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Metrology by Gunjan Sir

The document discusses metrology, focusing on standards of measurement, including length, tolerance, and precision. It outlines various systems for designing and manufacturing components, such as hole-based and shaft-based systems, and explains the significance of limits, fits, and gauges in ensuring proper assembly. Additionally, it covers the importance of inspection systems and tolerances in maintaining quality in manufacturing processes.

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Prakash Nothing
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0% found this document useful (0 votes)
92 views102 pages

Metrology by Gunjan Sir

The document discusses metrology, focusing on standards of measurement, including length, tolerance, and precision. It outlines various systems for designing and manufacturing components, such as hole-based and shaft-based systems, and explains the significance of limits, fits, and gauges in ensuring proper assembly. Additionally, it covers the importance of inspection systems and tolerances in maintaining quality in manufacturing processes.

Uploaded by

Prakash Nothing
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
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+H Metrology: (Science of Measurement] v Standard is required = : “4 s a Lime standard Standand > Tt isan authority Which is Set-upor established to measune 3 [Lengtn]ineight,, quantity quality fangieletc €g: TOML- Intemnatianal organisation far meaauement s of Length. ° : LENGTH STANDARD pee ine ee e s Line Standand End Standand eerie cee |e e eq: metre Scale eg: SlipGauge — | —— . areas Fine coming [Areal ooo | 9 conauming. High Recuraea eee ee e less Skier Labour Ras|os js9 e Reowacy, Mrequined lo-loo | 10 to ° as L ° i ae eo 3 i eae e ; sieol £ Heat bealed e > e Ly oe © %.999 ey 12-958 G Kee Reet) ee eee ame eyes vss Sptmage ‘ a “s Gy Ground to High Reaunany ge 2 amd Sun face Finish ' 36993 RR ey: 58-335 00s c bes S Bae + Reaunaey > ‘Te is ene degree of closeness ofa Value With Yespect tp taue Value + Piecision:s Degree of Repeatability, Tr isthedegice of closeness ofa vauie wt: other measured vases ® Tolerance. Limits find Teenance: Limit > Permissive ange Within Which Value must Lie Twlesance = ES- ET + Difference. blu Upper Limit & Lower Lr Tolexance Bos SO Tews Unilarocat, Bilakrat 0-08 4003 5 Un oe roo Boa 7? Gigmea? 7 go 0-03 $00” Gascaice 20-006 0.010027 equally. 4 bilarerad, Reforence Size eoogenpesepssersesioeg) dd: seoesedvvonheseanuasaegeee Lato ia. ¢ 30-01 006 -—<—L ———_+j yoo, A= 200°) = 29-99-0083 B= 2 4001 c= doko0n 2 oor L= too 0-0! pee oer B= a0-o1t 0-0 Bmax = Leax— Amin~ Crnin oc: o1- 25-9 39.98 = Boot Benin = Lnin= bx Cnax = 99-93— 30-02- Yo.0z = 985 Steps: d) Convert au. tolexance ay equal bilateral. ay Use BS only in a¥thmatic opexation. Wy AW OW tPlenamces un safeoeienss R= Boitoo3 We 35-12-1301 08 We 9: tos ges 0-03 on 4 + Compound Tolerance: » + Shaft Plating t= Plating thickness Di= diameter, before Piaking i Te= diameter after Faking : Tes Meat = got24um /VPegeeepesgspersessesoged0900€ 03 dia after Plating = 20° "’mm Sra tne dicimeten. ob Shaft before Plating. JECooReHHereasesaesageeea: ‘Dee Ditat BC= Dy-2t QD ypax® az aren = a05—0-055 = 19.094 + Fits: [assembty] Clearance Interference Fit Close Fit) Fit (Force Fit) Onin = Qt), - Rbme = 719-310-0064 = 19.906 es Transition Fit (Push Fit) A Clearance Fit - Min HoleSize >> Max. shaft Size 8° Hole > [20 0072-04] Shaft» [19-95, 19.98) min Hole Size 7 max: 20-00 719.58 MOx: leasamce Shaft size max: Hole — min shaft 20-0U ~19.95= 0.03 min: deanonce = mintHole — max: Shaft = 8000-1898 = 002 Hole shaft, 0-04 — 8000 19:98 13°95 Min Shaft size > max. Holesize SHAFT 20-03 HOLE 0-00 WoRST ASSEMBLY Allowance Max. deaxomce min clearance Max. Intenforence 30-09 aos Max. Motexial Limir= mox. shat ¥ Ts be Macdined Re filocance is the difference of max: materia dimit Orel main: Hole SCOCOHESHRAOTEEHOSOTHSHAGOGBIIGIIDG 290663 SPeveeGCevsoenhavenasugeat + Sistem of design 4 Hole Base System 2+ Shaft Based System 4 Hove Based system: - In tris austen of manufacturing finaly tole 44 monufacusered Gmd ‘then shaft is designed and proauced according to the. dimension of Hote. Hole Base System is the industaiol Reference becaiue internat ‘machining 1S more complex -then extounal macrining ema hence, Teas canton to mowify the dimenion of snaft. 