parameters
2.3.1 Quality
2.3.2 Flow quantity m3/h
2.3.3 Density kg/m3
Design Minimum Maximum
0
2.3.4 Inlet temperature C
0
2.3.5 Outlet temperature C
2.3.6 Cleanliness factor %
2.3.7 Velocity of water in tubes m/sec
2.3.8 Cooling surface m2
2.4 Guaranteed Performance for Design Conditions
2.4.1 Condenser pressure at 300 mm above top row of
tubes corresponding to design CW inlet kg/cm2 (a)
temperature and cleanliness factor indicated in
Data Sheet - A1 at 100% TG MCR guarantee
point
0
2.4.2 Temperature of condensate at hotwell outlet C
0
2.4.3 Degree of sub-cooling below saturation C
temperature corresponding to design vacuum in
air cooler zone
2.4.4 Oxygen content in condensate at condenser cc/lit
hotwell outlet with 3% make-up to hotwell from
30% TG MCR to TGVWO
2.4.5 CO2 content in condensate at condenser hotwell cc/lit
outlet from 30% TG MCR to TGVWO
2.4.6 Pressure drop on tube side as measured across
NOTE TO BIDDER SIGNATURE
1. ITEMS WHICH DEVIATE FROM THE SPECIFICATION SHOULD BE MARKED
WITHIN ASTERISK(*) (DETAILS TO BE GIVEN IN SCHEDULE OF DEVIATIONS) OF BIDDER
2. THIS DATA SHEET SHALL BE FILLED UP COMPLETELY AND A COPY SHALL DATE
BE ENCLOSED WITH EACH COPY OF THE BID.
CONSULTANTS: TCE Consulting Engineers Limited TCE FORM 294 R2
Vol III - Part(A)
Page 169 of 216
Spec No : MB POWER (MADHYA PRADESH) LIMITED Volume : III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H-500- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D 1.2
001
DATA SHEET - B
STEAM TURBINE & ACCESSORIES AND REGENERATIVE SHEET 10 OF
CYCLE SYSTEM 25
ENQUIRY /SPECIFICATION NO.
SR.NO. ITEM BIDDER →

CW inlet and outlet terminal flanges, when mlc

passing design cooling water flow through tubes
with design cleanliness factor
2.4.7 Condenser pressure at 300 mm above top row of kg/cm2 (a)
tubes at maximum cooling water inlet
temperature and HP - LP bypass fully open
2.4.8 Condenser pressure at 300 mm above top row of kg/cm2 (a)
tubes at design cooling water inlet temperature
and 80% TG MCR
2.4.9 Condenser pressure at 300 mm above top row of kg/cm2 (a)
tubes at design cooling water inlet temperature
and 80% TG MCR
2.5 Design Pressure and Temperature Shell Side Tube Side
2
2.5.1 Design pressure kg/cm (g)
0
2.5.2 Design temperature C
2.5.3 Water box design pressure kg/cm2 (g)
2.6 Materials of Construction
(Indicate to which standard it conforms to)
2.6.1 Shell
2.6.2 Shell flanges
2.6.3 Condenser neck
2.6.4 Water boxes
2.6.5 Tube sheets
2.6.6 Tubes in condensing zone
2.6.7 Tubes in air cooling zone
2.6.8 Tube support plates
2.6.9 Structural parts
2.6.10 Bolts
2.6.11 Nuts
2.6.12 Gaskets on water side
2.6.13 Water box lining and thickness of lining
2.6.14 Impingement baffles
2.6.15 Coating material on tube sheets and thickness of
coating
2.7 Construction Features
2.7.1 Connection between turbine exhaust and Welded / expansion joint
condenser
NOTE TO BIDDER SIGNATURE
1. ITEMS WHICH DEVIATE FROM THE SPECIFICATION SHOULD BE MARKED
WITHIN ASTERISK(*) (DETAILS TO BE GIVEN IN SCHEDULE OF DEVIATIONS) OF BIDDER
2. THIS DATA SHEET SHALL BE FILLED UP COMPLETELY AND A COPY SHALL DATE
BE ENCLOSED WITH EACH COPY OF THE BID.
CONSULTANTS: TCE Consulting Engineers Limited TCE FORM 294 R2
Vol III - Part(A)
Page 170 of 216
Spec No : MB POWER (MADHYA PRADESH) LIMITED Volume : III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H-500- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D 1.2
001
DATA SHEET - B
STEAM TURBINE & ACCESSORIES AND REGENERATIVE SHEET 11 OF
CYCLE SYSTEM 25
ENQUIRY /SPECIFICATION NO.
SR.NO. ITEM BIDDER →

2.7.2 Vertical expansion taken by Spring supports / stainless steel expansion

joint
2.7.3 Protection of condenser tubes from erosion by Rows of stainless steel rods / dummy tubes /
exhaust steam impingement clip-on stainless steel protectors on top rows
of condenser tubes
2.7.4 Method of dispersing drains, make-up water etc.,
into condenser
(a) Whether steam throw-off device is provided
for bypass steam entry into condenser Yes / No
(b) Details of same
2.7.5 Provision made to take differential expansion
between tubes and shell
2.7.6 Attachment of tube sheets to shell Bolted
2.7.7 Details of tubes in condensing section :
a) Outer diameter mm
b) Thickness BWG
c) Total number No.
2.7.8 Details of tubes in air cooler section :
a) Outer diameter mm
b) Thickness BWG
c) Total number No.
2.7.9 Effective condenser tube length (length between mm
faces of tube sheets)
2.7.10 Method of securing tubes to tube sheets
2.7.11 Are tubes belled at inlet end ? Yes / No
2.7.12 Do tubes at exit end protrude beyond face of tube
sheet? If so, give length of potrution
2.7.13 Details of tube support plates :
a) Minimum spacing mm
b) Maximum spacing mm
c) Thickness mm
2.7.14 Details of water boxes :
a) Shape of water boxes
b) Depth m
c) Type of connection between water box and shell Welded / Bolted
d) Are water boxes divided? Yes / No
NOTE TO BIDDER SIGNATURE
1. ITEMS WHICH DEVIATE FROM THE SPECIFICATION SHOULD BE MARKED
WITHIN ASTERISK(*) (DETAILS TO BE GIVEN IN SCHEDULE OF DEVIATIONS) OF BIDDER
2. THIS DATA SHEET SHALL BE FILLED UP COMPLETELY AND A COPY SHALL DATE
BE ENCLOSED WITH EACH COPY OF THE BID.
CONSULTANTS: TCE Consulting Engineers Limited TCE FORM 294 R2
Vol III - Part(A)
Page 171 of 216
Spec No : MB POWER (MADHYA PRADESH) LIMITED Volume : III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H-500- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D 1.2
001
DATA SHEET - B
STEAM TURBINE & ACCESSORIES AND REGENERATIVE SHEET 12 OF
CYCLE SYSTEM 25
ENQUIRY /SPECIFICATION NO.
SR.NO. ITEM BIDDER →

e) Are water box manhole covers hinged for quick Yes / No

opening ?
2.7.15 Are safety guards provided in the CW
connections which run vertically down from Yes / No
water boxes to prevent personnel from falling in?
2.7.16 Details of hotwell :
a) Length m
b) Breadth m
c) Depth m
d) Volume of condensate stored at normal level m3
e) Is hotwell divided ? Yes / No
f) Is provision made for installing conductivity cell Yes / No
in each section of hotwell?
g) Is screen provided at the outlet of hotwell Yes / No
(suction to condensate extraction pump)?
2.8 Bosses for anodes of cathodic protection Included / Excluded
2.9 Weights
2.9.1 When equipment completely filled with water kg
2.9.2 Empty kg
2.9.3 Water boxes kg
2.10 Codes and Standards
2.10.1 Heat Exchange Institute Standards for Steam
Surface Condenser
2.10.2 American Society of Mechanical Engineers
2.10.3 ASME Performance Test Code for Condensers

2.10.4 American Society for Testing Materials

2.10.5 Any other Codes & Standards

3.0 CONDENSER AIR EVACUATION EQPT. &

ACCESSORIES
3.1 Number of vacuum pump sets per STG No.
3.2 Manufacturer
3.3 Model number No.
3.4 Guaranteed capacity of pump scfm
3.5 Speed of pump rpm
NOTE TO BIDDER SIGNATURE
1. ITEMS WHICH DEVIATE FROM THE SPECIFICATION SHOULD BE MARKED
WITHIN ASTERISK(*) (DETAILS TO BE GIVEN IN SCHEDULE OF DEVIATIONS) OF BIDDER
2. THIS DATA SHEET SHALL BE FILLED UP COMPLETELY AND A COPY SHALL DATE
BE ENCLOSED WITH EACH COPY OF THE BID.
CONSULTANTS: TCE Consulting Engineers Limited TCE FORM 294 R2
Vol III - Part(A)
Page 172 of 216
Spec No : MB POWER (MADHYA PRADESH) LIMITED Volume : III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H-500- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D 1.2
001
DATA SHEET - B
STEAM TURBINE & ACCESSORIES AND REGENERATIVE SHEET 13 OF
CYCLE SYSTEM 25
ENQUIRY /SPECIFICATION NO.
SR.NO. ITEM BIDDER →

3.6 Number of stages per pump No.

3.7 Is ejector provided ? Yes / No
3
3.8 Volume of surface condenser, turbine steam m
space and piping
3.9 HEI standard conditions for air suction Yes / No
3.10 Source of sealing water
3.11 Cooling water
3.11.1 Quality
0
3.11.2 Design temperature C
3.11.3 Design pressure kg/cm2 (g)
3.12 Type of coupling
3.13 Guaranteed noise level at 1.5 m from outline of dBA
the equipment
3.14 Guaranteed vibration level microns
3.15 Seal water circulation pumps
3.15.1 Number of pumps No.
3.15.2 Type of drive
3.16 Material of Construction
(Indicate to which standard it conforms to)
3.16.1 Vacuum Pumps :
a) Casing
b) Shaft
c) Impeller
d) Shaft sleeves
3.16.2 Seal Water Recirculation Pumps
a) Casing
b) Shaft
c) Impeller
3.16.3 Heat Exchangers
a) Shell
b) Tubes
c) Tube sheet
3.16.4 Ejectors
3.17 Codes and Standards
3.17.1 HEI Standards for Steam Surface Condenser
NOTE TO BIDDER SIGNATURE
1. ITEMS WHICH DEVIATE FROM THE SPECIFICATION SHOULD BE MARKED
WITHIN ASTERISK(*) (DETAILS TO BE GIVEN IN SCHEDULE OF DEVIATIONS) OF BIDDER
2. THIS DATA SHEET SHALL BE FILLED UP COMPLETELY AND A COPY SHALL DATE
BE ENCLOSED WITH EACH COPY OF THE BID.
CONSULTANTS: TCE Consulting Engineers Limited TCE FORM 294 R2
Vol III - Part(A)
Page 173 of 216
Spec No : MB POWER (MADHYA PRADESH) LIMITED Volume : III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H-500- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D 1.2
001
DATA SHEET - B
STEAM TURBINE & ACCESSORIES AND REGENERATIVE SHEET 14 OF
CYCLE SYSTEM 25
ENQUIRY /SPECIFICATION NO.
SR.NO. ITEM BIDDER →

3.17.2 HEI Standards Performance Standard for Liquid

Ring Vacuum pumps
3.17.3 ASME Standards
3.17.4 TEMA Standards
3.17.5 Hydraulic Institute Standards
3.17.6 Any other Codes & Standards

