INDONESIA GROWTH

CLASSIFICATION PROGRAM (IGP) – MINES OF

BAHODOPI BLOCK 2 & 3
Confidental VALE No. PÁGE

CONSTRUCTION STAGE [AREA] LL-NNNNLL-L-NNNNNL i/43

WORK METHOD STATEMENT – [TITLE] (CONTRACTOR) No. REV.

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REVISIONS
IT: ISSUE A - PRELIMINARY C - FOR INFORMATION E - FOR CONSTRUCTION G - AS BUILT

TYPE B - FOR APPROVAL D - FOR QUOTATION F - AS PURCHASED H - CANCELED

Rev. IT Description By Ckd. Appr. Auth. Date

A B Issued For Approval XX YY ZZ 00/00/00

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TABLE OF CONTENTS

ITEM DESCRIPTION PAGE

1.0 PURPOSE / TUJUAN 1

2.0 REFERENCE DOCUMENTS / DOKUMEN REFERENSI 1

3.0 SCOPE OF WORK / LINGKUP PEKERJAAN 2

3.1 WORK PROCESS / PROSES PEKERJAAN 5

3.2 FLOW CHART / BAGAN KERJA 11

4.0 ORGANIZATION / ORGANISASI 12

4.1 WORK AND RESPONBILITY / PEKERJAAN DAN TANGGUNG JAWAB 12

5.0 WORK METHOD / METODE KERJA 18

5.1 SECOND LEVEL TITLE KESALAHAN! BOOKMARK TIDAK DITENTUKAN.

5.1.1 Third Level Title 18

5.1.1.1 Fourth Level Title 21

6.0 RESOURCES / SUMBER DAYA 30

6.1 EQUIPMENT LIST / DAFTAR PERALATAN 30

6.2 MANPOWER LIST / DAFTAR PEKERJA 32

7.0 SCHEDULE / JADWAL 32

8.0 HSE REQUIREMENT / PERSYARATAN HSE 33

8.1 RISK PLANNING / ANALISIS RESIKO 35

8.2 ENVIROMENTAL RISK / RESIKO LINGKUNGAN 36

ATTACHMENTS / LAMPIRAN 38

ATTACHMENT A - [ATTACHMENT A TITLE] 38

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ATTACHMENT B - WORD ATTACHMENT TEMPLATE 38

ATTACHMENT C - EXCEL ATTACHMENT TEMPLATE 38

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ITEM DESCRIPTION PAGE

Figure 3.1 Onshore Piling Layout 3
Figure 3.2 Illustration of Piling Plan Area 4

Figure 3.3 Piling Sequence for Grid 1 & Grid 12 as A (point 1 & 2) 5
Figure 3.4 Piling Sequence for Grid 24 to Grid 21 (blue mark) 6
Figure 3.5 Illustration of Piling Sequence for Grid 20 to Grid 2 As A (red mark) 7
Figure 3.6 Illustration of Piling Sequence for Grid 20 to Grid 1 As B & C 7
(purple mark)
Figure 3.7 Onshore Piling Flow Chart 8
Figure 1.1 Organization Chart 9
Figure 5.1 Illustration of Material Stock Yard Area Plan 17
Figure 5.2 Illustration of Loading Steel Pile Material to Boggie Trailer 18
Figure 5.3 Illustration of Unloading Material Equipment Arrangement 19
Figure 5.4 Flowchart of SPP Mobilization to Site 19
Figure 5.5 Illustration of Pile Handling 20
Figure 5.6 Illustration of Pile Positioning 22
Figure 5.7 Illustration of Pile Driving 23
Figure 5.8 Illustration of Pile Welding Join 24
Figure 5.9 Illustration of Calendering Process 25
Figure 5.10 Cutting Steel Pipe Pile Process 27
Figure 5.11 Illustration of pulling the pile pieces 27

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TABLE OF TABLE

ITEM DESCRIPTION PAGE

Table 2.1 Document Reference 1
Table 3.1 Onshore Piling Layout 3
Table 1.1 Equipment List 28
Table 1.2 Manpower List 29

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1.0 PURPOSE / TUJUAN

This work method statement document was created to provide technical explanation regarding
the Tank & Overpass Area Piling Work that include pile handling, piling rig positioning, pile
driving, pile welding join, and PDA Test at the IGP Project – Mine of Bahodopi Block 2&3 (MBB
2&3). This document includes instructions for quality, safety, health, and environmental control.
The purpose of this document is that each work conforms to approved drawings, specifications
and standards. /

Dokumen metode kerja ini dibuat untuk memberikan penjelasan teknis mengenai pekerjaan
pemancangan area Tangki & Overpass yang meliputi pekerjaan handling pipa, pemosisan alat
pancang, pemancangan, pengelasan pipa pancang dan PDA Test pada Proyek IGP – Mine of
Bahodopi Block 2&3 (MBB 2&3). Dokumen ini mencakup instruksi untuk control kualitas,
keselamatan, kesehatan, dan lingkungan. Tujuan dokumen ini adalah bahwa setiap pekerjaan
sesuai dengan gambar, spesifikasi, dan standar yang disetujui.