2-ShaFt Based System : > Shaft is manufacured Pout and then Hole is deaignand Produced Accomding je tne dimension of Snabt: NOTE» Hole Based System min. Hole Size = Basic Size Shaft Based system mox: shaft size = Basic Size Ques Man Assernbly. of hole and shaft, Basic size = somm And Allowance = O-02mm and if it is Said to have a Cleanance fit With max: dearance of o-oumm IP tolevance of hole is 1-S-times the. tolesance Of Shaft then find hole and Shaft Size Accowding +o (1 Hole Baxe Syston @ Shaft Base Ayskm soP> — () HoleBasesysiera> 20.02 +15x= Ot 95% £0.02 Hote 5x hoa TT RE ow Noe IT 89-980 Shaft x | LA seers Shaft Bare System aii ‘30:00 99-999 Sane + Teawition Fit Min Hole Size YF Max- shaft Size Min shaft size 7 Max. Hole Size The upper Limi ofy one Component lies behweem Uprer RZ tower Limit of other. mating Component 8005 S008 Hole Shot |. Boot sooo L___t max: Clean ance = 0:05 max: Interference = 0.02, co HOLE “Twansition Fit “o] | Bo-00 ° TRCOHSKRP ORG EHOOOBOHEHBPE DD 20068 vooeoovoenhtasenesngesa: * Fundamentat deviation-y ‘minimum gap from basic size 2003 Hoe B00 ee Basictice 7 EH = Hole Bare en 7 29:98 Shah * SHAFT UD=—002 > Es 29:94 (p= 0-06 30-08 3008 aoc @ LD = +o05—> Es LDy=0-00 UDa= 0-03 00S Hole 5 # Om ea > Ez tO02 So-02 snaft: ke Up = 000 9 Es= 009 Ups -005 v 29-95 Arai bare System Zon TFB CLR capital renter = Hote tyPe Sma. terror = shaft tyfe en=0 Enzo Hd) Hk wh it iti ch Jen TK, Jk Bansion Fit, ASDBhg-> Shaft base Sytem Ly deanancefit G sonsPs the Leer “P” refeu te @ UP GS LE ©) Tolenamce ch Tyke of Fit A5D8H9,,D Felon to (@) UP_M#) LP ©) Tolerance Gd) Type of Rt anes Hh kpreents the > deanance fit 25 H7F3 Ly shaft Astewance Hote BME ‘pleronce. guade Basic. size dia Range D= [oxm C367 = Tipe ce-t6] : Got] = 23-23 mm (13-30) po ous {Dd +0-001D 30-50] Jolename = 41-30% 4am (50-80 Facer €y= Hep €ae -60°™ ROCCE DOCH COCHEOHDEECOHESI505 y e e oe © o ® o a o oe o @ o e eo o e ° a o s 1 ‘ ‘ Tolesane Grade 176 100 Iris = oot ITT 16i, Iria = H60t 1B 2st W113 = 2500 Ir3 put (TIF = goo [tos gui TIS = guct Hole Tolerance = \T1= l6t Itt = to00t 6(|:80%) = 20-9 |4um = CO24mM Shaft Tolerance = Tg =251 = 25(1-304) = 32.40 = o-o32mm euso , ep. -S50""" = -19-324m as.021 009mm, ey= +550" 2s a 24-980 2H OuB (r@= 250-= 25(1-858) = 464 um = cousmm ep = -55 (63-24 T= ous (69.204 0.06224 = aon tim LBscum ee cece) CRandamentes cleviow on) 5290 are = eae at coun Senses, f p= [RY = {iis ut i bashes The lover Kinik oF sat D= aamm tT = 16 (erh-39) \407%-Um ‘aydamn = 0-021 mm Ouse [#108 957/98 PE em @-M s-1 Que-5 [wo 25-006 A tes “Toe ol 24-800 | s |]azeeu | 24986 ’ = Questo /w08 min Shaft > max: Hole Bo-% 719.94 <= 008 7% = Quy 2 32/08 40:01 65-0078 °F mm te Sots tim ‘Gust _cleanemee * Tain Hole 7 max. Shabt Dg= D+ De = Od, t Dom és 01+ O41 = 65:12mm 25x 4001-7002 Rsx= 00 = 0-004 \Sx=0.006 ’ 9 RSOHHO PATTI EEF ECOHEEOEECIIIG @ e os » s o o a e o s es e e o e e ° e e e s ¢ ( « « ( + Relaive Enor 6 is more accurate than A Az loto-03 a mie a toe B= looto-08 . jooa = ZRE_ =D_xI00= 226x100 = O60. 3s a : 1 REg= Tol x joo = O46 y joo = O16Y Bs cee foot PPE H Limit Gauges: > Hole & shaft Plug Gauge oo SS GoRing Noto Ring Ge NOG + y max mio Shae Sha » ° + Fe cas as EF Go ving, gauge gon overd Anabyt ther anape 4 AmaAter ‘crm max. Size Limit -» [Recepred TF Goning gauge does rot Jo over a Aholyt tham tna Aha {a greater than max: ize Himik >] [reeoed| WE No Gio gauge doe mat go oner a Snapt tMen-tne Aabt size 1s greater Fran the min: Size re Limit —> IF No (10 Ring gauge goe easily overa snabt then tneShaftsize fs Smawier thom KD minimum Size Limit: >| Accepted Rejected Gro RiRg= GIES = ton Fa UPRETS BA toy No. Gite Rake: Grn Cora aren inna of Mack [eos NoGo- Plug Min: Hole 4 site beerrrrem aie 6.000 oon asoat ca coo tog No Gro Pug 2u-980 Te s 24830 io coo Ring Neglect: Giangetolenance, the size of co Ring Change = + Conidering Gauge Toteramee 2-3 L Workshop Specification : > + staikness is vew High 24.980 + Some Giosd Components Witt aldobe, Heckel 30°04 o-ove Pa oo 006 4 B00 ae 223% 5 VTibal 20.08% [pes] 22" mal 29.950 GT = 10 # of work Tolexance 20 000 ROOKhORHDETHEKEHECH8E6OH88990)0 SOC” “Tee SS eHpvoeunsasehevvgesee Some Grood Components ane abo iejected 30-002 = Holedi, Hote @ [0-00, 30-047] 4 Gtood component Gro- PLUGy GAUGE [aeoou lex. + Go PIUN GaUae 0-000 ¢ 30-038 < 30-040 a v Good 038 v Component Rejected No GO ‘l Go + Inspection Sypsiem_ oO] 2 No Staicin est, gore 20036 gooou Bo-006 =} Some Bad components Wri alao toe accepted oot 20-040 goo gp0oo Broce 29-896 20.99% ; 29-950 nN 79] 288 A036 = = ang fay Bad component > Aecepled + 150* Guster: Ve Plefeu the, del tireage using Wwarkshop Spedficarion amd the derignof No to gauge using Inspection spetificeuion NO Gro HOLE: rn oO snner NO GO} Ree 18[a08 asors Hout o-os0 awa aro wou o00 @ 241985 to-o00 ° Ques 19/06 we 20-05 £1 [gq 050 30 080 vote 3 20-018 cs geet 20000 Cd To uy goers rea] 7° hoe ta:00, - wo Go RO bon soos es Note = 0° ue © eeoeed pose speseosssegns000% Ky J * 4 sine Bor tt pes ttw0 equisized Rollers the length of Sine bax is Specified bythe Cente distance bli two Rollen - eoesenesegeene 5986 A sine Bax is used to measure an orgie © using Rollers of dia gomm if @ © thedistarce x conte of uppen Cylinden ts stnface Plate is comm then fina theangie measured for asomm Sine Bar. Length, = sini 90. o-sH($5) = ane es @ «Angular exaer :> eo a = sine= b Ks) Lt, siney, 4 { : : 4 1 comider @ * dh=o sino = © aifferentiote 6S art L cose do 2 (= dL ice = a ae oe FES ao= sing (-4) ae ( A sine bax Js used to meaaune cm ample of act Tf Length att sine war is 1gsmm