4.0 CONDENSATE EXTRACTION PUMPS &

ACCESSORIES
4.1 General
4.1.1 Manufacturer
4.1.2 Model Number No.
4.1.3 Number of pumps offered per STG Unit No.
4.1.4 Type of pump
4.2 Design Data
4.2.1 Design capacity per pump m3/h
4.2.2 Runout flow per pump m3/h
4.2.3 Minimum flow per pump m3/h
4.2.4 Suction pressure at design capacity mlc
4.2.5 Discharge pressure at design capacity mlc
4.2.6 Total head at design capacity mlc
4.2.7 Shut-off head mlc
4.2.8 NPSH available (minimum) mlc
4.2.9 NPSH required
4.2.9.1 at design point mlc
4.2.9.2 at run out point mlc
4.2.10 Rated speed rpm
4.2.11 Pump efficiency at design point %
4.2.12 Pump power requirement at design point kW
4.2.13 Drive motor rating kW
4.2.14 Suction specific speed US units
4.2.15 Critical speed rpm
4.2.16 Maximum vibration level mm/s
4.2.17 Sealing water requirement m3/hr

NOTE TO BIDDER SIGNATURE

1. ITEMS WHICH DEVIATE FROM THE SPECIFICATION SHOULD BE MARKED
WITHIN ASTERISK(*) (DETAILS TO BE GIVEN IN SCHEDULE OF DEVIATIONS) OF BIDDER
2. THIS DATA SHEET SHALL BE FILLED UP COMPLETELY AND A COPY SHALL DATE
BE ENCLOSED WITH EACH COPY OF THE BID.
CONSULTANTS: TCE Consulting Engineers Limited TCE FORM 294 R2
Vol III - Part(A)
Page 174 of 216
Spec No : MB POWER (MADHYA PRADESH) LIMITED Volume : III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H-500- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D 1.2
001
DATA SHEET - B
STEAM TURBINE & ACCESSORIES AND REGENERATIVE SHEET 15 OF
CYCLE SYSTEM 25
ENQUIRY /SPECIFICATION NO.
SR.NO. ITEM BIDDER →

4.3 Liquid Data

4.3.1 Liquid handled
0
4.3.2 Temperature range C
4.4 Performance Guarantee Data at Best Efficiency
Point
4.4.1 Power required by pump kW
4.4.2 Pump efficiency %
4.4.3 Total dynamic head mlc
4.4.4 Capacity m3/hr
4.4.5 Maximum noise level at 1.5m from pump outline dBA
4.5 Construction Features
4.5.1 Number of stages No.
4.5.2 Internal element offered Removable / Non-removable
4.5.3 Type of suction impeller Single / Double
4.5.4 Type of coupling offered Flexible / Rigid
4.5.5 Location of suction nozzle Above / Below mounting flange
4.5.6 Type of seal offered
4.5.7 Type of thrust bearing offered
4.5.8 Thrust bearing location
4.5.9 Weight of complete assembly kg
4.6 Materials of Construction
(Indicate to which standard it conforms)
4.6.1 Mounting flange
4.6.2 Discharge elbow
4.6.3 Column pipe
4.6.4 Suction bell
4.6.5 Bowl or casing
4.6.6 Suction strainer
4.6.7 Diffuser and guide vane
4.6.8 Impeller - first stage
4.6.9 Impeller - other stages
4.6.10 Shaft sleeves
4.6.11 Cannister
4.6.12 Pump shaft

NOTE TO BIDDER SIGNATURE

1. ITEMS WHICH DEVIATE FROM THE SPECIFICATION SHOULD BE MARKED
WITHIN ASTERISK(*) (DETAILS TO BE GIVEN IN SCHEDULE OF DEVIATIONS) OF BIDDER
2. THIS DATA SHEET SHALL BE FILLED UP COMPLETELY AND A COPY SHALL DATE
BE ENCLOSED WITH EACH COPY OF THE BID.
CONSULTANTS: TCE Consulting Engineers Limited TCE FORM 294 R2
Vol III - Part(A)
Page 175 of 216
Spec No : MB POWER (MADHYA PRADESH) LIMITED Volume : III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H-500- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D 1.2
001
DATA SHEET - B
STEAM TURBINE & ACCESSORIES AND REGENERATIVE SHEET 16 OF
CYCLE SYSTEM 25
ENQUIRY /SPECIFICATION NO.
SR.NO. ITEM BIDDER →

4.7 Codes and Standards

4.7.1 Condensate extraction pump
a) Mechanical design
b) Hydraulic design
4.7.2 Design of pressure parts
4.7.3 Testing of CEP
4.7.4 Any other codes / standards

5.0 CLOSED FEED WATER HEATERS &

ACCESSORIES
5.1 General
5.1.1 Designation
5.1.2 Heater manufacturer
5.1.3 Type Shell / Tube Bundle Removable
5.1.4 Orientation Vertical / Horizontal
5.1.5 Number of tube passes
5.2 Design Data
5.2.1 Heat balance diagram number
5.2.2 Shell Side Data
a) Design pressure kg/cm2 (g)
b) Design vacuum mmHg (a)
c) Test pressure Skirt kg/cm2 (g)
Shell
0
d) Design temperature Skirt C
Shell
e) Fouling resistance hr.m2
0
C/kcal
5.2.3 Tube Side Data
a) Design pressure kg/cm2 (g)
b) Test pressure kg/cm2 (g)
0
c) Design temperature C
d) Fouling resistance hr.m2
0
C/kcal
e) Feed water velocity through tubes at average m/sec
operating temperature

NOTE TO BIDDER SIGNATURE

1. ITEMS WHICH DEVIATE FROM THE SPECIFICATION SHOULD BE MARKED
WITHIN ASTERISK(*) (DETAILS TO BE GIVEN IN SCHEDULE OF DEVIATIONS) OF BIDDER
2. THIS DATA SHEET SHALL BE FILLED UP COMPLETELY AND A COPY SHALL DATE
BE ENCLOSED WITH EACH COPY OF THE BID.
CONSULTANTS: TCE Consulting Engineers Limited TCE FORM 294 R2
Vol III - Part(A)
Page 176 of 216
Spec No : MB POWER (MADHYA PRADESH) LIMITED Volume : III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H-500- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D 1.2
001
DATA SHEET - B
STEAM TURBINE & ACCESSORIES AND REGENERATIVE SHEET 17 OF
CYCLE SYSTEM 25
ENQUIRY /SPECIFICATION NO.
SR.NO. ITEM BIDDER →

5.2.4 Desuperheating Section

0
(a) LMTD C
(b) Heat Transfer Coefficient kcal / hr.m2
0
C
(c) Heat transfer surface m2
5.2.5 Condensing Section
0
(a) LMTD C
(b) Heat Transfer Coefficient kcal / hr.m2
0
C
(c) Heat transfer surface m2
5.2.6 Drain Cooling Section
0
(a) LMTD C
(b) Heat Transfer Coefficient kcal / hr.m2
0
C
(c) Heat transfer surface m2

5.2.7 Whether heater is designed to handle additional Yes / No

thermal and hydraulic loads during abnormal
operating conditions as specified
5.3 Guaranteed Performance Data
5.3.1 Design condition
0
a) Terminal temperature difference C
0
b) Drain cooler approach C
c) Overall pressure drop on the tube side at the kg/cm2
average operating temperature
5.4 Construction Features
5.4.1 Shell
a) Outside diameter (OD) mm
b) Thickness mm
5.4.2 Overall length of heater mm
5.4.3 Type of joint between shell and tube sheet Welded / Flanged
5.4.4 Type of joint between tube sheet and channel Welded / Flanged
5.4.5 Type of joint between tube and tube sheet
5.4.6 Corrosion allowance
5.4.7 Shell side mm

NOTE TO BIDDER SIGNATURE

1. ITEMS WHICH DEVIATE FROM THE SPECIFICATION SHOULD BE MARKED
WITHIN ASTERISK(*) (DETAILS TO BE GIVEN IN SCHEDULE OF DEVIATIONS) OF BIDDER
2. THIS DATA SHEET SHALL BE FILLED UP COMPLETELY AND A COPY SHALL DATE
BE ENCLOSED WITH EACH COPY OF THE BID.
CONSULTANTS: TCE Consulting Engineers Limited TCE FORM 294 R2
Vol III - Part(A)
Page 177 of 216
Spec No : MB POWER (MADHYA PRADESH) LIMITED Volume : III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H-500- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D 1.2
001
DATA SHEET - B
STEAM TURBINE & ACCESSORIES AND REGENERATIVE SHEET 18 OF
CYCLE SYSTEM 25
ENQUIRY /SPECIFICATION NO.
SR.NO. ITEM BIDDER →

5.4.8 Channel side excluding tubes mm

5.4.9 Tubes
5.4.10 Tube type
5.4.11 Total number of tubes No.
5.4.12 Tube OD mm
5.4.13 Tube gauge BWG
5.4.14 Effective length of one tube mm
5.4.15 Tube Sheet
5.4.16 Thickness mm
5.4.17 Minimum cladding thickness mm
5.4.18 Channel
5.4.19 Type Removable / Welded
5.4.20 Shape
5.4.21 Removable partition Yes / No
5.4.22 Channel pass partition plates thickness mm
5.4.23 Shell Relief Valves Included / Not included
5.4.24 Channel Relief Valves Included / Not included
5.5 Materials of Construction
(Indicate to which standard it conforms to)
5.5.1 Shell
5.5.2 Shell skirt
5.5.3 Shell cover
5.5.4 Shroud of desuperheating zone
5.5.5 Shroud of drain cooling zone
5.5.6 Shell flange
5.5.7 Cross baffles
5.5.8 Support plates
5.5.9 Tie rods
5.5.10 Spacers
5.5.11 Shell nozzles
5.5.12 Shell nozzles flanges
5.5.13 Tubes
5.5.14 Tube sheet
5.5.15 Tube sheet cladding material

NOTE TO BIDDER SIGNATURE

1. ITEMS WHICH DEVIATE FROM THE SPECIFICATION SHOULD BE MARKED
WITHIN ASTERISK(*) (DETAILS TO BE GIVEN IN SCHEDULE OF DEVIATIONS) OF BIDDER
2. THIS DATA SHEET SHALL BE FILLED UP COMPLETELY AND A COPY SHALL DATE
BE ENCLOSED WITH EACH COPY OF THE BID.
CONSULTANTS: TCE Consulting Engineers Limited TCE FORM 294 R2
Vol III - Part(A)
Page 178 of 216
Spec No : MB POWER (MADHYA PRADESH) LIMITED Volume : III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H-500- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D 1.2
001
DATA SHEET - B
STEAM TURBINE & ACCESSORIES AND REGENERATIVE SHEET 19 OF
CYCLE SYSTEM 25
ENQUIRY /SPECIFICATION NO.
SR.NO. ITEM BIDDER →

5.5.16 Channel cover

5.5.17 Access cover
5.5.18 Channel pass partition plate
5.5.19 Channel nozzles
5.5.20 Gaskets
a) Steam side
b) Water side
5.5.21 Bolting material
a) Bolts
b) Studs
c) Nuts
5.6 Codes and Standards
5.6.1 Thermal design
5.6.2 Mechanical design
5.6.3 Design of pressure parts
5.6.4 Any other codes / standards

6.0 DEAERATING FEED WATER HEATER &

ACCESSORIES
6.1 General
6.1.1 Type of deaerating feed water heater Spray type / Spray and tray type
6.1.2 Number of deaerating feedwater heater(s) per No.
steam turbine unit
6.2 Design Conditions
6.2.1 Feed water outflow t/h
0
6.2.2 Temperature of deaerated water C
6.2.3 Condensate inflow t/h
0
6.2.4 Temperature of condensate inflow C
6.2.5 Heating steam quantity t/h
6.2.6 Heating steam pressure kg/cm2 (a)
0
6.2.7 Heating steam temperature C
6.2.8 Steam / flashed drains into deaerator

