0 ratings 0% found this document useful (0 votes) 92 views 102 pages Metrology by Gunjan Sir
The document discusses metrology, focusing on standards of measurement, including length, tolerance, and precision. It outlines various systems for designing and manufacturing components, such as hole-based and shaft-based systems, and explains the significance of limits, fits, and gauges in ensuring proper assembly. Additionally, it covers the importance of inspection systems and tolerances in maintaining quality in manufacturing processes.
AI-enhanced title and description
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content,
claim it here .
Available Formats
Download as PDF or read online on Scribd
Go to previous items Go to next items
Save METROLOGY BY GUNJAN SIR For Later +H Metrology: (Science of Measurement]
v
Standard is required
=
: “4
s
a Lime standard
Standand > Tt isan authority Which is Set-upor established to measune
3 [Lengtn]ineight,, quantity quality fangieletc
€g: TOML- Intemnatianal organisation far meaauement
s of Length.
°
: LENGTH STANDARD pee ine ee
e
s Line Standand End Standand eerie cee |e
e eq: metre Scale eg: SlipGauge — | ——
. areas Fine coming [Areal ooo | 9
conauming. High Recuraea eee ee
e less Skier Labour Ras|os js9
e Reowacy, Mrequined lo-loo | 10 to
° as L
° i
ae
eo 3 i eae
e ; sieol £ Heat bealed
e
>
e Ly
oe
© %.999 ey 12-958 G Kee Reet)
ee eee ame
eyes vss Sptmage
‘ a “s Gy Ground to High Reaunany
ge 2 amd Sun face Finish
' 36993 RR ey: 58-335
00s
c bes
S Bae+ Reaunaey >
‘Te is ene degree of closeness ofa Value With Yespect tp taue Value
+ Piecision:s Degree of Repeatability,
Tr isthedegice of closeness ofa vauie wt: other measured
vases
®
Tolerance.
Limits find Teenance:
Limit > Permissive ange Within Which Value must Lie
Twlesance = ES- ET
+
Difference. blu Upper Limit &
Lower Lr
Tolexance
Bos SO
Tews Unilarocat, Bilakrat
0-08 4003 5 Un
oe roo Boa 7? Gigmea?
7 go 0-03
$00” Gascaice 20-006 0.010027 equally.
4 bilarerad,
Reforence Size
eoogenpesepssersesioeg) dd:seoesedvvonheseanuasaegeee
Lato
ia. ¢ 30-01 006
-—<—L ———_+j
yoo,
A= 200°) = 29-99-0083
B= 2 4001
c= doko0n 2 oor
L= too 0-0!
pee oer B= a0-o1t 0-0
Bmax = Leax— Amin~ Crnin
oc: o1- 25-9 39.98
= Boot
Benin = Lnin= bx Cnax
= 99-93— 30-02- Yo.0z
= 985
Steps:
d) Convert au. tolexance ay equal bilateral.
ay Use BS only in a¥thmatic opexation.
Wy AW OW tPlenamces
un safeoeienss
R= Boitoo3
We 35-12-1301
08
We 9: tos ges
0-03
on4
+ Compound Tolerance: »
+ Shaft Plating
t= Plating thickness
Di= diameter, before Piaking
i Te= diameter after Faking
: Tes Meat
= got24um
/VPegeeepesgspersessesoged0900€
03
dia after Plating = 20° "’mm
Sra tne dicimeten. ob Shaft before Plating.JECooReHHereasesaesageeea:
‘Dee Ditat
BC= Dy-2t
QD ypax® az aren
= a05—0-055
= 19.094
+ Fits: [assembty]
Clearance Interference
Fit Close Fit) Fit (Force Fit)
Onin
= Qt), - Rbme
= 719-310-0064
= 19.906
es
Transition
Fit (Push Fit)
A Clearance Fit - Min HoleSize >> Max. shaft Size
8° Hole > [20 0072-04]
Shaft» [19-95, 19.98)
min Hole Size 7 max:
20-00 719.58
MOx: leasamce
Shaft size
max: Hole — min shaft
20-0U ~19.95= 0.03
min: deanonce = mintHole — max: Shaft
= 8000-1898 = 002
Hole
shaft,
0-04
— 8000
19:98
13°95Min Shaft size > max. Holesize
SHAFT
20-03
HOLE
0-00
WoRST
ASSEMBLY
Allowance
Max.
deaxomce
min clearance
Max. Intenforence
30-09
aos
Max. Motexial Limir= mox. shat
¥
Ts be
Macdined
Re filocance is the difference of max: materia
dimit
Orel
main: Hole
SCOCOHESHRAOTEEHOSOTHSHAGOGBIIGIIDG290663
SPeveeGCevsoenhavenasugeat
+ Sistem of design
4 Hole Base System 2+ Shaft Based System
4 Hove Based system: -
In tris austen of manufacturing finaly tole 44 monufacusered
Gmd ‘then shaft is designed and proauced according to the.
dimension of Hote.
Hole Base System is the industaiol Reference becaiue internat
‘machining 1S more complex -then extounal macrining ema hence,
Teas canton to mowify the dimenion of snaft.