amd find the helght otf sips Hequined =F Lengtn oy Size bos is found to bE [AS:ooSmm ten amauiar enor in 8c: i be umd. rE) tane a om os, {N=LSING 40= ~ maa for (RS005 = \2SSin30° a 298618) go.smm = — 2-309 x16 vad oe = -\:29%I0 3 degree = ans -s" ay Sine ban gate range. of measurement is ex thom 45° [= vorer timit | @=d tango 945° tanus’= £ oxad tansbnw FeCHOATHHOTHOEHEHEOHECOE Jeeeoveoeenstaeseaaesersee Gus-7 33 | w6l metroieny L= 125mm . ansa! = at+@) 008 57-483mm us. 93/06) metrology do = tane ($2) + Tapen Angular: Measunement > Depth Gauge Height Gauge stip Gauge. Jrolter Lows oye = RR Oac= (Hat R= (Het RD 8 = 1S to 2 0x ue fowose + Peon! oye = RR, Onc= (HERD —CHa Ra) = (HyHa)~ CA Ra) Qi-Ra) (Hy Ha) = (Ri-Ra) Hye 4mm Ho= 3Gmm dia. of otlexs used ane ome ard \érnm, teapectivery Find the taper omgie ‘9 din degrees OC= RRs : 02= CHh+ Re) (Hit) b= asi & = ir HD (Re-Rad sin@_ oO, a O02 * B= 3 sin SHCOeON OTH EHPESHOEECOUSS0900°° my, m2 = micomeler endings S52 = Slip Gauge Stack on = Cann csetr) = Str sar OAs Ge F=Cmae = mer mth = mine cose“ 0102 = 50 CHatre) ~ eH) oo ae (s-65+30)-(20'55 +20) = 05 o2A= [@og= (omy = [RERF = t3amm De O2A+ mH = 43.a+20+80 = 923mm ~ outs 96/W8ln-B =r Zenb= 2 gee neva = SE 3mm “A= WH +5 atsHs-54 = 28-SUmm Road re Lat TH 9 SCORCH SORACEERASCSHEEA’ V4 | ae oe Gus» g3fe08/en-13_ | He BC+R4F = Rit [apueioae VV |n | ——— = J creni{o- (ren }® Acs Rte Ae= o- (eth) Be= [Rr a (Re baD(e+r) Be= | ap(per)-p* BCOCHRPAOOTEEHEHSOEHCHGOCHRIOICY “"*\Veeocoeeresetesahevessee 270006 ahite Light: on terigh vi ne Yor eee OO Gass, fared quod [400 ;%00]m Study. of Interference oy Mgne MonochiomeaHc. RAD DAA IRN constructive interference J deatauctive Interference i v Bright flinge dank feinge hie Line crreen filher ae > collimating tens opHical Flak aint NeL- Tuerferrence ma Flak surface Gerosrex auaface a when a menocnveraa cy atsikes oman optical Flat Placed ona Test Spedmen then the light iS Refleced Seem the bottom Surface of opHical fat amd tne top surface ob the Hest Specimen there two sefecked Hight Witt Interfere either, Constoucively or distruckively: Thus Allemate dave and baighk fairges wit be obsewed. The fHinge width obtained on vidal flat ig direct Piopostionat to the wovelengin of Uignt used unit] bright fringe No Thierfenence, I> teguion Tereguianity ny BESCHTDOOTCKSHEHEOEECOEOCS OOD = I VO ap ar ©) dr Heke) x 8 eect a mna= feinge count ngs Feinge Count a= ng matn9 ane vad Ox= fanatleliam enon Soe ape meee x= x [ma-nol ee Que+ An opticar Flak i wed to inspect Slip gouges ducn thot When optical Flak Is Placed ema Slip gauge and a menochtomatic Light of Wawelengtin 0-S086 ram mics is indit inciclent on Ae optical fat tne No OF fringe Count IS Equal to 40- When fre Rek-up 44 Hototed by 180°. then the Fringe Counbis Obseues| 40 be 1f. the Parauelism enno in micons is Axe &x Manel = Axz S086 y\!e-!0l = o.s0e6 micsons, 2 2 Totad Qud> aBfwpjerB_ A= 000059928 mn n= 2bb | a O= 40h q =_4x 0.00% (0-00 F BHB MEN. oF-f¥inges/ body. ans 413 Qn ROOK EDAOTHSHAEHGCHETEOE: + Sunface Roughness Measurement: c Surface texture tS Pima texture Becondary textune v Roughness waviness > Long Wavelength JV Treeguianities ews Cause of Roughness -» Improper machining Parameters Such aa depth of aut, feed etc Cause of woaviness -» Improper aligment of machining Paks, impsoper assem bly. , Poxasieuism Sraor, eccental city. vibae fons ete. +Lay Marek = Tool manks observed ablera Specific kind of machining operation Performed iS eneeteecieaced epee omc | = Hla > Shaping / Planning, 1" > shaging | Planning. mune - 5 ovina 8 en, EES 774 > rang + Get 9 Facing M~ Method E- Method Mean Line method Envelope method Reno centre ine Avg. Valine = Wltlynl +14 ---- + [Sn] n” Bs yen : pie Leng’ Rams OF Rook meon Squane = | Yitdst¥2: = TAat+ZAb yt x1—xI000 Reus EAE hime War = 1904200, Jooo © jo0/00 Ra= 399. = 3-g.4m oo HMF = Hoaizental magnification factor VME = VerHeat magni fication faster Gone ues ue? sum 7) Rowghres i r gum — Centre Line Avg. Vattie Cin tum) is @o @ ere @e Cece sd aero ee H eens een 0e05) Root mean Squarte, Rams = [_YP+Ys+-—- TA Roughness Measunement Re or max Peax to Nesey ~ ie [fe Hae] Frnax per heen ee OF Hmax = Max Peak to Vattey Rougrmed pug, Ovex definite cxdinales R Cit Pat fet Put aVatVat ets] z 5 Representation: gym) gine y waviness height — Wavinesr width Sample Lengtn or cak- off Crm) macnining\) laymarts— Rougtmess urieth oucroomce LL minus a ® Cspace #1) ut-> ‘he fallowsmg Figure Heprarends Roughness Yaxiabies 70 6 rd e a ® o ° e e ® a o eo o e ° ° ° s e ° o ‘ Nu ‘The Roughness height (in xm) is @ 5 ©) 20 woo @iu & minting, caiinaling Ra Rr et : 9 iy Basic symbol of No additional Awtface ma “a Roughness pequsag auawd + FeeeaeseeeesoaePpeeeeseGO5Bvedi : © Migometon: fixed Adjustable jaw Taw, a cane! 7 a Ratan: Main Thimble scale CSodivision) devisions PastMSD= 0-Smm Vv > Rasonek Fauul— Rachel mechamiam 50 division of nimble = 4 main Scaledtivision 50 division of thimble = o-Smm Adivision of thimble = os ‘50 ook Ly Least count of micrometer