2.0 REFERENCE DOCUMENTS / DOKUMEN REFERENSI

Documents listed below have been used in developing this document or include instructions
and procedures applicable to it. They shall be used in their latest revision.

Dokumen yang tercantum di bawah ini telah digunakan dalam mengembangkan dokumen ini
atau termasuk instruksi dan prosedur yang berlaku untuk itu. Dokumen yang akan digunakan
adalah revisi terbaru.

Table 2.1 Document Reference

No Document Number Description
[Document 1 Number] [Document 1Title]
[Document 2 Number] [Document 2Title]

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3.0 SCOPE OF WORK / LINGKUP PEKERJAAN

Scope of works for the Tank & Overpass Area Piling Work as follows:

A. Piling Equipment & Tools Mobilization to Piling Area

B. Material Handling & Storage in the Stockyard
C. Lifting & Piling Equipment Assembly
D. Concrete Spun Pile Mobilization from Stockyard to Piling Area.
E. Concrete Spun Pile Material Handling from Trailer to Piling Point.
F. Pile Driving Using Hydraulic Static Pile Driver (HSPD).
G. Pile Welding Joint.
H. NDT & Coating Pile Joint
I. Calendering Work
J. PDA Test
K. Cutting Pile Work
/
Lingkup pekerjaan untuk pekerjaan pemancangan area Tangki & Overpass adalah sebagai
berikut :

A. Mobilisasi Peralatan Pancang ke Lokasi Pemancangan

B. Pekerjaan Penanganan & Penyimpanan Material di Stockyard
C. Pengangkatan & Perakitan Alat Pancang
D. Mobilisasi Concrete Spun Pile dari Stockyard ke Titik Pancang
E. Concrete Spun Pile Handling dari Trailer ke Titik Pancang
F. Pemancangan dengan Hydraulic Static Pile Driver (HSPD)
G. Penyambungan Pipa Pancang
H. Uji Non-Destruktif (NDT) & Coating Sambungan Pancang
I. Pekerjaan Kalendering
J. Uji Pile Driving Analysis (PDA Test)
K. Pekerjaan Pemotongan Pipa Pancang

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Tank & Overpass Area Piling Work area layout can bee seen at bellow figure :
Layout pemancangan untuk pekerjaan pemancangan area Tangki & Overpass dapat dilihat
pada gambar berikut:

AREA 2

AREA 1

Figure 3.1 Tank Area Piling Layout

Figure 3.2 Overpass Area Piling Layout

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Quantity of Tank & Overpass Area Pile Driving can be seen at below table:
Jumlah titik pemancangan area Tangki & Overpass dapat dilihat pada table di bawah ini:

Table 3.1 Tank Area Piling Data

Upper Bottom Total

No. of Jumlah Titik
Area Sub-Area CSP dia. Pile Pile Pile
Joint Pemancangan
Length Length Length
TQ-2562BA-01 600 mm 9m 12 m 21 m 35 35
Area 1 TQ-2221BA-01 600 mm 9m 12 m 21 m 28 28
TQ-2221BA-02 600 mm 9m 12 m 21 m 28 28
TQ-2541BA-01 600 mm 9m 12 m 21 m 33 33
Area 2
TQ-2541BA-02 600 mm 9m 12 m 21 m 33 33
TOTAL 157

Table 3.2 Overpass Area Piling Data

Upper Bottom Total

No. of Jumlah Titik
Area CSP dia. Pile Pile Pile
Joint Pemancangan
Length Length Length
Abutment 01 600 mm 9m 12 m 21 m 25 25
Abutment 02 600 mm 9m 12 m 21 m 25 25
TOTAL 50

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3.1 WORK PROCESS / PROSES PEKERJAAN

3.1.1 Tank Area

The landfilling process will be done before piling in the Tank Area 1 & 2 to make a ramp for
access to the HSPD, because the elevation of Tank Area 1 & 2 is 70 cm higher than the road
access elevation. And after arriving at the piling site, the service crane will start to help move
the counterweight near the HSPD so that it can be stacked onto it

Proses penimbunan tanah akan dilakukan sebelum pemancangan tangki area 1 & 2 untuk
membuat ramp sebagai akses jalan untuk HSPD, karena elevasi tangki lebih tinggi 70 cm dari
elevasi akses jalan. Dan setelah sampai di lokasi pemancangan, servis crane akan mulai
membantu untuk memindahkan counterweight ke dekat HSPD agar dapat disusun ke atasnya.

The tank piling will be carried out in 2 different areas, so the following sequence of piling work
will be divided into 5 sequences

Pemancangan tangki akan dilakukan di 2 area berbeda, maka berikut urutan pekerjaan
pemancangan akan dibagi menjadi 5 urutan.

1. TQ-2221BA-02 (Area 1)

Piling will begin at this location to immediately use the material above the location of
TQ-2562BA-01, so that the landfilling process at that location can be carried out
immediately.