2-ShaFt Based System : >
Shaft is manufacured Pout and then Hole is deaignand
Produced Accomding je tne dimension of Snabt:
NOTE»
Hole Based System
min. Hole Size = Basic Size
Shaft Based system
mox: shaft size = Basic Size
Ques Man Assernbly. of hole and shaft, Basic size = somm
And Allowance = O-02mm and if it is Said to have a
Cleanance fit With max: dearance of o-oumm
IP tolevance of hole is 1-S-times the. tolesance Of Shaft then
find hole and Shaft Size Accowding +o
(1 Hole Baxe Syston
@ Shaft Base Ayskm
soP> — () HoleBasesysiera> 20.02 +15x= Ot
95% £0.02
Hote 5x hoa
TT RE ow Noe
IT 89-980
Shaft x |
LA seersShaft Bare System
aii
‘30:00
99-999 Sane
+ Teawition Fit
Min Hole Size YF Max- shaft Size
Min shaft size 7 Max. Hole Size
The upper Limi ofy one Component lies behweem Uprer
RZ tower Limit of other. mating Component
8005
S008 Hole
Shot |. Boot
sooo L___t
max: Clean ance = 0:05
max: Interference = 0.02,
co
HOLE
“Twansition Fit
“o] |
Bo-00
°
TRCOHSKRP ORG EHOOOBOHEHBPE DD20068
vooeoovoenhtasenesngesa:
* Fundamentat deviation-y
‘minimum gap from basic size
2003
Hoe
B00 ee Basictice 7 EH = Hole Bare
en
7 29:98 Shah *
SHAFT
UD=—002 > Es
29:94 (p= 0-06
30-08
3008
aoc
@ LD = +o05—> Es
LDy=0-00
UDa= 0-03
00S Hole
5
# Om ea > Ez tO02
So-02
snaft:
ke Up = 000 9 Es= 009
Ups -005 v
29-95 Arai bare System
Zon TFB CLR
capital renter = Hote tyPe
Sma. terror = shaft tyfe
en=0
Enzo
Hd)
Hk
wh
it iti
ch Jen
TK, Jk Bansion Fit,
ASDBhg-> Shaft base Sytem
Ly deanancefitG sonsPs the Leer “P” refeu te
@ UP GS LE ©) Tolenamce ch Tyke of Fit
A5D8H9,,D Felon to
(@) UP_M#) LP ©) Tolerance Gd) Type of Rt
anes
Hh kpreents the > deanance fit
25 H7F3
Ly shaft Astewance
Hote BME
‘pleronce. guade
Basic. size
dia Range D= [oxm
C367 = Tipe
ce-t6] :
Got] = 23-23 mm
(13-30) po ous {Dd +0-001D
30-50]
Jolename = 41-30% 4am
(50-80 Facer
€y= Hep
€ae -60°™
ROCCE DOCH COCHEOHDEECOHESI505 ye
e
oe
©
o
®
o
a
o
oe
o
@
o
e
eo
o
e
°
a
o
s
1
‘
‘
Tolesane Grade
176 100 Iris = oot
ITT 16i, Iria = H60t
1B 2st W113 = 2500
Ir3 put (TIF = goo
[tos gui TIS = guct
Hole Tolerance = \T1= l6t
Itt = to00t
6(|:80%) = 20-9 |4um = CO24mM
Shaft Tolerance = Tg =251 = 25(1-304) = 32.40 = o-o32mm
euso , ep. -S50"""
= -19-324m as.021
009mm,
ey= +550" 2s
a
24-980
2H OuB
(r@= 250-= 25(1-858)
= 464 um = cousmm
ep = -55 (63-24
T= ous (69.204 0.06224 = aon tim
LBscum ee
cece) CRandamentes cleviow on)
5290
are
= eae at
coun Senses, f p= [RY = {iis
ut i bashes
The lover Kinik oF sat D= aamm
tT = 16 (erh-39)
\407%-Um
‘aydamn = 0-021 mmOuse [#108
957/98
PE em
@-M s-1
Que-5 [wo
25-006
A tes
“Toe ol
24-800 |
s |]azeeu |
24986 ’
=
Questo /w08
min Shaft > max: Hole
Bo-% 719.94
<=
008 7%
=
Quy 2 32/08 40:01
65-0078 °F mm
te Sots tim
‘Gust _cleanemee *
Tain Hole 7 max. Shabt
Dg= D+ De
= Od, t Dom
és 01+ O41
= 65:12mm
25x 4001-7002
Rsx= 00
= 0-004
\Sx=0.006
’
9
RSOHHO PATTI EEF ECOHEEOEECIIIG@
e
os
»
s
o
o
a
e
o
s
es
e
e
o
e
e
°
e
e
e
s
¢
(
«
«
(
+ Relaive Enor
6 is more accurate than A
Az loto-03 a
mie a toe
B= looto-08 . jooa =
ZRE_ =D_xI00= 226x100 = O60.
3s a :
1 REg= Tol x joo = O46 y joo = O16Y
Bs cee foot PPE
H Limit Gauges: >
Hole & shaft
Plug Gauge oo
SS GoRing Noto Ring
Ge NOG + y
max mio
Shae Sha
»
°
+
Fe
cas as
EF Go ving, gauge gon overd Anabyt ther anape 4 AmaAter ‘crm
max. Size Limit -» [Recepred
TF Goning gauge does rot Jo over a Aholyt tham tna Aha {a
greater than max: ize Himik >]
[reeoed|
WE No Gio gauge doe mat go oner a Snapt tMen-tne Aabt size
1s greater Fran the min: Size re Limit —>
IF No (10 Ring gauge goe easily overa snabt then tneShaftsize
fs Smawier thom KD minimum Size Limit: >|
Accepted
Rejected
Gro RiRg= GIES = ton Fa UPRETS BA toy
No. Gite Rake: Grn Cora aren inna of Mack[eos NoGo- Plug
Min: Hole 4
site beerrrrem aie
6.000
oon
asoat
ca
coo tog
No Gro Pug
2u-980 Te
s
24830 io coo
Ring
Neglect: Giangetolenance, the size of co Ring Change =
+ Conidering Gauge Toteramee 2-3
L Workshop Specification : >
+ staikness is vew High
24.980
+ Some Giosd Components Witt aldobe, Heckel
30°04 o-ove
Pa oo 006
4
B00 ae
223%
5 VTibal 20.08%
[pes] 22"
mal 29.950
GT = 10 # of work Tolexance
20 000
ROOKhORHDETHEKEHECH8E6OH88990)0SOC” “Tee SS eHpvoeunsasehevvgesee
Some Grood Components ane abo iejected
30-002 = Holedi,
Hote @ [0-00, 30-047]
4
Gtood
component
Gro- PLUGy GAUGE
[aeoou
lex.
+
Go PIUN GaUae
0-000 ¢ 30-038 < 30-040
a v
Good
038
v
Component
Rejected
No GO
‘l
Go
+ Inspection Sypsiem_
oO]
2 No Staicin est,
gore
20036
gooou
Bo-006
=} Some Bad components Wri alao toe accepted
oot
20-040
goo
gp0oo
Broce
29-896
20.99%
;
29-950
nN
79] 288
A036
= = ang
fay
Bad
component > Aecepled+ 150* Guster:
Ve Plefeu the, del tireage using
Wwarkshop Spedficarion
amd the derignof No to gauge using Inspection spetificeuion
NO Gro
HOLE:
rn oO
snner
NO GO}
Ree 18[a08 asors
Hout
o-os0 awa
aro
wou
o00
@ 241985 to-o00
°
Ques 19/06 we
20-05 £1 [gq 050 30 080
vote 3
20-018
cs
geet 20000
Cd
To uy
goers
rea] 7°
hoe ta:00, -
wo Go RO
bon soos
es Note = 0°
ue ©
eeoeed pose speseosssegns000%
KyJ
* 4 sine Bor
tt pes ttw0 equisized Rollers the length of Sine bax is Specified bythe
Cente distance bli two Rollen -
eoesenesegeene 5986
A sine Bax is used to measure an orgie © using Rollers of dia gomm if
@ © thedistarce x conte of uppen Cylinden ts stnface Plate is comm then
fina theangie measured for asomm Sine Bar. Length,
= sini 90.
o-sH($5)
= ane
es
@ «Angular exaer :>
eo
a
=
sine= b
Ks) Lt, siney, 4
{ :
: 4 1 comider
@ * dh=o
sino = ©
aifferentiote 6S art Lcose do 2 (=
dL ice
= a
ae oe FES
ao= sing (-4)
ae (
A sine bax Js used to meaaune cm ample of act Tf Length att
sine war is 1gsmm amd find the helght otf sips Hequined =F
Lengtn oy Size bos is found to bE [AS:ooSmm ten
amauiar enor in 8c: i be umd.
rE) tane
a om os, {N=LSING 40= ~ maa for
(RS005 = \2SSin30° a
298618) go.smm = — 2-309 x16 vad
oe = -\:29%I0 3 degree
= ans -s"
ay Sine ban gate range.
of measurement
is ex thom 45°
[= vorer timit |
@=d tango
945° tanus’= £
oxad tansbnw
FeCHOATHHOTHOEHEHEOHECOEJeeeoveoeenstaeseaaesersee
Gus-7 33 | w6l metroieny
L= 125mm .
ansa! = at+@)
008 57-483mm
us. 93/06) metrology
do = tane ($2)
+ Tapen Angular: Measunement >
Depth Gauge
Height Gauge
stip Gauge.