Micrometer Reading = 05 x main Scale division -+0-01 XTmimble division = = OSXS+O0LKLA = 254012= 262mm ese- os Jame Gut» Thamiaomeler with Standard fitch of GO-Smm, tnene ane j2. divisions on-thimbie and S division on banxel -The division \ dimension measured Cinmm) ly jaa cty micrometer ia ‘go> SECCKECSESeHEHESeEsen M= micrometer reading D= Taw Lergin=tommn de Alameren op Fin = 5mm 9= Angular . HIE = of fh error = x tano= > X= DtanB-= lo(tanis) x= L763 d coso= ¥ §= 40 = 0) 2 s0n ese se M= x49= 684mm fewer = 184 Yigg 5 = 36-87 2 e e e e e e e e e e ° . e e e ea e e e e e “THSSPOHESESedeHeosyesen: — + Rutocollimaton:? Accunacy is If Himes more thom Spinit Level Least count= 1! Ve wosks on the friniple of RrojectingLi i Ice cand then checkin 2 the retuwning Path of the Refteted light if the Return fein ind denote Sauce then tre aunface hap said tohave NO Amgulan HlE- ‘The Rekarm feint dosaret Gindde with tne Source an amgular tit i Wdentiffeton the Suxtace- Rulocollimatar is uted fo flatness check of machine tool Beds amd it ismore Accurate than Spiaite Level: + Spinik Lever» Avenel : see sealed Hghty. eemed e Bensivity of Sunface Level = 40 Least count. eisdetined as the Trinimum amgulan Hi: Hequined for the bupbie to shift by 4civ. Gpmaient Level :> (X= 005mm) je—— im——4t ir tanto” = 2% Toe = tooo tan X= 0-05mm + Use of | onpansie in alignment teat > ‘Dee Not meaune Absolute Values . Ft companies and measunesthe dimension deviakion blu taue Vaiue and Measuned value Taper Hole Rotational Axis Rx = displacement at Point X weN Coset Tactile Tde@l = Rp=0; Ra=0, Rotational Axis ee condition coincides with, Not=Contacke Touch taper hole Axis. Sensor Sensor coset R= R@70 O = detection Angie of Pointer Op= 69 Rotakional axis and taper hele axis do Not Coincide but ane Purauiel to eath other. Cuem Re #RQ Taper tae Axis & Rotatlonos AxiSinten sears eqan-otner a & + o 3 36060 Seeaseseee et oageeesesese: “~~ VaeeoeoedevaesCedssbecegsesn . 4 £ 10 —# Ps x 7 : d= cee) © suew Thread Measurement :> You Best Size wire Tat 7 ta oie ay . ae “Tt isan ima Ue el pega cats the flanks of thread in Sucna manner} that the widthof Unread is equal 40 the gap biw the twoadjecant thread The diameerof sucham imaginany autinder ir kmovnad Pitch diameter er effective diamerer.. Sto Thread measurement i& done by. using wires nd, micometer, Twowing { Thren wine one generat used. where Thise-wwi eu hice = Merodisimore accurate eontactblis wsine & ‘thread. > compression enrer> dueto high Pressure, Wire = Roller ot Sene Gest size wine isthe wine that touches the fiemks ob thiead ak Points through Which Prtch Cylinder Passes ” x ws, 1‘ we Effective dla= Or chamce wee 2) red smetsic Unread ao= ost dy? diometer op Bestsize wine M? "SREY La Thieacamgie > diameter of pein + Commdinale measuring machine 7[EmM ]> Any foint or coordinaie com be Enspected complex coordinate meanurement Posibleby, prerivle Aexivie worst ce exe maining Trapecion wanaseece . . HUiSan Automoted ingpection aysiem iL hasa Grantyy slaucune in wanion the inspection Airrn cam move in XY,02 AX. The inspection Arn moves Swiptely clue to ait bearings andis highly touch Aemitive - It (nvolves a ciased [oop cordeol ama the feedback Signat is dinecty Send +9 computer The Headings one digiticalus obseued in the. computer. Te iS used to ingpeck component? of machine during, Assemioly HE iScosty @ Set-up 2 Higiny flcrurate. SPOCKHHSHOTCSOECHAOECCHEOOE® 4 Recunagy Hign 2. Thspection @ maine fants duning assertly & Gantay Srtuchone, + dosed Loop cent 6: computer &. agitntieadings ¥ costiy 8: complex coowdinates @> cNe-m/e (a) Automated inspection. Il Sensitive Toueh Fbobe (2. Bir beanings oF floating. Rov, @ Laser Scam micometer:+ Laser, one =O] letSanion. contact measuzement metned in nich Bodies ak hightemp. \ilbsating Gocties,moving or wotating Bodies, Fragite Paxts cam be Measured by Pénjecting the LASER Light. The Postion fox Which Obsetration lk coserwed tells ug the dimension of the Component: Tomeaaure cletnaie o e e o ® e s e e e ° o o e e e ° . ° ® e ec ( ' a "_GABTE~2015/See~2/4 monk A 12> Which one of the Following Statement is tue? @) Go Gauge Gmtrols upeen Limit of Hole ©) No Go Gauge controls Lower Limik oty Snapt Go Cfouge contanis Lower Limit otytole A) NOGo Gauge Gmerols upper Limit oty Hole TF thi quettion{g ms@> then Ama: b,¢,4 Bur in Mc We follan thaustiat Preferences + Hole Gare sytem [Bnaic Basic — Lower Limit ty eizeye fea 7 Noeo ceatairn” hole L— oo a1 shat Noto s e e e e o es e e e ® . e e e e e s e ° e . 