Pemancangan akan dilakukan pada lokasi ini agar dapat segera menggunakan material
yang berada di atas lokasi TQ-2562BA-01, sehingga proses penimbunan tanah pada
lokasi tersebut dapat segera dilakukan.

2. TQ-2221BA-01 (Area 1)
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The next piling will be at this location, so that the landfilling at the location of TQ-2562BA-
01 can be carried out simultaneously.

Pemancangan selanjutnya akan dilakukan pada lokasi ini, agar penimbunan tanah di
lokasi TQ-2562BA-01 dapat bersamaan dilakukan.

3. TQ-2562BA-01 (Area 1)
Piling sequence will be focused on this area. Illustration of piling sequence can be seen
at bellow figure:

Urutan pemancangan akan berfokus pada area ini. Ilustrasi proses pemancangan pada
area ini dapat dilihat pada gambar di bawah ini:

Figure 3.3 Illustration of Piling Plan in the Tank Area 1

4. TQ-2541BA-01 (Area 2)
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Piling will start at this location, so material transportation can still be carried out
simultaneously with the piling work. The piling line will be performed as in Area 1.

Pemancangan akan dimulai di lokasi ini, jadi transportasi material tetap dapat
dilakukan secara simultan dengan pekerjaan pemancangan. Jalur pemancangan
akan dilakukan seperti pada Area 1.

5. TQ-2541BA-02 (Area 2)

Illustration of piling work sequence for this area can be seen at figure below :

Ilustrasi urutan pemancangan di area ini dapat dilhat pada gambar di bawah ini:

Figure 3.4 Illustration of Piling Plan in the Tank Area 2

3.1.2 Overpass Area

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The Overpass Area piling work will be carried out in 2 different areas, so the following
sequence of piling work will be divided into 2 sequences.

Pemancangan area Overpass akan dilakukan di 2 area berbeda, maka berikut urutan
pekerjaan pemancangan akan dibagi menjadi 2 urutan.

1. Abutment 2

To facilitate mobilization from the tank area, piling will commence at this location.
Material transfer from the stockyard near abutment 1 will be supported by service
crane & trailer. The piling line will be performed as shown below :

Agar memudahkan mobilisasi dari area tangki, maka pemancangan akan dimulai
di lokasi ini. Pemindahan material dari stockyar di abutment 1 akan didukung
dengan servis crane & trailer. Jalur pemancangan akan dilakukan seperti pada
dibawah ini :

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Figure 3.5 Illustration of Piling Plan in the Overpass Area Abutment 2

2. Abutment 1

The HSPD moved to abutment 1 and continued with the piling sequence as shown
in the figure below:

HSPD pindah ke abutment 1 dan melanjutkan pemancangan dengan urutan

pemancangan seperti yang dapat dilhat pada gambar di bawah ini:

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START

FINISH

ABUTMENT 1

Figure 3.6 Illustration of Piling Plan in the Overpass Area Abutment 1

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3.2 FLOW CHART / BAGAN KERJA

Flowchart of Tank & Overpass Area Piling Work can be seen at below figure:
Alur pekerjaan pemancangan di area Tangki & Overpass dapat dilihat pada gambar dibawah
ini:

Figure 3.5 Tank & Overpass Area Piling Flow Chart

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4.0 ORGANIZATION / ORGANISASI

Here is the organizational structure from PT. Pratama Widya for Tank & Overpass Area Piling
Work :

Berikut adalah struktur organisasi dari PT. Pratama Widya untuk pekerjaan pemancangan
area Tangki & Overpass :

Figure 4.1 Organization Chart

4.1 WORK AND RESPONBILITY / PEKERJAAN DAN TANGGUNG JAWAB

a. Site Manager :

• Responsible to overall activities of the project as per contract requirement.

• Ensure that the HSE & Quality Management System are implemented on the
project.
• Monitoring, controlling and improve the performance of the project
• Asses and minimizing the risks
• Problem and crisis mitigation

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• As the contact person for all communication with client.

• Bertanggung jawab atas keseluruhan kegiatan proyek sesuai persyaratan

kontrak
• Memastikan bahwa HSE & Sistem Manajemen Mutu diimplementasikan pada
proyek
• Memantau, mengendalikan, dan meningkatkan kinerja proyek.
• Menilai dan meminimalisir resiko
• Mitigasi masalah dan krisis
• Sebagai contact person untuk semua komunikasi dengan klien

b. Site Engineer:

• Preparing work methods to be use as a reference in the field regarding tools &
materials
• Planning & monitoring the work stages in the field
• Preparing the shopdrawing
• Cooperating with Supervisor for monitoring the work progress
• Technical coordinating with the contractor
• Making a work progress report

• Menyiapkan metode kerja untuk digunakan sebagai referensi di lapangan

mengenai peralatan & material
• Merencanakan & memantau tahapap pekerjaan di lapangan
• Menyiapkan gambar kerja
• Bekerjasama dengan Supervisor untuk memantau progres pekerjaan
• Berkordinasi teknis dengan pihak kontraktor
• Membuat laporan progres pekerjaan