Jrolter Lows
oye = RR
Oac= (Hat R= (Het RD
8 = 1S
to 2 0x
ue fowose + Peon!oye = RR,
Onc= (HERD —CHa Ra)
= (HyHa)~ CA Ra)
Qi-Ra)
(Hy Ha) = (Ri-Ra)
Hye 4mm
Ho= 3Gmm
dia. of otlexs used ane
ome ard \érnm,
teapectivery
Find the taper omgie ‘9 din
degrees
OC= RRs
: 02= CHh+ Re) (Hit)
b= asi & = ir HD (Re-Rad
sin@_ oO,
a O02 *
B= 3 sin
SHCOeON OTH EHPESHOEECOUSS0900°°my, m2 = micomeler endings
S52 = Slip Gauge Stack
on = Cann csetr)
= Str sar
OAs Ge F=Cmae
= mer mth
= mine
cose“
0102 = 50
CHatre) ~ eH)
oo
ae (s-65+30)-(20'55 +20)
= 05
o2A= [@og= (omy
= [RERF = t3amm
De O2A+ mH
= 43.a+20+80
= 923mm
~
outs 96/W8ln-B
=r Zenb= 2
gee neva = SE 3mm
“A= WH +5
atsHs-54
= 28-SUmm
Road re
Lat
TH 9 SCORCH SORACEERASCSHEEA’
V4
| ae
oeGus» g3fe08/en-13_
| He BC+R4F
= Rit [apueioae
VV |n
|
———
= J creni{o- (ren }®
Acs Rte
Ae= o- (eth)
Be= [Rr a (Re baD(e+r)
Be= | ap(per)-p*
BCOCHRPAOOTEEHEHSOEHCHGOCHRIOICY“"*\Veeocoeeresetesahevessee 270006
ahite Light: on terigh
vi ne Yor eee
OO Gass, fared quod
[400 ;%00]m
Study. of Interference oy Mgne
MonochiomeaHc.
RAD DAA
IRN
constructive interference
J deatauctive Interference
i v
Bright flinge dank feinge
hie Line
crreen filher
ae
> collimating tens
opHical Flak
aint
NeL- Tuerferrence
ma
Flak surface
Gerosrex
auafacea
when a menocnveraa cy atsikes oman optical Flat Placed ona
Test Spedmen then the light iS Refleced Seem the bottom
Surface of opHical fat amd tne top surface ob the Hest
Specimen there two sefecked Hight Witt Interfere either,
Constoucively or distruckively: Thus Allemate dave and baighk
fairges wit be obsewed.
The fHinge width obtained on vidal flat ig direct
Piopostionat to the wovelengin of Uignt used unit]
bright fringe
No Thierfenence,
I> teguion
Tereguianity
ny
BESCHTDOOTCKSHEHEOEECOEOCS OOD
=
I
VO ap ar ©) dr
Heke) x
8
eect a
mna= feinge count ngs Feinge Count
a= ng matn9
ane vad
Ox= fanatleliam enon
Soe ape meee
x= x [ma-nol
ee
Que+ An opticar Flak i wed to inspect Slip gouges ducn thot When
optical Flak Is Placed ema Slip gauge and a menochtomatic
Light of Wawelengtin 0-S086 ram mics is indit inciclent on
Ae optical fat tne No OF fringe Count IS Equal to 40-
When fre Rek-up 44 Hototed by 180°. then the Fringe Counbis
Obseues| 40 be 1f. the Parauelism enno in micons is
Axe &x Manel
=
Axz S086 y\!e-!0l = o.s0e6 micsons,
2 2Totad
Qud> aBfwpjerB_
A= 000059928 mn
n= 2bb |
a
O= 40h
q
=_4x 0.00%
(0-00 F BHB
MEN. oF-f¥inges/ body.
ans 413
Qn
ROOK EDAOTHSHAEHGCHETEOE:+ Sunface Roughness Measurement:
c Surface texture
tS
Pima texture Becondary textune
v
Roughness waviness > Long Wavelength
JV Treeguianities
ews
Cause of Roughness -» Improper machining Parameters Such aa
depth of aut, feed etc
Cause of woaviness -» Improper aligment of machining Paks,
impsoper assem bly. , Poxasieuism Sraor,
eccental city. vibae fons ete.
+Lay Marek = Tool manks observed ablera Specific kind of machining
operation Performed
iS eneeteecieaced epee
omc | = Hla > Shaping / Planning,
1" > shaging | Planning.
mune - 5 ovina
8 en, EES 774 > rang
+ Get 9 FacingM~ Method
E- Method
Mean Line method
Envelope method
Reno centre ine Avg. Valine
= Wltlynl +14 ---- + [Sn]
n”
Bs yen
: pie Leng’
Rams OF Rook meon Squane = | Yitdst¥2:
= TAat+ZAb yt x1—xI000
Reus EAE hime War
= 1904200, Jooo
© jo0/00
Ra= 399. = 3-g.4m
oo
HMF = Hoaizental magnification factor
VME = VerHeat magni fication faster
Gone
ues
ue? sum 7)
Rowghres i
r gum —
Centre Line Avg. Vattie Cin tum) is
@o
@
ere
@e
Cece sd aero ee H eens een 0e05)Root mean Squarte, Rams = [_YP+Ys+-—- TA
Roughness Measunement
Re or max Peax to Nesey
~ ie
[fe Hae] Frnax per heen
ee OF Hmax = Max Peak to Vattey Rougrmed
pug, Ovex definite cxdinales
R Cit Pat fet Put aVatVat ets]
z
5
Representation: gym) gine y
waviness height — Wavinesr width
Sample Lengtn or cak- off Crm)
macnining\) laymarts— Rougtmess urieth
oucroomce LL minus a ® Cspace #1)
ut-> ‘he fallowsmg Figure Heprarends Roughness Yaxiabies
70
6
rd
e
a
®
o
°
e
e
®
a
o
eo
o
e
°
°
°
s
e
°
o
‘
Nu
‘The Roughness height (in xm) is
@ 5 ©) 20 woo @iu&
minting, caiinaling
Ra Rr
et : 9 iy
Basic symbol of No additional
Awtface ma “a
Roughness pequsag
auawd +
FeeeaeseeeesoaePpeeeeseGO5Bvedi:
© Migometon:
fixed Adjustable jaw
Taw, a
cane!
7 a
Ratan:
Main Thimble
scale CSodivision)
devisions
PastMSD= 0-Smm
Vv
> Rasonek
Fauul— Rachel mechamiam
50 division of nimble = 4 main Scaledtivision
50 division of thimble = o-Smm
Adivision of thimble = os
‘50
ook
Ly Least count of micrometer
Micrometer Reading = 05 x main Scale division -+0-01 XTmimble division
= = OSXS+O0LKLA
= 254012= 262mm
ese- os Jame
Gut» Thamiaomeler with Standard fitch of GO-Smm, tnene ane j2.
divisions on-thimbie and S division on banxel -The division
\ dimension measured Cinmm) ly jaa cty micrometer ia
‘go>
SECCKECSESeHEHESeEsenM= micrometer reading
D= Taw Lergin=tommn
de Alameren op Fin = 5mm
9= Angular
. HIE = of
fh error =
x
tano= >
X= DtanB-= lo(tanis)
x= L763
d
coso=
¥
§= 40 = 0) 2 s0n
ese se
M= x49= 684mm
fewer = 184 Yigg
5
= 36-87
2
e
e
e
e
e
e
e
e
e
e
°
.
e
e
e
ea
e
e
e
e
e“THSSPOHESESedeHeosyesen: —
+ Rutocollimaton:?