44_BUTOMATION :> Thisa Pledelemmine Sequence of operation with minimum ox No manual Tntexvention. - ig Moss Production auantity | [Fred —— Feasey " woanet a [arf Basin ° =. Nanteby, Tenens work | —> fluork |, | Wook Raw Staxion] Station!” | station Mateniag r r mr eran a a Meribility:» TF sevenat m/c Can Perform See” Soe operas Frenne Machine Flexibility :~ If one machine Cam Pefoomn Severna operations ‘Quick inexpasive change. in Producten + FMS lemenss:> G) Rutomatic materiot Hamdding aystemn. WW DNC machine [iistaiouted Numeric contol] an Pact llaruy Work stations. + Benifits ob Autymation “Work in Progress deaeases Tale time * Assembly {ine Balanced. e e oe o ® eo eo e e eo ° e o e oe e e es ° e e e © Iguo > Ne- dailling machine. Stepper <— open loop conteol motor yO Point to Point opesctions, ailing Reaming , Boving Spot Kletaing 13517 Seavo- Iecnonism Was developed by MIT (95% Nc—miuing machine Was developed by MIT: I9t0 7 CNc Coma into the Maske ane eo Adaptive Ne = CNC = DNC y= PNG 7 Numeric TO Contan| computerised divece Numeic Yo contaot -/ disvaibuted) ce Numeric Conte advenced Level of Adaptive contwl> Thiekigent Robot automation objective function = Theust force <250N afin Nardabies: OF rooovining. Gam be modified in asder te optimise tne, objective function: j POSCORESOORE ECHR OCCTROOBL )00u * open Loop contaol :7 — oe wip] Lead sow etectvic F e Pure Stepper xf| oO Generator | “poise Mots «| a 5 =§- Roo Flulses ane nequined Far 12. of mots Sep angie = 1-8'/pune Fitch of Lead Sueo = Smm Boo Pulue = Smm movement of tanie 1 Ruse= Sp xiese =a5am ore Le Basic Length onit a Cleaxt count) aut? Mote dutates by 1'/Pulse if Pitch of LS: = 3-6mm BLUCinsum) so} LPuse= 2° BES = B60 Pulse = 36mm Apuse = 3:6 x {000 B60 2 soum Tanle Speed = BLUX frequenuy of Pubse . Table = _lomm _ “Puts |Table X BLU speed “Jooo" ful Fase min | Speed Tane ox £ apie =. lomn/min Feeed Breed NOTE? | Basic Length unit does Not depend on Bequency. + Reduction of Basic Length unit : > ar —ee ‘Steppen. Gean NOI ras Box ‘Avo Pulse ev. Without Grease, 00 Pulse = (OTM APuse=_10_yi guy = Boum 260 O°" \9SCORCOGCCSSCSCHORSCOCESESE of Pesp= RXR: = 1X} = 5mm Goo Pulse = Smm Afulke = S x\000 = 25 um = os R P* (Pane ~VHCOROHSCSEHECHOSHESCSESSSS: * dlosed Loop Contan), = Adjustable Fine Ruse ‘Servo coptica |. FUMIO onco, ere Motor 5 encoder feedback ‘Signals mac fe comrararr Digitar eg: i “© turnan God cmewa =a | Beat example of Closed feop Connuows Path contol Contact | v Contaging. Coming » gaining » Shaping eh.) Ne operates in botin open and Closed oop Syttm, + Nc Elemenes NC Paper or magnekictapeu aye wredip store data. 1eeeseeseeososoerreoes inction Topexe > Limited stowage oar oe ho durability > Ne- involves manual PAogramming mise. fanchion > Rigid Peogracaming — spindle, oor = Coolant on(oFF ~"IFSSeCHSCSRHSSHSHSCOCEEEEE! + CNC~ Computerised Numenic Gonteo! Tapes ant neplaced by Softwares Sottpenes manuat Rrogeammingis Possible 7 Tt hosaciraphical display Unit: > Reliable Atonage. cpu. Sofewanesto ran the Dich Progeam Mecnamicat conkeol + oNc= Rogramming :> [Wond- Address Format} Gi-code > Pieparatoay,. function M- code > MiSceltonesus funckion cont x00 -» Point tofoint contwol, Rapid Tool Traverse Goi» Unean Interpolasion Gor cincwart Interpolation [cw] G03 cinauarn Interpoiakion. CAcw] Got pweul (Held) Git XY Plane Selection Gus XZ Plane Selection Gi9> \z Plane Selection Guo > Cuter Radius compemsakion Corr] GUI > Cutker Radius Compensakion Cert) Gu2—> Cutten Radius Compensation CRISHT] G0 > dimensioning in inches OTA > Dimensioningin mm GBo — canned ayue OFF G8L > cared cyte, Pailling G82 > carmed wee » counien- Boring. 6183 > carmed que , Deephote dailling, G90 —» Absolute Positioning. OSL > Thaementat Positioning 192 > Hone ox Preset Moz. e@nd of Pingaam Mo3 — Spindle on Lew} = Aefuue Mo4 ~> Spindie on Ceew) MoS > Spindle OFF Mo6 ~? ‘Tool Setection /Too| change Mo7/o8 -» Coolant on Mog > coolant OFF Mio = clamping on MUI — clamping oFF 8 Serer Sn inuement coat: previous coovdinaks Gem x8y9 a 3 5 3 e e e e a e e e e e ° e ° e e e e e e e e wort. ----¥- Finor cosdinater oval at5ia) | (seba+3) cians 89) Gigi Goo K3NS a0 G00 KEYS Finay cowdinewe Final coordinel’ 3) : (89) ~~ S@eeee eves eseseoagsse i crayGODy-F2 | Garcrore-te2 N4e-41 With a feed Pate ser 2 A Gues Ago Gor xisvio IO YS RS Reais Find the centte of the cleculan Ave pOses) conve is 7 or awe No Sequence Numben Fa Red Rote R> Radius $> Spindle speed T> Tool turnben A005 CNC Intexpolator ps Las Mechamicat Action Roovided te tool juror Goordinake movements” Fe [60% 80° = 100 emer NOL G90G7! COB Noz 6192 Xoo 210 E08 No3 MoT M3 $300MO6 Tle EB Now GooXSVI522 E08 Nes Glo 2-! Fa. £08 Nos G00 zed. C08 NoT Kio Kio £08 Nob Gol 2-11 F2 0B Nod Goo 22 Ba Ee Nlo xsyseoe Nit Grot z-il F2 E08 lg=amm NI2 Goo 22 E08 Lot¥ = 3mm NI3 Mog Mos E08 Nid ag2. E08 Pp = C55) Nis (402 R= Go, l0) eee! P3= 05,5) = 8mm ROSE CHOOCHRESOEHCOOSTOOOS ~\3COCCO CESS SHSHCECBESCCE( - using, carmed aycle NOL G@oGTl EoR NO2 G92X@YOZ Io FoR No3_Mo7 Mo3 S300 Mos Tlo E03 Not Goo XS ¥ISZ2 E08 NoS Ggi Z-l1 F2 0B Nob Xio Yio Eoa Mu xIS YS E0R NOB @go G92 E08 Nog Mog MOS Eom N40 Mo2 £08 if + APT Rlogzamming +> (Automatic Rogzamming, Tao!) Rules = An APT weed cam canny. maximum of 6 Chaztacters, > use, f= 0) —> Space blw Ward does NO affed tne Progeamn 9 Letiex A-2, Numbext 0-9 Can be used > Geomeksy ,motisn ; fost processor, Compilasion- - ‘Statements or Commands + Geometoy Commamd :-» C8) >< A ee Spedfyrs Symbol= majorioord /Miny words = / Phe point/TN