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c. Piling Supervisor
Piling supervisor will explain to piling team the the type of work and sequence of work
especially from the aspect of work safety and security. Piling Supervisor should
ensure that the installation plan includes:
• Understand construction design and technical aspects.
• Rearrrange construction implementation methods in accordance with field
conditions.
• Identify the type of work to be performed.
• Identify work reated to hazard.
• Carry out risk assessment.
• Develop the method to be used.
• Communicate the plan to every one onvolved.
• Review the plan before starting implementation and inform field data or changes
that occur.
• Ensure direct workers to know the job risk.
• Report any deviations and obstacle that occur int the field during implementation.
• Provide work implementation solutions if there are deviations and obstacles that
occur.
• Conduct tool box meeting before carrying out work.

Piling Supervisor akan menjelaskan kepada timnya jenis pekerjaan dan urutan
pekerjaan terutama dari aspek keselamatan dan keamanan kerja. Supervisor harus
memastikan bahwa rencana pemasangan meliputi:
• Memahami desain konstruksi dan teknisnya
• Menyusun kembali metode pelaksanaan konstruksi yang sesuai dengan kondisi
lapangan
• Mengidentifikasi jenis pekerjaan yang akan dilakukan
• Mengidentifikasi bahaya yang berhubungan dengan pekerjaan
• Melaksanakan penilaian resiko (risk assessment)
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• Mengidentiflkasi tindakan pengendalian

• Mengembangkan metode yang akan digunakan
• Mengkomunikasikan rencana kepada semua orang yang terlibat
• Meninjau rencana sebelum memulai pelaksanaan dan menginformasikan data
Iapangan atau perubahan yang terjadi
• Mengarahkan pekerja agar mengetahui pekerjaan dan resiko
• Melaporkan bila ada penyimpangan dan kendala yang terjadi di Iapangan selama
pelaksanaan
• Memberikan solusi pelaksanan pekerjaan jika terdapat penyimpangan dan
kendala yang terjadi
• Melakukan tool-box meeting sebelum melaksanakan pekerjaan

d. HSE Coordinator/Keselamatan, Kesehatan, dan Lingkungan (SHE)

• Responsible for advising the management team on the safety requirements of
the worksite.
• Enforce safety procedures to all work operations.
• Enforce the company's safety rules and regulations.
• Investigate accidents, put up necessary reports and recommend remedial
actions.
• Conduct safety inspections and put-up reports on follow-up actions.
• Collect all data of HSE.

• Bertanggung jawab untuk memberi saran kepada tim manajemen tentang

persyaratan keselamatan tempat kerja
• Menegakkan prosedur keselamatan untuk semua operasi kerja
• Menegakkan aturan dan peraturan keselamatan dari perusahaan
• Menyelidiki jika terjadi kecelakaan kerja, membuat laporan yang diperlukan dan
rekomendasikan tindakan
• Melakukan inspeksi keselamatan dan pelaporan untuk melakukan tindak lanjut
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• Mengumpulkan semua catatan dan laporan HSE

e. Quality Control
• Develop Project Quality Plan (PQP) & ITP according to project requirement.
• Initiate corrective and preventive action to eliminate non-conformities according
to company procedure.
• Assess training requirements of personnel and recommend appropriate training
for personnel and workers for quality aspect.
• Ensure the works are carried out according to approved MS and Specification.
• Conduct internal quality inspection at site to ensure that site personnel, workers
and subcontractors implement good quality assurance practices at their
workplace.
• Ensure that technical and design matters are implemented.
• Compile daily records and submit to main contractor.
• Submission of Inspection Request/Notice to Client.
• Controling, maintaining traceable documents and records as per project
requirement.
• Coordinate with client relating to quality matters.

• Mengembangkan PQP & ITP sesuai dengan kebutuhan proyek.

• Menegonisiasi tindakan korektif dan preventif untuk menghilangkan
ketidaksesuaian sesuai prosedur perusahaan.
• Menilai persyaratan pelatihan personil dan merekomendasikan pelatihan yang
tepat untuk personil dan pekerja.
• Memastikan pekerjaan dilakukan sesuai dengan Metode dan Spesifikasi yang
disetujui.
• Melakukan pemeriksaan kualitas internal di lapangan. Untuk memastikan bahwa
personel di lokasi, pekerja, dan subkontraktor
menerapkan jaminan kualitas yang baik di tempat kerja mereka.
• Memastikan bahwa bagian teknis dan desain dapat terimplementasi.
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• Menyusun laporan harian dan melaporkan ke kontraktor Klien.

• Mengajukan Permintaan Pemeriksaan kepada Klien.
• Mengontrol dan menjaga dokumen dan catatan yang dapat dilacak sesuai
kebutuhan proyek.
• Berkoordinasi dengan klien yang berkaitan dengan masalah kualitas.

f. Crane Operator
• Operate the equipment based on the correct procedure.
• Carried out P2H daily before use and risk identification or functional failure.