0
Description t/h C kg/cm2 (a)

NOTE TO BIDDER SIGNATURE

1. ITEMS WHICH DEVIATE FROM THE SPECIFICATION SHOULD BE MARKED
WITHIN ASTERISK(*) (DETAILS TO BE GIVEN IN SCHEDULE OF DEVIATIONS) OF BIDDER
2. THIS DATA SHEET SHALL BE FILLED UP COMPLETELY AND A COPY SHALL DATE
BE ENCLOSED WITH EACH COPY OF THE BID.
CONSULTANTS: TCE Consulting Engineers Limited TCE FORM 294 R2
Vol III - Part(A)
Page 179 of 216
Spec No : MB POWER (MADHYA PRADESH) LIMITED Volume : III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H-500- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D 1.2
001
DATA SHEET - B
STEAM TURBINE & ACCESSORIES AND REGENERATIVE SHEET 20 OF
CYCLE SYSTEM 25
ENQUIRY /SPECIFICATION NO.
SR.NO. ITEM BIDDER →

(a)
(b)
(c)
6.2.9 Steam / flashed drains into deaerating feedwater
storage tank
0
Description t/h C kg/cm2 (a)
(a)
(b)
(c)
6.2.10 Deaerating heater operating pressure kg/cm2 (a)
6.2.11 Pegging steam pressure at low loads / part loads kg/cm2 (a)
0
6.2.12 Pegging steam temperature at low loads / part C
loads
6.2.13 Load range as percent of TG MCR for pegging %
steam
6.2.14 Whether heating steam rakes are provided in Yes / No
deaerating feed water storage tank, if applicable?
6.2.15 Is a separate, initial heating steam rake provided? Yes / No
(if applicable)
Deaerator Feed water storage tank
6.2.16 Design pressure kg/cm2 (g)
0
6.2.17 Design temperature C
6.2.18 Nett water storage capacity provided in m3
feedwater storage tank upto normal water level

6.3 Sprayer Assembly Details

6.3.1 Number of sprayer assemblies No.
6.3.2 Sprayer assembly type
6.3.3 Manufacturer of sprayer assembly
6.3.4 Condensate flow through each spray assembly t/h
6.3.5 Pressure drop under design condensate flow kg/cm2
6.3.6 Material of sprayer assembly
6.3.7 Material of splash plate
6.3.8 Spray valve assembly Bolted / screwed to spray chamber from
inside / outside of spray chamber
NOTE TO BIDDER SIGNATURE
1. ITEMS WHICH DEVIATE FROM THE SPECIFICATION SHOULD BE MARKED
WITHIN ASTERISK(*) (DETAILS TO BE GIVEN IN SCHEDULE OF DEVIATIONS) OF BIDDER
2. THIS DATA SHEET SHALL BE FILLED UP COMPLETELY AND A COPY SHALL DATE
BE ENCLOSED WITH EACH COPY OF THE BID.
CONSULTANTS: TCE Consulting Engineers Limited TCE FORM 294 R2
Vol III - Part(A)
Page 180 of 216
Spec No : MB POWER (MADHYA PRADESH) LIMITED Volume : III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H-500- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D 1.2
001
DATA SHEET - B
STEAM TURBINE & ACCESSORIES AND REGENERATIVE SHEET 21 OF
CYCLE SYSTEM 25
ENQUIRY /SPECIFICATION NO.
SR.NO. ITEM BIDDER →

6.4 Tray Details

(If applicable)
6.4.1 Construction
6.4.2 Tray thickness mm
6.4.3 Number of horizontal trays in one stack and No.
number of stacks
6.4.4 Total number of trays No.
6.4.5 Material
6.5 Vent System Details
6.5.1 Deaerating feedwater heater vent steam flow t/h
6.5.2 Number of uncontrolled vents No.
6.5.3 Number of controlled vents No.
6.6 Deaerator Details
6.6.1 Material of shell
a) Whether any portion of shell is clad? Yes / No
6.7 Feed Water Storage Tank Details
6.7.1 Supports for feed water storage tank
(a) Sliding type No.
(b) Fixed type No.
6.7.2 Manholes
(a) Number No.
6.7.3 Material of shell and dished ends
6.7.4 Material of splash plates
6.7.5 Material of baffles
6.7.6 Material of steam pipes
6.7.7 Thickness of shell mm
6.8 Guaranteed Performance
6.8.1 Oxygen content in feedwater at deaerator outlet cc/lit
from 10% TG MCR to TG VWO with 3%
make-up
6.8.2 Carbon dioxide content in feed water at deaerator cc/lit
outlet from 10% TG MCR to TGVWO with 3%
make-up
6.9 Codes and Standards
6.9.1 Thermal design

NOTE TO BIDDER SIGNATURE

1. ITEMS WHICH DEVIATE FROM THE SPECIFICATION SHOULD BE MARKED
WITHIN ASTERISK(*) (DETAILS TO BE GIVEN IN SCHEDULE OF DEVIATIONS) OF BIDDER
2. THIS DATA SHEET SHALL BE FILLED UP COMPLETELY AND A COPY SHALL DATE
BE ENCLOSED WITH EACH COPY OF THE BID.
CONSULTANTS: TCE Consulting Engineers Limited TCE FORM 294 R2
Vol III - Part(A)
Page 181 of 216
Spec No : MB POWER (MADHYA PRADESH) LIMITED Volume : III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H-500- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D 1.2
001
DATA SHEET - B
STEAM TURBINE & ACCESSORIES AND REGENERATIVE SHEET 22 OF
CYCLE SYSTEM 25
ENQUIRY /SPECIFICATION NO.
SR.NO. ITEM BIDDER →

6.9.2 Mechanical design

6.9.3 Design of pressure parts
6.9.4 Any other codes / standards Yes / No
Note :
Bidder to indicate the standard to which material
of construction conforms.

7.0 BOILER FEED PUMP & ACCESSORIES

7.1 General
7.1.1 Model No. No.
7.1.2 Manufacturer
7.1.3 Number of BFP sets per STG unit Nos.
7.1.4 Liquid handled
7.2 Design and Performance Data Main BFP Booster Pump
0
7.2.1 Design temperature of feed water C
3
7.2.2 Rated capacity m /hr
7.2.3 Inlet flow m3/hr
7.2.4 Minimum flow through the pump m3/hr
7.2.5 Runout flow (one pump at design speed) m3/hr
7.2.6 Suction pressure at rated capacity kg/cm2 (a)
7.2.7 Discharge pressure at rated capacity kg/cm2 (a)
7.2.8 Total dynamic head at rated speed and capacity mlc
7.2.9 Interconnecting pipe losses including flow mlc
measuring device
7.2.10 Maximum shut off head mlc
7.2.11 NPSH required
(a) At design flow mlc
(b) At best efficiency point mlc
(c) At runout flow (one pump at design speed) mlc
7.2.12 Efficiency at design point %

7.2.13 Power input to pump set (main pump, booster kW

pump & hydraulic coupling) at rated flow & head
7.2.14 Suction specific speed US Units
7.2.15 Critical speeds for pump & motor assembly rpm
NOTE TO BIDDER SIGNATURE
1. ITEMS WHICH DEVIATE FROM THE SPECIFICATION SHOULD BE MARKED
WITHIN ASTERISK(*) (DETAILS TO BE GIVEN IN SCHEDULE OF DEVIATIONS) OF BIDDER
2. THIS DATA SHEET SHALL BE FILLED UP COMPLETELY AND A COPY SHALL DATE
BE ENCLOSED WITH EACH COPY OF THE BID.
CONSULTANTS: TCE Consulting Engineers Limited TCE FORM 294 R2
Vol III - Part(A)
Page 182 of 216
Spec No : MB POWER (MADHYA PRADESH) LIMITED Volume : III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H-500- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D 1.2
001
DATA SHEET - B
STEAM TURBINE & ACCESSORIES AND REGENERATIVE SHEET 23 OF
CYCLE SYSTEM 25
ENQUIRY /SPECIFICATION NO.
SR.NO. ITEM BIDDER →

7.2.16 Vibration - based on double amplitude at shaft microns

near bearing housing at fundamental and its
multiple frequencies

7.2.17 Maximum possible speed of BFP unit during rpm

reverse rotation due to back flow of water
7.3 Performance Data at Best Efficiency Point
7.3.1 Power required by pumps kW
7.3.2 Efficiency %
7.3.3 Power loss in hydraulic coupling kW
7.3.4 Overall efficiency of hydraulic coupling kW
7.3.5 Power input to motor kW
7.3.6 Total dynamic head of BFP set at rated speed mlc
7.3.7 Capacity t/h
7.3.8 Maximum noise level at 1.5m from pump outline dBA
7.4 Construction Features of Boiler Feed Pump Main Pump Booster Pump
7.4.1 Casing type
7.4.2 Impeller arrangement
7.4.3 Number of stages
7.4.4 Journal bearings, type
7.4.5 Thrust bearing, type
7.4.6 Type of axial balancing device
7.4.7 BFP suction strainer
(a) Type
(b) Strainer mesh size, coarse / fine
Main Pump Booster Pump
7.5 Materials of Construction
(Indicate to which standard it conforms to)
(a) Inner casing
(b) Outer casing
(c) Impellers
(d) Diffusers / Volute

(e) Casing wearing rings material / hardness

(BHN)

NOTE TO BIDDER SIGNATURE

1. ITEMS WHICH DEVIATE FROM THE SPECIFICATION SHOULD BE MARKED
WITHIN ASTERISK(*) (DETAILS TO BE GIVEN IN SCHEDULE OF DEVIATIONS) OF BIDDER
2. THIS DATA SHEET SHALL BE FILLED UP COMPLETELY AND A COPY SHALL DATE
BE ENCLOSED WITH EACH COPY OF THE BID.
CONSULTANTS: TCE Consulting Engineers Limited TCE FORM 294 R2
Vol III - Part(A)
Page 183 of 216
Spec No : MB POWER (MADHYA PRADESH) LIMITED Volume : III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H-500- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D 1.2
001
DATA SHEET - B
STEAM TURBINE & ACCESSORIES AND REGENERATIVE SHEET 24 OF
CYCLE SYSTEM 25
ENQUIRY /SPECIFICATION NO.
SR.NO. ITEM BIDDER →

(f) Impeller wearing rings material / hardness

(BHN)
(g) Shaft
(h) Shaft nuts
(i) Shaft sleeves
(j) Shaft sleeve nuts
(k) Stuffing box
(l) Stuffing box bushing
(m) Balancing device
(n) Pressure bolting studs
(o) Nuts
(p) Base plate
(q) Suction and Discharge nozzle
(r) Hydraulic coupling
i) Coupling wheels
ii) Coupling wheels casing
iii) Scoop tube
7.6 Lubricating Oil System for each BFP Shaft A.C. D.C.
Driven Standby Emergency
7.6.1 Type of pump
7.6.2 Number of pump Nos.
7.6.3 Pump speed rpm
7.6.4 Motor rating of pumps kW
7.6.5 Pump casing material
7.6.6 Pump impeller material
7.6.7 Number of full capacity lube oil coolers
a) Shell material
b) Channel material
c) Tube sheet material
d) Tube material
7.7 Type of coupling between :
7.7.1 (a) Motor and Hydraulic coupling
(b) Motor and booster pump
(c) Hydraulic coupling and main pump

NOTE TO BIDDER SIGNATURE

1. ITEMS WHICH DEVIATE FROM THE SPECIFICATION SHOULD BE MARKED
WITHIN ASTERISK(*) (DETAILS TO BE GIVEN IN SCHEDULE OF DEVIATIONS) OF BIDDER
2. THIS DATA SHEET SHALL BE FILLED UP COMPLETELY AND A COPY SHALL DATE
BE ENCLOSED WITH EACH COPY OF THE BID.
CONSULTANTS: TCE Consulting Engineers Limited TCE FORM 294 R2
Vol III - Part(A)
Page 184 of 216
Spec No : MB POWER (MADHYA PRADESH) LIMITED Volume : III
ANUPPUR THERMAL POWER PROJECT 1000 (+20%)
TCE.5657A-H-500- AT ANUPPUR DISTRICT, MP, INDIA SECTION : D 1.2
001
DATA SHEET - B
STEAM TURBINE & ACCESSORIES AND REGENERATIVE SHEET 25 OF
CYCLE SYSTEM 25
ENQUIRY /SPECIFICATION NO.
SR.NO. ITEM BIDDER →