TOR, LiL? P= Pont /c23M) ert LA=UNe /ps, re, 8 Specify tt P= PoInt/cENTRE;cRL Li =LINE / Ps penne uy ub 2"@ e 0000000000000000004 e te crt e e ua o ba PL e La = LINE |P4Tanro, cRL/LERT Sa aa L2= UNE (pa, TANTO, CRL, RIGHT specify LA Lis LINE/PL, PARLEL, © iu PL= POINT/INTOF, CRI, LI, XSMALL : Pa= PoINT /INTOF,cR ULI, X LARGE fe - > PA x ARC Arc is defined by tuo end Pointsamd a centre BD Pa, P. crt A= ARC] Ps, P2.,CENTRE, PS CRL= CIRCLE CENTRE, Ps, RADIUS, 20mm a i oe L2= LNE/P4,p2,, ATANGL, 120DEtn, War = cht “ FSCECCSCEEHCHOSHCOSECOS 3 Pa P2 pont/ (20/20) Pont / (20, loo) ~ P3= POINT! (50,130) pas point/ (90, 120) PS=_ point/ (120, 100) pe= poinr/ (120, 50) PT = Point/ (90,20) Ri = eee poritfoenrne CENTREg= POINT] (120,20) CENTRES = POINT/ (30,100) seme Lis wme/ PLP2, L2= LINE/ Pa.Ps,ATANUL; USDEG Ct» VAXIS L3= LINE / PyPp. PARLEL, XAXIS Le = UNE /P6Pe e586 L6= LINE /p1,PL,PARLEL, XAXIS PRE AL= ARC / P51 CENTRE,L 907109) A2= ARC/Pefr » CENTREG (120120) e e e ® ® e e e e e e e e e Cy s s e e e Ss Motion commamd :— Go Lerr GOFWD Go Fw x0 BACK G10 Ror GioDOWN GioT 7 Reach at the Starting Point GIO PAST» Reach ax tne end Point GO ON -> Reach ak Tnkenmediate. ~oint. GODLTA > Incementat mode inAPT GioTO/LA , PAST, L2 GoRow#/i2 , PAST L9 GORGT/L3 , PAST, AI GOFND /14, asf. BAZ ti GORGIT /A2 , PasFLS Gio ReT/LS, Pas g é MACHIN [ CNC MIL Into | CUTTER /ENDMIL, RADIUS, 20MM SETPT /20,20,20 SPINDL /ON, SODRPM + CH Feprar /2mmpm COOLNT/ MIST Gio sETPT COOLNT (OFF SPINDL] OFF END Fin “~~ ==-58O00CH CSCS COSSCOBEELE j + Cublox Radius compensation:> cosy) om End- Mill cutter D= 40mm (050) oP (100,80) 100.0) 5/55) (10558) Le ess) oss) a) ‘The island is nepresented a» (010), (100)0) (100/50) (0/50) “The Coo¥dinales ob #20) fath comidering Gubler Rackius Compontsadion @) —©5)-5) 5,55) 6105) 55) 0S1~ 5)(-5)-5) (wt SF 651-5) (os )-51 (10559) C5: 55) (5175) (ae coneck) 6 ° 3 3 ° e e e e e e e e e e e 6 e e e s e e e e esse] YQ bowsss) J aan T Gy evs. ® eosee + DNC (direct Numeric Contac!) : > — Bulk Memory divas loading £ Unioacing of; data {sPosiible > Time snoxing. centaat Computer tT ry ES Ly Host coMPUTER, 5 Vast Telecommunication Lines = dedicored Computers — Rervote. Location Aces J Buk Memory Feet putasiene Capabilities 7 Most Advomeed leveloty Automation we SPOHSSCHOSHCEHCHSHCEHCOGBOI0D00% ~~ 9000086606060 80C080608 Final Peoduck Produc (Py Layout Tufe of fay ouk) GB Rewangementof machines Reocess layout-> - Work in Rocess (WIP —Thventooy) with be high sMacnine with similar operations axe arvianged ak ome Place Variety. wilt be high * Job Production + Less expensive + Skilled jabowr requined. wu 1 Hf ope mpnine atleast ene machine isin operating conditie Rooduick Layour + Production” comtnens + Machines ane aramged according tp Sequence of operation. + MuLkiplication of faclliHesinaeades the. seb-up cost + Work Th Paocess Thyenteay (8 minimum + Theme machine fails , the Complete line cornea to Stemdatill. corp 3) Tecrmology. CS. 7 GPE 5 coumian, A Layout Catomcedtine 5 Raituoays Snip building [> Fixed Layout Aerospace “" combination of both feoduct & Plocest Layouk -> Batch Rroauction” v matt compres Lagrut Gpoup Tedmol ee es eas celudan Layout Mouines ane gaouped into ceus O— fark ts Pocessed A= Park vequines Peecesting Rank order clustering Sequencing isdone on behalty ots dite date ofy detivery Noms m [0 Me (1 Ms [0 SOHSTEOHCHEHOCHEHOCOSCOEEL: = th requines feocesting in mic (£2, Sequencing. ie gi requines processing jn mye 2 _ Jy FeqUINE Phocessing in mie 9 e e e e e e e e e e e 6 e e e e e e s e e e o — + Tromafornatiors: > 4 GBTE- AManks . Analysis thechornge in Position * Rotational +Teoma| aon “Scating -snean® “Reflecting A foint (2/215) cambe represented inthe form oF matix. v Coolum mate) A 2, |@ 22 s) 5 Avector si+2)-£ is tobe teprerented in tne maki fom ae + Toamlation +2 A Point (4,34) ts to be baaruiates along 9 Vector at+aj+se Corbr6d Peart Boma formed Position Lr Bf Robo aan PA wntth PCO.) fe [@? ea and @ (23) js to be Wtated “abou sind cos 6 wy at cent Find ane tramformed Position o- ‘a eRe] a feiGrey x < a2) Cay Poe) Dut 26) t09fcn-23 SoH = 46 0243-28 3 Gua 135) .08|¢-23 a hL—LELE gq [Oss - sino singe sae OL POSOHSSHOSHEHCHOROCOSCOOE Ripe [owes em ][te] finaare] | fieae em ont |lio |” [tore | [we =>) (om % ” @ (ore) step Toomtlate Pto origin. X-3, Y-2. Y ! care) coe) x Se [Tromatate it back] X= APBE10 Yo veze-2 e e e e e e e e e e e e e ® e e e e e e e e e Qun—at Cas) Teamiale_¢3,6,-9) 2i+aj-4k An: -6)373 461379) ee fesse ~sinast | =| oo sings asor e °° ae ie _ ~6] 1oo0 € 3 oo: {ts} L? 0 c8-s8 0s9 @ 00D Aal ) seeseeeeaecoeoeneooveceee e e e e e e oe e 6 e e e e e e e e e e a B66 | 0-50 | [20 1132-8 | figs2 1 > + Rotation Abas a point Wich is Notan oxigin- y wo ¢ oo ° * ey a (ore) step-r Twamalate Po oxigin - X-3, Y-2 i) (09) Step-at (Rotate) [:-]E]-F Sep [Tyaralate it back] X= 43210 Vo Ye2er2 cat) etd Guat 31-8) Teomulate 3, 6,-9 aitaj-4k Au: 6,39 63,9) cosge —Singo” oF sings csae © e ee * o -10 = 100 6 3 oot [ ae + Rotation Aoout x [cots] ) BOOSH SOCHO COGS CHCHOBEOOD0000r f + Rotation about Y- Aris [oc Wi] Roty= [ce o se o Lo “38 Oo co 5006. © Rotakion about Z-axis Cocw] z potz= | co -S9 © $9 coo oo t | S S228 (| : \-(- \ Grn) ols id Reflection about X-Ar's 1 off2| =[2 [lee Refiection about Y~ Aris i 2\|. [2 [o 1 [Le 4 * Reftection abour ees] 1900600686068 00686088801 ues Find the teftection of a Point (3,6) abour ovigin by using me rotation frame. 