• Mengoperasikan peralatan berdasarkan prosedur yang benar.

• Melakukan pemeriksaan peralatan sebelum digunakan dan identifikasi potensi
risiko kerusakan atau kegagalan fungsi.

g. Rigger
• Select lifting gear according to safe working load capacity.
• Check the condition, secure fastening and lifting gear used.
• Carry out maintenance on lifting aids.
• Comply with regulations and carry out established safety lifting.

• Melakukan pemilihan alat bantu angkat sesuai dengan kapasitas beban kerja
yang aman.
• Melakukan pengecekan terhadap kondisi, pengikatan aman dan alat bantu
angkat yang digunakan
• Melakukan perawatan alat bantu angkat.
• Mematuhi peraturan dan melakukan tindakan pengamanan yang telah
ditetapkan.

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h. Worker and Other

• Perform the work as per instruction by their Supervisor.

• Melakukan pekerjaan sesuai instruksi oleh Supervisinya.

5.0 WORK METHOD / METODE KERJA

5.1. PREPARATION/ PERSIAPAN

Preparation before Tank & Overpass Area piling works as follows:

• Ensure IFC design drawing document already approved.

• Mobilization & Preparation equipment at the site.
• Lifting gears such as shackles, slings, link plates, lifting bars, etc. shall be
permanently identified and tagged with its permissible safe working load.
• Surveyor stake out the boundary of piling plan area and mark the piling point
before pile driving carried out.
• Ensure ground level is on flat condition, to avoid equipment slip or fall during
piling.
• SPP material must be checked and approved according to material spec.
• Coordinate the sequence of onshore piling to CLIENT/OWNER and
stakeholders.
• Ensure all required document according to CLIENT/OWNER requirement already
completed and approved (GO NO GO).

Persiapan sebelum memulai pekerjaan pemancangan area Tangki & Overpass adalah sebagai
berikut:

• Mobilisasi dan persiapan peralatan di site.

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• Alat bantu angkat seperti shackle slings, plat sambung, balok angkat dll, harus
teridentifikasi dan diberi tagging kemampuan maksimal angkat aman setelah
inspeksi oleh tim HSE.
• Surveyor melakukan stake out di area sekitar titik tiang pancang dan memberikan
tanda titik pemancangan pada setiap titik sebelum pemancangan dilakukan.
• Pastikan kondisi permukaan tanah rata.
• SPP Material harus di cek dan disetujui sesuai dengan spek material yang ada.
• Koordinasikan sequence pemancangan kepada owner dan stake holder.
• Pastikan semua dokumen yang berketerkaitan dengan persyaratan owner telah
dipenuhi sebelum memulai pekerjaan (Go No Go).

5.2. CONCRETE SPUN PILE MOBILIZATION TO PILING AREA / MOBILISASI

TIANG PANCANG KE LOKASI PEMANCANGAN

Spun Pile material will be stocked at stock yard near the piling area, position of stock yard area
can be seen at bellow figure:

Material Spun Pile akan dsimpan di stock yard yang berada di dekat area pemancangan, posisi
area stock yard dapat dilihat pada gambar di bawah ini:

Stockyard Area

AREA 2

AREA 1

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Figure 5.1 Illustration of Material Stockyard in the Tank Area

Stockyard Area
AREA 2

AREA 1

Figure 5.2 Illustration of Material Stockyard in the Overpass Area

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5.3. CSP MATERIAL HANDLING / HANDLING MATERIAL SPP

Spun Pile material that has been placed in the lift area by the crane service & lifted using HSPD
crane and positioned in the hydraulic clamp. The lifting method to be performed is chocker tie
method, the piling equipment used is HSPD 240 T. Illustration of spun pile lifting on HSPD:

Material Spun Pile yang telah diletakkan oleh servis crane di area angkat & diangkat
menggunakan crane HSPD dan diposisikan di klam hidrolik. Metode pengangkatan yang akan
dilakukan adalah metode ikat chocker, alat pancang yang digunakan adalah HSPD 240 T.
Ilustrasi pengangkatan spun pile pada HSPD:

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1 2

3 4

Figure 5.3 Illustration of Pile Handling by HSPD

5.4. HSPD POSITIONING / PEMOSISIAN ALAT HSPD

The piling point that has been marked by the surveyor team according to the coordinate design
on the drawing and the HSPD is positioned and in accordance with that point.
There are at least 2 surveyors who assist the pile positioning process to ensure that the pile
position is in accordance with the coordinate design and verticality is still within the existing
provisions and tolerances. For vertical checking, it can be done by using a sticky waterpass in
the X direction and Y direction. An illustration of the positioning process can be seen in the
figure below:

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Titik pemancangan yang telah ditandai oleh tim surveyor sesuai dengan desain koordinat pada
gambar dan alat HSPD diposisikan dan sesuai dengan titik tersebut.
Setidaknya terdapat 2 surveyor yang membantu proses pemosisian tiang pancang untuk
memastikan posisi tiang pancang sesuai dengan desain koordinat maupun verticality masih
dalam ketentuan dan toleransi yang ada. Untuk pengecekan vertical dapat dilakukan dengan
menggunakan waterpass tempel pada arah X dan arah Y. Ilustrasi proses pemosisian dapat
dilihat pada gambar di bawah ini:

Figure 5.4 Illustration of Pile Positioning

5.5. PILE DRIVING/ PEMUKULAN TIANG PANCANG

After ensuring that the pile is in the correct position, the piling process is carried out by clamping
the pile with a Clamping Box and pressing it into the ground using a hydraulic system and a
counterweight.