7.8 Hydraulic Coupling for each BFP

7.8.1 Type & Manufacturer
7.8.2 Input motor speed
7.8.3 Gear ratio
7.8.4 Primary start-up speed
7.8.5 Full load slip
7.8.6 Secondary speed (maximum)
7.8.7 Number of bearings / type
7.8.8 Performance :
7.8.9 a) Slip between impeller and runner at
normal load
b) Maximum possible slip between impeller
and runner at design ratings of driven
equipment
c) Scoop tube min. position to start the unit
Oil recommended
7.8.10 Oil tank storage capacity
7.8.11 Working oil cooler
7.8.12 a) Type
b) Shell material Duplex / simplex type
c) Channel material
d) Tube sheet material
e) Tube material
Hydraulic coupling scoop tube actuator
7.8.13 a) Make
b) Type
Idle pump warm-up system
7.9 Accoustic Enclosure Provided / Not provided
7.10 Codes & Standards Provided / Not provided
7.11 BF Pump
7.11.1 (a) Mechanical design
(b) Hydraulic design
Design of pressure parts
7.11.2 Testing of BFP
7.11.3 Any other codes / standards
NOTE TO BIDDER SIGNATURE
1. ITEMS WHICH DEVIATE FROM THE SPECIFICATION SHOULD BE MARKED
WITHIN ASTERISK(*) (DETAILS TO BE GIVEN IN SCHEDULE OF DEVIATIONS) OF BIDDER
2. THIS DATA SHEET SHALL BE FILLED UP COMPLETELY AND A COPY SHALL DATE
BE ENCLOSED WITH EACH COPY OF THE BID.
CONSULTANTS: TCE Consulting Engineers Limited TCE FORM 294 R2
Vol III - Part(A)
Page 185 of 216
.
TCE Consulting Engineers Limited V Volume – III
Spec No:
Section : D 1.3
TITLE
TCE.5657A-H-
500-001 POWER PLANT PIPING, VALVES AND INSULATION - Sh 1 of 17
BTG

This Section covers the basic requirements for the all the piping
systems, valves and specialities and thermal insulation to be provided
for the power plant.

1.0 LINE SIZING

1.1 Sizes of pipelines shall be selected such that the velocity of fluid in
pipes does not exceed the following limits under conditions of
maximum possible volumetric flow:

Steam

Superheated steam 75 m/s

Saturated steam 40 m/s
Wet steam/Exhaust steam 30 m/s

Water

Pump suction 1.5 m/s

Pump delivery 3.0 m/s
Boiler feed pump discharge 6.0 m/s

1.2 Lower values of velocities than those stated above shall be used to
determine line size if dictated by considerations of pressure drop,
NPSH, surges, water hammer, etc.

1.3 The design flows considered in line sizing shall not be less than the
rated capacities of equipment to which the piping is connected such
as pumps, blowers, compressors, valves, flow limiting orifices, etc., or,
the system heat and/or mass balance diagrams.

1.4 Sizes of Boiler feed pump suction piping shall be selected to meet the
NPSH requirements of the pumps under transient conditions
prevailing on loss of steam supply to feed water tank. Similarly for all
pumps, NPSH requirements shall be satisfied in line sizing.

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TCE Consulting Engineers Limited V Volume – III
Spec No:
Section : D 1.3
TITLE
TCE.5657A-H-
500-001 POWER PLANT PIPING, VALVES AND INSULATION - Sh 2 of 17
BTG

2.0 MATERIALS

The material specifications of pipelines of various systems shall be as

specified in Data Sheet - A attached to this specification.

3.0 WALL THICKNESS

3.1 The calculation of wall thickness required for pipelines subject to

internal and/or external pressure shall be based on the formulae and
recommendations as given in the applicable codes. Adequate
allowances shall be made towards thinning due to bending,
weakening at branch connections, threading, commercial tolerances
on pipe wall thickness, corrosion and erosion, etc. and the same shall
be subject to approval by ENGINEER. In any case a minimum
corrosion allowance of 1.0 mm shall be considered while selecting the
thickness.

3.2 In case of carbon steel materials, the nominal wall thickness of

pipeline shall be not less than the minimum acceptable values given
below:

---------------------------------------------------------------------------------------------------------
NB mm 15 20 25 32 40 50 65 80 100 125
(inch) (1/2) (3/4) (1) (1 1/4) (1.5) (2) (2.5) (3) (4) (5)
---------------------------------------------------------------------------------------------------------
Min. 3.2 3.2 3.6 3.6 3.6 3.6 3.6 4.0 4.5 5.4
thickness,
mm
----------------------------------------------------------------------------------------------------------
NBmm 150 200 250 300 350 400 450 500 600
(inch) (6) (8) (10) (12) (14) (16) (18) (20) (24)
----------------------------------------------------------------------------------------------------------
Min. 5.4 6.35 6.35 6.35 7.1 7.1 7.1 8.0 8.0
thickness,
mm
----------------------------------------------------------------------------------------------------------
> NB 600 mm to NB 950 mm - 10.00 mm
> NB 950 mm to NB 1200 mm - 12.00 mm

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TCE Consulting Engineers Limited V Volume – III
Spec No:
Section : D 1.3
TITLE
TCE.5657A-H-
500-001 POWER PLANT PIPING, VALVES AND INSULATION - Sh 3 of 17
BTG

Sizes of NB 32(11/4”), NB 65(21/2”), and NB 125(5”) shall not be used

in the piping system.

4.0 FLEXIBILITY ANALYSIS

4.1 Formal flexibility analysis calculations shall be carried out in case of

pipelines subjected to restrained thermal expansions or contractions.
The following piping systems shall be analysed :

(a) Pipelines with a maximum operating temperature equal to or

greater than 150°C

(b) Regardless of their operating temperatures, all pipelines

connected to sensitive rotating equipment such as turbines,
feed pumps etc. for which limiting values of pipe reaction
have been specified by the equipment manufacturer

(c) Any other pipeline which in the opinion of the

OWNER/ENGINEER requires a formal analysis.

4.2 If it is deemed necessary by the boiler or turbine vendor, a surge

analysis shall be carried out by the Contractor to evaluate the effect of
closure of valves that are hydrostatically or pneumatically actuated.
The pressure rise in the pipeline, additional forces and moments at
terminal points and additional stresses shall be calculated. If the
stresses or the forces and moments exceed the allowable value,
suitable shock absorbers shall be provided by the Contractor.

5.0 LAYOUT AND DETAILING

5.1 All pipelines with size greater than NB 50 mm are considered as shop
fabricated piping and detailed piping layout drawings shall be
prepared for all such pipelines. The drawings shall be to scale and
shall be prepared as plan & sections and shall carry the following
minimum details:

5.1.1 Fully dimensioned layout with locating dimensions referred to plant

axes and coordinates

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.
TCE Consulting Engineers Limited V Volume – III
Spec No:
Section : D 1.3
TITLE
TCE.5657A-H-
500-001 POWER PLANT PIPING, VALVES AND INSULATION - Sh 4 of 17
BTG

5.1.2 Details of all stub connections and other welded attachments as

required for anchors, restraints, hangers supports, etc.

5.1.3 Slope, drains and vents

5.1.4 Edge preparation details of weld ends

5.1.5 Mounting and orientation of valves and specialities and maintenance

space requirements

5.1.6 Location and tag numbers of hangers, supports, restraints, anchors,

etc.

5.1.7 Location and magnitude of cold cuts, if any

5.1.8 Pipe sizes, materials, design parameters, shop and field test
requirements

5.1.9 Insulation details

5.1.10 Tolerances, if any

5.1.11 Any specific requirements on shop fabrication and/or field erection

5.1.12 Any other detail considered necessary by the ENGINEER.

5.2 Pipelines with a size of NPS 50 mm or smaller are regarded as field

routed. CONTRACTOR shall however indicate any specific
requirements he may have in regard to the routing of these pipelines.

5.3 Detailed bills of material shall be prepared for all piping systems. In
case of shop fabricated piping, the bill of material shall correspond to
the layout drawing prepared.

5.4 While routing piping, the following requirements shall be taken into
account:

5.4.1 All piping shall be routed so as to avoid interference with other pipes
and their hangers and supports, electrical cable trays, ventilation

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TCE Consulting Engineers Limited V Volume – III
Spec No:
Section : D 1.3
TITLE
TCE.5657A-H-
500-001 POWER PLANT PIPING, VALVES AND INSULATION - Sh 5 of 17
BTG

ducting, structural members, equipment, etc. Adequate clearances

shall be ensured with respect to the above to accommodate insulation
and pipe movements.

5.4.2 All piping shall be grouped where practicable and shall be routed to
present a neat and aesthetic appearance.

5.4.3 The piping shall be arranged to provide clearance for the removal of
equipment requiring maintenance and for easy access to valves and
other piping accessories required for operation and maintenance.
Layout drawings shall indicate valve orientations and availability of
access to valves and specialities. Layout of all piping shall ensure
that all valves including motor operated valves are located as to be
accessible conveniently for operation. Valves for operation and
maintenance shall have 1.0 m clear approach space. If any of the
valves are not accessible, suitable access platform shall be provided
by the CONTRACTOR.

5.4.4 Piping shall generally be routed above ground but, where specifically
indicated/approved by the ENGINEER the pipes may be arranged in
trenches or buried. Pipes at working temperatures above the ambient
shall however not be buried.

5.4.5 Where steel piping is required to be buried, the pipe work shall be
protected from soil corrosion by suitable anti-corrosive treatment as
specified.

5.4.6 Overhead piping shall have a minimum vertical clearance of 2.3

metres above walkways and working areas and 7.5 metres above
roadways unless otherwise approved by the ENGINEER.

5.4.7 Drains shall be provided, at all low points and vents at all high points
as per actual layout regardless of whether the same have been shown
in the flow diagrams or not. Pipelines shall be sloped towards the
drain points.

5.4.8 Besides at low points, tell tale drains shall be provided at other points
as necessary to remove on-line valves and specialities from piping for
repair and replacement. Wherever spray water is introduced into
steam piping, at a suitable location downstream, drain pots shall be

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Spec No:
Section : D 1.3
TITLE
TCE.5657A-H-
500-001 POWER PLANT PIPING, VALVES AND INSULATION - Sh 6 of 17
BTG

envisaged along with motor operated drain valves and high and low
level switches. The drain valves shall be interlocked with the level
switches for automatic operation. For operating temperatures of
greater than 400oC, drip leg with drains, operated by a motor operated
valve shall be provided. At all other drain locations (operating
temperatures less than 400oC) traps shall be provided. All traps shall
be provided with strainers, isolating, bypass and free blow valves.
Traps shall be thermodynamic type.

5.4.9 Provision shall be made while preparing piping layout to accept

control valves, flow measurement element and any other on-line
speciality or equipment. Sufficient upstream and downstream lengths
shall be provided for flow measuring devices, control valves,
desuperheaters and other specialities as required by the respective
equipment manufacturer.

5.4.10 At all the screwed valves and screwed connections on equipment,

unions shall be provided to facilitate disassembly. Likewise, unions
shall also be provided at suitable points on straight length of screwed
pipelines.

5.4.11 At all points where pipes pass through concrete floors or brick or other
walls, suitable floor collars or wall boxes shall be provided. The
CONTRACTOR shall design and furnish the details of the floor collars
to the ENGINEER/OWNER.