5 Funan = 3 ice aad Reflection | ; frome wse Lorigin |e sine are = feos sin] AL j sinT cosn | o =I Gt), or = Fl evfie] = (-3} Wwe fo -1 |] 6 -6| + Scaking 1» TE 1S Biwitax fo Zooming In or Zooming outa Picture, “NOTE - scale Factor far unit Vedor is fo"? A vector 27+3}+5K Is 40 be sepresemied in tne form strmatix usith a Scale factor of 2 [+ 6 4 _ que» ot at A Vector 2i+3)-4R Is tramloted by Lonit otong x, 3 ume Y and —3 uu along z. Find tnetromiformed position - Toonsformation Veet mabaix -> 4 Sub- mosanx 2 e e e e e e e e e e e e e e e e e e e e a TBE L> Berwtation or re Position iPr ‘ [fe i Scote matoix va Perspect ve ‘Gui>- motvix (1X3) “5906080606668 6060000806086 > Que 931|t0Blen-23_ _ @ p= Bi+sit+2k “Total displaced Units “aistance fiom refurencetine Shean Fackon = Shear facor= 2. displacement = |W sist X 2 Dp= 2x2=4 Daz sx2= Da=ax2= 4 Shean frane fom at Leg 23° 5 Shean along X ‘Shear along ¥ Ea) bea 4 snear fackor is 0-5 Find ony, atong. xls Picts BOY) a OO000RoT SCOHOSHCOLCHSOCOOCCEECOEO. 190000006068 60080 0888888 SIGS AND FIXTURES: + + Clamping 7 ‘Supporting + Locating. aes + Safety * Resistomce tp forces + ys > + Tt is used to hold & support exnkpiece. + Et guides the inal for machinengata specitic Position + EE isuignter in uneignt: +k is Not fixed witn machine. 1 i i Guide Buh Tig- Plate 44 ! WORK PIECE pail Tig Plaie ~guide bush -> ‘Int. fit Bait guide BUN] | remance FE + Flytunent> ‘Tt Provides reference for tool ort wspvkpiece? Fix> Tt Remains fixed urith machine ,Tt is heavier in Gonateuction. Te doer not guide the acl. For continucw Path operations Chuck, > Twuning fixture Setting block > milling Axture 4-Tows Gane © Fer barn Civestan ornon-cittestore, object, x= Plane) Ve locator Pi Locales Cipxulax or Bemi—cirewan objects Va Y 6 Translation 6 Rotation por anesteds= wamslation Atong +Y)“¥)-Z axis, Rotation about Yond of amested for ene cae cylinder @e o8 wT ha as i 190K e e e e e e e ® e ® e ® e e e e e ® ® ~~ 300000066680 600000868060! spherical batt is Placed on V~ locaton B-Tyfe clamp. coTyPe clamp + Soot inde: Sontition-» ~[osnoiens 51} > Bbins For Pimary datum (A) > 2 Fins fer Secondany datum ca) > 4 Fins for tention Gatum (©) WS £ objective + > To Find out max: DOF tak Cambe Arested fortnewle 4037 -> Te Find que min: DOF that mit be attoused Br mews “Tay Resutt:4 @ When Pimazy datum is suppowhed tremslation along -z Axis and Rotation obout x andy axis ane-ammest tesivicled So 5° DoF wh be anested (2) When Secondary datum £4 Suppodied then twardlakion eeng=-Axis and Rotation about Z avis Will be Rexeiced. so 3 DoF wilLbe Arrested. (& wsren tentiany datum js Supported , then translation along -« Axis Witt be Gameske| FestHcked So i DOF Witt be annested, o00ge7 8 DoF allowed for Cuboidal workpiece is along the Caxtesion Axes (CTeanslation} along. +x, +Y £42 axes). Pie least DOF must be Allowed for Loading and Unloading, damping/ tunclamping for necessary, Thacving motion to Woakpiece. * Tutes of fin» @ supporting Pin > For «o/P without hoes. © Locating Pin —> Fox ww/p Carrying holes. Fixed Gar —— | Fixed Fin pajwtabie 7 pin or Jack Pin U For wip of Fixed _ dimension See Variable dimension Adjustable ap —_t POSOHCHOSNHSSCEOLCHOSCHOHOHOOROOEL +> Base 190006006660 00800088088 + Locating Pins Round Pina conte Positions may Not be exact: =e Butler Pin exact. diamond Pin Contaols any Variation in contre Position bi tus holes -J00000CCOCOOC OOO CSO O8SSCO ye Fr Additive Manufackaxing :> : 7 Mansefactexing Any Rroduct a ante ae coftaorares > focess of Manufactuxin: BZ ing model body byadding one 3] I Layer over anotnen . Manufackuning Rrocess Layer Mar B Proce Oe Layew aividing a Said body (S| giling int ine baer 9 <> cing. son Teianguioion Tux | — = rn Post |<] Processing, 5 C! 2 Reinier Grinding , Saing., milling. Finishing ete- Tiling of txtangles +o reade Teiarguiatin Make a Solid body is known @® tesselation. Df > oge : 19 @OCOO08 OOOO OSH OOOOOOE + Rutesof tessejation > 4. Vestex Rue: > Two veatex of aiamgies must be Cormected with tne “Paw ‘neighbouring taiangies.. - 2 octant Rule: > Fill the coosdinates of taiamgle rut have, Positive Nawses a facet Rule:> =, a lnwand, ‘The tren teHett-Face amd the outward face wit be foentify by Right hama thumb Rule. Whene a Nornal Vector witt Come out fom the cuter Face. aay + Liquid loyer manufacturing -» Beh + Srezeolithography (SrA) ¥ PretoPig nedisation) cap- model { veSeannins ese od Resins Photopolymen neains telayertnicaness Th= Time for one Layer. = A+ Te Ve Dz dia- of Spot Crm) = Scanning speed (rns) Ta= idle Hme for lowering the. Plat firm A= X-Sle aseq of Component 