Setelah dipastikan tiang pancang pada posisi yang benar, proses pemancangan dilakukan
dengan cara menjepit tiang pancang dengan Clamping Box dan menekan ke dalam tanah
menggunakan sistem hidrolik dan beban berupa counterweight.

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Piling records should be kept during the piling process and the position of the piles should be
monitored by the survey team to ensure that the piles are installed in accordance with the
design position and verticality.
Illustration of Pile Driving process can be seen at the figure below:

Pencatatan pancang harus dilakukan selama proses pemancangan dan posisi tiang pancang
harus dimonitoring oleh tim survey untuk memastikan tiang yang terpancang sesuai dengan
desain posisi dan verticality yang ada.
Ilustrasi proses pemancangan dapat dilihat pada gambar dibawah ini:

Figure 5.5 Illustration of Pile Driving

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5.6. WELDING JOIN/ PROSES PENGELASAN

After the bottom piles are completed, the top pipe piling material is lifted using an HSPD crane
and positioned on top of the bottom piles that have been driven. Ensure the verticality and
position of the piles match the position of the bottom piles.

Setelah tiang pancang bagian bawah selesai di pancang, material pipa pancang bagian atas
diangkat dengan menggunakan crane HSPD dan diposisikan di atas tiang pancang bagian
bawah yang telah dipancang. Pastikan verticality dan posisi tiang pancang sesuai dengan
posisi tiang pancang bagian bawah.

Place welding habitat on boundary of the welding area. Welding process carried out according
to the approved WPS. During welding process hang the pile using crane to ensure pile not fall,
hang the pile until filler 1 or until welding join can hold the pile stably.
Illustration of piling process can be seen at the figure below:

Letakkan welding habitat pada sekeliling lokasi pemancangan. Proses pengelasan dilakukan
sesuai dengan WPS yang telah di setujui. Selama proses pengelasan tiang pancang digantung
dengan menggunakan crane HSPD untuk memastikan tiang pancang tidak terjatuh, gantung
tiang pancang sampai proses filler pertama atau sampai hasil dari pengelasan mampu
menahan beban dari pipa pancang bagian atas secara stabil.
Illustrasi proses pengelasan dapat dilihat pada gambar di bawah ini:

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Figure 5.6 Illustration of Pile Welding Join

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After welding process finished, Non-Destructive Test carried out using penetrant method, if
already accepted driving process can be continued until final set, calendering must be taken
on the manometer is 240 mPA.

Setelah proses pengelasan, dilakukan pengecekan NDT dengan metode penetran, apabila
telah memenuhi persyaratan pekerjaan pemancangan dilanjutkan sampai dengan final set dan
diambil data Kalendering pada manometer yaitu 240 mPA.

5.7. PDA TEST/TEST PDA

a. Attach strain transducer and accelerometer to the side section of pile with 1.5 x
Diameter (D) distance from pile head and minimum 0.5 x Diameter from ground.
b. Prepare hammer and other safety equipment.
c. On driven pile with diesel or hydraulic hammer, conduct the test with same drop
height at final set until reach the ultimate design level or maximum actual pile
capacity (maximum 10 blows).
d. For analyzing and reporting purpose, contractor shall give pile layout and piling
record of the test pile.
e. Afterward, test data will be analyzed using CAPWAP program.

a. Pasang strain transducer and accelerometer pada sisi tiang dengan jarak 1.5 x
diameter (D) dari kepala tiang dan minimum 0.5 x Diamater dari dasar tanah.
b. Persiapkan hammer dan peralatan pengaman pendukung
c. Pada tiang pancang yang menggunakan hammer diesel atau hidrolik lakukan
pengujian dengan tinggi jatuh hammer yang sama saat final set sampai mencapai
nilai utimit design yang diharapkan atau sampai actual kapasitas daya dukung tiang
(maximum 10 blows)
d. Kontraktor fondasi wajib memberikan denah serta catatan pemancangan tiang
(piling record) guna keperluan laporan dan Analisa.
e. Selanjutnya data hasil pengujian akan dianalisa menggunakan program CAPWAP
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5.8. CUTTING PILE / PEMOTONGAN PANCANG

a. Surveyor marking a level to cutting pile
Surveyor menentukan level untuk pemotongan pile
b. Install and fastening the lifting sling to upper pile that will be cut
Pasang dan kencangkan sling pengangkat pada bagian atas tiang yang akan
dipotong