5.4.12 In the case of flanged pipe work, boxes shall be large enough to
permit the passage of the flange.

5.4.13 All pipe racks shall be provided with walkways of 750 mm wide.

5.5 Hangers and Supports

5.5.1 All piping supports, guides, anchors, turnbuckles, rod hangers, spring
hangers, rollers, with incidental structural subframing shall be
designed by the CONTRACTOR.

5.5.2 The hangers and supports shall be spaced in accordance with

standard engineering practice as outlined in applicable codes and
standards.

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Spec No:
Section : D 1.3
TITLE
TCE.5657A-H-
500-001 POWER PLANT PIPING, VALVES AND INSULATION - Sh 7 of 17
BTG

5.5.3 The CONTRACTOR shall ensure that the location of the hangers and
supports shall not increase the forces and moments on the equipment
beyond their allowable values.

5.5.4 If severe vibration of piping is encountered in systems over which the

CONTRACTOR has control or if the piping system is to be subjected
to shock loading, hangers shall be supplemented by vibration-control
equipment of an approved design.

5.5.5 At locations where lateral or axial movement is expected, the hangers

shall be provided with suitable linkages to permit swing. All hangers
shall be designed to be vertical in the hot position unless otherwise
approved by the ENGINEER.

5.5.6 In order to minimise any horizontal force components of the dead

weight or any binding of the pin or rocker joints used on the hangers,
the hanger rods should be as long as possible. In critical piping
systems, the length of the hanger assembly capable of swinging shall
not be less than 20 times the maximum expected pipe movement in
the horizontal plane at the hanger location. It is recommended in
case of main steam piping to provide for a hanger rod length of atleast
5-6 metres wherever feasible.

5.5.7 Constant support type of hangers shall be adopted at all locations on

critical piping excepting where the smallness of vertical movements of
pipe justifies the use of variable spring hangers.

5.5.8 As far as practicable, connections of hangers to supporting structure

shall be achieved without welding to structural members. If welding is
inevitable, adequate factor of safety shall be considered in the design
and specification of the weld.

5.5.9 The attachment of support brackets to brick walls shall be avoided as

far as possible and where this is not possible, details of the
attachment shall be furnished to the ENGINEER for his approval.
Under unavoidable circumstances, when medium or heavy brackets
are bolted to walls, back plates of adequate size and thickness shall
be furnished to distribute the load against the wall. Where the use of

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TCE Consulting Engineers Limited V Volume – III
Spec No:
Section : D 1.3
TITLE
TCE.5657A-H-
500-001 POWER PLANT PIPING, VALVES AND INSULATION - Sh 8 of 17
BTG

a back plate is not practical, the brackets shall, be fastened to the wall
in an approved manner.

5.5.10 Diameter of hangers for piping NB 50 mm and smaller shall not be

less than 10 mm and for piping with size NB 65 mm and larger shall
not be less than 13 mm.

5.5.11 All components for hangers such as turn buckles, clamps, etc. shall
be of forged steel.

5.6 Fittings and Flanges

5.6.1 Branch connections in piping shall be made by the use of wrought or

forged seamless fittings such as tees, laterals and crosses. Small
stubs as may be required for instrument, drain and vent connection
may be provided in the form of weld outlet fittings or forged couplings.
Intersection welds are acceptable only in the event of non-availability
of fittings.

5.6.2 Wherever pipe bends are employed for change of direction the same
shall be to a radius of 5 times the pipe diameter.

5.6.3 Mitred bends may be adopted for piping systems upto a design
pressure 10 bar(g) only. Mitre angle shall not exceed 22.5 degrees.

5.6.4 Slip-on type of flanges may be only upto a maximum pressure rating
of ANSI 300 lbs. In case of higher pressure ratings, weld-neck type of
flanges shall be employed.

5.7 Dimensional Standards

5.7.1 Uniform dimensional standards for all piping components shall be

employed to ensure compatibility with each other.

5.7.2 Nominal pipes sizes and pipe outside diameters shall generally be as
per ANSI B36.10. In case of deviation CONTRACTOR shall bring it to
the specific attention of ENGINEER for prior approval stating reasons
for the deviation.

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Spec No:
Section : D 1.3
TITLE
TCE.5657A-H-
500-001 POWER PLANT PIPING, VALVES AND INSULATION - Sh 9 of 17
BTG

5.8 Instrument Connections

5.8.1 Unless otherwise called for by OWNER all thermowell stubs shall
have an internal threading to M33 x 2.

5.8.2 All stubs for pressure or flow measurement for pipelines with a
maximum working pressure equal to or above 62 bar(g) or with a
maximum working temperature equal to or above 350°C shall be NPS
25 mm and double root valves shall be used.

5.8.3 Stubs for pressure or flow measurement on pipelines with a maximum

working pressure less than 62 bar(g) and a maximum working
temperature less than 350°C shall be of NPS 15 mm size and single
root valves can be used.

5.9 Drain and Vent Connections

5.9.1 Drain and vent connections on pipelines shall be atleast of NPS 25

mm size.

5.9.2 For pressure and temperature conditions as defined in Clause 5.8.2,

double isolating valves shall be used on drain and vent lines. For
pressure and temperature conditions as defined in Clause 5.8.3,
single isolating valves are considered adequate. Where with single
root valve, instrument and root valve are not accessible, double root
valve shall be provided with one root valve near the tap off and the
second root valve with instrument at accessible point.

6.0 WELDING AND HEAT TREATMENT

All heat treatment, welding, post and pre weld temperatures shall be
as per the code ASME B31.1.

7.0 INSPECTION & CLEANING

7.1 All pipes shall be hydrotested at shops for pressures as per standards
and all erected piping shall be tested 1.5 times the design pressure.
All other inspection requirements shall be as per the enclosed data
sheet – A1.

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Spec No:
Section : D 1.3
TITLE
TCE.5657A-H-
500-001 POWER PLANT PIPING, VALVES AND INSULATION - Sh 10 of 17
BTG

7.2 All hot bent, forged formed, fabricated and straight pipes shall be
chemically cleaned, pickled or wire brushed and punged with air blast
or shot/grit blast to remove all sand and scale from the inner surface
as applicable.

7.3 The Contractor shall carryout the following cleaning after hydrotest.
(a) All piping shall be mass flushed, in addition to the specific
cleaning operations as described below, as required.
(b) Main steam, cold and hot reheat piping and HP & LP bypass
piping shall be steam blown.
(c) Extraction steam, condensate, boiler feed suction and
discharge, heater drains and vents shall be alkaline flushed.
(d) Compressed air piping shall be blown by air.
(e) Turbine lubricating oil piping shall be pickled

8.0 PAINTING AND CORROSION ON PROTECTION

8.1 All uninsulated piping systems, hangers and supports shall have two
coats of red oxide Zinc Chromate primer (conforming to IS 2074) with
minimum dry film thickness (DFT) of 25 microns per coat and two
coats of finish paints using enamel paint to give a minimum total DFT
of 100 microns (after two coats of primer and two coats of finish
paint). Shades shall be as per IS 5 or as indicated by Owner
/Engineer. Service of the pipe/line designations shall be painted on all
pipes at visible locations.

8.2 Before application of paint, Contractor shall clean the pipes of all mill
scale, dirt dust, soot, grease, rust etc.

8.3 All pipe lines, piping components shall be adequately protected

against corrosion during manufacture, fabrication, shipment and
storage by appropriate protective paint.

9.0 UNDERGROUND PROTECTION

9.1 Where pipelines are buried, underground protection shall be provided

for the piping system as indicated any one of the methods given
below:

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Spec No:
Section : D 1.3
TITLE
TCE.5657A-H-
500-001 POWER PLANT PIPING, VALVES AND INSULATION - Sh 11 of 17
BTG

(a) Coal tar primer, coal tar enamel, inner wrap of fibre glass, final
outer wrap of enamel impregnated fibre glass. Total thickness
of coating shall not be less than 4.0 mm.

(b) With anit-corrosive tape of 4 mm thick conforming to IS-

10221 and AWWA C 203-93.

9.2 Pipe surfaces shall be cleaned by shot or sand blasting before

application.

9.3 Tests to be carried out after application

(a) Bond/Adhesion test

(b) Holiday test

10.0 SPECIFIC REQUIREMENTS OF PIPING SYSTEMS

These shall be as detailed out in data Sheet A1

11.0 THERMAL INSULATION

11.1 CONTRACTOR shall provide thermal insulation for all hot piping and
equipment with fluid temperatures greater than 60°C.

11.2 Specific requirements of thermal insualtion are detailed out in Data

Sheet-A2. Further, the insulation thickness indicated in Data Sheet -
A2 shall be regarded as minimum acceptable thickness. These
minimum acceptable thickness are OWNER’s estimate based on use
of mineral wool blankets as insulating material with a surface
temperature of 60°C or less over the insulation finish and Contractor is
advised to ensure that the thickness envisaged by OWNER are
adequate to guarantee a surface temperature measured over the
finish of not greater than 60°C. In case the Contractor estimates that
higher insulation thickness are required, the same shall be included
and clearly indicated in the offer under the ‘Schedule of Technical
Deviations’ of this specification. If Contractor is adopting calcium
silicate insulation, the thickness shall be calculated with maximum

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Spec No:
Section : D 1.3
TITLE
TCE.5657A-H-
500-001 POWER PLANT PIPING, VALVES AND INSULATION - Sh 12 of 17
BTG

thermal conductivity as given in IS-8154 and temperature shall be

over the finish (aluminium cladding).

11.3 Contractor shall submit with his offer a schedule of insulation

thickness proposed by him along with supporting calculations. The
calculations shall be based on thermal conductivity values certified
and guaranteed by the insulation supplier who shall base his
guarantee on actual tests conducted by recognised test houses.
Calculation of insulation shall be based on standard BS 5970/IS 3677.
No credit would be claimed by the insulation manufacturer over and
above those actually recognised by international standards. However,
if the CONTRACTOR is offering insulation material with superior
thermal conductivity this value shall be suitably substantiated by tests.

11.4 CONTRACTOR shall demonstrate to the OWNER/ENGINEER the

surface temperature of the insulation at site. For indoor piping, the
temperature shall be measured at the middle of one segment of pipe
run at different points. These temperatures shall be taken as
representative temperatures for that length of piping. If the
temperature measured is higher than that guaranteed, the whole
length shall be replaced or additional thickness added to meet the
surface temperature. Two measurements shall be taken at the
measuring points (one at the top and another at the bottom).

12.0 VALVES

12.1 DESIGN AND CONSTRUCTION FEATURES

The following design and construction features of valves shall be

complied with.

12.1.1 All gate and globe valves shall be of rising stem, outside screw and
yoke type. The design of valves shall ensure a streamlined passage
and gate valves shall have low pressure drop. The seats and discs
shall be easily renewable and/or shall be suitable for easy refacing
and grinding. Valve discs shall be of such design as to keep the
seats tight when the valve body is subjected to pressure,
temperature variations and piping stresses. Gate valves shall close in
both flow directions.

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Spec No:
Section : D 1.3
TITLE
TCE.5657A-H-
500-001 POWER PLANT PIPING, VALVES AND INSULATION - Sh 13 of 17
BTG

12.1.2 All globe valves shall be capable of being closed against pressure.

12.1.3 All valves end details shall be as specified in Data Sheet-A3. In the
case of all end-welded valves, the stub ends of the valves shall
project from the valve body a sufficient amount to ensure that the
welding process will not distort the valve body and internal parts.

12.1.4 Valves for regulating duties shall be of the globe type with tapered
plug type disc.

12.1.5 Hardness of disc seating surface shall be minimum of 350 BHN and
a minimum differential hardness of 50 BHN shall be provided
between disc and seat to prevent galling. This is not applicable for
stellited seats.

12.1.6 Check valves of sizes 400 mm NB and larger shall have dash pot
arrangement.

12.1.7 All gate and globe valves shall have back-seating arrangement
to facilitate easy replacement of packing with the valve in
service.