00090 Total time = TEX TL m= ce ots to OF mm : -gnickness off one Layer, mp No.of Layers = Height of Componant: ques : B ; ; "A Paototyte of atube witha Squane X-Sc IStobe Fabvicated using Skereolithaguaphy.. The udside aimension oy tne Aquane is equal jo joomm & the fe inside dimention is equet te gomm, Goa Eniccners {s Smm except HER Commoys.): The heignt ofthe tube (2- direction) 15 Bomm: Layen tricness is equsl FO Orlmm. the dio of the lazer bearn o-25mm ond te beam if moved across He Bunface of Photofolymen +g Vetodty of Soom Compute.and estimate for the Hime requined to build the Paxt if lo Sec ante Lost each Layer tp Lower tne neight of the Platform that hold! tne Part. Neglect the time fox Past cuuxing. mle HL = 809 = Boo layer = H = Boe + od Jo0,00- Blo = # 1300mm* 5190000006086 08080008088 e, 3 Frets oR 1 Tes BST IEOP -svenes S—ZOTEOBEC SSS al Ti = door _ + Jo=25-Q ieSeheor SBOxO-25 see _ BS-DXK890 = guy ‘Aeo Quey choose the Guvrent Sequence > Hoe Sti File dis 8D cad data, Gib Rapid Peototyre (RP) a W Cad Solid Model Ans: 4g 2- 4-1-9 Que— Process of converting SEI File mode. into Layer m api Prototyfing calted @ hoping. ©) trimming. Ver Silcing, > Cutting Ques SH File Converts a cured Bunfaces Into @) lines & Hexagons &) Lines & Rectangtes ©) Linea & dates LAT Lines £ riemgte, S @ue- ywmich of the folowing is/are the Alkgating Alternative Name for Rapid Pietute: Pintotyfe. @) Additive Manufacturing, 6) Layer Mannfacturing (C) Aikeck cad monucfocting, VAT A of tha. Nore. ces wnion of tre Fail” is usedag Bose materi at For Stereddthography. Process @ theme plastics (metas Powder) © rermopiatia (wretch material) eer Photegaigrner Tani aus SOCROCHSSCHCEOSSOHVOCHHOOOOOD0000" os Liquid lays uh ' laser Source —y Steveolithogzaphy. ¥ Photomosking.— Solid curing. — Solid Cure modelling % Extousion “Ly, Fused Deposition Modeling 4y ae Hole ae tatass Plate —*fiston on oy Platform re, + fowder Layering. Selective LASER Sintering, Heat treatment of Powders biending, (mix) compaction (Press) + sintering, CHeak) se Phanaive ten surety ne Roller, Bee platform ee [4 Take Away. Source Rotter Rolie ‘Sdhid—taminated Salta tayering -» Laminated Object com) Manufacturing \ J 9 9 9 ) ° e e e ® e e e e e ~~ 790080006068 08006086808 @ Whicn of tne following Comistof tur assemblies > cold end tout Band feed the thermo Plasc Gh a Hotend that mel the. thermoplastic @ Slicer @ Novae Sov extnuden a) f Print Head cnenE-202 gone Column e : Fuseddeposition tmodelsing, @ + Laminated object Manefacturing. R: Selective Laser sintering columm-IE A! Photo sensitive Liquid Rasin 2: Heat fumibie fuder 3: Filement of Polymer. 4: Sheet of thenmoplashe Ana + p23 Qa R2 Guns Select Ku benifits of Rapid Reototyping ax Speed Keb) Pffowaibility Hes mmuttiple Fast: Rroduction XG) Meus Peocuuction + Umitation ob RP Ikison expressive method (li) Tnduatriag Standard ane yet tobe decided Gi) Cannot be wed for Mass Production () “StI file formar heavier in size omd nence Fequbus Censextion code ASCET Code convention Prpiicalion of RP dy Biomertical Sdence Gi) Manufocruxing. i nd be: Gly food ona pte Gy Life Styte ©) Consumer olechonles i Rerospace Wid) utomotive Inauatoies (iid) oll amd gas industries. ©0008 CO COO OOOO 0888888000000) Que> #-9t/PYa-cATE/P-T10 Sof Pitch (p)= amen inauded angie of the thead The diametor of the best Size woe 19@66 G 9 =o T18x¢-mm > [ave 30340 loTHme Que7 $96 -o0 A Shaft dias ag ~°# mm tole diameloy= go ecomm -Aliocance =- Max’ Limit sty Shaft + min diamebor oly Hr Hole © FE) 0-04mm 0-02 8 TTaaaie tice =asmm 5004 1OSCOOCOCOOO COOH OOCOOOE e maximum dearance + 0:03- (-0.04) = 0-03mm maximum maledat Luinwk off hole = asmm. ou 95 40-010 shapt dia = 95°79! . toll s+ Holedia= asropr Pe 26-030 asiooo Basic Size au gae’ Pramsition At+ > us > 94. [Page 469] Poa-mare he plloware Provided bl ahole and a shaft is Caladated from ciffnence blo Be @) upper Limit of the Snatt ama the lower Gimit oF the hole, <-63 Poo ME Q9000e IC 002000 0OCOOO OOOO OOCOES que 295 f-a| feta) dia of Roen= 2S-4mm grata SER AIM F-16-2- RE 3 Aaa 16 ioe Ha = RF 168 = Jo3- 8mm + — —— 92 [P69 | PY@-GATE ue ‘la Pagnnas Profile, a tf oy Na rehet——_ EE + 1 ue> fest PYOQ| 469 _ Basic Hole Bysier Aolerance-for hole = a002mm* _ oleconce for Shat = 0-00!mm Buuswance Basic Bice ‘The moximam tole Size ab S000 mm 52°00 4eney HOLE, 0003 mm 50. 00Lmm Basicsize = 55, 50-000 mm ra um Hole fize = 58-006 mm S“thayt Bare Systern Basic size > max. Size ob Shoft sole, Base System Basie size? rin: Size of Hole Wole. 0-Do8 Maxiroum Hole Size = 50-005mm >90@e Qus > 7-89 | PYP-G- 168 Sur eaee Sample. Lensi @ cut-obty (mm) 70 Roughnes Es 9) rine Reoogrnes Lay mank- Roughnss wide paige 2") Praubinng alrourtnse Comm Tr waviness Height (Lurn? JE7 waviness wsidt (41m) “a4 Sample Leugth (rm? (Me Crom) ur > Laymank — Roughnslt ut . F > macalnclgaairewance min Roughness Heist prs Rougvnert Hesnt (mm) Bue F-09/P- HEE _ Plug Change 5 9 i Se, eecoseeceeeeeeseeeneeese0oo0o0ee@

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