Accunacy is If Himes more thom Spinit Level
Least count= 1!
Ve wosks on the friniple of RrojectingLi i Ice cand then checkin
2
the retuwning Path of the Refteted light if the Return fein ind denote
Sauce then tre aunface hap said tohave NO Amgulan HlE-
‘The Rekarm feint dosaret Gindde with tne Source an amgular tit i
Wdentiffeton the Suxtace-
Rulocollimatar is uted fo flatness check of machine tool Beds amd it ismore
Accurate than Spiaite Level:
+ Spinik Lever»
Avenel :
see sealed Hghty.
eemed e
Bensivity of Sunface Level = 40 Least count.
eisdetined as the Trinimum amgulan Hi: Hequined for
the bupbie to shift by 4civ.
Gpmaient Level :>
(X= 005mm) je—— im——4t
ir
tanto” = 2%
Toe
= tooo tan
X= 0-05mm+ Use of | onpansie in alignment teat >
‘Dee Not meaune
Absolute Values .
Ft companies and
measunesthe
dimension
deviakion blu taue
Vaiue and
Measuned value
Taper Hole
Rotational Axis
Rx = displacement at Point X
weN Coset
Tactile Tde@l = Rp=0; Ra=0, Rotational Axis
ee condition coincides with,
Not=Contacke Touch taper hole Axis.
Sensor Sensor coset
R= R@70 O = detection Angie of
Pointer Op= 69
Rotakional axis and taper hele axis do
Not Coincide but ane Purauiel to eath
other.
Cuem Re #RQ
Taper tae Axis & Rotatlonos AxiSinten sears eqan-otner
a &
+ o
3
36060
Seeaseseee et oageeesesese:“~~ VaeeoeoedevaesCedssbecegsesn .
4
£ 10 —#
Ps
x
7
: d= cee)
© suew Thread Measurement :> You Best Size wire
Tat 7 ta oie ay
. ae
“Tt isan ima Ue el pega cats the flanks of thread in Sucna manner}
that the widthof Unread is equal 40 the gap biw the twoadjecant thread
The diameerof sucham imaginany autinder ir kmovnad Pitch diameter er
effective diamerer..
Sto Thread measurement i& done by. using wires nd, micometer,
Twowing { Thren wine one generat used. where Thise-wwi
eu hice
=
Merodisimore accurate
eontactblis wsine &
‘thread.
> compression enrer> dueto
high Pressure,
Wire = Roller ot SeneGest size wine isthe wine that touches the fiemks ob thiead ak
Points through Which Prtch Cylinder Passes ” x
ws, 1‘ we Effective dla=
Or chamce wee 2)
red
smetsic Unread
ao= ost
dy? diometer op Bestsize wine M? "SREY
La Thieacamgie
> diameter of
pein
+ Commdinale measuring machine 7[EmM ]>
Any foint or coordinaie
com be Enspected
complex coordinate
meanurement Posibleby,
prerivle Aexivie worst
ce exe maining
Trapecion
wanaseece . .
HUiSan Automoted ingpection aysiem iL hasa Grantyy slaucune in
wanion the inspection Airrn cam move in XY,02 AX.
The inspection Arn moves Swiptely clue to ait bearings andis
highly touch Aemitive - It (nvolves a ciased [oop cordeol ama the
feedback Signat is dinecty Send +9 computer
The Headings one digiticalus obseued in the. computer.
Te iS used to ingpeck component? of machine
during, Assemioly
HE iScosty @ Set-up 2 Higiny flcrurate.
SPOCKHHSHOTCSOECHAOECCHEOOE®4 Recunagy Hign 2. Thspection @ maine fants duning assertly
& Gantay Srtuchone, + dosed Loop cent 6: computer &. agitntieadings
¥ costiy 8: complex coowdinates @> cNe-m/e (a) Automated inspection.
Il Sensitive Toueh Fbobe (2. Bir beanings oF floating. Rov,
@ Laser Scam micometer:+
Laser,
one =O]
letSanion. contact measuzement metned in nich Bodies ak hightemp.
\ilbsating Gocties,moving or wotating Bodies, Fragite Paxts cam be
Measured by Pénjecting the LASER Light. The Postion fox Which
Obsetration lk coserwed tells ug the dimension of the Component:
Tomeaaure
cletnaie
o
e
e
o
®
e
s
e
e
e
°
o
o
e
e
e
°
.
°
®
e
ec
(
'
a"_GABTE~2015/See~2/4 monk A
12> Which one of the Following Statement is tue?
@) Go Gauge Gmtrols upeen Limit of Hole
©) No Go Gauge controls Lower Limik oty Snapt
Go Cfouge contanis Lower Limit otytole
A) NOGo Gauge Gmerols upper Limit oty Hole
TF thi quettion{g ms@> then Ama: b,¢,4
Bur in Mc
We follan thaustiat Preferences
+ Hole Gare sytem
[Bnaic Basic — Lower Limit ty
eizeye fea
7 Noeo ceatairn”
hole
L— oo
a1
shat
Noto
s
e
e
e
e
o
es
e
e
e
®
.
e
e
e
e
e
s
e
°
e
.44_BUTOMATION :>
Thisa Pledelemmine Sequence of operation with minimum ox No manual
Tntexvention. -
ig Moss Production
auantity | [Fred ——
Feasey " woanet
a
[arf Basin
° =.
Nanteby,
Tenens work | —> fluork |, | Wook
Raw Staxion] Station!” | station
Mateniag r r mr
eran a
a
Meribility:» TF sevenat m/c Can Perform
See” Soe operas Frenne
Machine Flexibility :~ If one machine Cam Pefoomn
Severna operations
‘Quick inexpasive change. in Producten
+ FMS lemenss:>
G) Rutomatic materiot Hamdding aystemn.
WW DNC machine [iistaiouted Numeric contol]
an Pact llaruy Work stations.
+ Benifits ob Autymation
“Work in Progress deaeases
Tale time
* Assembly {ine Balanced.
e
e
oe
o
®
eo
eo
e
e
eo
°
e
o
e
oe
e
e
es
°
e
e
e
©Iguo > Ne- dailling machine.