12.1.8 All valves shall be so designed that the hand-wheel moves in a

clockwise direction to close the valve. The face of the hand-wheel
shall be clearly marked with the words ' OPEN'and ' CLOSE'and
an arrow to indicate the direction for opening. All hand-wheels
shall be fitted with name plate.

12.1.9 Piston lift check valves shall have accurately guided pistons so
that the pistons are cushioned in their cylinders as they move up.

12.1.10 All gate, globe, Y-type and angle valves intended for manual
operation and falling under the following categories shall be
equipped with a gear operator for ease of operation and to ensure
fast and tight closure:

ANSI PRESSURE RATING VALVE SIZES FOR WHICH GEAR

OPERATOR IS REQUIRED
----------------------------------- ----------------------------------------------
Class 300 and below 350 mm and larger

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Spec No:
Section : D 1.3
TITLE
TCE.5657A-H-
500-001 POWER PLANT PIPING, VALVES AND INSULATION - Sh 14 of 17
BTG

Class 600 and above 200 mm and larger

--------------------------------------- -----------------------------------------------

12.1.11 All gate valves falling in the following categories shall be

provided with integral bypass valve. Bypass size shall conform to
MSS-SP-45 as a minimum standard unless otherwise specified in
Data Sheet-A3. The bypass valve shall be hand operated unless
otherwise specified in Data Sheet-A3. Pipe for bypass shall be
at least Schedule 80 seamless and of a material of the same
nominal chemical composition and physical properties as that
used for the main line. Orientation of bypass arrangement shall
be subject to the approval of OWNER/ENGINEER.

ANSI PRESSURE RATING VALVE SIZES FOR WHICH

BYPASS IS REQUIRED
------------------------------------ -----------------------------------------
Class 600 and over 200 mm and larger
Class 300 & 150 350 mm and larger
------------------------------------ -----------------------------------------

12.1.12 All gate valves of ANSI pressure rating class 150 and 300 shall
have solid or flexible wedge and ANSI pressure rating class 600
and above shall have flexible or parallel slide type of wedge.

12.1.13 Valves with flexible wedge shall have provision for relieving the
pressure in the neck of the valve when the valve is in the closed
position.

12.1.14 All valves of ANSI pressure rating upto class 600 shall have bolted
bonnet construction and class 900 and above shall have bonnet
construction of the pressure seal type. Pressure seal valves shall
have stainless steel inlay in the gasket area and silver-plated
gaskets or other acceptable proven features.

12.1.15 All carbon steel valves of ANSI pressure rating upto class 150
and 300 shall have stainless steel trim (13% Cr) unless otherwise
specified in Data Sheet and ANSI pressure rating class 600 and
above shall have stellited trim.

12.1.16 All alloy steel valves shall have stellited seats.

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Spec No:
Section : D 1.3
TITLE
TCE.5657A-H-
500-001 POWER PLANT PIPING, VALVES AND INSULATION - Sh 15 of 17
BTG

12.1.17 All valves of ANSI pressure rating upto class 900 and higher
shall have yoke with anti-friction bearing arrangement.

12.1.18 Valves that are to be kept in full '

OPEN' /'CLOSE'position shall
be provided with a non-detachable locking arrangement. The
locking arrangement provided shall be subject to approval by the
OWNER.

12.1.19 Valves operating under vacuum conditions shall have glands with
water sealing. The inlet and outlet connections shall be NB 15mm.
The CONTRACTOR shall indicate the maximum and minimum
sealing water pressure and the required flow rate.

12.1.20 Motor actuators for motor operated valves shall meet requirements
indicated elsewhere in the specification.

12.2 CLEANING

Prior to factory inspection, all manufacturing waste, such as metal

chips and filings, welding rods and stubs, rags, debris and all
other foreign matter shall be removed from the interior of each
valve. All mill scale, rust, oil, grease, chalk, crayon, paint marks and
other deleterious material shall be removed from the interior and
exterior surfaces. At the time of shipment, valves shall be clean
inside and outside.

12.3 INSPECTION AND TESTS

12.3.1 Inspection and tests shall be as per the Data Sheet – A3.

12.3.2 Defects in excess of acceptance standards shall be removed by

suitable means. If removal of surface defects does not result in
reduction in wall thickness below 5% of intended thickness of
metal at that location, the area shall be blended smoothly into
the surrounding surface. Where defect removal results in a wall
thickness below the above, resultant cavity may be repaired by
welding. The procedure and operator shall be qualified as
per applicable standards. Major weld repairs shall be stress

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Section : D 1.3
TITLE
TCE.5657A-H-
500-001 POWER PLANT PIPING, VALVES AND INSULATION - Sh 16 of 17
BTG

relieved or heat treated in accordance with ASME Section VIII

Division I-UCS 56.

12.3.3 The required area shall be re-examined and the acceptance

standards shall be as in the original examination.

12.3.4 Weld repairs made as a result of radiographic examination

shall be radiographed after welding. Repairing a particular area
more than 2 times is not permitted and the component shall be
rejected. The acceptance standards for welds shall be as per
ASME Boiler and Pressure Vessel Code, Section VIII, Division
I, UW - 51.

12.3.5 Prior approval shall be obtained from the OWNER/ENGINEER

before taking up major weld repairs (major weld repair - when
depth of repair exceeds 20% of thickness or 1 inch whichever is
smaller). Mapping of major weld repairs is also required.

12.3.6 All valves shall be tested hydrostatically for strength, tightness of

seats and tightness of backseating at the pressures indicated in
Data Sheet- , in accordance with MSS-SP 61, "Hydrostatic Testing
of Steel Valves". Water used for hydrostatic testing of valves with
stainless steel components shall not have chloride content
exceeding 20 ppm. Clean potable water may be used for testing
of all other valves.

12.3.7 All valves except check valves shall be tested for seat tightness by
air at a pressure of 6 bar (g) on both sides of seat.

12.3.8 All check valves shall also be hydrotested at 25% of the seat hydro
test pressure.

12.3.9 All valves shall be checked for correctness in respect of specified

end details as per applicable standards.

12.4 PAINTING AND CORROSION PROTECTION

Two coats of primer of thickness 35 microns for each coat shall

be applied to all steel and cast iron exposed surfaces as required to
prevent corrosion, after release has been given for painting and

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Spec No:
Section : D 1.3
TITLE
TCE.5657A-H-
500-001 POWER PLANT PIPING, VALVES AND INSULATION - Sh 17 of 17
BTG

before despatch. The use of grease or oil, other than light grade
mineral oil, for corrosion protection is prohibited. Bores of all
valves shall be covered immediately after testing, draining and
drying with suitable plastic end covers to avoid ingress of foreign
materials.

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TCE Consulting Engineers Limited Volume - III
Spec No:
Section: D 1.3
TITLE
TCE.5657A-H-
DATA SHEET – A1 Sh 1 of 4
500-001
BTG - POWER PLANT PIPING, VALVES AND
INSULATION

1.0 SPECIFIC REQUIREMENTS FOR PIPING

SL. SERVICE SIZE PIPES FITTINGS FLANGES GASKETS LINE

NO JOINT

1.1 NB 65MM ASTM A335 ASTM A234 ASTM SPIRAL BUTT

& ABOVE - P91 – WP91 A182 – WOUND WELDED
STEAM F91 SS 316
TEMP.
550°C AND
ABOVE NB 50MM ASTM A335 ASTM A182 ASTM SPIRAL SOCKET
& BELOW - P91 – F91 A182 – WOUND WELDED
F91 SS 316

1.2 NB 65MM ASTM A335 ASTM A234 ASTM SPIRAL BUTT

STEAM & ABOVE - P22 – WP22 A182 – WOUND WELDED
TEMP. F22 SS 316
ABOVE
499°C AND
UPTO NB 50MM ASTM A335 ASTM A182 ASTM SPIRAL SOCKET
549°C & BELOW - P22 – F22 A182 – WOUND WELDED
F22 SS 316

1.3 NB 65MM ASTM A335 ASTM A234 ASTM SPIRAL BUTT

& ABOVE - P11 - WP11 A182 - WOUND WELDED
F11 SS 316
STEAM
TEMP.
400°C TO
NB 50MM ASTM A335 ASTM A182 ASTM SPIRAL SOCKET
499° C
& BELOW - P11 - F11 A182 - WOUND WELDED
F11 SS 316

REV. NO. R0 PPD. BY : SL JOB NO. CLIENT : MB POWER (MADHYA PRADESH)

DATE 18/03/09 CKD. BY : RAK 5657 A LIMITED.
REV. BY DATE : MAR 09 PROJECT : ANUPPUR THERMAL POWER
PROJECT, 1000 (+20%) MW, AT
ANUPPUR DISTRICT, MP, INDIA
CONSULTANTS: TCE Consulting Engineers Limited
Vol III - Part(A) TCE FORM NO. 330 R2
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.
TCE Consulting Engineers Limited Volume - III
Spec No:
Section: D 1.3
TITLE
TCE.5657A-H-
DATA SHEET – A1 Sh 2 of 4
500-001
BTG - POWER PLANT PIPING, VALVES AND
INSULATION

1.4 NB 65MM ASTM A106 ASTM A234 ASTM SPIRAL BUTT

& ABOVE Gr.B – WPB A105 WOUND WELDED
SS 316
STEAM
BELOW NB 50MM ASTM A106 ASTM A105 ASTM SPIRAL SOCKET
400°C & BELOW Gr. B A105 WOUND WELDED
SS 316

1.5 NB 65MM ASTM A106 ASTM A234 ASTM SPIRAL BUTT

& ABOVE Gr. C/B – WPC / A105 WOUND WELDED
WPB SS 316
FEED
WATER /
CONDENS
NB 50MM ASTM A106 ASTM A105 ASTM SPIRAL SOCKET
ATE
& BELOW Gr. C/B A105 WOUND WELDED
SS 316

REV. NO. R0 PPD. BY : SL JOB NO. CLIENT : MB POWER (MADHYA PRADESH)

DATE 18/03/09 CKD. BY : RAK 5657 A LIMITED.
REV. BY DATE : MAR 09 PROJECT : ANUPPUR THERMAL POWER
PROJECT, 1000 (+20%) MW, AT
ANUPPUR DISTRICT, MP, INDIA
CONSULTANTS: TCE Consulting Engineers Limited
Vol III - Part(A) TCE FORM NO. 330 R2
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.
TCE Consulting Engineers Limited Volume - III
Spec No:
Section: D 1.3
TITLE
TCE.5657A-H-
DATA SHEET – A1 Sh 3 of 4
500-001
BTG - POWER PLANT PIPING, VALVES AND
INSULATION

NB 200 IS 1978 OR ASTM A234 ASTM GRAFOIL BUTT

MM TO API 5L GR.B Gr.WPB A283 GR WELDED
450 OR IS-3589 C
FABRICATED
FROM IS-2062

NB 500 IS-3589 ASTM A234 ASTM GRAFOIL BUTT

MM AND FABRICATE Gr.WPB A283 GR WELDED
ABOVE D FROM IS- C
2062

200 NB IS 1978, ASTM A234 ASTM GRAFOIL FLANGED

TO 450 ERW(OR) API Gr.WPB A105
5L GR.B (OR) GALVANI- GALVANI-
IS 3589 SED SED
FABRICATED
FROM IS 2062
PLATES (ALL
GALVANISED)

NB 50 ERW, ASTM A105 ASTM GRAFOIL SCREWE

MM & BLACK, IS GALVANI- A105 D
BELOW 1239 (PT-1), SED GALVANI-
GALVANISE SED
D

Notes

Piping System under Sl. Nos.1.1, 1.2 & 1.3, 1.4 shall have IBR Approval. Boiler feed
discharge under item no.1.5 shall also be under IBR Approval.