Figure 5.7 Illustration of Installing the lifting sling to upper pile

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c. Cut the pile according the mark with using a cutting torch
Lakukan pemotongan pada tiang sesuai dengan tanda dengan menggunakan Pile
Cutter

Figure 5.10 Illustration of Cutting Spun Pile Process

d. Pull the upper pile piece with crane, make sure the lifting sling is still in good
condition and worthy to use
Angkat potongan bagian atas tiang dengan crane, pastikan sling angkat yang
digunakan dalam kondisi baik dan layak pakai

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Figure 5.11 Illustration of pulling out the pile pieces

e. Housekeeping to cleaning up the scraps of piles

Lakukan housekeeping untuk membersihkan sampah potongan tiang

6.0 RESOURCES / SUMBER DAYA

6.1 EQUIPMENT LIST / DAFTAR PERALATAN

As the following Equipment which will be used in this activity has specifications according to
its function and inspection should be done prior the equipment is entering the site. This process
is intended to ensure that all the equipment will be met the requirements and be fit when they
are used:

Peralatan yang digunakan dalam pekerjaan ini memiliki spesifikasi sesuai dengan pekerjaan
yang akan dilakukan. Sebelum peralatan digunakan dalam melakukan pekerjaan,

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pemeriksaan dilakukan terlebih dahulu. Proses ini untuk memastikan peralatan memenuhi
persyaratan untuk digunakan. Peralatan ini meliputi:

Table 6.1 Equipment List

No Description / Uraian Quantity / Jumlah Remark / Keterangan
1 HSPD Sunward ZYJ360B-II 1

2 Crawler Crane Service 50 T 1

3 Service Crane 75 T 1

4 Dolly dia. 800 mm 1

5 Trailer 1

6 Lifting Gear 3 As required

7 Welding Machine 3

8 Genset WEICHAI 250kVA 1

9 Pile Cutter 1

10 Hand Tools 1

11 Lighting System 1 As required

Keranjang Tabung Oksigen & 2

12 Acetylene
APD untuk Pekerjaan Cutting 1 As required
13 Pile

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6.2 MANPOWER LIST / DAFTAR PEKERJA

Table 6.2 Manpower List

No Description / Uraian Quantity / Jumlah Remark / Keterangan
1 Site Operation Manager 1
(SOM)

2 Site Engineer 1

3 QC 1

4 Piling Supervisor (SP) 1

5 HSE officer 1

6 Piling Rig Operator 1

7 Service Crane Operator 1

8 Trailer Operator 1

9 Welder 1

10 Rigger 1

11 Crew 3

7.0 SCHEDULE / JADWAL

[text in english]

[text in indonesia]

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8.0 HSE REQUIREMENT / PERSYARATAN HSE

Safety and health is a very important thing for PT. PP (Persero) Tbk. To avoid work
accidents in carrying out safe work on this project. PT. PP (Persero) Tbk emphasizes the
following points.:
1. All work complies with all relevant Health, Safety, and Environment (HSE)
requirements.
2. All work must be stopped during bad weather and (extreme) storms.
3. All equipment, heavy equipment must be operated by competent (certified) operators.
4. All work activities must wear Personal Protective Equipment (PPE).
5. Every waste should be separated and placed in a garbage collection and then
managed based on applicable waste management.
Personal Protective Equipment (PPE) list:
1. Safety Helmet
2. Hand Gloves
3. Safety Shoes
4. Protective Glasses
5. Life Jacket
6. Welding Apron
7. Welding Helmet

To ensure work and personnel safety during work, detailed Risk Assessment must be
submitted to the Client or stake holder for review to ensure that all safety provisions and
objectives are in alignment with Client Requirement to ensure a safe and smooth
operation on site. Permit to work shall be applied based on approved method statement
dan Risk Asessment/

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Keselamatan dan kesehatan merupakan hal yang sangat penting bagi PT. PP (Persero)
Tbk. Untuk menghindari kecelakaan kerja dalam melaksanakan pekerjaan yang aman
pada proyek ini. PP (Persero) Tbk menekankan hal-hal sebagai berikut:
1. Semua pekerjaan mematuhi semua persyaratan Kesehatan, Keselamatan, dan
Lingkungan (HSE) yang relevan
2. Semua pekerjaan harus dihentikan selama cuaca buruk dan badai (ekstrem).
3. Semua peralatan, alat berat harus dioperasikan oleh operator yang kompeten
(bersertifikat)
4. Semua aktivitas kerja wajib mengenakan Alat Pelindung Diri (APD)
5. Setiap sampah harus dipisahkan dan ditempatkan dalam pengumpulan sampah
untuk kemudian dikelola berdasarkan pengelolaan sampah yang berlaku.