Stepper <— open loop conteol
motor yO
Point to Point opesctions, ailing Reaming ,
Boving Spot Kletaing
13517 Seavo- Iecnonism
Was developed by MIT
(95% Nc—miuing machine Was developed by MIT:
I9t0 7 CNc Coma into the Maske
ane
eo Adaptive
Ne = CNC = DNC y= PNG 7 Numeric
TO Contan|
computerised
divece
Numeic Yo
contaot -/ disvaibuted) ce
Numeric
Conte advenced
Level of
Adaptive contwl> Thiekigent Robot automation
objective function = Theust force <250N
afin
Nardabies: OF rooovining. Gam be modified in asder te optimise tne,
objective function:
j
POSCORESOORE ECHR OCCTROOBL )00u* open Loop contaol :7 —
oe wip] Lead sow
etectvic F
e Pure Stepper xf|
oO Generator | “poise Mots «| a
5
=§- Roo Flulses ane nequined Far 12. of mots
Sep angie = 1-8'/pune
Fitch of Lead Sueo = Smm
Boo Pulue = Smm movement of tanie
1 Ruse= Sp xiese =a5am
ore Le Basic Length onit
a Cleaxt count)
aut? Mote dutates by 1'/Pulse if Pitch of LS: = 3-6mm BLUCinsum)
so} LPuse= 2°
BES = B60 Pulse = 36mm
Apuse = 3:6 x {000
B60
2 soum
Tanle Speed = BLUX frequenuy of Pubse
. Table = _lomm _ “Puts |Table X BLU
speed “Jooo" ful Fase min | Speed
Tane ox £
apie =. lomn/min Feeed
Breed
NOTE? | Basic Length unit does Not depend on Bequency.
+ Reduction of Basic Length unit : > ar
—ee
‘Steppen. Gean
NOI ras Box
‘Avo Pulse
ev.
Without Grease,
00 Pulse = (OTM
APuse=_10_yi guy = Boum
260
O°" \9SCORCOGCCSSCSCHORSCOCESESE
ofPesp= RXR: = 1X} = 5mm
Goo Pulse = Smm
Afulke = S x\000 = 25 um =
os
R
P* (Pane
~VHCOROHSCSEHECHOSHESCSESSSS:* dlosed Loop Contan), =
Adjustable
Fine
Ruse ‘Servo coptica |.
FUMIO onco,
ere Motor 5 encoder
feedback
‘Signals
mac fe comrararr
Digitar eg: i
“© turnan God
cmewa =a |
Beat example of
Closed feop
Connuows Path contol Contact |
v
Contaging.
Coming » gaining » Shaping eh.)
Ne operates in botin open and Closed oop Syttm,
+ Nc Elemenes
NC Paper or magnekictapeu
aye wredip store data.
1eeeseeseeososoerreoes
inction
Topexe > Limited stowage oar oe
ho durability
> Ne- involves manual PAogramming mise. fanchion
> Rigid Peogracaming — spindle, oor
= Coolant on(oFF~"IFSSeCHSCSRHSSHSHSCOCEEEEE!
+ CNC~ Computerised Numenic Gonteo!
Tapes ant neplaced by Softwares
Sottpenes
manuat Rrogeammingis Possible
7 Tt hosaciraphical display Unit:
> Reliable Atonage.
cpu.
Sofewanesto
ran the Dich
Progeam Mecnamicat
conkeol
+ oNc= Rogramming :>
[Wond- Address Format}
Gi-code > Pieparatoay,. function
M- code > MiSceltonesus funckion
cont
x00 -» Point tofoint contwol, Rapid Tool Traverse
Goi» Unean Interpolasion
Gor cincwart Interpolation [cw]
G03 cinauarn Interpoiakion. CAcw]
Got pweul (Held)
Git XY Plane Selection
Gus XZ Plane Selection
Gi9> \z Plane Selection
Guo > Cuter Radius compemsakion Corr]
GUI > Cutker Radius Compensakion Cert)
Gu2—> Cutten Radius Compensation CRISHT]
G0 > dimensioning in inches
OTA > Dimensioningin mmGBo — canned ayue OFF
G8L > cared cyte, Pailling
G82 > carmed wee » counien- Boring.
6183 > carmed que , Deephote dailling,
G90 —» Absolute Positioning.
OSL > Thaementat Positioning
192 > Hone ox Preset
Moz. e@nd of Pingaam
Mo3 — Spindle on Lew} = Aefuue
Mo4 ~> Spindie on Ceew)
MoS > Spindle OFF
Mo6 ~? ‘Tool Setection /Too| change
Mo7/o8 -» Coolant on
Mog > coolant OFF
Mio = clamping on
MUI — clamping oFF
8
Serer Sn inuement coat:
previous coovdinaks
Gem x8y9
a
3
5
3
e
e
e
e
a
e
e
e
e
e
°
e
°
e
e
e
e
e
e
e
e
wort. ----¥- Finor cosdinater
oval at5ia) | (seba+3)
cians
89)
Gigi Goo K3NS
a0 G00 KEYS Finay cowdinewe
Final coordinel’ 3) :
(89)~~ S@eeee eves eseseoagsse
i crayGODy-F2 | Garcrore-te2
N4e-41
With a feed
Pate
ser
2
A
Gues Ago Gor xisvio IO YS RS
Reais
Find the centte of the
cleculan Ave
pOses)
conve
is
7 or
awe
No Sequence Numben
Fa Red Rote
R> Radius
$> Spindle speed
T> Tool turnben
A005CNC Intexpolator
ps Las
Mechamicat Action
Roovided te tool juror
Goordinake movements”
Fe [60% 80° = 100
emer
NOL G90G7! COB
Noz 6192 Xoo 210 E08
No3 MoT M3 $300MO6 Tle EB
Now GooXSVI522 E08
Nes Glo 2-! Fa. £08
Nos G00 zed. C08
NoT Kio Kio £08
Nob Gol 2-11 F2 0B
Nod Goo 22 Ba Ee
Nlo xsyseoe
Nit Grot z-il F2 E08
lg=amm NI2 Goo 22 E08
Lot¥ = 3mm NI3 Mog Mos E08
Nid ag2. E08
Pp = C55)
Nis (402
R= Go, l0) eee!
P3= 05,5)
= 8mm
ROSE CHOOCHRESOEHCOOSTOOOS~\3COCCO CESS SHSHCECBESCCE(
- using, carmed aycle
NOL G@oGTl EoR
NO2 G92X@YOZ Io FoR
No3_Mo7 Mo3 S300 Mos Tlo E03
Not Goo XS ¥ISZ2 E08
NoS Ggi Z-l1 F2 0B
Nob Xio Yio Eoa
Mu xIS YS E0R
NOB @go G92 E08
Nog Mog MOS Eom
N40 Mo2 £08if
+ APT Rlogzamming +>
(Automatic Rogzamming, Tao!)
Rules
= An APT weed cam canny. maximum of 6 Chaztacters,
> use, f= 0)
—> Space blw Ward does NO affed tne Progeamn
9 Letiex A-2, Numbext 0-9 Can be used
> Geomeksy ,motisn ; fost processor, Compilasion- -
‘Statements or
Commands
+ Geometoy Commamd :-»
C8) ><
A
ee
Spedfyrs
Symbol= majorioord /Miny words
= / Phe point/TN TOR, LiL?