All mandatory tests shall be carried out as per ASME Boiler & Pressure Vessel Code
ASME Section-II,

REV. NO. R0 PPD. BY : SL JOB NO. CLIENT : MB POWER (MADHYA PRADESH)

DATE 18/03/09 CKD. BY : RAK 5657 A LIMITED.
REV. BY DATE : MAR 09 PROJECT : ANUPPUR THERMAL POWER
PROJECT, 1000 (+20%) MW, AT
ANUPPUR DISTRICT, MP, INDIA
CONSULTANTS: TCE Consulting Engineers Limited
Vol III - Part(A) TCE FORM NO. 330 R2
Page 205 of 216
.
TCE Consulting Engineers Limited Volume - III
Spec No:
Section: D 1.3
TITLE
TCE.5657A-H-
DATA SHEET – A1 Sh 4 of 4
500-001
BTG - POWER PLANT PIPING, VALVES AND
INSULATION

Each length of pipe shall be hydro-tested at shop as per the Codes/Standards.

Blind flanges on SS Pipe lines shall be to ASTM A 240-TP 316. Stub ends shall be
used at flanged connections.

All branch connections shall be wrought (seamless) or forged steel based on the size
and availability based on ASTM Standards.

Supplementary Tests are as follows:

(i) For ASTM A 335 P91, P22, P11

a. S-1 Product Analysis
b. S-2 Transverse Tension Tests (One End) For 25% Of Pipes
c. S-3 Flattening Test (One End)
d. S-7 Alternative Heat Treatment (ONLY FOR P91)

(ii) For ASTM A 182 GR. F91, F22, F11

a. S-2 Product Analysis
b. S-3 Heat Identification & Tension Tests
c. S-4 Magnetic Particle Examination
d. S-13 Alternative Heat Treatment (ONLY FOR F91)

(iii) For ASTM A 234 GR. WP 91,WP-22,WP-11

a. S-1 Product Analysis
b. S-2 Tension Test
c. S-4 Magnetic Particle Examination
d. S-12 Alternative Heat Treatment (ONLY FOR WP91)

Each length of pipe shall be hydro-tested at shop as per the Codes/Standards.

Blind flanges on SS Pipe lines shall be to ASTM A 240-TP 316. Stub ends shall be
used at flanged connections.

Thickness of Rubber lining for rubber lined pipes, fittings and flanges shall be 3mm as
per IS 4682.

All gaskets shall be asbestos free type.

REV. NO. R0 PPD. BY : SL JOB NO. CLIENT : MB POWER (MADHYA PRADESH)

DATE 18/03/09 CKD. BY : RAK 5657 A LIMITED.
REV. BY DATE : MAR 09 PROJECT : ANUPPUR THERMAL POWER
PROJECT, 1000 (+20%) MW, AT
ANUPPUR DISTRICT, MP, INDIA
CONSULTANTS: TCE Consulting Engineers Limited
Vol III - Part(A) TCE FORM NO. 330 R2
Page 206 of 216
 TCE Consulting Engineers Limited Volume - III
Spec No:
SECTION: D 1.3
TCE.5657A-H- DATA SHEET - A2
500-001
POWER PLANT PIPING, VALVES AND SHEET 1 OF 7
INSULATION

1.0 SPECIFIC REQUIREMENTS FOR PIPING

SL. SERVICE SIZE PIPES FITTINGS FLANGES GASKETS LINE

NO. JOINT

1.1 STEAM NB 65MM ASTM ASTM A234 ASTM A182 - SPIRAL BUTT
TEMP. 510°C & ABOVE A335 - - WP22 F22 OR WOUND WELDED
AND ABOVE P22 OR NP-91 F-91 SS 316
OR P-91 WITH
ASBESTOS

NB 50MM ASTM ASTM A182 ASTM A182 - SPIRAL SOCKET

& A335 - - F22 OR F22 WOUND WELDED
BELOW P22 FP-91 OR F-91 SS 316
OR WITH
P-91 ASBESTOS

1.2 STEAM NB 65MM ASTM ASTM A234 ASTM A182 - SPIRAL BUTT
TEMP. 400°C & ABOVE A335 - - WP11 F11 WOUND WELDED
TO 510°C P11 SS 316
WITH
ASBESTOS

NB 50MM ASTM ASTM A182 ASTM A182 - SPIRAL SOCKET

& A335 - - F11 F11 WOUND WELDED
BELOW P11 SS 316
WITH
ASBESTOS

1.3 STEAM NB 65MM ASTM ASTM A234 ASTM A105 SPIRAL BUTT
BELOW & ABOVE A106 - WPB WOUND WELDED
400°C Gr.B SS 316
WITH
ASBESTOS

NB 50MM ASTM ASTM A105 ASTM A105 SPIRAL SOCKET

& A106 WOUND WELDED
BELOW Gr. B SS 316
WITH

REV. NO. R0 PPD. BY : SL JOB NO. CLIENT : MB POWER (MADHYA PRADESH)

LIMITED.
DATE 18/03/09 CKD. BY : RAK 5657 A
REV. BY DATE : MAR 09 PROJECT : ANUPPUR THERMAL POWER
PROJECT, 1000 (+20%) MW, AT
ANUPPUR DISTRICT, MP, INDIA
CONSULTANTS: TCE Consulting Engineers Limited TCE FORM NO. 330 R2

Vol III - Part(A)

Page 207 of 216
 TCE Consulting Engineers Limited Volume - III
Spec No:
SECTION: D 1.3
TCE.5657A-H- DATA SHEET - A2
500-001
POWER PLANT PIPING, VALVES AND SHEET 2 OF 7
INSULATION

ASBESTOS

SL. SERVICE SIZE PIPES FITTINGS FLANGES GASKETS LINE

NO. JOINT

1.4 FEED WATER NB 65MM ASTM ASTM A234 ASTM A105 SPIRAL BUTT
/ CONDEN- & ABOVE A106 Gr. – WPC / WOUND WELDED
SATE C/B WPB SS 316
WITH
ASBESTOS

NB 50MM ASTM ASTM A105 ASTM A105 SPIRAL SOCKET

& A106 Gr. WOUND WELDED
BELOW C/B SS 316
WITH
ASBESTOS

REV. NO. R0 PPD. BY : SL JOB NO. CLIENT : MB POWER (MADHYA PRADESH)

LIMITED.
DATE 18/03/09 CKD. BY : RAK 5657 A
REV. BY DATE : MAR 09 PROJECT : ANUPPUR THERMAL POWER
PROJECT, 1000 (+20%) MW, AT
ANUPPUR DISTRICT, MP, INDIA
CONSULTANTS: TCE Consulting Engineers Limited TCE FORM NO. 330 R2

Vol III - Part(A)

Page 208 of 216
 TCE Consulting Engineers Limited Volume - III
Spec No:
SECTION: D 1.3
TCE.5657A-H- DATA SHEET - A2
500-001
POWER PLANT PIPING, VALVES AND SHEET 3 OF 7
INSULATION

Notes

1. Piping System under Sl. No.1.1,1.2 & 1.3 shall have IBR Approval.
Boiler feed discharge under item no.1.4 shall also be under IBR
Approval.

2. All mandatory tests shall be carried out as per ASME Boiler &
Pressure Vessel Code ASME Section-II,

3. Supplementary Tests shall be carried out for piping system under

Sl.Nos. 1.1 & 1.2 for product analysis, transverse tension tests,
flattening tests and all fittings shall have MPI.

4. Each length of pipe shall be hydro-tested at shop as per the

Codes/Standards.

5. Blind flanges on SS Pipe lines shall be to ASTM A 240-TP 316. Stub

ends shall be used at flanged connections.

6. Cast iron valves shall be provided for water system and cast steel
valves shall be provided for compressed air system.

7. All branch connections shall be wrought or forged steel based on the

size and availability based on ASTM Standards.

8. All painting with primer coats (2 coats each) shall be provided for the
piping and all hangers.

REV. NO. R0 PPD. BY : SL JOB NO. CLIENT : MB POWER (MADHYA PRADESH)

LIMITED.
DATE 18/03/09 CKD. BY : RAK 5657 A
REV. BY DATE : MAR 09 PROJECT : ANUPPUR THERMAL POWER
PROJECT, 1000 (+20%) MW, AT
ANUPPUR DISTRICT, MP, INDIA
CONSULTANTS: TCE Consulting Engineers Limited TCE FORM NO. 330 R2

Vol III - Part(A)

Page 209 of 216
 TCE Consulting Engineers Limited Volume - III
Spec No:
SECTION: D 1.3
TCE.5657A-H- DATA SHEET - A2
500-001
POWER PLANT PIPING, VALVES AND SHEET 4 OF 7
INSULATION

ESSENTIAL SPARES FOR PIPING SYSTEM

1. Pipes : 5% of total straight length for each size and material

grade of pipe

2. Gaskets : 100% total requirement of gaskets

3. Fasteners (Flanges, Unions, etc.,) and fittings : 10% of total requirement of fasteners

4. Hangers and supports : 5% spare spring box assembly for each type and
rating of spring provided

5. Pipe clamps : 20% spare pipe clamp / attachment for each size &
category.

1.0 SPECIFIC REQUIREMENT FOR THERMAL INSULATION

1.1 Pipes LIGHTLY BONDED

MINERAL WOOL/
PRE-FORMED CALCIUM
SILICATE

1.2 Equipment ALL EQUIPMENT AS

APPLICABLE

2.0 Finishing Cement YES (FOR LIGHTLY

BONDED MINERAL WOOL)
3
DENSITY - 1100 kg/m

3.0 Sheathing Material ASTM B 757 - 19000

3.1 For Pipes } ALUMINUM AS PER 757 -

19000
} (NEW DESIGNATION)/Gr
1
SIC /2 H
3.2 For Equipment } (OLD) OR ALUMINUM ASTM
} SB 209 A9 1060, TEMAR
H14 OR
} EQUIVALENT
} THICKNESS : SIZE OVER
OUTSIDE
} DIA OF INSULATION

REV. NO. R0 PPD. BY : SL JOB NO. CLIENT : MB POWER (MADHYA PRADESH)

LIMITED.
DATE 18/03/09 CKD. BY : RAK 5657 A
REV. BY DATE : MAR 09 PROJECT : ANUPPUR THERMAL POWER
PROJECT, 1000 (+20%) MW, AT
ANUPPUR DISTRICT, MP, INDIA
CONSULTANTS: TCE Consulting Engineers Limited TCE FORM NO. 330 R2

Vol III - Part(A)

Page 210 of 216
 TCE Consulting Engineers Limited Volume - III
Spec No:
SECTION: D 1.3
TCE.5657A-H- DATA SHEET - A2
500-001
POWER PLANT PIPING, VALVES AND SHEET 5 OF 7
INSULATION

} NB 450MM & ABOVE - 1.219

MM
} NB 150MM & ABOVE - 0.914
MM
} NB 150MM & LESS -
0.711 MM

4.0 Design thickness is/should be based on:

(a) Station ambient temperature 35°C (FOR INSULATION

PURPOSE ONLY)

(b) Outer surface temperature on 60°C UNDER STILL AIR

CONDITION
surface of sheathing

5.0 Recommended thickness furnished YES (REFER DATA SHEET-

A2)

6.0 Tests AS PER CODE

7.0 Codes & Standards IS 8183

IS 14146
BS 5970
IS 8154
BS 3958

8.0 Density of Insulation a) LIGHTLY BONDED MINERAL WOOL

3
TEMP. >400°C - 150 kg/m
3
TEMP. <400°C - 100 kg/m

b) CALCIUM SILICATE : 250 kg/m3

Notes

For insulation thickness calculation maximum thermal conductivity indicated in

relevant Indian Standard (BIS) shall be considered.