Daftar Alat Pelindung Diri (APD):

1. Helm Safety
2. Sarung Tangan
3. Sepatu Safety
4. Kacamata Pelindung
5. Jacket Pelampung
6. Apron Las
7. Kedok Las

Untuk memastikan keselamatan kerja dan personel selama bekerja, Penilaian Resiko
terperinci harus diserahkan kepada Klien atau pemangku kepentingan untuk ditinjau guna
memastikan bahwa semua ketentuan dan tujuan keselamatan selaras dengan
Persyaratan Klien untuk memastikan operasi yang aman dan lancar di lokasi. Izin bekerja
diajukan berdasarkan pernyataan metode yang disetujui dan Penilaian Risiko.

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8.1 RISK PLANNING / ANALISIS RESIKO

Before construction process for each area carried out, Risk Planning must be made and
submitted to CLIENT according to methods statement, and area condition. Hazzard must
be identified and classified according to level of severity and probability and controlled to
lower the risk (mitigation and prevent the risk). Supervisor make Job Safety Analysis
document according to Risk Assessment and Steps of work, worker also must understand
each Risk caused by each work steps.
Risk Assessment and JSA can be seen in attachment.

Sebelum proses konstruksi untuk setiap area dilakukan, perencanaan resiko harus dibuat
dan disubmit ke KLIEN sesuai dengan metode kerja, dan kondisi lingkungan yang ada.
Bahaya harus diidentifikasi dan diklasifikasi sesuai dengan level dari dampak dan
kemungkinan terjadinya dan hal ini harus dikontrol untuk menurunkan resiko yang ada
(Mitigasi dan pencegahan resiko). Supervisor akan membuat JSA sesuai dengan
dokumen RA dan langkah langkah pekerjaan yang akan dilakukan, pekerja harus
mengetahui bahaya yang dapat ditimbulkan pada setiap langkah pekerjaan.
Risk Assessment dan JSa dapat dilihat pada lampiran.

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8.2 ENVIROMENTAL RISK / RESIKO LINGKUNGAN

The environmental risks that may occur in Tank & Overpass Area Piling Work are listed
below:

1. Excess waste
2. Dust
3. Oil Spillage (B3 Waste)
4. Emission/smoke control
5. Domestic Waste water from toilet and kitchen

Risk preventif activity to mitigate those risk are :

1. Waste generated during the activity shall be brought to waste segregation area and be
segregated in accordance to the Project Waste Management Plan. For B3 waste
management will follow government regulations (PP No 22.2021), BAPPEDAL
requirements and other legal and relevant regulations.
2. Dust shall be controlled by spraying water.
3. Oil spillage from equipment shall be prevented by placing adequate spill tray
underneath.
4. Equipment must be inspected before mobilization to ensure the equipment machine is
in proper condition and machine emission are not excessive from regulation.
5. For Domestic waste, portable toilet will be made, portable toilet using biotank as
septictank so the waste water from the toilet can be directly discharged to the sewer.
For other domestic waste from food packaging etc. will be collected near shelter area,
will be disposed periodically at the final disposal location.

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Risiko lingkungan yang mungkin terjadi dalam pelaksanaan pekerjaan Pemancangan di

Area Tangki & Overpass adalah sebagai berikut:

1. Limbah berlebih
2. Debu
3. Tumpahan Oli
4. Emisi Alat Berat
5. Limbah Domestik

Kegiatan pencegahan risiko untuk memitigasi risiko tersebut adalah :

1. Sampah harus dipisahkan dan ditempatkan di penampungan sampah dan kemudian

dikelola berdasarkan manajemen sampah yang berlaku. Untuk limbah B3 mangement
pengelolaan limbah akan mengikuti peraturan pemerintah (PP No 22/2021), peraturan
BAPEDAL dan regulasi lain yang relevan.
2. Debu harus diatasi dengan siraman air
3. Tumpahan oli dari peralatan harus diantisipasi dengan menggunakan tampungan di
bagian bawah.
4. Equipment yang digunakan harus di inspeksi sebelum di mobilisasi dan digunakan di
site untuk memastikan kondisi mesin dalam keadaan yang baik dan emisi yang
ditimbulkan tidak melebihi regulasi yanga ada.
5. Untuk limbah domestic, portable toilet akan digunakan, portable toilet menggunakan
biotank sebagai septictank sehingga air sisa buangan bias langsung dibuang ke
saluran pembuagan, untuk limbah domestic dari makanan, bungkus dan lain lain akan
dikumpulkan di dekat area shelter, dan akan di buang secara berkala ke area
pembuangan akhir.

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ATTACHMENTS / LAMPIRAN

ATTACHMENT A - [ATTACHMENT A TITLE]

[File Inserted as Format: [Format Name. E.g..: “Adobe PDF”,
Object] “Microsoft Word” etc.]
[Number of pages, in parentheses; E.g.: “(1 page)”]
ATTACHMENT B - WORD ATTACHMENT
TEMPLATE
Format: Microsoft Word
(2 pages)
ATTACHMENT C - EXCEL ATTACHMENT
TEMPLATE
Format: Microsoft Excel
(2 pages)

ATTACHMENT A_PR-E-019E_Rev_6 38