P= Pont /c23M)
ert
LA=UNe /ps, re, 8
Specify tt
P= PoInt/cENTRE;cRL Li =LINE / Ps penne
uy ub 2"@
e
0000000000000000004
e
te
crt e
e
ua
o ba PL e
La = LINE |P4Tanro, cRL/LERT Sa aa
L2= UNE (pa, TANTO, CRL, RIGHT specify LA
Lis LINE/PL, PARLEL,© iu PL= POINT/INTOF, CRI, LI, XSMALL
: Pa= PoINT /INTOF,cR ULI, X LARGE
fe -
> PA
x
ARC Arc is defined by tuo end Pointsamd a centre
BD
Pa,
P.
crt
A= ARC] Ps, P2.,CENTRE, PS CRL= CIRCLE CENTRE, Ps, RADIUS, 20mm
a i
oe L2= LNE/P4,p2,, ATANGL, 120DEtn,
War = cht
“ FSCECCSCEEHCHOSHCOSECOS
3Pa
P2
pont/ (20/20)
Pont / (20, loo) ~
P3= POINT! (50,130)
pas point/ (90, 120)
PS=_ point/ (120, 100)
pe= poinr/ (120, 50)
PT = Point/ (90,20)
Ri = eee poritfoenrne
CENTREg= POINT] (120,20)
CENTRES = POINT/ (30,100)
seme Lis wme/ PLP2,
L2= LINE/ Pa.Ps,ATANUL; USDEG Ct» VAXIS
L3= LINE / PyPp. PARLEL, XAXIS
Le = UNE /P6Pe e586
L6= LINE /p1,PL,PARLEL, XAXIS
PRE AL= ARC / P51 CENTRE,L 907109)
A2= ARC/Pefr » CENTREG (120120)
e
e
e
®
®
e
e
e
e
e
e
e
e
e
Cy
s
s
e
e
eSs Motion commamd :—
Go
Lerr GOFWD Go Fw
x0 BACK G10
Ror
GioDOWN
GioT 7 Reach at the Starting Point
GIO PAST» Reach ax tne end Point
GO ON -> Reach ak Tnkenmediate. ~oint.
GODLTA > Incementat mode inAPT
GioTO/LA , PAST, L2
GoRow#/i2 , PAST L9
GORGT/L3 , PAST, AI
GOFND /14, asf. BAZ ti
GORGIT /A2 , PasFLS
Gio ReT/LS, Pas
g
é
MACHIN [ CNC MIL
Into | CUTTER /ENDMIL, RADIUS, 20MM
SETPT /20,20,20
SPINDL /ON, SODRPM + CH
Feprar /2mmpm
COOLNT/ MIST
Gio sETPT
COOLNT (OFF
SPINDL] OFF
END
Fin
“~~ ==-58O00CH CSCS COSSCOBEELE
j+ Cublox Radius compensation:>
cosy) om
End- Mill cutter
D= 40mm
(050)
oP
(100,80)
100.0)
5/55) (10558)
Le
ess) oss)
a)
‘The island is nepresented a» (010), (100)0) (100/50) (0/50)
“The Coo¥dinales ob #20) fath comidering Gubler Rackius
Compontsadion
@) —©5)-5) 5,55) 6105) 55) 0S1~ 5)(-5)-5) (wt
SF 651-5) (os )-51 (10559) C5: 55) (5175)
(ae coneck)
6
°
3
3
°
e
e
e
e
e
e
e
e
e
e
e
6
e
e
e
s
e
e
e
eesse] YQ bowsss)
J
aan
T
Gy evs.
®
eosee+ DNC (direct Numeric Contac!) : >
— Bulk Memory
divas loading £ Unioacing of; data {sPosiible
> Time snoxing.
centaat
Computer
tT
ry ES Ly
Host coMPUTER,
5 Vast Telecommunication Lines
= dedicored Computers
— Rervote. Location Aces
J Buk Memory
Feet putasiene Capabilities
7 Most Advomeed leveloty Automation
we
SPOHSSCHOSHCEHCHSHCEHCOGBOI0D00%~~ 9000086606060 80C080608
Final Peoduck Produc
(Py Layout
Tufe of fay ouk)
GB Rewangementof machines
Reocess layout-> - Work in Rocess (WIP —Thventooy) with be high
sMacnine with similar operations axe arvianged ak
ome Place Variety. wilt be high
* Job Production
+ Less expensive
+ Skilled jabowr requined. wu
1 Hf ope mpnine atleast ene machine isin operating conditie
Rooduick Layour + Production” comtnens
+ Machines ane aramged according tp Sequence of operation.
+ MuLkiplication of faclliHesinaeades the. seb-up cost
+ Work Th Paocess Thyenteay (8 minimum
+ Theme machine fails , the Complete line cornea to Stemdatill.corp 3)
Tecrmology. CS.
7 GPE 5
coumian, A
Layout Catomcedtine 5
Raituoays
Snip building [> Fixed Layout
Aerospace
“" combination of both feoduct & Plocest Layouk -> Batch Rroauction”
v
matt compres
Lagrut
Gpoup Tedmol
ee es eas
celudan Layout
Mouines ane gaouped into ceus
O— fark ts Pocessed
A= Park vequines Peecesting
Rank order clustering
Sequencing isdone on behalty ots dite date ofy detivery
Noms
m [0
Me (1
Ms [0
SOHSTEOHCHEHOCHEHOCOSCOEEL:
= th requines feocesting in mic (£2, Sequencing. ie
gi requines processing jn mye 2
_ Jy FeqUINE Phocessing in mie 9e
e
e
e
e
e
e
e
e
e
e
6
e
e
e
e
e
e
s
e
e
e
o
—
+ Tromafornatiors: > 4
GBTE- AManks .
Analysis thechornge in Position
* Rotational
+Teoma| aon
“Scating
-snean®
“Reflecting
A foint (2/215) cambe represented inthe form
oF matix.
v
Coolum mate) A
2, |@ 22 s)
5
Avector si+2)-£ is tobe teprerented in tne maki fom
ae
+ Toamlation +2 A Point (4,34) ts to be baaruiates along 9 Vector
at+aj+se
Corbr6d
Peart
Boma formed
Position
Lr Bf Robo aan PA wntth PCO.)
fe [@? ea and @ (23) js to be Wtated “abou
sind cos 6 wy at cent Find ane
tramformed Position o- ‘a
eRe] a feiGrey
x
< a2)
Cay
Poe)Dut 26) t09fcn-23
SoH = 46
0243-28
3
Gua 135) .08|¢-23
a hL—LELE
gq [Oss - sino
singe sae
OL
POSOHSSHOSHEHCHOROCOSCOOERipe [owes em ][te] finaare] | fieae
em ont |lio |” [tore | [we
=>)
(om %
” @ (ore)
step
Toomtlate Pto origin. X-3, Y-2.
Y
! care)
coe) x
Se [Tromatate it back]
X= APBE10
Yo veze-2
e
e
e
e
e
e
e
e
e
e
e
e
e
®
e
e
e
e
e
e
e
e
eQun—at
Cas) Teamiale_¢3,6,-9)
2i+aj-4k
An: -6)373
461379)
ee fesse ~sinast |
=|
oo
sings asor e
°°
ae ie _ ~6]
1oo0 € 3
oo: {ts} L?