REV. NO. R0 PPD. BY : SL JOB NO. CLIENT : MB POWER (MADHYA PRADESH)

LIMITED.
DATE 18/03/09 CKD. BY : RAK 5657 A
REV. BY DATE : MAR 09 PROJECT : ANUPPUR THERMAL POWER
PROJECT, 1000 (+20%) MW, AT
ANUPPUR DISTRICT, MP, INDIA
CONSULTANTS: TCE Consulting Engineers Limited TCE FORM NO. 330 R2

Vol III - Part(A)

Page 211 of 216
 TCE Consulting Engineers Limited Volume - III
Spec No:
SECTION: D 1.3
TCE.5657A-H- DATA SHEET - A2
500-001
POWER PLANT PIPING, VALVES AND SHEET 6 OF 7
INSULATION

SCHEDULE OF THICKNESS FOR THERMAL INSULATION

0
Temp C 51- 101- 151- 201- 251- 301- 351- 401- 451- 501- 551-
100 150 200 250 300 350 400 450 500 550 575
PIPE DIA INSULATION THICKNESS (IN mm)
15 mm (1/2”) 25 25 40 40 50 65 80 90 100 115 125
20 mm (3/4”) 25 25 40 50 50 65 80 90 100 125 125
25 mm (1”) 25 40 40 50 65 80 90 100 115 125 140
32 mm (1-1/4”) 25 40 40 50 65 80 90 100 115 140 140
40 mm (1-1/2”) 25 40 40 50 65 80 90 115 125 140 150
50 mm (2”) 25 40 40 50 65 80 100 115 125 150 165
80 mm (3”) 25 40 50 50 80 90 100 125 140 165 170
100mm (4”) 40 50 50 65 80 90 115 125 150 165 190
150 mm (6”) 40 50 50 65 80 100 115 140 165 190 200
200 mm (8”) 40 50 50 65 80 100 125 140 165 190 215
250 mm (10”) 40 50 50 65 90 115 125 150 175 200 215
300 mm (12”) 40 50 65 75 90 115 140 150 190 215 225
350 mm (14”) 50 65 75 75 90 115 140 165 190 215 225
400 mm (16”) 50 65 75 75 90 115 140 165 190 215 240
450 mm (18”) 50 65 75 75 90 115 140 165 190 215 240
500 mm (20”) 50 65 75 100 115 115 140 165 200 225 240
600 mm (24”) 50 65 75 100 115 115 140 175 200 240 250
625 mm (25”) 50 65 75 100 115 115 140 175 200 240 250
650 mm (26”) 50 65 75 100 115 115 150 175 200 240 250
700 mm (28”) 50 65 75 100 115 115 150 175 215 240 300
800 mm (32”) 50 65 75 100 115 125 150 175 215 240 300
900 mm (36”) 50 65 75 100 115 125 150 175 215 240 300
950 mm (38”) 50 65 75 100 115 125 150 175 215 240 300
1000 mm (40”) & 50 65 75 100 115 140 170 215 250 300 350
above flat surfaces

REV. NO. R0 PPD. BY : SL JOB NO. CLIENT : MB POWER (MADHYA PRADESH)

LIMITED.
DATE 18/03/09 CKD. BY : RAK 5657 A
REV. BY DATE : MAR 09 PROJECT : ANUPPUR THERMAL POWER
PROJECT, 1000 (+20%) MW, AT
ANUPPUR DISTRICT, MP, INDIA
CONSULTANTS: TCE Consulting Engineers Limited TCE FORM NO. 330 R2

Vol III - Part(A)

Page 212 of 216
 TCE Consulting Engineers Limited Volume - III
Spec No:
SECTION: D 1.3
TCE.5657A-H- DATA SHEET - A2
500-001
POWER PLANT PIPING, VALVES AND SHEET 7 OF 7
INSULATION

INSULATION THICKNESS ARE CALCULATED CONSIDERING ALUMINIUM SHEATHING FOR THE

0 0
AMBIENT TEMPERATURE OF 30 C. SURFACE TEMPERATURE 60 C.

SPECIFIC REQUIREMENT FOR VALVES

SL SERVICE SIZE BODY/ DISC STEM HAND VALVE

NO. BONNET WHEEL ENDS

1 STEAM LINES > ASTM ASTM ASTM A182 ASTM A47 BUTT
(TEMP > 65NB A217 A217 WC-9 Gr. F6a G WELDED.
O
400 C) WC-9 Gr. 32510

< 50 ASTM ASTM ASTM A182 ASTM A97

NB A182 A182 Gr.F6a Gr.32510 SOCKET
Gr.F-22 Gr F22 WELD

2 STEAM LINES >65NB ASTM ASTM ASTM A182 ASTM A47 BUTT
(TEMP < 400 A216 Gr A216 Gr Gr F6a Gr 32510 WELDED
O
C), FEED WCB WCB
WATER,
CONDENSATE < 50 ASTM ASTM ASTM A182 ASTM A47
BLOW DOWN, NB A105 A182 Gr F6a Gr 32510 SOCKET
STEAM Gr F6a WELDED
TRACING

NOTE : 1 Testing of body, seat and back seat shall be as per ANSI B16.34

2. For water system with sizes greater than NB200 butterfly valves shall
be used and shall conform to AWWA C-504.

3. IBR approval for valves shall be provided wherever applicable.

SPECIAL REQUIERMENTS :

REV. NO. R0 PPD. BY : SL JOB NO. CLIENT : MB POWER (MADHYA PRADESH)

LIMITED.
DATE 18/03/09 CKD. BY : RAK 5657 A
REV. BY DATE : MAR 09 PROJECT : ANUPPUR THERMAL POWER
PROJECT, 1000 (+20%) MW, AT
ANUPPUR DISTRICT, MP, INDIA
CONSULTANTS: TCE Consulting Engineers Limited TCE FORM NO. 330 R2

Vol III - Part(A)

Page 213 of 216
 TCE Consulting Engineers Limited SECTION D1.6
DATA SHEET - A3
POWER PLANT PIPING, VALVES AND INSULATION SHEET 1 OF 3

1. All HP valves of size 50 NB & below shall be of class 1500, welded

bonnet type irrespective of design requirements.

2. All the valves on turbine extrction lines shall be selected one rating more
than design requirement.

REV. NO. P0 PPD. BY : SL JOB NO. CLIENT : MB POWER (MADHYA

DATE 27/01/09 CKD. BY : RAK 5657 A PRADESH) LIMITED.
REV. BY DATE : JAN 2009 PROJECT : ANUPPUR THERMAL POWER
PROJECT, 1000 (+20%) MW, AT
Vol III - Part(A) ANUPPUR DISTRICT, MP, INDIA
CONSULTANTS: TCE CONSULTING ENGINEERS LIMITEDPage 214 of 216 TCE FORM 330 R1
 TCE Consulting Engineers Limited SECTION D1.6
DATA SHEET - A3
POWER PLANT PIPING, VALVES AND INSULATION SHEET 2 OF 3

SPARES FOR VALVES

START-UP SPARES

1 BONNET/COVER GASKETS : 1 EACH FOR EVERY SET OF 4 VALVES &

SPECIALITIES OR PART THEREOF, SUBJECT
TO A MINIMUM OF 10 FOR EACH SIZE AND
TYPE OF VALVE/SPECIALITY.
2 GLAND PACKINGS 1 SET PER VALVE/SPECIALITY FOR EACH
SIZE AND TYPE
3 VALVE STEMS FOR SIZES 50 mm NPS 2 FOR EVERY SET OF 15 VALVES/
AND SMALLER SPECIALITIES OR PART THEREOF, SUBJECT
TO A MINIMUM OF 25, FOR EACH SIZE AND
TYPE VALVE/ SPECIALITY.
4 FLANGE GASKETS FOR RUBBER 4 PER EXPANSION JOINT
EXPANSION JOINTS
5 LAPPING TOOL ONE NUMBER FOR EACH SIZE/TYPE AND
PRESSURE RATING FOR VALVES NB150 AND
ABOVE AND ANSI CLASS 600 AND ABOVE.
6 RESERVED
7 RESERVED

ESSENTIAL SPARES

8 BONNET/COVER GASKETS 1 EACH FOR EVERY SET OF 4 VALVES/

SPECIALITIES OR PART THEREOF, SUBJECT
TO A MAXIMUM OF 10, FOR EACH SIZE AND
TYPE OF VALVE/ SPECIALITY.
9 GLAND PACKINGS 1 SET PER VALVE/SPECIALITY FOR EACH
SIZE AND TYPE.

10 VALVE STEMS FOR SIZE 50 mm NPS AND 2 PER SET OF 15 VALVES OR PART THEREOF,
SMALLER SUBJECT TO A MAXIMUM OF 25, FOR EACH
SIZE AND TYPE OF VALVE.

REV. NO. P0 PPD. BY : SL JOB NO. CLIENT : MB POWER (MADHYA

DATE 27/01/09 CKD. BY : RAK 5657 A PRADESH) LIMITED.
REV. BY DATE : JAN 2009 PROJECT : ANUPPUR THERMAL POWER
PROJECT, 1000 (+20%) MW, AT
Vol III - Part(A) ANUPPUR DISTRICT, MP, INDIA
CONSULTANTS: TCE CONSULTING ENGINEERS LIMITEDPage 215 of 216 TCE FORM 330 R1
 TCE Consulting Engineers Limited SECTION D1.6
DATA SHEET - A3
POWER PLANT PIPING, VALVES AND INSULATION SHEET 3 OF 3

11 VALVE STEMS FOR SIZES 65 mm NPS 1 PER SET OF 10 VALVES OR PART THEREOF,
AND LARGER SUBJECT TO A MAXIMUM OF 5, FOR EACH
SIZE AND TYPE OF VALVE.

12 DISC OR DISC SEAT, AS APPLICABLE, 1 PER SET OF 10 VALVES OR PART THEREOF

FOR GATE, GLOBE AND SAFETY VALVES FOR EACH SIZE AND TYPE OF VALVE.
AND DISC WITH HINGE PIN FOR CHECK
VALVES

13 BODY SEAT RING FOR GAT,E GLOBE AND 1 PER SET OF 25 VALVES OR PART THEREOF, FOR
CHECK VALVES EACH SIZE AND TYPE OF VALVE.
14 YOKE BUSHING FOR GATE AND GLOBE 1 PER SET OF 25 VALVES OR PART THEREOF
VALVES SUBJECT TO A MAXIMUM OF 5, FOR EACH SIZE
AND TYPE OF VALVE.
15 RESERVED
16 TRAP DISC AND SEAT 1 SET OF DISC AND SEAT FOR EVERY 15 OR PART
THEREOF, SUBJECT TO A MAXIMUM OF 50 SETS,
FOR EACH SIZE AND TYPE.
17 BUCKET, LEVER AND GUIDE PIN FOR BUCKET 1 SET OF BUCKET, LEVER AND GUIDE PIN PER
TRAPS SET OF 10 TRAPS OR PART THEREOF SUBJECT
TO A MAXIMUM OF 10, FOR EACH SIZE AND TYPE
OF TRAP.
18 S S SCREEN FOR TRAPS WITH INTEGRAL 1 PER SET OF 6 TRAPS OR PART THEREOF,
STRAINERS SUBJECT TO A MAXIMUM OF 10, FOR EACH SIZE
AND TYPE OF TRAP.
19 CONTROL UNITS FOR EXPANSION JOINTS 2 SETS OF CONTROL UNITS PER EXPANSION
JOINT.

REV. NO. P0 PPD. BY : SL JOB NO. CLIENT : MB POWER (MADHYA

DATE 27/01/09 CKD. BY : RAK 5657 A PRADESH) LIMITED.
REV. BY DATE : JAN 2009 PROJECT : ANUPPUR THERMAL POWER
PROJECT, 1000 (+20%) MW, AT
Vol III - Part(A) ANUPPUR DISTRICT, MP, INDIA
CONSULTANTS: TCE CONSULTING ENGINEERS LIMITEDPage 216 of 216 TCE FORM 330 R1