0 c8-s8
0s9 @
00D Aal
)
seeseeeeaecoeoeneooveceeee
e
e
e
e
e
oe
e
6
e
e
e
e
e
e
e
e
e
e
a
B66 | 0-50 | [20 1132-8 | figs2
1
>
+ Rotation Abas a point Wich is Notan oxigin-
y
wo
¢
oo
° *
ey a (ore)
step-r
Twamalate Po oxigin - X-3, Y-2
i)
(09)
Step-at (Rotate)
[:-]E]-F
Sep [Tyaralate it back]
X= 43210
Vo Ye2er2
cat)
etdGuat
31-8) Teomulate 3, 6,-9
aitaj-4k
Au: 6,39
63,9)
cosge —Singo” oF
sings csae ©
e ee *
o -10 =
100 6 3
oot [ ae
+ Rotation Aoout x [cots]
)
BOOSH SOCHO COGS CHCHOBEOOD0000r
f+ Rotation about Y- Aris [oc Wi]
Roty= [ce o se
o Lo
“38 Oo co
5006.
© Rotakion about Z-axis Cocw]
z
potz= | co -S9 ©
$9 coo
oo t
| S
S228 (| : \-(- \ Grn)
ols id
Reflection about X-Ar's
1 off2| =[2
[lee
Refiection about Y~ Aris
i 2\|. [2
[o 1 [Le 4
*
Reftection abour
ees]
1900600686068 00686088801ues Find the teftection of a Point (3,6) abour ovigin by using me
rotation frame. 5
Funan = 3
ice aad Reflection |
; frome
wse Lorigin |e
sine are
= feos sin] AL j
sinT cosn | o =I
Gt), or = Fl evfie] = (-3}
Wwe fo -1 |] 6 -6|
+ Scaking 1»
TE 1S Biwitax fo Zooming In or Zooming outa Picture,
“NOTE - scale Factor far unit Vedor is fo"?
A vector 27+3}+5K Is 40 be sepresemied in tne form strmatix
usith a Scale factor of 2
[+ 6 4 _
que» ot at
A Vector 2i+3)-4R Is tramloted by Lonit otong x, 3 ume
Y and —3 uu along z. Find tnetromiformed position -
Toonsformation Veet mabaix -> 4 Sub- mosanx
2
e
e
e
e
e
e
e
e
e
e
e
e
e
e
e
e
e
e
e
e
a
TBE L> Berwtation or
re Position
iPr
‘
[fe
i Scote matoix
va
Perspect ve
‘Gui>- motvix (1X3)“5906080606668 6060000806086
>
Que 931|t0Blen-23_ _
@ p= Bi+sit+2k“Total displaced Units
“aistance fiom refurencetine
Shean Fackon =
Shear facor= 2.
displacement = |W sist X 2
Dp= 2x2=4
Daz sx2=
Da=ax2= 4
Shean frane fom at
Leg 23° 5
Shean along X ‘Shear along ¥
Ea) bea
4 snear fackor is 0-5 Find ony, atong. xls
Picts BOY)
a
OO000RoT
SCOHOSHCOLCHSOCOOCCEECOEO.190000006068 60080 0888888
SIGS AND FIXTURES: +
+ Clamping
7 ‘Supporting
+ Locating. aes
+ Safety
* Resistomce tp forces
+ ys >
+ Tt is used to hold & support exnkpiece.
+ Et guides the inal for machinengata specitic Position
+ EE isuignter in uneignt:
+k is Not fixed witn machine.
1
i
i
Guide Buh
Tig- Plate 44 !
WORK PIECE
pail
Tig Plaie ~guide bush -> ‘Int. fit
Bait guide BUN] | remance FE
+ Flytunent> ‘Tt Provides reference for tool ort wspvkpiece?
Fix> Tt Remains fixed urith machine ,Tt is heavier in Gonateuction.
Te doer not guide the acl.
For continucw Path operations
Chuck, > Twuning fixture
Setting block > milling Axture
4-Tows Gane
© Fer barn Civestan ornon-cittestore,
object,x= Plane)
Ve locator
Pi Locales Cipxulax or Bemi—cirewan objects
Va
Y
6 Translation 6 Rotation
por anesteds=
wamslation Atong +Y)“¥)-Z
axis, Rotation about Yond
of amested for ene cae
cylinder
@e o8
wT ha
as
i
190K
e
e
e
e
e
e
e
®
e
®
e
®
e
e
e
e
e
®
®~~ 300000066680 600000868060!
spherical batt is Placed on V~ locaton
B-Tyfe clamp.
coTyPe
clamp
+ Soot inde:
Sontition-»
~[osnoiens 51}
> Bbins For Pimary datum (A)
> 2 Fins fer Secondany datum ca)
> 4 Fins for tention Gatum (©)
WS £ objective +
> To Find out max: DOF tak Cambe Arested
fortnewle 4037
-> Te Find que min: DOF that mit be attoused
Br mews “Tay
Resutt:4
@ When Pimazy datum is suppowhed tremslation along -z Axis and
Rotation obout x andy axis ane-ammest tesivicled So 5° DoF wh
be anested(2) When Secondary datum £4 Suppodied then twardlakion eeng=-Axis
and Rotation about Z avis Will be Rexeiced. so 3 DoF wilLbe
Arrested.
(& wsren tentiany datum js Supported , then translation along -«
Axis Witt be Gameske| FestHcked So i DOF Witt be annested,
o00ge7
8 DoF allowed for Cuboidal workpiece is along the Caxtesion Axes
(CTeanslation} along. +x, +Y £42 axes).
Pie least DOF must be Allowed for Loading and Unloading, damping/
tunclamping for necessary, Thacving motion to Woakpiece.
* Tutes of fin»
@ supporting Pin > For «o/P without hoes.
© Locating Pin —> Fox ww/p Carrying holes.
Fixed Gar ——
|
Fixed Fin pajwtabie
7 pin or Jack Pin
U For wip of Fixed _
dimension See
Variable
dimension
Adjustable
ap
—_t
POSOHCHOSNHSSCEOLCHOSCHOHOHOOROOEL
+> Base190006006660 00800088088
+ Locating Pins
Round Pina
conte Positions may Not be
exact:
=e
Butler
Pin
exact.
diamond Pin Contaols
any Variation in
contre Position bi
tus holes-J00000CCOCOOC OOO CSO O8SSCOye Fr Additive Manufackaxing :> : 7
Mansefactexing
Any Rroduct a
ante ae
coftaorares > focess of Manufactuxin:
BZ ing model body byadding one 3]
I Layer over anotnen
. Manufackuning Rrocess
Layer Mar B Proce Oe Layew
aividing a Said body
(S| giling int ine baer
9 <> cing.
son
Teianguioion Tux |
— = rn
Post |<]
Processing, 5
C! 2 Reinier
Grinding ,
Saing., milling. Finishing ete-
Tiling of txtangles +o reade
Teiarguiatin Make a Solid body is known
@® tesselation.
Df > oge :
19 @OCOO08 OOOO OSH OOOOOOE+ Rutesof tessejation >
4. Vestex Rue: >
Two veatex of aiamgies must be Cormected with tne
“Paw ‘neighbouring taiangies.. -
2 octant Rule: >
Fill the coosdinates of taiamgle rut have, Positive
Nawses
a facet Rule:>
=, a lnwand,
‘The tren teHett-Face amd the outward face wit be
foentify by Right hama thumb Rule. Whene a Nornal
Vector witt Come out fom the cuter Face.
aay
+ Liquid loyer manufacturing -» Beh
+ Srezeolithography (SrA)
¥
PretoPig nedisation)
cap- model
{ veSeannins
ese
od
Resins Photopolymen neains telayertnicaness
Th= Time for one Layer.
= A+
Te Ve
Dz dia- of Spot Crm)
= Scanning speed (rns)
Ta= idle Hme for lowering the. Plat firm
A= X-Sle aseq of Component
00090Total time = TEX TL
m= ce ots to OF mm
: -gnickness off one Layer,
mp No.of Layers
= Height of Componant:
ques : B ; ;
"A Paototyte of atube witha Squane X-Sc IStobe Fabvicated using
Skereolithaguaphy.. The udside aimension oy tne Aquane is
equal jo joomm & the fe inside dimention is equet te gomm,
Goa Eniccners {s Smm except HER Commoys.): The heignt
ofthe tube (2- direction) 15 Bomm: Layen tricness is equsl FO
Orlmm. the dio of the lazer bearn o-25mm ond te beam if
moved across He Bunface of Photofolymen +g Vetodty of Soom
Compute.and estimate for the Hime requined to build the Paxt
if lo Sec ante Lost each Layer tp Lower tne neight of the
Platform that hold! tne Part. Neglect the time fox Past
cuuxing.
mle HL = 809 = Boo layer
= H = Boe
+ od
Jo0,00- Blo = # 1300mm*
5190000006086 08080008088
e,
3
Frets oR 1
Tes BST IEOP -svenes
S—ZOTEOBEC SSS
al Ti = door _ + Jo=25-Q
ieSeheor SBOxO-25 see
_ BS-DXK890 = guy
‘AeoQuey choose the Guvrent Sequence
> Hoe Sti File
dis 8D cad data,
Gib Rapid Peototyre (RP) a
W Cad Solid Model
Ans: 4g
2- 4-1-9
Que— Process of converting SEI File mode. into Layer m
api Prototyfing calted
@ hoping.
©) trimming.
Ver Silcing,
> Cutting
Ques SH File Converts a cured Bunfaces Into
@) lines & Hexagons
&) Lines & Rectangtes
©) Linea & dates
LAT Lines £ riemgte,
S
@ue- ywmich of the folowing is/are the Alkgating Alternative
Name for Rapid Pietute: Pintotyfe.
@) Additive Manufacturing,
6) Layer Mannfacturing
(C) Aikeck cad monucfocting,
VAT A of tha. Nore.
ces wnion of tre Fail” is usedag Bose materi at For
Stereddthography. Process
@ theme plastics (metas Powder)
© rermopiatia (wretch material)
eer Photegaigrner
Tani aus
SOCROCHSSCHCEOSSOHVOCHHOOOOOD0000"os
Liquid lays uh
' laser Source —y Steveolithogzaphy.
¥ Photomosking.— Solid curing. — Solid Cure modelling
% Extousion “Ly, Fused Deposition Modeling
4y
ae Hole
ae tatass
Plate
—*fiston on
oy
Platform re,
+ fowder Layering.
Selective LASER Sintering,
Heat treatment
of Powders
biending, (mix)
compaction (Press)
+
sintering, CHeak)se
Phanaive
ten
surety ne
Roller,
Bee platform
ee [4
Take Away.
Source Rotter
Rolie
‘Sdhid—taminated
Salta tayering -» Laminated
Object
com)
Manufacturing
\
J
9
9
9
)
°
e
e
e
®
e
e
e
e
e~~ 790080006068 08006086808
@ Whicn of tne following Comistof tur assemblies
> cold end tout Band feed the thermo Plasc
Gh a Hotend that mel the. thermoplastic
@ Slicer @ Novae Sov extnuden a) f Print Head
cnenE-202
gone
Column
e : Fuseddeposition tmodelsing,
@ + Laminated object Manefacturing.
R: Selective Laser sintering
columm-IE
A! Photo sensitive Liquid Rasin
2: Heat fumibie fuder
3: Filement of Polymer.
4: Sheet of thenmoplashe
Ana + p23
Qa
R2
Guns Select Ku benifits of Rapid Reototyping
ax Speed
Keb) Pffowaibility
Hes mmuttiple Fast: Rroduction
XG) Meus Peocuuction+ Umitation ob RP
Ikison expressive method
(li) Tnduatriag Standard ane yet tobe decided
Gi) Cannot be wed for Mass Production
() “StI file formar heavier in size omd nence Fequbus
Censextion code ASCET Code
convention
Prpiicalion of RP
dy Biomertical Sdence
Gi) Manufocruxing.
i nd be:
Gly food ona pte
Gy Life Styte
©) Consumer olechonles
i Rerospace
Wid) utomotive Inauatoies
(iid) oll amd gas industries.
©0008 CO COO OOOO 0888888000000)Que> #-9t/PYa-cATE/P-T10
Sof Pitch (p)= amen
inauded angie of the thead
The diametor of the best Size woe
19@66
G 9
=o
T18x¢-mm > [ave 30340 loTHme
Que7 $96 -o0
A Shaft dias ag ~°# mm
tole diameloy= go ecomm
-Aliocance =- Max’ Limit sty Shaft + min diamebor oly Hr Hole
© FE) 0-04mm
0-02
8 TTaaaie tice =asmm
5004
1OSCOOCOCOOO COOH OOCOOOE
emaximum dearance +
0:03- (-0.04) = 0-03mm
maximum maledat Luinwk off hole
= asmm.
ou 95 40-010
shapt dia = 95°79!
. toll s+
Holedia= asropr Pe
26-030
asiooo
Basic Size
au gae’
Pramsition At+
>
us > 94. [Page 469] Poa-mare
he plloware Provided bl ahole and a shaft is Caladated
from ciffnence blo
Be @) upper Limit of the Snatt ama the lower Gimit oF
the hole,
<-63 Poo ME
Q9000e
IC
002000 0OCOOO OOOO OOCOESque 295 f-a| feta)
dia of Roen= 2S-4mm
grata SER AIM F-16-2- RE
3
Aaa 16
ioe
Ha = RF 168 = Jo3- 8mm
+ —
—— 92 [P69 | PY@-GATE
ue ‘la Pagnnas Profile,
a tf
oy Na
rehet——_ EE + 1ue> fest PYOQ| 469 _
Basic Hole Bysier
Aolerance-for hole = a002mm* _
oleconce for Shat = 0-00!mm
Buuswance
Basic Bice
‘The moximam tole Size
ab
S000 mm
52°00 4eney
HOLE,
0003
mm
50. 00Lmm
Basicsize = 55,
50-000 mm ra
um Hole fize = 58-006 mm
S“thayt Bare Systern
Basic size > max. Size ob Shoft
sole, Base System
Basie size? rin: Size of Hole
Wole.
0-Do8
Maxiroum Hole Size = 50-005mm
>90@eQus > 7-89 | PYP-G- 168
Sur eaee
Sample. Lensi @ cut-obty (mm)
70 Roughnes
Es
9)
rine Reoogrnes Lay mank- Roughnss wide
paige 2")
Praubinng alrourtnse Comm
Tr waviness Height (Lurn?
JE7 waviness wsidt (41m)
“a4 Sample Leugth (rm?
(Me Crom)
ur > Laymank — Roughnslt ut .
F > macalnclgaairewance min Roughness Heist
prs Rougvnert Hesnt (mm)
Bue F-09/P- HEE _
Plug Change
5 9
i
Se,
eecoseeceeeeeeseeeneeese0oo0o0ee@